WO2019141071A1 - 一种结构件模块化智能装配柔性生产线 - Google Patents

一种结构件模块化智能装配柔性生产线 Download PDF

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Publication number
WO2019141071A1
WO2019141071A1 PCT/CN2018/125147 CN2018125147W WO2019141071A1 WO 2019141071 A1 WO2019141071 A1 WO 2019141071A1 CN 2018125147 W CN2018125147 W CN 2018125147W WO 2019141071 A1 WO2019141071 A1 WO 2019141071A1
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station
stations
disposed
production line
positioning
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PCT/CN2018/125147
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English (en)
French (fr)
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金耀青
姜永权
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广东格林精密部件股份有限公司
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Publication of WO2019141071A1 publication Critical patent/WO2019141071A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

Definitions

  • the invention relates to a flexible production line, in particular to a modular intelligent assembly flexible production line for structural parts.
  • the invention aims to disclose a modular intelligent assembly flexible production line for structural parts.
  • the modular parts are separated and produced by modular processing, and then assembled by robots at each station to realize flexible production and reduce the cost of production line configuration.
  • a modular intelligent assembly flexible production line for a structural component comprising a working station and a loading platform, wherein the working station is provided with N, the working position is arranged in a circular array, and the loading platform is arranged in the middle of the working station.
  • the loading platform is provided with N loading stations, the loading station is provided with a groove, the groove is provided with an ejection hydraulic cylinder, and the side wall of the groove is provided with a through hole.
  • a transport belt is disposed in the through hole, and a transport device is disposed between the workstations, and the workstation is provided with a positioning platform, and the positioning platform is movably connected to the workstation, and the positioning platform includes a positioning seat a fixing portion, the positioning seat is disposed at an upper middle of the positioning table, the fixing portion is disposed at a side of the positioning seat, and each of the working stations is provided with a robot, and the mechanical hand is provided with a structural member Grasping the jig, the structural member grasping jig is movably connected with the robot.
  • the feeding port of the conveyor belt is provided with an automatic feeding device, and the automatic feeding device is used to complete automatic feeding, thereby improving automation.
  • the conveying device comprises a conveyor belt, a roller shaft, a transmission chain, a speed reducer and a motor, one end of the conveyor belt is disposed at one of the stations, and the other end of the conveyor belt is disposed at another of the stations
  • the conveyor belt is provided with the roller shaft, the roller shaft is connected to the speed reducer through the transmission chain, and the speed reducer is connected to the motor.
  • the transmission device has a simple structure and high work efficiency.
  • the working station is provided with a threaded hole
  • the positioning platform is provided with a through hole
  • the position of the through hole is opposite to the position of the threaded hole
  • the positioning table is fixed on the working position by bolts, positioning The station is connected to the work station for easy disassembly and assembly, and different structural parts use different positioning platforms.
  • the invention has the beneficial effects that the invention has a loading station on the loading platform, and during the assembly process of the structural parts, the modular parts are fed through the loading station, and then the modular parts are placed into the station by the robot. On the positioning table, the step-by-step assembly is carried out by the robot. After the assembly is completed, it is transported to the next station through the transport device for the next assembly, thereby achieving flexible production and reducing the cost of the production line configuration.
  • FIG. 1 is a perspective view of a modular intelligent assembly flexible production line of the structural member of the present invention
  • FIG. 2 is a front elevational view of the loading platform in the modular intelligent assembly flexible production line of the structural member of the present invention
  • Figure 3 is a cross-sectional view of Figure 2;
  • Embodiment A modular intelligent assembly flexible production line for a structural member, comprising a station 1 and a loading platform 2, wherein the station 1 is provided with N, the station 1 is arranged in a circular array, and the loading table 2 is arranged In the middle of the station 1, the loading platform 2 is provided with N loading stations 21, and the loading station 21 is provided with a groove 22, and the groove 22 is provided with an ejection hydraulic cylinder.
  • the side wall of the recess 22 is provided with a through hole 24, and the through hole 24 is provided with a transport belt 25, and the station 1 is provided with a transmission device 3, and the station 1 is provided with a positioning table 11 , the positioning table 11 is movably connected to the station 1 , the positioning table 11 includes a positioning seat 111 and a fixing portion 112 , and the positioning seat 111 is disposed at an upper middle of the positioning table 11
  • the fixing portion 112 is disposed at a side of the positioning seat 111, and each of the stations 1 is provided with a robot 4, and the robot 4 is provided with a structural member grasping jig 41, and the structural member grasping jig 41 Connected to the robot 4 in an active manner.
  • the feeding port of the conveyor belt 25 is provided with an automatic feeding device, and the automatic feeding device is used for automatic feeding to improve automation.
  • the transport device 3 includes a conveyor belt 31, a roller shaft 32, a transmission chain 33, a speed reducer 34, and a motor 35.
  • One end of the conveyor belt 31 is disposed on one of the stations 1, and the other end of the conveyor belt 31 is disposed at another In the station 1, the conveyor belt 31 is provided with the roller shaft 32, and the roller shaft 32 is connected to the speed reducer 34 via the transmission chain 33, and the speed reducer 34 is connected to the motor 35,
  • the transmission device 3 has a simple structure and high work efficiency.
  • the station 1 is provided with a threaded hole, and the positioning table 11 is provided with a through hole, the position of the through hole is opposite to the position of the threaded hole, and the positioning table 11 is fixed on the station 1 by bolts.
  • the positioning table 11 is movably connected to the station 1 for easy disassembly and assembly, and different structural members use different positioning platforms 11.
  • the modular parts are transported into the recess 22 by the transport belt 25, and then the modular parts are transported to the loading table 2 by the ejection hydraulic cylinder 23, and the modular parts are grasped by the robot 4
  • the modular parts placed on the positioning table 11 of the station 1 are assembled, and after assembly, they are transported to the next station by the transport device 3.
  • the invention has the beneficial effects that the invention has a loading station on the loading platform, and during the assembly process of the structural parts, the modular parts are fed through the loading station, and then the modular parts are placed into the station by the robot. On the positioning table, the step-by-step assembly is carried out by the robot. After the assembly is completed, it is transported to the next station through the transport device for the next assembly, thereby achieving flexible production and reducing the cost of the production line configuration.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

一种结构件模块化智能装配柔性生产线,包括工位(1)与上料台(2),工位(1)设有N个,工位(1)环形整列布置,上料台(2)设置在工位(1)的中间,上料台(2)设有N个上料工位(21),上料工位(21)设有凹槽(22),凹槽(22)内设有顶出液压缸(23),凹槽(22)的侧墙设有通孔(24),通孔内设有运输带(25),工位(1)之间均设有传输装置,工位(1)上设有定位台(11),定位台(11)与工位(1)活动连接,定位台(11)包括定位座(111)、固定部(112),定位座(111)设置在定位台(11)的上方中间,固定部(112)设置在定位座(111)的侧边,每个工位(1)均设有机械手(4),机械手(4)设有结构件抓取治具(41),结构件抓取治具(41)与机械手(4)活动连接。

Description

一种结构件模块化智能装配柔性生产线 技术领域
本发明涉及一种柔性生产线,具体涉及一种结构件模块化智能装配柔性生产线。
背景技术
柔性制造的模式其实广泛存在,比如定制,这种以消费者为导向的,以需定产的方式对立的是传统大规模量产的生产模式。在柔性制造中,考验的是生产线和供应链的反应速度。
结构件的种类多种多样,而且变化速度较快,如果每生产一种结构件需要配置一条生产线,成本会大大提高。
发明内容
本发明其目的在于公开一种结构件模块化智能装配柔性生产线,通过模块化处理,将结构件拆分生产,然后通过机械手在每个工位上进行装配,实现柔性生产,降低生产线配置成本。
实现本发明所述结构件模块化智能装配柔性生产线的技术方案是:
一种结构件模块化智能装配柔性生产线,包括工位与上料台,所述工位设有N个,所述工位环形整列布置,所述上料台设置在所述工位的中间,所述上料台设有N个上料工位,所述上料工位设有凹槽,所述凹槽内设有顶出液压缸,所述凹槽的侧墙设有通孔,所述通孔内设有运输带,所述工位之间均设有传输装置,所述工位上设有定位台,所述定位台与所述工位活动连接,所述定位台包括定位座、固定部,所述定位座设置在所述定位台的上方中间,所述固定部设置在所述定位座的侧边,每个所述工位均设有机械手,所述机械手设有结构件抓取治具,所述结构件抓取治具与所述机械手活动连接。
进一步地,所述运输带的进料口设有自动上料装置,通自动上料装置完成自动上料,提高自动化。
进一步地,所述传输装置包括传送带、辊轴、传动链、减速机和电机,所述传送带的一端设置在一个所述工位上,所述传送带的另一端设置在另一个所述工位上,所述传送带设有所述 辊轴,所述辊轴通过所述传动链连接所述减速机,所述减速机连接所述电机,本传输装置结构简单,并且工作效率高。
进一步地,所述工位设有螺纹孔,所述定位台设有通孔,所述通孔的位置与所述螺纹孔位置相对,所述定位台通过螺栓固定在所述工位上,定位台与工位活动连接,便于拆装,不同结构件使用不同定位台。
本发明的有益效果为:本发明在上料台上设有上料工位,结构件装配过程中,模块化零件通过上料工位进行供料,然后通过机械手将模块化零件放置到工位的定位台上,通过机械手进行分步装配,装配完成之后通过传输装置运送到下一个工位进行下一步装配,实现柔性生产,降低生产线配置成本。
附图说明
图1为本发明所述结构件模块化智能装配柔性生产线的立体图;
图2为本发明所述结构件模块化智能装配柔性生产线中上料台的正视图;
图3为图2的剖视图;
图中所标各部件的名称如下:
1、工位;11、定位台;111、定位座;112、固定部;2、上料台;21、上料工位;22、凹槽;23、顶出液压缸;24、通孔;25、运输带;3、传输装置;31、传送带;32、辊轴;33、传动链;34、减速机;35、电机;4、机械手;41、结构件抓取治具。
具体实施方式
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例:一种结构件模块化智能装配柔性生产线,包括工位1与上料台2,所述工位1设有N个,所述工位1环形整列布置,所述上料台2设置在所述工位1的中间,所述上料台2设有N个上料工位21,所述上料工位21设有凹槽22,所述凹槽22内设有顶出液压缸23,所述凹槽22的侧墙设有通孔24,所述通孔24内设有运输带25,所述工位1之间均设有传输装 置3,所述工位1上设有定位台11,所述定位台11与所述工位1活动连接,所述定位台11包括定位座111、固定部112,所述定位座111设置在所述定位台11的上方中间,所述固定部112设置在所述定位座111的侧边,每个所述工位1均设有机械手4,所述机械手4设有结构件抓取治具41,所述结构件抓取治具41与所述机械手4活动连接。
所述运输带25的进料口设有自动上料装置,通自动上料装置完成自动上料,提高自动化。
所述传输装置3包括传送带31、辊轴32、传动链33、减速机34和电机35,所述传送带31的一端设置在一个所述工位1上,所述传送带31的另一端设置在另一个所述工位1上,所述传送带31设有所述辊轴32,所述辊轴32通过所述传动链33连接所述减速机34,所述减速机34连接所述电机35,本传输装置3结构简单,并且工作效率高。
所述工位1设有螺纹孔,所述定位台11设有通孔,所述通孔的位置与所述螺纹孔位置相对,所述定位台11通过螺栓固定在所述工位1上,定位台11与工位1活动连接,便于拆装,不同结构件使用不同定位台11。
本实施例的工作原理:将模块化零件通过运输带25运输到凹槽22内,然后通过顶出液压缸23将模块化零件运送到上料台2上,再通过机械手4抓取模块化零件与放置在工位1的定位台11上的模块化零件装配,装配完成后,通过传输装置3运送到下一个工位。
本发明的有益效果为:本发明在上料台上设有上料工位,结构件装配过程中,模块化零件通过上料工位进行供料,然后通过机械手将模块化零件放置到工位的定位台上,通过机械手进行分步装配,装配完成之后通过传输装置运送到下一个工位进行下一步装配,实现柔性生产,降低生产线配置成本。
显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。

Claims (4)

  1. 一种结构件模块化智能装配柔性生产线,其特征在于,包括工位与上料台,所述工位设有N个,所述工位环形整列布置,所述上料台设置在所述工位的中间,所述上料台设有N个上料工位,所述上料工位设有凹槽,所述凹槽内设有顶出液压缸,所述凹槽的侧墙设有通孔,所述通孔内设有运输带,所述工位之间均设有传输装置,所述工位上设有定位台,所述定位台与所述工位活动连接,所述定位台包括定位座、固定部,所述定位座设置在所述定位台的上方中间,所述固定部设置在所述定位座的侧边,每个所述工位均设有机械手,所述机械手设有结构件抓取治具,所述结构件抓取治具与所述机械手活动连接。
  2. 根据权利要求1所述结构件模块化智能装配柔性生产线,其特征在于,所述运输带的进料口设有自动上料装置。
  3. 根据权利要求1所述结构件模块化智能装配柔性生产线,其特征在于,所述传输装置包括传送带、辊轴、传动链、减速机和电机,所述传送带的一端设置在一个所述工位上,所述传送带的另一端设置在另一个所述工位上,所述传送带设有所述辊轴,所述辊轴通过所述传动链连接所述减速机,所述减速机连接所述电机。
  4. 根据权利要求1所述结构件模块化智能装配柔性生产线,其特征在于,所述工位设有螺纹孔,所述定位台设有通孔,所述通孔的位置与所述螺纹孔位置相对,所述定位台通过螺栓固定在所述工位上。
PCT/CN2018/125147 2018-01-17 2018-12-29 一种结构件模块化智能装配柔性生产线 WO2019141071A1 (zh)

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WO2020079078A1 (en) 2018-10-17 2020-04-23 Syngenta Crop Protection Ag Herbicidal compounds
CN111736546A (zh) * 2020-05-25 2020-10-02 福建星云电子股份有限公司 一种装配线的柔性控制方法、系统和模块化工位控制装置

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CN207710267U (zh) * 2018-01-17 2018-08-10 广东格林精密部件股份有限公司 一种结构件模块化智能装配柔性生产线

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020079078A1 (en) 2018-10-17 2020-04-23 Syngenta Crop Protection Ag Herbicidal compounds
CN111736546A (zh) * 2020-05-25 2020-10-02 福建星云电子股份有限公司 一种装配线的柔性控制方法、系统和模块化工位控制装置

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