WO2020012974A1 - パッケージ、パッケージ製造方法、接合材付き蓋体、および接合材付き蓋体の製造方法 - Google Patents
パッケージ、パッケージ製造方法、接合材付き蓋体、および接合材付き蓋体の製造方法 Download PDFInfo
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- WO2020012974A1 WO2020012974A1 PCT/JP2019/025633 JP2019025633W WO2020012974A1 WO 2020012974 A1 WO2020012974 A1 WO 2020012974A1 JP 2019025633 W JP2019025633 W JP 2019025633W WO 2020012974 A1 WO2020012974 A1 WO 2020012974A1
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- WIPO (PCT)
- Prior art keywords
- layer
- lid
- band width
- brazing material
- bonding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/02—Containers; Seals
- H01L23/10—Containers; Seals characterised by the material or arrangement of seals between parts, e.g. between cap and base of the container or between leads and walls of the container
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
- C03C3/087—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
- C03C3/091—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/02—Containers; Seals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/02—Containers; Seals
- H01L23/04—Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls
- H01L23/053—Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls the container being a hollow construction and having an insulating or insulated base as a mounting for the semiconductor body
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/02—Containers; Seals
- H01L23/06—Containers; Seals characterised by the material of the container or its electrical properties
- H01L23/08—Containers; Seals characterised by the material of the container or its electrical properties the material being an electrical insulator, e.g. glass
Definitions
- the present invention relates to a package, a package manufacturing method, a lid with a bonding material, and a method of manufacturing a lid with a bonding material.
- a package in which the device is sealed has been developed. Specifically, a package is formed by arranging elements on a base material made of ceramics or the like and bonding the lid to the base material using a bonding material such as metal solder or glass paste.
- Materials for the base material, lid, and joining material used for the package are selected according to the application.
- the difference in the expansion coefficient between the base material or the lid and the bonding material is large, excessive stress acts on the lid, and breakage, cracking, peeling, and the like may occur in each member.
- Patent Document 1 a high-temperature sealing material and a bonding layer are provided between a package base and a lid, and the bonding layer includes a metallized layer and a stress relaxation layer.
- Patent Literature 1 a metal lid is used as a lid, but when an element for optical use such as an LED element is sealed as a package, a light-transmitting substrate such as glass is used as the lid.
- the present invention has been made in view of the above circumstances, and provides a package in which breakage or the like is suppressed in a package using glass, a package manufacturing method, a lid with a bonding material, and a method for manufacturing a lid with a bonding material. With the goal.
- the package of the present invention is a package comprising a base material, a lid, and a bonding layer for bonding the lid to the base material, wherein the bonding layer has a frame having a predetermined band width on a main surface of the lid.
- a first metallized layer formed in a shape, and a brazing material layer laminated on the first metallized layer on the side opposite to the lid, and a band width at a joining surface of the first metallized layer and the lid, It is characterized in that it is larger than the band width of the brazing material layer.
- the band width of the first metallized layer at the joint surface with the lid is 1.025 to 2.0 times the band width of the brazing material layer.
- the first metallized layer may be provided by laminating a plurality of types of metal layers having different coefficients of linear thermal expansion. It is preferable that the difference in the coefficient of linear thermal expansion between 20 and 400 ° C. from the body is small.
- the first metallized layer includes a plurality of types of metal layers, a first metal layer bonded to the lid, and a second metal layer provided on the brazing material layer side of the first metal layer.
- the band width of the first metal layer is larger than the band width of the second metal layer.
- the first metallized layer preferably includes a Cr layer, a Ni layer, and an Au layer as a plurality of metal layers in order from the lid.
- the bonding layer further includes, on the base material, a second metallized layer formed in a frame shape having a predetermined band width, and the brazing material layer is disposed between the first metallized layer and the second metallized layer. It is preferable that they are sandwiched.
- the band width of the bonding surface of the second metallized layer with the substrate is larger than the band width of the brazing material layer.
- the band width of the second metallized layer at the joint surface with the base material is preferably 0.9 to 1.1 times the band width of the first metallized layer at the joint surface with the lid. .
- the maximum tensile stress on the main surface of the lid body on which the first metallized layer is laminated is 1000 MPa or less.
- the thickness of the first metallized layer is preferably 1 to 4 ⁇ m, and the thickness of the brazing material layer is preferably 5 to 50 ⁇ m.
- the lid is a SiO 2 55 ⁇ 75 wt%, the Al 2 O 3 1 ⁇ 10% by weight, the B 2 O 3 10 ⁇ 30 wt%, CaO 0 to 5 wt%, BaO Is preferably made of glass containing 0 to 5% by mass of Li 2 O + Na 2 O + K 2 O and having a thickness of 30 to 500 ⁇ m.
- the brazing material layer is preferably a metal brazing material containing 10 to 80% by mass of Au and 90 to 20% by mass of Sn.
- the base material has a container shape having a wall that forms the opening, the lid closes the opening, and the bonding layer is provided between the top end of the wall and the lid.
- the package further includes an electronic element housed in the base material.
- the package manufacturing method of the present invention includes a joining step of joining a glass lid and a base material, and the joining step includes laminating a first metallized layer in a frame shape having a predetermined band width on a main surface of the lid. And a step of laminating the brazing material layer on the first metallized layer on the side opposite to the lid, so that the band width of the first metallized layer is larger than the band width of the brazing material layer. It is characterized by forming a metallized layer and a brazing material layer.
- the package of the present invention is a package including a base material, a lid, and a brazing material layer, wherein the package is provided between the lid and the brazing material layer, or between the brazing material layer and the base material.
- the lid with a bonding material of the present invention includes a lid and a bonding layer for bonding the lid to another member, and the bonding layer is formed on the main surface of the lid in a frame shape having a predetermined band width.
- the method of manufacturing a lid with a bonding material according to the present invention includes a step of laminating a first metallized layer in a frame shape having a predetermined band width on a main surface of the lid, and a step of forming a brazing material layer on a side opposite to the lid. Laminating the first metallized layer and the brazing material layer such that the band width of the first metallized layer is larger than the band width of the brazing material layer.
- a package a package manufacturing method, a lid with a bonding material, and a method of manufacturing a lid with a bonding material, which have high airtightness and are hard to break.
- FIG. 2 is a cross-sectional view illustrating a configuration outline of a package according to an embodiment of the present invention. Partial enlarged view near the bonding layer in FIG. Partially enlarged view near the metallized layer in FIG. Sectional drawing which shows the outline of the package manufacturing method concerning embodiment of this invention The top view which shows the outline
- FIG. 2 is a plan view showing an outline of a lid in a package manufacturing process according to the embodiment of the present invention. Partial enlarged view near the metallized layer according to the first modification Partial enlarged view near a metallized layer according to a second modification. Partial enlarged view near a metallized layer according to a third modification.
- a package 1 according to an embodiment of the present invention includes a base material 2, a lid 3, and a bonding layer 4, as shown in FIG.
- the lid 3 is joined to the base material 2 via the joining layer 4.
- the base material 2 is a member on which the electronic element 5 can be installed.
- the substrate 2 has a container shape that can accommodate the electronic element 5.
- the base material 2 includes a bottom 2B and a wall 2S.
- the wall 2S is a wall standing upright from the plate-like bottom 2B.
- the joining layer 4 is provided at the top end 2E of the wall 2S, and the base 2 and the lid 3 are joined.
- the top end 2E is configured to have a plane having a predetermined width (width Ws shown in FIG. 2).
- the width Ws of the top end 2E is, for example, 300 to 1000 ⁇ m.
- the wall portion 2S is formed in a frame shape in a plan view (when viewed in the Z direction in FIG. 1).
- the substrate 2 is made of, for example, aluminum nitride.
- any material used for package sealing such as silicon nitride or a multilayer ceramic sintered body, can be selected or used in combination.
- a wiring or a circuit connected to the electronic element 5 may be formed on the base material 2.
- the lid 3 is a glass member that is bonded to the base 2.
- the lid 3 is a flat glass plate that seals the opening of the substrate 2.
- the thickness Tg of the lid 3 is preferably 30 to 500 ⁇ m, and more preferably 200 to 500 ⁇ m. When the thickness of the lid 3 is 500 ⁇ m or less, the stress received from the bonding layer 4 is easily relaxed, and breakage is easily suppressed. If the thickness of the lid 3 is 200 ⁇ m or more, the mechanical strength required for package use can be secured.
- the shape of the lid 3 is preferably a shape corresponding to the opening of the substrate 2. In this embodiment, since the opening of the substrate 2 is rectangular, the lid 3 is also rectangular. In addition, when the opening of the base material 2 is circular, for example, the shape of the lid 3 is preferably a disk shape.
- the glass composition of the lid 3 may be set arbitrarily.
- the lid 3 when the electronic element 5 is an element that emits or receives ultraviolet light, the lid 3 contains 55 to 75% by mass of SiO 2 , Al 2 O 3 is 1 to 10% by mass, B 2 O 3 is 10 to 30%, CaO is 0 to 5%, BaO is 0 to 5%, and Li 2 O + Na 2 O + K 2 O is 1.0 to 15%.
- the bonding layer 4 is a material layer for bonding the base 2 and the lid 3.
- the bonding layer 4 is formed in a band shape having a predetermined width between the top end 2 ⁇ / b> E and the lid 3 so as to surround the opening of the base material 2.
- the bonding layer 4 includes a metallized layer 6 and a brazing material layer 7.
- the metallized layer 6 includes a first metallized layer 6a and a second metallized layer 6b. Each of the first metallized layer 6a and the second metallized layer 6b is a metal thin film layer.
- the brazing material layer 7 is a layer formed by melting and solidifying a brazing material (joining material) such as an AuSn alloy paste.
- the bonding layer 4 is formed by laminating a first metallized layer 6a, a brazing material layer 7, and a second metallized layer 6b in order from the lid 3 side.
- the brazing material layer 7 is laminated on the first metallized layer 6b on the side opposite to the lid 3. That is, the brazing material layer 7 is formed on the first metallized layer 6 b on the side opposite to the lid 3.
- the brazing material layer 7 is formed between the first metallized layer 6a and the second metallized layer 6b.
- the second metallized layer 6b is formed between the brazing material layer 7 and the top end 2E.
- a compressive stress region having a compressive stress is provided in the main surface of the lid 3 on the side to be bonded to the bonding layer 4, that is, in the vicinity of the main surface on which the first metallized layer 6 a is laminated.
- 3C and a tensile stress region 3T having a tensile stress are formed. More specifically, when the brazing material layer 7 is formed, by heating and cooling the brazing material, the brazing material shrinks, and compressive stress acts on the adjacent first metallized layer 6 a and the lid 3.
- a compressive stress region 3C is formed near the main surface of the lid 3, and tensile stress regions 3T are formed at both ends (around) of the compressive stress region 3C so as to balance the compressive stress with the stress.
- the formation position of the tensile stress region 3T coincides with the vicinity of the end in the band width direction of the first metallized layer 6a.
- the tensile stress in the tensile stress region 3 ⁇ / b> T is preferably small because it causes breakage of the lid 3 and separation of the bonding layer 3.
- the maximum tensile stress in the tensile stress region 3T is preferably 1000 MPa or less, more preferably 800 MPa or less, and further preferably 500 MPa or less.
- the band width Wma of the first metallized layer 6 a at the joint surface with the lid 3 is larger than the band width Wp of the brazing material layer 7. That is, both ends of the band width of the first metallized layer 6a are formed so as to protrude outside both ends of the band width of the brazing material layer 7.
- the band width Wma of the first metallized layer 6a at the joint surface with the lid 3 is preferably 1.025 to 2.0 times the band width Wp of the brazing material layer 7. With such a configuration, the stress acting on the lid 3 from the bonding layer 4 can be reduced.
- the band width Wma of the first metallized layer 6a at the joint surface with the lid 3 is, for example, more than 100 ⁇ m and less than 500 ⁇ m.
- the band width Wp of the brazing material layer 7 is, for example, 100 to 500 ⁇ m. Further, the thickness Tma of the first metallized layer 6a is preferably 1 to 4 ⁇ m. When the band width of the brazing material layer 7 is not constant in the thickness direction, the maximum band width in the thickness direction is defined as the band width of the brazing material layer 7 in the present invention.
- the band width Wmb of the bonding surface of the second metallized layer 6b with the base material 2 (top end 2E) is also larger than the band width Wp of the brazing material layer 7. That is, it is preferable that both ends of the band width of the second metallized layer 6b are formed so as to protrude outside the both ends of the band width of the brazing material layer 7, respectively. More specifically, the band width Wmb of the second metallized layer 6b is preferably 1.025 to 2.0 times the band width Wp of the brazing material layer 7. With such a configuration, stress generated in the bonding layer 4 and the base material 2 can be reduced, and problems such as cracking and peeling of the bonding layer 4 can be suppressed.
- the band width Wmb of the second metallized layer 6b is the same as the band width Wma of the first metallized layer 6a.
- the band width Wmb of the second metallized layer 6b at the joint surface with the base material 2 (top end 2E) is 0.9 times the band width Wma of the first metallized layer 6a at the joint surface with the lid 3.
- the brazing material layer 7 is preferably made of a material having high wettability with respect to the first metallized layer 6a and the second metallized layer 6b.
- the brazing material layer 7 is preferably a metal brazing material containing 10 to 80% by mass of Au and 90 to 20% by mass of Sn.
- the metal brazing material constituting the brazing material layer 7 is not limited to the above-described composition, and may include an optional additive, a binder, or the like, or may use a well-known cream solder or alloy solder paste.
- the thickness Tp of the brazing material layer 7 is, for example, 5 to 50 ⁇ m, preferably 10 to 40 ⁇ m, and more preferably 15 to 25 ⁇ m.
- each of the first metallized layer 6a and the second metallized layer 6b preferably includes a plurality of types of metal layers having different linear thermal expansion coefficients.
- the first metallization layer 6a includes, for example, a metal layer 6a ⁇ , a metal layer 6a ⁇ , and a metal layer 6a ⁇ as a plurality of metal layers in order from the side closer to the lid 3.
- the linear thermal expansion coefficient of the metal layer 6a ⁇ is preferably smaller than the linear thermal expansion coefficient of the metal layer 6a ⁇ , and the linear thermal expansion coefficient of the metal layer 6a ⁇ is preferably smaller than the linear thermal expansion coefficient of the metal layer 6a ⁇ . According to such a configuration, the stress acting on the lid 3 can be suitably reduced.
- the metal layer 6a ⁇ is, for example, a Cr layer or a Ti layer.
- the metal layer 6a ⁇ is, for example, a Ni layer or a Pt layer.
- the metal layer 6a ⁇ is, for example, an Au layer or an AuSn alloy layer.
- the thickness of the metal layer 6a ⁇ is preferably 0.01 to 0.3 ⁇ m.
- the thickness of the metal layer 6a ⁇ is preferably 0.3 to 3 ⁇ m.
- the thickness of the metal layer 6a ⁇ is preferably 0.1 to 1 ⁇ m.
- the second metallized layer 6b is preferably formed symmetrically with respect to the first metallized layer 6a with respect to the central part in the thickness direction of the brazing material layer 7.
- the second metallization layer 6b includes a metal layer 6b ⁇ , a metal layer 6b ⁇ , and a metal layer 6b ⁇ as a plurality of metal layers in order from the side closer to the base material 2.
- the linear thermal expansion coefficient of the metal layer 6b ⁇ is preferably smaller than the linear thermal expansion coefficient of the metal layer 6b ⁇ , and the linear thermal expansion coefficient of the metal layer 6b ⁇ is preferably smaller than the linear thermal expansion coefficient of the metal layer 6b ⁇ . According to such a configuration, stress acting on the base material 2 or the bonding layer 4 can be suitably reduced.
- the metal layer 6b ⁇ is, for example, a Cr layer or a Ti layer.
- the metal layer 6b ⁇ is, for example, a Ni layer or a Pt layer.
- the metal layer 6b ⁇ is, for example, an Au layer or an AuSn alloy layer.
- the thickness of the metal layer 6b ⁇ is preferably 0.01 to 0.3 ⁇ m.
- the thickness of the metal layer 6b ⁇ is preferably 0.3 to 3 ⁇ m.
- the thickness of the metal layer 6b ⁇ is preferably 0.1 to 1 ⁇ m.
- the linear thermal expansion coefficient of the substrate 2 at 20 to 400 ° C. is preferably 5 to 70 ⁇ 10 ⁇ 7 / ° C.
- the linear thermal expansion coefficient of the lid 3 at 20 to 400 ° C. is preferably 5 to 70 ⁇ 10 ⁇ 7 / ° C.
- the linear thermal expansion coefficient of the brazing material layer 7 at 20 to 400 ° C. is preferably 100 to 200 ⁇ 10 ⁇ 7 / ° C. It is preferable that the linear thermal expansion coefficients of the metal layers 6a ⁇ , 6a ⁇ , and 6a ⁇ at 20 to 400 ° C. are each larger than that of the lid 3 and smaller than that of the brazing material layer 7.
- the linear thermal expansion coefficients of the metal layers 6b ⁇ , 6b ⁇ , and 6b ⁇ of the brazing material layer 7 at 20 to 400 ° C. are each larger than that of the base material 2 and larger than that of the brazing material layer 7. Preferably, it is small.
- Each of the plurality of metal layers (6a ⁇ , 6a ⁇ , 6a ⁇ ) constituting the first metallized layer 6a has a smaller difference in linear thermal expansion coefficient from the lid 3 at 20 to 400 ° C. as the lamination position is closer to the lid 3.
- the difference in linear thermal expansion coefficient between the lid 3 and the metal layer 6a ⁇ at 20 to 400 ° C. is ⁇ a ⁇
- the difference in the linear thermal expansion coefficient between the lid 3 and the metal layer 6a ⁇ at 20 to 400 ° C. is ⁇ a ⁇
- each of the plurality of metal layers (6b ⁇ , 6b ⁇ , 6b ⁇ ) constituting the second metallized layer 6b the closer the lamination position is to the top end 2E, the smaller the difference in linear thermal expansion coefficient between the substrate 2 and the base material 2 at 20 to 400 ° C. Is preferred.
- the difference between the linear thermal expansion coefficients of the base material 2 and the metal layer 6b ⁇ at 20 to 400 ° C. is ⁇ b ⁇
- the difference of the linear thermal expansion coefficient between the base material 2 and the metal layer 6b ⁇ at 20 to 400 ° C. is ⁇ b ⁇
- the base material 2 and the lid 3 are prepared.
- a second metallized layer 6b is first formed on the top end 2E of the base material 2 by using a sputtering method or the like.
- the electronic element 5 is installed inside the base material 2.
- a first metallized layer 6a is formed on one main surface of the lid 3 by a sputtering method or the like.
- a brazing material (joining material) is printed (applied) on the first metallized layer 6a by a screen printing method to form a brazing material layer 7.
- a lid with a bonding material is obtained.
- the first metallized layer 6a and the brazing material layer 7 are formed such that the band width Wma of the bonding surface of the first metallized layer 6a with the lid 3 is larger than the band width Wp of the brazing material layer 7. Is formed.
- a process of flowing the brazing material or volatilizing the solvent may be performed by heat treatment.
- the conditions for screen printing of the brazing material may be appropriately set according to the target thickness Tp and band width Wp of the brazing material layer 7.
- a mesh mask having a wire diameter of 25 to 45 ⁇ m and 180 to 270 mesh may be used, or a squeegee having a hardness of 70 to 100 degrees may be moved at an attack angle of 50 to 75 ° and a speed of 10 to 20 mm / sec. .
- the brazing material layer 7 is heated and cooled while the base material 2 and the lid 3 are in contact with each other so that the brazing material layer 7 contacts the second metallized layer 6b. Then, the base material 2 and the lid 3 are joined.
- heater heating, laser heating, or the like can be used as a method for heating the brazing material.
- the method for forming the metallized layer 6 is not limited to the above.
- it may be formed by using a known film forming method such as a vacuum evaporation method.
- the method of applying the brazing material constituting the brazing material layer 7 is not limited to the above.
- the coating may be performed using a well-known coating device such as a dispenser.
- the base material 2 is a rectangular parallelepiped base material opened on one surface
- the shape of the base material 2 may be, for example, a bottomed cylindrical container shape.
- the base material 2 may have a shape other than the container shape as long as it can be joined to the lid 3.
- the substrate 2 may be plate-shaped.
- the lid 3 may have any shape as long as it can be joined to the base material 2.
- the lid 3 may have a container shape or a dome shape.
- the brazing material layer 7 When the fluidity of the brazing material layer 7 is high, the brazing material layer 7 excessively wets and spreads beyond the band width direction end of the metallized layer 6, and excessive stress acts on the lid 3 or the base material 2.
- the package 1 may be damaged, or the dimensional accuracy or airtightness of the package 1 may be impaired.
- the band width of the metal layer 6a.alpha. Is preferably larger than at least one of the metal layers 6a ⁇ and 6a ⁇ provided on the brazing material layer 7 side of the metal layer 6a ⁇ .
- the band width of the metal layer 6a ⁇ is larger than the band width of the metal layer 6a ⁇ bonded to the brazing material layer 7.
- the band width of the central metal layer that is not bonded to the lid 3 or the brazing material layer 7 is the band width of one of the adjacent metal layers. It can be configured to have the same width. Specifically, as shown in FIG. 7, the band width of the metal layer 6a ⁇ and the band width of the metal layer 6a ⁇ may be the same, and both may be larger than the band width of the metal layer 6a ⁇ . In this case, the band width of the metal layer 6a ⁇ and the metal layer 6a ⁇ is preferably 1.05 to 2 times the band width of the metal layer 6a ⁇ . Alternatively, as shown in FIG.
- the band width of the metal layer 6a ⁇ may be the same as the band width of the metal layer 6a ⁇ , and the band width of the metal layer 6a ⁇ may be larger than both.
- the band width of the metal layer 6a ⁇ is preferably 1.05 to 2 times the band width of the metal layer 6a ⁇ and the band width of the metal layer 6a ⁇ .
- a wetting prevention layer Ha ⁇ having low wettability with respect to the brazing material constituting the brazing material layer 7 is formed on the surface of the metal layer 6a ⁇ having a larger band width than the metal layer 6a ⁇ .
- the wetting prevention layer Ha ⁇ is composed of a modified layer formed by modifying at least a part of the surface of the metal layer 6a ⁇ that protrudes from the metal layer 6a ⁇ . More specifically, the wetting prevention layer Ha ⁇ is formed of a metal oxide formed by oxidizing at least a part of the surface of the metal layer 6a ⁇ that protrudes from the metal layer 6a ⁇ .
- the wetting prevention layer Ha ⁇ is not limited to a uniform layer, and an unoxidized portion may remain on the surface of the metal layer 6a ⁇ .
- a wetting prevention layer Hb ⁇ having low wettability with respect to the brazing material forming the brazing material layer 7 is formed on the surface of the metal layer 6b ⁇ .
- the wetting prevention layer Hb ⁇ is formed of a modified layer in which at least a part of the surface of the metal layer 6b ⁇ that protrudes from the metal layer 6b ⁇ is modified.
- the wetting prevention layer Hb ⁇ is made of a metal oxide formed by oxidizing at least a part of the surface of the metal layer 6b ⁇ that protrudes from the metal layer 6b ⁇ .
- the wetting prevention layer Hb ⁇ is not limited to a uniform layer, and an unoxidized portion may remain on the surface of the metal layer 6b ⁇ .
- the wetting prevention layer Ha ⁇ is formed, for example, by heating the first metallized layer 6a in the air after the step of forming the first metallized layer 6a on the lid 3 and before the step of forming the brazing material layer 7. can do.
- the metal layer 6a ⁇ is made of Au and the metal layer 6a ⁇ is made of Ni
- the modified layer made of nickel oxide is formed as the wetting prevention layer Ha ⁇ by heating in the air at 330 to 370 ° C. for 15 to 45 minutes. Is done.
- the wetting prevention layer Hb ⁇ heats the second metallized layer 6b in the air after the step of forming the second metallized layer 6b on the base material 2 and before the step of bonding with the brazing material layer 7, for example. Can be formed.
- the wetting prevention layers Ha ⁇ and Hb ⁇ may be formed by laminating a film material that is less wettable on the brazing material layer 7 than the metal layers 6a ⁇ and 6b ⁇ on the surfaces of the metal layers 6a ⁇ and 6b ⁇ .
- the wetting prevention layers Ha ⁇ and Hb ⁇ may be formed by forming metal films such as Fe on portions of the surfaces of the metal layers 6a ⁇ and 6b ⁇ that protrude from the metal layers 6a ⁇ and 6b ⁇ .
- wetting prevention layers Ha ⁇ and Hb ⁇ are formed on the portions of the surfaces of the metal layers 6a ⁇ and 6b ⁇ which protrude from the metal layers 6a ⁇ and 6b ⁇ , respectively.
- the details of the wetting prevention layers Ha ⁇ and Hb ⁇ are the same as those of the above-described wetting prevention layers Ha ⁇ and Hb ⁇ .
- a plurality of metal layers constituting the first metallized layer 6a are set so that the band width becomes larger as the position is closer to the lid 3 and the band width becomes smaller as the position is closer to the brazing material layer 7. May be. According to such a configuration, excessive wetting and spreading of the brazing material layer 7 can be more suitably suppressed.
- one or more metal layers other than the metal layer 6a ⁇ may be further provided between the metal layer 6a ⁇ bonded to the lid 3 and the metal layer 6a ⁇ bonded to the brazing material layer 7.
- the width of the metal layer disposed between the metal layers 6a ⁇ and 6a ⁇ is preferably equal to or larger than the band width of the metal layer 6a ⁇ and equal to or smaller than the metal layer 6a ⁇ .
- the band width of the metal layer 6b ⁇ bonded to the base material 2 (top end 2E) is at least the width of the metal layers 6b ⁇ and 6b ⁇ provided on the brazing material layer 7 side of the metal layer 6b ⁇ . It is preferable to configure so as to be larger than any of the band widths. In particular, it is preferable that the band width of the metal layer 6b ⁇ is larger than the band width of the metal layer 6b ⁇ bonded to the brazing material layer 7. According to such a configuration, excessive wetting and spreading of the brazing material layer 7 can be easily suppressed, and effects of preventing stress damage and improving dimensional accuracy and airtightness can be achieved.
- the band width of the central metal layer that is not joined to the base material 2 or the brazing material layer 7 is the band width of one of the adjacently laminated metal layers. It can be configured to be the same as. Specifically, as shown in FIG. 7, the band width of the metal layer 6b ⁇ and the band width of the metal layer 6b ⁇ may be the same, and both may be larger than the band width of the metal layer 6b ⁇ . In this case, the band width of the metal layers 6b ⁇ and 6b ⁇ is preferably 1.05 to 2 times the band width of the metal layer 6b ⁇ . Alternatively, as shown in FIG.
- the band width of the metal layer 6b ⁇ and the band width of the metal layer 6b ⁇ may be the same, and the band width of the metal layer 6b ⁇ may be larger than both.
- the band width of the metal layer 6b ⁇ is preferably 1.05 to 2 times the band width of the metal layer 6b ⁇ and the band width of the metal layer 6b ⁇ . In this way, by making the dimensions of some of the metal layers the same, a member such as a mask used for film formation can be diverted, and the productivity of the package 1 can be increased.
- each of the plurality of metal layers constituting the second metallized layer 6 b has a larger band width as it is closer to the base material 2 (top end 2 E), and has a smaller band width as it is closer to the brazing material layer 7. You may set so that it may become small. According to such a configuration, excessive wetting and spreading of the brazing material layer 7 can be more suitably suppressed.
- the width of the metal layer provided between the metal layer 6b ⁇ joined to the base material 2 (top end 2E) and the metal layer 6b ⁇ joined to the brazing material layer 7 is equal to or larger than the band width of the metal layer 6b ⁇ and It is preferably at most 6 b ⁇ .
- the band width of each of the metal layers 6a ⁇ and 6b ⁇ is preferably equal to or larger than the band width Wp of the brazing material layer 7. According to such a configuration, excessive wetting and spreading of the brazing material layer 7 can be more suitably suppressed.
- a wetting prevention layer similar to the above wetting prevention layers Ha ⁇ , Hb ⁇ , Ha ⁇ , Hb ⁇ may be respectively formed.
- the plurality of metal layers constituting the first metallized layer 6a and the second metallized layer 6b are sized and / or made of a material such that they are symmetrical about the brazing material layer 7. Is preferably set. According to such a configuration, it is possible to distribute the stress based on the brazing material layer 7 to each of the first metallized layer 6a and the second metallized layer 6b in a well-balanced manner.
- the plurality of metal layers constituting the first metallized layer 6a and the second metallized layer 6b can be set so that the dimensions and / or the materials are asymmetric.
- the configuration shown in FIG. 7 may be employed as the first metallized layer 6a
- the configuration shown in FIG. 3 may be employed as the second metallized layer 6b. That is, only the band width of the metal layer 6a ⁇ may be the same as that of the brazing material layer 7, and the band widths of the other metal layers may be larger than the metal layer 6a ⁇ and may be the same as each other.
- the metal layers 6a ⁇ , 6a ⁇ , 6a ⁇ , 6a ⁇ , 6b ⁇ , 6b ⁇ , 6b ⁇ constituting the metallized layer 6 have lower wettability to the brazing material constituting the brazing material layer 7 as the metal layer is located farther from the brazing material layer 7. It is preferable to have For example, the wettability of the metal layer 6a ⁇ to the brazing material is preferably lower than the wettability of the metal layer 6a ⁇ to the brazing material. According to such a configuration, excessive wetting and spreading of the brazing material layer 7 can be further suppressed.
- the lid 3 is made of glass. It may be made of a material.
- the simulation result of the package according to the present invention will be described as an example. The following embodiments are merely examples, and the present invention is not limited to the following embodiments.
- Modeling and simulation were performed as follows. The modeling and simulation were performed using ANSYS Mechanical manufactured by ANSYS. First, a SiO 2 64 wt%, the Al 2 O 3 6.4 wt%, the B 2 O 3 21.5 wt%, a Na 2 O 6.2 wt%, K 2 O 1.9 wt% Glass having a strain point of 427 ° C. was prepared as an elastic model of the lid 3, and using the glass, seven samples of Examples 1 to 6 and Comparative Example 1 shown in Table 1 (lid with a bonding material) were used. Was prepared. Specifically, the metallized layer 6 was first modeled so as to satisfy the respective dimensional conditions described in Table 1 (the metallized layer was formed on a glass lid).
- the metallized layer 6 was modeled as a Cr layer for the metal layer 6a ⁇ , a Ni layer for the metal layer 6a ⁇ , and an Au layer for the metal layer 6a ⁇ .
- a brazing material containing 80% by mass of Au and 20% by mass of Sn is applied on the metallized layer 6 and then cooled to 30 ° C.
- the mode in which the brazing material layer 7 was formed was modeled and simulated. That is, the maximum tensile stress value of the lid 3 in the model thus obtained was calculated.
- the linear thermal expansion coefficient of the brazing material layer 7 at 20 to 400 ° C. is 17.5 ⁇ 10 ⁇ 6 / ° C.
- the Cr layer has a linear thermal expansion coefficient of 6.2 ⁇ 10 ⁇ 6 / ° C. at 20 to 400 ° C.
- the Ni layer has a linear thermal expansion coefficient of 13.3 ⁇ 10 ⁇ 6 / ° C. at 20 to 400 ° C.
- the Au layer has The linear thermal expansion coefficient at 20 to 400 ° C. was 14.2 ⁇ 10 ⁇ 6 / ° C.
- the package and package manufacturing method of the present invention can be used, for example, as a package in which various elements are sealed and a method for manufacturing the package.
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Abstract
Description
本発明のパッケージにおいて、第一メタライズ層の蓋体との接合面における帯幅が、ろう材層の帯幅の1.025~2.0倍であることが好ましい。
本発明のパッケージにおいて、第一メタライズ層は、複数の金属層として蓋体側から順に、Cr層、Ni層、Au層を備えることが好ましい。
本発明のパッケージにおいて、第二メタライズ層の基材との接合面における帯幅が、第一メタライズ層の蓋体との接合面における帯幅の0.9~1.1倍であることが好ましい。
本発明のパッケージにおいて、第一メタライズ層の厚みが1~4μmであり、ろう材層の厚みが5~50μmであることが好ましい。
本発明のパッケージにおいて、基材は、開口を構成する壁部を有する容器状を成し、蓋体は、開口を封鎖し、接合層は、壁部の頂端部と蓋体との間に設けられ、パッケージは、基材内に収容された電子素子をさらに備える、ことが好ましい。
本発明の実施形態に係るパッケージ1は、図1に示す通り基材2、蓋体3、および接合層4を備える。蓋体3は、接合層4を介して基材2と接合される。
蓋体3は、基材2と接合されるガラス製の部材である。本実施形態では、蓋体3は、基材2の開口を封止する平板状のガラス板である。蓋体3の厚みTgは、30~500μmであることが好ましく、より好ましくは200~500μmである。蓋体3の厚みが500μm以下であれば、接合層4から受ける応力を緩和し易く、破損を抑制し易い。また、蓋体3の厚みが200μm以上であれば、パッケージ用途として必要な機械的強度を確保できる。蓋体3の形状は、基材2の開口に応じた形状とすることが好ましい。本実施形態では、基材2の開口が矩形であるため、蓋体3も矩形板状である。なお、基材2の開口が、例えば円形である場合には、蓋体3の形状は円盤状とすることが好ましい。
第一メタライズ層6aは、例えば、複数の金属層として蓋体3に近い方から順に、金属層6aα、金属層6aβ、金属層6aγを備える。金属層6aαの線熱膨張係数は金属層6aβの線熱膨張係数よりも小さく、金属層6aβの線熱膨張係数は金属層6aγの線熱膨張係数よりも小さいことが好ましい。このような構成によれば、蓋体3へ作用する応力を好適に緩和できる。金属層6aαは、例えば、Cr層、或いはTi層である。金属層6aβは、例えば、Ni層、或いはPt層である。金属層6aγは、例えば、Au層、或いはAuSn合金層である。なお、金属層6aαの厚みは、0.01~0.3μmであることが好ましい。また、金属層6aβの厚みは、0.3~3μmであることが好ましい。また、金属層6aγの厚みは、0.1~1μmであることが好ましい。
基材2に対しては、図4、図5に示すように、まず、スパッタ法等を用いて基材2の頂端部2Eに第二メタライズ層6bを形成する。次いで、基材2内部へ電子素子5を設置する。
また、ろう材層7を構成するろう材を塗布する方法は上記に限られない。例えば、ディスペンサ等の周知の塗布装置を用いて塗布しても良い。
上述の実施形態では、メタライズ層6を構成する各金属層の帯幅が同一である場合を一例として説明したが、メタライズ層6を構成する複数の金属層各々の帯幅が少なくとも一部、或いは全て異なる構成としても良い。
(実施例)
以下、本発明に係るパッケージのシミュレーション結果を実施例として説明する。なお、以下の実施例は単なる例示であって、本発明は、以下の実施例に何ら限定されない。
2 基材
2S 壁部
2E 頂端部
3 蓋体
4 接合層
5 電子素子
6 メタライズ層
6a 第一メタライズ層
6b 第二メタライズ層
7 ろう材層
Claims (19)
- 基材と、蓋体と、前記基材に前記蓋体を接合する接合層とを備えたパッケージであって、
前記接合層は、
前記蓋体の主表面に、所定帯幅を有する枠状に形成された第一メタライズ層と、
前記蓋体とは逆側において前記第一メタライズ層に積層されたろう材層と、を備え、
前記第一メタライズ層の前記蓋体との接合面における帯幅が、前記ろう材層の帯幅よりも大きいことを特徴とする、パッケージ。 - 前記蓋体はガラス製であり、
前記第一メタライズ層の前記蓋体との接合面における帯幅が、前記ろう材層の帯幅の1.025~2.0倍である、請求項1に記載のパッケージ。 - 前記第一メタライズ層は、線熱膨張係数の異なる複数種の金属層を積層して備える、請求項1または2に記載のパッケージ。
- 前記複数種の金属層は各々、積層位置が前記蓋体に近いほど、前記蓋体との20~400℃における線熱膨張係数の差が小さい、請求項3に記載のパッケージ。
- 前記第一メタライズ層は前記複数種の金属層として、
前記蓋体と接合する第一金属層と、
前記第一金属層よりもろう材層側に設けられた第二金属層とを備え、
前記第一金属層の帯幅が前記第二金属層の帯幅よりも大きい、請求項3または4に記載のパッケージ。 - 前記第一金属層の表面のうち前記第二金属層からはみ出した部分に濡れ防止層が設けられている、請求項5に記載のパッケージ。
- 前記濡れ防止層は、前記第一金属層を構成する金属の酸化物により構成される、請求項6に記載のパッケージ。
- 前記第一メタライズ層は、前記複数の金属層として前記蓋体側から順に、Cr層、Ni層、およびAu層を備える、請求項3~7の何れか一項に記載のパッケージ。
- 前記接合層は、前記基材に、所定帯幅を有する枠状に形成された第二メタライズ層をさらに備え、
前記ろう材層が前記第一メタライズ層と第二メタライズ層との間に挟まれている、請求項1~8の何れか一項に記載のパッケージ。 - 前記第二メタライズ層の前記基材との接合面における帯幅が、前記ろう材層の帯幅よりも大きい、請求項9に記載のパッケージ。
- 前記第二メタライズ層の前記基材との接合面における帯幅が、前記第一メタライズ層の前記蓋体との接合面における帯幅の0.9~1.1倍である、請求項9または10に記載のパッケージ。
- 前記蓋体の前記第一メタライズ層が積層された主表面における最大引張応力が1000MPa以下である、請求項1~11の何れか一項に記載のパッケージ。
- 前記第一メタライズ層の厚みが1~4μmであり、
前記ろう材層の厚みが5~50μmである、請求項1~12の何れか一項に記載のパッケージ。 - 前記蓋体は、SiO2を55~75質量%、Al2O3を1~10質量%、B2O3を10~30質量%、CaOを0~5質量%、BaOを0~5質量%、Li2O+Na2O+K2Oを1.0~15質量%含有するガラスから成り、厚みが30~500μmの平板状である、請求項1~13の何れか一項に記載のパッケージ。
- 前記ろう材層が、Auを10~80質量%、Snを90~20質量%含有する金属ろう材である、請求項1~14の何れか一項に記載のパッケージ。
- 前記基材は、開口を構成する壁部を有する容器状を成し、
前記蓋体は、前記開口を封鎖し、
前記接合層は、前記壁部の頂端部と前記蓋体との間に設けられ、
前記基材内に収容された電子素子をさらに備える、請求項1~15の何れか一項に記載のパッケージ。 - ガラス製の蓋体と基材とを接合する接合工程を備えた、パッケージ製造方法であって、
前記接合工程は、
前記蓋体の主表面に、所定帯幅を有する枠状に第一メタライズ層を積層する工程と、
ろう材層を前記蓋体とは逆側において前記第一メタライズ層に積層する工程と、を備え、
前記蓋体との接合面における前記第一メタライズ層の帯幅が前記ろう材層の帯幅よりも大きくなるよう、前記第一メタライズ層および前記ろう材層を形成する、パッケージ製造方法。 - 蓋体と、前記蓋体を他部材に接合するための接合層とを備えた接合材付き蓋体であって、
前記接合層は、
前記蓋体の主表面に、所定帯幅を有する枠状に形成された第一メタライズ層と、
前記蓋体とは逆側において前記第一メタライズ層に積層されたろう材層と、を備え、
前記第一メタライズ層の前記蓋体との接合面における帯幅が、前記ろう材層の帯幅よりも大きいことを特徴とする、接合材付き蓋体。 - ガラス製の蓋体と、前記蓋体を他部材に接合するための接合層とを備えた接合材付き蓋体の製造方法であって、
前記蓋体の主表面に、所定帯幅を有する枠状に第一メタライズ層を積層する工程と、
ろう材層を前記蓋体とは逆側において前記第一メタライズ層に積層する工程と、を備え、
前記蓋体との接合面における前記第一メタライズ層の帯幅が前記ろう材層の帯幅よりも大きくなるよう、前記第一メタライズ層および前記ろう材層を形成する、接合材付き蓋体の製造方法。
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