WO2020094139A1 - Garbage sorting and conveying apparatus - Google Patents

Garbage sorting and conveying apparatus Download PDF

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Publication number
WO2020094139A1
WO2020094139A1 PCT/CN2019/116902 CN2019116902W WO2020094139A1 WO 2020094139 A1 WO2020094139 A1 WO 2020094139A1 CN 2019116902 W CN2019116902 W CN 2019116902W WO 2020094139 A1 WO2020094139 A1 WO 2020094139A1
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WO
WIPO (PCT)
Prior art keywords
garbage
conveyor belt
sorting
conveying
wind
Prior art date
Application number
PCT/CN2019/116902
Other languages
French (fr)
Chinese (zh)
Inventor
朱兴良
Original Assignee
毛雪梅
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 毛雪梅 filed Critical 毛雪梅
Publication of WO2020094139A1 publication Critical patent/WO2020094139A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B4/00Separating solids from solids by subjecting their mixture to gas currents
    • B07B4/02Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
    • B07B4/025Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall the material being slingered or fled out horizontally before falling, e.g. by dispersing elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B11/00Arrangement of accessories in apparatus for separating solids from solids using gas currents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B11/00Arrangement of accessories in apparatus for separating solids from solids using gas currents
    • B07B11/02Arrangement of air or material conditioning accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B11/00Arrangement of accessories in apparatus for separating solids from solids using gas currents
    • B07B11/06Feeding or discharging arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B4/00Separating solids from solids by subjecting their mixture to gas currents
    • B07B4/02Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B7/00Selective separation of solid materials carried by, or dispersed in, gas currents
    • B07B7/01Selective separation of solid materials carried by, or dispersed in, gas currents using gravity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B9/00Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/58Construction or demolition [C&D] waste

Definitions

  • the invention belongs to the technical field of garbage disposal, and relates to the technical field of construction garbage disposal, in particular to a garbage sorting and conveying device.
  • the present invention provides a garbage sorting and conveying device, which uses materials throwing and wind blowing to cause different speeds of materials of different qualities to form different movement trajectories during the conveying process. So as to achieve effective separation at the discharge end.
  • a garbage sorting and conveying device characterized by comprising a feed bin, a sorting and conveying device, a collecting device and a rack
  • the sorting and conveying device includes a conveying part and a sorting part
  • the conveying part includes carrying garbage Conveyor belt and driving wheel driving the conveyor belt running
  • the conveyor belt is tensioned on the driving wheel and has a feeding end and a discharging end
  • the feeding bin is arranged above the feeding end, and the collecting device is close to The discharge end is provided and is located below the discharge end
  • the sorting section includes a throwing mechanism and a wind supply mechanism, the throwing mechanism is disposed below the conveyor belt, and can act on the conveyor belt to place the conveyor belt on
  • the air supply mechanism includes a sealing cover that buckles the cover above the conveyor belt, and an air inlet pipe provided on the sealing cover. The air inlet pipe is connected to the wind source to send air into the sealing cover and blow the garbage.
  • the above settings can complete the separation of different quality garbage during the transportation of garbage.
  • the material throwing mechanism and the air supply mechanism of the sorting department will work together on the garbage. After the garbage is thrown away It makes the gap between different garbage in a loosely separated state, which is convenient for wind, avoids the garbage squeezed together when it is still, cannot be fully subjected to wind, and cannot achieve the separation effect, and the garbage is thrown and dropped in the process of
  • the garbage of different qualities mixed together can be preliminarily separated, which further provides favorable conditions for the garbage to be sorted by the wind, so as to make the separation more adequate;
  • a sealing cover is provided above the conveyor belt, and an air inlet pipe is opened on the sealing cover, and the wind source passes through the inlet
  • the air duct sends air into the sealing hood and blows the garbage, so that the speed difference of different quality garbage forms different motion trajectories to achieve the separation effect;
  • the setting of the sealing hood forms a sealed air duct above the conveyor belt, which is beneficial to
  • the throwing mechanism includes a plurality of idler mounting brackets erected on the machine frame and a jack installed below the idler mounting bracket, the jack is disposed perpendicular to the idler, and the jack acts in the power mechanism
  • the bottom can move up and down and drive the roller mounting frame to move up and down to achieve material throwing.
  • the ejector rod drives the supporting roller mounting frame to move up and down, and the garbage on the conveyor belt can be thrown up.
  • the throwing mechanism makes full use of the inherent components of the conventional conveying mechanism such as idler and idler mounting frame, so that they have the function of supporting and throwing at the same time, so that the structure of the mechanism is simpler and more compact, functional, practical, and adaptable It has stronger performance, and it can realize the material throwing by modifying the existing conveying mechanism, and the manufacturing cost and operating cost are low.
  • the frame is provided with a limited position base, and the idler mounting frame is located in the limited position base and only has freedom in the up and down directions.
  • the setting of the limit base is to ensure that the supporting roller mounting frame can only move up and down to realize the material throwing, avoid its movement forward and backward or left and right on the rack, affect its material throwing and supporting effect, and make full use of the kinetic energy provided by the power mechanism for effective throwing Material, and can be stably supported on the bracket to support the conveyor belt and the garbage on the conveyor belt.
  • a buffer is installed at a position where the idler mounting frame contacts the frame to reduce the impact force on the frame when the idler mounting frame falls.
  • the setting of the buffer can effectively reduce the impact force, thereby extending the service life of the device and reducing noise.
  • the upper end of the supporting roller mounting frame is provided with a deflection correction bar for preventing deviation of the conveyor belt.
  • the deflection correction bars are located on both sides of the conveyor belt and the top end thereof is higher than the conveyor surface of the conveyor belt. The above setting can prevent the conveyor belt from deflecting when it is subjected to the upward force of the supporting roller, thereby ensuring the normal operation of the conveyor belt and the material throwing effect.
  • the power mechanism includes a cam located under the jack, the cam is fixed to the power input shaft, and the end of the power input shaft is connected to the motor through a transmission device, and the cam includes a first arc wall and a Two arc-shaped walls, the first arc-shaped wall and the second arc-shaped wall are connected by a tangent line, when the first arc-shaped wall abuts against the lower end of the ejector rod, the ejector rod is lifted up and drives the roller mounting bracket to move upward, When the second arc wall abuts on the lower end of the ejector rod, the ejector rod is restored to its original position under the gravity of the supporting roller mounting frame.
  • the cam mechanism as the power mechanism is simple and reliable, easy to maintain, and can make full use of the space under the conveyor belt, making the structure of the entire device more compact and reasonable.
  • the transmission device includes a driving gear fixed on the output shaft of the motor, a transmission chain meshed with the driving gear, and a passive gear fixed on the end of the power input shaft, the passive gear also meshing with the transmission chain .
  • driving gear fixed on the output shaft of the motor
  • transmission chain meshed with the driving gear
  • passive gear fixed on the end of the power input shaft
  • the power mechanism includes a hydraulic cylinder disposed below the ejector rod, the piston rod of the hydraulic cylinder abuts on the lower end of the ejector rod, and the ejector rod can move upward under the action of the piston rod.
  • Using hydraulic rod as the power mechanism is simple and reliable, easy to maintain, and can make full use of the space under the conveyor belt, making the structure of the entire device more compact and reasonable.
  • the upper surface of the frame on both sides of the conveyor belt is provided with a chute
  • the lower edge of the sealing cover is provided with a plurality of pulleys that cooperate with the chute
  • the sealing cover is slidably installed on the frame through the pulley .
  • the sealing cover can be slidably installed on the frame through the cooperation of the pulley and the chute, which is convenient for opening the sealing cover to maintain the equipment.
  • the inner wall of the sealing cover is symmetrically provided with a baffle
  • the baffle is located above the slider
  • the width of the baffle is the same as the installation gap between the sealing cover and the frame.
  • the baffle is provided to block the installation gap between the sealing cover and the frame, and further improve the sealing performance of the sealing cover.
  • the baffle is provided above the slider to receive scattered materials and prevent the materials from falling on the chute and slider. Affect their cooperation, and scattered materials are easier to clean.
  • the rack is provided with an external fan on the side of the discharge end, and the external fan is covered with a wind hood, and the front end of the wind hood has a wind nozzle.
  • the external fan can make the garbage receive wind again when it drops from the discharge port to improve the sorting effect.
  • the front end of the wind hood is integrated with a flat mouth shaped wind nozzle, the width of the wind nozzle is consistent with the width of the discharge port, and the height of the wind nozzle Below the discharge port, the above setting wind force is more concentrated, and the falling garbage can be evenly subjected to the wind, so that the garbage is better affected by the wind and achieves a better separation effect.
  • the collecting device includes a mounting base frame and a partition plate, and a slide rail is provided on the mounting base frame, and a plurality of sliders that cooperate with the slide rail are provided in the slide rail.
  • the sliding direction of the partition board is consistent with the discharging direction of garbage.
  • the partition plate is rotatably hinged on the slider, and the installation angle of the partition plate is adjustable and can be locked by the positioning device.
  • the baffle is rotatably hinged on the slider, and the installation angle of the baffle can be adjusted according to requirements, so as to adjust the spacing of the upper end of the baffle without changing the spacing of the lower end of the baffle, thereby forming garbage inlets with different widths Cooperate with the garbage after sorting, and the distance between the lower ends of the partition plates is unchanged, which is convenient for setting up a conveyor belt, so as to transport the different garbage after sorting to the corresponding station.
  • the present invention has the following beneficial effects:
  • the garbage sorting and conveying equipment provided by the present invention can complete the sorting of garbage of different qualities in the process of garbage conveying, and greatly improve the construction garbage processing speed and efficiency.
  • the conveying device and sorting device are effectively and reasonably combined together, and have the function of conveying and sorting.
  • the streamlined construction waste conveying and sorting equipment avoids the need for multiple equipment to work together, greatly saving energy and reducing emissions and occupying an area. Small, low manufacturing and running costs.
  • the separator of the collecting device is set to an adjustable state, which can be matched with the movement track of the garbage after sorting by adjusting the spacing of the separator and the installation angle of the separator, which is more conducive to the collection of garbage after sorting and can effectively avoid the cause of
  • the spacing between the partitions is not suitable, which causes the sorted garbage to be mixed together again, and is conducive to the setting of the conveyor belt to directly transport the sorted garbage to different stations and improve the efficiency of construction waste disposal.
  • the whole equipment is compact in structure, reliable in operation, and reduces energy consumption.
  • the sorting mechanism uses wind force to sort construction waste, avoiding the use of water separation to generate sewage, and the entire sorting conveyor is covered with a sealed cover to reduce dust pollution and noise pollution.
  • FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention.
  • Embodiment 1 of the present invention is a schematic diagram of an internal structure of Embodiment 1 of the present invention.
  • FIG. 3 is a schematic structural diagram of a throwing mechanism in Embodiment 1 of the present invention.
  • FIG. 4 is a schematic view of the structure of a supporting roller mounting frame and a cam in Embodiment 1 of the present invention
  • FIG. 5 is a schematic structural view of another state of the supporting roller mounting frame and the cam in Embodiment 1 of the present invention.
  • Embodiment 8 is a schematic structural diagram of Embodiment 2 of the present invention.
  • Embodiment 9 is a schematic diagram of the internal structure of Embodiment 2 of the present invention.
  • FIG. 10 is a schematic structural view of a supporting roller mounting frame and a hydraulic cylinder in Embodiment 2 of the present invention.
  • Embodiment 1 discloses a garbage sorting and conveying equipment, including a feed bin 1, a sorting and conveying device 2, a collecting device 3 and a rack 4, the sorting and conveying device 2 includes a conveying section and a sorting section.
  • the conveying section includes a conveyor belt 21 for carrying garbage and a driving wheel that drives the conveyor belt 21 to operate.
  • the conveyor belt 21 has a feeding end and a discharging end and is tensioned in two transmissions
  • the driving wheel is rotatably installed at both ends of the frame 4, the driving wheel 22 is installed at the discharge end, the passive wheel 23 is installed at the feeding end, and the driving wheel 22 is drivingly connected to the output shaft of the first motor. It is driven to rotate to drive the conveyor belt to transport garbage.
  • the feed bin 1 has a funnel shape with a large top and a small bottom. It is placed above the feed end, and the collecting device 3 is placed near the discharge end and below the discharge end.
  • the sorting section includes a throwing mechanism and an air supply mechanism.
  • the air supply mechanism includes a sealing cover 24 that buckles the cover above the conveyor belt 21, and air inlet ducts 25 symmetrically disposed on both sides of the sealing cover 24.
  • a built-in fan 251 is installed.
  • the air supply mechanism includes a sealing cover 24 buckled over the conveyor belt 21, and air inlet ducts 25 symmetrically disposed on both sides of the sealing cover 24.
  • a built-in fan 251 is installed in the air inlet duct 25.
  • the air inlet duct 25 is installed obliquely on the sealing cover 24, and the inclination angle is 45 degrees.
  • the above setting can make the garbage not only receive upward force but also forward force when the wind is received, which is conducive to the separation of garbage And transportation, improve the separation and transportation efficiency; the cross-section of the air inlet pipe 25 gradually decreases along the air inlet direction, this setting can make the wind more concentrated, so that the garbage is better affected by the wind and achieve a better separation effect ;
  • Machine on both sides of conveyor belt 21 4 The upper surface is provided with a chute.
  • the lower edge of the sealing cover 24 is fixedly installed with a pulley 242 that cooperates with the chute.
  • the sealing cover 24 is slidably installed on the frame 4 through the pulley 242.
  • the sealing cover 24 adopts this installation method , It is convenient to open the sealing cover 24 to maintain the equipment; the inner wall of the sealing cover 24 is symmetrically installed with a baffle 241, the baffle 241 is located above the pulley 242, the width of the baffle 241 and the installation of the sealing cover 24 and the frame 4 The gap is the same, and the baffle 241 is provided to block the installation gap between the seal cover 24 and the frame 4 to further improve the sealing performance of the seal cover 24, and the baffle 241 is provided above the pulley 242 to be able to accept scattered garbage and avoid garbage falling On the chute and pulley 242 so as to affect their cooperation, and the scattered garbage is easier to clean; the seal cover 24 is provided with a feed port above the feed end, a feed bin is installed on the feed port, and the seal cover 24 is at the discharge end A discharge port is opened, and the garbage enters the sealing cover 24 from the feed bin and falls to the conveying belt of the conveyor belt 21, and then discharges the material from the discharge port.
  • the installation of the sealing cover 24 forms a sealed air duct above the conveyor belt 21, which is beneficial to the garbage to further improve the separation effect by the wind, and can restrain the garbage in the sealing cover 24, to avoid the garbage thrown up and scattered around after the wind, Reduce dust pollution and noise pollution.
  • the throwing mechanism and the air supply mechanism will work together on the garbage. After the garbage is thrown, the gap between different garbage is loosely separated, which is convenient for the wind and avoids the garbage at a static state. Mixed and squeezed together, the wind cannot be fully received, and the separation effect cannot be achieved.
  • the garbage of different qualities mixed together can be preliminarily separated, which provides further advantages for the separation of garbage by wind Conditions to make sorting more adequate.
  • the throwing mechanism includes a plurality of roller mounting brackets 26 erected on the racks 4 on both sides of the conveyor belt 21.
  • the spacing between the mounting brackets at the feed end is small to improve
  • the supporting roller mounting frame 26 is equipped with supporting rollers 261
  • the supporting roller 261 is located below the conveying surface of the conveyor belt 21, and is arranged perpendicular to the conveying direction of the conveyor belt 21, the supporting roller mounting frame 26 is a belt
  • the conventional roller mounting frame 26 used on the conveyor includes two mounting beams 262 arranged longitudinally, the mounting beams 262 are located on both sides of the conveyor belt 21, the bottom of the mounting beam 262 is connected by a bottom beam 264, the rollers 261 is installed between the two installation beams 262, and the upper end of the installation beam 262 is installed with a deflection correction rod 263 to prevent the conveyor belt 21 from shifting.
  • the deflection correction rods 263 are located on both sides of the conveyor belt 21. The deflection occurs when the supporting roller 261 acts upwards, so as to ensure the normal operation of the conveyor belt 21 and the material throwing effect.
  • the deviation correction rod 263 is a cylinder to reduce the wear on the conveyor belt 21.
  • the jack 27 can drive the roller mounting frame 26 to move upward, and the garbage on the conveyor belt 21 can be realized.
  • the throwing mechanism in this embodiment makes full use of the inherent components of the conventional conveying mechanism, such as the idler 261 and idler mounting frame 26, so that they have the functions of supporting and ejecting at the same time, thereby making the structure of the mechanism simpler and more compact , The function, practicability and adaptability are stronger, and the existing conveying mechanism can be transformed to realize material throwing, and the manufacturing cost and operating cost are low.
  • the frame 4 on both sides of the conveyor belt 21 is symmetrically welded with a limit base 41.
  • a limit base 41 In this embodiment, there are 7 sets of limit bases 41.
  • Each idler mounting frame 26 is limited to one set of limit bases 41.
  • the cross section of the limit base 41 is triangular, and the three-point support improves its supporting force.
  • the mounting beam 262 of the idler mounting bracket 26 is inserted therein and can move up and down.
  • the limit base 41 is provided to ensure the installation of the idler
  • the rack 26 can only move up and down to realize the material throwing, avoiding it to move back and forth or left and right on the rack 4, affecting its material throwing and supporting effects, making full use of the kinetic energy provided by the power mechanism for effective material throwing, and capable of being stably supported on the bracket Supports the conveyor belt 21 and the garbage on the conveyor belt 21; the bottom end surface of the mounting beam 262 is provided with a buffer.
  • a buffer spring 265 is used as a buffer. The configuration of the buffer spring 265 can effectively reduce the idler mounting frame 26 The impact force on the frame 4 when it falls, thereby prolonging the service life of the device and reducing noise.
  • the power mechanism includes a cam 28 located under the jack 27.
  • the cam 28 is fixed to the power input shaft 286.
  • the end of the power input shaft 286 is connected to the motor through a transmission device.
  • the cam 28 is located on the power input shaft Driven by 286, the cam 28 includes a first arc wall 281 and a second arc wall 282, and the first arc wall 281 and the second arc wall 282 are connected by a tangent line, as shown in FIG. 3,
  • the jack 27 is jacked up and drives the roller mounting frame 26 to move upward, as shown in FIG.
  • the second arc wall 282 abuts against the jack 27 At the lower end of the, the jack 27 is restored to its original position under the gravity of the roller mounting frame 26.
  • the use of the cam 28 mechanism as a power mechanism is simple and reliable, easy to maintain, and can fully use the space under the conveyor belt 21 to make the structure of the entire device.
  • the transmission device includes a driving gear 283 fixed on the output shaft of the second motor, a transmission chain 285 meshing with the driving gear 283, and a passive gear 284 fixed on the end of the power input shaft 286,
  • the passive gear 284 Seven matched with each cam 28 for each roller mounting frame 26, the passive gear 284 also meshes with the drive chain 285, a part can be realized through the cooperation of the driving gear 283, the passive gear 284 and the drive chain 285
  • the motor drives all the cams 28 to run, and the co-movement and differential movement of the idler rollers can be realized by changing the installation direction of the cams, which is energy-saving and easy to control and maintain.
  • An external fan 5 is installed on the rack 4 at the discharge end, and the external fan 5 can make the garbage receive wind again when it falls from the discharge port to improve the sorting effect.
  • the external fan 5 is provided with a wind hood 51
  • the front end of the cover 51 is integrally formed with a flat-mouthed air nozzle 52, the width of the air nozzle 52 is the same as the width of the discharge port, the height of the air nozzle 52 is lower than the discharge port, the above setting wind force is more concentrated, and can be dropped
  • the garbage is evenly affected by the wind, so that the garbage is better affected by the wind and achieves a better separation effect.
  • the collecting device 3 includes a mounting base 31, which is a rectangular frame structure and is welded by four supporting rods.
  • the mounting base 31 is fixed to the ground to effectively support the partition 32, which are parallel to each other
  • the upper surface of the two supporting rods is provided with a slideway, and a plurality of sliders 33 that cooperate with the slideway are installed in the slideway.
  • the above settings can adjust the partition according to the specific conditions of the type of construction waste, the conveyor belt 21 conveyor speed, wind speed, etc. 32 to a suitable position to better sort and collect construction waste, to avoid the inappropriate setting of the spacing between the partitions 32, which will cause the sorted construction waste to be mixed together again.
  • the slider 33 includes a sliding part and a mounting part.
  • the sliding part is embedded in the slide rail to slide and can be fixed.
  • the mounting part is hinged with a partition 32, and a mounting is provided in the middle of the mounting part
  • the mounting shaft 321 is fixedly welded to the lower part of the partition plate 32, and the mounting shaft 321 is hinged in the mounting hole.
  • the mounting hole and the periphery of the mounting shaft 321 are provided with matching adjusting holes 34.
  • the positioning pin 35 for positioning the plate 32, the partition 32 is rotatably hinged on the slider 33, and the installation angle of the partition 32 can be adjusted according to requirements to realize the partition without changing the spacing of the lower end of the partition 32
  • the spacing of the upper end of the 32 is adjusted to form garbage inlets of different widths to match the sorted garbage, and the spacing of the lower end of the partition 32 is unchanged to facilitate the setting of a belt conveyor to transport the sorted different garbage to the corresponding station.
  • the working principle of the garbage sorting and conveying device disclosed in this embodiment is that the crushed construction waste enters the sealing cover 24 from the feed bin, and falls on the feeding end of the conveyor belt 21, and the conveyor belt 21 is on the driving wheel 22 Under the transmission of the construction waste, the construction waste is driven toward the discharge end; during the transportation of construction waste, the second motor drives the driving gear 283 to run, and the driving gear 283 drives the passive gear 284 through the transmission of the transmission chain 285, and the passive gear 284 passes the power
  • the input shaft 286 drives the cam 28 to run.
  • the ejector rod 27 When the first arc wall 281 of the cam 28 abuts against the lower end of the ejector rod 27, the ejector rod 27 is pushed up and drives the roller mounting frame 26 to move upward, so that the roller 261 moves upward Acting on the conveyor belt 21 and throwing up the garbage on the conveyor belt 21, when the second arc wall 282 abuts the lower end of the ejector 27, the ejector 27 returns to its original position under the gravity of the roller mounting frame 26, During the process of throwing and falling garbage, due to the different mass gravity, different falling speed and moving trajectory, the garbage will be initially separated; and the garbage will be blown by the built-in fan 251 during the transportation and throwing process.
  • the two sides of the sealing cover 24 are distributed in three groups, so the garbage is continuously subjected to wind during the entire transportation process, and the garbage is better affected by the wind during the dynamic process of throwing and falling, and there is a gap between the garbage when it is dynamic It is in a loose state, which is convenient for wind, to avoid all kinds of garbage being mixed together and squeezing each other to affect the wind; when the garbage is transported to the discharge port, under the combined action of throwing and wind, garbage of different quality has been distributed In different areas and levels, and different weights of waste have different speeds and areas, the waste will form different movement trajectories when falling from the discharge port, so as to achieve separation, transportation, throwing and air supply are all inside the sealed cover 24
  • the garbage is restrained in the sealed cover 24 to prevent the garbage from being thrown up and scattered around by the wind, reducing dust pollution and noise pollution, and the sealing cover 24 forming an air channel can further improve the wind effect; the garbage falls from the discharge port When the wind is blown by the external fan 5 again, the separation effect
  • this embodiment discloses a garbage sorting and conveying equipment, including a feed bin 1, a sorting and conveying device 2, a collecting device 3 and a rack 4, the sorting and conveying device 2 includes a conveying section and a sorting section.
  • the conveying section includes a conveyor belt 21 for carrying garbage and a driving wheel that drives the conveyor belt 21 to operate.
  • the conveyor belt 21 has a feeding end and a discharging end and is tensioned in two transmissions
  • the driving wheel is rotatably installed at both ends of the frame 4, the driving wheel 22 is installed at the discharge end, the passive wheel 23 is installed at the feeding end, and the driving wheel 22 is drivingly connected to the output shaft of the first motor. It is driven to rotate to drive the conveyor belt to transport garbage.
  • the feed bin 1 is shaped like a funnel with a large top and a small bottom. It is placed below the feed end, and the collecting device 3 is placed near the discharge end and below the discharge end.
  • the sorting section includes a throwing mechanism and an air supply mechanism.
  • the air supply mechanism includes a sealing cover 24 that buckles the cover above the conveyor belt 21, and air inlet ducts 25 symmetrically disposed on both sides of the sealing cover 24.
  • a built-in fan 251 is installed.
  • the air supply mechanism includes a sealing cover 24 buckled over the conveyor belt 21, and air inlet ducts 25 symmetrically disposed on both sides of the sealing cover 24.
  • a built-in fan 251 is installed in the air inlet duct 25.
  • the air inlet duct 25 is installed obliquely on the sealing cover 24, and the inclination angle is 45 degrees.
  • the above setting can make the garbage not only receive upward force but also forward force when the wind is received, which is conducive to the separation and transportation of garbage and improves Sorting and conveying efficiency;
  • the air inlet duct 25 is a group and is set near the discharge end. The material is subjected to wind before discharge, which can maintain the wind condition to the discharge, thereby forming a speed difference during discharge to achieve separation Purpose;
  • the air inlet pipe 25 is installed obliquely on the sealing cover 24.
  • the above settings can make the material not only receive upward force when the wind is received, but also receive forward force, which is conducive to the sorting and uniform speed of the material and improves the sorting and transportation Efficiency; cross section of the air inlet duct 25 The surface gradually becomes smaller along the wind inlet direction.
  • This setting can make the wind more concentrated, so that the garbage is better affected by the wind and achieve a better separation effect.
  • the throwing mechanism and the air supply mechanism will work together on the garbage. After the garbage is thrown, the gap between different garbage is loosely separated, which is convenient for the wind and avoids the garbage at a static state. Mixed and squeezed together, the wind cannot be fully received, and the separation effect cannot be achieved.
  • the garbage of different qualities mixed together can be preliminarily separated, which provides further advantages for the separation of garbage by wind Conditions to make sorting more adequate.
  • the upper surface of the frame 4 on both sides of the conveyor belt 21 is provided with a chute.
  • the lower edge of the sealing cover 24 is fixedly installed with a pulley 242 that cooperates with the chute.
  • the sealing cover 24 is slidably installed on the frame 4 through the pulley 242.
  • the sealing cover 24 adopts this installation method, which is convenient for opening the sealing cover 24 for maintenance and repair of the equipment;
  • the inner wall of the sealing cover 24 is symmetrically installed with a baffle 241, the baffle 241 is located above the pulley 242, the width of the baffle 241 and the seal
  • the installation gap between the cover 24 and the frame 4 is the same, and the baffle 241 is provided to block the installation gap between the sealing cover 24 and the frame 4 to further improve the sealing performance of the seal cover 24, and the baffle 241 is provided above the pulley 242 to Accept scattered litter, avoid rubbish falling on the chute and pulley 242 and affect their cooperation, and scattered litter is easier to clean;
  • the sealing cover 24 is provided with a feed port above the feed end, and a feed bin is installed on the feed port At the discharge end
  • the installation of the sealing cover 24 forms a sealed air duct above the conveyor belt 21, which is beneficial to the garbage to further improve the separation effect by the wind, and can restrain the garbage in the sealing cover 24, to avoid the garbage thrown up and scattered around after the wind, Reduce dust pollution and noise pollution.
  • the throwing mechanism and the air supply mechanism will work together on the garbage. After the garbage is thrown, the gap between different garbage is loosely separated, which is convenient for the wind and avoids the garbage at a static state. Mixed and squeezed together, the wind cannot be fully received, and the separation effect cannot be achieved.
  • the garbage of different qualities mixed together can be preliminarily separated, which provides further advantages for the separation of garbage by wind Conditions to make sorting more adequate.
  • the throwing mechanism includes a plurality of roller mounting brackets 26 erected on the racks 4 on both sides of the conveyor belt 21.
  • the spacing between the mounting brackets at the feed end is small to improve
  • the carrying capacity of the feeding end the idler roller mounting frame 26 are all equipped with idler rollers 261, the idler roller 261 is located below the conveying surface of the conveyor belt 21, and is arranged perpendicular to the conveying direction of the conveyor belt 21, the idler roller mounting frame 26 is for conveying
  • the conventional roller mounting frame 26 used on the belt 21 includes two mounting beams 262 arranged longitudinally, the mounting beams 262 are located on both sides of the conveyor belt 21, and the bottoms of the mounting beams 262 are connected by a bottom beam 264.
  • the roller 261 is installed between the two installation beams 262, and the upper end of the installation beam 262 is installed with a deflection correction rod 263 to prevent the conveyor belt 21 from shifting.
  • the deflection correction rods 263 are located on both sides of the conveyor belt 21. When the upward force of the supporting roller 261 is applied, a deviation occurs to ensure the normal operation of the conveyor belt 21 and the material throwing effect.
  • the deviation correction rod 263 is a cylinder to reduce the wear on the conveyor belt 21.
  • the material throwing mechanism makes full use of the inherent components of the conventional conveying mechanism such as the idler 261 and the idler mounting frame 26, so that they have both support and throwing. Function, so that the structure of the mechanism is simpler and more compact, and the function, practicability, and adaptability are stronger.
  • the existing conveying mechanism can be transformed to realize material throwing, and the manufacturing cost and operating cost are low.
  • the frame 4 on both sides of the conveyor belt 21 is symmetrically welded with a limit base 41.
  • a limit base 41 In this embodiment, there are 7 sets of limit bases 41.
  • Each idler mounting frame 26 is limited to one set of limit bases 41.
  • the cross section of the limit base 41 is triangular, and the three-point support improves the stability of the support.
  • the mounting beam 262 of the idler mounting bracket 26 is inserted therein and can move up and down.
  • the limit base 41 is provided to ensure the idler
  • the mounting frame 26 can only move up and down to realize the material throwing, avoiding it to move back and forth or left and right on the rack 4, affecting its material throwing and supporting effects, making full use of the kinetic energy provided by the power mechanism for effective material throwing, and capable of being stably supported on the bracket
  • the conveyor belt 21 and the garbage on the conveyor belt 21 are supported on the top; the bottom end surface of the mounting beam 262 is provided with a buffer.
  • a buffer spring 265 is used as a buffer. The configuration of the buffer spring 265 can effectively reduce the installation of the idler roller The impact force on the frame 4 when the frame 26 falls, thereby prolonging the service life of the device and reducing noise.
  • An external fan 5 is installed on the rack 4 at the discharge end, and the external fan 5 can make the garbage receive wind again when it falls from the discharge port to improve the sorting effect.
  • the external fan 5 is provided with a wind hood 51
  • the front end of the cover 51 is integrally formed with a flat-mouthed air nozzle 52, the width of the air nozzle 52 is the same as the width of the discharge port, the height of the air nozzle 52 is lower than the discharge port, the above setting wind force is more concentrated, and can be dropped
  • the garbage is evenly affected by the wind, so that the garbage is better affected by the wind and achieves a better separation effect.
  • the collecting device 3 includes a mounting base 31, which is a rectangular frame structure and is welded by four supporting rods.
  • the mounting base 31 is fixed to the ground to effectively support the partition 32, which are parallel to each other
  • the upper surface of the two supporting rods is provided with a slideway, and a plurality of sliders 33 that cooperate with the slideway are installed in the slideway.
  • the above settings can adjust the partition according to the specific conditions of the type of construction waste, the conveyor belt 21 conveyor speed, wind speed, etc. 32 to a suitable position to better sort and collect construction waste, to avoid the inappropriate setting of the spacing between the partitions 32, which will cause the sorted construction waste to be mixed together again.
  • the slider 33 includes a sliding part and a mounting part.
  • the sliding part is embedded in the slideway for sliding.
  • the mounting part is hinged with a partition 32, and a mounting hole is opened in the middle of the mounting part.
  • a mounting shaft 321 is fixedly welded to the lower part of the plate 32, and the mounting shaft 321 is hinged in the mounting hole. Both the mounting hole and the periphery of the mounting shaft 321 are provided with matching adjusting holes 34, and the partition 32 is inserted into the adjusting holes 34.
  • the positioning pin 35 and the partition 32 are rotatably hinged on the slider 33, and the installation angle of the partition 32 can be adjusted according to requirements, so as to realize the spacing of the upper end of the partition 32 without changing the spacing of the lower end of the partition 32 Adjustment, so as to form garbage inlets with different widths to match the sorted garbage, and the distance between the lower ends of the partition plates 32 is unchanged to facilitate the setting of a belt conveyor to transport the sorted different garbage to the corresponding stations.
  • the working principle of the garbage sorting and conveying device disclosed in this embodiment is that the crushed construction waste enters the sealing cover 24 from the feed bin, and falls on the feeding end of the conveyor belt 21, and the conveyor belt 21 is on the driving wheel 22
  • the transmission of the construction waste drives the construction waste to the discharge end; during the transportation of construction waste, the hydraulic cylinder 29 works, the piston rod 291 of the hydraulic cylinder 29 acts on the jack 27, and the jack 27 drives the roller mounting frame 26 to move up and down , So that the roller 261 moves up and down and acts on the conveyor belt 21 to throw up the garbage on the conveyor belt 21.
  • the garbage will get a preliminary separation due to the different mass gravity, the falling speed and the moving trajectory.
  • the garbage will be thrown up many times during the whole transportation process.
  • the garbage reaches the built-in fan 251 near the discharge end, all kinds of garbage are already in a preliminary separation state, and will not be mixed together, there is a gap between various garbage
  • the two sides of the conveyor belt 21 are built in to simultaneously supply wind to the garbage in a preliminary separation and dispersion state.
  • Different garbage will have different speeds under the action of wind due to different masses.
  • Different movement trajectories are formed, and the air inlet duct 25 is installed obliquely on the sealing cover 24.
  • the air inlet duct 25 is located near the discharge end.
  • the wind state continues until discharge, and the garbage is subjected to the combined action of throwing and wind blowing during the transportation process.
  • the wind is carried out in the sealed cover 24, and the garbage is restrained in the sealed cover 24, to avoid the garbage thrown up and scattered around after the wind, reduce the dust pollution and noise pollution and improve the wind effect;
  • the garbage falls from the discharge port again
  • the wind is blown by the external fan 5, so the sorting effect is better;
  • the partition 32 of the aggregate device 3 is adjusted to a suitable position according to the discharge path of the garbage, so that the sorted garbage can accurately fall into the designated collection In the material area, to avoid the separation of the garbage after the material is mixed again.

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Combined Means For Separation Of Solids (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

A garbage sorting and conveying apparatus, comprises a feed hopper (1), a sorting and conveying device (2), a collection device (3), and a frame (4); the sorting and conveying device (2) comprises a conveying portion and a sorting portion, the conveying portion comprising a conveyor belt (21) carrying garbage and transmission wheels driving the conveyor belt (21) to operate; the feed hopper (1) is provided above a feed end, and the collection device (3) is provided close to a discharge end and is located below the discharge end; the sorting portion comprises a throwing mechanism and an air supplying mechanism; the throwing mechanism is provided below the conveyor belt (21), and is able to act on the conveyor belt (21) so as to throw up the garbage on the conveyor belt (21); the air supplying mechanism comprises a sealing cover (24) covering the conveyor belt (21), and an air inlet duct (25) provided on the sealing cover (24), the air inlet duct (25) being connected to a wind source to supply air into the sealing cover (24) and blow air to the garbage. By means of throwing and air blowing, materials with different mass have speed differences during conveying, so as to form different motion trajectories, so that effective separation is achieved at the discharge end.

Description

一种垃圾分选输送设备Garbage sorting and conveying equipment 技术领域Technical field
本发明属于垃圾处理技术领域,涉及建筑垃圾处理技术领域,特别涉及一种垃圾分选输送设备。The invention belongs to the technical field of garbage disposal, and relates to the technical field of construction garbage disposal, in particular to a garbage sorting and conveying device.
背景技术Background technique
随着我国城镇化速度的加快,城镇改造过程中伴随着大量的建筑物拆迁拆除,从而产生大量的建筑垃圾,若处理不当会造成环境污染和资源浪费,建筑物拆迁拆除后的建筑垃圾经常混合着装潢垃圾,建筑垃圾多为混凝土块、碎石块、砖瓦碎块等重质垃圾,装潢垃圾多为石膏板、墙纸、塑料、布艺等轻质垃圾,各种垃圾混合在一起对垃圾处理和再利用带来诸多不便。目前对建筑垃圾的分选方式多采用人工分拣、水选和风选,人工分拣虽然分拣精确,但是耗时耗力,效率极低且人工成本高;水选是根据物料的密度进行分选,借助水的浮力,密度低的浮于水面,密度大的沉入水中的输送带上分离出去从而实现分选,水选虽然分离效果较好,但是会产生大量污水,后续需投入大量资金和精力对污水进行处理,压缩后的泥饼由于添加了药剂无法再进行利用,对环境造成污染并浪费资源,违背环保理念,并且水选过程中,跟水的密度相当的物料会悬浮于水中,无法进行有效的分离,一些吸水材质的垃圾也无法准确分离;风选是利用风力对轻质物料和重质物料进行分离,利用轻质物料和重质物料在风力作用下移动速度不同实现分离,由于建筑垃圾经破碎后,轻质物料和重质物料是夹杂在一起的,重质物料经常会阻碍轻质物料的移动,所以单独依靠风力进行分选,分选效果并不理想;且无论是采用水选还是风选,都需配备大量的分选设备和输送设备进行配合,设备成本和运行成本高,占地面积大。With the acceleration of urbanization in China, a large amount of building demolition is accompanied by a large number of building demolition in the process of urban transformation. If not handled properly, it will cause environmental pollution and waste of resources. Building demolition after building demolition is often mixed. Most of the construction wastes are heavy garbage such as concrete blocks, gravel blocks, bricks and tiles, etc. The decoration wastes are mostly light wastes such as gypsum board, wallpaper, plastics, cloth, etc. All kinds of wastes are mixed together for disposal And reuse brings many inconveniences. At present, manual sorting, water sorting and air sorting are mostly used for sorting construction waste. Although manual sorting is accurate, it is time-consuming and labor-intensive, with extremely low efficiency and high labor cost; water sorting is based on the density of materials With the help of the buoyancy of water, the low density floats on the surface of the water, and the high-density submerged conveyor belt separates it to achieve separation. Although the separation effect of water separation is good, it will produce a lot of sewage, and a large amount of capital will be required in the future. Treat the sewage with energy and energy. The compressed mud cake cannot be reused due to the addition of chemicals, causing pollution to the environment and wasting resources, which is contrary to the concept of environmental protection. In the water selection process, materials with a density equivalent to water will be suspended in the water , Can not be effectively separated, and some garbage of water-absorbing materials can not be accurately separated; air separation is the use of wind to separate light materials and heavy materials, using light materials and heavy materials to move at different speeds to achieve separation , After the construction waste is broken, light materials and heavy materials are mixed together, heavy materials often hinder light The movement of the material, so the separation is dependent on the wind alone, and the separation effect is not ideal; and whether it is water separation or air separation, a large number of separation equipment and conveying equipment are required to cooperate, and the equipment cost and operation cost are high. It covers a large area.
发明内容Summary of the invention
本发明为解决上述建筑垃圾分选过程中存在的技术问题,提供了一种垃圾分选输送设备,通过抛料和风吹,使不同质量的物料在输送过程产生速度差以形成不同的运动轨迹,从而在出料端达到有效分离。In order to solve the technical problems existing in the above construction waste sorting process, the present invention provides a garbage sorting and conveying device, which uses materials throwing and wind blowing to cause different speeds of materials of different qualities to form different movement trajectories during the conveying process. So as to achieve effective separation at the discharge end.
本发明的目的可通过下列技术方案来实现:The object of the present invention can be achieved by the following technical solutions:
一种垃圾分选输送设备,其特征在于,包括进料仓、分选输送装置、集料装置及机架,所述分选输送装置包括输送部和分选部,所述输送部包括运载垃圾的输送带及带动输送带运转的传动轮,所述输送带张紧在传动轮上并具备进料端和出料端;所述进料仓设置在进料端的上方,所述集料装置靠近出料端设置,并位于出料端的下方;所述分选部包括抛料机构和给风机构,所述抛料机构设置在输送带的下方,并能够作用于输送带以将输送带上的垃圾抛起,所述给风机构包括扣罩在输送带上方的密封罩,及设置在密封罩上进风管道,所述进风管道与风力源连接向密封罩内送风并吹向垃圾。A garbage sorting and conveying device, characterized by comprising a feed bin, a sorting and conveying device, a collecting device and a rack, the sorting and conveying device includes a conveying part and a sorting part, and the conveying part includes carrying garbage Conveyor belt and driving wheel driving the conveyor belt running, the conveyor belt is tensioned on the driving wheel and has a feeding end and a discharging end; the feeding bin is arranged above the feeding end, and the collecting device is close to The discharge end is provided and is located below the discharge end; the sorting section includes a throwing mechanism and a wind supply mechanism, the throwing mechanism is disposed below the conveyor belt, and can act on the conveyor belt to place the conveyor belt on When the garbage is thrown up, the air supply mechanism includes a sealing cover that buckles the cover above the conveyor belt, and an air inlet pipe provided on the sealing cover. The air inlet pipe is connected to the wind source to send air into the sealing cover and blow the garbage.
以上设置在对垃圾运输的过程中即能完成不同质量垃圾的分离,输送部在对垃圾输送的过程中,分选部的抛料机构和给风机构会共同作用于垃圾,垃圾被抛起后使得不同垃圾之间存在间隙处于松散分离状态,便于受风,避免垃圾静止状态下混合挤压在一起,无法充分受风,达不到分选效果,且垃圾在抛起和落下的过程中,夹杂在一起的不同质量垃圾得以初步分离,为垃圾受风分选进一步提供有利条件,使分选更充分;输送带的上方设置有密封罩,密封罩上开设有进风管道,风力源通过进风管道向密封罩内送风并吹向垃圾,使得不同质量的垃圾产生速度差形成不同运动轨迹,达到分离效果;密封罩的设置使输送带的上方形成一个密封风道,利于垃圾受风进一步提高分选效果,且可将垃圾均约束在密封罩内,避免垃圾抛起和受风后四处散落,减少粉尘污染和噪声污染。The above settings can complete the separation of different quality garbage during the transportation of garbage. During the transportation of garbage by the transportation department, the material throwing mechanism and the air supply mechanism of the sorting department will work together on the garbage. After the garbage is thrown away It makes the gap between different garbage in a loosely separated state, which is convenient for wind, avoids the garbage squeezed together when it is still, cannot be fully subjected to wind, and cannot achieve the separation effect, and the garbage is thrown and dropped in the process of The garbage of different qualities mixed together can be preliminarily separated, which further provides favorable conditions for the garbage to be sorted by the wind, so as to make the separation more adequate; a sealing cover is provided above the conveyor belt, and an air inlet pipe is opened on the sealing cover, and the wind source passes through the inlet The air duct sends air into the sealing hood and blows the garbage, so that the speed difference of different quality garbage forms different motion trajectories to achieve the separation effect; the setting of the sealing hood forms a sealed air duct above the conveyor belt, which is beneficial to the garbage further wind Improve the sorting effect, and all the garbage can be restrained in the sealed cover, to avoid the garbage thrown up and scattered around after the wind, reduce the dust Dyeing and noise pollution.
作为优选,所述抛料机构包括多个搭设在机架上的托辊安装架及安装在托辊安装架下方的顶杆,顶杆垂直于托辊设置,所述顶杆在动力机构的作用下能够上下运动并带动托辊安装架上下运动实现抛料。本发明通过在托辊安装架下设置顶杆,然后再利用动力机构对顶杆做功,使顶杆带动托 辊安装架上下运动,便可实现将输送带上的垃圾抛起,本发明中的抛料机构充分利用了常规输送机构固有的部件如托辊和托辊安装架,使它们同时具备了支撑和抛料的功能,从而使机构的结构更简单紧凑,功能性、实用性、适配性更强,可对现有的输送机构进行改造即可实现抛料,制造成本、运行成本低。Preferably, the throwing mechanism includes a plurality of idler mounting brackets erected on the machine frame and a jack installed below the idler mounting bracket, the jack is disposed perpendicular to the idler, and the jack acts in the power mechanism The bottom can move up and down and drive the roller mounting frame to move up and down to achieve material throwing. In the present invention, by setting the ejector rod under the supporting roller mounting frame, and then using the power mechanism to perform work on the ejector rod, the ejector rod drives the supporting roller mounting frame to move up and down, and the garbage on the conveyor belt can be thrown up. The throwing mechanism makes full use of the inherent components of the conventional conveying mechanism such as idler and idler mounting frame, so that they have the function of supporting and throwing at the same time, so that the structure of the mechanism is simpler and more compact, functional, practical, and adaptable It has stronger performance, and it can realize the material throwing by modifying the existing conveying mechanism, and the manufacturing cost and operating cost are low.
作为优选,所述机架上设置有限位基座,所述托辊安装架限位于所述限位基座中并只具备上下方向的自由度。限位基座的设置是为了保证托辊安装架只能够上下运动实现抛料,避免其在机架上前后或左右移动,影响其抛料和支撑效果,充分利用动力机构提供的动能进行有效抛料,并能够稳固的支撑在支架上对输送带和输送带上的垃圾进行支撑。Preferably, the frame is provided with a limited position base, and the idler mounting frame is located in the limited position base and only has freedom in the up and down directions. The setting of the limit base is to ensure that the supporting roller mounting frame can only move up and down to realize the material throwing, avoid its movement forward and backward or left and right on the rack, affect its material throwing and supporting effect, and make full use of the kinetic energy provided by the power mechanism for effective throwing Material, and can be stably supported on the bracket to support the conveyor belt and the garbage on the conveyor belt.
作为优选,所述托辊安装架与机架接触的位置安装有缓冲器以减小托辊安装架下落时对机架产生的冲击力。缓冲器的设置可有效减小冲击力,从而延长装置的使用寿命,并减小噪音。Preferably, a buffer is installed at a position where the idler mounting frame contacts the frame to reduce the impact force on the frame when the idler mounting frame falls. The setting of the buffer can effectively reduce the impact force, thereby extending the service life of the device and reducing noise.
作为优选,所述托辊安装架的上端设置有防止输送带偏移的纠偏杆,所述纠偏杆位于输送带的两侧且其顶端高于输送带的输送面。以上设置可避免输送带在受到托辊向上的作用力时发生偏移,从而保证输送带正常运行及抛料效果。Preferably, the upper end of the supporting roller mounting frame is provided with a deflection correction bar for preventing deviation of the conveyor belt. The deflection correction bars are located on both sides of the conveyor belt and the top end thereof is higher than the conveyor surface of the conveyor belt. The above setting can prevent the conveyor belt from deflecting when it is subjected to the upward force of the supporting roller, thereby ensuring the normal operation of the conveyor belt and the material throwing effect.
作为优选,所述动力机构包括位于顶杆下方的凸轮,所述凸轮固设于动力输入轴,动力输入轴的端部通过传动装置与电机传动连接,所述凸轮包括第一圆弧壁及第二圆弧壁,第一圆弧壁和第二圆弧壁之间通过切线连接,第一圆弧壁抵靠在顶杆的下端时,顶杆被顶起并带动托辊安装架向上运动,第二圆弧壁抵靠在顶杆的下端时,顶杆在托辊安装架的重力作用下恢复至初始位置。采用凸轮机构作为动力机构简单可靠,维护方便,且能够充分利用输送带下方的空间,使整个装置的结构更为紧凑合理。Preferably, the power mechanism includes a cam located under the jack, the cam is fixed to the power input shaft, and the end of the power input shaft is connected to the motor through a transmission device, and the cam includes a first arc wall and a Two arc-shaped walls, the first arc-shaped wall and the second arc-shaped wall are connected by a tangent line, when the first arc-shaped wall abuts against the lower end of the ejector rod, the ejector rod is lifted up and drives the roller mounting bracket to move upward, When the second arc wall abuts on the lower end of the ejector rod, the ejector rod is restored to its original position under the gravity of the supporting roller mounting frame. Using the cam mechanism as the power mechanism is simple and reliable, easy to maintain, and can make full use of the space under the conveyor belt, making the structure of the entire device more compact and reasonable.
作为优选,所述传动装置包括固设在电机输出轴上的主动齿轮,与主动齿轮啮合的传动链条,还包括固设在动力输入轴端部的被动齿轮,所述被动齿轮也与传动链条啮合。通过主动齿轮、被动齿轮及传动链条的配合可实现一部电机带动所有的凸轮运转,节能且操控维护方便。Preferably, the transmission device includes a driving gear fixed on the output shaft of the motor, a transmission chain meshed with the driving gear, and a passive gear fixed on the end of the power input shaft, the passive gear also meshing with the transmission chain . Through the cooperation of driving gear, passive gear and transmission chain, one motor can drive all the cams to run, which is energy-saving and easy to control and maintain.
作为优选,所述动力机构包括设置与顶杆下方的液压缸,所述液压缸的活塞杆抵接在顶杆的下端,顶杆在活塞杆的作用下能够向上运动。采用液压杆作为动力机构简单可靠,维护方便,且能够充分利用输送带下方的空间,使整个装置的结构更为紧凑合理。Preferably, the power mechanism includes a hydraulic cylinder disposed below the ejector rod, the piston rod of the hydraulic cylinder abuts on the lower end of the ejector rod, and the ejector rod can move upward under the action of the piston rod. Using hydraulic rod as the power mechanism is simple and reliable, easy to maintain, and can make full use of the space under the conveyor belt, making the structure of the entire device more compact and reasonable.
作为优选,所述输送带两侧的机架上表面开设有滑槽,密封罩的下沿设置有多块与滑槽相配合的滑轮,所述密封罩通过滑轮可滑动的安装在机架上。密封罩通过滑轮与滑槽的配合,可滑动的安装在机架上,便于打开密封罩对设备进行维修保养。Preferably, the upper surface of the frame on both sides of the conveyor belt is provided with a chute, and the lower edge of the sealing cover is provided with a plurality of pulleys that cooperate with the chute, and the sealing cover is slidably installed on the frame through the pulley . The sealing cover can be slidably installed on the frame through the cooperation of the pulley and the chute, which is convenient for opening the sealing cover to maintain the equipment.
作为优选,所述密封罩的内壁对称设置有挡板,所述挡板位于位于滑块的上方,挡板的宽度与密封罩和机架的安装间隙相同。设置挡板是为了遮挡密封罩与机架的安装间隙,进一步提高密封罩的密封性,且挡板设置在滑块的上方,能够承接散落的物料,避免物料落在滑槽和滑块上以致影响它们的配合,并且散落的物料更易清理。Preferably, the inner wall of the sealing cover is symmetrically provided with a baffle, the baffle is located above the slider, and the width of the baffle is the same as the installation gap between the sealing cover and the frame. The baffle is provided to block the installation gap between the sealing cover and the frame, and further improve the sealing performance of the sealing cover. The baffle is provided above the slider to receive scattered materials and prevent the materials from falling on the chute and slider. Affect their cooperation, and scattered materials are easier to clean.
作为优选,所述机架位于出料端的一侧设置有外置风机,外置风机上套装有风罩,风罩的前端具有风嘴。外置风机能够使垃圾从出料口落下时再次受风,以提高分选效果,风罩的前端一体形成扁嘴形风嘴,风嘴的宽度与出料口的宽度一致,风嘴的高度低于出料口,以上设置风力更为集中,且能使落下的垃圾均匀受风,从而使垃圾受风效果更好,达到更好的分离效果。Preferably, the rack is provided with an external fan on the side of the discharge end, and the external fan is covered with a wind hood, and the front end of the wind hood has a wind nozzle. The external fan can make the garbage receive wind again when it drops from the discharge port to improve the sorting effect. The front end of the wind hood is integrated with a flat mouth shaped wind nozzle, the width of the wind nozzle is consistent with the width of the discharge port, and the height of the wind nozzle Below the discharge port, the above setting wind force is more concentrated, and the falling garbage can be evenly subjected to the wind, so that the garbage is better affected by the wind and achieves a better separation effect.
作为优选,集料装置包括安装底架及隔板,安装底架上设置有滑道,滑道内设置有多块与滑道向配合的滑块,所述隔板通过滑块可滑动的安装在安装底架上,所述隔板的可滑动方向与垃圾的出料方向一致。以上设置可根据不同垃圾的运动轨迹合理调整隔板之间的间距,以使不同垃圾经分选后能够有效分离,避免隔板间距设置不合适导致分选后的物料又混合在一起。Preferably, the collecting device includes a mounting base frame and a partition plate, and a slide rail is provided on the mounting base frame, and a plurality of sliders that cooperate with the slide rail are provided in the slide rail. Installed on the bottom frame, the sliding direction of the partition board is consistent with the discharging direction of garbage. The above settings can reasonably adjust the spacing between the partitions according to the movement trajectory of different garbage, so that different garbage can be effectively separated after sorting, to avoid the inappropriate setting of the partition spacing to cause the sorted materials to be mixed together again.
作为优选,所述隔板可转动的铰接在滑块上,隔板的安装角度可调节并能够通过定位装置锁定。隔板可转动的铰接在滑块上,可根据需求调节隔板的安装角度,以在不改变隔板下端的间距的情况下,实现隔板上端间 距的调整,从而形成不同宽度的垃圾入口以配合分选后的垃圾,并且隔板下端的间距不变便于设置输送带,以将分选后的不同垃圾输送至相应工位。Preferably, the partition plate is rotatably hinged on the slider, and the installation angle of the partition plate is adjustable and can be locked by the positioning device. The baffle is rotatably hinged on the slider, and the installation angle of the baffle can be adjusted according to requirements, so as to adjust the spacing of the upper end of the baffle without changing the spacing of the lower end of the baffle, thereby forming garbage inlets with different widths Cooperate with the garbage after sorting, and the distance between the lower ends of the partition plates is unchanged, which is convenient for setting up a conveyor belt, so as to transport the different garbage after sorting to the corresponding station.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明提供的垃圾分选输送设备可在垃圾输送的过程中完成对不同质量垃圾的分选,大幅提高建筑垃圾处理速度和效率。1. The garbage sorting and conveying equipment provided by the present invention can complete the sorting of garbage of different qualities in the process of garbage conveying, and greatly improve the construction garbage processing speed and efficiency.
2.输送装置和分选装置有效合理结合在了一起,同时具备输送和分选功能,精简的建筑垃圾输送和分选设备,避免了需多台设备共同配合,大幅节能减排且占地面积小,制造运行成本低。2. The conveying device and sorting device are effectively and reasonably combined together, and have the function of conveying and sorting. The streamlined construction waste conveying and sorting equipment avoids the need for multiple equipment to work together, greatly saving energy and reducing emissions and occupying an area. Small, low manufacturing and running costs.
3.通过抛料和给风的共同作用,建筑垃圾的分选效果更好,利于建筑垃圾再利用,环保节能。3. Through the combined action of throwing materials and air supply, the separation effect of construction waste is better, which is beneficial to the reuse of construction waste, environmental protection and energy saving.
4.集料装置的隔板设置成可调节状态,可通过调节隔板的间距和隔板的安装角度配合分选后垃圾的运动轨迹,更利于对分选后垃圾的收集,能够有效避免因隔板间距不合适而导致分选后的垃圾又混合在一起,并利于输送带的设置,以将分选后的垃圾直接输送至不同工位,提高建筑垃圾处理效率。4. The separator of the collecting device is set to an adjustable state, which can be matched with the movement track of the garbage after sorting by adjusting the spacing of the separator and the installation angle of the separator, which is more conducive to the collection of garbage after sorting and can effectively avoid the cause of The spacing between the partitions is not suitable, which causes the sorted garbage to be mixed together again, and is conducive to the setting of the conveyor belt to directly transport the sorted garbage to different stations and improve the efficiency of construction waste disposal.
5.充分利用输送机构已有的构件,提高整个分选输送装置的实用性和适配性,可直接对现有输送机构进行改造装配,制造成本运行成本低。5. Make full use of the existing components of the conveying mechanism, improve the practicability and adaptability of the entire sorting conveying device, can directly modify and assemble the existing conveying mechanism, and the manufacturing cost is low.
6.整个设备结构紧凑,运行可靠,降低能耗。6. The whole equipment is compact in structure, reliable in operation, and reduces energy consumption.
7.分选机构采用风力对建筑垃圾进行分选,避免采用水选产生污水,且整个分选输送装置罩有密封罩,降低了粉尘污染和噪音污染。7. The sorting mechanism uses wind force to sort construction waste, avoiding the use of water separation to generate sewage, and the entire sorting conveyor is covered with a sealed cover to reduce dust pollution and noise pollution.
附图说明BRIEF DESCRIPTION
图1为本发明实施例一结构示意图;FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention;
图2为本发明实施例一内部结构示意图;2 is a schematic diagram of an internal structure of Embodiment 1 of the present invention;
图3为本发明实施例一中抛料机构结构示意图;FIG. 3 is a schematic structural diagram of a throwing mechanism in Embodiment 1 of the present invention;
图4为本发明实施例一中托辊安装架及凸轮结构示意图;4 is a schematic view of the structure of a supporting roller mounting frame and a cam in Embodiment 1 of the present invention;
图5为本发明实施例一中托辊安装架及凸轮另一状态结构示意图;5 is a schematic structural view of another state of the supporting roller mounting frame and the cam in Embodiment 1 of the present invention;
图6为本发明中密封罩右视图;6 is a right side view of the sealing cover in the present invention;
图7为本发明中集料装置结构示意图;7 is a schematic structural view of the aggregate device of the present invention;
图8为本发明实施例二结构示意图;8 is a schematic structural diagram of Embodiment 2 of the present invention;
图9为本发明实施例二内部结构示意图;9 is a schematic diagram of the internal structure of Embodiment 2 of the present invention;
图10为本发明实施例二中托辊安装架与液压缸结构示意图;10 is a schematic structural view of a supporting roller mounting frame and a hydraulic cylinder in Embodiment 2 of the present invention;
图中,1.进料仓;2.分选输送装置;21.输送带;22.主动轮;23.被动轮;24.密封罩;241.挡板;242.滑轮;25.进风管道;251.内置风机;26.托辊安装架;261.托辊;262.安装梁;263.纠偏杆;264.底梁;265.缓冲弹簧;27.顶杆;28.凸轮;281.第一圆弧壁;282.第二圆弧壁;283.主动齿轮;284.被动齿轮;285.传动链条;286.动力输入轴;29.液压缸;291.活塞杆;3.集料装置;31.安装底架;32.隔板;321.安装轴;33.滑块;34.调节孔;35.定位销;4.机架;41.限位基座;5.外置风机;51.风罩;52.风嘴。In the picture, 1. Feed bin; 2. Sorting conveyor; 21. Conveyor belt; 22. Driving wheel; 23. Passive wheel; 24. Sealing cover; 241. Baffle; 242. Pulley; 25. Inlet duct 251. Built-in fan; 26. Idler mounting bracket; 261. Idler; 262. Mounting beam; 263. Correction rod; 264. Bottom beam; 265. Buffer spring; 27. Jack; 28. Cam; 281. One arc wall; 282. Second arc wall; 283. Driving gear; 284. Passive gear; 285. Transmission chain; 286. Power input shaft; 29. Hydraulic cylinder; 291. Piston rod; 3. Aggregate device; 31. Install the bottom frame; 32. Separator; 321. Mounting shaft; 33. Slider; 34. Adjusting hole; 35. Locating pin; 4. Frame; 41. Limit base; 5. External fan; 51 .Wind hood; 52.Air nozzle.
具体实施方式detailed description
以下是本发明的具体实施例,并结合附图对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention, and the technical solutions of the present invention are further described in conjunction with the drawings, but the present invention is not limited to these embodiments.
实施例一,请参见图1-7,本实施例公开一种垃圾分选输送设备,包括进料仓1、分选输送装置2、集料装置3及机架4,所述分选输送装置2包括输送部和分选部,所述输送部包括运载垃圾的输送带21及带动输送带21运转的传动轮,所述输送带21具备进料端和出料端并张紧在两个传动轮上,传动轮可转动的安装在机架4的两端,主动轮22安装在出料端,被动轮23安装在进料端,主动轮22与第一电机的输出轴传动连接,在电机的驱动下转动从而带动传送带运行输送垃圾,所述进料仓1为上大下小的漏斗状,设置在进料端的上方,集料装置3靠近出料端设置,并位于出料端的下方。 Embodiment 1, please refer to FIGS. 1-7, this embodiment discloses a garbage sorting and conveying equipment, including a feed bin 1, a sorting and conveying device 2, a collecting device 3 and a rack 4, the sorting and conveying device 2 includes a conveying section and a sorting section. The conveying section includes a conveyor belt 21 for carrying garbage and a driving wheel that drives the conveyor belt 21 to operate. The conveyor belt 21 has a feeding end and a discharging end and is tensioned in two transmissions On the wheel, the driving wheel is rotatably installed at both ends of the frame 4, the driving wheel 22 is installed at the discharge end, the passive wheel 23 is installed at the feeding end, and the driving wheel 22 is drivingly connected to the output shaft of the first motor. It is driven to rotate to drive the conveyor belt to transport garbage. The feed bin 1 has a funnel shape with a large top and a small bottom. It is placed above the feed end, and the collecting device 3 is placed near the discharge end and below the discharge end.
分选部包括抛料机构和给风机构,所述给风机构包括扣罩在输送带21上方的密封罩24,及对称设置在密封罩24两侧的进风管道25,进风管道25内安装有内置风机251,所述给风机构包括扣罩在输送带21上方的密封罩24,及对称设置在密封罩24两侧的进风管道25,进风管道25内安装有 内置风机251,进风管道25为多组,本实施例中为3组间隔设置在密封罩24的两侧,垃圾在输送的过程中,不断被抛起并受风,从而不同质量的垃圾在运输的过程中即实现分离;进风管道25倾斜安装于密封罩24上,倾斜角度为45度,以上设置可使垃圾在受风时不仅受到向上的力,还受到向前行进的力,利于垃圾的分选和运输,提高分选和输送效率;进风管道25的横截面沿进风方向逐渐变小,这一设置能够使风力更为集中,从而使垃圾受风效果更好,达到更好的分离效果;输送带21两侧的机架4上表面开设有滑槽,密封罩24的下沿固定安装有与滑槽相配合的滑轮242,密封罩24通过滑轮242可滑动的安装在机架4上,密封罩24采用这种安装方式,便于打开密封罩24对设备进行维修保养;密封罩24的内壁对称安装有挡板241,所述挡板241位于滑轮242的上方,挡板241的宽度与密封罩24和机架4的安装间隙相同,设置挡板241是为了遮挡密封罩24与机架4的安装间隙,进一步提高密封罩24的密封性,且挡板241设置在滑轮242的上方,能够承接散落的垃圾,避免垃圾落在滑槽和滑轮242上以致影响它们的配合,并且散落的垃圾更易清理;密封罩24在进料端的上方开设有进料口,进料口上安装有进料仓,密封罩24在出料端开设有出料口,垃圾从进料仓中进入到密封罩24内并落到输送带21的输料带,然后从出料口出料。密封罩24的设置使输送带21的上方形成一个密封风道,利于垃圾受风进一步提高分选效果,且可将垃圾均约束在密封罩24内,避免垃圾抛起和受风后四处散落,减少粉尘污染和噪声污染。输送带21在对垃圾输送的过程中,抛料机构和给风机构会共同作用于垃圾,垃圾被抛起后使得不同垃圾之间存在间隙处于松散分离状态,便于受风,避免垃圾静止状态下混合挤压在一起,无法充分受风,达不到分选效果,且垃圾在抛起和落下的过程中,夹杂在一起的不同质量的垃圾得以初步分离,为垃圾受风分选进一步提供有利条件,使分选更充分。The sorting section includes a throwing mechanism and an air supply mechanism. The air supply mechanism includes a sealing cover 24 that buckles the cover above the conveyor belt 21, and air inlet ducts 25 symmetrically disposed on both sides of the sealing cover 24. A built-in fan 251 is installed. The air supply mechanism includes a sealing cover 24 buckled over the conveyor belt 21, and air inlet ducts 25 symmetrically disposed on both sides of the sealing cover 24. A built-in fan 251 is installed in the air inlet duct 25. There are multiple groups of air inlet ducts 25. In this embodiment, three groups are arranged on both sides of the sealing cover 24 at intervals. During the transportation process, garbage is constantly thrown up and subjected to wind, so that garbage of different qualities is transported. Separation is achieved; the air inlet duct 25 is installed obliquely on the sealing cover 24, and the inclination angle is 45 degrees. The above setting can make the garbage not only receive upward force but also forward force when the wind is received, which is conducive to the separation of garbage And transportation, improve the separation and transportation efficiency; the cross-section of the air inlet pipe 25 gradually decreases along the air inlet direction, this setting can make the wind more concentrated, so that the garbage is better affected by the wind and achieve a better separation effect ; Machine on both sides of conveyor belt 21 4 The upper surface is provided with a chute. The lower edge of the sealing cover 24 is fixedly installed with a pulley 242 that cooperates with the chute. The sealing cover 24 is slidably installed on the frame 4 through the pulley 242. The sealing cover 24 adopts this installation method , It is convenient to open the sealing cover 24 to maintain the equipment; the inner wall of the sealing cover 24 is symmetrically installed with a baffle 241, the baffle 241 is located above the pulley 242, the width of the baffle 241 and the installation of the sealing cover 24 and the frame 4 The gap is the same, and the baffle 241 is provided to block the installation gap between the seal cover 24 and the frame 4 to further improve the sealing performance of the seal cover 24, and the baffle 241 is provided above the pulley 242 to be able to accept scattered garbage and avoid garbage falling On the chute and pulley 242 so as to affect their cooperation, and the scattered garbage is easier to clean; the seal cover 24 is provided with a feed port above the feed end, a feed bin is installed on the feed port, and the seal cover 24 is at the discharge end A discharge port is opened, and the garbage enters the sealing cover 24 from the feed bin and falls to the conveying belt of the conveyor belt 21, and then discharges the material from the discharge port. The installation of the sealing cover 24 forms a sealed air duct above the conveyor belt 21, which is beneficial to the garbage to further improve the separation effect by the wind, and can restrain the garbage in the sealing cover 24, to avoid the garbage thrown up and scattered around after the wind, Reduce dust pollution and noise pollution. In the process of conveying garbage to the conveyor belt 21, the throwing mechanism and the air supply mechanism will work together on the garbage. After the garbage is thrown, the gap between different garbage is loosely separated, which is convenient for the wind and avoids the garbage at a static state. Mixed and squeezed together, the wind cannot be fully received, and the separation effect cannot be achieved. In the process of throwing up and falling down, the garbage of different qualities mixed together can be preliminarily separated, which provides further advantages for the separation of garbage by wind Conditions to make sorting more adequate.
抛料机构包括多个搭设在输送带21两侧机架4上的托辊安装架26,本实施例中托辊安装架26为7个,安装架在在进料端的间距较小,以提高进料端的承载力,托辊安装架26上均安装有托辊261,所述托辊261位于 输送带21输送面的下方,并垂直于输送带21输送方向设置,托辊安装架26为皮带输送机上使用的常规托辊安装架26,包括纵向设置的两根安装梁262,所述安装梁262分别位于输送带21的两侧,安装梁262的底部通过底梁264连接,所述托辊261安装于两根安装梁262之间,所述安装梁262的上端安装有防止输送带21偏移的纠偏杆263,纠偏杆263位于输送带21的两侧,以上设置可避免输送带21在受到托辊261向上的作用力时发生偏移,从而保证输送带21的正常运行及抛料效果,纠偏杆263为圆柱体,以减小对输送带21的磨损。本实施例通过在托辊安装架26下设置顶杆27,然后再利用动力机构对顶杆27做功,使顶杆27带动托辊安装架26向上运动,便可实现将输送带21上的垃圾抛起,本实施例中抛料机构充分利用了常规输送机构固有的部件如托辊261和托辊安装架26,使它们同时具备了支撑和抛料的功能,从而使机构的结构更简单紧凑,功能性、实用性、适配性更强,可对现有的输送机构进行改造即可实现抛料,制造成本、运行成本低。The throwing mechanism includes a plurality of roller mounting brackets 26 erected on the racks 4 on both sides of the conveyor belt 21. In this embodiment, there are seven roller mounting brackets 26. The spacing between the mounting brackets at the feed end is small to improve The carrying capacity of the feeding end, the supporting roller mounting frame 26 is equipped with supporting rollers 261, the supporting roller 261 is located below the conveying surface of the conveyor belt 21, and is arranged perpendicular to the conveying direction of the conveyor belt 21, the supporting roller mounting frame 26 is a belt The conventional roller mounting frame 26 used on the conveyor includes two mounting beams 262 arranged longitudinally, the mounting beams 262 are located on both sides of the conveyor belt 21, the bottom of the mounting beam 262 is connected by a bottom beam 264, the rollers 261 is installed between the two installation beams 262, and the upper end of the installation beam 262 is installed with a deflection correction rod 263 to prevent the conveyor belt 21 from shifting. The deflection correction rods 263 are located on both sides of the conveyor belt 21. The deflection occurs when the supporting roller 261 acts upwards, so as to ensure the normal operation of the conveyor belt 21 and the material throwing effect. The deviation correction rod 263 is a cylinder to reduce the wear on the conveyor belt 21. In this embodiment, by providing a jack 27 under the roller mounting frame 26, and then using the power mechanism to do work on the jack 27, the jack 27 can drive the roller mounting frame 26 to move upward, and the garbage on the conveyor belt 21 can be realized. Tossing up, the throwing mechanism in this embodiment makes full use of the inherent components of the conventional conveying mechanism, such as the idler 261 and idler mounting frame 26, so that they have the functions of supporting and ejecting at the same time, thereby making the structure of the mechanism simpler and more compact , The function, practicability and adaptability are stronger, and the existing conveying mechanism can be transformed to realize material throwing, and the manufacturing cost and operating cost are low.
输送带21两侧的机架4上对称焊接有限位基座41,本实施例中限位基座41为7组,每个托辊安装架26均限位于一组限位基座41中,限位基座41的截面为三角形,三点支撑提高其支撑力,托辊安装架26的安装梁262插设在其中,并能够上下移动,限位基座41的设置是为了保证托辊安装架26只能够上下运动实现抛料,避免其在机架4上前后或左右移动,影响其抛料和支撑效果,充分利用动力机构提供的动能进行有效抛料,并能够稳固的支撑在支架上对输送带21和输送带21上的垃圾进行支撑;安装梁262的底部端面设置有缓冲器,本实施例中采用缓冲弹簧265作为缓冲器,缓冲弹簧265的设置能够有效减小托辊安装架26下落时对机架4产生的冲击力,从而延长装置的使用寿命,并减小噪音。The frame 4 on both sides of the conveyor belt 21 is symmetrically welded with a limit base 41. In this embodiment, there are 7 sets of limit bases 41. Each idler mounting frame 26 is limited to one set of limit bases 41. The cross section of the limit base 41 is triangular, and the three-point support improves its supporting force. The mounting beam 262 of the idler mounting bracket 26 is inserted therein and can move up and down. The limit base 41 is provided to ensure the installation of the idler The rack 26 can only move up and down to realize the material throwing, avoiding it to move back and forth or left and right on the rack 4, affecting its material throwing and supporting effects, making full use of the kinetic energy provided by the power mechanism for effective material throwing, and capable of being stably supported on the bracket Supports the conveyor belt 21 and the garbage on the conveyor belt 21; the bottom end surface of the mounting beam 262 is provided with a buffer. In this embodiment, a buffer spring 265 is used as a buffer. The configuration of the buffer spring 265 can effectively reduce the idler mounting frame 26 The impact force on the frame 4 when it falls, thereby prolonging the service life of the device and reducing noise.
本实施例中,动力机构包括位于顶杆27下方的凸轮28,所述凸轮28固设于动力输入轴286,动力输入轴286的端部通过传动装置与电机传动连接,凸轮28在动力输入轴286的带动下转动,所述凸轮28包括第一圆弧壁281及第二圆弧壁282,第一圆弧壁281和第二圆弧壁282之间通过 切线连接,如图3所示,第一圆弧壁281抵靠在顶杆27的下端时,顶杆27被顶起并带动托辊安装架26向上运动,如图4所示,第二圆弧壁282抵靠在顶杆27的下端时,顶杆27在托辊安装架26重力作用下恢复至初始位置,采用凸轮28机构作为动力机构简单可靠,维护方便,且能够充分利用输送带21下方的空间,使整个装置的结构更为紧凑合理;所述传动装置包括固设在第二电机输出轴上的主动齿轮283,与主动齿轮283啮合的传动链条285,还包括固设在动力输入轴286端部的被动齿轮284,本实施例中被动齿轮284为7个,分别与每个凸轮28配合作用于每个托辊安装架26,所述被动齿轮284也与传动链条285啮合,通过主动齿轮283、被动齿轮284及传动链条285的配合可实现一部电机带动所有的凸轮28运转,且可通过改变凸轮的安装方向实现托辊的同动和异动,节能且操控维护方便。In this embodiment, the power mechanism includes a cam 28 located under the jack 27. The cam 28 is fixed to the power input shaft 286. The end of the power input shaft 286 is connected to the motor through a transmission device. The cam 28 is located on the power input shaft Driven by 286, the cam 28 includes a first arc wall 281 and a second arc wall 282, and the first arc wall 281 and the second arc wall 282 are connected by a tangent line, as shown in FIG. 3, When the first arc wall 281 abuts against the lower end of the jack 27, the jack 27 is jacked up and drives the roller mounting frame 26 to move upward, as shown in FIG. 4, the second arc wall 282 abuts against the jack 27 At the lower end of the, the jack 27 is restored to its original position under the gravity of the roller mounting frame 26. The use of the cam 28 mechanism as a power mechanism is simple and reliable, easy to maintain, and can fully use the space under the conveyor belt 21 to make the structure of the entire device. More compact and reasonable; the transmission device includes a driving gear 283 fixed on the output shaft of the second motor, a transmission chain 285 meshing with the driving gear 283, and a passive gear 284 fixed on the end of the power input shaft 286, In this embodiment, the passive gear 284 Seven, matched with each cam 28 for each roller mounting frame 26, the passive gear 284 also meshes with the drive chain 285, a part can be realized through the cooperation of the driving gear 283, the passive gear 284 and the drive chain 285 The motor drives all the cams 28 to run, and the co-movement and differential movement of the idler rollers can be realized by changing the installation direction of the cams, which is energy-saving and easy to control and maintain.
位于出料端的机架4上安装有一外置风机5,外置风机5能够使垃圾从出料口落下时再次受风,以提高分选效果,外置风机5上套装有风罩51,风罩51的前端一体形成扁嘴形风嘴52,所述风嘴52的宽度与出料口的宽度一致,风嘴52的高度低于出料口,以上设置风力更为集中,且能使落下的垃圾均匀受风,从而使垃圾受风效果更好,达到更好的分离效果。An external fan 5 is installed on the rack 4 at the discharge end, and the external fan 5 can make the garbage receive wind again when it falls from the discharge port to improve the sorting effect. The external fan 5 is provided with a wind hood 51 The front end of the cover 51 is integrally formed with a flat-mouthed air nozzle 52, the width of the air nozzle 52 is the same as the width of the discharge port, the height of the air nozzle 52 is lower than the discharge port, the above setting wind force is more concentrated, and can be dropped The garbage is evenly affected by the wind, so that the garbage is better affected by the wind and achieves a better separation effect.
集料装置3包括安装底架31,安装底架31为矩形框架结构,由四根支撑杆焊接而成,所述安装底架31固定于地面,以对隔板32进行有效支撑,其相互平行的两根支撑杆的上表面开设有滑道,滑道内安装有多块与滑道相配合的滑块33,以上设置可根据建筑垃圾种类、输送带21输送速度、风速等具体情况调节隔板32到合适的位置,以更好的对建筑垃圾进行分选收集,避免隔板32间距设置不合适导致分选后的建筑垃圾又混合在一起。本实施例中滑块33为3个,所述滑块33包括滑动部和安装部,滑动部嵌装在滑道中进行滑动并能固定,安装部铰接有隔板32,安装部中部开设有安装孔,隔板32的下部固定焊接有安装轴321,安装轴321铰接在安装孔中,安装孔和安装轴321的外围均开设有相配合的调节孔34,调节孔34中插装有对隔板32进行定位的定位销35,隔板32可转动的铰接在滑块 33上,可根据需求调节隔板32的安装角度,以在不改变隔板32下端的间距的情况下,实现隔板32上端间距的调整,从而形成不同宽度的垃圾入口以配合分选后的垃圾,并且隔板32下端的间距不变便于设置皮带输送机,以将分选后的不同垃圾输送至相应工位。The collecting device 3 includes a mounting base 31, which is a rectangular frame structure and is welded by four supporting rods. The mounting base 31 is fixed to the ground to effectively support the partition 32, which are parallel to each other The upper surface of the two supporting rods is provided with a slideway, and a plurality of sliders 33 that cooperate with the slideway are installed in the slideway. The above settings can adjust the partition according to the specific conditions of the type of construction waste, the conveyor belt 21 conveyor speed, wind speed, etc. 32 to a suitable position to better sort and collect construction waste, to avoid the inappropriate setting of the spacing between the partitions 32, which will cause the sorted construction waste to be mixed together again. In this embodiment, there are three sliders 33. The slider 33 includes a sliding part and a mounting part. The sliding part is embedded in the slide rail to slide and can be fixed. The mounting part is hinged with a partition 32, and a mounting is provided in the middle of the mounting part The mounting shaft 321 is fixedly welded to the lower part of the partition plate 32, and the mounting shaft 321 is hinged in the mounting hole. The mounting hole and the periphery of the mounting shaft 321 are provided with matching adjusting holes 34. The positioning pin 35 for positioning the plate 32, the partition 32 is rotatably hinged on the slider 33, and the installation angle of the partition 32 can be adjusted according to requirements to realize the partition without changing the spacing of the lower end of the partition 32 The spacing of the upper end of the 32 is adjusted to form garbage inlets of different widths to match the sorted garbage, and the spacing of the lower end of the partition 32 is unchanged to facilitate the setting of a belt conveyor to transport the sorted different garbage to the corresponding station.
本实施例公开的垃圾分选输送设备的工作原理为,经破碎后的建筑垃圾由进料仓进入到密封罩24中,并落在输送带21的进料端,输送带21在主动轮22的传动下带动建筑垃圾向出料端行进;建筑垃圾在被输送的过程中,第二电机驱动主动齿轮283运转,主动齿轮283通过传动链条285的传动带动被动齿轮284运转,被动齿轮284通过动力输入轴286带动凸轮28运转,当凸轮28的第一圆弧壁281抵靠在顶杆27的下端时,顶杆27被顶起并带动托辊安装架26向上运动,从而托辊261向上运动作用于输送带21并将输送带21上的垃圾抛起,第二圆弧壁282抵靠在顶杆27的下端时,顶杆27在托辊安装架26的重力作用下恢复至初始位置,垃圾在抛起和下落的过程中由于质量重力不同,下落速度和运动轨迹不同,垃圾会得到初步的分离;且垃圾在输送和抛起过程中还会受到内置风机251的风吹,风机为3组间隔分布密封罩24的两侧,因此垃圾在整个输送过程中持续受风,且垃圾在抛起和落下的动态过程中受风效果更好,垃圾在动态的时候彼此之间存在间隙处于松散状态,便于受风,避免各种垃圾处于静止状态夹杂在一起并互相挤压影响受风;当垃圾输送至出料口时在抛料和风吹的共同作用下,不同质量的垃圾已分布于不同区域和层次,且不同重量的垃圾具备不同的速度和区域,垃圾在从出料口下落时会形成不同的运动轨迹,从而实现分离,运输、抛料和给风均在密封罩24内进行,垃圾被约束在密封罩24内,避免垃圾抛起和受风后四处散落,减少粉尘污染和噪声污染,且密封罩24形成一个风道能进一步提高受风效果;垃圾从出料口下落时再次受到外置风机5的风吹,从而分选效果更好;集料装置3的隔板32根据垃圾的出料轨迹调节至合适的位置,使分选后的垃圾可以准确的落入指定的集料区域内,避免分离后的垃圾出料后又混合在一起。The working principle of the garbage sorting and conveying device disclosed in this embodiment is that the crushed construction waste enters the sealing cover 24 from the feed bin, and falls on the feeding end of the conveyor belt 21, and the conveyor belt 21 is on the driving wheel 22 Under the transmission of the construction waste, the construction waste is driven toward the discharge end; during the transportation of construction waste, the second motor drives the driving gear 283 to run, and the driving gear 283 drives the passive gear 284 through the transmission of the transmission chain 285, and the passive gear 284 passes the power The input shaft 286 drives the cam 28 to run. When the first arc wall 281 of the cam 28 abuts against the lower end of the ejector rod 27, the ejector rod 27 is pushed up and drives the roller mounting frame 26 to move upward, so that the roller 261 moves upward Acting on the conveyor belt 21 and throwing up the garbage on the conveyor belt 21, when the second arc wall 282 abuts the lower end of the ejector 27, the ejector 27 returns to its original position under the gravity of the roller mounting frame 26, During the process of throwing and falling garbage, due to the different mass gravity, different falling speed and moving trajectory, the garbage will be initially separated; and the garbage will be blown by the built-in fan 251 during the transportation and throwing process. The two sides of the sealing cover 24 are distributed in three groups, so the garbage is continuously subjected to wind during the entire transportation process, and the garbage is better affected by the wind during the dynamic process of throwing and falling, and there is a gap between the garbage when it is dynamic It is in a loose state, which is convenient for wind, to avoid all kinds of garbage being mixed together and squeezing each other to affect the wind; when the garbage is transported to the discharge port, under the combined action of throwing and wind, garbage of different quality has been distributed In different areas and levels, and different weights of waste have different speeds and areas, the waste will form different movement trajectories when falling from the discharge port, so as to achieve separation, transportation, throwing and air supply are all inside the sealed cover 24 The garbage is restrained in the sealed cover 24 to prevent the garbage from being thrown up and scattered around by the wind, reducing dust pollution and noise pollution, and the sealing cover 24 forming an air channel can further improve the wind effect; the garbage falls from the discharge port When the wind is blown by the external fan 5 again, the separation effect is better; the separator 32 of the aggregate device 3 is adjusted to an appropriate position according to the discharge path of the garbage, so that The selected garbage can accurately fall into the designated aggregate area, to avoid the separation of the garbage after the material is mixed again.
实施例二,请参见图6-10,本实施例公开一种垃圾分选输送设备,包 括进料仓1、分选输送装置2、集料装置3及机架4,所述分选输送装置2包括输送部和分选部,所述输送部包括运载垃圾的输送带21及带动输送带21运转的传动轮,所述输送带21具备进料端和出料端并张紧在两个传动轮上,传动轮可转动的安装在机架4的两端,主动轮22安装在出料端,被动轮23安装在进料端,主动轮22与第一电机的输出轴传动连接,在电机的驱动下转动从而带动传送带运行输送垃圾,所述进料仓1为上大下小的漏斗状,设置在进料端的下方,集料装置3靠近出料端设置,并位于出料端的下方。Second embodiment, please refer to FIGS. 6-10, this embodiment discloses a garbage sorting and conveying equipment, including a feed bin 1, a sorting and conveying device 2, a collecting device 3 and a rack 4, the sorting and conveying device 2 includes a conveying section and a sorting section. The conveying section includes a conveyor belt 21 for carrying garbage and a driving wheel that drives the conveyor belt 21 to operate. The conveyor belt 21 has a feeding end and a discharging end and is tensioned in two transmissions On the wheel, the driving wheel is rotatably installed at both ends of the frame 4, the driving wheel 22 is installed at the discharge end, the passive wheel 23 is installed at the feeding end, and the driving wheel 22 is drivingly connected to the output shaft of the first motor. It is driven to rotate to drive the conveyor belt to transport garbage. The feed bin 1 is shaped like a funnel with a large top and a small bottom. It is placed below the feed end, and the collecting device 3 is placed near the discharge end and below the discharge end.
分选部包括抛料机构和给风机构,所述给风机构包括扣罩在输送带21上方的密封罩24,及对称设置在密封罩24两侧的进风管道25,进风管道25内安装有内置风机251,所述给风机构包括扣罩在输送带21上方的密封罩24,及对称设置在密封罩24两侧的进风管道25,进风管道25内安装有内置风机251,进风管道25倾斜安装于密封罩24上,倾斜角度为45度,以上设置可使垃圾在受风时不仅受到向上的力,还受到向前行进的力,利于垃圾的分选和运输,提高分选和输送效率;进风管道25为一组并靠近出料端设置,物料在出料前受风,可使其维持受风状态至出料,从而在出料时形成速度差以达到分离目的;进风管道25倾斜安装于密封罩24上,以上设置可使物料在受风时不仅受到向上的力,还受到向前行进的力,利于物料的分选和匀速,提高分选和输送效率;进风管道25的横截面沿进风方向逐渐变小,这一设置能够使风力更为集中,从而使垃圾受风效果更好,达到更好的分离效果。输送带21在对垃圾输送的过程中,抛料机构和给风机构会共同作用于垃圾,垃圾被抛起后使得不同垃圾之间存在间隙处于松散分离状态,便于受风,避免垃圾静止状态下混合挤压在一起,无法充分受风,达不到分选效果,且垃圾在抛起和落下的过程中,夹杂在一起的不同质量的垃圾得以初步分离,为垃圾受风分选进一步提供有利条件,使分选更充分。输送带21两侧的机架4上表面开设有滑槽,密封罩24的下沿固定安装有与滑槽相配合的滑轮242,密封罩24通过滑轮242可滑动的安装在机架4上,密封罩24采用这种安装方式,便于打开密封罩24对设备 进行维修保养;密封罩24的内壁对称安装有挡板241,所述挡板241位于滑轮242的上方,挡板241的宽度与密封罩24和机架4的安装间隙相同,设置挡板241是为了遮挡密封罩24与机架4的安装间隙,进一步提高密封罩24的密封性,且挡板241设置在滑轮242的上方,能够承接散落的垃圾,避免垃圾落在滑槽和滑轮242上以致影响它们的配合,并且散落的垃圾更易清理;密封罩24在进料端的上方开设有进料口,进料口上安装有进料仓,密封罩24在出料端开设有出料口,垃圾从进料仓中进入到密封罩24内并落到输送带21的输料带,然后从出料口出料。密封罩24的设置使输送带21的上方形成一个密封风道,利于垃圾受风进一步提高分选效果,且可将垃圾均约束在密封罩24内,避免垃圾抛起和受风后四处散落,减少粉尘污染和噪声污染。输送带21在对垃圾输送的过程中,抛料机构和给风机构会共同作用于垃圾,垃圾被抛起后使得不同垃圾之间存在间隙处于松散分离状态,便于受风,避免垃圾静止状态下混合挤压在一起,无法充分受风,达不到分选效果,且垃圾在抛起和落下的过程中,夹杂在一起的不同质量的垃圾得以初步分离,为垃圾受风分选进一步提供有利条件,使分选更充分。The sorting section includes a throwing mechanism and an air supply mechanism. The air supply mechanism includes a sealing cover 24 that buckles the cover above the conveyor belt 21, and air inlet ducts 25 symmetrically disposed on both sides of the sealing cover 24. A built-in fan 251 is installed. The air supply mechanism includes a sealing cover 24 buckled over the conveyor belt 21, and air inlet ducts 25 symmetrically disposed on both sides of the sealing cover 24. A built-in fan 251 is installed in the air inlet duct 25. The air inlet duct 25 is installed obliquely on the sealing cover 24, and the inclination angle is 45 degrees. The above setting can make the garbage not only receive upward force but also forward force when the wind is received, which is conducive to the separation and transportation of garbage and improves Sorting and conveying efficiency; the air inlet duct 25 is a group and is set near the discharge end. The material is subjected to wind before discharge, which can maintain the wind condition to the discharge, thereby forming a speed difference during discharge to achieve separation Purpose; the air inlet pipe 25 is installed obliquely on the sealing cover 24. The above settings can make the material not only receive upward force when the wind is received, but also receive forward force, which is conducive to the sorting and uniform speed of the material and improves the sorting and transportation Efficiency; cross section of the air inlet duct 25 The surface gradually becomes smaller along the wind inlet direction. This setting can make the wind more concentrated, so that the garbage is better affected by the wind and achieve a better separation effect. In the process of conveying garbage to the conveyor belt 21, the throwing mechanism and the air supply mechanism will work together on the garbage. After the garbage is thrown, the gap between different garbage is loosely separated, which is convenient for the wind and avoids the garbage at a static state. Mixed and squeezed together, the wind cannot be fully received, and the separation effect cannot be achieved. In the process of throwing up and falling down, the garbage of different qualities mixed together can be preliminarily separated, which provides further advantages for the separation of garbage by wind Conditions to make sorting more adequate. The upper surface of the frame 4 on both sides of the conveyor belt 21 is provided with a chute. The lower edge of the sealing cover 24 is fixedly installed with a pulley 242 that cooperates with the chute. The sealing cover 24 is slidably installed on the frame 4 through the pulley 242. The sealing cover 24 adopts this installation method, which is convenient for opening the sealing cover 24 for maintenance and repair of the equipment; the inner wall of the sealing cover 24 is symmetrically installed with a baffle 241, the baffle 241 is located above the pulley 242, the width of the baffle 241 and the seal The installation gap between the cover 24 and the frame 4 is the same, and the baffle 241 is provided to block the installation gap between the sealing cover 24 and the frame 4 to further improve the sealing performance of the seal cover 24, and the baffle 241 is provided above the pulley 242 to Accept scattered litter, avoid rubbish falling on the chute and pulley 242 and affect their cooperation, and scattered litter is easier to clean; the sealing cover 24 is provided with a feed port above the feed end, and a feed bin is installed on the feed port At the discharge end, the sealing cover 24 is provided with a discharge port, and the garbage enters the sealing cover 24 from the feed bin and falls to the conveyor belt of the conveyor belt 21, and then discharges the material from the discharge port. The installation of the sealing cover 24 forms a sealed air duct above the conveyor belt 21, which is beneficial to the garbage to further improve the separation effect by the wind, and can restrain the garbage in the sealing cover 24, to avoid the garbage thrown up and scattered around after the wind, Reduce dust pollution and noise pollution. In the process of conveying garbage to the conveyor belt 21, the throwing mechanism and the air supply mechanism will work together on the garbage. After the garbage is thrown, the gap between different garbage is loosely separated, which is convenient for the wind and avoids the garbage at a static state. Mixed and squeezed together, the wind cannot be fully received, and the separation effect cannot be achieved. In the process of throwing up and falling down, the garbage of different qualities mixed together can be preliminarily separated, which provides further advantages for the separation of garbage by wind Conditions to make sorting more adequate.
抛料机构包括多个搭设在输送带21两侧机架4上的托辊安装架26,本实施例中托辊安装架26为7个,安装架在在进料端的间距较小,以提高进料端的承载力,托辊安装架26上均安装有托辊261,所述托辊261位于输送带21输送面的下方,并垂直于输送带21输送方向设置,托辊安装架26为输送带21上使用的常规托辊安装架26,包括纵向设置的两根安装梁262,所述安装梁262分别位于输送带21的两侧,安装梁262的底部通过底梁264连接,所述托辊261安装于两根安装梁262之间,所述安装梁262的上端安装有防止输送带21偏移的纠偏杆263,纠偏杆263位于输送带21的两侧,以上设置可避免输送带21在受到托辊261向上的作用力时发生偏移,从而保证输送带21的正常运行及抛料效果,纠偏杆263为圆柱体,以减小对输送带21的磨损。本实施例通过在托辊安装架26下设置顶杆27,然后再利用液压缸29对顶杆27做功,使顶杆27带动托辊安装架26向上 运动,活塞杆291的伸缩,顶杆上升或下移使输送带产生振动,实现抛料,本实施例中抛料机构充分利用了常规输送机构固有的部件如托辊261和托辊安装架26,使它们同时具备了支撑和抛料的功能,从而使机构的结构更简单紧凑,功能性、实用性、适配性更强,可对现有的输送机构进行改造即可实现抛料,制造成本、运行成本低。The throwing mechanism includes a plurality of roller mounting brackets 26 erected on the racks 4 on both sides of the conveyor belt 21. In this embodiment, there are seven roller mounting brackets 26. The spacing between the mounting brackets at the feed end is small to improve The carrying capacity of the feeding end, the idler roller mounting frame 26 are all equipped with idler rollers 261, the idler roller 261 is located below the conveying surface of the conveyor belt 21, and is arranged perpendicular to the conveying direction of the conveyor belt 21, the idler roller mounting frame 26 is for conveying The conventional roller mounting frame 26 used on the belt 21 includes two mounting beams 262 arranged longitudinally, the mounting beams 262 are located on both sides of the conveyor belt 21, and the bottoms of the mounting beams 262 are connected by a bottom beam 264. The roller 261 is installed between the two installation beams 262, and the upper end of the installation beam 262 is installed with a deflection correction rod 263 to prevent the conveyor belt 21 from shifting. The deflection correction rods 263 are located on both sides of the conveyor belt 21. When the upward force of the supporting roller 261 is applied, a deviation occurs to ensure the normal operation of the conveyor belt 21 and the material throwing effect. The deviation correction rod 263 is a cylinder to reduce the wear on the conveyor belt 21. In this embodiment, by setting the ejector rod 27 under the roller mounting frame 26, and then using the hydraulic cylinder 29 to perform work on the ejector rod 27, the ejector rod 27 drives the roller mounting frame 26 to move upward, the piston rod 291 expands and contracts, and the ejector rod rises Or move down to make the conveyor belt vibrate to realize the material throwing. In this embodiment, the material throwing mechanism makes full use of the inherent components of the conventional conveying mechanism such as the idler 261 and the idler mounting frame 26, so that they have both support and throwing. Function, so that the structure of the mechanism is simpler and more compact, and the function, practicability, and adaptability are stronger. The existing conveying mechanism can be transformed to realize material throwing, and the manufacturing cost and operating cost are low.
输送带21两侧的机架4上对称焊接有限位基座41,本实施例中限位基座41为7组,每个托辊安装架26均限位于一组限位基座41中,限位基座41的截面为三角形,三点支撑提高其支撑稳固性,托辊安装架26的安装梁262插设在其中,并能够上下移动,限位基座41的设置是为了保证托辊安装架26只能够上下运动实现抛料,避免其在机架4上前后或左右移动,影响其抛料和支撑效果,充分利用动力机构提供的动能进行有效抛料,并能够稳固的支撑在支架上对输送带21和输送带21上的垃圾进行支撑;安装梁262的底部端面设置有缓冲器,本实施例中采用缓冲弹簧265作为缓冲器,缓冲弹簧265的设置能够有效减小托辊安装架26下落时对机架4产生的冲击力,从而延长装置的使用寿命,并减小噪音。The frame 4 on both sides of the conveyor belt 21 is symmetrically welded with a limit base 41. In this embodiment, there are 7 sets of limit bases 41. Each idler mounting frame 26 is limited to one set of limit bases 41. The cross section of the limit base 41 is triangular, and the three-point support improves the stability of the support. The mounting beam 262 of the idler mounting bracket 26 is inserted therein and can move up and down. The limit base 41 is provided to ensure the idler The mounting frame 26 can only move up and down to realize the material throwing, avoiding it to move back and forth or left and right on the rack 4, affecting its material throwing and supporting effects, making full use of the kinetic energy provided by the power mechanism for effective material throwing, and capable of being stably supported on the bracket The conveyor belt 21 and the garbage on the conveyor belt 21 are supported on the top; the bottom end surface of the mounting beam 262 is provided with a buffer. In this embodiment, a buffer spring 265 is used as a buffer. The configuration of the buffer spring 265 can effectively reduce the installation of the idler roller The impact force on the frame 4 when the frame 26 falls, thereby prolonging the service life of the device and reducing noise.
位于出料端的机架4上安装有一外置风机5,外置风机5能够使垃圾从出料口落下时再次受风,以提高分选效果,外置风机5上套装有风罩51,风罩51的前端一体形成扁嘴形风嘴52,所述风嘴52的宽度与出料口的宽度一致,风嘴52的高度低于出料口,以上设置风力更为集中,且能使落下的垃圾均匀受风,从而使垃圾受风效果更好,达到更好的分离效果。An external fan 5 is installed on the rack 4 at the discharge end, and the external fan 5 can make the garbage receive wind again when it falls from the discharge port to improve the sorting effect. The external fan 5 is provided with a wind hood 51 The front end of the cover 51 is integrally formed with a flat-mouthed air nozzle 52, the width of the air nozzle 52 is the same as the width of the discharge port, the height of the air nozzle 52 is lower than the discharge port, the above setting wind force is more concentrated, and can be dropped The garbage is evenly affected by the wind, so that the garbage is better affected by the wind and achieves a better separation effect.
集料装置3包括安装底架31,安装底架31为矩形框架结构,由四根支撑杆焊接而成,所述安装底架31固定于地面,以对隔板32进行有效支撑,其相互平行的两根支撑杆的上表面开设有滑道,滑道内安装有多块与滑道相配合的滑块33,以上设置可根据建筑垃圾种类、输送带21输送速度、风速等具体情况调节隔板32到合适的位置,以更好的对建筑垃圾进行分选收集,避免隔板32间距设置不合适导致分选后的建筑垃圾又混合在一起。本实施例中滑块33为3个,所述滑块33包括滑动部和安装部,滑动部嵌装在滑道中进行滑动,安装部铰接有隔板32,安装部中部开设有安装 孔,隔板32的下部固定焊接有安装轴321,安装轴321铰接在安装孔中,安装孔和安装轴321的外围均开设有相配合的调节孔34,调节孔34中插装有对隔板32进行定位的定位销35,隔板32可转动的铰接在滑块33上,可根据需求调节隔板32的安装角度,以在不改变隔板32下端的间距的情况下,实现隔板32上端间距的调整,从而形成不同宽度的垃圾入口以配合分选后的垃圾,并且隔板32下端的间距不变便于设置皮带输送机,以将分选后的不同垃圾输送至相应工位。The collecting device 3 includes a mounting base 31, which is a rectangular frame structure and is welded by four supporting rods. The mounting base 31 is fixed to the ground to effectively support the partition 32, which are parallel to each other The upper surface of the two supporting rods is provided with a slideway, and a plurality of sliders 33 that cooperate with the slideway are installed in the slideway. The above settings can adjust the partition according to the specific conditions of the type of construction waste, the conveyor belt 21 conveyor speed, wind speed, etc. 32 to a suitable position to better sort and collect construction waste, to avoid the inappropriate setting of the spacing between the partitions 32, which will cause the sorted construction waste to be mixed together again. In this embodiment, there are three sliders 33. The slider 33 includes a sliding part and a mounting part. The sliding part is embedded in the slideway for sliding. The mounting part is hinged with a partition 32, and a mounting hole is opened in the middle of the mounting part. A mounting shaft 321 is fixedly welded to the lower part of the plate 32, and the mounting shaft 321 is hinged in the mounting hole. Both the mounting hole and the periphery of the mounting shaft 321 are provided with matching adjusting holes 34, and the partition 32 is inserted into the adjusting holes 34. The positioning pin 35 and the partition 32 are rotatably hinged on the slider 33, and the installation angle of the partition 32 can be adjusted according to requirements, so as to realize the spacing of the upper end of the partition 32 without changing the spacing of the lower end of the partition 32 Adjustment, so as to form garbage inlets with different widths to match the sorted garbage, and the distance between the lower ends of the partition plates 32 is unchanged to facilitate the setting of a belt conveyor to transport the sorted different garbage to the corresponding stations.
本实施例公开的垃圾分选输送设备的工作原理为,经破碎后的建筑垃圾由进料仓进入到密封罩24中,并落在输送带21的进料端,输送带21在主动轮22的传动下带动建筑垃圾向出料端行进;建筑垃圾在被输送的过程中,液压缸29工作,液压缸29的活塞杆291作用于顶杆27,顶杆27带动托辊安装架26上下运动,从而托辊261上下运动并作用于输送带21将输送带21上的垃圾抛起,垃圾在抛起和下落的过程中由于质量重力不同,下落速度和运动轨迹不同,垃圾会得到初步的分离,垃圾在整个输送过程会多次被抛起,当垃圾到达靠近出料端的内置风机251处时,各种垃圾已处于初步分离状态,且不会夹杂在一起,各种垃圾之间存在间隙处于松散状态,输送带21的两侧内置同时向处于初步分离和分散状态的垃圾给风,不同垃圾由于质量不同在风力作用下会具有不同的速度,从而形成不同的运动轨迹,且进风管道25倾斜安装于密封罩24上,垃圾受风时,不仅受到向上的力,还受到向前行进的力,进风管道25靠近出料端设置,垃圾的受风状态持续至出料,垃圾在运输的过程中受到抛料和风吹的共同作用,在垃圾从出料口落下时由于质量的不同形成了不同下落轨迹以实现分离,运输、抛料和给风均在密封罩24内进行,垃圾被约束在密封罩24内,避免垃圾抛起和受风后四处散落,减少粉尘污染和噪声污染且能提高受风效果;垃圾从出料口下落时再次受到外置风机5的风吹,从而分选效果更好;集料装置3的隔板32根据垃圾的出料轨迹调节至合适的位置,使分选后的垃圾可以准确的落入指定的集料区域内,避免分离后的垃圾出料后又混合在一起。The working principle of the garbage sorting and conveying device disclosed in this embodiment is that the crushed construction waste enters the sealing cover 24 from the feed bin, and falls on the feeding end of the conveyor belt 21, and the conveyor belt 21 is on the driving wheel 22 The transmission of the construction waste drives the construction waste to the discharge end; during the transportation of construction waste, the hydraulic cylinder 29 works, the piston rod 291 of the hydraulic cylinder 29 acts on the jack 27, and the jack 27 drives the roller mounting frame 26 to move up and down , So that the roller 261 moves up and down and acts on the conveyor belt 21 to throw up the garbage on the conveyor belt 21. During the throwing and falling process, the garbage will get a preliminary separation due to the different mass gravity, the falling speed and the moving trajectory. , The garbage will be thrown up many times during the whole transportation process. When the garbage reaches the built-in fan 251 near the discharge end, all kinds of garbage are already in a preliminary separation state, and will not be mixed together, there is a gap between various garbage In the loose state, the two sides of the conveyor belt 21 are built in to simultaneously supply wind to the garbage in a preliminary separation and dispersion state. Different garbage will have different speeds under the action of wind due to different masses. Different movement trajectories are formed, and the air inlet duct 25 is installed obliquely on the sealing cover 24. When the garbage is subjected to wind, it not only receives an upward force, but also a forward traveling force. The air inlet duct 25 is located near the discharge end. The wind state continues until discharge, and the garbage is subjected to the combined action of throwing and wind blowing during the transportation process. When the garbage falls from the discharge port, different trajectories are formed due to the difference in quality to achieve separation, transportation, throwing and feeding The wind is carried out in the sealed cover 24, and the garbage is restrained in the sealed cover 24, to avoid the garbage thrown up and scattered around after the wind, reduce the dust pollution and noise pollution and improve the wind effect; when the garbage falls from the discharge port again The wind is blown by the external fan 5, so the sorting effect is better; the partition 32 of the aggregate device 3 is adjusted to a suitable position according to the discharge path of the garbage, so that the sorted garbage can accurately fall into the designated collection In the material area, to avoid the separation of the garbage after the material is mixed again.
应该理解,在本发明的权利要求书、说明书中,所有“包括……”均应理解为开放式的含义,也就是其含义等同于“至少包含……”,而不应理解为封闭式的含义,即其含义不应该理解为“仅包含……”。术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述,而不是指示或暗示所指的装置必须具备特定的方位或位置关系,因此不能理解为对本申请的限制。It should be understood that in the claims and the description of the present invention, all "including ..." should be understood as an open-ended meaning, that is, the meaning is equivalent to "including at least ...", and should not be understood as a closed-ended one. Meaning, meaning that it should not be understood as "contains only ...". The terms "installation", "connected", "connected", "fixed" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For those of ordinary skill in the art, In other words, the specific meanings of the above terms in the present invention can be understood according to specific situations. The orientation or positional relationship indicated by "upper" and "lower" is based on the orientation or positional relationship shown in the drawings, only for the convenience of description, rather than indicating or implying that the device referred to must have a specific orientation or positional relationship, Therefore, it cannot be understood as a limitation to this application.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,都应涵盖在发明的保护范围之内。The above are only specific embodiments of the present invention, but the scope of protection of the present invention is not limited to this, changes, modifications, additions or replacements made by those skilled in the art within the essential scope of the present invention , Should be covered by the protection scope of the invention.

Claims (10)

  1. 一种垃圾分选输送设备,其特征在于,包括进料仓(1)、分选输送装置(2)、集料装置(3)及机架(4),所述分选输送装置(2)包括输送部和分选部,所述输送部包括运载垃圾的输送带(21)及带动输送带(21)运转的传动轮,所述输送带(21)张紧在传动轮上并具备进料端和出料端;所述进料仓(1)设置在进料端的上方,所述集料装置(3)靠近出料端设置,并位于出料端的下方;所述分选部包括抛料机构和给风机构,所述抛料机构设置在输送带(21)的下方,并能够作用于输送带(21)以将输送带(21)上的垃圾抛起,所述给风机构包括扣罩在输送带(21)上方的密封罩(24),及设置在密封罩(24)上的进风管道(25),所述进风管道(25)与风力源连接向密封罩(24)内送风并吹向垃圾。A garbage sorting and conveying device, characterized in that it includes a feed bin (1), a sorting and conveying device (2), a collecting device (3) and a rack (4), and the sorting and conveying device (2) It includes a conveying section and a sorting section. The conveying section includes a conveyor belt (21) for carrying garbage and a drive wheel that drives the conveyor belt (21). The conveyor belt (21) is tensioned on the drive wheel and has a feed End and discharge end; the feed bin (1) is arranged above the feed end, the collecting device (3) is located near the discharge end and is located below the discharge end; the sorting section includes a throwing material Mechanism and air supply mechanism, the material throwing mechanism is arranged below the conveyor belt (21), and can act on the conveyor belt (21) to throw away garbage on the conveyor belt (21), the air supply mechanism includes a buckle A sealing cover (24) covering the conveyor belt (21), and an air inlet duct (25) provided on the sealing cover (24), the air inlet duct (25) is connected to the wind power source to the sealing cover (24) Air is blown inside and blows to the garbage.
  2. 根据权利要求1所述的一种垃圾分选输送设备,其特征在于,所述抛料机构包括多个搭设在输送带(21)两侧机架(4)上的托辊安装架(26),托辊安装架(26)上均安装有托辊(261),所述托辊(261)位于输送带(21)输送面的下方,并垂直于输送带(21)输送方向设置,托辊安装架(26)的下方垂直设置有顶杆(27),所述顶杆(27)在动力机构的作用下能够上下运动并带动托辊安装架(26)上下运动实现抛料。The garbage sorting and conveying device according to claim 1, characterized in that the throwing mechanism includes a plurality of roller mounting brackets (26) laid on the frame (4) on both sides of the conveyor belt (21) Support rollers (261) are installed on the supporting roller mounting frame (26). The supporting rollers (261) are located below the conveying surface of the conveyor belt (21) and are arranged perpendicular to the conveying direction of the conveyor belt (21). An ejector rod (27) is vertically provided under the mounting frame (26), and the ejector rod (27) can move up and down under the action of a power mechanism and drive the roller mounting frame (26) to move up and down to realize material throwing.
  3. 根据权利要求2所述的一种垃圾分选输送设备,其特征在于,所述机架(4)上设置有限位基座(41),所述托辊安装架(26)限位于所述限位基座(41)中并只具备上下方向的自由度。A garbage sorting and conveying device according to claim 2, characterized in that a limited position base (41) is provided on the frame (4), and the idler mounting frame (26) is located at the limit The bit base (41) only has freedom in the up-down direction.
  4. 根据权利要求3所述的一种垃圾分选输送设备,其特征在于,所述托辊安装架(26)的上端设置有防止输送带(21)偏移的纠偏杆(263),所述纠偏杆(263)位于输送带(21)的两侧且其顶端高于输送带的输送面。A garbage sorting and conveying device according to claim 3, characterized in that an upper end of the idler mounting frame (26) is provided with a deviation correcting rod (263) to prevent the conveying belt (21) from shifting, the deviation correcting The rod (263) is located on both sides of the conveyor belt (21) and its tip is higher than the conveyor surface of the conveyor belt.
  5. 根据权利要求2或3或4所述的一种垃圾分选输送设备,其特征在于,所述动力机构包括位于顶杆(27)下方的凸轮(28),所述凸轮(28)固设于动力输入轴(286),动力输入轴(286)的端部通过传动装置与电机传动连接,所述凸轮(28)包括第一圆弧壁(281)及第二圆弧壁(282),第一圆弧壁(281)和第二圆弧壁(282)之间通过切线连接,第一圆弧壁(281)抵靠在顶杆(27)的下端时,顶杆(27)被顶起并带动托辊(261) 安装架(26)向上运动,第二圆弧壁(282)抵靠在顶杆(27)的下端时,顶杆(27)在托辊(261)安装架(26)的重力作用下恢复至初始位置。A garbage sorting and conveying device according to claim 2 or 3 or 4, characterized in that the power mechanism includes a cam (28) located below the ejector rod (27), the cam (28) is fixedly mounted on A power input shaft (286), an end of the power input shaft (286) is connected to the motor through a transmission device, and the cam (28) includes a first arc wall (281) and a second arc wall (282), The first arc wall (281) and the second arc wall (282) are connected by a tangent line. When the first arc wall (281) abuts on the lower end of the jack (27), the jack (27) is lifted And drive the roller (261) mounting bracket (26) to move upward, when the second arc wall (282) abuts against the lower end of the jack (27), the jack (27) is on the roller (261) mounting bracket (26) ) Returns to its original position under the action of gravity.
  6. 根据权利要求5所述的一种垃圾分选输送设备,其特征在于,所述传动装置包括固设在电机输出轴上的主动齿轮(283),与主动齿轮(283)啮合的传动链条(285),还包括固设在动力输入轴(286)端部的被动齿轮(284),所述被动齿轮(284)与传动链条(285)啮合。A garbage sorting and conveying device according to claim 5, characterized in that the transmission device comprises a driving gear (283) fixed on the output shaft of the motor, and a transmission chain (285) meshing with the driving gear (283) ), And also includes a passive gear (284) fixed at the end of the power input shaft (286), the passive gear (284) meshing with the transmission chain (285).
  7. 根据权利要求2或3或4所述的一种垃圾分选输送设备,其特征在于,所述动力机构包括设置于顶杆(27)下方的液压缸(29),所述液压缸(29)的活塞杆(291)抵接在顶杆(27)的下端,顶杆(27)在活塞杆的作用下能够上下运动。A garbage sorting and conveying device according to claim 2 or 3 or 4, characterized in that the power mechanism includes a hydraulic cylinder (29) disposed below the ejector rod (27), the hydraulic cylinder (29) The piston rod (291) abuts on the lower end of the ejector rod (27), and the ejector rod (27) can move up and down under the action of the piston rod.
  8. 根据权利要求1或2或3或4所述的一种垃圾分选输送设备,其特征在于,所述机架(4)位于出料端的一侧设置有外置风机(5),外置风机(5)上套装有风罩(51),风罩(51)的前端具有风嘴(52)。A waste sorting and conveying device according to claim 1 or 2 or 3 or 4, characterized in that the rack (4) is provided with an external fan (5) on the side of the discharge end, the external fan (5) A wind hood (51) is fitted on the top, and a wind nozzle (52) is provided at the front end of the wind hood (51).
  9. 根据权利要求1或2或3或4所述的一种垃圾分选输送设备,其特征在于,所述集料装置(3)包括安装底架(31)及隔板(32),安装底架(31)上设置有滑道,滑道内设置有多块与滑道向配合的滑块(33),所述隔板(32)通过滑块(33)可滑动的安装在安装底架(31)上,所述隔板(32)的可滑动方向与垃圾的出料方向一致。A garbage sorting and conveying device according to claim 1 or 2 or 3 or 4, characterized in that the collecting device (3) includes an installation base frame (31) and a partition (32), and the installation base frame (31) A slide rail is arranged on the slide rail, and a plurality of sliders (33) which cooperate with the slide rail are arranged in the slide rail, and the partition plate (32) is slidably installed on the mounting base (31) through the slider (33) ), The sliding direction of the partition plate (32) is consistent with the discharging direction of garbage.
  10. 根据权利要求9所述的一种垃圾分选输送设备,其特征在于,所述隔板(32)可转动的铰接在滑块(33)上,隔板(32)的安装角度可调节并能够通过定位装置锁定。A garbage sorting and conveying device according to claim 9, characterized in that the partition (32) is rotatably hinged on the slider (33), and the installation angle of the partition (32) is adjustable and capable of Locked by positioning device.
PCT/CN2019/116902 2018-11-09 2019-11-09 Garbage sorting and conveying apparatus WO2020094139A1 (en)

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PCT/CN2019/116904 WO2020094141A1 (en) 2018-11-09 2019-11-09 Construction waste separation system
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