WO2020124734A1 - 一种铁合金水冷式铸模板自动翻转及复位机构 - Google Patents

一种铁合金水冷式铸模板自动翻转及复位机构 Download PDF

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Publication number
WO2020124734A1
WO2020124734A1 PCT/CN2019/072661 CN2019072661W WO2020124734A1 WO 2020124734 A1 WO2020124734 A1 WO 2020124734A1 CN 2019072661 W CN2019072661 W CN 2019072661W WO 2020124734 A1 WO2020124734 A1 WO 2020124734A1
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Prior art keywords
casting
template
base
water
track
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PCT/CN2019/072661
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English (en)
French (fr)
Inventor
陈坤林
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陈坤林
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Priority claimed from CN201811549731.6A external-priority patent/CN109500367B/zh
Priority claimed from CN201822124963.9U external-priority patent/CN209598159U/zh
Application filed by 陈坤林 filed Critical 陈坤林
Publication of WO2020124734A1 publication Critical patent/WO2020124734A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D33/00—Equipment for handling moulds
    • B22D33/02—Turning or transposing moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D35/00—Equipment for conveying molten metal into beds or moulds
    • B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D5/00—Machines or plants for pig or like casting
    • B22D5/04—Machines or plants for pig or like casting with endless casting conveyors

Definitions

  • the invention relates to the field of ferroalloy production, in particular to an automatic turning and resetting mechanism of a ferroalloy water-cooled casting template.
  • the existing domestic ferroalloy continuous casting uses blower to cool the casting template.
  • the casting has a long cooling time, a lot of dust, and large equipment.
  • Ferroalloy casting is continuous casting, which requires that the casting template be automatically reversed and demoulded to return to its original position and be cast again. However, the casting template cannot be turned over at will like a blast-cooled casting template because of water cooling and water pipe connection.
  • the blast cooling of the iron alloy casting template was changed to water cooling.
  • the improvement is that the iron alloy casting template is water-proof and leak-proof, and the casting template is automatically flipped, demolded, and reset when the water pipe is connected.
  • the technical problem to be solved by the present invention is to provide a mechanism for automatically turning over and resetting the iron alloy water-cooled casting template.
  • An iron alloy water-cooled casting template automatic turnover and reset mechanism including a base, a casting forming mechanism, a flip reset mechanism and a central power device;
  • the base is a circular table structure, the top of which A circle of rails is provided;
  • the casting molding mechanism is slidably mounted on the rail, and one end of the casting molding mechanism can rotate up and down relative to the rail to achieve the other end of the casting molding mechanism relative to the rail Carry out an upside-down action;
  • the central power device is connected at a central position in the base and drives the casting molding mechanism to make circular movements along the track; above the casting molding mechanism is provided A casting hopper for casting granular water into the mechanism to form a granular product;
  • the flip reset mechanism is provided outside and above the casting molding mechanism and relative to the circular motion of the casting molding mechanism after the granular product is molded
  • the casting moulding mechanism is flipped up and down by rails, so that the granular products on the casting moulding mechanism are demolded, and the turning
  • the beneficial effects of the present invention are: the automatic flipping and resetting mechanism of the casting template is applied to the pellet machine to reduce the environmental pollution and the chance of workers suffering from dust occupational diseases in the process of smelting products in the traditional ferroalloy industry, and realize the automatic hot metal casting and demolding forming of the smelting products of the ferroalloy series At the same time, it saves labor costs, achieves energy saving and consumption reduction, and realizes the automatic hot metal casting and demolding of ferroalloy series smelting products.
  • the ferroalloy product has a uniform composition and the particle size meets the requirements of the end customer (steel mill) to fill the gap of granular rapid prototyping in the ferroalloy industry.
  • the present invention can also be improved as follows:
  • the casting forming mechanism includes a template base and a casting template;
  • the template base is provided with a plurality, all the template bases are respectively slidably mounted on the track through a roller assembly, and the output end of the central power device passes through a number of The connecting rods respectively drive the roller assembly, which in turn drives the roller assembly and the template base to make circular motions along the track in synchronization;
  • one end of the casting template is correspondingly and rotatably mounted on the template through a rotating shaft On the seat, the other end extends toward the inside of the base and synchronizes with the roller assembly to make a circular motion along the track;
  • on the upper surface of the casting template there are evenly arranged a number of downward depressions for the molten iron Ball sockets cast into granular products;
  • the flip reset mechanism is provided outside and above the casting template and after the granular product is formed, the casting template is rotated up and down relative to the track with the circular motion of the casting template, thereby achieving the flip of the casting template In order to demold the granular products, and reset the granular products after demoulding to prepare for the next cast iron pouring.
  • the ball socket is a hemispherical or semi-elliptical cavity.
  • the beneficial effects of adopting the above further scheme are: to achieve automatic cooling and forming into granular products after casting molten iron, to solve the problem of large amount of casting template or the need for reprocessing and casting of castings, to improve the production environment, reduce production costs, and to fill products in the ferroalloy industry Granular rapid prototyping blank.
  • the flip reset mechanism includes a bracket and a double slide bar; the bracket and the double slide bar are disposed opposite to the pouring bucket, and the bracket is fixed on the base corresponding to the outer side of the casting template Position; the double slide bar is fixed on the upper part of the bracket and corresponds to the position above the casting plate, and one end of the double slide bar is in a position corresponding to the circular motion track of the casting plate after the granular product is formed At the other end, the other end is bent upward and extended toward the outer side of the base, then downward and continues to extend toward the outer side of the base, and finally bent upward and extends toward the inner side of the base, and then down and continues toward the inner side of the base Bending to the position where the cast iron water is to be poured in the circular motion track of the casting template;
  • a roller is provided at an end of the casting template away from the template seat, and a slide groove matching the shape of the double slide bar and for rolling the roller is provided on the double slide bar, and the slide groove Openings at both ends are provided for the roller to enter the chute and roll along the chute before coming out of the chute, thereby realizing that the casting template is first rotated and turned upside down relative to the track to form a granular product Demoulding, and then turn down relative to the track and flip to reset to prepare for the next cast iron pouring.
  • the flip reset mechanism further includes a fixing member; the double slide bar is fixed on the upper part of the bracket through the fixing member and corresponds to a position above the casting template.
  • the beneficial effect of adopting the above further scheme is that the granular product on the casting template is automatically demolded, and the casting template is automatically reset after demolding.
  • the aggregate device for collecting the granular products turned and unloaded by the casting molding mechanism; the aggregate device is fixed on the outer side of the base and corresponds to the particles after the molding molding mechanism is turned upward The shape of the product is demolded.
  • the collecting device includes a chute and a hopper; the chute is fixed on the outer side of the base and corresponds to a position where the casting molding mechanism releases the granular product upward and backward, and the hopper is connected to the chute bottom.
  • Figure 1 is a three-dimensional structure diagram of the present invention
  • FIG. 2 is a three-dimensional structure diagram of the present invention after removing the base, the bracket and the collection device;
  • Figure 3 is an assembly drawing of the base and the track
  • Figure 4 is a structural diagram of the collection device
  • Figure 5 is an assembly diagram of the cooling mechanism and the casting molding mechanism (excluding the ball and socket);
  • Figure 6 is an assembly diagram of the water tank, casting molding mechanism and roller assembly
  • Fig. 8 is an assembly drawing of the casting molding mechanism and the double slide bar (excluding the ball and socket).
  • Base 2. Central power plant, 3, rail, 4 pouring bucket, 5, water tank, 6, water inlet rotary joint, 7, water outlet rotary joint, 8, water tank, 9, roller assembly, 10, baffle, 11 , Hose, 12, water supply pipe, 13, template seat, 14, casting template, 15, rotating shaft, 16, ball socket, 17, cooling water channel, 18, bracket, 19, double slide bar, 20, roller, 21, Fixings, 22, chute, 23, hopper, 24, connecting rod, 25, drain pipe, 26, top plate, 27, pouring trough, 28, ladle.
  • an iron alloy water-cooled casting template automatic turnover and reset mechanism includes a base 1, a cooling mechanism, a casting forming mechanism, a turnover reset mechanism, and a central power unit 2.
  • the base 1 is a circular gantry structure, and a circle of rails 3 is provided on the top thereof.
  • the cooling mechanism is slidably mounted on the rail 3, and one end of the casting molding mechanism can be vertically mounted on the cooling mechanism to realize that the other end of the casting molding mechanism can be carried out relative to the cooling mechanism Flip up and down.
  • the central power unit 2 is in a central position in the base 1, and its output end is evenly connected to the side of the cooling mechanism through a plurality of connecting rods 24, which in turn drives the cooling mechanism and the casting molding mechanism to synchronize
  • the orbit 3 makes a circular motion.
  • a pouring bucket 4 for pouring cast iron water on the casting molding mechanism is provided on the outside of the base 1.
  • the cooling mechanism supplies cooling water to the inside of the casting molding mechanism through a pipeline and recovers the heated hot water to cool and mold the molten iron on the casting molding mechanism into a granular product during the circular motion.
  • the flip reset mechanism is provided outside and above the casting molding mechanism and after the granular product is molded, the casting molding mechanism is flipped up and down relative to the cooling mechanism with the circular motion of the casting molding mechanism, thereby achieving The granular product on the casting molding mechanism is demolded, and the flip reset mechanism resets the casting molding mechanism after the granular product is demolded to prepare for the next casting of cast iron water.
  • the pellet machine further includes an aggregate device for collecting the granular products turned over by the casting molding mechanism. As shown in FIG.
  • the aggregate device is fixed on the outer side of the base and corresponds to the position where the granular product is turned upside down after the casting molding mechanism is turned up, and the casting molding mechanism is turned upward after a certain angle When the granular products begin to fall off, they are demolded.
  • the aggregate device corresponds to the above-mentioned demoulding position to collect all the demoulded granular products.
  • the collecting device includes a chute 22 and a hopper 23.
  • the chute 22 is fixed on the outer side of the base and corresponds to a position where the granular product is demolded after the casting molding mechanism is turned upward, and the hopper 23 is connected to the bottom of the chute 22.
  • the cooling mechanism includes a water tank 5, an inlet rotary joint 6 and an outlet rotary joint 7.
  • the water tank 5 is a ring structure with a hollow interior, and a hollow groove is formed in the hollow portion.
  • the water tank 5 is slidably mounted on the rail 3 through a plurality of roller assemblies 9.
  • the central power unit 2 is at a central position in the base 1 and drives the water tank 5 and the casting molding mechanism to make circular movements along the track 3 through the roller assembly 9 in synchronization.
  • the water tank 8 is divided into an inlet tank and an outlet tank by a baffle 10.
  • the pipeline includes a hose 11, a water supply pipe 12 and a drain pipe 25.
  • hoses 11 that can withstand the corresponding hot water temperature and water pressure to ensure no leakage of water flow.
  • One end of the first hose 11 is connected to the water inlet tank, and the other end is connected to the inside of the casting and molding mechanism through the water inlet rotary joint 6 and provides cooling water so that the molten iron on the casting and molding mechanism is During the circular motion, it is cooled to form a granular product.
  • One end of the second hose 11 is connected to the casting molding mechanism through the water outlet rotary joint 7, and the other end is connected to the water outlet tank and returns the heated hot water back to the water tank 8.
  • Both the water inlet rotary joint 6 and the water outlet rotary joint 7 are hollow and sealed inside, and can withstand the corresponding hot water temperature and water pressure.
  • the water inlet tank is also connected to a water pump that provides cooling water through the water supply pipe 12, and the water outlet tank is also connected to an external pool through the drain pipe 25.
  • the casting molding mechanism includes a template seat 13 and a casting template 14.
  • the template base 13 is provided with a plurality, all the template bases 13 are evenly fixed on the upper surface of the water tank 5 and make a circular motion along the track 3 in synchronization with the water tank 5, one end of the casting template 14 passes through the rotating shaft 15 is one-to-one correspondingly and rotatably mounted on the template base 13, and the other end thereof extends toward the inner side of the base 1 and also makes a circular motion along the track 3 in synchronization with the water tank 5.
  • the ball sockets 16 are hemispherical or semi-elliptical recesses.
  • the upper surface of the water tank 5 is vertically provided with a top plate 26 corresponding to the casting plate 14 and for supporting the horizontal casting plate 14.
  • the top plate 26 supports the casting plate 14 upward to keep it Horizontal shape for smooth casting.
  • a cooling water channel 17 is provided inside the casting template 14.
  • the rotating shaft 15 is a hollow structure that communicates with the cooling water channel 17 internally, and the rotating shaft 15 is a structure that is hollow inside and spaced apart in the middle.
  • the cooling water channel 17 has a U-shaped structure, and its two ends are respectively connected to the hollow parts at both ends of the rotating shaft 15.
  • the first hose 11 is connected to one end of the rotating shaft 15 through the water inlet rotary joint 6 to provide cooling water to the cooling water channel 17 to cool the molten iron in the ball socket 16 during the circular motion Formed into granular products.
  • the flip reset mechanism is provided outside and above the casting template 14 and after the granular product is formed, the casting template 14 is rotated up and down relative to the cooling mechanism with the circular motion of the casting template 14, thereby achieving The casting template 14 is turned over to demold the granular product, and is reset after the granular product is demolded to prepare for the next casting of cast iron water.
  • the flip reset mechanism includes a bracket 18 and a double slide bar 19.
  • the bracket 18 and the double slide bar 19 are disposed opposite to the pouring bucket 4, and the bracket 18 is fixed at a position on the base corresponding to the outside of the casting mold 14.
  • the double slide bar 19 is fixed on the upper part of the bracket 18 and corresponds to the position above the casting plate 14, and one end of the double slide bar 19 is in a circular motion path corresponding to the casting plate 14.
  • the other end At the position where the medium-granular product is cooled and molded, the other end first bends upward toward the outside of the water tank 5, then continues downward to extend toward the outside of the water tank 5, and finally bends upward toward the inside of the water tank 5 After the extension, it is further bent downward toward the inner side of the water tank 5 to extend to the position of the casting mold 14 in the circular motion track where the cast iron water is to be poured.
  • a roller 20 is provided at the end of the casting template 14 away from the template seat 13, and a slide groove matching the shape of the double slider 19 and for rolling the roller 20 is provided on the double slider 19 , And the two ends of the chute are respectively opened for the roller 20 to enter the chute and roll along the chute and then out of the chute, so that the casting template 14 is first relative to the water tank 5 Turning and turning upward to release the molded granular product, and then turning and turning downward to reset relative to the water tank 5 to prepare for the next casting of cast iron water.
  • the flip reset mechanism also includes a fixing member 21.
  • the double slide bar 19 is fixed on the upper part of the bracket 18 by the fixing member 21 and corresponds to the position above the casting mold 14.
  • the central power unit 2 drives the cooling mechanism and the casting forming mechanism to make circular movements synchronously along the track on the base 1, and the water pump supplies cooling water to the water tank 5 of the cooling mechanism.
  • the molten iron of the ladle 28 enters the pouring bucket 4 through the casting trough 27, and then the molten iron in the pouring bucket 4 is continuously poured into the ball socket on each casting plate 14 of the casting molding mechanism In 16, the cold water in the cooling water channel 17 inside the casting template 14 cools and lowers the temperature of the molten iron in the ball socket 16 to form the molten iron into a granular product matching the shape of the spherical socket 16.
  • the roller 20 at the end of the casting die 14 will reach the opening of the double slide bar 19 with the circular motion of the casting die plate 14 and roll under the continuous circular motion of the casting die plate 14
  • the shaft 20 will enter the slide groove inside the double slide bar 19 and move along the slide groove.
  • the double sliding rod 19 first bends and extends upward toward the outside of the water tank 5, and then continues downwardly and outwardly toward the outside of the water tank 5, and finally upwardly bends and extends toward the inside of the water tank 5, and then continues downwardly to the inside of the water tank 5 and extends to the casting
  • the mold plate 14 will undergo a corresponding turning action: the end of the mold plate 14 near the roller 20 is first opposed to the water tank 5 Flip up (the angle between the casting template 14 and the water tank 5 is gradually opened) to release the formed granular product, and then turn down and reset relative to the water tank 5 (the angle between the casting template 14 and the water tank 5 gradually closes ) To prepare for the next cast iron pouring.
  • the mold product on the mold plate 14 is demolded and the mold plate 14 is reset after demolding.
  • the mold plate 14 carries out demoulding granular products and resets the turning action, the water inlet rotary joint 6 and the water outlet rotary joint 7 can ensure that the cooling water channel in the mold plate 14 can be normally cooled by water, without affecting the automatic mold release of the mold plate 14
  • the reversing action of resetting solves the problem that the casting molding mechanism automatically releases the mold when the water is put in through the pipeline, and improves the production environment and reduces the production cost.
  • the casting template 14 At the end of the casting template 14 close to the roller 20, it is first turned up against the water tank 5 to the automatic release of the granular product (after the angle between the casting template 14 and the water tank 5 is opened to a certain degree), the granular product is removed from the casting template 14 is demolded and enters the hopper 23 through the chute 22, and finally the granular product is collected in the hopper 23. Under the guidance of the double slide bar 19, the mold plate 14 that has been demolded is turned down relative to the water tank 5 until the double slide bar 19 is released and returned to the horizontal state again, preparing for the next casting molding. At this point, a work cycle ends.

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Abstract

一种铁合金水冷式铸模板自动翻转及复位机构，包括底座（1）、铸造成型机构、翻转复位机构和中心动力装置（2）；所述底座顶部设有一圈轨道（3）；所述铸造成型机构相对所述轨道可进行上下翻转动作；所述中心动力装置驱动所述铸造成型机构沿着所述轨道做圆周运动；所述翻转复位机构设置上下翻转所述铸造成型机构，进而实现将所述铸造成型机构上的颗粒状产品脱模，并且所述翻转复位机构在颗粒状产品脱模后复位所述铸造成型机构以准备下一次浇铸铁水。该铸模板自动翻转及复位机构应用在颗粒机上降低传统铁合金行业系列冶炼产品过程中环境的污染以及工人患粉尘职业病的几率，实现铁合金系列冶炼产品自动化铁水浇铸脱模成型。

Description

一种铁合金水冷式铸模板自动翻转及复位机构 技术领域
本发明涉及铁合金生产领域，具体涉及一种铁合金水冷式铸模板自动翻转及复位机构。
背景技术
国内现有的铁合金连续铸造，是用鼓风冷却铸模板，铸件冷却时间长，扬尘多，设备大。
铁合金铸造是连续铸造，要求铸模板自动翻转脱模后回复原位，再次浇铸，但是铸模板因为水冷，有水管连接，不能像鼓风冷却的铸模板一样随意翻转。
将铁合金铸模板鼓风冷却改为水冷却，改进的难点在于铁合金铸模板通水防漏，在于铸模板在连接水管的状态下自动翻转、脱模、复位。
发明内容
综上所述，为克服现有技术的不足，本发明所要解决的技术问题是提供一种铁合金水冷式铸模板自动翻转及复位机构。
本发明解决上述技术问题的技术方案如下：一种铁合金水冷式铸模板自动翻转及复位机构，包括底座、铸造成型机构、翻转复位机构和中心动力装置；所述底座为圆台架结构，其顶部设有一圈轨道；所述铸造成型机构可滑动的安装在所述轨道上，并且所述铸造成型机构的一端相对所述轨道可上下转动以实现所述铸造成型机构的另一端相对所述轨道可进行上下翻转动作；所述中心动力装置处于所述底座内的中心位置连接并驱动所述铸造成型机 构沿着所述轨道做圆周运动；在所述铸造成型机构的上方设有向所述铸造成型机构上浇铸铁水以成型为颗粒状产品的浇注斗；所述翻转复位机构设置在所述铸造成型机构的外侧以及上方并在颗粒状产品成型后随着所述浇铸成型机构的圆周运动相对所述轨道上下翻转所述浇铸成型机构，进而实现将所述铸造成型机构上的颗粒状产品脱模，并且所述翻转复位机构在颗粒状产品脱模后复位所述铸造成型机构以准备下一次浇铸铁水。
本发明的有益效果是：该铸模板自动翻转及复位机构应用在颗粒机上降低传统铁合金行业系列冶炼产品过程中环境的污染以及工人患粉尘职业病的几率，实现铁合金系列冶炼产品自动化铁水浇铸脱模成型，同时节省人工成本，达到节能降耗，实现铁合金系列冶炼产品自动化铁水浇铸脱模成型，铁合金产品成分均匀，粒度尺寸达到终端客户(钢厂)使用要求，填补铁合金行业产品粒状快速成型的空白。
在上述技术方案的基础上，本发明还可以做如下改进：
进一步，所述铸造成型机构包括模板座和铸模板；所述模板座设有多个，所有模板座分别通过滚轮组件可滑动的安装在所述轨道上，所述中心动力装置的输出端通过若干连杆分别驱动所述滚轮组件，进而驱动所述滚轮组件与所述模板座同步沿着所述轨道做圆周运动；所述铸模板的一端通过转轴一一对应且可转动的安装在所述模板座上，其另一端朝所述底座的内侧延伸亦与所述滚轮组件同步沿着所述轨道做圆周运动；在所述铸模板的上表面均匀设有若干个向下凹陷且用于将铁水铸造成颗粒状产品的球窝；
所述翻转复位机构设置在所述铸模板的外侧以及上方并在颗粒状产品成型后随着所述铸模板的圆周运动相对所述轨道上下转动所述铸模板，进而实现将所述铸模板翻转以使颗粒状产品脱模，并在颗粒状产品脱模后复位以准备下一次浇铸铁水。
进一步，所述球窝为半球形或半椭圆形的凹穴。
采用上述进一步方案的有益效果是：实现铁水浇铸后自动冷却成型为颗粒状产品，解决铸模板用量多或铸件需要再加工破碎、精整的问题，改善生产环境，降低生产成本，填补铁合金行业产品粒状快速成型的空白。
进一步，所述翻转复位机构包括支架和双滑杆；所述支架和所述双滑杆与所述浇注斗相对设置，并且所述支架固定在所述基座上对应所述铸模板的外侧的位置处；所述双滑杆固定在所述支架的上部且对应所述铸模板上方的位置，并且所述双滑杆的一端处于对应所述铸模板圆周运动轨迹中颗粒状产品成型后的位置处，其另一端先向上朝所述底座的外侧弯曲延伸后再向下继续朝所述底座的外侧弯曲延伸，最后向上朝所述底座的内侧弯曲延伸后再向下继续朝所述底座的内侧弯曲延伸到所述铸模板圆周运动轨迹中准备浇铸铁水的位置处；
所述铸模板远离所述模板座的一端设有滚轴，在所述双滑杆上设有与所述双滑杆形状相匹配且供所述滚轴滚动的滑槽，并且所述滑槽两端开口分别供所述滚轴进入所述滑槽以及沿着所述滑槽滚动后再脱出所述滑槽，进而实现所述铸模板先相对所述轨道向上转动翻转使成型的颗粒状产品脱模，再相对所述轨道向下转动翻转复位以准备下一次浇铸铁水。
进一步，所述翻转复位机构还包括固定件；所述双滑杆通过所述固定件固定在所述支架的上部且对应所述铸模板上方的位置。
采用上述进一步方案的有益效果是：自动实现铸模板上颗粒状产品的脱模，并且在脱模后铸模板自动复位。
进一步，还包括用于将所述铸造成型机构翻转卸下的颗粒状产品收集起来的集料装置；所述集料装置固定在所述基座的外侧且对应所述铸造成型机构向上翻转后颗粒状产品脱模的位置处。
进一步，所述集料装置包括溜槽和料斗；所述溜槽固定在所述基座的外侧且对应所述铸造成型机构向上后颗粒状产品脱模的位置处，所述料斗连接 在所述溜槽的底部。
采用上述进一步方案的有益效果是：自动实现对颗粒状产品的收集。
附图说明
图1为本发明的三维结构图；
图2为本发明除去底座、支架以及收集装置等后的三维结构图；
图3为基座与轨道的装配图；
图4为收集装置的结构图
图5为冷却机构与铸造成型机构的装配图(除去球窝)；
图6为水箱、铸造成型机构以及滚轮组件的装配图；
图7为转轴与铸模板装配后的内部剖视图；
图8为铸造成型机构与双滑杆的装配图(除去球窝)。
附图中，各标号所代表的部件列表如下：
1、底座，2、中心动力装置，3、轨道，4浇注斗，5、水箱，6、进水旋转接头，7、出水旋转接头，8、水槽，9、滚轮组件，10、挡板，11、软管，12、供水管，13、模板座，14、铸模板，15、转轴，16、球窝，17、冷却水道，18、支架，19、双滑杆，20、滚轴，21、固定件，22、溜槽，23、料斗，24、连杆，25、排水管，26、顶板，27、浇注槽，28、铁水包。
具体实施方式
以下结合附图对本发明的原理和特征进行描述，所举实例只用于解释本发明，并非用于限定本发明的范围。
如图1和2所示，一种铁合金水冷式铸模板自动翻转及复位机构，包括底座1、冷却机构、铸造成型机构、翻转复位机构和中心动力装置2。如图3 所示，所述底座1为圆台架结构，其顶部设有一圈轨道3。所述冷却机构可滑动的安装在所述轨道3上，所述铸造成型机构的一端可上下转动的安装在所述冷却机构上以实现所述铸造成型机构的另一端相对所述冷却机构可进行上下翻转动作。所述中心动力装置2处于所述底座1内的中心位置，其输出端通过若干连杆24均匀连接所述冷却机构的侧部，进而驱动所述冷却机构与所述铸造成型机构同步沿着所述轨道3做圆周运动。在所述底座1的外侧设有向所述铸造成型机构上浇铸铁水的浇注斗4。所述冷却机构通过管路向所述浇铸成型机构内部提供冷却水并回收升温后的热水以使所述浇铸成型机构上的铁水在圆周运动的过程中冷却成型为颗粒状产品。所述翻转复位机构设置在所述铸造成型机构的外侧以及上方并在颗粒状产品成型后随着所述浇铸成型机构的圆周运动相对所述冷却机构上下翻转所述浇铸成型机构，进而实现将所述铸造成型机构上的颗粒状产品脱模，并且所述翻转复位机构在颗粒状产品脱模后复位所述铸造成型机构以准备下一次浇铸铁水。该颗粒机还包括用于将所述铸造成型机构翻转卸下的颗粒状产品收集起来的集料装置。如图4所示，所述集料装置固定在所述基座的外侧且对应所述铸造成型机构向上翻转后颗粒状产品脱模的位置处，所述铸造成型机构向上翻转一定角度后其上颗粒状产品开始脱落即脱模，所述集料装置对应在上述脱模位置处从而将全部脱模后的颗粒状产品收集起来。所述集料装置包括溜槽22和料斗23。所述溜槽22固定在所述基座的外侧且对应所述铸造成型机构向上翻转后颗粒状产品脱模的位置处，所述料斗23连接在所述溜槽22的底部。
如图5和6所示，所述冷却机构包括水箱5、进水旋转接头6和出水旋转接头7。所述水箱5为内部空心的圆环结构，其内部空心部分形成水槽8。所述水箱5通过若干滚轮组件9可滑动的安装在所述轨道3上。所述中心动力装置2处于所述底座1内的中心位置并驱动所述水箱5与所述铸造成型机 构通过所述滚轮组件9同步沿着所述轨道3做圆周运动。所述水槽8通过挡板10分隔成进水槽和出水槽。所述管路包括软管11、供水管12和排水管25。所述软管11有两根，能承受相应的热水温度和水压，保证水流无渗漏。其中第一根所述软管11的一端连接所述进水槽，其另一端通过所述进水旋转接头6连接所述浇铸成型机构内部并提供冷却水以使所述浇铸成型机构上的铁水在圆周运动的过程中冷却成型为颗粒状产品。第二根所述软管11的一端通过所述出水旋转接头7连接所述浇铸成型机构，其另一端连接所述出水槽并将升温后的热水回流到所述水槽8中。进水旋转接头6和出水旋转接头7内部均为空心且密封的结构，能承受相应的热水温度和水压，进水旋转接头6和出水旋转接头7一部分相对于另一部分旋转时，流经其内部的水体无渗漏。所述进水槽还通过所述供水管12连接提供冷却水的水泵，所述出水槽还通过所述排水管25连接外部水池。
所述铸造成型机构包括模板座13和铸模板14。所述模板座13设有多个，所有模板座13均匀固定在所述水箱5的上表面并与所述水箱5同步沿着所述轨道3做圆周运动，所述铸模板14的一端通过转轴15一一对应且可转动的安装在所述模板座13上，其另一端朝所述底座1的内侧延伸亦与所述水箱5同步沿着所述轨道3做圆周运动。在所述铸模板14的上表面均匀设有若干个向下凹陷且用于将铁水铸造成颗粒状产品的球窝16，所述球窝16为半球形或半椭圆形的凹穴。所述水箱5的上表面竖直设有与所述铸模板14一一对应的且用于支撑住水平状态的所述铸模板14的顶板26，顶板26向上支撑住铸模板14，使其保持水平状以顺利浇铸。
如图7所示，所述铸模板14内部设有冷却水道17。所述转轴15为内部连通所述冷却水道17的空心结构，所述转轴15为内部空心且中间隔开的结构。所述冷却水道17为U型状结构，其两端分别连接所述转轴15两端的空心部分。第一根所述软管11通过所述进水旋转接头6连接所述转轴15的一 端以向所述冷却水道17提供冷却水以使所述球窝16中的铁水在圆周运动的过程中冷却成型为颗粒状产品。所述翻转复位机构设置在所述铸模板14的外侧以及上方并在颗粒状产品成型后随着所述铸模板14的圆周运动相对所述冷却机构上下转动所述铸模板14，进而实现将所述铸模板14翻转以使颗粒状产品脱模，并在颗粒状产品脱模后复位以准备下一次浇铸铁水。
所述翻转复位机构包括支架18和双滑杆19。所述支架18和所述双滑杆19与所述浇注斗4相对设置，并且所述支架18固定在所述基座上对应所述铸模板14的外侧的位置处。如图8所示，所述双滑杆19固定在所述支架18的上部且对应所述铸模板14上方的位置，并且所述双滑杆19的一端处于对应所述铸模板14圆周运动轨迹中颗粒状产品冷却成型后的位置处，其另一端先向上朝所述水箱5的外侧弯曲延伸后再向下继续朝所述水箱5的外侧弯曲延伸，最后向上朝所述水箱5的内侧弯曲延伸后再向下继续朝所述水箱5的内侧弯曲延伸到所述铸模板14圆周运动轨迹中准备浇铸铁水的位置处。所述铸模板14远离所述模板座13的一端设有滚轴20，在所述双滑杆19上设有与所述双滑杆19形状相匹配且供所述滚轴20滚动的滑槽，并且所述滑槽两端开口分别供所述滚轴20进入所述滑槽以及沿着所述滑槽滚动后再脱出所述滑槽，进而实现所述铸模板14先相对所述水箱5向上转动翻转使成型的颗粒状产品脱模，再相对所述水箱5向下转动翻转复位以准备下一次浇铸铁水。所述翻转复位机构还包括固定件21。所述双滑杆19通过所述固定件21固定在所述支架18的上部且对应所述铸模板14上方的位置。
下面描述该颗粒机一个完整的工作过程:
首先，开启中心动力装置2和水泵。中心动力装置2驱动冷却机构和铸造成型机构沿着基座1上的轨道同步做圆周运动，水泵向冷却机构的水箱5提供冷却水。在铸造成型机构做圆周运动的过程中，铁水包28的铁水经浇注槽27进入到浇注斗4中，然后浇注斗4内的铁水不断的浇注到铸造成型 机构每一块铸模板14上的球窝16内，铸模板14内部冷却水道17中的冷水对球窝16内的铁水冷却降温，使铁水成型为与球窝16形状相匹配的颗粒状产品。当球窝16内的颗粒状产品成型后，随着铸模板14的圆周运动，其端部的滚轴20会到达双滑杆19的开口处，并在铸模板14的继续圆周运动下，滚轴20会进入到双滑杆19内部的滑槽中且顺着滑槽运动。由于双滑杆19先向上朝水箱5的外侧弯曲延伸后再向下继续朝水箱5的外侧弯曲延伸，最后向上朝水箱5的内侧弯曲延伸后再向下继续朝水箱5的内侧弯曲延伸到铸模板14圆周运动轨迹中准备浇铸铁水的位置处，在双滑杆19(滑槽)的导向下，铸模板14会发生相应的翻转动作：即铸模板14靠近滚轴20的一端先相对水箱5向上翻转(铸模板14与水箱5之间的夹角逐渐张开)使成型的颗粒状产品脱模，再相对水箱5向下转动翻转复位(铸模板14与水箱5之间的夹角逐渐合拢)以准备下一次浇铸铁水。在双滑杆19的作用下，完成铸模板14上颗粒状产品的脱模以及铸模板14脱模后的复位。铸模板14进行脱模颗粒状产品以及复位的翻转动作时，进水旋转接头6和出水旋转接头7能保证铸模板14内的冷却水道能够正常通水冷却，而不影响铸模板14自动脱模和复位的翻转动作，解决了浇铸成型机构在通过管路接水放入状况下自动脱模的问题，改善生产环境，降低生产成本。在铸模板14靠近滚轴20的一端先相对水箱5向上翻转到颗粒状产品自动脱模处(铸模板14与水箱5之间的夹角张开到一定程度后)，颗粒状产品从铸模板14上脱模并经溜槽22进入到料斗23中，最终颗粒状产品被收集在料斗23中。完成脱模的铸模板14在双滑杆19的导向下相对水箱5向下翻转直到脱出双滑杆19重新复位到水平状，为下一次浇铸成型做准备。至此，一个工作周期结束。
以上所述仅为本发明的较佳实施例，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (7)

  1. 一种铁合金水冷式铸模板自动翻转及复位机构，其特征在于，包括底座(1)、铸造成型机构、翻转复位机构和中心动力装置(2)；所述底座(1)为圆台架结构，其顶部设有一圈轨道(3)；所述铸造成型机构可滑动的安装在所述轨道(3)上，并且所述铸造成型机构的一端相对所述轨道(3)可上下转动以实现所述铸造成型机构的另一端相对所述轨道(3)可进行上下翻转动作；所述中心动力装置(2)处于所述底座(1)内的中心位置连接并驱动所述铸造成型机构沿着所述轨道(3)做圆周运动；在所述铸造成型机构的上方设有向所述铸造成型机构上浇铸铁水以成型为颗粒状产品的浇注斗(4)；所述翻转复位机构设置在所述铸造成型机构的外侧以及上方并在颗粒状产品成型后随着所述浇铸成型机构的圆周运动相对所述轨道上下翻转所述浇铸成型机构，进而实现将所述铸造成型机构上的颗粒状产品脱模，并且所述翻转复位机构在颗粒状产品脱模后复位所述铸造成型机构以准备下一次浇铸铁水。
  2. 根据权利要求1所述的铁合金水冷式铸模板自动翻转及复位机构，其特征在于，所述铸造成型机构包括模板座(13)和铸模板(14)；所述模板座(13)设有多个，所有模板座(13)分别通过滚轮组件(9)可滑动的安装在所述轨道(3)上，所述中心动力装置(2)的输出端通过若干连杆(24)分别驱动所述滚轮组件(9)，进而驱动所述滚轮组件(9)与所述模板座(13)同步沿着所述轨道(3)做圆周运动；所述铸模板(14)的一端通过转轴(15)一一对应且可转动的安装在所述模板座(13)上，其另一端朝所述底座(1)的内侧延伸亦与所述滚轮组件(9)同步沿着所述轨道(3)做圆周运动；在所述铸模板(14)的上表面均匀设有若干个向下凹陷且用于将铁水铸造成颗粒状产品的球窝(16)；
    所述翻转复位机构设置在所述铸模板(14)的外侧以及上方并在颗粒状产品成型后随着所述铸模板(14)的圆周运动相对所述轨道(3)上下转动所述铸模板(14)，进而实现将所述铸模板(14)翻转以使颗粒状产品脱模，并在颗粒状产品脱模后复位以准备下一次浇铸铁水。
  3. 根据权利要求2所述的铁合金水冷式铸模板自动翻转及复位机构，其特征在于，所述球窝(16)为半球形或半椭圆形的凹穴。
  4. 根据权利要求3所述的铁合金水冷式铸模板自动翻转及复位机构，其特征在于，所述翻转复位机构包括支架(18)和双滑杆(19)；所述支架(18)和所述双滑杆(19)与所述浇注斗(4)相对设置，并且所述支架(18)固定在所述基座上对应所述铸模板(14)的外侧的位置处；所述双滑杆(19)固定在所述支架(18)的上部且对应所述铸模板(14)上方的位置，并且所述双滑杆(19)的一端处于对应所述铸模板(14)圆周运动轨迹中颗粒状产品成型后的位置处，其另一端先向上朝所述底座(1)的外侧弯曲延伸后再向下继续朝所述底座(1)的外侧弯曲延伸，最后向上朝所述底座(1)的内侧弯曲延伸后再向下继续朝所述底座(1)的内侧弯曲延伸到所述铸模板(14)圆周运动轨迹中准备浇铸铁水的位置处；
    所述铸模板(14)远离所述模板座(13)的一端设有滚轴(20)，在所述双滑杆(19)上设有与所述双滑杆(19)形状相匹配且供所述滚轴(20)滚动的滑槽，并且所述滑槽两端开口分别供所述滚轴(20)进入所述滑槽以及沿着所述滑槽滚动后再脱出所述滑槽，进而实现所述铸模板(14)先相对所述轨道(3)向上转动翻转使成型的颗粒状产品脱模，再相对所述轨道(3)向下转动翻转复位以准备下一次浇铸铁水。
  5. 根据权利要求1所述的铁合金水冷式铸模板自动翻转及复位机构，其特征在于，所述翻转复位机构还包括固定件(21)；所述双滑杆(19)通过所述固定件(21)固定在所述支架(18)的上部且对应所述铸模板(14) 上方的位置。
  6. 根据权利要求1至5任一项所述的铁合金水冷式铸模板自动翻转及复位机构，其特征在于，还包括用于将所述铸造成型机构翻转卸下的颗粒状产品收集起来的集料装置；所述集料装置固定在所述基座的外侧且对应所述铸造成型机构向上翻转后颗粒状产品脱模的位置处。
  7. 根据权利要求6所述的铁合金水冷式铸模板自动翻转及复位机构，其特征在于，所述集料装置包括溜槽(22)和料斗(23)；所述溜槽(22)固定在所述基座的外侧且对应所述铸造成型机构向上翻后颗粒状产品脱模的位置处，所述料斗(23)连接在所述溜槽(22)的底部。
PCT/CN2019/072661 2018-12-18 2019-01-22 一种铁合金水冷式铸模板自动翻转及复位机构 WO2020124734A1 (zh)

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