WO2019218981A1 - 一种离心雾化结构及具有该离心雾化结构的喷洒装置、离心雾化装置、驱动装置及双驱动喷洒装置 - Google Patents

一种离心雾化结构及具有该离心雾化结构的喷洒装置、离心雾化装置、驱动装置及双驱动喷洒装置 Download PDF

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Publication number
WO2019218981A1
WO2019218981A1 PCT/CN2019/086703 CN2019086703W WO2019218981A1 WO 2019218981 A1 WO2019218981 A1 WO 2019218981A1 CN 2019086703 W CN2019086703 W CN 2019086703W WO 2019218981 A1 WO2019218981 A1 WO 2019218981A1
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WIPO (PCT)
Prior art keywords
output shaft
atomizing disk
annular body
centrifugal atomizing
centrifugal
Prior art date
Application number
PCT/CN2019/086703
Other languages
English (en)
French (fr)
Inventor
董雪松
刘厚臣
Original Assignee
苏州极目机器人科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201820730631.2U external-priority patent/CN208512829U/zh
Priority claimed from CN201810468474.7A external-priority patent/CN108568358B/zh
Priority claimed from CN201821399722.9U external-priority patent/CN208623472U/zh
Priority claimed from CN201810996234.4A external-priority patent/CN108935414A/zh
Application filed by 苏州极目机器人科技有限公司 filed Critical 苏州极目机器人科技有限公司
Priority to US17/052,184 priority Critical patent/US20210229118A1/en
Priority to JP2021510514A priority patent/JP7039093B2/ja
Publication of WO2019218981A1 publication Critical patent/WO2019218981A1/zh
Priority to JP2022032149A priority patent/JP7335995B2/ja

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1007Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member
    • B05B3/1021Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member with individual passages at its periphery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1035Driving means; Parts thereof, e.g. turbine, shaft, bearings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1035Driving means; Parts thereof, e.g. turbine, shaft, bearings
    • B05B3/1042Means for connecting, e.g. reversibly, the rotating spray member to its driving shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1071Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces with two rotating members rotating at different speeds
    • B05B3/1078Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces with two rotating members rotating at different speeds the rotating members rotating in opposite directions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64DEQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENT OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
    • B64D1/00Dropping, ejecting, releasing, or receiving articles, liquids, or the like, in flight
    • B64D1/16Dropping or releasing powdered, liquid, or gaseous matter, e.g. for fire-fighting
    • B64D1/18Dropping or releasing powdered, liquid, or gaseous matter, e.g. for fire-fighting by spraying, e.g. insecticides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1085Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces with means for detecting or controlling the rotational speed

Definitions

  • the present disclosure relates to the field of spraying technology, and in particular to a centrifugal atomizing structure and a spraying device, a centrifugal atomizing device, a driving device and a dual-drive spraying device having the centrifugal atomizing structure.
  • Atomization refers to the operation of dispersing a liquid into minute droplets through a nozzle or with a high velocity gas stream. A large number of dispersed droplets that are atomized can float in the air to increase the contact area with the object to be sprayed, thereby improving the spraying effect.
  • the methods of liquid atomization include pressure atomization, gas atomization, centrifugal force atomization, and sonic atomization. It means that the liquid is specially processed into small droplets and sprayed out in a mist.
  • Centrifugal force atomization is the high-speed rotation of the atomizing disk under the action of the motor. Due to the centrifugal force, the liquid stretches into a film on the surface of the rotating atomizing disk and moves toward the edge of the disk at an increasing speed when leaving the edge of the disk. At the time, the liquid is atomized into a droplet. In the existing centrifugal atomization device, due to the design limitation, the particle size of the mist droplets is not uniform, so that the spraying or watering is uneven, and a certain waste of the liquid is generated.
  • the present disclosure provides a centrifugal atomization structure and a spray device having the centrifugal atomization structure, which can at least make the atomized particles smaller and more uniform.
  • a centrifugal atomization structure comprising a centrifugal atomizing disk, wherein a plurality of guiding channels are opened on the centrifugal atomizing disk, and each guiding groove extends from a central position of the centrifugal atomizing disk to an edge;
  • An annular body is disposed on the outer side of the centrifugal atomizing disk, and a plurality of teeth are arranged on the annular body along the circumferential direction thereof, and the teeth are radially arranged on the basis of the center of the annular body; the annular body and the centrifugal atomization
  • the discs are coaxially disposed, and the annular body and the centrifugal atomizing disc have a spacing in the radial direction thereof.
  • Another disclosure employed by the present disclosure is a spray device in which the innovation is that the center of the centrifugal atomizing disk of the above publication is in driving connection with a motor output shaft.
  • the maximum dimension of each tooth in the radial direction of the centrifugal atomizing disk is defined as the length of the tooth, and the maximum dimension in the direction perpendicular to the radial direction is defined as the width of the tooth, and the length of the tooth is larger than the width of the tooth; They are spaced and evenly distributed in the circumferential direction of the annular body.
  • the distance between the annular body and the centrifugal atomizing disk is 1 to 20 mm, preferably 1.5 to 15 mm. If the spacing is too small, the droplets ejected from the centrifugal atomizing disk cannot be completely torn. No tearing effect; if the spacing is too large, the droplets lose power, and the secondary impact cannot be further atomized.
  • the roots of the adjacent two teeth are curved by an arc to prevent the droplets from accumulating at the root of the teeth.
  • a chamfer is provided between the root of the tooth and the annular body, so that the connection between the tooth and the annular body is more stable.
  • the centrifugal atomizing disk has a diameter of 50 to 400 mm.
  • the length of the tooth is 2 to 4 mm. If the tooth length is too short, the tooth is too dense to cause adhesion when the tooth is designed. If the tooth length is too long, when the plurality of droplets hit a tooth at the same time, the tooth surface will The liquid film is formed, causing the next mist to be absorbed by the liquid film, and the impact atomization cannot be achieved.
  • the circumferential distance between adjacent teeth is greater than or equal to 2 mm, preferably greater than 3 mm, preferably greater than 4 mm, to prevent surface tension on the teeth from creating a liquid film, thereby causing droplets to accumulate on the tooth surface.
  • the radial cross section of the teeth is trapezoidal, rectangular, or rounded, preferably trapezoidal, thereby achieving collision of the largest area, preventing the droplets from returning due to collision with the teeth near the short side of the atomizing disk.
  • the teeth are set to rounded corners, easy to manufacture;
  • the radial section is a section perpendicular to the axis at a certain point.
  • the angle between the radius of the midpoint of the longest side of the tooth on the centrifugal atomizing disk and the longest side of the tooth is -7 to 7°, and the tangential direction and the radius of the guide groove curve extend.
  • the angle is negative. Due to the centrifugal force and the arc of the guide groove, the direction of the droplets ejected from the centrifugal atomizing disk is from the angle of 15 to 22° from the tangent, and the angle of incidence of the droplets on the teeth is matched.
  • the angle of the teeth is designed to be -7-7°, preferably 0-7°, preferably 0°, and the incident angle is 45°, which is beneficial to improve the impact effect of the droplets and make the atomized particles more uniform.
  • the outer surface of the ring is coated with an electroplated polytetrafluoroethylene layer or a nano layer.
  • the number of revolutions of the centrifugal atomizing disk is 2,000 to 50,000 rpm, preferably 10,000 to 50,000 rpm.
  • the flow guiding groove has an Archimedes curve shape.
  • the centrifugal atomizing disk is rotated, the annular body is relatively fixedly disposed, or the annular body is arranged opposite to the rotating direction of the centrifugal atomizing disk, and when the centrifugal atomizing disk and the annular body are reversely arranged, the height is increased.
  • the relative rotational speed of the centrifugal atomizing disk further improves the atomization effect.
  • the ratio of the number of teeth to the flow guiding groove is from 0.5:1 to 2:1, preferably from 1:1 to 1.8:1.
  • the present disclosure adds an annular body to the periphery of the centrifugal atomizing disk, and the annular body is provided with teeth corresponding to the guiding groove, and the droplets impinge on the teeth after the centrifugal atomizing disk is pulled out, Achieve precise impact and further atomization, which improves the uniformity of the atomized particles.
  • the impact reduces the average particle size of the droplets, and at least can achieve the atomization effect of the average particle size of 30 microns, even the average particle size below 10 microns.
  • the atomization effect of the diameter, through the impact makes the atomization more complete, the atomized particles are more uniform, the watering spray is more uniform and more easy to penetrate, and the amount of the liquid medicine is effectively saved.
  • the present disclosure includes providing a centrifugal atomizing device comprising a centrifugal atomizing disk, the centrifugal atomizing disk being provided with a plurality of guiding grooves, each of which extends from a central position of the centrifugal atomizing disk to an edge; the innovation is:
  • An annular body is disposed on the outer side of the centrifugal atomizing disk, and the annular body is coaxially and relatively rotated with the centrifugal atomizing disk, and the annular body and the centrifugal atomizing disk have a radial direction therebetween.
  • the centrifugal atomizing disk rotates to form a positive wind field around it, the positive wind field rotating clockwise or counterclockwise around the center of the centrifugal atomizing disk; in the working state, the annular body is in the same with the centrifugal fog
  • a reverse wind field is provided between the disks, the direction of rotation of the reverse wind field is opposite to the direction of rotation of the forward wind field; the reverse wind field interacts with the forward wind field, and the centrifugal atomizing disk and the annular body Forming an accelerated wind field zone; a plurality of airflow zones are formed on the annular body, and the airflow zones are spaced apart in the circumferential direction of the annular body, and each airflow zone is corresponding to the droplets set in the guiding channel, and the airflow zone The direction of the air flow is opposite to the running direction of the liquid droplets drawn in the flow guiding groove.
  • the droplet has a first velocity v1 with respect to the still air when it is drawn from the edge of the centrifugal atomizing disk, the direction of the positive wind field is the same as the direction of rotation of the centrifugal atomizing disk, and the forward wind field has the second velocity.
  • V2 which relatively reduces the relative velocity of the droplets to the air such that the relative velocity of the droplets to the air is v1-v2, and the direction of the reverse windfield is opposite to the direction of the forward windfield, and has a third velocity v3,
  • the reverse wind field weakens or reverses the forward wind field, greatly increasing the relative velocity of the droplets and the air, so that the relative velocity of the droplets to the air is v1-v2+v3, so that the air flow velocity increases, ie
  • the droplet cutting speed increases and the atomized droplet size decreases.
  • the airflow direction of the airflow belt is opposite to the running direction of the liquid droplets drawn in the flow guiding groove, so that the cutting of the liquid droplets can be better realized, the relative speed of the liquid droplets and the air can be improved, and the atomization of the liquid droplets can be improved. effect.
  • the intensity of the reverse wind field is greater than the strength of the forward wind field, so that the direction of the accelerated wind field is the same as that of the reverse wind field.
  • the accelerated wind field band is realized, and the droplet is increased to a greater extent.
  • the relative speed with air makes the atomization effect double.
  • the strength of the reverse wind field may also be equal to or less than the strength of the forward wind field.
  • the acceleration wind field band does not achieve the direction reversal, it still weakens the forward wind field and improves the liquid.
  • the relative speed of the drop and the air the atomization effect is still ideal.
  • the radial spacing between the annular body and the centrifugal atomizing disk is 1 to 20 mm. If the spacing is too small, the accelerated wind field band will not be provided. If the spacing is too large, the acceleration wind field band has no effect. .
  • the annular body is relatively fixed, and the annular body has a circular air guiding groove along the circumferential direction thereof.
  • the inner circumferential surface of the annular body is provided with a plurality of air holes, and the air holes communicate with the air guiding groove, and the air holes are in the ring.
  • the circumferential direction of the bodies is spaced apart, and the air flow band is outwardly led out from the air guiding groove along the extending direction of the air holes.
  • the pores are spaced and evenly distributed in the circumferential direction of the annular body.
  • the air guiding groove is in communication with an air outlet of an air pump.
  • the angle between the axis of the air hole and the radius of the centrifugal atomizing disk passing through the center of the projection line of the hole wall in the axial section is 60-75 °.
  • the pore outlet has a pore size of 1 to 3 mm.
  • the ratio of the number of the air holes to the flow guiding grooves is 1:1 to 2:1.
  • the annular body is coated with an electroplated polytetrafluoroethylene layer or a nano layer, so that the annular body has a non-sticking effect, prevents droplets from accumulating, and improves the atomization effect.
  • the annular body is rotated in the opposite direction with respect to the centrifugal atomizing disk, and the annular body is provided with a plurality of teeth spaced apart in the circumferential direction thereof, and the teeth are radially arranged on the basis of the center of the annular body, and the teeth are close to each other.
  • the side of the centrifugal atomizing disk produces the gas flow band.
  • the radial section of the teeth is rectangular or curved
  • the angle between the radius of the midpoint of the long side of the rectangular atomizing disk and the long side of the centrifugal atomizing disk is 0-60°;
  • the angle between the radius of the arc-shaped midpoint on the centrifugal atomizing disk and the tangent of the midpoint of the arc-shaped arc is 0-60°.
  • the circumferential distance between adjacent two teeth is greater than 2 mm, preferably greater than 3 mm, preferably greater than 4 mm, acting to prevent surface tension on the teeth from creating a liquid film, thereby causing droplets to accumulate on the tooth surface.
  • the teeth have a size in the radial direction of 2 to 4 mm, a dimension in the axial direction thereof of more than 3 mm, and a dimension perpendicular to the radial direction of 0.5 to 1 mm; if the teeth are in a dimension in the radial direction thereof too Short, the teeth are too dense to cause adhesion. If the teeth are too long in the radial direction, when multiple droplets hit one tooth at the same time, the surface of the tooth will form a liquid film, resulting in the next droplet. Membrane absorption, unable to achieve secondary impact atomization; when the radial section of the tooth is curved, the corresponding chord length of the arc is the size of the tooth in the radial direction.
  • the spacing between the annular body and the centrifugal atomizing disk in the radial direction is 1-20 mm, preferably 3-10 mm. If the spacing is too small, the acceleration wind field band will not be provided, and if the spacing is too large, Accelerating the wind field belt has no effect, and the acceleration wind field belt cannot achieve the effect of increasing the relative velocity of the droplets, and at the same time, the effect of further impact cannot be achieved.
  • the teeth are spaced and evenly distributed in the circumferential direction of the annular body.
  • the annular body and the teeth are coated with an electroplated polytetrafluoroethylene layer or a nano layer, so that the annular body and the teeth have a non-sticking effect, preventing the droplets from accumulating and improving the atomization effect.
  • the rotational speed of the centrifugal atomizing disk is 2,000 to 50,000 rpm, preferably 10,000 to 50,000 rpm, and the rotational speed of the annular body is 2,000 to 50,000 rpm, preferably 10,000 to 50,000 rpm.
  • the ratio of the number of teeth to the flow guiding groove is from 0.5:1 to 2:1, preferably from 1:1 to 1.8:1.
  • the centrifugal atomizing disk has a diameter of 50 to 300 mm.
  • the flow guiding groove has an Archimedes curve shape.
  • the present disclosure adds an annular body to the periphery of the centrifugal atomizing disk, and the annular body is coaxially and relatively rotated with respect to the centrifugal atomizing disk.
  • the wind field generated by the annular body Contrary to the direction of the wind field generated by the centrifugal atomizing disk itself, although the wind field generated by the centrifugal atomizing disk itself still exists, the wind field generated by the annular body is weakened or the wind field of the centrifugal atomizing disk itself is reversed, which is formed. Accelerating the wind field belt greatly increases the relative rotational speed of the centrifugal atomizing disk and the air flow.
  • the relative speed of the droplets relative to the air can be increased without increasing the rotational speed of the atomizing disk, so that the average particle size of the droplets is reduced, resulting in atomization. More fully, the atomized particles are more uniform, the watering spray is more uniform and easier to penetrate, and the amount of liquid medicine is effectively saved.
  • the present disclosure also provides a driving device that is structurally stable, does not easily cause friction, and has a small moment of inertia to achieve high-speed rotation control.
  • the first driving motor includes: a first output shaft extending from a preset length of the first driving motor body; and a second driving motor including a hollow second output shaft, the first driving motor And the second driving motor is coaxially arranged in series, the first output shaft extends through the second output shaft and protrudes from the second output shaft; and further comprises a connecting member coaxially disposed at an end of the second output shaft And a holding member, the connecting member is sleeved on the second output shaft and fixed at one end, and the other end is filled with a holding member sleeved on the first output shaft.
  • the holding member comprises an inner ring fixedly connected to the first output shaft, an outer ring fixedly connected to the connecting member, and a rolling body disposed between the inner ring and the outer ring to form rolling friction.
  • the first output shaft and the second output shaft cooperate to have a radial gap with a gap ⁇ 0.1 mm and/or ⁇ 1 mm.
  • the first driving motor includes a first rotor disposed on the inner ring to drive the first output shaft to rotate, and a first stator disposed on the outer ring
  • the second driving motor includes a first driving motor disposed on the inner ring to drive the second output shaft to rotate
  • the second rotor and the second stator disposed on the outer ring, the first stator and the second stator are respectively fixedly connected to a set of housings disposed outside the first drive motor and the second drive motor.
  • the main purpose of the present disclosure includes providing a dual-drive spray device with small moment of inertia, stable structure and high rotation speed to improve spray atomization effect and improve work efficiency.
  • a dual drive spray device comprising: a first drive motor including a first output shaft extending a predetermined length of a first drive motor body; and a second drive motor being the same as the first drive motor
  • the shaft is connected in series, comprising a hollow output second output shaft, the first output shaft extends through the second output shaft and extends out of the second output shaft; the first turntable is sleeved on the first output shaft and fixedly connected thereto a second turntable disposed on the second output shaft and fixedly connected thereto; further comprising a connecting member and a holding member coaxially disposed at an end of the second output shaft, the connecting member being sleeved on the second output shaft and fixed thereto The other end is filled with a holding member sleeved on the first output shaft.
  • the second turntable is sleeved on the connecting member and fixedly connected to the second output shaft.
  • the connecting member comprises a hollow protruding portion
  • the engaging portion forms a filling cavity to fill the holding member
  • the second rotating sleeve is sleeved on the engaging portion
  • a flange is provided on the mating portion in the circumferential direction.
  • the first turntable is sleeved at the end of the first output shaft, and the second turntable has an axial spacing from the first turntable in the axial direction.
  • a radial side of the first turntable is circumferentially disposed with a plurality of teeth, the teeth having a radial spacing from the axial sides of the second turntable.
  • the diameter of the first output shaft is ⁇ 8 mm
  • the hollow diameter of the second output shaft is ⁇ 12 mm
  • the radial width of the side wall of the second output shaft 21 is ⁇ 5 mm.
  • the rotation of the first turntable and the second turntable is controlled by the series arrangement of the two drive motors, the diameters of the first output shaft and the second output shaft are reduced, and the moment of inertia is reduced, and at the same time
  • the connecting member and the holding member the first output shaft and the second output shaft are supported to avoid friction between the two, and the stability of the spraying device is increased, so that the spraying control with high rotation speed and high stability is realized, and the atomization of the spraying is improved.
  • the effect is to improve work efficiency.
  • Figure 1 is a front elevational view of a centrifugal atomization structure provided by an embodiment of the present disclosure
  • FIG. 2 is a perspective view of a centrifugal atomization structure according to an embodiment of the present disclosure
  • Figure 3 is another perspective view of the centrifugal atomization structure provided by the embodiment of the present disclosure.
  • Figure 4 is another perspective view of the centrifugal atomization structure provided by the embodiment of the present disclosure.
  • Figure 5 is another front elevational view of the centrifugal atomization structure provided by the embodiment of the present disclosure.
  • Figure 6 is a partial enlarged view of Figure 5;
  • Figure 7 is a front elevational view of a centrifugal atomization device according to an embodiment of the present disclosure.
  • Figure 8 is a perspective view of the centrifugal atomizing device provided in the embodiment of Figure 7;
  • Figure 9 is another perspective view of the centrifugal atomization device according to an embodiment of the present disclosure.
  • Figure 10 shows a schematic cross-sectional view of a drive device in accordance with an alternative embodiment of the present disclosure
  • FIG. 11 shows a cross-sectional view of a driving device in accordance with another alternative embodiment of the present disclosure.
  • Figure 12 is a partial enlarged view of a portion A of Figure 11;
  • Figure 13 shows a cross-sectional view of a drive device in accordance with yet another alternative embodiment of the present disclosure
  • FIG. 14 is a schematic structural view of a connector of a driving device according to an alternative embodiment of the present disclosure.
  • Figure 15 shows a cross-sectional view of a dual drive spray device in accordance with an alternative embodiment of the present disclosure
  • Figure 16 is a partial enlarged view of a portion A of Figure 15;
  • FIG. 17 shows a cross-sectional view of a dual drive spray device in accordance with another alternative embodiment of the present disclosure
  • Figure 18 shows a schematic structural view of a dual drive spray device in accordance with yet another alternative embodiment of the present disclosure
  • FIG. 19 shows a structural schematic view of a connector of a dual drive spray device in accordance with an alternative embodiment of the present disclosure.
  • Icons 1-centrifugal atomizing disk; 11-diversion trough; 2-ring body; 21-tooth; 23-porosity; 3-pitch.
  • 100-drive device 10-first drive motor; 101-first output shaft; 12-first stator; 13-first rotor; 14-first turntable; 141-first limit hole; 142-tooth; 20-second drive motor; 201-second output shaft; 202-second stator; 203-second rotor; 24-second turntable; 241-second limit hole; 242-flow path; 30-shell; 4-connecting member; 41-mating portion; 42-filled cavity; 43-flange; 5--holding member; 51-inner ring; 52-outer ring; 53-rolling body; 54-cage; 6-bearing; - bushing; 8-block; 200-dual drive spray.
  • a centrifugal atomization structure includes a centrifugal atomizing disk 1.
  • the centrifugal atomizing disk 1 is provided with a plurality of guiding grooves 11, and each guiding groove 11 is formed by a centrifugal atomizing disk. 1
  • the central position extends toward the edge, and the outlet of the guide groove 11 is open to the edge of the centrifugal atomizing disk 1.
  • An annular body 2 is disposed on the outer side of the centrifugal atomizing disk 1.
  • the annular body 2 is disposed coaxially with the centrifugal atomizing disk 1, and the annular body 2 and the centrifugal atomizing disk 1 have a spacing 3 in the radial direction thereof. .
  • the annular body 2 is circumferentially spaced and evenly disposed with a plurality of teeth 21, and the teeth 21 are disposed corresponding to the flow guiding grooves 11, and the teeth are radially arranged with reference to the center of the annular body, the purpose of which is: adjacent
  • the long sides of the two teeth 21 are arranged opposite each other, and the droplets can impinge on the teeth 21 after the centrifugal atomizing disk 1 is pulled out to achieve precise atomization.
  • the spacing 3 is 2 mm. If the spacing 3 is too small, the droplets ejected from the centrifugal atomizing disk 1 cannot be completely torn, and the tearing effect is not obtained; if the spacing 3 is too large, the droplets lose power and the impact cannot be further achieved. Atomization.
  • the length of the tooth 21 is 3 mm. If the length of the tooth 21 is too short, the tooth 21 is too dense to cause adhesion. If the length of the tooth 21 is too long, when the plurality of droplets hit a tooth 21 at the same time, the surface of the tooth 21 will The liquid film is formed, causing the next mist to be absorbed by the liquid film, and the impact atomization cannot be achieved.
  • the circumferential distance between adjacent teeth 21 is greater than 4 mm, which serves to prevent surface tension on the teeth 21 from creating a liquid film, thereby causing the droplets to accumulate on the surface of the teeth 21.
  • the radial cross section of the teeth 21 is a rectangular structure.
  • the centrifugal atomizing disk has a diameter of 200 mm.
  • the centrifugal atomizing disk has a rotational speed of 20,000 rpm.
  • the incident angle of the droplets impinging on the teeth 21 is about 45°, the angle design of the teeth 21 is preferably 0°, and the incident angle is 45°, which is advantageous for improving the impact effect of the droplets and making the atomized particles more uniform. .
  • a chamfer is provided between the root of the tooth 21 and the annular body 2, so that the connection between the tooth 21 and the annular body 2 is more stable.
  • the annular body 2 is coated with an electroplated polytetrafluoroethylene layer or a nano layer to achieve a non-stick effect, preventing the droplets from accumulating on the surface of the annular body.
  • the guide groove 11 has an Archimedes curve shape to improve the centrifugal atomization effect.
  • the ratio of the number of teeth to the guide groove is 0.5:1 to 2:1.
  • the teeth 21 and the guide groove 11 are arranged at a ratio of 0.8:1 or 1.5:1, as long as each of the guide grooves 11 can be realized.
  • the droplets are each capable of striking between two adjacent teeth 21.
  • the annular body 2 When the centrifugal atomizing disk 1 is rotated about its axis, the annular body 2 is fixed with respect to its axis, or the annular body 2 is arranged opposite to the rotating direction of the centrifugal atomizing disk 1, and at this time, the rotation of the annular body 2 The direction is opposite to the direction of the centrifugal atomizing disk 1.
  • the air flow speed is increased, which is equivalent to increasing the relative rotational speed of the centrifugal atomizing disk 1, and further improving the fog. Effect.
  • the present disclosure provides an annular body 2 on the periphery of the centrifugal atomizing disk 1.
  • the annular body 2 is provided with teeth 21 corresponding to the flow guiding groove 11, and the droplets impinge on the teeth 21 after the centrifugal atomizing disk 1 is pulled out.
  • the fine design of the teeth 21 on the annular body 2 ensures that the droplets emerging from the centrifugal atomizing disk 1 can more effectively strike between the adjacent two teeth 21, on the one hand.
  • the impact angle is better.
  • the number of teeth 21 and the guide groove 11 are designed, and the size of the teeth 21 is designed to prevent liquid film from being generated and the mist is accumulated on the teeth 21, so that atomization can be achieved.
  • the effect is to improve the uniformity of the atomized particles.
  • the impact reduces the average particle diameter of the droplets, and can achieve the atomization effect of the average particle diameter of 30 micrometers, and even the atomization effect of the average particle diameter below 10 micrometers, by impact
  • the atomization is more complete, the atomized particles are more uniform, the watering and spraying is more uniform and more easy to penetrate, and the dosage of the liquid is effectively saved.
  • the arc-shaped transition between the roots of the adjacent two teeth 21 prevents the droplets from accumulating at the root of the teeth, and the rest is the same as the above embodiment, and details are not described herein again.
  • the radial cross-section of the teeth 21 is trapezoidal, thereby achieving collision of the largest area, preventing the droplets from returning due to collision with the short side, and the rest is the same as the above embodiment, and is no longer here. Narration.
  • the centrifugal atomization device provided in this embodiment includes the centrifugal atomization structure described in the above embodiment, and the technical solution described in the above embodiments also belongs to the embodiment; Further, the centrifugal atomizing disk 1 described in the above embodiment is also the centrifugal atomizing disk 1 provided in the present embodiment.
  • the embodiment of the present disclosure provides a centrifugal atomizing device, which is disposed on a spraying device (hand-held spraying device or spray drone, etc.) (not shown), and the centrifugal atomizing device includes a centrifugal atomizing disk 1
  • the centrifugal atomizing disk 1 is provided with a plurality of guiding grooves 11 extending from the central position of the centrifugal atomizing disk 1 toward the edge.
  • An annular body 2 is disposed on the outer side of the centrifugal atomizing disk 1.
  • the annular body 2 is coaxially and relatively rotated with the centrifugal atomizing disk 1.
  • the centrifugal atomizing disk 1 is rotated relative to the main body of the spraying device.
  • the centrifugal atomizing disk 1 is driven to rotate by a motor, and the annular body 2 is fixedly disposed with respect to the main body of the spraying device, and the annular body 2 and the centrifugal atomizing disk 1 have a distance 3 in the radial direction thereof.
  • a circular air guiding groove is defined in the annular body 2 along the circumferential direction thereof, and a plurality of air holes 23 are defined in the inner circumferential surface of the annular body 2, and the air holes 23 communicate with the air guiding groove, and the air holes 23 are in the circumference of the annular body 2.
  • the air flow direction of the air outlet 23 is opposite to the running direction of the liquid droplets drawn from the flow guiding groove 11 on the centrifugal atomizing disk 1, thereby generating a centrifugal atomizing disk 1 on the periphery of the centrifugal atomizing disk 1.
  • the wind field of its own reverse increases the relative rotational speed of the centrifugal atomizing disk 1 relative to the air flow.
  • the droplet has a first velocity v1 relative to the still air when it is drawn from the edge of the centrifugal atomizing disk 1, the direction of the positive wind field is the same as the rotation direction of the centrifugal atomizing disk 1, and the forward wind field has the second velocity v2.
  • the relative velocity of the droplet and the air is relatively reduced, so that the relative velocity of the droplet and the air is v1-v2, and the direction of the reverse wind field is opposite to the direction of the positive wind field, and has a third velocity v3, which is large
  • the relative velocity of the droplet and the air is increased, so that the relative velocity of the droplet and the air is v1-v2+v3, and the reverse wind field weakens or reverses the forward wind field, so that the air flow velocity is increased, that is, the droplet
  • the relative velocity of the droplets to the air is increased, that is, indirectly equal to the relative rotational speed of the centrifugal atomizing disk relative to the air.
  • the centrifugal atomization device of the embodiment of the present disclosure can realize the droplet size of 1 to 30 micrometers, and the average particle diameter can reach about 10 micrometers, effectively reducing the average particle diameter of the droplets, and greatly improving the atomization. effect.
  • the airflow direction of the airflow belt is opposite to the running direction of the liquid droplets drawn in the flow guiding groove, so that the cutting of the liquid droplets can be better realized, the relative speed of the liquid droplets and the air can be improved, and the atomization of the liquid droplets can be improved. effect.
  • the direction of the air flow of the air flow belt is opposite to the running direction of the liquid droplets, and it can be understood that the angle between the two directions is greater than 90°, and preferably, at 180°, the effect is better.
  • the intensity of the reverse wind field is greater than the intensity of the forward wind field, such that the direction of the accelerated wind field is the same as the reverse wind field.
  • the accelerated wind field band is achieved, and the liquid is increased to a greater extent.
  • the relative speed of the droplets and air makes the atomization effect double.
  • the strength of the reverse wind field may also be equal to or less than the strength of the forward wind field.
  • the acceleration wind field band does not achieve the direction reversal, it still weakens the forward wind field and improves the liquid.
  • the relative speed of the drop and the air the atomization effect is still ideal.
  • the angle between the axis of the air hole 23 and the radius of the center of the projection line of the centrifugal atomizing disk 1 on the axial section is 60 to 75. °.
  • the droplets ejected from the centrifugal atomizing disk have a certain angle with respect to the tangential direction thereof, and the direction of the pores is designed such that the gas ejected from the pores is opposite to the direction of the droplets by 180°, which is better. The effect of cutting the droplets is achieved, and the atomization effect is better.
  • the air guiding groove is connected to the air outlet of an air pump, and is inflated by the air pump to guide the air tank.
  • the pore diameter of the air outlet is 1 to 3 mm. If the aperture is too large, the gas pressure is too small, so that the wind speed of the reverse wind field is too small to achieve the purpose of increasing the relative velocity of the droplet.
  • the ratio of the number of pores to the guide groove is 1:1 to 2:1, and the number of pores is too small, which causes the wind speed of the wind field to decrease relatively, so that the relative speed of the droplet can not be reached.
  • the distance 3 between the annular body 2 and the centrifugal atomizing disk 1 in the radial direction thereof is 1-20 mm, preferably 5-15 mm. If the spacing 3 is too small, the accelerated wind field band cannot be generated; if the spacing 3 is too Large, the accelerated wind field belt can not achieve its effect of increasing the relative velocity of the droplets.
  • the centrifugal atomizing disk 1 has a diameter of 50 to 300 mm.
  • the guide groove 11 is an Archimedes curve to increase the speed at which droplets are ejected from the centrifugal atomizing disk, thereby improving the centrifugal atomization effect.
  • the number of revolutions of the centrifugal atomizing disk 1 is 2,000 to 50,000 rpm, preferably 10,000 to 50,000 rpm.
  • the centrifugal atomizing disk 1 rotates to take the liquid droplets out of the guiding groove 11, and the air holes 23 on the annular body 2 are jetted toward the centrifugal atomizing disk 1 along the axial direction thereof, and the airflow generated by the air jet makes the ring in the ring.
  • a reverse wind field is generated between the body 2 and the centrifugal atomizing disk 1, which weakens or reverses the forward wind field of the centrifugal atomizing disk 1 itself, thereby providing between the centrifugal atomizing disk 1 and the annular body 2
  • An accelerating wind field belt increases the relative velocity of the droplets and the air, and at the same time, the direction of the high-pressure airflow generated in the air holes 23 is opposite to the direction of the droplets drawn from the diversion tank 11, thereby further tearing liquid Dropping makes the atomization effect better.
  • the direction of the wind field in the acceleration wind field can be directly controlled, and the accelerated wind field zone which is weakened or reversed with the forward wind field can be realized, and the relative velocity of the droplets can be flexibly increased.
  • the particle size of the droplets can be greatly reduced, which is simple, convenient and easy to implement.
  • an embodiment of the present disclosure further provides a centrifugal atomizing device disposed on a spraying device (hand-held spraying device or spray drone, etc.) (not shown), including a centrifugal atomizing disk.
  • a centrifugal atomizing disk 1 is provided with a plurality of guiding grooves 11 extending from the central position of the centrifugal atomizing disk 1 toward the edge.
  • An annular body 2 is disposed on the outer side of the centrifugal atomizing disk 1.
  • the centrifugal atomizing disk 1 is rotated relative to the main body of the spraying device, and the annular body 2 is also rotated relative to the main body of the spraying device, and the centrifugal atomizing disk 1 and the annular body are arranged. 2 is respectively driven to rotate by its corresponding motor, the annular body 2 is coaxially and relatively reversely rotated with the centrifugal atomizing disk 1, and the annular body 2 and the centrifugal atomizing disk 1 are in the radial direction thereof.
  • the centrifugal atomizing disk 1 rotates to form a positive wind field around it, the positive wind field rotating clockwise or counterclockwise around the center of the centrifugal atomizing disk 1; in the working state, the annular body 2 Providing a reverse wind field between it and the centrifugal atomizing disk 1, the direction of rotation of the reverse wind field is opposite to the direction of rotation of the forward wind field; the reverse wind field interacts with the forward wind field, and is centrifugally atomized An acceleration wind field is formed between the disk and the annular body.
  • the annular body 2 is provided with a plurality of teeth 21 spaced along the circumferential direction thereof, and the teeth 21 are radially arranged outwardly on the basis of the center of the annular body 2, and the annular body 2
  • the side of the tooth 21 near the centrifugal atomizing disk 1 drives the air in the vicinity thereof to generate an air flow.
  • the belt, the plurality of airflow bands form a reverse wind field, the reverse wind field weakens or reverses the forward wind field of the centrifugal atomizing disk 1 itself, so that the relative velocity of the droplets relative to the air can be improved, and the atomization effect is improved.
  • the direction of the air flow belt is opposite to the direction of the liquid droplets ejected from the centrifugal atomizing disk 1, and the liquid droplets can be cut more effectively, further improving the atomization effect.
  • the teeth 21 are spaced and evenly distributed in the circumferential direction of the annular body 2.
  • the radial section of the tooth 21 is rectangular or curved; when the radial section of the tooth 21 is rectangular, the angle between the radius of the midpoint of the long side of the rectangular atomizing disk 1 and the long side of the centrifugal atomizing disk 1 is 0-60. When the radial section of the tooth 21 is curved, the angle between the radius of the arc-shaped midpoint on the centrifugal atomizing disk 1 and the tangent of the midpoint of the arc-shaped arc is 0 to 60°.
  • the droplets After passing through the airflow belt, the droplets impinge on the teeth 21 and diverge from the adjacent teeth. Thus, the droplet size after the impact is smaller and more uniform, and the atomization effect is better.
  • the angle design of the teeth 21 can make the impact better, and further, the 45° optimal incident angle impact can be achieved, and the atomization effect is better.
  • the circumferential distance between adjacent two teeth 21 is greater than 2 mm, preferably greater than 3 mm, preferably greater than 4 mm, acting to prevent surface tension on the teeth 21 from creating a liquid film, thereby causing droplets to accumulate on the surface of the teeth 21.
  • the teeth 21 have a size in the radial direction of 2 to 4 mm, a dimension in the axial direction thereof of more than 3 mm, and a dimension perpendicular to the radial direction of 0.5 to 1 mm; if the size of the teeth 21 in the radial direction thereof is too short When the tooth 21 is designed, it will be too dense to cause adhesion. If the tooth 21 is too long in the radial direction, when a plurality of droplets hit a tooth 21 at the same time, a liquid film is formed on the surface of the tooth 21, resulting in the next liquid. The droplet is absorbed by the liquid film, and the impact atomization cannot be achieved; when the radial cross section of the tooth 21 is curved, the chord length corresponding to the arc is the dimension of the tooth in the radial direction.
  • the annular body 2 and the teeth 21 are coated with an electroplated polytetrafluoroethylene layer or a nano layer, so that the annular body 2 and the teeth 21 have a non-sticking effect, preventing the droplets from accumulating and improving the atomization effect.
  • the number ratio of the teeth 21 to the flow guiding groove 11 is 0.5:1 to 2:1, preferably 1:1 to 1.8:1.
  • the distance 3 between the annular body 2 and the centrifugal atomizing disk 1 in the radial direction thereof is 1-20 mm, preferably 3-10 mm. If the spacing 3 is too small, the accelerated wind field band cannot be generated; if the spacing 3 is too If it is large, the acceleration of the wind field belt cannot achieve the effect of increasing the relative velocity of the droplets, and at the same time, the effect of further impact cannot be achieved.
  • the centrifugal atomizing disk 1 has a diameter of 50 to 300 mm.
  • the guide groove 11 has an Archimedes curve shape.
  • the rotation speed of the centrifugal atomizing disk 1 is 2,000 to 50,000 rpm, preferably 10,000 to 50,000 rpm, and the rotation speed of the annular body 2 is 2,000 to 50,000 rpm, preferably 10,000 to 50,000 rpm, by raising the ring.
  • the rotation speed of the shape 2 can realize the change of the direction of the acceleration wind field belt. As the rotation speed of the annular body 2 increases, the acceleration wind field belt can change from the same rotation direction as the forward wind field to the opposite to the positive wind field.
  • the direction of rotation that is, the rotational speed of the annular body 2 can be directly and flexibly controlled, and the relative velocity of the droplets relative to the air is increased, thereby reducing the atomization particle size of the droplets.
  • only the rotational speed of the annular body 2 is selected. It is possible to control the atomization particle size of the droplets, which is simple and convenient, and does not need to increase the rotation speed of the centrifugal atomizing disk, and avoids being broken due to the high rotation speed of the centrifugal atomizing disk, which is easy to realize.
  • the droplets pass the role of the accelerated wind field after the centrifugal atomizing disk is pulled out, the relative velocity of the droplets relative to the air is increased, the atomization effect is improved, and at the same time, the droplets impinge on the teeth 21, thereby realizing Accurate impact, further atomization, improve the uniformity of atomized particles, reduce the average particle size of the droplets, can achieve the atomization effect of the average particle size of 30 microns, and even the atomization effect of the average particle size below 10 microns.
  • the centrifugal atomizing disk 1 has a rotational speed of 25,000 rpm
  • the annular body 2 has a rotational speed of 18,000 rpm
  • the centrifugal atomizing disk 1 has a diameter of 100 mm and a spacing of 3 mm.
  • the atomization effect of the droplet average particle diameter of 10 ⁇ m or less can be achieved, and the spraying effect is remarkably improved, which is difficult to achieve in the prior art.
  • the driving device provided in this embodiment belongs to the spraying device described in the above embodiment, and the technical solution described in the above embodiment also belongs to the embodiment.
  • the present disclosure provides a driving device 100, as shown in FIGS. 10, 11, and 13, including the first driving motor 10 a first output shaft 101 extending a predetermined length of the first drive motor body, and a second drive motor 20 including a hollow second output shaft 201, wherein the first drive motor 10 and the second The drive motor 20 is coaxially arranged in series, and the first output shaft 101 extends through the second output shaft 201 and extends out of the second output shaft.
  • the first output shaft 101 is sleeved in the second output shaft 201 by the series arrangement of the two drive motors, thereby reducing the diameters of the first output shaft 101 and the second output shaft 201, and reducing the moment of inertia. Increasing the rotational speed of the drive; thereby achieving a high-speed spray device.
  • connection direction defining the center of the cross section of the driving device 100 is the axial direction
  • the diameter direction of the cross section circle of the driving device 100 is defined as the radial direction.
  • the first driving motor 10 and the second driving motor 20 are coaxially arranged in series, that is, the first driving motor 10 is coaxially superposed on the second driving motor 20 along the axial direction, and only passes along
  • the first output shaft 101 in the axial direction passes through the second output shaft 201 along the axial direction, so that the diameters of the first output shaft 101 and the second output shaft 201 can be reduced as much as possible, and the smaller the diameter, the smaller the drive shaft 101 is driven.
  • the smaller the moment of inertia of the motor the more stable it is at high speeds.
  • the preset length of the first output shaft 101 is greater than the length of the second drive motor, and is changed according to factors such as the length of the second drive motor 20 and the turntable that needs to be clamped, and is not limited herein.
  • the driving device 100 further includes a connecting member 4 and a holding member 5 coaxially disposed at the end of the second output shaft 201.
  • the connecting member 4 is sleeved on the second output shaft 201 and fixed on the second output shaft 201, and the other end is filled in the first output.
  • a holder 5 on the shaft 101 supports and stabilizes the first output shaft 101 and the second output shaft 201.
  • the end of the second output shaft 201 is one end of the first output shaft 101.
  • the connecting member 4 has a hollow cylindrical shape, and the end of the second output shaft 201 is deep into one end thereof. The connection is fixed.
  • connection mode is an interference connection, that is, the maximum outer diameter of the end of the second output shaft 201 is greater than the maximum inner diameter of one end of the connector with which the coupling is matched, and the connecting member 4 is tightly sleeved to the second output by an external force.
  • the connection manner of the second output shaft 201 and the connecting member 4 is not limited thereto, and may be a bolt connection, a riveting or the like.
  • the driving device 100 further includes a housing 30 sleeved outside the first driving motor 10 and the second driving motor 20 to fix the first driving motor 10 and the second driving motor 20.
  • the first drive motor 10 and the second drive motor 20 are simultaneously disposed in one housing 30, the structure is reasonable, the device is stable, and the installation is convenient.
  • the first output shaft and the second output shaft are arranged in series and the first output shaft is sleeved in the second output shaft, thereby reducing the moment of inertia and increasing the rotational speed to achieve a high rotational speed of more than 20,000 rpm.
  • Two driving motors are arranged in series in the same housing 30, so that the positional relationship between the two output shafts is stable, avoiding friction; the position between the two output shafts is stabilized by the cooperation of the connecting member and the holding member Reduces the effect of friction on rotation.
  • the dual-drive spray device provided in this embodiment belongs to the spray device described in the above embodiment, and is described in the above embodiment.
  • the technical solution also belongs to this embodiment.
  • the dual-drive spray device provided in this embodiment includes the drive device provided by the above embodiment.
  • the present disclosure provides a dual-drive spray device 200, as shown in FIG. 10, FIG. 16, and FIG.
  • the driving device 200 includes the driving device provided in the above embodiment and the first rotating wheel 14 disposed on the first output shaft 101 and fixedly connected thereto.
  • the second rotating plate 24 is sleeved on the second output shaft 201 and fixedly connected thereto.
  • a first positioning hole 141 is disposed at a central position of the first turntable 14.
  • the first output shaft 101 passes through the first positioning hole 141, and the shape of the first positioning hole 141 is complementary to the shape of the cross section of the first output shaft 101.
  • the first output shaft 101 is passed through the first positioning hole 141 and firmly fixed thereto.
  • the fixing method is not limited, and may be connected by bolts, fasteners, or the like, preferably, the maximum outer diameter of the first output shaft is designed.
  • the diameter of the hole is larger than the diameter of the first positioning hole, so that the first output shaft and the first positioning hole are interference-fitted for fixing, and the structure is simple and the installation is convenient.
  • the second position of the second turntable 24 is provided with a second positioning hole 241, and the second output shaft 201 passes through the second positioning hole 241, and the shape of the second positioning hole 241 is complementary to the shape of the cross section of the second output shaft 201.
  • the second output shaft 201 is passed through the second positioning hole 241 and is firmly fixed thereto.
  • the fixing method is not limited, and may be connected by bolts, fasteners, or the like, preferably, the maximum outer diameter of the second output shaft is designed.
  • the diameter of the hole is larger than the diameter of the hole of the second positioning hole, so that the second output shaft and the second positioning hole are interference-fitted for fixing, and the structure is simple and the installation is convenient.
  • the double-drive spray device 200 further includes a connecting member 4 and a holding member 5 coaxially disposed at the end of the second output shaft 201.
  • the connecting member 4 is sleeved on the second output shaft 201 and fixed at the end, and the other end is filled and set in the first
  • the holder 5 on the output shaft 101 supports and stabilizes the first output shaft 101 and the second output shaft 201.
  • the end of the second output shaft 201 is one end of the first output shaft 101.
  • the connecting member 4 is disposed between the second turntable 24 and the first turntable 14 and fixed to the end of the second output shaft 201, and the holding member 5 is sleeved on the first output shaft 101 and filled.
  • the dual-drive spray device 200 is provided with two drive motors coaxially and concentrically, and two motors can be arranged on the same side to drive the two turntables to rotate, and at the same time, the action of the connecting member and the retaining member can reduce the moment of inertia, so that two The structure of the drive motor is more stable, and the rotation is safer and more efficient, enabling a more stable and efficient spraying operation.
  • the second turntable 24 is sleeved on the connecting member 4 and fixedly connected to the second output shaft 201.
  • the second positioning hole 241 is fixedly coupled to the second output shaft 201 via the connecting member 4.
  • the connecting member 4 is disposed between the second output shaft 201 and the second turntable 24, and the second turntable 24 is connected with the second positioning hole 241 which is complementarily matched with the cross-sectional shape of the connecting member 4.
  • the connecting member 4 is fixedly connected, because the connecting member 4 itself is fixedly connected with the second output shaft 201, that is, the second output shaft 201, the connecting member 4 and the second rotating plate 24 are fixedly connected, which greatly saves the installation space of the connecting member 4 and avoids The distance between the first turntable 14 and the second turntable 24 is too large.
  • the connection method here is not limited, and may be a bolt connection, an interference connection, an injection connection, or the like.
  • the connecting member 4 includes a hollow protruding portion 41.
  • the engaging portion 41 forms a filling cavity 42 to fill the holding member 5.
  • the second rotating plate 24 is sleeved on the engaging portion 41.
  • the second positioning hole 241 is fixedly connected with the engaging portion 41 at one end of the connecting member 4, and does not need to be fixed to the entire connecting member 4, thereby reducing the structural design of the second turntable 24, and at the same time, the holding member 5 can be ingeniously filled, thereby further saving the connecting member. 4 and the installation space of the holder 5.
  • a flange 43 is disposed on the mating portion 41 in the circumferential direction, which can increase the contact area with the second turntable 24, and the anti-slip effect is better, and the strength of the second turntable 24 and the connecting member 4 is increased, and the safety is improved. Sex and stability.
  • the first turntable 14 is sleeved at the end of the first output shaft 101, and the second turntable 24 and the first turntable 14 have an axial spacing in the axial direction.
  • the end of the first output shaft 101 is the lowermost end when the dual-drive spray device 200 is placed vertically, and is also the end of the dual-drive spray device 200 closest to the work object.
  • the axial distance between the second turntable 24 and the first turntable 14 ensures that the two turntables do not touch each other and affect the rotation and spraying effects, and the axial spacing is not limited, and those skilled in the art can perform the same as needed. design.
  • first output shaft 101, the second output shaft 201, the first positioning hole 141, and the second positioning hole 241 are coaxially designed, and the first output shaft 101 extends from the one end of the second output shaft 201 by a certain length, first The rotation of the output shaft 101 and the second output shaft 201 respectively drives the first turntable 14 and the second turntable 24 to move coaxially on different horizontal planes without mutual interference, and can achieve a high rotational speed.
  • the length extended here is not limited, and is related to the axial spacing of the second turntable 24 and the first turntable 14, and those skilled in the art can also design according to the size of the turntable and the influence factors of the atomization effect, as long as the first and the first The first turntable 14 to which the output shaft 101 is connected and the second turntable 24 connected to the second output shaft 201 do not interfere with each other and do not affect the atomization effect.
  • the spraying method is as follows: Referring to FIG. 18, a plurality of centrifugal flow passages 242 are disposed on the second rotating table 24, and the second rotating shaft 24 that rotates at a high speed carries the liquid medicine that is entered under the driving of the second output shaft 201.
  • the centrifugal action atomizes to form tiny droplets, and the second turntable 24 is further provided with a cover plate to prevent the droplets from splashing; a water inlet is arranged on the cover plate, so that the liquid can enter the second turntable 24 from the water inlet, of course, In some cases, the liquid may be directly input to the second turntable 24 without a cover plate; the first turntable 14 is disposed coaxially with the second turntable 24, and a radial side thereof is provided with a plurality of teeth 142 in the circumferential direction.
  • the teeth 142 have a radial spacing from the axial sides of the second turntable 24.
  • the design is such that the first turntable 14 extends out of the outer side of the second turntable 24, and the teeth of the first turntable 14 extend out of the outer side of the second turntable 2.
  • the teeth 142 extend from the axial side of the second turntable 24, and the height of the upper end surface of the teeth 142 is greater than or equal to the horizontal height of the second turntable 24, thereby the mist that is ejected from the second turntable 24.
  • the droplets are subjected to secondary atomization in all aspects to ensure secondary atomization of as many droplets as possible.
  • the height of the upper end surface of the teeth 142 may be set to be smaller than the level of the second turntable 24.
  • a wind power device is disposed above the second turntable 24.
  • the droplets Under the action of the wind power device, the droplets have a downward trend, and full secondary atomization can be realized without raising the height of the teeth 142.
  • the high-speed rotating teeth 142 Collide with the droplets to achieve secondary atomization, which can reduce the particle size of the droplets and improve the uniformity of the droplets, and can form below 30 microns.
  • the radial spacing is related to the rotational speed of the first turntable 14, the rotational speed of the second turntable 24, the size of the teeth, the density of the teeth, the size of the droplets to be reached, and the like, and is not limited herein.
  • the axial spacing thereof should not be too large, otherwise the structure of the teeth 142 may be too high. And affect the speed.
  • the holding member 5 includes an inner ring 51 fixedly coupled to the first output shaft 101, an outer ring 52 fixedly coupled to the connecting member 4, and a rolling body 53 disposed on the inner ring 51 and the outer ring 51. Rolling friction is formed between the rings 52.
  • the fixing member 5 includes an inner ring 51, an outer ring 52, a rolling body 53, and a retainer 54. The inner ring 51 rotates with the rotation of the first output shaft 101, and the outer ring 52 follows the second output shaft 201.
  • the inner ring 51 and the outer ring 52 form a rolling friction rotation by a plurality of rolling bodies 53, and the retainer 54 holds the plurality of rolling bodies evenly distributed in the inner ring 51 and the outer ring 52, so that the holding member 5 and The connecting member 4 cooperates to support the first output shaft 101 and the second output shaft 201, reduce the friction coefficient, and reduce the resistance, so as to avoid friction between the two output shaft contacts.
  • the structure of the holder 5 shown in Fig. 10 is the same as that in Figs. 15 and 17, and only the specific structure is omitted here.
  • the first output shaft 101 passes through the second output shaft 201 and then passes through the holding member 5.
  • the connecting member 4 is simultaneously sleeved on the second output shaft 201 and the holding member 5, and is tightly coupled with the two.
  • the second connecting plate 24 is sleeved on the outer side of the connecting member 5 and is fastened thereto.
  • the first output shaft 101 penetrating from the holding member 5 is sleeved with the inner ring of the holding member 5 and the first turntable 11 from top to bottom.
  • the inner ring of the holder 5 rotates at the same rotational speed and direction.
  • the holder 5 functions as a support and a stabilizer to prevent friction between the first output shaft 101 and the second output shaft 201.
  • the connecting member 4 includes a hollow convex fitting portion 41.
  • the fitting portion 41 forms a filling cavity 42 to fill the holding member 5.
  • the connecting member 4 is a hollow stepped cylindrical shape, and a fitting portion 41 having a hollow diameter larger than the other end is disposed at one end thereof, and the engaging portion 41 and the holding member 5 cooperate to receive the holding member 5, so that the engaging portion 41 can be further It is easy to receive the holding portion 5, which is convenient for assembly, and is also convenient for checking whether the mounting is suitable. At the same time, it is also avoided to increase the radial width of the side wall of the second output shaft 201 or reduce the maximum outer diameter of the holding portion 5, which are both impossible.
  • the holding portion 5 has a certain size.
  • the setting of the engaging portion 41 can avoid increasing the radial width of the side wall of the second output shaft 201 to fit the receiving portion 5. It is prevented that the rotational inertia is also increased due to the larger radial width of the second output shaft 201, and high-speed rotation cannot be achieved.
  • the design of the engaging portion 41 not only facilitates the assembly of the holding member 5, but also prevents the diameter of the second output shaft 201 from being excessively increased to increase the moment of inertia, and the fitting portion 41 is disposed between the second output shaft 201 and the second turntable 24, The structural design of the second turntable 24 can be reduced, which saves the overall installation space of the connecting member 4 and the holding member 5, and has a multifaceted effect.
  • the diameter of the first output shaft 101 is ⁇ 8 mm
  • the hollow diameter of the second output shaft 201 is ⁇ 12 mm
  • the radial width of the side wall of the second output shaft 201 is d ⁇ 5 mm.
  • the radial width of the side wall is the thickness of the side wall in the radial direction of the second output shaft 201.
  • first output shaft 101 and the second output shaft 201 may be designed to be smaller, such as the diameter of the first output shaft 101 being 5 mm, the hollow diameter of the second output shaft 201 being 6 mm, and the radial width of the side wall d 1mm, or the diameter of the first output shaft 101 is 4mm, the hollow diameter of the second output shaft 201 is 5mm, the radial width d of the side is 2mm, etc.
  • the size of the second output shaft 201 is designed so as not to limit its size.
  • the smaller the diameter of the first output shaft 101, the hollow diameter of the second output shaft 201, and the radial width d of the side wall are designed, the smaller the moment of inertia is, and the higher the speed can be achieved.
  • the first output shaft 101 and the second output shaft 201 cooperate to have a radial gap a ⁇ 0.1 mm and/or ⁇ 1 mm, the first output shaft 101 is cylindrical, and the second output shaft 201 It is a hollow cylindrical shape, and the two are fitted together.
  • the radial gap a in order to prevent friction between the first output shaft 101 and the second output shaft 201, affecting the output of the motor, high speed cannot be achieved, so the radial gap a cannot be too small, and needs to be ⁇ 0.1 mm; In this case, the radial gap a should not be too large, and the gap between the first output shaft 101 and the second output shaft 201 is prevented from being excessively large, so that the diameter of the second output shaft 201 is too large to increase the moment of inertia, and high rotation speed cannot be achieved. Therefore, the radial clearance a ⁇ 1mm.
  • the radial gap a can satisfy both ⁇ 0.1 mm and ⁇ 1 mm at the same time, and can also satisfy any of ⁇ 0.1 mm or ⁇ 1 mm alone, which is not limited herein.
  • the first driving motor 10 includes a first rotor 13 disposed on the inner ring to drive the first output shaft 101 to rotate, and a first stator 12 disposed on the outer ring.
  • the second driving motor 20 includes a second driving motor 20 disposed on the inner ring. a second rotation 23 of the two output shafts 201 and a second stator 202 disposed on the outer ring, the first stator 12 and the second stator 202 are respectively disposed outside the first drive motor 10 and the second drive motor 20
  • the housing 30 is fixedly connected.
  • the housing 30 is sleeved on the outside of the first driving motor 10 and the second driving motor 20, and the first driving motor 10 and the second driving motor 20 are fixed to the housing 30 through the first stator 12 and the second stator 202.
  • the structure is reasonable, the device is stable, and it is easy to install.
  • the manner in which the first stator 12 and the second stator 202 are respectively connected to the housing 30 is not limited, and may include an interference connection, a screw connection, a snap connection, an adhesive connection, and the like, as long as the first drive motor can be secured.
  • the firmness of the connection of the 10 and the second drive motor 20 to the housing 30 may be sufficient.
  • the first rotor 13 drives the first output shaft 101 to rotate
  • the second rotor 203 drives the second output shaft 201 to rotate
  • the first stator 12 and the second stator 202 are respectively fixed to the housing 30, so that between the two driving motors
  • the positional relationship between the first output shaft 101 and the second output shaft 201 can be ensured without providing an extra stabilizing member, and the friction between the two can be prevented from affecting the rotation.
  • the first driving motor 10 and the second driving motor 20 may be a brush motor or a brushless motor.
  • a bearing 6 is sleeved on both ends of the second output shaft 201 through the second driving motor, and a bearing 6 is also sleeved on the first output shaft 101 near one end of the second driving motor.
  • a bearing 6 is sleeved on the first output shaft 101, and two bearings are sleeved on the second output shaft 201 to support and stabilize the first output shaft 101 and the second output shaft 201. The role.
  • the three bearings 6 cooperate with the connecting member 4 and the holding member 5 disposed at the end of the second output shaft 201, so that the first output shaft 101 and the second output shaft 201 can be stably operated without colliding with each other, regardless of the How long the length of an output shaft 101 is, does not cause unstable rotation and affects the rotation control.
  • the bearing 6 may be sleeved at one end of the first output shaft 101 away from the second driving motor, and thus, both sides of the first rotor 13 are provided. With bearing 6, it can guarantee the stability of the first output shaft. Of course, adding a bearing will increase the cost and weight.
  • a sleeve 7 is provided between the bearing 6 and the first rotor 13 and between the bearing 6 and the second rotor 203, respectively, to prevent the first rotor 13 and the second rotor 203 from swaying up and down during the rotation, thereby affecting the rotation.
  • an end cap is disposed at one end of the second driving motor 20 near the connecting member 4, and a sealing member 8 is disposed at a central position of the end cap, and the sealing member 8 is sleeved on the second output shaft 201 to achieve dustproof and waterproof the goal of.
  • the end cap is sealingly coupled to the housing 30 such that the first drive motor 10 and the second drive motor 20 are received therein.
  • the second drive motor 20 drives the second output shaft 201 to rotate clockwise to drive the second turntable 24 to also rotate clockwise
  • the first drive motor 10 drives the first output shaft 21
  • the rotation speed can reach above 20,000 rpm.
  • the liquid medicine is injected into the second turntable 24, and the second turntable 24 is provided with a plurality of centrifugal flow channels 242, and the chemical liquid is torn under the action of the high-speed rotating centrifugal flow channel 242 to form minute mist droplets, and the first turntable 14 is provided.
  • first output shaft and the second output shaft are not limited, and may be the same direction or a reverse direction; it may be a clockwise rotation or a counterclockwise rotation.
  • the person can control the steering of the first drive motor and the second drive motor as needed.
  • the present disclosure reduces the moment of inertia and increases the rotational speed by connecting the first output shaft and the second output shaft in series and sleeves the first output shaft in the second output shaft, thereby achieving a high rotational speed of 20,000 rpm or more;
  • the driving motors are arranged in series in the same housing 30, so that the positional relationship between the two output shafts is stabilized to avoid friction; the position between the two output shafts is more stable by the cooperation of the connecting member and the holding member.
  • the connecting member and the holding member are disposed between the second output shaft and the second rotating plate, which greatly saves the installation space of the connecting member and the holding member, and has the advantages of simple structure, convenient installation and guarantee of the second The firmness of the output shaft and the second turntable connection.
  • the centrifugal atomization structure provided by the embodiment of the present disclosure can improve the uniformity of the atomized particles, and the atomization is more sufficient by the impact, the atomized particles are more uniform, the watering spray is more uniform and more easy to penetrate, and the medicine is effectively saved. Liquid dosage.

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Abstract

一种离心雾化结构及具有该雾化结构的喷洒装置,一种离心雾化结构包括离心雾化盘(1),离心雾化盘上(1)开设有多条导流槽(11),各导流槽(11)由离心雾化盘(1)中央位置向边缘延伸;离心雾化盘(1)外侧设置有一环状体(2),环状体(2)上沿其周向间隔设置有多个齿(21),各齿(21)以环状体(2)中心为基准向外呈放射状布置;环状体(2)与离心雾化盘(1)同轴设置,且该环状体(2)与离心雾化盘(1)之间在其径向上具有一间距(3);离心雾化盘(1)的中心与一电机输出轴传动连接构成喷洒装置。

Description

一种离心雾化结构及具有该离心雾化结构的喷洒装置、离心雾化装置、驱动装置及双驱动喷洒装置
相关申请的交叉引用
本申请要求于2018年05月16日提交中国专利局的申请号为201820730631.2、名称为“离心雾化结构及具有该离心雾化结构的喷洒装置”的中国专利申请的优先权;要求于2018年05月16日提交中国专利局的申请号为201810468474.7、名称为“一种离心雾化装置”的中国专利申请的优先权;要求于2018年08月29日提交中国专利局的申请号为201821399722.9、名称为“一种驱动装置”的中国专利申请的优先权;要求于2018年08月29日提交中国专利局的申请号为201810996234.4、名称为“一种双驱动喷洒装置”的中国专利申请的优先权。
技术领域
本公开涉及喷洒技术领域,具体而言,涉及一种离心雾化结构及具有该离心雾化结构的喷洒装置、离心雾化装置、驱动装置及双驱动喷洒装置。
背景技术
雾化是指通过喷嘴或用高速气流使液体分散成微小液滴的操作。被雾化的众多分散液滴可以漂浮于空气中进而加大与被喷洒对象的接触面积,提高喷洒效果。液体雾化的方法有压力雾化,气体雾化,离心力雾化,及声波雾化等。指使液体经过特殊装置化成小滴,成雾状喷射出去。
离心力雾化是雾化盘在电机作用下高速转动,由于离心力的作用,使得液体在旋转的雾化盘表面上伸展为薄膜,并以不断增长的速度向盘的边缘运动,当离开盘的边缘时,液体即雾化为雾滴。现有的离心雾化装置,由于设计的局限,甩出的雾滴的颗粒大小不均匀,从而使得喷洒或浇灌不均匀,对药液产生一定的浪费。
公开内容
本公开提供一种离心雾化结构及具有该离心雾化结构的喷洒装置,至少能够使得雾化颗粒更加小、更加均匀。
本公开采用的公开是:一种离心雾化结构,包括离心雾化盘,离心雾化盘上开设有多条导流槽,各导流槽由离心雾化盘中央位置向边缘延伸;其创新在于:
离心雾化盘外侧设置有一环状体,环状体上沿其周向间隔设置有多个齿,各齿以环状体中心为基准向外呈放射状布置;环状体与所述离心雾化盘同轴设置,且该环状体与离心雾化盘之间在其径向上具有一间距。
本公开采用的另一公开是:一种喷洒装置,其创新在于:上述公开中离心雾化盘的中心与一电机输出轴传动连接。
上述公开中的有关内容解释如下:
上述公开中,每个齿在离心雾化盘径向上的最大尺寸定义为齿的长度,在垂直于该径向的方向上的最大尺寸定义为齿的宽度,齿的长度大于齿的宽度;齿在环状体的周向上间隔且均匀分布。
上述公开中,环状体与离心雾化盘之间的间距为1~20毫米,优选为1.5~15毫米,若间距太小,从离心雾化盘甩出的雾滴无法完全撕裂,达不到撕裂效果;若间距太大,雾滴失去动力,无法实现二次撞击进一步雾化。
上述公开中,相邻两个齿的根部之间通过弧形过渡,防止雾滴积聚于齿的根部。
上述公开中,齿的根部与环状体之间设置有倒角,使得齿与环状体之间的连接更加稳固。
上述公开中,离心雾化盘的直径为50~400毫米。
上述公开中,齿的长度为2~4毫米,如果齿长度太短,设计齿时会过密导致黏连,若齿长度太长,多个雾滴同时碰到一个齿上时,齿表面会形成液膜,导致下一个雾滴被液膜吸收,无法实现撞击雾化。
上述公开中,相邻齿之间的周向距离大于或等于2毫米,优选大于3毫米,优选大于4毫米,作用在于防止齿上的表面张力产生液膜,从而导致雾滴积聚在齿表面。
上述公开中,齿的径向横截面为梯形、矩形、或圆角结构,优选为梯形,以此实现最大面积 的碰撞,防止雾滴因为碰撞到齿靠近雾化盘的短边而返回导致无法通过齿;齿设置为圆角,易于生产制造;径向截面是过某个点与轴线垂直的截面。
上述公开中,离心雾化盘上过所述齿最长边的中点的半径与齿最长边之间的夹角为-7~7°,以导流槽曲线延伸切线方向与该半径的夹角为负,由于离心力和导流槽弧度的原因,导致从离心雾化盘甩出的雾滴方向为偏离其切线15~22°角,为了配合使得雾滴撞击于齿上的入射角都为45°左右,齿的角度设计为-7~7°,优选为0~7°,优选为0°,入射角为45°,有利于提高雾滴的撞击效果,使得雾化颗粒更加均匀。
上述公开中,环状体外涂布有电镀聚四氟乙烯层或纳米层。
上述公开中,离心雾化盘的转速为2000~50000转/分,优选为10000~50000转/分。
上述公开中,导流槽为阿基米德曲线状。
上述公开中,离心雾化盘转动设置,环状体相对固定设置,或者,环状体与离心雾化盘的旋转方向相反布置,当离心雾化盘与环状体转向相逆设置时,提高了离心雾化盘的相对转速,进一步提高雾化效果。
上述公开中,齿与导流槽的数量比为0.5:1~2:1,优选为1:1~1.8:1。
本公开工作原理及优点:本公开通过在离心雾化盘外围增设一环状体,环状体上对应于导流槽设置有齿,雾滴在甩出离心雾化盘之后撞击到齿上,实现精准的撞击,进一步雾化,提高了雾化颗粒的均匀度,同时,撞击减小了雾滴的平均粒径,至少能够达到30微米平均粒径的雾化效果,甚至10微米以下平均粒径的雾化效果,通过撞击,使得雾化更为充分,雾化颗粒更加均匀,浇灌喷洒更为均匀更易穿透,同时有效节约药液用量。
本公开包括提供一种离心雾化装置,包括离心雾化盘,离心雾化盘上开设有多条导流槽,各导流槽由离心雾化盘中央位置向边缘延伸;其创新在于:
所述离心雾化盘外侧设置有一环状体,该环状体与所述离心雾化盘同轴且相对转动设置,且该环状体与所述离心雾化盘之间在其径向上具有一间距;离心雾化盘旋转在其周围形成一正向风场,该正向风场绕离心雾化盘的中心顺时针或逆时针旋转;在工作状态下,环状体在其与离心雾化盘之间提供一反向风场,该反向风场的旋转方向与正向风场的旋转方向相反;反向风场和正向风场相互作用,在离心雾化盘与环状体之间形成一加速风场带;环状体上形成有多条气流带,各气流带在环状体的周向上间隔分布,各气流带对应于导流槽中甩出的液滴设置,气流带的气流方向与导流槽中甩出的液滴的运行方向相反。
上述公开中的有关内容解释如下:
上述公开中,液滴从离心雾化盘边缘甩出时具有相对于静止空气的第一速度v1,正向风场的方向与离心雾化盘的旋转方向相同,正向风场具有第二速v2,其相对减小了液滴与空气的相对速度,使得液滴与空气的相对速度为v1-v2,而反向风场的方向与正向风场方向相反,并具有第三速v3,反向风场对正向风场起到减弱或者逆转作用,大幅度提高了液滴与空气的相对速度,使得液滴与空气的相对速度为v1-v2+v3,使得空气流动速度增加,即液滴切割速度增加,雾化的液滴粒径减小。同时,气流带的气流方向与导流槽中甩出的液滴的运行方向相反,以此,可以更好地实现液滴的切割,提高液滴与空气的相对速度,提高液滴的雾化效果。
上述公开中,反向风场的强度大于正向风场的强度,使得加速风场带的方向与反向风场相同,此时,实现的加速风场带,更大程度的提高了液滴与空气的相对速度,使得雾化效果倍增。在其他情况下,反向风场的强度也可以等于或者小于正向风场的强度,此时,加速风场带虽然没有实现方向上的逆转,但是仍然减弱了正向风场,提高了液滴与空气的相对速度,雾化效果仍然比较理想。
上述公开中,环状体与离心雾化盘之间在其径向上的间距为1~20毫米,如果间距过小,将无法提供加速风场带,如果间距过大,加速风场带没有效果。
上述公开中,环状体相对固定设置,环状体内沿其周向开设有一圈导气槽,环状体的内周面上开设有多个气孔,气孔与导气槽连通,各气孔在环状体的周向上间隔分布,气流带沿所述气孔的延伸方向从导气槽向外导出。
优选地,气孔在环状体的周向上间隔且均匀分布。
优选地,导气槽与一气泵的出气口连通。
优选地,在垂直于离心雾化盘轴线的气孔的轴向截面上,气孔的轴线与离心雾化盘上过该轴向截面上孔壁投影线中心的半径之间的夹角为60~75°。
优选地,气孔出气口的孔径为1~3毫米。
优选地,气孔与导流槽的数量比为1:1~2:1。
优选地,环状体上涂布有电镀聚四氟乙烯层或纳米层,使得环状体上具有不沾效果,防止液滴积聚,提高雾化效果。
上述公开中,环状体相对于离心雾化盘反向旋转,环状体上沿其周向间隔设置有多个齿,各齿以环状体中心为基准向外呈放射状布置,齿靠近所述离心雾化盘的一侧产生所述气流带。
优选地,齿的径向截面为矩形或弧形;
当齿的径向截面为矩形时,离心雾化盘上过矩形长边中点的半径与该长边之间的夹角为0~60°;
当齿的径向截面为弧形时,离心雾化盘上过弧形中点的半径与过弧形中点的切线之间的夹角为0~60°。
优选地,相邻两个齿之间的周向距离大于2毫米,优选大于3毫米,优选大于4毫米,作用在于防止齿上的表面张力产生液膜,从而导致液滴积聚在齿表面。
优选地,齿在其放射方向上的尺寸为2~4毫米,在其轴向上的尺寸大于3毫米,垂直于放射方向的尺寸为0.5~1毫米;如果齿在其放射方向上的尺寸太短,设计齿时会过密导致黏连,若齿在其放射方向上的尺寸太长,多个液滴同时碰到一个齿上时,齿表面会形成液膜,导致下一个液滴被液膜吸收,无法实现二次撞击雾化;当所述齿的径向截面为弧形时,该弧对应的弦长即为该齿在放射方向上的尺寸。
优选地,环状体与离心雾化盘之间在其径向上的间距为1~20毫米,优选为3~10毫米,如果间距过小,将无法提供加速风场带,如果间距过大,加速风场带没有效果,加速风场带无法实现其提高液滴相对速度的作用,同时,也无法实现进一步撞击的效果。优选地,所述齿在环状体的周向上间隔且均匀分布。
优选地,环状体及齿上涂布有电镀聚四氟乙烯层或纳米层,使得环状体及齿上具有不沾效果,防止液滴积聚,提高雾化效果。
优选地,离心雾化盘的转速为2000~50000转/分,优选为10000~50000转/分,所述环状体的转速为2000~50000转/分,优选为10000~50000转/分。
优选地,齿与导流槽的数量比为0.5:1~2:1,优选为1:1~1.8:1。
上述公开中,所述离心雾化盘的直径为50~300毫米。
上述公开中,导流槽为阿基米德曲线状。
本公开工作原理及优点:本公开通过在离心雾化盘外围增设一环状体,环状体相对于离心雾化盘同轴且相对转动设置,在工作状态下,环状体产生的风场与离心雾化盘自身产生的风场方向相反,虽然离心雾化盘自身产生的风场依然存在,但是由于环状体产生的风场减弱或者逆转了离心雾化盘自身的风场,形成的加速风场带使得离心雾化盘与空气气流的相对转速大大提高,无需提高雾化盘的转速,即可提高液滴相对于空气的相对速度,使液滴平均粒径减小,使得雾化更为充分,雾化颗粒更加均匀,浇灌喷洒更为均匀更易穿透,同时有效节约药液用量。
本公开还提供一种结构稳定、不容易引起摩擦、转动惯量小的驱动装置,以实现高转速的旋转控制。具体能够包括:第一驱动电机,包括一伸出所述第一驱动电机机身预设长度的第一输出轴;第二驱动电机,包括一中空设置的第二输出轴,所述第一驱动电机和所述第二驱动电机同轴串连设置,所述第一输出轴贯穿所述第二输出轴并伸出所述第二输出轴;还包括同轴设置于第二输出轴末端的连接件和固持件,所述连接件一端套设于所述第二输出轴上与其固定,另一端填充套设于所述第一输出轴上的固持件。
优选地,固持件包括一内环与第一输出轴固定连接,一外环与连接件固定连接,以及一滚动体设置于内环和外环之间形成滚动摩擦。
优选地,第一输出轴和第二输出轴配合具有一径向间隙,间隙≥0.1mm和/或≤1mm。
优选地,第一驱动电机包括设置于内圈带动第一输出轴转动的第一转子以及设置于外圈的第一定子,第二驱动电机包括设置于内圈带动第二输出轴转动的第二转子以及设置于外圈的第二定 子,第一定子和第二定子分别与一套设于第一驱动电机和第二驱动电机外侧的壳体固定连接。
本公开的主要目的包括提供一种转动惯量小,结构稳定、高转速的双驱动喷洒装置,以提升喷洒雾化效果,提高作业效率。
为了实现上述目的,提供了一种双驱动喷洒装置,包括:第一驱动电机,包括一伸出第一驱动电机机身预设长度的第一输出轴;第二驱动电机,与第一驱动电机同轴串连设置,包括一中空设置的第二输出轴,第一输出轴贯穿第二输出轴并伸出所述第二输出轴;第一转盘,套设于第一输出轴上并与其固定连接;第二转盘,套设于第二输出轴上并与其固定连接;还包括同轴设置于第二输出轴末端的连接件和固持件,连接件一端套设于第二输出轴上与其固定,另一端填充套设于第一输出轴上的固持件。
优选地,第二转盘套设于连接件上与第二输出轴固定连接。
优选地,连接件包括一中空凸起的配合部,配合部形成一填充腔以填充固持件,第二转盘套设于配合部上。
优选地,配合部上沿周向设有一凸缘。
优选地,第一转盘套设于第一输出轴的末端,第二转盘与第一转盘在轴线方向上具有一轴向间距。
优选地,第一转盘的一径向侧面沿周向设置有多个齿,齿与第二转盘的轴向侧边具有一径向间距。
优选地,第一输出轴的直径≤8mm,第二输出轴的中空直径≤12mm,第二输出轴21的侧壁的径向宽度≤5mm。
应用本公开的技术方案,通过两个驱动电机的串连设置,以此控制第一转盘和第二转盘的转动,减小第一输出轴和第二输出轴的直径,减小转动惯量,同时通过连接件和固持件的设置,支承第一输出轴和第二输出轴,避免两者摩擦,增加喷洒装置的稳定性,使其实现高转速、高稳定性的喷洒控制,提升喷洒的雾化效果,提高作业效率。
附图说明
附图1为本公开实施例提供的离心雾化结构的主视图;
附图2为本公开实施例提供的离心雾化结构的立体图;
附图3为本公开实施例提供的离心雾化结构的另一立体图;
附图4为本公开实施例提供的离心雾化结构的再一立体图;
附图5为本公开实施例提供的离心雾化结构的另一主视图;
附图6为图5的局部放大图;
附图7为本公开实施例提供的离心雾化装置的主视图;
附图8为图7实施例提供的离心雾化装置的立体图;
附图9为本公开实施例提供的离心雾化装置的另一立体图;
图10示出了根据本公开的一种可选实施例的驱动装置的剖面示意图;
图11示出了根据本公开的另一种可选实施例的驱动装置的剖面示意图;
图12是图11中A部的局部放大示意图;
图13示出了根据本公开的再一种可选实施例的驱动装置的剖面示意图;
图14示出了根据本公开的一种可选实施例的驱动装置的连接件的结构示意图;
图15示出了根据本公开的一种可选实施例的双驱动喷洒装置的剖面示意图;
图16为图15中A部的局部放大示意图;
图17示出了根据本公开的另一种可选实施例的双驱动喷洒装置的剖面示意图;
图18示出了根据本公开的再一种可选实施例的双驱动喷洒装置的结构示意图;
图19示出了根据本公开的一种可选实施例的双驱动喷洒装置的连接件的结构示意图。
图标:1-离心雾化盘;11-导流槽;2-环状体;21-齿;23-气孔;3-间距。100-驱动装置;10-第一驱动电机;101-第一输出轴;12-第一定子;13-第一转子;14-第一转盘;141-第一限位孔;142-齿;20-第二驱动电机;201-第二输出轴;202-第二定子;203-第二转子;24-第二转盘;241-第二限位孔;242-流道;30-壳体;4-连接件;41-配合部;42-填充腔;43-凸缘;5-固持件;51-内环; 52-外环;53-滚动体;54-保持架;6-轴承;7-轴套;8-封闭件;200-双驱动喷洒装置。
具体实施方式
为使本公开实施例的目的、技术方案和优点更加清楚,下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本公开一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。
下面结合附图及实施例对本公开作进一步描述:
参见附图1及附图2所示,一种离心雾化结构,包括离心雾化盘1,离心雾化盘1上开设有多条导流槽11,各导流槽11由离心雾化盘1中央位置向边缘延伸,导流槽11出口开放于离心雾化盘1的边缘。
离心雾化盘1外侧设置有一环状体2,该环状体2与离心雾化盘1同轴设置,且该环状体2与离心雾化盘1之间在其径向上具有一间距3。环状体2上沿其周向间隔且均匀设置有多个齿21,齿21对应于导流槽11设置,各齿以环状体中心为基准向外呈放射状布置,其目的在于:相邻两个齿21的长边相对布置,雾滴在甩出离心雾化盘1后能够撞击于齿21上,以实现精确雾化。
间距3为2毫米,若间距3太小,从离心雾化盘1甩出的雾滴无法完全撕裂,达不到撕裂效果;若间距3太大,雾滴失去动力,无法实现撞击进一步雾化。
齿21的长度为3毫米,如果齿21长度太短,设计齿21时会过密导致黏连,若齿21长度太长,多个雾滴同时碰到一个齿21上时,齿21表面会形成液膜,导致下一个雾滴被液膜吸收,无法实现撞击雾化。
相邻齿21之间的周向距离大于4毫米,作用在于防止齿21上的表面张力产生液膜,从而导致雾滴积聚在齿21表面。
齿21的径向横截面为矩形结构。离心雾化盘的直径为200毫米。离心雾化盘的转速为20000转/分。
为了配合使得雾滴撞击于齿21上的入射角都为45°左右,齿21的角度设计优选为0°,入射角为45°,有利于提高雾滴的撞击效果,使得雾化颗粒更加均匀。
齿21的根部与环状体2之间设置有倒角,使得齿21与环状体2之间的连接更加稳固
环状体2外涂布有电镀聚四氟乙烯层或纳米层,以此实现不粘效果,防止雾滴积聚于环状体表面。
导流槽11为阿基米德曲线状,提高离心雾化效果。
齿与导流槽的数量比为0.5:1~2:1,可选的,齿21与导流槽11按照比例0.8:1或1.5:1布置,只要能够实现每条导流槽11甩出的雾滴均能够在两个相邻齿21之间实现撞击即可。
离心雾化盘1围绕其轴心旋转时,环状体2相对于其轴心固定,或者,环状体2与离心雾化盘1的旋转方向相反布置,此时,环状体2的旋转方向与离心雾化盘1的方向相反,当离心雾化盘1与环状体2转向相逆设置时,提高了空气流动速度,相当于提高了离心雾化盘1的相对转速,进一步提高雾化效果。
本公开通过在离心雾化盘1外围增设一环状体2,环状体2上对应于导流槽11设置有齿21,雾滴在甩出离心雾化盘1之后撞击到齿21上,通过本公开的结构设计,对环状体2上的齿21进行精细设计,可以保证从离心雾化盘1出来的雾滴能更有效地在相邻两个齿21之间实现撞击,一方面,撞击角度更好,另一方面,齿21与导流槽11的数量设计,以及齿21的尺寸设计,防止产生液膜等而使雾滴积聚于齿21上,可以达到更好的雾化效果,提高了雾化颗粒的均匀度,同时,撞击减小了雾滴的平均粒径,能够达到30微米平均粒径的雾化效果,甚至10微米以下平均粒径的雾化效果,通过撞击,使得雾化更为充分,雾化颗粒更加均匀,浇灌喷洒更为均匀更易穿透,同时有效节约药液用量。
参见附图3所示,相邻两个齿21的根部之间通过弧形过渡,防止雾滴积聚于齿的根部,其余与上述实施例相同,这里不再赘述。
参见附图4~6所示,所述齿21的径向横截面为梯形,以此实现最大面积的碰撞,防止雾滴因为碰撞到短边而返回,其余与上述实施例相同,这里不再赘述。
为了简要描述,本实施例未提及之处,可参照上述实施例。进一步优选的方式,请参阅图7及 图8,本实施例提供的离心雾化装置包括了上述实施例中所述的离心雾化结构,上述实施例所描述的技术方案也属于该实施例;而且上述实施例所述的离心雾化盘1也属于本实施例提供的离心雾化盘1。
本公开实施例提供一种离心雾化装置,设于一喷洒设备(手持喷洒设备或喷洒无人机等)上(未给出图示),所述离心雾化装置包括离心雾化盘1,离心雾化盘1上开设有多条导流槽11,各导流槽11由离心雾化盘1中央位置向边缘延伸。
离心雾化盘1外侧设置有一环状体2,该环状体2与所述离心雾化盘1同轴且相对转动设置,其中,离心雾化盘1相对于所述喷洒设备的主体转动设置,离心雾化盘1由电机驱动旋转,环状体2相对喷洒设备的主体固定设置,且该环状体2与离心雾化盘1之间在其径向上具有一间距3。
环状体2内沿其周向开设有一圈导气槽,环状体2的内周面上开设有多个气孔23,气孔23与导气槽连通,各气孔23在环状体2的周向上均匀间隔分布,气孔23出气口的气流方向与离心雾化盘1上导流槽11中甩出的液滴运行方向相反,以此在离心雾化盘1外围产生一个与离心雾化盘1自身反向的风场,提高了离心雾化盘1相对于空气气流的的相对转速。
液滴从离心雾化盘1边缘甩出时具有相对于静止空气的第一速度v1,正向风场的方向与离心雾化盘1的旋转方向相同,正向风场具有第二速度v2,其相对减小了液滴与空气的相对速度,使得液滴与空气的相对速度为v1-v2,而反向风场的方向与正向风场方向相反,并具有第三速度v3,大幅度提高了液滴与空气的相对速度,使得液滴与空气的相对速度为v1-v2+v3,反向风场对正向风场起到减弱或者逆转作用,使得空气流动速度增加,即液滴切割速度增加,雾化的液滴粒径减小。液滴与空气相对速度提高,即间接等于离心雾化盘相对于空气的相对转速提高。利用本公开实施例的离心雾化装置,可以实现1~30微米的液滴粒径,其平均粒径可以达到10微米左右,有效减小了液滴的平均粒径,极大地提高了雾化效果。同时,气流带的气流方向与导流槽中甩出的液滴的运行方向相反,以此,可以更好地实现液滴的切割,提高液滴与空气的相对速度,提高液滴的雾化效果。此处的气流带的气流方向和液滴的运行方向相反,可以理解为其两者方向的之间的夹角大于90°,优选地,在180°情况下,效果更佳。
优选地,反向风场的强度大于所述正向风场的强度,使得加速风场带的方向与反向风场相同,此时,实现的加速风场带,更大程度的提高了液滴与空气的相对速度,使得雾化效果倍增。在其他情况下,反向风场的强度也可以等于或者小于正向风场的强度,此时,加速风场带虽然没有实现方向上的逆转,但是仍然减弱了正向风场,提高了液滴与空气的相对速度,雾化效果仍然比较理想。
在垂直于离心雾化盘1轴线的气孔的轴向截面上,气孔23的轴线与离心雾化盘1上过该轴向截面上孔壁投影线中心的半径之间的夹角为60~75°。从离心雾化盘甩出的液滴相对于其切线方向具有一定的角度,将气孔的方向如此设计,可以使得从气孔中喷出的气体与液滴的方向呈180°相反设置,更好的实现切割液滴的作用,雾化效果更佳。
导气槽与一气泵的出气口连通,通过气泵向导气槽中充气。气孔出气口的孔径为1~3毫米,如果孔径太大,则气体压强过小,使得反向风场的风速过小,无法到达提高液滴相对速度的目的。气孔与导流槽的数量比为1:1~2:1,气孔数量过少,会导致风场带的风速相对减小,则无法到达提高液滴相对速度的目的。
环状体2与离心雾化盘1之间在其径向上的间距3为1~20毫米,优选为5~15毫米,若间距3太小,则无法产生加速风场带;若间距3太大,则加速风场带无法实现其提高液滴相对速度的作用。
离心雾化盘1的直径为50~300毫米。导流槽11为阿基米德曲线状,以提高液滴从离心雾化盘甩出的速度,提高离心雾化效果。离心雾化盘1的转速为2000~50000转/分,优选为10000~50000转/分。
在工作状态下,离心雾化盘1转动将液滴从导流槽11中甩出,环状体2上的气孔23沿其轴向朝向离心雾化盘1喷气,喷气产生的气流使得在环状体2和离心雾化盘1之间产生反向风场,其减弱或者逆转了离心雾化盘1自身的正向风场,以此在离心雾化盘1和环状体2之间提供了一个加速风场带,加速风场带提高了液滴与空气的相对速度,同时,气孔23内产生的高压气流的方向与导流槽11甩出的液滴方向相反,从而进一步撕裂液滴,使得雾化效果更好。当提高高压气流的流 速,则可以直接控制加速风场带的风场方向,实现与正向风场减弱或者相逆的加速风场带,灵活地提高液滴的相对速度,此时,无需提高离心雾化盘1的转速,就可以大大减小液滴的粒径大小,简单方便,容易实现。
请参阅图9所示,本公开实施例进一步提供一种离心雾化装置,设置于一喷洒设备(手持喷洒设备或喷洒无人机等)上(未给出图示),包括离心雾化盘1,离心雾化盘1上开设有多条导流槽11,各导流槽11由离心雾化盘1中央位置向边缘延伸。
离心雾化盘1外侧设置有一环状体2,离心雾化盘1相对于喷洒设备的主体转动设置,环状体2也相对于喷洒设备的主体转动设置,离心雾化盘1与环状体2分别由其对应的电机驱动旋转,该环状体2与所述离心雾化盘1同轴且相对反向转动设置,且该环状体2与离心雾化盘1之间在其径向上具有一间距3;离心雾化盘1旋转在其周围形成一正向风场,该正向风场绕离心雾化盘1的中心顺时针或逆时针旋转;在工作状态下,环状体2在其与离心雾化盘1之间提供一反向风场,该反向风场的旋转方向与正向风场的旋转方向相反;反向风场和正向风场相互作用,在离心雾化盘与环状体之间形成一加速风场带环状体2上沿其周向间隔设置有多个齿21,各齿21以环状体2中心为基准向外呈放射状布置,环状体2旋转时,齿21靠近离心雾化盘1的一侧带动其附近的空气流动,以此产生气流带,多个气流带形成了反向风场,该反向风场减弱或者逆转了离心雾化盘1自身的正向风场,故可以提高液滴相对于空气的相对速度,提高雾化效果。气流带的方向与从离心雾化盘1甩出的液滴的方向相反,可以更有效对液滴进行切割,进一步提高雾化效果。
齿21在环状体2的周向上间隔且均匀分布。齿21的径向截面为矩形或弧形;当齿21的径向截面为矩形时,离心雾化盘1上过矩形长边中点的半径与该长边之间的夹角为0~60°;当齿21的径向截面为弧形时,离心雾化盘1上过弧形中点的半径与过弧形中点的切线之间的夹角为0~60°。
液滴在经过气流带的作用之后,撞击于齿21上,从相邻的齿之间发散出去,如此,经过撞击之后的液滴的粒径更小更均匀,雾化效果更好。齿21的夹角设计,可以使得撞击的效果更好,进一步的,可以实现45°最佳入射角撞击,雾化效果更佳。
相邻两个齿21之间的周向距离大于2毫米,优选大于3毫米,优选大于4毫米,作用在于防止齿21上的表面张力产生液膜,从而导致液滴积聚在齿21表面。
齿21在其放射方向上的尺寸为2~4毫米,在其轴向上的尺寸大于3毫米,垂直于放射方向的尺寸为0.5~1毫米;如果齿21在其放射方向上的尺寸太短,设计齿21时会过密导致黏连,若齿21在其放射方向上的尺寸太长,多个液滴同时碰到一个齿21上时,齿21表面会形成液膜,导致下一个液滴被液膜吸收,无法实现撞击雾化;当所述齿21的径向截面为弧形时,该弧对应的弦长即为该齿在放射方向上的尺寸。
环状体2及齿21上涂布有电镀聚四氟乙烯层或纳米层,使得环状体2及齿21上具有不沾效果,防止液滴积聚,提高雾化效果。
齿21与导流槽11的数量比为0.5:1~2:1,优选为1:1~1.8:1。
环状体2与离心雾化盘1之间在其径向上的间距3为1~20毫米,优选为3~10毫米,若间距3太小,则无法产生加速风场带;若间距3太大,则加速风场带无法实现其提高液滴相对速度的作用,同时,也无法实现进一步撞击的效果。
离心雾化盘1的直径为50~300毫米。导流槽11为阿基米德曲线状。离心雾化盘1的转速为2000~50000转/分,优选为10000~50000转/分,环状体2的转速为2000~50000转/分,优选为10000~50000转/分,通过提高环状体2的转速,可以实现加速风场带的方向的改变,随着环状体2转速的增加,加速风场带可以从与正向风场相同的旋转方向转变为与正向风场相反的旋转方向,即可以直接灵活控制环状体2的转速,提高液滴相对空气的相对速度,从而减小液滴的雾化粒径大小,本实施例中,只要选择环状体2的转速,就可以控制液滴的雾化粒径大小,简单方便,无需提高离心雾化盘的转速,避免因为离心雾化盘的转速太高而震碎,容易实现。
在工作状态下,液滴在甩出离心雾化盘之后经过加速风场带的作用,提高了液滴相对空气的相对速度,提高了雾化效果,同时,液滴撞击到齿21上,实现精准的撞击,进一步雾化,提高了雾化颗粒的均匀度,减小液滴的平均粒径,能够达到30微米平均粒径的雾化效果,甚至10微米以下平均粒径的雾化效果。在一个具体的实施例中,离心雾化盘1的转速为25000转/分,环状体2 的转速为18000转/分,离心雾化盘1的直径为100毫米,间距3为7毫米,此时,可以实现液滴平均粒径为10微米以下的雾化效果,显著提高了喷洒效果,这是现有技术难以达到的。
为了简要描述,本实施例未提及之处,可参照上述实施例。
进一步优选的方式,请参阅图10至图14,本实施例提供的驱动装置属于上述实施例中所述的喷洒设备,上述实施例所描述的技术方案也属于该实施例。为了解决现有中的驱动装置结构不稳定、转动惯量小的问题中的至少一个,本公开提供了一种驱动装置100,参见图10、图11和图13所示,包括第一驱动电机10,其包括一伸出第一驱动电机机身预设长度的第一输出轴101,以及第二驱动电机20,其包括一中空设置的第二输出轴201,其中,第一驱动电机10和第二驱动电机20同轴串连设置,第一输出轴101贯穿第二输出轴201并伸出第二输出轴。通过两个驱动电机的串连设置,并且将第一输出轴101套设于第二输出轴201中,以此减小第一输出轴101和第二输出轴201的直径,减小转动惯量,增加驱动装置的转速;以此实现高转速的喷洒装置。
需要说明的是,定义驱动装置100横截面圆心的连线方向为轴线方向,定义驱动装置100横截面圆的直径方向为径向。此处将第一驱动电机10和第二驱动电机20同轴串连设置,即第一驱动电机10沿着轴线方向同轴叠加设置于第二驱动电机20上,两者之间仅仅通过沿着轴线方向的第一输出轴101穿过沿着轴线方向的第二输出轴201,如此设计,可以尽可能减小第一输出轴101和第二输出轴201的直径,其直径越小,则驱动电机的转动惯量越小,高速旋转时越稳定。第一输出轴101的预设长度大于第二驱动电机的长度,根据第二驱动电机20的长度、以及需要夹持的转盘等因素而改变,此处不作限制。
驱动装置100还包括同轴设置于第二输出轴201末端的的连接件4和固持件5,连接件4一端套设于第二输出轴201上与其固定,另一端填充套设于第一输出轴101上的固持件5,以支承和稳定第一输出轴101和第二输出轴201。需要说明的是,第二输出轴201的末端为第一输出轴101伸出的一端,具体的,如图10所示,连接件4为中空圆柱状,第二输出轴201的末端深入其一端连接固定,优选地,连接方式为过盈连接,即第二输出轴201末端的最大外径大于与其配合的连接件一端的最大内径,通过外力使的连接件4紧密地套设于第二输出轴201上,结构简单,装配方便,当然,第二输出轴201和连接件4的连接方式不限于此,还可以是螺栓连接、铆接等等。通过将连接件4和固持件5设置于第二输出轴201上伸出第一输出轴101的一端,可以在最长距离上支承两个输出轴,防止由于第一输出轴101或第二输出轴201长度过长而造成末端结构不稳定,造成相互接触或摩擦而影响转动,最大程度上保证了两个驱动电机输出轴的稳定性,提高了转动效果。
可选地,驱动装置100还包括一壳体30,其套设于第一驱动电机10和第二驱动电机20外侧以固定第一驱动电机10和第二驱动电机20。将第一驱动电机10和第二驱动电机20同时设置于一个壳体30内,结构合理,装置稳定,并且便于安装。
本公开实施例通过将第一输出轴和第二输出轴串连设置并将第一输出轴套设于第二输出轴中,减小转动惯量,提高转速,实现20000转/分以上的高转速;两个驱动电机串连设置于同一壳体30中,使得两个输出轴之间的位置关系稳固,避免摩擦;通过连接件和固持件的配合,使得两个输出轴之间的位置更稳定,减小了摩擦对转动的影响。
为了简要描述,本实施例未提及之处,可参照上述实施例。
进一步优选的方式,请参阅图10及图15、图16、图17、图18及图19,本实施例提供的双驱动喷洒装置属于上述实施例中所述的喷洒设备,上述实施例所描述的技术方案也属于该实施例。且本实施例提供的双驱动喷洒装置包括上述实施例提供的驱动装置。
为了解决现有技术中的双驱动喷洒装置转动惯量大、结构不稳定的问题中至少一个问题,本公开提供了一种双驱动喷洒装置200,参见图10、图16、图17所示,双驱动喷洒装置200包括上述实施例提供的驱动装置以及第一转盘14,套设于第一输出轴101上并与其固定连接;第二转盘24,套设于第二输出轴201上并与其固定连接。可选地,第一转盘14中央位置设有第一定位孔141,第一输出轴101穿过第一定位孔141,第一定位孔141的形状与第一输出轴101横截面的形状互补,使得第一输出轴101穿过第一定位孔141并与其牢牢固定,此处,固定方法不作限制,可以通过螺栓连接、紧固件连接等等,优选地,设计第一输出轴的最大外径大于第一定位孔的的孔直径,使得第一输出轴与第一定位孔过盈配合以固定,结构简单,安装方便。可选地,第二转盘 24中央位置设有第二定位孔241,第二输出轴201穿过第二定位孔241,第二定位孔241的形状与第二输出轴201横截面的形状互补,使得第二输出轴201穿过第二定位孔241并与其牢牢固定,此处,固定方法不作限制,可以通过螺栓连接、紧固件连接等等,优选地,设计第二输出轴的最大外径大于第二定位孔的的孔直径,使得第二输出轴与第二定位孔过盈配合以固定,结构简单,安装方便。
双驱动喷洒装置200还包括同轴设置于第二输出轴201末端的连接件4和固持件5,连接件4一端套设于第二输出轴201上与其固定,另一端填充套设于第一输出轴101上的固持件5,以支承和稳定第一输出轴101和第二输出轴201。需要说明的是,第二输出轴201的末端为第一输出轴101伸出的一端。具体如图15所示,连接件4设置于第二转盘24和第一转盘14之间并固定于第二输出轴201的末端,而固持件5套设于第一输出轴101上,并且填充于连接件4内部,对第一输出轴101和第二输出轴201起到支承作用,防止两者相互碰撞摩擦。该双驱动喷洒装置200通过同轴共心设置两个驱动电机,可以在同侧设置两个电机带动两个转盘转动,同时配合连接件和固持件的作用,可以减小转动惯量,使得两个驱动电机的结构更稳固,转动更安全有效,实现更稳定、更高效的喷洒作业。
可选地,第二转盘24套设于连接件4上与第二输出轴201固定连接。如图17所示,第二定位孔241通过连接件4与第二输出轴201固定连接。与图15实施例区别在于:将连接件4设置于第二输出轴201和第二转盘24之间,通过与连接件4横截面形状互补配合的第二定位孔241使得第二转盘24与连接件4固定连接,由于连接件4本身与第二输出轴201固定连接,即第二输出轴201、连接件4、第二转盘24三者连接固定,大大节省了连接件4的安装空间,避免第一转盘14和第二转盘24之间的距离过大。此处连接方法不作限制,可以是螺栓连接、过盈连接、注塑连接等等。
可选地,连接件4包括一中空凸起的配合部41,配合部41形成一填充腔42以填充固持件5,第二转盘24套设于配合部41上。此处,第二定位孔241与连接件4一端的配合部41连接固定,无需与整个连接件4固定,减少第二转盘24的结构设计,同时可以巧妙填充固持件5,进一步节省了连接件4和固持件5的安装空间。
优选地,配合部41上沿周向设有一凸缘43,可以增加与第二转盘24之间的接触面积,固定防滑脱效果更好,增加第二转盘24与连接件4固定连接的强度,提高安全性和稳定性。
可选地,第一转盘14套设于第一输出轴101的末端,第二转盘24与第一转盘14在轴线方向上具有一轴向间距。需要说明的是,第一输出轴101的末端是竖直放置双驱动喷洒装置200时的最下端,也是双驱动喷洒装置200与作业对象距离最近的一端。在轴线方向上,第二转盘24与第一转盘14的轴向间距保证了两个转盘不会相互碰触而影响转动、喷洒效果,对轴向间距不作限制,本领域技术人员可以根据需要进行设计。具体的,第一输出轴101、第二输出轴201、第一定位孔141、第二定位孔241同轴设计,第一输出轴101从第二输出轴201的一端延伸出一定长度,第一输出轴101、第二输出轴201的转动分别带动第一转盘14和第二转盘24在不同的水平面上同轴运动,互不干扰,并且可以达到很高的转速。此处延伸的长度不作限制,与第二转盘24与第一转盘14的轴向间距有关,本领域技术人员还可以根据转盘的大小、雾化效果的影响因素而进行设计,只要保证与第一输出轴101连接的第一转盘14和与第二输出轴201连接的第二转盘24互不干扰且不影响雾化效果即可。
具体地喷洒方法为:参考图18所示,在第二转盘24上设有多个离心流道242,在第二输出轴201的带动下,高速旋转的第二转盘24对进入的药液进行离心作用雾化形成微小的雾滴,第二转盘24上还设有一盖板,防止雾滴飞溅;在盖板上设置一进水口,使得液体能够从进水口进入第二转盘24,当然,在一些情况下,也可以不设盖板,直接将液体输入到第二转盘24上;第一转盘14与第二转盘24同轴设置,其一径向侧面沿周向设置有多个齿142,齿142与第二转盘24的轴向侧边具有一径向间距。如此设计,使得第一转盘14延伸出第二转盘24的外侧,第一转盘14的齿延伸出第二转盘2外侧。装配状态下,齿142从第二转盘24的轴向侧面延伸出,并且齿142的上端面的高度大于或者等于第二转盘24的水平高度,以此对从第二转盘24上甩出的雾滴进行全方面的二次雾化,保证对尽量多的雾滴进行二次雾化,在一种实施例中,也可以设置齿142的上端面的高度小于第二转盘24的水平高度,此时在第二转盘24上方设置一个风力装置,在风力装置的作 用下,雾滴具有一个向下的趋势,无需加高齿142的高度也可以实现全面的二次雾化。在第一输出轴101的带动下,高速旋转的齿142对雾滴实现碰撞达到二次雾化的目的,可以减小雾滴的粒径以及提高雾滴的均匀性,可以形成30微米以下的雾滴的效果。径向间距与第一转盘14的转速、第二转盘24的转速、齿的大小、齿的密度、雾滴需要达到的粒径大小等等有关,此处不作限制。同时,考虑齿142的高度与第二转盘24之间的水平高度的关系,设计第一转盘14和第二转盘24时,其轴向间距也不能过大,否则会造成齿142的结构过高而影响转速。
可选地,如图16所示,固持件5包括一内环51与第一输出轴101固定连接,一外环52与连接件4固定连接,以及一滚动体53设置于内环51和外环52之间形成滚动摩擦。具体的,固定件5包括内环51、外环52、滚动体53、保持架54,其内环51随着第一输出轴101的转动而转动,外环52随着第二输出轴201的转动而转动,内环51和外环52通过多个滚动体53形成了滚动摩擦转动,保持架54保持多个滚动体在内环51和外环52中分布均匀,如此,使得固持件5和连接件4配合起到了支承第一输出轴101和第二输出轴201、降低摩擦系数、减少阻力的作用,避免两个输出轴接触产生摩擦。需要说明的是,图10中所示的固持件5的结构与图15和图17中相同,此处仅仅是省略了具体结构。
需要说明的是,第一输出轴101从第二输出轴201中穿出紧接着穿过固持件5,连接件4同时套设于第二输出轴201和固持件5上,并与两者紧固连接,连接件5外侧套设有第二转盘24,并与其紧固连接,在第二输出轴201旋转时,带动连接件5、第二转盘24以及固持件5上的外环以相同的转速和方向来旋转。而从固持件5中穿出的第一输出轴101,其自上而下依次套设有固持件5的内环以及第一转盘11,在第一输出轴101旋转时,带动第一转盘11和固持件5的内环以相同的转速和方向旋转。固持件5起到了支撑和稳定的作用,防止第一输出轴101和第二输出轴201的摩擦。
优选地,连接件4包括一中空凸起的配合部41,如图15、图16和图18所示,该配合部41形成一填充腔42以填充固持件5。具体的,连接件4为一中空阶梯圆柱状,在其一端设有一中空直径大于另一端的配合部41,配合部41和固持件5配合以容纳固持件5,如此,可以使得配合部41更容易收纳固持部5,便于装配,也便于检验是否安装合适,同时,也避免了增加第二输出轴201侧壁的径向宽度或者减小固持部5的最大外径,这两者都是不可取的,固持部5具有一定的尺寸,如果尺寸过小,无法实现支承作用,配合部41的设置,可以避免增大第二输出轴201的侧壁的径向宽度来配合容纳固持部5,防止由于第二输出轴201的径向宽度越大,转动惯量也变大,无法实现高速旋转。配合部41的设计,不仅便于固持件5的装配,防止第二输出轴201的直径过大而增大转动惯量,将配合部41设置于第二输出轴201和第二转盘24之间,还可以减小第二转盘24的结构设计,节约了连接件4和固持件5的整体安装空间,起到了一举多得的作用。
对于双驱动喷洒装置200,可选地,第一输出轴101的直径≤8mm,第二输出轴201的中空直径≤12mm,第二输出轴201侧壁的径向宽度d≤5mm。其中,侧壁径向宽度为在第二输出轴201的径向上,侧壁的厚度。进一步地,可以将第一输出轴101和第二输出轴201设计得更小,比如第一输出轴101的直径为5mm,第二输出轴201的中空直径为6mm,侧壁的径向宽度d为1mm,或者第一输出轴101的直径为4mm,第二输出轴201的中空直径为5mm,侧面径向宽度d为2mm等等,本领域技术人员可以根据结构需要对第一输出轴101和第二输出轴201的尺寸进行设计,对其大小不作限制。优选地,将第一输出轴101的直径、第二输出轴201的中空直径和侧壁径向宽度d设计得越小,则转动惯量越小,越可以实现高速旋转。
可选地,第一输出轴101和第二输出轴201配合具有一径向间隙,该径向间隙a≥0.1mm和/或≤1mm,第一输出轴101为圆柱状,第二输出轴201为中空圆柱状,两者之间配合贯穿设置。一种情况下,为了防止第一输出轴101与第二输出轴201接触而产生摩擦,影响电机的输出,无法实现高转速,故其径向间隙a不能过小,需要≥0.1mm;另一种情况下,其径向间隙a也不能过大,防止第一输出轴101与第二输出轴201间隙过大造成第二输出轴201直径也过大而增大转动惯量,无法实现高转速旋转,故径向间隙a≤1mm。径向间隙a可以同时满足≥0.1mm和≤1mm,也可以单独满足≥0.1mm或≤1mm中的任一条件,此处不作限制。
可选地,第一驱动电机10包括设置于内圈带动第一输出轴101转动的第一转子13以及设置于外圈的第一定子12,第二驱动电机20包括设置于内圈带动第二输出轴201转动的第二转23子以 及设置于外圈的第二定子202,第一定子12和第二定子202分别与一套设于第一驱动电机10和第二驱动电机20外侧的壳体30固定连接。具体的,壳体30套设于第一驱动电机10和第二驱动电机20外侧,通过第一定子12和第二定子202将第一驱动电机10和第二驱动电机20与壳体30固定,结构合理,装置稳定,并且便于安装。此处,第一定子12和第二定子202分别与壳体30的连接方式不作限制,可以包括过盈连接、螺钉连接、卡扣连接、黏胶连接等等,只要能够保证第一驱动电机10和第二驱动电机20分别与壳体30连接的牢固度即可。第一转子13带动第一输出轴101转动,第二转子203带动第二输出轴201转动,而第一定子12和第二定子202分别与壳体30固定,如此,两个驱动电机之间无需设置多余的稳定部件,就可以保证第一输出轴101和第二输出轴201的位置关系,防止两者接触摩擦而影响旋转。需要说明的是,第一驱动电机10和第二驱动电机20可以是有刷电机,也可以是无刷电机。
优选地,在第二输出轴201贯穿所述第二驱动电机的两端分别套设有一轴承6,在第一输出轴101靠近所述第二驱动电机一端也套设有一轴承6。参考图17所示,在第一输出轴101上套设有一轴承6,在第二输出轴201上套设两个轴承,以此起到支撑和稳定第一输出轴101和第二输出轴201的作用。三个轴承6,配合设置于第二输出轴201末端的连接件4和固持件5,就可以使得第一输出轴101和第二输出轴201可以稳定地运行而不会相互碰撞摩擦,不管第一输出轴101的长度有多长,也不会造成转动不稳定而影响旋转控制。在另一种实施例中,如图10和图15所示,也可以在第一输出轴101远离第二驱动电机的一端套设有轴承6,如此,在第一转子13的两侧都设有轴承6,可以保证第一输出轴的稳定性,当然,增加了一个轴承,会增加成本和重量。
优选地,分别在轴承6和第一转子13以及轴承6和第二转子203之间设有轴套7,避免第一转子13和第二转子203在转动过程中上下窜动,影响旋转。
可选地,在第二驱动电机20靠近连接件4一端设有一端盖,在端盖中央位置设有一密封件8,密封件8套设于第二输出轴201上,以实现防尘、防水的目的。端盖与壳体30密封连接,以使得第一驱动电机10和第二驱动电机20收容于其中。
以下举例说明双驱动喷洒装置200的工作过程:第二驱动电机20驱动第二输出轴201以顺时针旋转从而带动第二转盘24也以顺时针旋转,第一驱动电机10驱动第一输出轴21以逆时针旋转从而带动第一转盘14以逆时针旋转,旋转速度均可以达到20000转/分以上。药液注入第二转盘24,第二转盘24上设有多个离心流道242,药液在高速旋转的离心流道242的作用下撕裂形成微小的雾滴,同时第一转盘14上设有多个的齿142,高速旋转的齿142对雾滴起到了二次雾化的作用,使得雾滴的颗粒更小、更均匀,实现30微米以下的雾化效果。需要说明的是,第一输出轴和第二输出轴的旋转方向不作限制,可以是相同的方向,也可以是相逆的方向;可以是顺时针旋转,也可以是逆时针旋转,本领域技术人员可以根据需要来控制第一驱动电机和第二驱动电机的转向。
本公开通过将第一输出轴和第二输出轴串连设置并将第一输出轴套设于第二输出轴中,减小转动惯量,提高转速,实现20000转/分以上的高转速;两个驱动电机串连设置于同一壳体30中,使得两个输出轴之间的位置关系稳固,避免摩擦;通过连接件和固持件的配合,使得两个输出轴之间的位置更稳定,减小了摩擦对转动的影响;将连接件和固持件设置于第二输出轴和第二转盘之间,大大节省了连接件和固持件的安装空间,同时结构简单,安装方便,又保证第二输出轴和第二转盘连接的牢固性。
上述实施例仅供说明本公开之用,而并非是对本公开的限制,有关技术领域的普通技术人员,在不脱离本公开范围的情况下,还可以做出各种变化和变型,因此,所有等同的技术方案也应属于本公开公开的范畴。
工业实用性
本公开实施例提供的离心雾化结构,能够提高了雾化颗粒的均匀度,通过撞击,使得雾化更为充分,雾化颗粒更加均匀,浇灌喷洒更为均匀更易穿透,同时有效节约药液用量。

Claims (20)

  1. 一种离心雾化结构,包括离心雾化盘,离心雾化盘上开设有多条导流槽,各导流槽由离心雾化盘中央位置向边缘延伸;其特征在于:
    所述离心雾化盘外侧设置有一环状体,所述环状体上沿其周向间隔设置有多个齿,各齿以环状体中心为基准向外呈放射状布置;
    所述环状体与所述离心雾化盘同轴设置,且该环状体与所述离心雾化盘之间在其径向上具有一间距。
  2. 根据权利要求1所述的离心雾化结构,其特征在于:所述环状体外涂布有电镀聚四氟乙烯层或纳米层。
  3. 根据权利要求1或2任一项所述的离心雾化结构,其特征在于:所述离心雾化盘转动设置,所述环状体相对固定设置,或者,环状体与离心雾化盘的旋转方向相反布置。
  4. 一种基于权利要求1-3中任意一项的喷洒装置,其特征在于:所述离心雾化盘的中心与一电机输出轴传动连接。
  5. 一种离心雾化装置,包括离心雾化盘,离心雾化盘上开设有多条导流槽,各导流槽由离心雾化盘中央位置向边缘延伸;其特征在于:
    所述离心雾化盘外侧设置有一环状体,该环状体与所述离心雾化盘同轴且相对转动设置,且该环状体与所述离心雾化盘之间在其径向上具有一间距;
    所述离心雾化盘旋转在其周围形成一正向风场,该正向风场绕离心雾化盘的中心顺时针或逆时针旋转;
    在工作状态下,所述环状体在其与离心雾化盘之间提供一反向风场,该反向风场的旋转方向与正向风场的旋转方向相反;
    所述反向风场和正向风场相互作用,在离心雾化盘与环状体之间形成一加速风场带;
    所述环状体上形成有多条气流带,各气流带在环状体的周向上间隔分布,各气流带对应于导流槽中甩出的液滴设置,气流带的气流方向与导流槽中甩出的液滴的运行方向相反。
  6. 根据权利要求5所述的离心雾化装置,其特征在于:所述反向风场的强度大于所述正向风场的强度,使得所述加速风场带的方向与所述反向风场相同。
  7. 根据权利要求5或6任一项所述的离心雾化装置,其特征在于:所述环状体相对所述离心雾化盘固定设置,环状体内沿其周向开设有一圈导气槽,环状体的内周面上开设有多个气孔,气孔与导气槽连通,各气孔在环状体的周向上间隔分布,所述气流带沿所述气孔的延伸方向从导气槽向外导出。
  8. 根据权利要求7所述的离心雾化装置,其特征在于:在垂直于所述离心雾化盘轴线的气孔的轴向截面上,所述气孔的轴线与离心雾化盘上过该轴向截面上孔壁投影线中心的半径之间的夹角 为60°~75°。
  9. 根据权利要求7或8任一项所述的离心雾化装置,其特征在于:所述气孔与导流槽的数量比为1:1~2:1。
  10. 根据权利要求5或6任一项所述的离心雾化装置,其特征在于:所述环状体相对于离心雾化盘反向旋转,环状体上沿其周向间隔设置有多个齿,各齿以环状体中心为基准向外呈放射状布置,所述齿靠近所述离心雾化盘的一侧产生所述气流带。
  11. 根据权利要求10所述的离心雾化装置,其特征在于:所述齿的径向截面为矩形或弧形;
    当所述齿的径向截面为矩形时,离心雾化盘上过矩形长边中点的半径与该长边之间的夹角为0~60°;
    当所述齿的径向截面为弧形时,离心雾化盘上过弧形中点的半径与过弧形中点的切线之间的夹角为0~60°。
  12. 根据权利要求10或11任一项所述的离心雾化装置,其特征在于:所述齿在其放射方向上的尺寸为2~4毫米,在所述离心雾化盘轴向上的尺寸大于3毫米,垂直于放射方向的尺寸为0.5~1毫米。
  13. 一种驱动装置,其特征在于,包括:
    第一驱动电机,包括一伸出所述第一驱动电机机身预设长度的第一输出轴;
    第二驱动电机,包括一中空设置的第二输出轴,所述第一驱动电机和所述第二驱动电机同轴串连设置,所述第一输出轴贯穿所述第二输出轴并伸出所述第二输出轴;
    还包括同轴设置于第二输出轴末端的连接件和固持件,所述连接件一端套设于所述第二输出轴上与其固定,另一端填充套设于所述第一输出轴上的固持件。
  14. 根据权利要求13所述的驱动装置,其特征在于,所述固持件包括一内环与所述第一输出轴固定连接,一外环与所述连接件固定连接,以及一滚动体设置于所述内环和外环之间形成滚动摩擦。
  15. 根据权利要求13-14任一项所述的驱动装置,其特征在于,所述第一输出轴和第二输出轴配合具有一径向间隙,所述间隙≥0.1mm和/或≤1mm。
  16. 根据权利要求13-15任一项所述的驱动装置,其特征在于,所述第一驱动电机包括设置于内圈带动第一输出轴转动的第一转子以及设置于外圈的第一定子,所述第二驱动电机包括设置于内圈带动第二输出轴转动的第二转子以及设置于外圈的第二定子,所述第一定子和第二定子分别与一套设于所述第一驱动电机和第二驱动电机外侧的壳体固定连接。
  17. 一种双驱动喷洒装置,其特征在于,包括:
    第一驱动电机,包括一伸出所述第一驱动电机机身预设长度的第一输出轴;
    第二驱动电机,与所述第一驱动电机同轴串连设置,包括一中空设置的第二输出轴,所述第一 输出轴贯穿所述第二输出轴并伸出所述第二输出轴;
    第一转盘,套设于所述第一输出轴上并与其固定连接;
    第二转盘,套设于所述第二输出轴上并与其固定连接;
    还包括同轴设置于第二输出轴末端的连接件和固持件,所述连接件一端套设于所述第二输出轴上与其固定,另一端填充套设于所述第一输出轴上的固持件。
  18. 根据权利要求17所述的双驱动喷洒装置,其特征在于,所述连接件包括一中空凸起的配合部,所述配合部形成一填充腔以填充所述固持件,所述第二转盘套设于所述配合部上。
  19. 根据权利要求18所述的双驱动喷洒装置,其特征在于,所述配合部上沿周向设有一凸缘。
  20. 根据权利要求17-19任一项所述的双驱动喷洒装置,其特征在于,所述第一转盘的一径向侧面沿周向设置有多个齿,所述齿与所述第二转盘的轴向侧边具有一径向间距。
PCT/CN2019/086703 2018-05-16 2019-05-13 一种离心雾化结构及具有该离心雾化结构的喷洒装置、离心雾化装置、驱动装置及双驱动喷洒装置 WO2019218981A1 (zh)

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JP2021510514A JP7039093B2 (ja) 2018-05-16 2019-05-13 遠心霧化構造及びこの遠心霧化構造を有する噴霧装置、遠心霧化装置、駆動装置及びデュアル駆動噴霧装置
JP2022032149A JP7335995B2 (ja) 2018-05-16 2022-03-02 遠心霧化構造及びこの遠心霧化構造を有する噴霧装置、遠心霧化装置、駆動装置及びデュアル駆動噴霧装置

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CN201810468474.7A CN108568358B (zh) 2018-05-16 2018-05-16 一种离心雾化装置
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