WO2020211671A1 - 一种香辣酱连续化生产系统与方法 - Google Patents

一种香辣酱连续化生产系统与方法 Download PDF

Info

Publication number
WO2020211671A1
WO2020211671A1 PCT/CN2020/083225 CN2020083225W WO2020211671A1 WO 2020211671 A1 WO2020211671 A1 WO 2020211671A1 CN 2020083225 W CN2020083225 W CN 2020083225W WO 2020211671 A1 WO2020211671 A1 WO 2020211671A1
Authority
WO
WIPO (PCT)
Prior art keywords
nozzle
conveyor
packaging box
spicy sauce
continuous production
Prior art date
Application number
PCT/CN2020/083225
Other languages
English (en)
French (fr)
Inventor
王建辉
符禹婷
刘冬敏
王严
熊寿遥
宁静恒
李文
张永生
Original Assignee
长沙理工大学
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 长沙理工大学 filed Critical 长沙理工大学
Publication of WO2020211671A1 publication Critical patent/WO2020211671A1/zh

Links

Images

Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/60—Salad dressings; Mayonnaise; Ketchup
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00—Packaging other articles presenting special problems
    • B65B25/06—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
    • B65B3/10—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material
    • B65B3/12—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material mechanically, e.g. by pistons or pumps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10—Applying or generating heat or pressure or combinations thereof
    • B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members

Definitions

  • the invention relates to the field of food processing, in particular to a continuous production system and method of spicy sauce.
  • Spicy sauce is a sauce made of chili, pepper, pepper, sesame, vegetable oil and a variety of natural spices. It is a necessary seasoning for cooking a variety of cuisines; the existing spicy sauce is often bottled Packaging, but when taking out, traveling, etc., bottled is inconvenient and impractical, resulting in bottled cannot meet people’s needs for diversified packaging; in order to facilitate the intake of a small amount of spicy sauce, slot packaging can be used, which means that the spicy sauce is filled. Put it into the filling slot of the packing box, and then cover it with a film to form a single small package. When eating or taking out, just take one to facilitate people's lives. However, after the filling is completed, a small amount of spicy sauce will remain on the nozzle of the filling machine, which may drip to the sealing part of the packaging box, resulting in a loose seal and leaking the spicy sauce.
  • the purpose of the present invention is to solve the above problems and provide a continuous production system and method of spicy sauce, which can efficiently complete the trough packaging of spicy sauce, realize the continuous production of flow, and can ensure that the spicy sauce will not drip into the packaging box.
  • the sealing part to ensure the quality of packaging.
  • a continuous production system for spicy sauce which includes a conveyor and a barrel; the conveyor belt of the conveyor is arranged with holding holes for placing packaging boxes along the conveying direction.
  • One side of the conveyor is provided with a discharging workbench, the discharging workbench is provided with a nozzle pushing mechanism, the nozzle pushing mechanism can be an electric push rod, an oil cylinder, etc., and the nozzle pushing mechanism is connected to the moving bracket ,
  • the movable support is provided with a discharge pipe, the discharge pipe is in communication with a nozzle, the nozzle is used to inject the spicy sauce in the barrel into the packaging box, and the discharge pipe is connected to the barrel through a connecting pipe Connected, the connecting pipe is provided with a valve;
  • the frame of the conveyor is provided with a laminating device behind the discharging table, and the laminating device includes an upper heat sealing plate and a lower heat sealing plate.
  • the upper heat-sealing plate and the lower heat-sealing plate can be heated to complete the hot-press laminating of the packaging box, and the upper heat-sealing plate is provided with a sealing upper mold; for laminating, the sealing upper mold and the conveyor belt pass between There is a plastic film, a height adjustment device is arranged on the upper end of the upper heat-sealing plate, a lower sealing mold matching the upper sealing mold is arranged on the upper end of the lower heat-sealing plate, and the lower end of the lower heat-sealing plate is connected with a lifting cylinder,
  • the frame of the conveyor is provided with a partitioning device behind the laminating device, and the partitioning device is used to cut the plastic film to complete the independent packaging of the packaging box.
  • the frame is provided with an oil-absorbing cotton used to wipe the nozzle outlet on one side of the nozzle pushing mechanism.
  • the separating device includes a support plate arranged on the frame, a cross beam is arranged on the upper end of the support plate, a cutting oil cylinder is arranged on the cross beam, and a piston rod of the cutting oil cylinder is connected to a cutting oil cylinder for cutting the plastic film. The cutter is connected.
  • a winding roller for winding the plastic film is arranged above the conveyor at the entrance of the laminating device.
  • the height adjustment device includes a support seat arranged above the conveyor, a horizontal adjustment screw and a vertical screw rod are arranged in the support seat, the adjustment screw is connected with the screw worm gear, and the adjustment One end of the screw rod extends out of the support seat to connect with the handle, and the lower end of the screw rod extends out of the support seat to connect with the bearing seat on the upper heat sealing plate.
  • a compaction roller is provided on the front and back sides of the upper heat sealing plate above the conveyor.
  • a continuous production method of spicy sauce which includes the following steps:
  • Step 1 pour the prepared spicy sauce into the barrel for later use, and place the packaging box in the holding hole of the conveyor belt;
  • Step 2 When the conveyor belt moves, the packaging box moves below the nozzle, and then the conveyor belt stops.
  • the nozzle moves from one side to the other side of the packaging box under the push of the nozzle pushing mechanism.
  • the spicy sauce passes through the nozzle. Filled into the packaging box, when the nozzle moves to the other side of the packaging box, the filling is completed, the spicy sauce stops filling, and then the nozzle resets;
  • Step 3 After the filling is completed, the conveyor belt continues to move, moving the filled packaging box between the lower sealing mold and the upper sealing mold, and then the lower sealing mold rises, and the upper opening of the packaging box is sealed and pressed by the plastic film;
  • Step 4 The packaging box after the film is moved to the bottom of the separating device to cut the plastic film to complete the processing.
  • the beneficial effects of the present invention provides a continuous production system and method for spicy sauce, which can automatically complete the steps of filling, coating, and dividing the spicy sauce, realize the continuous production of spicy sauce, improve production efficiency, and reduce Human participation to ensure quality.
  • the nozzle moves back and forth above the packaging box, and only fills the spicy sauce when it moves from the proximal end to the far end of the nozzle pushing mechanism. During the nozzle reset process, no filling is carried out, which can ensure the fragrance The hot sauce is evenly poured into the packaging box. On the other hand, enough time is left during the resetting process to allow the residual spicy sauce from the nozzle outlet to drip into the packaging box without dripping onto the seal of the packaging box.
  • Oil-absorbing cotton is provided.
  • the nozzle outlet is in contact with the oil-absorbing cotton to be wiped.
  • the oil-absorbing cotton is used to block the spicy sauce dripping from the nozzle to further prevent the spicy sauce from dripping.
  • the sealing part of the box ensures the sealing quality.
  • Figure 1 is a schematic top view of the structure of the present invention.
  • Figure 2 is a schematic diagram of the A-direction structure in Figure 1.
  • Figure 3 is a schematic diagram of the structure of the laminating device.
  • Figure 4 is a schematic diagram of the structure of the separating device.
  • the text label in the figure indicates: 1. Conveyor; 2. Material barrel; 3. Conveyor belt; 4. Storage hole; 5. Packing box; 6. Discharge workbench; 7. Nozzle pushing mechanism; 8. Moving bracket 9. Discharge pipe; 10. Nozzle; 11. Connecting pipe; 12. Valve; 13. Frame; 14. Laminating device; 15. Upper heat sealing plate; 16. Lower heat sealing plate; 17. Sealing upper mold 18. Plastic film; 19. Sealing lower mold; 20. Lifting cylinder; 21. Separating device; 22. Absorbent cotton; 23. Support plate; 24. Beam; 25. Cutting cylinder; 26. Cutter; 27. Rewinding Roller; 28, support seat; 29, adjusting screw; 30, screw rod; 31, handle; 32, compaction roller.
  • the specific structure of the present invention is: a continuous production system for spicy sauce, which includes a conveyor 1, a bucket 2; the conveyor 1 preferably adopts a chain conveyor to facilitate opening Hole, cutting and other steps, the chain plate of the chain conveyor is provided with a storage hole 4 for placing the packaging box 5, the upper end of the packaging box 5 is open and the outer edge of the upper end is larger than the inner diameter of the storage hole 4; the conveyor 1 is provided on one side There is a discharging worktable 6, and a nozzle pushing mechanism 7 is provided on the discharging worktable 6.
  • the nozzle pushing mechanism 7 can be an electric push rod, an oil cylinder, etc., and the nozzle pushing mechanism 7 is connected with the moving bracket 8, so
  • the movable support 8 is provided with a discharge tube 9 which communicates with a nozzle 10, the nozzle 10 is arranged above the conveyor belt 3 and the outlet of the nozzle 10 is vertically downward, and the discharge tube 9 is connected
  • the pipe 11 is connected to the barrel 2, and the connecting pipe 11 is provided with a valve 12; the frame 13 of the conveyor 1 is provided with a laminating device 14 behind the discharging workbench 6, the laminating device 14 It includes an upper heat sealing plate 15 and a lower heat sealing plate 16.
  • the upper heat sealing plate 15 and the lower heat sealing plate 16 are heated by electric energy or the like to encapsulate the plastic film 18 on the packaging box 5.
  • the upper end of the lower heat sealing plate 16 A lower sealing mold 19 is provided, the upper end of the lower sealing mold 19 is provided with an escape groove for avoiding the packaging box 5, and the lower end of the upper heat-sealing plate 15 is provided with an upper sealing mold 17 matching the lower sealing mold 19,
  • the upper sealing mold 17 is in contact with the sealing part of the packaging box 5, and the plastic film 18 passes between the upper sealing mold 17 and the conveyor belt 3; in order to be based on actual conditions (such as the height of the packaging box 5, the thickness of the plastic film 18, etc.) Adjust the distance between the upper sealing die 17 and the conveyor belt 3, the upper end of the upper heat-sealing plate 15 is provided with a height adjustment device, the lower end of the lower heat-sealing plate 16 is connected to a lifting cylinder 20, which is arranged on the conveyor On the frame of 1, the frame 13 of the conveyor 1 is provided with
  • the frame 13 is provided with an oil-absorbing cotton 22 on the side of the nozzle pushing mechanism 7, and the oil-absorbing cotton 22 extends to the inner side of the conveyor belt 3 and is arranged above the packaging box 5.
  • the outer end surface of the oil-absorbing cotton 22 is connected to the packaging box. 5
  • the inner side wall on the side of the nozzle pushing mechanism 7 is flush to ensure that the spicy sauce does not drip onto the seal of the packaging box 5.
  • the separating device 21 includes a supporting plate 23 arranged on the frame 13, a cross beam 24 is arranged on the upper end of the supporting plate 23, and a cutting oil cylinder 25 is arranged on the cross beam 24, and the cutting oil cylinder 25 is arranged vertically.
  • the piston rod of the cutting oil cylinder 25 is connected with a cutting knife 26 for cutting the plastic film 18.
  • a winding roller 27 for winding the plastic film 18 is provided above the conveyor 1 at the entrance of the laminating device 14 to facilitate the placement of the plastic film 18.
  • the height adjustment device includes a support base 28 arranged above the conveyor 1, and a horizontal adjustment screw 29 and a vertical screw 30 are arranged in the support base 28.
  • the adjustment screw 29 and the screw 30 The worm gear is connected, one end of the adjusting screw 29 extends out of the support seat 28 and is connected to the handle 31, the lower end of the screw 30 extends out of the support seat 28 and is connected to the bearing seat at the upper end of the upper heat sealing plate 15.
  • the conveyor 1 is provided on the front and back sides of the upper heat-sealing plate 15.
  • the rotating compaction roller 32, the distance between the compaction roller 32 and the conveyor belt 3 is not greater than the thickness of the plastic film 18.
  • the production method using the above-mentioned spicy sauce continuous production system includes the following steps:
  • Step 1 pour the prepared spicy sauce into the barrel 2 for later use, and place the packaging box 5 in the holding hole 4 of the conveyor belt 3;
  • Step 2 When the conveyor belt 3 is moving, the packaging box 5 moves below the nozzle 10, and then the conveyor belt 3 stops. The nozzle 10 moves from one side of the packaging box 5 to the other side under the push of the nozzle pushing mechanism 7, and the nozzle 10 moves During the process, the spicy sauce is poured into the packaging box 5 through the nozzle 10. When the nozzle 10 moves to the other side of the packaging box 5, the filling is completed, the spicy sauce stops filling, and the nozzle 10 is reset;
  • Step 3 After the filling is completed, the conveyor belt continues to move to move the filled packaging box between the lower sealing mold 19 and the upper sealing mold 17, and then the lower sealing mold 19 rises, and the upper end of the packaging box is opened by the plastic film 18 Package pressing;
  • Step 4 The packaging box after the film coating is moved to the bottom of the separating device 21 to cut the plastic film 18 to complete the processing.

Abstract

一种香辣酱连续化生产系统与方法，所述生产系统包括输送机、料桶；所述输送机一侧设置有出料工作台，所述出料工作台上设置有喷嘴推动机构，所述喷嘴推动机构与移动支架连接，所述移动支架上设置有出料管，所述出料管与喷嘴连通，所述喷嘴设置于传送带上方且喷嘴的出口竖直朝下，所述出料管通过连接管与料桶连接，所述连接管上设置有阀门；所述输送机的机架上于出料工作台的后方设置有覆膜装置，机架上于覆膜装置后方设置有分隔装置。

Description

一种香辣酱连续化生产系统与方法 技术领域
本发明涉及食品加工领域，具体为一种香辣酱连续化生产系统与方法。
背景技术
香辣酱是由辣椒、花椒、胡椒、芝麻、植物油及多种自然香料精工配置而成的一种酱，是烹调多种美食必备的一种调料；现有的香辣酱常采用瓶装的方式进行包装，但在外卖、旅行等时候，瓶装即不方便也不太实用，导致瓶装无法满足人们对多样化包装的需求；为了方便取食少量的香辣酱，可采用槽式包装，即将香辣酱灌入包装盒的填充槽内，然后再覆膜，从而形成单个的小包装，在食用时或外卖过程中，取用一个即可，以方便人们的生活。但在灌装结束后，灌装机的喷嘴上会残留少量的香辣酱，可能会滴落到包装盒的封口处，导致封口不严，使得香辣酱泄露。
发明内容
本发明的目的是针对以上问题，提供一种香辣酱连续化生产系统与方法，能高效完成香辣酱的槽式包装，实现流水化的连续生产，且能够确保香辣酱不会滴落到包装盒的封口处，确保包装质量。
为实现以上目的，本发明采用的技术方案是：一种香辣酱连续化生产系统，它包括输送机、料桶；所述输送机的传送带上沿传送方向排列设置有用于放置包装盒的置物孔；所述输送机一侧设置有出料工作台，所述出料工作台上设置有喷嘴推动机构，所述喷嘴推动机构可采用电动推杆、油缸等，所述喷嘴推动机构与移动支架连接，所述移动支架上设置有出料管，所述出料 管与喷嘴连通，所述喷嘴用于将料桶内的香辣酱注入到包装盒内，所述出料管通过连接管与料桶连接，所述连接管上设置有阀门；所述输送机的机架上于出料工作台的后方设置有覆膜装置，所述覆膜装置包括上热封板和下热封板，所述上热封板和下热封板能够加热以完成对包装盒的热压覆膜，所述上热封板下端设置有封口上模；为了进行覆膜，所述封口上模与传送带之间穿过有塑料薄膜，所述上热封板上端设置有高度调节装置，所述下热封板上端设置有与封口上模相匹配的封口下模，所述下热封板下端与升降油缸连接，所述输送机的机架上于覆膜装置后方设置有分隔装置，所述分隔装置用于将塑料薄膜进行切断，以完成包装盒的独立包装。
进一步的，所述机架上于喷嘴推动机构一侧设置有用于擦拭喷嘴出口的吸油棉。
进一步的，所述分隔装置包括设置于机架上的支撑板，所述支撑板上端设置有横梁，所述横梁上设置有切割油缸，所述切割油缸的活塞杆与用于将塑料薄膜切断的切刀连接。
进一步的，所述输送机上方于覆膜装置的进口处设置有用于塑料薄膜缠绕的收卷辊。
进一步的，所述高度调节装置包括设置于输送机上方的支撑座，所述支撑座内设置有水平的调节螺杆以及竖直的丝杆，所述调节螺杆与丝杆蜗轮蜗杆连接，所述调节螺杆一端伸出支撑座与手柄连接，所述丝杆下端伸出支撑座与上热封板上端的轴承座连接。
进一步的，所述输送机上方于上热封板前后两侧设置有压实辊。
一种香辣酱连续化生产方法，它包括以下步骤：
步骤1、将制备好的香辣酱注入到料桶内备用，并将包装盒放置于传送带的置物孔内；
步骤2、传送带行进过程中，包装盒移动至喷嘴下方，然后传送带停止行进，喷嘴在喷嘴推动机构的推动下从包装盒的一侧向另一侧运动，喷嘴移动的过程中，香辣酱通过喷嘴灌入到包装盒内，喷嘴移动到包装盒的另一侧时，灌装完毕，香辣酱停止灌入，然后喷嘴复位；
步骤3、灌装完毕后，传送带继续行进，将灌装后的包装盒移动到封口下模和封口上模之间，然后封口下模上升，利用塑料薄膜将包装盒上端开口进行封装压合；
步骤4、覆膜完成的包装盒移动至分隔装置下方对塑料薄膜进行切割，完成加工。
本发明的有益效果：本发明提供了一种香辣酱连续化生产系统与方法，能够自动完成香辣酱的灌装、覆膜、分割等步骤，实现香辣酱的连续化生产，提高生产效率，减少人为参与，确保品质。
1、喷嘴于包装盒上方进行往复移动，只在从喷嘴推动机构的近端移动至远端时进行香辣酱的灌装，喷嘴复位的过程中，不进行灌装，这样一方面能确保将香辣酱均匀的灌入到包装盒内，另一方面在复位过程中留有足够的时间使喷嘴出口出残留的香辣酱滴落到包装盒内而不使滴落到包装盒的封口处。
2、设置有吸油棉，当喷嘴从包装盒上方复位时，喷嘴出口与吸油棉接触，从而被擦拭，同时利用吸油棉挡住从喷嘴中滴落的香辣酱，进一步使得香辣酱不会滴落到包装盒的封口处，确保封口质量。
3、通过转动调节螺杆来调节封口上模与塑料薄膜之间的距离，从而能够根据生产实际情况进行调整。
附图说明
图1为本发明俯视结构示意图。
图2为图1中的A向结构示意图。
图3为覆膜装置结构示意图。
图4为分隔装置结构示意图。
附图标记
图中所述文字标注表示为：1、输送机；2、料桶；3、传送带；4、置物孔；5、包装盒；6、出料工作台；7、喷嘴推动机构；8、移动支架；9、出料管；10、喷嘴；11、连接管；12、阀门；13、机架；14、覆膜装置；15、上热封板；16、下热封板；17、封口上模；18、塑料薄膜；19、封口下模；20、升降油缸；21、分隔装置；22、吸油棉；23、支撑板；24、横梁；25、切割油缸；26、切刀；27、收卷辊；28、支撑座；29、调节螺杆；30、丝杆；31、手柄；32、压实辊。
具体实施方式
为了使本领域技术人员更好地理解本发明的技术方案，下面结合附图对本发明进行详细描述，本部分的描述仅是示范性和解释性，不应对本发明的保护范围有任何的限制作用。
如图1-图4所示，本发明的具体结构为：一种香辣酱连续化生产系统，它包括输送机1、料桶2；所述输送机1优选采用链板输送机，以方便开孔、切割等步骤，在链板输送机的链板上开设放置包装盒5的置物孔4，包装盒5上端开口且上端外沿尺寸大于置物孔4的内径；所述输送机1一侧设置有出料工作台6，所述出料工作台6上设置有喷嘴推动机构7，所述喷嘴推动机构7可采用电动推杆、油缸等，所述喷嘴推动机构7与移动支架8连接，所述移动支架8上设置有出料管9，所述出料管9与喷嘴10连通，所述喷嘴10设置于传送带3上方且喷嘴10的出口竖直朝下，所述出料管9通过连接管11与料桶2连接，所述连接管11上设置有阀门12；所述输送机1的机架13上于出料工作台6的后方设置有覆膜装置14，所述覆膜装置14包括上热封板15和下热封板16，所述上热封板15和下热封板16利用电能等加热以将塑料薄膜18封装在包装盒5上，所述下热封板16上端设置有封口下模19，所述封口下模19上端设置有避让包装盒5的避空槽，所述上热封板15下端设置有与封口下模19相匹配的封口上模17，所述封口上模17与包装盒5的封口处接触，所述塑料薄膜18从封口上模17与传送带3之间穿过；为了根据实际情况(如包装盒5的高度、塑料薄膜18的厚度等)调节封口上模17与传送带3之间的距离，所述上热封板15上端设置有高度调节装置，所述下热封板16下端与升降油缸20连接，所述升降油缸20设置于输送机1的机架上，所述输送机1的机架13上于覆膜装置14后方设置有用于将塑料薄膜18切断的分隔装置21。
优选的，所述机架13上于喷嘴推动机构7一侧设置有吸油棉22，所述吸油棉22向传送带3内侧延伸并设置于包装盒5上方，所述吸油棉22外侧端 面与包装盒5于喷嘴推动机构7一侧的内侧壁相平齐，以确保香辣酱不对滴落到包装盒5的封口处。
优选的，所述分隔装置21包括设置于机架13上的支撑板23，所述支撑板23上端设置有横梁24，所述横梁24上设置有切割油缸25，所述切割油缸25竖直设置，所述切割油缸25的活塞杆与用于将塑料薄膜18切断的切刀26连接。
优选的，所述输送机1上方于覆膜装置14的进口处设置有用于塑料薄膜18缠绕的收卷辊27，以方便塑料薄膜18的放置。
优选的，所述高度调节装置包括设置于输送机1上方的支撑座28，所述支撑座28内设置有水平的调节螺杆29以及竖直的丝杆30，所述调节螺杆29与丝杆30蜗轮蜗杆连接，所述调节螺杆29一端伸出支撑座28与手柄31连接，所述丝杆30下端伸出支撑座28与上热封板15上端的轴承座连接。
优选的，为了确保塑料薄膜18能够与输送机1同步运行，并使得塑料薄膜18能与包装盒5上端面紧密贴合，所述输送机1上方于上热封板15前后两侧设置有能够旋转的压实辊32，所述压实辊32与传送带3之间的距离不大于塑料薄膜18的厚度。
利用上述一种香辣酱连续化生产系统进行生产的方法，它包括以下步骤：
步骤1、将制备好的香辣酱注入到料桶2内备用，并将包装盒5放置于传送带3的置物孔4内；
步骤2、传送带3行进过程中，包装盒5移动至喷嘴10下方，然后传送带3停止行进，喷嘴10在喷嘴推动机构7的推动下从包装盒5的一侧向另一侧运动，喷嘴10移动的过程中，香辣酱通过喷嘴10灌入到包装盒5内，喷 嘴10移动到包装盒5的另一侧时，灌装完毕，香辣酱停止灌入，然后喷嘴10复位；
步骤3、灌装完毕后，传送带继续行进，将灌装后的包装盒移动到封口下模19和封口上模17之间，然后封口下模19上升，利用塑料薄膜18将包装盒上端开口进行封装压合；
步骤4、覆膜完成的包装盒移动至分隔装置21下方对塑料薄膜18进行切割，完成加工。
需要说明的是，在本文中，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
本文中应用了具体个例对本发明的原理及实施方式进行了阐述，以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式，应当指出，由于文字表达的有限性，而客观上存在无限的具体结构，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进、润饰或变化，也可以将上述技术特征以适当的方式进行组合；这些改进润饰、变化或组合，或未经改进将发明的构思和技术方案直接应用于其它场合的，均应视为本发明的保护范围。

Claims (7)

  1. 一种香辣酱连续化生产方法，其特征在于，它包括以下步骤：
    步骤1、将制备好的香辣酱注入到料桶(2)内备用，并将包装盒(5)放置于传送带(3)的置物孔(4)内；
    步骤2、传送带(3)行进过程中，包装盒(5)移动至喷嘴(10)下方，然后传送带(3)停止行进，喷嘴(10)在喷嘴推动机构(7)的推动下从包装盒(5)的一侧向另一侧运动，喷嘴(10)移动的过程中，香辣酱通过喷嘴(10)灌入到包装盒(5)内，喷嘴(10)移动到包装盒(5)的另一侧时，灌装完毕，香辣酱停止灌入，然后喷嘴(10)复位；
    步骤3、灌装完毕后，传送带继续行进，将灌装后的包装盒(5)移动到封口下模(19)和封口上模(17)之间，然后封口下模(19)上升，利用塑料薄膜(18)将包装盒上端开口进行封装压合；
    步骤4、覆膜完成的包装盒移动至分隔装置(21)下方对塑料薄膜(18)进行切割，完成加工。
  2. 一种香辣酱连续化生产系统，它包括输送机(1)、料桶(2)，其特征在于，所述输送机(1)的传送带(3)上沿传送方向排列设置有用于放置包装盒(5)的置物孔(4)；所述输送机(1)一侧设置有出料工作台(6)，所述出料工作台(6)上设置有喷嘴推动机构(7)，所述喷嘴推动机构(7)与移动支架(8)连接，所述移动支架(8)上设置有出料管(9)，所述出料管(9)与喷嘴(10)连通，所述喷嘴(10)设置于传送带(3)上方且喷嘴(10)的出口竖直朝下，所述出料管(9)通过连接管(11)与料桶(2)连接，所述连接管(11)上设置有阀门(12)；所述输送机(1)的机架(13)上于出料工作台(6)的后方设置有覆膜装置(14)，所述覆膜装置(14)包 括上热封板(15)和下热封板(16)，所述上热封板(15)下端设置有封口上模(17)，所述封口上模(17)与传送带(3)之间穿过有塑料薄膜(18)，所述上热封板(15)上端设置有高度调节装置，所述下热封板(16)上端设置有与封口上模(17)相匹配的封口下模(19)，所述下热封板(16)下端与升降油缸(20)连接，所述输送机(1)的机架(13)上于覆膜装置(14)后方设置有分隔装置(21)。
  3. 根据权利要求2所述的一种香辣酱连续化生产系统，其特征在于，所述机架(13)上于喷嘴推动机构(7)一侧设置有吸油棉(22)，所述吸油棉(22)向传送带(3)内侧延伸并设置于包装盒(5)上方。
  4. 根据权利要求2所述的一种香辣酱连续化生产系统，其特征在于，所述分隔装置(21)包括设置于机架(13)上的支撑板(23)，所述支撑板(23)上端设置有横梁(24)，所述横梁(24)上设置有切割油缸(25)，所述切割油缸(25)的活塞杆与用于将塑料薄膜(18)切断的切刀(26)连接。
  5. 根据权利要求2所述的一种香辣酱连续化生产系统，其特征在于，所述输送机(1)上方于覆膜装置(14)的进口处设置有用于塑料薄膜(18)缠绕的收卷辊(27)。
  6. 根据权利要求2所述的一种香辣酱连续化生产系统，其特征在于，所述高度调节装置包括设置于输送机(1)上方的支撑座(28)，所述支撑座(28)内设置有水平的调节螺杆(29)以及竖直的丝杆(30)，所述调节螺杆(29)与丝杆(30)蜗轮蜗杆连接，所述调节螺杆(29)一端伸出支撑座(28)与手柄(31)连接，所述丝杆(30)下端伸出支撑座(28)与上热封板(15)上端的轴承座连接。
  7. 根据权利要求2所述的一种香辣酱连续化生产系统，其特征在于，所述输送机(1)上方于上热封板(15)前后两侧设置有压实辊(32)。
PCT/CN2020/083225 2019-04-18 2020-04-03 一种香辣酱连续化生产系统与方法 WO2020211671A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201910314839.5 2019-04-18
CN201910314839.5A CN110037282A (zh) 2019-04-18 2019-04-18 一种香辣酱连续化生产系统与方法

Publications (1)

Publication Number Publication Date
WO2020211671A1 true WO2020211671A1 (zh) 2020-10-22

Family

ID=67277817

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/083225 WO2020211671A1 (zh) 2019-04-18 2020-04-03 一种香辣酱连续化生产系统与方法

Country Status (2)

Country Link
CN (1) CN110037282A (zh)
WO (1) WO2020211671A1 (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112849460A (zh) * 2021-01-23 2021-05-28 青岛麦星生物科技有限公司 一种生产治疗早泄增强勃起的外用中药装置

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110037282A (zh) * 2019-04-18 2019-07-23 长沙理工大学 一种香辣酱连续化生产系统与方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1968852A (zh) * 2004-06-17 2007-05-23 艾维飞尔有限公司 用于制造产品包装的方法和设备
CN206384205U (zh) * 2017-01-08 2017-08-08 深圳市东汇精密机电有限公司 自动覆膜机
CN208217167U (zh) * 2018-03-03 2018-12-11 青岛德盛恒信食品有限公司 一种辣椒酱灌装封口设备
CN208699108U (zh) * 2018-08-31 2019-04-05 宁夏宁杨食品有限公司 一种酱料的清洁、高效生产线
CN110037282A (zh) * 2019-04-18 2019-07-23 长沙理工大学 一种香辣酱连续化生产系统与方法

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105876399B (zh) * 2014-11-21 2023-12-19 镇江市润州区孙氏翻醅机厂 一种智能高效大颗粒大油量高温炒制油辣椒灌酱机
CN204701818U (zh) * 2015-06-10 2015-10-14 浙江长兴好方向食品有限公司 一种防漏料的酱料输送装置
CN104909001B (zh) * 2015-06-10 2017-09-19 绍兴纺织机械集团有限公司 一种防漏料的酱料输送装置
CN206813424U (zh) * 2017-05-31 2017-12-29 天津市虎豹调味品酿造有限公司 一种用于黄豆酱的无菌包装设备
CN206813490U (zh) * 2017-05-31 2017-12-29 天津市虎豹调味品酿造有限公司 一种用于食醋灌装的消毒喷嘴
CN207045861U (zh) * 2017-05-31 2018-02-27 天津市虎豹调味品酿造有限公司 一种用于黄豆酱的消毒灌装喷嘴
CN207276183U (zh) * 2017-08-15 2018-04-27 昆山力固机电工业有限公司 应用于液体灌装机的灌装枪移动驱动机构
CN108190067A (zh) * 2018-02-28 2018-06-22 淮北顶大调味品有限公司 一种辣酱灌装装置
CN208218386U (zh) * 2018-03-03 2018-12-11 青岛德盛恒信食品有限公司 一种辣椒酱灌装封口设备的灌料装置
CN211253205U (zh) * 2019-12-25 2020-08-14 佛山市谭工机械有限公司 一种颗粒灌装封口一体机

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1968852A (zh) * 2004-06-17 2007-05-23 艾维飞尔有限公司 用于制造产品包装的方法和设备
CN206384205U (zh) * 2017-01-08 2017-08-08 深圳市东汇精密机电有限公司 自动覆膜机
CN208217167U (zh) * 2018-03-03 2018-12-11 青岛德盛恒信食品有限公司 一种辣椒酱灌装封口设备
CN208699108U (zh) * 2018-08-31 2019-04-05 宁夏宁杨食品有限公司 一种酱料的清洁、高效生产线
CN110037282A (zh) * 2019-04-18 2019-07-23 长沙理工大学 一种香辣酱连续化生产系统与方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112849460A (zh) * 2021-01-23 2021-05-28 青岛麦星生物科技有限公司 一种生产治疗早泄增强勃起的外用中药装置

Also Published As

Publication number Publication date
CN110037282A (zh) 2019-07-23

Similar Documents

Publication Publication Date Title
WO2020211671A1 (zh) 一种香辣酱连续化生产系统与方法
CN103029855B (zh) 全自动多功能包装机
US3298158A (en) Apparatus for preserving and sealing a serving tray of thermoplastic material containing food products particularly frozen foods
US20080268116A1 (en) Method of lap sealing a molten cheese product with non-wax film
US7607281B2 (en) Method and apparatus for manufacturing packages of products
CN110606237A (zh) 一种玩具装袋抽真空设备
CN112793848A (zh) 一种避免食品附着的高精确自动充填装置
CN204702482U (zh) 一种自动上底盖机
CN205952421U (zh) 一种菊花茶包装机
CN106379586A (zh) 面饼类食品包装一体机及其包装方法
CN205801611U (zh) 面饼类食品包装一体机
US2441757A (en) Apparatus for cutting and impressing substances
CN115675969A (zh) 一种剁椒调味料充入装置及工艺
CN216762279U (zh) 一种月饼生产用的月饼包装装置
CN205916403U (zh) 一种用于对食品进行装袋和封口处理的一体化设备
CN203047553U (zh) 全自动多功能包装机
CN209795892U (zh) 一种枸杞混合饮品自动包装装置
CN210228696U (zh) 一种膏药生产设备
CN208760992U (zh) 一种三角袋包装机
CN209023230U (zh) 多规格水溶膜包装机
CN207954718U (zh) 一种塑杯封口膜可撕口图案的尼龙铝膜加工设备
CN215437051U (zh) 汽车透气膜香水立式灌装二次封装机构
CN217893412U (zh) 中药饮片全自动过膜装置
CN218877782U (zh) 一种自动包装设备
CN219313077U (zh) 一种圆形过滤式挂杯固体饮料包装的生产线结构

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20791374

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20791374

Country of ref document: EP

Kind code of ref document: A1