Classifications

• • C—CHEMISTRY; METALLURGY
  • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
  • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
  • C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
  • C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
  • C23C14/50—Substrate holders
• • C—CHEMISTRY; METALLURGY
  • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
  • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
  • C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
  • C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
  • C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
  • C23C14/564—Means for minimising impurities in the coating chamber such as dust, moisture, residual gases
• • C—CHEMISTRY; METALLURGY
  • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
  • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
  • C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
  • C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
  • C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
  • C23C14/568—Transferring the substrates through a series of coating stations
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
  • H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
  • H01J37/32—Gas-filled discharge tubes
  • H01J37/32431—Constructional details of the reactor
  • H01J37/32715—Workpiece holder
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
  • H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
  • H01J37/32—Gas-filled discharge tubes
  • H01J37/32431—Constructional details of the reactor
  • H01J37/32733—Means for moving the material to be treated
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
  • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
  • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
  • H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
  • H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
  • H01L21/67709—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations using magnetic elements
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
  • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
  • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
  • H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
  • H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
  • H01L21/67712—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations the substrate being handled substantially vertically

Definitions

• Embodiments of the present disclosure relate to apparatuses and methods for transportation of carriers, particularly carriers used during processing of large area substrates. More specifically, embodiments of the present disclosure relate to apparatuses and methods for contactless transportation of carriers employable in processing systems for vertical substrate processing, e.g. material deposition on large area substrates for display production. In particular, embodiments of the present disclosure relate to apparatuses for transportation of carriers with a path switch assembly configured to move a carrier between two or more transport paths as well as to methods for changing a transport path carrier in vertical substrate processing systems.
• Coated substrates may be used in several applications and in several technical fields. For instance, coated substrates may be used in the field of display devices. Display devices can be used in the manufacture of television screens, computer monitors, mobile phones, other hand-held devices, and the like for displaying information. Typically, displays are produced by coating a substrate with a stack of layers of different materials.
• An in-line processing system includes a plurality of subsequent processing modules, such as deposition modules and optionally further processing modules, e.g., cleaning modules and/or etching modules, wherein processing aspects are subsequently conducted in the processing modules such that a plurality of substrates can continuously or quasi-continuously be processed in the in-line processing system.
• subsequent processing modules such as deposition modules and optionally further processing modules, e.g., cleaning modules and/or etching modules, wherein processing aspects are subsequently conducted in the processing modules such that a plurality of substrates can continuously or quasi-continuously be processed in the in-line processing system.
• the substrate may be carried by a carrier, i.e. a carrying device for carrying the substrate.
• the carrier is typically transported through a vacuum chamber using one or more transport systems.
• the transport systems may be configured for conveying the carrier along one or more transport paths. At least two transport paths can be provided next to each other in the vacuum system, e.g. a first transport path for transporting the carrier in a forward direction and a second transport path for transporting the carrier in a return direction opposite to the forward direction.
• an apparatus for transportation of a carrier in a vacuum chamber includes a first transport system provided along a first transport path in a transport direction.
• the first transport system includes a first lower track section and a first upper track section.
• the first upper track section includes one or more magnetic bearings having one or more first actuators for contactlessly holding the carrier in a carrier transportation space.
• the first upper track section includes a drive unit having one or more second actuators for moving the carrier in the transport direction.
• the one or more first actuators and the one or more second actuators are arranged above the carrier transportation space.
• the apparatus includes a path switch assembly for moving the carrier away from the first transport path in a path switch direction. Further, the apparatus includes an actuator for modifying a distance between the first lower track section and the first upper track section.
• a processing system for vertically processing a substrate includes at least one vacuum processing chamber including a processing device. Further, the processing system includes an apparatus for transportation of a carrier according to any embodiments described herein.
• a method of switching a transport path of a carrier includes levitating the carrier by using one or more magnetic bearings having one or more first actuators for contactlessly holding the carrier in a carrier transportation space of a first transport path. Additionally, the method includes attracting the carrier by using the one or more first actuators to reduce a distance between the one or more first actuators and the carrier. Further, the method includes moving one or more carrier transfer elements of a path switch assembly towards the carrier up to a holding position. Yet further, the method includes lowering the carrier by using the one or more first actuators to establish contact between the one or more carrier transfer elements and the carrier. Moreover, the method includes moving the carrier from the first transport path to a further transport path horizontally offset from the first transport path.
• Embodiments are also directed at apparatuses for carrying out the disclosed methods and include apparatus parts for performing each described method aspect. These method aspects may be performed by way of hardware components, a computer programmed by appropriate software, by any combination of the two or in any other manner. Furthermore, embodiments according to the disclosure are also directed at methods for operating the described apparatus. The methods for operating the described apparatus include method aspects for carrying out every function of the apparatus.
• FIG. 1 shows a schematic view of a processing system including an apparatus for transportation of a carrier according to further embodiments described herein;
• FIGS. 2 and 3 show schematic views of possible implementations of an upper track section of a transport system of the apparatus for transportation of a carrier according to some embodiments described herein;
• FIGS. 4 and 5 show schematic views of possible implementations of the transport system of the apparatus for transportation of a carrier according to some embodiments described herein;
• FIG. 6 shows a schematic view of an arrangement of a first transport system and a second transport system for asymmetric carriers according to some embodiments described herein
• FIG. 7 shows a schematic view of an arrangement of a first transport system and a second transport system for symmetric carriers according to some embodiments described herein;
• FIGS. 8 A to 8C show flowcharts for illustrating a method of switching a transport path according to embodiments described herein.
• the vacuum chamber 210 can be a vacuum chamber of a processing system 200 for vertically processing a substrate as described herein.
• the apparatus for transportation of a carrier may also be referred to as transport apparatus herein.
• the apparatus 100 includes a first transport system 101 provided along a first transport path Tl in a transport direction T.
• the transport direction T is perpendicular to the paper plane of FIG. 1.
• the first transport system 101 includes a first lower track section 11L and a first upper track section 11U.
• the first upper track section 11U includes one or more magnetic bearings 120.
• the one or more magnetic bearings 120 have one or more first actuators 121 for contactlessly holding the carrier 10 in a carrier transportation space 15.
• the carrier transportation space 15 may be understood as a zone where the carrier is arranged during the transport of the carrier in the transportation direction along a transport path.
• the carrier transportation space can be a vertical carrier transportation space having a height H extending in a vertical direction and a width W extending in a horizontal direction.
• the aspect ratio of H/W can be H/W > 5, particularly H/W > 10.
• the first upper track section 11U includes a drive unit 130 having one or more second actuators 132 for moving the carrier 10 in the transport direction T.
• the one or more first actuators 121 and the one or more second actuators 132 are arranged above the carrier transportation space 15.
• the apparatus includes a path switch assembly 150 for moving the carrier away from the first transport path Tl in a path switch direction S.
• the apparatus includes an actuator 124 for modifying a distance between the first lower track section 11L and the first upper track section 11U.
• the actuator 124 may be a linear actuator configured for moving the first lower track section 11L in a vertical direction V, as exemplarily indicated by the double sided arrow in FIG. 1.
• embodiments of the apparatus for transportation of a carrier as described herein are improved compared to conventional carrier transportation apparatuses, particularly with respect to accurate and smooth transportation and changing of a transport path of a carrier in a vacuum chamber, e.g. in which a high temperature vacuum environment is provided.
• embodiments as described herein beneficially provide for more robust contactless carrier transportation at lower production costs compared to conventional carrier transportation apparatuses.
• embodiments of the apparatus for transportation of a carrier as described herein are more insensitive against manufacturing tolerances, deformation, and thermal expansion.
• beneficially a simpler integration of the apparatus for transportation of a carrier into a vacuum chamber is provided.
• beneficially a simplified transport system configured for lateral carrier movement is provided, particularly for changing a transport path of a carrier.
• an upper track section as described herein beneficially provides for a magnetic levitation system for contactlessly transporting a carrier.
• the carrier 10 is contactlessly held in the carrier transportation space 15 between an upper chamber wall 212 and a bottom chamber wall 211.
• the upper chamber wall 212 can be a ceiling of a vacuum chamber.
• the bottom chamber wall 211 can be the bottom wall of a vacuum chamber.
• a“magnetic levitation system” can be understood as a system configured for holding an object, e.g. a carrier, in a contactless manner by using magnetic force.
• the term“levitating” or“levitation” refers to a state of an object, e.g. a carrier carrying a substrate or a mask, wherein the object floats without mechanical contact or support.
• moving or transporting an object refers to providing a driving force, e.g. a force in a direction different than that of the levitation force, wherein the object is moved from one position to another, different position, for example a different position along the transport direction.
• a carrier carrying a substrate or a mask can be levitated, i.e. by a force counteracting gravity, and can be moved in a direction different then a direction parallel to gravity while being levitated.
• the term“contactless” can be understood in the sense that a weight, e.g. the weight of a carrier, particularly the weight of a carrier carrying a substrate or a mask, is not held by a mechanical contact or mechanical forces but is held by a magnetic force.
• the term“contactless” as used throughout the description can be understood in that a carrier is held in a levitating or floating state using magnetic forces instead of mechanical forces, i.e. contact forces.
• a “carrier” can be understood as a carrier configured for holding a substrate, also referred to as substrate carrier.
• the carrier can be a substrate carrier for carrying a large area substrate.
• the embodiments of the apparatus for transportation of a carrier may also be used for other carrier types, e.g. mask carriers.
• the carrier may be a carrier configured for carrying a mask.
• the term“substrate” may particularly embrace substantially inflexible substrates, e.g., a wafer, slices of transparent crystal such as sapphire or the like, or a glass plate.
• the present disclosure is not limited thereto, and the term“substrate” may also embrace flexible substrates such as a web or a foil.
• the term“substantially inflexible” is understood to distinguish over“flexible”.
• a substantially inflexible substrate can have a certain degree of flexibility, e.g. a glass plate having a thickness of 0.5 mm or below, wherein the flexibility of the substantially inflexible substrate is small in comparison to the flexible substrates.
• the substrate may be made of any material suitable for material deposition.
• the substrate may be made of a material selected from the group consisting of glass (for instance soda-lime glass, borosilicate glass etc.), metal, polymer, ceramic, compound materials, carbon fiber materials or any other material or combination of materials which can be coated by a deposition process.
• glass for instance soda-lime glass, borosilicate glass etc.
• metal for instance soda-lime glass, borosilicate glass etc.
• polymer for instance polysilicate glass, metal, polymer, ceramic, compound materials, carbon fiber materials or any other material or combination of materials which can be coated by a deposition process.
• a large area substrate refers to a substrate having a main surface with an area of 0.5 m 2 or larger, particularly of 1 m 2 or larger.
• a large area substrate can be GEN 4.5, which corresponds to about 0.67 m 2 of substrate (0.73x0.92m), GEN 5, which corresponds to about 1.4 m 2 of substrate (1.1 m x 1.3 m), GEN 7.5, which corresponds to about 4.29 m 2 of substrate (1.95 m x 2.2 m), GEN 8.5, which corresponds to about 5.7 m 2 of substrate (2.2 m x 2.5 m), or even GEN 10, which corresponds to about 8.7 m 2 of substrate (2.85 m x 3.05 m). Even larger generations such as GEN 11 and GEN 12 and corresponding substrate areas can similarly be implemented.
• the substrate thickness can be from 0.1 to 1.8 mm, particularly about 0.9 mm or below, such as 0.7 mm or 0.5.
• a“transport system” can be understood as a system configured for transporting a carrier in a transport direction along a transport path.
• the term“transport direction” can be understood as the direction in which the carrier is transported along the transport path.
• the transport direction can be an essentially horizontal direction.
• an“upper track section” can be understood as an upper part of a transport system as described herein including one or more magnetic bearings and a drive unit.
• a“magnetic bearing” can be understood as a bearing configured for holding or supporting an object, e.g. a carrier as described herein, in a contactless manner, i.e. without physical contact.
• the one or more magnetic bearings as described herein may be configured to generate a magnetic force acting on the carrier, such that the carrier is contactlessly held at a predetermined distance from a base structure, e.g. the upper chamber wall 212 as shown in FIG. 1.
• the one or more magnetic bearings 120 can be configured to generate a magnetic force acting in an essentially vertical direction V such that the vertical width of a gap 122 between the upper chamber wall 212 and the carrier 10 can be maintained essentially constant.
• a vertical direction is considered a direction substantially parallel to the direction along which the force of gravity extends.
• a vertical direction may deviate from exact verticality (the latter being defined by the gravitational force) by an angle of, e.g., up to 15 degrees.
• some embodiments described herein may involve the notion of a“lateral direction”.
• a lateral direction is to be understood to distinguish over a vertical direction.
• a lateral direction may be perpendicular or substantially perpendicular to the exact vertical direction defined by gravity.
• a“first actuator” of the one or more magnetic bearings can be understood as an active and controllable element of the magnetic bearings.
• the one or more first actuators may include a controllable magnet such as an electromagnet.
• the magnetic field of the one or more first actuators may be actively controllable for maintaining and / or adjusting distance between the upper chamber wall 212 and the carrier 10.
• a“first actuator” of the one or more magnetic bearings can be understood as an element with a controllable and adjustable magnetic field to provide a magnetic levitation force acting on the carrier.
• the one or more first actuators 121 are configured for contactlessly holding the carrier. As exemplarily shown in FIG.
• one or more first magnetic counterparts 181 may be arranged at the carrier 10, particularly at a top part of the carrier.
• the one or more first magnetic counterparts 181 of the carrier may magnetically interact with the one or more first actuators 121 of the one or more magnetic bearings 120.
• the one or more first magnetic counterparts 181 can be passive magnetic elements.
• the one or more first magnetic counterparts 181 may be made of a magnetic material, such as a ferromagnetic material, a permanent magnet or may have permanent magnetic properties.
• an output parameter such as an electric current which is applied to the one or more first actuators may be controlled depending on an input parameter such as a distance between the upper chamber wall 212 and the carrier 10.
• a distance e.g. the gap 122 indicated in FIG. 1
• the magnetic field strength of the one or more first actuators may be set depending on the measured distance.
• the magnetic field strength may be increased in the case of a distance above a predetermined threshold value, and the magnetic field strength may be decreased in the case of a distance below the threshold value.
• the one or more first actuators may be controlled in a closed loop or feedback control.
• a“drive unit” can be understood as a unit configured for moving an object, e.g. a carrier as described herein, in a contactless manner in the transport direction.
• the drive unit as described herein may be configured to generate a magnetic force acting on the carrier in the transport direction.
• the drive unit can be linear motor.
• the linear motor can be an iron-core linear motor.
• the linear motor can be an ironless linear motor.
• An ironless linear motor can be beneficial for avoiding a torsional moment on the carrier caused by vertical forces due to possible interaction of the passive magnetic elements of the carrier and the iron-core of the linear motor.
• the drive unit typically includes one or more second actuators configured for contactlessly moving the carrier in the transport direction.
• the one or more second actuators can be one or more controllable magnets, e.g. electromagnets. Accordingly, the one or more second actuators may be actively controllable for exerting a moving force on the carrier in the transport direction.
• one or more second magnetic counterparts 182 may be arranged at the carrier 10, particularly at a top part of the carrier.
• the one or more second magnetic counterparts 182 of the carrier may magnetically interact with the one or more second actuators 132 of the drive unit 130.
• the one or more second magnetic counterparts 182 can be passive magnetic elements.
• the one or more second magnetic counterparts 182 may be made of a magnetic material, such as a ferromagnetic material, a permanent magnet or may have permanent magnetic properties.
• a“lower track section” can be understood as a lower part of a transport system as described herein.
• the lower track section is arranged at a vertical distance from the upper track section.
• the lower track section may include a contactless guiding arrangement 140 as described herein for guiding the carrier 10 in the transport direction T.
• a“path switch assembly” can be understood as an assembly configured to move a carrier between different transportation paths laterally offset from each other.
• the path switch assembly is configured for laterally moving a carrier in a path switch direction S.
• path switch direction can be understood as a horizontal direction, particularly being perpendicular to the transport direction T.
• the path switch assembly 150 includes one or more carrier transfer elements 152.
• the one or more carrier transfer elements 152 can be elongated elements extending in the path switch direction S.
• the one or more carrier transfer elements 152 are movable in the path switch direction S for transferring the carrier 10 in the path switch direction S.
• the one or more carrier transfer elements 152 can be connected to a transfer actuator 154.
• the transfer actuator 154 can be provided outside of the vacuum chamber 210.
• protective bellows 156 may be provided for ensuring a vacuum sealing between the one or more carrier transfer elements 152 and the vacuum chamber.
• FIG. 1 shows two carrier transfer elements each being connected to a separate transfer actuator, wherein respective bellows are provided.
• the carrier transfer elements may be connected or coupled to a common transfer actuator.
• the one or more carrier transfer elements 152 include a carrier holding portion 153 for holding the carrier 10.
• the carrier holding portion 153 can be adapted to be coupled to respective coupling elements provided at the carrier.
• the coupling elements of the carrier are schematically illustrated as recesses. It is to be understood that carrier holding portion 153 and the coupling elements of the carrier can have other configurations which are configured for coupling the carrier holding portion of the carrier transfer elements to the carrier.
• the one or more first actuators 131 and the one or more second actuators 132 are arranged in an atmospheric space 110, as exemplarily shown in FIG. 1.
• the expression“atmospheric space” can be understood as a space having atmospheric pressure conditions, i.e. approximately 1.0 bar.
• the atmospheric space may be a space provided outside of the vacuum chamber.
• the atmospheric space can be provided by an atmospheric box or atmospheric container (not explicitly shown) provided inside of the vacuum chamber.
• the one or more first actuators 121 and the one or more second actuators 132 can be attached to an outside surface of an upper chamber wall 212, particularly of a vacuum chamber 210. Accordingly, beneficially the active elements of the one or more magnetic bearings are arranged at a location which is well accessible for mounting /or maintenance resulting in a reduction of costs.
• the outside surface of the upper chamber wall 212 may include receptions for receiving the one or more first actuators 121 and the one or more second actuators 132, as exemplarily shown in FIG. 1.
• the first lower track section 11L may include a contactless guiding arrangement 140 for guiding the carrier 10 in the transport direction T.
• the contactless guiding arrangement 140 can include one or more passive magnetic bearings 125.
• the one or more passive magnetic bearings 125 can be vertically arranged. Accordingly, the one or more passive magnetic bearings 125 are configured for providing a magnetic force acting on the carrier in a horizontal direction, particularly a lateral direction L, as exemplarily indicated in FIG. 1.
• the one or more passive magnetic bearings 125 may be provided by vertically, parallel arranged passive magnetic elements.
• at least two passive magnetic elements are arranged to provide a reception for a third magnetic counterpart 183 of the carrier.
• the third magnetic counterpart 183 is arranged between oppositely arranged passive magnetic elements of the one or more passive magnetic bearings 125.
• the third magnetic counterpart 183 includes a passive magnetic element.
• a north pole N portion of the passive magnetic elements is schematically indicted by the hatching pattern.
• a south pole portion of the passive magnetic elements is represented by the blank element adjacent to the north pole N portion.
• the passive magnetic elements of the one or more passive magnetic bearings 125 and the third magnetic counterpart 183 are arranged such that a south pole portion of the passive magnetic element of the third magnetic counterpart 183 faces a south pole portion of the passive magnetic element of the one or more passive magnetic bearings 125 (right hand side of the contactless guiding arrangement 140 shown in FIG. 1). Accordingly, a north pole portion of the passive magnetic element of the third magnetic counterpart 183 may face a north pole portion of the passive magnetic element of the one or more passive magnetic bearings 125 (left hand side of the contactless guiding arrangement 140 shown in FIG. 1).
• the passive magnetic elements of the one or more passive magnetic bearings 125 and the third magnetic counterpart 183 can be arranged such that repulsive magnetic forces act between the passive magnetic element of the third magnetic counterpart 183 and the passive magnetic elements of the one or more passive magnetic bearings 125.
• the passive magnetic elements of the one or more passive magnetic bearings 125 and the third magnetic counterpart 183 can be arranged such that attractive magnetic forces act between the passive magnetic element of the third magnetic counterpart 183 and the passive magnetic elements of the one or more passive magnetic bearings 125.
• a contactless lateral guiding of the carrier can be provided. Further, it is to be noted that providing a passive guiding arrangement is particularly well suited for providing a robust carrier transport in high temperature vacuum environments at low costs.
• a“passive magnetic bearing” can be understood as a bearing having passive magnetic elements, which are not subject to active control or adjustment, at least not during operation of the apparatus.
• a passive magnetic bearing may be adapted for generating a magnetic field, e.g. a static magnetic field.
• a passive magnetic bearing may not be configured for generating an adjustable magnetic field.
• the magnetic elements of the one or more passive magnetic bearings may be made of a magnetic material, such as a ferromagnetic material, a permanent magnet or may have permanent magnetic properties.
• a“passive magnetic element” or“passive magnet” as used herein may be understood as a magnet which is not actively controlled, e.g. via a feedback control. For example, no output parameter such as a magnetic field strength of the passive magnet is controlled depending on an input parameter such as a distance.
• The“passive magnetic element” or“passive magnet” may rather provide a side stabilization of the carrier without any feedback control.
• a“passive magnetic element” or“passive magnet” as described herein may include one or more permanent magnets.
• a“passive magnetic element” or “passive magnet” may include one or more electromagnets which may not be actively controlled.
• the first transport system 101 can be a magnetic levitation system including a first upper track section 11U being fixed and a first lower track section 11L being movable in a vertical direction V.
• the apparatus 100 further includes at least one side stabilization device 160 with at least one stabilization magnet 161 configured to apply a restoring force F on the carrier 10 in a lateral direction L transverse to the transport direction T.
• the at least one stabilization magnet 161 can be arranged above the carrier transportation space 15, particularly in an atmospheric space.
• the at least one stabilization magnet 161 can be attached to an outside surface of the upper chamber wall 212.
• the at least one stabilization magnet 161 can be arranged at a lateral distance with respect to the one or more first actuators 121.
• the at least one stabilization magnet 161 can be arranged at a lateral distance with respect to the one or more second actuators 132.
• the side stabilization device 160 may stabilize the carrier at a predetermined lateral position by applying a restoring force on the carrier 10 in the case of a lateral displacement of the carrier.
• the restoring force F pushes or pulls the carrier 10 back to the predetermined lateral position.
• the side stabilization device 160 may generate a stabilization force configured to counteract a displacement of the carrier from the carrier transportation space 15 in the lateral direction L.
• the side stabilization device 160 may be configured to generate a restoring force F which pushes and/or pulls the carrier back into the carrier transportation space 15, when the carrier is displaced in the lateral direction L from a predetermined lateral position or equilibrium position that is exemplarily depicted in FIG. 2.
• the at least one stabilization magnet 161 may be a passive magnet having a north pole N and a south pole S.
• the at least one stabilization magnet may include a plurality of passive magnets which can be arranged one after the other in the transport direction.
• the direction of the magnetic field lines inside the at least one stabilization magnet (which run from the south pole to the north pole inside the magnet) may essentially correspond to the lateral direction L.
• At least one carrier stabilization magnet 162 may be attached to the carrier 10 in such a way that a displacement of the carrier 10 from the carrier transportation space 15 in the lateral direction L leads to repulsive magnetic force between the at least one stabilization magnet 161 of the side stabilization device 160 and the at least one carrier stabilization magnet 162 counteracting the displacement. Accordingly, beneficially the carrier remains in the equilibrium position that is shown in FIG. 2 during the holding and during the transport of the carrier along the transport path.
• the at least one carrier stabilization magnet 162 can be a passive magnet having a north pole N and a south pole S, which are arranged such that the direction of the magnetic field lines inside the at least one carrier stabilization magnet 162 essentially correspond to the lateral direction L.
• the least one carrier stabilization magnet 162 can be arranged in an inverse orientation as compared to the at least one stabilization magnet 161 of the side stabilization device 160, such that the north pole N of the at least one carrier stabilization magnet 162 is arranged close to and attracted by the south pole S of the at least one stabilization magnet 161, and the south pole S of the at least one carrier stabilization magnet 162 is arranged close to and attracted by the north pole N of the at least one stabilization magnet 161 of the side stabilization device 160, when the carrier is arranged in the equilibrium position.
• a first lateral direction e.g. toward the left side of FIG.
• the north pole N of the at least one carrier stabilization magnet 162 approaches the north pole N of the at least one stabilization magnet 161 of the side stabilization device 160 which leads to a restoring force urging the carrier back toward the equilibrium position.
• the south pole S of the at least one carrier stabilization magnet 162 approaches the south pole S of the at least stabilization magnet 161 of the side stabilization device 160 which leads to a restoring force urging the carrier back toward the equilibrium position.
• the side stabilization device 160 stabilizes the carrier at a predetermined lateral position such that lateral movements of the carrier can be reduced or prevented.
• the apparatus 100 may further include a safety arrangement 170.
• the safety arrangement 170 includes a lateral guard guiding element 171 provided at at least one side of the carrier transportation space 15.
• the lateral guard guiding element 171 may be attached to an inside surface of the upper chamber wall.
• the lateral guard guiding element 171 may be spaced apart from the at least one stabilization magnet 161 in a lateral direction, such that the at least one carrier stabilization magnet 162 attached to the carrier 10 can be arranged in-between.
• FIG. 170 includes a lateral guard guiding element 171 provided at at least one side of the carrier transportation space 15.
• the lateral guard guiding element 171 may be attached to an inside surface of the upper chamber wall.
• the lateral guard guiding element 171 may be spaced apart from the at least one stabilization magnet 161 in a lateral direction, such that the at least one carrier stabilization magnet 162 attached to the carrier 10 can be arranged in-between.
• a gap is provided between the at least one carrier stabilization magnet 162 and the lateral guard guiding element 171.
• the lateral guard guiding element 171 can be implemented as a guiding rail or as a plurality of guiding pins in a row.
• the safety arrangement 170 may include a safety roller 172 for providing a vertical safety support for the carrier 10, e.g. in the case that the one or more first actuators 121 are deactivated.
• the safety roller 172 is connected to a holder 173 attached to an inside surface of the upper chamber wall 212.
• the holder holding the safety roller may also function as lateral guard guiding element.
• a first side stabilization device 160 A may be provided at a lateral distance with respect to the one or more first actuators 121 and a second stabilization device 160B may be provided at a lateral distance with respect to the one or more second actuators 132.
• a protective element 163, e.g. a protective strip may be attached to the least one carrier stabilization magnet 162.
• the protective element 163 can be attached to a side of the least one carrier stabilization magnet 162 facing the lateral guard guiding element 171 and/or to a side of the at least one carrier stabilization magnet 162 facing the holder 173.
• the apparatus 100 may further include an adjustment device 155 configured to adjust one or more of the group consisting of a position of at least one stabilization magnet 161 of a side stabilization device 160 (e.g. the first side stabilization device 160A and/or the second stabilization device 160B) with respect to the carrier transportation space 15, an orientation or angular position of the at least one stabilization magnet 161, a position of a lateral guard guiding element 171, and an orientation or angular position of the lateral guard guiding element 171.
• the adjustment device can be configured to move the at least one stabilization magnet 161 and/or configured to move the lateral guard guiding element 171 in a vertical direction, as exemplarily indicated by the arrows depicted in FIG. 3.
• the adjustment device 155 can alter the state of the at least one stabilization magnet 161 in such a way that the restoring force F exerted by the side stabilization device on the carrier 10 is changed, particularly reduced or switched off completely.
• the carrier can be moved away from the side stabilization device in the lateral direction, e.g. toward a second transport path or toward a processing device.
• the restoring force F exerted by a corresponding side stabilization device can be activated or increased via the adjustment device 155.
• the carrier 10 is then reliably stabilized in the lateral direction L. Thereafter, the carrier 10 can be contactlessly transported along a further transport track, e.g. a second transport track as described herein, by a further transport system, e.g. a second transport system as described herein, while being laterally stabilized by the side stabilization device.
• a further transport track e.g. a second transport track as described herein
• a further transport system e.g. a second transport system as described herein
• the carrier can be reliably held and guided along the transport path in a transport state of the side stabilization device, and the carrier can be moved away from the transport path in the lateral direction L in a track switch state of the side stabilization device. Further, the restoring force F exerted on a carrier in the case of a displacement of the carrier in the lateral direction L can be adjusted.
• the adjustment device 155 can be configured to move the lateral guard guiding element 171 such that the carrier can be moved in a lateral direction, e.g. from a first transport path Tl to a second transport path T2.
• the lateral guard guiding element 171 may be vertically moved upwards to allow for a lateral movement of the carrier.
• a protective bellow 174 for ensuring a vacuum sealing between the movable lateral guard guiding element 171 and the vacuum chamber may be provided.
• the lateral guard guiding element 171 may be rotated (not explicitly shown in FIG. 3), e.g. around an axis extending in the lateral direction or around an axis extending in the transport direction, to allow for a lateral movement of the carrier.
• the apparatus 100 for transportation of a carrier can include a second transport system 102 provided along a second transport path T2.
• the second transport path T2 is horizontally offset from the first transport path Tl.
• a carrier holding portion 153 of the path switch assembly 150 can be movable in the path switch direction S, particularly from the first transport path Tl to at least one of the second transport path T2 and a processing position T3 horizontally offset from the first and second transport paths.
• the second transport system 102 can be a magnetic levitation system including a second upper track section 14U and a second lower track section 14L.
• the second lower track section 14L can be movable in a vertical direction V, as exemplarily indicated by the double sided arrow in FIG. 1. It is to be understood that, mutatis mutandis, the second transport system 102 can be configured as the first transport system 101 as described herein.
• the apparatus 100 for transportation of a carrier having an asymmetric arrangement of one or more first actuators and one or more second actuators.
• the one or more first actuators 121 can be centrally arranged above a center of gravity G of the carrier 10 to be transported, as exemplarily shown in FIG. 4.
• the expression“centrally arranged above the center of gravity G of the carrier” can be understood in that a vertical plane 111 extending through the center of gravity G of the carrier also extends through the one or more first actuators 121.
• the vertical plane 111 extending through the center of gravity G of the carrier may intersect with the one or more first actuators 121.
• the vertical plane 111 may approximately intersect with a center of the one or more first actuators 121, e.g. with a deviation of ⁇ 10% from the center of the one or more first actuators.
• the vertical plane 111 may represent a plane of symmetry for the one or more first actuators 121.
• the one or more second actuators 132 may be laterally arranged with respect to the one or more first actuators 121.
• all of the one or more second actuators 132 can be arranged adjacent to the same side (e.g. the left side in FIG. 4) of the one or more first actuators 121. It is to be understood that the aspects and features as described with reference to FIGS. 1 to 3 may also be applied to the embodiment shown in FIG. 4.
• the apparatus 100 for transportation of a carrier having a symmetric arrangement of one or more first actuators and one or more second actuators.
• the one or more second actuators 132 can be centrally arranged above a center of gravity of the carrier 10 to be transported, as exemplarily shown in FIG. 5.
• the expression “centrally arranged above the center of gravity G of the carrier” can be understood in that a vertical plane 111 extending through the center of gravity G of the carrier also extends through the one or more second actuators 132.
• the vertical plane 111 extending through the center of gravity G of the carrier may intersect with the one or more second actuators 132.
• the vertical plane 111 may approximately intersect with a center of the one or more second actuators 132, e.g. with a deviation of ⁇ 10% from the center of the one or more second actuators.
• the vertical plane 111 may represent a plane of symmetry for the one or more second actuators 132.
• the one or more first actuators 121 may include a first group 121 A of one or more first actuators and a second group 121B of one or more first actuators.
• the first group 121 A of one or more first actuators and the second group 121B of one or more first actuators may be laterally arranged with respect to the one or more second actuators 132.
• the first group 121A of one or more first actuators can be arranged adjacent to a first side of the one or more second actuators 132
• the second group 121B of one or more first actuators can be arranged adjacent to a second side of the one or more second actuators 132, the second side being opposite to the first side, as exemplarily shown in FIG. 5.
• first group 121 A of the one or more first actuators and the second group 121B of one or more first actuators can be symmetrically arranged with respect to the one or more second actuators 132. It is to be understood that the aspects and features as described with reference to FIGS. 1 to 3 may also be applied to the embodiment shown in FIG. 5.
• a carrier 10 includes a main body 13 for carrying an object, e.g. a substrate or a mask.
• the main body 13 can be implemented as a carrier plate configured for holding a substrate or a mask.
• the main body 13 can be implemented as a carrier frame configured for holding a substrate or a mask.
• the main body has a first end 11 and a second end 12.
• the second end 12 is opposite to the first end 11.
• the first end 11 of the main body 13 includes one or more first magnetic counterparts 181 for interacting with one or more first actuators 121 of one or more magnetic bearings 120 of the transport apparatus.
• the first end 11 further includes one or more second magnetic counterparts 182 for interacting with one or more second actuators 132 of a drive unit 130 of the transport apparatus. Additionally, the second end 12 of the main body 13 includes a third magnetic counterpart 183 for interacting with one or more passive magnetic bearings 125 of a contactless guiding arrangement 140 of the transport apparatus.
• the top surface 181S of the one or more first magnetic counterparts 181 and the top surface 182S of the one or more second magnetic counterparts 182 have the same orientation. More specifically, as exemplarily shown in FIGS. 4 and 5 the top surface of the one or more first magnetic counterparts 181 and the top surface of the one or more second magnetic counterparts 182 are substantially horizontal. For example, the top surface of the one or more first magnetic counterparts 181 and the top surface of the one or more second magnetic counterparts 182 can be coplanar. Alternatively, a small step, e.g. a step ST of ST ⁇ 2 mm, particularly ST ⁇ 1 mm, may be provided between the top surface of the one or more first magnetic counterparts 181 and the top surface of the one or more second magnetic counterparts 182.
• a small step ST of ST ⁇ 2 mm, particularly ST ⁇ 1 mm may be provided between the top surface of the one or more first magnetic counterparts 181 and the top surface of the one or more second magnetic counterparts 182.
• the third magnetic counterpart 183 includes a first surface 183 A and a second surface 183B.
• the second surface 183B is opposite the first surface 183 A.
• the orientation of the first surface 183 A and the orientation of the second surface 183B are perpendicular to a top surface of the one or more first magnetic counterparts 181 and a top surface of the one or more second magnetic counterparts 182.
• the carrier 10 can be an asymmetric carrier, i.e. not being symmetrical with respect to a vertical plane 111 extending through the center of gravity G when the carrier is in a vertical orientation.
• the carrier 10 can be a symmetric carrier, i.e. being symmetrical with respect to a vertical plane 111 extending through the center of gravity G when the carrier is in a vertical orientation.
• the dimension of the carrier typically corresponds to the dimension of the carrier transportation space 15. Accordingly, the carrier may have a height He corresponding to the height H of the carrier transportation space 15. Further, the carrier may have a width Wc corresponding to the width W of the carrier transportation space 15. Accordingly, the aspect ratio of H c /Wc can be H c /Wc 3 5, particularly H c /W c 3 10.
• At least one carrier stabilization magnet 162 may be attached to the first end 11 of the carrier 10, as exemplarily described with reference to FIGS. 2 and 3.
• the at least one carrier stabilization magnet 162 may be provided for an asymmetric carrier (see FIG. 6) as well as for a symmetric carrier (see FIG. 7).
• a protective element 163, e.g. a protective strip may be attached to the least one carrier stabilization magnet 162, as exemplarily described with reference to FIG. 3.
• the first transport system 101 may be a first asymmetric magnetic levitation system providing a first transport path Tl.
• the first transport system 101 may be provided next to a second transport system 102 being a second asymmetric magnetic levitation system providing a second transport path T2.
• the second asymmetric magnetic levitation system is horizontally offset from the first asymmetric magnetic levitation system.
• typically the second transport path T2 is horizontally offset from the first transport path Tl.
• the components of the first asymmetric magnetic levitation system may substantially correspond to the components of the second asymmetric magnetic levitation system. Accordingly, it is to be understood that the features as descried with reference to FIGS. 1 to 3 can also be applied to the exemplary embodiment shown in FIG. 6.
• the contactless guiding arrangement 140 of the first asymmetric magnetic levitation system and the second asymmetric magnetic levitation system can be connected to a common support structure 145.
• the common support structure 145 can be coupled to an actuator 124 for modifying a distance between the lower track sections and the upper track sections.
• a protective bellow 174 for ensuring a vacuum sealing between movable elements of the actuator 124 and the vacuum chamber may be provided.
• the first transport system 101 may be a first symmetric magnetic levitation system providing a first transport path Tl.
• the first transport system 101 can be provided next to a second transport system 102 being a second symmetric magnetic levitation system providing a second transport path T2.
• the second symmetric magnetic levitation system is horizontally offset from the first symmetric magnetic levitation system.
• the second transport path T2 is horizontally offset from the first transport path Tl.
• the components of the first symmetric magnetic levitation system may substantially correspond to the components of the second symmetric magnetic levitation system.
• the contactless guiding arrangement 140 of the first symmetric magnetic levitation system and the second symmetric magnetic levitation system can be connected to a common support structure 145.
• the common support structure 145 can be coupled to an actuator 124 for modifying a distance between the lower track sections and the upper track sections.
• a protective bellow 174 for ensuring a vacuum sealing between movable elements of the actuator 124 and the vacuum chamber may be provided.
• the upper chamber wall 212 may be implemented as a separate plate element, particularly a tub like plate element. Accordingly, beneficially the one or more first actuators of the one or more magnetic bearings and the one or more second actuators of the drive unit can be pre-mounted to the upper chamber wall before the upper chamber wall is mounted to the side walls of the chamber. Providing the upper chamber wall with pre-mounted one or more first actuators and pre-mounted one or more second actuators may facilitate the assembly procedure and can reduce the costs. Accordingly, compared to the state of the art, beneficially a simpler integration of a transport apparatus, particularly having a magnetic levitation system, into the chamber is provided.
• the apparatus 100 for transportation of a carrier 10 can be part of a processing system 200 for vertically processing a substrate.
• the processing system 200 typically includes at least one vacuum chamber 210, particularly a vacuum processing chamber, including a processing device 205.
• the processing device 205 is arranged in the vacuum processing chamber and the processing device 205 may be selected from the group consisting of a deposition source, an evaporation source, and a sputter source.
• a mask 206 e.g. an edge exclusion mask
• T3 a processing position T3 and the processing device 205.
• vacuum can be understood in the sense of a technical vacuum having a vacuum pressure of less than, for example, 10 mbar.
• the pressure in a vacuum chamber as described herein may be between 10 -5 mbar and about 10 -8 mbar, more typically between 10 -5 mbar and 10 -7 mbar, and even more typically between about 10 6 mbar and about 10 7 mbar.
• the pressure in the vacuum chamber may be considered to be either the partial pressure of the evaporated material within the vacuum chamber or the total pressure (which may approximately be the same when only the evaporated material is present as a component to be deposited in the vacuum chamber).
• the total pressure in the vacuum chamber may range from about 10 4 mbar to about 10 7 mbar, especially in the case that a second component besides the evaporated material is present in the vacuum chamber (such as a gas or the like).
• the vacuum chamber can be a“vacuum deposition chamber”, i.e. a vacuum chamber configured for vacuum deposition.
• the method 300 includes levitating (represented by block 310 in FIG. 8 A) the carrier 10 by using one or more magnetic bearings 120 having one or more first actuators 121 for contactlessly holding the carrier 10 in a carrier transportation space 15 of a first transport path Tl. Additionally, the method 300 includes attracting (represented by block 320 in FIG.
• the carrier 10 by using the one or more first actuators 121, particularly of a first transport system as described herein, to reduce a distance between the one or more first actuators 121 and the carrier 10.
• attracting (represented by block 320 in FIG. 8A) the carrier 10 may include reducing the gap 122 between the upper chamber wall 212 and the carrier 10 by 2/3 of an original vertical width of the gap 122 between the upper chamber wall 212 and the carrier 10.
• reducing the gap can include a vertical gap width reduction from 3 mm to 1 mm.
• a vertical gap width provided between a safety roller 172 and the carrier 10 may be increased by 2/3, e.g. from 3 mm to 5 mm.
• the method 300 includes moving (represented by block 330 in FIG. 8 A) one or more carrier transfer elements 152 of a path switch assembly 150 towards the carrier 10 up to a holding position.
• the holding position may be the position in which the carrier holding portion 153 of the one or more carrier transfer elements 152 can hold the carrier when the carrier is lowered in a vertical direction to have contact with the coupling elements of the carrier.
• the coupling elements of the carrier can be recesses, as exemplarily shown in FIG. 1.
• the holding position can be a position in which the carrier holding portion 153 of the one or more carrier transfer elements 152 have entered the respective recesses of the carrier.
• the method 300 includes lowering (represented by block 340 in FIG. 8A) the carrier by using the one or more first actuators 121, particularly of a first transport system as described herein, to establish a contact between the one or more carrier transfer elements 152 and the carrier 10, particularly the coupling elements of the carrier.
• a gap between the safety roller 172, as exemplarily shown in FIG. 1, and the carrier 10 may have a vertical gap width of approximately 1 mm. Accordingly, the vertical distance between the carrier and the upper chamber wall 212 during lateral movement of the carrier may be approximately 5 mm.
• the method 300 includes moving (represented by block 350 in FIG. 8A) the carrier from the first transport path Tl to a further transport path, e.g. to a second transport path T2 as described herein, horizontally offset from the first transport path Tl.
• moving the carrier from the first transport path Tl to the further transport path includes using a path switch assembly 150 as described herein.
• the method 300 may also include moving the carrier to a processing position T3 horizontally offset from the first and second transport paths, as exemplarily described with reference to FIG. 1.
• the carrier can either be directly transported from the first transport path Tl to the processing position T3, or first transported from the first transport path Tl to the second transport path T2 and then to the processing position T3.
• the method 300 further includes vertically moving (represented by block 360 FIG. 8B) at least one element selected from the group consisting of a first lower track section 11L of the first transport path, a further lower track section of the further transport path (e.g. a second lower track section 14L of a second transport system 102 as described herein), a lateral guard guiding element provided at at least one side of the carrier transportation space 15 (e.g. of the first transport path and/or the second transport path as describe herein), and at least one side stabilization device 160 as described herein.
• vertically moving represented by block 360 FIG. 8B
• the first lower track section 11L and the second lower track section 14L may be vertically moved downwards by using an actuator 124 for modifying a distance between the lower track sections and the upper track sections, as described herein.
• the at least one stabilization magnet 161 of the at least one side stabilization device 160 may be moved vertically upwards to allow for a lateral movement of the carrier.
• the lateral guard guiding element 171 may be vertically moved upwards to allow for a lateral movement of the carrier.
• the lateral guard guiding element 171 may be rotated, e.g.
• elements of the transport system hindering a lateral movement of the carrier e.g. the at least one stabilization magnet 161 and/or the lateral guard guiding element 171 and/or the contactless guiding arrangement 140 are moved to release the carrier in a lateral direction.
• the method 300 can further include attracting (represented by block 370 FIG. 8C) the carrier 10 by using one or more first actuators 121 of a second transport system 102 for contactlessly holding the carrier 10 in a carrier transportation space 15 of the second transport path of the second transport system. Additionally, the method 300 may further include releasing the contact between the one or more carrier transfer elements 152 and the carrier 10. For instance, releasing the contact between the one or more carrier transfer elements 152 and the carrier 10 may be realized by attracting (represented by block 370 FIG. 8C) the carrier 10 with the one or more first actuators 121 of the second transport system 102.
• attracting the carrier 10 with the one or more first actuators 121 of the second transport system 102 may include reducing a gap between the upper chamber wall 212 and the carrier 10, e.g. from 5 mm to 1 mm. Accordingly, the contact between the one or more carrier transfer elements 152 and the carrier can be released. In the following, the one or more carrier transfer elements 152 can be moved backwards, e.g. in a direction towards the first transportation track Tl, and the carrier can be transported by the second transport system 102.
• embodiments of the present disclosure beneficially provide for an apparatus for transportation of a carrier, a processing system, and a method of switching a transport path of a carrier which are improved with respect to accurate and smooth transportation of the carriers in high temperature vacuum environments, particularly for high quality display manufacturing. Further, embodiments as described herein beneficially provide for more robust contactless carrier transportation at lower production costs and are more insensitive against manufacturing tolerances, deformation, and thermal expansion compared to the state of the art.

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• 2018
  • 2018-05-24 WO PCT/EP2018/063700 patent/WO2019223871A1/en active Application Filing
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