WO2020206692A1 - Dispositif et procédé d'usinage de bande - Google Patents

Dispositif et procédé d'usinage de bande Download PDF

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Publication number
WO2020206692A1
WO2020206692A1 PCT/CN2019/082508 CN2019082508W WO2020206692A1 WO 2020206692 A1 WO2020206692 A1 WO 2020206692A1 CN 2019082508 W CN2019082508 W CN 2019082508W WO 2020206692 A1 WO2020206692 A1 WO 2020206692A1
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WO
WIPO (PCT)
Prior art keywords
motor
loss
mode
tension
strip
Prior art date
Application number
PCT/CN2019/082508
Other languages
English (en)
Chinese (zh)
Other versions
WO2020206692A8 (fr
Inventor
刁怀乐
邓波
萨利姆贝尼·马西莫
Original Assignee
Abb 瑞士股份有限公司
刁怀乐
邓波
萨利姆贝尼·马西莫
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Abb 瑞士股份有限公司, 刁怀乐, 邓波, 萨利姆贝尼·马西莫 filed Critical Abb 瑞士股份有限公司
Priority to PCT/CN2019/082508 priority Critical patent/WO2020206692A1/fr
Priority to CN201980095046.7A priority patent/CN113710600B/zh
Publication of WO2020206692A1 publication Critical patent/WO2020206692A1/fr
Publication of WO2020206692A8 publication Critical patent/WO2020206692A8/fr

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/06Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making cross-wound packages
    • B65H54/08Precision winding arrangements

Definitions

  • the embodiments of the present disclosure generally relate to electromechanical equipment, and more specifically, the embodiments of the present disclosure relate to an equipment and method for processing strips.
  • the structure of the multi-stage gearbox is complicated and expensive. Due to the changing movement inside the multi-stage gear, higher operating costs must be considered for higher maintenance.
  • the multi-stage gearbox can only be switched when the motor is stopped. Release the tension on the strip first, and then change different gears. In the process of normal work, this will lead to a decrease in productivity. Even if the gear selection is incorrect, it is not allowed to switch again during processing. If the tension is too small, it cannot meet the requirements of strip processing, and if the tension is too large, the strip may break.
  • a device for processing strips is provided.
  • an apparatus for processing strips includes: an execution part configured to apply tension to the strip and a drive assembly coupled to the execution part.
  • the drive assembly includes a first motor and a second motor that are coaxially arranged, and the first motor is arranged on the first motor.
  • the second motor is upstream and has a higher rated power than the second motor.
  • the device also includes a controller coupled to the drive assembly, configured to determine the output torque distribution of each of the first motor and the second motor based on the target tension to be applied to the strip, the first motor and the second motor being each It is configured to provide driving force to the actuator according to the output torque distribution to apply target tension to the strip on the actuator.
  • the equipment for processing strips proposed in the first aspect includes a drive assembly composed of two motors with different rated powers, thereby being able to apply different targets to the strips by controlling the output torque distribution of the two motors respectively Tension, thereby improving the tension control range of the strip, in order to achieve precise control of the tension of the strip with different thickness specifications.
  • the execution part includes a take-up roller, which is used to take up the strip and is arranged coaxially with the first motor and the second motor.
  • the execution member includes a plurality of tension rollers for generating tension acting on the strip by simultaneously applying friction to the strip passing on the plurality of tension rollers.
  • the driving force of the drive assembly can be applied to the execution part according to the target tension, thereby simplifying the strip processing equipment Structure.
  • the device further includes an operation mode determination module configured to determine the operation mode of the drive assembly based on the target tension and the rated power of the first motor and the second motor.
  • This mode of operation includes: a first mode in which the target tension is applied by the first motor alone; a second mode in which the target tension is applied by the second motor alone; and a third mode in which the target tension is shared by the first motor and the second motor Apply.
  • the device also includes a switching parameter determination module configured to determine the operation mode switching parameters of the first motor and the second motor based on the operation mode.
  • the device also includes a regulator. The regulator is configured to adjust the output torque of the first motor and the second motor based on the determined operating mode and mode switching parameters, so that the drive assembly can be switched to the first mode, the second mode, and the Said one of the third mode.
  • the drive assembly By determining the operating mode and operating mode switching parameters of the drive assembly, the drive assembly can be switched among the above three modes without shaking.
  • the tension control under the running state of the drive assembly is realized, and on the other hand, the switching stability is guaranteed. This is especially important for thinner strips, such as foils. Because the jitter during switching may cause damage to the strip.
  • the device further includes a loss acquisition module configured to acquire the total loss of the driving component.
  • the device further includes a loss distribution determination module configured to determine the first loss of the first motor and the second loss of the second motor based on the total loss value and the rated power of the first motor and the second motor.
  • the device also includes a loss compensator. The loss compensator is configured to perform respective loss compensation for the first motor and the second motor based on the determined first loss and second loss.
  • the device further includes a receiver coupled to the peripheral device and configured to receive parameters associated with the target tension from the peripheral device.
  • the device further includes a transmitter that is coupled to the drive assembly and is configured to transmit the determined output torque and loss compensation of the first motor and the second motor to the drive assembly.
  • the device can quickly implement tension control according to the target tension and the drive assembly can immediately apply corresponding driving force based on the tension control.
  • the controller includes an operation mode determination module configured to determine the operation mode of the drive assembly based on the target tension and the rated power of the first motor and the second motor.
  • This mode of operation includes: a first mode, in which the target tension is applied by the first motor alone; a second mode, in which the target tension is applied by the second motor alone; and a third mode, in which the target tension is shared by the first motor Apply; the switching parameter determination module is configured to determine the operation mode switching parameters of the first motor and the second motor based on the operation mode.
  • the controller also includes a regulator.
  • the regulator is configured to adjust the output torque of the first motor and the second motor based on the determined operating mode and mode switching parameters, so that the drive assembly can be switched to the first mode, the second mode, and the Said one of the third mode.
  • the controller further includes a loss obtaining module configured to obtain the total loss of the drive component; a loss distribution determining module configured to determine the power of the first motor based on the total loss value and the rated power of the first motor and the second motor The first loss and the second loss of the second motor. It also includes a loss compensator.
  • the loss compensator is configured to perform respective loss compensation for the first motor and the second motor based on the determined first loss and second loss.
  • the controller also includes a receiver that is coupled to the peripheral device and is configured to receive parameters associated with the target tension from the peripheral device; and a transmitter that is coupled to the drive assembly and is configured to transmit the target tension to the drive assembly. Determine the respective output torque and loss compensation of the first motor and the second motor.
  • a method for processing a strip is provided. The method is performed by the apparatus for processing strips as described in the first aspect.
  • Fig. 1 shows a schematic diagram of an apparatus for processing a strip according to an embodiment of the present disclosure
  • Fig. 2 shows a schematic diagram of an apparatus for processing a strip according to an embodiment of the present disclosure.
  • the embodiment of the present disclosure provides a device for processing a strip material, which includes a drive assembly that is implemented by two motors with different characteristics, and can switch between different operation modes without stopping the drive assembly , In order to provide the different tension required for processing the strip.
  • Fig. 1 shows a schematic diagram of an apparatus for processing a strip according to an embodiment of the present disclosure.
  • the device 100 includes an execution part 110 for applying tension to the strip 111.
  • the device 100 also includes a drive assembly 120 coupled to the execution part 110.
  • the driving assembly 120 includes a first motor 121 and a second motor 122.
  • the first motor 121 and the second motor 122 are arranged coaxially with each other.
  • the first motor 121 is arranged upstream of the second motor 122, that is, a position closer to the winding member 110 relative to the second motor 122, and the first motor 121 is configured to have a higher rated power than the second motor 122.
  • the device 100 shown in FIG. 1 also includes a controller 130.
  • the controller 130 is coupled to the drive assembly 120 and is arranged to determine the output torque distribution of the first motor 121 and the second motor 122 based on the target tension to be applied to the strip 111.
  • the target tension to be applied to the strip 111 may be based on the characteristic parameters of the execution component and the characteristics of the strip, such as the material and thickness of the strip, and is given by the tension parameter model stored in the controller 130 .
  • the target tension to be applied to the strip 111 may be provided by the output of the peripheral device 140.
  • the peripheral device 140 may be a human-computer interaction interface, for example.
  • the controller 130 can provide the determined output torque distribution of the first motor 121 and the second motor 122 to the drive assembly 120.
  • the first motor 121 and the second motor 122 are each configured to provide a driving force to the execution member 110 according to the output torque distribution from the controller to apply a target tension to the strip on the execution member 110.
  • the drive assembly 120 composed of two motors with different rated powers, also called asymmetric dual motors, it is possible to apply different target tensions to the strip 111 by separately controlling the output torque distribution of the two motors, thereby improving The tension control range of the strip in order to achieve precise control of the tension of the strip.
  • the execution part 110 can be implemented as a take-up roller (for example, as shown in FIG. 1), which is used to take up the strip 111 and is arranged to be connected to the first motor 121 and the first motor 121
  • the two motors 122 are coaxial.
  • the execution part 110 may also be realized by a plurality of tension rollers. These tension rollers can work together on the strip passing through the tension roller, for example, each provide corresponding friction to apply tension to the strip.
  • the output torque of the first motor 121 and the second motor 122 in the driving assembly 120 can be separately controlled, the driving force of the driving assembly 120 can be applied to the take-up roller according to the target tension.
  • the structure of the strip processing equipment 100 is simplified.
  • a gear box is also arranged between the execution part 110 and the first motor 121.
  • FIG. 2 shows a schematic diagram of an apparatus for processing a strip according to another embodiment of the present disclosure. It can be seen in FIG. 2 that the arrangement of the execution component 110 and the driving assembly 120 is the same as that shown in FIG. 1, and will not be repeated here.
  • the device 100 for processing strip material may include a receiver 137 which is coupled to a peripheral device 140.
  • the receiver 137 may be configured to receive parameters from the peripheral device 140.
  • the parameter may be, for example, a tension model parameter, a measurement parameter associated with the operating state of the device 100, and so on.
  • the receiver 137 can be coupled to the operation mode determination module 131.
  • the operation mode determination module 131 may be configured to determine the operation mode of the driving assembly 120 based on the received target tension and the rated power of the first motor 121 and the second motor 122.
  • the operation mode may include a first mode, a second mode, and a third mode.
  • the first mode the target tension is applied by the first motor 121 alone.
  • the second mode the target tension is applied by the second motor 122 alone.
  • the third mode the target tension is applied by the first motor 121 and the second motor 122 together.
  • the first motor 121 and the second motor 122 are both in the energized state regardless of the operating mode of the drive assembly. Therefore, even in the first mode and the second mode, the target tension is only applied by the first motor 121 or the second motor 122, and it should be understood that the driving force caused by the first motor 121 or the second motor 122 is very The tension on the strip has no effect, and should not be regarded as the first motor 121 or the second motor 122 in a stopped state. Both motors 121 and 122 are in operation, which improves the tension control range and dynamic stability in the single motor control mode.
  • the total loss of the large motor and the small motor will account for a large part of the effective torque of the small motor (such as 20%). If the small motor is solely responsible for it , It is bound to reduce the original effective tension control range of the small motor. In addition, in the process of dynamic acceleration and deceleration, the loss caused by the moment of inertia of the large motor will affect the tension control accuracy of the small motor under dynamic conditions.
  • the operation mode determination module 131 is coupled to the switching parameter determination module 132, which is configured to determine the operation mode switching parameters of the first motor and the second motor based on the operation mode.
  • the “operation mode switching parameter” here can be regarded as the switching slope for the output torque of the first motor 121 and the second motor 122 when the driving assembly 120 is switched from one mode to another mode.
  • the switching slope can ensure the stability of the tension change during the operation mode switching process. This is especially important for thinner strips, such as copper foil. Because the jitter during switching may cause damage to the strip.
  • the switching parameter determination modules 132 may each be coupled to the regulator 133.
  • the regulator 133 can adjust the output torque of the first motor 121 and the second motor 122 based on the determined operating mode and mode switching parameters, so that the drive assembly 120 can be switched to the first mode and the second mode. And one of the third mode.
  • the regulator 133 can determine the tension distribution rate of the first motor 121 and the second motor 122 in each mode according to the rated power of the first motor 121 and the second motor 122 and the determined operation mode.
  • the power of the first motor 121 is P1 and the tension distribution rate is T1
  • the power of the second motor 122 is P2 and the tension distribution rate is T2
  • the tension distribution rate in different operation modes can be shown by the following table:
  • the switching of the operation mode should be sequential so that the total output torque of the first motor 121 and the second motor 122 changes from large to small or from small to large. For example, switching from the second mode to the first mode, and then to the third mode, and vice versa.
  • the above and mentioned switching slope for operating mode switching enables the above switching process to be smoothly completed.
  • T1 when the drive component is switched from the second mode to the first mode, T1 will not change from “0" directly to "1", but will gradually change to 1 at a certain switching slope, such as 1/2. .
  • the device 100 may further include a loss obtaining module 134 configured to obtain the total loss of the driving component 120.
  • the loss here can include the electrostatic loss of the device and the inertial loss caused by the asymmetric dual motor.
  • the total loss value can be obtained based on the predetermined relationship between the equipment operating speed and the loss parameter.
  • the loss distribution determination module 135 is coupled to the loss acquisition module 134 and is configured to determine the first loss of the first motor 121 and the second motor 122 based on the total loss value and the rated power of the first motor 121 and the second motor 122 The second loss.
  • the first loss of the first motor 121 may be (total electrostatic loss+total inertia loss)*P1/(P1+P2)
  • the second loss of the second motor 122 may be (total electrostatic loss+total inertia loss) *P2/(P1+P2).
  • the loss compensator 136 is coupled to the loss distribution determination module 135 to perform respective loss compensation for the first motor 121 and the second motor 122 based on the determined first loss and second loss.
  • the loss due to the different rated powers of the first motor 121 and the second motor 122 and maintaining the energized state in the various operating modes of the drive assembly 120 and other losses due to the intrinsic characteristics of the device can be achieved based on the first motor and The rated power of the second motor compensates for their respective losses, which can increase the service life of the drive components and maintain a stable operating state.
  • the device 100 further includes a transmitter 138 to which the regulator 133 and the loss compensator 136 described above can be respectively coupled.
  • the transmitter 138 is coupled to the drive assembly 120 and sends the determined output torque and loss compensation of the first motor and the second motor to the drive assembly 120.
  • the device 100 can effectively implement tension control according to the target tension and enables the driving assembly 120 to apply corresponding driving force based on the tension control in real time.
  • a frequency converter for applying output torque to the first motor 121 and the second motor 122 may be included between the transmitter 138 and the drive assembly 120.
  • components 131-138 shown in FIG. 2 can be included in the controller 130 shown in FIG. 1, or may be separate components independent of the controller 130.
  • the components 131-138 may be implemented as a circuit or a system on a chip (SOC).
  • SOC system on a chip
  • the components 131-137 shown in FIG. 2 can be replaced, added, or deleted without departing from the principle and concept of the present disclosure.

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Abstract

Des modes de réalisation de la présente invention concernent un dispositif et un procédé d'usinage de bande. Le dispositif comprend un actionneur conçu pour appliquer une tension à une bande et un ensemble d'entraînement accouplé à l'actionneur. L'ensemble d'entraînement comprend un premier moteur et un second moteur disposés de manière coaxiale. Le premier moteur est disposé en amont du second moteur, et présente une puissance nominale supérieure au second moteur. Le dispositif comprend en outre un dispositif de commande accouplé à l'ensemble d'entraînement, et le dispositif de commande est conçu pour déterminer, sur la base d'une tension cible à appliquer à la bande, une distribution de puissance de sortie respective du premier moteur et du second moteur. Le premier moteur et le second moteur sont tous deux conçus pour fournir une force d'entraînement à l'actionneur en fonction de la distribution de puissance de sortie de façon à appliquer une tension cible à la bande sur l'actionneur. De cette manière, une commutation ininterrompue des modes de fonctionnement de l'ensemble d'entraînement pendant le fonctionnement de l'ensemble d'entraînement est obtenue sur la base de la tension cible sur la bande, ce qui permet d'obtenir une commande précise de la tension sur des bandes ayant des épaisseurs et des spécifications différentes.
PCT/CN2019/082508 2019-04-12 2019-04-12 Dispositif et procédé d'usinage de bande WO2020206692A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PCT/CN2019/082508 WO2020206692A1 (fr) 2019-04-12 2019-04-12 Dispositif et procédé d'usinage de bande
CN201980095046.7A CN113710600B (zh) 2019-04-12 2019-04-12 用于加工带材的设备和方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2019/082508 WO2020206692A1 (fr) 2019-04-12 2019-04-12 Dispositif et procédé d'usinage de bande

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WO2020206692A1 true WO2020206692A1 (fr) 2020-10-15
WO2020206692A8 WO2020206692A8 (fr) 2021-09-23

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101513966A (zh) * 2009-01-20 2009-08-26 常州工学院 线型收卷机
EP2121334A1 (fr) * 2007-03-07 2009-11-25 Zipher Limited Dérouleur de bande
CN201367270Y (zh) * 2009-03-19 2009-12-23 宁波大学 一种柔性材料的卷绕装置
CN104340864A (zh) * 2014-10-11 2015-02-11 太原重工股份有限公司 一种起重机及其起升机构
CN207001806U (zh) * 2017-07-07 2018-02-13 临安福马装饰材料有限公司 印刷机同步收卷装置

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Publication number Priority date Publication date Assignee Title
US3061228A (en) * 1961-03-14 1962-10-30 Eaton Mfg Co Tension control apparatus
JPH09124202A (ja) * 1995-10-31 1997-05-13 Fuji Electric Co Ltd ロール材繰り出し装置の制御方法
DE102008042201B4 (de) * 2007-09-27 2023-12-21 Baumüller Nürnberg GmbH Elektromotorischer Verspannmechanismus und Startmethodik dafür
CN202499584U (zh) * 2012-03-23 2012-10-24 厦门新路嘉工业自动化有限公司 放卷的张力控制系统
CN203512898U (zh) * 2013-09-26 2014-04-02 常州市新创复合材料有限公司 热塑板材预浸渍带双工位恒张力收卷控制装置
CN208182291U (zh) * 2018-05-22 2018-12-04 河南科源电子铝箔有限公司 复卷机卷取张力控制装置

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2121334A1 (fr) * 2007-03-07 2009-11-25 Zipher Limited Dérouleur de bande
CN101513966A (zh) * 2009-01-20 2009-08-26 常州工学院 线型收卷机
CN201367270Y (zh) * 2009-03-19 2009-12-23 宁波大学 一种柔性材料的卷绕装置
CN104340864A (zh) * 2014-10-11 2015-02-11 太原重工股份有限公司 一种起重机及其起升机构
CN207001806U (zh) * 2017-07-07 2018-02-13 临安福马装饰材料有限公司 印刷机同步收卷装置

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CN113710600B (zh) 2022-06-07
CN113710600A (zh) 2021-11-26
WO2020206692A8 (fr) 2021-09-23

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