WO2020062580A1 - 缓冲衬垫和缓冲装置 - Google Patents

缓冲衬垫和缓冲装置 Download PDF

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Publication number
WO2020062580A1
WO2020062580A1 PCT/CN2018/119550 CN2018119550W WO2020062580A1 WO 2020062580 A1 WO2020062580 A1 WO 2020062580A1 CN 2018119550 W CN2018119550 W CN 2018119550W WO 2020062580 A1 WO2020062580 A1 WO 2020062580A1
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WO
WIPO (PCT)
Prior art keywords
positioning
cushion pad
groove
adsorption
suction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2018/119550
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English (en)
French (fr)
Inventor
包文强
吴琼
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HKC Co Ltd
Chongqing HKC Optoelectronics Technology Co Ltd
Original Assignee
HKC Co Ltd
Chongqing HKC Optoelectronics Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HKC Co Ltd, Chongqing HKC Optoelectronics Technology Co Ltd filed Critical HKC Co Ltd
Priority to US17/274,438 priority Critical patent/US20210269217A1/en
Publication of WO2020062580A1 publication Critical patent/WO2020062580A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/061Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/068Stacking or destacking devices; Means for preventing damage to stacked sheets, e.g. spaces
    • B65G49/069Means for avoiding damage to stacked plate glass, e.g. by interposing paper or powder spacers in the stack
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2207/00Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
    • B65G2207/42Soft elements to prevent damage to articles, e.g. bristles, foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2249/00Aspects relating to conveying systems for the manufacture of fragile sheets
    • B65G2249/04Arrangements of vacuum systems or suction cups

Definitions

  • the present application relates to the field of display technology, and in particular, to a cushioning pad and a cushioning device.
  • the displays using active switch control include liquid crystal displays, organic light-emitting diode (OLED) displays, and the like.
  • the liquid crystal display has many advantages such as a thin body, power saving, and no radiation, and has been widely used.
  • the working principle of the liquid crystal panel is to place liquid crystal molecules in two parallel glass substrates, and apply a driving voltage to the two glass substrates to control the rotation direction of the liquid crystal molecules so as to refract the light of the backlight module to generate a picture.
  • Organic light emitting diode displays have many advantages such as self-illumination, short response time, high definition and contrast, flexible display and large-area full-color display. Its superior performance and huge market potential have attracted many manufacturers and research institutions around the world to invest in the production and research and development of LED display panels.
  • Buffer pads are often placed between fragile products and play a buffering role to prevent the fragile products from breaking. Most cushioning pads are soft materials. When the machine absorbs the cushion pad, it is prone to failure.
  • the present application provides a cushioning pad and a cushioning device that improve the success rate of adsorption.
  • the present application provides a cushioning pad, including: a main body provided to separate a display panel; a positioning and suction structure provided on a surface of the main body for suction by a nozzle of the machine; the positioning The upper surface of the suction structure corresponding to the suction nozzle is a smooth plane.
  • the upper surface area of the positioning adsorption structure is larger than the vacuum adsorption area of the suction nozzle.
  • the positioning and adsorption structures are symmetrically distributed.
  • the main body includes a first groove, and the positioning and adsorption structure is provided.
  • the thickness of the positioning adsorption structure is less than the depth of the first groove.
  • the main body includes a second groove, and the second groove is a through groove to penetrate the main body.
  • the second grooves are symmetrically distributed.
  • the cushioning pad includes a first groove and a second groove, and the shapes of the first groove and the second groove are different.
  • the first grooves are spaced apart from the second grooves.
  • the second grooves have a rectangular distribution, and the second grooves are respectively located at four corners of the rectangle.
  • the main body includes an upper film layer, a lower film layer, and an intermediate layer, and the intermediate layer is disposed between the upper film and the lower film.
  • the material of the intermediate layer is foam.
  • the intermediate layer includes a plurality of circular holes.
  • the outer surface of the upper layer film is uneven.
  • the outer surface of the lower layer film is uneven.
  • the present application also discloses a cushion pad, comprising: a main body provided to separate the display panel; a positioning and adsorption structure provided on a surface of the main body for adsorption by a nozzle of the machine; and the positioning and adsorption structure corresponding to suction
  • the upper surface of the mouth is smooth and flat;
  • An upper surface area of the positioning adsorption structure is larger than a vacuum adsorption area of the suction nozzle;
  • the positioning adsorption structure is symmetrically distributed
  • the main body includes a first groove, and the positioning and adsorption structure is provided;
  • the thickness of the positioning adsorption structure is smaller than the depth of the first groove.
  • the present application also discloses a buffer device, including:
  • Main body set to separate the display panel
  • a positioning suction structure is arranged on the surface of the main body for suction by the suction nozzle of the machine;
  • the upper surface of the positioning suction structure corresponding to the suction nozzle is a smooth plane.
  • the upper surface area of the positioning adsorption structure is larger than the vacuum adsorption area of the suction nozzle.
  • the positioning and adsorption structures are symmetrically distributed.
  • the main body includes a first groove, and the positioning and adsorption structure is provided.
  • the thickness of the positioning adsorption structure is less than the depth of the first groove.
  • the main body includes a second groove, and the second groove is a through groove to penetrate the main body.
  • the cushioning pad includes a first groove and a second groove, and the shapes of the first groove and the second groove are different.
  • the surface of the general cushion pad is uneven and smooth, which may cause adsorption failure during the adsorption process.
  • a positioning adsorption structure is set on the surface of the cushion pad, and the suction nozzle is adsorbed on the smooth plane of the positioning adsorption structure. Makes adsorption more stable.
  • FIG. 1 is a schematic diagram of a machine structure according to an embodiment of the present application.
  • FIG. 2 is a schematic diagram of a cushion structure (1) according to an embodiment of the present application.
  • FIG. 3 is a schematic diagram of a cushion structure (2) according to an embodiment of the present application.
  • FIG. 4 is a schematic diagram of a surface structure (1) of a cushion pad according to an embodiment of the present application.
  • FIG. 5 is a schematic diagram of a surface structure (2) of a cushion pad according to an embodiment of the present application.
  • FIG. 6 is a schematic diagram of a display panel and a cushion pad stacking according to an embodiment of the present application.
  • FIG. 7 is a schematic diagram of a buffer device according to an embodiment of the present application.
  • the applicant uses a display panel turnover or shipping method.
  • Two types of cushion foams, pearl cotton gasket and polypropylene gasket, are used as packaging materials for the turnover or shipment of the display panel 22.
  • the machine uses the machine to automatically absorb the gasket 10 and the display panel 22, placed in the foam box at intervals, as shown in Figure 1.
  • the material of pearl cotton gasket is soft. It will be deformed, wrinkled, damaged, etc. due to external force during packaging, transportation and shipment to the panel factory or the panel factory.
  • Polypropylene gasket material is hard. In order to obtain cushioning performance and avoid adhesion to the display panel, the surface of the polypropylene gasket needs silk screen texture, and this texture will cause the machine to fail in vacuum adsorption.
  • an embodiment of the present application discloses a cushion pad 10 including a main body 14 provided to separate the display panel 22 and a positioning and adsorption structure 11 provided on the surface of the main body 14 for the machine.
  • the suction nozzle 21 of the stage 20 sucks; the upper surface of the positioning suction structure 11 corresponding to the suction nozzle 21 is a smooth plane.
  • the main body includes an upper film layer 15, a lower film layer 16, and an intermediate layer 17.
  • the intermediate layer 17 is disposed between the upper film 15 and the lower film 16.
  • the material of the intermediate layer 17 is foam, and the intermediate layer 17 includes multiple circles.
  • the outer surfaces of the holes 18, the upper film 15 and the lower film 16 are uneven.
  • the general surface of the cushion pad 10 is an uneven and smooth surface, which may cause adsorption failure during the adsorption process.
  • a positioning adsorption structure 11 is now provided on the surface of the cushion pad 10, and the suction nozzle 21 is adsorbed on the positioning
  • the smooth plane of the adsorption structure 11 makes the adsorption more stable.
  • the upper surface area of the positioning adsorption structure 11 is larger than the vacuum adsorption area of the suction nozzle 21.
  • the area of the upper surface of the positioning adsorption structure 11 is larger than the vacuum suction area of the suction nozzle 21, so that all the suction nozzles 21 are adsorbed on the upper surface of the positioning adsorption structure 11 and the suction nozzle 21 is stably adsorbed.
  • At least two positioning adsorption structures 11 are provided, correspondingly increasing the adsorption area and making the adsorption more stable.
  • the positioning adsorption structures 11 are symmetrically distributed.
  • the positioning and adsorption structures 11 are symmetrically distributed, and the suction nozzles 21 are respectively adsorbed on the upper surface of each positioning and adsorption structure 11, so that the adsorption force of the suction nozzles 21 on the cushion pad 10 is uniformly distributed and the adsorption is more stable.
  • the main body 14 includes a first groove 12 and a positioning suction structure 11 is provided.
  • the thickness of the positioning adsorption structure 11 is smaller than the depth of the first groove 12.
  • the cushion pad 10 will have some compression deformation during the working process to act as a buffer.
  • the thickness of the positioning suction structure 11 is smaller than the depth of the first groove 12 to provide a space for deformation without affecting the cushion pad 10. Buffer effect.
  • the main body 14 includes a second groove 13, and the second groove 13 is a through groove to penetrate the main body 14.
  • the second grooves 13 are symmetrically distributed. Specifically, the second grooves 13 have a rectangular distribution, and the second grooves 13 are respectively located at four corners of the rectangle.
  • the second grooves 13 are symmetrically distributed to prevent the uneven cushioning from causing deformation of the cushion pad 10 and thereby causing the machine 20 to fail to adsorb.
  • the cushion pad 10 includes a first groove 12 and a second groove 13.
  • the shapes of the first groove 12 and the second groove 13 are different, and the first groove 12 and the second groove 13 are different. Interval distribution.
  • the first groove 12 and the second groove 13 are set into different shapes, which is convenient for observation and distinguishes two grooves with different functions.
  • a cushion pad 10 is disclosed.
  • the cushion pad 10 includes a main body 14 provided to separate the display panel 22 and a positioning and adsorption structure 11 provided to the main body.
  • the surface of 14 is used for suction of the suction nozzle 21 of the machine 20; the upper surface of the positioning suction structure 11 corresponding to the suction nozzle 21 is a smooth plane; the upper surface area of the positioning suction structure 11 is larger than the vacuum suction area of the suction nozzle 21; the positioning suction structure There are at least two of 11; the positioning and adsorption structure 11 is symmetrically distributed; the main body 14 includes a first groove 12 and the positioning and adsorption structure 11 is provided; the thickness of the positioning and adsorption structure 11 is smaller than the depth of the first groove 12.
  • the general surface of the cushion pad 10 is an uneven and smooth surface, which may cause adsorption failure during the adsorption process.
  • a positioning adsorption structure 11 is provided on the surface of the cushion pad 10, and the suction nozzle 21 is adsorbed on the positioning.
  • the smooth plane of the adsorption structure 11 makes the adsorption more stable.
  • the area of the upper surface of the positioning adsorption structure 11 is larger than the vacuum suction area of the suction nozzle 21, so that the suction nozzle 21 is completely adsorbed on the upper surface of the positioning adsorption structure 11, and the suction nozzle 21 is stably adsorbed.
  • the positioning adsorption structure 11 is symmetrically distributed, and the suction nozzles 21 are respectively adsorbed on the smooth surface of the positioning adsorption structure 11, so that the adsorption force of the suction nozzle 21 on the cushion pad 10 is uniformly distributed, and the adsorption is more stable.
  • the paste position will be inaccurate. Digging a groove to set the positioning and adsorption structure 11 will have an alignment effect during production and save alignment time.
  • the cushion pad 10 will have some compression deformation to play a cushioning role.
  • the thickness of the positioning suction structure 11 should be smaller than the depth of the first groove 12 to provide a space for deformation without affecting the cushioning effect of the cushion pad 10. .
  • a buffer device 30 As another embodiment of the present application, as shown in FIG. 1 to FIG. 7, a buffer device 30 is disclosed.
  • the buffer device 30 includes: a main body 14 provided to separate the display panel 22; and a positioning and adsorption structure 11 provided on the surface of the main body 14.
  • the suction nozzle 21 of the machine 20 is used for suction; the upper surface of the positioning suction structure 11 corresponding to the suction nozzle 21 is a smooth plane.
  • the general surface of the cushion pad 10 is an uneven and smooth surface, which may cause adsorption failure during the adsorption process.
  • a positioning adsorption structure 11 is now provided on the surface of the cushion pad 10, and the suction nozzle 21 is adsorbed on the positioning
  • the smooth plane of the adsorption structure 11 makes the adsorption more stable.
  • the upper surface area of the positioning adsorption structure 11 is larger than the vacuum adsorption area of the suction nozzle 21.
  • the area of the upper surface of the positioning adsorption structure 11 is larger than the vacuum suction area of the suction nozzle 21, so that all the suction nozzles 21 are adsorbed on the upper surface of the positioning adsorption structure 11 and the suction nozzle 21 is stably adsorbed.
  • At least two positioning adsorption structures 11 are provided, correspondingly increasing the adsorption area and making the adsorption more stable.
  • the positioning adsorption structures 11 are symmetrically distributed.
  • the positioning and adsorption structures 11 are symmetrically distributed, and the suction nozzles 21 are respectively adsorbed on the upper surface of each positioning and adsorption structure 11, so that the adsorption force of the suction nozzles 21 on the cushion pad 10 is uniformly distributed and the adsorption is more stable.
  • the main body 14 includes a first groove 12 and a positioning suction structure 11 is provided.
  • the thickness of the positioning adsorption structure 11 is smaller than the depth of the first groove 12.
  • the cushion pad 10 will have some compression deformation during the working process to act as a buffer.
  • the thickness of the positioning suction structure 11 is smaller than the depth of the first groove 12 to provide a space for deformation without affecting the cushion pad 10. Buffer effect.
  • the main body 14 includes a second groove 13, and the second groove 13 is a through groove to penetrate the main body 14.
  • the second grooves 13 are symmetrically distributed. Specifically, the second grooves 13 have a rectangular distribution, and the second grooves 13 are respectively located at four corners of the rectangle.
  • the second grooves 13 are symmetrically distributed to prevent the uneven cushioning from causing deformation of the cushion pad 10 and thereby causing the machine 20 to fail to adsorb.
  • the cushion pad 10 includes a first groove 12 and a second groove 13.
  • the shapes of the first groove 12 and the second groove 13 are different, and the first groove 12 and the second groove 13 are different. Interval distribution.
  • the first groove 12 and the second groove 13 are set into different shapes, which is convenient for observation and distinguishes two grooves with different functions.
  • the panel of the present application may be a TN panel (full name is Twisted Nematic, that is, a twisted nematic panel), an IPS panel (In-PaneSwitcing, plane conversion), a VA panel (Multi-domain Vertica Aignment, multi-quadrant vertical alignment technology), of course , Or other types of panels, applicable.
  • TN panel full name is Twisted Nematic, that is, a twisted nematic panel
  • IPS panel In-PaneSwitcing, plane conversion
  • VA panel Multi-domain Vertica Aignment, multi-quadrant vertical alignment technology

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Manufacturing & Machinery (AREA)
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Abstract

一种缓冲衬垫(10)及缓冲装置(30),缓冲衬垫(10)、缓冲装置(30)包括主体(14)和定位吸附结构(11),主体(14)设置为隔开显示面板(22),定位吸附结构(11)设置在主体(14)的表面上,供机台(20)的吸嘴(21)吸附,定位吸附结构(11)的上表面面积大于吸嘴(21)的真空吸附面积,定位吸附结构(11)对应吸嘴(21)的上表面为光滑平面,定位吸附结构(11)至少有两个,定位吸附结构(11)呈对称分布。

Description

缓冲衬垫和缓冲装置
本申请要求于2018年09月30日提交中国专利局,申请号为CN201821629516.2,申请名称为“一种缓冲衬垫和缓冲装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及显示技术领域,尤其涉及一种缓冲衬垫和缓冲装置。
背景技术
这里的陈述仅提供与本申请有关的背景信息,而不必然地构成现有技术。
采用主动开关控制的显示器包括液晶显示器、机发光二极管(Organic Light-Emitting Diode,OLED)显示器等。液晶显示器具有机身薄、省电、无辐射等众多优点,得到了广泛的应用。其中,液晶面板的工作原理是在两片平行的玻璃基板当中放置液晶分子,并在两片玻璃基板上施加驱动电压来控制液晶分子的旋转方向,以将背光模组的光线折射出来产生画面。机发光二极管显示器则具有自发光、响应时间短、清晰度与对比度高、可实现柔性显示与大面积全色显示等诸多优点。其优越性能和巨大的市场潜力,吸引了全世界众多厂家和科研机构投入到机发光二极管显示面板的生产和研发中。
缓冲衬垫,常垫于易碎品之间,起到一个缓冲作用,防止易碎品破裂,缓冲衬垫多为软质材料。在机台吸取缓冲衬垫的时候,容易发生吸附失败的状况。
技术解决方案
鉴于上述缺陷,本申请提供一种提高吸附成功率的缓冲衬垫和缓冲装置。
为实现上述目的,本申请提供了一种缓冲衬垫,包括:主体,设置为隔开显示面板;定位吸附结构,设置在所述主体的表面上,供机台的吸嘴吸附;所述定位吸附结构对应吸嘴的上表面为光滑平面。
可选的,所述定位吸附结构的上表面面积大于所述吸嘴的真空吸附面积。
可选的,所述定位吸附结构至少有两个。
可选的,所述定位吸附结构呈对称分布。
可选的,所述主体包括第一凹槽,设置所述定位吸附结构。
可选的,所述定位吸附结构的厚度小于第一凹槽的深度。
可选的,所述主体包括第二凹槽,所述第二凹槽为通槽,将所述主体打穿。
可选的,所述第二凹槽对称分布。
可选的,所述缓冲衬垫包括第一凹槽和第二凹槽,所述第一凹槽与所述第二凹槽的形状不相同。
可选的,所述第一凹槽与所述第二凹槽间隔分布。
可选的,所述第二凹槽为矩形分布,所述第二凹槽分别位于矩形的四个角处。
可选的,所述主体包括上膜层、下膜层和中间层,所述中间层设置在所述上层膜和所述下层膜的中间。
可选的,所述中间层的材质为泡棉。
可选的,所述中间层包括多个圆孔。
可选的,所述上层膜的外表面不平坦。
可选的,所述下层膜的外表面不平坦。
本申请还公开了一种缓冲衬垫,包括:主体,设置为隔开显示面板;定位吸附结构,设置在所述主体的表面上,供机台的吸嘴吸附;所述定位吸附结构对应吸嘴的上表面为光滑平面;
所述定位吸附结构的上表面面积大于所述吸嘴的真空吸附面积;
所述定位吸附结构至少有两个;
所述定位吸附结构呈对称分布;
所述主体包括第一凹槽,设置所述定位吸附结构;
所述定位吸附结构的厚度要小于第一凹槽的深度。
本申请还公开了一种缓冲装置,包括:
主体,设置为隔开显示面板;
定位吸附结构,设置在所述主体的表面上,供机台的吸嘴吸附;
所述定位吸附结构对应吸嘴的上表面为光滑平面。
可选的,所述定位吸附结构的上表面面积大于所述吸嘴的真空吸附面积。
可选的,所述定位吸附结构至少有两个。
可选的,所述定位吸附结构呈对称分布。
可选的,所述主体包括第一凹槽,设置所述定位吸附结构。
可选的,所述定位吸附结构的厚度小于第一凹槽的深度。
可选的,所述主体包括第二凹槽,所述第二凹槽为通槽,将所述主体打穿。
可选的,所述缓冲衬垫包括第一凹槽和第二凹槽,所述第一凹槽与所述第二凹槽的形状不相同。
一般的缓冲衬垫表面都为不平整不光滑的表面,在吸附过程中就有可能导致吸附失败, 现在在缓冲衬垫的表面设置定位吸附结构,吸嘴吸附在定位吸附结构的光滑平面上,使得吸附更加稳定。
附图说明
所包括的附图用来提供对本申请实施例的进一步的理解,其构成了说明书的一部分,例示本申请的实施方式,并与文字描述一起来阐释本申请的原理。显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。在附图中:
图1是本申请实施例一种机台结构的示意图;
图2是本申请实施例一种缓冲衬垫结构(1)的示意图;
图3是本申请实施例一种缓冲衬垫结构(2)的示意图;
图4是本申请实施例一种缓冲衬垫表面结构(1)的示意图;
图5是本申请实施例一种缓冲衬垫表面结构(2)的示意图;
图6是本申请实施例一种显示面板和缓冲衬垫堆叠的示意图;
图7是本申请实施例一种缓冲装置的示意图。
具体实施方式
这里所公开的具体结构和功能细节仅仅是代表性的,并且是用于描述本申请的示例性实施例的目的。但是本申请可以通过许多替换形式来具体实现,并且不应当被解释成仅仅受限于这里所阐述的实施例。
在本申请的描述中,需要理解的是,术语“中心”、“横向”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。另外,术语“包括”及其任何变形,意图在于覆盖不排他的包含。
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申 请中的具体含义。
这里所使用的术语仅仅是为了描述具体实施例而不意图限制示例性实施例。除非上下文明确地另有所指,否则这里所使用的单数形式“一个”、“一项”还意图包括复数。还应当理解的是,这里所使用的术语“包括”和/或“包含”规定所陈述的特征、整数、步骤、操作、单元和/或组件的存在,而不排除存在或添加一个或更多其他特征、整数、步骤、操作、单元、组件和/或其组合。
本申请人采用一种显示面板周转或出货方式。采用珍珠棉垫片和聚丙烯垫片两种缓冲泡棉作为周转或是出货显示面板22的包材。周转或是包装出货时,采用机台自动吸附垫片10、显示面板22,间隔放在泡沫盒内,如图1所示。
在机台运行过程中,吸附显示面板22的成功率为100%,而吸附垫片10存在机率性失败。不能成功吸附珍珠棉垫片的原因有两个:
1、珍珠棉垫片的制造工艺是采用上层膜15、下层膜16和中间层17热压贴合。贴合过程不可避免的造成波浪起伏和局部翘曲,起伏严重时会导致机台真空吸附失败,如图2和图3所示。
2、珍珠棉垫片材质柔软,在原料厂包装、运输出货给面板厂或是面板厂厂内周转使用过程,受外力而变形、褶皱、破损等等,均会导致机台真空吸附失败。
不能成功吸附的原因是聚丙烯垫片的原因是:
聚丙烯垫片材质硬,为了获得缓冲性能且避免与显示面板粘连,聚丙烯垫片表面需丝印纹路,而这种纹理会导致机台真空吸附时,机率性失败。
下面结合附图和较佳的实施例对本申请作进一步说明。
如图1至图7所示,本申请实施例公布了一种缓冲衬垫10,包括:主体14,设置为隔开显示面板22;定位吸附结构11,设置在主体14的表面上,供机台20的吸嘴21吸附;定位吸附结构11对应吸嘴21的上表面为光滑平面。
具体的,主体包括上膜层15、下膜层16和中间层17,中间层17设置在上层膜15和下层膜16的中间,中间层17的材质为泡棉,中间层17包括多个圆孔18,上层膜15和下层膜16的外表面不平坦。
本方案中,一般的缓冲衬垫10表面都为不平整不光滑的表面,在吸附过程中就有可能导致吸附失败,现在在缓冲衬垫10表面设置定位吸附结构11,吸嘴21吸附在定位吸附结构11的光滑平面上,使得吸附更加稳定。
在一个实施例中,定位吸附结构11的上表面面积大于吸嘴21的真空吸附面积。
本方案中,定位吸附结构11上表面的面积大于吸嘴21的真空吸附面积,使吸嘴21全部吸附在定位吸附结构11上表面上,使吸嘴21稳定吸附。
在一个实施例中,定位吸附结构11至少有两个。
本方案中,设置至少两个定位吸附结构11,对应的增加了吸附面积,使的吸附得更稳。
在一个实施例中,定位吸附结构11呈对称分布。
本方案中,定位吸附结构11呈对称分布,吸嘴21分别吸附在各个定位吸附结构11的上表面上,使得吸嘴21对缓冲衬垫10的吸附力分布均匀,吸附更加稳定。
在一个实施例中,主体14包括第一凹槽12,设置定位吸附结构11。
本方案中,在生产的过程中,如果直接在表面上设置定位吸附结构11的话,会造成设置的位置不准确,挖个凹槽设置定位吸附结构11,在生产时起到一个对位效果,节省对位时间。
在一个实施例中,定位吸附结构11的厚度小于第一凹槽12的深度。
本方案中,缓冲衬垫10在工作过程中会有一些压缩形变来起到缓冲作用,定位吸附结构11的厚度小于第一凹槽12的深度,提供一个形变的空间,不影响缓冲衬垫10的缓冲作用。
在一个实施例中,主体14包括第二凹槽13,第二凹槽13为通槽,将主体14打穿。
本方案中,在取出显示面板22的时候,显示面板22和缓冲衬垫10会粘连在一起,在缓冲衬垫10上设置通槽,排出空气,防止显示面板22和缓冲衬垫10粘连在一起。
在一个实施例中,第二凹槽13对称分布。具体的,第二凹槽13为矩形分布,第二凹槽13分别位于矩形的四个角处。
本方案中,第二凹槽13对称分布,防止透气不均匀造成缓冲衬垫10变形从而导致机台20吸附失败。
在一个实施例中,缓冲衬垫10包括第一凹槽12和第二凹槽13,第一凹槽12与第二凹槽13的形状不相同,第一凹槽12与第二凹槽13间隔分布。
本方案中,将第一凹槽12和第二凹槽13设置成不同的形状,方便于观察,区分两个不同作用的凹槽。
作为本申请的另一实施例,如图1至图7所示,公开了一种缓冲衬垫10,包括:主体14,设置为隔开显示面板22;定位吸附结构11,设置在所述主体14的表面上,供机台20的吸嘴21吸附;定位吸附结构11对应吸嘴21的上表面为光滑平面;定位吸附结构11的上表面面积大于吸嘴21的真空吸附面积;定位吸附结构11至少有两个;定位吸附结构11呈对称分布;主体14包括第一凹槽12,设置定位吸附结构11;定位吸附结构11的厚度小于第一凹槽12的深度。
本方案中,一般的缓冲衬垫10表面都为不平整不光滑的表面,在吸附过程中就有可能导致吸附失败,现在在缓冲衬垫10表面设置定位吸附结构11,吸嘴21吸附在定位吸附结 构11的光滑平面上,使得吸附更加稳定。定位吸附结构11上表面的面积大于吸嘴21的真空吸附面积,使吸嘴21全部吸附在定位吸附结构11上表面上,使吸嘴21稳定吸附。设置至少两个定位吸附结构11,对应的增加了吸附面积,使的吸附得更稳。定位吸附结构11呈对称分布,吸嘴21分别吸附在定位吸附结构11光滑表面上,使得吸嘴21对缓冲衬垫10的吸附力分布均匀,吸附更加稳定。在生产的过程中,如果直接在表面上粘贴定位吸附结构11的话,会造成粘贴位置不准确,挖个凹槽设置定位吸附结构11,在生产时起到一个对位效果,节省对位时间。缓冲衬垫10在工作过程中会有一些压缩形变来起到缓冲作用,定位吸附结构11的厚度要小于第一凹槽12的深度,提供一个形变的空间,不影响缓冲衬垫10的缓冲作用。
作为本申请的另一实施例,如图1至图7所示,公开了一种缓冲装置30,包括:主体14,设置为隔开显示面板22;定位吸附结构11,设置在主体14的表面上,供机台20的吸嘴21吸附;定位吸附结构11对应吸嘴21的上表面为光滑平面。
本方案中,一般的缓冲衬垫10表面都为不平整不光滑的表面,在吸附过程中就有可能导致吸附失败,现在在缓冲衬垫10表面设置定位吸附结构11,吸嘴21吸附在定位吸附结构11的光滑平面上,使得吸附更加稳定。
在一个实施例中,定位吸附结构11的上表面面积大于吸嘴21的真空吸附面积。
本方案中,定位吸附结构11上表面的面积大于吸嘴21的真空吸附面积,使吸嘴21全部吸附在定位吸附结构11上表面上,使吸嘴21稳定吸附。
在一个实施例中,定位吸附结构11至少有两个。
本方案中,设置至少两个定位吸附结构11,对应的增加了吸附面积,使的吸附得更稳。
在一个实施例中,定位吸附结构11呈对称分布。
本方案中,定位吸附结构11呈对称分布,吸嘴21分别吸附在各个定位吸附结构11的上表面上,使得吸嘴21对缓冲衬垫10的吸附力分布均匀,吸附更加稳定。
在一个实施例中,主体14包括第一凹槽12,设置定位吸附结构11。
本方案中,在生产的过程中,如果直接在表面上设置定位吸附结构11的话,会造成设置的位置不准确,挖个凹槽设置定位吸附结构11,在生产时起到一个对位效果,节省对位时间。
在一个实施例中,定位吸附结构11的厚度小于第一凹槽12的深度。
本方案中,缓冲衬垫10在工作过程中会有一些压缩形变来起到缓冲作用,定位吸附结构11的厚度小于第一凹槽12的深度,提供一个形变的空间,不影响缓冲衬垫10的缓冲作用。
在一个实施例中,主体14包括第二凹槽13,第二凹槽13为通槽,将主体14打穿。
本方案中,在取出显示面板22的时候,显示面板22和缓冲衬垫10会粘连在一起,在缓冲衬垫10上设置通槽,排出孔气,防止显示面板22和缓冲衬垫10粘连在一起。
在一个实施例中,第二凹槽13对称分布。具体的,第二凹槽13为矩形分布,第二凹槽13分别位于矩形的四个角处。
本方案中,第二凹槽13对称分布,防止透气不均匀造成缓冲衬垫10变形从而导致机台20吸附失败。
在一个实施例中,缓冲衬垫10包括第一凹槽12和第二凹槽13,第一凹槽12与第二凹槽13的形状不相同,第一凹槽12与第二凹槽13间隔分布。
本方案中,将第一凹槽12和第二凹槽13设置成不同的形状,方便于观察,区分两个不同作用的凹槽。
本申请的面板可以是TN面板(全称为Twisted Nematic,即扭曲向列型面板)、IPS面板(In-PaneSwitcing,平面转换)、VA面板(Multi-domain Vertica Aignment,多象限垂直配向技术),当然,也可以是其他类型的面板,适用即可。
以上内容是结合具体的可选实施方式对本申请所作的进一步详细说明,不能认定本申请的具体实施只局限于这些说明。对于本申请所属技术领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本申请的保护范围。

Claims (18)

  1. 一种缓冲衬垫,包括:
    主体,设置为隔开显示面板;
    定位吸附结构,设置在所述主体的表面上,供机台的吸嘴吸附;
    所述定位吸附结构对应吸嘴的上表面为光滑平面。
  2. 如权利要求1所述的一种缓冲衬垫,其中,所述定位吸附结构的上表面面积大于所述吸嘴的真空吸附面积。
  3. 如权利要求1所述的一种缓冲衬垫,其中,所述定位吸附结构至少有两个。
  4. 如权利要求1所述的一种缓冲衬垫,其中,所述定位吸附结构呈对称分布。
  5. 如权利要求4所述的一种缓冲衬垫,其中,所述主体包括第一凹槽,设置所述定位吸附结构。
  6. 如权利要求5所述的一种缓冲衬垫,其中,所述定位吸附结构的厚度小于第一凹槽的深度。
  7. 如权利要求1所述的一种缓冲衬垫,其中,所述主体包括第二凹槽,所述第二凹槽为通槽,将所述主体打穿。
  8. 如权利要求7所述的一种缓冲衬垫,其中,所述第二凹槽对称分布。
  9. 如权利要求1所述的一种缓冲衬垫,其中,所述缓冲衬垫包括第一凹槽和第二凹槽,所述第一凹槽与所述第二凹槽的形状不相同。
  10. 如权利要求9所述的一种缓冲衬垫,其中,所述第一凹槽与所述第二凹槽间隔分布。
  11. 如权利要求8所述的一种缓冲衬垫,其中,所述第二凹槽为矩形分布,所述第二凹槽分别位于矩形的四个角处。
  12. 如权利要求1所述的一种缓冲衬垫,其中,所述主体包括上膜层、下膜层和中间层,所述中间层设置在所述上层膜和所述下层膜的中间。
  13. 如权利要求12所述的一种缓冲衬垫,其中,所述中间层的材质为泡棉。
  14. 如权利要求13所述的一种缓冲衬垫,其中,所述中间层包括多个圆孔。
  15. 如权利要求12所述的一种缓冲衬垫,其中,所述上层膜的外表面不平坦。
  16. 如权利要求12所述的一种缓冲衬垫,其中,所述下层膜的外表面不平坦。
  17. 一种缓冲衬垫,包括:
    主体,设置为隔开显示面板;
    定位吸附结构,设置在所述主体的表面上,供机台的吸嘴吸附;
    所述定位吸附结构对应吸嘴的上表面为光滑平面;
    所述定位吸附结构的上表面面积大于所述吸嘴的真空吸附面积;
    所述定位吸附结构至少有两个;
    所述定位吸附结构呈对称分布;
    所述主体包括第一凹槽,设置所述定位吸附结构;
    所述定位吸附结构的厚度小于第一凹槽的深度。
  18. 一种缓冲装置,包括:
    主体,设置为隔开显示面板;
    定位吸附结构,设置在所述主体的表面上,供机台的吸嘴吸附;
    所述定位吸附结构对应吸嘴的上表面为光滑平面。
PCT/CN2018/119550 2018-09-30 2018-12-06 缓冲衬垫和缓冲装置 Ceased WO2020062580A1 (zh)

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