WO2020052412A1 - 一种新型装饰材料及其加工工艺 - Google Patents

一种新型装饰材料及其加工工艺 Download PDF

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Publication number
WO2020052412A1
WO2020052412A1 PCT/CN2019/101723 CN2019101723W WO2020052412A1 WO 2020052412 A1 WO2020052412 A1 WO 2020052412A1 CN 2019101723 W CN2019101723 W CN 2019101723W WO 2020052412 A1 WO2020052412 A1 WO 2020052412A1
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material layer
light
decorative
concave
new type
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PCT/CN2019/101723
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English (en)
French (fr)
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李昌海
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李昌海
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Priority to KR1020217010705A priority Critical patent/KR20210064257A/ko
Publication of WO2020052412A1 publication Critical patent/WO2020052412A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02—Physical, chemical or physicochemical properties
    • B32B7/023—Optical properties
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface

Definitions

  • the invention relates to a new-type decorative material and a process method, in particular to a new-type decorative material having a three-dimensional decorative layer and a processing technology thereof.
  • artificial decoration materials are generally surface decoration materials, and its decoration layer is a very thin flat layer made by printing, pasting, etc.
  • the main drawbacks of this kind of decorative material are: first, the decorative layer is easy to wear and lose its decorativeness; second, the three-dimensional feeling is poor, which affects the decorative effect.
  • the purpose of the present invention is to solve the above-mentioned technical problems in the prior art, and provide a new type of decorative material which is not easy to wear, maintains decoration for a long time, has a strong three-dimensional effect, and has a good decorative effect, and a processing technology thereof.
  • a new type of decorative material characterized in that the new type of decorative material has a three-dimensional structure with a certain thickness, and is composed of a base body, an uneven surface material layer on the base body, and a highly scattering light-transmitting material layer filled on the uneven surface material layer.
  • Step 1 select a grayscale image as the target texture, and make a substrate and a concave-convex material layer according to the grayscale image.
  • the material of the substrate and the concave-convex material The material of the layer is different, and the material of each part of the uneven surface material layer is also different.
  • the material of the base body and the material of the uneven surface material layer are made of materials having the same optical properties of light transmission, light absorption, and light reflection.
  • step two filling the uneven surface of the uneven surface material layer with a high-scattering light-transmitting material to form a high-scattering light-transmitting material layer, so that the combined curved surface of the uneven-surface material layer and the high-scattering light-transmitting material layer It coincides with a relief curved surface corresponding to a given grayscale image; step three, the upper part of the high-scattering light-transmitting material layer is processed into a plane to make a new type of decorative material.
  • the formation of the surface texture of the decorative material in the present invention is due to the uneven surface material layers having different heights of the uneven surface, resulting in different thicknesses of the portions of the light-transmitting material layer, which in turn causes each of the light-transmitting material layers to have different thicknesses.
  • Part of the light transmittance is also different, so that the color displayed on the surface of the decorative material changes with the change of the concave and convex surface, thereby forming an image close to a given grayscale image on the surface of the decorative material, thereby achieving Decorative effect.
  • the light-transmitting material layer of the present invention is composed of materials of different colors to obtain more colorful imaging.
  • the light-transmitting material layer of the present invention is composed of materials of different materials and colors to obtain more colorful imaging.
  • the light-transmitting material layer filled with the uneven surface material layer according to the present invention may be completely filled.
  • the light-transmitting material layer filled with the concave-convex surface material layer according to the present invention may be partially filled, exposing a part of the concave-convex surface material layer or a part of the substrate. At this time, the exposed concave-convex material layer portion or substrate portion is also part of the surface imaging. .
  • the high-scattering material used in the light-transmitting material layer described in the present invention is to reduce the transparency of the light-transmitting material layer in order to obtain a clearer target texture.
  • the light transmittance of the material of the uneven surface material layer according to the present invention may be higher or lower than the light transmittance of the material of the light transmitting material layer, but the material of the material of the uneven surface material layer is lower than the light transmittance.
  • the light transmittance of the material of the material layer is beneficial to obtain a clearer target texture.
  • the surface decoration layer of the present invention is a three-dimensional structure formed by filling a concave-convex surface of a concave-convex surface material layer with a light-transmitting material, it has a large thickness and can reach a few centimeters or more. High three-dimensional effect, and as long as the surface wear thickness does not exceed the thickness of the decorative layer, its decorative effect remains unchanged.
  • FIG. 1 is a schematic structural diagram of the present invention
  • FIG. 2 is another structural schematic diagram of the present invention
  • the novel decoration material of the present invention includes a substrate (1), a concave-convex surface material layer (2) on the substrate, and a high-scattering material filled on the concave-convex surface material layer (2); Light material layer (3).
  • a grayscale image is first selected as a target texture, and a base (1) and an uneven surface material layer (2) are produced based on the grayscale image, and the uneven surface material layer (2) is formed on the uneven surface.
  • the formation mechanism of the surface texture of the novel decorative material is such that, because the uneven surface material layer (2) has uneven surfaces with different heights, the thickness of each part of the light-transmitting material layer (3) is also not thick.
  • the material of the base body (1) and the material of the uneven surface material layer (2) may be different, and even the material of each part of the uneven surface material layer (2) may be different, but the base body
  • the material of (1) and the material of the uneven surface material layer (2) use materials with the same optical properties (including light transmission, light absorption, light reflection, etc.) to help obtain a clearer target pattern.
  • the light-transmitting material layer (3) may also be composed of materials of different colors, and may even be composed of materials of different materials, so that more colorful imaging can be obtained.
  • the filling of the light-transmitting material layer (3) may be full, or may be partially filled so as to expose part of the substrate (1) or part of the uneven surface material layer (2). At this time, the material of the exposed substrate or the material of the uneven surface material layer is also part of the surface imaging.
  • the light-transmitting material layer (3) is composed of a high-scattering material such as polystyrene (PS) and a methyl methacrylate-styrene copolymer as a matrix material, in order to reduce the light-transmitting material layer (3) Transparency in order to obtain a clearer target texture.
  • the light transmittance of the material of the uneven surface material layer (2) may be higher or lower than that of the material of the light transmitting material layer (3), but only the material of the uneven surface material layer (2) The light transmittance of the material that is lower than that of the light transmitting material layer (3) is beneficial to obtain a clearer target texture.
  • the decorative layer is a three-dimensional structure formed by filling the concave-convex surface material layer (2) with a light-transmitting material layer (2), it has a certain thickness and can reach a few centimeters or more Many, therefore, it has a high three-dimensional effect, and as long as the surface wear thickness does not exceed the thickness of the decorative layer, its decorative effect remains unchanged.
  • Embodiment 1 A grayscale image of a texture pattern to be formed on a surface of a new type of decorative material is selected as a target grayscale image; an artificial stone plate is selected, and relief processing is performed according to the grayscale image to obtain a substrate (1 ); The embossed surface of the substrate is sprayed uniformly and with equal thickness with a high coverage black paint to obtain a concave-convex material layer (2); on the upper portion of the concave-convex material layer (2) of the substrate, an opaque light yellow light-transmitting paint is used. Filling is performed to obtain a high-scattering light-transmitting material layer (3).
  • a combination curved surface of the concave-convex material layer (2) and the high-scattering light-transmitting material layer (3) is a relief surface corresponding to a given target grayscale image. It is consistent; the surface plane of the new-type decorative material is obtained by subtractive processing from the upper part. At this time, the surface texture pattern of the obtained new decoration material is a texture pattern similar to the target grayscale image, and a certain thickness is worn from the upper part, as long as its thickness does not exceed the thickness of the three-dimensional decoration layer, the new decoration material The surface still retains the texture of the target grayscale image to a certain extent, and has a good three-dimensional effect.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明提供了一种装饰材料及其加工工艺，特征是由基体、基体上的凹凸面材料层以及填充在凹凸面材料层上的高散射透光材料层构成的立体结构，而且凹凸面材料层和高散射透光材料层的结合曲面同给定的灰度图对应的一个浮雕曲面相吻合，工艺步骤为：先选择一个灰度图作为目标纹理，且根据该灰度图制作基体和凹凸面材料层；在凹凸面材料层的凹凸面上填充高散射透光材料构成高散射透光材料层，使得凹凸面材料层和高散射透光材料层的结合曲面同给定的灰度图对应的一个浮雕曲面相吻合，由于装饰层是具有一定厚度的立体结构，其纹理有很高的立体效果，而且不易因磨损而损坏其其装饰效果，因此，可广泛应用于瓷砖、人造石等装饰材料产品。

Description

一种新型装饰材料及其加工工艺 技术领域
本发明涉及一种新型装饰材料及工艺方法，尤其涉及具有立体装饰层的一种新型装饰材料及其加工工艺。
背景技术
目前的人造装饰材料一般都是表面装饰材料，它的装饰层是通过印刷、粘贴等方式做成的很薄的一个平面层，比如，瓷砖的表面印花层、装饰板的表面装饰膜等，这种装饰材料的主要缺陷是，其一，装饰层易磨损而失去装饰性，其二，立体感差，影响装饰效果。
发明内容
[0003]本发明的目的就是为了解决现有技术中存在的上述技术问题，提供了一种不易磨损、长久保持装饰性、立体感强、装饰效果好的新型装饰材料及其加工工艺。
[0004]一种新型装饰材料，其特征在于该新型装饰材料是有一定厚度的立体结构，由基体、基体上的凹凸面材料层以及填充在凹凸面材料层上的高散射透光材料层构成，而且凹凸面材料层和高散射透光材料层的结合曲面同给定的灰度图对应的一个浮雕曲面相吻合。
—种新型装饰材料的加工工艺，其特征在于工艺步骤为：步骤一、先选择一个灰度图作为目标纹理，且根据该灰度图制作基体和凹凸面材料层，基体的材料和凹凸面材料层的材料是不同的，凹凸面材料层的各部分的材料也是不同的，基体的材料和凹凸面材料层的材料采用具有相同透光性、吸光性、反光性的光学性质的材料制成，有利于获得更清晰的目标纹理；步骤二、在凹凸面材料层的凹凸面上填充高散射透光材料构成高散射透光材料层，使得凹凸面材料层和高散射透光材料层的结合曲面同给定的灰度图对应的一个浮雕曲面相吻合；步骤三、将高散射透光材料层上部加工成平面制成新型装饰材料。
[0005]本发明中装饰材料的表面纹理的形成是由于凹凸面材料层具有高度不同的凹凸面，导致透光材料层的各部分的厚度也不尽相同，这又导致透光材料层的各部分的透光度也不尽相同，使得在装饰材料的表面上显现出的颜色随凹凸面的变化而变化，从而在装饰材料的表面上形成与给定的灰度图相近的成像，从而达到装饰效果。
[0006]本发明所述的透光材料层由不同颜色的材料构成，以得到更加丰富多彩的成像。
[0007]本发明所述的透光材料层由不同材质、不同颜色的材料构成，以得到更加丰富多彩的成像。
[0008]本发明对凹凸面材料层的填充的透光材料层可以是全部填充。
[0009]本发明对凹凸面材料层的填充的透光材料层可以是部分填充，露出部分凹凸面材料层或者部分基体，这时，露出的凹凸面材料层部分或者基体部分也是表面成像的一部分。
[0010]本发明中所述的透光材料层采用高散射材料，是为了降低透光材料层的透明性，以便获得更清晰的目标纹理。
[0011]本发明所述的凹凸面材料层的材料的透光性可以高于或低于透光材料层的材料的透光性，只是凹凸面材料层的材料的透光性低于透光材料层的材料的透光性有利于获得更清晰的目标纹理。
[0012]本发明由于表面装饰层是一个在凹凸面材料层的凹凸面上填充透光材料而成的立体结构，故具有很大的厚度，可以达到几公分甚至更多，因此，它有很高的立体效果，而且只要表面磨损厚度不超过装饰层的厚度，其装饰效果依然保持不变。
附图说明
[0013]图1是本发明的一种结构示意图；图2是是本发明的另一种结构示意图；
具体实施方式
[0014]下面结合附图对本发明作进一步描述：本发明的新型装饰材料包括基体（1）、基体上的凹凸面材料层（2）以及填充在凹凸面材料层（2）上的高散射透光材料层（3）。
[0015]本发明中，先选择一个灰度图作为目标纹理，且根据该灰度图制作基体（1）和凹凸面材料层（2），并在凹凸面材料层（2）的凹凸面上填充高散射透光材料构成高散射透光材料层（3），使得凹凸面材料层（2）和高散射透光材料层（3）的结合曲面同给定的灰度图对应的一个浮雕曲面相吻合；再把上部加工成平面完成本发明的一种新型装饰材料。
[0016]本发明中，新型装饰材料的表面纹理的形成机理是这样的：由于凹凸面材料层（2）具有高度不同的凹凸面，导致透光材料层（3）的各部分的厚度也不尽相同，这又导致透光材料层（3）的各部分的透光度也不尽相同，这使得在新型装饰材料的表面上显现出的颜色随凹凸面的变化而变化，从而在新型装饰材料的表面上形成与给定的灰度图相近的成像，从而达到装饰效果。
[0017]本发明中，基体（1）的材料和凹凸面材料层（2）的材料可以是不同的，甚至凹凸面材料层（2）的各部分的材料也可以是不同的，只是，基体（1）的材料和凹凸面材料层（2）的材料采用具有相同光学性质（包括透光性、吸光性、反光性等）的材料有利于获得更清晰的目标纹。
[0018]本发明中，透光材料层（3）也可以由不同颜色的材料构成，甚至可以由不同材质的材料构成，这样可以得到更丰富多彩的成像。
[0019]本发明中，如图1、如图2,透光材料层（3）的填充可以是全部填充，也可以是部分填充从而露出部分基体（1）或者部分凹凸面材料层（2），这时，露出的基体的材料或者凹凸面材料层的材料也是表面成像的一部分。
[0020]本发明中，透光材料层（3）采用高散射材料，如聚苯乙烯（PS）和作为基质材料的甲基丙烯酸甲酯-苯乙烯共聚物组成，是为了降低透光材料层（3）的透明性，以便获得更清晰的目标纹理。
[0021]本发明中，凹凸面材料层（2）的材料的透光性可以高于或低于透光材料层（3）的材料的透光性，只是凹凸面材料层（2）的材料的透光性低于透光材料层（3）的材料的透光性有利于获得更清晰的目标纹理。
[0022]本发明中，由于装饰层是一个在凹凸面材料层（2）的凹凸面上填充透光材料层（2）而成的立体结构，具有一定的的厚度，可以达到几公分甚至更多，因此，它有很高的立体效果，而且只要表面磨损厚度不超过装饰层的厚度，其装饰效果依然保持不变。
[0023]实施例1:选择一个要在新型装饰材料表面形成的纹理图案的灰度图作为目标灰度图；选择一个人造石板材，并根据上述灰度图进行浮雕加工，获得基材（1）;在基材的浮雕面用高遮盖率黑色涂料进行均匀等厚喷涂，得到凹凸面材料层（2）;在基材的凹凸面材料层（2）上部，用不透明的浅黄色透光涂料进行填充，得到高散射透光材料层（3），这时，凹凸面材料层（2）和高散射透光材料层（3）的结合曲面同给定的目标灰度图对应的一个浮雕曲面相吻合；从上部减材加工得到新型装饰材料表面平面。这时，所得到的新型装饰材料的表面纹理图案是近似于目标灰度图的一个纹理图案，而且，从上部磨损一定的厚度，只要它的厚度不超过立体装饰层的厚度，该新型装饰材料表面在一定程度上仍然保持目标灰度图的纹理，且有很好的立体效果。

Claims (8)

  1. 一种新型装饰材料，其特征在于该新型装饰材料是有一定厚度的立体结构，由基体、基体上的凹凸面材料层以及填充在凹凸面材料层上的高散射透光材料层构成，而且凹凸面材料层和高散射透光材料层的结合曲面同给定的灰度图对应的一个浮雕曲面相吻合。
  2. 一种新型装饰材料的加工工艺，其特征在于工艺步骤为：
    步骤一、先选择一个灰度图作为目标纹理，且根据该灰度图制作基体和凹凸面材料层；
    步骤二、在凹凸面材料层的凹凸面上填充高散射透光材料构成高散射透光材料层，使得凹凸面材料层和高散射透光材料层的结合曲面同给定的灰度图对应的一个浮雕曲面相吻合；
    步骤三、将高散射透光材料层上部加工成平面制成新型装饰材料。
  3. 根据权利要求1或2所述的一种新型装饰材料及其加工工艺，其特征在于基体的材料和凹凸面材料层的材料是不同的。
  4. 根据权利要求1或2或3所述的一种新型装饰材料及其加工工艺，特征在于凹凸面材料层的材料采用具有相同的颜色、透光性、吸光性、反光性的相同光学性质材料。
  5. 根据权利要求1或2或3或4所述的一种新型装饰材料及其加工工艺，其特征在于高散射透光材料层的材料采用具有相同的颜色、透光性、吸光性、反光性的相同光学性质材料。
  6. 根据权利要求5所述的一种新型装饰材料及其加工工艺，其特征在于所述的凹凸面材料层的材料的透光性低于透光材料层的材料的透光性。
  7. 根据权利要求6所述的一种新型装饰材料及其加工工艺，其特征在于所述对凹凸面材料层的填充的透光材料层是全部填充。
  8. 根据权利要求7所述的一种新型装饰材料及其加工工艺，其特征在 于所述对凹凸面材料层的填充的透光材料层是部分填充，露出部分凹凸面材料层或者部分基体，露出的凹凸面材料层部分或者基体部分也是表面成像的一部分。
PCT/CN2019/101723 2018-09-11 2019-08-30 一种新型装饰材料及其加工工艺 WO2020052412A1 (zh)

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