WO2019200676A1 - 装配生产线 - Google Patents

装配生产线 Download PDF

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Publication number
WO2019200676A1
WO2019200676A1 PCT/CN2018/090051 CN2018090051W WO2019200676A1 WO 2019200676 A1 WO2019200676 A1 WO 2019200676A1 CN 2018090051 W CN2018090051 W CN 2018090051W WO 2019200676 A1 WO2019200676 A1 WO 2019200676A1
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WO
WIPO (PCT)
Prior art keywords
assembly line
feeding device
robot
servo motor
feeding
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PCT/CN2018/090051
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English (en)
French (fr)
Inventor
刘明强
周运国
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昆山汉鼎精密金属有限公司
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Publication of WO2019200676A1 publication Critical patent/WO2019200676A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed

Definitions

  • the present disclosure relates to the field of automation technology, for example to an automated production line capable of assembling a plurality of different product accessories in succession.
  • the assembly line also known as the assembly line, is an industrial production method in which each production unit focuses on only one specific piece of work to improve work efficiency and output.
  • a product requires a number of different accessories to be assembled on the production line to complete the factory. For example, you should paste foam, paste labels, attach protective film, install foot pads, and install plastic parts.
  • the present disclosure provides an assembly line that enables automated line production of multiple different product accessory assemblies.
  • a plurality of load plates are respectively disposed on the slide rails and are in one-to-one correspondence with the slide rails;
  • each of the load plates is connected to a screw rod, and one end of each of the screw rods is connected to the servo motor;
  • a plurality of feeding devices the plurality of feeding devices are erected above the sliding rail; a plurality of robots, a plurality of the robots are disposed on one side of the sliding rail, the robot and the feeding One-to-one correspondence; and
  • An electrical signal box, the servo motor, the feeding device and the robot are all connected to the electrical signal box signal.
  • the load plates are connected to the screw rods by screw nuts, and the load plates are each provided with a product area for placement, and the placement product area is disposed around the limited position column.
  • the lead screw is coupled to the servo motor via a coupling.
  • the feeding device comprises a Mylar feeding device, a label feeding device, a foam feeding device and a protective film feeding device
  • the sliding rail has a total of four segments and the loading plate corresponds to There are four settings.
  • the ends of the robot are each provided with a collet.
  • a conveyor belt is further disposed beside the robot, and a discharge bin is disposed at one end of the conveyor belt.
  • the feeding devices are each spaced apart by a distance greater than or equal to the length of the carrier plate.
  • a suction device that can move up and down is further disposed above the slide rail.
  • the assembly line of the present disclosure realizes uninterrupted automated assembly, saves manpower, improves product assembly efficiency, and greatly reduces the probability of assembly errors.
  • FIG. 1 is a schematic overall view of an assembly line of an embodiment.
  • FIG. 2 is a schematic view showing a first working state of an assembly line of an embodiment.
  • FIG 3 is a schematic view showing a second working state of an assembly line of an embodiment.
  • FIG. 4 is a schematic view showing a third working state of an assembly line of an embodiment.
  • FIG. 5 is a schematic view showing a fourth working state of an assembly line of an embodiment.
  • FIG. 6 is a schematic view showing a fifth working state of an assembly line of an embodiment.
  • FIG. 7 is a schematic view showing a sixth working state of an assembly line of an embodiment.
  • FIG. 8 is a schematic view showing a seventh working state of an assembly line of an embodiment.
  • FIG. 9 is a schematic view showing an eighth working state of an assembly line of an embodiment.
  • FIG. 10 is a schematic view showing a ninth working state of an assembly line of an embodiment.
  • FIG. 11 is an enlarged schematic view showing a portion of the structure of FIG. 1 as an embodiment.
  • FIG. 12 is a schematic structural view of a robot and a collet according to an embodiment.
  • FIG. 13 is an enlarged schematic view showing a portion of the structure of FIG. 5 as an embodiment.
  • FIG. 1 illustrates an overall schematic view of an assembly line of an embodiment.
  • the assembly process of the notebook casing 10 by using the assembly line of the embodiment for the affixing, labeling, foaming, and protective film is as follows:
  • a slide rail is disposed on the slide rail, and the lower end surface of the different load plate is connected to a screw rod 700 (see FIG. 11) through a screw nut, and the screw rod 700 is connected through the coupling 800 (see FIG. 11).
  • the servo motor 500; the slide rail 101 is provided with a plurality of segments, and each of the slide rails 101 is provided with a carrier plate, that is, the first segment of the slide rail is provided with a first carrier plate 1021; and the second segment of the slide rail is provided with a second segment.
  • a carrier plate 1022 a carrier plate 1022; a third carrier plate 1023 is disposed on the third sliding rail; a fourth carrier plate 1024 is disposed on the fourth sliding rail; and the first sliding rail to the fourth sliding rail are sequentially connected to each other After a carrier slides along a slide rail, the adjacent load plate can reach the same position along the other slide rail along the other slide rail.
  • the Mylar feeding device 103, the label feeding device 104, the foam feeding device 105, and the protective film feeding device 106 are all mounted above the slide rail 101; one side of the slide rail 101 is provided with a plurality of robots.
  • the first robot 201 corresponds to the Mylar feeding device 103; the second robot 202 corresponds to the label feeding device 104; the third robot 203 corresponds to the foam feeding device 105; the fourth robot 204 and the protective film Feed device 106 corresponds.
  • the servo motor 500, the plurality of feeding devices, and the plurality of robots are all connected to an electrical signal box (not shown).
  • the carrier board 102 is provided with a rectangular product placement area for placing the notebook computer case 10.
  • the rectangular product area is symmetrically disposed with two limit posts at each right angle to make the product It does not move when placed on it for assembly processing, and if the product moves, it will cause an error in the robot assembly.
  • the ends of the first to fourth robots 201 to 204 are provided with a collet 2011 (see FIG. 12), which facilitates the robot to grip the product for movement and turning, and facilitates the robot to feed the device from the Mylar.
  • 103 removes the Mylar, removes the label from the label feeding device 104, removes the foam from the foam feeding device 105, and removes the protective film from the protective film feeding device 106.
  • a conveyor belt 300 is disposed beside the first robot 201 to the fourth robot 204, and a discharge bin 600 is disposed at one end of the conveyor belt 300.
  • the notebook casing 10 in this embodiment is attached.
  • the robot 204 grips the notebook case 10 and is placed on the side of the conveyor belt 300, and the notebook case 10 moves with the conveyor belt 300 and finally falls into the discharge bin 600.
  • a plurality of the feeding devices are spaced apart by a distance greater than or equal to the length of the carrier plate, so that the arrangement of the entire production line is not too tight to affect the range of motion of the robot.
  • a first suction device 401 to a third suction device 403 are disposed above the slide rail 101.
  • the first suction device 401 to the third suction device 403 are respectively provided with a suction cup 42 for adsorbing the notebook computer case.
  • FIG. 2 to FIG. 10 illustrate a first working state to a ninth working state of an embodiment.
  • the servo motor 500 drives the lead screw 700, and the lead screw nut drives the first to fourth loading plates 1021 to 1024 to advance or retreat, which will not be described in the following flow.
  • the notebook computer case 10 is placed at a product placement area on the first carrier board 1021.
  • the first carrier plate 1021 slides along the first section slide rail to the Mylar feeding device 103, the first suction device 401 sucks up the notebook casing 10, and the first loading plate 1021 is along the first section of the sliding rail. Move to the right;
  • the second carrier plate 1022 slides along the second section slide rail to the Mylar feeding device 103, and the first suction device 401 places the notebook computer case 10 on the second loading plate 1022, the first robot 201 Removing the Mylar from the Mylar feeding device 103 and pasting it on the notebook case 10;
  • the second carrier plate 1022 slides along the second section slide rail to the label feeding device 104, the suction device 402 sucks up the notebook casing 10, and the second carrier board 1022 moves to the right along the second section rail. open;
  • the third carrier plate 1023 slides along the third stage slide rail to the label feeding device 104, the suction device 402 places the notebook computer case 10 on the carrier board 1023, and the second robot hand 202 is loaded from the label feeding device. 104 is removed from the label and pasted on the notebook case 10;
  • the third carrier plate 1023 slides along the third section slide rail to the foam feeding device 105, the suction device 403 sucks up the notebook casing 10, and the third loading plate 1023 slides to the right along the third section rail.
  • the fourth loading plate 1024 slides along the fourth sliding rail to the foam feeding device 105, and the third suction device 403 places the notebook casing 10 on the fourth loading plate 1024, and the robot 203 is bubbled.
  • the cotton feeding device 105 removes the foam and sticks it on the notebook computer casing 10, and the fourth loading plate 1024 moves to the left of the fourth sliding rail to the protective film feeding device 106;
  • the fourth robot 204 removes the protective film from the protective film feeding device 106 and sticks it on the notebook computer casing 10;
  • the fourth robot 204 places the notebook case 10 on the conveyor belt 300.
  • the above S110 to S190 can be continuously and repeatedly assembled.
  • the above embodiment is described by taking the notebook casing 10 as a process of affixing, labeling, foaming, and protecting the film.
  • various assembly processes such as installing plastic parts and mounting pads, and only need to replace the feeding equipment.
  • the first carrier plate 1021 is vacant, and another notebook computer case can be placed for processing; so that the entire production line is continuous in a beat manner. Work, which increases productivity.
  • the above embodiment only refers to the notebook computer case 10 as a reference object, and therefore only the processing of the notebook computer case 10 is drawn in FIGS. 2 to 9.
  • the Mylar feeding device 103 is erected above the first section of the sliding rail
  • the label feeding device 104 is erected above the second section of the sliding rail
  • the foam feeding device 105 is erected above the third section of the sliding rail and protected
  • the membrane feeding device 106 is erected above the fourth section of the sliding rail to reduce the stroke of the robot from the loading plate to the plurality of reclaiming devices, thereby reducing the amplitude of the robot movement and increasing the stability of the entire production line.
  • the residence time of all the loading plates and the residence time of all the robots are reserved, so that at a certain point in the process, the multiple carriers and the multiple robots do not interfere with each other, but also It will waste more work hours.
  • the assembly line of the above embodiment drives a plurality of screw rods by a servo motor to respectively drive a plurality of load plates to move on the plurality of slide rails, so that the load plate on which the products are placed stays in each of the feeding devices along the slide rail movement.
  • each robot performs a specified assembly process on the product.
  • Each of the load plates is continuously advanced-reset to drive the product to the next station, and to continuously add products to achieve an uninterrupted reciprocating automated assembly.
  • the assembly line of the above embodiment saves manpower, improves the efficiency of product assembly and greatly reduces the probability of assembly errors.
  • the present disclosure provides an assembly line that saves manpower, improves product assembly efficiency, and greatly reduces the probability of assembly errors.

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Abstract

一种装配生产线，包括：伺服电机（500）；多段滑轨，所述多段滑轨彼此间交错相接；多个载物板，分别设置在所述滑轨上且与所述滑轨一一对应；多个丝杆，每个所述载物板的下端面均与一所述丝杆相连接，每个所述丝杆一端均与所述伺服电机相连接；多台进料设备，所述多台进料设备均架设于所述滑轨的上方；以及电器信号箱，所述伺服电机（500）、所述进料装置以及所述机械手均与所述电器信号箱信号连接。

Description

装配生产线 技术领域
本公开涉及自动化技术领域，例如涉及一种能够先后装配多个不同产品配件的自动化生产线。
背景技术
流水线又称为装配线，一种工业上的生产方式，指每一个生产单位只专注处理一个特定片段的工作，以提高工作效率及产量。一件产品需要在流水线生产上装配多个不同的配件方可完成出厂。例如，要先后对产品粘贴泡棉、粘贴标签、粘贴保护膜、安装脚垫以及安装塑料件等。
以往的做法是，于流水线两旁设置多个工站，每一个工站专门负责安装一种配件，并分配一名操作员进行装配。然而，如此布置存在诸多不足。首先，现场必须安排大量的操作人员，极为耗费人力；其次，生产过程中，上个工站的装配进度往往影响下个工站的装配进度，一旦操作员失误，就会拖慢整个生产线的生产节拍；再次，长时间机械式作业会使人疲劳，装配错误的情况也时有发生。
发明内容
因此，本公开提供一种装配生产线，可以实现多个不同产品配件装配的自动化流水线生产。
一实施例提供的装配生产线包括
伺服电机；
多段滑轨，所述多段滑轨彼此间交错相接；
多个载物板，分别设置在所述滑轨上且与所述滑轨一一对应；
多个丝杆，每个所述载物板的下端面均与一所述丝杆相连接，每个所述丝杆一端均与所述伺服电机相连接；
多台进料设备，所述多台进料设备均架设于所述滑轨的上方；多台机械手，多个所述机械手设置于所述滑轨的一侧，所述机械手与所述进料设备一一对应；以及
电器信号箱，所述伺服电机、所述进料装置以及所述机械手均与所述电器 信号箱信号连接。
在一实施例中，所述载物板均通过丝杆螺母与所述丝杆相连接，所述载物板上均设置有放置产品区域，所述放置产品区域外围绕设置有限位柱。
在一实施例中，所述丝杆通过联轴器与所述伺服电机相连接。
在一实施例中，所述进料设备包括麦拉进料装置、标签进料装置、泡棉进料装置以及保护膜进料装置，所述滑轨共具有四段且所述载物板对应设置有四个。
在一实施例中，所述机械手的端部均装设有夹头。
在一实施例中，所述机械手旁还设置有传送带，并于所述传送带的一端设有放料箱。
在一实施例中，所述进料设备之间均间隔有大于或等于所述载物板长度的距离。
在一实施例中，所述滑轨上方还设置有可上下运动的吸取装置。
本公开的装配生产线实现了不间断地自动化装配，节约了人力，提升了产品装配的效率并大大降低了装配出错的概率。
附图说明
图1绘示为一实施例的装配生产线的整体示意图。
图2绘示为一实施例的装配生产线的第一工作状态示意图。
图3绘示为一实施例的装配生产线的第二工作状态示意图。
图4绘示为一实施例的装配生产线的第三工作状态示意图。
图5绘示为一实施例的装配生产线的第四工作状态示意图。
图6绘示为一实施例的装配生产线的第五工作状态示意图。
图7绘示为一实施例的装配生产线的第六工作状态示意图。
图8绘示为一实施例的装配生产线的第七工作状态示意图。
图9绘示为一实施例的装配生产线的第八工作状态示意图。
图10绘示为一实施例的装配生产线的第九工作状态示意图。
图11绘示为一实施例的图1的部分结构放大示意图。
图12绘示为一实施例的机械手及夹头的结构示意图。
图13绘示为一实施例的图5的部分结构放大示意图。
具体实施方式
请参阅图1所示，图1绘示为一实施例的装配生产线的整体示意图。
利用本实施例的装配生产线对笔记本电脑壳体10分别进行贴麦拉、贴标签、贴泡棉以及贴保护膜的装配过程现场设置如下：
滑轨，滑轨上设置有载物板，不同载物板的下端面通过丝杆螺母与一丝杆700(参见图11)相连接，丝杆700通过联轴器800(参见图11)连接有伺服电机500；滑轨101设有多段，每一段滑轨101上均设置有一载物板，即第一段滑轨上设置有第一载物板1021；第二段滑轨上设置有第二载物板1022；第三段滑轨上设置有第三载物板1023；第四段滑轨上设置有第四载物板1024；第一段滑轨至第四段滑轨依次交错相接，使得一载物板沿一滑轨滑走后，相邻载物板能够沿另一滑轨到达上一载物板同样的位置。麦拉进料装置103、标签进料装置104、泡棉进料装置105以及保护膜进料装置106均架设于滑轨101的上方；滑轨101的一侧设置有多个机械手。
其中，第一机械手201与麦拉进料装置103相对应；第二机械手202与标签进料装置104相对应；第三机械手203与泡棉进料装置105相对应；第四机械手204与保护膜进料装置106相对应。
所述伺服电机500、以上多个进料装置以及以上多个机械手均与电器信号箱(图未示)信号连接。
可选的，参见图9，载物板102上设置有长方形的放置产品区域，以放置笔记本电脑壳体10，长方形的放置产品区域每个直角处都对称设置有两个限位柱，使得产品放置其上进行装配加工时不会发生移动，如果产品发生移动会导致机械手装配出错。
可选的，第一机械手201至第四机械手204的端部装设有夹头2011(参见图12)，便于机械手夹取产品做移动和翻面等动作，以及便于机械手从麦拉进料装置103取下麦拉、从标签进料装置104取下标签、从泡棉进料装置105取下泡棉，以及从保护膜进料装置106上取下保护膜。
可选的，第一机械手201至第四机械手204旁还设置有传送带300，并于该传送带300的一端设有放料箱600，本实施例中的笔记本电脑壳体10在粘贴完保护膜之后(即最后一步完成后)整个过程结束，机械手204夹取笔记本电脑壳体10放置于一旁的传送带300上，笔记本电脑壳体10随传送带300运动最后落入放料箱600中。
可选的，多个所述进料设备之间均间隔有大于或等于所述载物板长度的距离，使得整个生产线的布置不会过于紧密，以影响机械手的动作幅度。
可选的，滑轨101上方还设置有可上下运动的第一吸取装置401～第三吸取装置403，第一吸取装置401至第三吸取装置403上都装有吸盘42，以吸附笔记本电脑壳体10。
以下给出使用上述装配生产线对笔记本电脑壳体10分别进行贴麦拉、贴标签、贴泡棉以及贴保护膜的装配过程的一实施例。
请参阅图2至图10所示，图2至图10绘示为一实施例的第一工作状态至第九工作状态。
伺服电机500通过驱动丝杆700，丝杆螺母带动第一载物板1021至第四载物板1024前进或后退，以下流程中不再赘述。
S110中，将笔记本电脑壳体10放置于第一载物板1021上的产品放置区域处；
S120中，第一载物板1021沿第一段滑轨滑动至麦拉进料装置103处，第一吸取装置401吸起笔记本电脑壳体10，第一载物板1021沿第一段滑轨向右移开；
S130中，第二载物板1022沿第二段滑轨滑动至麦拉进料装置103处，第一吸取装置401将笔记本电脑壳体10放在第二载物板1022上，第一机械手201从麦拉进料装置103上取下麦拉并粘贴在笔记本电脑壳体10上；
S140中，第二载物板1022沿第二段滑轨滑动至标签进料装置104处，吸取装置402吸起笔记本电脑壳体10，第二载物板1022沿第二段滑轨向右移开；
S150中，第三载物板1023沿第三段滑轨滑动至标签进料装置104处，吸取装置402将笔记本电脑壳体10放在载物板1023上，第二机械手202从标签进料装置104上取下标签并粘贴在笔记本电脑壳体10上；
S160中，第三载物板1023沿第三段滑轨滑动至泡棉进料装置105处，吸取装置403吸起笔记本电脑壳体10，第三载物板1023沿第三段滑轨向右移开；
S170中，第四载物板1024沿第四段滑轨滑动至泡棉进料装置105处，第三吸取装置403将笔记本电脑壳体10放在第四载物板1024上，机械手203从泡棉进料装置105上取下泡棉并粘贴在笔记本电脑壳体10上，第四载物板1024沿第四段滑轨左移至保护膜进料装置106处；
S180中，第四机械手204从保护膜进料装置106上取下保护膜并粘贴在笔记本电脑壳体10上；
S190中，第四机械手204将笔记本电脑壳体10放在传送带300上。
以上S110～S190可以连续不断地重复装配。
其中，上述实施例仅以笔记本电脑壳体10先后完成贴麦拉、贴标签、贴泡棉以及贴保护膜的过程为例进行说明。实际生产中还会有安装塑料件和安装脚垫等等多种多样的装配工序，仅需要将进料设备进行更换即可。
其中，于S120中第一载物板1021沿第一段滑轨复位后，此时第一载物板1021空置，可以放上另一笔记本电脑壳体进行加工；使得整个生产线以节拍化方式连续作业，从而提高了生产效率。为了便于叙述，上述实施例仅以笔记本电脑壳体10为参考对象，因此图2至图9中仅绘制有笔记本电脑壳体10的加工过程。
其中，麦拉进料装置103架设于第一段滑轨的上方、标签进料装置104架设于第二段滑轨的上方、泡棉进料装置105架设于第三段滑轨的上方以及保护膜进料装置106架设于第四段滑轨的上方，以减少机械手从载物板至多个取料装置的行程，从而减少机械手动作幅度，增加整条生产线的稳定性。
其中，所有载物板的停留时间以及所有机械手的停留时间都做预留，使得加工过程中的一时间点，多个载物板之间和多个机械手之间不会互相干涉，但也不会浪费较多的工时。
上述实施例的装配生产线通过伺服电机驱动多个丝杆以分别带动多个载物板于多段滑轨上运动，使得放置有产品的载物板沿滑轨运动先后停留在各所述进料设备旁，各机械手分别对该产品进行指定的装配工序。各载物板不断前进-复位，以带动产品不断地走向下一个工站，并不断加入产品实现了不间断地往复式自动化装配。上述实施例的装配生产线节约了人力，提升了产品装配的效率并大大降低了装配出错的概率。
工业实用性
本公开提供装配生产线节约了人力，提升了产品装配的效率并大大降低了装配出错的概率。

Claims (8)

  1. 一种装配生产线，包括：
    伺服电机；
    多段滑轨，所述多段滑轨彼此间交错相接；
    多个载物板，分别设置在所述滑轨上且与所述滑轨一一对应；
    多个丝杆，每个所述载物板的下端面均与一所述丝杆相连接，每个所述丝杆一端均与所述伺服电机相连接；
    多台进料设备，所述多台进料设备均架设于所述滑轨的上方；多台机械手，多个所述机械手设置于所述滑轨的一侧，所述机械手与所述进料设备一一对应；以及
    电器信号箱，所述伺服电机、所述进料装置以及所述机械手均与所述电器信号箱信号连接。
  2. 根据权利要求1所述的装配生产线，其中，所述载物板均通过丝杆螺母与所述丝杆相连接，所述载物板上均设置有放置产品区域，所述放置产品区域外围绕设置有限位柱。
  3. 根据权利要求1所述的装配生产线，其中，所述丝杆通过联轴器与所述伺服电机相连接。
  4. 根据权利要求1所述的装配生产线，其中，所述进料设备包括麦拉进料装置、标签进料装置、泡棉进料装置以及保护膜进料装置，所述滑轨共具有四段且所述载物板对应设置有四个。
  5. 根据权利要求1-4任一所述的装配生产线，其中，所述机械手的端部均装设有夹头。
  6. 根据权利要求1所述的装配生产线，其中，所述机械手旁还设置有传送带，并于所述传送带的一端设有放料箱。
  7. 根据权利要求1所述的装配生产线，其中，所述进料设备之间均间隔有大于或等于所述载物板长度的距离。
  8. 根据权利要求1所述的装配生产线，其中，所述滑轨上方还设置有可上下运动的吸取装置。
PCT/CN2018/090051 2018-04-19 2018-06-06 装配生产线 WO2019200676A1 (zh)

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