WO2020056723A1 - 一种电容组立捺印加工系统与电容组立捺印连体机 - Google Patents

一种电容组立捺印加工系统与电容组立捺印连体机 Download PDF

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Publication number
WO2020056723A1
WO2020056723A1 PCT/CN2018/106946 CN2018106946W WO2020056723A1 WO 2020056723 A1 WO2020056723 A1 WO 2020056723A1 CN 2018106946 W CN2018106946 W CN 2018106946W WO 2020056723 A1 WO2020056723 A1 WO 2020056723A1
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WO
WIPO (PCT)
Prior art keywords
module
main controller
cleaning
product
bare
Prior art date
Application number
PCT/CN2018/106946
Other languages
English (en)
French (fr)
Inventor
眭柏林
杨君成
Original Assignee
深圳市诚捷智能装备股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市诚捷智能装备股份有限公司 filed Critical 深圳市诚捷智能装备股份有限公司
Priority to CN201880001426.5A priority Critical patent/CN109416984B/zh
Priority to PCT/CN2018/106946 priority patent/WO2020056723A1/zh
Publication of WO2020056723A1 publication Critical patent/WO2020056723A1/zh

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/02Machines for winding capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/04Drying; Impregnating

Definitions

  • the present application relates to the technical field of capacitor manufacturing, and in particular, to a capacitor assembly seal processing system and a capacitor assembly seal assembly machine.
  • the electrode foil made of alumina and the electrolytic paper need to be sequentially wound from the inside to the outside to form a core package through the cell winding system.
  • the electrode foil includes anode foil and cathode foil, and anode foil nails There is a positive guide pin, and the cathode foil nail has a negative guide pin.
  • the positive guide pin and the negative guide pin are drawn from one side of the core package to obtain a capacitor element.
  • the main purpose of this application is to propose a capacitor assembly seal processing system and a capacitor assembly seal conjoined machine, which aims to improve the production efficiency of capacitors.
  • the main purpose of this application is to propose a capacitor assembly stamping processing system, which includes an assembly unit, a cleaning unit, a transmission unit, an angular offset device, and a main controller.
  • the cleaning unit is used for cleaning the naked product at a cleaning station.
  • the cleaning unit includes a rotating module that carries the naked product into the cleaning station.
  • the transfer unit includes a module for removing the naked product from the assembly.
  • the overturning module transmitted from the unit to the cleaning unit, the main controller is connected to the angle encoder and the transmitting unit respectively, and the angle encoder is used to send the relative position angle signal of the rotation module to the main controller, and the main controller The controller controls the turning module according to the relative position signal.
  • the cleaning unit further includes a cleaning module
  • the main controller is connected to the cleaning module, and the main controller is used to control the cleaning module to clean the bare products.
  • the cleaning unit further includes an air-drying module, and the main controller is connected to the air-drying module, and the main controller is used to control the air-drying module to air-dry the cleaned naked product.
  • the capacitor assembly stamp processing system further includes a stamp processing unit for packaging and printing the bare product
  • the transfer unit further includes a translation module that transfers the cleaned bare product from the cleaning unit to the stamp processing unit, the stamp processing The unit and the translation module are respectively connected to the main controller.
  • the seal processing unit includes a drying module for drying bare products, and the drying module is connected to the main controller.
  • the seal processing unit further includes a detection module and a sorting module respectively connected to the main controller, the detection module is used to detect a naked product, the main controller includes an analysis unit, and the analysis unit is used to The detected data determines whether the bare product is a good product, and the main controller controls the sorting module to sort out the bad product.
  • the detection module is used to detect a naked product
  • the main controller includes an analysis unit
  • the analysis unit is used to The detected data determines whether the bare product is a good product
  • the main controller controls the sorting module to sort out the bad product.
  • the detection module includes a visual detection sub-module for detecting the appearance of the naked product, and a polarity detection sub-module for detecting the guide pin of the naked product.
  • the present application also proposes a capacitor assembly stand-up conjoined machine.
  • the capacitor assembly stand-up conjoined machine includes a beam die disc, a cleaner, a turning device, an angle encoder, and a main controller.
  • the beam die disc is used for The capacitor element is assembled in an aluminum shell to obtain a bare product.
  • the cleaner is used to clean the bare product at a cleaning station.
  • the cleaner includes a rotating device that carries the naked product into the cleaning station.
  • the bare product of the beam mold disc is transmitted to the rotating device.
  • the main controller is connected to the angle encoder and the turning device respectively.
  • the angle encoder is used to detect the relative position angle of the rotating device.
  • the main controller is based on the relative position.
  • the angle controls the turning device.
  • the rotating device includes a rotating frame provided for rotation, the rotating frame is provided for rotation in a clockwise or counterclockwise direction, and the inverting device includes a rotating arm provided for reciprocating rotation to drive the naked product to alternate between the first position and the second position.
  • the relative position angle formed between 91 degrees and 269 degrees is reversed.
  • the capacitor assembly seal printing conjoined machine further includes a seal processing device and a conveying device.
  • the rotating frame is located at a side outside the cleaning station to form an exchange station for replacing bare products, the main controller and the conveying station.
  • the device is connected to take the naked product on the exchange station to the imprint processing device according to the signal of the angle encoder to print and package the naked product, and take the naked product on the swivel arm to the exchange station. .
  • the capacitor assembly seal printing machine further includes a synchronization mechanism.
  • the seal processing device includes a printing disc, and the rotating frame rotates in synchronization with the printing disc through the synchronization mechanism.
  • the washer further comprises an air-drying device, which is connected to the main controller, and the main controller is used for controlling the air-drying device for air-drying the cleaned naked product.
  • the assembly unit of the capacitor assembly seal-printed conjoined machine of the technical solution of the present application is mainly used for assembling capacitor elements in an aluminum case to form a bare product.
  • the cleaning unit is used to form a cleaning station.
  • the cleaning unit includes a rotating module for turning the naked product into the cleaning station.
  • the transfer unit is mainly used to transfer the naked product.
  • the transfer unit includes the self-assembly unit to transfer the naked product to the cleaning unit.
  • the flip module is used to make the rotating frame or the rotating arm transfer the naked product and perform the first flip.
  • the first flip of the naked product is beneficial to drive away the dust and debris remaining on the surface of the naked product.
  • the angle encoder detects the rotating module.
  • the main controller controls the flip module to transfer the bare product according to the angle, so as to realize automatic production.
  • the rotating module drives the naked product to rotate into the cleaning station to clean the naked product.
  • the rotating module performs a second flip of the naked product, which is beneficial to drive away the naked product. Dust and water on the surface. Bare products do not need to be manually transferred to a cleaning room for cleaning, and can be cleaned on the production line of bare products. Therefore, the production efficiency of the capacitor is greatly improved.
  • the signal of the angle encoder is used to control the transmission of the naked product between the assembly unit and the cleaning unit, which can accurately complete the transportation of the naked product and avoid the failure of the naked product due to collision.
  • FIG. 1 is a schematic diagram of internal connections of a capacitor assembly seal system of the present application
  • FIG. 2 is a schematic diagram of an internal structure of a transmission unit of a capacitor assembly seal system of the present application
  • FIG. 3 is a schematic diagram of an internal structure of a cleaning unit of a capacitor assembly seal system of the present application
  • FIG. 4 is a schematic diagram of an internal structure of a stamp processing unit of a capacitor assembly stamp system of the present application
  • FIG. 5 is a schematic diagram of an internal structure of a detection module of a capacitor assembly seal system of the present application.
  • FIG. 6 is a schematic diagram of the internal connection of the capacitor assembly stand-up Siamese conjoined machine
  • FIG. 7 is a schematic diagram of the internal structure of the cleaner of the capacitor assembly stand-up Siamese conjoined machine
  • FIG. 8 is a schematic structural diagram of a capacitor seal-connected Siamese conjoined machine of the present application.
  • the directional indication is only used to explain in a specific posture (as shown in the drawings) (Shown) the relative positional relationship, movement, etc. of the various components, if the specific posture changes, the directional indicator will change accordingly.
  • the capacitor assembly stamp processing system is mainly used to automatically produce solid capacitors.
  • the capacitor assembly stamp processing system includes an assembly unit 110, a cleaning unit 120, The transmission unit 130, the angle encoder 80 and the main controller 90, the assembly unit 110 is used for assembling the capacitor element in an aluminum case to obtain a naked product, and the cleaning unit 120 is used for cleaning the naked product at a cleaning station.
  • the cleaning unit 120 includes a rotation module 121 that carries the naked product into the cleaning station, and the transfer unit 130 includes a turning module 131 for transferring the naked product from the assembly unit 110 to the cleaning unit 120.
  • the main controller 90, the angle encoder 80, and the transfer The unit 130 is connected, and the angle encoder 80 is configured to send the relative position angle signal of the rotation module 121 to the main controller 90, and the main controller 90 controls the flip module 131 according to the relative position angle signal.
  • the assembly unit 110 may include an element pulling device, a beam waist sealing device, and the like, which are mainly used for assembling the capacitor element in an aluminum case to form a bare product.
  • the cleaning unit 120 may include a cleaning tank and the like not connected to the main controller 90, and the cleaning unit 120 may also include a shower pipe and the like connected to the main controller 90 to form a cleaning station, which is not described in detail here.
  • the cleaning unit 120 includes a rotation module 121 for turning the naked product into a cleaning station.
  • the rotation module 121 may include a rotating frame or a rotating arm, and the rotating module 121 may also include a driver (not shown) for driving the rotating frame or The rotation of the rotating arm is not described in detail here.
  • the transfer unit 130 is mainly used to transfer naked products.
  • the transfer unit 130 includes a flip module 131 that transfers the bare products from the assembly unit 110 to the cleaning unit 120.
  • the flip module 131 may also include a second rotation. Frame or second rotating arm, etc., the turning module 131 may include a second driver (not shown) for driving the turning frame or the rotating arm to rotate, so that the turning module 131 transfers the bare product and performs the first turning.
  • the first turning of the naked product is beneficial to drive away the dust debris that remains on the surface of the naked product.
  • the flip described here means that the flip module 131 drives the rotating angle of the naked product to be greater than 90 degrees.
  • the turning module 131 may be provided with a holder or the like for holding the body of the bare product or a guide pin of the bare product, which is not described in detail here.
  • the angle encoder 80 detects the relative position angle of the rotation module 121, and the main controller 90 controls the flip module 131 to transmit the naked product according to the angle encoder 80.
  • the main controller 90 may be a PLC or the like.
  • the main controller 90 encodes the relative position angle of the rotation module 121 through the angle encoder 80 to control the flip module 131 to transfer the bare product to realize automatic production. After the naked product is transported to the cleaning unit 120, the rotating module 121 drives the naked product to rotate into the cleaning station to clean the naked product.
  • the rotating module 121 performs a second flip of the naked product, which is favorable for driving. Dust and water accumulated on the surface of the naked product. Bare products do not need to be manually transferred to a cleaning room for cleaning, and can be cleaned on the production line of bare products. Therefore, the production efficiency of the capacitor is greatly improved.
  • the signal of the angle encoder 80 is used to control the transmission of the naked product between the assembly unit 110 and the cleaning unit 120, which can accurately complete the transportation of the naked product and avoid the failure caused by the collision of the naked product.
  • the cleaning unit 120 further includes a cleaning module 122, and the main controller 90 is connected to the cleaning module 122.
  • the main controller 90 is used to control the cleaning module 122 to perform bare products.
  • Cleaning The cleaning module 122 may include a spray cleaning sub-module or an ultrasonic cleaning sub-module.
  • the main controller 90 may start or stop or adjust the cleaning module 122 according to the relative position angle of the rotation module 121 to improve the capacitor assembly stamp processing system. Energy efficiency. It should be particularly clarified that the technical means in this embodiment can greatly extend the service life of the ultrasonic cleaning sub-module and the like.
  • the cleaning unit 120 further includes an air-drying module 123.
  • the main controller 90 is connected to the air-drying module 123, and the main controller 90 is used to control the air-drying module 123. Air dry the cleaned nudity.
  • the air-drying module 123 may include an air-jet pipe or an air knife, etc., and is mainly used for dehydrating and air-drying the cleaned naked product, and can also be used to drive away the dust and stagnant water on the surface of the naked product to further improve the cleaning effect .
  • the capacitor assembly stamp processing system further includes a stamp processing unit 140 for packaging and printing bare products.
  • the transfer unit 130 further includes a translation module 132 that transfers the cleaned naked products from the cleaning unit 120 to the seal processing unit 140, and the seal processing unit 140 and the translation module 132 are respectively connected to the main controller 90.
  • the main controller 90 controls the translation module 132 to further transmit the cleaned naked product to the seal processing unit 140 according to the signal of the angle encoder 80, and the seal processing unit 140 performs packaging printing on the naked product, etc., so that the naked product can be assembled by itself.
  • automatic cleaning and packaging printing were implemented, which facilitated the integration of assembly, cleaning, packaging and printing processes on the assembly line stations to achieve mechanized production, eliminating manual intervention, thereby further improving capacitor production efficiency.
  • the seal processing unit 140 includes a drying module 141 for drying bare products, and the drying module 141 is connected to the main controller 90.
  • the main controller 90 can perform the same cycle drying on the naked product according to the signal of the angle encoder 80.
  • the same cycle described herein refers to the drying module 141 corresponding to one naked product when the cleaning unit 120 completes one naked product cleaning.
  • the drying module 141 may include a dryer or a drying air source, which is not described in detail here. Drying the bare product before printing and packaging can improve the yield of the bare product.
  • the seal processing unit 140 further includes a detection module 142 and a sorting module 143 respectively connected to the main controller 90.
  • the detection module 142 is used to detect a bare product, and the main controller 90 It includes an analysis unit (not shown in the figure). The analysis unit is configured to determine whether the bare product is a good product according to the data detected by the detection module 142.
  • the main controller 90 controls the sorting module 143 to sort out the bad products.
  • the detection module 142 may include a visual detection sub-module 142a for obtaining a surface parameter of the bare product, and the visual detection sub-module 142a may include a CCD camera and the like for capturing an image.
  • the analysis unit is used to analyze the image to determine whether the surface of the bare product is qualified.
  • the detection module 142 may further include a polarity detection sub-module 142b for detecting a naked needle guide pin, and the polarity detection sub-module 142b may contact the guide needle to detect the polarity of the guide needle, etc.
  • the polarity detection sub-module 142b sends a signal to the main controller 90, and the main controller 90 controls the sorting module 143 to sort out the bad naked products, thereby saving labor detection and further Improved capacitor production efficiency.
  • the present application proposes a capacitor assembly vertical seal conjoined machine, as shown in FIG. 6 to FIG. 8, which is mainly used for automated production of capacitors.
  • the capacitor assembly vertical seal conjoined machine includes a beam die disc (not shown), cleaning Device 30, turning device 50, angle encoder 80 and main controller 90, the beam die disc is used to set the capacitor element assembly in an aluminum case to obtain a naked product, and the washer 30 is used to clean the naked product at a cleaning station,
  • the device 30 includes a rotating device 31 for driving the rotation of the naked product to alternately enter the washing station.
  • the turning device 50 is used to transfer the naked product of the beam mold disc to the rotating device 31 after being turned.
  • the angle encoder 80 is used to The relative position angle of the device 31 is coded.
  • the main controller 90 is connected to the angle encoder 80 and the turning device 50, respectively, and is used to control the turning device 50 to complete a transmission cycle according to the signal of the angle encoder 80.
  • the beam mold disc can be set horizontally, the beam mold disc seals the element waist to obtain a naked product, and the washer 30 may include cleaning not connected to the main controller 90.
  • the tank 33 and the like, the cleaner 30 may also include a spray pipe 34 and the like connected to the main controller 90 to form a cleaning station, which is not described in detail here.
  • the rotating device 31 is used to flip the naked product into the washing station.
  • the rotating device 31 may include a rotating frame or a rotating arm.
  • the rotating device 31 may also include a driver (not shown) for driving the rotating frame or the rotating arm. This will not be described in detail.
  • the flipping device 50 can transfer the naked product, and the flipping device 50 transfers the bare product from the beam die disc to the rotating device 31 after the flipping, and the flipping device 50 can also include a second rotating frame or a second rotating arm
  • the turning device 50 may include a second driver (not shown in the figure) for driving the second rotating frame or the second rotating arm, so that the turning device 50 transfers the bare product and performs the first turning, and performs the first turning of the bare product.
  • the second turning is beneficial to drive away the dust remaining on the surface of the naked product.
  • the turning described here means that the turning device 50 drives the rotating angle of the naked product greater than 90 degrees.
  • the turning device 50 may be provided with a gripper for gripping a bare product, which is not described in detail here.
  • the angle encoder 80 is used for encoding according to the relative position angle of the rotating device 31, and the main controller 90 controls the turning device 50 to transmit the naked product according to the signal of the angle encoder 80.
  • the main controller 90 may be a PLC or the like.
  • the main controller 90 encodes the relative position angle of the rotating device 31 through the angle encoder 80 to control the flipping device 50 to transmit the bare product to realize automatic production. After the naked product is transported to the cleaner 30, the rotating device 31 drives the naked product to rotate into the cleaning station to clean the naked product.
  • the rotating device 31 reverses the naked product a second time, which is beneficial to drive away the naked product Dust and water on the surface. Bare products do not need to be manually transferred to the cleaning room for cleaning, and can be cleaned on the assembly line for capacitor production, so the production efficiency of the capacitor is greatly improved.
  • the signal of the angle encoder 80 is used to control the transmission of the naked product between the beam mold disc and the rotating device 31, so that the naked product can be accurately conveyed to avoid the failure caused by the collision of the naked product.
  • the rotating device 31 includes a rotating frame 311 provided for rotation, the rotating frame 311 is provided for rotation in a clockwise or counterclockwise direction, and the inverting device 50 includes a reciprocating rotating device.
  • the arm 51 is used to drive the naked product to flip between the relative position angle of 91 degrees to 269 degrees formed by the first position and the second position alternately.
  • the angle at which the swivel arm 51 drives the naked product through the first flip is 180 degrees.
  • the rotating frame 311 may be provided with at least two holders 311a for holding naked products.
  • the rotating frame 311 When the rotating frame 311 is rotated through an angle, the rotating frame 311 drives the holder 311a to hold a naked product into a cleaning station. At the same time, the rotating frame 311 drives another holder 311a to hold the naked product away from the cleaning station. In the process of rotating the rotating frame 311 to rotate the naked product, the naked product completes the second and third inversions.
  • the cleaning station can be set at a position between the second reversing action and the third reversing action, so that the second reversing is used to drive the naked product into the cleaning station and to drive away the dust of the naked product.
  • the third inversion is used to drive the naked product away from the cleaning station, and is used to release the standing water of the naked product.
  • the rotary arm 51 can be driven to reciprocate by a driver, and the rotary arm 51 can also be reciprocated to be driven by a transmission member, which is not described in detail here.
  • the turning device 50 further includes a gear 52 and a rack 53.
  • the swing arm 51 is fixed on the gear 52, and the rack 53 reciprocates to drive the gear 52 to reciprocate.
  • the turning device 50 may be provided with a second holder 54, the second holder 54 is used to hold the naked product, and the turning device 50 is used to drive the second holder 54 to remove the naked product from the The beam mold is pulled out of the disc and turned upside down, which is more efficient than the translation device.
  • the second holder 54 may be provided on the gear 52 to rotate together with the gear 52. When the rack 53 moves, the rack 53 drives the gear 52 to rotate, so that the second holder 54 drives the naked product to flip.
  • the capacitor assembly seal printing machine further includes a seal processing device 20 and a conveying device 40, and the rotating frame 311 is formed on a side outside the cleaning station.
  • the exchange station for replacing bare products.
  • the main controller 90 is connected to the transfer device 40, and is used to take the nude products on the exchange station to the stamp processing device 20 according to the signal of the angle encoder 80.
  • the stamp processing device 20 is used for Print and pack the bare products, and take the bare products on the rotating arm 51 to the exchange station.
  • the conveying device 40 may include a translation mechanism and a driver.
  • the conveying device 40 may also include a turning mechanism to perform a fourth turning of the bare product, and the like, which is not described in detail here.
  • the main controller 90 controls the transmission device 40 to further transfer the cleaned naked product to the imprint processing device 20 according to the signal of the angle encoder 80, and the imprint processing device 20 performs package printing on the nude product, etc., so that the nude product is assembled, It can realize automatic cleaning and packaging printing, which is convenient for integrating assembly, cleaning, packaging and printing processes on the production line to realize mechanized production, eliminating manual intervention, thereby further improving capacitor production efficiency.
  • the capacitor assembly seal printing conjoined machine further includes a synchronization mechanism 60
  • the seal processing device 20 includes a printing disc 21, and the rotating frame 311 communicates with the printing The discs 21 rotate synchronously.
  • the seal processing device 20 includes a printing disc 21, and the rotating frame 311 communicates with the printing The discs 21 rotate synchronously.
  • There may be various synchronization mechanisms 60 for example, by providing a ring gear or a gear on the printing disc 21, providing a synchronization wheel for meshing with the ring gear or gear on the rotating frame 311, or by providing a ring gear or gear on the printing disc 21
  • the pulley rotates the rotating frame 311 and the like through a timing belt.
  • the plurality of grippers 311a are evenly arranged along the circumferential direction of the rotating frame 311.
  • the rotating frame 311 rotates synchronously with the printing disc 21 through a synchronization mechanism 60 to make one gripper 311a Corresponds to one station on the printing disc 21 and moves synchronously.
  • the main controller 90 controls the seal processing device 20 to run synchronously with the rotating frame 311, so as to synchronize the rotating frame 311 with the speed of cleaning a bare product and the working speed of the seal processing device 20.
  • the rotating frame 311 can be continuously or intermittently rotated.
  • the synchronization described here means that the rotation speed of the rotating frame 311 matches the processing rate of the seal processing device 20 so that the cleaned bare products on the rotating frame 311 can be supplied to the seal processing device 20 correspondingly, so as to facilitate automatic production.
  • the printing disc 21 is connected to a driver (not shown) through a divider 70.
  • the divider 70 drives the printing disc 21 to rotate in a gap.
  • the printing disc 21 is provided with a conical ring gear 61 and a rotating frame 311.
  • the bevel gear 62 is connected to the printing disc 21, the bevel gear ring 61 and the bevel gear 62 mesh with each other to form a synchronization mechanism 60, and the rotating frame 311 drives at least two holders 311a to enter the cleaning station alternately.
  • the washer 30 further includes an air-drying device 32, and the main controller 90 is connected to the air-drying device 32, and the main controller 90 is used to control the air-drying device 32.
  • the air-drying device 32 may include an air-jet tube or an air knife, etc., and is mainly used for dehydrating and air-drying the cleaned naked product, and can also be used to drive away the dust and stagnant water on the surface of the naked product to further improve the cleaning effect. .

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

一种电容组立捺印加工系统与电容组立捺印连体机,该电容组立捺印加工系统包括组立单元(110)、清洗单元(120)、传送单元(130)、角度编码器(80)及主控器(90)。组立单元用于将电容素子组立在铝壳中获得裸品。清洗单元用于对裸品在清洗工位进行清洗。清洗单元包括携带裸品进入清洗工位的转动模块(121)。传送单元包括用于将裸品自组立单元向清洗单元传送的翻转模块(131)。主控器分别与角度编码器及传送单元相连,角度编码器用以将转动模块的相对位置角度信号发送给主控器,主控器根据该相对位置角度信号控制翻转模块。

Description

一种电容组立捺印加工系统与电容组立捺印连体机 技术领域
本申请涉及电容制造技术领域,特别涉及一种电容组立捺印加工系统与电容组立捺印连体机。
背景技术
在生产固态电容的过程中,需要经过若干生产工序。
首先,需要通过电芯卷绕系统将氧化铝制成的极箔与电解纸依次按照次序由内至外进行卷绕形成芯包,一般地,极箔包括阳极箔与阴极箔,阳极箔钉铆有正导针,阴极箔钉铆有负导针。在卷绕的过程中,将正导针和负导针从芯包的一侧中引出得到电容的素子。
此后,需要依次经过如下工序:
一、将素子套装在胶粒内形成胶粒夹组;
二、将胶粒夹组进行束腰封口而封装于涂膜铝壳中,以形成裸品;
三、对涂膜铝壳的底部印字以标示产品规格和商标等信息,从而形成电容的成品或半成品。
技术问题
目前,在生产电容的过程中,需要通过操作员将组装完成后的裸品收集起来传送至清洗房进行清洗,并且将清洗后的的裸品传送至烘干房进行水分烘干,随后,才可以对裸品进行印字与包装,在大量生产过程中,需要通过大量运输,才能完成制造过程,因此,电容生产效率较低。
技术解决方案
本申请的主要目的是提出一种电容组立捺印加工系统与电容组立捺印连体机,旨在提高电容的生产效率。
本申请的主要目的是提出一种电容组立捺印加工系统,包括组立单元、清洗单元、传送单元、角度偏码器及主控器,该组立单元用于将电容素子组立在铝壳中获得裸品,该清洗单元用于对该裸品在清洗工位进行清洗,该清洗单元包括携带该裸品进入清洗工位的转动模块,该传送单元包括用于将裸品自该组立单元向该清洗单元传送的翻转模块,该主控器分别与该角度编码器及该传送单元相连,该角度编码器用以将该转动模块的相对位置角度信号发送给该主控器,该主控器根据该相对位置信号控制该翻转模块。
优选地,该清洗单元还包括清洗模块,该主控器与该清洗模块相连,该主控器用以控制该清洗模块对裸品进行清洗。
优选地,该清洗单元还包括风干模块,该主控器与该风干模块相连,该主控器用以控制该风干模块对已清洗的裸品进行风干。
优选地,该电容组立捺印加工系统还包括用以对裸品进行包装印字的捺印加工单元,该传送单元还包括将已清洗裸品自清洗单元向捺印加工单元传送的平移模块,该捺印加工单元及该平移模块分别与该主控器相连。
优选地,该捺印加工单元包括用以对裸品进行烘干的烘干模块,该烘干模块与该主控器相连。
优选地,该捺印加工单元还包括与该主控器分别相连的检测模块及分拣模块,该检测模块用于检测裸品,该主控器包括分析单元,该分析单元用于根据该检测模块检测的数据判断裸品是否为良品,该主控器控制该分拣模块将裸品不良分拣出来。
优选地,该检测模块包括用以对裸品的外观进行检测的视觉检测子模块,以及,用以对裸品的导针进行检测的极性检测子模块。
本申请还提出一种电容组立捺印连体机,该电容组立捺印连体机包括束模圆盘、清洗器、翻转装置、角度编码器及主控器,该束模圆盘用于将电容素子组立在铝壳中获得裸品,该清洗器用于对该裸品在清洗工位进行清洗,该清洗器包括携带该裸品进入清洗工位的转动装置,该翻转装置用以将该束模圆盘的裸品传送至该转动装置,该主控器分别与该角度编码器及翻转装置相连,该角度编码器用以探测该转动装置的相对位置角度,该主控器根据该相对位置角度控制该翻转装置。
优选地,该转动装置包括转动设置的旋转架,该旋转架绕顺时针或逆时针方向旋转设置,该翻转装置包括往复转动设置的转臂,以带动裸品交替于第一位置与第二位置所形成的91度至269度相对位置角度之间进行翻转。
优选地,该电容组立捺印连体机还包括捺印加工装置与传送装置,该旋转架位于该清洗工位外的一侧形成用于更换裸品的交换工位,该主控器与该传送装置相连,用以根据该角度编码器的信号将该交换工位上的裸品取至该捺印加工装置以对裸品进行印字包装,并将该转臂上的裸品取至该交换工位。
优选地,该电容组立捺印连体机还包括同步机构,该捺印加工装置包括印字圆盘,该旋转架通过该同步机构与该印字圆盘同步旋转。
优选地,该清洗器还包括风干装置,该风干装置与该主控器相连,该主控器用于控制该风干装置用于对已清洗的裸品进行风干。
有益效果
本申请技术方案的电容组立捺印连体机的组立单元主要用于对电容素子组立在铝壳中以形成裸品。清洗单元用以形成清洗工位,清洗单元包括用以翻转裸品进入清洗工位的转动模块,传送单元主要用于传送裸品,传送单元包括将裸品翻转后自组立单元向清洗单元传送的翻转模块,用以使旋转架或旋转臂传送裸品并进行第一次翻转,通过将裸品进行第一次翻转有利于驱离在裸品表面滞留的尘屑,角度编码器探测转动模块的相对位置角度,主控器根据角度控制翻转模块对裸品进行传送,以实现自动化生产。当裸品被输送至清洗单元后,转动模块带动裸品旋转进入清洗工位以对裸品进行清洗,在此过程中,转动模块对裸品进行了第二次翻转,有利于驱离裸品表面滞留的尘屑与积水。裸品无需通过人工传送至清洗房进行清洗,可以实现在生产裸品的流水线上进行清洗,因此,极大地提高了电容器的生产效率。此外,通过角度编码器的信号来控制裸品在组立单元与清洗单元之间传送,可以精确地完成裸品输送,避免裸品发生碰撞而造成不良。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。
图1为本申请电容组立捺印系统的内部连接示意图;
图2为本申请电容组立捺印系统的传送单元的内部结构示意图;
图3为本申请电容组立捺印系统的清洗单元的内部结构示意图;
图4为本申请电容组立捺印系统的捺印加工单元的内部结构示意图;
图5为本申请电容组立捺印系统的检测模块的内部结构示意图;
图6为本申请电容组立捺印连体机的内部连接示意图;
图7为本申请电容组立捺印连体机的清洗器的内部结构示意图;
图8为本申请电容组立捺印连体机的结构示意图。
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
本发明的实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
需要说明,若本申请实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。
另外,若本申请实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。
本申请提出一种电容组立捺印加工系统,参照图1至图3所示,电容捺印加工系统主要用于自动化生产固态电容,该电容组立捺印加工系统包括组立单元110、清洗单元120、传送单元130、角度编码器80及主控器90,组立单元110用于将电容素子组立在铝壳中获得裸品,清洗单元120用于对裸品在清洗工位进行清洗,清洗单元120包括携带裸品进入清洗工位的转动模块121,传送单元130包括用于将裸品自组立单元110向清洗单元120传送的翻转模块131,主控器90分别与角度编码器80及传送单元130相连,角度编码器80用以将转动模块121的相对位置角度信号发送给主控器90,主控器90根据该相对位置角度信号控制翻转模块131。
继续参照图1至图3所示,具体地,组立单元110可以包括素子拉脚装置、束腰封口装置等,主要用于对电容素子组立在铝壳中以形成裸品。清洗单元120可以包括不与主控器90相连的清洗槽等,清洗单元120也可以包括与主控器90相连的喷淋管等,以形成清洗工位,在此不作详述。清洗单元120包括用以翻转裸品进入清洗工位的转动模块121,转动模块121可以包括旋转架或旋转臂等,转动模块121也可以包括驱动器(图未示出)等用于驱动旋转架或旋转臂转动,在此不作详述。在本申请实施例中,传送单元130主要用于传送裸品,传送单元130包括将裸品翻转后自组立单元110向清洗单元120传送的翻转模块131,翻转模块131也可以包括第二旋转架或第二旋转臂等,翻转模块131可以包括用以驱动旋转架或旋转臂转动的第二驱动器(图未示出),以使翻转模块131传送裸品并进行第一次翻转,通过将裸品进行第一次翻转有利于驱离在裸品表面滞留的尘屑,此处所述的翻转为翻转模块131带动裸品转动的角度大于90度。当然,翻转模块131可以通过设置夹持器等用于夹持裸品的本体或裸品的导针等,在此不作详述。角度编码器80探测转动模块121的相对位置角度,主控器90根据角度编码器80控制翻转模块131对裸品进行传送。主控器90可以是PLC等,主控器90通过角度编码器80对转动模块121的相对位置角度进行编码,以控制翻转模块131对裸品进行传送,以实现自动化生产。当裸品被输送至清洗单元120后,转动模块121带动裸品旋转进入清洗工位以对裸品进行清洗,在此过程中,转动模块121对裸品进行了第二次翻转,有利于驱离裸品表面滞留的尘屑与积水。裸品无需通过人工传送至清洗房进行清洗,可以实现在生产裸品的流水线上进行清洗,因此,极大地提高了电容器的生产效率。此外,通过角度编码器80的信号来控制裸品在组立单元110与清洗单元120之间传送,可以精确地完成裸品输送,避免裸品发生碰撞而造成不良。
继续参照图1至图3所示,为了提高能效,优选地,清洗单元120还包括清洗模块122,主控器90与清洗模块122相连,主控器90用以控制清洗模块122对裸品进行清洗。清洗模块122可以包括喷淋清洗子模块或超声波清洗子模块等,通过主控器90可以根据转动模块121的相对位置角度对清洗模块122实施启停或调节等,以提高电容组立捺印加工系统的能效。需要特别阐明的是,通过此实施例中的技术手段,可以极大地延长超声波清洗子模块等的使用寿命。
继续参照图1至图3所示,出于提高清洗效率的目的,优选地,清洗单元120还包括风干模块123,主控器90与风干模块123相连,主控器90用以控制风干模块123对已清洗的裸品进行风干。风干模块123可以包括喷气管或风刀等,主要用于对已清洗的裸品进行脱水风干,也可以用于驱离滞留裸品表面上的尘屑与积水,达到进一步改善清洗效果的作用。
参照图1至图4所示,出于进一步提高自动化程度,以提高电容的生产效率的目的,优选地,电容组立捺印加工系统还包括用以对裸品进行包装印字的捺印加工单元140,传送单元130还包括将已清洗裸品自清洗单元120向捺印加工单元140传送的平移模块132,捺印加工单元140和平移模块132分别与主控器90相连。主控器90根据角度编码器80的信号,控制平移模块132将已清洗的裸品进一步传送至捺印加工单元140,捺印加工单元140对裸品进行包装印字等,使裸品可以自组立完成后,实现自动化清洗与包装印字,便于将组立、清洗及包装印字等工序集成于流水线的工位上以实现机械化生产,省去了人工介入,从而进一步提高了电容生产效率。
参照图1至图5所示,出于提高印字良品率考虑,优选地,捺印加工单元140包括用以对裸品进行烘干的烘干模块141,烘干模块141与主控器90相连。主控器90可以根据角度编码器80的信号对裸品进行同节拍烘干,此处所述的同节拍是指清洗单元120完成一个裸品清洗时烘干模块141对应一个裸品完成烘干,烘干模块141可以包括烘干器或烘干气源等,在此不作详述。在印字包装前对裸品进行烘干可以提高对裸品进行印字包装的良品率。出于再进一步提高电容生产效率的目的,优选地,捺印加工单元140还包括与主控器90分别相连的检测模块142及分拣模块143,检测模块142用于检测裸品,主控器90包括分析单元(图未示出),分析单元用于根据检测模块142检测的数据判断裸品是否为良品,主控器90控制分拣模块143将裸品不良分拣出来。检测模块142可以包括视觉检测子模块142a用于获取裸品表面参数,视觉检测子模块142a可以包括CCD摄像头等,以用于拍摄图像。分析单元用于对图像进行分析以判断裸品表面是否合格。当然,检测模块142还可以包括用于对裸品的导针进行检测的极性检测子模块142b,极性检测子模块142b可以与导针进行接触以检测导针的极性等,当导针发生歪针或缺针等不良时,极性检测子模块142b发送信号至主控器90,主控器90控制分拣模块143将不良的裸品分拣出来,从而节省了人力检测,又进一步提高了电容生产效率。
本申请提出一种电容组立捺印连体机,参照图6至图8所示,主要用于自动化生产电容,该电容组立捺印连体机包括束模圆盘(图未示出)、清洗器30、翻转装置50、角度编码器80及主控器90,束模圆盘用于将电容素子组立在铝壳中获得裸品,清洗器30用于在清洗工位清洗裸品,清洗器30包括用于驱动裸品旋转的转动装置31,以交替进入清洗工位,翻转装置50用以将束模圆盘的裸品翻转后传送至转动装置31,角度编码器80用以根据转动装置31的相对位置角度进行编码,主控器90分别与角度编码器80及翻转装置50相连,用以根据角度编码器80的信号控制翻转装置50完成一个传送周期的动作。
继续参照图6至图8所示,具体地,束模圆盘可以水平设置,束模圆盘对素子进行束腰封口以获得裸品,清洗器30可以包括不与主控器90相连的清洗槽33等,清洗器30也可以包括与主控器90相连的喷淋管34等,以形成清洗工位,在此不作详述。转动装置31用于翻转裸品进入清洗工位,转动装置31可以包括旋转架或旋转臂等,转动装置31也可以包括驱动器(图未示出)等用于驱动旋转架或旋转臂转动,在此不作详述。在本申请实施例中,翻转装置50可以传送裸品,翻转装置50将裸品翻转后自束模圆盘向转动装置31传送,翻转装置50也可以包括第二旋转架或第二旋转臂等,翻转装置50可以包括用以驱动第二旋转架或第二旋转臂的第二驱动器(图未示出),以使翻转装置50传送裸品并进行第一次翻转,将裸品进行第一次翻转有利于驱离裸品表面滞留的尘屑,此处所述的翻转为翻转装置50带动裸品转动的角度大于90度。当然,翻转装置50可以通过设置夹持器用于夹持裸品,在此不作详述。角度编码器80用于根据转动装置31的相对位置角度进行编码,主控器90根据角度编码器80的信号控制翻转装置50对裸品进行传送。主控器90可以是PLC等,主控器90通过角度编码器80对转动装置31的相对位置角度进行编码,以控制翻转装置50对裸品进行传送,以实现自动化生产。当裸品被输送至清洗器30后,转动装置31带动裸品旋转进入清洗工位清洗裸品,在此过程中,转动装置31对裸品进行了第二次翻转,有利于驱离裸品表面滞留的尘屑与积水。裸品无需通过人工传送至清洗房进行清洗,可以实现在生产电容的流水线上进行清洗,因此,极大地提高了电容器的生产效率。此外,通过角度编码器80的信号来控制裸品在束模圆盘与转动装置31之间传送,可以精确地完成裸品输送,避免裸品发生碰撞而造成不良。
继续参照图6至图8所示,为了简化结构,具体地,转动装置31包括转动设置的旋转架311,旋转架311绕顺时针或逆时针方向旋转设置,翻转装置50包括往复转动设置的转臂51,以带动裸品交替于第一位置与第二位置所形成的91度至269度相对位置角度之间进行翻转。较佳地,转臂51带动裸品经第一次翻转的角度为180度。旋转架311上可以设有至少两个用于夹持裸品的夹持器311a,当旋转架311转过一角度时,旋转架311带动夹持器311a夹持一裸品进入清洗工位,同时,旋转架311带动另一个夹持器311a夹持裸品离开清洗工位,在旋转架311带动裸品旋转的过程中,裸品完成了第二次翻转与第三次翻转。当然,可以将清洗工位设置在第二次翻转动作与第三次翻转动作之间的位置,以使第二次翻转用于带动裸品进入清洗工位,且用于驱离裸品的尘屑,第三次翻转用于带动裸品离开清洗工位,且用于脱离裸品的积水。转臂51可以通过驱动器驱动往复转动,转臂51也可以通过在传动件带动下往复转动,在此不作详述。较佳地,翻转装置50还包括齿轮52与齿条53,转臂51固定在齿轮52上,齿条53往复运动以带动齿轮52往复转动。
需要特别阐明的是,翻转装置50上可以设有第二夹持器54,第二夹持器54用于夹持的裸品,翻转装置50用于驱动第二夹持器54将裸品从束模圆盘内拔出并向上翻转,相较于平移装置而言较为高效。第二夹持器54可以设置在齿轮52上随齿轮52一并转动,当齿条53移动时,齿条53带动齿轮52旋转以使第二夹持器54带动裸品翻转。
继续参照图6至图8所示,为了进一步提高电容生产效率,具体地,电容组立捺印连体机还包括捺印加工装置20与传送装置40,旋转架311位于清洗工位外的一侧形成用于更换裸品的交换工位,主控器90与传送装置40相连,用以根据角度编码器80的信号将交换工位上的裸品取至捺印加工装置20,捺印加工装置20用于对裸品进行印字包装,并将转臂51上的裸品取至交换工位。传送装置40可以包括平移机构与驱动器,当然,传送装置40也可以包括翻转机构以对裸品进行第四次翻转等,在此不作详述。主控器90根据角度编码器80的信号,控制传送装置40将已清洗的裸品进一步传送至捺印加工装置20,捺印加工装置20对裸品进行包装印字等,使裸品完成组立后,可以实现自动化清洗与包装印字,便于将组立、清洗及包装印字等工序集成于生产流水线上以实现机械化生产,省去了人工介入,从而进一步提高了电容生产效率。
继续参照图6至图8所示,为了提高同步率,具体地,电容组立捺印连体机还包括同步机构60,捺印加工装置20包括印字圆盘21,旋转架311通过同步机构60与印字圆盘21同步旋转。同步机构60可以有多种,如通过在印字圆盘21上设置齿环或齿轮,在旋转架311上设置用于与齿环或齿轮啮合的同步轮,或者,通过在印字圆盘21上设置带轮,通过同步带带动旋转架311旋转等。本领域技术人员可以通过本申请实施例及附图,获得相应的技术方案,在此不一一详述。较佳地,夹持器311a为多个,多个夹持器311a沿旋转架311的周向均匀布置,旋转架311通过同步机构60与印字圆盘21同步旋转,以使一个夹持器311a对应印字圆盘21上的一个工位同步运动。主控器90控制捺印加工装置20与旋转架311同步运转,用以使旋转架311带动一个裸品清洗的速率与捺印加工装置20的工作速率同步,旋转架311可以连续转动或间歇转动,此处所述的同步是指旋转架311转动的速率与捺印加工装置20的加工速率匹配,以使旋转架311上的已清洗裸品可以对应供给捺印加工装置20,以便于实现自动化生产。本实施例中,印字圆盘21通过分割器70与驱动器(图未示出)相连,分割器70带动印字圆盘21间隙转动,印字圆盘21上设有锥形齿环61,旋转架311通过锥齿轮62与印字圆盘21相连,锥形齿环61与锥齿轮62啮合形成同步机构60,旋转架311带动至少两个夹持器311a交替进入清洗工位。
继续参照图6至图8所示,出于提高清洗效率的目的,优选地,清洗器30还包括风干装置32,主控器90与风干装置32相连,主控器90用以控制风干装置32对已清洗的裸品进行风干。风干装置32可以包括喷气管或风刀等,主要用于对已清洗的裸品进行脱水风干,也可以用于驱离滞留裸品表面上的尘屑与积水,达到进一步改善清洁效果的作用。
以上所述仅为本申请的优选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间隔运用在其他相关的技术领域均包括在本申请的专利保护范围内。

Claims (12)

  1. 一种电容组立捺印加工系统,其特征在于,包括:
    组立单元,用于将电容素子组立在铝壳中获得裸品;
    清洗单元,用于对所述裸品在清洗工位进行清洗,包括携带所述裸品进入清洗工位的转动模块;
    传送单元,包括用于将裸品自所述组立单元向所述清洗单元传送的翻转模块;
    角度编码器及主控器,所述主控器分别与所述角度编码器及所述传送单元相连,所述角度编码器用以将所述转动模块的相对位置角度信号发送给所述主控器,所述主控器根据所述相对位置角度信号控制所述翻转模块。
  2. 根据权利要求1所述的电容组立捺印加工系统,其特征在于,所述清洗单元还包括清洗模块,所述主控器与所述清洗模块相连,所述主控器用以控制所述清洗模块对裸品进行清洗。
  3. 根据权利要求1或2所述的电容组立捺印加工系统,其特征在于,所述清洗单元还包括风干模块,所述主控器与所述风干模块相连,所述主控器用以控制所述风干模块对已清洗的裸品进行风干。
  4. 根据权利要求1或2所述的电容组立捺印加工系统,其特征在于,所述电容组立捺印加工系统还包括用以对裸品进行包装印字的捺印加工单元,所述传送单元还包括将已清洗裸品自清洗单元向捺印加工单元传送的平移模块,所述捺印加工单元及所述平移模块分别与所述主控器相连。
  5. 根据权利要求4所述的电容组立捺印加工系统,其特征在于,所述捺印加工单元包括用以对裸品进行烘干的烘干模块,所述烘干模块与所述主控器相连。
  6. 根据权利要求4所述的电容组立捺印加工系统,其特征在于,所述捺印加工单元还包括与所述主控器分别相连的检测模块及分拣模块,所述检测模块用于检测裸品,所述主控器包括分析单元,所述分析单元用于根据所述检测模块检测的数据判断裸品是否为良品,所述主控器控制所述分拣模块将裸品不良分拣出来。
  7. 根据权利要求6所述的电容组立捺印加工系统,其特征在于,所述检测模块包括用以对裸品的外观进行检测的视觉检测子模块,以及,用以对裸品的导针进行检测的极性检测子模块。
  8. 一种电容组立捺印连体机,包括用于将电容素子组立在铝壳中获得裸品的束模圆盘,其特征在于,还包括:
    清洗器,用于对所述裸品在清洗工位进行清洗,包括携带所述裸品进入清洗工位的转动装置;
    翻转装置,用以将所述束模圆盘的裸品传送至所述转动装置;
    角度编码器及主控器,所述主控器分别与所述角度编码器及翻转装置相连,所述角度编码器用以探测所述转动装置的相对位置角度;所述主控器根据所述相对位置角度控制所述翻转装置。
  9. 根据权利要求8所述的电容组立捺印连体机,其特征在于,所述转动装置包括转动设置的旋转架,所述旋转架绕顺时针或逆时针方向旋转设置,所述翻转装置包括往复转动设置的转臂,以带动裸品交替于第一位置与第二位置所形成的91度至269度相对位置角度之间进行翻转。
  10. 根据权利要求9所述的电容组立捺印连体机,其特征在于,所述电容组立捺印连体机还包括捺印加工装置与传送装置,所述旋转架位于所述清洗工位外的一侧形成用于更换裸品的交换工位,所述主控器与所述传送装置相连,用以根据所述角度编码器的信号将所述交换工位上的裸品取至所述捺印加工装置以对裸品进行印字包装,并将所述转臂上的裸品取至所述交换工位。
  11. 根据权利要求10所述的电容组立捺印连体机,其特征在于,所述电容组立捺印连体机还包括同步机构,所述捺印加工装置包括印字圆盘,所述旋转架通过所述同步机构与所述印字圆盘同步旋转。
  12. 根据权利要求8至11中任意一项所述的电容组立捺印连体机,其特征在于,所述清洗器还包括风干装置,所述风干装置与所述主控器相连,所述主控器用于控制所述风干装置用于对已清洗的裸品进行风干。
PCT/CN2018/106946 2018-09-21 2018-09-21 一种电容组立捺印加工系统与电容组立捺印连体机 WO2020056723A1 (zh)

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