WO2020088040A1 - 粉末物料连续充填快速罐装系统 - Google Patents

粉末物料连续充填快速罐装系统 Download PDF

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Publication number
WO2020088040A1
WO2020088040A1 PCT/CN2019/101321 CN2019101321W WO2020088040A1 WO 2020088040 A1 WO2020088040 A1 WO 2020088040A1 CN 2019101321 W CN2019101321 W CN 2019101321W WO 2020088040 A1 WO2020088040 A1 WO 2020088040A1
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WO
WIPO (PCT)
Prior art keywords
filling
feed
tank
unit
powder materials
Prior art date
Application number
PCT/CN2019/101321
Other languages
English (en)
French (fr)
Chinese (zh)
Inventor
陈立
顾杨凯
蒋晓平
Original Assignee
常州久煜自动化设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201811294012.4A external-priority patent/CN109159929B/zh
Application filed by 常州久煜自动化设备有限公司 filed Critical 常州久煜自动化设备有限公司
Priority to RU2021106474A priority Critical patent/RU2766141C1/ru
Priority to NZ774084A priority patent/NZ774084A/en
Priority to EP19877726.0A priority patent/EP3835219A4/en
Priority to AU2019370264A priority patent/AU2019370264B2/en
Publication of WO2020088040A1 publication Critical patent/WO2020088040A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/10—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
    • B65B1/12—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders of screw type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/02—Machines characterised by the incorporation of means for making the containers or receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/50—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using rotary tables or turrets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/54—Means for supporting containers or receptacles during the filling operation
    • B65B43/60—Means for supporting containers or receptacles during the filling operation rotatable

Definitions

  • the invention relates to the technical field of canned product processing, in particular, to a rapid filling system for continuous filling of powder materials.
  • the existing can product filling device usually includes a disc-shaped rotating seat located between the inlet conveyor line and the outlet conveyor line, and a plurality of can-positioning tanks arranged along the circumference are arranged on the rotating seat, at a specific position above the rotating seat A fixed discharge filling mechanism (for example, a spiral discharge mechanism) is provided.
  • a fixed discharge filling mechanism for example, a spiral discharge mechanism
  • the empty tank sent from the inlet conveyor line is transferred to the rotating base by the moving mechanism, and then moves to the bottom of the filling mechanism with the rotation of the rotating base for filling, and after filling, it moves to the rotation of the rotating base to One side of the exit conveyor line is transferred to the exit conveyor line by the removal mechanism and output.
  • the rotating seat must stop for a period of time when each empty can reaches the filling station, waiting for the end of filling, so the entire filling cycle is longer, which affects the improvement of packaging efficiency;
  • the filling volume is usually checked by the weighing device before entering the exit conveyor line. If the filling volume is found to be insufficient, it cannot be replenished, and only the unqualified products can be rejected, resulting in Waste of production capacity;
  • the purpose of the present invention is to provide a rapid filling system for continuous filling of powder materials, in order to improve the problems of long filling cycle and inaccurate filling amount of traditional canned products.
  • the present invention provides a rapid filling system for continuous filling of powder materials, which includes a feed unit, a rotary filling unit, a tank input unit, and a tank output unit.
  • the feed unit includes an annular feed A tank and a feed tube, at least two feed ports are provided in the annular feed tank, one end of the feed tube extends into the annular feed tank;
  • the rotary filling unit includes a driving member and a rotary base , A rotating disk and a filling assembly, the rotating base and the rotating disk are both installed on the driving member, the rotating base and the rotating disk are spaced apart, the rotating disk is away from the driving member, the rotating At least two filling stations are provided on the base, the feeding tube is installed on the outer ring of the rotating disk, the filling stations correspond one-to-one with the feeding ports, and the pair of filling stations
  • the filling unit is connected between the position and the inlet; the tank input unit is used to transport the tank to the filling station, and the tank output unit is used to leave the
  • the at least two feed ports are evenly spaced around the rotation axis of the driving member.
  • the feed port is a bar-shaped port, and the length direction of the feed port extends along the circumferential direction of the annular feed groove.
  • a material guide structure is provided between adjacent feed ports, and the material guide structure makes the material have a tendency to flow toward the end of the feed port close to the filling assembly .
  • the material guiding structure is a material guiding cone.
  • the feed inlet includes a first edge near the notch of the annular feed trough and a second edge away from the notch of the annular feed trough, the feed The aperture of the port gradually decreases from the first edge to the second edge along the direction of the central axis, and the first edge adjacent to the feed port is connected.
  • the filling assembly includes a housing, a motor and a spiral feed rod, the motor is mounted on the rotating disk, the motor is located inside the annular feed slot, the housing Installed on the rotating disk, the screw feed rod is installed on the output shaft of the motor, the screw feed rod is located in the housing, and a port of the housing communicates with the feed port, the housing The other port of is located above the filling station to allow the material to fall into the tank located on the filling station.
  • the rapid filling system for continuous filling of powder materials further includes a weighing unit, and each weighing station is equipped with one weighing unit.
  • the tank input unit includes a screw conveyor assembly
  • the tank output unit includes a screw conveyor assembly
  • the present invention also provides a rapid filling system for continuous filling of powder materials, which includes a feed unit, a rotary filling unit, a tank input unit, and a tank output unit.
  • the feed unit includes an annular feed tank And a feed tube, at least two feed ports are provided in the annular feed tank, one end of the feed tube extends into the annular feed tank;
  • the rotary filling unit includes a driving member, a rotating A base, a rotating disk and a filling assembly, the rotating base and the rotating disk are all mounted on the driving member, the rotating base and the rotating disk are spaced apart, the rotating disk is away from the driving member, the At least two filling stations are provided on the rotating base, the feeding tube is installed on the outer ring of the rotating disk, the filling stations correspond one-to-one with the feeding ports, and the pair of filling stations
  • the filling station is connected between the station and the feed port;
  • the tank input unit is used to transport the tank to the filling station, and the tank output unit is used to
  • the embodiments of the present invention provide a rapid filling system for continuous filling of powder materials, which has a simple and reasonable structure, is easy to manufacture and process, and is easy to install and use.
  • the filling component and the can body are one by one
  • the filling assembly and the tank move together.
  • the filling assembly completes the addition of materials to the tank.
  • the addition of materials is a moving process, and there is no need to stop the tank at the set position, which greatly improves the filling efficiency . details as follows:
  • the powder material continuous filling fast filling system provided in this embodiment, during the filling process, the material enters the annular feed tank from the feed pipe, and the material in the annular feed tank is conveyed through the filling component. Before filling, the empty The tank is transported by the tank input unit to the rotating base. During the rotation of the rotating base, the filling station on the rotating base has empty tanks in turn.
  • the empty tank enters the filling station and rotates with the rotating base
  • the material filling component is transported to the empty tank on the rotating base, the filling component and the empty tank have a one-to-one correspondence, and the filling component is located on the rotating plate, which rotates synchronously with the rotating base, that is, the filling component rotates together with the empty tank
  • the filling of the material is completed during the rotation process.
  • the tank after the material is filled is output by the tank output unit, and the filling station is reserved for the new empty tank to be refilled, so the cycle can be repeated. And during the filling process, the material continuously enters into the annular feed tank from the feed pipe to realize the supplement of the material.
  • the feed pipe is located on the outside of the rotating disk, which is easy to clean, does not interfere with other components, and is also convenient for maintenance and installation. And the material is conveyed through a feed tube, which reduces the number of gold detectors and saves costs.
  • FIG. 1 is a schematic diagram of a rapid filling system for continuous filling of powder materials according to an embodiment of the present invention
  • FIG. 2 is a schematic top view of a rapid filling system for continuous filling of powder materials according to an embodiment of the present invention
  • FIG. 3 is a schematic diagram of an annular feed tank and a rotating disk of a rapid filling system for continuous filling of powder materials according to an embodiment of the present invention
  • FIG. 4 is a schematic diagram of an annular feed tank of a continuous filling fast filling system for powder materials according to an embodiment of the present invention.
  • Icons 001-tank; 002-frame; 003-guide chuck; 004-input rotary clamp; 005-first toggle card slot; 006-output toggle card; 007-second toggle card slot; 100-feeding unit; 110-ring feed tank; 111-feeding port; 120-feeding tube; 200-rotating filling unit; 210-driving part; 220-rotating base; 230-rotating disc; 240-filling assembly ; 241-shell; 242-motor; 243-screw feed rod; 300-tank input unit; 400-tank output unit; 500-weighing unit.
  • the rotating seat In the current filling mechanism, since the filling mechanism is fixed at a specific station, the rotating seat must stop for a period of time when each empty can reaches the filling station, and the filling period is longer, which affects the improvement of packaging efficiency.
  • the filling amount is usually checked by the weighing device before entering the exit conveyor line. If the filling amount is found to be insufficient, it cannot be replenished, and only the unqualified products can be rejected, resulting in a waste of production capacity.
  • the use of manual weight adjustment increases the chance of product contamination, and it takes time and effort to increase costs.
  • the inventor has designed a rapid filling system for continuous filling of powder materials.
  • the filling assembly corresponds to the tank body one by one, and the filling assembly and the tank body move together.
  • the filling assembly completes the canning.
  • the material is added to the body, and the material is added as a moving process. There is no need to stop the tank at the set position, which greatly improves the efficiency of filling.
  • the terms “upper”, “lower”, “inner”, “outer”, etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or
  • the orientation or positional relationship of the conventional placement of the invention products is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, therefore It cannot be understood as a limitation to the present invention.
  • the terms “first” and “second” are only used to distinguish descriptions, and cannot be understood as indicating or implying relative importance.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a connection Disassembly connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the connection between two components.
  • setup installation
  • connection connection
  • this embodiment provides a rapid filling system for continuous filling of powder materials, which can be suitable for filling milk powder in iron tin cans.
  • the rapid filling system for continuous filling of powder materials includes a frame 002, a feeding unit 100, a rotary filling unit 200, a tank input unit 300, and a tank output unit 400.
  • the feed unit 100 includes an annular feed tank 110 And a feed tube 120, at least two feed ports 111 are provided in the annular feed tank 110, one end of the feed tube 120 extends into the annular feed tank 110;
  • the rotary filling unit 200 includes a driving member 210, a rotating base 220, The rotating disk 230 and the filling assembly 240, the driving member 210 is installed on the frame 002, the rotating base 220 and the rotating disk 230 are both installed on the driving member 210, the rotating base 220 and the rotating disk 230 are spaced apart, the rotating disk 230 is away from the driving member 210
  • At least two filling stations are provided on the rotating base 220, the feeding tube 120 is installed on the outer ring of the rotating disc 230, the filling stations correspond to the feeding ports 111 one by one, and
  • the powder material continuous filling rapid filling system provided in this embodiment, during the filling process, the material enters the annular feed tank 110 from the feed pipe 120, and the material in the annular feed tank 110 is transported by the filling assembly 240, in Before filling, the empty cans are transported by the tank input unit 300 to the rotating base 220. During the rotation of the rotating base 220, the filling stations on the rotating base 220 are sequentially filled with empty cans.
  • the material filling assembly 240 is transported to the empty tank on the rotating base 220, and the positions of the filling assembly 240 and the empty tank correspond to each other, and the filling assembly 240 is located on the rotating plate 230, and The rotating base 220 rotates synchronously, that is, the filling assembly 240 rotates together with the empty tank, and the filling of the material is completed during the rotation.
  • the tank 001 after the material filling is completed is output by the tank output unit 400, and the filling station is reserved for The new empty cans are replenished, so the cycle can be repeated.
  • the material continuously enters the annular feed tank 110 from the feed pipe 120.
  • the feed pipe 120 is stationary, and the annular feed tank 110 rotates to replenish the material, and the material can be quickly and uniformly Is filled in the annular feed tank 110. Since the ring-shaped feed slot 110 is provided on the outer ring of the rotating disk 230, the feed pipe 120 is located outside the rotating disk 230, which is convenient for cleaning, not easy to interfere with other components, and also convenient for maintenance and installation. In addition, a material feeder 120 is used for material transportation, and only one gold detector needs to be installed on the feed pipe 120, which reduces the number of gold detectors and saves costs.
  • the number of the feeding ports 111 can be set as needed.
  • the number of the feeding ports 111 can be set to 12.
  • one feed pipe 120 is provided.
  • the driving member 210 may be an electric motor, and the rotating base 220 and the rotating disk 230 are coaxially arranged.
  • At least two feed ports 111 are evenly spaced around the rotation axis of the driving member 210.
  • Each feed port 111 is generally a strip-shaped port, and the length direction of the feed port 111 extends along the length direction of the annular feed tank 110.
  • the feed port 111 has a larger area, which is convenient for materials from the feed port 111 enters the filling assembly 240 to fill.
  • a material guiding structure is provided between adjacent feeding ports 111.
  • the material guide structure is a material guide cone, for example, the material guide structure is a cone.
  • the feed port 111 includes a first edge near the slot of the annular feed tank 110 and away from The second edge of the notch of the annular feed slot 110, the diameter of the feed port 111 gradually decreases from the first edge to the second edge in the direction of the central axis, and the first edges of the adjacent feed ports 111 are connected.
  • the filling assembly 240 includes a housing 241, a motor 242, and a spiral feed rod 243.
  • the motor 242 is installed on the rotating disk 230.
  • the motor 242 is located inside the annular feed slot 110.
  • the housing 241 is installed on the rotating disk 230.
  • the feeding rod 243 is installed on the output shaft of the motor 242.
  • the spiral feeding rod 243 is located in the housing 241.
  • One port of the housing 241 communicates with the feeding port 111, and the other port of the housing 241 is located above the filling station, so that the material falls Go to the tank 001 located on the filling station.
  • the material that enters the casing 241 from the feed port 111 falls under the rotating and squeezing action of the screw feed rod 243, falls from the bottom port of the casing 241, and enters the empty tank.
  • the housing 241 may be a cylindrical cylinder.
  • the number of feed ports is equal to the number of screw feed rods filled with materials.
  • a weighing unit 500 is also installed in each filling station, and the weighing unit 500 may be an electronic scale.
  • the empty tank is located above the weighing unit 500, and the weighing unit 500 can detect the weight of the tank body 001 in real time, which is convenient for controlling the amount of the filling component 240 to fill the empty tank with the filling material, and the control is more accurate.
  • the tank input unit 300 includes a screw conveyor assembly
  • the tank output unit 400 includes a screw conveyor assembly.
  • a guide chuck 003 is installed between the entrance and the exit of the rotary base 220, and an input rotary clamp 004 is installed at the entrance of the rotary base 220, and a first toggle slot 005 is provided on the input rotary clamp 004.
  • An output rotation clamp 006 is installed at the exit of the rotation base 220, and a second toggle slot 007 is provided on the output rotation clamp 006.
  • the tank 001 input by the tank 001 conveying unit enters the first toggle slot 005 of the input rotary clamp 004, and then the input rotary clamp 004 rotates to slide the empty tank along the guide chuck 003 into On the filling station of the rotating base 220.
  • the tank 001 enters the second toggle slot 007, the tank 001 is pushed into the guide chuck 003, and slides into the guide chuck 003 To the tank output unit 400, output by it.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Quality & Reliability (AREA)
  • Basic Packing Technique (AREA)
PCT/CN2019/101321 2018-10-31 2019-08-19 粉末物料连续充填快速罐装系统 WO2020088040A1 (zh)

Priority Applications (4)

Application Number Priority Date Filing Date Title
RU2021106474A RU2766141C1 (ru) 2018-10-31 2019-08-19 Система непрерывного наполнения банок порошковым материалом и быстрого консервирования
NZ774084A NZ774084A (en) 2018-10-31 2019-08-19 Continuous filling and rapid canning system for powder materials
EP19877726.0A EP3835219A4 (en) 2018-10-31 2019-08-19 CONTINUOUS FILLING AND RAPID CANNING SYSTEM FOR POWDERED MATERIALS
AU2019370264A AU2019370264B2 (en) 2018-10-31 2019-08-19 Continuous filling and rapid canning system for powder materials

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201811294012.4A CN109159929B (zh) 2018-10-31 粉末物料连续充填快速罐装系统
CN201811294012.4 2018-10-31

Publications (1)

Publication Number Publication Date
WO2020088040A1 true WO2020088040A1 (zh) 2020-05-07

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Application Number Title Priority Date Filing Date
PCT/CN2019/101321 WO2020088040A1 (zh) 2018-10-31 2019-08-19 粉末物料连续充填快速罐装系统

Country Status (5)

Country Link
EP (1) EP3835219A4 (ru)
AU (1) AU2019370264B2 (ru)
NZ (1) NZ774084A (ru)
RU (1) RU2766141C1 (ru)
WO (1) WO2020088040A1 (ru)

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CN111891420A (zh) * 2020-07-21 2020-11-06 安徽省含山县锦华氧化锌厂 一种氧化锌多工位包装分料设备

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