WO2019128458A1 - 铁道车辆用轴装制动盘装置 - Google Patents

铁道车辆用轴装制动盘装置 Download PDF

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Publication number
WO2019128458A1
WO2019128458A1 PCT/CN2018/113093 CN2018113093W WO2019128458A1 WO 2019128458 A1 WO2019128458 A1 WO 2019128458A1 CN 2018113093 W CN2018113093 W CN 2018113093W WO 2019128458 A1 WO2019128458 A1 WO 2019128458A1
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WIPO (PCT)
Prior art keywords
hole
flange
elastic sleeve
fastener
spacer
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PCT/CN2018/113093
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English (en)
French (fr)
Inventor
金文伟
方明刚
王常川
冯昆
张海锋
Original Assignee
常州中车铁马科技实业有限公司
中车戚墅堰机车车辆工艺研究所有限公司
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Application filed by 常州中车铁马科技实业有限公司, 中车戚墅堰机车车辆工艺研究所有限公司 filed Critical 常州中车铁马科技实业有限公司
Publication of WO2019128458A1 publication Critical patent/WO2019128458A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D65/12Discs; Drums for disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D65/12Discs; Drums for disc brakes
    • F16D65/123Discs; Drums for disc brakes comprising an annular disc secured to a hub member; Discs characterised by means for mounting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D2065/13Parts or details of discs or drums
    • F16D2065/134Connection
    • F16D2065/1348Connection resilient
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D2065/13Parts or details of discs or drums
    • F16D2065/134Connection
    • F16D2065/1392Connection elements
    • F16D2065/1396Ancillary resilient elements, e.g. anti-rattle or retraction springs

Definitions

  • the present invention relates to the field of railway vehicle technology, and in particular to a shaft mounted brake disc device for a railway vehicle.
  • the shaft-mounted brake disc device generally includes a disc body for friction, a hub for connecting the brake torque to the shaft, a spacer, a bolt for fastening, and a nut.
  • the shaft-mounted brake disc in the related scheme adopts the connection manner of the bolt sleeve through the disc body, the hub and the spacer, and additionally adds the aluminum wire as the assembly centering component, and the shaft-mounted brake disc has a simple structure and a part.
  • the design is easy, but due to the built-in centering ring structure, the assembly difficulty is increased, and the bolt is hollow in the hole. Once the bolt is loose, the braking force will be directly received by the fastener, and the fastener may be broken. Big.
  • a gasket is provided on the outside of the spacer and outside the flange. After the above-mentioned utility model is used for a long time, the gasket may be concavely deformed, resulting in a risk of looseness.
  • the present invention aims to solve at least one of the technical problems in the related art to some extent.
  • a shaft-mounted brake disc device for a railway vehicle comprising: a disc body, a hub, a spacer, an elastic sleeve, and a fastener, wherein the inner wall of the disc is provided with a disc connecting claw, each of the a connecting claw bolt hole is disposed on the disc connecting claw; a flange is disposed on an outer circumference of the front side of the hub, and the flange is provided with a first fastener hole corresponding to the connecting claw bolt hole; The spacer ring is spaced apart from the flange to sandwich the tray connecting claw, and the spacer ring is provided with a second fastening corresponding to the connecting claw bolt hole and the first fastener hole a hole that is disposed in the connecting claw bolt hole; the fastener passes through the first fastener hole, the inner hole of the elastic sleeve, and the second fastener hole
  • the disk body is fixed to the hub.
  • the axle-mounted brake disc device for a railway vehicle has an elastic sleeve disposed between the spacer and the flange of the hub, in the axial direction of the fastener, at the diameter of the fastener Upward, the elastic sleeve between the disc body and the fastener between the hub and the solid member not only absorbs the shear stress during the braking process of the brake disc, but also reduces the breakage of the fastener. Risk, improve the service life of the brake disc, and through the elasticity of the elastic sleeve, provide partial cushioning for the disc during the braking process of the brake disc to reduce the noise during braking of the brake disc.
  • Figure 1 is a front elevational view of the shaft-mounted brake disc device of the present invention
  • Figure 2 is a cross-sectional view of Figure 1 taken along the line A-A;
  • Figure 3 is a partial enlarged view of circle B in Figure 1.
  • a shaft-mounted brake disc device for a railway vehicle includes: a disc body 1, a hub 2, a spacer 3, an elastic sleeve 4, and a fastener 5, and the disc body 1
  • the inner wall is provided with a disk connecting claw 1-1, and each of the disk connecting claws 1-1 is provided with a connecting claw bolt hole 1-2; the outer circumference of the front side of the hub 2 is provided with a flange 2-2.
  • the flange 2-2 is provided with a first fastener hole corresponding to the connecting claw bolt hole 1-2; the spacer 3 is spaced apart from the flange 2-2 to sandwich the disk connecting claw 1-1, and the spacer 3 a second fastener hole corresponding to the connecting claw bolt hole 1-2 and the first fastener hole is provided; the elastic sleeve 4 is disposed in the connecting claw bolt hole 1-2; the fastener 5 passes through The first fastener hole, the inner hole 4-1 of the elastic sleeve 4, and the second fastener hole are used to fix the disk body 1 to the hub 2.
  • a shaft-mounted brake disc device for a railway vehicle is provided in an axial direction of the fastener 5, and an elastic sleeve 4 between the spacer 3 and the flange 2-2 of the hub 2 is tight
  • the elastic sleeve 4 between the disc body 1 and the fastener 5 between the hub 2 and the solid member can absorb shear stress not only during the braking process of the brake disc
  • improve the service life of the brake disc improve the service life of the brake disc, and provide partial cushioning for the disc 1 during the braking process of the brake disc by the elasticity of the elastic sleeve 4.
  • the first fastener hole is a flange stepped hole 2-3 composed of a flange 2-2 small diameter hole and a flange 2-2 large diameter hole
  • the second fastener hole is formed by the spacer 3
  • the small-diameter hole and the spacer ring 3 are large-diameter holes, and the front end of the elastic sleeve 4 is inserted into the corresponding flange 2-2 large-diameter hole, and the rear end of the elastic sleeve 4 is inserted into the corresponding spacer ring. 3 large diameter holes.
  • the flange 2-2 is formed with a stepped hole of a variable-diameter structure in a region where the flange 2-2 is engaged with the elastic sleeve 4, and the spacer 3 is disposed on the region where the elastic sleeve 4 is engaged.
  • the axial movement of the elastic sleeve 4 is prevented, and the dispersion effect of the elastic sleeve 4 on the shearing force of the fastener 5 is improved.
  • the diameter of the inner bore 4-1 of the elastic sleeve 4 is smaller than the diameter of the small diameter bore of the flange 2-2 and the diameter of the small diameter bore of the spacer 3. In this way, the elastic sleeve 4 can be more conveniently mounted into the space defined by the spacer 3, the hub 2 and the disk body 1, thereby improving assembly efficiency.
  • the elastic sleeve 4 has an interference fit with the flange 2-2 large diameter hole, the connecting claw bolt hole 1-2 and the spacer 3 large diameter hole. Thereby, the connection stability between the elastic sleeve 4 and the flange 2-2, the elastic sleeve 4 and the spacer 3 can be further improved, and the structural strength of the brake disc can be effectively improved.
  • the difference between the diameter D2 of the small diameter hole of the flange 2-2 or the diameter D3 of the small diameter hole of the spacer 3 and the diameter D1 of the inner hole 4-1 of the elastic sleeve 4 is 0.5 mm to 1.5 mm. That is to say, the difference between the diameter of the small diameter hole of the flange 2-2 and the small diameter hole of the spacer ring 3 and the diameter of the elastic sleeve 4 is not more than 1.5 mm and not less than 0.5 mm, which facilitates the installation of the elastic sleeve 4 at the same time.
  • the radial clearance between the elastic sleeve 4 and the disk body 1, between the elastic sleeve 4 and the hub 2 can be prevented from being excessive.
  • the ends of the elastic sleeve 4 are each provided with a chamfer 4-2. Thereby, the mounting of the elastic sleeve 4 can be guided by the chamfer 4-2, thereby further improving the mounting efficiency of the elastic sleeve 4.
  • the flange 2-2 large diameter hole, the connecting claw bolt hole 1-2 and the spacer 3 large diameter hole constitute a combined hole, and the length of the elastic sleeve 4 is smaller than the length of the combined hole.
  • the length of the elastic sleeve 4 can be prevented from being too long during the assembly process, so that the spacer 3 and the flange 2-2 cannot be completely fastened, so that the structure of the brake disc is more reasonable, so as to further improve the brake disc. Structural stability.
  • the difference between the length of the combined hole and the elastic sleeve 4 is 0.5 mm to 2 mm. Thereby, the axial sway of the elastic sleeve 4 can be avoided, and the working noise during the operation of the brake disc can be reduced.
  • each of the connecting claw bolt holes 1-2 of the disc connecting claw 1-1 is provided with an elastic sleeve 4, and in other embodiments, a plurality of disc connecting claws 1 Of the connecting claw bolt holes 1-2 of -1, only a part of the elastic sleeve 4 is provided.
  • the tail of the fastener 5 extends out of the spacer 3, and a disc spring is attached to the tail of the fastener 5 and secured by a self-locking nut 7. That is, the fastener 5 is threadedly fastened to the self-locking nut 7 after passing through the flange 2-2, the disk connecting claw 1-1, the spacer 3, and the butterfly spring piece 6 in order.
  • the fastener 5 can be prevented from loosening by the self-locking effect of the self-locking nut 7, and on the other hand, when the surface of the spacer 3 opposite to the self-locking nut 7 is worn and recessed, the butterfly spring piece 6 The elastic deformation compensates for the depression, and the fastener 5 can also be effectively prevented from loosening.
  • the present embodiment includes a disk body 1, a hub 2, a spacer 3, an elastic sleeve 4, a bolt 5, a disk spring piece 6, and a self-locking nut 7.
  • the outer circumference of the front side of the hub 2 is provided with a flange 2-2, and the inner wall of the disk is uniformly provided with a disk connecting claw 1-1, and the disk connecting claw 1-1 is surrounded by the flange 2-2 and the spacer 3.
  • the number of the disk connecting claws 1-1 is an even number or a multiple of 3 (including three).
  • Each of the disk connecting claws 1-1 is provided with a connecting claw bolt hole 1-2, and the flange 2-2 is provided with a first fastener hole corresponding to the connecting claw bolt hole 1-2, the spacer ring 3
  • a second fastener hole corresponding to the connecting claw bolt hole 1-2 is provided.
  • the first fastener hole on the flange is a flange stepped hole 2-3 composed of an outer flange small diameter hole 2-3-1 and an inner flange large diameter hole 2-3-2, on the spacer 3
  • the second fastener hole is a spacer stepped hole 3-1 composed of an outer spacer small diameter hole 3-1-1 and an inner spacer large diameter hole 3-1-2.
  • At least two connecting claw bolt holes 1-2 are provided with an elastic sleeve 4 made of spring steel.
  • the front end of the elastic sleeve 4 is inserted into the large-diameter hole 2-3-2 of the flange, and the rear end of the elastic sleeve 4 is inserted into the large-diameter hole 3-1-2 of the spacer, and both ends of the elastic sleeve 4 are respectively inverted.
  • Angle 4-2, convenient for the elastic sleeve 4 can be inserted into the corresponding flange large diameter hole 2-3-2 and the spacer large diameter hole 3-1-2 respectively, which is convenient for assembly.
  • the elastic sleeve 4 has an interference fit with the flange large diameter hole 2-3-2, the connecting claw bolt hole 1-2 and the spacer large diameter hole 3-1-2, and the inner diameter D1 of the elastic sleeve 4 is both It is smaller than the diameter D2 of the flange small diameter hole 2-3-1 and the diameter D3 of the spacer small diameter hole 3-1-1, and the difference between D2 and D1 is between 0.5 and 1.5 mm.
  • the combined hole is composed of a flange large diameter hole 2-3-2, a connecting claw bolt hole 1-2 and a spacer large diameter hole 3-1-2, and the length H1 of the elastic sleeve 4 is smaller than the length H2 of the combined hole, H2 and The difference between H1 is between 0.5 and 2 mm.
  • the bolt 5 passes through the flange stepped hole 2-3, the connecting claw bolt hole 1-2 and the spacer stepped hole 3-1, the tail portion passes through the spacer ring 3, and the two disc-shaped spring pieces 6 are connected to the tail portion and the Self-locking nut 7. Since the two disc spring pieces 6 and the self-locking nut are used, the deformation of the disc spring piece 6 can still maintain the reliable connection of the fasteners after the joint surface wears, so that the brake disc device has a relatively reliable anti-looseness. performance.
  • the fastener 5 is a hexagonal bolt, and the front end of the flange stepped hole 2-3 is provided with a hexagonal counterbore 2-4, and a part of the head 5-1 of the fastener 5 is placed in the hexagonal counterbore 2-4, which can be effective
  • the fastener 5 is prevented from rotating, which further enhances the locking ability of the fastener.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” and “second” may include one or more of the features either explicitly or implicitly.
  • the meaning of "a plurality” is two or more unless specifically and specifically defined.
  • the terms “installation”, “connected”, “connected”, “fixed” and the like shall be understood broadly, and may be either a fixed connection or a detachable connection, unless explicitly stated and defined otherwise. , or integrated; can be mechanical connection, or can be electrical connection; can be directly connected, or can be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction of two elements.
  • installation can be understood on a case-by-case basis.
  • the first feature "on” or “under” the second feature may be a direct contact of the first and second features, or the first and second features may be indirectly through an intermediate medium, unless otherwise explicitly stated and defined. contact.
  • the first feature "above”, “above” and “above” the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature.
  • the first feature “below”, “below” and “below” the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.

Abstract

一种铁道车辆用轴装制动盘装置包括:盘体(1)、盘毂(2)、隔圈(3)、弹性套筒(4)以及紧固件(5),盘体(1)内壁设有盘体连接爪(1-1),每个盘体连接爪(1-1)设有连接爪螺栓孔;盘毂(2)前侧设有法兰(2-2),法兰(2-2)上设有与连接爪螺栓孔对应的第一紧固件孔;隔圈(3)与法兰(2-2)间隔开以夹设盘体连接爪(1-1),隔圈(3)上设有与连接爪螺栓孔对应的第二紧固件孔;弹性套筒(4)设置在连接爪螺栓孔中;紧固件(5)穿过第一紧固件孔、弹性套筒(4)的内孔(4-1)和第二紧固件孔将盘体(1)固定在盘毂(2)上。

Description

铁道车辆用轴装制动盘装置
相关申请的交叉引用
本申请要求常州中车铁马科技实业有限公司,中车戚墅堰机车车辆工艺研究所有限公司于2017年12月29日提交的、发明名称为“铁道车辆用轴装制动盘装置”的、中国专利申请号“201711477310.2”的优先权。
技术领域
本发明涉及铁道车辆技术领域,特别是涉及一种铁道车辆用轴装制动盘装置。
背景技术
轴装制动盘已经广泛运用于城轨、地铁、客车以及动车组拖车车辆中,主要可以弥补车辆电制动力或者动力车制动力的不足。轴装制动盘装置一般会包含摩擦用的盘体、与轴连接传递制动扭矩的盘毂、隔圈、起紧固作用的螺栓、螺母等零件。
相关方案中的轴装制动盘采用螺栓空套穿过盘体、盘毂以及隔圈的连接方式,同时另外增加了铝丝作为组装定心元件,此种轴装制动盘结构简单,零件设计容易,但此种结构由于采用内置定心环结构,组装难度增加,同时螺栓在孔中空套着,一旦遇到螺栓松动,制动力将直接由紧固件承受,紧固件出现断裂风险较大。
另外,为了使螺栓的连接更加牢固,在隔圈外侧以及法兰外侧设置垫片。上述实用新型在长时间使用后,垫片会出现内凹变形,从而导致出现松动的风险。
发明内容
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。
为此,本发明的一个目的在于提出一种铁道车辆用轴装制动盘装置,该铁道车辆用轴装制动盘装置在组装时具有自定心功能,且可以较好防止松动。
根据本发明的铁道车辆用轴装制动盘装置,包括:盘体、盘毂、隔圈、弹性套筒以及紧固件,所述盘体内壁上设有盘体连接爪,每个所述盘体连接爪上设有连接爪螺栓孔;所述盘毂前侧的外圆周上设有法兰,所述法兰上设有与连接爪螺栓孔对应的第一紧固件孔;所述隔圈与所述法兰间隔开以夹设所述盘体连接爪,所述隔圈上设有与所述连接爪螺栓孔和所述第一紧固件孔一一对应的第二紧固件孔;所述弹性套筒设置在所述连接爪螺栓孔中;所述紧固件穿过所述第一紧固件孔、弹性套筒的内孔和所述第二紧固件孔以将所述盘体固定在所述盘毂上。
由此,根据本发明的铁道车辆用轴装制动盘装置,通过设置在紧固件的轴向上,位于隔圈与盘毂的法兰之间的弹性套筒,在紧固件的径向上,位于盘体与紧固件之间、位于盘毂与坚固件之间的弹性套筒,不仅在制动盘的制动过程中,可以吸收剪切应力,以降低紧固件出现断裂的风险,提高制动盘的使用寿命,而且可以通过弹性套筒所具有的弹性,在制动盘的制动过程中,为盘体提供部分缓冲,以降低制动盘制动过程中的噪声。
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。
附图说明
图1是本发明的轴装制动盘装置的主视图;
图2是图1沿A-A方向的剖视图;和
图3是图1中圈示B的局部放大图。
具体实施方式
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。
如图1和图2所示,根据本发明的铁道车辆用轴装制动盘装置,包括:盘体1、盘毂2、隔圈3、弹性套筒4以及紧固件5,盘体1的内壁上设有盘体连接爪1-1,每个盘体连接爪1-1上设有连接爪螺栓孔1-2;盘毂2前侧的外圆周上设有法兰2-2,法兰2-2上设有与连接爪螺栓孔1-2对应的第一紧固件孔;隔圈3与法兰2-2间隔开以夹设盘体连接爪1-1,隔圈3上设有与连接爪螺栓孔1-2和第一紧固件孔一一对应的第二紧固件孔;弹性套筒4设置在连接爪螺栓孔1-2中;紧固件5穿过第一紧固件孔、弹性套筒4的内孔4-1和第二紧固件孔以将盘体1固定在盘毂2上。
根据本发明的铁道车辆用轴装制动盘装置,通过设置在紧固件5的轴向上,位于隔圈3与盘毂2的法兰2-2之间的弹性套筒4,在紧固件5的径向上,位于盘体1与紧固件5之间、位于盘毂2与坚固件之间的弹性套筒4,不仅在制动盘的制动过程中,可以吸收剪切应力,以降低紧固件5出现断裂的风险,提高制动盘的使用寿命,而且可以通过弹性套筒4所具有的弹性,在制动盘的制动过程中,为盘体1提供部分缓冲,以降低制动盘制动过程中的噪声。
如图2所示,第一紧固件孔为由法兰2-2小径孔和法兰2-2大径孔组成的法兰阶梯孔2-3,第二紧固件孔由隔圈3小径孔和隔圈3大径孔组成的隔圈阶梯孔3-1,弹性套筒4的 前端插入对应的法兰2-2大径孔中,弹性套筒4的后端插入对应的隔圈3大径孔中。也就是说,法兰2-2在与弹性套筒4配合的区域、隔圈3在与弹性套筒4配合的区域上均形成有变径结构的阶梯孔,通过该阶梯孔的设置,可以避免弹性套筒4在轴向上的窜动,提高弹性套筒4对紧固件5的剪切力的分散效果。
在图2所示的具体的实施例中,弹性套筒4的内孔4-1直径均小于法兰2-2小径孔的直径和隔圈3小径孔的直径。这样,使弹性套筒4可以更加方便的安装到隔圈3、盘毂2与盘体1所限定的空间内,提高装配效率。
可以理解的是,弹性套筒4与法兰2-2大径孔、连接爪螺栓孔1-2和隔圈3大径孔均为过盈配合。由此,可以进一步地提高弹性套筒4与法兰2-2、弹性套筒4与隔圈3的连接稳定性更高,可以有效地提高制动盘的结构强度。
其中,法兰2-2小径孔的直径D2或隔圈3小径孔的直径D3与弹性套筒4的内孔4-1直径D1的差值为0.5mm~1.5mm。也就是说,法兰2-2小径孔、隔圈3小径孔的直径与弹性套筒4的直径差值均不超过1.5mm且不低于0.5mm,在方便弹性套筒4的安装的同时,可以避免弹性套筒4与盘体1之间、弹性套筒4与盘毂2之间的径向间隙过大。
参见图2,弹性套筒4的两端各设有倒角4-2。由此,可以通过倒角4-2对弹性套筒4的安装提供导向,进而进一步地提高弹性套筒4的安装效率。
其中,由法兰2-2大径孔、连接爪螺栓孔1-2和所述隔圈3大径孔构成组合孔,弹性套筒4的长度小于组合孔的长度。这样,可以避免装配过程中,弹性套筒4长度过长,导致隔圈3与法兰2-2之间无法完全紧固,使制动盘的结构更加合理,以进一步地提高制动盘的结构稳定性。
需要说明的是,组合孔的长度与弹性套筒4的差值为0.5mm~2mm。由此,可以避免弹性套筒4出现轴向的窜动,降低制动盘工作过程中的工作噪声。
如图1所示,盘体连接爪1-1为多个,且多个盘体连接爪1-1中的至少部分的连接爪螺栓孔1-2中设有弹性套筒4。也就是说,在一些实施例中,每一个盘体连接爪1-1的连接爪螺栓孔1-2中均设置有弹性套筒4,在另一些实施例中,多个盘体连接爪1-1的连接爪螺栓孔1-2中,只有一部分设置有弹性套筒4。
在图2所示的具体的实施例中,紧固件5的尾部伸出隔圈3,紧固件5的尾部上连接有碟形弹簧片且由自锁螺母7固定。也就是说,紧固件5依次穿过法兰2-2、盘体连接爪1-1、隔圈3以及蝶形弹簧片6后与自锁螺母7螺纹紧固。
这样,一方面,可以通过自锁螺母7的自锁效应,避免紧固件5松动,另一方面,当隔圈3与自锁螺母7相对的表面被磨损出现凹陷时,蝶形弹簧片6的弹性形变弥补该凹陷,也可以有效地避免紧固件5松动。
实施例1
见图1至图3,本实施例包括盘体1、盘毂2、隔圈3、弹性套筒4、螺栓5、碟形弹簧片6和自锁螺母7。盘毂2前侧的外圆周上设有法兰2-2,盘体内壁上均布有盘体连接爪1-1,盘体连接爪1-1被法兰2-2和隔圈3所夹持,盘体连接爪1-1的个数为偶数或者3的倍数(包括3个)。
每个盘体连接爪1-1上设有连接爪螺栓孔1-2,法兰2-2上设有与连接爪螺栓孔1-2一一对应的第一紧固件孔,隔圈3上设有与连接爪螺栓孔1-2一一对应的第二紧固件孔。法兰上的第一紧固件孔由外侧的法兰小径孔2-3-1和内侧的法兰大径孔2-3-2组成的法兰阶梯孔2-3,隔圈3上的第二紧固件孔由外侧的隔圈小径孔3-1-1和内侧的隔圈大径孔3-1-2组成的隔圈阶梯孔3-1。
所有连接爪螺栓孔1-2中,至少有2个连接爪螺栓孔1-2中设有弹性套筒4,弹性套筒4由弹簧钢制成。弹性套筒4的前端插入法兰大径孔2-3-2中,弹性套筒4的后端插入隔圈大径孔3-1-2中,弹性套筒4的两端各设有倒角4-2,方便弹性套筒4两端能分别插入相应的法兰大径孔2-3-2和隔圈大径孔3-1-2中,为组装提供便利。弹性套筒4与法兰大径孔2-3-2、连接爪螺栓孔1-2和隔圈大径孔3-1-2均为过盈配合,弹性套筒4的内孔直径D1均小于法兰小径孔2-3-1的直径D2和隔圈小径孔3-1-1的直径D3,D2与D1的差值在0.5~1.5mm之间。由法兰大径孔2-3-2、连接爪螺栓孔1-2和隔圈大径孔3-1-2组成组合孔,弹性套筒4的长度H1小于组合孔的长度H2,H2与H1的差值在0.5~2mm之间。螺栓5通过法兰阶梯孔2-3、连接爪螺栓孔1-2和隔圈阶梯孔3-1,尾部穿出隔圈3,尾部上连接有所述2片碟形弹簧片6和所述自锁螺母7。由于采用2片碟形弹簧片6和自锁螺母,在连接面出现磨损后,通过碟形弹簧片6的变形量依旧能保持紧固件可靠连接,使制动盘装置具有较可靠的防松性能。
紧固件5为六角螺栓,法兰阶梯孔2-3的前端设有六角沉孔2-4,紧固件5的头部5-1的局部置于六角沉孔2-4中,可以有效地防止紧固件5转动,进一步增强了紧固件的防松能力。
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或 者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。

Claims (10)

  1. 一种铁道车辆用轴装制动盘装置,其特征在于,包括:
    盘体,所述盘体内壁上设有盘体连接爪,每个所述盘体连接爪上设有连接爪螺栓孔;
    盘毂,所述盘毂前侧的外圆周上设有法兰,所述法兰上设有与连接爪螺栓孔对应的第一紧固件孔;
    隔圈,所述隔圈与所述法兰间隔开以夹设所述盘体连接爪,所述隔圈上设有与所述连接爪螺栓孔和所述第一紧固件孔一一对应的第二紧固件孔;
    弹性套筒,所述弹性套筒设置在所述连接爪螺栓孔中;以及
    紧固件,所述紧固件穿过所述第一紧固件孔、弹性套筒的内孔和所述第二紧固件孔以将所述盘体固定在所述盘毂上。
  2. 根据权利要求1所述的铁道车辆用轴装制动盘装置,其特征在于,所述第一紧固件孔为由法兰小径孔和法兰大径孔组成的法兰阶梯孔,所述第二紧固件孔由隔圈小径孔和隔圈大径孔组成的隔圈阶梯孔,所述弹性套筒的前端插入对应的所述法兰大径孔中,所述弹性套筒的后端插入对应的隔圈大径孔中。
  3. 根据权利要求2所述的铁道车辆用轴装制动盘装置,其特征在于,所述弹性套筒的内孔直径均小于所述法兰小径孔的直径和所述隔圈小径孔的直径。
  4. 根据权利要求2或3所述的铁道车辆用轴装制动盘装置,其特征在于,所述弹性套筒与法兰大径孔、连接爪螺栓孔和隔圈大径孔均为过盈配合。
  5. 根据权利要求3所述的铁道车辆用轴装制动盘装置,其特征在于,所述法兰小径孔的直径或所述隔圈小径孔的直径与所述弹性套筒的内孔直径的差值为0.5mm~1.5mm。
  6. 根据权利要求2或3所述的铁道车辆用轴装制动盘装置,其特征在于,所述弹性套筒的两端各设有倒角。
  7. 根据权利要求2或3所述的铁道车辆用轴装制动盘装置,其特征在于,由所述法兰大径孔、所述连接爪螺栓孔和所述隔圈大径孔构成组合孔,所述弹性套筒的长度小于所述组合孔的长度。
  8. 根据权利要求7所述的铁道车辆用轴装制动盘装置,其特征在于,所述组合孔的长度与所述弹性套筒的差值为0.5mm~2mm。
  9. 根据权利要求1所述的铁道车辆用轴装制动盘装置,其特征在于,所述盘体连接爪为多个,且多个所述盘体连接爪中的至少部分的所述连接爪螺栓孔中设有所述弹性套筒。
  10. 根据权利要求1所述的铁道车辆用轴装制动盘装置,其特征在于,所述紧固件的尾部伸出所述隔圈,所述紧固件的尾部上连接有碟形弹簧片且由自锁螺母固定。
PCT/CN2018/113093 2017-12-29 2018-10-31 铁道车辆用轴装制动盘装置 WO2019128458A1 (zh)

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