WO2020103236A1 - 一种金葱粉的印花工艺 - Google Patents

一种金葱粉的印花工艺

Info

Publication number
WO2020103236A1
WO2020103236A1 PCT/CN2018/121029 CN2018121029W WO2020103236A1 WO 2020103236 A1 WO2020103236 A1 WO 2020103236A1 CN 2018121029 W CN2018121029 W CN 2018121029W WO 2020103236 A1 WO2020103236 A1 WO 2020103236A1
Authority
WO
WIPO (PCT)
Prior art keywords
parts
net
pulp
mesh
glitter
Prior art date
Application number
PCT/CN2018/121029
Other languages
English (en)
French (fr)
Inventor
聂刚明
张周光
陈细伟
卢良
Original Assignee
恩平锦兴纺织印染企业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 恩平锦兴纺织印染企业有限公司 filed Critical 恩平锦兴纺织印染企业有限公司
Publication of WO2020103236A1 publication Critical patent/WO2020103236A1/zh

Links

Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58—Material containing hydroxyl groups
    • D06P3/60—Natural or regenerated cellulose
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/34—Material containing ester groups
    • D06P3/52—Polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82—Textiles which contain different kinds of fibres
    • D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8223—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
    • D06P3/8238—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02—After-treatment
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02—After-treatment
    • D06P5/04—After-treatment with organic compounds

Definitions

  • the invention belongs to the field of fabric printing, and particularly relates to a printing process of glitter.
  • the present invention provides a printing process of gold onion powder.
  • the printing process does not block the screen mesh continuously, the product has a good hand feeling, does not lose powder, and the printing color is diverse.
  • a printing process of glitter powder includes the following steps:
  • the fabric is subjected to pre-treatment-pattern color separation-screening-sizing-printing-baking-soft finishing-the product is prepared.
  • a printing process of glitter powder includes the following steps:
  • the fabric is subjected to pretreatment-pattern color separation-screening-sizing-printing-drawing-steaming-steaming-dry steaming-washing-dry cloth uniformity-soft finishing-making the product.
  • the fabric is cotton or cotton and polyester blended knitted fabric.
  • the pre-treatment of the fabric means that the fabric is treated with an osmotic agent at 90-100 ° C (preferably 98 ° C) for 40-50 minutes (preferably 45 minutes) after the cloth is bleached or dyed with reactive dyes, etc.
  • an osmotic agent at 90-100 ° C (preferably 98 ° C) for 40-50 minutes (preferably 45 minutes) after the cloth is bleached or dyed with reactive dyes, etc.
  • bleaching or dyeing is a necessary process to ensure the printing effect and fastness of the overall printing background color and color according to the customer's designated base fabric color (this process is also commonly used in the art) .
  • the penetrant contains organic polymer compounds, such as fatty alcohol polyoxyethylene ether or low-foam refining penetrant (the low-foam refining penetrant is provided by Foshan Wuyou Chemical Co., Ltd., model is WY-350), the dosage is Add 0.3-5g per liter of the penetrant, caustic soda (mass fraction concentration is 96%) dosage is 2-5g per liter of the penetrant, hydrogen peroxide (mass fraction concentration is 50%) dosage is per liter Add 3-5g.
  • organic polymer compounds such as fatty alcohol polyoxyethylene ether or low-foam refining penetrant (the low-foam refining penetrant is provided by Foshan Wuyou Chemical Co., Ltd., model is WY-350)
  • the dosage is Add 0.3-5g per liter of the penetrant
  • caustic soda (mass fraction concentration is 96%) dosage is 2-5g per liter of the penetrant
  • hydrogen peroxide mass fraction concentration is 50%
  • the pattern color separation screen includes three screen plates, the three screen plates are a bottom supporting screen, a gold onion powder screen (or glitter screen), and a cover screen.
  • the closest to the cloth is the bottom net, followed by the gold onion powder net (or glitter net), and finally the cover net.
  • the mesh number of the bottoming net is 40-60 mesh (preferably 40 mesh), and the mesh number of the gold onion powder net (or glitter mesh) is 40-80 mesh (preferably 40-60 mesh, further preferably 40 mesh) ),
  • the mesh of the cover mesh is 60-120 mesh (preferably 60-100 mesh, further preferably 60 mesh).
  • the slurry for slurry adjustment includes three kinds of slurry, which are bottom-supported mesh pulp, gold onion powder mesh (or glitter mesh) pulp, and cover surface mesh pulp.
  • the bottoming net pulp includes the following components: golden onion pulp 200-550 parts, paint color paste 0.5-20 parts, and water 80-600 parts.
  • the bottoming net pulp may further include 2-20 parts of a thickener, which is synthesized from polyacrylic acid.
  • the bottoming net pulp is composed of the following components by weight fraction: 400-500 parts of golden onion pulp, 0.5-20 parts of paint color paste, 2-15 parts of thickener, and 40-100 parts of water.
  • the paint color paste is selected from one or more of bright yellow paint, white paint, rose red paint, purple paint, and black paint.
  • the supporting bottom pulp further includes 400-550 parts (for example, 500 parts) of gold powder slurry (gold powder slurry is provided by Guangzhou Mingnuo Textile Technology Co., Ltd., model number 39A).
  • the gold onion powder net (or glitter mesh) pulp is calculated by weight fraction and includes the following components: gold onion paste 350-750 parts, gold onion powder 180-410 parts, and water 60-200 parts.
  • the golden onion powder net (or glitter mesh) pulp is based on the weight fraction and includes the following components: 400-700 parts, golden onion powder 200-400 parts, and water 80-180 parts.
  • the glitter powder is selected from one or more of GB0213 placer gold 1/128 or GB0213 placer gold 1/256, GB0916 pink 1/128, GB0201 gold 1/256 or GB0201 gold 1/128.
  • the golden onion powder net (or glitter net) pulp based on the weight fraction, further includes 10-30 parts (preferably 20 parts) of urea.
  • the cover surface mesh pulp includes the following components: 450-850 parts of golden onion pulp, 1-12 parts of thickener, and 180-600 parts of water.
  • the cover surface mesh pulp includes the following components by weight fraction: 500-800 parts of golden onion pulp, 2-10 parts of thickener, and 200-500 parts of water.
  • the water is soft water.
  • the printing process uses a printing paste, which is 750-850 parts by weight (preferably 770-850 parts) by weight fraction (provided by Ningbodi Special Chemical (Shanghai) Co., Ltd. , Model 2200 / C), 50-90 parts of discharge dye reducing agent (preferably 60-80 parts) (the discharge dye reducing agent is zinc formaldehyde sulfoxylate, CAS: 24887-06-7, EINECS: 246-515- 6. Provided by Zhongshan Shijin Textile Materials Co., Ltd., model T-DCP) and white paint 50-160 parts (preferably 60-150 parts).
  • the printing paste further includes 50-150 parts (preferably 60-80 parts) of the paint color paste.
  • the golden onion pulp is provided by Foshan Kexun Ink Coating Co., Ltd., and its model is KJ.
  • the thickener is provided by Anhui Times Innovation Technology Investment Development Co., Ltd., and its model number is KG-202.
  • the bright yellow paint is provided by Archroma Ibérica S.L, model F-RRT.
  • the white paint is provided by Guangzhou Mingnuo Textile Technology Co., Ltd. and the model is CCL.
  • the rose red paint is provided by DyStar (Shanghai) Trading Co., Ltd., model K-B.
  • the purple paint is provided by Archroma Ibérica S.L. and the model number is T-L.
  • the black paint is provided by Shanghai Ink Silian Chemical Co., Ltd. and the model is FBRN.
  • the gold powder slurry provided by Guangzhou Mingnuo Textile Technology Co., Ltd. is 39A.
  • the printing is performed by a flat printing machine provided by Japan Dongshen Company.
  • the process is to pass the three types of paste through the fabric in the order of the bottoming net pulp, the gold onion powder net (or glitter net) pulp, and the cover net pulp. Covered net, glitter mesh (or glitter mesh) and bottom net.
  • the entire printing or drawing process is continuous.
  • the baking is processed at 150 ⁇ 10 ° C (preferably 150 ⁇ 5 ° C) for 3-10 minutes (preferably 3-5 minutes).
  • the soft finishing process is treated with LB-900 type soft oil (stearic acid compound) (that is, padding with a setting machine), and then dried at 145-155 ° C at a speed of 30-50 meters / minute for finishing , That is, the printed product of glitter powder described in the present invention.
  • LB-900 type soft oil stearic acid compound
  • the printing process uses the printing paste to process the products that have been printed, the process is similar to the printing process, the difference is that the paste used is different.
  • the steaming process uses an Italian long-ring continuous steaming machine, which is steamed at a temperature of 95-105 ° C (preferably 102 ° C), a time of 5-10 minutes (8 minutes), and a steam flow rate of 800 m 3 / h.
  • the dry steaming is performed at 130-150 ° C (preferably 140 ° C) for 5-8 minutes (preferably 6 minutes).
  • the washing process is at 50 ⁇ 5 °C, using auxiliary super-washing (the auxiliary super-washing is to use anti-staining soaping agent chemical composition is polyacid polymer condensate (without APEO or alkylphenol polymer Oxyethylene ether compounds), the dosage is 1g per liter of water to wash), the treatment time is 10-15min.
  • auxiliary super-washing is to use anti-staining soaping agent chemical composition is polyacid polymer condensate (without APEO or alkylphenol polymer Oxyethylene ether compounds)
  • the dosage is 1g per liter of water to wash
  • the treatment time is 10-15min.
  • the printing process using the glitter powder according to the present invention suggests that the printing area of children's clothing is ⁇ 20%, the printing area of baby clothing is ⁇ 10%, and there is no limit for adult clothing.
  • the production process does not block the screen mesh continuously, and the product feels good. Whether the product is hand-washed or machine-washed, the product described in the present invention does not lose powder, is safe and hygienic, and has various printing colors.
  • Figure 1 is a product prepared in Example 2 of the present invention
  • Figure 2 is the product prepared in Example 3 of the present invention.
  • a printing process of glitter powder includes the following steps:
  • the fabric is subjected to pre-treatment-pattern color separation-screening-sizing-printing-baking-soft finishing-the product is prepared.
  • the pattern color separation screen includes three screen plates, the three screen plates are a bottom supporting screen, a gold onion powder screen (or glitter screen), and a cover screen.
  • the closest to the cloth is the bottom net, followed by the gold onion powder net (or glitter net), and finally the cover net.
  • the mesh number of the supporting net is 40 meshes
  • the mesh size of the glittering mesh (or glitter net) is 40 meshes
  • the mesh number of the cover mesh is 60 meshes.
  • the slurry for slurry adjustment includes three kinds of slurry, which are bottom-supported mesh pulp, gold onion powder mesh (or glitter mesh) pulp, and cover surface mesh pulp.
  • the bottoming net pulp includes the following components: 400 parts of golden onion pulp, 15 parts of paint color paste, 5 parts of thickener, and 580 parts of water.
  • the paint color paste is selected from 5 parts of bright yellow paint and 10 parts of white paint.
  • the gold onion powder net (or glitter grain) pulp is calculated by weight fraction and includes the following components: 700 parts of gold onion paste, 200 parts of gold onion powder, 98 parts of soft water, and 2 parts of thickener.
  • the gold onion powder is selected from 150 parts of GB0213 placer gold 1/128 and 50 parts of GB0213 placer gold.
  • the cover surface mesh pulp includes the following components: 700 parts of golden onion pulp, 5 parts of thickener, and 295 parts of water.
  • the printing is performed by a flat printing machine provided by Japan Dongshen Company.
  • the process is to pass the three types of paste through the fabric in the order of the bottoming net pulp, the gold onion powder net (or glitter net) pulp, and the cover net pulp. Covered net, glitter mesh (or glitter mesh) and bottom net.
  • the roasting adopts an Italian long-ring continuous steaming machine (provided by the Italian company Arioli) and is processed at 140 ° C for 5 minutes.
  • the soft finishing process is treated with LB-900 type soft oil (stearic acid compound) (that is, padding with a setting machine), and then finishing at a speed of 30-50 m / min at 145-155 ° C, ie A printing product of glitter powder according to the present invention is prepared.
  • LB-900 type soft oil stearic acid compound
  • a printing process of glitter powder includes the following steps:
  • the fabric is subjected to pre-treatment-pattern color separation-screening-sizing-printing-baking-soft finishing-the product is prepared.
  • the pattern color separation screen includes three screen plates, the three screen plates are a bottom supporting screen, a gold onion powder screen (or glitter screen), and a cover screen.
  • the closest to the cloth is the bottom net, followed by the gold onion powder net (or glitter net), and finally the cover net.
  • the mesh number of the supporting net is 40 meshes
  • the mesh size of the glittering net (or glitter mesh) is 60 meshes
  • the mesh size of the cover mesh is 80 meshes.
  • the slurry for slurry adjustment includes three kinds of slurry, which are bottom-supported mesh pulp, gold onion powder mesh (or glitter mesh) pulp, and cover surface mesh pulp.
  • the bottoming net pulp includes the following components: 500 parts of golden onion pulp, 9.4 parts of paint color paste, 5 parts of thickener, and 485.6 parts of water.
  • the paint color paste is selected from 0.2 parts of purple paint and 9.2 parts of red paint.
  • the golden onion powder net (or glitter mesh) pulp is calculated by weight fraction and includes the following components: 400 parts of golden onion pulp, 400 parts of golden onion powder, 180 parts of soft water, and 20 parts of urea.
  • the golden onion powder is GB0916 pink 1/128.
  • the cover surface mesh pulp includes the following components: 800 parts of golden onion pulp, 3 parts of thickener, and 197 parts of water.
  • the printing is performed by a flat printing machine provided by Japan Dongshen Company.
  • the process is to pass the three types of paste through the fabric in the order of the bottoming net pulp, the gold onion powder net (or glitter net) pulp, and the cover net pulp. Covered net, glitter mesh (or glitter mesh) and bottom net.
  • the roasting adopts Italian long ring continuous steaming machine, which is processed at 140 ° C for 5-6 minutes.
  • the soft finishing process is treated with LB-900 type soft oil (stearic acid compound) (that is, padding with a setting machine), and then finishing at a speed of 30-50 m / min at 145-155 ° C, ie A printing product of glitter powder according to the present invention is prepared.
  • LB-900 type soft oil stearic acid compound
  • Figure 1 is the product prepared in this example.
  • a printing process of glitter powder includes the following steps:
  • the fabric is subjected to pretreatment-pattern color separation-screening-sizing-printing-drawing-steaming-steaming-dry steaming-washing-dry cloth uniformity-soft finishing-making the product.
  • the pattern color separation screen includes three screen plates, the three screen plates are a bottom supporting screen, a gold onion powder screen (or glitter screen), and a cover screen.
  • the closest to the cloth is the bottom net, followed by the gold onion powder net (or glitter net), and finally the cover net.
  • the mesh number of the supporting net is 60 mesh
  • the mesh size of the glittering net (or glitter mesh) is 60 mesh
  • the mesh size of the cover mesh is 120 mesh.
  • the slurry for slurry adjustment includes three kinds of slurry, which are bottom-supported mesh pulp, gold onion powder mesh (or glitter mesh) pulp, and cover surface mesh pulp.
  • the bottoming net pulp includes the following components: 400 parts of golden onion pulp, 0.9 parts of paint color paste, 5 parts of thickener, 85 parts of water, and 1/360 500 parts of 39A gold powder paste.
  • the paint color paste is selected from 0.2 parts of bright yellow paint, 0.5 parts of rose red paint, and 0.2 parts of black paint.
  • the golden onion powder net (or glitter mesh) pulp is calculated by weight fraction and includes the following components: 400 parts of golden onion pulp, 400 parts of golden onion powder, 180 parts of soft water, and 20 parts of urea.
  • the golden onion powder is 1/256 300 copies of GB0201 gold and 1/128 100 copies of GB0201 gold.
  • the cover surface mesh pulp includes the following components: 500 parts of golden onion pulp, 10 parts of thickener, and 490 parts of soft water.
  • the printing is performed by a flat printing machine provided by Japan Dongshen Company.
  • the process is to pass the three types of paste through the fabric in the order of the bottoming net pulp, the gold onion powder net (or glitter net) pulp, and the cover net pulp Covered net, glitter mesh (or glitter mesh) and bottom net.
  • the printing process uses a printing paste.
  • the printing paste contains 750-850 parts of printing paste, 50-90 parts of discharge reducing agent and 50-160 parts of white paint.
  • Printing paste also includes 50-150 parts of paint paste.
  • an Italian long-ring continuous steaming machine is used for steaming treatment at a temperature of 102 ° C., a time of 8 minutes, and a steam flow of 800 m 3 / h.
  • the dry steaming was performed at 140 ° C for 6 minutes.
  • the washing process is at 50 ° C, using an auxiliary agent for super washing, and the treatment time is 10 minutes.
  • the dry cloth is treated uniformly at 140 ° C for 5-10 minutes.
  • the soft finishing process is treated with LB-900 type soft oil (stearic acid compound) (that is, padding with a setting machine), and then finishing at a speed of 30-50 m / min at 145-155 ° C, ie A printing product of glitter powder according to the present invention is prepared.
  • LB-900 type soft oil stearic acid compound
  • FIG. 2 is a product prepared in this example, and the product has rich colors.
  • a printing process of glitter powder includes the following steps:
  • the fabric is subjected to pre-treatment-pattern color separation-screening-sizing-printing-baking-soft finishing-the product is prepared.
  • the pattern color separation screen includes three screen plates, the three screen plates are a bottom supporting screen, a gold onion powder screen (or glitter screen), and a cover screen.
  • the closest to the cloth is the bottom net, followed by the gold onion powder net (or glitter net), and finally the cover net.
  • the mesh number of the supporting net is 40 meshes
  • the mesh size of the glittering mesh (or glitter net) is 40 meshes
  • the mesh number of the cover mesh is 60 meshes.
  • the slurry for slurry adjustment includes three kinds of slurry, which are bottom-supported mesh pulp, gold onion powder mesh (or glitter mesh) pulp, and cover surface mesh pulp.
  • the bottoming net pulp includes the following components: 200 parts of golden onion pulp, 0.5 parts of paint color paste, 2 parts of thickener, and 80 parts of water.
  • the paint color paste is selected from 0.2 parts of bright yellow paint and 0.3 parts of white paint.
  • the gold onion powder net (or glitter mesh) pulp is calculated by weight fraction and includes the following components: 350 parts of gold onion paste, 180 parts of gold onion powder, and 60 parts of soft water.
  • the golden onion powder is selected from 150 parts of GB0213 placer gold 1/128, 30 parts of GB0213 placer gold 1/256.
  • the cover surface net pulp is composed of the following components by weight fraction: 450 parts of golden onion pulp, 1 part of thickener, and 180 parts of water.
  • the printing is performed by a flat printing machine provided by Japan Dongshen Company.
  • the process is to pass the three types of paste through the fabric in the order of the bottoming net pulp, the gold onion powder net (or glitter net) pulp, and the cover net pulp. Covered net, glitter mesh (or glitter mesh) and bottom net.
  • the roasting adopts an Italian long-ring continuous steaming machine (provided by the Italian company Arioli) and is processed at 145 ° C for 5 minutes.
  • the soft finishing process is treated with LB-900 type soft oil, and then finished at 145 ° C at a speed of 30-50 meters / minute, that is, the printed product of glitter onion powder of the present invention is prepared.
  • a printing process of glitter powder includes the following steps:
  • the fabric is subjected to pre-treatment-pattern color separation-screening-sizing-printing-baking-soft finishing-the product is prepared.
  • the pattern color separation screen includes three screen plates, the three screen plates are a bottom supporting screen, a gold onion powder screen (or glitter screen), and a cover screen.
  • the closest to the cloth is the bottom net, followed by the gold onion powder net (or glitter net), and finally the cover net.
  • the mesh number of the supporting net is 50 meshes
  • the mesh size of the glitter mesh (or glitter net) is 60 meshes
  • the mesh size of the cover mesh is 80 meshes.
  • the slurry for slurry adjustment includes three kinds of slurry, which are bottom-supported mesh pulp, gold onion powder mesh (or glitter mesh) pulp, and cover surface mesh pulp.
  • the bottoming net pulp includes the following components: 550 parts of golden onion pulp, 20 parts of paint color paste, 20 parts of thickener, and 600 parts of water.
  • the paint color paste is selected from 10 parts of purple paint and 10 parts of red paint.
  • the gold onion powder mesh (or glitter mesh) pulp is calculated by weight fraction and includes the following components: 750 parts of gold onion pulp, 410 parts of gold onion powder, and 200 parts of soft water.
  • the golden onion powder is GB0916 pink 1/128.
  • the cover surface mesh pulp includes the following components: 850 parts of golden onion pulp, 12 parts of thickener, and 600 parts of water.
  • the printing is performed by a flat printing machine provided by Japan Dongshen Company.
  • the process is to pass the three types of paste through the fabric in the order of the bottoming net pulp, the gold onion powder net (or glitter net) pulp, and the cover net pulp. Covered net, glitter mesh (or glitter mesh) and bottom net.
  • the roasting adopts an Italian long ring continuous steaming machine, which is processed at 160 ° C for 6 minutes.
  • the soft finishing process is treated with LB-900 type soft oil, and then finished at 155 ° C at a speed of 30-50 meters / minute, that is, the printed product of glitter onion described in the present invention is prepared.
  • Comparative Example 1 is the same except that there is no pattern separation and screen making step.
  • Comparative Example 2 is the same except that the three slurries in the sizing step are generally commercially available slurries.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Coloring (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Cosmetics (AREA)

Abstract

一种金葱粉的印花工艺，包括以下步骤：将布料进行前处理-图案分色制网-调浆-印花-培烘-柔软整理-制得产品；图案分色制网包括3个网板，3个网板分别为托底网、金葱粉网和盖面网，托底网的目数为40-60目，金葱粉网的目数为40-80目，盖面网的目数为60-120目；调浆的浆料包括3种浆料，分别为托底网浆、金葱粉网浆和盖面网浆。采用该金葱粉的印花工艺制备的产品手感良好，不掉粉，安全卫生，而且印花颜色多样。

Description

一种金葱粉的印花工艺
技术领域
本发明属于织物印花领域，特别涉及一种金葱粉的印花工艺。
背景技术
多年来，成人装及童装针织物服饰市场对特殊材料印花，如仿烫金、金葱粉等都十分的青睐。但这些材料的印花只适合运用在热压烫印花或裁片印花压烫工艺中。这类印花工艺在连续机印过程中出现堵塞筛网的情况，生产的产品一般手感较硬，搓洗牢度差，运用在服饰面料中通常易脱落掉粉，既影响洗后外观，又挡心粉尘污染身体，而且印花的颜色单一，不能满足消费者的需求。
为了满足市场消费者的需求，选择合适的印花工艺将金葱粉在针织面料上印花，获得性能优良，颜色丰富的服饰非常有意义。
发明内容
针对现有技术的不足，本发提供一种金葱粉的印花工艺，印花过程连续不堵塞筛网，产品手感良好，不掉粉，而且印花颜色多样。
一种金葱粉的印花工艺，包括以下步骤：
将布料进行前处理-图案分色制网-调浆-印花-培烘-柔软整理-制得所述产品。
优选的，一种金葱粉的印花工艺，包括以下步骤：
将布料进行前处理-图案分色制网-调浆-印花-拔印-蒸化-干蒸-洗水-干布均匀-柔软整理-制得所述产品。
所述布料为棉或棉与涤纶混纺针织物。
所述将布料进行前处理是指将布料用渗透剂，在90-100℃（优选98℃）煮布处理40-50分钟（优选45分钟）后漂白或活性染料染色等等，前处理的作用是除底布天然果胶杂渍及油污渍，漂白或染色是根据客指定底布颜色，保障整体印花底色与花色的印制效果与牢度的必要过程（该过程也是本领域常用的）。
所述渗透剂包含有机高分子化合物，例如脂肪醇聚氧乙烯醚或低泡精练渗透剂（所述低泡精练渗透剂由佛山市伍有化工有限公司提供，型号为WY-350），用量为每升所述渗透剂中加入0.3-5g、烧碱（质量分数浓度为96%）用量为每升所述渗透剂加入2-5g、双氧水（质量分数浓度为50%）用量为每升所述渗透剂加入3-5g。
所述图案分色制网包括3个网板，所述3个网板为托底网、金葱粉网（或闪粒网）、盖面网。
以布料为基底，最靠近布料的是托底网，其次是金葱粉网（或闪粒网），最后是盖面网。
所述托底网的目数为40-60目（优选40目），所述金葱粉网（或闪粒网）的目数为40-80目（优选40-60目，进一步优选40目），所述盖面网的目数为60-120目（优选60-100目，进一步优选60目）。
所述调浆的浆料包括3种浆料，分别为托底网浆、金葱粉网（或闪粒网）浆、盖面网浆。
所述托底网浆按重量分数计，包括以下组分：金葱浆200-550份、涂料色浆0.5-20份、水80-600份。所述托底网浆按重量分数计，还可以包括增稠剂2-20份，所述增稠剂由聚丙烯酸合成。
优选的，所述托底网浆按重量分数计，包括以下组分：金葱浆400-500份、涂料色浆0.5-20份、增稠剂2-15份，水40-100份。
进一步优选的，所述涂料色浆选自亮黄涂料、白涂料、玫红涂料、紫涂料、黑涂料中的一种或多种。可选的，所述托底网浆还包括金粉浆400-550份（例如500份）（金粉浆由广州明诺纺织科技有限公司提供，型号为39A）。
所述金葱粉网（或闪粒网）浆按重量分数计，包括以下组分：金葱浆350-750份、金葱粉180-410份、水60-200份。
优选的，所述金葱粉网（或闪粒网）浆按重量分数计，包括以下组分：400-700份、金葱粉200-400份、水80-180份。
进一步优选的，所述金葱粉选自GB0213砂金1/128或GB0213砂金1/256、GB0916粉红1/128、GB0201金1/256或GB0201金1/128中的一种或多种。
优选的，所述金葱粉网（或闪粒网）浆按重量分数计，还包括尿素10-30份（优选20份）。
所述盖面网浆按重量分数计，包括以下组分：金葱浆450-850份、增稠剂1-12份，水180-600份。
优选的，所述盖面网浆按重量分数计，包括以下组分：金葱浆500-800份、增稠剂2-10份，水200-500份。
优选的，所述水为软水。
所述拔印步骤使用拔印色浆，所述拔印色浆按重量分数计，包括拔印浆750-850份（优选770-850份）（由宁柏迪特种化学（上海）有限公司提供，型号为2200/C）、拔染还原剂50-90份（优选60-80份）（所述拔染还原剂为甲醛次硫酸锌，CAS:24887-06-7，EINECS:246-515-6，由中山时进纺织原料有限公司提供，型号为T-DCP）和白涂料50-160份（优选60-150份）。优选的，所述拔印色浆还包括涂料色浆50-150份（优选60-80份）。
所述金葱浆由佛山市科讯油墨涂料有限公司提供，型号为KJ。
所述增稠剂由安徽时代创新科技投资发展有限公司提供，的型号为KG-202。
所述亮黄涂料由Archroma Ibérica S.L提供，型号为F-RRT。
所述白涂料由广州明诺纺织科技有限公司提供，型号为CCL。
所述玫红涂料由德司达（上海）贸易有限公司提供，型号为K-B。
所述紫涂料由Archroma Ibérica S.L.提供，的型号为T-L。
所述黑涂料由上海油墨泗联化工有限公司提供，型号为FBRN。
所述金粉浆广州明诺纺织科技有限公司提供，型号为39A。
印花采用日本东申公司提供的平板印花机进行印花，过程为将3种浆料按照托底网浆、金葱粉网（或闪粒网）浆、盖面网浆的顺序分别依次通过布料上的盖面网、金葱粉网（或闪粒网）和托底网。整个印花或拔印过程是连续的。
所述培烘是在150±10℃（优选150±5℃）下处理3-10分钟（优选3-5分钟）。
所述柔软整理过程用LB-900型号的软油（硬酯酸化合物）进行处理（即用定型机浸轧），然后在145-155℃下以30-50米/分钟的速度烘干进行整理，即制得本发明所述的金葱粉的印花产品。
所述拔印使用拔印浆对已经印花的产品进行处理，过程类似印花过程，区别在于所使用的浆料不同。
所述蒸化过程采用意大利长环连续蒸化机，在温度95-105℃（优选102℃），时间5-10分钟（8分钟），蒸汽流量800m3/h下进行蒸化处理。
所述干蒸是在130-150℃（优选140℃）下处理5-8分钟（优选6分钟）。
所述洗水过程在50±5℃下，使用助剂超洗（所述助剂超洗是用防沾色皂洗剂化学成分为多元酸高分子缩合物（不含APEO即烷基酚聚氧乙烯醚类化合物），用量为每一升水中加1g来洗），处理时间10-15min。
采用本发明所述金葱粉的印花工艺建议童装印花面积≦20%，婴儿装印花面积≦10%，成人装无限制。
相对于现有技术，本发明的有益效果如下：
生产过程连续不堵塞筛网，产品手感良好，无论是手洗还是机洗本发明所述产品不掉粉，安全卫生，而且印花颜色多样。
附图说明
图1为本发明实施例2制备的产品；
图2为本发明实施例3制备的产品。
具体实施方式
为了让本领域技术人员更加清楚明白本发明所述技术方案，现列举以下实施例。
实施例1
一种金葱粉的印花工艺，包括以下步骤：
将布料进行前处理-图案分色制网-调浆-印花-培烘-柔软整理-制得所述产品。
所述图案分色制网包括3个网板，所述3个网板为托底网、金葱粉网（或闪粒网）、盖面网。
以布料为基底，最靠近布料的是托底网，其次是金葱粉网（或闪粒网），最后是盖面网。
所述托底网的目数为40目，所述金葱粉网（或闪粒网）的目数为40目，所述盖面网的目数为60目。
所述调浆的浆料包括3种浆料，分别为托底网浆、金葱粉网（或闪粒网）浆、盖面网浆。
所述托底网浆按重量分数计，包括以下组分：金葱浆400份、涂料色浆15份、增稠剂5份，水580份。
所述涂料色浆选自亮黄涂料5份、白涂料10份。
所述金葱粉网（或闪粒网）浆按重量分数计，包括以下组分：金葱浆700份、金葱粉200份、软水98份，增稠剂2份。
所述金葱粉选自GB0213砂金1/128 150份、GB0213砂金1/256 50份。
所述盖面网浆按重量分数计，包括以下组分：金葱浆700份、增稠剂5份，水295份。
印花采用日本东申公司提供的平板印花机进行印花，过程为将3种浆料按照托底网浆、金葱粉网（或闪粒网）浆、盖面网浆的顺序分别依次通过布料上的盖面网、金葱粉网（或闪粒网）和托底网。
所述培烘采用意大利长环连续蒸化机（由意大利阿里奥利公司提供），是在140℃下处理5分钟。
所述柔软整理过程用LB-900型号的软油（硬酯酸化合物）进行处理（即用定型机浸轧），然后在145-155℃下以30-50米/分钟的速度进行整理，即制得本发明所述的金葱粉的印花产品。
实施例2
一种金葱粉的印花工艺，包括以下步骤：
将布料进行前处理-图案分色制网-调浆-印花-培烘-柔软整理-制得所述产品。
所述图案分色制网包括3个网板，所述3个网板为托底网、金葱粉网（或闪粒网）、盖面网。
以布料为基底，最靠近布料的是托底网，其次是金葱粉网（或闪粒网），最后是盖面网。
所述托底网的目数为40目，所述金葱粉网（或闪粒网）的目数为60目，所述盖面网的目数为80目。
所述调浆的浆料包括3种浆料，分别为托底网浆、金葱粉网（或闪粒网）浆、盖面网浆。
所述托底网浆按重量分数计，包括以下组分：金葱浆500份、涂料色浆9.4份、增稠剂5份，水485.6份。
所述涂料色浆选自紫涂料0.2份、玫红涂料9.2份。
所述金葱粉网（或闪粒网）浆按重量分数计，包括以下组分：金葱浆400份、金葱粉400份、软水180份，尿素20份。
所述金葱粉为GB0916粉红1/128。
所述盖面网浆按重量分数计，包括以下组分：金葱浆800份、增稠剂3份，水197份。
印花采用日本东申公司提供的平板印花机进行印花，过程为将3种浆料按照托底网浆、金葱粉网（或闪粒网）浆、盖面网浆的顺序分别依次通过布料上的盖面网、金葱粉网（或闪粒网）和托底网。
所述培烘采用意大利长环连续蒸化机，是在140℃下处理5-6分钟。
所述柔软整理过程用LB-900型号的软油（硬酯酸化合物）进行处理（即用定型机浸轧），然后在145-155℃下以30-50米/分钟的速度进行整理，即制得本发明所述的金葱粉的印花产品。
图1为本实施例制备的产品。
实施例3
一种金葱粉的印花工艺，包括以下步骤：
将布料进行前处理-图案分色制网-调浆-印花-拔印-蒸化-干蒸-洗水-干布均匀-柔软整理-制得所述产品。
所述图案分色制网包括3个网板，所述3个网板为托底网、金葱粉网（或闪粒网）、盖面网。
以布料为基底，最靠近布料的是托底网，其次是金葱粉网（或闪粒网），最后是盖面网。
所述托底网的目数为60目，所述金葱粉网（或闪粒网）的目数为60目，所述盖面网的目数为120目。
所述调浆的浆料包括3种浆料，分别为托底网浆、金葱粉网（或闪粒网）浆、盖面网浆。
所述托底网浆按重量分数计，包括以下组分：金葱浆400份、涂料色浆0.9份、增稠剂5份，水85份和39A金粉浆1/360 500份。
所述涂料色浆选自亮黄涂料0.2份、玫红涂料0.5份、黑涂料0.2份。
所述金葱粉网（或闪粒网）浆按重量分数计，包括以下组分：金葱浆400份、金葱粉400份、软水180份，尿素20份。
所述金葱粉为GB0201金1/256 300份和GB0201金1/128 100份。
所述盖面网浆按重量分数计，包括以下组分：金葱浆500份、增稠剂10份，软水490份。
印花采用日本东申公司提供的平板印花机进行印花，过程为将3种浆料按照托底网浆、金葱粉网（或闪粒网）浆、盖面网浆的顺序分别依次通过布料上的盖面网、金葱粉网（或闪粒网）和托底网。
所述拔印过程使用拔印色浆，所述拔印色浆按重量分数计，包括拔印浆750-850份、拔染还原剂50-90份和白涂料50-160份，所述拔印色浆还包括涂料色浆50-150份。
所述蒸化过程采用意大利长环连续蒸化机，在温度102℃，时间8分钟，蒸汽流量800m3/h下进行蒸化处理。
所述干蒸是在140℃下处理6分钟。
所述洗水过程在50℃下，使用助剂超洗，处理时间10min。
所述干布均匀是在140℃下处理5-10分钟。
所述柔软整理过程用LB-900型号的软油（硬酯酸化合物）进行处理（即用定型机浸轧），然后在145-155℃下以30-50米/分钟的速度进行整理，即制得本发明所述的金葱粉的印花产品。
图2为本实施例制备得到的产品，产品颜色丰富。
实施例4
一种金葱粉的印花工艺，包括以下步骤：
将布料进行前处理-图案分色制网-调浆-印花-培烘-柔软整理-制得所述产品。
所述图案分色制网包括3个网板，所述3个网板为托底网、金葱粉网（或闪粒网）、盖面网。
以布料为基底，最靠近布料的是托底网，其次是金葱粉网（或闪粒网），最后是盖面网。
所述托底网的目数为40目，所述金葱粉网（或闪粒网）的目数为40目，所述盖面网的目数为60目。
所述调浆的浆料包括3种浆料，分别为托底网浆、金葱粉网（或闪粒网）浆、盖面网浆。
所述托底网浆按重量分数计，包括以下组分：金葱浆200份、涂料色浆0.5份、增稠剂2份，水80份。
所述涂料色浆选自亮黄涂料0.2份、白涂料0.3份。
所述金葱粉网（或闪粒网）浆按重量分数计，包括以下组分：金葱浆350份、金葱粉180份、软水60份。
所述金葱粉选自GB0213砂金1/128 150份、GB0213砂金1/256 30份。
所述盖面网浆按重量分数计，包括以下组分：金葱浆450份、增稠剂1份，水180份。
印花采用日本东申公司提供的平板印花机进行印花，过程为将3种浆料按照托底网浆、金葱粉网（或闪粒网）浆、盖面网浆的顺序分别依次通过布料上的盖面网、金葱粉网（或闪粒网）和托底网。
所述培烘采用意大利长环连续蒸化机（由意大利阿里奥利公司提供），是在145℃下处理5分钟。
所述柔软整理过程用LB-900型号的软油进行处理，然后在145℃下以30-50米/分钟的速度进行整理，即制得本发明所述的金葱粉的印花产品。
实施例5
一种金葱粉的印花工艺，包括以下步骤：
将布料进行前处理-图案分色制网-调浆-印花-培烘-柔软整理-制得所述产品。
所述图案分色制网包括3个网板，所述3个网板为托底网、金葱粉网（或闪粒网）、盖面网。
以布料为基底，最靠近布料的是托底网，其次是金葱粉网（或闪粒网），最后是盖面网。
所述托底网的目数为50目，所述金葱粉网（或闪粒网）的目数为60目，所述盖面网的目数为80目。
所述调浆的浆料包括3种浆料，分别为托底网浆、金葱粉网（或闪粒网）浆、盖面网浆。
所述托底网浆按重量分数计，包括以下组分：金葱浆550份、涂料色浆20份、增稠剂20份，水600份。
所述涂料色浆选自紫涂料10份、玫红涂料10份。
所述金葱粉网（或闪粒网）浆按重量分数计，包括以下组分：金葱浆750份、金葱粉410份、软水200份。
所述金葱粉为GB0916粉红1/128。
所述盖面网浆按重量分数计，包括以下组分：金葱浆850份、增稠剂12份，水600份。
印花采用日本东申公司提供的平板印花机进行印花，过程为将3种浆料按照托底网浆、金葱粉网（或闪粒网）浆、盖面网浆的顺序分别依次通过布料上的盖面网、金葱粉网（或闪粒网）和托底网。
所述培烘采用意大利长环连续蒸化机，是在160℃下处理6分钟。
所述柔软整理过程用LB-900型号的软油进行处理，然后在155℃下以30-50米/分钟的速度进行整理，即制得本发明所述的金葱粉的印花产品。
对比例1
与实施例2相比，对比例1除了没有图案分色制网步骤外，其余相同。
对比例2
与实施例3相比，对比例2除调浆步骤的三种浆料为一般市售的浆料外，其余相同。
产品性能测试
将实施例1-5、对比例1-2制备的产品和同类市售产品进行产品性能测试，结果如表1所示。
表1：
测试项目 测试标准 实施例1 实施例2 实施例3 实施例4 实施例5 对比例1 对比例2 同类市售产品 客户标准
耐摩擦牢度 AATCC 8 / ISO 105X12 4.5 4.0 4.5 4.0 4.5 3.0 3.5 3.5 ≥4.0
耐汗渍牢度 AATCC 15 / ISO 105 E04 4.0 4.5 4.0 4.5 4.0 3.0 3.5 3.5 ≥4.0
耐水渍牢度 AATCC 107 / ISO 105 E01 4.5 4.5 4.0 4.5 4.5 3.0 3.5 3.5 ≥4.0
耐光牢度 AATCC 16.3 4.0 4.0 4.5 4.0 4.0 3.0 3.5 3.5 ≥4.0
耐唾液色 牢度 GB/T18886 4.0 4.0 4.0 4.0 4.0 3.0 3.5 3.5 ≥4.0
耐水洗色牢度 AATCC 61 2A(49℃) 4.5 4.0 4.0 4.0 4.0 3.0 3.5 3.5 ≥4.0
洗涤外观（洗涤15次） 机洗温40℃ 不掉粉 不掉粉 不掉粉 不掉粉 不掉粉 掉粉20-30% 掉粉5-10% 掉粉40-60% 不掉粉
从表1数据结果可以看出，本发明所述技术方案制备的产品性能明显比同类市售产品性能要好，特别是经过15次洗涤后产品的掉粉情况。市售产品容易掉粉，本发明所述产品不掉粉。从实施例1-5与对比例1-2的数据可以看出，本发明所述图案分色制网步骤对产品性能影响十分大。缺少本发明所述图案分色制网步骤产品洗涤15次后容易掉粉。另外，实施例1-5制备的产品手感润滑，对皮肤无刺激。

Claims (10)

  1. 一种金葱粉的印花工艺，其特征在于，包括以下步骤：将布料进行前处理-图案分色制网-调浆-印花-培烘-柔软整理-制得产品。
  2. 根据权利要求1所述的一种金葱粉的印花工艺，其特征在于，包括以下步骤：将布料进行前处理-图案分色制网-调浆-印花-拔印-蒸化-干蒸-洗水-干布均匀-柔软整理-制得产品。
  3. 根据权利要求1-2中任一项所述的一种金葱粉的印花工艺，其特征在于，所述布料为棉或棉与涤纶混纺针织物。
  4. 根据权利要求1-2中任一项所述的一种金葱粉的印花工艺，其特征在于，所述图案分色制网包括3个网板，所述3个网板为托底网、金葱粉网、盖面网；以布料为基底，最靠近布料的是托底网，其次是金葱粉网，最后是盖面网。
  5. 根据权利要求4中任一项所述的一种金葱粉的印花工艺，其特征在于，所述托底网的目数为40-60目，所述金葱粉网的目数为40-80目，所述盖面网的目数为60-120目。
  6. 根据权利要求1-2中任一项所述的一种金葱粉的印花工艺，其特征在于，所述调浆的浆料包括3种浆料，分别为托底网浆、金葱粉网浆、盖面网浆。
  7. 根据权利要求1-2中任一项所述的一种金葱粉的印花工艺，其特征在于，所述托底网浆按重量分数计，包括以下组分：金葱浆200-550份、涂料色浆0.5-20份，水80-600份；所述金葱粉网浆按重量分数计，包括以下组分：金葱浆350-750份、金葱粉180-410份、水60-200份；所述盖面网浆按重量分数计，包括以下组分：金葱浆450-850份、增稠剂1-12份，水180-600份。
  8. 根据权利要求7所述的一种金葱粉的印花工艺，其特征在于，所述涂料色浆选自亮黄涂料、白涂料、玫红涂料、紫涂料、黑涂料中的一种或多种。
  9. 根据权利要求7所述的一种金葱粉的印花工艺，其特征在于，所述金葱粉网浆按重量分数计，还包括尿素10-30份。
  10. 根据权利要求2所述的一种金葱粉的印花工艺，其特征在于，所述拔印步骤中使用拔印色浆，所述拔印色浆按重量分数计，包括拔印浆750-850份、拔染还原剂50-90份和白涂料50-160份。
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