WO2020191710A1 - 用于装配式模数定形复合板材的流水线设备及其使用方法 - Google Patents

用于装配式模数定形复合板材的流水线设备及其使用方法 Download PDF

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Publication number
WO2020191710A1
WO2020191710A1 PCT/CN2019/080083 CN2019080083W WO2020191710A1 WO 2020191710 A1 WO2020191710 A1 WO 2020191710A1 CN 2019080083 W CN2019080083 W CN 2019080083W WO 2020191710 A1 WO2020191710 A1 WO 2020191710A1
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Prior art keywords
conveyor belt
frame
fiber
belt
feeding
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PCT/CN2019/080083
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English (en)
French (fr)
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王建军
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王建军
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Priority to PCT/CN2019/080083 priority Critical patent/WO2020191710A1/zh
Publication of WO2020191710A1 publication Critical patent/WO2020191710A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
    • B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type

Definitions

  • the invention relates to the manufacturing field of auxiliary equipment for wall assembly construction, in particular to an assembly line equipment used for assembly-type modular shaping composite plates and a use method thereof.
  • Insulation board is a material widely used in construction, transportation, food and other industries. Taking the construction industry as an example, the insulation board on the outer wall of a building can effectively provide heat insulation and prevent heat exchange inside and outside the building. Preventing outdoor high temperature from being introduced into the room, and avoiding indoor heat loss in winter, is an effective way to save energy.
  • the common method is to pour loose and porous foaming materials into the template, remove the mold after condensation to form a large cube-shaped insulation block, and then cut it according to the actual thickness. This manufacturing method will inevitably produce a large amount of waste or defective products during cutting, which not only wastes materials and pollutes the environment, but also reduces the dimensional efficiency of on-site manual cutting during production and construction. It cannot be used on a large scale. Produce shaped panels that meet the specifications and performance requirements of assembly construction.
  • the present invention discloses an assembly line equipment for assembled modular shaped composite plates and a method of use thereof.
  • An assembly line equipment for prefabricated modular shaped composite plates including a bracket frame, which is a cubic trough with an opening upward, and is characterized in that it also includes a conveyor belt, a plate-feeding pouring machine, a side conveyor belt, and a pump Pull device and controller,
  • the conveying endless belt is circular, and the conveying endless belt is cyclically rotated under the drive of the driving motor.
  • the side conveyor belt is set on one side of the conveying endless belt.
  • the rotation plane of the conveying endless belt and the conveying surface of the side conveyor belt are obliquely intersected with each other. It is rotatably arranged on the conveyor belt one by one.
  • a board-feeding watering machine is installed directly above one end of the conveyor belt.
  • the board-feeding watering machine is filled with insulation foam material, and the gate of the board-feeding watering machine faces the opening of a support frame.
  • a side conveyor belt on one side of the other end of the conveyor belt, a drawing device on one side of the side conveyor belt, a drive motor of the conveyor belt, a plate feeding machine, a drive motor and a drawing device of the side conveyor belt All are connected to the controller through signal lines.
  • the assembly line equipment used for fabricated modular and shaped composite boards is characterized in that: foamed cement, foamed polystyrene, foamed cement-polystyrene particle mixture, phenolic foam board and polyurethane Any one of the foam board or any mixture of no less than two, the suction cup or manipulator gripper is used for the drawing device, and the programmable controller is used for the controller.
  • the assembly line equipment for assembled modular and shaped composite boards is characterized in that it also includes a fiber mesh frame, which is an open upward cubic trough whose shape and the inner cavity of the support frame match each other. Line up in the stent frame with an open opening, and at least one fiber mesh frame is embedded in the stent frame.
  • the fiber mesh frame is made of inorganic fiber or organic fiber weaving.
  • the inorganic fiber is glass fiber, especially quartz glass fiber, boron fiber, and ceramic fiber.
  • Carbon fiber or metal fiber, organic fiber is natural fiber or synthetic fiber
  • natural fiber is cotton fiber, hemp fiber or bamboo fiber
  • synthetic fiber is polyester, acrylic, nylon, polypropylene, aramid, polyimide fiber or other composite materials fiber.
  • bracket frames on the conveyor belt in turn, start the conveyor belt, and temporarily stop the rotation of the conveyor belt when the opening of a bracket frame is located directly below the gate of the slab-feeding machine;
  • the plate-feeding pouring machine pouring the thermal insulation foam material into the bracket frame through the gate, and the plate-feeding pouring machine temporarily stops pouring when the bracket frame is filled;
  • the conveyor belt continues to rotate, and the bracket frame located at the upper part of the conveyor belt is filled one by one. At the same time, the bracket frame at the upper end of the conveyor belt gradually approaches the other end of the conveyor belt and starts to tilt;
  • bracket frame at the upper front end of the conveyor belt When the bracket frame at the upper front end of the conveyor belt is inclined to be open and horizontal, at this time there is a bracket frame just below the gate of the plate-feeding watering machine, the conveyor belt temporarily stops rotating, and the drawing device extends The thermal insulation foam material solidified and formed in the bracket frame is pulled out and placed on the side conveyor belt;
  • the molded thermal insulation foam material on the side conveyor belt is transported to the next process, and the bracket frame on the conveyor belt is recycled.
  • the board-feeding watering machine pours the thermal insulation foam material into the fiber grid through the gate, and the board-feeding watering machine temporarily stops pouring when the fiber grid is filled;
  • the conveyor belt continues to rotate, and the fiber mesh frames located in the upper frame of the conveyor belt changer are filled one by one. At the same time, the frame frame at the upper front end of the conveyor belt gradually approaches the other end of the conveyor belt and starts to tilt;
  • bracket frame at the upper front end of the conveyor belt When the bracket frame at the upper front end of the conveyor belt is inclined to be open and horizontal, at this time there is a bracket frame just below the gate of the plate-feeding watering machine, the conveyor belt temporarily stops rotating, and the drawing device extends The fiber mesh frame of the support frame is pulled out together with the solidified and formed thermal insulation foam material and placed on the side conveyor belt;
  • the fiber mesh frame on the side conveyor belt and the molded thermal insulation foam material are transported to the next process, and the frame frame on the conveyor belt is recycled.
  • the use method of the assembly line equipment for assembled modular and shaped composite panels is characterized in that: when at least two fiber mesh frames are embedded in the support frame, the fiber mesh frame) selects phenolic foam board or polyurethane foam board to be embedded in the support frame In the frame, after positioning the support frame on the conveyor belt, the liquid foaming material is poured into the fiber mesh frame to form a composite assembled modulus shaped plate.
  • the fabricated modulus shaped board manufactured by the present invention is suitable for the mass production of automated operation pipelines of thermal insulation and noise reduction material products used in the assembly construction of prefabricated buildings and related fields of thermal insulation assembly construction, thereby being beneficial to a large scale While reducing the cost of materials and products, the construction time is greatly reduced, ensuring that the products on the industrial assembly line can effectively improve the compliance of various technical performance indicators such as energy saving, emission reduction, sound insulation and noise reduction. Specifically, it has the following advantages:
  • the geometric form of the product is determined by the structural form of the building envelope system according to the decomposition of the building modulus
  • the material composition of the product can be single, or it can be composed of two or more different materials with different materials;
  • the shape of the product is determined according to the reasonable optimization of the assembly construction, such as: triangle, rectangle, parallelogram, rhombus, etc.; it can also be the deformation of the side thickness, such as: unevenness, slope shape, wave shape, etc.;
  • the surface of the product can be smooth or rough, and has special functions according to the requirements of the subsequent process and technical performance, such as: waterproof performance, a certain decorative effect, etc.
  • the beneficial effects of the present invention are: simple structure, convenient use, strong adaptability, low material consumption, low environmental impact, and large-scale automated operation lines of thermal insulation materials for assembly construction suitable for thermal insulation in prefabricated buildings or related fields produce.
  • Figure 1 is a top view of the present invention
  • Figure 2 is a front view of the present invention
  • Figure 3 is a schematic diagram of the connection of the conveyor belt, the plate-feeding pouring machine, the side conveyor belt, the drawing device and the controller in the present invention
  • Figure 4 is a front view of the present invention with a fiber mesh frame.
  • An assembly line equipment for prefabricated modular and shaped composite plates including a support frame 1, a conveyor belt 2, a plate-feeding pouring machine 3, a side conveyor belt 4, a drawing device 5 and a controller 6, as shown in Figures 1 to 1 As shown in 3, the specific structure is:
  • the support frame 1 is a cubic trough with an opening upward;
  • the conveying endless belt 2 is circular, and the conveying endless belt 2 is cyclically rotated under the drive of a driving motor.
  • the side conveyor belt 4 is set on one side of the conveying endless belt 2, and the rotation plane of the conveying endless belt 2 and the conveying surface of the side conveyor belt 4 Vertically to each other, the support frame 1 is rotatably arranged on the conveyor belt 2 in turn.
  • a board-feeding pouring machine 3 is installed directly above one end of the conveyor belt 2, and the board-feeding pouring machine 3 is filled with insulation foam material 31, and the board is poured
  • the gate of the machine 3 is facing the opening of a frame 1, the side conveyor belt 4 is provided at the other end of the conveyor belt 2, and the side conveyor belt 4 is provided with a drawing device 5 on one side.
  • the driving motor, the plate-feeding watering machine 3, the driving motor of the side conveyor 4 and the drawing device 5 are all connected to the controller 6 through signal lines.
  • the thermal insulation foam material 31 is selected from any one or no less than two of foamed cement, foamed polystyrene, foamed cement-polystyrene particle mixture, phenolic foam board and polyurethane foam board
  • the drawing device 5 uses a suction cup or a manipulator gripper
  • the controller 6 uses a programmable controller.
  • the conveyor belt 2 continues to rotate, and the bracket frame 1 located at the upper part of the conveyor belt changer 2 is filled one by one. At the same time, the bracket frame 1 at the upper front end of the conveyor belt 2 gradually approaches the other end of the conveyor belt 2 and starts to tilt;
  • bracket frame 1 at the upper front end of the conveyor belt 2 When the bracket frame 1 at the upper front end of the conveyor belt 2 is inclined to the open level, there is exactly one bracket frame 1 located just below the gate of the plate-feeding watering machine 3, and the conveyor belt 2 temporarily stops rotating, and draws The pulling device 5 extends to pull out the thermal insulation foam material 31 solidified and formed in the support frame 1 and put it on the side conveyor 4;
  • the molded thermal insulation foam material 31 on the side conveyor belt 4 is transported to the next process, and the bracket frame 1 on the conveyor belt 2 is recycled.
  • An assembly line equipment for prefabricated modular and shaped composite panels including a support frame 1, a fiber mesh frame 11, a conveyor belt 2, a board-feeding watering machine 3, a side conveyor belt 4, a drawing device 5 and a controller 6, As shown in Figure 3 and Figure 4, the specific structure is:
  • the stent frame 1 is a cubic groove body with an opening upward; the fiber net frame 11 is an open upward cubic groove body whose shape matches with the inner cavity of the stent frame 1, and the fiber net frame 11 is lined in the stent frame 1 with an opening upward. At least one fiber mesh frame 11 is embedded in the support frame 1.
  • the fiber mesh frame 11 is made of inorganic fiber or organic fiber woven structure.
  • the inorganic fiber is glass fiber, especially quartz glass fiber, boron fiber, ceramic fiber, carbon fiber or metal fiber.
  • the fiber is selected from natural fiber or synthetic fiber, the natural fiber is selected from cotton fiber, hemp fiber or bamboo fiber, and the synthetic fiber is selected from polyester, acrylic, nylon, polypropylene, aramid, polyimide or other composite fiber.
  • the conveying endless belt 2 is circular, and the conveying endless belt 2 is cyclically rotated under the drive of a driving motor.
  • the side conveyor belt 4 is set on one side of the conveying endless belt 2, and the rotation plane of the conveying endless belt 2 and the conveying surface of the side conveyor belt 4 Vertically to each other, the support frame 1 is rotatably arranged on the conveyor belt 2 in turn.
  • a board-feeding pouring machine 3 is installed directly above one end of the conveyor belt 2, and the board-feeding pouring machine 3 is filled with insulation foam material 31, and the board is poured
  • the gate of the machine 3 is facing the opening of a frame 1, the side conveyor belt 4 is provided at the other end of the conveyor belt 2, and the side conveyor belt 4 is provided with a drawing device 5 on one side.
  • the driving motor, the plate-feeding watering machine 3, the driving motor of the side conveyor 4 and the drawing device 5 are all connected to the controller 6 through signal lines.
  • the thermal insulation foam material 31 is selected from any one or no less than two of foamed cement, foamed polystyrene, foamed cement-polystyrene particle mixture, phenolic foam board and polyurethane foam board
  • the drawing device 5 uses a suction cup or a manipulator gripper
  • the controller 6 uses a programmable controller.
  • the board-feeding watering machine 3 pouring the thermal insulation foam material 31 into the fiber grid 11 through the gate, and the board-feeding watering machine 3 temporarily stops pouring when the fiber grid 11 is filled;
  • the conveyor belt 2 continues to rotate, and the fiber mesh frames 11 in the bracket frame 1 located on the upper part of the conveyor belt changer 2 are poured one by one. At the same time, the bracket frame 1 at the upper front end of the conveyor belt 2 gradually approaches the other end of the conveyor belt 2 And start to tilt;
  • bracket frame 1 at the upper front end of the conveyor belt 2 is inclined to the open level, there is exactly one bracket frame 1 located just below the gate of the plate-feeding watering machine 3, and the conveyor belt 2 temporarily stops rotating, and draws The pulling device 5 is extended to pull out the fiber mesh frame 11 of the support frame 1 together with the solidified and molded thermal insulation foam material 31 and put it on the side conveyor 4;
  • the fiber mesh frame 11 on the side conveyor belt 4 together with the molded thermal insulation foam material 31 is transported to the next process, and the frame 1 on the conveyor belt 2 is recycled.
  • the fiber mesh frame 11 uses phenolic foam board or polyurethane foam board to be embedded in the bracket frame 1. After positioning the bracket frame 1 on the conveyor belt 2, the fiber mesh A liquid foaming material is poured into the frame 11 to form a composite assembled modular shaped board.

Abstract

涉及墙体装配施工用辅助设备的节能减排技术领域，具体为一种用于装配式模数定形复合板材的流水线设备及其使用方法。一种用于装配式模数定形复合板材的流水线设备，包括支架框(1)，支架框(1)为敞口向上的立方槽体，其特征是：还包括输送环带(2)、送板浇灌机(3)、旁输送带(4)、抽拉装置(5)和控制器(6)，输送环带(2)为环形，输送环带(2)的转动平面和水平面互相垂直，支架框(1)可转动地依次设于输送环带(2)上，输送环带(2)一端的正上方设有送板浇灌机(3)，输送环带(2)另一端的一侧设有旁输送带(4)，旁输送带(4)的一侧设有抽拉装置(5)。复合板材的流水线设备结构简单，使用方便，适应性强。

Description

用于装配式模数定形复合板材的流水线设备及其使用方法 技术领域
本发明涉及墙体装配施工辅助设备的制造领域，具体为一种用于装配式模数定形复合板材的流水线设备及其使用方法。
背景技术
保温板是建筑、运输、食品等行业广泛使用的材料，以建筑行业为例，建筑物外墙上覆上保温板后能有效地起到隔热作用，阻止建筑物内外的热交换，夏季可防止室外高温导入室内，冬季又可避免室内热量散失，是节能的有效途径。目前制造保温板时，普遍的方法是将疏松多孔的发泡材料灌入模板，冷凝后脱去模具形成一大块立方体成型的保温块，随后再根据实际厚度需要的尺寸切割而成。这种制造方法无可避免地会在切割时产生大量废屑或易产生较多废次品，不仅浪费材料污染环境，也降低了生产和施工过程中现场人工切割的尺寸效率，不能大规模的生产符合装配施工要求规格尺寸和性能要求的定型板材。
发明内容
为了克服现有技术的缺陷，提供一种结构简单、使用方便、适应性强的生产设备，本发明公开了一种用于装配式模数定形复合板材的流水线设备及其使用方法。
本发明通过如下技术方案达到发明目的：
一种用于装配式模数定形复合板材的流水线设备，包括支架框，支架框为敞口向上的立方槽体，其特征是：还包括输送环带、送板浇灌机、旁输送带、抽拉装置和控制器，
输送环带为环形，输送环带在驱动马达的驱动下循环转动，旁输送带设于输送环带的的一侧，输送环带的转动平面和旁输送带的输送面互相斜交，支架框可转动地依次设于输送环带上，输送环带一端的正上方设有送板浇灌机，送板浇灌机内灌注保温发泡材料，送板浇灌机的浇口正对一个支架框的敞口，输送环带另一端的一侧设有旁输送带，旁输送带的一侧设有抽拉装置，输送环带的驱动马达、送板浇灌机、旁输送带的驱动马达和抽拉装置都通过信号线连接控制器。
所述的用于装配式模数定形复合板材的流水线设备，其特征是：保温发泡材 料选用发泡水泥、发泡聚苯乙烯、发泡水泥-聚苯乙烯颗粒混合、酚醛泡沫板和聚氨酯泡沫板中的任意一种或任意不少于两种的混合，抽拉装置选用吸盘或机械手夹爪，控制器选用可编程控制器。
所述的用于装配式模数定形复合板材的流水线设备，其特征是：还包括纤维网架，纤维网架为外形和支架框内腔互相匹配的敞口向上的立方槽体，纤维网架以敞口向上衬在支架框内，支架框内嵌入至少一个纤维网架，纤维网架选用无机纤维或有机纤维编织构成，其中，无机纤维选用玻璃纤维尤其是石英玻璃纤维、硼纤维、陶瓷纤维、碳纤维或金属纤维，有机纤维选用天然纤维或合成纤维，天然纤维选用棉纤维、麻纤维或竹纤维，合成纤维选用涤纶、腈纶、锦纶、丙纶、芳纶、聚酰亚胺纤维或其他复合材料纤维。
所述的用于装配式模数定形复合板材的流水线设备的使用方法，其特征是，按如下步骤依次实施：
在输送环带上依次固定支架框，启动输送环带，当有一个支架框的敞口位于送板浇灌机浇口的正下方时输送环带暂时停止转动；
启动送板浇灌机，送板浇灌机通过浇口向支架框内浇注保温发泡材料，当支架框浇注满后送板浇灌机暂时停止浇注；
输送环带继续转动，位于输送换带上部的支架框内被逐个浇注满，同时，位于输送环带上部前端的支架框逐渐接近输送环带的另一端并开始倾斜；
当位于输送环带上部前端的支架框倾斜至敞口呈水平状态时，此时恰有一个支架框位于送板浇灌机浇口的正下方，输送环带暂时停止转动，抽拉装置伸出将支架框内凝固成型的保温发泡材料拉出并放于旁输送带上；
旁输送带上的成型的保温发泡材料输送至下道工序，输送环带上的支架框循环使用。
所述的用于装配式模数定形复合板材的流水线设备的使用方法，其特征是，按如下步骤依次实施：
在输送环带上依次固定支架框，在支架框内衬入纤维网架，启动输送环带，当有一个纤维网架的敞口位于送板浇灌机浇口的正下方时输送环带暂时停止转动；
启动送板浇灌机，送板浇灌机通过浇口向纤维网架内浇注保温发泡材料，当纤维网架浇注满后送板浇灌机暂时停止浇注；
输送环带继续转动，位于输送换带上部的支架框内的纤维网架被逐个浇注满，同时，位于输送环带上部前端的支架框逐渐接近输送环带的另一端并开始倾斜；
当位于输送环带上部前端的支架框倾斜至敞口呈水平状态时，此时恰有一个支架框位于送板浇灌机浇口的正下方，输送环带暂时停止转动，抽拉装置伸出将支架框的纤维网架连同凝固成型的保温发泡材料一并拉出并放于旁输送带上；
旁输送带上的纤维网架连同成型的保温发泡材料输送至下道工序，输送环带上的支架框循环使用。
所述的用于装配式模数定形复合板材的流水线设备的使用方法，其特征是：当支架框内嵌入至少两个纤维网架时，纤维网架)选用酚醛泡沫板或聚氨酯泡沫板嵌入支架框内，在输送环带上对支架框实施定位后，在纤维网架内浇灌液态的发泡材料以形成复合的装配式模数定形板材。
本发明所制造的装配式模数定形板材，适合装配式建筑的装配施工和相关领域保温隔热的装配施工用保温隔热降噪材料产品的自动化作业流水线的大规模生产，从而有利于大幅度地降低材料产品成本的同时大幅度的降低施工工时，确保在工业流水线上的产品就能有效地提升节能减排、隔音降噪等各项技术性能指标的达标。具体来说，具有如下优点：
1.产品的几何形态是由建筑围护体系的结构形态依据建筑模数分解确定；
2.产品的材料组成可以是单一的，也可以是复合二种或二种以上的不同材料不同材质组成；
3.产品外形是依据装配施工的合理优化而定，如：三角形、长方形、平行四边形、菱形等；也可以是侧面厚度的变形，如：凹凸性、斜坡形、波浪形等；
4.产品表面可以是光滑的或粗糙的，依据后续工艺的要求和技术性能的要求具有特殊的功能，如：防水性能、某一装饰效果，等。
本发明的有益效果是：结构简单，使用方便，适应性强，材料消耗少，环境影响小，适合装配式建筑或相关领域保温隔热的装配施工用保温隔热材料的自动化作业流水线的大规模生产。
附图说明
图1是本发明的俯视图；
图2是本发明的主视图；
图3是本发明中输送环带、送板浇灌机、旁输送带、抽拉装置和控制器的连 接示意图；
图4是带有纤维网架的本发明的主视图。
具体实施方式
以下通过具体实施例进一步说明本发明。
实施例1
一种用于装配式模数定形复合板材的流水线设备，包括支架框1、输送环带2、送板浇灌机3、旁输送带4、抽拉装置5和控制器6，如图1～图3所示，具体结构是：
支架框1为敞口向上的立方槽体；
输送环带2为环形，输送环带2在驱动马达的驱动下循环转动，旁输送带4设于输送环带2的的一侧，输送环带2的转动平面和旁输送带4的输送面互相垂直，支架框1可转动地依次设于输送环带2上，输送环带2一端的正上方设有送板浇灌机3，送板浇灌机3内灌注保温发泡材料31，送板浇灌机3的浇口正对一个支架框1的敞口，输送环带2另一端的一侧设有旁输送带4，旁输送带4的一侧设有抽拉装置5，输送环带2的驱动马达、送板浇灌机3、旁输送带4的驱动马达和抽拉装置5都通过信号线连接控制器6。
本实施例中：保温发泡材料31选用发泡水泥、发泡聚苯乙烯、发泡水泥-聚苯乙烯颗粒混合、酚醛泡沫板和聚氨酯泡沫板中的任意一种或任意不少于两种的混合，抽拉装置5选用吸盘或机械手夹爪，控制器6选用可编程控制器。
本实施例使用时，按如下步骤依次实施：
在输送环带2上依次固定支架框1，启动输送环带2，当有一个支架框1的敞口位于送板浇灌机3浇口的正下方时输送环带暂时停止转动；
启动送板浇灌机3，送板浇灌机3通过浇口向支架框1内浇注保温发泡材料31，当支架框1浇注满后送板浇灌机3暂时停止浇注；
输送环带2继续转动，位于输送换带2上部的支架框1内被逐个浇注满，同时，位于输送环带2上部前端的支架框1逐渐接近输送环带2的另一端并开始倾斜；
当位于输送环带2上部前端的支架框1倾斜至敞口呈水平状态时，此时恰有一个支架框1位于送板浇灌机3浇口的正下方，输送环带2暂时停止转动，抽拉装置5伸出将支架框1内凝固成型的保温发泡材料31拉出并放于旁输送带4上；
旁输送带4上的成型的保温发泡材料31输送至下道工序，输送环带2上的支架框1循环使用。
实施例2
一种用于装配式模数定形复合板材的流水线设备，包括支架框1、纤维网架11、输送环带2、送板浇灌机3、旁输送带4、抽拉装置5和控制器6，如图3和图4所示，具体结构是：
支架框1为敞口向上的立方槽体；纤维网架11为外形和支架框1内腔互相匹配的敞口向上的立方槽体，纤维网架11以敞口向上衬在支架框1内，支架框1内嵌入至少一个纤维网架11，纤维网架11选用无机纤维或有机纤维编织构成，其中，无机纤维选用玻璃纤维尤其是石英玻璃纤维、硼纤维、陶瓷纤维、碳纤维或金属纤维，有机纤维选用天然纤维或合成纤维，天然纤维选用棉纤维、麻纤维或竹纤维，合成纤维选用涤纶、腈纶、锦纶、丙纶、芳纶、聚酰亚胺纤维或其他复合材料纤维。
输送环带2为环形，输送环带2在驱动马达的驱动下循环转动，旁输送带4设于输送环带2的的一侧，输送环带2的转动平面和旁输送带4的输送面互相垂直，支架框1可转动地依次设于输送环带2上，输送环带2一端的正上方设有送板浇灌机3，送板浇灌机3内灌注保温发泡材料31，送板浇灌机3的浇口正对一个支架框1的敞口，输送环带2另一端的一侧设有旁输送带4，旁输送带4的一侧设有抽拉装置5，输送环带2的驱动马达、送板浇灌机3、旁输送带4的驱动马达和抽拉装置5都通过信号线连接控制器6。
本实施例中：保温发泡材料31选用发泡水泥、发泡聚苯乙烯、发泡水泥-聚苯乙烯颗粒混合、酚醛泡沫板和聚氨酯泡沫板中的任意一种或任意不少于两种的混合，抽拉装置5选用吸盘或机械手夹爪，控制器6选用可编程控制器。
本实施例使用时，按如下步骤依次实施：
在输送环带2上依次固定支架框1，在支架框1内衬入纤维网架11，启动输送环带2，当有一个纤维网架11的敞口位于送板浇灌机3浇口的正下方时输送环带暂时停止转动；
启动送板浇灌机3，送板浇灌机3通过浇口向纤维网架11内浇注保温发泡材料31，当纤维网架11浇注满后送板浇灌机3暂时停止浇注；
输送环带2继续转动，位于输送换带2上部的支架框1内的纤维网架11被逐 个浇注满，同时，位于输送环带2上部前端的支架框1逐渐接近输送环带2的另一端并开始倾斜；
当位于输送环带2上部前端的支架框1倾斜至敞口呈水平状态时，此时恰有一个支架框1位于送板浇灌机3浇口的正下方，输送环带2暂时停止转动，抽拉装置5伸出将支架框1的纤维网架11连同凝固成型的保温发泡材料31一并拉出并放于旁输送带4上；
旁输送带4上的纤维网架11连同成型的保温发泡材料31输送至下道工序，输送环带2上的支架框1循环使用。
当支架框1内嵌入至少两个纤维网架11时，纤维网架11选用酚醛泡沫板或聚氨酯泡沫板嵌入支架框1内，在输送环带2上对支架框1实施定位后，在纤维网架11内浇灌液态的发泡材料以形成复合的装配式模数定形板材。

Claims (6)

  1. 一种用于装配式模数定形复合板材的流水线设备，包括支架框(1)，支架框(1)为敞口向上的立方槽体，其特征是：还包括输送环带(2)、送板浇灌机(3)、旁输送带(4)、抽拉装置(5)和控制器(6)，
    输送环带(2)为环形，输送环带(2)在驱动马达的驱动下循环转动，旁输送带(4)设于输送环带(2)的的一侧，输送环带(2)的转动平面和旁输送带(4)的输送面互相斜交，支架框(1)可转动地依次设于输送环带(2)上，输送环带(2)一端的正上方设有送板浇灌机(3)，送板浇灌机(3)内灌注保温发泡材料(31)，送板浇灌机(3)的浇口正对一个支架框(1)的敞口，输送环带(2)另一端的一侧设有旁输送带(4)，旁输送带(4)的一侧设有抽拉装置(5)，输送环带(2)的驱动马达、送板浇灌机(3)、旁输送带(4)的驱动马达和抽拉装置(5)都通过信号线连接控制器(6)。
  2. 如权利要1所述的用于装配式模数定形复合板材的流水线设备，其特征是：保温发泡材料(31)选用发泡水泥、发泡聚苯乙烯、发泡水泥-聚苯乙烯颗粒混合、酚醛泡沫板和聚氨酯泡沫板中的任意一种或任意不少于两种的混合，抽拉装置(5)选用吸盘或机械手夹爪，控制器(6)选用可编程控制器。
  3. 如权利要求2所述的用于装配式模数定形复合板材的流水线设备，其特征是：还包括纤维网架(11)，纤维网架(11)为外形和支架框(1)内腔互相匹配的敞口向上的立方槽体，纤维网架(11)以敞口向上衬在支架框(1)内，支架框(1)内嵌入至少一个纤维网架(11)，纤维网架(11)选用无机纤维或有机纤维编织构成，其中，无机纤维选用玻璃纤维、硼纤维、陶瓷纤维、碳纤维或金属纤维，有机纤维选用天然纤维或合成纤维，天然纤维选用棉纤维、麻纤维或竹纤维，合成纤维选用涤纶、腈纶、锦纶、丙纶、芳纶或聚酰亚胺纤维；
    当支架框(1)内嵌入至少两个纤维网架(11)时，纤维网架(11)选用酚醛泡沫板或聚氨酯泡沫板嵌入支架框(1)内，在输送环带(2)上对支架框(1)实施定位后，在纤维网架(11)内浇灌液态的发泡材料以形成复合的装配式模数定形板材。
  4. 如权利要求1或2所述的用于装配式模数定形复合板材的流水线设备的使用方法，其特征是，按如下步骤依次实施：
    在输送环带(2)上依次固定支架框(1)，启动输送环带(2)，当有一个支架框(1)的敞口位于送板浇灌机(3)浇口的正下方时输送环带暂时停止转动；
    启动送板浇灌机(3)，送板浇灌机(3)通过浇口向支架框(1)内浇注保温发泡材料(31)，当支架框(1)浇注满后送板浇灌机(3)暂时停止浇注；
    输送环带(2)继续转动，位于输送换带(2)上部的支架框(1)内被逐个浇注满，同时，位于输送环带(2)上部前端的支架框(1)逐渐接近输送环带(2)的另一端并开始倾斜；
    当位于输送环带(2)上部前端的支架框(1)倾斜至敞口呈水平状态时，此时恰有一个支架框(1)位于送板浇灌机(3)浇口的正下方，输送环带(2)暂时停止转动，抽拉装置(5)伸出将支架框(1)内凝固成型的保温发泡材料(31)拉出并放于旁输送带(4)上；
    旁输送带(4)上的成型的保温发泡材料(31)输送至下道工序，输送环带(2)上的支架框(1)循环使用。
  5. 如权利要求3所述的用于装配式模数定形复合板材的流水线设备的使用方法，其特征是，按如下步骤依次实施：
    在输送环带(2)上依次固定支架框(1)，在支架框(1)内衬入纤维网架(11)，启动输送环带(2)，当有一个纤维网架(11)的敞口位于送板浇灌机(3)浇口的正下方时输送环带暂时停止转动；
    启动送板浇灌机(3)，送板浇灌机(3)通过浇口向纤维网架(11)内浇注保温发泡材料(31)，当纤维网架(11)浇注满后送板浇灌机(3)暂时停止浇注；
    输送环带(2)继续转动，位于输送换带(2)上部的支架框(1)内的纤维网架(11)被逐个浇注满，同时，位于输送环带(2)上部前端的支架框(1)逐渐接近输送环带(2)的另一端并开始倾斜；
    当位于输送环带(2)上部前端的支架框(1)倾斜至敞口呈水平状态时，此时恰有一个支架框(1)位于送板浇灌机(3)浇口的正下方，输送环带(2)暂时停止转动，抽拉装置(5)伸出将支架框(1)的纤维网架(11)连同凝固成型的保温发泡材料(31)一并拉出并放于旁输送带(4)上；
    旁输送带(4)上的纤维网架(11)连同成型的保温发泡材料(31)输送至下道工序，输送环带(2)上的支架框(1)循环使用。
  6. 如权利要求5所述的用于装配式模数定形复合板材的流水线设备的使用方法，其特征是：当支架框(1)内嵌入至少两个纤维网架(11)时，纤维网架(11)选用酚醛泡沫板或聚氨酯泡沫板嵌入支架框(1)内，在输送环带(2)上对支架框(1)实施定位 后，在纤维网架(11)内浇灌液态的发泡材料以形成复合的装配式模数定形板材。
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