WO2019128281A1 - 主馈线装配设备及其装配方法 - Google Patents

主馈线装配设备及其装配方法 Download PDF

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Publication number
WO2019128281A1
WO2019128281A1 PCT/CN2018/103056 CN2018103056W WO2019128281A1 WO 2019128281 A1 WO2019128281 A1 WO 2019128281A1 CN 2018103056 W CN2018103056 W CN 2018103056W WO 2019128281 A1 WO2019128281 A1 WO 2019128281A1
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WIPO (PCT)
Prior art keywords
module
positioning
main feeder
disposed
blanking
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Application number
PCT/CN2018/103056
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English (en)
French (fr)
Inventor
吕晓胜
杨志勇
郭林波
王文长
秦芬政
陈晓勇
王本和
Original Assignee
京信通信系统（中国）有限公司
京信通信技术(广州)有限公司
京信通信系统（广州）有限公司
天津京信通信系统有限公司
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Application filed by 京信通信系统（中国）有限公司, 京信通信技术(广州)有限公司, 京信通信系统（广州）有限公司, 天津京信通信系统有限公司 filed Critical 京信通信系统（中国）有限公司
Publication of WO2019128281A1 publication Critical patent/WO2019128281A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0263—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process

Definitions

  • the present invention relates to the field of assembly equipment, and in particular, to a main feeder assembly apparatus and an assembly method thereof.
  • the base station antenna is a key component of the coverage of the mobile communication network.
  • the base station antenna is composed of a main feeder and a plurality of terminal components, and the main feeder is a bridge between the communication masters and is the most direct port.
  • the main feeder is mainly composed of three parts: a joint, a coaxial cable and a heat shrinkable tube. Wherein, the joint and the coaxial cable are connected by tin brazing, and the joint strength formed by the tin brazing does not have a strong bending resistance, so as to ensure no mechanical damage to the solder joint during bending of the coaxial cable. It is necessary to use a double-wall thickened heat-shrinkable tube at the solder joint for corresponding protection.
  • the assembly method of the main feeder adopts a single point assembly method: firstly complete the corresponding assembly, send it to the next station for batch welding, and then transfer to the next station for heat shrink protection with heat shrinkable tube.
  • the above assembly method invisibly increases the waste of turnover between different processes, and on the other hand, causes an imbalance in output between a plurality of processes, and the operation mode is inefficient.
  • the present invention proposes a main feeder assembly apparatus and an assembly method thereof, which are simple in operation, high in automation and high in production efficiency.
  • the invention provides a main feeder assembly device, which is used for welding a main feeder connector and a cable, and a package for a heat shrinkable tube which is sleeved on the main feeder, and includes: a machine platform, a circular track; and a positioning module.
  • a driving mechanism configured to drive the positioning module to move along the circular orbit
  • a welding module disposed on one side of the circular rail for welding the joint and the cable
  • the blanking module is disposed at a rear of the welding module along a moving direction of the positioning module, and acts on the second positioning portion to displace the heat-shrinkable tube along the cable; And disposed along the moving direction of the positioning module side by side of the blanking module for encapsulating the heat shrinkable tube.
  • the positioning module includes: a first base, a first bracket vertically connected to the first base, and a height adjustable compartment connected to the first bracket, connected to the first a top layer of the top of the bracket; the first positioning portion is disposed on the first base, the second positioning portion is disposed on the partition, and the third positioning portion is disposed on the top layer.
  • the spacer comprises: a fixing portion, a movable portion, a connecting shaft connected between the two, and a return spring sleeved between the connecting shaft and located between the fixed portion and the movable portion;
  • the fixing portion is fixed to the first bracket;
  • the movable portion edge is provided with a yielding gap for accommodating the cable and supporting the heat-shrinkable tube, and the movable portion can be along the external force
  • the connecting shaft moves axially to release the heat shrink tubing it supports and can be reset by the elastic restoring force of the return spring.
  • the blanking module includes: a second base, a second bracket vertically connected to the second base, and at least one fixed seat connected to the second bracket and height adjustable
  • the pushing mechanism of the fixing base is provided with a telescopic arm that telescopically pushes the movable part to move the heat shrinkable tube supported by the movable part.
  • the spacer layer comprises at least two layers disposed on the upper and lower sides for supporting at least two heat shrinkable tubes at different heights
  • the blanking module includes a front and back set along a moving direction of the positioning module. a blanking module and a second blanking module, the first blanking module comprising a pushing mechanism for pushing the movable portion near the joint to drop the heat shrinkable tube to the joint and the line
  • the welding portion of the cable the second blanking module includes the same number of pushing mechanisms as the spacer, for one-to-one corresponding action on the partitions to drop the remaining heat-shrinkable tubes.
  • the package module includes a first package module and a second package module; the first package module is disposed between the first blanking module and the second blanking module, The heat shrinkable tube is sleeved on the outside of the soldering portion; the second package module is disposed behind the second blanking module for packaging the remaining heat shrinkable tubes.
  • the first base is provided with at least two first positioning portions
  • the movable portion of each of the partitions is correspondingly provided with at least two retaining notches
  • the top layer is correspondingly provided with at least two third positioning portions.
  • the welding module comprises a high frequency welding machine, which is provided with at least two high frequency welding heads arranged separately, and at least two sets of main feed lines can be welded at the same time.
  • the package module comprises a sliding seat, a driving device and a hot air fan; the hot air fan is fixed to the sliding seat and can be moved back and forth along a direction perpendicular to the extending direction of the circular rail under the driving of the driving device.
  • the machine further includes a plurality of sliders connected to the annular track and slidable along the circular track, and a limiting mechanism corresponding to the sliders;
  • Each of the limiting mechanisms is disposed equidistantly along the annular track, the positioning module is supported on the slider, and the limiting mechanism is configured to fix a relative position of the slider on the circular orbit;
  • the positioning module is engaged with the slider and fixed to each other by a fastening screw.
  • the present invention provides a method for main feeder assembly based on the above-described main feeder assembly apparatus, comprising the following steps:
  • Step 1 adjusting the height of the second positioning portion and the package module according to a predetermined position of the heat shrinkable tube relative to the main feed line, and adjusting the height of the blanking module according to the height of the second positioning portion;
  • Step 2 The joint of the main feed line to be welded, the heat shrinkable tube and the cable are assembled to each other and fixed to the first positioning portion, the second positioning portion and the third positioning portion of the positioning module respectively;
  • Step 3 The driving mechanism is activated, and the positioning module carrying the main feeder to be welded is sequentially passed through the welding module, the blanking module and the packaging module along the circular track to complete the main feeder. assembly;
  • Step 4 Remove the assembled main feeder and repeat steps 2 and 3 to complete the assembly of the other main feeders.
  • the main feeder assembly equipment of the present invention has the following effects:
  • the layered blanking of multiple heat-shrinkable tubes is realized by providing a plurality of partitions in the positioning module, and is applied to the welding points and the protection of the cables respectively, so as to meet the double protection requirements of the main feeder.
  • the machine is provided with a plurality of sliders connected to the annular track and slidable along the circular track, and a limiting mechanism corresponding to the sliders, the positioning module is supported on the slider and passes through
  • the secondary positioning of the limiting mechanism and the slider makes the welding and packaging position more accurate, ensuring the quality of the main feeder welding package.
  • the positioning module is stuck to the slider and fixed to each other by the fastening screws, so that the quick assembly and disassembly of the two can be realized, and the structure is stable.
  • the same positioning module is provided with at least two sets of positioning parts, the welding module adopts split type high frequency welding, and the industrial hot air blower adopts a customized heat shrinking nozzle, which can package at least two main feed lines at one time, and has high production efficiency.
  • the main feeder assembly method of the present invention has the following effects:
  • the number of heat-shrinkable tubes and the package position can be flexibly determined to meet the different needs of different main feeder products, and are widely used.
  • FIG. 1 is a schematic view showing the assembly structure of a main feeder assembly device according to an embodiment of the present invention
  • Figure 2 is a partially enlarged schematic view showing a portion of the main feeder assembly device A shown in Figure 1;
  • FIG. 3 is a schematic perspective structural view of a positioning module of a main feeder assembly device according to an embodiment of the present invention.
  • FIG. 4 is a schematic perspective structural view of a first blanking module of a main feeder assembly device according to an embodiment of the present invention
  • FIG. 5 is a schematic perspective view showing a second blanking module of a main feeder assembly device according to an embodiment of the present invention.
  • FIG. 6 is a schematic perspective structural view of a package module of a main feeder assembly device according to an embodiment of the present invention.
  • the present invention provides a main feeder assembly apparatus 100 for soldering of a joint 61 of a main feeder 6 and a cable 62, and a package for a heat shrinkable tube 63 that is sleeved on the main feed line 6, including : Machine 1, positioning module 2, drive mechanism (not shown), welding module 3, blanking modules 4, 4' and package modules 5, 5'.
  • the machine table 1 is composed of a high-strength aluminum profile frame, and a high-flatness aluminum panel (not labeled) is disposed on the upper surface thereof, and an annular track 11 is disposed at a central position of the upper surface of the panel.
  • a control system 14 is provided on the side. The control system 14 stores a control program for controlling the drive mechanism, the welding module 3, the blanking modules 4, 4' and the package modules 5, 5' to operate.
  • the machine table 1 further includes a plurality of sliders 12 connected to the annular track 11 and slidable along the circular track 11 and a limiting mechanism 13 corresponding to the slider 12;
  • the slider 12 is disposed at an equidistant distance from the plurality of the limiting mechanisms 13 along the annular track 11 , and the slider 12 is configured to carry the positioning module 2 , and the limiting mechanism 13 is used for fixing the The relative position of the slider 12 at the annular track 11 is described.
  • the positioning module 2 is engaged with the slider 12 and fixed to each other by fastening screws (not labeled), so that the quick assembly and disassembly of the two can be achieved, and the structure is stable.
  • the limiting mechanism 13 can be raised and lowered along the panel.
  • the limiting mechanism 13 When the slider 12 is operated, the limiting mechanism 13 is lowered below the panel to prevent interference with the operation of the slider 12; The block 12 is stopped, the limiting mechanism 13 is raised above the panel, and the position of the slider 12 is fixed; and the positioning of the joint is ensured by the secondary locking positioning of the machine 1.
  • the annular rail 11 may include an outer rail (not shown) and an inner rail (not shown) that cooperate with each other, and the slider 12 is fixed to the inner rail and driven by a driving mechanism. It can move along the outer rail.
  • the positioning module 2 is slidably mounted to the annular track 11 and includes a first positioning portion (not labeled) for positioning the joint 61 for positioning the heat shrinkable tube A second positioning portion (not numbered) of 63, and a third positioning portion (not labeled) for positioning the cable 62.
  • the positioning module 2 includes a first base 21, and a first bracket 22 connected vertically above the first base 21, and is connected to the first bracket 22 and has a height adjustable interval.
  • the spacer 23 includes a fixing portion 231, a movable portion 233, a connecting shaft 232 connected therebetween, and a sleeve 232 disposed between the fixing portion 231 and the movable portion 233.
  • the fixing portion 231 is fixed to the first bracket 22; the edge of the movable portion 233 is provided with a hole for accommodating the cable 62 and supporting the heat shrinkable tube 63 a notch (not labeled), the movable portion 233 is movable along the connecting shaft 232 under an external force to release the heat-shrinkable tube 63 supported by the movable portion 233, and can be reset by the elastic restoring force of the return spring .
  • the driving mechanism is disposed on the machine table 1 for driving the positioning module 2 to move along the circular track 11 .
  • the driving mechanism comprises a stepping motor (not shown), and the slider 12 and the positioning module 2 can be driven to perform circular operation along the circular track 11 under the control of the control system 14.
  • the number of the positioning module 2 and the number of the sliders 12 may be the same (the ten in the embodiment), and the driving mechanism may drive the plurality of the sliders 12 and the positioning module 2 to move together. And always maintain a relative distance.
  • the welding module 3 is disposed on one side of the annular rail 11 along the moving direction of the positioning module 2 for welding the joint 61 and the cable 62.
  • the blanking module 4, 4' is disposed at the rear of the welding module 3, and acts on the second positioning portion to cause the heat shrinkable tube 63 along the cable. A displacement occurred.
  • the blanking module 4, 4' includes: a second base 41, 41', and a second bracket 42, 42' vertically connected to the second base 41, 41', connected to the second The brackets 42, 42' and the height-adjustable at least one fixing seat 43, 43' are disposed on the pushing mechanisms 44, 44' of the fixing seats 43, 43', and the pushing mechanisms 44, 44' are provided
  • the telescopic arm (not labeled) that moves the movable portion 233 to move the heat shrinkable tube 63 supported by the movable portion 233.
  • the package modules 5, 5' are arranged side by side behind the blanking modules 4, 4' for enclosing the heat shrinkable tubes 63.
  • the package module 5' includes a fixed base 51', a slide rail 52', a slide 53', a lifting bracket 54', a lifting base 55', a driving device 56', and an industrial hot air blower 57.
  • the industrial hot air blower 57' is slidably fixed to the slide seat 53' by the lifting bracket 54' and the lifting base 55' and is at the driving device 56
  • the driving of the lower end of the circular rail 11 in the direction of the vertical direction of the circular rail 11 moves back and forth, and the heat shrinkable tube is encapsulated by hot air radiation.
  • the drive means 56' can be a motor or a cylinder.
  • the compartment 23 comprises at least two layers disposed above and below for supporting at least two heat shrinkable tubes 63 at different heights
  • the blanking modules 4, 4' include before and after the circular orbits 11 a first blanking module 4 and a second blanking module 4' are provided.
  • the first blanking module 4 includes a pushing mechanism 44 for pushing the movable portion 233 adjacent to the joint 61 to bear
  • the heat shrinkable tube 631 of the tray falls to the welded portion (not labeled) of the joint 61 and the cable 62
  • the second blanking module 4' includes the same number of pushing mechanisms as the partition 23 for one by one Correspondingly acting on each of the partitions causes the remaining heat-shrinkable tubes 632, 633 to fall.
  • the package module 5, 5' includes a first package module 5 and a second package module 5'; the first package module 5 is disposed on the first blank module 4 and the The second blanking module 4' is disposed between the heat shrinkable tube 631 disposed outside the soldering portion; the second packaging module 5' is disposed behind the second blanking module 4' Used to package the remaining heat shrinkable tubes 632, 633.
  • the barrier layer 23 is three layers for supporting three heat-shrinkable tubes 631, 632, and 633 at different heights, and the first partition layer 23 is for heat-shrinking protection for placing the joints of the joints 61.
  • Tube 631, the second compartment 23' is a heat shrinkable tube 632 in which a double shield root joint is placed, and the third compartment 23" is a cable 62 placed on the shield when it passes through some sharp components.
  • the protective heat shrink tube 633 is three layers for supporting three heat-shrinkable tubes 631, 632, and 633 at different heights
  • the first partition layer 23 is for heat-shrinking protection for placing the joints of the joints 61.
  • Tube 631, the second compartment 23' is a heat shrinkable tube 632 in which a double shield root joint is placed, and the third compartment 23" is a cable 62 placed on the shield when it passes through some sharp components.
  • the protective heat shrink tube 633 is three layers for supporting three heat-shrinkable tubes 631, 632, and
  • the first blanking module 4 includes a pushing mechanism 44
  • the second blanking module 4' includes three pushing mechanisms 44', which can be understood:
  • the three pushing mechanisms 44' of the second blanking module 4' can simultaneously work to push the three compartments 23, 23', 23" to cause the second-level heat-shrinkable tube 632 to fall again to the joint 61 and the cable.
  • the welding portion of 62 may also be just the upper two working layers pushing the upper two compartments 23', 23" so that the second height heat shrinkable tube 632 falls to the position of the first compartment 23 for packaging, and through the adjustment
  • the position of a spacer 23 adjusts the package height of the remaining heat shrinkable tubes 632, 633 except the lowermost heat shrinkable tube 631.
  • the first package module 5 and the second package module 5' have the same structure, and the overall height and the height of the protective cover 58 and 58' are different.
  • the respective industrial hot air fans can be adjusted to different heights by the lifting bracket and the lifting base, Use a different height of heat shrink tubing package.
  • the first base 21 is provided with two first positioning portions, and the movable portion 233 of each of the partitions 23 is provided with two retaining notches, and the top layer 24 is provided with two third positioning portions, which can simultaneously Two sets of main feed lines 6 are positioned, and the welding module 3 comprises a high frequency welding machine (not numbered), which is provided with two high frequency welding heads (not labeled) arranged separately, and two sets of main feed lines 6 can be welded at the same time.
  • the industrial hot air blower customized heat shrinkable nozzle can meet the simultaneous heat shrinkage requirements of the two heat shrinkable tubes.
  • the present invention provides a method for main feeder assembly based on the above-described main feeder assembly apparatus, comprising the following steps:
  • Step 1 adjusting the height of the second positioning portion and the package module according to a predetermined position of the heat shrinkable tube relative to the main feed line, and adjusting the height of the blanking module according to the height of the second positioning portion;
  • Step 2 The joint of the main feed line to be welded, the heat shrinkable tube and the cable are assembled to each other and fixed to the first positioning portion, the second positioning portion and the third positioning portion of the positioning module respectively;
  • Step 3 The driving mechanism is activated, and the positioning module carrying the main feeder to be welded is sequentially passed through the welding module, the blanking module and the packaging module along the circular track to complete the main feeder. assembly;
  • Step 4 Remove the assembled main feeder and repeat steps 2 and 3 to complete the assembly of the other main feeders.
  • Step 1 includes: setting a predetermined position and quantity of the heat shrinkable tube according to the main feeder, adjusting the height and quantity of the partition, and the height of the package module, and adjusting the pushing module in the pushing module according to the height and the quantity of the partition.
  • the height and number of the mechanisms allow the heat-shrink tubing to be in a predetermined position for both the drop and the package.
  • the positioning module carrying the main feeder to be soldered passes the welding module along the circular track, and before the blanking module is passed, the welding quality inspection process is increased.
  • the welding qualified product is automatically transferred to the blanking module, and the unqualified product is removed from the circular orbit for rework.
  • the main feeder assembly device of the present invention has the following advantages:
  • the layered blanking of multiple heat-shrinkable tubes is realized by providing a plurality of partitions in the positioning module, and is applied to the welding points and the protection of the cables respectively, so as to meet the double protection requirements of the main feeder.
  • the machine is provided with a plurality of sliders connected to the annular track and slidable along the circular track, and a limiting mechanism corresponding to the sliders, the positioning module is supported on the slider and passes through
  • the secondary positioning of the limiting mechanism and the slider makes the welding and packaging position more accurate, ensuring the quality of the main feeder welding package.
  • the positioning module is stuck to the slider and fixed to each other by the fastening screws, so that the quick assembly and disassembly of the two can be realized, and the structure is stable.
  • the same positioning module is provided with at least two sets of positioning parts, the welding module adopts split type high frequency welding, and the industrial hot air blower adopts a customized heat shrinking nozzle, which can package at least two main feed lines at one time, and has high production efficiency.
  • the main feeder assembly method of the present invention has the following advantages:
  • the number of heat-shrinkable tubes and the package position can be flexibly determined to meet the different needs of different main feeder products, and are widely used.

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  • Lining Or Joining Of Plastics Or The Like (AREA)
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Abstract

本发明公开了一种主馈线装配设备及装配方法，用于主馈线接头和线缆的焊接以及用于套设于主馈线的热缩管的封装，设备包括：机台，设有环形轨道；定位模组，可滑动地安装于环形轨道，包括用于定位接头的第一定位部，用于定位热缩管的第二定位部，以及用于定位线缆的第三定位部；驱动机构，设置于机台，用于驱动定位模组沿环形轨道运动；焊接模组，设置于环形轨道的一侧，用于接头和线缆的焊接；落料模组，沿定位模组的运动方向设置于焊接模组的后方，可作用于第二定位部使热缩管沿线缆发生位移；封装模组，并排设置于落料模组的后方，用于封装热缩管。采用本发明所述主馈线装配设备及其装配方法，操作简单，自动化程度和生产效率高。

Description

主馈线装配设备及其装配方法 技术领域
本发明涉及装配设备技术领域，尤其涉及一种主馈线装配设备及其装配方法。
背景技术
基站天线是移动通信网络覆盖的关键部件，基站天线由主馈端与众多终端部件连接组成，而主馈线是通信主设备之间的桥梁，是最直接的端口。主馈线主要由接头、同轴电缆和热缩管三大部件组成。其中，接头与同轴电缆采用锡钎焊形成连接，由于锡钎焊形成的连接强度不具备很强的抗弯折能力，为保证在弯曲同轴电缆的过程中不造成对焊点的力学破坏，需要在焊点处采用双壁加厚型热缩管进行相应的防护。
主馈线的装配方法，多采用单点的装配方法：首先完成相应的组装、送至下一工站进行批量焊接、然后再周转到下一工站用热缩管进行热缩防护。上述组装方法一方面无形中增加了不同工序之间的周转浪费，另一方面造成多个工序之间产出不平衡，作业方式效率低下。
发明内容
鉴于上述问题，本发明提出了一种主馈线装配设备及其装配方法，操作简单，自动化程度和生产效率高。
本发明提供一种主馈线装配设备，用于主馈线接头和线缆的焊接以及用于套设于主馈线的热缩管的封装，包括：机台，设有环形轨道；定位模组，可滑动地安装于所述环形轨道，包括用于定位所述接头的第一定位部，用于定位所述热缩管的第二定位部，以及用于定位所述线缆的第三定位部；驱动机构，设置于所述机台，用于驱动所述定位模组沿所述环形轨道运动；焊接模组，设置于所述环形轨道的一侧，用于所述接头和线缆的焊接；落料模组，沿所述定位模组的运动方向设置于所述焊接模组的后方，可作用于所述第二定位部使所述热缩管沿所述线缆发生位移；封装模组，沿所述定位模组的运动方向并排设置于所述落料模组的后方，用于封装所述热缩 管。
进一步，所述定位模组包括：第一底座，竖直设置连接于所述第一底座上方的第一支架，连接于所述第一支架且高度可调节的隔层，连接于所述第一支架顶部的顶层；所述第一定位部设置于所述第一底座，所述第二定位部设置于所述隔层，所述第三定位部设置于所述顶层。
优选的，所述隔层包括：固定部、活动部、连接于两者之间的连接轴、以及套设于所述连接轴并位于所述固定部和活动部之间的复位弹簧；所述固定部固接于所述第一支架；所述活动部边缘设有用于让位所述线缆并承托所述热缩管的让位缺口，所述活动部可在外力作用下沿所述连接轴轴向运动以释放其所承托的热缩管，并可在所述复位弹簧的弹性恢复力作用下复位。
优选的，所述落料模组包括：第二底座，竖直设置连接于所述第二底座上方的第二支架，连接于所述第二支架且高度可调节的至少一固定座，设置于所述固定座的推抵机构，所述推抵机构设有可伸缩推动所述活动部运动使所述活动部承托的热缩管下落的伸缩臂。
优选的，所述隔层至少包括上下设置的两层，用于将至少两个热缩管承托在不同高度，所述落料模组包括沿所述定位模组的运动方向前后设置的第一落料模组和第二落料模组，所述第一落料模组包括一个推抵机构，用于推动靠近所述接头的活动部使其承托的热缩管下落至接头和线缆的焊接部，所述第二落料模组包括与所述隔层相同数量的推抵机构，用于一一对应作用于各隔板使其余热缩管下落。
进一步，所述封装模组包括第一封装模组和第二封装模组；所述第一封装模组设置于所述第一落料模组和所述第二落料模组之间，用于封装套设于所述焊接部外侧的热缩管；所述第二封装模组设置于所述第二落料模组后方，用于封装其余热缩管。
优选的，所述第一底座设有至少两个第一定位部，每一隔层的活动部对应设有至少两个让位缺口，所述顶层对应设有至少两个第三定位部，可同时定位至少两组主馈线，所述焊接模组包括高频焊接机，其设有分体设置的至少两个高频焊接头，可同时焊接至少两组主馈线。
优选的，所述封装模组包括滑座，驱动装置和热风机；所述热风机固设于所述滑座并可在所述驱动装置的带动下沿垂直所述环形轨道延伸方向前后运动。
优选的，所述机台还包括多个连接于所述环形轨道并可沿所述环形轨道滑动的滑块和与所述滑块一一对应的限位机构；多个所述滑块与多个所述限位机构分别沿所述环形轨道等距设置，所述定位模组支承于所述滑块上，所述限位机构用于固定所述滑块在所述环形轨道的相对位置；所述定位模组卡接于所述滑块，并通过紧固螺钉相互固定。
相应的，本发明提供基于上述主馈线装配设备进行主馈线装配的方法，包括以下步骤：
步骤1：依据热缩管相对主馈线的预定位置调节所述第二定位部和所述封装模组的高度，并依据所述第二定位部的高度调节所述落料模组的高度；
步骤2：将待焊接主馈线的接头、热缩管和线缆相互组装并分别固定于所述定位模组的第一定位部、第二定位部和第三定位部；
步骤3：启动驱动机构，使携带了待焊接主馈线的所述定位模组沿所述环形轨道依次通过所述焊接模组、所述落料模组和所述封装模组，完成主馈线的装配；
步骤4：卸下装配完成的主馈线，重复步骤2和3的操作，完成其他主馈线的装配。
与现有技术相比，本发明主馈线装配设备有益效果包括：
(1)通过环形轨道生产线的生产工艺，上料区与下料区在同个位置减少不同工序之间的周转浪费，重点岗位采用自动化的实现方式，两者结合极大程度提高生产效率。
(2)通过在定位模组设置多个隔层实现多个热缩管的分层落料，分别应用到焊点以及线缆的防护，满足对主馈线进行双重防护需要。
(3)机台设有多个连接于环形轨道并可沿所述环形轨道滑动的滑块和与所述滑块一一对应的限位机构，定位模组支承于所述滑块上，通过限位机构和滑块的二次定位，使焊接和封装位置更准确，保证了主馈线焊接封 装质量。
(4)定位模组卡接于滑块，并通过紧固螺钉相互固定，可实现两者的快速组装和拆卸，且结构稳定。
(5)流线作业方案，可实现一机多用、占地面积小、性能稳定、操作简单，大幅减少操作人员，同时设备可以在环形轨道两侧按照需求，增加相应的自动化模组，拓展性优势明显。
(6)同一定位模组设有至少两组定位部，焊接模组采用分体式高频焊接，同时工业热风机采用定制热缩嘴，可以一次焊接封装至少两个主馈线，生产效率高。
与现有技术相比，本发明所述主馈线装配方法有益效果包括：
(1)通过调节隔板的数量和高度，可用灵活决定热缩管的数量和封装位置，满足不同主馈线产品的不同需求，应用广泛。
(2)在接头和线缆焊接完成后，且热缩管落料前，增加焊接质量检查，防止热缩管封装完成无法直观辨别焊接情况，保证焊接质量，提升主馈线良品率。
本发明的这些方面或其他方面在以下实施例的描述中会更加简明易懂。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本发明一种实施例的主馈线装配设备的组装结构示意图；
图2为图1所示主馈线装配设备A部分的局部放大示意图；
图3为本发明一种实施例的主馈线装配设备的定位模组的立体结构示意图；
图4为本发明一种实施例的主馈线装配设备的第一落料模组的立体结构示意图；
图5为本发明一种实施例的主馈线装配设备的第二落料模组的立体结构 示意图；
图6为本发明一种实施例的主馈线装配设备的封装模组的立体结构示意图。
具体实施方式
为了使本技术领域的人员更好地理解本发明方案，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
参照图1至图3，本发明提供一种主馈线装配设备100，用于主馈线6的接头61和线缆62的焊接以及用于套设于主馈线6的热缩管63的封装，包括：机台1，定位模组2，驱动机构(未图示)，焊接模组3，落料模组4、4’和封装模组5、5’。
参照图1和图2，所述机台1由高强度铝型材框架组成，其上表面设有高平面度铝材面板(未标号)，所述面板上表面中心位置设有环形轨道11，一侧设有控制系统14。所述控制系统14存储有控制程序，可控制所述驱动机构、所述焊接模组3，所述落料模组4、4’和所述封装模组5、5’运行。优选的，所述机台1还包括多个连接于所述环形轨道11并可沿所述环形轨道11滑动的滑块12和与所述滑块12一一对应的限位机构13；多个所述滑块12与多个所述限位机构13分别沿所述环形轨道11等距设置，所述滑块12用于承载所述定位模组2，所述限位机构13用于固定所述滑块12在所述环形轨道11的相对位置。优选的，所述定位模组2卡接于所述滑块12，并通过紧固螺钉(未标号)相互固定，可实现两者的快速组装和拆卸，且结构稳定。
优选的，所述限位机构13可以沿所述面板升降，当所述滑块12运转，所述限位机构13降至所述面板以下，防止干涉所述滑块12运转；当所述滑块12停止运转，所述限位机构13上升至所述面板上方，固定所述滑块12的位置；通过机台1的二次锁扣定位，确保接头的定位精度。作为一种 实施例，所述环形轨道11可以包括相互配合的外导轨(未图示)和内导轨(未图示)，所述滑块12固定于所述内导轨并在驱动机构的驱动下可沿所述外导轨运动。
参照图1和图3，所述定位模组2可滑动地安装于所述环形轨道11，包括用于定位所述接头61的第一定位部(未标号)，用于定位所述热缩管63的第二定位部(未标号)，以及用于定位所述线缆62的第三定位部(未标号)。本实施例中，所述定位模组2包括：第一底座21，竖直设置连接于所述第一底座21上方的第一支架22，连接于所述第一支架22且高度可调节的隔层23，连接于所述第一支架22顶部的顶层24；所述第一定位部为设置于所述第一底座21，所述第二定位部设置于所述隔层23，所述第三定位部设置于所述顶层24，以将所述主馈线6竖直定位于所述定位模组2。进一步，所述隔层23包括：固定部231、活动部233、连接于两者之间的连接轴232、以及套设于所述连接轴232并位于所述固定部231和活动部233间的复位弹簧(未图示)；所述固定部231固接于所述第一支架22；所述活动部233边缘设有用于让位所述线缆62并承托所述热缩管63的让位缺口(未标号)，所述活动部233可在外力作用下沿所述连接轴232运动以释放其所承托的热缩管63，并可在所述复位弹簧的弹性恢复力作用下复位。
所述驱动机构设置于所述机台1，用于驱动所述定位模组2沿所述环形轨道11运动。优选的所述驱动机构包括步进电机(未图示)，可在所述控制系统14的控制下带动所述滑块12和所述定位模组2沿所述环形轨道11进行环形运转。其中，所述定位模组2与所述滑块12数目相同可以是多个(本实施例为10个)，所述驱动机构可带动多个所述滑块12和定位模组2共同运动，且始终保持相对距离。
所述焊接模组3沿所述定位模组2的运动方向设置于所述环形轨道11的一侧，用于所述接头61和所述线缆62的焊接。
请结合图4和图5，所述落料模组4、4’设置于所述焊接模组3的后方，可作用于所述第二定位部使所述热缩管63沿所述线缆发生位移。所述落料模组4、4’包括：第二底座41、41’，竖直设置连接于所述第二底座 41、41’上方的第二支架42、42’，连接于所述第二支架42、42’且高度可调节的至少一固定座43、43’，设置于所述固定座43、43’的推抵机构44、44’，所述推抵机构44、44’设有可伸缩推动所述活动部233运动使所述活动部233承托的热缩管63下落的伸缩臂(未标号)。
所述封装模组5、5’并排设置于所述落料模组4、4’的后方，用于封装所述热缩管63。请参考图1和图6，所述封装模组5’包括固定底座51’、滑轨52’、滑座53’、升降支架54’、升降底座55’、驱动装置56’、工业热风机57’和保护罩58’；所述工业热风机57’通过所述升降支架54’和所述升降底座55’可升降地固设于所述滑座滑座53’并可在所述驱动装置56’的带动下沿垂直所述环形轨道11延伸方向在所述滑轨52’前后运动，通过热风辐射对热缩管进行封装。优选的，所述驱动装置56’可以为电机或气缸。
优选的，所述隔层23至少包括上下设置的两层，用于将至少两个热缩管63承托在不同高度，所述落料模组4、4’包括沿所述环形轨道11前后设置的第一落料模组4和第二落料模组4’，所述第一落料模组4包括一个推抵机构44，用于推动靠近所述接头61的活动部233使其承托的热缩管631下落至接头61和线缆62的焊接部(未标号)，所述第二落料模组4’包括与所述隔层23相同数量的推抵机构，用于一一对应作用于各隔板使其余热缩管632、633下落。相应的，所述封装模组5、5’包括第一封装模组5和第二封装模组5’；所述第一封装模组5设置于所述第一落料模组4和所述第二落料模组4’之间，用于封装套设于所述焊接部外侧的热缩管631；所述第二封装模组5’设置于所述第二落料模组4’后方，用于封装其余热缩管632、633。
本实施例中，所述隔层23为三层，用于将三个热缩管631、632、633承托在不同高度，第一隔层23为放置接头61根部焊点的防护所用热缩管631，第二隔层23’为放置双重防护根部焊点的热缩管632，第三隔层23”为放置防护接头上的线缆62在穿过一些锋利的器件时，起到相应的防护作用的热缩管633。对应的，所述第一落料模组4包括一个推抵机构44，所述第二落料模组4’包括三个推抵机构44’，可以理解的：所述第二落料 模组4’的三个推抵机构44’可以同时工作推动三个隔层23、23’、23”使第二高度的热缩管632再次落到接头61和线缆62的焊接部，也可以只是上方的两个工作推动上方的两个隔层23’、23”使第二高度的热缩管632落到第一隔层23的位置进行封装，并通过调节第一隔层23的位置，调整除最下方热缩管631外的其余热缩管632、633的封装高度。本实施例中，所述第一封装模组5和第二封装模组5’结构相同，整体高度和保护罩58、58’的高度不同，各自工业热风机可以通过升降支架和升降底座设置为不同高度进行调节，以使用不同高度的热缩管的封装。
优选的，所述第一底座21设有两个第一定位部，每一隔层23的活动部233设有两个让位缺口，所述顶层24设有两个第三定位部，可同时定位两组主馈线6，所述焊接模组3包括高频焊接机(未标号)，其设有分体设置的两高频焊接头(未标号)，可同时焊接两组主馈线6。同时，所述工业热风机定制热缩嘴能够满足两个热缩管的同时热缩需求。
本发明提供基于上述主馈线装配设备进行主馈线装配的方法，包括以下步骤：
步骤1：依据热缩管相对主馈线的预定位置调节所述第二定位部和所述封装模组的高度，并依据所述第二定位部的高度调节所述落料模组的高度；
步骤2：将待焊接主馈线的接头、热缩管和线缆相互组装并分别固定于所述定位模组的第一定位部、第二定位部和第三定位部；
步骤3：启动驱动机构，使携带了待焊接主馈线的所述定位模组沿所述环形轨道依次通过所述焊接模组、所述落料模组和所述封装模组，完成主馈线的装配；
步骤4：卸下装配完成的主馈线，重复步骤2和3的操作，完成其他主馈线的装配。
其中，步骤1包括：依据主馈线需要设置热缩管的预定位置和数量，调整隔板的高度和数量，以及封装模组的高度，并根据隔板的高度和数量调整落料模组中推抵机构的高度和数量，使热缩管在下落和封装都能处于预定位置。
优选的，在步骤3中，携带了待焊接主馈线的所述定位模组沿所述环形轨道通过所述焊接模组后，且未通过所述落料模组之前，增加焊接质量检查工序，使焊接合格品自动流转至落料模组，不合格品移出环形轨道统一进行返工。
与现有技术相比，本发明所述主馈线装配设备具有以下优点：
(1)通过环形轨道生产线的生产工艺，上料区与下料区在同个位置减少不同工序之间的周转浪费，重点岗位采用自动化的实现方式，两者结合极大程度提高生产效率。
(2)通过在定位模组设置多个隔层实现多个热缩管的分层落料，分别应用到焊点以及线缆的防护，满足对主馈线进行双重防护需要。
(3)机台设有多个连接于环形轨道并可沿所述环形轨道滑动的滑块和与所述滑块一一对应的限位机构，定位模组支承于所述滑块上，通过限位机构和滑块的二次定位，使焊接和封装位置更准确，保证了主馈线焊接封装质量。
(4)定位模组卡接于滑块，并通过紧固螺钉相互固定，可实现两者的快速组装和拆卸，且结构稳定。
(5)流线作业方案，可实现一机多用、占地面积小、性能稳定、操作简单，大幅减少操作人员，同时设备可以在环形轨道两侧按照需求，增加相应的自动化模组，拓展性优势明显。
(6)同一定位模组设有至少两组定位部，焊接模组采用分体式高频焊接，同时工业热风机采用定制热缩嘴，可以一次焊接封装至少两个主馈线，生产效率高。
与现有技术相比，本发明所述主馈线装配方法具有以下优点：
(1)通过调节隔板的数量和高度，可用灵活决定热缩管的数量和封装位置，满足不同主馈线产品的不同需求，应用广泛。
(2)在接头和线缆焊接完成后，且热缩管落料前，增加焊接质量检查，防止热缩管封装完成无法直观辨别焊接情况，保证焊接质量，提升主馈线良品率。
以上对本发明所提供的一些实施例进行了详细介绍，对于本领域的一 般技术人员，依据本发明实施例的思想，在具体实施方式及应用范围上均会有改变之处，综上所述，本说明书内容不应理解为对本发明的限制。

Claims (10)

  1. 一种主馈线装配设备，用于主馈线接头和线缆的焊接以及用于套设于主馈线的热缩管的封装，其特征在于，包括：
    机台，设有环形轨道；
    定位模组，可滑动地安装于所述环形轨道，包括用于定位所述接头的第一定位部，用于定位所述热缩管的第二定位部，以及用于定位所述线缆的第三定位部；
    驱动机构，设置于所述机台，用于驱动所述定位模组沿所述环形轨道运动；
    焊接模组，设置于所述环形轨道的一侧，用于所述接头和线缆的焊接；
    落料模组，沿所述定位模组的运动方向设置于所述焊接模组的后方，可作用于所述第二定位部使所述热缩管沿所述线缆发生位移；
    封装模组，沿所述定位模组的运动方向并排设置于所述落料模组的后方，用于封装所述热缩管。
  2. 根据权利要求1所述的主馈线装配设备，其特征在于，所述定位模组包括：第一底座，竖直设置连接于所述第一底座上方的第一支架，连接于所述第一支架且高度可调节的隔层，连接于所述第一支架顶部的顶层；所述第一定位部设置于所述第一底座，所述第二定位部设置于所述隔层，所述第三定位部设置于所述顶层。
  3. 根据权利要求2所述的主馈线装配设备，其特征在于，所述隔层包括：固定部、活动部、连接于两者之间的连接轴、以及套设于所述连接轴并位于所述固定部和活动部之间的复位弹簧；所述固定部固接于所述第一支架；所述活动部边缘设有用于让位所述线缆并承托所述热缩管的让位缺口，所述活动部可在外力作用下沿所述连接轴轴向运动以释放其所承托的热缩管，并可在所述复位弹簧的弹性恢复力作用下复位。
  4. 根据权利要求3所述的主馈线装配设备，其特征在于，所述落料模组包括：第二底座，竖直设置连接于所述第二底座上方的第二支架，连接于所述第二支架且高度可调节的至少一固定座，设置于所述固定座的推抵机构，所述推抵机构设有可伸缩推动所述活动部运动使所述活动部承托的 热缩管下落的伸缩臂。
  5. 根据权利要求4所述的主馈线装配设备，其特征在于，所述隔层至少包括上下设置的两层，用于将至少两个热缩管承托在不同高度，所述落料模组包括沿所述定位模组的运动方向前后设置的第一落料模组和第二落料模组，所述第一落料模组包括一个推抵机构，用于推动靠近所述接头的活动部使其承托的热缩管下落至接头和线缆的焊接部，所述第二落料模组包括与所述隔层相同数量的推抵机构，用于一一对应作用于各隔板使其余热缩管下落。
  6. 根据权利要求5所述的主馈线装配设备，其特征在于，所述封装模组包括第一封装模组和第二封装模组；所述第一封装模组设置于所述第一落料模组和所述第二落料模组之间，用于封装套设于所述焊接部外侧的热缩管；所述第二封装模组设置于所述第二落料模组后方，用于封装其余热缩管。
  7. 根据权利要求3至6中任意一项所述的主馈线装配设备，其特征在于，所述第一底座设有至少两个第一定位部，每一隔层的活动部对应设有至少两个让位缺口，所述顶层对应设有至少两个第三定位部，可同时定位至少两组主馈线，所述焊接模组包括高频焊接机，其设有分体设置的至少两个高频焊接头，可同时焊接至少两组主馈线。
  8. 根据权利要求1所述的主馈线装配设备，其特征在于，所述封装模组包括滑座，驱动装置和热风机；所述热风机固设于所述滑座并可在所述驱动装置的带动下沿垂直于所述环形轨道延伸方向前后运动。
  9. 根据权利要求1所述的主馈线装配设备，其特征在于，所述机台还包括多个连接于所述环形轨道并可沿所述环形轨道滑动的滑块和与所述滑块一一对应的限位机构；多个所述滑块与多个所述限位机构分别沿所述环形轨道等距设置，所述定位模组支承于所述滑块上，所述限位机构用于固定所述滑块在所述环形轨道的相对位置；所述定位模组卡接于所述滑块，并通过紧固螺钉相互固定。
  10. 一种基于权利要求1～9所述主馈线装配设备进行主馈线装配的方法，其特征在于，包括以下步骤：
    步骤1：依据热缩管相对主馈线的预定位置调节所述第二定位部和所述封装模组的高度，并依据所述第二定位部的高度调节所述落料模组的高度；
    步骤2：将待焊接主馈线的接头、热缩管和线缆相互组装并分别固定于所述定位模组的第一定位部、第二定位部和第三定位部；
    步骤3：启动驱动机构，使携带了待焊接主馈线的所述定位模组沿所述环形轨道依次通过所述焊接模组、所述落料模组和所述封装模组，完成主馈线的装配；
    步骤4：卸下装配完成的主馈线，重复步骤2和3的操作，完成其他主馈线的装配。
PCT/CN2018/103056 2017-12-29 2018-08-29 主馈线装配设备及其装配方法 WO2019128281A1 (zh)

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