WO2020093647A1 - 一种换热器、空调器室外机 - Google Patents

一种换热器、空调器室外机 Download PDF

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Publication number
WO2020093647A1
WO2020093647A1 PCT/CN2019/080332 CN2019080332W WO2020093647A1 WO 2020093647 A1 WO2020093647 A1 WO 2020093647A1 CN 2019080332 W CN2019080332 W CN 2019080332W WO 2020093647 A1 WO2020093647 A1 WO 2020093647A1
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Prior art keywords
heat exchange
tube
heat exchanger
tube sheet
heat
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PCT/CN2019/080332
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English (en)
French (fr)
Inventor
汪亚东
王若峰
乔光宝
张振富
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青岛海尔空调器有限总公司
海尔智家股份有限公司
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Publication of WO2020093647A1 publication Critical patent/WO2020093647A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/14Heat exchangers specially adapted for separate outdoor units
    • F24F1/18Heat exchangers specially adapted for separate outdoor units characterised by their shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/30Arrangement or mounting of heat-exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/047Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag

Definitions

  • This application relates to the technical field of heat exchangers, for example, to a heat exchanger and an outdoor unit of an air conditioner.
  • a plate heat exchanger is a device that forms a cold and hot medium channel by combining a series of straight metal pipes to achieve heat exchange. It has the characteristics of high heat exchange efficiency and compact structure.
  • the existing plate-and-tube heat exchanger has problems of uneven distribution of various pipes and poor flow in the pipes after the medium enters, leading to the problem of uneven heat exchange.
  • the embodiments of the present disclosure provide an outdoor unit of a heat exchanger and an air conditioner, which can achieve uniform heat exchange with high heat exchange efficiency.
  • a brief summary is given below. This summary section is not a general comment, nor is it to determine key / important elements or to describe the scope of protection of these embodiments. Its sole purpose is to present some concepts in a simple form as a preface to the detailed description that follows.
  • a heat exchanger is provided.
  • the heat exchanger includes a first heat exchange portion and a second heat exchange portion, and the first heat exchange portion and the second heat exchange portion together form an overall axisymmetric disc-shaped laboratory The heat exchanger; the inlet end of the first heat exchange section and the inlet end of the second heat exchange section are connected to a first connection assembly; the outlet end of the first heat exchange section and the second exchange The outlet ends of the heat part are respectively connected to the second connection assembly.
  • an outdoor unit of an air conditioner is provided.
  • the outdoor unit of the air conditioner includes the heat exchanger described above.
  • the heat exchanger is set to be round, and the pipelines inside the two heat exchange parts together form a disk shape, and the medium flows fully from the far center end to the near center end in the heat exchange part, and passes
  • the connecting device forms two branches, which exchange heat with the air in the two heat exchange parts respectively, which conforms to the distribution law of air volume, can make full use of air volume for heat exchange, and makes the heat exchanger more uniformly heated.
  • Figure 1 is a schematic diagram of an alternative implementation structure of a heat exchanger.
  • FIG. 2 is a schematic structural diagram of an alternative implementation of an outdoor unit of an air conditioner.
  • FIG. 3 is a schematic diagram of air volume of an optional implementation structure of an outdoor unit of an air conditioner.
  • Figure 1 shows an alternative embodiment of a heat exchanger.
  • the heat exchanger includes: a first heat exchange portion 1, a second heat exchange portion 2, the first heat exchange portion 1 and the second heat exchange portion 2 together form an axisymmetric disk as a whole Shaped heat exchanger;
  • the inlet end of the first heat exchange part 1 and the inlet end of the second heat exchange part 2 are respectively connected to the first connection assembly;
  • the outlet end of the first heat exchange part 1 and the outlet end of the second heat exchange part 2 are respectively connected to the second connection assembly.
  • the first heat exchange portion 1 and the second heat exchange portion 2 further include a plurality of fins 4 arranged at predetermined intervals.
  • the predetermined distance is 1.15 to 1.30 mm, which may be 1.15 mm, 1.2 mm, 1.25 mm or 1.3 mm.
  • the fins are distributed radially with the center of the heat exchanger as the center. It is used to improve the heat exchange performance of the heat exchange tubes. The even distribution makes the medium in the heat exchange tubes flow smoothly and the heat exchange is uniform.
  • the first heat exchange part 1 and the second heat exchange part 2 respectively include a plurality of heat exchange tubes 3 arranged uniformly and concentrically bent, and the inner bending radius of the heat exchange tube 3 is directed from the end of the near circle center The end of the far center gradually increases.
  • the multiple heat exchange tubes 3 are arranged on the same plane.
  • a plurality of concentrically-bent heat exchange tubes 3 are evenly arranged on the same plane in order of increasing inner bending half-lengths from the near center end to the far center end to form a disc-shaped heat exchange structure.
  • the heat exchange tubes are arranged on the same plane, so that the overall volume of the heat exchanger is small, which is convenient for installation; the contact surface with the air is large, and the heat exchange tubes are not blocked from each other to achieve uniform heat exchange.
  • the number of fins 4 also gradually increases from the near center end to the far center end. Perform heat exchange.
  • the inlet ends of the first heat exchange part 1 and the second heat exchange part 2 are the top interfaces of the outermost heat exchange tubes 3; the outlet ends of the first heat exchange part 1 and the second heat exchange part 2 These are the bottom connections of the innermost heat exchange tubes 3 respectively.
  • the first connection assembly includes a first communication device 51, a first tube plate 52 for fixing the first heat exchange portion 1 and a second tube plate 53 for fixing the second heat exchange portion 2;
  • the first tube plate 52 and the second tube plate 53 are oppositely arranged and fixed by bolts;
  • the first communication device 51 is provided between the first tube plate 52 and the second tube plate 53, the input end is connected to the medium input pipe,
  • the first output end is connected to the inlet end of the first heat exchange part 1
  • the second output end is connected to the inlet end of the second heat exchange part 2.
  • the first tube plate 52 and the second tube plate 53 are oppositely arranged, and the top and bottom are respectively fixed by two fixing bolts, and the two fixing bolts at the top are hollow channels, and there is a medium input pipe.
  • the second connection assembly includes a second communication device 61 for fixing the third tube sheet 62 of the first heat exchange section 1 and the fourth tube sheet 63 for fixing the second heat exchange section 2;
  • the third tube plate 62 and the fourth tube plate 63 are oppositely arranged and fixed by bolts;
  • the second communication device 61 is provided between the third tube plate 62 and the fourth tube plate 63, and the first input end is connected to the first An outlet end of a heat exchange part 1, a second input end is connected to an outlet end of the second heat exchange part 2, and an output end is connected to a medium output pipe.
  • the third tube plate 62 and the fourth tube plate 63 are oppositely arranged.
  • the top and the bottom are respectively fixed by two fixing bolts. Between the two fixing bolts at the bottom is a hollow channel with a medium output pipe.
  • the first connection component and the second connection component play a role in fixing the heat exchange part and guiding the medium in the heat exchanger.
  • the medium input pipe is connected to the first communication device 51, and is divided into two ways to enter the top interface of the outermost heat exchange tube 3 of the first heat exchange part 1 and the second heat exchange part 2, enter the exchange pipe and start to exchange with the air side Heat, after the heat exchange is completed, enter the second communication device 61 through the bottom interface of the innermost heat exchange tube 3 of the first heat exchange part 1 and the second heat exchange part 2 to converge. . Completion of the process of heat transfer from the outermost side to the innermost side of the heat exchange part of the medium, so that the medium can fully exchange heat and achieve uniform heat exchange.
  • the first tube sheet 52, the second tube sheet 53, the third tube sheet 62, and the fourth tube sheet 63 are provided with a plurality of through holes for the heat exchange tubes 3 to pass through; the heat exchange tubes 3 After passing through the through hole, it is connected in series through the connecting pipe 7.
  • the tube sheet is used to fix the heat exchange tube 3, and after passing through the through hole, the heat exchange tube 3 is between the first tube sheet 52 and the second tube sheet 53, or between the third tube sheet 62 and the fourth tube sheet 63 It is connected to the adjacent heat exchange tube 3 through the connection tube 7.
  • the heat exchange tubes 3 of the first heat exchange part 1 pass through the first tube plate 52 at the top and the third tube plate 62 at the bottom; the heat exchange tubes 3 of the second heat exchange part 2 pass through the top Passing the second tube sheet 53, the bottom passes through the fourth tube sheet 63.
  • a connecting tube 7 is formed between two adjacent heat exchange tubes 3 to form a circuit to realize the flow path of the medium in the heat exchange section, so that the medium flows smoothly and can be achieved Even heat exchange.
  • the connecting tube 7 includes an elbow with the same diameter as the heat exchange tube, so that the medium circulates smoothly in the heat exchange tube 3 and heat is uniformly exchanged.
  • the heat exchanger is set to be round, and the pipelines inside the two heat exchange parts together form a disk shape, and the medium in the heat exchange part is fully from the far center end to the near center end Flow, and form two branches through the communication device, heat exchange with the air in the two heat exchange parts, in line with the distribution of air volume, can make full use of air volume for heat exchange, making the heat exchanger more uniformly heated.
  • the tube diameter of the heat exchange tube ranges from 5 to 7 mm, and may be 5 mm, 6 mm, or 7 mm. If the diameter of the tube is too large, the medium in the middle of the heat exchange tube will be far away from the edge of the heat exchange tube, and it will not be able to perform sufficient heat exchange, which will make the heat exchange uneven; Resistance increases pressure loss. Therefore, the diameter range of the heat exchange tube is set so that the medium in the heat exchange tube can more fully exchange heat with the air side, and achieve the effect of uniform heat exchange.
  • the diameter of the connecting tube 7 is the same as the heat exchange tube.
  • the heat exchange tube spacing of the heat exchanger ranges from 19 to 21 mm.
  • the value of the heat exchange tube spacing is a fixed value determined according to the diameter of the connecting tube 7; for example: when the diameter of the connecting tube 7 is 5 mm, the spacing of the heat exchange tubes is 19.5 mm; when the tube of the connecting tube 7 When the diameter is 7 mm, the heat exchange tube spacing is 21 mm.
  • the plate 62 and the fourth tube plate 63 are respectively provided with a through hole, and the number of connecting tubes 7 behind each tube plate is one, among which, it is an odd number.
  • the number of heat exchange tubes of the heat exchanger is proportional to the area of the heat exchanger.
  • the tube spacing of the heat exchange tubes is a fixed value determined according to the diameter of the tube. When the area of the heat exchanger is larger, the required replacement The more heat pipes, the longer the heat transfer path of the medium in the heat exchanger, and the better the heat exchange effect.
  • the first tube plate 52, the second tube plate 53, the third tube plate 62, the first The four tube plates 63 are respectively provided with seven through holes.
  • the heat exchange tubes passing through the tube sheets are connected to each other through the connection tube 7 to form a series circuit, so that the medium can fully and uniformly exchange heat from the outermost side to the inner side in the heat exchange part.
  • FIG. 2 shows an alternative embodiment of an outdoor unit of an air conditioner.
  • the outdoor unit of the air conditioner includes the heat exchanger 9 described above.
  • the heat exchanger includes: a first heat exchange portion 1, a second heat exchange portion 2, the first heat exchange portion 1 and the second heat exchange portion 2 together form an axisymmetric disk shape Heat Exchanger;
  • the inlet end of the first heat exchange part 1 and the inlet end of the second heat exchange part 2 are respectively connected to the first connection assembly;
  • the outlet end of the first heat exchange part 1 and the outlet end of the second heat exchange part 2 are respectively connected to the second connection assembly.
  • the first heat exchange portion 1 and the second heat exchange portion 2 further include a plurality of fins 4 arranged at predetermined intervals.
  • the predetermined distance is 1.15 to 1.30 mm, which may be 1.15 mm, 1.2 mm, 1.25 mm or 1.3 mm.
  • the fins are distributed radially with the center of the heat exchanger as the center. It is used to improve the heat exchange performance of the heat exchange tubes. The even distribution makes the medium in the heat exchange tubes flow smoothly and the heat exchange is uniform.
  • the first heat exchange part 1 and the second heat exchange part 2 respectively include a plurality of heat exchange tubes 3 arranged uniformly and concentrically bent, and the inner bending radius of the heat exchange tube 3 is directed from the end of the near circle center The end of the far center gradually increases.
  • the multiple heat exchange tubes 3 are arranged on the same plane.
  • a plurality of concentrically-bent heat exchange tubes 3 are evenly arranged on the same plane in order of increasing inner bending half-lengths from the near center end to the far center end to form a disc-shaped heat exchange structure.
  • the heat exchange tubes are arranged on the same plane, so that the overall volume of the heat exchanger is small, which is convenient for installation; the contact surface with the air is large, and the heat exchange tubes are not blocked from each other to achieve uniform heat exchange.
  • the heat exchange parts are respectively installed with fins 4, after the formation of a disc-shaped structure, the number of fins 4 gradually increases from the near center end to the far center end.
  • the structure conforms to the distribution law of air volume and can make full use of air volume Perform heat exchange.
  • the inlet ends of the first heat exchange part 1 and the second heat exchange part 2 are the top interfaces of the outermost heat exchange tubes 3; the outlet ends of the first heat exchange part 1 and the second heat exchange part 2 These are the bottom connections of the innermost heat exchange tubes 3 respectively.
  • the first connection assembly includes a first communication device 51, a first tube plate 52 for fixing the first heat exchange portion 1 and a second tube plate 53 for fixing the second heat exchange portion 2;
  • the first tube plate 52 and the second tube plate 53 are oppositely arranged and fixed by bolts;
  • the first communication device 51 is provided between the first tube plate 52 and the second tube plate 53, the input end is connected to the medium input pipe,
  • the first output end is connected to the inlet end of the first heat exchange part 1
  • the second output end is connected to the inlet end of the second heat exchange part 2.
  • the first tube plate 52 and the second tube plate 53 are oppositely arranged, and the top and the bottom are respectively fixed by two fixing bolts. Between the two fixing bolts at the top is a hollow channel with a medium input pipe.
  • the second connection assembly includes a second communication device 61 for fixing the third tube sheet 62 of the first heat exchange section 1 and the fourth tube sheet 63 for fixing the second heat exchange section 2;
  • the third tube plate 62 and the fourth tube plate 63 are oppositely arranged and fixed by bolts;
  • the second communication device 61 is provided between the third tube plate 62 and the fourth tube plate 63, and the first input end is connected to the first An outlet end of a heat exchange part 1, a second input end is connected to an outlet end of the second heat exchange part 2, and an output end is connected to a medium output pipe.
  • the third tube plate 62 and the fourth tube plate 63 are oppositely arranged.
  • the top and the bottom are respectively fixed by two fixing bolts. Between the two fixing bolts at the bottom is a hollow channel with a medium output pipe.
  • the first connection component and the second connection component play a role in fixing the heat exchange part and guiding the medium in the heat exchanger.
  • the medium input pipe is connected to the first communication device 51, and is divided into two ways to enter the top interface of the outermost heat exchange tube 3 of the first heat exchange part 1 and the second heat exchange part 2, enter the exchange pipe and start to exchange with the air side Heat, after the heat exchange is completed, enter the second communication device 61 through the bottom interface of the innermost heat exchange tube 3 of the first heat exchange part 1 and the second heat exchange part 2 to converge. . Completion of the process of heat transfer from the outermost side to the innermost side of the heat exchange part of the medium, so that the medium can fully exchange heat and achieve uniform heat exchange.
  • the first tube sheet 52, the second tube sheet 53, the third tube sheet 62, and the fourth tube sheet 63 are provided with a plurality of through holes for the heat exchange tubes 3 to pass through; the heat exchange tubes 3 After passing through the through hole, it is connected in series through the connecting pipe 7.
  • the tube sheet is used to fix the heat exchange tube 3, and after passing through the through hole, the heat exchange tube 3 is between the first tube sheet 52 and the second tube sheet 53, or between the third tube sheet 62 and the fourth tube sheet 63 It is connected to the adjacent heat exchange tube 3 through the connection tube 7.
  • the heat exchange tubes 3 of the first heat exchange part 1 pass through the first tube plate 52 at the top and the third tube plate 62 at the bottom; the heat exchange tubes 3 of the second heat exchange part 2 pass through the top Passing the second tube sheet 53, the bottom passes through the fourth tube sheet 63.
  • a connecting tube 7 is formed between two adjacent heat exchange tubes 3 to form a circuit to realize the flow path of the medium in the heat exchange section, so that the medium flows smoothly and can be achieved Even heat exchange.
  • the connecting tube 7 includes an elbow with the same diameter as the heat exchange tube, so that the medium circulates smoothly in the heat exchange tube 3 and heat is uniformly exchanged.
  • the outdoor unit of the air conditioner further includes an axial fan 8 provided on one side of the heat exchanger.
  • the axial fan 8 By disposing the axial fan 8 on the opposite side of the heat exchanger, the heat exchange tube 3 constituting the disc-shaped heat exchanger is blown directly to speed up the heat exchange.
  • the axial fan 8 is a centrifugal fan.
  • the air volume distribution of the axial fan is that the outer ring wind is large and the inner ring wind is small; the improved heat exchanger, the medium flows from the outermost to the inner side of the disc shape, and the distribution of the fins gradually increases from the inside to the outside, which is in line with the air volume
  • the distribution law can dissipate heat adequately and achieve uniform heat exchange.
  • an axial fan 8 is provided on the opposite side of the disc-shaped heat exchanger 9 to blow air to the heat exchanger to speed up the air circulation speed and improve the heat exchange efficiency; disc-shaped heat exchange
  • the flow direction of the medium in the device 9 flows from the outside to the inside, and the number of fins gradually decreases from the outside to the inside.
  • the tube diameter of the heat exchange tube ranges from 5 to 7 mm, and may be 5 mm, 6 mm, or 7 mm. If the diameter of the tube is too large, the medium in the middle of the heat exchange tube will be far away from the edge of the heat exchange tube, and it will not be able to perform sufficient heat exchange, which will make the heat exchange uneven; if the diameter of the tube is too small, it will increase the refrigerant in the heat exchanger. Resistance increases pressure loss. Therefore, setting the range of the diameter of the heat exchange tube enables the medium in the heat exchange tube to more fully exchange heat with the air side, and achieve the effect of uniform heat exchange.
  • the diameter of the connecting tube 7 is the same as the heat exchange tube.
  • the heat exchange tube spacing of the heat exchanger ranges from 19 to 21 mm.
  • the value of the heat exchange tube spacing is a fixed value determined according to the diameter of the connecting tube 7; for example: when the diameter of the connecting tube 7 is 5 mm, the spacing of the heat exchange tubes is 19.5 mm; when the connecting tube 7 When the diameter is 7 mm, the heat exchange tube spacing is 21 mm.
  • the plate 62 and the fourth tube plate 63 are respectively provided with a through hole, and the number of connecting tubes 7 behind each tube plate is one, among which, it is an odd number.
  • the number of heat exchange tubes of the heat exchanger is proportional to the area of the heat exchanger.
  • the tube spacing of the heat exchange tubes is a fixed value determined according to the diameter of the tube. When the area of the heat exchanger is larger, the required replacement The more heat pipes, the longer the heat transfer path of the medium in the heat exchanger, and the better the heat exchange effect.
  • the first tube plate 52, the second tube plate 53, the third tube plate 62, the first The four tube plates 63 are respectively provided with seven through holes.
  • the heat exchange tubes passing through the tube sheets are connected to each other through the connection tube 7 to form a series circuit, so that the medium can fully and uniformly exchange heat from the outermost side to the inner side in the heat exchange part.
  • the disclosed methods and products may be implemented in other ways.
  • the device embodiments described above are only schematic.
  • the division of the units is only a division of logical functions.
  • there may be other divisions for example, multiple units or components may be combined or Can be integrated into another system, or some features can be ignored, or not implemented.
  • the displayed or discussed mutual coupling or direct coupling or communication connection may be indirect coupling or communication connection through some interfaces, devices or units, and may be in electrical, mechanical or other forms.

Abstract

一种换热器、空调器室外机,该换热器包括第一换热部(1)、第二换热部(2),第一换热部(1)与第二换热部(2)共同形成整体呈轴对称的圆盘形换热器;第一换热部(1)的进口端与第二换热部(2)的进口端分别连接至第一连接组件;第一换热部(1)的出口端与第二换热部(2)的出口端分别连接至第二连接组件。将换热器设置为圆形,并且两个换热部内部的管路共同形成圆盘形,介质在换热部内自远圆心端向近圆心端充分流动,并且通过连通装置形成了两个支路,分别在两个换热部内与空气进行换热,符合风量的分布规律,能更加充分的利用风量进行换热,使得换热器受热更加均匀。

Description

一种换热器、空调器室外机
本申请基于申请号为201811326933.4、申请日为2018.11.08的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。
技术领域
本申请涉及换热器技术领域,例如涉及一种换热器、空调器室外机。
背景技术
目前,空调设备的换热器主要采用板管式换热器。板式换热器是一种通过一系列金属直管相并来构成冷热介质通道,从而实现换热的设备,具有换热效率高、结构紧凑的特点。
但现有的板管式换热器在介质进入后出现各管路分布不均、管路内流动不畅的问题,导至出现换热不均的问题。
发明内容
本公开实施例提供了一种换热器、空调器室外机,可实现高换热效率的均匀换热。为了对披露的实施例的一些方面有一个基本的理解,下面给出了简单的概括。该概括部分不是泛泛评述,也不是要确定关键/重要组成元素或描绘这些实施例的保护范围。其唯一目的是用简单的形式呈现一些概念,以此作为后面的详细说明的序言。
根据本公开实施例的第一方面,提供了一种换热器。
在一些可选实施例中,该换热器包括第一换热部、第二换热部,所述第一换热部与第二换热部共同形成整体呈轴对称的圆盘形的所述换热器;所述第一换热部的进口端与所述第二换热部的进口端分别连接至第一连接组件;所述第一换热部的出口端与所述第二换热部的出口端分别连接至第二连接组件。
根据本公开实施例的第二方面,提供了一种空调器室外机。
在一些可选实施例中,该空调器室外机包括上述的换热器。
采用上述可选实施例,将换热器设置为圆形,并且两个换热部内部的管路共同形成圆盘形,介质在换热部内自远圆心端向近圆心端充分流动,并且通过连通装置形成了两个支路,分别在两个换热部内与空气进行换热,符合风量的分布规律,能更加充分的利用风量进行换热,使得换热器受热更加均匀。
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。
附图说明
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。
图1是一种换热器的一个可选实施结构示意图。
图2是一种空调室外机的一个可选实施结构示意图。
图3是一种空调室外机的可选实施结构的风量示意图。
具体实施方式
以下描述和附图充分地示出本公开的具体实施方案,以使本领域的技术人员能够实践它们。其他实施方案可以包括结构的、逻辑的、电气的、过程的以及其他的改变。实施例仅代表可能的变化。除非明确要求,否则单独的部件和功能是可选的,并且操作的顺序可以变化。一些实施方案的部分和特征可以被包括在或替换其他实施方案的部分和特征。本公开的实施方案的范围包括权利要求书的整个范围,以及权利要求书的所有可获得的等同物。在本文中,各实施方案可以被单独地或总地用术语“发明”来表示,这仅仅是为了方便,并且如果事实上公开了超过一个的发明,不是要自动地限制该应用的范围为任何单个公开或公开构思。本文中,诸如第一和第二等之类的关系术语仅仅用于将一个实体或者操作与另一个实体或操作区分开来,而不要求或者暗示这些实体或操作之间存在任何实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法或者设备中还存在另外的相同要素。本文中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的方法、产品等而言,由于其与实施例公开的方法部分相对应,所以描述的比较简单,相关之处参见方法部分说明即可。
图1示出一种换热器的一个可选实施例。
该可选实施例中,该换热器包括:第一换热部1、第二换热部2,该第一换热部1与第二换热部2共同形成整体呈轴对称的圆盘形的该换热器;
该第一换热部1的进口端与该第二换热部2的进口端分别连接至第一连接组件;
该第一换热部1的出口端与该第二换热部2的出口端分别连接至第二连接组件。
可选的,该第一换热部1、第二换热部2还包括以预定距离间隔设置的多个散热片4。可选的,该预定距离为1.15至1.30毫米,可以是1.15毫米、1.2毫米、1.25毫米或1.3毫米。可选的,该散热片以换热器的圆心为中心,呈放射状分布。用于提升换热管的换热性能,均匀分布使得换热管内介质流通顺畅,换热均匀。
可选的,该第一换热部1、第二换热部2分别包括多个均匀排列,同心折弯的换热管3,该换热管3的内折弯半径,由近圆心端向远圆心端,逐渐增大。可选的,该多个换热管3设置在同一平面上。
多个同心弯折的换热管3,在同一平面上,按照内折弯半经自近圆心端向远圆心端依次增大的顺序,均匀排列,形成一圆盘形换热结构。将换热管设置在同一平面上,使得换热器整体的体积小,便于安装;与空气接触面大,且各换热管之间互不遮挡,实现均匀换热。
由于换热部上分别安装有散热片4,形成圆盘形结构后,散热片4的数量也自近圆心端向远圆心端逐渐增多,该结构符合风量的分布规律,能更加充分的利用风量进 行换热。
可选的,该第一换热部1、第二换热部2的进口端分别为最外侧换热管3的顶部接口;该第一换热部1、第二换热部2的出口端分别为最内侧换热管3的底部接口。
可选的,该第一连接组件包括第一连通装置51、用于固定该第一换热部1的第一管板52和用于固定该第二换热部2的第二管板53;该第一管板52、第二管板53相对设置,通过螺栓固定;该第一连通装置51设置在该第一管板52、该第二管板53之间,输入端连接介质输入管道,第一输出端连接该第一换热部1的进口端,第二输出端连接该第二换热部2的进口端。该第一管板52与第二管板53对向设置,顶部和底部分别通过两个固定螺栓进行固定,该顶部的两个固定螺栓之间为中空通道,通有介质输入管道。
可选的,该第二连接组件包括第二连通装置61,用于固定该第一换热部1的第三管板62和用于固定该第二换热部2的第四管板63;该第三管板62、第四管板63相对设置,通过螺栓固定;该第二连通装置61设置在该第三管板62、该第四管板63之间,第一输入端连接该第一换热部1的出口端,第二输入端连接该第二换热部2的出口端,输出端连接介质输出管道。该第三管板62、第四管板63对向设置,顶部和底部分别通过两个固定螺栓进行固定,该底部的两个固定螺栓之间为中空通道,通有介质输出管道。
该第一连接组件、第二连接组件在换热器中起到固定换热部、为介质进行导流的作用。介质输入管道连接第一连通装置51,分为两路分别进入第一换热部1、第二换热部2最外侧换热管3的顶部接口,进入换入管道内开始与空气侧进行换热,换热结束后,分别通过第一换热部1、第二换热部2最内侧换热管3的底部接口进入第二连通装置61进行汇合,合成一路后,经介质输出管道内流出。完成介质自换热部最外侧向最内侧流动换热的过程,使得介质能充分换热,实现均匀换热。
可选的,该第一管板52、第二管板53、第三管板62、第四管板63上均设有多个供换热管3穿过的通孔;该换热管3穿过通孔后,通过连接管7串联连通。管板用于固定换热管3,换热管3自通孔穿过后,在第一管板52、第二管板53之间,或,第三管板62、第四管板63之间通过连接管7与相邻换热管3连接。该第一换热部1的多个换热管3,顶部穿过第一管板52,底部穿过第三管板62;该第二换热部2的多个换热管3,顶部穿过第二管板53,底部穿过第四管板63。该多个换热管3穿过各管板后,相邻的两根换热管3之间通过连接管7,形成回路,实现介质在换热部内的流动通路,使得介质流动顺畅,能够实现均匀换热。
可选的,该连接管7包括与换热管管径相同的弯头,使得介质在换热管3内流通顺畅,均匀换热。
采用图1所示的可选实施例,将换热器设置为圆形,并且两个换热部内部的管路共同形成圆盘形,介质在换热部内自远圆心端向近圆心端充分流动,并且通过连通装置形成了两个支路,分别在两个换热部内与空气进行换热,符合风量的分布规律,能更加充分的利用风量进行换热,使得换热器受热更加均匀。
在另一个可选实施例中,该换热管的管径范围为5至7毫米,可以是5毫米、6毫米或7毫米。管径过大,会使得换热管中部的介质距离换热管边缘的距离较远,无法进行充分换热,会使得换热不均;管径过小会增大冷媒在换热器里的阻力,增大压力损失。因此,设定换热管的管径范围使得换热管内的介质能更加充分的与空气侧进 行换热,实现换热均匀的效果。可选的,该连接管7的管径尺寸与换热管相同。
在另一个可选实施例中,该换热器的换热管间距范围为19至21毫米。换热管间距的数值为根据连接管7管径尺寸确定的固定值;例如:当该连接管7的管径为5毫米时,该换热管间距为19.5毫米;当该连接管7的管径为7毫米时,该换热管管间距为21mm。
在另一个可选实施例中,该第一换热部1、第二换热部2的换热管3的数量均为时,该第一管板52、第二管板53、第三管板62、第四管板63上分别设有个通孔,该各管板后连接管7的数量均为个,其中,为奇数。可选的,不小于7。该换热器的换热管的数量多少与该换热器的面积大小成正比,换热管的管间距为根据管径尺寸确定的固定值,当换热器面积越大,所需的换热管就越多,介质在换热器内的换热路径就越长,换热效果更好。可选的,当该第一换热部1、第二换热部2换热管3的数量均为7个,该第一管板52、第二管板53、第三管板62、第四管板63上分别设有7个通孔。通过连接管7将穿过管板的换热管两两连通,形成串联回路,使得介质能够在换热部内自最外侧向内侧充分进行均匀换热。
图2示出一种空调器室外机的一个可选实施例。
该可选实施例中,该空调器室外机包括,包括上述的换热器9。
可选的,该换热器包括:第一换热部1、第二换热部2,该第一换热部1与第二换热部2共同形成整体呈轴对称的圆盘形的该换热器;
该第一换热部1的进口端与该第二换热部2的进口端分别连接至第一连接组件;
该第一换热部1的出口端与该第二换热部2的出口端分别连接至第二连接组件。
可选的,该第一换热部1、第二换热部2还包括以预定距离间隔设置的多个散热片4。可选的,该预定距离为1.15至1.30毫米,可以是1.15毫米、1.2毫米、1.25毫米或1.3毫米。可选的,该散热片以换热器的圆心为中心,呈放射状分布。用于提升换热管的换热性能,均匀分布使得换热管内介质流通顺畅,换热均匀。
可选的,该第一换热部1、第二换热部2分别包括多个均匀排列,同心折弯的换热管3,该换热管3的内折弯半径,由近圆心端向远圆心端,逐渐增大。可选的,该多个换热管3设置在同一平面上。
多个同心弯折的换热管3,在同一平面上,按照内折弯半经自近圆心端向远圆心端依次增大的顺序,均匀排列,形成一圆盘形换热结构。将换热管设置在同一平面上,使得换热器整体的体积小,便于安装;与空气接触面大,且各换热管之间互不遮挡,实现均匀换热。
由于换热部上分别安装有散热片4,形成圆盘形结构后,散热片4的数量也自近圆心端向远圆心端逐渐增多,该结构符合风量的分布规律,能更加充分的利用风量进行换热。
可选的,该第一换热部1、第二换热部2的进口端分别为最外侧换热管3的顶部接口;该第一换热部1、第二换热部2的出口端分别为最内侧换热管3的底部接口。
可选的,该第一连接组件包括第一连通装置51、用于固定该第一换热部1的第一管板52和用于固定该第二换热部2的第二管板53;该第一管板52、第二管板53相对设置,通过螺栓固定;该第一连通装置51设置在该第一管板52、该第二管板53之间,输入端连接介质输入管道,第一输出端连接该第一换热部1的进口端,第二输出端连接该第二换热部2的进口端。该第一管板52与第二管板53对向设置,顶部和底 部分别通过两个固定螺栓进行固定,该顶部的两个固定螺栓之间为中空通道,通有介质输入管道。
可选的,该第二连接组件包括第二连通装置61,用于固定该第一换热部1的第三管板62和用于固定该第二换热部2的第四管板63;该第三管板62、第四管板63相对设置,通过螺栓固定;该第二连通装置61设置在该第三管板62、该第四管板63之间,第一输入端连接该第一换热部1的出口端,第二输入端连接该第二换热部2的出口端,输出端连接介质输出管道。该第三管板62、第四管板63对向设置,顶部和底部分别通过两个固定螺栓进行固定,该底部的两个固定螺栓之间为中空通道,通有介质输出管道。
该第一连接组件、第二连接组件在换热器中起到固定换热部、为介质进行导流的作用。介质输入管道连接第一连通装置51,分为两路分别进入第一换热部1、第二换热部2最外侧换热管3的顶部接口,进入换入管道内开始与空气侧进行换热,换热结束后,分别通过第一换热部1、第二换热部2最内侧换热管3的底部接口进入第二连通装置61进行汇合,合成一路后,经介质输出管道内流出。完成介质自换热部最外侧向最内侧流动换热的过程,使得介质能充分换热,实现均匀换热。
可选的,该第一管板52、第二管板53、第三管板62、第四管板63上均设有多个供换热管3穿过的通孔;该换热管3穿过通孔后,通过连接管7串联连通。管板用于固定换热管3,换热管3自通孔穿过后,在第一管板52、第二管板53之间,或,第三管板62、第四管板63之间通过连接管7与相邻换热管3连接。该第一换热部1的多个换热管3,顶部穿过第一管板52,底部穿过第三管板62;该第二换热部2的多个换热管3,顶部穿过第二管板53,底部穿过第四管板63。该多个换热管3穿过各管板后,相邻的两根换热管3之间通过连接管7,形成回路,实现介质在换热部内的流动通路,使得介质流动顺畅,能够实现均匀换热。
可选的,该连接管7包括与换热管管径相同的弯头,使得介质在换热管3内流通顺畅,均匀换热。
可选的,该空调器室外机还包括设置在换热器一侧的轴流风扇8。通过将轴流风扇8设置在换热器的对面侧,正对组成圆盘形换热器的换热管3吹风,加快换热。如图3所示,轴流风扇8向外吹风时,内圈风量小,外圈风量大。可选的,该轴流风扇8为离心风扇。轴流风扇的风量分布为外圈风大,内圈风小;改进后的换热器,介质自圆盘形的最外侧向内侧流动,散热片的分布也自内向外逐渐增多,符合风量的分布规律,能充分性进行散热,实现均匀换热。
采用图2示出的空调器室外机,通过在圆盘形换热器9的对面侧设置轴流风扇8,向换热器吹风,加快空气流通速度,提高换热效率;圆盘形换热器9内的介质流向为自外侧向内侧流动,并且散热片的数量也由外向内逐渐减少,符合轴流风扇自外圈向内圈风量逐渐变小的风量分布规律,实现均匀换热。
在另一个可选实施例中,该换热管的管径范围为5至7毫米,可以是5毫米、6毫米或7毫米。管径过大,会使得换热管中部的介质距离换热管边缘的距离较远,无法进行充分换热,会使得换热不均;管径过小会增大冷媒在换热器里的阻力,增大压力损失。因此,设定换热管的管径范围使得换热管内的介质能更加充分的与空气侧进行换热,实现换热均匀的效果。可选的,该连接管7的管径尺寸与换热管相同。
在另一个可选实施例中,该换热器的换热管间距范围为19至21毫米。换热管间 距的数值为根据连接管7管径尺寸确定的固定值;例如:当该连接管7的管径为5毫米时,该换热管间距为19.5毫米;当该连接管7的管径为7毫米时,该换热管管间距为21mm。
在另一个可选实施例中,该第一换热部1、第二换热部2的换热管3的数量均为时,该第一管板52、第二管板53、第三管板62、第四管板63上分别设有个通孔,该各管板后连接管7的数量均为个,其中,为奇数。可选的,不小于7。该换热器的换热管的数量多少与该换热器的面积大小成正比,换热管的管间距为根据管径尺寸确定的固定值,当换热器面积越大,所需的换热管就越多,介质在换热器内的换热路径就越长,换热效果更好。可选的,当该第一换热部1、第二换热部2换热管3的数量均为7个,该第一管板52、第二管板53、第三管板62、第四管板63上分别设有7个通孔。通过连接管7将穿过管板的换热管两两连通,形成串联回路,使得介质能够在换热部内自最外侧向内侧充分进行均匀换热。
本文所披露的可选实施例中,应该理解到,所揭露的方法、产品(包括但不限于装置、设备等),可以通过其它的方式实现。例如,以上所描述的装置实施例仅仅是示意性的,例如,所述单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口,装置或单元的间接耦合或通信连接,可以是电性,机械或其它的形式。
应当理解的是,本公开并不局限于上面已经描述并在附图中示出的流程及结构,并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求来限制。

Claims (10)

  1. 一种换热器,其特征在于,包括第一换热部、第二换热部,所述第一换热部与所述第二换热部共同形成整体呈轴对称的圆盘形的所述换热器;
    所述第一换热部的进口端与所述第二换热部的进口端分别连接至第一连接组件;
    所述第一换热部的出口端与所述第二换热部的出口端分别连接至第二连接组件。
  2. 根据权利要求1所述的换热器,其特征在于,所述第一换热部、所述第二换热部分别包括多个同心折弯的换热管,所述换热管按照内折弯半经由内向外依次增大的顺序,在同一平面上均匀排列。
  3. 根据权利要求2所述的换热器,其特征在于,所述第一换热部、所述第二换热部的进口端分别为最外侧换热管的顶部接口;所述第一换热部、所述第二换热部的出口端分别为最内侧换热管的底部接口。
  4. 根据权利要求1所述的换热器,其特征在于,所述第一连接组件包括第一连通装置、用于固定所述第一换热部的第一管板和用于固定所述第二换热部的第二管板;所述第一管板、第二管板相对设置,通过螺栓固定;所述第一连通装置设置在所述第一管板、所述第二管板之间,输入端连接介质输入管道,第一输出端连接所述第一换热部的进口端,第二输出端连接所述第二换热部的进口端。
  5. 根据权利要求1所述的换热器,其特征在于,所述第二连接组件包括第二连通装置,用于固定所述第一换热部的第三管板和用于固定所述第二换热部的第四管板;所述第三管板、第四管板相对设置,通过螺栓固定;所述第二连通装置设置在所述第三管板、所述第四管板之间,第一输入端连接所述第一换热部的出口端,第二输入端连接所述第二换热部的出口端,输出端连接介质输出管道。
  6. 根据权利要求4或5所述的换热器,其特征在于,所述第一管板、第二管板、第三管板、第四管板上均设有多个供换热管穿过的通孔;所述换热管穿过通孔后,通过连接管串联连通;所述通孔的数量与换热管的数量相同。
  7. 根据权利要求6所述的换热器,其特征在于,所述连接管包括弯头,所述弯头的管径与换热管相同。
  8. 根据权利要求2所述的换热器,其特征在于,所述第一换热部、第二换热部还包括以预定距离间隔设置的多个散热片。
  9. 一种空调器室外机,其特征在于,包括权利要求1至8任一项所述的换热器。
  10. 根据权利要求9所述的空调器室外机,其特征在于,还包括设置在换热器对面侧的轴流风扇。
PCT/CN2019/080332 2018-11-08 2019-03-29 一种换热器、空调器室外机 WO2020093647A1 (zh)

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