WO2019148723A1 - 一种滑块定位机构及具有该滑块定位机构的自动扎带工具 - Google Patents

一种滑块定位机构及具有该滑块定位机构的自动扎带工具 Download PDF

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Publication number
WO2019148723A1
WO2019148723A1 PCT/CN2018/089656 CN2018089656W WO2019148723A1 WO 2019148723 A1 WO2019148723 A1 WO 2019148723A1 CN 2018089656 W CN2018089656 W CN 2018089656W WO 2019148723 A1 WO2019148723 A1 WO 2019148723A1
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WO
WIPO (PCT)
Prior art keywords
slider
positioning mechanism
automatic
automatic cable
guide rail
Prior art date
Application number
PCT/CN2018/089656
Other languages
English (en)
French (fr)
Inventor
许修义
Original Assignee
许修义
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201810107686.2A external-priority patent/CN110127102B/zh
Priority claimed from CN201810106643.2A external-priority patent/CN110127101A/zh
Application filed by 许修义 filed Critical 许修义
Priority to US16/966,610 priority Critical patent/US11697515B2/en
Priority to EP18903233.7A priority patent/EP3747781A4/en
Priority to MX2020008064A priority patent/MX2020008064A/es
Priority to BR112020015578-0A priority patent/BR112020015578B1/pt
Priority to JP2020536806A priority patent/JP6980972B2/ja
Priority to KR1020207018189A priority patent/KR102482554B1/ko
Publication of WO2019148723A1 publication Critical patent/WO2019148723A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00—Bundling articles
    • B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
    • B65B13/025—Hand-held tools
    • B65B13/027—Hand-held tools for applying straps having preformed connecting means, e.g. cable ties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B25/00—Implements for fastening, connecting or tensioning of wire or strip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00—Bundling articles
    • B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
    • B65B13/16—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes with means for severing the binding material from supply and then applying it around the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00—Bundling articles
    • B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00—Bundling articles
    • B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
    • B65B13/185—Details of tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/003—Arrangements to enable adjustments related to the packaging material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/04—Machines constructed with readily-detachable units or assemblies, e.g. to facilitate maintenance

Definitions

  • the present application relates to a slider positioning mechanism, and more particularly to an automatic cable ties tool having a slider positioning mechanism and an automatic cable tying tool.
  • Ordinary nylon cable ties are square, and the existing automatic tying tools for ordinary nylon ties are positioned using the zipper head of the Founder to achieve automatic tying, while cars, trains, motorcycles and other vehicles are widely used.
  • the integrated fixed cable tie is a combination of a common cable tie function and an additional head fixing feature, and the fixed feature of the cable tie head is mainly used to buckle the frame or the home appliance.
  • Common integrated fixed strap head feature types are: cedar head plus butterfly, or cedar head plus wing combination, arrow plus butterfly, or arrow plus wing combination, with locking hole plate Type and so on. Due to the irregular shape of the head of the integrated fixed strap and the variety of shapes, it is difficult to locate and automatically feed in the automatic tool.
  • One of the purposes of the present application is to solve the problem of positioning and feeding of the integrated fixing strap in the automatic strapping tool.
  • the integrated fixed cable tie tool can be designed in different ways according to different feeding methods: manual one-piece feeding method, curved clip or flat clip for pre-storing multiple cable ties, each A manual pusher for one feeding, automatic loading of the robot, automatic loading of the wheeled clips, or continuous strapping, but regardless of the previous design, the integrated fixing strap needs to be automatically tied.
  • the tool is pre-positioned and then pushed to the strapping work position.
  • One of the purposes of the present application is to provide a pre-positioning of the cable tie and then pushing the cable tie to the binding working position, that is, the automatic cable tie tool has a slider positioning mechanism.
  • the automatic cable ties tool has a slider positioning mechanism, including a slider, and a guide rail; the rail is fixed on the frame, and the slider cooperates with the guide rail.
  • the five spatial degrees of freedom of the slider are limited by the guide rail, the slider slides along the length of the guide rail, and the integral fixed strap head is pre-positioned on the slider, the slider along Sliding in the longitudinal direction of the guide rail pushes the integral fixed strap from the pre-positioned position to the strapping working position.
  • the slider has a slider hole for the cable tie to pass through, that is, the slider and the slider hole are essential elements in the automatic strapping process of the integrated fixing strap.
  • the slider is designed with a convex structure, or the integrated fixing strap is made into a contoured concave hole, and the elasticity of the plastic material is used to clamp the head of the cable with a slight tight fit, that is, the integrated fixing is performed.
  • the belt head is positioned on the slider.
  • a rib on the slider for fixing the head of the integrated fixing strap either integral with the slider or splitting the rib into a plurality of parts and using screws or pins Fixed on the slider.
  • the driving of the slider, or the cylinder, or the belt, or the screw nut transmission pair, or the way in which the spring pushes the soft rope to pull back, or the multiple sets of 4-bar mechanism series extended range, or the elbow The range of the mechanism is either an extension of the rocker slider mechanism or an extended range of the crank slider mechanism.
  • the belt, or the screw nut drive pair, or the cord, or the series 4-bar mechanism, or the toggle mechanism, or the rocker slider mechanism is driven by aerodynamic force or electric power. Or the crank slider mechanism.
  • the mating cross section of the slider and the guide rail is either rectangular, or double circular or curved, or triangular, or spline, or a combination of the above basic cross-sectional shapes.
  • the slider and the rail mechanism or an automatic cable tying tool for manual loading, or an automatic tool for mechanical hand feeding, or an automatic tying for a curved or flat clip Automatic tooling with tools, or for wheeled magazines, or for automatic body harnessing tools.
  • the present application is applicable not only to an automatic tying tool for an integrated fixed ties having an irregular head shape, but also to an automatic tying tool for a regular nylon ties having a regular head shape.
  • a design method is provided to solve the automated strapping operation of the integrated fixed strap.
  • FIG. 1 is a perspective view of a slider positioning mechanism of an embodiment of the present application
  • FIG. 2 is a perspective view of the slider positioning mechanism of the embodiment of the present application, with a state of the strap;
  • FIG. 3 is a top plan view of a slider positioning mechanism of an embodiment of the present application.
  • FIG. 4 is a front view of the slider positioning mechanism of the embodiment of the present application, the slider is in a pre-positioned position;
  • FIG. 5 is a front view of the slider positioning mechanism of the embodiment of the present application, in which the slider is in the binding working position, and the binding starts;
  • Figure 6 is a front view of the slider positioning mechanism of the embodiment of the present application, the slider is in the binding working position, during the binding process;
  • FIG. 7 is a front view of the slider positioning mechanism of the embodiment of the present application, the slider is in the binding working position, the strapping is completed, and the slider is about to exit the strap head;
  • Figure 8 is a front view of the slider positioning mechanism of the embodiment of the present application, the slider is driven by a screw;
  • FIG. 9 is a top view of the slider positioning mechanism of the embodiment of the present application, the slider is driven by a belt;
  • Figure 10 is a front view of the slider positioning mechanism of the embodiment of the present application, the slider is driven by a belt;
  • FIG. 11 is a top view of the slider positioning mechanism of the embodiment of the present application, the slider is driven by a plurality of sets of four-bar mechanism to realize an extended range;
  • FIG. 12 is a front view of the slider positioning mechanism of the embodiment of the present application, the slider is driven by a plurality of sets of four-bar mechanism;
  • FIG. 13 is a top view of the slider positioning mechanism of the embodiment of the present application, the slider is driven by a plurality of sets of four-bar mechanism, and the slider is in the binding working position;
  • FIG. 14 is a front view of the slider positioning mechanism of the embodiment of the present application, which uses a crank linkage mechanism and a toggle mechanism to drive the slider;
  • Figure 15 is a front elevational view of the slider positioning mechanism of the embodiment of the present application, using a combination of a cylinder and a toggle mechanism to drive the slider;
  • 16 is a front view of the slider positioning mechanism of the embodiment of the present application, using a rocker extension mechanism or a crank extended mechanism to drive the slider;
  • FIG. 17 is a front view of a slider positioning mechanism according to an embodiment of the present application, which uses a rocker extension mechanism or a crank extended mechanism to drive a slider, and the slider is in a binding working position;
  • FIG. 18 is a front view of the slider positioning mechanism of the embodiment of the present application, the slider and the guide rail are matched by a rectangular cross section;
  • Figure 19 is a cross-sectional view taken along line B-B corresponding to Figure 18;
  • 20 is a front view of the slider positioning mechanism of the embodiment of the present application, the slider and the guide rail are matched by a double cylindrical section;
  • Figure 21 is a cross-sectional view taken along line C-C corresponding to Figure 20;
  • FIG. 22 is a front view of the slider positioning mechanism of the embodiment of the present application, the slider and the guide rail are matched by a triangular cross section;
  • Figure 23 is a cross-sectional view taken along line D-D of Figure 22;
  • Figure 24 is a front elevational view of the embodiment of the present application, the slider and the guide rail are matched by a spline cross section;
  • Figure 25 is a cross-sectional view taken along line E-E of Figure 24;
  • 26 is a perspective view of the slider positioning mechanism of the embodiment of the present application, which is applied to a single feeding mode of a manual or a robot;
  • FIG. 27 is a perspective view of a slider positioning mechanism according to an embodiment of the present application, which is applied to a loading mode using a curved or flat type cartridge;
  • FIG. 28 is a perspective view of a slider positioning mechanism according to an embodiment of the present application, which is applied to an automatic loading mode of a wheeled magazine;
  • 29 is a perspective view of a slider positioning mechanism according to an embodiment of the present application, which is applied to an automatic feeding mode of a continuous body tie;
  • FIG. 30 is a schematic cross-sectional view of an automatic cable ties tool according to an embodiment of the present application.
  • 31 is a cross-sectional view of the automatic cable ties of the embodiment of the present application, wherein the cutting blade separates the ligatures from the splicing plate;
  • Figure 32 is a partial enlarged view of Figure 31;
  • FIG. 33 is a schematic cross-sectional view of the automatic cable splicing tool of the embodiment of the present application, wherein the slider pushes the cable ties into the guiding grooves in the first guiding claw and the second guiding claw;
  • Figure 34 is a partial enlarged view of Figure 33;
  • 35 is a schematic cross-sectional view of the automatic cable ties of the embodiment of the present application, wherein the cutting blade cuts the tensioned ties, the second guiding claws are opened, and the ties are to be withdrawn from the slider;
  • Figure 36 is a schematic cross-sectional view of the automatic cable ties tool of the embodiment of the present application, wherein the cutting blade is driven by a combination of a toggle mechanism and a cylinder.
  • the slider 1 is slidably engaged with the guide rail 2 , and five degrees of freedom of the slider 1 are restricted by the guide rail 2 , and the slide The block 1 is slidable along the length of the guide rail 2.
  • the slider 1 is provided with a rib 101 or the head of the integral fixing strap 14 is used to make a contoured recess 102.
  • the elasticity of the plastic material of the head of the integral fixing strap 14 is used to clamp the integrated body.
  • a fixed strap 14 head, the head of the integral fixing strap 14 is pre-positioned on the contoured pocket 102 of the slider 1, and the slider 1 slides along the length of the guide rail 2 to tie the strap Pushed from the pre-positioned position to the strapping work position.
  • the surface of the slider 1 is convexly provided with a first rib group 104 and a second rib group 105 and a stopper wall 106, and the first rib group 104 and the second rib group 105 are protruded from the surface of the slider 1.
  • Each includes two ribs 101.
  • the ribs 101 may also be referred to as protrusions, bumps or protrusions, etc., which represent portions that protrude from the surface of the slider.
  • the first rib group 104 is near the edge of the slider, and the second rib group 105 is near the middle of the slider.
  • the two ribs 101 of the first rib group 104 are spaced apart and a first installation space is formed between the two ribs 101; the two ribs 101 of the second rib group 105 are spaced apart and the two ribs 101 are A second installation space is formed between the first installation space and the second installation space in the longitudinal direction of the guide rail 2.
  • the first rib group 104 cooperates with the stop wall 106 to limit the position of the ligament head in the longitudinal direction of the guide rail 2; the first rib group 104 and the second rib group 105 can limit the ligament head at A position perpendicular to the longitudinal direction of the guide rail 2.
  • the convex structure of the slider 1 is provided with a stopper wall 106 which is adjacent to the second rib group 105 to block the movement of the integral fixing ligament 14 along the length of the guide rail 2.
  • the direction from the pre-positioned position to the strapping working position is the first direction, and the direction opposite to the first direction is the second direction.
  • One of the roles of the stop wall 106 is to block the head of the unitary fixed strap 14 from moving in the second direction after the head of the unitary fixed cable tie 14 is snapped into the first mounting space and the second mounting space.
  • the second function of the stop wall 106 is to position the position of the integral fixing strap 14 on the slider 1.
  • a contoured recess 102 may be provided on the surface of the slider 1.
  • the position of the rib 101 and the stop wall 106, the size of the first installation space and the second installation space are set according to the shape and size of the head of the corresponding integral fixing strap 14 .
  • the rib 101 and the stop wall 106 cooperate to fix the head of the integrated fixing ligament 14 on the slider 1; or replace the rib 101 with the contoured pocket 102 and
  • the retaining wall 106 is sized to secure the head of the integral securing strap 14 to the slider 1 in the manner of the head of the corresponding integral securing strap 14.
  • the slider 1 is further recessed with a slider hole 103 on the surface of the first rib group 104.
  • the slider hole 103 corresponds to the position of the hole on the head of the integral fixing strap 14.
  • the tail portion of the integral fixing strap 14 is matched in shape, that is, the tail of the integral fixing strap 14 can pass through the hole in the head of the integral fixing strap 14 and the slider hole 103.
  • each of the ribs 101 may be integrally formed with the slider 1, or may be detachably connected, for example, by a screw or a pin to connect the rib 101 and the slider 1.
  • the slider 1 is provided with a power access portion near the stop wall 106.
  • the power entry portion is configured to be coupled to a power mechanism, such as a cylinder or the like.
  • the power entry portion is configured with a snap slot having an opening in a second direction and an opening perpendicular to the surface of the slider 1.
  • the first guiding claw center pin 8 and the second guiding claw center pin 9 are mounted on the frame 30, The tensioning wheel 6 and the cutting blade 7 are provided.
  • a cutting blade 7 is additionally attached to the slider 1 for attaching the integral fixing strap 14 from the strap connecting plate 202. Separating, the cutting blade 7 is slid up and down on the slider 1, and the cutting blade 7 moves together with the slider 1. At this time, the cutting blade 7 is not only used to separate the connected cable from the cable tie plate 202, The cutting blade 7 also replaces the positioning function of the stopper wall 106; or the cutting blade 7 is mounted on the push rod 22 and follows the push rod 22 to slide up and down; for the bulk tie, the cutting is not required to be installed. Knife 7.
  • the driving member for driving the movement of the cutting blade 7 may be the cutting blade cylinder 301.
  • the cutting blade ejector lever 302 is fixed to the piston rod of the cutting blade cylinder 301.
  • the cutting blade ejector lever 302 is ejected, thereby driving the cutting blade 7 to move. material.
  • the cutting blade 7 is movably mounted on the slider 1, and the cutting blade bar 302 and the cutting blade 7 are detachably designed.
  • the slider 1 usually has two working positions, that is, the pre-positioning position and the binding working position mentioned above. When the slider 1 is in the pre-positioned position, the cutting blade rod 302 can act on the cutting blade 7 and complete the pairing. Automatically reset afterwards.
  • the cutting blade 7 can be moved together with the slider 1 from a pre-positioned position to a strapping working position.
  • a toggle mechanism 303 may be disposed between the piston rod of the cutting knife cylinder 301 and the cutting blade 7. With such an arrangement, the cutting blade 7 is added, so that the integrated fixing straps 14 in the connected strap can be reliably and quickly cut out from the strap connecting plate 202, thereby improving the automatic strap of the embodiment. The reliability of the work of the tool.
  • the cutting knife cylinder 301 is horizontally disposed, and the toggle mechanism 303 is connected between the piston rod of the cutting knife cylinder 301 and the cutting blade jack 302, wherein the piston rod extends horizontally. And retracting, the cutter top rod 302 is moved in the up and down direction.
  • Such an arrangement greatly reduces the longitudinal space occupation of the housing, making the overall structure of the automatic cable ties tool more compact.
  • the first guiding pawl 4 is rotatably coupled to the first guiding pawl center pin 8, i.e., the first guiding pawl 4 is rotatable about the first guiding pawl center pin 8.
  • the second guide claw 5 is rotatably rotatable with the second guide claw center pin 9, that is, the second guide claw 5 is rotatable around the second guide claw center pin 9.
  • the first guiding claw 4 and the second guiding claw 5 are surrounded by guiding grooves.
  • the first guiding claw 4 has a first guiding surface, and the introduction direction of the first guiding surface is substantially flush with the longitudinal direction of the guide rail 2.
  • the second guiding claw 5 has a second guiding surface, and the direction in which the second guiding surface is led out can pass through the hole of the head of the integral fixing strap 14 in the binding working position.
  • the tail of the integral fixing strap 14 is close to the hole of the head of the integral fixing strap 14.
  • the first guiding claw 4 rotates around the first guiding claw center pin 8.
  • the tail of the integral fixing strap 14 passes through the hole of the head of the integral fixing strap 14 and the slider of the slider 1
  • the hole 103 is bitten by the tensioning wheel 6, the tensioning wheel 6 is rotated to tighten the integral fixing strap 14, and the cutting blade 7 cuts the tail of the integrated fixing strap 14
  • the head of the unitary fixing tie 14 is withdrawn from the slider 1, and the slider 1 is retracted to a pre-positioned position.
  • the reciprocating motion of the slider 1 is directly driven by the cylinder 3.
  • the power mechanism of the slider 1 includes a cylinder 3, and the cylinder of the cylinder 3 is fixed to the end of the rail by an L-shaped cylinder mounting plate.
  • the telescopic rod of the cylinder 3 is connected to the power inlet of the slider 1.
  • the reciprocating motion of the slider 1 is driven by the screw 10.
  • the power mechanism of the slider 1 may include a screw 10 and a stepping motor that drives the rotation of the screw 10. While the slider 1 is slidably coupled to the guide rail 2, the slider 1 is also screwed to the screw 10, which can convert the rotation of the screw 10 into the reciprocating motion of the slider 1. For example, when the screw 10 is rotating forward, the slider 1 is moved in the first direction, and when the screw 10 is reversed, the slider 1 is moved in the second direction; and vice versa.
  • the belt 12 is driven by a pulley 11, and the belt 12 is coupled to the slider 1, and the belt 12 drives the reciprocating motion of the slider 1.
  • the power mechanism of the slider 1 includes a pulley 11 and a belt 12.
  • the belt 12 is tensioned by the pulley 11 and the belt 12 is drivingly coupled to the pulley 11.
  • the number of pulleys 11 is at least two, at least one of which is a driving wheel, and the power required for the movement of the belt 12 is mainly input by the driving wheels.
  • the motor can be set to communicate with the drive wheel.
  • the pulley 11 and the belt 12 can be mounted on the side of the guide rail 2.
  • the belt 12 is coupled to the slider 1 to allow the slider 1 to move in synchronism with the belt 12.
  • the slider 1 is driven by a plurality of sets of four-bar mechanism and the cylinder 3 to realize an extended range.
  • the power mechanism of the slider 1 is implemented.
  • the utility model comprises a 4-bar mechanism and a cylinder 3.
  • the 4-bar mechanism has at least a hinge point, and one of the two hinge points in the longitudinal direction of the guide rail 2 is connected with the cylinder of the guide rail 2 or the cylinder 3, and the other hinge point and the cylinder 3 Telescopic rod connection.
  • the 4-bar mechanism When the telescopic rod is extended, the 4-bar mechanism is elongated in the longitudinal direction of the guide rail 2; when the telescopic rod is retracted, the 4-bar mechanism is shortened in the longitudinal direction of the guide rail 2. Further, in order to increase the stroke of the 4-bar mechanism, the 4-bar mechanism may be a plurality of groups. Further, instead of the cylinder 3, a motor-driven crank link or cam may be used.
  • the motor-driven crank link mechanism 16 and the toggle mechanism 13 are combined to drive the slider 1 to slide on the guide rail 2.
  • the power mechanism of the slider 1 includes a crank link mechanism 16 and a toggle mechanism 13.
  • the toggle mechanism 13 includes a first link and a second link, one end of the first link is hinged to the second link, and the other end is hinged to the slider 1; one end of the second link is hinged to the guide rail 2, and The other end is hinged to the first link.
  • the power output portion of the crank link mechanism 16 is rotatably coupled to the second link. When the crank link mechanism 16 is moved, the second link swing can be driven to change the deployment angle of the toggle mechanism 13 to slide the drive slider 1 on the guide rail 2.
  • the slider 1 is driven to slide on the guide rail 2 in combination with the toggle mechanism 13, and the cylinder 3 is mounted on the mounting center shaft 15, and the cylinder 3 is rotatable about the mounting center shaft 15.
  • the power mechanism of the slider 1 includes a crank link mechanism 16 and a toggle mechanism 13.
  • the toggle mechanism 13 includes a first link and a second link, one end of the first link is hinged to the second link, and the other end is hinged to the slider 1; one end of the second link is hinged to the guide rail 2, and The other end is hinged to the first link.
  • the cylinder of the cylinder 3 is rotatably coupled to the mounting center shaft 15, and the telescopic rod of the cylinder 3 is rotatably coupled to the junction of the first link and the second link.
  • the slider 1 is driven by the rocker or crank 18 and the link 19, the slider 1 reaching the bundling from the pre-positioned position through the dead point of the rocker or crank 18.
  • the rocker or the crank 18 and the connecting rod 19 drive the slider 1 to return to the pre-positioned position through the dead point position, thereby achieving the extended range effect.
  • the fitting of the guide rail 2 with the slider 1 is either a rectangular cross section or a double circular shape.
  • the guide rail 2 limits the five spatial degrees of freedom of the slider 1, allowing only the slider 1 along
  • the guide rail 2 reciprocates in the longitudinal direction.
  • the slider 1 is configured to have a groove-like or hole-shaped sliding engagement portion that is slidably engaged with the guide rail 2, and the guide rail 2 is attached to the sliding engagement portion.
  • the mating portion of the guide rail 2 and the slider 1 has a cross section perpendicular to the longitudinal direction of the guide rail, the cross section being rectangular, or double circular or curved, or triangular, or spline-shaped, or the above basic A combination of cross-sectional shapes.
  • FIG. 26 it is a single feeding method applied to a manual or a robot by the embodiment of the present application.
  • the manual or robot will fix one of the integrated fixings at a time.
  • the head of the belt 14 is snapped onto the slider 1, and the slider 1 pushes the integral fixing strap 14 to the binding working position, and the slider 1 is retracted to the pre-positioned position when the binding is completed.
  • FIG. 27 it is a case where the embodiment of the present application is applied to an automatic tying tool with an integrated fixing strap 14 having a curved or flat clip 20, when the slider 1 is in a pre-positioned position, manual
  • the slider 1 pushes the integrated fixing strap 14 to The working position is bundled, and the slider 1 is retracted to the pre-positioned position when the binding is completed.
  • the wheeled magazine 21 is arranged at a pitch on the circumference, and a "crater” is arranged.
  • the cable tie 14 is previously caught in the "crater” of the wheeled magazine 21, the wheel magazine 21 is rotated one pitch at a time and the "crater” of the wheel magazine 21 is aligned with the slider 1.
  • the contoured pocket 102 when the slider 1 is in the pre-positioned position, the pusher bar 22 pushes one of the integral fixed straps 14 from the wheeled magazine 21 to the slider 1 each time. Positioning, the slider 1 pushes the integral fixing strap 14 to the binding working position, and the slider 1 retreats to the pre-positioned position when the binding is completed.
  • the one-piece integrated fixing strap 14 is fed one step at a time, and the pusher bar 22 is used each time. Pushing a cut one-piece fixing strap 14 into the contoured pocket 102 of the slider 1, the slider 1 pushing the integrated fixing strap 14 to the binding working position, when the binding is completed The slider 1 is retracted to a pre-positioned position.
  • Embodiments 1-8 is applicable to automatic bundling of an integral fixed tie wrap having an irregular head shape, and the method described in Embodiments 1-8 is for automatic bundling of a regular nylon tie with a regular head shape. The same applies.
  • the automatic cable tying tool of the present application has a slider positioning mechanism including a guide rail and a slider, and the slider is provided with a portion for positioning the cable ties, which can solve the positioning problem of the integrated fixing cable ties in the automatic cable tying tool;
  • the slider positioning mechanism can be used for automatic feeding tools for manual feeding, or automatic tools for mechanical hand feeding, or automatic cable tying tools for feeding curved or flat clips, or for wheeled Automatic cable tying tool for loading clips or automatic tying tool for connecting materials.

Abstract

一种滑块定位机构及具有该滑块定位机构的自动扎带工具。该滑块定位机构包括：滑块（1）及导轨（2）；所述滑块（1）与所述导轨（2）配合，所述导轨（2）限制所述滑块（1）的5个自由度，所述滑块（1）在沿着导轨（2）的长度方向上滑动，扎带（14）头部在所述滑块（1）上预先定位，所述滑块（1）将扎带（14）从预先定位位置推送到捆扎工作位置。本申请的自动扎带工具可适用于头部形状不规则的一体式固定扎带。

Description

自动扎带工具有一个滑块定位机构及自动扎带工具
本申请要求于2018年02月02日提交中国专利局的申请号为CN2018101076862、名称为“自动扎带工具有一个滑块定位机构”的中国专利申请的优先权，其全部内容通过引用结合在本申请中；本申请还要求于2018年02月02日提交中国专利局的申请号为CN2018101066432、名称为“一种自动扎带工具”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本申请涉及一种滑块定位机构，尤其涉及：自动扎带工具有一个滑块定位机构及自动扎带工具。
背景技术
普通尼龙扎带头部方正,现有的适用于普通尼龙扎带的自动扎带工具都是利用方正的扎带头部进行定位来实现自动捆扎作业，而汽车、火车、摩托车及其它一些交通工具广泛使用一体式固定扎带，所述的一体式固定扎带是一种普通扎带功能与附加的头部固定特征的组合体，扎带头部的固定特征主要用来扣住车架上或者家电的壳体上。常见的一体式固定扎带头部特征类型主要有：杉树头加蝶形、或者杉树头加翼型的组合型、箭头加蝶形、或者箭头加翼型的组合型、带锁定孔的平板型等。因一体式固定扎带头部形状不规则，而且形状种类多，在自动工具中定位及自动送料困难，绝大多数一体式固定扎带既不适合采用振动盘上料也不可能采用管子送料，已经问世的各种自动扎带机器及工具的设计概念和方法均不适用于一体式固定扎带的自动化，在世界范围内汽车等交通工具的线束的捆扎都是手工作业，工作效率低，劳动强度大，据多家大型汽车线束行业跨国公司介绍，为了能提高一体式固定扎带的捆扎效率及降低劳动强度，多家汽车线束行业的跨国公司在过去的三十年来一直试图自行研发或与一些知名工具厂商共同研发一种适合一体式固定扎带的自动扎带工具，但他们三十多年来的努力都没有成功。汽车行业的多家大型跨国公司及汽车线束行业知名跨国企业于2013-2017年间来人或来电联系，要求为一体式固定扎带研发一种自动扎带工具，本申请的发明人经过多年的构思和多次试验，研发了能用于一体式固定扎带的多个自动工具设计方案，但不同的设计方案中都涉及：一个滑块定位机构。
发明内容
本申请的目的之一在于解决一体式固定扎带在自动捆扎工具中的定位及送料问题。
经过构思总结：一体式固定扎带工具按上料方式不同，可以设计多种不同的结构形式：手动一根一根的上料方式、弧形弹夹或者平板弹夹预存多根扎带、每扎好一根手动推动一根上料、机械手自动上料、轮式弹夹自动上料、或者连体扎带式上料，但不管前述的哪种设计都需要让一体式固定扎带在自动扎带工具预先定位之后再推向捆扎工作位置。本申请目的之一就是提供一个将扎带预先定位再将扎带推送到捆扎工作位置，即自动扎带工具有一个滑块定位机构。
本申请是通过以下技术方案来实现的：自动扎带工具有一个滑块定位机构，包括一个滑块、及一个导轨；所述导轨固定在机架上，所述滑块与所述导轨配合，所述滑块的5个空间自由度被所述导轨限制，所述滑块在沿着导轨的长度方向上滑动，一体式固定扎带头部在所述滑块上预先定位，所述滑块沿着所述导轨的长度方向滑动将一体式固定扎带从预先定位位置推送到捆扎工作位置。
进一步地，所述滑块有滑块孔让扎带穿过，即所述滑块及滑块孔是一体式固定扎带的自动捆扎过程中的必要要素。
进一步地，所述滑块上设计凸起结构、或者按一体式固定扎带头部做出仿形凹坑，利用塑料材料的弹性，采用微紧配卡住扎带头部,即让一体式固定扎带头部在所述滑块上定位。
进一步地，所述滑块上的用于固定一体式固定扎带头部的凸筋：或者与所述滑块做成一个整体、或者将所述凸筋拆分成多个零件并采用螺丝或者销钉固定在所述滑块上。
进一步地，驱动所述滑块的，或者是气缸、或者是皮带、或者是螺杆螺母传动副、或者是弹簧推出软绳拉回的方式、或者是多组4杆机构串联增程、或者是肘节机构增程、或者是摇杆滑块机构增程、或者是曲柄滑块机构增程。
进一步地，由气动力或者是电动力驱动所述皮带、或者所述螺杆螺母传动副、或者所述软绳、或者所述串联的4杆机构、或者肘节机构、或者摇杆滑块机构、或者曲柄滑块机构。
进一步地，所述滑块与所述导轨的配合横截面或者是矩形、或者是双圆形或弧形、或者是三角形、或者是花键、或者是上述基本截面形状的组合。
进一步地，所述滑块与所述导轨机构，或者用于手动上料的自动扎带工具、或者用于机械手上料的自动工具、或者用于弧形或者平板式弹夹上料的自动扎带工具、或者用于轮式弹夹上料的自动扎带工具、或者用于连体料式自动扎带工具。
特别地，本申请不仅适用于有不规则头部形状的一体式固定扎带的自动捆扎工具，还适用于头部形状规则的普通尼龙扎带的自动捆扎工具。
本申请的有益效果包括：
1、解决一体式固定扎带在自动扎带工具中的定位难题；
2、解决一体式固定扎带的自动化捆扎作业提供一种设计方法。
附图说明
图1是本申请实施例的滑块定位机构的轴测图；
图2是本申请实施例的滑块定位机构的轴测图，有扎带的状态；
图3是本申请实施例的滑块定位机构的俯视图；
图4是本申请实施例的滑块定位机构的主视图，滑块在预先定位位置；
图5是本申请实施例的滑块定位机构的主视图，滑块在捆扎工作位置，捆扎开始；
图6是本申请实施例的滑块定位机构主视图，滑块在捆扎工作位置，捆扎过程中；
图7是本申请实施例的滑块定位机构主视图，滑块在捆扎工作位置，捆扎完成，滑块将要退出扎带头；
图8是本申请实施例的滑块定位机构主视图，滑块采用螺杆驱动；
图9是本申请实施例的滑块定位机构俯视图，滑块采用皮带驱动；
图10是本申请实施例的滑块定位机构主视图，滑块采用皮带驱动；
图11是本申请实施例的滑块定位机构俯视图，滑块被多组4杆机构组合驱动，实现增程；
图12是本申请实施例的滑块定位机构主视图，滑块被多组4杆机构组合驱动；
图13是本申请实施例的滑块定位机构俯视图，滑块被多组4杆机构组合驱动，滑块处于捆扎工作位置；
图14是本申请实施例的滑块定位机构主视图，采用曲柄连杆机构与肘节机构组合驱动滑块；
图15是本申请实施例的滑块定位机构主视图，采用气缸与肘节机构组合驱动滑块；
图16是本申请实施例的滑块定位机构主视图，采用摇杆增程机构或者曲柄增程机构驱动滑块；
图17是本申请实施例的滑块定位机构主视图，采用摇杆增程机构或者曲柄增程机构驱动滑块，滑块处于捆扎工作位置；
图18是本申请实施例的滑块定位机构主视图，滑块与导轨采用矩形截面配合；
图19是与图18对应的B-B剖视图；
图20是本申请实施例的滑块定位机构主视图，滑块与导轨采用双圆柱截面配合；
图21是与图20对应的C-C剖视图；
图22是本申请实施例的滑块定位机构主视图，滑块与导轨采用三角形截面配合；
图23是与图22对应的D-D剖视图；
图24是本申请实施例的主视图，滑块与导轨采用花键截面配合；
图25是与图24对应的E-E剖视图；
图26是本申请实施例的滑块定位机构轴测图，应用于手工或机械手单次一根的上料方式；
图27是本申请实施例的滑块定位机构轴测图，应用于采用弧形或者平板式弹夹的上料方式；
图28是本申请实施例的滑块定位机构轴测图，应用于轮式弹夹的自动上料方式；
图29是本申请实施例的滑块定位机构轴测图，应用于连体扎带的自动上料方式；
图30是本申请实施例的自动扎带工具的剖面示意图；
图31是本申请实施例的自动扎带工具的剖面示意图，其中，切断刀将连体扎带从连板上分离；
图32是图31的局部放大图；
图33是本申请实施例的自动扎带工具的剖面示意图，其中，滑块将扎带推入第一导向爪和第二导向爪内的导向槽中；
图34是图33的局部放大图；
图35是本申请实施例的自动扎带工具的剖面示意图，其中，切断刀将拉紧后的扎带切断，第二导向爪打开，扎带将要从滑块退出；
图36是本申请实施例的自动扎带工具的剖面示意图，其中，采用肘节机构与气缸组合驱动切断刀。
附图标记：1-滑块；101-凸筋；102-仿形凹坑；103-滑块孔；第一凸筋组104；第二凸筋组105；止挡壁106；2-导轨；3-气缸；4-第一导向爪；5-第二导向爪；6-拉紧轮；7-切断刀；202-扎带连板；301-切断刀气缸；302-切断刀顶杆；303-肘节机构；8-第一导向爪中心销；9-第二导向爪中心销；10-螺杆；11-皮带轮；12-皮带；13-肘节机构；14-一体式固定扎带；15-安装中心轴；16-曲柄连杆机构；17-串联的4杆机构；18-摇杆或者曲柄；19-连杆；20-弧形或者平板式弹夹；21-轮式弹夹；22-推料杆；30-机架。
具体实施方式
在本申请的描述中，还需要说明的是，除非另有明确的规定和限定，术语“设置”、“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本申请中的具体含义。
以下结合附图及实施例对本申请作进一步说明。
实施例1
如图1、图2、图3及图4所示，所述滑块1与所述导轨2可滑动地配合，所述滑块1的5个自由度被所述导轨2限制，所述滑块1能够在沿着导轨2的长度方向上滑动。所述滑块1上设计凸筋101或者按一体式固定扎带14头部做出仿形凹坑102，利用一体式固定扎带14头部的塑料材料的弹性，采用微紧配卡住一体式固定扎带14头部，一体式固定扎带14头部在所述滑块1的仿形凹坑102上预先定位，所述滑块1沿着所述导轨2的长度方向滑动将扎带从预先定位位置推送到捆扎工作位置。
在本申请的一种实施例中，滑块1的表面凸设有第一凸筋组104和第二凸筋组105及止挡壁106，第一凸筋组104和第二凸筋组105均包括2个凸筋101。凸筋101也可以被称为凸起、凸块或突起等，其表示凸起于滑块表面的部分。其中第一凸筋组104靠近滑块的边缘，第二凸筋组105靠近滑块的中部。第一凸筋组104的2个凸筋101间隔设置且两个凸筋101之间形成了第一安装空间；第二凸筋组105的2个凸筋101间隔设置且两个凸筋101之间形成了第二安装空间；第一安装空间和第二安装空间在导轨2的长度方向连通。第一凸筋组104与所述止挡壁106共同作用限制扎带头部在导轨2的长度方向的位置；所述第一凸筋组104和第二凸筋组105均可限制扎带头部在垂直于导轨2的长度方向的位置。
进一步地，滑块1的凸起结构设有止挡壁106，该止挡壁106靠近第二凸筋组105，以阻断一体式固定扎带14沿导轨2的长度方向移动。以从预先定位位置推送到捆扎工作位置的方向为第一方向，而与第一方向相反的方向为第二方向。当一体式固定扎带14的头部卡入第一安装空间和第二安装空间之后，止挡壁106的作用之一即是阻挡一体式固定扎带14的头部沿第二方向移动。止挡壁106的作用之二是可以对一体式固定扎带14在滑块1上的位置进行定位。
进一步地，也可以采用在滑块1表面设置仿形凹坑102的方式替代所述第一凸筋组104、第二凸筋组105及所述止挡壁106。
进一步地，所述凸筋101、及所述止挡壁106的位置、所述第一安装空间和第二安装空间的尺寸大小按照对应的一体式固定扎带14的头部形状及大小设置，所述凸筋101、及所述止挡壁106共同作用将一体式固定扎带14的头部固定在所述滑块1上；或者用所述仿形凹坑102代替所述凸筋101及止挡壁106，所述仿形凹坑102的大小按对应的一体式固定扎带14的头部设置将一体式固定扎带14的头部固 定在所述滑块1上。在本申请的一种实施例中，滑块1的位于第一凸筋组104的表面还凹设有滑块孔103。滑块孔103与一体式固定扎带14的头部上的孔位置对应。在形状大小上与一体式固定扎带14的尾部匹配，也即是说，一体式固定扎带14的尾部能够穿过一体式固定扎带14的头部上的孔以及滑块孔103。
所述滑块1上的用于固定一体式固定扎带14头部的凸筋101或者拆分成多个零件并采用螺丝或者销钉与所述滑块1固定，所述导轨2固定在机架30上。换句话说，各个凸筋101可以与滑块1一体成型，也可以是可拆卸地连接，例如通过螺丝或销钉来连接凸筋101和滑块1。
进一步地，滑块1靠近止挡壁106设置有动力接入部。该动力接入部被配置成与动力机构，例如气缸等连接。动力接入部构造有一卡接槽，该卡接槽具有朝第二方向的开口以及垂直于滑块1的表面的开口。
实施例2
如图5、图6及图7所示，进一步地，在本申请的一种实施例中，所述在机架30上安装有第一导向爪中心销8、第二导向爪中心销9、拉紧轮6及切断刀7。
如图30、图31、图32、图33、图34、图35和图36所示，在滑块1上另外安装切断刀7用于将一体式固定扎带14从扎带连板202上分离，切断刀7在滑块1上做上下滑动，切断刀7跟随述滑块1一起运动，此时，所述切断刀7不仅用于将连体扎带从扎带连板202上分离，所述切断刀7还代替所述止挡壁106的定位作用；或者将切断刀7安装在推料杆22上并跟随推料杆22做上下滑动；对于散装扎带，不需要安装所述切断刀7。
本实施例中，用于驱动切断刀7运动的驱动件可以为切断刀气缸301。具体的，切断刀气缸301的活塞杆上固设有切断刀顶杆302，当切断刀气缸301的活塞杆伸出时，使切断刀顶杆302顶出，进而驱动切断刀7运动，实现分料。切断刀7可活动地安装在滑块1，而切断刀顶杆302与切断刀7采用可分离设计。滑块1通常有2个工作位，即前文提到的预先定位位置和捆扎工作位置，当滑块1处于预先定位位置时，切断刀顶杆302能够作用于切断刀7并在完成对分料后自动复位。切断刀7能够和滑块1一起从预先定位位置运动到捆扎工作位置。
请继续参照图36，本实施例中，切断刀气缸301的活塞杆与切断刀7之间还可以设置肘节机构303。这样的设置，增加了切断刀7，使得连体式扎带中的各一体式固定扎带14能够被可靠且快速地从扎带连板202上切下，从而提高了本实施例自动扎带工具的工作可靠性。
请继续参照图36，本实施例中，切断刀气缸301水平设置，肘节机构303连接在切断刀气缸301的活塞杆与切断刀顶杆302之间，其中，活塞杆在水平方向上伸出和缩回，切断刀顶杆302在上下方向运动。这样的设置，大大减小了壳体的纵向空间占用，使得该自动扎带工具的整体结构更为紧凑。
第一导向爪4可转动地与第一导向爪中心销8连接，即第一导向爪4能绕第一导向爪中心销8转动。第二导向爪5可转动地与第二导向爪中心销9，即第二导向爪5能绕第二导向爪中心销9转动。第一导向爪4及第二导向爪5围成有导向槽。第一导向爪4具有第一引导面，第一引导面的导入方向基本与导轨2的长度方向基本齐平。当滑块1沿着所述导轨2的长度方向滑动将扎带从预先定位位置推送到捆扎工作位置过程中，所述一体式固定扎带14的尾部进入所述第一导向爪4及第二导向爪5的导向槽。第二导向爪5具有第二引导面，第二引导面的导出方向能够经过处于捆扎工作位置的一体式固定扎带14的头部的孔。当滑块1被推到捆扎工作位置时，所述一体式固定扎带14的尾部接近所述一体式固定扎带14头部的孔。所述第一导向爪4绕所述第一导向爪中心销8转动，所述一体式固定扎带14的尾部穿过一体式固定扎带14头部的孔以及所述滑块1的滑块孔103被所述拉紧轮6咬住，所述拉紧轮6转动将所述一体式固定扎带14拉紧，所述切断刀7将所述一体式固定扎带14尾部切断，所述一体式固定扎带14的头部从所述滑块1上退出，所述滑块1后退到预先定位位置。
实施例3
如图3、图4、图5、图6及图7所示，所述滑块1的往复运动是由气缸3直接驱动。进一步地，本申请一种实施例中，滑块1的动力机构包括气缸3，气缸3的缸体通过L型的气缸安装板固定于导轨端部。而气缸3的伸缩杆与滑块1的动力接入部连接。
如图8所示，所述滑块1的往复运动是由螺杆10驱动。进一步地，本申请一种实施例中，滑块1的动力机构可以包括螺杆10以及驱动螺杆10转动的步进电机。滑块1可滑动地连接于导轨2的同时， 滑块1还与螺杆10螺纹连接，这种螺纹连接方式可以将螺杆10的转动转化成滑块1的往复运动。例如，螺杆10正转时，滑块1沿第一方向移动，螺杆10反转时，滑块1沿第二方向移动；反之亦然。
如图9和图10所示，是由皮带轮11带动皮带12，皮带12与所述滑块1联接，所述皮带12驱动所述滑块1的往复运动。进一步地，本申请一种实施例中，滑块1的动力机构包括皮带轮11及皮带12。皮带12被皮带轮11张紧且皮带12与皮带轮11传动连接。皮带轮11的数量至少为2个，其中至少一个是主动轮，皮带12运动所需的动力主要由主动轮输入。例如可以设置电机与主动轮传达连接。皮带轮11及皮带12可以安装在导轨2的侧边。皮带12与滑块1连接，以使滑块1可与皮带12同步运动。
如图11、图12及图13所示，所述滑块1被多组4杆机构与气缸3组合驱动，实现增程，进一步地，本申请一种实施例中，滑块1的动力机构包括4杆机构和气缸3。4杆机构具有至少铰接点，在导轨2长度方向上的两个铰接点中其中一个铰接点与导轨2或气缸3的缸体连接，另一个铰接点与气缸3的伸缩杆连接。当伸缩杆伸出时，4杆机构在导轨2的长度方向上伸长；当伸缩杆缩回时，4杆机构在导轨2的长度方向上缩短。进一步地，为了增加4杆机构的行程，4杆机构可以是多组。进一步地，或者可以采用电机驱动的曲柄连杆或者凸轮代替气缸3。
如图14所示，采用电机驱动的曲柄连杆机构16与肘节机构13组合驱动所述滑块1在所述导轨2上滑动。进一步地，本申请一种实施例中，滑块1的动力机构包括曲柄连杆机构16与肘节机构13。其中肘节机构13包括第一连杆和第二连杆，第一连杆的一端与第二连杆铰接，且另一端与滑块1铰接；第二连杆的一端与导轨2铰接，且另一端与第一连杆铰接。曲柄连杆机构16的动力输出部与第二连杆可转动地连接。曲柄连杆机构16运动时，可以驱动第二连杆摆动，进而改变肘节机构13的展开角度，以实现驱动滑块1在所述导轨2上滑动。
如图15所示，采用气缸3与肘节机构13组合驱动所述滑块1在所述导轨2上滑动，气缸3安装在安装中心轴15上，气缸3能绕所述安装中心轴15转动。进一步地，本申请一种实施例中，滑块1的动力机构包括曲柄连杆机构16与肘节机构13。其中肘节机构13包括第一连杆和第二连杆，第一连杆的一端与第二连杆铰接，且另一端与滑块1铰接；第二连杆的一端与导轨2铰接，且另一端与第一连杆铰接。进一步地，气缸3的缸体与安装中心轴15可转动地连接，气缸3的伸缩杆可转动地连接在第一连杆与第二连杆的连接处。
如图16和图17所示，采用所述摇杆或者曲柄18与连杆19驱动所述滑块1，所述滑块1从预先定位位置经过所述摇杆或者曲柄18的死点到达捆扎工作位置，当捆扎完成后，所述摇杆或者曲柄18与连杆19驱动所述滑块1经过死点位置退回到预先定位位置，实现增程效果。
实施例4：
如图18、图19、图20、图21、图22、图23、图24及图25所示，所述导轨2与所述滑块1的配合或者采用矩形截面配合、或者采用双圆形截面配合、或者采用三角形截面配合、或者采用花键配合、或者采用前述的基本形状的组合形式；所述导轨2限制所述滑块1的5个空间自由度，只允许所述滑块1沿着所述导轨2的长度方向往复运动。滑块1被构造成具有与导轨2滑动配合的槽状或孔状的滑动配合部，导轨2安装于滑动配合部。导轨2与所述滑块1的配合部分具有垂直于所述导轨长度方向的截面，该截面为矩形、或者是双圆形或弧形、或者是三角形、或者是花键形、或者是上述基本截面形状的组合。
实施例5：
如图26所示，是本申请实施例应用于手工或机械手单次一根的上料方式，当所述滑块1在预先定位位置时，手工或机械手每次将一个所述一体式固定扎带14头部卡入所述滑块1上，所述滑块1将所述一体式固定扎带14推到捆扎工作位置，当捆扎完成后所述滑块1退回到预先定位位置。
实施例6：
如图27所示，是本申请实施例应用于带弧形或平板式弹夹20的一体式固定扎带14的自动扎带工具的情形，当所述滑块1在预先定位位置时，手工每次将一个所述一体式固定扎带14从所述弧形或平板式弹夹20上推到所述滑块1上定位，所述滑块1将所述一体式固定扎带14推到捆扎工作位置，当捆扎完成后所述滑块1退回到预先定位位置。
实施例7：
如图28所示，是本申请实施例应用于有轮式弹夹21的自动扎带工具的情形，所述轮式弹夹21在 圆周上等节距布置“弹坑”，所述一体式固定扎带14预先被卡在所述轮式弹夹21的“弹坑”中，轮式弹夹21每次转动一个节距并且所述轮式弹夹21的“弹坑”对齐所述滑块1的仿形凹坑102，当所述滑块1在预先定位位置时，推料杆22每次将一个所述一体式固定扎带14从所述轮式弹夹21上推到所述滑块1上定位，所述滑块1将所述一体式固定扎带14推到捆扎工作位置，当捆扎完成后所述滑块1退回到预先定位位置。
实施例8：
如图29所示，是本申请实施例应用于连体式自动扎带工具的情形，所述连体式的一体式固定扎带14每次被送进一个步距，推料杆22每次将一个切断的一体式固定扎带14推到所述滑块1的仿形凹坑102内定位，所述滑块1将所述一体式固定扎带14推到捆扎工作位置，当捆扎完成后所述滑块1退回到预先定位位置。
实施例9：
实施例1-8中所述的方法适用于头部形状不规则的一体式固定扎带的自动捆扎，实施例1-8中所述的方法对于头部形状规则的普通尼龙扎带的自动捆扎也同样适用。
以上所述仅为本申请的优选实施方式而已，根据上述说明书的揭示和教导，本申请所属领域的技术人员还可以对上述实施方式进行适当的变更和修改。并不用于限制本申请，对于本领域的技术人员来说，本申请可以有各种更改和变化。凡在本申请的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本申请的保护范围之内。
工业实用性
本申请的自动扎带工具有一个滑块定位机构包括导轨和滑块，滑块上设置有用于对扎带定位的部分，可解决一体式固定扎带在自动扎带工具中的定位难题；这种滑块定位机构可以用于手动上料的自动扎带工具、或者用于机械手上料的自动工具、或者用于弧形或者平板式弹夹上料的自动扎带工具、或者用于轮式弹夹上料的自动扎带工具、或者用于连体料式自动扎带工具。

Claims (18)

  1. 自动扎带工具有一个滑块定位机构，其特征在于：包括一个滑块、及一个导轨；所述滑块与所述导轨配合，所述滑块的5个空间自由度被所述导轨限制，所述滑块在沿着所述导轨的长度方向上滑动，扎带头部在所述滑块上预先定位，所述滑块沿着所述导轨的长度方向滑动将扎带从预先定位位置推送到捆扎工作位置。
  2. 根据权利要求1所述的自动扎带工具有一个滑块定位机构，其特征在于：所述滑块有让扎带穿过的孔。
  3. 根据权利要求2所述的自动扎带工具有一个滑块定位机构，其特征在于：所述孔的形状尺寸与所述扎带匹配，以使扎带能够穿过所述孔。
  4. 根据权利要求1所述的自动扎带工具有一个滑块定位机构，其特征在于：所述滑块上设计凸起结构，所述凸起结构包括凸筋组、止挡壁，所述凸筋组、止挡壁一起卡住扎带头部。
  5. 根据权利要求4所述的自动扎带工具有一个滑块定位机构，其特征在于：所述滑块上安装有用于将扎带从扎带连板上分离的切断刀，所述切断刀被配置成跟随述滑块一起沿着导轨运动且能够做上下滑动。
  6. 根据权利要求4所述的自动扎带工具有一个滑块定位机构，其特征在于：所述凸筋组包括第一凸筋组和第二凸筋组，第一凸筋组和第二凸筋组均包括2个所述凸筋；所述第一凸筋组靠近滑块的边缘，所述第二凸筋组靠近滑块的中部；所述第一凸筋组的2个所述凸筋间隔设置且两个所述凸筋之间形成了第一安装空间；所述第二凸筋组的2个所述凸筋间隔设置且两个所述凸筋之间形成了第二安装空间。
  7. 根据权利要求4所述的自动扎带工具有一个滑块定位机构，其特征在于：所述止挡壁靠近所述第二凸筋组，以阻断一体式固定扎带沿导轨的长度方向移动。
  8. 根据权利要求4-7任一项所述的自动扎带工具有一个滑块定位机构，其特征在于：所述凸筋组、及所述止挡壁的位置、所述第一安装空间和第二安装空间的尺寸大小按照对应的一体式固定扎带的头部形状及大小设置。
  9. 根据权利要求4-8任一项所述的自动扎带工具有一个滑块定位机构，其特征在于：所述滑块上按扎带头部形状及大小做出仿形凹坑代替所述凸筋组及止挡壁卡住扎带头部。
  10. 根据权利要求4-9任一项所述的自动扎带工具有一个滑块定位机构，其特征在于：所述滑块上的用于固定扎带头部的凸筋：或者与所述滑块做成一个整体、或者拆分成多个零件并采用螺丝或者销钉固定在所述滑块上。
  11. 根据权利要求4-9任一项所述的自动扎带工具有一个滑块定位机构，其特征在于：所述凸筋与所述滑块一体成型或者可拆卸连接。
  12. 根据权利要求1-11任一项所述的自动扎带工具有一个滑块定位机构，其特征在于：驱动所述 滑块的：或者是气缸直接驱动、或者是皮带、或者是螺杆螺母传动副、或者是弹簧推出软绳拉回的方式、或者是串联4杆机构增程、或者是肘节机构增程、或者是摇杆滑块增程机构、或者是曲柄滑块增程机构。
  13. 根据权利要求1-12任一项所述的自动扎带工具有一个滑块定位机构，其特征在于：由气动力或者是电动力驱动所述皮带、或者所述螺杆螺母传动副、或者所述软绳、或者所述串联的多组4杆机构、或者肘节机构、或者摇杆滑块机构、或者曲柄滑块机构。
  14. 根据权利要求1-13任一项所述的自动扎带工具有一个滑块定位机构，其特征在于：所述滑块包括滑块被构造成具有与所述导轨滑动配合的槽状或孔状的滑动配合部，所述导轨安装于所述滑动配合部。
  15. 根据权利要求1或13或14所述的自动扎带工具有一个滑块定位机构，其特征在于：所述滑块与所述导轨的配合横截面：或者是矩形、或者是双圆形或弧形、或者是三角形、或者是花键、或者是上述基本截面形状的组合。
  16. 根据权利要求1-15任一项所述的自动扎带工具有一个滑块定位机构，其特征在于：所述的自动扎带工具有一个滑块定位机构，或者用于手动上料的自动扎带工具、或者用于机械手上料的自动工具、或者用于弧形或者平板式弹夹上料的自动扎带工具、或者用于轮式弹夹上料的自动扎带工具、或者用于连体料式自动扎带工具。
  17. 根据权利要求1或16所述的自动扎带工具有一个滑块定位机构，其特征在于：所述的自动扎带工具有一个滑块定位机构：或者用于头部形状不规则的一体式固定扎带的自动捆扎工具，或者用于头部形状规则的普通尼龙扎带的自动捆扎工具。
  18. 一种自动扎带工具，其特征在于，包括根据权利要求1-17任一项所述的自动扎带工具有一个滑块定位机构。
PCT/CN2018/089656 2018-02-02 2018-06-01 一种滑块定位机构及具有该滑块定位机构的自动扎带工具 WO2019148723A1 (zh)

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BR112020015578A2 (pt) 2021-02-02
EP3747781A4 (en) 2021-03-03
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BR112020015578B1 (pt) 2024-01-02
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US20210024235A1 (en) 2021-01-28
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