WO2019127604A1 - 纵向横置折弯层叠管口同轴布置集热芯真空集热管模块 - Google Patents

纵向横置折弯层叠管口同轴布置集热芯真空集热管模块 Download PDF

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Publication number
WO2019127604A1
WO2019127604A1 PCT/CN2017/120447 CN2017120447W WO2019127604A1 WO 2019127604 A1 WO2019127604 A1 WO 2019127604A1 CN 2017120447 W CN2017120447 W CN 2017120447W WO 2019127604 A1 WO2019127604 A1 WO 2019127604A1
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WO
WIPO (PCT)
Prior art keywords
tube
pipe
glass
heat collecting
sealing
Prior art date
Application number
PCT/CN2017/120447
Other languages
English (en)
French (fr)
Inventor
徐宝安
Original Assignee
淄博环能海臣环保技术服务有限公司
徐宝安
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Filing date
Publication date
Application filed by 淄博环能海臣环保技术服务有限公司, 徐宝安 filed Critical 淄博环能海臣环保技术服务有限公司
Publication of WO2019127604A1 publication Critical patent/WO2019127604A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S10/00Solar heat collectors using working fluids
    • F24S10/50Solar heat collectors using working fluids the working fluids being conveyed between plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S10/00Solar heat collectors using working fluids
    • F24S10/70Solar heat collectors using working fluids the working fluids being conveyed through tubular absorbing conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S70/00Details of absorbing elements
    • F24S70/20Details of absorbing elements characterised by absorbing coatings; characterised by surface treatment for increasing absorption
    • F24S70/225Details of absorbing elements characterised by absorbing coatings; characterised by surface treatment for increasing absorption for spectrally selective absorption
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S70/00Details of absorbing elements
    • F24S70/30Auxiliary coatings, e.g. anti-reflective coatings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S80/00Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
    • F24S80/30Arrangements for connecting the fluid circuits of solar collectors with each other or with other components, e.g. pipe connections; Fluid distributing means, e.g. headers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S80/00Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
    • F24S80/70Sealing means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/44Heat exchange systems

Definitions

  • the invention relates to a solar heat collector, in particular to a coaxial horizontally disposed folded laminated nozzle coaxially arranged with a heat collecting core vacuum heat collecting tube module.
  • solar collectors mainly include all-glass vacuum solar collector tube collector, all-glass heat pipe vacuum solar collector tube collector, tube-row heat pipe collector, metal plate collector, ceramic plate collector, slot Focusing on various types of medium and high temperature collectors.
  • the all-glass vacuum solar collector tube collector is not under pressure, and the all-glass heat pipe vacuum solar collector tube collector cannot achieve high-temperature heat collection.
  • the metal flat plate collector is under pressure, it cannot provide high temperature and high pressure steam, and the heat absorbing film layer is equivalent to being exposed to the atmosphere, and is easily eroded by the corrosive gas component in the atmosphere, and the thermal efficiency is fast decayed and the service life is short.
  • the ceramic plate type collector is stable against corrosion and heat absorption film, it can not be under pressure, has low heat collecting efficiency, low heat collecting temperature, poor heat preservation performance, and is easy to freeze and crack in winter.
  • the existing trough-type focusing medium-high temperature collector consumes a large amount of non-ferrous metals, the processing technology is complicated, the manufacturing cost is high, the energy is converted many times, resulting in low efficiency, the market application is narrow, the acceptance is low, and it is difficult to promote.
  • the solar collector system does not solve the problems of pressure, high temperature heat collection, self-circulation, low cost, anti-freeze insulation, safety and reliability.
  • the object of the present invention is to provide a new type of high-efficiency, medium-high high-rise, high-rise, high-temperature, heat-collecting, vacuum-collecting tube module for longitudinally transversely bending and laminating nozzles.
  • Collectors for various fields such as temperature, low cost, pressure-bearing, anti-freezing and heat preservation, etc., to solve the problems raised in the above background art.
  • the longitudinal transversely-folded laminated tube coaxially arranged heat collecting core vacuum heat collecting tube module comprises a vacuum heat collecting tube, a sealed connecting pipe piece, a heat-insulating heat collecting box, a sealing ring, and a heat collecting tube mounting supporting frame, wherein the vacuum collecting tube is characterized by:
  • the module which comprises a parallel insulated heat collecting header arranged on both sides of the mounting frame, and a sealed mounting elastic pipe fitting installed on the heat insulating collector header, or a telescopic rotary top sealing pipe member, the longitudinal transversely bending and laminating nozzle
  • the coaxial heat collecting core vacuum collecting tube is coaxially arranged, and the sealing and positioning are installed between the parallel heat insulating heat collecting boxes distributed on both sides of the mounting frame, and the heat collecting and collecting heat box is inserted and inserted into the joint and the sealing ring, and the horizontal transverse folding
  • the curved laminated nozzle is coaxially arranged and the collector core vacuum collecting tube is sealed and connected.
  • a plurality of longitudinal transversely-folded laminated nozzles are coaxially arranged with a collecting core vacuum collecting tube through a header, a sealed installation elastic tube member, or a telescopic rotary top sealing tube member, and a plurality of longitudinal transversely-folded laminated tube nozzles are coaxially arranged.
  • the hot core vacuum heat collecting tubes are closely arranged, and the top and bottom are connected to form a module.
  • the longitudinal transversely-folded laminated tube is coaxially arranged with a heat collecting core vacuum collecting tube, comprising a cover glass tube, a longitudinal transversely-folded laminated tube coaxially arranged heat collecting core, a medium inlet and outlet tube head glass sealing end cover, U-shaped longitudinal clamping positioning support elastic card, lateral clamping positioning support air-removing agent elastic card, the longitudinal transversely-folded laminated tube coaxially arranged collecting core is sequentially bent and bent back, the upper and lower layers are arranged next to each other, and distributed in the same plane
  • the longitudinal transversely-folded laminated tube is coaxially arranged with the collecting core tube row, and the longitudinally transversely-folded laminated tube is coaxially arranged with two connecting tube heads of the collecting core tube row, distributed in the longitudinal transverse bending and laminating stack
  • the nozzles are coaxially arranged on the upper and lower ends of the coaxial core of the heat collecting core tube.
  • the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is arranged to position the bending glass substrate longitudinally transversely bending and laminating nozzle coaxially arranged heat collecting core tube assembly One.
  • the longitudinal transversely-folded laminated tube is coaxially arranged on the surface of the heat collecting core tube, and a functional endothermic film tube plate composed of a reflective film, an absorbing film and an anti-reflecting film is composited. Thereafter, the bent glass substrate is longitudinally transversely bent and laminated on the heat collecting core tube row, and the lateral clamping position is supported to support the getter cartridge.
  • the longitudinal transversely-folded laminated heat collecting core equipped with the lateral clamping positioning support air getter cartridge is inserted into one end opening, the other end of the sealing head is in the outer glass tube, and the outer glass tube is provided with the end of the tube hole
  • the utility model is provided with an exhaust tail pipe, and the two horizontally-connecting pipe ends of the heat collecting core are coaxially arranged on the longitudinally transversely-folded laminated nozzle, and are sealed on the glass sealing heads at both ends of the glass tube of the outer cover by glass welding.
  • the backlight surface of the cover glass tube is a light pipe or a tube compounded with a mirror.
  • the glass tail welding is used to separate and separate the exhaust tail pipe, and the getter is evaporated, and the glass tube cavity of the outer cover is made into a high-vacuum longitudinal transversely-folded laminated tube coaxially arranged with the heat collecting core vacuum collecting tube.
  • the heat-insulating heat-collecting header is arranged for the double-flow channel on both sides of the installation frame, or the heat-collecting box is arranged for the intermediate flow channel of the installation frame and the symmetric flow channel of the two sides of the flow channel.
  • the heat collecting box is surrounded by an insulating layer and a casing, wherein a sealing and mounting elastic pipe member is arranged, or a heat collecting box upper cover and an incubator lower cover are wrapped around the heat collecting header of the telescopic screw sealing pipe.
  • the horizontal arrangement of the heat-insulating heat-collecting junction box enables the longitudinal transversely-folded laminated tube to be coaxially arranged.
  • the longitudinal transversely-folded laminated tube of the heat collecting core vacuum collecting tube is coaxially arranged with the collecting core, and the irradiation angle of the sunlight is close to vertical. .
  • the longitudinally transversely folded laminated nozzle is coaxially arranged.
  • the medium inlet of the heat collecting core vacuum collecting tube is lower than the medium outlet, the medium inlet is connected in parallel with the header inlet water main pipe, and the medium outlet is also connected in parallel with the header water outlet main pipe. The connection ensures that the longitudinally transversely folded and laminated nozzles are coaxially arranged and the gas in the vacuum collecting tube of the heat collecting core can be naturally discharged.
  • the system passes the difference between the cold water in the cold water pipe and the hot water in the hot water pipe, and the height difference between the water storage tank and the longitudinal transversely folded laminated nozzle coaxially arranged with the heat collecting core vacuum heat collecting tube module
  • the resulting pressure difference is the thermodynamic siphon convection self-circulating power of the medium.
  • the heat-insulating heat-collecting double-layer header box is arranged coaxially with the longitudinal transversely-folded laminated nozzle, and the heat-collecting heat-collecting header is arranged for the double-flow channel on both sides of the installation frame.
  • the box or the heat collecting header is arranged for the intermediate flow channel of the installation frame and the symmetric three-way channel on both sides of the flow channel.
  • the heat collecting box is surrounded by an insulating layer and a casing, wherein a sealing and mounting elastic pipe member is arranged, or a heat collecting box upper cover and an incubator lower cover are wrapped around the heat collecting header of the telescopic screw sealing pipe.
  • the heat collecting core is nearly perpendicular to the angle of illumination of the sunlight.
  • the heat collecting tube mounting support frame is matched with the longitudinal transversely-folded laminated tube coaxially arranged with the heat collecting core vacuum heat collecting tube module, wherein the heat collecting tube mounting supporting frame comprises an insulated heat collecting header and a sealed installation elastic tube supporting joint Box, or telescopic rotary top sealing pipe support header, collector pipe support arm, sling connection seal installation elastic pipe support header, or telescopic screw seal pipe support header and collector pipe support arm "X" suspension
  • the arm joints are composed.
  • the heat collecting pipe installation supporting frame is a single-sided pipe rectangular structure, the heat-insulating heat-collecting box is used as one side, and the elastic pipe fitting is installed as a seal on the opposite side, or the telescopic screw-top sealing pipe support support box is arranged in parallel, and two heat collecting pipes are supported in parallel.
  • the arms are parallel and opposite ends, and the two ends are respectively connected with the heat-insulating heat-collecting box and the sealing and mounting elastic pipe member, or the telescopic screw-top sealing pipe member supporting the two ends of the connecting box, forming a rectangular profile of the heat collecting pipe mounting support frame, and the hanging and connecting sealing and installing the elastic pipe fittings.
  • both ends of the "X" suspension support arm on the side of the telescopic rotary sealing pipe support header and the heat collecting pipe support arm are connected with the joint ends of the heat-insulating heat collecting box and the heat collecting tube supporting arm, and the lifting Connect the seal to install the elastic pipe fittings, or the telescopic spiral seal pipe fittings support the header and the heat collecting pipe support arm of the "X" hanging brace arm on both sides of the other end of the arm, and the sealing installation elastic pipe fittings, or the telescopic screw cap sealing pipe support
  • the junction points of the headers are connected to each other to form a suspension fitting elastic fitting, or a telescopic screw-top sealing fitting supporting the header, and connecting the intersection of the "X" hanging brackets, the group Collector tube mounting support frame.
  • a water tank supporting arm is connected between the lower side of the heat collecting and collecting tube and the heat collecting tube supporting arm, wherein the water tank supporting arm and the middle hanging wall are connected, and the elastic tube member is sealed and installed, or the telescopic screw sealing tube is supported.
  • the spacing between the boxes is equally divided, and the "meter"-shaped seals that are connected at the intersections are fitted with elastic tube members, or the telescopic screw-top sealing tubes support the hanging walls of the header box.
  • the heat collecting pipe is installed with a supporting frame or has a rear load bearing support, and the load bearing arm of the rear load bearing is disposed between the heat insulating collector box and the sealed installation elastic pipe member, or the telescopic screw top sealing pipe member supports the same end of the header box, and between the rear load bearing supports There is a lateral tensioning arm or an "X" tensioning arm between the rear bearing supports. Insulation collector bin and seal-mounted elastic pipe fittings, or telescopic screw-top seal fittings between the support bins, through the "X" Tighten the arms and connect them in place to form a non-deformed collector tube mounting support frame.
  • the collector tube mounting support frame includes an insulated heat collecting header, a sealed installation elastic pipe member, or a telescopic screw top sealing pipe support support box, a heat collecting tube support arm, a sling connection sealing installation elastic pipe member, or a telescopic screw top sealing pipe member supporting joint
  • the box and the heat collecting tube support arm are composed of "X" hanging support arm joints.
  • the heat collecting pipe installation supporting frame is a "day" shape structure on both sides of the pipe, and the heat collecting and collecting heat box is used as the middle shaft, and the elastic pipe fittings are installed as the opposite sides, or the telescopic rotary roof sealing pipe supporting the connecting box is arranged in parallel, two
  • the heat collecting tube supporting arm is parallel and opposite ends, and the two ends are respectively connected with the sealed and installed elastic pipe fittings on both sides of the heat insulating collector box and the heat insulating collector box, or the telescopic screw top sealing tube supporting the two ends of the joint box to form a heat collecting tube mounting support frame.
  • the inverted “day”-shaped structure outline, the sling connection seals the elastic tube fittings, or the telescopic screw-top sealing tube supports the header and the heat collecting tube support arm of the two "X" hanging brackets on both sides of the arm and the heat preservation
  • the two ends of the heat collecting header and the heat collecting tube supporting the connecting arm are connected, the hanging and connecting two sealing and mounting elastic tube parts, or the telescopic rotating top sealing tube supporting the connecting box and the two "X" hanging supporting arms of the collecting tube supporting arm
  • the two ends of the other side are connected to the two sealingly mounted elastic pipe fittings or the telescopic rotary sealing pipe fittings supporting the junction box to form an elastic fitting for the two sealing installations, or a telescopic rotary sealing pipe fitting Suspension struts of the header, to connect the two "X" with arms hanging brace intersection composition collector tube mounting support frame.
  • the two sides of the heat-insulating heat-collecting junction box are connected with the middle hanging wall, and are formed on two sealed and installed elastic pipe fittings or telescopic screw-top sealing pipe fittings supporting the double box, and the two "meter” shapes are connected by the equal division and the intersection point.
  • the elastic tube is sealed and installed, or the telescopic top sealing tube supports the hanging wall of the header.
  • the heat collecting pipe is installed with a support frame or has a rear load bearing support, and the load bearing arm of the rear load bearing is disposed at the same end of the heat insulating collector box and the two sealed installation elastic pipe members, or the telescopic screw top sealing pipe member supports the header, and the rear load bearing support There is a tensioning arm, a heat-insulating heat-collecting box and two sealed-fit elastic pipe fittings, or a telescopic screw-top sealing pipe fitting between the joint boxes. The two arms are tightened by two “X” and connected at appropriate positions to form a non-deformation.
  • the heat collecting tube is mounted with a support frame.
  • the longitudinal transversely-folded laminated nozzle is coaxially arranged with a heat collecting core vacuum heat collecting tube module
  • the threaded screw-expandable sealing pipe member comprises a toothed edge concave end cap threaded pipe, a toothed edge base threaded pipe, a corrugated telescopic pipe, a snap ring
  • the sealing ring is characterized in that: the threaded end of the concave end cap of the tooth rib is composed of a concave end cover provided on one end of the tooth edge and an externally threaded tube connected thereto, and the concave end of the tooth edge of the threaded tube of the concave end cap of the tooth edge
  • the outer surface of the cover is provided with a force tooth edge.
  • the threaded base threaded pipe is an internally threaded pipe with a force tooth edge on the outer surface, the toothed edge inner end cap threaded pipe and the toothed edge base threaded pipe are screwed together, and the external thread of the toothed edge inner end cap threaded pipe
  • the length corresponds to the internal thread length of the threaded base threaded pipe.
  • the corrugated telescopic tube is placed in the threaded tube of the concave end cap of the tooth rib and the threaded tube of the tooth edge base, and corresponds to the threaded pipe of the tooth edge base and the threaded pipe of the concave end cap of the tooth edge, and is arranged concentrically.
  • the corrugated telescopic tube has a snap ring on one end of the tube, and the inner side of the snap ring is inserted in the groove of the corrugated telescopic tube, and the outer end of the snap ring is fitted with the tube end of the corrugated telescopic tube in the toothed edge concave end cap threaded tube
  • the bottom of the end edge of the concave end cap, the outer diameter of the snap ring corresponds to the inner diameter of the concave end cap of the tooth edge to prevent the snap ring from slipping off.
  • the effective length of the threaded pipe of the toothed rib base and the threaded pipe of the concave end cap of the tooth rib is matched with the effective length of the bellows.
  • the other end of the pipe fitting and the sealing ring provided on the snap ring and the corrugated pipe head are installed in the joint.
  • the threaded pipe of the toothed rib base on the box and the threaded pipe of the concave end cap of the tooth rib rotate relatively clockwise and counterclockwise to realize the telescopic displacement of the threaded pipe of the concave end cap and the threaded pipe of the tooth edge base.
  • the corrugated telescopic tube connected to the header is sealed and tightly sealed by the sealing ring and the nozzle of the installation pipe.
  • the installation spacing between the nozzles at both ends of the installation pipe is fixed, and the pipe end of the pipe member is sealed and installed, and the inner and outer walls of the pipe at the other end of the pipe member are provided with a seal matching the size of the concave end cover and the snap ring of the tooth edge.
  • the ring, the corrugated telescopic tube head is inserted into the nozzle with the sealing ring, and is passed between the sealing ring, the snap ring, the threaded pipe of the toothed base which is seated on the header, and the threaded pipe of the concave end cap of the tooth edge.
  • a screw-screwed telescopic sealing pipe member including a toothed edge end cap threaded pipe, a toothed edge base threaded pipe, a corrugated bellows pipe, a snap ring, a sealing ring, and a toothed edge concave end cap threaded pipe is provided by a tooth disposed at one end
  • the rib inner end cover and the externally threaded tube connected thereto are formed with a force tooth edge on the outer surface of the concave end cap of the toothed edge end cap threaded pipe.
  • the threaded base threaded pipe is an internally threaded pipe with a force tooth edge on the outer surface, the toothed edge inner end cap threaded pipe and the toothed edge base threaded pipe are screwed together, and the external thread of the toothed edge inner end cap threaded pipe
  • the length corresponds to the internal thread length of the threaded base threaded pipe.
  • the corrugated telescopic tube is placed in the threaded tube of the concave end cap of the tooth rib and the threaded tube of the tooth edge base, and corresponds to the threaded pipe of the tooth edge base and the threaded pipe of the concave end cap of the tooth edge, and is arranged concentrically.
  • a coring ring is arranged on both ends of the corrugated telescopic tube, and the inner side of the clasp is inserted in the groove of the corrugated telescopic tube, and the outer end of the end of the clasp is fitted with the end of the corrugated telescopic tube.
  • the toothed edge of the threaded tube is recessed at the bottom of the end cap, and the outer diameter of the snap ring corresponds to the inner diameter of the concave end cap of the tooth edge to prevent the snap ring from slipping off.
  • the inner side of the other end of the snap ring is inserted in the groove of the corrugated telescopic tube, and the outer end of the other end of the retaining ring is fitted with the end of the corrugated telescopic tube at the bottom of the threaded pipe of the toothed base, and the outer diameter of the snap ring and the tooth edge
  • the diameter of the base threaded pipe corresponds to the limit position, and is used for pressing and sealing the corrugated telescopic tube head and the header opening through the snap ring and the sealing ring.
  • the effective length of the threaded pipe of the toothed rib base and the threaded pipe of the concave end cap of the tooth rib is matched with the effective length of the bellows.
  • the installation spacing between the nozzles at both ends of the installation pipe is fixed, and the pipe end of the pipe member is sealed and installed, and the inner and outer walls of the pipe at the other end of the pipe member are provided with a seal matching the size of the concave end cover and the snap ring of the tooth edge.
  • the ring, the corrugated telescopic tube head is inserted into the nozzle with the sealing ring, and is passed between the sealing ring, the snap ring, the threaded pipe of the toothed base which is seated on the header, and the threaded pipe of the concave end cap of the tooth edge.
  • the telescopic displacement of the threaded pipe of the concave end cap and the threaded pipe of the toothed rib base is realized, and the corrugated telescopic pipe inserted between the opening of the header and the pipe of the fitting pipe is driven to pass through.
  • the snap ring and the sealing ring on the pipe ends of the corrugated telescopic tube are tightly sealed with the pipe mouth of the pipe and tightly sealed with the opening of the header.
  • the utility model relates to a production process of a coaxial horizontally-collected vacuum collecting tube coaxially arranged with a longitudinal transversely-folded laminated tube joint coaxially arranged with a longitudinal transversely-folded laminated tube nozzle, which is characterized in that: longitudinal cross-section is produced
  • the coaxially disposed heat collecting core vacuum collecting tube of the folding and laminating nozzle includes the following production process: the inner glass thin blank tube of the collecting core is processed into a folded laminated glass tube by a lamp, and then the tube head of the laminated glass tube is bent The head is bent, burned, and dried.
  • the U-shaped longitudinal clamping positioning support elastic card is assembled on both sides of the longitudinally transversely folded laminated heat collecting core, and the bent glass substrate is longitudinally transversely bent and laminated.
  • the coaxial arrangement of the collecting core tube rows is assembled and integrated.
  • the upper ends are clamped and positioned to support the getter cartridge, and a heat absorbing film is laminated on the surface of the tube.
  • the one end of the outer cover glass tube is open to the corresponding one, and the sealing end cover glass with the connecting head mounting hole is welded and closed, and one of the two sealed end covers is provided with an exhaust tail pipe.
  • the longitudinally transversely folded and folded tube nozzle coaxially arranged the heat collecting core is inserted into the outer cover glass tube, and the longitudinally transversely bent and laminated tube mouth is coaxially arranged, and the connecting tube head of the heat collecting core is passed through the sealing end cover.
  • the hole is fixed on the radial inner wall of the glass tube of the outer cover by clamping and supporting the getter elastic card, and the connecting tube head and the sealing end cover glass are welded and closed, and then the other is provided with the connecting tube head.
  • the sealing end cover of the hole is set on the other connecting pipe head, and the connecting end cover is welded and closed to the other opening glass of the cover glass tube, and then the other connecting pipe head and the other sealing end cover glass are welded and closed. .
  • the laminated nozzle is coaxially arranged to collect the heat-collecting core into and out of the glass tube head.
  • the upper exhaust pipe and the exhaust tail pipe are connected to the exhaust pipe, and after vacuuming, the glass is welded and sealed from the exhaust tail pipe. After that, the getter is evaporated to form a longitudinally transversely folded laminated nozzle coaxially disposed with a heat collecting core vacuum collecting tube.
  • Or making a longitudinal transversely-folded laminated nozzle coaxially arranged heat collecting core vacuum heat collecting tube comprises the following production process: inner glass thin blank tube of heat collecting core, processed into a folded laminated glass tube by lampwork, and then folded glass laminated glass The tube head of the tube is flushed, burned, cleaned and dried, and the bent glass substrate is longitudinally folded by the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core.
  • the curved laminated nozzle is coaxially arranged to collect and position the heat collecting core tube assembly. The upper ends are clamped and positioned to support the getter cartridge, and a heat absorbing film is laminated on the surface of the tube.
  • the one end of the outer cover glass tube is open to the corresponding one, and the sealing end cover glass with the connecting head mounting hole is welded and closed, and one of the two sealed end covers is provided with an exhaust tail pipe.
  • the longitudinally transversely folded and folded tube nozzle coaxially arranged the heat collecting core is inserted into the outer cover glass tube, and the longitudinally transversely bent and laminated tube mouth is coaxially arranged, and the connecting tube head of the heat collecting core is passed through the sealing end cover.
  • the hole is fixed on the radial inner wall of the glass tube of the outer cover by clamping and supporting the getter elastic card, and the connecting tube head and the sealing end cover glass are welded and closed, and then the other is provided with the connecting tube head.
  • the sealing end cover of the hole is set on the other connecting pipe head, and the connecting end cover is welded and closed to the other opening glass of the cover glass tube, and then the other connecting pipe head and the other sealing end cover glass are welded and closed. .
  • the laminated nozzle is coaxially arranged to collect the heat-collecting core into and out of the glass tube head.
  • one end of the cover glass tube of the outer cover glass tube is provided with an exhaust tail pipe, and the assembled longitudinal transversely-folded laminated tube mouth is coaxially arranged with the heat collecting core vacuum heat collecting tube assembly, and is placed in the heating vacuum furnace Inside, the heating vacuum is exhausted, and then through the laser glass welding machine, through the sealing glass window, the glass sealing of the bee waist of the outer cover glass tube exhaust tail pipe is welded and separated. Or by means of an electric heat sealing device placed at the bee waist of the exhaust pipe of the outer cover glass tube, the glass of the bee waist of the exhaust tail pipe is welded and closed. After that, the getter is evaporated to form a longitudinally transversely folded laminated nozzle coaxially disposed with a heat collecting core vacuum collecting tube.
  • the utility model relates to a production process of a coaxial horizontally-collected vacuum collecting tube coaxially arranged with a longitudinal transversely-folded laminated tube joint coaxially arranged with a longitudinal transversely-folded laminated tube nozzle, which is characterized in that: a heat collecting core
  • the inner glass thin blank tube is processed into a folded laminated glass tube by a lamp, and then the tube head of the folded laminated glass tube is flushed, burned, washed and dried, and assembled by longitudinally transversely bending and stacking the heat collecting core
  • the U-shaped longitudinal clamping on both sides of the positioning support elastic card, the bending glass substrate is longitudinally transversely bent and the laminated tube is coaxially arranged to collect the heat-collecting core tube assembly and integrated into one.
  • the upper ends are clamped and positioned to support the getter cartridge, and a heat absorbing film is laminated on the surface of the tube.
  • a sealing head mounting hole and an exhaust tail pipe are arranged on the sealing head of one end of the glass tube of the outer cover, and the heat collecting core of the longitudinally transversely bending and laminating nozzle is coaxially arranged into the glass tube of the outer cover, and the getter is supported by the clamping position.
  • the elastic card support is fixed on the radial inner wall of the outer cover glass tube, and a nozzle of the heat collecting core is aligned with the connecting tube head mounting hole provided on the outer cover glass tube head, and the longitudinal transversely bent folding laminated tube is arranged
  • the connecting pipe head of the coaxially arranged heat collecting core is inserted into the mounting hole on the sealing head, and the connecting pipe head and the sealing end cover glass are welded and closed, and then the sealing end of the connecting pipe head mounting hole is provided.
  • the cover is set on the other take-up head, and the connecting end cover is welded to the open end glass of the cover glass tube, and then the other take-off end and the glass sealing end cover glass are welded and closed.
  • the laminated nozzle is coaxially arranged to collect the heat-collecting core into and out of the glass tube head.
  • the upper exhaust pipe and the exhaust tail pipe are connected to the exhaust pipe, and after vacuuming, the glass is welded and sealed from the exhaust tail pipe. After that, the getter is evaporated to form a longitudinally transversely folded laminated nozzle coaxially disposed with a heat collecting core vacuum collecting tube.
  • the inner glass thin blank tube of the heat collecting core is processed into a folded laminated glass tube by a lamp, and then the tube head of the folded laminated glass tube is flushed, burned, washed, dried, and assembled by longitudinally transverse bending.
  • the U-shaped longitudinal clamping positioning support elastic card on both sides of the laminated heat collecting core is arranged and integrated into the longitudinally transversely bent bending laminated tube coaxially arranged heat collecting core tube row.
  • the upper ends are clamped and positioned to support the getter cartridge, and a heat absorbing film is laminated on the surface of the tube.
  • a sealing head mounting hole and an exhaust tail pipe are arranged on the sealing head of one end of the glass tube of the outer cover, and the heat collecting core of the longitudinally transversely bending and laminating nozzle is coaxially arranged into the glass tube of the outer cover, and the getter is supported by the clamping position.
  • the elastic card support is fixed on the radial inner wall of the outer cover glass tube, and a nozzle of the heat collecting core is aligned with the connecting tube head mounting hole provided on the outer cover glass tube head, and the longitudinal transversely bent folding laminated tube is arranged
  • the connecting pipe head of the coaxially arranged heat collecting core is inserted into the mounting hole on the sealing head, and the connecting pipe head and the sealing end cover glass are welded and closed, and then the sealing end of the connecting pipe head mounting hole is provided.
  • the cover is set on the other take-up head, and the connecting end cover is welded to the open end glass of the cover glass tube, and then the other take-off end and the glass sealing end cover glass are welded and closed.
  • the laminated nozzle is coaxially arranged to collect the heat-collecting core into and out of the glass tube head.
  • the assembled longitudinal transversely-folded laminated tube is coaxially arranged with the heat collecting core vacuum collecting tube assembly, placed in a heating vacuum furnace, heated and evacuated, and then passed through a laser glass welding machine through a sealing glass window.
  • the glass tube of the cover glass tube is separated from the bee waist by glass welding.
  • an electric heat sealing device placed at the bee waist of the exhaust pipe of the outer cover glass tube, the glass of the bee waist of the exhaust tail pipe is welded and closed. After that, the getter is evaporated to form a longitudinally transversely folded laminated nozzle coaxially disposed with a heat collecting core vacuum collecting tube.
  • the utility model relates to a production process of a coaxial horizontally-collected vacuum collecting tube coaxially arranged with a longitudinal transversely-folded laminated tube joint coaxially arranged with a longitudinal transversely-folded laminated tube nozzle, which is characterized in that: a heat collecting core
  • the inner glass thin blank tube is processed into a folded laminated glass tube by a lamp, and then the tube head of the folded laminated glass tube is flushed, burned, washed and dried, and assembled by longitudinally transversely bending and stacking the heat collecting core
  • the U-shaped longitudinal clamping on both sides of the positioning support elastic card, the bending glass substrate is longitudinally transversely bent and the laminated tube is coaxially arranged to collect the heat-collecting core tube assembly and integrated into one.
  • the upper ends are clamped and positioned to support the getter cartridge, and a heat absorbing film is laminated on the surface of the tube.
  • the two horizontally-connected tube heads of the longitudinally-disposed and folded laminated nozzles are coaxially arranged, and are inserted into the outer cover glass tubes which are open at both ends, and are longitudinally bent by being assembled with a clamping and positioning support for the getter cartridge.
  • the laminated tube is coaxially arranged with the heat collecting core support fixed on the radial inner wall of the outer cover glass tube, and the outer cover glass tube is fixedly mounted on the glass lathe by the tool clamping, and the outer cover glass tube of the glass lathe rotates along the axis of the outer cover glass tube
  • the arc-shaped heating heat head is opened, and the glass tube of the outer cover is heated, and the heating position is beyond the position of the longitudinally disposed folded core tube coaxially arranged collecting core nozzle.
  • the manipulator at the glass tube of the fixed cover pulls the glass tube head of the fired outer cover, and the fire head continues to heat, so that the outer glass tube is sealed to form a closed bottom surface, and the bottom surface of the sealing is horizontally transversely disposed.
  • the bending laminated nozzle is coaxially arranged with a certain distance from the collecting core nozzle. Adjust the position of the fire head so that the fire head is always heated to the bottom surface after the sealing, the glass tube at the bottom surface after the sealing is continuously melted, the bottom surface of the sealing is gradually thickened, and the bottom surface of the sealing is continuously arranged coaxially to the horizontally transversely folded tube.
  • the direction of the heat collecting core tube is moved until the bottom surface of the molten zipper is aligned with the longitudinally transversely folded laminated tube mouth to be connected with the heat collecting core nozzle.
  • the longitudinally-disposed and folded laminated nozzles are coaxially arranged, and the heat-collecting core nozzles are fused together with the bottom surface of the zipper, the glass lathe is stopped, and the smashing rods on the glass lathe are arranged coaxially along the longitudinal transversely-folded laminated nozzles.
  • the center of the hot core tube head is inserted from the bottom surface of the zipper to the longitudinally transversely folded and folded tube nozzle coaxially arranged in the heat collecting core nozzle, and the longitudinal transversely bent and laminated tube mouth is coaxially arranged with the heat collecting core nozzle, and pulls
  • the glass at the bottom of the seal is wound onto the rod and pulled out and cut.
  • the glass lathe starts to rotate, the fire head continues to heat, the perforated glass frit is retracted, and is fused to the longitudinal transversely-folded laminated tube nozzle coaxially arranged on the collecting core nozzle, so that the longitudinal transversely-folded laminated tube is coaxially arranged and collected.
  • the frit of the core and the bottom surface of the zipper is completely melted.
  • the glass lathe stops, on the inner and outer annular glass heads, the mold is set, and the glass ring cavity is filled with air through the opening of the tail of the outer glass tube, so that the sealing portion is bulged and shaped, and the tail is welded on the sealing head. tube.
  • the glass lathe is turned and rotated, and the small fire heats the annular sealing glass welded pipe to be annealed, then the fire head is closed, and the cooling is completed, and the longitudinally transversely folded laminated nozzle is coaxially arranged with the end cap of the collecting core tube head and the outer cover glass tube. Glass welded closure. After the above-mentioned head sealing process is repeated, the other open end glass sealing welding of the outer cover glass tube is completed. After the upper exhaust station is evacuated, the glass is welded to seal the exhaust tail pipe. After that, the getter is evaporated to form a longitudinally transversely folded laminated nozzle coaxially disposed with a heat collecting core vacuum collecting tube.
  • the inner glass thin blank tube of the heat collecting core is processed into a folded laminated glass tube by a lamp, and then the tube head of the folded laminated glass tube is flushed, burned, washed, dried, and assembled by longitudinally transverse bending.
  • the U-shaped longitudinal clamping positioning support elastic card on both sides of the laminated heat collecting core is arranged and integrated into the longitudinally transversely bent bending laminated tube coaxially arranged heat collecting core tube row.
  • the upper ends are clamped and positioned to support the getter cartridge, and a heat absorbing film is laminated on the surface of the tube.
  • the two horizontally-connected tube heads of the longitudinally-disposed and folded laminated nozzles are coaxially arranged, and are inserted into the outer cover glass tubes which are open at both ends, and are longitudinally bent by being assembled with a clamping and positioning support for the getter cartridge.
  • the laminated tube is coaxially arranged with the heat collecting core support fixed on the radial inner wall of the outer cover glass tube, and the outer cover glass tube is fixedly mounted on the glass lathe by the tool clamping, and the outer cover glass tube of the glass lathe rotates along the axis of the outer cover glass tube
  • the arc-shaped heating heat head is opened, and the glass tube of the outer cover is heated, and the heating position is beyond the position of the longitudinally disposed folded core tube coaxially arranged collecting core nozzle.
  • the manipulator at the glass tube of the fixed cover pulls the glass tube head of the fired outer cover, and the fire head continues to heat, so that the outer glass tube is sealed to form a closed bottom surface, and the bottom surface of the sealing is horizontally transversely disposed.
  • the bending laminated nozzle is coaxially arranged with a certain distance from the collecting core nozzle. Adjust the position of the fire head so that the fire head is always heated to the bottom surface after the sealing, the glass tube at the bottom surface after the sealing is continuously melted, the bottom surface of the sealing is gradually thickened, and the bottom surface of the sealing is continuously arranged coaxially to the horizontally transversely folded tube.
  • the direction of the heat collecting core tube is moved until the bottom surface of the molten zipper is aligned with the longitudinally transversely folded laminated tube mouth to be connected with the heat collecting core nozzle.
  • the longitudinally-disposed and folded laminated nozzles are coaxially arranged, and the heat-collecting core nozzles are fused together with the bottom surface of the zipper, the glass lathe is stopped, and the smashing rods on the glass lathe are arranged coaxially along the longitudinal transversely-folded laminated nozzles.
  • the center of the hot core tube head is inserted from the bottom surface of the zipper to the longitudinally transversely folded and folded tube nozzle coaxially arranged in the heat collecting core nozzle, and the longitudinal transversely bent and laminated tube mouth is coaxially arranged with the heat collecting core nozzle, and pulls
  • the glass at the bottom of the seal is wound onto the rod and pulled out and cut.
  • the glass lathe starts to rotate, the fire head continues to heat, the perforated glass frit is retracted, and is fused to the longitudinal transversely-folded laminated tube nozzle coaxially arranged on the collecting core nozzle, so that the longitudinal transversely-folded laminated tube is coaxially arranged and collected.
  • the frit of the core and the bottom surface of the zipper is completely melted.
  • the glass lathe stops, on the inner and outer annular glass heads, the mold is set, and the glass ring cavity is filled with air through the opening of the tail of the outer glass tube, so that the sealing portion is bulged and shaped, and the tail is welded on the sealing head. tube.
  • the glass lathe is turned and rotated, and the small fire heats the annular sealing glass welded pipe to be annealed, then the fire head is closed, and the cooling is completed, and the longitudinally transversely folded laminated nozzle is coaxially arranged with the end cap of the collecting core tube head and the outer cover glass tube. Glass welded closure. After the above-mentioned head sealing process is repeated, the other open end glass sealing welding of the outer cover glass tube is completed.
  • the glass is welded to seal the exhaust tail pipe.
  • the getter is evaporated to form a longitudinally transversely folded laminated nozzle coaxially disposed with a heat collecting core vacuum collecting tube.
  • the assembled longitudinal transversely-folded laminated tube is coaxially arranged with the heat collecting core vacuum collecting tube assembly, placed in a heating vacuum furnace, heated and evacuated, and then passed through a laser glass welding machine through a sealing glass window.
  • the glass tube of the cover glass tube is separated from the bee waist by glass welding. Or by means of an electric heat sealing device placed at the bee waist of the exhaust pipe of the outer cover glass tube, the glass of the bee waist of the exhaust tail pipe is welded and closed.
  • the getter is evaporated to form a longitudinally transversely folded laminated nozzle coaxially disposed with a heat collecting core vacuum collecting tube.
  • the clamping positioning support air-removing agent elastic card is matched with the longitudinal horizontally-folded laminated tube nozzle coaxially arranged with the heat collecting core vacuum heat collecting tube module, and is characterized in that: the coaxial arrangement is arranged on the longitudinal transversely-folded laminated tube joint
  • the U-shaped longitudinal clamping positioning support elastic card on both sides of the core is a U-shaped elastic metal channel steel corresponding to the length and height of the heat collecting core, and the U-shaped elastic metal channel steel is provided with a longitudinal transversely-folded laminated heat collecting layer Bumps on the sides of the core that bend the pits.
  • the clamp positioning support baffle elastic card installed at least at both ends of the longitudinal transversely-folded laminated heat collecting core is composed of a buckle of an elastic metal material card, a buckle of an elastic metal material card, and a getter.
  • the upper and lower elastic metal material cards of the U-shaped longitudinal clamping positioning support elastic card adopt two mutually symmetrical card sides and are respectively provided with corresponding card slots and chucks.
  • the card slot and the chuck on the elastic metal material card are at least one oblique card slot, and the card head with the linear elastic guide is inserted, and the guide of the chuck is inserted into the oblique card slot to generate deformation, when the chuck is After the guide is inserted into position, the rebound occurs, and the card slot and the card head are interlocked and locked.
  • the card slot and the chuck on the card of the elastic metal material are provided with at least one linear card slot, and the card head of the corresponding arc-shaped elastic guide is inserted, and the arc-shaped guide of the card head is inserted into the card slot to generate straightening.
  • the shape of the card of the elastic metal material corresponds to the shape of the heat collecting core tube arranged coaxially with the longitudinal transversely-folded laminated nozzle, and can satisfy the elastic clamping of the heat collecting core tube row coaxially arranged on the longitudinal transversely-folded laminated nozzle Positioning requirements.
  • the U-shaped longitudinal clamping positioning support elastic card is provided with elastic support cards supported on the radially inner wall of the outer cover glass tube.
  • the elastic support cards are respectively disposed on the side of the upper and lower elastic metal material cards, and are elastically supported.
  • the card is made of elastic metal material and the side of the card is bent by a punching disc.
  • the elastic force formed by the geometrical dimensions of the elastic support card satisfies the requirement that the longitudinally transversely folded laminated nozzle is coaxially arranged and the heat collecting core is elastically supported on the radially inner wall of the outer cover glass tube.
  • at least the lower elastic metal material card is provided with an elastic lock card for holding and fixing the getter, and the elastic lock card is formed by elastic metal material card stamping and stretching.
  • the longitudinal transversely-folded laminated nozzle is coaxially arranged with the heat collecting core vacuum heat collecting tube module, and the longitudinal transversely-folded laminated tube is coaxially arranged with the collecting core at two ends with medium inlet and outlet connecting pipe heads.
  • the longitudinal transversely-folded laminated tube is coaxially arranged on the surface of the heat collecting core and has a heat absorbing film.
  • the functional film constituting the heat absorbing film is a reflecting film, an absorbing film and an anti-reflecting film, wherein the reflecting film is magnetron splashed.
  • the film is formed, or the reflective film is formed by vacuum evaporation, or the reflective film is formed by electroless plating.
  • the vertical transverse bending and laminating nozzles are coaxially arranged.
  • the reflective functional film of the collecting core is a full-tube discharge coating film, and the absorption functional film and the anti-reverse functional film are single-sided coating of the tube row.
  • the heat absorbing film is a magnetron sputtering film.
  • a high-temperature selective absorption functional film is a three-layer structure including a glass substrate, a highly reflective metal film layer, and an absorption film layer, and the high temperature selective absorption functional film is a composite high-reflection metal film coated on the outer surface of the glass substrate.
  • a layer, a glass substrate coated with a highly reflective metal film layer immersed in a solution of nickel sulfate and sodium hypophosphite for a certain period of time, so that a nickel-phosphorus alloy coating is formed on the surface of the medium-high temperature glass pressure tube, and then the tube is immersed After short-time etching in nitric acid, a high-temperature selective absorption functional film having a phosphorus content of 5% to 7% in the plating layer and having a micro-pit on the surface of the etched tube row is formed.
  • the high temperature selective absorption functional film is a functional film layer comprising a glass substrate, a highly reflective metal film layer of a metal material, and a three-layer structure combined with the carbon material absorption film layer.
  • the structure of the high temperature selective absorption functional film is a glass substrate bottom layer, a metal material highly reflective metal excessive film layer, and a thermal decomposition treatment to form a carbon film layer surface layer with dense micropores.
  • the bottom layer of the glass substrate is a tube material
  • the high-reflection metal over-metal layer of the metal material is a metal film layer formed by vacuum evaporation, magnetron sputtering, or chemical reaction, and the high-temperature selective absorption functional film is thermally decomposed by the organic binder. Formed after treatment.
  • the organic binder is made of a single material, or is made of one or more composite materials, or a binder is mixed with a light absorbing material to form a film layer, and a composite carbon film having a dense microporous structure on the outer surface formed by thermal decomposition sintering is formed. Layer surface layer.
  • the longitudinal transversely-folded laminated nozzle is coaxially arranged with a collecting core vacuum heat collecting tube module, and the outer glass tube is a round tube, an elliptical tube or a rectangular tube.
  • the inner surface of the light-incident surface of the outer cover glass tube is compounded with a light anti-reflection film, or the outer surface of the light-incident surface of the outer cover glass tube is compounded with a light anti-reflection film, or the inner and outer surfaces of the outer surface of the glass tube of the outer cover are composited.
  • the outer cover glass tube is a full-tube transparent light tube, or the outer cover glass tube is a tube with a mirror surface that is half of the radial wall.
  • the cost of the all-glass vacuum solar collector tube collector module is under pressure, high-temperature heat collection, self-circulation, low cost, and the production process is not changed much. , anti-freeze insulation, safe and reliable issues.
  • the device is reasonable in design and can provide various installation forms.
  • the longitudinal transversely-folded laminated nozzles of the module are coaxially arranged with the collector core vacuum heat collecting tube, which has good pressure resistance, good thermal expansion, contraction, expansion and contraction, and good heat resistance.
  • thermosiphon convection self-circulation of the heat collecting system modular assembly, large effective heat collecting area per unit, strong pressure bearing capacity, high-temperature steam for users, and medium-high temperature steam can be applied Power generation.
  • the system has good anti-freeze insulation performance. Therefore, the application field and the application of the invention are extensive.
  • FIG. 1 is a schematic view showing a 0 degree longitudinal planing structure of a first embodiment of a longitudinally transversely-folded laminated nozzle coaxially disposed with a collector core vacuum heat collecting tube.
  • FIG. 2 is a schematic plan view showing a first embodiment of a longitudinally transversely-folded laminated nozzle coaxially disposed with a collector core vacuum heat collecting tube.
  • FIG 3 is a schematic view showing a 90-degree longitudinal planing structure of a first embodiment of a longitudinally transversely-folded laminated nozzle coaxially disposed with a collector core vacuum heat collecting tube.
  • FIG. 4 is a schematic plan view showing a longitudinal plan view of a first embodiment of a longitudinally transversely folded laminated nozzle coaxially disposed collector core vacuum heat collecting tube module.
  • Fig. 5 is a schematic longitudinal plan view showing a second embodiment of a longitudinally transversely-folded laminated nozzle coaxially disposed with a heat collecting core vacuum collecting tube module.
  • Fig. 6 is a longitudinal plan view showing the first embodiment of the first embodiment of the longitudinally transversely-folded laminated nozzle coaxially arranged heat collecting core vacuum heat collecting tube module telescopic rotary top sealing pipe.
  • Fig. 7 is a schematic longitudinal plan view showing a second embodiment of a telescopic spiral-collecting pipe assembly of a longitudinally transversely-folded laminated nozzle coaxially arranged with a heat collecting core vacuum collecting tube module.
  • Fig. 8 is a longitudinal plan view showing the third embodiment of the longitudinally transversely-folded laminated nozzle coaxially arranged collector core vacuum heat collecting tube module telescopic rotary top sealing pipe.
  • FIG. 9 is a schematic plan view showing a longitudinal plan view of a fourth embodiment of a longitudinally transversely folded and laminated tubular joint coaxially disposed with a heat collecting core vacuum heat collecting tube module and a telescopic rotary top sealing tube.
  • Fig. 10 is a longitudinal plan view showing the fifth embodiment of the longitudinally transversely-folded laminated nozzle coaxially arranged heat collecting core vacuum heat collecting tube module telescopic rotary top sealing pipe.
  • Fig. 11 is a longitudinal plan view showing a sixth embodiment of a longitudinally transversely-folded laminated tube coaxially arranged collector core vacuum heat collecting tube module telescopic rotary top sealing tube.
  • Fig. 12 is a longitudinal plan view showing a seventh embodiment of a telescopic spiral-collecting pipe assembly of a longitudinally transversely-folded laminated tube coaxially arranged heat collecting core vacuum heat collecting tube module.
  • Fig. 13 is a longitudinal plan view showing the eighth embodiment of the longitudinally transversely-folded laminated nozzle coaxially arranged heat collecting core vacuum heat collecting tube module telescopic rotary top sealing pipe.

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Abstract

一种纵向横置折弯层叠管口同轴布置集热芯真空集热管模块,包括真空集热管、密封连接管件、保温集热联箱、集热管安装支撑框架。模块通过将多只纵向横置折弯层叠管口同轴布置集热芯真空集热管紧密排列,顶紧连接组成。保温集热联箱水平安装布置,使纵向横置折弯层叠管口同轴布置集热芯真空集热管的纵向横置折弯层叠管口同轴布置集热芯,与阳光的照射角度接近垂直。模块通过冷水管道内的冷水与热水管道内的热水之间的密度差,及蓄水箱与纵向横置折弯层叠管口同轴布置集热芯真空集热管之间的高差所产生的压力差做为介质热虹吸对流自循环动力。

Description

纵向横置折弯层叠管口同轴布置集热芯真空集热管模块 技术领域
本发明涉及一种太阳能集热器,具体是纵向横置折弯层叠管口同轴布置集热芯真空集热管模块。
背景技术
目前太阳能集热器主要有全玻璃真空太阳能集热管集热器、全玻璃热管真空太阳能集热管集热器、管排式热管集热器、金属平板式集热器、陶瓷板式集热器、槽式聚焦中高温集热器等多种类型。
全玻璃真空太阳能集热管集热器不承压、全玻璃热管真空太阳能集热管集热器不能实现高温集热。金属平板式集热器虽然承压,但不能提供高温高压蒸汽,而且吸热膜层相当于暴露在大气中,很容易受到大气中腐蚀气体成分的侵蚀,热效率衰减快,使用寿命期短。陶瓷板式集热器虽然抗腐蚀、吸热膜层稳定,但是它不能承压,集热效率低、集热温度低,保温性能差,冬季易冻裂。现有槽式聚焦中高温集热器消耗大量的有色金属,加工工艺复杂,制造成本居高不下,能量多次转换,导致效率低下,市场应用面窄,接受度低,难以推广。
而且这些传统的集热器很难适应于恶劣的气候环境,有的冬季因为不具备保温条件,无法抗冻保温,集热效率及其低下,而槽式聚焦中高温集热器及工程系统由于成本造价高,占用地面面积和空间大,与建筑结合相当困难,难以推广。
时至今日,中国太阳能光热应用领域技术虽然众多,但仍存在关键技术瓶颈,太阳能集热系统并没有解决承压、高温集热、自循环、低造价、抗冻保温、安全可靠等问题。
技术问题
到目前为止,性价比高的全玻璃真空太阳能集热管集热器技术与产品,始终没有大的突破,基本上还是在低温的生活热水领域应用。更没解决市场对太阳能热利用提出的作为中高温(蒸汽)热源的要求。
技术解决方案
本发明的目的在于提供纵向横置折弯层叠管口同轴布置集热芯真空集热管模块构成的新型高效、中高 温、低成本、可承压、抗冻保温等多领域应用的集热器,以解决上述背景技术中提出的问题。
本发明的技术方案如下:
纵向横置折弯层叠管口同轴布置集热芯真空集热管模块,包括真空集热管、密封连接管件、保温集热联箱、密封圈、集热管安装支撑框架,其特征是:真空集热管模块,由包括布置于安装框架两侧的平行保温集热联箱,及通过在保温集热联箱上安装的密封安装弹性管件,或伸缩旋顶密封管件,将纵向横置折弯层叠管口同轴布置集热芯真空集热管,密封定位安装在安装框架两侧分布的平行保温集热联箱之间,保温集热联箱通过内插或外插接头及密封圈,与纵向横置折弯层叠管口同轴布置集热芯真空集热管密封相连。多只纵向横置折弯层叠管口同轴布置集热芯真空集热管通过联箱、密封安装弹性管件、或伸缩旋顶密封管件,将多只纵向横置折弯层叠管口同轴布置集热芯真空集热管紧密排列,顶紧连接组成模块。
其中,纵向横置折弯层叠管口同轴布置集热芯真空集热管,包括外罩玻璃管、纵向横置折弯层叠管口同轴布置集热芯、介质进出管头玻璃封接端盖、U形纵向夹持定位支撑弹卡、横向夹持定位支撑消气剂弹卡,其纵向横置折弯层叠管口同轴布置集热芯为依次折弯曲回、上下层紧邻布置、分布在同一平面上的纵向横置折弯层叠管口同轴布置集热芯管排,纵向横置折弯层叠管口同轴布置集热芯管排的两接出管头,分布在纵向横置折弯层叠管口同轴布置集热芯管排的同轴的上下两端。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠管口同轴布置集热芯管排组装定位成一体。纵向横置折弯层叠管口同轴布置集热芯管排表面上复合有依次为反射膜、吸收膜、减反膜组成的功能吸热膜管板。之后,在折弯玻璃基材纵向横置折弯层叠集热芯管排上,装配横向夹持定位支撑消气剂弹卡。之后,将装配有横向夹持定位支撑消气剂弹卡的纵向横置折弯层叠集热芯插装于一端开口,另一端封头的外罩玻璃管内,外罩玻璃管设有管孔的封头一端,设有排气尾管,纵向横置折弯层叠管口同轴布置集热芯的两接出管头,通过玻璃焊接封装在外罩玻璃管两端的玻璃封头上。外罩玻璃管的背光面为光管,或为复合有反光镜的管。抽真空后玻璃焊接封闭分离排气尾管,蒸发消气剂,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠管口同轴布置集热芯真空集热管。
保温集热联箱为安装框架两侧双流道布置集热联箱,或为安装框架中间流道与两侧流道对称三流道布置集热联箱。集热联箱周围包裹有保温层和外壳,其中,设有密封安装弹性管件,或伸缩旋顶密封管件的集热联箱周围包裹有保温箱上盖和保温箱下盖。保温集热联箱水平安装布置,使纵向横置折弯层叠管口同轴布置集热芯真空集热管的纵向横置折弯层叠管口同轴布置集热芯,与阳光的照射角度接近垂直。
纵向横置折弯层叠管口同轴布置集热芯真空集热管的介质进口低于介质出口,介质进口以并联方式与联箱进水母管连接,介质出口也以并联方式与联箱出水母管连接,保证纵向横置折弯层叠管口同轴布置集热芯真空集热管内的气体能够自然排出。 系统通过冷水管道内的冷水,与热水管道内的热水之间的密度差,及蓄水箱与纵向横置折弯层叠管口同轴布置集热芯真空集热管模块之间的高差所产生的压力差,为介质热虹吸对流自循环动力。或在系统上安装水泵,实现系统的强制循环。
与纵向横置折弯层叠管口同轴布置集热芯真空集热管模块相配合的保温集热双层联箱,其特征是:保温集热联箱为安装框架两侧双流道布置集热联箱,或为安装框架中间流道与两侧流道对称三流道布置集热联箱。集热联箱周围包裹有保温层和外壳,其中,设有密封安装弹性管件,或伸缩旋顶密封管件的集热联箱周围包裹有保温箱上盖和保温箱下盖。保温集热联箱水平安装布置,或倾斜安装布置,或竖直安装布置,使纵向横置折弯层叠管口同轴布置集热芯真空集热管的纵向横置折弯层叠管口同轴布置集热芯,与阳光的照射角度接近垂直。
与纵向横置折弯层叠管口同轴布置集热芯真空集热管模块相配合的集热管安装支撑框架,其特征是:集热管安装支撑框架包括保温集热联箱、密封安装弹性管件支撑联箱,或伸缩旋顶密封管件支撑联箱、集热管支撑联臂、吊拉连接密封安装弹性管件支撑联箱,或伸缩旋顶密封管件支撑联箱和集热管支撑联臂的“X”吊撑联臂连接组成。集热管安装支撑框架为单侧布管矩形结构,保温集热联箱作为一边,与作为相对另一边的密封安装弹性管件,或伸缩旋顶密封管件支撑联箱平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热联箱和密封安装弹性管件,或伸缩旋顶密封管件支撑联箱两端连接,形成集热管安装支撑框架的矩形轮廓,吊拉连接密封安装弹性管件,或伸缩旋顶密封管件支撑联箱和集热管支撑联臂的“X”吊撑联臂一侧的两端头与保温集热联箱和集热管支撑联臂的两端结合处连接,吊拉连接密封安装弹性管件,或伸缩旋顶密封管件支撑联箱和集热管支撑联臂的“X”吊撑联臂另一侧的两端头,与密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的均分点上相互连接,形成对密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的吊拉,连接“X”吊撑联臂的交叉点,组成集热管安装支撑框架。
或在集热管安装支撑框架的保温集热联箱、密封安装弹性管件,或伸缩旋顶密封管件支撑联箱、“X”吊撑联臂的交叉点三点之间,连接一条吊壁,其中,保温集热联箱和中间吊壁连接,构成在密封安装弹性管件,或伸缩旋顶密封管件支撑联箱上,间距等分、交叉点连接在一起的“米”字形密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的吊壁。
或在集热管安装支撑框架的保温集热联箱、密封安装弹性管件,或伸缩旋顶密封管件支撑联箱、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热联箱下侧和集热管支撑联臂之间连接一条水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在密封安装弹性管件,或伸缩旋顶密封管件支撑联箱上间距等分,交叉点连接在一起的“米”字形密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的吊壁。
集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热联箱和密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的同端,后承重支撑之间设有横向拉紧联臂,或后承重支撑之间设有“X” 拉紧联臂。保温集热联箱和密封安装弹性管件,或伸缩旋顶密封管件支撑联箱之间,通过“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架。
或集热管安装支撑框架包括保温集热联箱、密封安装弹性管件,或伸缩旋顶密封管件支撑联箱、集热管支撑联臂、吊拉连接密封安装弹性管件,或伸缩旋顶密封管件支撑联箱和集热管支撑联臂的“X”吊撑联臂连接组成。集热管安装支撑框架为两侧布管倒“日”形结构,保温集热联箱作为中轴,与作为相对两边的密封安装弹性管件,或伸缩旋顶密封管件支撑联箱平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热联箱和保温集热联箱两侧的密封安装弹性管件,或伸缩旋顶密封管件支撑联箱两端连接,形成集热管安装支撑框架的倒“日”形结构轮廓,吊拉连接密封安装弹性管件,或伸缩旋顶密封管件支撑联箱和集热管支撑联臂的两个“X”吊撑联臂一侧的两端头与保温集热联箱和集热管支撑联臂的两端结合处连接,吊拉连接两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱和集热管支撑联臂的两“X”吊撑联臂另一侧的两端头,与两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的均分点上相互连接,形成对两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的吊拉,连接两“X”吊撑联臂的交叉点,组成集热管安装支撑框架。
或在集热管安装支撑框架的保温集热联箱、两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱、“X”吊撑联臂的交叉点六点之间,连接一条吊壁,其中,保温集热联箱的两侧和中间吊壁连接,构成在两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱上,间距等分、交叉点连接在一起的两“米”字形密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的吊壁。
或在集热管安装支撑框架的保温集热联箱、密封安装弹性管件,或伸缩旋顶密封管件支撑联箱、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热联箱下侧和集热管支撑联臂之间连接一条或两水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱上间距等分,交叉点连接在一起的两“米”字形密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的吊壁。
集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热联箱和两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的同端,后承重支撑之间设有拉紧联臂,保温集热联箱和两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱之间,通过两“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架。
纵向横置折弯层叠管口同轴布置集热芯真空集热管模块,其螺纹旋拧伸缩密封管件,包括齿棱内凹端盖螺纹管、齿棱基座螺纹管、波纹伸缩管、卡环、密封圈,其特征是:齿棱内凹端盖螺纹管由设于一头的齿棱内凹端盖和与其连接的外螺纹管构成,齿棱内凹端盖螺纹管的齿棱内凹端盖外表面上设有着力齿棱。齿棱基座螺纹管为外表面设有着力齿棱的内螺纹管,齿棱内凹端盖螺纹管与齿棱基座螺纹管相互旋拧套装,齿棱内凹端盖螺纹管的外螺纹长度,与齿棱基座螺纹管的内螺纹长度对应。波纹伸缩管,置于齿棱内凹端盖螺纹管和齿棱基座螺纹管内,与齿棱基座螺纹管和齿棱内凹端盖螺纹管相互对应,同心套装。波纹伸缩管的一端管头上设有卡环,卡环的内边卡装在波纹伸缩管凹槽内,卡环的外边将波纹伸缩管的管头卡装在齿棱内凹端盖螺纹管的齿棱内凹端盖底部,卡环的外直径与齿棱内凹端盖的内直径对应限位,以防止卡环滑脱。齿棱基座螺纹管与齿棱内凹端盖螺纹管的有效伸缩长度,与波纹伸缩管的有效伸缩长度相匹配。将安装管件两端管口之间的安装间距固定,管件的一端管口密封安装定位,管件的另一端管口与卡环和波纹伸缩管头之上设有的密封圈,通过座装于联箱上的齿棱基座螺纹管,和齿棱内凹端盖螺纹管之间相对顺时针、逆时针旋转,实现齿棱内凹端盖螺纹管与齿棱基座螺纹管的伸缩位移,带动密封连接于联箱上的波纹伸缩管,通过密封圈与安装管件的管口顶紧密封。
或将安装管件两端管口之间的安装间距固定,管件的一端管口密封安装定位,管件另一端的管口内外壁上,套装有与齿棱内凹端盖和卡环尺寸对应匹配的密封圈,波纹伸缩管头内插于套装有密封圈的管口内,通过密封圈、卡环、座装于联箱上的齿棱基座螺纹管,和齿棱内凹端盖螺纹管之间,相对顺时针、逆时针旋转,实现齿棱内凹端盖螺纹管与齿棱基座螺纹管的伸缩位移,带动密封连接于联箱上的波纹伸缩管,通过密封圈、卡环,与安装管件的管口顶紧密封。
或螺纹旋拧伸缩密封管件,包括齿棱内凹端盖螺纹管、齿棱基座螺纹管、波纹伸缩管、卡环、密封圈,其齿棱内凹端盖螺纹管由设于一头的齿棱内凹端盖和与其连接的外螺纹管构成,齿棱内凹端盖螺纹管的齿棱内凹端盖外表面上设有着力齿棱。齿棱基座螺纹管为外表面设有着力齿棱的内螺纹管,齿棱内凹端盖螺纹管与齿棱基座螺纹管相互旋拧套装,齿棱内凹端盖螺纹管的外螺纹长度,与齿棱基座螺纹管的内螺纹长度对应。波纹伸缩管置于齿棱内凹端盖螺纹管和齿棱基座螺纹管内,与齿棱基座螺纹管和齿棱内凹端盖螺纹管相互对应,同心套装。波纹伸缩管的两端管头上设有卡环,卡环的内边卡装在波纹伸缩管凹槽内,一端卡环的外边将波纹伸缩管的管头卡装在齿棱内凹端盖螺纹管的齿棱内凹端盖底部,卡环的外直径与齿棱内凹端盖的内直径对应限位,以防止卡环滑脱。另一端卡环的内边卡装在波纹伸缩管凹槽内,另一端卡环的外边将波纹伸缩管的管头卡装在齿棱基座螺纹管的底部,卡环的外直径与齿棱基座螺纹管直径对应限位,用于通过卡环和密封圈,将波纹伸缩管头与联箱开孔压紧密封。齿棱基座螺纹管与齿棱内凹端盖螺纹管的有效伸缩长度,与波纹伸缩管的有效伸缩长度相匹配。将安装管件两端管口之间的安装间距固定,管件的一端管口密封安装定位,管件的另一端管口与卡环和波纹伸缩管头之上设有的密封圈,通过座装于联箱上的齿棱基座螺纹管,和齿棱内凹端盖螺纹管之间相对顺时针、逆时针旋转,实现齿棱内凹端盖螺纹管与齿棱基座螺纹管的伸缩位移,带动密封插装于联箱开孔和安装管件管口之间的波纹伸缩管,通过波纹伸缩管两端管头上的卡环、密封圈,与管件管口顶紧密封、与联箱开孔压紧密封。
或将安装管件两端管口之间的安装间距固定,管件的一端管口密封安装定位,管件另一端的管口内外壁上,套装有与齿棱内凹端盖和卡环尺寸对应匹配的密封圈,波纹伸缩管头内插于套装有密封圈的管口内,通过密封圈、卡环、座装于联箱上的齿棱基座螺纹管,和齿棱内凹端盖螺纹管之间,相对顺时针、逆时针旋转,实现齿棱内凹端盖螺纹管与齿棱基座螺纹管的伸缩位移,带动密封插装于联箱开孔和安装管件管口之间的波纹伸缩管,通过波纹伸缩管两端管头上的卡环、密封圈,与管件管口顶紧密封、与联箱开孔压紧密封。
与纵向横置折弯层叠管口同轴布置集热芯真空集热管模块相配合的纵向横置折弯层叠管口同轴布置集热芯真空集热管的生产工艺,其特征是:制作纵向横置折弯层叠管口同轴布置集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠管口同轴布置集热芯管排组装定位成一体。上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜。将外罩玻璃管的一端开口上与之对应的,其上设有接出管头安装孔的封接端盖玻璃焊接封闭,两封接端盖之一上设有排气尾管。之后将纵向横置折弯层叠管口同轴布置集热芯插入外罩玻璃管内,并将纵向横置折弯层叠管口同轴布置集热芯的接出管头穿过封接端盖的安装孔,并通过夹持定位支撑消气剂弹卡支撑固定在外罩玻璃管的径向内壁上,将接出管头和封接端盖玻璃焊接封闭,之后,将另一设有接出管头安装孔的封接端盖套装另一接出管头上,将连接端盖与外罩玻璃管的另一开口玻璃焊接封闭,之后,将另一接出管头和另一封接端盖玻璃焊接封闭。并通过模具充气整形,退火,关闭火头,冷却,纵向横置折弯层叠管口同轴布置集热芯进出玻璃管头封口完成。上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管。之后蒸发消气剂,制成纵向横置折弯层叠管口同轴布置集热芯真空集热管。
或制作纵向横置折弯层叠管口同轴布置集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠管口同轴布置集热芯管排组装定位成一体。上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜。将外罩玻璃管的一端开口上与之对应的,其上设有接出管头安装孔的封接端盖玻璃焊接封闭,两封接端盖之一上设有排气尾管。之后将纵向横置折弯层叠管口同轴布置集热芯插入外罩玻璃管内,并将纵向横置折弯层叠管口同轴布置集热芯的接出管头穿过封接端盖的安装孔,并通过夹持定位支撑消气剂弹卡支撑固定在外罩玻璃管的径向内壁上,将接出管头和封接端盖玻璃焊接封闭,之后,将另一设有接出管头安装孔的封接端盖套装另一接出管头上,将连接端盖与外罩玻璃管的另一开口玻璃焊接封闭,之后,将另一接出管头和另一封接端盖玻璃焊接封闭。并通过模具充气整形,退火,关闭火头,冷却,纵向横置折弯层叠管口同轴布置集热芯进出玻璃管头封口完成。其中,外罩玻璃管的两端封接端盖之一上设有排气尾管,将装配好的纵向横置折弯层叠管口同轴布置集热芯真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离。或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离。之后蒸发消气剂,制成纵向横置折弯层叠管口同轴布置集热芯真空集热管。
与纵向横置折弯层叠管口同轴布置集热芯真空集热管模块相配合的纵向横置折弯层叠管口同轴布置集热芯真空集热管的生产工艺,其特征是:集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠管口同轴布置集热芯管排组装定位成一体。上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜。外罩玻璃管的一端的封头上设有接出管头安装孔和排气尾管,将纵向横置折弯层叠管口同轴布置集热芯插入外罩玻璃管内,通过夹持定位支撑消气剂弹卡支撑固定在外罩玻璃管的径向内壁上,将集热芯的一管口对准外罩玻璃管封头上设有的接出管头安装孔,并将纵向横置折弯层叠管口同轴布置集热芯的接出管头插入封头上的安装孔内,接出管头和封接端盖玻璃焊接封闭,之后,将另一设有接出管头安装孔的封接端盖套装在另一接出管头上,将连接端盖与外罩玻璃管的开口端玻璃焊接封闭,之后,将另一接出管头和玻璃封接端盖玻璃焊接封闭。并通过模具充气整形,退火,关闭火头,冷却,纵向横置折弯层叠管口同轴布置集热芯进出玻璃管头封口完成。上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管。之后蒸发消气剂,制成纵向横置折弯层叠管口同轴布置集热芯真空集热管。
或集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠管口同轴布置集热芯管排组装定位成一体。上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜。外罩玻璃管的一端的封头上设有接出管头安装孔和排气尾管,将纵向横置折弯层叠管口同轴布置集热芯插入外罩玻璃管内,通过夹持定位支撑消气剂弹卡支撑固定在外罩玻璃管的径向内壁上,将集热芯的一管口对准外罩玻璃管封头上设有的接出管头安装孔,并将纵向横置折弯层叠管口同轴布置集热芯的接出管头插入封头上的安装孔内,接出管头和封接端盖玻璃焊接封闭,之后,将另一设有接出管头安装孔的封接端盖套装在另一接出管头上,将连接端盖与外罩玻璃管的开口端玻璃焊接封闭,之后,将另一接出管头和玻璃封接端盖玻璃焊接封闭。并通过模具充气整形,退火,关闭火头,冷却,纵向横置折弯层叠管口同轴布置集热芯进出玻璃管头封口完成。将装配好的纵向横置折弯层叠管口同轴布置集热芯真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离。或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离。之后蒸发消气剂,制成纵向横置折弯层叠管口同轴布置集热芯真空集热管。
与纵向横置折弯层叠管口同轴布置集热芯真空集热管模块相配合的纵向横置折弯层叠管口同轴布置集热芯真空集热管的生产工艺,其特征是:集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠管口同轴布置集热芯管排组装定位成一体。上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜。纵向横置折弯层叠管口同轴布置集热芯的两接出管头,插装于两端开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠管口同轴布置集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出纵向横置折弯层叠管口同轴布置集热芯管口设定位置。待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离纵向横置折弯层叠管口同轴布置集热芯管口设有一定距离。调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向纵向横置折弯层叠管口同轴布置集热芯管头方向移动,直到熔融的拉封底面与纵向横置折弯层叠管口同轴布置集热芯管口对接起来。待纵向横置折弯层叠管口同轴布置集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿纵向横置折弯层叠管口同轴布置集热芯管头中心,从拉封底面探入到纵向横置折弯层叠管口同轴布置集热芯管口内,把纵向横置折弯层叠管口同轴布置集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断。玻璃车床开转,火头继续加热,有孔的玻璃料回缩,熔融到纵向横置折弯层叠管口同轴布置集热芯管口上,使纵向横置折弯层叠管口同轴布置集热芯与拉封底面的玻璃料完全烧熔。之后,玻璃车床停转,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的开口向玻璃环腔内充入空气,使封口处鼓起并定型,在封头上焊接排气尾管。之后,玻璃车床开转,小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成纵向横置折弯层叠管口同轴布置集热芯管头与外罩玻璃管的一端封头玻璃焊接封闭。之后重复上述封头过程,完成外罩玻璃管的另一开口端玻璃熔封焊接。上排气台抽真空后,玻璃焊接封离排气尾管。之后蒸发消气剂,制成纵向横置折弯层叠管口同轴布置集热芯真空集热管。
或集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠管口同轴布置集热芯管排组装定位成一体。上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜。纵向横置折弯层叠管口同轴布置集热芯的两接出管头,插装于两端开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠管口同轴布置集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出纵向横置折弯层叠管口同轴布置集热芯管口设定位置。待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离纵向横置折弯层叠管口同轴布置集热芯管口设有一定距离。调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向纵向横置折弯层叠管口同轴布置集热芯管头方向移动,直到熔融的拉封底面与纵向横置折弯层叠管口同轴布置集热芯管口对接起来。待纵向横置折弯层叠管口同轴布置集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿纵向横置折弯层叠管口同轴布置集热芯管头中心,从拉封底面探入到纵向横置折弯层叠管口同轴布置集热芯管口内,把纵向横置折弯层叠管口同轴布置集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断。玻璃车床开转,火头继续加热,有孔的玻璃料回缩,熔融到纵向横置折弯层叠管口同轴布置集热芯管口上,使纵向横置折弯层叠管口同轴布置集热芯与拉封底面的玻璃料完全烧熔。之后,玻璃车床停转,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的开口向玻璃环腔内充入空气,使封口处鼓起并定型,在封头上焊接排气尾管。之后,玻璃车床开转,小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成纵向横置折弯层叠管口同轴布置集热芯管头与外罩玻璃管的一端封头玻璃焊接封闭。之后重复上述封头过程,完成外罩玻璃管的另一开口端玻璃熔封焊接。上排气台抽真空后,玻璃焊接封离排气尾管。之后蒸发消气剂,制成纵向横置折弯层叠管口同轴布置集热芯真空集热管。将装配好的纵向横置折弯层叠管口同轴布置集热芯真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离。或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离。之后蒸发消气剂,制成纵向横置折弯层叠管口同轴布置集热芯真空集热管。
与纵向横置折弯层叠管口同轴布置集热芯真空集热管模块相配合的夹持定位支撑消气剂弹卡,其特征是:设于纵向横置折弯层叠管口同轴布置集热芯两侧的U形纵向夹持定位支撑弹卡,为与集热芯长度和高度对应的U形弹性金属槽钢,U形弹性金属槽钢上设有扣住纵向横置折弯层叠集热芯两侧折弯凹点的凸起。至少安装在纵向横置折弯层叠集热芯两端的夹持定位支撑消气剂弹卡,由弹性金属材料卡片上卡扣、弹性金属材料卡片下卡扣和消气剂三部分组成。U形纵向夹持定位支撑弹卡的上、下弹性金属材料卡片,采用两片互相对称的每一片的两侧,分别设有相互对应的卡槽和卡头。弹性金属材料卡片上的卡槽和卡头,为至少一条的斜卡槽,与带有直线型弹性导头的卡头压插,卡头的导头插入斜卡槽产生形变,当卡头的导头插装到位后发生回弹,实现卡槽和卡头相互扣合锁定。或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的直线卡槽,与对应的弧形弹性导头的卡头压插,卡头的弧形导头插入卡槽产生变直形变,当卡头的导头插装到位后发生回弹变弧形,实现卡槽和卡头相互扣合锁定。或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的弧形卡槽,与对应导头的卡头压插,卡头的直形导头插入弧形卡槽产生变弧形形变,当卡头的导头插装到位后发生回弹变直,实现卡槽和卡头相互扣合锁定。
弹性金属材料卡片的形状与纵向横置折弯层叠管口同轴布置集热芯管排形状对应,并能满足对纵向横置折弯层叠管口同轴布置集热芯管排的弹性夹持定位的要求。U形纵向夹持定位支撑弹卡的两边上,设有支撑于外罩玻璃管径向内壁上的弹性支撑卡,弹性支撑卡分别同向设置设于上、下弹性金属材料卡片一边上,弹性支撑卡为弹性金属材料卡片的侧边通过冲剪盘弯成型。弹性支撑卡的几何尺寸所形成的弹力,满足纵向横置折弯层叠管口同轴布置集热芯弹性支撑于外罩玻璃管径向内壁上的要求。其中,至少下弹性金属材料卡片上,设有夹持固定消气剂的弹性锁卡,弹性锁卡为弹性金属材料卡片冲压拉伸成型。
纵向横置折弯层叠管口同轴布置集热芯真空集热管模块,其纵向横置折弯层叠管口同轴布置集热芯在两端设有介质进、出两个连接管头。
纵向横置折弯层叠管口同轴布置集热芯的表面上复合有吸热膜,构成吸热膜的功能膜依次为反射膜、吸收膜、减反膜,其中,反射膜通过磁控溅射成膜,或反射膜通过真空蒸镀成膜,或反射膜通过化学镀成膜。吸收膜、减反膜或为同一种材料的膜层。纵向横置折弯层叠管口同轴布置集热芯的反射功能膜为全管排镀膜,其吸收功能膜、减反功能膜为管排单侧镀膜。吸热膜为磁控溅射膜。
或耐高温选择性吸收功能膜为包括玻璃基材、高反射金属膜层、吸收膜层三层结构,耐高温选择性吸收功能膜为在玻璃基材的外表面,涂覆复合高反射金属膜层,将涂覆复合有高反射金属膜层的玻璃基材,浸在硫酸镍和次磷酸钠溶液中一定时间,使中高温玻璃承压管表面生成镍磷合金的镀层,然后将管排浸在硝酸中经短时蚀刻后,形成镀层中含磷量在5%-7%之间,蚀刻后的管排表面布满微小坑的耐高温选择性吸收功能膜。
或耐高温选择性吸收功能膜为包括玻璃基材、金属材料高反射金属膜层、与碳材料吸收膜层复合的三层结构的功能膜层。耐高温选择性吸收功能膜的结构依次为玻璃基材底层,金属材料高反射金属过度膜层、和经热分解处理后形成分布有致密微孔的碳膜层表层。玻璃基材底层为管材,金属材料高反射金属过度膜层为通过真空蒸镀、磁控溅射、或化学反应生成的金属膜层,耐高温选择性吸收功能膜为有机粘合剂经热分解处理后形成。有机粘合剂为单一材料制造,或为一种以上的复合材料制造,或粘合剂与光吸收材料混合形成膜层,经热分解烧结生成的外表面分布有致密微孔结构的复合碳膜层表层。
纵向横置折弯层叠管口同轴布置集热芯真空集热管模块,其外罩玻璃管为圆管、椭圆管、或矩形管。外罩玻璃管的迎光面内表面上复合有光增透膜,或外罩玻璃管迎光面的外表面上复合有光增透膜,或外罩玻璃管迎光面的内、外表面上均复合有光增透膜。外罩玻璃管为全管透明的光管,或外罩玻璃管为径向一半的管壁复合有反光镜面的管。
有益效果
在与常规全玻璃真空太阳能集热管相比,成本增加不多、生产工艺变化不大的情况下,成功解决了全玻璃真空太阳能集热管集热模块承压、高温集热、自循环、低造价、抗冻保温、安全可靠等问题。本装置设计合理,可提供多种安装形式,组成本模块的纵向横置折弯层叠管口同轴布置集热芯真空集热管,耐压性能好,热胀冷缩伸缩自由性能好,抗热冷冲击,耐疲劳、并实现了集热系统的热虹吸对流自循环,模块化组装,单位有效集热面积大、承压能力强、可对用户提供中高温蒸汽,而且中高温蒸汽可应用于发电。系统防冻保温性能好。因此,本发明应用领域及用途广泛。
附图说明
图1为纵向横置折弯层叠管口同轴布置集热芯真空集热管的第一实施例的0度纵刨结构示意图。
图2为纵向横置折弯层叠管口同轴布置集热芯真空集热管的第一实施例的横刨结构示意图。
图3为纵向横置折弯层叠管口同轴布置集热芯真空集热管的第一实施例的90度纵刨结构示意图。
图4为纵向横置折弯层叠管口同轴布置集热芯真空集热管模块第一实施例的纵刨结构示意图。
图5为纵向横置折弯层叠管口同轴布置集热芯真空集热管模块的第二实施例的纵刨结构示意图。
图6为纵向横置折弯层叠管口同轴布置集热芯真空集热管模块伸缩旋顶密封管件第一实施例的纵刨结构示意图。
图7为纵向横置折弯层叠管口同轴布置集热芯真空集热管模块伸缩旋顶密封管件第二实施例的纵刨结构示意图。
图8为纵向横置折弯层叠管口同轴布置集热芯真空集热管模块伸缩旋顶密封管件第三实施例的纵刨结构示意图。
图9为纵向横置折弯层叠管口同轴布置集热芯真空集热管模块伸缩旋顶密封管件第四实施例的纵刨结构示意图。
图10为纵向横置折弯层叠管口同轴布置集热芯真空集热管模块伸缩旋顶密封管件第五实施例的纵刨结构示意图。
图11为纵向横置折弯层叠管口同轴布置集热芯真空集热管模块伸缩旋顶密封管件第六实施例的纵刨结构示意图。
图12为纵向横置折弯层叠管口同轴布置集热芯真空集热管模块伸缩旋顶密封管件第七实施例的纵刨结构示意图。
图13为纵向横置折弯层叠管口同轴布置集热芯真空集热管模块伸缩旋顶密封管件第八实施例的纵刨结构示意图。
图中:1介质出口管头、2介质进口管头、3横置消气剂支撑弹卡、4纵置支撑弹卡、5外罩玻璃管、6内集热管、7排气嘴、8消气剂、9吸热膜、10上联箱、11保温联箱外壳、12保温材料、13真空集热管支架联臂、14密封安装弹性管件、15密封胶圈、16下联箱、17齿棱内凹端盖螺纹管外螺纹管、18齿棱内凹端盖螺纹管齿楞、19管件管口、20密封圈、21顶紧卡环、22齿棱基座螺纹管、23波纹伸缩管、24波纹伸缩管联箱连接管头、25波纹伸缩管管件管口连接管头、26压装卡环、27联箱密封圈。

Claims (10)

  1. 纵向横置折弯层叠管口同轴布置集热芯真空集热管模块,包括真空集热管、密封连接管件、保温集热联箱、密封圈、集热管安装支撑框架,其特征是:真空集热管模块,由包括布置于安装框架两侧的平行保温集热联箱,及通过在保温集热联箱上安装的密封安装弹性管件,或伸缩旋顶密封管件,将纵向横置折弯层叠管口同轴布置集热芯真空集热管,密封定位安装在安装框架两侧分布的平行保温集热联箱之间,保温集热联箱通过内插或外插接头及密封圈,与纵向横置折弯层叠管口同轴布置集热芯真空集热管密封相连;多只纵向横置折弯层叠管口同轴布置集热芯真空集热管通过联箱、密封安装弹性管件、或伸缩旋顶密封管件,将多只纵向横置折弯层叠管口同轴布置集热芯真空集热管紧密排列,顶紧连接组成模块;
    其中,纵向横置折弯层叠管口同轴布置集热芯真空集热管,包括外罩玻璃管、纵向横置折弯层叠管口同轴布置集热芯、介质进出管头玻璃封接端盖、U形纵向夹持定位支撑弹卡、横向夹持定位支撑消气剂弹卡,其纵向横置折弯层叠管口同轴布置集热芯为依次折弯曲回、上下层紧邻布置、分布在同一平面上的纵向横置折弯层叠管口同轴布置集热芯管排,纵向横置折弯层叠管口同轴布置集热芯管排的两接出管头,分布在纵向横置折弯层叠管口同轴布置集热芯管排的同轴的上下两端;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠管口同轴布置集热芯管排组装定位成一体;纵向横置折弯层叠管口同轴布置集热芯管排表面上复合有依次为反射膜、吸收膜、减反膜组成的功能吸热膜管板;之后,在折弯玻璃基材纵向横置折弯层叠集热芯管排上,装配横向夹持定位支撑消气剂弹卡;之后,将装配有横向夹持定位支撑消气剂弹卡的纵向横置折弯层叠集热芯插装于一端开口,另一端封头的外罩玻璃管内,外罩玻璃管设有管孔的封头一端,设有排气尾管,纵向横置折弯层叠管口同轴布置集热芯的两接出管头,通过玻璃焊接封装在外罩玻璃管两端的玻璃封头上;外罩玻璃管的背光面为光管,或为复合有反光镜的管;抽真空后玻璃焊接封闭分离排气尾管,蒸发消气剂,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠管口同轴布置集热芯真空集热管;
    保温集热联箱为安装框架两侧双流道布置集热联箱,或为安装框架中间流道与两侧流道对称三流道布置集热联箱;集热联箱周围包裹有保温层和外壳,其中,设有密封安装弹性管件,或伸缩旋顶密封管件的集热联箱周围包裹有保温箱上盖和保温箱下盖;保温集热联箱水平安装布置,使纵向横置折弯层叠管口同轴布置集热芯真空集热管的纵向横置折弯层叠管口同轴布置集热芯,与阳光的照射角度接近垂直;
    纵向横置折弯层叠管口同轴布置集热芯真空集热管的介质进口低于介质出口,介质进口以并联方式与联箱进水母管连接,介质出口也以并联方式与联箱出水母管连接,保证纵向横置折弯层叠管口同轴布置集热芯真空集热管内的气体能够自然排出; 系统通过冷水管道内的冷水,与热水管道内的热水之间的密度差,及蓄水箱与纵向横置折弯层叠管口同轴布置集热芯真空集热管模块之间的高差所产生的压力差,为介质热虹吸对流自循环动力;或在系统上安装水泵,实现系统的强制循环。
  2. 一种与权利要求1所述纵向横置折弯层叠管口同轴布置集热芯真空集热管模块相配合的保温集热双层联箱,其特征是:保温集热联箱为安装框架两侧双流道布置集热联箱,或为安装框架中间流道与两侧流道对称三流道布置集热联箱;集热联箱周围包裹有保温层和外壳,其中,设有密封安装弹性管件,或伸缩旋顶密封管件的集热联箱周围包裹有保温箱上盖和保温箱下盖;保温集热联箱水平安装布置,或倾斜安装布置,或竖直安装布置,使纵向横置折弯层叠管口同轴布置集热芯真空集热管的纵向横置折弯层叠管口同轴布置集热芯,与阳光的照射角度接近垂直。
  3. 一种与权利要求1所述纵向横置折弯层叠管口同轴布置集热芯真空集热管模块相配合的集热管安装支撑框架,其特征是:集热管安装支撑框架包括保温集热联箱、密封安装弹性管件支撑联箱,或伸缩旋顶密封管件支撑联箱、集热管支撑联臂、吊拉连接密封安装弹性管件支撑联箱,或伸缩旋顶密封管件支撑联箱和集热管支撑联臂的“X”吊撑联臂连接组成;集热管安装支撑框架为单侧布管矩形结构,保温集热联箱作为一边,与作为相对另一边的密封安装弹性管件,或伸缩旋顶密封管件支撑联箱平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热联箱和密封安装弹性管件,或伸缩旋顶密封管件支撑联箱两端连接,形成集热管安装支撑框架的矩形轮廓,吊拉连接密封安装弹性管件,或伸缩旋顶密封管件支撑联箱和集热管支撑联臂的“X”吊撑联臂一侧的两端头与保温集热联箱和集热管支撑联臂的两端结合处连接,吊拉连接密封安装弹性管件,或伸缩旋顶密封管件支撑联箱和集热管支撑联臂的“X”吊撑联臂另一侧的两端头,与密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的均分点上相互连接,形成对密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的吊拉,连接“X”吊撑联臂的交叉点,组成集热管安装支撑框架;
    或在集热管安装支撑框架的保温集热联箱、密封安装弹性管件,或伸缩旋顶密封管件支撑联箱、“X”吊撑联臂的交叉点三点之间,连接一条吊壁,其中,保温集热联箱和中间吊壁连接,构成在密封安装弹性管件,或伸缩旋顶密封管件支撑联箱上,间距等分、交叉点连接在一起的“米”字形密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的吊壁;
    或在集热管安装支撑框架的保温集热联箱、密封安装弹性管件,或伸缩旋顶密封管件支撑联箱、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热联箱下侧和集热管支撑联臂之间连接一条水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在密封安装弹性管件,或伸缩旋顶密封管件支撑联箱上间距等分,交叉点连接在一起的“米”字形密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的吊壁;
    集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热联箱和密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的同端,后承重支撑之间设有横向拉紧联臂,或后承重支撑之间设有“X” 拉紧联臂;保温集热联箱和密封安装弹性管件,或伸缩旋顶密封管件支撑联箱之间,通过“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架;
    或集热管安装支撑框架包括保温集热联箱、密封安装弹性管件,或伸缩旋顶密封管件支撑联箱、集热管支撑联臂、吊拉连接密封安装弹性管件,或伸缩旋顶密封管件支撑联箱和集热管支撑联臂的“X”吊撑联臂连接组成;集热管安装支撑框架为两侧布管倒“日”形结构,保温集热联箱作为中轴,与作为相对两边的密封安装弹性管件,或伸缩旋顶密封管件支撑联箱平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热联箱和保温集热联箱两侧的密封安装弹性管件,或伸缩旋顶密封管件支撑联箱两端连接,形成集热管安装支撑框架的倒“日”形结构轮廓,吊拉连接密封安装弹性管件,或伸缩旋顶密封管件支撑联箱和集热管支撑联臂的两个“X”吊撑联臂一侧的两端头与保温集热联箱和集热管支撑联臂的两端结合处连接,吊拉连接两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱和集热管支撑联臂的两“X”吊撑联臂另一侧的两端头,与两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的均分点上相互连接,形成对两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的吊拉,连接两“X”吊撑联臂的交叉点,组成集热管安装支撑框架;
    或在集热管安装支撑框架的保温集热联箱、两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱、“X”吊撑联臂的交叉点六点之间,连接一条吊壁,其中,保温集热联箱的两侧和中间吊壁连接,构成在两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱上,间距等分、交叉点连接在一起的两“米”字形密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的吊壁;
    或在集热管安装支撑框架的保温集热联箱、密封安装弹性管件,或伸缩旋顶密封管件支撑联箱、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热联箱下侧和集热管支撑联臂之间连接一条或两水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱上间距等分,交叉点连接在一起的两“米”字形密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的吊壁;
    集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热联箱和两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱的同端,后承重支撑之间设有拉紧联臂,保温集热联箱和两密封安装弹性管件,或伸缩旋顶密封管件支撑联箱之间,通过两“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架。
  4. 根据权利要求1所述的纵向横置折弯层叠管口同轴布置集热芯真空集热管模块,其特征是:螺纹旋拧伸缩密封管件,包括齿棱内凹端盖螺纹管、齿棱基座螺纹管、波纹伸缩管、卡环、密封圈,其特征是:齿棱内凹端盖螺纹管由设于一头的齿棱内凹端盖和与其连接的外螺纹管构成,齿棱内凹端盖螺纹管的齿棱内凹端盖外表面上设有着力齿棱;齿棱基座螺纹管为外表面设有着力齿棱的内螺纹管,齿棱内凹端盖螺纹管与齿棱基座螺纹管相互旋拧套装,齿棱内凹端盖螺纹管的外螺纹长度,与齿棱基座螺纹管的内螺纹长度对应;波纹伸缩管,置于齿棱内凹端盖螺纹管和齿棱基座螺纹管内,与齿棱基座螺纹管和齿棱内凹端盖螺纹管相互对应,同心套装;波纹伸缩管的一端管头上设有卡环,卡环的内边卡装在波纹伸缩管凹槽内,卡环的外边将波纹伸缩管的管头卡装在齿棱内凹端盖螺纹管的齿棱内凹端盖底部,卡环的外直径与齿棱内凹端盖的内直径对应限位,以防止卡环滑脱;齿棱基座螺纹管与齿棱内凹端盖螺纹管的有效伸缩长度,与波纹伸缩管的有效伸缩长度相匹配;将安装管件两端管口之间的安装间距固定,管件的一端管口密封安装定位,管件的另一端管口与卡环和波纹伸缩管头之上设有的密封圈,通过座装于联箱上的齿棱基座螺纹管,和齿棱内凹端盖螺纹管之间相对顺时针、逆时针旋转,实现齿棱内凹端盖螺纹管与齿棱基座螺纹管的伸缩位移,带动密封连接于联箱上的波纹伸缩管,通过密封圈与安装管件的管口顶紧密封;
    或将安装管件两端管口之间的安装间距固定,管件的一端管口密封安装定位,管件另一端的管口内外壁上,套装有与齿棱内凹端盖和卡环尺寸对应匹配的密封圈,波纹伸缩管头内插于套装有密封圈的管口内,通过密封圈、卡环、座装于联箱上的齿棱基座螺纹管,和齿棱内凹端盖螺纹管之间,相对顺时针、逆时针旋转,实现齿棱内凹端盖螺纹管与齿棱基座螺纹管的伸缩位移,带动密封连接于联箱上的波纹伸缩管,通过密封圈、卡环,与安装管件的管口顶紧密封;
    或螺纹旋拧伸缩密封管件,包括齿棱内凹端盖螺纹管、齿棱基座螺纹管、波纹伸缩管、卡环、密封圈,其齿棱内凹端盖螺纹管由设于一头的齿棱内凹端盖和与其连接的外螺纹管构成,齿棱内凹端盖螺纹管的齿棱内凹端盖外表面上设有着力齿棱;齿棱基座螺纹管为外表面设有着力齿棱的内螺纹管,齿棱内凹端盖螺纹管与齿棱基座螺纹管相互旋拧套装,齿棱内凹端盖螺纹管的外螺纹长度,与齿棱基座螺纹管的内螺纹长度对应;波纹伸缩管置于齿棱内凹端盖螺纹管和齿棱基座螺纹管内,与齿棱基座螺纹管和齿棱内凹端盖螺纹管相互对应,同心套装;波纹伸缩管的两端管头上设有卡环,卡环的内边卡装在波纹伸缩管凹槽内,一端卡环的外边将波纹伸缩管的管头卡装在齿棱内凹端盖螺纹管的齿棱内凹端盖底部,卡环的外直径与齿棱内凹端盖的内直径对应限位,以防止卡环滑脱;另一端卡环的内边卡装在波纹伸缩管凹槽内,另一端卡环的外边将波纹伸缩管的管头卡装在齿棱基座螺纹管的底部,卡环的外直径与齿棱基座螺纹管直径对应限位,用于通过卡环和密封圈,将波纹伸缩管头与联箱开孔压紧密封;齿棱基座螺纹管与齿棱内凹端盖螺纹管的有效伸缩长度,与波纹伸缩管的有效伸缩长度相匹配;将安装管件两端管口之间的安装间距固定,管件的一端管口密封安装定位,管件的另一端管口与卡环和波纹伸缩管头之上设有的密封圈,通过座装于联箱上的齿棱基座螺纹管,和齿棱内凹端盖螺纹管之间相对顺时针、逆时针旋转,实现齿棱内凹端盖螺纹管与齿棱基座螺纹管的伸缩位移,带动密封插装于联箱开孔和安装管件管口之间的波纹伸缩管,通过波纹伸缩管两端管头上的卡环、密封圈,与管件管口顶紧密封、与联箱开孔压紧密封;
    或将安装管件两端管口之间的安装间距固定,管件的一端管口密封安装定位,管件另一端的管口内外壁上,套装有与齿棱内凹端盖和卡环尺寸对应匹配的密封圈,波纹伸缩管头内插于套装有密封圈的管口内,通过密封圈、卡环、座装于联箱上的齿棱基座螺纹管,和齿棱内凹端盖螺纹管之间,相对顺时针、逆时针旋转,实现齿棱内凹端盖螺纹管与齿棱基座螺纹管的伸缩位移,带动密封插装于联箱开孔和安装管件管口之间的波纹伸缩管,通过波纹伸缩管两端管头上的卡环、密封圈,与管件管口顶紧密封、与联箱开孔压紧密封。
  5. 一种与权利要求1所述纵向横置折弯层叠管口同轴布置集热芯真空集热管模块相配合的纵向横置折弯层叠管口同轴布置集热芯真空集热管的生产工艺,其特征是:制作纵向横置折弯层叠管口同轴布置集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠管口同轴布置集热芯管排组装定位成一体;上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜;将外罩玻璃管的一端开口上与之对应的,其上设有接出管头安装孔的封接端盖玻璃焊接封闭,两封接端盖之一上设有排气尾管;之后将纵向横置折弯层叠管口同轴布置集热芯插入外罩玻璃管内,并将纵向横置折弯层叠管口同轴布置集热芯的接出管头穿过封接端盖的安装孔,并通过夹持定位支撑消气剂弹卡支撑固定在外罩玻璃管的径向内壁上,将接出管头和封接端盖玻璃焊接封闭,之后,将另一设有接出管头安装孔的封接端盖套装另一接出管头上,将连接端盖与外罩玻璃管的另一开口玻璃焊接封闭,之后,将另一接出管头和另一封接端盖玻璃焊接封闭;并通过模具充气整形,退火,关闭火头,冷却,纵向横置折弯层叠管口同轴布置集热芯进出玻璃管头封口完成;上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管;之后蒸发消气剂,制成纵向横置折弯层叠管口同轴布置集热芯真空集热管;
    或制作纵向横置折弯层叠管口同轴布置集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠管口同轴布置集热芯管排组装定位成一体;上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜;将外罩玻璃管的一端开口上与之对应的,其上设有接出管头安装孔的封接端盖玻璃焊接封闭,两封接端盖之一上设有排气尾管;之后将纵向横置折弯层叠管口同轴布置集热芯插入外罩玻璃管内,并将纵向横置折弯层叠管口同轴布置集热芯的接出管头穿过封接端盖的安装孔,并通过夹持定位支撑消气剂弹卡支撑固定在外罩玻璃管的径向内壁上,将接出管头和封接端盖玻璃焊接封闭,之后,将另一设有接出管头安装孔的封接端盖套装另一接出管头上,将连接端盖与外罩玻璃管的另一开口玻璃焊接封闭,之后,将另一接出管头和另一封接端盖玻璃焊接封闭;并通过模具充气整形,退火,关闭火头,冷却,纵向横置折弯层叠管口同轴布置集热芯进出玻璃管头封口完成;其中,外罩玻璃管的两端封接端盖之一上设有排气尾管,将装配好的纵向横置折弯层叠管口同轴布置集热芯真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离;或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离;之后蒸发消气剂,制成纵向横置折弯层叠管口同轴布置集热芯真空集热管。
  6. 一种与权利要求1所述纵向横置折弯层叠管口同轴布置集热芯真空集热管模块相配合的纵向横置折弯层叠管口同轴布置集热芯真空集热管的生产工艺,其特征是:集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠管口同轴布置集热芯管排组装定位成一体;上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜;外罩玻璃管的一端的封头上设有接出管头安装孔和排气尾管,将纵向横置折弯层叠管口同轴布置集热芯插入外罩玻璃管内,通过夹持定位支撑消气剂弹卡支撑固定在外罩玻璃管的径向内壁上,将集热芯的一管口对准外罩玻璃管封头上设有的接出管头安装孔,并将纵向横置折弯层叠管口同轴布置集热芯的接出管头插入封头上的安装孔内,接出管头和封接端盖玻璃焊接封闭,之后,将另一设有接出管头安装孔的封接端盖套装在另一接出管头上,将连接端盖与外罩玻璃管的开口端玻璃焊接封闭,之后,将另一接出管头和玻璃封接端盖玻璃焊接封闭;并通过模具充气整形,退火,关闭火头,冷却,纵向横置折弯层叠管口同轴布置集热芯进出玻璃管头封口完成;上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管;之后蒸发消气剂,制成纵向横置折弯层叠管口同轴布置集热芯真空集热管;
    或集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠管口同轴布置集热芯管排组装定位成一体;上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜;外罩玻璃管的一端的封头上设有接出管头安装孔和排气尾管,将纵向横置折弯层叠管口同轴布置集热芯插入外罩玻璃管内,通过夹持定位支撑消气剂弹卡支撑固定在外罩玻璃管的径向内壁上,将集热芯的一管口对准外罩玻璃管封头上设有的接出管头安装孔,并将纵向横置折弯层叠管口同轴布置集热芯的接出管头插入封头上的安装孔内,接出管头和封接端盖玻璃焊接封闭,之后,将另一设有接出管头安装孔的封接端盖套装在另一接出管头上,将连接端盖与外罩玻璃管的开口端玻璃焊接封闭,之后,将另一接出管头和玻璃封接端盖玻璃焊接封闭;并通过模具充气整形,退火,关闭火头,冷却,纵向横置折弯层叠管口同轴布置集热芯进出玻璃管头封口完成;将装配好的纵向横置折弯层叠管口同轴布置集热芯真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离;或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离;之后蒸发消气剂,制成纵向横置折弯层叠管口同轴布置集热芯真空集热管。
  7. 一种与权利要求1所述纵向横置折弯层叠管口同轴布置集热芯真空集热管模块相配合的纵向横置折弯层叠管口同轴布置集热芯真空集热管的生产工艺,其特征是:集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠管口同轴布置集热芯管排组装定位成一体;上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜;纵向横置折弯层叠管口同轴布置集热芯的两接出管头,插装于两端开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠管口同轴布置集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出纵向横置折弯层叠管口同轴布置集热芯管口设定位置;待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离纵向横置折弯层叠管口同轴布置集热芯管口设有一定距离;调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向纵向横置折弯层叠管口同轴布置集热芯管头方向移动,直到熔融的拉封底面与纵向横置折弯层叠管口同轴布置集热芯管口对接起来;待纵向横置折弯层叠管口同轴布置集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿纵向横置折弯层叠管口同轴布置集热芯管头中心,从拉封底面探入到纵向横置折弯层叠管口同轴布置集热芯管口内,把纵向横置折弯层叠管口同轴布置集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断;玻璃车床开转,火头继续加热,有孔的玻璃料回缩,熔融到纵向横置折弯层叠管口同轴布置集热芯管口上,使纵向横置折弯层叠管口同轴布置集热芯与拉封底面的玻璃料完全烧熔;之后,玻璃车床停转,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的开口向玻璃环腔内充入空气,使封口处鼓起并定型,在封头上焊接排气尾管;之后,玻璃车床开转,小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成纵向横置折弯层叠管口同轴布置集热芯管头与外罩玻璃管的一端封头玻璃焊接封闭;之后重复上述封头过程,完成外罩玻璃管的另一开口端玻璃熔封焊接;上排气台抽真空后,玻璃焊接封离排气尾管;之后蒸发消气剂,制成纵向横置折弯层叠管口同轴布置集热芯真空集热管;
    或集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠管口同轴布置集热芯管排组装定位成一体;上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜;纵向横置折弯层叠管口同轴布置集热芯的两接出管头,插装于两端开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠管口同轴布置集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出纵向横置折弯层叠管口同轴布置集热芯管口设定位置;待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离纵向横置折弯层叠管口同轴布置集热芯管口设有一定距离;调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向纵向横置折弯层叠管口同轴布置集热芯管头方向移动,直到熔融的拉封底面与纵向横置折弯层叠管口同轴布置集热芯管口对接起来;待纵向横置折弯层叠管口同轴布置集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿纵向横置折弯层叠管口同轴布置集热芯管头中心,从拉封底面探入到纵向横置折弯层叠管口同轴布置集热芯管口内,把纵向横置折弯层叠管口同轴布置集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断;玻璃车床开转,火头继续加热,有孔的玻璃料回缩,熔融到纵向横置折弯层叠管口同轴布置集热芯管口上,使纵向横置折弯层叠管口同轴布置集热芯与拉封底面的玻璃料完全烧熔;之后,玻璃车床停转,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的开口向玻璃环腔内充入空气,使封口处鼓起并定型,在封头上焊接排气尾管;之后,玻璃车床开转,小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成纵向横置折弯层叠管口同轴布置集热芯管头与外罩玻璃管的一端封头玻璃焊接封闭;之后重复上述封头过程,完成外罩玻璃管的另一开口端玻璃熔封焊接;上排气台抽真空后,玻璃焊接封离排气尾管;之后蒸发消气剂,制成纵向横置折弯层叠管口同轴布置集热芯真空集热管;将装配好的纵向横置折弯层叠管口同轴布置集热芯真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离;或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离;之后蒸发消气剂,制成纵向横置折弯层叠管口同轴布置集热芯真空集热管。
  8. 一种与权利要求1、5、6或7所述纵向横置折弯层叠管口同轴布置集热芯真空集热管模块相配合的夹持定位支撑消气剂弹卡,其特征是:设于纵向横置折弯层叠管口同轴布置集热芯两侧的U形纵向夹持定位支撑弹卡,为与集热芯长度和高度对应的U形弹性金属槽钢,U形弹性金属槽钢上设有扣住纵向横置折弯层叠集热芯两侧折弯凹点的凸起;至少安装在纵向横置折弯层叠集热芯两端的夹持定位支撑消气剂弹卡,由弹性金属材料卡片上卡扣、弹性金属材料卡片下卡扣和消气剂三部分组成;U形纵向夹持定位支撑弹卡的上、下弹性金属材料卡片,采用两片互相对称的每一片的两侧,分别设有相互对应的卡槽和卡头;弹性金属材料卡片上的卡槽和卡头,为至少一条的斜卡槽,与带有直线型弹性导头的卡头压插,卡头的导头插入斜卡槽产生形变,当卡头的导头插装到位后发生回弹,实现卡槽和卡头相互扣合锁定;或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的直线卡槽,与对应的弧形弹性导头的卡头压插,卡头的弧形导头插入卡槽产生变直形变,当卡头的导头插装到位后发生回弹变弧形,实现卡槽和卡头相互扣合锁定;或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的弧形卡槽,与对应导头的卡头压插,卡头的直形导头插入弧形卡槽产生变弧形形变,当卡头的导头插装到位后发生回弹变直,实现卡槽和卡头相互扣合锁定;
    弹性金属材料卡片的形状与纵向横置折弯层叠管口同轴布置集热芯管排形状对应,并能满足对纵向横置折弯层叠管口同轴布置集热芯管排的弹性夹持定位的要求;U形纵向夹持定位支撑弹卡的两边上,设有支撑于外罩玻璃管径向内壁上的弹性支撑卡,弹性支撑卡分别同向设置设于上、下弹性金属材料卡片一边上,弹性支撑卡为弹性金属材料卡片的侧边通过冲剪盘弯成型;弹性支撑卡的几何尺寸所形成的弹力,满足纵向横置折弯层叠管口同轴布置集热芯弹性支撑于外罩玻璃管径向内壁上的要求;其中,至少下弹性金属材料卡片上,设有夹持固定消气剂的弹性锁卡,弹性锁卡为弹性金属材料卡片冲压拉伸成型。
     
  9. 根据权利要求1、5、6或7所述的纵向横置折弯层叠管口同轴布置集热芯真空集热管模块,其特征是:纵向横置折弯层叠管口同轴布置集热芯在两端设有介质进、出两个连接管头;
    纵向横置折弯层叠管口同轴布置集热芯的表面上复合有吸热膜,构成吸热膜的功能膜依次为反射膜、吸收膜、减反膜,其中,反射膜通过磁控溅射成膜,或反射膜通过真空蒸镀成膜,或反射膜通过化学镀成膜;吸收膜、减反膜或为同一种材料的膜层;纵向横置折弯层叠管口同轴布置集热芯的反射功能膜为全管排镀膜,其吸收功能膜、减反功能膜为管排单侧镀膜;吸热膜为磁控溅射膜;
    或耐高温选择性吸收功能膜为包括玻璃基材、高反射金属膜层、吸收膜层三层结构,耐高温选择性吸收功能膜为在玻璃基材的外表面,涂覆复合高反射金属膜层,将涂覆复合有高反射金属膜层的玻璃基材,浸在硫酸镍和次磷酸钠溶液中一定时间,使中高温玻璃承压管表面生成镍磷合金的镀层,然后将管排浸在硝酸中经短时蚀刻后,形成镀层中含磷量在5%-7%之间,蚀刻后的管排表面布满微小坑的耐高温选择性吸收功能膜;
    或耐高温选择性吸收功能膜为包括玻璃基材、金属材料高反射金属膜层、与碳材料吸收膜层复合的三层结构的功能膜层;耐高温选择性吸收功能膜的结构依次为玻璃基材底层,金属材料高反射金属过度膜层、和经热分解处理后形成分布有致密微孔的碳膜层表层;玻璃基材底层为管材,金属材料高反射金属过度膜层为通过真空蒸镀、磁控溅射、或化学反应生成的金属膜层,耐高温选择性吸收功能膜为有机粘合剂经热分解处理后形成;有机粘合剂为单一材料制造,或为一种以上的复合材料制造,或粘合剂与光吸收材料混合形成膜层,经热分解烧结生成的外表面分布有致密微孔结构的复合碳膜层表层。
  10. 根据权利要求1、5、6或7所述的纵向横置折弯层叠管口同轴布置集热芯真空集热管模块,其特征是:外罩玻璃管为圆管、椭圆管、或矩形管;外罩玻璃管的迎光面内表面上复合有光增透膜,或外罩玻璃管迎光面的外表面上复合有光增透膜,或外罩玻璃管迎光面的内、外表面上均复合有光增透膜;外罩玻璃管为全管透明的光管,或外罩玻璃管为径向一半的管壁复合有反光镜面的管。
PCT/CN2017/120447 2017-12-30 2017-12-31 纵向横置折弯层叠管口同轴布置集热芯真空集热管模块 WO2019127604A1 (zh)

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CN108195082A (zh) * 2017-12-30 2018-06-22 淄博环能海臣环保技术服务有限公司 一种纵向横置折弯层叠热管集热芯真空集热管模块
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