WO2019242228A1 - 一种残材分离治具 - Google Patents

一种残材分离治具 Download PDF

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Publication number
WO2019242228A1
WO2019242228A1 PCT/CN2018/117109 CN2018117109W WO2019242228A1 WO 2019242228 A1 WO2019242228 A1 WO 2019242228A1 CN 2018117109 W CN2018117109 W CN 2018117109W WO 2019242228 A1 WO2019242228 A1 WO 2019242228A1
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WO
WIPO (PCT)
Prior art keywords
residual material
substrate layer
display panel
layer
pressure
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PCT/CN2018/117109
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English (en)
French (fr)
Inventor
陈启桂
Original Assignee
惠科股份有限公司
重庆惠科金渝光电科技有限公司
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Application filed by 惠科股份有限公司, 重庆惠科金渝光电科技有限公司 filed Critical 惠科股份有限公司
Priority to US16/312,492 priority Critical patent/US11400552B2/en
Publication of WO2019242228A1 publication Critical patent/WO2019242228A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00—Severing cooled glass
    • C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333—Constructional arrangements; Manufacturing methods

Definitions

  • the present application relates to the field of mechanical automation technology, and in particular, to a residual material separation jig.
  • cutting equipment is a common type of automation equipment. It cuts the substrate into small-sized substrates, then cuts the substrate into display panels, and finally manually removes the display located on the display. The residual material at one end of the circuit layer of the panel is to separate the residual material from the display panel and fall off, thereby completing the entire cutting process.
  • An object of the present application is to provide a residual material separation jig, which includes, but is not limited to, solving the technical problems of manual manual separation of the residual material with low work efficiency and easy to damage fingers.
  • a residual material separation jig which includes:
  • a stage is configured to carry a display panel, the display panel includes a substrate layer, a circuit layer, and a residual material located on one side of the circuit layer, and the stage is configured to contact and avoid the circuit layer of the display panel The residual material;
  • a fixing portion configured to be in contact with a substrate layer of the display panel to fix the display panel to the stage
  • the pressing part is disposed on one side of the stage to apply pressure to a side of the substrate layer near the residual material, and the residual material is separated from the display panel by the pressure and is Free fall off.
  • the pressure applying portion includes:
  • a rotation axis provided on one side of the bracket.
  • the first pressing member is connected to the rotating shaft and is rotatable relative to the bracket to apply pressure to a side of the substrate layer near the residual material.
  • the bracket is L-shaped, one end of the bracket is provided on the stage, and the rotation axis is provided on the other end of the bracket.
  • the pressing portion includes a buffer layer, and is disposed on a side of the pressing portion that is in contact with the substrate layer.
  • the buffer layer is a rubber layer or a silicone layer having a hardness lower than that of the substrate layer;
  • the rubber layer or the silica gel layer has a Mohs hardness range of 50 to 60 and a thickness range of 0.5 mm to 1.5 mm.
  • the pressure applying portion includes a buffer layer disposed on a side of the first pressure applying member in contact with the substrate layer.
  • the buffer layer is a rubber layer or a silicone layer having a hardness lower than that of the substrate layer;
  • the rubber layer or the silica gel layer has a Mohs hardness range of 50 to 60 and a thickness range of 0.5 mm to 1.5 mm.
  • an acute angle formed between the pressure applying portion and the substrate layer ranges from 15 ° to 75 °.
  • an acute angle formed between the first pressing member and the substrate layer ranges from 15 ° to 75 °.
  • an acute angle formed between the pressure applying portion and the substrate layer ranges from 30 ° to 45 °.
  • an acute angle formed between the first pressing member and the substrate layer ranges from 30 ° to 45 °.
  • a grippable handle is provided on a side of the first pressing member remote from the rotating shaft.
  • the residual material separation jig further includes a first driving motor connected to the first pressing member to drive the first pressing member to rotate.
  • the fixing portion includes:
  • the positioning member is disposed on a side of the upper surface of the stage far from the pressure applying portion, and is arranged to be in contact with a side of the display panel away from the residual material to define a position of the display panel;
  • the fixing member is arranged to contact the upper surface of the substrate layer and apply pressure to the substrate layer to fix the display panel to the stage.
  • the fixing portion further includes a second pressing member, which is in contact with the fixing member, and controls the movement of the fixing member to apply pressure to the substrate layer through the fixing member.
  • the residual material separation jig further includes a second driving motor, which is connected to the second pressing member to drive the second pressing member to move.
  • Another object of the present application is to provide a residual material separation jig, including:
  • a stage is configured to carry a display panel, the display panel includes a substrate layer, a circuit layer, and a residual material located on one side of the circuit layer, and the stage is configured to contact and avoid the circuit layer of the display panel The residual material;
  • a fixing portion configured to be in contact with a substrate layer of the display panel to fix the display panel to the stage
  • the pressing part is disposed on one side of the stage to apply pressure to a side of the substrate layer that is close to the residual material, and the residual material is separated from the display panel by the force of the pressure and Free fall
  • the pressure applying section includes:
  • a rotation axis provided on one side of the bracket.
  • a first pressure member connected to the rotation shaft and rotatable relative to the bracket to apply pressure to a side of the substrate layer near the residual material
  • an acute angle formed between the first pressing member and the substrate layer is 38 °.
  • the residual material separation jig provided in the embodiment of the present application replaces labor with machinery, improves work efficiency, reduces labor costs, and has a simple structure, which is suitable for widespread promotion and use.
  • FIG. 1 is a structural block diagram of a residual material separation jig provided by an embodiment of the present application
  • FIG. 2 is a structural block diagram of a residual material separation jig provided by another embodiment of the present application.
  • FIG. 3 is a structural block diagram of a residual material separation jig provided by another embodiment of the present application.
  • FIG. 4 is a structural block diagram of a residual material separation jig provided by another embodiment of the present application.
  • the embodiment of the present application provides a residual material separation jig 100 including a stage 10, a fixing portion 20, and a pressing portion 30.
  • the stage 10 is configured to carry the display panel 200.
  • the display panel 200 includes a circuit layer 201, a residual material 202 on a side of the circuit layer 201, and a substrate layer 203.
  • the stage 10 is disposed to be in phase with the circuit layer 201 of the display panel 200. And avoid the residue 202.
  • the circuit layer 201 is an electronic circuit arranged on the substrate layer 203
  • the substrate layer 203 is a carrier for laying the circuit layer 201
  • the substrate layer 203 is made of a light-transmitting material.
  • the material of the display panel 200 is, for example, glass.
  • the display panel 200 is a small-sized panel, and the display panel 200 may be a panel of any small-sized display device, such as a flat computer, a notebook computer, a mobile phone, a personal digital assistant, a small-sized LCD TV, and the like.
  • the stage 10 may be a trapezoidal stage, a rectangular stage, or a plurality of discrete structures arranged side by side.
  • the upper surface of the stage 10 may be the lower surface of the display panel 200 (ie, the lower surface of the circuit layer 201). )
  • the stage 10 has no contact with the residual material 202 on the circuit layer 201 side, that is, one end of the display panel 200 having the residual material 202 is suspended, so that the residual material 202 can fall off freely under pressure.
  • the stage 10 is exemplarily shown as a rectangular stage.
  • the fixing portion 20 is provided so as to be in contact with the substrate layer 203 of the display panel 200 and not in contact with the side of the substrate layer 203 near the residual material 202, and is provided to fix the display panel 200 to the stage 10.
  • the fixing portion 20 may fix the display panel 200 to the stage 10 by any non-damaging fixing method to avoid causing damage to the display panel 200.
  • the fixing portion 10 may include moving the display panel 200 away from the load by its own gravity.
  • the fixing member 22 that applies pressure to the surface of the stage 10 may further include a positioning member 21 that applies pressure to a side surface of the display panel 200.
  • the fixed portion 20 is not in contact with the side of the substrate layer 203 near the residual material, that is, the display panel 200 has no obstruction above the residual material 202, which facilitates the pressure applying portion 30 to the side of the substrate layer 203 near the residual material 202 put pressure on.
  • the pressing part 30 is disposed on the side of the substrate 10 near the residual material 202 and is configured to apply a pressure to the side of the substrate layer 203 near the residual material 202 so that the residual material 202 receives the pressure from the display panel 200. Separate and fall free.
  • the pressure applied to the side of the substrate layer 203 near the residual material 202 can be transmitted to the residual material 202, so that the residual material 202 can be indirectly subjected to the pressure and separated from the display panel 200 and affected by Free of gravity.
  • the contact portion between the residual material 202 and the circuit layer 201 is a cutting line
  • the force can be transmitted to the cutting line, and the cutting line is broken by the stress. Separating the residual material 202 from the circuit layer 201 can effectively protect the ends of the circuit layer 201 and prevent the circuit layer 201 from being damaged.
  • the pressing portion 30 in order to make the substrate layer 203 receive the pressure from the pressing portion 30 and then apply the pressure to the residual material 202 or the cutting line uniformly, the pressing portion 30 needs to be in line contact with the force receiving portion of the substrate layer 203, Face contact, distributed first contact or distributed point contact to achieve uniform force and uniform force.
  • the pressing part 30 may be any structure capable of making line contact, surface contact, distributed line contact, or distributed point contact with the side of the substrate layer 203 near the residual material, as long as the upper surface of the side of the substrate layer 203 near the residual material 202 is ensured Even force is sufficient.
  • the pressure applying portion 30 is exemplarily shown as a flat plate structure.
  • an acute angle formed between the pressing portion 30 and the substrate layer 203 ranges from 15 ° to 75 °.
  • an acute angle formed between the pressing portion 30 and the substrate layer 203 ranges from 30 ° to 45 °, and may be 38 °.
  • the pressing portion 30 includes a buffer layer 331 disposed on a side of the pressing portion 30 that is in contact with the substrate layer 203, and is configured to softly apply the pressure applied by the pressing portion 30 to the substrate layer 203.
  • a buffer layer 331 made of a buffer material can be provided on the side of the pressure portion 30 that is in contact with the substrate layer 203, so that the pressure portion 30 can The pressure is gently applied to the substrate layer 203.
  • the buffer layer 331 may be made of any buffer material having a hardness lower than that of the substrate layer 203, for example, a rubber layer made of a rubber material or a silicone layer made of a silicon material; wherein the rubber layer or The silica gel layer has a Mohs hardness range of 50 to 60 and a thickness range of 0.5 mm to 1.5 mm.
  • the residual force 202 located at one end of the circuit layer 201 receives the pressure from the display.
  • the panel 200 is separated and detached freely, which can maintain the integrity of the end portion of the circuit layer 201, and can also effectively protect the fingers of workers, improve work efficiency, reduce labor costs, and has a simple structure suitable for widespread promotion.
  • the pressing portion 30 includes a bracket 31, a rotation shaft 32, and a first pressing member 33.
  • the bracket 31 is disposed on the ground or connected to the stage 10 and is configured to support the first pressure member 33.
  • the bracket 31 may be any rigid structure capable of supporting.
  • the bracket 31 is exemplarily shown as an L-shaped structure connected to the stage 10, that is, one end of the bracket 31 is provided on the stage 10, and the rotation shaft 32 is provided on the other end of the bracket 31.
  • the rotation shaft 32 is provided on one side of the bracket 31.
  • the rotating shaft 32 is any bearing structure capable of rotating the first pressure member 33 around the bracket 31, and it may be a fixed shaft or a movable shaft.
  • the fixed shaft is fixedly connected to the bracket 31, and is different from the bracket 31.
  • Rotating bearing; the moving shaft is a bearing that is rotatably connected to the bracket 31 and rotates relative to the bracket 31.
  • the rotation shaft 32 is a movable shaft that is rotatable with respect to the bracket 31.
  • the first pressing member 33 is connected to the rotating shaft 32 and is rotatable relative to the bracket 31, and is configured to apply pressure to a side of the substrate layer 203 near the residual material 202.
  • the first pressure member 33 only needs to be rotatable with respect to the bracket 31.
  • the rotation shaft 32 is a fixed axis
  • the first pressure member 33 is rotatable relative to the rotation shaft 32 and is connected to the rotation shaft 32.
  • a bearing hole is provided at one end of the bearing hole, and the bearing hole is sleeved on the rotation shaft 32 so that the first pressure member 33 can rotate relative to the rotation shaft 32.
  • the rotation shaft 32 is a moving shaft
  • the first pressure member 33 can be opposite to When the rotating shaft 32 is rotatable or non-rotatable, and the first pressing member 33 is not rotatable relative to the rotating shaft 32, it is fixedly connected to the rotating shaft 32.
  • the first pressing member 33 may be any structure capable of making line contact, surface contact, distributed line contact, or distributed point contact with the side of the substrate layer 203 near the residual material 202 as long as the substrate layer 201 is close to the residual material.
  • the upper surface of one side of 202 may be uniformly stressed.
  • the first pressing member 33 is exemplarily shown as a flat plate structure.
  • an acute angle formed between the first pressing member 33 and the substrate layer 203 ranges from 15 ° to 75 °.
  • an acute angle formed between the first pressing member 33 and the substrate layer 203 ranges from 30 ° to 45 °, and may be 38 °.
  • a buffer layer 331 made of a buffer material may be provided on the side of the first pressure member 33 that is in contact with the substrate layer 203, so that the first application The pressing member 33 can gently apply pressure to the substrate layer 203.
  • the first pressing member 33 includes a buffer layer 331, which is disposed on a side of the first pressing member 33 that is in contact with the substrate layer 203 and is configured to make the first pressing member 33 The pressure applied by the pressing member 33 acts gently on the substrate layer 203.
  • the buffer layer 331 may be selected from any buffer material having a hardness lower than that of the substrate layer 203, for example, any one of rubber, silicone, non-rubber material, or non-silicone material; wherein the Mohs hardness range of the silicone is 50 ⁇ 60, thickness range is 0.5mm ⁇ 1.5mm.
  • the pressure applying part 30 can be manually controlled or controlled by mechanical equipment.
  • a side of the first pressing member 33 away from the rotation shaft 32 is provided with a grippable handle 332.
  • the grippable handle 332 may be any structure that is convenient for a human hand to hold, for example, an ergonomically designed structure that fits the curve of a finger when the human hand holds the holding action.
  • the grippable handle 332 has a cylindrical structure.
  • the fixing portion 20 includes a positioning member 21 and a fixing member 22.
  • the positioning member 21 is disposed on a side of the upper surface of the stage 10 away from the pressure applying portion 30 and is disposed in contact with a side of the display panel 200 away from the residual material 202 to limit the position of the display panel 200 when it is disposed on the stage 10. position.
  • the positioning member 21 may be any structure capable of limiting or positioning the display panel 200 without causing mechanical damage to the display panel 200, for example. Positioning block, limit pin, etc.
  • the positioning member 21 is exemplarily shown as a positioning block.
  • the fixing member 22 is provided to be in contact with the upper surface of the substrate layer 203, and is provided to apply pressure to the substrate layer 203 to fix the display panel 200 to the stage 10.
  • the number of the fixing members 22 can be set according to actual needs, and it can be arbitrarily adjusted to the substrate layer through point contact, line contact, surface contact, distributed point contact, or distributed line contact with the upper surface of the substrate layer 203.
  • the mechanical damage makes contact with the substrate layer and applies pressure to the substrate layer 203 to fix the display panel 200 to the stage 10.
  • the fixing portion 20 further includes a second pressing member 23 that is in contact with the fixing member 22 and is configured to control the movement of the fixing member 22 so as to contact the fixing member 22 and the substrate layer 203. At this time, pressure is applied to the substrate layer 203 through the fixing member 22.
  • the second pressure member 23 may be any component capable of controlling the up and down movement of the fixing member 22 and applying pressure to the fixing member 22, for example, a vacuum chuck, a mechanical link, a robot arm, or other transmission mechanisms with corresponding functions .
  • the second pressing member 23 is exemplarily shown as a vacuum chuck.
  • the residual material separation jig 100 further includes a first driving motor 40 and a second driving motor 50.
  • the first driving motor 40 is connected to the first pressing member 33 and is configured to drive the first pressing member 33 to rotate, so that the first pressing member 33 can be controlled by mechanical equipment.
  • the residual material 202 separation jig may include the grippable handle 332 and the first driving motor 40 or only one of them, and may include the grippable handle 332 and the first driving motor 40 at the same time.
  • the robustness of the separation jig makes it possible to replace it with another component when any of the grippable handle 332 or the first drive motor 40 is unusable.
  • the second driving motor 50 is connected to the second pressing member 23 and is configured to drive the second pressing member 23 to move.
  • the first driving motor 40 and the second driving motor 50 can be servo motors, which can realize precise control of the first pressure member 33 and the second pressure member 23.
  • the separating material 202 separation jig further includes a control unit connected to the first driving motor 40 and the second driving motor 50.
  • the control unit may be implemented by a universal integrated circuit, such as a CPU (Central Processing Unit, central processing unit). ), Or through ASIC (Application Specific Integrated Circuit).

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Abstract

一种残材分离治具，包括：载物台（10），设置为承载显示面板（200）；固定部（20），设置为固定显示面板；施压部（30），设置为对残材（202）施加压力。

Description

一种残材分离治具
本申请要求于2018年06月20日提交中国专利局，申请号为201820955525.4，发明名称为“一种残材分离治具”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本申请涉及机械自动化技术领域，尤其涉及一种残材分离治具。
背景技术
随着机械自动化技术的不断发展，机械设备逐渐取代传统的手工劳作而在自动化生产中发挥着巨大作用。在显示面板领域，切割设备是常见的一种自动化设备，通过将基板(substrate)切割为小尺寸基片(stick)，然后将基片切割为显示面板(panel)，最后通过人工手动去除位于显示面板的线路层一端的残材，以使残材与显示面板分离而脱落，从而完成整个切割过程。
然而，在实际应用中，通过人工手动分离残材时，人手的施力大小、角度和位置均无法精确控制，使得部分残材无法被有效分离，容易刮伤线路层的端部，从而导致整个显示面板报废，并且人工手动分离残材也会严重损伤工人的手指，效率低下且人工成本较高。
申请内容
本申请一目的在于提供一种残材分离治具，包括但不限于解决人工手动分离残材工作效率低，易损伤手指的技术问题。
为解决上述技术问题，本申请实施例采用的技术方案是：一种残材分离治 具，其包括：
载物台，设置为承载显示面板，所述显示面板包括基板层、线路层和位于线路层一侧的残材，所述载物台承载设置为与所述显示面板的线路层相接触并避让所述残材；
固定部，设置为与所述显示面板的基板层相接触，以将所述显示面板固定于所述载物台；以及
施压部，设置于所述载物台的一侧，以向所述基板层靠近所述残材的一侧施加压力，所述残材受所述压力的作用力从所述显示面板分离并自由脱落。
在一个实施例中，所述施压部包括：
支架；
旋转轴，设置于所述支架的一侧；以及
第一施压件，与所述旋转轴连接且可相对于所述支架旋转，以向所述基板层靠近所述残材的一侧施加压力。
在一个实施例中，所述支架呈L形，所述支架一端设于所述载物台上，所述旋转轴设于所述支架另一端上。
在一个实施例中，所述施压部包括缓冲层，设置于所述施压部与所述基板层相接触的一面。
在一个实施例中，所述缓冲层为硬度低于所述基板层的橡胶层或硅胶层；
所述橡胶层或所述硅胶层的莫氏硬度范围为50～60、厚度范围为0.5mm～1.5mm。
在一个实施例中，所述施压部包括缓冲层，设置于所述第一施压件与所述基板层相接触的一面。
在一个实施例中，所述缓冲层为硬度低于所述基板层的橡胶层或硅胶层；
所述橡胶层或所述硅胶层的莫氏硬度范围为50～60、厚度范围为0.5mm～1.5mm。
在一个实施例中，所述施压部与所述基板层之间所形成的锐角的角度范围为15°～75°。
在一个实施例中，所述第一施压件与所述基板层之间所形成的锐角的角度范围为15°～75°。
在一个实施例中，所述施压部与所述基板层之间所形成的锐角的角度范围为30°～45°。
在一个实施例中，所述第一施压件与所述基板层之间所形成的锐角的角度范围为30°～45°。
在一个实施例中，所述第一施压件远离所述旋转轴的一侧设置有可握持把手。
在一个实施例中，所述残材分离治具还包括第一驱动电机，与所述第一施压件连接，以驱动所述第一施压件旋转。
在一个实施例中，所述固定部包括：
定位件，设置于所述载物台上表面远离所述施压部的一侧，设置为与所述显示面板远离所述残材的一侧相接触，以限定所述显示面板的位置；
固定件，设置为与所述基板层的上表面相接触并向所述基板层施加压力，以将所述显示面板固定于所述载物台。
在一个实施例中，所述固定部还包括第二施压件，与所述固定件相接触，控制所述固定件移动，以通过所述固定件向所述基板层施加压力。
在一个实施例中，所述残材分离治具还包括第二驱动电机，与所述第二施压件连接，以驱动所述第二施压件移动。
本申请的另一目的在于提供一种残材分离治具，包括：
载物台，设置为承载显示面板，所述显示面板包括基板层、线路层和位于线路层一侧的残材，所述载物台承载设置为与所述显示面板的线路层相接触并避让所述残材；
固定部，设置为与所述显示面板的基板层相接触，以将所述显示面板固定于所述载物台；以及
施压部，设置于所述载物台的一侧，以向所述基板层靠近所述残材的一侧施加压力，所述残材受所述压力的作用力从所述显示面板分离并自由脱落；
所述施压部包括：
支架；
旋转轴，设置于所述支架的一侧；以及
第一施压件，与所述旋转轴连接且可相对于所述支架旋转，以向所述基板层靠近所述残材的一侧施加压力；
其中，所述第一施压件与所述基板层之间所形成的锐角的角度为38°。
本申请实施例提供的残材分离治具通过机械代替人工，提高工作效率，降低人工成本，并且结构简单，适于广泛推广使用。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其它的附图。
图1是本申请一实施例提供的残材分离治具的结构框图；
图2是本申请另一实施例提供的残材分离治具的结构框图；
图3是本申请再一实施例提供的残材分离治具的结构框图；
图4是本申请再一实施例提供的残材分离治具的结构框图。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅用以解释本发明，并不用于限定本发明。
需说明的是，当部件被称为“固定于”或“设置于”另一个部件，它可以直接在另一个部件上或者间接在该另一个部件上。当一个部件被称为是“连接于”另一个部件，它可以是直接或者间接连接至该另一个部件上。术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本专利的限制，对于本领域的普通技术人员而言，可以根据具体情况理解上述术语的具体含义。术语“第一”、“第二”仅用于便于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明技术特征的数量。“多个”的含义是两个或两个以上，除非另有明确具体的限定。
为了说明本申请所述的技术方案，以下结合具体附图及实施例进行详细说明。
本申请实施例提供一种残材分离治具100，其包括载物台10、固定部20和施压部30。
载物台10，设置为承载显示面板200，显示面板200包括线路层201、位 于线路层201一侧的残材202和基板层203，载物台10设置为与显示面板200的线路层201相并避让残材202。
在应用中，线路层201为布设在基板层203上的电子线路，基板层203为线路层201的布设载体，基板层203由透光材料制成，透光材料可以根据实际需要选择任意适用于显示面板200的材料，例如，玻璃。
在一个实施例中，显示面板200为小尺寸面板，显示面板200可以为任意尺寸较小的显示设备的面板，例如，平电脑、笔记本电脑、手机、个人数字助理、小尺寸液晶电视等。
在应用中，载物台10可以是梯形台、矩形台或者由多个分立式结构并排设置构成，载物台10的上表面可以与显示面板200的下表面(即线路层201的下表面)面接触、分布式线接触(即有多个线接触位置)或者分布式点接触(即有多个点接触位置)，保证显示面板200在载物台10上均匀受力放置即可。
在应用中，载物台10与位于线路层201一侧的残材202无接触，即显示面板200具有残材202的一端悬空，使得残材202受压力之后可以自由脱落。
如图1所示，本实施例中，示例性的示出载物台10为矩形台。
固定部20，设置为与显示面板200的基板层203相接触且与基板层203靠近残材202的一侧无接触，设置为将显示面板200固定于载物台10。
在应用中，固定部20可以通过任意无损伤固定方式将显示面板200固定于载物台10，避免对显示面板200造成损伤，例如，固定部10可以包括通过自身重力向显示面板200远离载物台10的表面施加压力的固定件22，还可以包括向显示面板200的侧面施加压力的定位件21。
在应用中，固定部20与基板层203靠近残材的一侧无接触，即显示面板 200具有残材202的上方无遮挡，便于施压部30对基板层203上靠近残材202的一侧施加压力。
施压部30，设置于载物台10旁靠近残材202的一侧，设置为向基板层203靠近残材202的一侧施加压力，使残材202受该压力的作用力从显示面板200分离并自由脱落。
在应用中，由于力传导作用，向基板层203靠近残材202的一侧施加的压力可以传导至残材202，使得残材202可以间接受到压力的作用力而从显示面板200分离，并受自身的重力作用自由脱落。
在应用中，由于残材202与线路层201之间的接触部分为切割线，当残材202受压力的作用力时，该作用力可以传导至切割线，使切割线受应力作用断裂，而使残材202与线路层201分离，可以有效保护线路层201的端部，使线路层201不被损坏。
在应用中，为了使基板层203受施压部30施加的压力后，能够将该压力均匀的作用于残材202或切割线，施压部30需要与基板层203的受力处线接触、面接触、分布式先接触或分布式点接触，以实现均匀施力和均匀受力。施压部30可以是能够与基板层203靠近残材的一侧线接触、面接触、分布式线接触或者分布式点接触的任意结构，只要保证基板层203靠近残材202的一侧的上表面均匀受力即可。
如图1所示，本实施例中，示例性的示出施压部30为平板形结构。
在应用中，为了便于通过施压部30向基板层203施加压力，施压部30与基板层203相接触时，二者之间应当具有一定夹角。
在一个实施例中，施压部30与基板层203相接触时，施压部30与基板层203之间所形成的锐角的角度范围为15°～75°。
在一个实施例中，施压部30与基板层203相接触时，施压部30与基板层203之间所形成的锐角的角度范围为30°～45°，可选为38°。
在一个实施例中，施压部30包括缓冲层331，设置于施压部30与基板层203相接触的一面，设置为使施压部30施加的压力柔和作用于基板层203。
在具体应用中，为了避免分离残材202时，损害到基板层203，施压部30与基板层203相接触的一面可以设置由缓冲材料制成的缓冲层331，以使施压部30能够柔和地向基板层203施加压力。
在应用中，缓冲层331可以选用任意的硬度低于基板层203的缓冲材料制成，例如，选用通过橡胶材料制成的橡胶层，或通过硅胶材料制成的硅胶层；其中，橡胶层或硅胶层的莫氏硬度范围为50～60、厚度范围为0.5mm～1.5mm。
本申请实施例通过利用施压部30向显示面板200的基板层203施加压力代替人工手动分离残材202的方式，使位于线路层201一端的残材202间接受所述压力的作用力从显示面板200分离并自由脱落，可以保持线路层201的端部的完整性，同时也可以有效保护工人的手指，提高工作效率，降低人工成本，并且结构简单，适于广泛推广使用。
如图2所示，在一个实施例中，施压部30包括支架31、旋转轴32和第一施压件33。
支架31，设置于地面或与载物台10连接，设置为支撑第一施压件33。
在应用中，支架31可以为任意的能够起到支撑作用的刚性结构。
如图2所示，示例性的示出支架31为与载物台10连接的L形结构，即支架31一端设于载物台10上，旋转轴32设于支架31另一端上。
旋转轴32，设置于支架31的一侧。
在应用中，旋转轴32为能够使第一施压件33绕支架31旋转的任意轴承 结构，其可以是定轴也可以是动轴，定轴即与支架31固定连接，相对于支架31不转动的轴承；动轴即与支架31转动连接，相对于支架31转动的轴承。
如图2所示，本实施例中，示例性的示出旋转轴32为相对于支架31可旋转的动轴。
第一施压件33，与旋转轴32连接且可相对于支架31旋转，设置为向基板层203靠近残材202的一侧施加压力。
在应用中，第一施压件33只需要相对于支架31可旋转即可，当旋转轴32为定轴时，第一施压件33相对于旋转轴32可旋转，其与旋转轴32连接的一端开设有轴承孔，该轴承孔套设于旋转轴32，以使第一施压件33可相对于旋转轴32转动；当旋转轴32为动轴时，第一施压件33可以相对于旋转轴32可旋转或不可旋转，第一施压件33相对于旋转轴32不可旋转时，其与旋转轴32固定连接。
在应用中，第一施压件33可以是能够与基板层203靠近残材202的一侧线接触、面接触、分布式线接触或者分布式点接触的任意结构，只要保证基板层201靠近残材202的一侧的上表面均匀受力即可。
如图2所示，本实施例中，示例性的示出第一施压件33为平板形结构。
在一个实施例中，施压部30与基板层203相接触时，第一施压件33与基板层203之间所形成的锐角的角度范围为15°～75°。
在一个实施例中，施压部30与基板层203相接触时，第一施压件33与基板层203之间所形成的锐角的角度范围为30°～45°，可选为38°。
在具体应用中，为了避免分离残材202时，损害到基板层203，第一施压件33与基板层203相接触的一面可以设置由缓冲材料制成的缓冲层331，以使第一施压件33能够柔和地向基板层203施加压力。
如图2所示，本实施例中，示例性的示出第一施压件33包括缓冲层331，设置于第一施压件33与基板层203相接触的一面，设置为使第一施压件33施加的压力柔和作用于基板层203。
在应用中，缓冲层331可以选用任意的硬度低于基板层203的缓冲材料，例如，橡胶、硅胶、非橡胶材料或非硅胶材料中的任一种；其中，硅胶的莫氏硬度范围为50～60、厚度范围为0.5mm～1.5mm。
在应用中，施压部30可以由人工操纵，也可以通过机械设备来控制。
如图2所示，本实施例中，示例性的示出第一施压件33远离旋转轴32的一侧设置有可握持把手332。
在应用中，可握持把手332可以是便于人手握持的任意结构，例如，与人手保持握持动作时的手指曲线吻合的符合人体工学设计的结构。
如图2所示，本实施例中，示例性的示出可握持把手332为圆柱形结构。
如图3所示，在一个实施例中，固定部20包括定位件21和固定件22。
定位件21，设置于载物台10上表面远离施压部30的一侧，设置为与显示面板200远离残材202的一侧相接触，以限定显示面板200设置于载物台10时的位置。
在应用中，定位件21可是能够起到对显示面板200进行限位或定位作用，且不会对显示面板200造成机械损伤的任意结构，例如。定位块、限位销等。
如图3所示，本实施例中，示例性的示出定位件21为定位块。
固定件22，设置为与基板层203的上表面相接触，设置为向基板层203施加压力，以将显示面板200固定于载物台10。
在应用中，固定件22的数量可以根据实际需要进行设置，其可以通过与基板层203的上表面点接触、线接触、面接触、分布式点接触或分布式线接触 等任意对基板层无机械损伤的方式与基板层相接触，并对基板层203施加压力，以将显示面板200固定于载物台10。
如图3所示，本实施例中，示例性的示出两个通过自身重力向基板层203施加压力的矩形固定件22。
如图4所示，在一个实施例中，固定部20还包括第二施压件23，与固定件22相接触，设置为控制固定件22移动，以在固定件22与基板层203相接触时，通过固定件22向基板层203施加压力。
在应用中，第二施压件23可以是任意的能够控制固定件22上下移动并向固定件22施加压力的部件，例如，真空吸盘、机械连杆、机械手臂或者其它具有相应功能的传动机构。
如图4所示，本实施例中，示例性的示出第二施压件23为真空吸盘。
如图4所示，在本实施例中，残材分离治具100还包括第一驱动电机40和第二驱动电机50。
第一驱动电机40与第一施压件33连接，设置为驱动第一施压件33旋转，以使第一施压件33可以通过机械设备来控制。
在应用中，残材202分离治具可以同时包括可握持把手332和第一驱动电机40或仅包括其中一个，同时包括可握持把手332和第一驱动电机40时，可以提高残材202分离治具的鲁棒性，使得在可握持把手332或第一驱动电机40中的任意一个无法使用时，还可以通过另外一个部件来替代。
第二驱动电机50与第二施压件23连接，设置为驱动第二施压件23移动。
在应用中，第一驱动电机40和第二驱动电机50可以选用伺服电机，可实现对第一施压件33和第二施压件23的精准控制。
在一个实施例中，残材202分离治具还包括与第一驱动电机40和第二驱 动电机50连接的控制部，该控制部可以通过通用集成电路，例如CPU(Central Processing Unit，中央处理器)，或通过ASIC(Application Specific Integrated Circuit，专用集成电路)来实现。
以上仅为本申请的可选实施例而已，并不用于限制本申请。对于本领域的技术人员来说，本申请可以有各种更改和变化。凡在本申请的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本申请的权利要求范围之内。

Claims (17)

  1. 一种残材分离治具，包括：
    载物台，设置为承载显示面板，所述显示面板包括基板层、线路层和位于线路层一侧的残材，所述载物台承载设置为与所述显示面板的线路层相接触并避让所述残材；
    固定部，设置为与所述显示面板的基板层相接触，以将所述显示面板固定于所述载物台；以及
    施压部，设置于所述载物台的一侧，以向所述基板层靠近所述残材的一侧施加压力，所述残材受所述压力的作用力从所述显示面板分离并自由脱落。
  2. 根据权利要求1所述的残材分离治具，其中，所述施压部包括：
    支架；
    旋转轴，设置于所述支架的一侧；以及
    第一施压件，与所述旋转轴连接且可相对于所述支架旋转，以向所述基板层靠近所述残材的一侧施加压力。
  3. 根据权利要求2所述的残材分离治具，其中，所述支架呈L形，所述支架一端设于所述载物台上，所述旋转轴设于所述支架另一端上。
  4. 根据权利要求1所述的残材分离治具，其中，所述施压部包括缓冲层，设置于所述施压部与所述基板层相接触的一面。
  5. 根据权利要求4所述的残材分离治具，其中，所述缓冲层为硬度低于所述基板层的橡胶层或硅胶层；
    所述橡胶层或所述硅胶层的莫氏硬度范围为50～60、厚度范围为0.5mm～1.5mm。
  6. 根据权利要求2所述的残材分离治具，其中，所述施压部包括缓冲层， 设置于所述第一施压件与所述基板层相接触的一面。
  7. 根据权利要求6所述的残材分离治具，其中，所述缓冲层为硬度低于所述基板层的橡胶层或硅胶层；
    所述橡胶层或所述硅胶层的莫氏硬度范围为50～60、厚度范围为0.5mm～1.5mm。
  8. 根据权利要求1所述的残材分离治具，其中，所述施压部与所述基板层之间所形成的锐角的角度范围为15°～75°。
  9. 根据权利要求2所述的残材分离治具，其中，所述第一施压件与所述基板层之间所形成的锐角的角度范围为15°～75°。
  10. 根据权利要求1所述的残材分离治具，其中，所述施压部与所述基板层之间所形成的锐角的角度范围为30°～45°。
  11. 根据权利要求2所述的残材分离治具，其中，所述第一施压件与所述基板层之间所形成的锐角的角度范围为30°～45°。
  12. 根据权利要求2所述的残材分离治具，其中，所述第一施压件远离所述旋转轴的一侧设置有可握持把手。
  13. 根据权利要求2所述的残材分离治具，其中，所述残材分离治具还包括第一驱动电机，与所述第一施压件连接，以驱动所述第一施压件旋转。
  14. 根据权利要求1所述的残材分离治具，其中，所述固定部包括：
    定位件，设置于所述载物台上表面远离所述施压部的一侧，设置为与所述显示面板远离所述残材的一侧相接触，以限定所述显示面板的位置；
    固定件，设置为与所述基板层的上表面相接触并向所述基板层施加压力，以将所述显示面板固定于所述载物台。
  15. 根据权利要求14所述的残材分离治具，其中，所述固定部还包括第 二施压件，与所述固定件相接触，控制所述固定件移动，以通过所述固定件向所述基板层施加压力。
  16. 根据权利要求15所述的残材分离治具，其中，所述残材分离治具还包括第二驱动电机，与所述第二施压件连接，以驱动所述第二施压件移动。
  17. 一种残材分离治具，包括：
    载物台，设置为承载显示面板，所述显示面板包括基板层、线路层和位于线路层一侧的残材，所述载物台承载设置为与所述显示面板的线路层相接触并避让所述残材；
    固定部，设置为与所述显示面板的基板层相接触，以将所述显示面板固定于所述载物台；以及
    施压部，设置于所述载物台的一侧，以向所述基板层靠近所述残材的一侧施加压力，所述残材受所述压力的作用力从所述显示面板分离并自由脱落；
    所述施压部包括：
    支架；
    旋转轴，设置于所述支架的一侧；以及
    第一施压件，与所述旋转轴连接且可相对于所述支架旋转，以向所述基板层靠近所述残材的一侧施加压力；
    其中，所述第一施压件与所述基板层之间所形成的锐角的角度为38°。
PCT/CN2018/117109 2018-06-20 2018-11-23 一种残材分离治具 WO2019242228A1 (zh)

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