WO2020124407A1 - 自动化式混凝土预制构件加工设备 - Google Patents

自动化式混凝土预制构件加工设备 Download PDF

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Publication number
WO2020124407A1
WO2020124407A1 PCT/CN2018/121970 CN2018121970W WO2020124407A1 WO 2020124407 A1 WO2020124407 A1 WO 2020124407A1 CN 2018121970 W CN2018121970 W CN 2018121970W WO 2020124407 A1 WO2020124407 A1 WO 2020124407A1
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WO
WIPO (PCT)
Prior art keywords
support
hopper
slide rail
vibration
electric cylinder
Prior art date
Application number
PCT/CN2018/121970
Other languages
English (en)
French (fr)
Inventor
宋照尚
杨龙龙
王海明
闫沛楠
孙明远
李昌洪
Original Assignee
中交第一航务工程局有限公司
中交一航局第四工程有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中交第一航务工程局有限公司, 中交一航局第四工程有限公司 filed Critical 中交第一航务工程局有限公司
Priority to PCT/CN2018/121970 priority Critical patent/WO2020124407A1/zh
Publication of WO2020124407A1 publication Critical patent/WO2020124407A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping

Definitions

  • the utility model relates to the field of construction engineering, in particular to an automated concrete prefabricated component processing equipment.
  • Precast concrete components also known as concrete blocks. After the concrete mortar is formed in a special mold by extrusion, vibration, etc., a concrete precast component of corresponding shape can be obtained. Precast concrete members can be used for wall masonry or pavement pavement. Precast concrete members are widely used in existing construction projects.
  • the processing of precast concrete components is generally manual processing. During the processing, the molds of multiple precast concrete components are lined up, then the prepared concrete mortar is placed in the truck, and then the shovel is used manually The concrete mortar is shoveled into a lined-up mold. After extrusion, vibration and other processes, a semi-finished concrete precast component is produced, and the semi-finished concrete is dried to form a hardened precast concrete component. 5 Seeing that some prefabricated components are processed in the early stage, although the resources invested in the early stage are small, the production speed is very slow and requires a lot of manpower to complete. The overall prefabricated block production process is time-consuming and laborious.
  • a new type of multi-stage transmission concrete processing equipment has high processing efficiency.
  • the hopper needs to carry out feeding and unloading work with high frequency, the hopper needs to be cleaned frequently, otherwise the dry concrete mortar is very difficult to clean.
  • manual cleaning is very time-consuming and laborious.
  • the vibration of the concrete mortar in the mold in the multi-stage transmission equipment seen in 5 is generally vibrated by vibrating rods. Although this method can complete the concrete mixing work, it is more time-consuming and affects the processing equipment. The overall processing efficiency.
  • the object of the present invention is to provide an automated precast concrete processing equipment, the processing equipment can be more efficient processing of precast concrete components, simple and novel structure, high creativity.
  • the technical solution adopted by the present utility model is:
  • Automated concrete prefabricated component processing equipment including a feeding device, a storage device, a first feeding device, a second feeding device, a cleaning device, and a mold vibration device, the loading device includes a plurality of loading supports, loading A controller is connected to the support base, a first slide rail is provided at the upper end of the plurality of loading support bases, and a loading hopper is slidingly connected to the first slide rail;
  • the cleaning device includes a water tank mechanism, a first cleaning mechanism, a second cleaning mechanism, and a third cleaning mechanism, the third cleaning mechanism is connected to the side end of the first slide rail, and the storage device and the water tank mechanism are provided on the first slide rail
  • the storage device includes a first support frame and a storage hopper provided at the upper end of the first support frame, and the first cleaning mechanism is provided on the storage hopper;
  • the first feeding device includes a first conveying rack, and a feeding hopper is slidingly connected to the upper end of the first conveying rack;
  • the second feeding device includes a second conveying rack and a mold conveying mechanism, the second conveying rack is provided at the lower end of the first conveying rack, the mold conveying mechanism includes a plurality of first rollers, a second cleaning mechanism, and a plurality of first rollers Set on the second conveyor;
  • the mold vibration device is disposed inside the second transmission frame, the mold vibration device includes a first base, an upper end of the first base is connected to the first bottom plate through a plurality of first hydraulic cylinders, and the first bottom plate is connected to the first bottom plate through a vibration spring There is a first vibration plate, and a plurality of first vibration blocks are evenly distributed on the first vibration plate.
  • the loading support has four first support, a second support, a third support and a fourth support, a first support, a second support, a third support
  • the seat and the fourth support are arranged at the lower end of the first slide rail in order from front to back;
  • the height value of the fourth support is greater than the height value of the third support, the height value of the third support is greater than the height value of the second support, and the height value of the second support is greater than the height value of the first support
  • the water tank mechanism is set between the second support and the third support, and the storage device is set between the third support and the fourth support;
  • the front part of the first conveying rack is provided at the lower end of the storage hopper, the rear part of the first conveying rack is fixedly connected to the fourth support, and the controller is fixed at the side end of the fourth support.
  • a first pulling mechanism is connected to the fourth support, the first pulling mechanism includes a first pulling motor, a first rotating wheel and a first supporting wheel, the first pulling motor and the first rotating wheel are located at At the lower end of the first brace, the rotating shaft of the first pulling motor is connected to the first brace, the first brace is connected to the upper hopper through the first steel cable, and the first brace is positioned and supported by the first brace; [0015] There are two first slide rails, two first slide rails are arranged parallel to each other on the upper end of the loading support; the first slide rail is provided with a first slide groove on the inner side, and a lower end of the upper hopper is provided with The first roller assembly, the end of the first roller assembly is snap-fitted in the first sliding groove, and the first roller assembly is connected to the first booster motor.
  • the water tank mechanism includes a second bracket, the second bracket is provided with a water storage tank, a first pressure pump, a second pressure pump and a third pressure pump, the first pressure pump , The second booster pump and the third booster pump are connected to the storage tank;
  • the first cleaning mechanism includes four first water spray assemblies, the four first water spray assemblies are connected to the upper end of the rear of the storage hopper, and the first pressure pump passes through the first water pipe and the four first sprays Water components are connected;
  • the second cleaning mechanism includes a plurality of second water spray assemblies, the second water spray assemblies are evenly distributed on the second conveying rack, and the second pressure pump is connected to the plurality of second water spray assemblies through the second water pipe , A second water spray assembly is provided between each two adjacent first rollers;
  • the third cleaning mechanism includes a third water spray assembly, the third water spray assembly is fixed on the side end surface of the lower portion of the first slide rail, and the third pressure pump is connected to the third water spray assembly through the third water pipe .
  • the first conveying rack includes a first support rod and a second slide rail
  • the first support rod has a plurality of
  • the second slide rail has two
  • the two second slide rails are arranged parallel to each other, more
  • a first support rod is evenly distributed on the lower ends of the two second slide rails, and a second slide groove is opened inside the second slide rail;
  • the lower end of the hopper is provided with a second roller assembly, the end of the second roller assembly is snap-fitted in the second chute, and a second booster motor is connected to the second roller assembly;
  • a second pulling mechanism is connected to the upper end of the rear of the second slide rail.
  • the second pulling mechanism includes a second pulling motor and a second rotating wheel, and the rotating shaft of the second pulling motor is connected to the second rotating wheel.
  • the runner is connected to the feed hopper via a second steel cable.
  • the lower end of the upper hopper is connected to a first door panel and a second door panel for opening and closing the lower port of the upper hopper through a rotating shaft, the first door panel and the first electric cylinder connected to the front wall of the upper hopper Connected, the second door panel is connected to the second electric cylinder connected to the rear wall of the upper hopper;
  • the first end of the first sliding rail is provided with a first wire positioning vertical rod, the first wire positioning vertical rod is connected with a first wire positioning vertical rod, and the first wire positioning vertical rod is covered with a first spring wire;
  • the input end of the first spring wire is connected to the controller, and the output end of the first spring wire is connected to the first electric cylinder and the second electric cylinder.
  • the lower end of the hopper is connected to a third door panel and a fourth door panel for opening and closing the lower port of the hopper through a rotating shaft, the third door panel is connected to a third electric cylinder connected to the front wall of the hopper , The fourth door plate is connected to the fourth electric cylinder connected to the rear wall of the feeding hopper;
  • the upper end of the second slide rail is provided with a second wire positioning vertical rod, a second wire positioning vertical rod is connected to the second wire positioning vertical rod, and a second spring wire is sleeved on the second wire positioning vertical rod;
  • the input end of the spring wire is connected to the controller, and the output end of the second spring wire is connected to the third electric cylinder and the fourth electric cylinder;
  • the lower end of the storage hopper is connected to a fifth door panel and a sixth door panel for opening and closing the lower port of the storage hopper through a rotating shaft, the fifth door panel is connected to a fifth electric cylinder connected to the front wall of the storage hopper, The six-door panel is connected to a sixth electric cylinder connected to the rear wall of the storage hopper.
  • the second conveying rack includes a first support frame and a plurality of second struts connected to the lower end of the first support frame;
  • a plurality of first rollers are evenly distributed on the upper end of the first support frame parallel to each other, a transmission box is provided on the upper left end of the first support frame, and a roller base is provided on the upper right end of the first support frame.
  • One end of the roller is connected to the roller base through a bearing, and the other end of the first roller is connected to the transmission chain in the transmission box through a transmission gear.
  • first hydraulic cylinders there are four vibration springs, and the multiple vibration springs are evenly distributed on the lower end of the first vibration plate;
  • the first vibrating plate is located at the lower end of the first drum, and a plurality of first vibrating blocks are evenly distributed on the upper end of the first vibrating plate, and the lower end of the first vibrating plate is provided with a first vibrating plate for vibrating the first vibrating plate itself.
  • the distance between each two adjacent first rollers is greater than the width of the first vibrating block.
  • the time ratio of cleaning is reduced, thereby indirectly increasing the time ratio of the processing operation, the processing time of the entire equipment, and the processing capacity of the entire equipment.
  • the whole equipment can process precast concrete components more efficiently, with simple and novel structure and high creativity.
  • FIG. 1 is a schematic view of the overall structure of an automated concrete prefabricated component processing equipment.
  • FIG. 2 is a schematic diagram of the structural position of the feeding device and the storage device.
  • FIG. 3 is a schematic diagram of the structural position of the second feeding device and the mold vibration device.
  • FIG. 4 is a schematic diagram of the structural position of the water tank mechanism and the first slide rail.
  • 5 is a schematic diagram of the overall structure of the storage device.
  • FIG. 6 is a schematic view of the connection structure of the fourth support and the first pulling mechanism.
  • FIG. 7 is a schematic diagram of the overall structure of the mold vibration device.
  • FIG. 8 is a schematic plan view of the structural positions of the first roller and the first vibrating block.
  • an automated concrete prefabricated component processing equipment includes a feeding device 1, a storage device 2, a first feeding device 3, a second feeding device 4, a cleaning device 5, and a mold vibration device 6.
  • the feeding device 1 includes a plurality of loading supports 11, and the upper ends of the plurality of loading supports 11 are inclinedly connected to a first sliding rail 12, and an upper hopper 13 is slidingly connected to the first sliding rail 12.
  • the cleaning device 5 includes a water tank mechanism 51, a first cleaning mechanism 52, a second cleaning mechanism 53 and a third cleaning mechanism 54, the third cleaning mechanism 54 is connected to the side end of the first slide rail 12, the storage device 2 and The water tank mechanism 51 is provided at the lower end of the first slide rail 12.
  • the storage device 2 includes a first support 21 and a storage hopper 22 provided at the upper end of the first support 21, and the first cleaning mechanism 52 is provided on the storage hopper 22.
  • the first feeding device 3 includes a first conveying rack 31, a front portion of the first conveying rack 31 is provided at the lower end of the storage hopper 22, and a feed hopper 32 is slidingly connected to the upper end of the first conveying rack 31.
  • the second feeding device 4 includes a second conveyance rack 41 and a mold conveyance mechanism 7, and the second conveyance rack 41 is provided at the lower end of the first conveyance rack 31.
  • the mold transfer mechanism 7 includes a plurality of first rollers 71, a second cleaning mechanism 52 and a plurality of first rollers 71 are provided on the upper end of the second transfer frame 41.
  • the mold vibration device 6 is provided inside the second transmission frame 41.
  • the mold vibration device 6 includes a first base 61, an upper end of the first base 61 is connected to a first bottom plate 63 through a plurality of first hydraulic cylinders 62, and a first vibration plate is connected to the first bottom plate 63 through a vibration spring 64 65.
  • a plurality of first vibration blocks 66 are evenly distributed on the first vibration plate 65.
  • the loading support 11 has four named first support 101, second support 102, third support 103 and fourth support 104, the first support 101, the second support 102, The third support 103 and the fourth support 104 are provided at the lower end of the first slide rail 12 in order from front to back.
  • the height value of the fourth support 104 is greater than the height value of the third support 103, the height value of the third support 103 is greater than the height value of the second support 102, and the height value of the second support 102 is greater than the first The height value of the support 101.
  • the water tank mechanism 51 is provided between the second support 102 and the third support, and the storage device 2 is provided between the third support 103 and the fourth support 104.
  • the rear end portion of the first conveying frame 31 is fixedly connected to the fourth support 104, and the loading support 11 is connected with a controller 8, and the controller 8 is fixed to the side end of the fourth support 104.
  • a first pulling mechanism 14 is connected to the fourth support 104.
  • the first pulling mechanism 14 includes a first pulling motor 141, a first rotating wheel 142, and a first supporting wheel 143.
  • the first pulling motor 141 and the first rotating wheel 142 are located at the lower end of the first supporting wheel 143.
  • the rotating shaft is connected to the first rotating wheel 142, the first rotating wheel 142 is connected to the upper hopper 13 through the first steel cable, and the first steel cable is positioned and supported by the first supporting wheel 143.
  • first slide rails 12 There are two first slide rails 12, two first slide rails 12 are arranged parallel to each other on the upper end of the loading support 11.
  • a first chute is provided on the inner side of the first slide rail 12, a first roller assembly is provided at the lower end of the upper hopper 13, the end of the first roller assembly is snap-fitted in the first chute, and the first roller assembly is connected There is the first booster motor.
  • the water tank mechanism 51 includes a second support frame 511, and a water storage tank 512, a first pressure pump, a second pressure pump, and a third pressure pump are provided on the second frame 511. Both the second pressure pump and the third pressure pump are connected to the water storage tank 512.
  • the first cleaning mechanism 52 includes four first water spray assemblies 521, the four first water spray assemblies 521 are connected to the upper end of the rear of the storage hopper 22, and the first pressure pump passes through the first water pipe and the four first water sprays Components 5 21 are connected.
  • the second cleaning mechanism 53 includes a plurality of second water spray assemblies 531, the second water spray assemblies 531 are evenly distributed on the second conveyor 41, the second pressure pump passes through the second water pipe and the plurality of second water sprays The components 531 are connected, and a second water spray component 531 is provided between every two adjacent first rollers 71.
  • the third cleaning mechanism 54 includes a third water spray assembly 541, the third water spray assembly 541 is fixed on the side end surface of the lower portion of the first slide rail 12, and the third pressure pump is connected to the third water spray assembly 541 through a third water pipe .
  • the first conveying rack 31 includes a first support rod 311 and a second slide rail 312, the first support rod 311 is plural, the second slide rail 312 is two, and the two 312 second slide rails are arranged parallel to each other, A plurality of first support rods 311 are evenly distributed on the lower ends of the two second slide rails 312, and a second slide groove is opened inside the second slide rail 312.
  • the lower end of the feeding hopper 32 is provided with a second roller assembly, the end of the second roller assembly is snap-fitted in the second chute, and a second booster motor is connected to the second roller assembly.
  • a second pulling mechanism 33 is connected to the upper end of the rear of the second slide rail 312.
  • the second pulling mechanism 33 includes a second pulling motor 331 and a second rotating wheel 332.
  • the rotating shaft of the second pulling motor 331 is connected to the second rotating wheel 332.
  • the second runner 332 is connected to the hopper 32 through a second steel cable
  • the lower end of the upper hopper 13 is connected to a first door panel and a second door panel for opening and closing the lower port of the upper hopper 13 through a rotating shaft, the first door panel is connected to a first electric cylinder connected to the front end wall of the upper hopper 13, The second door panel is connected to a second electric cylinder connected to the rear end wall of the upper hopper 13.
  • the first end of the first sliding rail 12 is provided with a first wire positioning vertical rod 121, the first wire positioning vertical rod 121 is connected to the first wire positioning vertical rod 122, the first wire positioning vertical rod 122 is covered with a first Spring wire.
  • the input end of the first spring wire is connected to the controller 8, and the output end of the first spring wire is connected to the first electric cylinder and the second electric cylinder.
  • the lower end of the hopper 32 is connected to a third door panel and a fourth door panel for opening and closing the lower port of the hopper via a rotating shaft.
  • the third door panel is connected to a third electric cylinder connected to the front end wall of the hopper 32.
  • the door panel is connected to the fourth electric cylinder connected to the rear end wall of the hopper 32.
  • the upper end of the second slide rail 312 is provided with a second wire positioning vertical rod 34, a second wire positioning vertical rod 35 is connected to the second wire positioning vertical rod 34, a second wire positioning vertical rod 35 is sleeved with a second Spring wire.
  • the input end of the second spring wire is connected to the controller 8, and the output end of the second spring wire is connected to the third electric cylinder and the fourth electric cylinder.
  • the lower end of the storage hopper 22 is connected to the fifth door panel for opening and closing the lower port of the storage hopper 22 and the first Six door panels.
  • the fifth door panel is connected to the fifth electric cylinder connected to the front end wall of the hopper 22, and the sixth door panel is connected to the sixth electric cylinder connected to the rear end wall of the hopper 22.
  • the second conveyance rack 41 includes a first support frame 42 and a plurality of second struts 43 connected to the lower end of the first support frame 42.
  • a plurality of first rollers 71 are evenly distributed on the upper end of the first support frame 42 in parallel with each other, a transmission box 72 is provided on the upper left end of the first support frame 42, and a roller base 73 is provided on the upper right end of the first support frame 42
  • One end of the first roller 71 is connected to the roller base 73 through a bearing, and the other end of the first roller 71 is connected to the transmission chain in the transmission box 72 through a transmission gear.
  • first hydraulic cylinders 62 there are four first hydraulic cylinders 62, there are a plurality of vibration springs 64, the plurality of vibration springs 64 are evenly distributed on the lower end of the first vibration plate 65, the first vibration plate 65 is located on the lower end of the first drum 71, a plurality of The first vibrating blocks 66 are evenly distributed parallel to each other on the upper end of the first vibrating disc 65, and the lower end of the first vibrating disc 65 is provided with a first vibrating motor for vibrating the first vibrating disc 65 itself.
  • a first mortar vibrating mechanism 9 is provided on the upper end of the first brace 21.
  • the first mortar vibrating mechanism 9 includes a second vibrating motor 91 and a first vibrating rod assembly, the second vibrating motor is fixed on the first brace, and the second vibrating The motor is connected to the first vibrating rod assembly arranged in the storage hopper.
  • the first mortar vibration mechanism 9 is provided to vibrate the concrete mortar in the storage hopper 22 to prevent the mortar from segregating.
  • Embodiment 1 when the automated concrete precast component processing equipment processes the precast concrete component, includes the following steps:
  • the upper hopper 13 is moved to the vicinity of the first support 101 by the control of the controller 8, the worker puts the adjusted concrete mortar into the upper hopper 13, and the concrete mortar in the upper hopper 13 is loaded After being full, the upper hopper 13 runs above the storage hopper 22.
  • the power for raising the upper hopper 13 is provided by the first pulling mechanism 14 and the first booster motor. Due to the difference in height between the first support 101, the second support 102, the third support 103, and the fourth support 104 So that the first slide rail 12 tilts upward, and then the upper hopper 13 rises along the inclined direction of the first slide rail 12, when the upper hopper 13 descends, it can slide down by its own gravity
  • the first electric cylinder and the second electric cylinder operate, the first door panel and the second door panel are opened, and the concrete mortar in the upper hopper 13 falls into the storage hopper 22.
  • the loading hopper 13 repeatedly feeds, and the concrete mortar can be continuously stored in the discharge plug 22.
  • the feed hopper 32 moves closer to the storage hopper 22, and the downward movement of the feed hopper 32 at this time is achieved by the second booster motor on the second roller assembly.
  • the fifth door and the sixth door on the storage hopper 22 are opened, and the concrete mortar falls into the feeding hopper 32. After the mortar is full, the fifth door and the sixth door are closed.
  • the plurality of first hydraulic cylinders 62 are started to rise by the controller 8, and the first hydraulic cylinders 62 are raised to drive the plurality of first vibration blocks 66 to rise. Since the distance between each adjacent two first rollers 71 is greater than the width of the first vibration block 66, the first vibration block 66 rises between the first rollers 71, and the level of the upper end of the first vibration block 66 The height is higher than the horizontal height of the first roller 71. The worker places a plurality of molds for making concrete preforms above the first vibrating block 66.
  • the second pulling mechanism 33 pulls the hopper 32 to move away from the storage hopper 22, and when the hopper 32 moves above the mold, the third door and the fourth door open The concrete mortar falls into the mold.
  • the first vibration motor connected to the vibration plate 55 works to drive the vibration plate 55 and the first vibration block 66 to vibrate, and the first vibration block 66 vibrates the concrete mortar in the mold evenly.
  • the fifth step is to install the steel frame in the preform and complete the processing of multiple semi-finished concrete preforms.
  • the first hydraulic cylinder 62 drives the first vibrating block 66 down.
  • the mold and semi-finished prefabricated components are installed.
  • a roller 71 is connected. The first roller 71 is rotated by the drive chain, the first roller 71 transfers the mold to the second conveyance rack 41, and then the mold and the prefabricated components of the semi-finished product in the mold are moved away by the truck.
  • Embodiment 2 when cleaning the concrete prefabricated component processing equipment, including the following steps:
  • the feed hopper 32 is moved below the storage hopper 22 through the controller 8. Then, the fifth door panel and the sixth door panel are opened, the third door panel and the fourth door panel are closed, and the upper hopper 13 is moved to the vicinity of the first support 101 at the same time.
  • the first booster pump, the second booster pump and the third booster pump are started by the controller 8, and the four first water spray assemblies 521 clean the four inner end walls of the storage hopper 22 After the cleaned muddy water falls into the feed hopper 32, the feed hopper 32 can be manually cleaned.
  • the second water spray assembly 531 cleans the first drum 71, and the third water spray assembly cleans the upper hopper 13.
  • the first pressure pump, the second pressure pump, and the third pressure pump are turned off by the controller, and then the third door and the fourth door are opened, and the muddy water falls into the collection device. can.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

自动化式混凝土预制构件加工设备，包括上料装置(1)、第一送料装置(3)、第二送料装置(4)、清洗装置(5)和模具振动装置(6)，上料装置(1)包括上料撑座(11)，上料撑座(11)的上端设有第一滑轨(12)，第一滑轨(12)上滑动连有上料斗(13)；清洗装置包括水箱机构(51)、第一清洗机构(52)、第二清洗机构(53)和第三清洗机构(54)，第一滑轨(12)的下端设有储料装置(2)，储料装置(2)包括第一撑架(21)和设在第一撑架(21)上端的储料斗(22)，第一清洗机构(52)设置在储料斗上(22)；第一送料装置(3)包括第一传送架(31)，第一传送架(31)的上端滑动连接有送料斗(32)；第二送料装置(4)包括第二传送架(41)和模具传送机构(7)，模具传送机构(7)包括多个第一滚筒(71)；模具振动装置(6)设置在第二传动架(41)内侧。该加工设备可更高效的加工混凝土预制构件，结构简单新颖，创造性高。

Description

自动化式混凝土预制构件加工设备 技术领域
[0001] 本实用新型涉及建筑工程领域， 具体涉及自动化式混凝土预制构件加工设备。
背景技术
[0002] 混凝土预制构件， 又称砼块。 混凝土砂浆通过挤压、 振动等方法在专用模具中 成型后， 可得到相应形状的混凝土预制构件。 混凝土预制构件可以用作墙体砌 筑， 也可用作人行道面铺筑， 混凝土预制构件在现有的建筑工程中使用广泛。 现有技术中对混凝土预制构件的加工， 一般是人工加工， 加工时首先将多个加 工混凝土预制构件的模具一字排开， 然后将调制好的混凝土砂浆放置到搬运车 中， 然后人工使用铲子将混凝土砂浆铲到一字排开的模具中， 在经过挤压、 振 动等流程后， 产生半成品的混凝土预制构件， 半成品的混凝土在干燥后再形成 硬化的混凝土预制构件。 5见有的预制构件的加工方式虽然前期投入的资源少， 但是生产速度非常慢， 需要大量的人力去完成， 整体的预制块生产过程是费时 费力。
[0003] 新型的多级传动的混凝土加工设备， 加工效率高。 但是在加工过程中， 由于料 斗中需要高频率的进行送料和放料等工作， 料斗需要经常清洗， 不然会干燥的 混凝土砂浆非常难以清理。 但是由于加工设备较大， 并且需要高频率的清理， 人工清理时非常费时费力。 并且， 5见有的多级传动的设备中对模具内的混凝土 砂浆的振动一般是通过振动棒来进行振动搅匀， 这种方式虽然能够完成混凝土 的搅匀工作， 但是比较费时， 影响加工设备的整体上的加工效率。
发明概述
技术问题
问题的解决方案
技术解决方案
[0004] 本实用新型的目的在于提供自动化式混凝土预制构件加工设备， 该加工设备可 更高效的加工混凝土预制构件， 结构简单新颖， 创造性高。 [0005] 本实用新型为了实现上述目的， 采用的技术解决方案是：
[0006] 自动化式混凝土预制构件加工设备， 包括上料装置、 储料装置、 第一送料装置 、 第二送料装置、 清洗装置和模具振动装置， 上料装置包括多个上料撑座， 上 料撑座上连有控制器， 多个上料撑座的上端设置有第一滑轨， 第一滑轨上滑动 连接有上料斗；
[0007] 清洗装置包括水箱机构、 第一清洗机构、 第二清洗机构和第三清洗机构， 第三 清洗机构连接在第一滑轨的侧端， 储料装置和水箱机构设在第一滑轨的下端， 储料装置包括第一撑架和设在第一撑架上端的储料斗， 第一清洗机构设置在储 料斗上；
[0008] 第一送料装置包括第一传送架， 第一传送架的上端滑动连接有送料斗；
[0009] 第二送料装置包括第二传送架和模具传送机构， 第二传送架设置在第一传送架 的下端， 模具传送机构包括多个第一滚筒， 第二清洗机构和多个第一滚筒设置 在第二传送架上；
[0010] 模具振动装置设置在第二传动架内侧， 模具振动装置包括第一基座， 第一基座 的上端通过多个第一液压缸连有第一底板， 第一底板上通过振动弹簧连有第一 振动盘， 第一振动盘上均布有多个第一振动块。
[0011] 优选的， 所述上料撑座有四个分别为第一支座、 第二支座、 第三支座和第四支 座， 第一支座、 第二支座、 第三支座和第四支座从前到后依次设置在第一滑轨 的下端；
[0012] 第四支座的高度值大于第三支座的高度值， 第三支座的高度值大于第二支座的 高度值， 第二支座的高度值大于第一支座的高度值； 水箱机构设置在第二支座 和第三支座之间， 储料装置设置在第三支座和第四支座之间；
[0013] 第一传送架的前部设置在储料斗的下端， 第一传送架的后部与第四支座固连， 控制器固定在第四支座的侧端。
[0014] 优选的， 所述第四支座上连接有第一拉动机构， 第一拉动机构包括第一拉动电 机、 第一转轮和第一撑轮， 第一拉动电机和第一转轮位于第一撑轮的下端， 第 一拉动电机的转轴与第一转轮相连， 第一转轮通过第一钢缆与上料斗相连， 第 一钢缆通过第一撑轮定位支撑； [0015] 所述第一滑轨有两个， 两个第一滑轨相互平行的设置在上料撑座的上端； 第一 滑轨的内侧设置有第一滑槽， 上料斗的下端设置有第一滚轮组件， 第一滚轮组 件的端部适配卡接在第一滑槽内， 第一滚轮组件上连有第一助力电机。
[0016] 优选的， 所述水箱机构包括第二撑架， 第二撑架上设置有蓄水箱、 第一加压泵 、 第二加压泵和第三加压泵， 第一加压泵、 第二加压泵和第三加压泵均与蓄水 箱相连；
[0017] 所述第一清洗机构包括四个第一喷水组件， 四个第一喷水组件连接在储料斗的 后部的上端， 第一加压泵通过第一水管与四个第一喷水组件相连；
[0018] 所述第二清洗机构包括多个第二喷水组件， 第二喷水组件均布在第二传送架上 ， 第二加压泵通过第二水管与多个第二喷水组件相连， 每两个相邻的第一滚筒 之间设置一个第二喷水组件；
[0019] 所述第三清洗机构包括第三喷水组件， 第三喷水组件固定在第一滑轨的下部的 侧端面上， 第三加压泵通过第三水管与第三喷水组件相连。
[0020] 优选的， 所述第一传送架包括第一支杆和第二滑轨， 第一支杆有多个， 第二滑 轨有两个， 两个第二滑轨相互平行设置， 多个第一支杆均布在两个第二滑轨的 下端， 第二滑轨的内侧开设有第二滑槽；
[0021] 所述送料斗的下端设置有第二滚轮组件， 第二滚轮组件的端部适配卡接在第二 滑槽内， 第二滚轮组件上连有第二助力电机；
[0022] 所述第二滑轨的后部上端连接有第二拉动机构， 第二拉动机构包括第二拉动电 机和第二转轮， 第二拉动电机的转轴与第二转轮相连， 第二转轮通过第二钢缆 与送料斗相连。
[0023] 优选的， 所述上料斗的下端部通过转轴连接有用于上料斗的下端口开闭的第一 门板和第二门板， 第一门板与连接在上料斗前端壁上的第一电动气缸相连， 第 二门板与连接在上料斗后端壁上的第二电动气缸相连；
[0024] 第一滑轨的上端设置有第一电线定位竖杆， 第一电线定位竖杆上连有第一电线 定位纵杆， 第一电线定位纵杆上套有第一弹簧电线；
[0025] 第一弹簧电线的入电端与控制器相连， 第一弹簧电线的出电端连接第一电动气 缸和第二电动气缸。 [0026] 优选的， 所述送料斗下端部通过转轴连接有用于送料斗的下端口开闭的第三门 板和第四门板， 第三门板与连接在送料斗前端壁上的第三电动气缸相连， 第四 门板与连接在送料斗后端壁上的第四电动气缸相连；
[0027] 第二滑轨的上端设置有第二电线定位竖杆， 第二电线定位竖杆上连有第二电线 定位纵杆， 第二电线定位纵杆上套有第二弹簧电线； 第二弹簧电线的入电端与 控制器相连， 第二弹簧电线的出电端连接第三电动气缸和第四电动气缸；
[0028] 所述储料斗的下端部通过转轴连接有用于储料斗的下端口开闭的第五门板和第 六门板， 第五门板与连接在储料斗前端壁上的第五电动气缸相连， 第六门板与 连接在储料斗后端壁上的第六电动气缸相连。
[0029] 优选的， 所述第二传送架包括第一支撑框和连接在第一支撑框下端的多个第二 支杆；
[0030] 多个第一滚筒相互平行的均布在第一支撑框的上端， 第一支撑框的左部上端设 置有传动箱， 第一支撑框的右部上端设置有滚筒基座， 第一滚筒的一端通过轴 承与滚筒基座相连， 第一滚筒的另一端通过传动齿轮与传动箱内的传动链条相 连。
[0031] 优选的， 所述第一液压缸有四个， 振动弹簧有多个， 多个振动弹簧均布在第一 振动盘的下端；
[0032] 第一振动盘位于第一滚筒的下端， 多个第一振动块相互平行的均布在第一振动 盘的上端， 第一振动盘的下端设置有用于第一振动盘自身振动的第一振动电机
[0033] 每相邻的两个第一滚筒的间距值大于第一振动块的宽度值。
发明的有益效果
有益效果
[0034] 本实用新型的有益效果是：
[0035] 自动化式混凝土预制构件加工设备， 设置有用于加工混凝土预制构件的上料装 置、 储料装置、 第一送料装置和第二送料装置， 多级送料的设置使得混凝土砂 浆的传送不会影响到模具的加工， 使得加工设备的分工更明确， 加工效率更高 。 设置有新型的模具振动装置， 模具振动装置对模具内的混凝土砂浆振动均匀 ， 大大提高了加工效率。 设置有新型的清洗装置， 可对上料斗、 储料斗和模具 传送装置进行更方便的更自动化清理， 清理更方便高效， 节省了人力物力。 并 且， 在整个设备运行中， 降低了清理的时间比例， 从而间接性的提高了加工运 行的时间比例， 提高了整个设备的加工时间， 从而提高了整个设备的加工能力 。 整个设备可更高效的加工混凝土预制构件， 结构简单新颖， 创造性高。
对附图的简要说明
附图说明
[0036] 图 1是自动化式混凝土预制构件加工设备整体结构示意图。
[0037] 图 2是上料装置和储料装置结构位置示意图。
[0038] 图 3是第二送料装置和模具振动装置结构位置示意图。
[0039] 图 4是水箱机构和第一滑轨结构位置示意图。
[0040] 图 5是储料装置整体结构示意图。
[0041] 图 6是第四支座和第一拉动机构连接结构示意图。
[0042] 图 7是模具振动装置整体结构示意图。
[0043] 图 8是第一滚筒和第一振动块结构位置俯视示意图。
发明实施例
本发明的实施方式
[0044] 下面结合附图对本实用新型进行详细说明：
[0045] 结合图 1至图 8， 自动化式混凝土预制构件加工设备， 包括上料装置 1、 储料装 置 2、 第一送料装置 3、 第二送料装置 4、 清洗装置 5和模具振动装置 6。 上料装置 1包括多个上料撑座 11， 多个上料撑座 11的上端倾斜连有第一滑轨 12, 第一滑轨 12上滑动连接有上料斗 13。
[0046] 清洗装置 5包括水箱机构 51、 第一清洗机构 52、 第二清洗机构 53和第三清洗机 构 54, 第三清洗机构 54连接在第一滑轨 12的侧端， 储料装置 2和水箱机构 51设在 第一滑轨 12的下端。
[0047] 储料装置 2包括第一撑架 21和设在第一撑架 21上端的储料斗 22， 第一清洗机构 5 2设置在储料斗 22上。 第一送料装置 3包括第一传送架 31， 第一传送架 31的前部 设置在储料斗 22的下端， 第一传送架 31的上端滑动连接有送料斗 32。 [0048] 第二送料装置 4包括第二传送架 41和模具传送机构 7， 第二传送架 41设置在第一 传送架 31的下端。 模具传送机构 7包括多个第一滚筒 71， 第二清洗机构 52和多个 第一滚筒 71设置在第二传送架 41的上端。 模具振动装置 6设置在第二传动架 41内 侧。
[0049] 模具振动装置 6包括第一基座 61， 第一基座 61上端通过多个第一液压缸 62连接 有第一底板 63， 第一底板 63上通过振动弹簧 64连接有第一振动盘 65， 第一振动 盘 65上均布有多个第一振动块 66。
[0050] 上料撑座 11有四个分别命名为第一支座 101、 第二支座 102、 第三支座 103和第 四支座 104， 第一支座 101、 第二支座 102、 第三支座 103和第四支座 104从前到后 依次设置在第一滑轨 12的下端。
[0051] 第四支座 104的高度值大于第三支座 103的高度值， 第三支座 103的高度值大于 第二支座 102的高度值， 第二支座 102的高度值大于第一支座 101的高度值。 水箱 机构 51设置在第二支座 102和第三支座之间， 储料装置 2设置在第三支座 103和第 四支座 104之间。
[0052] 第一传送架 31的后端部与第四支座 104固连， 上料撑座 11上连有控制器 8 , 控制 器 8固定在第四支座 104的侧端。 第四支座 104的上连接有第一拉动机构 14。 第一 拉动机构 14包括第一拉动电机 141、 第一转轮 142和第一撑轮 143， 第一拉动电机 141和第一转轮 142位于第一撑轮 143的下端， 第一拉动电机 141的转轴与第一转 轮 142相连， 第一转 142轮通过第一钢缆与上料斗 13相连， 第一钢缆通过第一撑 轮 143定位支撑。
[0053] 第一滑轨 12有两个， 两个第一滑轨 12相互平行的设置在上料撑座 11的上端。 第 一滑轨 12的内侧设置有第一滑槽， 上料斗 13的下端设置有第一滚轮组件， 第一 滚轮组件的端部适配卡接在第一滑槽内， 第一滚轮组件上连有第一助力电机。
[0054] 水箱机构 51包括第二撑架 511， 第二撑架 511上设置有蓄水箱 512、 第一加压泵 、 第二加压泵和第三加压泵， 第一加压泵、 第二加压泵和第三加压泵均与蓄水 箱 512相连。 第一清洗机构 52包括四个第一喷水组件 521， 四个第一喷水组件 521 连接在储料斗 22的后部的上端， 第一加压泵通过第一水管与四个第一喷水组件 5 21相连。 [0055] 第二清洗机构 53包括多个第二喷水组件 531， 第二喷水组件 531均布在第二传送 架 41上， 第二加压泵通过第二水管与多个第二喷水组件 531相连， 每两个相邻的 第一滚筒 71之间设置一个第二喷水组件 531。 第三清洗机构 54包括第三喷水组件 541， 第三喷水组件 541固定在第一滑轨 12的下部的侧端面上， 第三加压泵通过 第三水管与第三喷水组件 541相连。
[0056] 第一传送架 31包括第一支杆 311和第二滑轨 312， 第一支杆 311有多个， 第二滑 轨 312有两个， 两个 312第二滑轨相互平行设置， 多个第一支杆 311均布在两个第 二滑轨 312的下端， 第二滑轨 312的内侧开设有第二滑槽。
[0057] 送料斗 32的下端设置有第二滚轮组件， 第二滚轮组件的端部适配卡接在第二滑 槽内， 第二滚轮组件上连有第二助力电机。 第二滑轨 312的后部上端连接有第二 拉动机构 33， 第二拉动机构 33包括第二拉动电机 331和第二转轮 332， 第二拉动 电机 331的转轴与第二转轮 332相连， 第二转轮 332通过第二钢缆与送料斗 32相连
[0058] 上料斗 13的下端部通过转轴连接有用于上料斗 13的下端口开闭的第一门板和第 二门板， 第一门板与连接在上料斗 13前端壁上的第一电动气缸相连， 第二门板 与连接在上料斗 13后端壁上的第二电动气缸相连。
[0059] 第一滑轨 12的上端设置有第一电线定位竖杆 121， 第一电线定位竖杆 121上连有 第一电线定位纵杆 122, 第一电线定位纵杆 122上套有第一弹簧电线。 第一弹簧 电线的入电端与控制器 8相连， 第一弹簧电线的出电端连接第一电动气缸和第二 电动气缸。
[0060] 送料斗 32下端部通过转轴连接有用于送料斗的下端口开闭的第三门板和第四门 板， 第三门板与连接在送料斗 32前端壁上的第三电动气缸相连， 第四门板与连 接在送料斗 32后端壁上的第四电动气缸相连。
[0061] 第二滑轨 312的上端设置有第二电线定位竖杆 34, 第二电线定位竖杆 34上连有 第二电线定位纵杆 35， 第二电线定位纵杆 35上套有第二弹簧电线。 第二弹簧电 线的入电端与控制器 8相连， 第二弹簧电线的出电端连接第三电动气缸和第四电 动气缸。
[0062] 储料斗 22的下端部通过转轴连接有用于储料斗 22的下端口开闭的第五门板和第 六门板， 第五门板与连接在储料斗 22前端壁上的第五电动气缸相连， 第六门板 与连接在储料斗 22后端壁上的第六电动气缸相连。
[0063] 第二传送架 41包括第一支撑框 42和连接在第一支撑框 42下端的多个第二支杆 43 。 多个第一滚筒 71相互平行的均布在第一支撑框 42的上端， 第一支撑框 42的左 部上端设置有传动箱 72, 第一支撑框 42的右部上端设置有滚筒基座 73 , 第一滚 筒 71的一端通过轴承与滚筒基座 73相连， 第一滚筒 71的另一端通过传动齿轮与 传动箱 72内的传动链条相连。
[0064] 第一液压缸 62有四个， 振动弹簧 64有多个， 多个振动弹簧 64均布在第一振动盘 65的下端， 第一振动盘 65位于第一滚筒 71的下端， 多个第一振动块 66相互平行 的均布在第一振动盘 65的上端， 第一振动盘 65的下端设置有用于第一振动盘 65 自身振动的第一振动电机。
[0065] 每相邻的两个第一滚筒 71的间距值大于第一振动块 66的宽度值。 第一撑架 21的 上端设置有第一砂浆振动机构 9 , 第一砂浆振动机构 9包括第二振动电机 91和第 一振动棒组件， 第二振动电机固定在第一撑架上， 第二振动电机与设置在储料 斗内的第一振动棒组件相连。 设置第一砂浆振动机构 9， 是为了对储料斗 22内的 混凝土砂浆进行振动， 防止出现砂浆离析的状况。
[0066] 实施例 1， 自动化式混凝土预制构件加工设备加工混凝土预制构件时， 包括如 下步骤：
[0067] 第一步， 首先通过控制器 8的控制， 使上料斗 13运行到第一支座 101附近， 工人 将调好的混凝土砂浆放到上料斗 13内， 上料斗 13内的混凝土砂浆装满后， 上料 斗 13运行到储料斗 22的上方。
[0068] 上料斗 13上升的动力由第一拉动机构 14和第一助力电机提供， 由于第一支座 10 1、 第二支座 102、 第三支座 103和第四支座 104存在高度差， 使得第一滑轨 12倾 斜向上， 然后上料斗 13沿着第一滑轨 12的倾斜方向上升， 上料斗 13下降时可依 靠自身重力滑动下降
[0069] 第二步， 通过控制器 8的控制， 第一电动气缸和第二电动气缸动作， 第一门板 和第二门板打开， 上料斗 13内的混凝土砂浆落入到储料斗 22内。 上料斗 13反复 上料， 可将混凝土砂浆不停的储存到出料堵 22内。 [0070] 第三步， 通过控制器 8的控制， 送料斗 32向靠近储料斗 22的方向移动， 此时送 料斗 32的下移动通过第二滚轮组件上的第二助力电机实现。 当送料斗 32移动到 储料斗 22的正下方时， 储料斗 22上的第五门板和第六门板打开， 混凝土砂浆落 入到送料斗 32中， 砂浆满后第五门板和第六门板闭合。
[0071] 第四步， 通过控制器 8启动多个第一液压缸 62上升， 第一液压缸 62上升后带动 着多个第一振动块 66上升。 由于每相邻的两个第一滚筒 71的间距值大于第一振 动块 66的宽度值， 所以第一振动块 66上升到第一滚筒 71之间， 并且第一振动块 6 6的上端的水平高度要高于第一滚筒 71的水平高度。 工人将制作混凝土预制件的 多个模具放在第一振动块 66的上方。
[0072] 第四步， 通过控制器 8， 第二拉动机构 33拉着送料斗 32向远离储料斗 22的方向 移动， 当送料斗 32移动到模具的上方后， 第三门板和第四门板打开， 混凝土砂 浆落入到模具内。 与此同时， 连接在振动盘 55上第一振动电机工作， 带动振动 盘 55和第一振动块 66振动， 第一振动块 66将模具内的混凝土砂浆振动均匀。
[0073] 第五步， 安装预制件内的钢筋构架， 完成多个半成品的混凝土预制件的加工后 ， 第一液压缸 62带动着第一振动块 66下降， 装有半成品预制构件的模具与第一 滚筒 71相接。 第一滚筒 71在传动链条的带动下转动， 第一滚筒 71将模具传送到 第二传送架 41， 然后模具及模具内的半成品的预制构件通过搬运车搬走。
[0074] 实施例 2， 当清理混凝土预制构件加工设备时， 包括如下步骤：
[0075] 第一步， 通过控制器 8 , 将送料斗 32移动到储料斗 22的下方。 然后打开第五门 板和第六门板， 关闭第三门板和第四门板， 同时将上料斗 13移动到第一支座 101 附近。
[0076] 第二步， 通过控制器 8 , 启动第一加压泵、 第二加压泵和第三加压泵， 四个第 一喷水组件 521对储料斗 22的四个内端壁清理， 清理后的泥水落入到送料斗 32内 ， 然后人工的对送料斗 32进行清理下即可。 第二喷水组件 531对第一滚筒 71进行 清理， 第三喷水组件对上料斗 13进行清理。
[0077] 第三步， 清理完成后， 通过控制器关闭第一加压泵、 第二加压泵和第三加压泵 ， 然后打开第三门板和第四门板， 泥水落入收集装置中即可。
[0078] 当然， 上述说明并非是对本实用新型的限制， 本实用新型也并不仅限于上述举 例， 本技术领域的技术人员在本实用新型的实质范围内所做出的变化、 改型、 添加或替换， 也应属于本实用新型的保护范围。

Claims

权利要求书
[权利要求 1] 自动化式混凝土预制构件加工设备， 其特征在于， 包括上料装置、 储 料装置、 第一送料装置、 第二送料装置、 清洗装置和模具振动装置， 上料装置包括多个上料撑座， 上料撑座上连有控制器， 多个上料撑座 的上端设置有第一滑轨， 第一滑轨上滑动连接有上料斗；
清洗装置包括水箱机构、 第一清洗机构、 第二清洗机构和第三清洗机 构， 第三清洗机构连接在第一滑轨的侧端， 储料装置和水箱机构设在 第一滑轨的下端， 储料装置包括第一撑架和设在第一撑架上端的储料 斗， 第一清洗机构设置在储料斗上；
第一送料装置包括第一传送架， 第一传送架的上端滑动连接有送料斗 第二送料装置包括第二传送架和模具传送机构， 第二传送架设置在第 一传送架的下端， 模具传送机构包括多个第一滚筒， 第二清洗机构和 多个第一滚筒设置在第二传送架上；
模具振动装置设置在第二传动架内侧， 模具振动装置包括第一基座， 第一基座的上端通过多个第一液压缸连有第一底板， 第一底板上通过 振动弹簧连有第一振动盘， 第一振动盘上均布有多个第一振动块。
[权利要求 2] 根据权利要求 1所述的自动化式混凝土预制构件加工设备， 其特征在 于， 所述上料撑座有四个分别为第一支座、 第二支座、 第三支座和第 四支座， 第一支座、 第二支座、 第三支座和第四支座从前到后依次设 置在第一滑轨的下端；
第四支座的高度值大于第三支座的高度值， 第三支座的高度值大于第 二支座的高度值， 第二支座的高度值大于第一支座的高度值； 水箱机 构设置在第二支座和第三支座之间， 储料装置设置在第三支座和第四 支座之间；
第一传送架的前部设置在储料斗的下端， 第一传送架的后部与第四支 座固连， 控制器固定在第四支座的侧端。
[权利要求 3] 根据权利要求 2所述的自动化式混凝土预制构件加工设备， 其特征在 于， 所述第四支座上连接有第一拉动机构， 第一拉动机构包括第一拉 动电机、 第一转轮和第一撑轮， 第一拉动电机和第一转轮位于第一撑 轮的下端， 第一拉动电机的转轴与第一转轮相连， 第一转轮通过第一 钢缆与上料斗相连， 第一钢缆通过第一撑轮定位支撑；
所述第一滑轨有两个， 两个第一滑轨相互平行的设置在上料撑座的上 端； 第一滑轨的内侧设置有第一滑槽， 上料斗的下端设置有第一滚轮 组件， 第一滚轮组件的端部适配卡接在第一滑槽内， 第一滚轮组件上 连有第一助力电机。
[权利要求 4] 根据权利要求 1所述的自动化式混凝土预制构件加工设备， 其特征在 于， 所述水箱机构包括第二撑架， 第二撑架上设置有蓄水箱、 第一加 压泵、 第二加压泵和第三加压泵， 第一加压泵、 第二加压泵和第三加 压泵均与蓄水箱相连；
所述第一清洗机构包括四个第一喷水组件， 四个第一喷水组件连接在 储料斗的后部的上端， 第一加压泵通过第一水管与四个第一喷水组件 相连；
所述第二清洗机构包括多个第二喷水组件， 第二喷水组件均布在第二 传送架上， 第二加压泵通过第二水管与多个第二喷水组件相连， 每两 个相邻的第一滚筒之间设置一个第二喷水组件； 所述第三清洗机构包括第三喷水组件， 第三喷水组件固定在第一滑轨 的下部的侧端面上， 第三加压泵通过第三水管与第三喷水组件相连。
[权利要求 5] 根据权利要求 1所述的自动化式混凝土预制构件加工设备， 其特征在 于， 所述第一传送架包括第一支杆和第二滑轨， 第一支杆有多个， 第 二滑轨有两个， 两个第二滑轨相互平行设置， 多个第一支杆均布在两 个第二滑轨的下端， 第二滑轨的内侧开设有第二滑槽；
所述送料斗的下端设置有第二滚轮组件， 第二滚轮组件的端部适配卡 接在第二滑槽内， 第二滚轮组件上连有第二助力电机；
所述第二滑轨的后部上端连接有第二拉动机构， 第二拉动机构包括第 二拉动电机和第二转轮， 第二拉动电机的转轴与第二转轮相连， 第二 转轮通过第二钢缆与送料斗相连。
[权利要求 6] 根据权利要求 1所述的自动化式混凝土预制构件加工设备， 其特征在 于， 所述上料斗的下端部通过转轴连接有用于上料斗的下端口开闭的 第一门板和第二门板， 第一门板与连接在上料斗前端壁上的第一电动 气缸相连， 第二门板与连接在上料斗后端壁上的第二电动气缸相连； 第一滑轨的上端设置有第一电线定位竖杆， 第一电线定位竖杆上连 有第一电线定位纵杆， 第一电线定位纵杆上套有第一弹簧电线； 第一弹簧电线的入电端与控制器相连， 第一弹簧电线的出电端连接第 一电动气缸和第二电动气缸。
[权利要求 7] 根据权利要求 1所述的自动化式混凝土预制构件加工设备， 其特征在 于， 所述送料斗下端部通过转轴连接有用于送料斗的下端口开闭的第 三门板和第四门板， 第三门板与连接在送料斗前端壁上的第三电动气 缸相连， 第四门板与连接在送料斗后端壁上的第四电动气缸相连； 第二滑轨的上端设置有第二电线定位竖杆， 第二电线定位竖杆上连 有第二电线定位纵杆， 第二电线定位纵杆上套有第二弹簧电线； 第二 弹簧电线的入电端与控制器相连， 第二弹簧电线的出电端连接第三电 动气缸和第四电动气缸；
所述储料斗的下端部通过转轴连接有用于储料斗的下端口开闭的第五 门板和第六门板， 第五门板与连接在储料斗前端壁上的第五电动气缸 相连， 第六门板与连接在储料斗后端壁上的第六电动气缸相连。
[权利要求 8] 根据权利要求 1所述的自动化式混凝土预制构件加工设备， 其特征在 于， 所述第二传送架包括第一支撑框和连接在第一支撑框下端的多个 第二支杆；
多个第一滚筒相互平行的均布在第一支撑框的上端， 第一支撑框的左 部上端设置有传动箱， 第一支撑框的右部上端设置有滚筒基座， 第一 滚筒的一端通过轴承与滚筒基座相连， 第一滚筒的另一端通过传动齿 轮与传动箱内的传动链条相连。
[权利要求 9] 根据权利要求 8所述的自动化式混凝土预制构件加工设备， 其特征在 于， 所述第一液压缸有四个， 振动弹簧有多个， 多个振动弹簧均布在 第一振动盘的下端；
第一振动盘位于第一滚筒的下端， 多个第一振动块相互平行的均布在 第一振动盘的上端， 第一振动盘的下端设置有用于第一振动盘自身振 动的第一振动电机；
每相邻的两个第一滚筒的间距值大于第一振动块的宽度值。
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