WO2020029424A1 - Lamination production system for photovoltaic assembly, and photovoltaic assembly transport device - Google Patents

Lamination production system for photovoltaic assembly, and photovoltaic assembly transport device Download PDF

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Publication number
WO2020029424A1
WO2020029424A1 PCT/CN2018/110629 CN2018110629W WO2020029424A1 WO 2020029424 A1 WO2020029424 A1 WO 2020029424A1 CN 2018110629 W CN2018110629 W CN 2018110629W WO 2020029424 A1 WO2020029424 A1 WO 2020029424A1
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WO
WIPO (PCT)
Prior art keywords
lifting
photovoltaic module
slider
frame
handling device
Prior art date
Application number
PCT/CN2018/110629
Other languages
French (fr)
Chinese (zh)
Inventor
杨剑锋
周文炎
包立强
Original Assignee
华夏易能(广东)新能源科技有限公司
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Publication of WO2020029424A1 publication Critical patent/WO2020029424A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0214Articles of special size, shape or weigh

Definitions

  • the present disclosure relates to the field of photovoltaic technology, and in particular, to a photovoltaic module lamination production system and a photovoltaic module handling device.
  • photovoltaic modules are important components of photovoltaic power generation systems. During the manufacturing process of photovoltaic modules, it is often necessary to handle photovoltaic modules. At present, photovoltaic modules are generally handled manually. However, this method of transportation has low production efficiency and is prone to bump photovoltaic modules, resulting in photovoltaic modules. Damaged, affecting normal use or even scrapped.
  • the purpose of the present disclosure is to provide a photovoltaic module laminated production system and a photovoltaic module handling device, which can improve production efficiency and reduce product damage rate.
  • a photovoltaic module handling device including:
  • a slide seat slidably disposed on the bracket
  • a grasping module is arranged on the slide seat and is used for grasping the photovoltaic module
  • a plurality of first lifting components are connected between the grasping component and the slide base, and each of the first lifting components is independently lifting, and the plurality of first lifting components are used to drive the grasping component to face each other. Lifting on the slide.
  • the slide includes:
  • a slide bar extending in a second direction is slidably connected to the bracket in a first direction, and the second direction is different from the first direction;
  • a slider is slidably connected to the slider.
  • the photovoltaic module handling device further includes:
  • a slide bar driving device is configured to drive the slide bar to slide along the first direction.
  • the photovoltaic module handling device further includes:
  • a slider driving device is configured to drive the slider to move along the slider.
  • the photovoltaic module handling device further includes:
  • a lifting mechanism is connected between the slider and each of the first lifting components, and is used for driving each of the first lifting components to move up and down relative to the slider.
  • the lifting mechanism includes:
  • a lifting frame is provided between the slider and the first lifting component, and each of the first lifting components is connected to the lifting frame;
  • the second lifting component is connected between the lifting frame and the slider and is used for driving the lifting frame to move up and down.
  • the photovoltaic module handling device further includes:
  • a rotating mechanism is connected between the slider and the second lifting component, and is used for driving the second lifting component to rotate relative to the slider.
  • the rotation mechanism includes:
  • a rotating frame is located between the slider and the lifting frame, and the second lifting component is connected between the rotating frame and the lifting frame;
  • a rotating component is connected between the rotating frame and the slider, and is used for driving the rotating frame to rotate relative to the slider.
  • the photovoltaic module handling device further includes:
  • One end of the guide rod is fixed to the lifting frame, and the other end is slidably passed through the rotating frame.
  • the grasping component includes:
  • At least two clamping mechanisms are distributed on both sides of the frame.
  • Each of the clamping mechanisms includes a clamping jaw driving device and two opposing clamping jaws.
  • the two clamping jaws are hinged on both sides of the frame.
  • the clamping jaw driving device is configured to drive two clamping jaws to rotate toward each other or back to clamp or release the photovoltaic module.
  • the grasping component includes:
  • At least two suction cup devices are distributed on a side of the frame away from the first lifting component, and are used to suck or release the photovoltaic component.
  • the photovoltaic module handling device further includes:
  • a control device is configured to control one or more of the first lifting component, the second lifting component, and the rotating component.
  • a photovoltaic module lamination production system including:
  • At least one laminating device said laminating device having a conveying mechanism, said laminating device being configured to perform a lamination process on said photovoltaic module;
  • a transfer device provided between the storage rack and the transfer mechanism for removing photovoltaic modules on the storage rack;
  • the photovoltaic module transfer device is disposed between the storage rack and the transfer mechanism, and is configured to transfer the photovoltaic module on the transfer device to the transfer mechanism.
  • the photovoltaic module transporting device of the present disclosure can grasp photovoltaic modules by grasping the modules, and drive the grasping modules to be raised and lowered by each first lifting module, and cooperate with the movement of the sliding seat to carry the photovoltaic modules to the carrying member for subsequent processes. Avoid manual handling to improve production efficiency.
  • each first lifting module can be lifted independently, the lifting sequence of each first lifting module can be controlled in order to adjust the attitude of the photovoltaic module. Specifically, when the photovoltaic module is placed in a laminating device, a part of the first The lifting module is lowered first, so that the photovoltaic module is tilted. After one end of the photovoltaic module is placed in the laminating equipment, the other part of the first lifting module is lowered, so that the photovoltaic module is completely placed on the bearing member, which can prevent the photovoltaic module from being directly flat on Damage caused by bearing components, thereby reducing the rate of damage.
  • the photovoltaic module lamination production system of the present disclosure can avoid damage caused by the photovoltaic module being directly flatly attached to the laminating equipment, thereby reducing the damage rate.
  • FIG. 1 is a schematic diagram of a photovoltaic module lamination production system according to an embodiment of the present disclosure.
  • FIG. 2 is an assembly view of a bracket, a slide base, and a rotating frame of a photovoltaic module carrying device according to an embodiment of the present disclosure.
  • FIG. 3 is a partial schematic diagram of a photovoltaic module handling device according to an embodiment of the present disclosure.
  • FIG. 4 is another partial schematic diagram of a photovoltaic module handling device according to an embodiment of the present disclosure.
  • FIG. 5 is another partial schematic diagram of the photovoltaic module handling device according to the embodiment of the present disclosure.
  • An embodiment of the present disclosure provides a photovoltaic module carrying device for carrying a photovoltaic module to a carrying member.
  • the carrying member may be a laminating device, of course, it may also be a device. In the following, only the carrying member is a laminating device. For illustration.
  • the photovoltaic module handling device may include a bracket 1, a slide base 2, a grasping module 4, and a first lifting module 3, where:
  • the slide base 2 is slidably disposed on the support 1 and can slide back and forth on the support 1.
  • the grasping module 4 can be disposed on the slide 2 and can grasp the photovoltaic module 400.
  • the number of the first lifting components 3 is multiple, and each of the first lifting components 3 is connected between the grasping component 4 and the slide 2, and each of the first lifting components 3 can be independently lifted relative to the slide 2,
  • the plurality of first lifting components 3 are used to drive the grasping component 4 to move up and down relative to the slide 2.
  • the photovoltaic module handling device can grip the photovoltaic module 400 by the gripping module 4, and drive the gripping module 4 to be raised and lowered by each first lifting module 3 and cooperate with the movement of the slide 2 to carry the photovoltaic module 400 to Laminating equipment 200, thereby avoiding manual handling and improving production efficiency.
  • each first lifting module 3 can be lifted independently, the posture of the photovoltaic module can be controlled by controlling the lifting sequence of each first lifting module 3.
  • the photovoltaic module 400 when the photovoltaic module 400 is placed in the laminating equipment 200, A part of the first lifting module 3 is lowered first, so that the photovoltaic module 400 is inclined, and a part of the photovoltaic module 400 to be placed can be placed on the laminating equipment 200 first, and then the other part of the first lifting module 3 is lowered, so that the photovoltaic module 400 is completely placed.
  • Laminating equipment 200 the contact process between the photovoltaic module 400 and the laminating equipment 200 can be more relaxed, avoiding the photovoltaic module 400 directly contacting the laminating equipment 200 with a larger contact surface, and reducing the The risk of crashes reduces the rate of damage.
  • the bracket 1 may include a support frame and a plurality of legs.
  • the support frame may be a rectangular or other shape frame structure, and each leg may be provided on the same side of the support frame.
  • each leg and the support frame may be an integrated structure, or may be connected by welding or using a connection member such as a bolt.
  • the bracket 1 may also have other structures.
  • the bracket 1 may include two parallel support beams and legs supported below the support beams.
  • the slide base 2 can be disposed on the bracket 1 and can slide on the bracket 1 in a first direction and at the same time, it can also slide in a second direction.
  • the first direction and the second direction are different directions, such as mutually perpendicular directions. For example:
  • the slider 2 may include a slider 21 and a slider 22, where:
  • the slide bar 21 can be provided on the bracket 1 in a first direction and can be slidably connected to the bracket 1.
  • the slide bar 21 can slide in a second direction.
  • the second direction is different from the first direction, such as the second direction and the first direction.
  • Direction is vertical.
  • the bracket 1 may have a slide rail, the slide rail may extend in a second direction perpendicular to the first direction, and the slide bar 21 may be slidably connected to the slide rail so as to be slidable in the second direction.
  • the first direction is the direction shown by arrow S1 in FIG. 1
  • the second direction is the direction shown by arrow S2 in FIG. 1.
  • the slider 22 may be provided on the slider 21, and the shape and structure of the slider 22 are not particularly limited herein, and may be slidably connected to the slider 21.
  • the slider 22 is slidably sleeved on the slider 21, or
  • the slider 22 is slidably connected to the slider 21 through a guide rail on the slider 21. Thereby, the slider 22 can reciprocate along the slide bar 21.
  • the photovoltaic module carrying device may further include a slider driving device and a slider driving device, wherein:
  • the slide bar driving device may be disposed on the bracket 1 and connected to the slide bar 21 and may drive the slide bar 21 to reciprocate in the second direction.
  • the slide bar driving device may be an air cylinder, a hydraulic cylinder, or a linear motor, as long as the slide bar 21 can be driven to move in the second direction; or, the slide bar driving device may include a motor and gears and racks that mesh with each other, and the gear can rotate
  • the rack is arranged on the bracket 1, and the rack can be arranged in the second direction and connected to the slide bar 21.
  • the motor can drive the gear to rotate, so as to drive the slide bar 21 to move in the second direction through the rack.
  • the slide bar 21 can also be driven to move in the second direction by other methods, which will not be listed one by one here.
  • the slider driving device may be disposed on the slider 21 and connected to the slider 22, and may drive the slider 22 to slide along the slider 21.
  • the slider driving device may be an air cylinder or a linear motor, as long as the slider 22 can be driven to move along the slider 21.
  • the photovoltaic module handling device may not include the above-mentioned slider driving device, and the slider 22 may be fixed on the slide bar 21, which may only slide along the slide bar 21 in the first direction.
  • the slider 2 may have other structures as long as it can slide on the bracket 1.
  • the first lifting assembly 3 may be a cylinder, but is not limited thereto, and may also be a hydraulic cylinder or a linear motor.
  • the number of the first lifting components 3 may be multiple, such as two, four, etc.
  • Each of the first lifting components 3 may be connected between the slider 22 and the grasping component 4 to drive the grasping component 4 to move upward and downward.
  • Each of the first lifting components 3 can move independently, so that the photovoltaic module 400 grasped by the grasping component 4 can be in an inclined state.
  • the photovoltaic module 400 When the photovoltaic module 400 is placed on the laminating equipment 200, a part of the first lifting module 3 can be controlled to descend first, the photovoltaic module 400 can be tilted and brought into contact with the laminating equipment 200, and then the other part of the first lifting module 3 can be controlled to descend, so that The photovoltaic module 400 is completely placed on the laminating apparatus 200, and the photovoltaic module 400 can be placed to be damaged.
  • the grasping assembly 4 may include a frame 5 and a clamping mechanism 6, where:
  • the frame 5 can be a rectangular or other shape of a frame structure, and can be connected to each first lifting component 3 at the same time, and can drive the frame 5 to rise or fall, and each of the first lifting components 3 can move independently, so that the frame 5 can be tilted.
  • the shape of the frame 5 is rectangular, and the number of the first lifting components 3 is four.
  • the number of the first lifting components 3 is rectangular and is hinged to the frame 5 so that the frame 5 and the first lifting component 3 can rotate relative to each other.
  • each clamping mechanism 6 may be two and distributed on both sides of the frame 5, and each clamping mechanism 6 may include a clamping claw 61 and a clamping claw driving device 62, where:
  • the number of the clamping jaws 61 is two, and the two clamping jaws 61 may be opposite to the two sides of the frame 5 and extend away from the first lifting component 3, and the clamping jaws 61 and the frame 5 are hinged so that the two clamping jaws 61 can be rotated toward or away from each other to clamp or release the photovoltaic module 400.
  • the number of the clamping jaws 61 may be four, six or more, as long as the photovoltaic module 400 can be clamped or released.
  • the gripper driving devices 62 may be provided on the frame 5, and the number of the gripper driving devices 62 may be the same as that of the gripper 61. Each gripper 61 may be connected to each gripper 61 in a one-to-one correspondence, and may drive two opposite grippers 61 to rotate or Turn your back.
  • the gripper driving device 62 may be an air cylinder, a hydraulic cylinder, or a linear motor. Alternatively, multiple grippers 61 may be driven by one gripper driving device 62 at the same time.
  • the gripper driving device 62 may include a motor and connect the motor with a plurality of Transmission structure of the jaw 61.
  • the grasping assembly may include a bezel and a suction cup device, wherein:
  • the suction cup device may include a suction cup and a suction assembly, and the number of the suction cups may be multiple and disposed on a side of the frame away from the first lifting component and capable of attracting the photovoltaic module.
  • the suction module can be a vacuum pump, the number of which can be the same as that of the suction cup, and they are all connected to the suction cup.
  • the grasping module 4 may have other structures as long as it can grasp or release the photovoltaic module 400.
  • the photovoltaic module handling device of the present disclosure may further include a lifting mechanism, which may be located between the slider 22 and each of the first lifting components 3, the lifting mechanism may be connected to the slider 22, and each of the first lifting The module 3 can be connected to the first lifting module 3.
  • the lifting mechanism can drive each first lifting component 3 to move up and down as a whole, that is, drive each first lifting component 3 to reciprocate in a direction close to the slider 22 or away from the slider 22.
  • the lifting mechanism drives the lifting of the first lifting component 3 and the lifting of the first lifting component 3 itself to form a two-stage lifting, so as to expand the lifting stroke.
  • the lifting mechanism may include a lifting frame 7 and a second lifting assembly 8, wherein:
  • the lifting frame 7 may be a rectangular or other shape frame structure, or may be a flat plate structure, which is not particularly limited herein.
  • the lifting frame 7 is located between the slider 22 and the first lifting component 3, and each of the first lifting components 3 can be connected to the lifting frame 7 by welding, snapping, or bolting. When the slider 22 moves, the lifting frame 7 can drive each first lifting component 3 to move synchronously with the slider 22.
  • the number of the second lifting components 8 may be one or more, such as two, four, and the like.
  • Each of the second lifting components 8 can be disposed between the slider 22 and the lifting frame 7, and one end of the second lifting component 8 is connected to the slider 22 and the other end is connected to the lifting frame 7, so that the lifting frame 7 can be driven to rise or fall.
  • the first lifting components 3 are driven to move up and down as a whole.
  • the lifting mechanism may also have other structures, as long as each of the first lifting assemblies 3 can be raised and lowered as a whole.
  • the photovoltaic module handling device of the present disclosure may further include a rotation mechanism, which may be located between the slider 22 and the second lifting component 8 and connected to the slider 22 and the second lifting component 8 at the same time to rotate.
  • the mechanism can drive the second lifting assembly 8 to rotate relative to the slider 22 so as to adjust the direction of the photovoltaic module 400.
  • the rotating mechanism may include a rotating frame 9 and a rotating assembly 10, wherein:
  • the structure of the rotating frame 9 may be the same as that of the lifting frame 7. Of course, it may also be other structures, which may be located between the lifting frame 7 and the sliding block 22 and may be connected to the slider 22 through the rotating component 10.
  • the rotating module 10 can drive the rotating frame 9 to rotate relative to the slider 22 so as to adjust the direction of the photovoltaic module 400, wherein the rotating module 10 is not shown in FIG. 2; at the same time, when the slider 22 moves, the rotation The rack 9 can move synchronously with the slider 22.
  • the second lifting assembly 8 can be connected between the rotating frame 9 and the lifting frame 7 so that it can be connected to the slider 22 through the rotating frame 9 and the rotating assembly 10. While driving the lifting frame 7 to move up and down, Turn.
  • the rotation assembly 10 may include a rotation driving device 101, a first connection plate 102, and a second connection plate 103.
  • the rotation driving device 101 may be located between the first connection plate 102 and the second connection plate 103, and may pass through the first connection plate 102.
  • the connecting plate 102 is connected to the rotating frame 9, and is connected to the slider 22 through the second connecting plate 103.
  • the rotary driving device 101 may be a rotary cylinder, but is not limited thereto, and may also be a rotary electric machine, a steering gear, or the like.
  • the rotating module 10 drives the rotating frame 9 to rotate 90 ° or other angles to adjust the direction of the photovoltaic module 400 so as to transverse the photovoltaic module 400 to the conveying mechanism, that is, make the length direction of the photovoltaic module 400 perpendicular to the conveying direction of the conveying mechanism. .
  • the second lifting component 8 and the slider 22 may be directly connected without the rotating component 10 and the rotating frame 9.
  • the photovoltaic conveying device may further include a guide rod 11.
  • One end of the guide rod 11 may be fixed to the lifting frame 7, and the other end may pass through the rotating frame 9 and slidingly cooperate with the rotating frame 9.
  • the guide rod 11 can slide relative to the rotating frame 9 to guide the lifting of the lifting frame 7.
  • the number of the guide rods 11 can be one or more.
  • the rotating frame 9 and the lifting frame 7 both have a rectangular frame structure.
  • the number of the guiding rods 11 is four, and they are distributed among the four of the rotating frame 9 and the lifting frame 7. Corners.
  • the photovoltaic module handling device of the present disclosure may further include a control device 12 that can simultaneously control the first lifting module 3, the second lifting module 8, and the rotating module 10 described above, and through the second lifting module 8
  • the first lifting assembly 3 and the grabbing assembly 4 can be synchronously raised and lowered, and the first lifting assembly 3 and the grabbing assembly 4 can be driven to rotate synchronously by rotating the assembly 10; in this process, the first lifting assembly 3 can also be used to drive the grabbing assembly 4
  • the taking component 4 is lifted relative to the slider 22.
  • the control device 12 may also control only any one or any two of the first lifting assembly 3, the second lifting assembly 8 and the rotating assembly 10.
  • the control device 12 may include a processor, a display 121, a control button 122, and an alarm light 123.
  • the processor is configured to send control signals to the first lifting component 3, the second lifting component 8 and the rotating component 10, and the display 121 may be used to display the working status;
  • the number of the control buttons 122 can be multiple, and can be used for operation by the staff to realize one or more functions of start, stop, ascend, descend, and rotate; the alarm light 123 can be used to issue an alarm when a failure occurs.
  • the photovoltaic module handling device of the present disclosure may further include an electric box 13, which may be connected to the control device 12 to provide electrical energy.
  • An embodiment of the present disclosure also provides a photovoltaic module lamination production system.
  • the photovoltaic module lamination production system may include a storage rack 100, a lamination equipment 200, a transfer device 300, and the photovoltaic module in the above embodiment.
  • Handling device of which:
  • the storage rack 100 can store photovoltaic modules 400 that need to be laminated, and the number of the photovoltaic modules 400 is multiple.
  • the structure of the storage rack 100 is not particularly limited here.
  • the laminating device 200 may be a laminator for laminating a photovoltaic module 400.
  • the laminating device 200 has a conveying mechanism.
  • the conveying mechanism is a conveyor belt, or may be another conveying mechanism.
  • the lamination equipment 200 can perform a lamination process on the photovoltaic module 400, and the specific structure thereof is not particularly limited herein.
  • the number of laminating equipment 200 may be one, two or more. Taking two as an example, the conveying mechanisms of the two laminating equipment 200 may be arranged side by side.
  • the transfer device 300 may be disposed between the storage rack 100 and the transfer mechanism of the laminating apparatus 200, and the photovoltaic module 400 on the storage rack 100 may be removed and moved to a preset position.
  • the specific structure of the transfer device 300 is not particularly limited herein, as long as the photovoltaic module 400 on the storage rack 100 can be removed.
  • the photovoltaic module handling device may be disposed between the storage rack 100 and the transfer mechanism of the laminating equipment 200. After the photovoltaic device 400 on the storage rack 100 is removed by the transfer device 300, the photovoltaic module handling device may remove the photovoltaic on the transfer device 300. The components are transferred to the transfer mechanism for subsequent processing.
  • the photovoltaic module lamination production system of the present disclosure may further include an induction device, which may be a photoelectric sensor, which can detect whether there is a photovoltaic module at the above-mentioned preset position.
  • an induction device which may be a photoelectric sensor, which can detect whether there is a photovoltaic module at the above-mentioned preset position.
  • the transfer device 300 moves the photovoltaic module 400 to a preset position, it can send a start signal to the control device 12, and the photovoltaic module transfer device can transfer the photovoltaic module 400 at the preset position to the transfer mechanism.
  • the transfer device 300 transfers the photovoltaic module 400 on the storage rack 100 to a preset position; the sensing device senses the photovoltaic module 400 and sends a control signal to the control device 12, and the photovoltaic module handling device starts to work:
  • the second lifting module 8 drives the lifting frame 7 and the first lifting module 3 to descend, and the clamping claw driving device 62 drives the clamping claw 61 to open, that is, to rotate backward, and the module 4 to be grasped is lowered so that the photovoltaic module 400 is located at the clamping claw 61. In a position between them, the second lifting assembly 8 stops.
  • the gripper driving device 62 drives the gripper 61 to rotate toward each other to a position where the photovoltaic module 400 is gripped.
  • the second lifting assembly 8 drives the lifting frame 7 to rise to a preset position.
  • the slide bar driving device drives the slide bar 21 to move toward the laminating apparatus 200 in the second direction, and at the same time, the slide bar driving device drives the slide 22 to move in the first direction until the photovoltaic module 400 grasped by the grasping module 4 is moved to a A preset position above the conveying mechanism of the laminating apparatus 200, and then, the slider driving device and the slider driving device are stopped.
  • the position of the slider 22 can be adjusted by the slider driving device, and the photovoltaic module 400 can be transferred to different conveying mechanisms.
  • the rotating module 10 drives the rotating frame 9 to rotate a predetermined angle to adjust the direction of the photovoltaic module 400.
  • the second lifting module 8 drives the lifting frame 7 to descend to a predetermined position. At this time, the photovoltaic module 400 is not in contact with the transmission mechanism.
  • a part of the first lifting module 3 drives the gripping module 4 to lower one end, so that the photovoltaic module 400 is inclined, and one end is in contact with the conveying mechanism.
  • the photovoltaic module 400 is clamped at this end.
  • the other part of the first lifting module 3 is lowered, so that the photovoltaic module 400 is flush with the conveying mechanism, and then the other clamping claws 61 are opened to carry the photovoltaic module 400 to the conveying mechanism.
  • the aforementioned oblique placement can reduce the risk of damage to the photovoltaic module 400 and is beneficial to improve the yield.
  • each clamping jaw 61 can also be opened or clamped synchronously.
  • Each component of the photovoltaic module handling device is reset, and the transfer mechanism transfers the photovoltaic module 400 to a laminating station and performs lamination.

Abstract

A lamination production system for a photovoltaic assembly and a photovoltaic assembly transport device, pertaining to the technical field of photovoltaics. The photovoltaic assembly transport device comprises a support frame (1), a sliding base (2), a gripper assembly (4), and multiple first lifting assemblies (3). The sliding base (2) is slidably disposed at the support frame (1). The gripper assembly (4) is disposed at the sliding base (2), and is used to grip a photovoltaic assembly (400). The multiple first lifting assemblies (3) are connected between the gripper assembly (4) and the sliding base (2), Each of the first lifting assemblies (3) is capable of raising and lowering independently, and the multiple first lifting assemblies (3) drive the gripper assembly (4) to raise and lower relative to the sliding base (2). The photovoltaic assembly transport device improves production efficiency and reduces the defect rate of products.

Description

光伏组件层压生产系统及光伏组件搬运装置Photovoltaic module laminated production system and photovoltaic module handling device
本申请基于申请号为201810908497.5、申请日为2018年8月10日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。This application is based on a Chinese patent application with an application number of 201810908497.5 and an application date of August 10, 2018, and claims the priority of the Chinese patent application. The entire content of this Chinese patent application is incorporated herein by reference.
技术领域Technical field
本公开涉及光伏技术领域,具体而言,涉及一种光伏组件层压生产系统及光伏组件搬运装置。The present disclosure relates to the field of photovoltaic technology, and in particular, to a photovoltaic module lamination production system and a photovoltaic module handling device.
背景技术Background technique
目前,光伏发电技术的应用越来越广泛,其中,光伏组件是光伏发电系统的重要部件。在光伏组件的生产制造过程中,经常需要对光伏组件进行搬运,目前,一般是通过人工方式对光伏组件进行搬运,但这样的搬运方式,生产效率较低,且容易磕碰光伏组件,导致光伏组件破损,影响正常使用甚至报废。At present, the application of photovoltaic power generation technology is becoming more and more widespread. Among them, photovoltaic modules are important components of photovoltaic power generation systems. During the manufacturing process of photovoltaic modules, it is often necessary to handle photovoltaic modules. At present, photovoltaic modules are generally handled manually. However, this method of transportation has low production efficiency and is prone to bump photovoltaic modules, resulting in photovoltaic modules. Damaged, affecting normal use or even scrapped.
需要说明的是,在上述背景技术部分公开的信息仅用于加强对本公开的背景的理解,因此可以包括不构成对本领域普通技术人员已知的现有技术的信息。It should be noted that the information disclosed in the background section above is only used to enhance the understanding of the background of the present disclosure, and therefore may include information that does not constitute the prior art known to those of ordinary skill in the art.
发明内容Summary of the invention
本公开的目的在于提供一种光伏组件层压生产系统及光伏组件搬运装置,可提高生产效率,降低产品损坏率。The purpose of the present disclosure is to provide a photovoltaic module laminated production system and a photovoltaic module handling device, which can improve production efficiency and reduce product damage rate.
根据本公开的一个方面,提供一种光伏组件搬运装置,包括:According to one aspect of the present disclosure, a photovoltaic module handling device is provided, including:
支架;support;
滑座,可滑动地设于所述支架;A slide seat slidably disposed on the bracket;
抓取组件,设于所述滑座,用于抓取光伏组件;A grasping module is arranged on the slide seat and is used for grasping the photovoltaic module;
多个第一升降组件,连接于所述抓取组件和所述滑座之间,且各所述第一升降组件独立升降,多个所述第一升降组件用于带动所述抓取组件相对于所述滑座升降。A plurality of first lifting components are connected between the grasping component and the slide base, and each of the first lifting components is independently lifting, and the plurality of first lifting components are used to drive the grasping component to face each other. Lifting on the slide.
在本公开的一种示例性实施例中,所述滑座包括:In an exemplary embodiment of the present disclosure, the slide includes:
沿第二方向延伸的滑杆,沿第一方向滑动连接于所述支架,所述第二方向不同于所述第一方向;A slide bar extending in a second direction is slidably connected to the bracket in a first direction, and the second direction is different from the first direction;
滑块,滑动连接于所述滑杆。A slider is slidably connected to the slider.
在本公开的一种示例性实施例中,所述光伏组件搬运装置还包括:In an exemplary embodiment of the present disclosure, the photovoltaic module handling device further includes:
滑杆驱动装置,用于驱动所述滑杆沿所述第一方向滑动。A slide bar driving device is configured to drive the slide bar to slide along the first direction.
在本公开的一种示例性实施例中,所述光伏组件搬运装置还包括:In an exemplary embodiment of the present disclosure, the photovoltaic module handling device further includes:
滑块驱动装置,用于驱动所述滑块沿所述滑杆移动。A slider driving device is configured to drive the slider to move along the slider.
在本公开的一种示例性实施例中,所述光伏组件搬运装置还包括:In an exemplary embodiment of the present disclosure, the photovoltaic module handling device further includes:
升降机构,连接于所述滑块和各所述第一升降组件之间,用于驱动各所述第一升降组件整体相对于所述滑块升降。A lifting mechanism is connected between the slider and each of the first lifting components, and is used for driving each of the first lifting components to move up and down relative to the slider.
在本公开的一种示例性实施例中,所述升降机构包括:In an exemplary embodiment of the present disclosure, the lifting mechanism includes:
升降架,设于所述滑块和所述第一升降组件之间,各所述第一升降组件均与所述升降架连接;A lifting frame is provided between the slider and the first lifting component, and each of the first lifting components is connected to the lifting frame;
第二升降组件,连接于所述升降架和所述滑块之间,用于驱动所述升降架升降。The second lifting component is connected between the lifting frame and the slider and is used for driving the lifting frame to move up and down.
在本公开的一种示例性实施例中,所述光伏组件搬运装置还包括:In an exemplary embodiment of the present disclosure, the photovoltaic module handling device further includes:
旋转机构,连接于所述滑块和所述第二升降组件之间,用于带动所述第二升降组件相对于所述滑块转动。A rotating mechanism is connected between the slider and the second lifting component, and is used for driving the second lifting component to rotate relative to the slider.
在本公开的一种示例性实施例中,所述旋转机构包括:In an exemplary embodiment of the present disclosure, the rotation mechanism includes:
旋转架,位于所述滑块和所述升降架之间,所述第二升降组件连接于所述旋转架和所述升降架之间;A rotating frame is located between the slider and the lifting frame, and the second lifting component is connected between the rotating frame and the lifting frame;
旋转组件,连接于所述旋转架和所述滑块之间,用于驱动所述旋转架相对于所述滑块转动。A rotating component is connected between the rotating frame and the slider, and is used for driving the rotating frame to rotate relative to the slider.
在本公开的一种示例性实施例中,所述光伏组件搬运装置还包括:In an exemplary embodiment of the present disclosure, the photovoltaic module handling device further includes:
导向杆,一端固定于所述升降架,另一端可滑动地穿过所述旋转架。One end of the guide rod is fixed to the lifting frame, and the other end is slidably passed through the rotating frame.
在本公开的一种示例性实施例中,所述抓取组件包括:In an exemplary embodiment of the present disclosure, the grasping component includes:
边框,与所述第一升降组件连接;A frame connected to the first lifting component;
至少两个夹持机构,分布于所述边框两侧,每个所述夹持机构包括夹爪驱动装置和两个相对的夹爪,两个所述夹爪铰接于所述边框两侧,所述夹爪驱动装置用于驱动两个所述夹爪相向转动或背向转动,以夹持或放开所述光伏组件。At least two clamping mechanisms are distributed on both sides of the frame. Each of the clamping mechanisms includes a clamping jaw driving device and two opposing clamping jaws. The two clamping jaws are hinged on both sides of the frame. The clamping jaw driving device is configured to drive two clamping jaws to rotate toward each other or back to clamp or release the photovoltaic module.
在本公开的一种示例性实施例中,所述抓取组件包括:In an exemplary embodiment of the present disclosure, the grasping component includes:
边框,与所述第一升降组件连接;A frame connected to the first lifting component;
至少两个吸盘装置,分布于所述边框远离所述第一升降组件的一侧,用于吸附或放开所述光伏组件。At least two suction cup devices are distributed on a side of the frame away from the first lifting component, and are used to suck or release the photovoltaic component.
在本公开的一种示例性实施例中,所述光伏组件搬运装置还包括:In an exemplary embodiment of the present disclosure, the photovoltaic module handling device further includes:
控制装置,用于控制所述第一升降组件、所述第二升降组件和所述旋转组件中的一个或多个。A control device is configured to control one or more of the first lifting component, the second lifting component, and the rotating component.
根据本公开的一个方面,提供一种光伏组件层压生产系统,包括:According to one aspect of the present disclosure, there is provided a photovoltaic module lamination production system including:
储存架,用于存放光伏组件;Storage rack for storing photovoltaic modules;
至少一个层压设备,所述层压设备具有传送机构,所述层压设备用于对所述光伏组件进行层压工艺;At least one laminating device, said laminating device having a conveying mechanism, said laminating device being configured to perform a lamination process on said photovoltaic module;
转运装置,设于所述储存架与所述传送机构之间,用于将所述储存架上的光伏组件取下;以及A transfer device provided between the storage rack and the transfer mechanism for removing photovoltaic modules on the storage rack; and
上述任意一项所述的光伏组件搬运装置,设于所述储存架与所述传送机构之间,用于将 所述转运装置上的光伏组件搬运至所述传送机构。The photovoltaic module transfer device according to any one of the above, is disposed between the storage rack and the transfer mechanism, and is configured to transfer the photovoltaic module on the transfer device to the transfer mechanism.
本公开的光伏组件搬运装置,通过抓取组件可抓取光伏组件,通过各第一升降组件驱动抓取组件升降并配合滑座的移动,可将光伏组件搬运至承载部件,以便进行后续工艺。避免人工搬运,从而提高生产效率。The photovoltaic module transporting device of the present disclosure can grasp photovoltaic modules by grasping the modules, and drive the grasping modules to be raised and lowered by each first lifting module, and cooperate with the movement of the sliding seat to carry the photovoltaic modules to the carrying member for subsequent processes. Avoid manual handling to improve production efficiency.
同时,由于各个第一升降组件可独立升降,使得各第一升降组件的升降次序可控,以便调节光伏组件姿态,具体而言,在将光伏组件置于层压设备时,可使一部分第一升降组件先下降,使得光伏组件倾斜,待将光伏组件的一端置于层压设备后,再使另一部分第一升降组件下降,使光伏组件完全置于承载部件,可避免光伏组件直接平贴于承载部件而造成的损坏,从而降低损坏率。At the same time, because each first lifting module can be lifted independently, the lifting sequence of each first lifting module can be controlled in order to adjust the attitude of the photovoltaic module. Specifically, when the photovoltaic module is placed in a laminating device, a part of the first The lifting module is lowered first, so that the photovoltaic module is tilted. After one end of the photovoltaic module is placed in the laminating equipment, the other part of the first lifting module is lowered, so that the photovoltaic module is completely placed on the bearing member, which can prevent the photovoltaic module from being directly flat on Damage caused by bearing components, thereby reducing the rate of damage.
本公开的光伏组件层压生产系统,可避免光伏组件直接平贴于层压设备而造成的损坏,从而降低损坏率。The photovoltaic module lamination production system of the present disclosure can avoid damage caused by the photovoltaic module being directly flatly attached to the laminating equipment, thereby reducing the damage rate.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。It should be understood that the above general description and the following detailed description are merely exemplary and explanatory, and should not limit the present disclosure.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。The drawings herein are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure, and together with the description serve to explain the principles of the present disclosure. Obviously, the drawings in the following description are just some embodiments of the present disclosure. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
图1为本公开实施方式光伏组件层压生产系统的示意图。FIG. 1 is a schematic diagram of a photovoltaic module lamination production system according to an embodiment of the present disclosure.
图2为本公开实施方式光伏组件搬运装置的支架、滑座及旋转架的装配图。FIG. 2 is an assembly view of a bracket, a slide base, and a rotating frame of a photovoltaic module carrying device according to an embodiment of the present disclosure.
图3为本公开实施方式光伏组件搬运装置的一局部示意图。FIG. 3 is a partial schematic diagram of a photovoltaic module handling device according to an embodiment of the present disclosure.
图4为本公开实施方式光伏组件搬运装置的另一局部示意图。FIG. 4 is another partial schematic diagram of a photovoltaic module handling device according to an embodiment of the present disclosure.
图5为本公开实施方式光伏组件搬运装置的再一局部示意图。FIG. 5 is another partial schematic diagram of the photovoltaic module handling device according to the embodiment of the present disclosure.
图中:1、支架;2、滑座;21、滑杆;22、滑块;3、第一升降组件;4、抓取组件;5、边框;6、夹持机构;61、夹爪;62、夹爪驱动装置;7、升降架;8、第二升降组件;9、旋转架;10、旋转组件;101、旋转驱动装置;102、第一连接板;103、第二连接板;11、导向杆;12、控制装置;121、显示器;122、控制按钮;123、报警灯;13、电箱;100、储存架;200、层压设备;300、转运装置;400、光伏组件。In the picture: 1. bracket; 2. slide base; 21; slide bar; 22; slider; 3. first lifting component; 4. grasping component; 5. frame; 6. clamping mechanism; 61. clamping jaw; 62. Gripper driving device; 7. Lifting frame; 8. Second lifting component; 9. Rotating frame; 10. Rotating component; 101. Rotating driving device; 102. First connecting plate; 103. Second connecting plate; , Guide rod; 12, control device; 121, display; 122, control button; 123, alarm light; 13, electric box; 100, storage rack; 200, laminating equipment; 300, transfer device; 400, photovoltaic module.
具体实施方式detailed description
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式;相反,提供这些实施方式使得本发明将全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。Example embodiments will now be described more fully with reference to the accompanying drawings. However, the example embodiments can be implemented in various forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that the present invention will be comprehensive and complete, and the concept of the example embodiments will be fully conveyed To those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed descriptions will be omitted.
虽然本说明书中使用相对性的用语,例如“上”“下”来描述图标的一个组件对于另一组件 的相对关系,但是这些术语用于本说明书中仅出于方便,例如根据附图中所述的示例的方向。能理解的是,如果将图标的装置翻转使其上下颠倒,则所叙述在“上”的组件将会成为在“下”的组件。当某结构在其它结构“上”时,有可能是指某结构一体形成于其它结构上,或指某结构“直接”设置在其它结构上,或指某结构通过另一结构“间接”设置在其它结构上。Although relative terms such as "up" and "down" are used in this specification to describe the relative relationship between one component and another component of the icon, these terms are used in this specification for convenience only, for example, according to the figures in the drawings. Direction of the examples described. It can be understood that if the device of the icon is turned upside down and turned upside down, the component described above will become the component below. When a structure is "on" another structure, it may mean that a structure is integrally formed on another structure, or that a structure is "directly" arranged on another structure, or that a structure is "indirectly" arranged on another structure through another structure. On other structures.
用语“一个”、“一”、“该”、“所述”和“至少一个”用以表示存在一个或多个要素/组成部分/等;用语“包括”和“具有”用以表示开放式的包括在内的意思并且是指除了列出的要素/组成部分/等之外还可存在另外的要素/组成部分/等;用语“第一”和“第二”仅作为标记使用,不是对其对象的数量限制。The terms “a”, “an”, “the”, “the”, and “at least one” are used to indicate the presence of one or more elements / components / etc .; the terms “include” and “having” are used to mean open-ended Included means that there may be additional elements / components / etc. In addition to the listed elements / components / etc; the terms "first" and "second" are used only as marks, not for The number of its objects is limited.
本公开实施方式提供了一种光伏组件搬运装置,用于搬运光伏组件搬运至一承载部件,该承载部件可以是层压设备,当然,也可以是装置,以下仅以该承载部件为层压设备为进行说明。An embodiment of the present disclosure provides a photovoltaic module carrying device for carrying a photovoltaic module to a carrying member. The carrying member may be a laminating device, of course, it may also be a device. In the following, only the carrying member is a laminating device. For illustration.
如图1-图5所示,光伏组件搬运装置可包括支架1、滑座2、抓取组件4和第一升降组件3,其中:As shown in FIGS. 1-5, the photovoltaic module handling device may include a bracket 1, a slide base 2, a grasping module 4, and a first lifting module 3, where:
滑座2可滑动地设于支架1,并可在支架1上往复滑动。The slide base 2 is slidably disposed on the support 1 and can slide back and forth on the support 1.
抓取组件4可设于滑座2,并可抓取光伏组件400。The grasping module 4 can be disposed on the slide 2 and can grasp the photovoltaic module 400.
第一升降组件3的数量为多个,各第一升降组件3均连接于抓取组件4和滑座2之间,且各第一升降组件3能相对于所述滑座2分别独立升降,多个第一升降组件3用于带动抓取组件4相对于滑座2升降。The number of the first lifting components 3 is multiple, and each of the first lifting components 3 is connected between the grasping component 4 and the slide 2, and each of the first lifting components 3 can be independently lifted relative to the slide 2, The plurality of first lifting components 3 are used to drive the grasping component 4 to move up and down relative to the slide 2.
本公开实施方式的光伏组件搬运装置,通过抓取组件4可抓取光伏组件400,通过各第一升降组件3驱动抓取组件4升降并配合滑座2的移动,可将光伏组件400搬运至层压设备200,从而避免人工搬运,提高生产效率。同时,由于各个第一升降组件3可独立升降,因而可通过控制各第一升降组件3的升降次序,控制光伏组件姿态,具体而言,在将光伏组件400置于层压设备200时,可使一部分第一升降组件3先下降,使得光伏组件400倾斜,可将待光伏组件400的局部先放置于层压设备200,再使另一部分第一升降组件3下降,使光伏组件400完全置于层压设备200,在此过程中,可使光伏组件400与层压设备200的接触过程更加缓和,避免光伏组件400直接以较大的接触面与层压设备200接触,减小光伏组件400被撞损的风险,从而降低损坏率。The photovoltaic module handling device according to the embodiment of the present disclosure can grip the photovoltaic module 400 by the gripping module 4, and drive the gripping module 4 to be raised and lowered by each first lifting module 3 and cooperate with the movement of the slide 2 to carry the photovoltaic module 400 to Laminating equipment 200, thereby avoiding manual handling and improving production efficiency. At the same time, since each first lifting module 3 can be lifted independently, the posture of the photovoltaic module can be controlled by controlling the lifting sequence of each first lifting module 3. Specifically, when the photovoltaic module 400 is placed in the laminating equipment 200, A part of the first lifting module 3 is lowered first, so that the photovoltaic module 400 is inclined, and a part of the photovoltaic module 400 to be placed can be placed on the laminating equipment 200 first, and then the other part of the first lifting module 3 is lowered, so that the photovoltaic module 400 is completely placed. Laminating equipment 200. In this process, the contact process between the photovoltaic module 400 and the laminating equipment 200 can be more relaxed, avoiding the photovoltaic module 400 directly contacting the laminating equipment 200 with a larger contact surface, and reducing the The risk of crashes reduces the rate of damage.
下面对本公开光伏组件搬运装置的各部分进行详细说明:Each part of the photovoltaic module handling device of the present disclosure is described in detail below:
如图2所示,在一实施方式中,支架1可以包括支撑框和多个支腿,支撑框可为矩形或其它形状的框架结构,各支腿可设于支撑框的同一侧,用于对支撑框进行支撑,各支腿与支撑框可以是一体式结构,也可以通过焊接或利用螺栓等连接件连接。当然,在本公开的其它实施方式中,支架1还可以是其它结构,例如,支架1可包括两个平行的支撑梁以及支撑于支撑梁下方的支腿。As shown in FIG. 2, in an embodiment, the bracket 1 may include a support frame and a plurality of legs. The support frame may be a rectangular or other shape frame structure, and each leg may be provided on the same side of the support frame. For supporting the support frame, each leg and the support frame may be an integrated structure, or may be connected by welding or using a connection member such as a bolt. Of course, in other embodiments of the present disclosure, the bracket 1 may also have other structures. For example, the bracket 1 may include two parallel support beams and legs supported below the support beams.
滑座2可设于支架1,并可在支架1上沿第一方向滑动,同时,还可沿第二方向滑动,第一方向与第二方向为不同的方向,例如相互垂直的方向。举例而言:The slide base 2 can be disposed on the bracket 1 and can slide on the bracket 1 in a first direction and at the same time, it can also slide in a second direction. The first direction and the second direction are different directions, such as mutually perpendicular directions. For example:
如图2所示,在一实施方式中,滑座2可包括滑杆21和滑块22,其中:As shown in FIG. 2, in an embodiment, the slider 2 may include a slider 21 and a slider 22, where:
滑杆21可沿第一方向设于支架1上,并与支架1滑动连接,滑杆21可沿第二方向滑动,第二方向与第一方向为不同的方向,例如第二方向与第一方向垂直。举例而言,支架1可具有滑轨,滑轨可沿垂直于第一方向的第二方向延伸,滑杆21可与该滑轨滑动连接,从而可沿第二方向滑动。第一方向如图1中箭头S1所示方向,第二方向如图1中箭头S2所示方向。The slide bar 21 can be provided on the bracket 1 in a first direction and can be slidably connected to the bracket 1. The slide bar 21 can slide in a second direction. The second direction is different from the first direction, such as the second direction and the first direction. Direction is vertical. For example, the bracket 1 may have a slide rail, the slide rail may extend in a second direction perpendicular to the first direction, and the slide bar 21 may be slidably connected to the slide rail so as to be slidable in the second direction. The first direction is the direction shown by arrow S1 in FIG. 1, and the second direction is the direction shown by arrow S2 in FIG. 1.
滑块22可设于滑杆21上,滑块22的形状和结构在此不作特殊限定,且可与滑杆21滑动连接,例如,滑块22可滑动的套设于滑杆21上,或者,滑块22通过滑杆21上的导轨与滑杆21滑动连接。由此,滑块22可沿滑杆21往复移动。The slider 22 may be provided on the slider 21, and the shape and structure of the slider 22 are not particularly limited herein, and may be slidably connected to the slider 21. For example, the slider 22 is slidably sleeved on the slider 21, or The slider 22 is slidably connected to the slider 21 through a guide rail on the slider 21. Thereby, the slider 22 can reciprocate along the slide bar 21.
此外,为了便于驱动滑杆21和滑块22,本公开实施方式的光伏组件搬运装置还可以包括滑杆驱动装置和滑块驱动装置,其中:In addition, in order to facilitate the driving of the slider 21 and the slider 22, the photovoltaic module carrying device according to the embodiment of the present disclosure may further include a slider driving device and a slider driving device, wherein:
滑杆驱动装置可设于支架1上,且与滑杆21连接,并可驱动滑杆21沿第二方向往复滑动。滑杆驱动装置可以是气缸、液压缸或直线电机等,只要能驱动滑杆21沿第二方向移动即可;或者,滑杆驱动装置可包括电机及相互啮合的齿轮和齿条,齿轮可转动的设于支架1,齿条可沿第二方向设置且与滑杆21连接,该电机可驱动该齿轮转动,以通过齿条带动滑杆21沿第二方向移动。此外,还可以通过其它方式驱动滑杆21沿第二方向移动,在此不再一一列举。The slide bar driving device may be disposed on the bracket 1 and connected to the slide bar 21 and may drive the slide bar 21 to reciprocate in the second direction. The slide bar driving device may be an air cylinder, a hydraulic cylinder, or a linear motor, as long as the slide bar 21 can be driven to move in the second direction; or, the slide bar driving device may include a motor and gears and racks that mesh with each other, and the gear can rotate The rack is arranged on the bracket 1, and the rack can be arranged in the second direction and connected to the slide bar 21. The motor can drive the gear to rotate, so as to drive the slide bar 21 to move in the second direction through the rack. In addition, the slide bar 21 can also be driven to move in the second direction by other methods, which will not be listed one by one here.
滑块驱动装置可设于滑杆21上,并与滑块22连接,可驱动滑块22沿滑杆21滑动。滑块驱动装置可以是气缸或直线电机等,只要能驱动滑块22沿滑杆21移动即可。The slider driving device may be disposed on the slider 21 and connected to the slider 22, and may drive the slider 22 to slide along the slider 21. The slider driving device may be an air cylinder or a linear motor, as long as the slider 22 can be driven to move along the slider 21.
在本公开的另一实施方式中,光伏组件搬运装置可以不包括上述的滑块驱动装置,滑块22可固定于滑杆21上,其可仅随滑杆21沿第一方向滑动。此外,在本公开的其它实施方式中,滑座2还可以是其它结构,只要能在支架1上滑动即可。In another embodiment of the present disclosure, the photovoltaic module handling device may not include the above-mentioned slider driving device, and the slider 22 may be fixed on the slide bar 21, which may only slide along the slide bar 21 in the first direction. In addition, in other embodiments of the present disclosure, the slider 2 may have other structures as long as it can slide on the bracket 1.
第一升降组件3可以是气缸,但不以此为限,还可以是液压缸或直线电机等。第一升降组件3的数量可以是多个,例如两个、四个等,各个第一升降组件3可连接于滑块22和抓取组件4之间,可驱动抓取组件4升降,同时,各个第一升降组件3可分别独立运动,以便使抓取组件4抓取的光伏组件400可处于倾斜状态。在将光伏组件400放置于层压设备200时,可控制一部分第一升降组件3先下降,使光伏组件400倾斜并与层压设备200接触,然后再控制另一部分第一升降组件3下降,使光伏组件400完全置于层压设备200上,可放置光伏组件400损坏。The first lifting assembly 3 may be a cylinder, but is not limited thereto, and may also be a hydraulic cylinder or a linear motor. The number of the first lifting components 3 may be multiple, such as two, four, etc. Each of the first lifting components 3 may be connected between the slider 22 and the grasping component 4 to drive the grasping component 4 to move upward and downward. Each of the first lifting components 3 can move independently, so that the photovoltaic module 400 grasped by the grasping component 4 can be in an inclined state. When the photovoltaic module 400 is placed on the laminating equipment 200, a part of the first lifting module 3 can be controlled to descend first, the photovoltaic module 400 can be tilted and brought into contact with the laminating equipment 200, and then the other part of the first lifting module 3 can be controlled to descend, so that The photovoltaic module 400 is completely placed on the laminating apparatus 200, and the photovoltaic module 400 can be placed to be damaged.
在一实施方式中,如图3和图4所示,抓取组件4可以包括边框5和夹持机构6,其中:In an embodiment, as shown in FIGS. 3 and 4, the grasping assembly 4 may include a frame 5 and a clamping mechanism 6, where:
边框5可为矩形或其它形状的框型结构,可同时与各第一升降组件3连接,并可驱动边框5上升或下降,且各个第一升降组件3可独立运动,使得边框5可倾斜。举例而言,边框5的形状为矩形,第一升降组件3的数量为四个,且呈矩形分布,并与边框5铰接,使边框5与第一升降组件3间可相对转动。在将光伏组件400放置于层压设备200上时,可先控制相邻的两个第一升降组件3下降,使光伏组件400倾斜,待将光伏组件400的下端置于层压设备200后,再控制另两个第一升降组件3下降,使光伏组件400完全置于层压设备200。The frame 5 can be a rectangular or other shape of a frame structure, and can be connected to each first lifting component 3 at the same time, and can drive the frame 5 to rise or fall, and each of the first lifting components 3 can move independently, so that the frame 5 can be tilted. For example, the shape of the frame 5 is rectangular, and the number of the first lifting components 3 is four. The number of the first lifting components 3 is rectangular and is hinged to the frame 5 so that the frame 5 and the first lifting component 3 can rotate relative to each other. When the photovoltaic module 400 is placed on the laminating equipment 200, the two adjacent first lifting modules 3 can be controlled to descend first to tilt the photovoltaic module 400. After the lower end of the photovoltaic module 400 is placed on the laminating equipment 200, The other two first lifting modules 3 are controlled to descend, so that the photovoltaic module 400 is completely placed in the laminating apparatus 200.
如图3和图4所示,夹持机构6的数量可以是两个,且分布于边框5的两侧,每个夹持机构6均可以包括夹爪61和夹爪驱动装置62,其中:As shown in FIG. 3 and FIG. 4, the number of the clamping mechanisms 6 may be two and distributed on both sides of the frame 5, and each clamping mechanism 6 may include a clamping claw 61 and a clamping claw driving device 62, where:
夹爪61的数量为两个,两个夹爪61可相对设于边框5的两侧,并向远离第一升降组件3的方向延伸,且夹爪61与边框5铰接,使得两个夹爪61可相向或背向转动,以便夹持或放开光伏组件400。当然,夹爪61的数量也可以四个、六个或更多个,只要能夹持或放开光伏组件400即可。The number of the clamping jaws 61 is two, and the two clamping jaws 61 may be opposite to the two sides of the frame 5 and extend away from the first lifting component 3, and the clamping jaws 61 and the frame 5 are hinged so that the two clamping jaws 61 can be rotated toward or away from each other to clamp or release the photovoltaic module 400. Of course, the number of the clamping jaws 61 may be four, six or more, as long as the photovoltaic module 400 can be clamped or released.
夹爪驱动装置62可设于边框5上,其数量可与夹爪61相同,各个夹爪61可一一对应的与各个夹爪61连接,并可驱动两个相对的夹爪61相向转动或背向转动。夹爪驱动装置62可以是气缸、液压缸或直线电机;或者,还可通过一个夹爪驱动装置62同时驱动多个夹爪61,该夹爪驱动装置62可包括电机和连接该电机与多个夹爪61的传动结构。The gripper driving devices 62 may be provided on the frame 5, and the number of the gripper driving devices 62 may be the same as that of the gripper 61. Each gripper 61 may be connected to each gripper 61 in a one-to-one correspondence, and may drive two opposite grippers 61 to rotate or Turn your back. The gripper driving device 62 may be an air cylinder, a hydraulic cylinder, or a linear motor. Alternatively, multiple grippers 61 may be driven by one gripper driving device 62 at the same time. The gripper driving device 62 may include a motor and connect the motor with a plurality of Transmission structure of the jaw 61.
在另一实施方式中,抓取组件可包括边框和吸盘装置,其中:In another embodiment, the grasping assembly may include a bezel and a suction cup device, wherein:
边框的结构可参考上述实施方式中的边框5,在此不再详述。For the structure of the frame, reference may be made to the frame 5 in the foregoing embodiment, and details are not described herein.
吸盘装置可包括吸盘和与抽吸组件,吸盘的数量可以是多个且设于边框远离第一升降组件的一侧,并能与光伏组件吸合。抽吸组件可以是真空泵,其数量可与吸盘相同,且均与吸盘连通,可在吸盘与光伏组件贴合时,对吸盘内的空间抽真空,以使吸盘与光伏组件吸合,在解除抽真空后,可使吸盘与光伏组件分离。The suction cup device may include a suction cup and a suction assembly, and the number of the suction cups may be multiple and disposed on a side of the frame away from the first lifting component and capable of attracting the photovoltaic module. The suction module can be a vacuum pump, the number of which can be the same as that of the suction cup, and they are all connected to the suction cup. When the suction cup is attached to the photovoltaic module, the space in the suction cup can be evacuated to make the suction cup and the photovoltaic module attract, After vacuum, the suction cup can be separated from the photovoltaic module.
在本公开的其它实施方式中,抓取组件4还可以是其它结构,只要能抓取或放开光伏组件400即可。In other embodiments of the present disclosure, the grasping module 4 may have other structures as long as it can grasp or release the photovoltaic module 400.
如图3所示,本公开的光伏组件搬运装置还可以包括升降机构,升降机构可位于滑块22和各第一升降组件3之间,升降机构可与滑块22连接,且各第一升降组件3可连接于第一升降组件3。该升降机构可带动各个第一升降组件3作为一个整体升降,即带动各第一升降组件3沿靠近滑块22或远离滑块22的方向往复运动。使得升降机构带动第一升降组件3的升降与第一升降组件3自身的升降形成两级升降,以便扩大升降行程。As shown in FIG. 3, the photovoltaic module handling device of the present disclosure may further include a lifting mechanism, which may be located between the slider 22 and each of the first lifting components 3, the lifting mechanism may be connected to the slider 22, and each of the first lifting The module 3 can be connected to the first lifting module 3. The lifting mechanism can drive each first lifting component 3 to move up and down as a whole, that is, drive each first lifting component 3 to reciprocate in a direction close to the slider 22 or away from the slider 22. The lifting mechanism drives the lifting of the first lifting component 3 and the lifting of the first lifting component 3 itself to form a two-stage lifting, so as to expand the lifting stroke.
举例而言,该升降机构可包括升降架7和第二升降组件8,其中:For example, the lifting mechanism may include a lifting frame 7 and a second lifting assembly 8, wherein:
升降架7可以是矩形或其它形状的框架结构,也可以是平板结构,在此不对其进行特殊限定。且升降架7位于滑块22和第一升降组件3之间,且各第一升降组件3均可通过焊接、卡接或利用螺栓连接等方式连接于升降架7。在滑块22移动时,升降架7可带动各第一升降组件3随滑块22同步移动。The lifting frame 7 may be a rectangular or other shape frame structure, or may be a flat plate structure, which is not particularly limited herein. The lifting frame 7 is located between the slider 22 and the first lifting component 3, and each of the first lifting components 3 can be connected to the lifting frame 7 by welding, snapping, or bolting. When the slider 22 moves, the lifting frame 7 can drive each first lifting component 3 to move synchronously with the slider 22.
第二升降组件8的数量可以是一个或多个,例如两个、四个等。各第二升降组件8均可设于滑块22和升降架7之间,且第二升降组件8一端与滑块22连接,另一端与升降架7连接,从而可驱动升降架7上升或下降,从而带动各第一升降组件3整体升降。The number of the second lifting components 8 may be one or more, such as two, four, and the like. Each of the second lifting components 8 can be disposed between the slider 22 and the lifting frame 7, and one end of the second lifting component 8 is connected to the slider 22 and the other end is connected to the lifting frame 7, so that the lifting frame 7 can be driven to rise or fall. Thus, the first lifting components 3 are driven to move up and down as a whole.
当然,在本公开的其它实施方式中,升降机构也可以是其它结构,只要能使各个第一升降组件3作为一个整体升降即可。Of course, in other embodiments of the present disclosure, the lifting mechanism may also have other structures, as long as each of the first lifting assemblies 3 can be raised and lowered as a whole.
如图3所示,本公开的光伏组件搬运装置还可以包括旋转机构,旋转机构可位于滑块22和第二升降组件8之间,且同时与滑块22和第二升降组件8连接,旋转机构可带动第二升降组件8相对于滑块22转动,以便于调整光伏组件400的方向。As shown in FIG. 3, the photovoltaic module handling device of the present disclosure may further include a rotation mechanism, which may be located between the slider 22 and the second lifting component 8 and connected to the slider 22 and the second lifting component 8 at the same time to rotate. The mechanism can drive the second lifting assembly 8 to rotate relative to the slider 22 so as to adjust the direction of the photovoltaic module 400.
该旋转机构可包括旋转架9和旋转组件10,其中:The rotating mechanism may include a rotating frame 9 and a rotating assembly 10, wherein:
旋转架9的结构可与升降架7相同,当然,也可以是其它结构,其可位于升降架7与滑 块22之间,并可与滑块22通过旋转组件10连接。如图2所示,旋转组件10可驱动旋转架9相对滑块22转动,以便调节光伏组件400的方向,其中,图2中未示出旋转组件10;同时,在滑块22移动时,旋转架9可随滑块22同步移动。同时,第二升降组件8可连接于旋转架9和升降架7之间,从而可通过旋转架9和旋转组件10与滑块22连接,在驱动升降架7升降的同时,可随旋转架9转动。The structure of the rotating frame 9 may be the same as that of the lifting frame 7. Of course, it may also be other structures, which may be located between the lifting frame 7 and the sliding block 22 and may be connected to the slider 22 through the rotating component 10. As shown in FIG. 2, the rotating module 10 can drive the rotating frame 9 to rotate relative to the slider 22 so as to adjust the direction of the photovoltaic module 400, wherein the rotating module 10 is not shown in FIG. 2; at the same time, when the slider 22 moves, the rotation The rack 9 can move synchronously with the slider 22. At the same time, the second lifting assembly 8 can be connected between the rotating frame 9 and the lifting frame 7 so that it can be connected to the slider 22 through the rotating frame 9 and the rotating assembly 10. While driving the lifting frame 7 to move up and down, Turn.
该旋转组件10可以包括旋转驱动装置101、第一连接板102和第二连接板103,其中,旋转驱动装置101可位于第一连接板102和第二连接板103之间,并可通过第一连接板102与旋转架9连接,通过第二连接板103与滑块22连接。同时,旋转驱动装置101可以是回转气缸,但不以此为限,还可以是旋转电机、舵机等。通过旋转组件10驱动旋转架9转动90°或其它角度,调节光伏组件400的方向,以便将光伏组件400横至与传送机构上,也就是使光伏组件400的长度方向与传送机构的传送方向垂直。The rotation assembly 10 may include a rotation driving device 101, a first connection plate 102, and a second connection plate 103. The rotation driving device 101 may be located between the first connection plate 102 and the second connection plate 103, and may pass through the first connection plate 102. The connecting plate 102 is connected to the rotating frame 9, and is connected to the slider 22 through the second connecting plate 103. Meanwhile, the rotary driving device 101 may be a rotary cylinder, but is not limited thereto, and may also be a rotary electric machine, a steering gear, or the like. The rotating module 10 drives the rotating frame 9 to rotate 90 ° or other angles to adjust the direction of the photovoltaic module 400 so as to transverse the photovoltaic module 400 to the conveying mechanism, that is, make the length direction of the photovoltaic module 400 perpendicular to the conveying direction of the conveying mechanism. .
在本公开的其它实施方式中,也可以不设置旋转组件10和旋转架9,而直接将第二升降组件8与滑块22连接。In other embodiments of the present disclosure, the second lifting component 8 and the slider 22 may be directly connected without the rotating component 10 and the rotating frame 9.
如图3所示,本公开实施方式的光伏搬运装置还可以包括导向杆11,导向杆11一端可固定于升降架7,另一端可穿过旋转架9,并与旋转架9滑动配合,在升降架7上升或下降时,导向杆11可相对旋转架9滑动,以对升降架7的升降进行导向。导向杆11的数量可以是一个或多个,举例而言,旋转架9和升降架7均为矩形框结构,导向杆11的数量为四个,且分布于旋转架9和升降架7的四个角部。As shown in FIG. 3, the photovoltaic conveying device according to the embodiment of the present disclosure may further include a guide rod 11. One end of the guide rod 11 may be fixed to the lifting frame 7, and the other end may pass through the rotating frame 9 and slidingly cooperate with the rotating frame 9. When the lifting frame 7 is raised or lowered, the guide rod 11 can slide relative to the rotating frame 9 to guide the lifting of the lifting frame 7. The number of the guide rods 11 can be one or more. For example, the rotating frame 9 and the lifting frame 7 both have a rectangular frame structure. The number of the guiding rods 11 is four, and they are distributed among the four of the rotating frame 9 and the lifting frame 7. Corners.
如图5所示,本公开的光伏组件搬运装置还可以包括控制装置12,该控制装置12可同时控制上述的第一升降组件3、第二升降组件8和旋转组件10,通过第二升降组件8可使第一升降组件3及抓取组件4同步升降,通过旋转组件10可驱动第一升降组件3及抓取组件4同步转动;在此过程中,还可通过第一升降组件3驱动抓取组件4相对滑块22升降。当然,控制装置12也可以仅控制第一升降组件3、第二升降组件8和旋转组件10中的任意一个或任意两个。As shown in FIG. 5, the photovoltaic module handling device of the present disclosure may further include a control device 12 that can simultaneously control the first lifting module 3, the second lifting module 8, and the rotating module 10 described above, and through the second lifting module 8 The first lifting assembly 3 and the grabbing assembly 4 can be synchronously raised and lowered, and the first lifting assembly 3 and the grabbing assembly 4 can be driven to rotate synchronously by rotating the assembly 10; in this process, the first lifting assembly 3 can also be used to drive the grabbing assembly 4 The taking component 4 is lifted relative to the slider 22. Of course, the control device 12 may also control only any one or any two of the first lifting assembly 3, the second lifting assembly 8 and the rotating assembly 10.
控制装置12可以包括处理器、显示器121、控制按钮122和报警灯123,处理器用于向第一升降组件3、第二升降组件8和旋转组件10发出控制信号,显示器121可用于显示工作状态;控制按钮122的数量可以是多个,可用于供工作人员操作,以实现启动、停止、上升、下降和旋转中一个或多个功能;报警灯123可用于在发生故障时发出警报。The control device 12 may include a processor, a display 121, a control button 122, and an alarm light 123. The processor is configured to send control signals to the first lifting component 3, the second lifting component 8 and the rotating component 10, and the display 121 may be used to display the working status; The number of the control buttons 122 can be multiple, and can be used for operation by the staff to realize one or more functions of start, stop, ascend, descend, and rotate; the alarm light 123 can be used to issue an alarm when a failure occurs.
如图5所示,本公开的光伏组件搬运装置还可以包括电箱13,其可与控制装置12连接,用于提供电能。As shown in FIG. 5, the photovoltaic module handling device of the present disclosure may further include an electric box 13, which may be connected to the control device 12 to provide electrical energy.
本公开实施方式还提供一种光伏组件层压生产系统,如图1所示,该光伏组件层压生产系统可以包括储存架100、层压设备200、转运装置300和上述实施方式中的光伏组件搬运装置,其中:An embodiment of the present disclosure also provides a photovoltaic module lamination production system. As shown in FIG. 1, the photovoltaic module lamination production system may include a storage rack 100, a lamination equipment 200, a transfer device 300, and the photovoltaic module in the above embodiment. Handling device, of which:
储存架100可存放需要进行层压工艺的光伏组件400,且存放的数量为多个,在此不对储存架100的结构做特殊限定。The storage rack 100 can store photovoltaic modules 400 that need to be laminated, and the number of the photovoltaic modules 400 is multiple. The structure of the storage rack 100 is not particularly limited here.
层压设备200可以是用于对光伏组件400进行层压工艺的层压机,该层压设备200具有 传送机构,该传送机构为传送带,也可以是其它传输机构,可将光伏组件400传输至层压工位,层压设备200可对光伏组件400进行层压工艺,其具体结构在此不做特殊限定。层压设备200的数量可为一个、两个更多个,以两个为例,两个层压设备200的传送机构可并排设置。The laminating device 200 may be a laminator for laminating a photovoltaic module 400. The laminating device 200 has a conveying mechanism. The conveying mechanism is a conveyor belt, or may be another conveying mechanism. In a lamination station, the lamination equipment 200 can perform a lamination process on the photovoltaic module 400, and the specific structure thereof is not particularly limited herein. The number of laminating equipment 200 may be one, two or more. Taking two as an example, the conveying mechanisms of the two laminating equipment 200 may be arranged side by side.
转运装置300可设于储存架100与层压设备200的传送机构之间,并可将储存架100上的光伏组件400取下,并移动至预设位置。转运装置300的具体结构在此不做特殊限定,只要能将储存架100上的光伏组件400取下即可。The transfer device 300 may be disposed between the storage rack 100 and the transfer mechanism of the laminating apparatus 200, and the photovoltaic module 400 on the storage rack 100 may be removed and moved to a preset position. The specific structure of the transfer device 300 is not particularly limited herein, as long as the photovoltaic module 400 on the storage rack 100 can be removed.
光伏组件搬运装置可设于储存架100与层压设备200的传送机构之间,在转运装置300将储存架100上的光伏组件400取下后,光伏组件搬运装置可将转运装置300上的光伏组件搬运至传送机构,以便进行后续处理。The photovoltaic module handling device may be disposed between the storage rack 100 and the transfer mechanism of the laminating equipment 200. After the photovoltaic device 400 on the storage rack 100 is removed by the transfer device 300, the photovoltaic module handling device may remove the photovoltaic on the transfer device 300. The components are transferred to the transfer mechanism for subsequent processing.
本公开的伏组件层压生产系统还可包括感应装置,其可以是光电传感器,可检测上述的预设位置是否有光伏组件。当转运装置300将光伏组件400移动至预设位置时,可向控制装置12发出启动信号,光伏组件搬运装置可将预设位置的光伏组件400搬运至传送机构。The photovoltaic module lamination production system of the present disclosure may further include an induction device, which may be a photoelectric sensor, which can detect whether there is a photovoltaic module at the above-mentioned preset position. When the transfer device 300 moves the photovoltaic module 400 to a preset position, it can send a start signal to the control device 12, and the photovoltaic module transfer device can transfer the photovoltaic module 400 at the preset position to the transfer mechanism.
下面对本公开实施方式的光伏组件层压生产系统的工作过程进行说明:The working process of the photovoltaic module laminated production system according to the embodiment of the present disclosure is described below:
转运装置300将储存架100上的光伏组件400转运至预设位置;感应装置感应到光伏组件400并向控制装置12发出控制信号,光伏组件搬运装置开始工作:The transfer device 300 transfers the photovoltaic module 400 on the storage rack 100 to a preset position; the sensing device senses the photovoltaic module 400 and sends a control signal to the control device 12, and the photovoltaic module handling device starts to work:
第二升降组件8驱动升降架7和第一升降组件3下降,且夹爪驱动装置62驱动夹爪61张开,即背向转动,待抓取组件4下降到使光伏组件400位于夹爪61之间的一位置时,第二升降组件8停止。The second lifting module 8 drives the lifting frame 7 and the first lifting module 3 to descend, and the clamping claw driving device 62 drives the clamping claw 61 to open, that is, to rotate backward, and the module 4 to be grasped is lowered so that the photovoltaic module 400 is located at the clamping claw 61. In a position between them, the second lifting assembly 8 stops.
夹爪驱动装置62驱动夹爪61相向转动至夹持光伏组件400的位置。The gripper driving device 62 drives the gripper 61 to rotate toward each other to a position where the photovoltaic module 400 is gripped.
第二升降组件8驱动升降架7上升至预设的位置。The second lifting assembly 8 drives the lifting frame 7 to rise to a preset position.
滑杆驱动装置驱动滑杆21沿第二方向朝层压设备200移动,同时,滑块驱动装置驱动滑块22沿第一方向移动,直至将抓取组件4抓取的光伏组件400移动至一层压设备200的传送机构的上方的一预设位置,然后,滑杆驱动装置和滑块驱动装置停止。对于多个层压设备200而言,可通过滑块驱动装置调节滑块22的位置,可将光伏组件400转移至不同的传送机构上方。The slide bar driving device drives the slide bar 21 to move toward the laminating apparatus 200 in the second direction, and at the same time, the slide bar driving device drives the slide 22 to move in the first direction until the photovoltaic module 400 grasped by the grasping module 4 is moved to a A preset position above the conveying mechanism of the laminating apparatus 200, and then, the slider driving device and the slider driving device are stopped. For multiple lamination equipment 200, the position of the slider 22 can be adjusted by the slider driving device, and the photovoltaic module 400 can be transferred to different conveying mechanisms.
旋转组件10驱动旋转架9转动预定的角度,调节光伏组件400的方向。The rotating module 10 drives the rotating frame 9 to rotate a predetermined angle to adjust the direction of the photovoltaic module 400.
第二升降组件8驱动升降架7下降至一预定的位置,此时,光伏组件400与传送机构不接触。The second lifting module 8 drives the lifting frame 7 to descend to a predetermined position. At this time, the photovoltaic module 400 is not in contact with the transmission mechanism.
一部分第一升降组件3驱动抓取组件4的一端下降,使光伏组件400倾斜,且一端与传送机构接触;夹爪驱动装置62驱动对应于光伏组件400下降一端的夹爪61再次张开,解除对光伏组件400在该端的夹持。然后,另一部分第一升降组件3下降,使光伏组件400与传送机构平齐,再张开其它夹爪61,从而将光伏组件400搬运至传送机构上。前述倾斜放置的方式可降低光伏组件400损坏的风险,有利于提高良品率。需要说明的是,各个夹爪61也可同步张开或夹紧。A part of the first lifting module 3 drives the gripping module 4 to lower one end, so that the photovoltaic module 400 is inclined, and one end is in contact with the conveying mechanism. The photovoltaic module 400 is clamped at this end. Then, the other part of the first lifting module 3 is lowered, so that the photovoltaic module 400 is flush with the conveying mechanism, and then the other clamping claws 61 are opened to carry the photovoltaic module 400 to the conveying mechanism. The aforementioned oblique placement can reduce the risk of damage to the photovoltaic module 400 and is beneficial to improve the yield. It should be noted that each clamping jaw 61 can also be opened or clamped synchronously.
光伏组件搬运装置的各部件复位,传送机构将光伏组件400传送至层压工位,并进行层 压。Each component of the photovoltaic module handling device is reset, and the transfer mechanism transfers the photovoltaic module 400 to a laminating station and performs lamination.
本领域技术人员在考虑说明书及实践这里公开的发明后,将容易想到本公开的其它实施方案。本申请旨在涵盖本公开的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本公开的一般性原理并包括本公开未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本公开的真正范围和精神由所附的权利要求指出。Those skilled in the art will readily contemplate other embodiments of the present disclosure after considering the specification and practicing the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of this disclosure that conform to the general principles of this disclosure and include the common general knowledge or conventional technical means in the technical field not disclosed by this disclosure. . It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.

Claims (13)

  1. 一种光伏组件搬运装置,包括:A photovoltaic module handling device includes:
    支架;support;
    滑座,可滑动地设于所述支架;A slide seat slidably disposed on the bracket;
    抓取组件,设于所述滑座,用于抓取光伏组件;A grasping module is arranged on the slide seat and is used for grasping the photovoltaic module;
    多个第一升降组件,连接于所述抓取组件和所述滑座之间,且各所述第一升降组件独立升降,多个所述第一升降组件用于带动所述抓取组件相对于所述滑座升降。A plurality of first lifting components are connected between the grasping component and the slide base, and each of the first lifting components is independently lifting, and the plurality of first lifting components are used to drive the grasping component to face each other. Lifting on the slide.
  2. 根据权利要求1所述的光伏组件搬运装置,其中,所述滑座包括:The photovoltaic module handling device according to claim 1, wherein the carriage comprises:
    沿第二方向延伸的滑杆,沿第一方向滑动连接于所述支架,所述第二方向不同于所述第一方向;A slide bar extending in a second direction is slidably connected to the bracket in a first direction, and the second direction is different from the first direction;
    滑块,滑动连接于所述滑杆。A slider is slidably connected to the slider.
  3. 根据权利要求2所述的光伏组件搬运装置,其中,所述光伏组件搬运装置还包括:The photovoltaic module handling device according to claim 2, wherein the photovoltaic module handling device further comprises:
    滑杆驱动装置,用于驱动所述滑杆沿所述第一方向滑动。A slide bar driving device is configured to drive the slide bar to slide along the first direction.
  4. 根据权利要求2所述的光伏组件搬运装置,其中,所述光伏组件搬运装置还包括:The photovoltaic module handling device according to claim 2, wherein the photovoltaic module handling device further comprises:
    滑块驱动装置,用于驱动所述滑块沿所述滑杆移动。A slider driving device is configured to drive the slider to move along the slider.
  5. 根据权利要求2所述的光伏组件搬运装置,其中,所述光伏组件搬运装置还包括:The photovoltaic module handling device according to claim 2, wherein the photovoltaic module handling device further comprises:
    升降机构,连接于所述滑块和各所述第一升降组件之间,用于驱动各所述第一升降组件整体相对于所述滑块升降。A lifting mechanism is connected between the slider and each of the first lifting components, and is used for driving each of the first lifting components to move up and down relative to the slider.
  6. 根据权利要求5所述的光伏组件搬运装置,其中,所述升降机构包括:The photovoltaic module handling device according to claim 5, wherein the lifting mechanism comprises:
    升降架,设于所述滑块和所述第一升降组件之间,各所述第一升降组件均与所述升降架连接;A lifting frame is provided between the slider and the first lifting component, and each of the first lifting components is connected to the lifting frame;
    第二升降组件,连接于所述升降架和所述滑块之间,用于驱动所述升降架升降。The second lifting component is connected between the lifting frame and the slider and is used for driving the lifting frame to move up and down.
  7. 根据权利要求6所述的光伏组件搬运装置,其中,所述光伏组件搬运装置还包括:The photovoltaic module handling device according to claim 6, wherein the photovoltaic module handling device further comprises:
    旋转机构,连接于所述滑块和所述第二升降组件之间,用于带动所述第二升降组件相对于所述滑块转动。A rotating mechanism is connected between the slider and the second lifting component, and is used for driving the second lifting component to rotate relative to the slider.
  8. 根据权利要求7所述的光伏组件搬运装置,其中,所述旋转机构包括:The photovoltaic module handling device according to claim 7, wherein the rotation mechanism comprises:
    旋转架,位于所述滑块和所述升降架之间,所述第二升降组件连接于所述旋转架和所述升降架之间;A rotating frame is located between the slider and the lifting frame, and the second lifting component is connected between the rotating frame and the lifting frame;
    旋转组件,连接于所述旋转架和所述滑块之间,用于驱动所述旋转架相对于所述滑块转动。A rotating component is connected between the rotating frame and the slider, and is used for driving the rotating frame to rotate relative to the slider.
  9. 根据权利要求8所述的光伏组件搬运装置,其中,所述光伏组件搬运装置还包括:The photovoltaic module handling device according to claim 8, wherein the photovoltaic module handling device further comprises:
    导向杆,一端固定于所述升降架,另一端可滑动地穿过所述旋转架。One end of the guide rod is fixed to the lifting frame, and the other end is slidably passed through the rotating frame.
  10. 根据权利要求1所述的光伏组件搬运装置,其中,所述抓取组件包括:The photovoltaic module handling device according to claim 1, wherein the grasping module comprises:
    边框,与所述第一升降组件连接;A frame connected to the first lifting component;
    至少两个夹持机构,分布于所述边框两侧,每个所述夹持机构包括夹爪驱动装置和两 个相对的夹爪,两个所述夹爪铰接于所述边框两侧,所述夹爪驱动装置用于驱动两个所述夹爪相向转动或背向转动,以夹持或放开所述光伏组件。At least two clamping mechanisms are distributed on both sides of the frame. Each of the clamping mechanisms includes a clamping jaw driving device and two opposing clamping jaws. The two clamping jaws are hinged on both sides of the frame. The clamping jaw driving device is configured to drive two clamping jaws to rotate toward each other or back to clamp or release the photovoltaic module.
  11. 根据权利要求1所述的光伏组件搬运装置,其中,所述抓取组件包括:The photovoltaic module handling device according to claim 1, wherein the grasping module comprises:
    边框,与所述第一升降组件连接;A frame connected to the first lifting component;
    至少两个吸盘装置,分布于所述边框远离所述第一升降组件的一侧,用于吸附或放开所述光伏组件。At least two suction cup devices are distributed on a side of the frame away from the first lifting component, and are used to suck or release the photovoltaic component.
  12. 根据权利要求8所述的光伏组件搬运装置,其中,所述光伏组件搬运装置还包括:The photovoltaic module handling device according to claim 8, wherein the photovoltaic module handling device further comprises:
    控制装置,用于控制所述第一升降组件、所述第二升降组件和所述旋转组件中的一个或多个。A control device is configured to control one or more of the first lifting component, the second lifting component, and the rotating component.
  13. 一种光伏组件层压生产系统,包括:A photovoltaic module laminated production system includes:
    储存架,用于存放光伏组件;Storage rack for storing photovoltaic modules;
    至少一个层压设备,所述层压设备具有传送机构,所述层压设备用于对所述光伏组件进行层压工艺;At least one laminating device, said laminating device having a conveying mechanism, said laminating device being configured to perform a lamination process on said photovoltaic module;
    转运装置,设于所述储存架与所述传送机构之间,用于将所述储存架上的光伏组件取下;以及A transfer device provided between the storage rack and the transfer mechanism for removing photovoltaic modules on the storage rack; and
    权利要求1-12任一项所述的光伏组件搬运装置,设于所述储存架与所述传送机构之间,用于将所述转运装置上的光伏组件搬运至所述传送机构。The photovoltaic module handling device according to any one of claims 1 to 12, which is provided between the storage rack and the transfer mechanism, and is configured to transfer the photovoltaic module on the transfer device to the transfer mechanism.
PCT/CN2018/110629 2018-08-10 2018-10-17 Lamination production system for photovoltaic assembly, and photovoltaic assembly transport device WO2020029424A1 (en)

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