WO2020146986A1 - 一种挤压整形组件、叠膜整形系统以及叠膜整形方法 - Google Patents

一种挤压整形组件、叠膜整形系统以及叠膜整形方法 Download PDF

Info

Publication number
WO2020146986A1
WO2020146986A1 PCT/CN2019/071667 CN2019071667W WO2020146986A1 WO 2020146986 A1 WO2020146986 A1 WO 2020146986A1 CN 2019071667 W CN2019071667 W CN 2019071667W WO 2020146986 A1 WO2020146986 A1 WO 2020146986A1
Authority
WO
WIPO (PCT)
Prior art keywords
extrusion
shaping
heating
hole
film
Prior art date
Application number
PCT/CN2019/071667
Other languages
English (en)
French (fr)
Inventor
孙欣然
石知峰
王春辉
Original Assignee
深圳配天智能技术研究院有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳配天智能技术研究院有限公司 filed Critical 深圳配天智能技术研究院有限公司
Priority to PCT/CN2019/071667 priority Critical patent/WO2020146986A1/zh
Priority to CN201980079385.6A priority patent/CN113491057B/zh
Publication of WO2020146986A1 publication Critical patent/WO2020146986A1/zh

Links

Images

Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines

Definitions

  • This application relates to the technical field of automation equipment, and in particular to an extrusion shaping assembly, a laminated film shaping system and a laminated film shaping method.
  • a motor generally has a stator and a rotor, which convert electrical energy into mechanical energy of the rotor through electromagnetic induction effects, thereby driving other devices connected to the rotor to operate.
  • the existing stator generally consists of a stator main body and a coil, wherein the coil is wound on the stator main body.
  • an insulating film is usually placed between the stator body and the coil.
  • a PET (Polyethylene terephthalate) film with high temperature resistance and good insulation performance is used. The film is folded so that the PET film wraps the coil.
  • the outer contour of the stator or the rotor is usually irregular, which causes the stator or the rotor to fail to form the required ring shape in subsequent assembly.
  • This application provides an extrusion shaping assembly, a laminated film shaping system, and a laminated film shaping method to solve the problem that after the PET film is folded in the prior art, the outer contour of the stator or the rotor will be irregular, which causes the stator or the rotor The problem that the required circular ring cannot be formed in the subsequent assembly.
  • the extrusion shaping assembly includes: a first member and a second member that are elastically connected, and the first member is close to the surface of the second member A first extruded structure is provided, and a second extruded structure is provided on the surface of the second member close to the first member; when the first member and the second member are connected, the first extruded structure and the second extruded structure form and The accommodating space that matches the outer contour of the material is used for setting the material and squeezing the material, so that the outer contour of the material meets the preset requirements.
  • the laminated film system includes:
  • Laminating device folds the film on the surface of the material so that the film is close to the surface of the material
  • the extrusion shaping device includes the extrusion shaping assembly and the pressurizing device as described above.
  • the pressing device is used to pressurize the extrusion shaping assembly to pressurize and shape the material in the extrusion shaping assembly.
  • the pressing and shaping device is used to receive the material after the film is folded, and squeeze the material, so that the outer contour of the material meets the preset requirements.
  • the laminated film system includes:
  • the material is extruded and shaped so that the outer contour of the material meets the preset requirements.
  • the present application provides an extrusion shaping assembly, a laminated film shaping system, and a laminated film shaping method.
  • the outer contour of the material can meet the preset requirement.
  • the outer contours of multiple materials can be extruded and shaped at one time, so the extrusion and shaping efficiency of the materials can be improved.
  • Figure 1 is a schematic diagram of the structure of a material
  • FIG. 2 is a schematic structural diagram of a cross-sectional view of the material shown in FIG. 1;
  • FIG. 3 is a schematic structural diagram of an embodiment of a laminated film device provided by the present application.
  • FIG. 4 is a schematic structural diagram of a front view of the film lamination device shown in FIG. 3;
  • Fig. 5 is a schematic structural diagram of a cross-sectional view of the B-B' section of the film lamination device shown in Fig. 4;
  • FIG. 6 is a schematic structural view of an embodiment of a material tray provided by the film lamination device shown in FIG. 3;
  • Fig. 7 is a schematic structural view of a cross-sectional view of the material tray shown in Fig. 6 in the A-A' section;
  • FIG. 8 is a schematic structural view of another embodiment of a material tray provided by the film lamination device shown in FIG. 3;
  • FIG. 9 is a schematic structural view of an embodiment of the heating assembly in the film lamination device shown in FIG. 5;
  • FIG. 10 is a schematic structural diagram of an embodiment of an extrusion and shaping assembly provided by the present application.
  • Fig. 11 is a schematic structural diagram of a cross-sectional view of the extrusion and shaping assembly shown in Fig. 10 in the C-C' section;
  • FIG. 12 is a schematic flowchart of an embodiment of a laminated film shaping method provided by the present application.
  • first and second in this application are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, the features defined as “first” and “second” may include at least one of the features either explicitly or implicitly.
  • a plurality of means at least two, such as two, three, etc., unless otherwise specifically defined. All directional indications (such as up, down, left, right, front, back%) in the embodiments of this application are only used to explain the relative positional relationship between the components in a specific posture (as shown in the drawings) , Movement situation, etc., if the specific posture changes, the directional indication will also change accordingly.
  • Figure 1 is a schematic structural diagram of a material
  • Figure 2 is a structural schematic diagram of a cross-sectional view of the material shown in Figure 1.
  • the material 100 includes a main body 110, the main body 110 is provided with a groove 111 for setting the coil 120, and the coil 120 is arranged in the groove 111 so as to be wound on the main body 110.
  • a layer of film material 130 is also provided between the main body 110 and the coil 120, and the function of the film material 130 is to separate the main body 110 and the coil 120 for insulation.
  • the material of the film 130 may be an insulating material such as PET (Polyethylene terephthalate, polyethylene terephthalate).
  • the material 100 can be a stator or a rotor.
  • the material 100 may not include a coil, and the material 100 may be an element with a film material on the surface and the film material needs to be folded so that the film material closely adheres to the outer contour of the material 100.
  • the material 100 When the material 100 is a stator or a rotor, the material 100 is generally a ring segment.
  • the outer contour of the material 100 includes two concentrically arranged arc-shaped surfaces and two inclined surfaces respectively connecting the two arc-shaped surfaces.
  • the groove 111 is usually provided on these two inclined surfaces.
  • a plurality of materials 100 are generally assembled to form a complete circle for use, and the two inclined surfaces are generally the splicing and connecting surfaces of the two materials 100. Therefore, it is necessary to reshape the membrane material 130 so that the membrane material 130 can closely adhere to the surface of the outer contour of the material 100, so that the membrane material 130 does not affect the assembly of multiple materials 100.
  • FIG. 3 is a schematic structural diagram of an embodiment of the lamination device provided in this application
  • Figure 4 is the main part of the lamination device shown in Figure 3
  • Figure 5 is a schematic structural diagram of a cross-sectional view of the BB' section of the film lamination device shown in Figure 4.
  • the film lamination device 300 includes a base 310, a pressing mechanism 320 and a material tray 200.
  • the material tray 200 is arranged on the base 310, and the pressing mechanism 320 is arranged opposite to the base 310.
  • the pressing mechanism 320 is used to press the material so that the material can pass through the charging through hole 211.
  • Figure 6 is a schematic structural diagram of an embodiment of a material tray provided by the film lamination device shown in Figure 3;
  • Figure 7 is a cross-sectional view of the material tray shown in Figure 6 at the A-A' section Schematic.
  • the material tray 200 includes a charging tube 210 provided with a charging through hole 211 for disposing materials, wherein the cross-sectional size of the charging through hole 211 matches the shape of the outer contour of the material. Therefore, when the material completely enters the charging through hole 211, the film material on the surface of the material can be completely folded to wrap the coil, and the film material can be tightly attached to the surface of the coil.
  • the film on the material can be folded by the inner surface of the through hole 211 when the material enters the through hole 211, so that the film can be Close to the surface of the material. Therefore, the folding efficiency of the film on the material can be improved.
  • the film material is folded by using the material through holes 211 of the same size, which can improve the consistency of the film material creases on the material, so that the subsequent assembly of multiple materials is simpler and faster.
  • the outer contour of the charging tube 210 may be cylindrical, rectangular, or cube, which is not limited here.
  • the charging through hole 211 may consist of a first arc panel, a second arc panel, and The first inclined panel and the second inclined panel arranged opposite to each other are enclosed and constructed.
  • the material tray 200 may further include a chassis 220, the chassis 220 is used to install the charging pipe 210, and the chassis 220 may also be provided with a mounting structure 221 to install the entire material tray 200 to the corresponding lamination device on.
  • the mounting structure 221 may be arranged at the edge area of the chassis 220, where the mounting structure 221 may be a mounting hole passing through the chassis 220, and the entire material tray 200 can be installed stably by using screws, keys or pins and other connecting parts to cooperate with the mounting holes On the laminating device.
  • the chassis 220 and the charging tube 210 are respectively formed and then installed and matched.
  • the chassis 220 is provided with a mounting groove 222, and one end of the charging tube 210 is inserted into the mounting groove 222 to realize the chassis 220 and The charging pipe 210 is connected stably.
  • the bottom of the mounting groove 222 has a through hole 223.
  • the through hole 223 can be matched with the loading through hole 211 so that the material can be After entering the charging through hole 211 from the other end of the charging pipe 210, it passes through the charging through hole 211 and flows out from the through hole 223. Therefore, the through hole 223 can be used as a material discharge hole.
  • the through hole 223 in order to prevent the membrane material on the surface of the material from being deformed after being folded, can be set to be the same hole as the charging through hole 211, that is, the cross section of the through hole 223 also matches the outer contour of the material.
  • a plurality of installation grooves 222 may be provided on the chassis 220, and each installation groove 222 may be inserted and installed with a charging tube 210. Therefore, multiple materials can be laminated through the material tray 200 at one time.
  • multiple mounting slots 222 are arranged on the same side of the chassis 220, and the multiple mounting slots 222 can be evenly distributed in the central area of the chassis 220.
  • the multiple mounting slots 222 can be arranged in the center of the chassis 220 in an array arrangement. area.
  • FIG. 8 is a schematic structural diagram of another embodiment of a material tray provided by the film lamination device shown in FIG. 3.
  • a handle 224 may also be provided on the chassis 220, and the handle 224 is provided on the side of the chassis 220. Wherein, a handle 224 may be provided on opposite sides of the chassis 220 to facilitate transportation.
  • a mounting slot 222 is provided on the chassis 220, so that the charging tube 210 can be detachably connected to the chassis 220 by inserting and installing.
  • the charging tube 210 and the chassis 220 are also Can be formed in one piece.
  • the base 310 includes a base 311 and a mounting bracket 312, and the mounting bracket 312 is installed on the base 311 and fixedly connected to the base 311.
  • the mounting bracket 312 includes a first mounting portion 313 and a second mounting portion 314.
  • the first mounting portion 313 is disposed on the side close to the base 311, and the second mounting portion 314 is disposed on the side of the first mounting portion 313 facing away from the base 311.
  • the material tray 200 is installed at the position of the first mounting part 313, and the pressing mechanism 320 is mounted at the position of the second mounting part 314.
  • the pressing mechanism 320 can make the material on the material tray 200 move in a direction close to the base 311.
  • the first mounting portion 313 includes two opposite support plates 3131 and a connecting plate 3132 whose two ends are respectively connected to the two opposite support plates 3131.
  • the two supporting plates 3131 of the first mounting portion 313 are mounted on the base 311, that is, one end of the two supporting plates 3131 is fixedly connected to the base 311, and the other end is connected to the connecting plate 3132.
  • the pressing mechanism 320 is installed at the position of the second mounting portion 314, where the pressing mechanism 320 includes a pressing component 321 and a power component 322.
  • the power component 322 may include a power device such as a motor, an air cylinder, and a connector for connecting the power component 322 with the pressing component 321.
  • the pressing component 321 is connected through the power component 322, so that the pressing component 321 can be driven to press the material, so that the material It can pass through the charging through hole 211.
  • the power assembly 322 is a cylinder
  • the power assembly 322 in order to prevent the piston rod of the cylinder of the power assembly from being bent or damaged during the process of driving the pressing assembly 321 due to installation errors, the end of the piston rod away from the cylinder
  • the universal joint is connected, and the power assembly 322 can be connected with the pressing assembly 321 through the universal joint.
  • the pressing assembly 321 includes a mounting substrate 3211 and a pressing rod 3212 mounted on the mounting substrate 3211.
  • the number of pressing rods 3212 can be multiple, the multiple pressing rods 3212 are mounted on the same side of the substrate 3211, and the multiple pressing rods 3212 are installed on the same side of the substrate 3211.
  • the mounting positions of the mounting base plate 3211 correspond to the loading through holes 211 on the material tray 200 one to one. In this way, each pressing rod 3212 can press one material, so that all the materials pass through the charging through hole 211.
  • the power assembly 322 may be a pneumatic piston type power assembly, which is connected to the side of the mounting base plate 3211 facing away from the pressing rod 3212 through its piston rod as a connecting member. Furthermore, the reciprocating movement of the piston rod in the cylinder can drive the pressing assembly 321 to move toward or away from the material tray 200.
  • the cross-sectional size of the pressing rod 3212 is less than or equal to the cross-sectional size of the loading through hole 211.
  • the guide structure 330 includes a guide rod 331 fixedly connected to the pressing assembly 321 and a guide rail 332 slidably fitted with the guide rod 331.
  • the guide rail 332 is disposed at the position of the second mounting portion 314 and fixedly connected to the mounting bracket 312.
  • the guide rail 332 has a guide hole 3321 that matches the guide rod 331.
  • One end of the guide rod 331 penetrates the guide hole 3321 to slidably fit the guide rail 332, and the other end of the guide rod 331 is fixedly connected to the mounting base 3211.
  • multiple sets of guide structures 330 can be provided to guide the movement of the pressing assembly 321, and the connecting positions of the multiple sets of guide structures 330 on the mounting substrate 3211 are evenly distributed, so that the multiple sets of guide structures 330 have an impact on the mounting substrate 3211.
  • the applied force is evenly distributed, so that the entire pressing assembly 321 can move smoothly.
  • the film lamination device 300 further includes a heating assembly 400, one end of the heating assembly 400 is mounted on the connecting plate 3132, and the material tray 200 is mounted on the heating assembly 400 on the side facing the connecting plate 3132. In this way, the material can enter the heating assembly 400 after passing through the charging through hole 211 to heat the material.
  • FIG. 9 is a structural diagram of an embodiment of the heating assembly in the film lamination device shown in FIG. 5.
  • the heating assembly 400 includes a heating block 410, and the heating block 410 is provided with a material heating through hole 411 and a heating hole 412.
  • the material heating through hole 411 is used to receive and heat the material. Wherein, when the material enters the material heating through hole 411, the material can be fixed at any position in the material heating through hole 411 under the action of friction with the inner wall of the material heating through hole 411.
  • the hot hole 412 is used to provide a heating element (not shown in the figure) as a heat source required for heating.
  • the heating element can be a heating rod or a heating rod, and the heating element can be inserted into the hot hole 412 to heat the material.
  • the material heating through hole 411 can be set to a shape matching the outer contour of the material, and the shape of the film material on the surface of the material is solidified by heating and cooling.
  • the heating block 410 may be in the shape of a cube, a rectangular parallelepiped, or a cylinder, and the material heating through hole 411 penetrates two opposite planes of the heating block 410.
  • the heat hole 412 is perpendicular to the material heating through hole 411, and the heat hole 412 can be arranged on the other side of the heating block 410.
  • the thermal holes 412 and the material heating through holes 411 need to be staggered, that is, the thermal holes 412 and the material heating through holes 411 do not cross and are connected through each other, so as to prevent the heating element in the thermal hole 412 from scalding the material.
  • the thermal hole 412 is perpendicular to the material heating through hole 411 or can be arranged in parallel, which is not limited herein.
  • a plurality of material heating through holes 411 arranged in parallel may be provided on the heating block 410, and each material heating through hole 411 may be provided with materials to heat the materials.
  • the heating block 410 can be provided with multiple thermal holes 412, and the multiple thermal holes 412 are evenly distributed on the heating block 410, so that when all the materials in the through holes 411 are heated, all the materials are heated. The temperature everywhere in the hole 411 tends to be consistent, so that the heating temperature of the material can be stabilized.
  • one of the planes where the material heating through hole 411 is opened can be used as the mounting surface of the heating block 410, and this plane is provided with fixing holes such as threaded holes, pin holes or key holes for fixing the heating block 410 to the first Mounting part 313 on.
  • the heating block 410 may be a metal block, which has good thermal conductivity. Therefore, a heat insulation board 430 can also be attached to the side of the heating block 410 to insulate heat.
  • the heat insulation board 430 can protect the operator from being scalded, and can also reduce the heat loss of the heating block 410 and improve the heat utilization efficiency.
  • the heat insulation board 430 may be made of heat insulation materials such as bakelite, which is not limited here.
  • the heat insulation board 430 is provided with a communication hole 431 that matches and butts with the thermal hole 412, and the communication hole 431 is used for providing a conductive wire, so that all the heating elements can be electrically connected with the conductive wire for heating.
  • a temperature sensor may also be fixed on the heating assembly 400 to monitor the temperature of the heating block 410, so as to ensure that the heating temperature of the heating block 410 can be within a preset temperature range.
  • the processing flow of the material in this embodiment takes the processing of the material 100 as an example.
  • the specific process includes: inserting part of the material 100 into the charging through hole 211 of the charging pipe 210, so that the part of the film material where the material 100 is inserted 130 wrap the coil 120; install the material tray 200 inserted with a plurality of materials 100 on the heating assembly 400, so that the charging through hole 211 and the material heating through hole 411 are matched and buttted one by one; the pressing mechanism 320 is controlled to the material 100 Pressing so that the material 100 passes through the charging through hole 211 and then completely enters the material heating through hole 411, wherein the film material 130 is completely folded to cover the coil 120 when the material 100 passes through the charging through hole 211;
  • the material 100 completely enters the material heating through hole 411 the material is heated by the heating assembly 400, where the heating temperature can be set to 110-130°C, and the heating time is 3-5 minutes; when the heating is completed, the pressing mechanism The pressing rod 3212 of 320 further penetrates into the material
  • the heating assembly 400 is installed on the connecting plate 3132. Therefore, in order to ensure that the material 100 can completely pass through the material heating through hole 411 and detach from the heating assembly 400, it is also necessary to provide a connecting through hole on the connecting plate 3132. After the heating is completed, the pressing rod 3212 is further inserted into the material heating through hole 411 to press the material 100 so that the material 100 can be pressed out of the material heating through hole 411.
  • a material bin (not shown in the figure) of the heating assembly 400 opposite to the pressing mechanism 320 may also be provided, wherein the material bin may be provided between the two supporting plates 3131 for receiving materials from the heating through holes 411 100 from the material.
  • the film 130 on the material 100 can be close to the surface of the material 100, and at the same time, the material 100 is heated by the heating component 400 to further fix the shape of the film 130.
  • the material 100 When the material 100 leaves the material heating through hole 411 and is received through the material bin, the material 100 can be naturally cooled in the material bin to further fix the shape of the film 130 on the surface of the material 100.
  • the material 100 After the material 100 is cooled down, it can be shaped and pressed, so that the shape of the material 100 can meet the preset requirements.
  • FIG. 10 is a structural diagram of an embodiment of an extrusion and shaping assembly provided by the present application.
  • the extrusion shaping assembly 500 includes a first member 510 and a second member 520, and the first member 510 and The second member 520 is directly connected by an elastic connecting piece 530 so that the first member 510 and the second member 520 can reciprocate relatively, wherein the first member 510 is provided with a first extruding structure 511 on the side close to the second member 520, A side of the second member 520 close to the first member 510 is provided with a second extrusion structure 521.
  • the first extruded structure 511 and the second extruded structure 521 are matched and corresponding, and pressure is applied to at least one of the first member 510 and the second member 520 At this time, the first extruded structure 511 and the second extruded structure 521 can be matched to form an accommodating space 540.
  • the accommodating space 540 is used for arranging materials to squeeze the materials, wherein the accommodating space 540 Match with the preset outer contour of the material, so that the material set in it can be extruded so that the outer contour of the material can meet the preset requirements; at the same time, the extrusion and shaping of the laminated material can also improve the material The consistency of the crease of the surface film.
  • first extruded structure 511 and the second extruded structure 521 may be grooves or bosses provided on one side of the corresponding member.
  • a plurality of first extrusion structures 511 may be provided on the first member 510
  • a plurality of matching second extrusion structures 521 may be provided on the second member 520, so that the first member 510 and the second
  • a plurality of accommodating spaces 540 can be formed, and each accommodating space 540 can be provided with one material, so that multiple materials can be pressurized and shaped at a time, thereby improving the extrusion and shaping of the material effectiveness.
  • the elastic connecting member 530 is arranged between the first member 510 and the second member 520 to realize the elastic connection of the first member 510 and the second member 520, so that the first member 510 and the second member 520 are elastically connected. 510 or the pressure of the second member 520, the positions of the first member 510 and the second member 520 can be separated from each other, so that after finishing the extrusion and shaping of the material, it is convenient to remove the material from the first member 510 and the second member 520. Take it out between.
  • the elastic connecting member 530 may be a spring.
  • the first member 510 and the second member 520 may be provided with corresponding first grooves and second grooves on the sides close to each other.
  • the elastic connecting member 530 has two ends respectively. Insert into the first groove and the second groove to achieve elastic connection.
  • the extrusion and shaping assembly 500 further includes a sliding rod 550.
  • the sliding rod 550 penetrates the first member 510 and the second member 520, and can be combined with at least one of the first member 510 and the second member 520 Sliding fit.
  • both the first member 510 and the second member 520 are provided with a sliding rod mounting hole 560, the sliding rod 550 penetrates the sliding rod mounting hole 560 of the first member 510 and the second member 520, and one end of the sliding rod 550 can be fixed therein
  • a sliding rod mounting hole 560 for example, one end of the sliding rod 550 is fixed in the sliding rod mounting hole 560 of the first member 510, and the other end is inserted into the sliding rod mounting hole 560 of the second member 520 to slidably fit with the second member 520 .
  • the first member 510 and/or the second member 520 can move back and forth along the axial direction of the sliding rod 550, Therefore, it is possible to prevent the problem of misalignment of the first member 510 and the second member 520 when pressure is applied to the first member 510 and/or the second member 520.
  • the extrusion and shaping assembly 500 may further include a plurality of second members 520, the first member 510 and the plurality of second members 520 are stacked in sequence, wherein the first second member 520 closest to the first member 510 It matches with the first member 510, and its adjacent sides are respectively provided with a first extrusion structure 511 and a second extrusion structure 521, thereby forming an accommodation space 540 for arranging materials and squeezing them; the same
  • the side surfaces between two adjacent second members 520 that are close to each other can also be provided with a first extrusion structure 511 and a second extrusion structure 521 respectively.
  • a plurality of accommodating spaces 540 can be formed, and each of the accommodating spaces 540 can be used to set and squeeze a material 100. Shaping can improve the efficiency of extrusion and shaping of the material 100.
  • the first member 510 and the plurality of second members 520 are stacked in sequence, the first member 510 and each second member 520 are provided with a sliding rod mounting hole 560, and the sliding rod 550 is inserted into the corresponding The sliding rod mounting hole 560 to penetrate the first member 510 and each second member 520.
  • the sliding rod 550 is fixedly connected to the first member 510, and the sliding rod 550 can be slidably fitted with all the second members 520, so that all the second members 520 can move along the axial direction of the sliding rod 550, which can ensure All the second members 520 are accurately aligned, so that the problem of misalignment between the first member 510 and the plurality of second members 520 can be avoided.
  • the pressure applied by the pressurizing device to the extrusion and shaping assembly 500 can be used to further squeeze and shape the material 100 arranged in the accommodation space 540. Therefore, it is necessary to install the extrusion shaping assembly 500 on a pressurizing device to perform extrusion.
  • the shaping assembly 500 may further include an extrusion bottom plate 570.
  • An annular convex plate 580 is provided on one side of the extrusion bottom plate 570.
  • the extrusion bottom plate 570 and the annular convex plate 580 can form a mounting groove. 590, wherein the first member 510 is inserted into the installation groove 590.
  • the side of the extrusion bottom plate 570 can be provided with an installation structure such as a U-shaped groove, and the shaping assembly 500 can be installed on the corresponding pressurizing device through this installation structure, thereby extruding and shaping the material.
  • the second member 520 of the shaping assembly 500 with the farthest distance is pressed by the pressing device, so that each second member 520 is close to the first
  • the direction movement of a member 510 can realize the extrusion and shaping of the material 100 in the accommodating space 540.
  • the entire shaping assembly 500 can be pressed with a pressure value of 1.8-2.0kg/cm2, and the pressing time is about 1min, so as to ensure that the outer contour of the material 100 is extruded into a preset
  • the shape is convenient for subsequent assembly and forming.
  • the present application also provides an extrusion shaping device, wherein the extrusion shaping device may include the aforementioned extrusion shaping assembly 500 and a pressing device, and the extrusion shaping assembly 500 is pressed by the pressing device, thereby The outer contour of the material 100 in the accommodating space 540 can be extruded into a preset shape.
  • the extrusion shaping device may include the aforementioned extrusion shaping assembly 500 and a pressing device, and the extrusion shaping assembly 500 is pressed by the pressing device, thereby The outer contour of the material 100 in the accommodating space 540 can be extruded into a preset shape.
  • the present application also provides a laminated film shaping system, wherein the laminated film shaping system may include the film lamination device 300 and the extrusion shaping assembly 500 as described above, and the film material on the surface of the material 100 can be treated by the film lamination device 300. 130 is folded so that the film 130 can close to the surface of the material, and then the material 100 is heated. When the material 100 is cooled, the shape of the film 130 is further close to the surface of the material without turning over; The press-shaping assembly 500 squeezes the cooled material 100 so that the outer contour of the material 100 can meet the preset requirements, so that subsequent assembly can be facilitated.
  • the laminated film shaping system may include the film lamination device 300 and the extrusion shaping assembly 500 as described above, and the film material on the surface of the material 100 can be treated by the film lamination device 300. 130 is folded so that the film 130 can close to the surface of the material, and then the material 100 is heated. When the material 100 is cooled, the shape of the film 130 is further close to the surface of the material without
  • FIG. 12 is a schematic flow chart of an embodiment of a laminated film shaping method provided by the present application.
  • the lamination shaping method can be realized by the aforementioned lamination shaping system, wherein the lamination shaping method specifically includes the following steps:
  • a part of the material 100 can be inserted into the filling through hole 211 of the charging tube 210 by manual operation by a person, so that the film 130 of the part where the material 100 is inserted covers the coil 120.
  • step S110 the pressing mechanism 320 is controlled to press the material 100, so that the material 100 passes through the charging through hole 211 and then completely enters the material heating through hole 411, wherein the material 100 passes through the charging through hole 211 during the process
  • the material 130 is completely folded to cover the coil 120.
  • the material After the film material on the surface of the material is folded, the material can be squeezed and shaped by the extrusion assembly.
  • a pressure of 1.8-2.0kg/cm2 can be used to press the entire extrusion and shaping assembly 500, and the pressing time is about 1min, so as to ensure that the outer contour of the material 100 is extruded into The preset shape can facilitate subsequent assembly and forming.
  • the material can also be heated by the heating element, specifically the material heating through hole 411 receives the material 100, and the material is heated by the heating element 400, where the heating temperature can be set to 110 -130°C, the heating time is 3-5 minutes; when the heating is completed, the pressing rod 3212 of the pressing mechanism 320 further penetrates into the material heating through hole 411 to press the material 100 so that the material 100 passes through the material heating through hole 411 ; The material passing through the material heating through hole 411 is collected for natural cooling, and the material processing by the lamination device 300 is completed.
  • the film material on the surface of the material can be shaped after being folded by heating and natural cooling, so as to ensure the stability of the film material after being folded.
  • the material is set in the extrusion and shaping assembly 500 to perform extrusion and shaping of the material, so that the outer contour of the material meets the preset requirements, so as to facilitate the subsequent assembly process.
  • the assembling process here refers to assembling a plurality of materials 100 one by one to form a circular ring or other regular-shaped components.
  • a material tray with a charging tube is used to set the material, and a pressing mechanism is used to press the material into the charging through hole of the charging tube, so that the material can be pressed into the loading tube of the charging tube.
  • the film on the surface of the material can be folded into a preset shape, so the folding efficiency of the film on the surface of the material can be improved, and the consistency of the crease of the film of the material can be improved;
  • a material tray is equipped with multiple loading tubes to press and laminate multiple materials at a time, which can further improve the film lamination efficiency of the material; the material is heated by the heating component, and after the material is cooled, the film material on the surface of the material It will be further shaped without turning over, which can improve the folding effect of the material film; further squeezing the material through the squeezing and shaping component can make the shape of the material meet the preset requirements, so it can facilitate subsequent assembly.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

一种挤压整形组件、叠膜整形系统以及叠膜整形方法，其中挤压整形组件（500）包括：弹性连接的第一构件（510）和第二构件（520），第一构件（510）靠近第二构件（520）的面上设置有第一挤压结构（511），第二构件（520）靠近第一构件（510）的面上设置有第二挤压结构（521）；第一构件（510）和第二构件（520）相连接时，第一挤压结构（511）与第二挤压结构（521）形成与物料的外形轮廓相匹配的容置空间（540）以用于对物料进行挤压，进而使得物料的外形轮廓符合预设的要求。通过采用具有预设挤压结构的第一构件和第二构件相匹配形成容置空间对物料进行挤压，可以使得物料的外轮廓满足预设的要求。

Description

一种挤压整形组件、叠膜整形系统以及叠膜整形方法 技术领域
本申请涉及自动化设备技术领域，特别是涉及一种挤压整形组件、叠膜整形系统以及叠膜整形方法。
背景技术
电机作为常见的动力组件，一般都具有定子和转子，通过电磁感应效应将电能转化为转子的机械能，从而带动与转子连接的其他装置运行。现有的定子一般由定子主体部和线圈组成，其中线圈是绕设在定子主体部上的。
为了防止短路，通常会在定子主体部与线圈之间设置一层绝缘膜，一般使用耐高温且绝缘性能较好的PET(Polyethylene terephthalate，聚对苯二甲酸乙二醇酯)膜，然后对PET膜进行折叠，使得PET膜将线圈包裹起来。
现有的技术中，当膜材完成折叠后，通常会出现定子或者转子外轮廓不规则问题，而导致定子或者转子在后续的拼装中无法形成所需要的圆环形。
发明内容
本申请提供一种挤压整形组件、叠膜整形系统以及叠膜整形方法，以解决现有技术中对PET膜进行折叠后，定子或者转子外轮廓会出现不规则，而导致出现定子或者转子在后续的拼装中无法形成所需要的圆环形的问题。
为解决上述技术问题，本申请采用的一个技术方案是：提供一种挤压整形组件，挤压整形组件包括：弹性连接的第一构件和第二构件，第一构件靠近第二构件的面上设置有第一挤压结构，第二构件靠近第一构件的面上设置有第二挤压结构；第一构件和第二构件相连接时，第一挤 压结构与第二挤压结构形成与物料的外轮廓相匹配的容置空间以用于设置物料并对物料进行挤压，进而使得物料的外轮廓符合预设的要求。
为解决上述技术问题，本申请采用的另一个技术方案是：提供一种叠膜整形系统。叠膜系统包括：
叠膜装置，对物料表面的膜材进行折叠，使得膜材紧贴物料的表面；
挤压整形装置，包括如前文所述的挤压整形组件和加压装置，加压装置用于对挤压整形组件进行加压进而对挤压整形组件内的物料进行加压整形，其中，挤压整形装置用于接收完成膜材折叠后的物料，并对物料进行挤压，进而使得物料的外轮廓符合预设的要求。
为解决上述技术问题，本申请采用的另一个技术方案是：提供一种叠膜整形方法。叠膜系统包括：
将物料部分插设于装料通孔内；
通过按压机构对物料进行按压，以在物料进入装料通孔的过程中将物料表面的膜材折叠成预设的形状；
对物料进行挤压整形，以使得物料的外轮廓符合预设的要求。
本申请的有益效果是：区别于现有技术的情况，本申请提供一种挤压整形组件、叠膜整形系统以及叠膜整形方法。通过采用具有预设挤压结构的第一构件和第二构件相匹配形成容置空间对物料的进行挤压，可以使得物料的外轮廓满足预设的要求。同时，通过在挤压整形组件上设置多个容置空间，可以一次对多个物料的外轮廓进行挤压整形，因此可以提高对物料的挤压整形效率。
附图说明
图1是一种物料的结构示意图；
图2是图1所示物料的横截面的剖视图的结构示意图；
图3是本申请提供的一种叠膜装置一实施例的结构示意图；
图4是图3所示叠膜装置的主视图的结构示意图；
图5是图4所示叠膜装置在B-B’截面的剖视图的结构示意图；
图6是图3所示叠膜装置提供的一种物料盘一实施例的结构示意图；
图7是图6所示物料盘在A-A’截面的剖视图的结构示意图；
图8是图3所示叠膜装置提供的一种物料盘另一实施例的结构示意图；
图9是图5所示叠膜装置中的加热组件一实施例的结构示意图；
图10是本申请提供的一种挤压整形组件一实施例的结构示意图；
图11是图10所示挤压整形组件在C-C’截面的剖视图的结构示意图；
图12是本申请提供的一种叠膜整形方法一实施例的流程示意图。
具体实施方式
为使本申请解决的技术问题、采用的技术方案和达到的技术效果更加清楚，下面将结合附图对本申请实施例的技术方案作进一步的详细描述。
为使本申请解决的技术问题、采用的技术方案和达到的技术效果更加清楚，下面将结合附图对本申请实施例的技术方案作进一步的详细描述。
本申请中的术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。本申请的描述中，“多个”的含义是至少两个，例如两个，三个等，除非另有明确具体的限定。本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等，如果该特定姿态发生改变时，则该方向性指示也相应地随之改变。此外，术语“包括”和“具有”以及它们任何变形，意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元，而是可选地还包括没有列出的步骤或单元，或可选地还包括对于 这些过程、方法、产品或设备固有的其它步骤或单元。
在本文中提及“实施例”意味着，结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例，也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是，本文所描述的实施例可以与其它实施例相结合。
请参阅图1和图2，图1是一种物料的结构示意图，图2是图1所示物料的横截面的剖视图的结构示意图。其中，物料100包括主体部110，主体部110上设置有凹槽111以用于设置线圈120，线圈120设置在凹槽111内从而绕设在主体部110上。其中在主体部110和线圈120之间还设置有一层膜材130，膜材130的作用是将主体部110和线圈120隔开以起到绝缘作用。其中，膜材130的材质可以是PET(Polyethylene terephthalate，聚对苯二甲酸乙二醇酯)等绝缘材质。其中，物料100可以是定子或者转子。在其他的实施例中，物料100也可以不包含线圈，物料100可以是表面设置有膜材并需要对膜材进行折叠使得膜材紧贴物料100的外轮廓的元件。
当物料100为定子或者转子时，物料100一般是呈环形段，物料100的外轮廓包括两个同心设置的弧形面和分别连接这两个弧形面的两个斜面。凹槽111通常设置在这两个斜面上。然而，目前生产中一般采用多个物料100拼装呈完整的圆环形进行使用，这两个斜面一般是两个物料100的拼接连接面。因此需要对膜材130进行整形，使得膜材130可以紧贴物料100外轮廓的表面，使得膜材130不影响多个物料100的拼装。
本申请还提供了一种叠膜装置，请参阅图3-图5，图3是本申请提供的一种叠膜装置一实施例的结构示意图，图4是图3所示叠膜装置的 主视图的结构示意图，图5是图4所示叠膜装置在B-B’截面的剖视图的结构示意图。
叠膜装置300包括基座310、按压机构320以及物料盘200。物料盘200设置在基座310上，按压机构320与基座310相对设置，其中按压机构320用于对物料进行按压，从而使得物料能够穿过装料通孔211。
请参阅图6-图7，图6是图3所示叠膜装置提供的一种物料盘一实施例的结构示意图；图7是图6所示物料盘在A-A’截面的剖视图的结构示意图。
物料盘200包括装料管210，装料管210上设置有装料通孔211以用于设置物料，其中装料通孔211的截面尺寸与物料外轮廓匹配的形状相匹配。因此可以使得物料完全进入装料通孔211时，物料表面的膜材能够完全折叠将线圈包裹起来，且膜材能够紧贴在线圈表面。
通过采用与物料外轮廓相匹配的装料通孔211设置物料，使得物料在进入装料通孔211的过程中，物料上的膜材能够被装料通孔211内表面折叠，使得膜材能够紧贴在物料的表面。因此可以提高物料上的膜材的折叠效率。同时，通过采用相同尺寸的装料通孔211对膜材进行折叠，可以提高物料上膜材折痕的一致性，以使得后续的多个物料的拼装更加简单快捷。
本实施例中，装料管210的外轮廓可以呈圆柱形或者长方体或者正方体等形状在此不做限定，进一步的装料通孔211可以由相对设置的第一弧面板、第二弧面板及相对设置的第一斜面板以及第二斜面板围合构成。
进一步的，本实施例中，物料盘200可以进一步包括底盘220，底盘220用于安装装料管210，且底盘220上还可以设置安装结构221从而将整个物料盘200安装到相应的叠膜装置上。安装结构221可以设置 在底盘220的边缘区域，其中安装结构221可以是穿出底盘220的安装孔，通过采用螺钉、键或者销钉等连接件与安装孔相配合使得整个物料盘200可以稳定的安装在叠膜装置上。
本实施例中，底盘220与装料管210分别成型后安装匹配连接，其具体为，底盘220上设置有安装槽222，装料管210的一端插设与安装槽222中从而实现底盘220与装料管210稳定连接。其中，安装槽222的底部具有通孔223，当装料管210的一端插设到安装槽222中与底盘220稳定连接后，通孔223可以与装料通孔211匹配对接，以使得物料可以从装料管210另一端进入装料通孔211后，穿过装料通孔211从通孔223流出。因此通孔223可以作为物料的出料孔。
本实施例中，为了防止物料表面的膜材折叠后发生变形，可以将通孔223设置为与装料通孔211相同的孔，即通孔223的截面同样与物料的外轮廓相匹配。
进一步的，为了提高物料的叠膜效率，还可以在底盘220上设置多个安装槽222，每一个安装槽222均可以插设安装一个装料管210。因此可以通过此物料盘200一次对多个物料进行叠膜。其中，多个安装槽222设置在底盘220的同一侧，且多个安装槽222可以均匀分布在底盘220的中心区域，例如多个安装槽222可以采用阵列排布的方式设置在底盘220的中心区域。
进一步，请参阅图8，图8是图3所示叠膜装置提供的一种物料盘另一实施例的结构示意图。
本实施例中，为了方便物料盘200的移动，还可以在底盘220上设置把手224，把手224设置在底盘220的侧边。其中，可以在底盘220的相对两侧分别设置一个把手224以方便搬运。
本实施例中，采用在底盘220上设置安装槽222，以使得装料管210 可以通过插设安装的方式与底盘220可拆卸连接，在其他的实施例中，装料管210和底盘220还可以一体成型。
请进一步参阅图3-图5。基座310包括基底311和安装支架312，安装支架312安装在基底311上与基底311固定连接。安装支架312包括第一安装部313和第二安装部314，其中第一安装部313设置在靠近基底311一侧，第二安装部314设置在第一安装部313背对基底311一侧。
其中，物料盘200安装在第一安装部313的位置，按压机构320安装在第二安装部314的位置，通过按压机构320可以使得物料盘200上的物料向靠近基底311的方向运动。
其中，第一安装部313包括两相对设置的支撑板3131和两端分别连接两相对设置的支撑板3131的连接板3132。第一安装部313两支撑板3131安装在基底311上，即，两支撑板3131的一端均与基底311固定连接，另一端均与连接板3132连接。
请进一步参阅图5，按压机构320安装在第二安装部314的位置，其中按压机构320包括：按压组件321和动力组件322。其中动力组件322可以包括电机、气缸等动力装置及用于将动力组件322与按压组件321连接的连接件，通过动力组件322连接按压组件321，从而可以带动按压组件321对物料进行按压，使得物料能够穿过装料通孔211。
其中，当动力组件322为气缸时，为了防止由于安装误差，而导致动力组件的气缸的活塞杆在带动按压组件321的过程中出现弯折或者损伤问题，还可以通过在活塞杆远离气缸的一端连接万向接头，通过万向接头使得动力组件322能够与按压组件321相连接。
按压组件321包括安装基板3211和安装在安装基板3211上的按压杆3212，其中按压杆3212的数量可以为多个，多个按压杆3212安装在 基板3211的同一侧，且多个按压杆3212在安装基板3211的安装位置与物料盘200上的装料通孔211一一对应。以使得每一按压杆3212可以对一个物料进行按压，从而使得所有的物料都穿过装料通孔211。
本实施例中，动力组件322可以采用气动活塞式动力组件，通过其活塞杆作为连接件与安装基板3211背对按压杆3212的一侧连接。进而通过活塞杆在气缸中的往复运动进而可以带动按压组件321向靠近或者远离物料盘200的方向运动。
本实施例中，按压杆3212的截面尺寸小于或者等于装料通孔211的截面尺寸，在按压杆3212将物料按压进入装料通孔211后，按压杆3212的一端可以深入到装料通孔211中对物料进行进一步按压，使得物料能够穿过装料通孔211。
进一步的，为了提高按压组件321在运动时得稳定性，使得按压杆3212能够与装料通孔211精确对位，防止出现导向杆331与装料通孔211发生剧烈摩擦，或者出现导向杆331由于位置偏差无法插入装料通孔211内等问题，还可以设置导向结构330。其中导向结构330包括与按压组件321固定连接的导向杆331，及与导向杆331滑动配合的导向滑轨332，导向滑轨332设置在第二安装部314的位置与安装支架312固定连接。其中，导向滑轨332具有与导向杆331相匹配的导向孔3321，导向杆331一端贯穿导向孔3321与导向滑轨332滑动配合，导向杆331的另一端与安装基板3211固定连接。
本实施例中，可以通过设置多组导向结构330对按压组件321的运动进行导向，多组导向结构330在安装基板3211上的连接位置均匀分布，从而使得多组导向结构330对安装基板3211的施加的力分布均匀，进而使得整个按压组件321能够平稳运动。
请进一步参阅图5，叠膜装置300进一步包括加热组件400，加热 组件400一端安装在连接板3132上，物料盘200安装在加热组件400上背对连接板3132的一侧上。从而使得物料穿过装料通孔211后能够进入到加热组件400中，以对物料进行加热处理。
请参阅图9，图9是图5所示叠膜装置中的加热组件一实施例的结构示意图。
加热组件400包括加热块410，加热块410上设置有物料加热通孔411和热孔412。物料加热通孔411用于接收物料，并且对物料加热。其中，当物料进入物料加热通孔411后，物料可以在与物料加热通孔411内壁的摩擦作用下固定在物料加热通孔411内的任意位置上。热孔412用于设置加热件(图中未示出)以作为加热所需的热源。其中，加热件可以是加热棒或者加热杆，通过将加热件插入到热孔412中，从而可以实现对物料的加热。
其中，为了使得在加热的过程中物料表面的膜材不发生变形，可以将物料加热通孔411设置成与物料外轮廓相匹配的形状，通过加热及冷却后使得物料表面的膜材形状固化。
本实施例中，加热块410可以呈正方体、长方体或者圆柱体等形状，物料加热通孔411贯穿加热块410两相对设置的平面。热孔412与物料加热通孔411相垂直，热孔412可以设置在加热块410其他侧面上。其中，热孔412与物料加热通孔411需错开设置，即热孔412与物料加热通孔411不会出现相交叉而贯通连接，以避免热孔412中的加热件将物料烫伤。在其他的实施例中，热孔412与物料加热通孔411相垂直还可以相平行设置，在此不做限定。
本实施例中，为了提高加热效率，可以在加热块410上设置多个平行设置的物料加热通孔411，每一物料加热通孔411均可以设置物料以对物料进行加热。同样的，加热块410上可以设置多个热孔412，多个 热孔412在加热块410上均匀错位分布，以使得对所有的物料加热通孔411中的物料加热时，所有的物料加热通孔411中各处的温度趋于一致从而可以使得对物料的加热温度稳定。
其中，物料加热通孔411开口所在的其中一个平面可以作为加热块410的安装面，其中这个平面上设置有螺纹孔、销钉孔或者键孔等固定孔以用于将加热块410固定到第一安装部313上。
请进一步参阅图5，本实施例中，加热块410可以是金属块，其具有良好的导热性。因此，还可以在加热块410的侧面贴设隔热板430，以起到隔绝热量的作用。其中隔热板430可以保护操作人员不被烫伤，同时也可以减少加热块410的热量散失，提高热量利用效率。隔热板430可以采用电木等隔热材料制成，在此不做限定。
其中，隔热板430上设置有与热孔412匹配对接的连通孔431，连通孔431用于设置导电线，使得所有的加热件能够与导电线电连接从而进行加热。
本实施例中，还可以在加热组件400上固定温度传感器以对加热块410的温度进行监测，从而确保加热块410的加热温度能够处于预设的温度范围内。
本实施例中对物料的加工流程以对物料100进行加工为例，其具体流程包括：将物料100部分插入到装料管210的装料通孔211中，使得物料100插入的部分的膜材130将线圈120包覆；将插装了多个物料100的物料盘200安装到加热组件400上，使得装料通孔211与物料加热通孔411一一匹配对接；控制按压机构320对物料100进行按压，使得物料100穿过装料通孔211后完全进入物料加热通孔411中，其中物料100穿过装料通孔211的过程中膜材130会被完全折叠以将线圈120包覆；当物料100完全进入物料加热通孔411后，通过加热组件400对物料进 行加热，其中可以将加热温度设置为110-130℃，加热时间为3-5分钟；当完成加热后，再通过按压机构320的按压杆3212进一步深入物料加热通孔411中对物料100进行按压，使得物料100穿过物料加热通孔411；将穿过物料加热通孔411的物料收集起来进行自然冷却，则完成叠膜装置300对物料的加工。
本实施例中，加热组件400安装在连接板3132上，因此为了确保物料100能够完全穿过物料加热通孔411从加热组件400中脱离，还需要在连接板3132设置连接通孔，当物料100完成加热后，按压杆3212进一步插入物料加热通孔411中对物料100进行按压，使得物料100能够被压出物料加热通孔411。本实施例中，加热组件400背对按压机构320的一侧还可以设置物料仓(图中未示出)，其中物料仓可以设置在两支撑板3131之间以用于接收从物料加热通孔411脱离的物料100。
通过上述叠膜装置，可以使物料100上的膜材130可以紧贴物料100的表面，同时通过加热组件400对物料100进行加热可以进一步使得膜材130的形状固定。
当物料100脱离物料加热通孔411后通过物料仓进行接收，物料100可以在物料仓中自然冷却以使得物料100表面的膜材130的形状进一步固定。
当物料100完成冷却后还可以对其进行整形压合，使得物料100的外形能达到预设的要求。
请参阅图10-图11，图10是本申请提供的一种挤压整形组件一实施例的结构示意图，其中挤压整形组件500包括第一构件510和第二构件520，第一构件510和第二构件520直接通过弹性连接件530连接，以使得第一构件510和第二构件520能够相对往复运动，其中第一构件510靠近第二构件520的一侧设置有第一挤压结构511，第二构件520靠近 第一构件510的一侧设置有第二挤压结构521。当第一构件510和第二构件520相对设置时，第一挤压结构511和第二挤压结构521相匹配对应，且对第一构件510和第二构件520二者中的至少一个施加压力的时候，可以使得第一挤压结构511和第二挤压结构521能够相匹且形成一个容置空间540，容置空间540中用于设置物料以对物料进行挤压，其中容置空间540与预设的物料的外轮廓相匹配，从而可以对设置到其中的物料进行挤压使得物料的外轮廓能够达到预设的要求；同时，对完成叠膜的物料件挤压整形还可以提高物料表面膜材折痕的一致性。
其中，第一挤压结构511和第二挤压结构521可以是设置在相应的构件一侧面上的凹槽或者凸台。本实施例中，可以在第一构件510设置多个第一挤压结构511，且在第二构件520上设置多个相匹配的第二挤压结构521，以使得第一构件510和第二构件520相连接的时候可以形成多个容置空间540，其中每一个容置空间540中均可以设置一个物料，因此可以一次对多个物料进行加压整形，从而可以提高对物料的挤压整形效率。
本实施例中，通过采用弹性连接件530设置在当第一构件510和第二构件520之间，以实现当第一构件510和第二构件520的弹性连接，使得在除去对当第一构件510或者第二构件520的压力的时候，第一构件510和第二构件520的位置能够相互分离，使得在完成对物料的挤压整形后，便于将物料从第一构件510和第二构件520之间取出。
其中，弹性连接件530可以是弹簧，第一构件510和第二构件520之间靠近彼此的一面上都可以设置相对应的第一凹槽和第二凹槽，弹性连接件530的两端分别插入到第一凹槽和第二凹槽中实现弹性连接。
请进一步参阅图11，挤压整形组件500还包括滑动杆550，滑动杆550贯穿第一构件510和第二构件520，且可以与第一构件510和第二 构件520二者中的至少一者滑动配合。其中，第一构件510和第二构件520均设置有滑动杆安装孔560，滑动杆550贯穿第一构件510和第二构件520的滑动杆安装孔560，且滑动杆550的一端可以固定在其中一个滑动杆安装孔560中，例如滑动杆550的一端固定在第一构件510的滑动杆安装孔560中，其另一端插入第二构件520的滑动杆安装孔560中与第二构件520滑动配合。
因此，通过设置滑动杆550，使得在对第一构件510和/或第二构件520施加压力时，第一构件510和/或第二构件520可以沿着滑动杆550的轴向进行来回运动，从而可以防止出现在对第一构件510和/或第二构件520施加压力时，第一构件510和第二构件520出现错位的问题。
本实施例中，挤压整形组件500还可以包括多个第二构件520，第一构件510以及多个第二构件520依次层叠设置，其中距离第一构件510最近的第一个第二构件520与第一构件510相匹配，其相靠近的侧面分别设置有第一挤压结构511和第二挤压结构521，从而形成容置空间540以用于设置物料且对其进行挤压；同样的相邻的两个第二构件520之间彼此想靠近的侧面同样可以分别设置第一挤压结构511和第二挤压结构521。
因此，通过采用第一构件510以及多个第二构件520依次层叠设置，可以形成多个容置空间540，其中每一个容置空间540均可以用于设置一个物料100且对物料100进行挤压整形，从而可以提高对物料100的挤压整形效率。
本实施例中，当采用第一构件510以及多个第二构件520依次层叠设置时，第一构件510以及每一个第二构件520上均设置有滑动杆安装孔560，滑动杆550插入在相应的滑动杆安装孔560以将第一构件510和每一个第二构件520贯穿。其中，滑动杆550与第一构件510固定连 接，滑动杆550与所有的第二构件520均可以滑动配合，从而可以使得所有的第二构件520均可以沿滑动杆550的轴向运动，可以确保所有第二构件520均准确对位，从而可以避免出现第一构件510以及多个第二构件520之间出现错位问题。
本实施例中，可以采用加压装置对挤压整形组件500施加的压力，进而对设置在容置空间540中的物料100进行挤压整形。因此需要将挤压整形组件500安装在加压装置上，从而进行挤压。
其中，为了方便挤压整形组件500的安装，整形组件500可以进一步包括挤压底板570，挤压底板570一侧设置有环形凸板580，挤压底板570与环形凸板580可以形成一个安装槽590，其中第一构件510插设于安装槽590内。挤压底板570的侧边可以设置U型槽等安装结构，通过此安装结构可以将整形组件500安装到相应的加压装置上，从而对物料进行挤压整形。
当将挤压整形组件500安装到相应的加压装置上后，通过加压装置对整形组件500中距离最远的一个第二构件520进行加压，使得每一个第二构件520均向靠近第一构件510的方向运动，从而可以实现对容置空间540中的物料100进行挤压整形。其中，为了确保挤压整形效果，可以采用压力值为1.8-2.0kg/cm2的压力对整个整形组件500进行按压，按压时间为1min左右，从而可以确保将物料100的外轮廓挤压成预设的形状，从而可以方便后续的拼装成形。
因此，本申请还提供了一种挤压整形装置，其中挤压整形装置可以包括如前所述的挤压整形组件500和加压装置，通过加压装置对挤压整形组件500进行按压，从而可以使得容置空间540中的物料100的外轮廓可以被挤压成预设的形状。
进一步的，本申请还提供一种叠膜整形系统，其中叠膜整形系统可 以包括如前文所述的叠膜装置300和挤压整形组件500，通过叠膜装置300可以对物料100表面的膜材130进行折叠，使得膜材130能够紧贴物料的表面，然后再对物料100进行加热，当物料100冷却后使得膜材130形状进一步贴近物料的表面而不会发生翻折；进一步的，采用挤压整形组件500对冷却后的物料100进行挤压使得物料100的外轮廓可以满足预设的要求，因此可以便于后续的拼装。
本申请还提供了一种叠膜整形方法，请参阅图12，图12是本申请提供的一种叠膜整形方法一实施例的流程示意图。该叠膜整形方法可以通过前所述的叠膜整形系统得以实现，其中叠膜整形方法具体包括如下步骤：
S110：将物料部分插设于装料通孔内。
本步骤中，可以通过人员手工操作将将物料100部分插入到装料管210的装料通孔211中，使得物料100插入的部分的膜材130将线圈120包覆。
S120：通过按压机构对物料进行按压，以在物料进入装料通孔的过程中将物料表面的膜材折叠成预设的形状。
当完成步骤S110后，控制按压机构320对物料100进行按压，使得物料100穿过装料通孔211后完全进入物料加热通孔411中，其中物料100穿过装料通孔211的过程中膜材130会被完全折叠以将线圈120包覆。
S130：对物料进行挤压整形，以使得物料的物料的外轮廓符合预设的要求。
当完成对物料表面的膜材的折叠后，还可以通过挤压组件对物料进行挤压整形。其中，为了确保挤压整形效果，可以采用压力值为1.8-2.0kg/cm2的压力对整个挤压整形组件500进行按压，按压时间为 1min左右，从而可以确保将物料100的外轮廓挤压成预设的形状，从而可以方便后续的拼装成形。
本实施例中，在完成步骤S120后，还可以通过加热组件对物料进行加热处理，具体为物料加热通孔411接收物料100，通过加热组件400对物料进行加热，其中可以将加热温度设置为110-130℃，加热时间为3-5分钟；当完成加热后，再通过按压机构320的按压杆3212进一步深入物料加热通孔411中对物料100进行按压，使得物料100穿过物料加热通孔411；将穿过物料加热通孔411的物料收集起来进行自然冷却，则完成叠膜装置300对物料的加工。本步骤中，通过加热及自然冷却使得物料表面的膜材被折叠后能够塑形，从而可以确保膜材被折叠后的稳定性。当完成对物料的加热和自然冷却后，再将物料设置到挤压整形组件500内对物料进行挤压整形，使得物料的外轮廓满足预设的需要，以方便后续的拼装流程。
这里的拼装流程是指，将多个物料100一一拼装，从而可以形成圆环形或者其他规则形状的组件。
综上所述，本申请中通过采用具有装料管的物料盘设置物料，采用按压机构将物料按压进装料管的装料通孔中，以使得物料能够在被按压进入装料管的装料通孔的过程中可以将物料表面的膜材折叠成预设的形状，因此可以提高对物料表面膜材的折叠效率，同时可以提高物料的膜材的折痕的一致性；进一步的，在一个物料盘上设置多个装料管可以一次对多个物料进行按压叠膜，从而可以进一步提高物料的叠膜效率；通过加热组件对物料进行加热，在物料冷却后，物料的表面的膜材会进一步定型而不会发生翻折，可以提高物料膜材折叠效果；通过挤压整形组件对物料进行进一步的挤压，可以使得物料的外形满足预设的要求，因此可以便于后续的拼装。
以上所述仅为本申请的实施例，并非因此限制本申请的专利范围，凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本申请的专利保护范围内。

Claims (15)

  1. 一种挤压整形组件，其特征在于，所述挤压整形组件包括：弹性连接的第一构件和第二构件，所述第一构件靠近所述第二构件的面上设置有第一挤压结构，所述第二构件靠近所述第一构件的面上设置有第二挤压结构；所述第一构件和所述第二构件相连接时，所述第一挤压结构与所述第二挤压结构形成与物料的外轮廓相匹配的容置空间以用于容纳所述物料并对所述物料进行挤压，进而使得所述物料的外轮廓符合预设的要求。
  2. 根据权利要求1所述的挤压整形组件，其特征在于，所述第一构件和所述第二构件通过弹性连接件连接，且所述第一构件和所述第二构件靠近彼此的一侧分别设置有第一凹槽和第二凹槽，所述第一凹槽和所述第二凹槽对应设置，所述弹性连接件两端分别插设于所述第一凹槽和所述第二凹槽内。
  3. 根据权利要求2所述的挤压整形组件，其特征在于，所述挤压整形组件进一步包括滑动杆，所述滑动杆贯穿所述第一构件和所述第二构件且与所述第一构件和所述第二构件二者中的至少一者滑动配合。
  4. 根据权利要求2所述的挤压整形组件，其特征在于，所述挤压整形组件包括多个所述第二构件，所述第一构件和多个所述第二构件依次层叠设置；
    其中，两个相邻的所述第二构件相连接以形成所述容置空间。
  5. 根据权利要求4所述的挤压整形组件，其特征在于，所述挤压整形组件进一步包括滑动杆，所述滑动杆贯穿所述第一构件和所有的所述第二构件，且所述滑动杆与所述第一构件固定连接，所述滑动杆与所有的所述第二构件滑动配合。
  6. 根据权利要求1所述的挤压整形组件，其特征在于，所述挤压整形组件进一步包括挤压底板以用于安装所述第一构件或者所述第二构件。
  7. 根据权利要求6所述的挤压整形组件，其特征在于，所述挤压底板包括安装槽，所述第一构件或者所述第二构件插设于所述安装槽内。
  8. 一种叠膜整形系统，其特征在于，所述叠膜系统包括：
    叠膜装置，用于对物料表面的膜材进行折叠，使得所述膜材紧贴所述物料的表面；
    挤压整形装置，包括如权利要求1-7任一项所述的挤压整形组件和加压装置， 所述加压装置用于对所述挤压整形组件进行加压进而对所述挤压整形组件内的物料进行挤压整形，其中，所述挤压整形装置用于接收完成膜材折叠后的所述物料，并对所述物料进行挤压，进而使得所述物料的外轮廓符合预设的要求。
  9. 根据权利要求8所述的叠膜整形系统，其特征在于，所述叠膜装置包括：
    物料盘，安装在所述基座上，所述物料盘包括装料管，所述装料管设有装料通孔，所述装料通孔的截面与物料外轮廓匹配的形状相匹配；
    按压机构，与所述基座相对设置以用于将所述物料按压进入所述装料通孔，以在所述物料进入所述装料通孔的过程中将所述物料表面的膜材折叠成预设的形状。
  10. 根据权利要求9所述的叠膜整形系统，其特征在于，所述叠膜装置进一步包括加热组件，所述加热组件安装在所述基座上，用于接收穿过所述装料通孔的所述物料，并对所述物料进行加热。
  11. 根据权利要求10所述的叠膜整形系统，其特征在于，所述加热组件包括加热块和加热件，其中所述加热块设有物料加热通孔和热孔，所述物料加热通孔与所述装料通孔相对接匹配，用于接收所述物料插入，所述物料加热通孔的截面与与所述物料外轮廓匹配的形状相匹配；所述加热件插设于所述热孔内，以用于对插入所述物料加热通孔的所述物料加热。
  12. 根据权利要求11所述的叠膜整形系统，其特征在于，所述物料盘固定安装在所述加热组件上，且所述物料盘设置于所述加热组件和所述按压机构之间，所述按压机构进一步用于对物料进行按压，以使得所述物料穿过所述装料通孔后进入所述物料加热通孔内。
  13. 根据权利要求12所述的叠膜整形系统，其特征在于，所述叠膜装置还包括物料仓，所述物料仓设置在所述加热组件背对所述按压机构一侧以用于接收完成加热的所述物料。
  14. 一种叠膜整形方法，所述叠膜整形方法通过如权利要求8-13任一项所述的叠膜整形系统实现，其特征在于，所述叠膜整形方法包括：
    将表面设置有膜材的物料部分插设于装料通孔内；
    通过按压机构对所述物料进行按压，以在所述物料进入所述装料通孔的过程中将所述物料表面的膜材折叠成预设的形状；
    对所述物料进行挤压整形，以使得所述物料的外轮廓符合预设的要求。
  15. 根据权利要求14所述的叠膜整形方法，其特征在于，在将所述物料表 面的膜材折叠成预设的形状后，所述对所述物料进行挤压整形之前，所述叠膜整形方法还包括：
    将所述物料设置到加热组件中，并以预设的温度对所述物料进行加热；
    将所述物料取出冷却。
PCT/CN2019/071667 2019-01-14 2019-01-14 一种挤压整形组件、叠膜整形系统以及叠膜整形方法 WO2020146986A1 (zh)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PCT/CN2019/071667 WO2020146986A1 (zh) 2019-01-14 2019-01-14 一种挤压整形组件、叠膜整形系统以及叠膜整形方法
CN201980079385.6A CN113491057B (zh) 2019-01-14 2019-01-14 一种挤压整形组件、叠膜整形系统以及叠膜整形方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2019/071667 WO2020146986A1 (zh) 2019-01-14 2019-01-14 一种挤压整形组件、叠膜整形系统以及叠膜整形方法

Publications (1)

Publication Number Publication Date
WO2020146986A1 true WO2020146986A1 (zh) 2020-07-23

Family

ID=71613015

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2019/071667 WO2020146986A1 (zh) 2019-01-14 2019-01-14 一种挤压整形组件、叠膜整形系统以及叠膜整形方法

Country Status (2)

Country Link
CN (1) CN113491057B (zh)
WO (1) WO2020146986A1 (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114606045A (zh) * 2022-03-26 2022-06-10 王富 一种润滑油及其制备方法

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101453151A (zh) * 2007-12-05 2009-06-10 广东格兰仕集团有限公司 电机定子线圈整形装置
CN201393153Y (zh) * 2009-04-13 2010-01-27 信质电机有限公司 电机定子铁芯整形模
CN101860143A (zh) * 2009-04-07 2010-10-13 株式会社电装 用于使旋转电机的定子线圈的电线成形的装置和方法
CN101877519A (zh) * 2010-07-15 2010-11-03 宁波韵升股份有限公司 一种电机定子线圈整形方法及设备
EP2896472A1 (en) * 2012-08-09 2015-07-22 Sigma & Hearts Co. Ltd. Press-forming device, press-forming method using same, and rotor core of alternating-current generator for automobile manufactured using this press-forming method
CN206527301U (zh) * 2017-01-23 2017-09-29 江苏创一汽车零部件有限公司 一种差速器半轴齿轮的闭合式挤压整形模具

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2100182C3 (de) * 1971-01-04 1974-07-25 Appt Erich Preß werkzeug für Wickelköpfe von Umgußstatoren elektrischer Maschinen
JPH10285882A (ja) * 1997-04-09 1998-10-23 Hitachi Ltd 絶縁コイルの製造方法並びに電気機械及び回転電気機械
US20060218777A1 (en) * 2001-05-30 2006-10-05 Swift Gerald L Encapsulated armature assembly and method of encapsulating an armature assembly
JP3941945B2 (ja) * 2003-04-16 2007-07-11 ミネベア株式会社 レゾルバの巻線保護用樹脂モールド方法
JP4170855B2 (ja) * 2003-08-26 2008-10-22 トヨタ自動車株式会社 絶縁紙挿入矯正装置、およびステータコア搬送装置
CN201075793Y (zh) * 2007-07-26 2008-06-18 广东格兰仕集团有限公司 电机定子线圈整形装置
CN203725599U (zh) * 2013-12-20 2014-07-23 江阴华新电器有限公司 一种卷绕铁芯整形模具
CN104269975A (zh) * 2014-09-28 2015-01-07 深圳市金岷江机电设备有限公司 电动车定子整形插片机
CN105471189A (zh) * 2015-12-22 2016-04-06 安徽皖南新维电机有限公司 定子绕组整形装置
CN105834238A (zh) * 2016-05-30 2016-08-10 南京工业职业技术学院 一种止动圈成形整形模具和止动圈生产方法
CN106253593B (zh) * 2016-08-09 2018-07-10 常州金康精工机械股份有限公司 电机定子线圈及嵌线槽内绝缘纸整形装置
CN108500075B (zh) * 2018-04-20 2020-09-11 北京航星机器制造有限公司 一种铝合金法兰盘加热管加热型模具及其挤压成形方法
CN109047481A (zh) * 2018-06-30 2018-12-21 麻城博林机电股份有限公司 一种汽车发电机爪极用整形模具
CN109013907B (zh) * 2018-09-14 2023-07-18 桂林福达股份有限公司 一种厚板体成型的反挤压工艺及模具
CN209419434U (zh) * 2019-01-14 2019-09-20 深圳配天智能技术研究院有限公司 一种挤压整形组件及应用其的叠膜整形系统

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101453151A (zh) * 2007-12-05 2009-06-10 广东格兰仕集团有限公司 电机定子线圈整形装置
CN101860143A (zh) * 2009-04-07 2010-10-13 株式会社电装 用于使旋转电机的定子线圈的电线成形的装置和方法
CN201393153Y (zh) * 2009-04-13 2010-01-27 信质电机有限公司 电机定子铁芯整形模
CN101877519A (zh) * 2010-07-15 2010-11-03 宁波韵升股份有限公司 一种电机定子线圈整形方法及设备
EP2896472A1 (en) * 2012-08-09 2015-07-22 Sigma & Hearts Co. Ltd. Press-forming device, press-forming method using same, and rotor core of alternating-current generator for automobile manufactured using this press-forming method
CN206527301U (zh) * 2017-01-23 2017-09-29 江苏创一汽车零部件有限公司 一种差速器半轴齿轮的闭合式挤压整形模具

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114606045A (zh) * 2022-03-26 2022-06-10 王富 一种润滑油及其制备方法
CN114606045B (zh) * 2022-03-26 2022-12-16 孚迪斯石油化工（葫芦岛）有限公司 一种润滑油及其制备方法

Also Published As

Publication number Publication date
CN113491057A (zh) 2021-10-08
CN113491057B (zh) 2023-12-22

Similar Documents

Publication Publication Date Title
US20120242442A1 (en) Winding arrangement for an inductive component
WO2020146986A1 (zh) 一种挤压整形组件、叠膜整形系统以及叠膜整形方法
CN105826613A (zh) 动力锂电池化成夹具机构
CN105655098A (zh) 变压器及该变压器的制造方法
WO2020146987A1 (zh) 一种叠膜装置及叠膜整形系统、物料盘
WO2020146988A1 (zh) 一种叠膜装置及叠膜整形系统、加热组件
CN210047057U (zh) 一种叠膜装置及叠膜整形系统、加热组件
CN103839681A (zh) 一种铝电解电容器
CN105072710A (zh) 叠装大功率ptc加热器
CN209419433U (zh) 一种叠膜装置及叠膜整形系统、物料盘
CN209419434U (zh) 一种挤压整形组件及应用其的叠膜整形系统
KR0178433B1 (ko) 흡열성 가열장치와 금속 박편을 갖춘, 인쇄 회로용 플라스틱 합판 제품의 제조방법
WO2011076027A1 (zh) 一种电机定子结构
CN209963143U (zh) 一种隔膜制袋装置
CN107786060B (zh) 用于线性感应电动机的初级线圈及其制造方法
CN202178350U (zh) 用于波导滤波器的电容耦合装置
CN109421192A (zh) 电加热板组件以及采用该组件的硫化机
CN219421420U (zh) 一种t形线路板控制器装配结构
CN217135723U (zh) 发热板
CN113635690B (zh) 一种文秘专用装订、塑封装置及其使用方法
CN207637575U (zh) 油浸式变压器高压引线用导线夹
EP4145474A1 (en) Cooled electrical assembly comprising choke coil
US2175824A (en) Method of making electric heating units
CN221264000U (zh) Ptc加热器组件和ptc加热器
CN212435964U (zh) 一种ptc电加热器及空调

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 19909762

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205A DATED 03/12/2021)

122 Ep: pct application non-entry in european phase

Ref document number: 19909762

Country of ref document: EP

Kind code of ref document: A1