WO2019127605A1 - 一种纵向横置折弯层叠热管集热芯真空集热管模块 - Google Patents
一种纵向横置折弯层叠热管集热芯真空集热管模块 Download PDFInfo
- Publication number
- WO2019127605A1 WO2019127605A1 PCT/CN2017/120448 CN2017120448W WO2019127605A1 WO 2019127605 A1 WO2019127605 A1 WO 2019127605A1 CN 2017120448 W CN2017120448 W CN 2017120448W WO 2019127605 A1 WO2019127605 A1 WO 2019127605A1
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- WO
- WIPO (PCT)
- Prior art keywords
- heat
- tube
- collecting
- folded
- pipe
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S10/00—Solar heat collectors using working fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S10/00—Solar heat collectors using working fluids
- F24S10/40—Solar heat collectors using working fluids in absorbing elements surrounded by transparent enclosures, e.g. evacuated solar collectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S10/00—Solar heat collectors using working fluids
- F24S10/90—Solar heat collectors using working fluids using internal thermosiphonic circulation
- F24S10/95—Solar heat collectors using working fluids using internal thermosiphonic circulation having evaporator sections and condenser sections, e.g. heat pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S80/00—Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
- F24S80/30—Arrangements for connecting the fluid circuits of solar collectors with each other or with other components, e.g. pipe connections; Fluid distributing means, e.g. headers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/44—Heat exchange systems
Definitions
- the invention relates to a solar collector, in particular to a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube module.
- solar collectors mainly include all-glass vacuum solar collector tube collector, all-glass heat pipe vacuum solar collector tube collector, tube-row heat pipe collector, metal plate collector, ceramic plate collector, slot Focusing on various types of medium and high temperature collectors.
- the all-glass vacuum solar collector tube collector is not under pressure, and the all-glass heat pipe vacuum solar collector tube collector cannot achieve high-temperature heat collection.
- the metal flat plate collector is under pressure, it cannot provide high temperature and high pressure steam, and the heat absorbing film layer is equivalent to being exposed to the atmosphere, and is easily eroded by the corrosive gas component in the atmosphere, and the thermal efficiency is fast decayed and the service life is short.
- the ceramic plate type collector is stable against corrosion and heat absorption film, it can not be under pressure, has low heat collecting efficiency, low heat collecting temperature, poor heat preservation performance, and is easy to freeze and crack in winter.
- the existing trough-type focusing medium-high temperature collector consumes a large amount of non-ferrous metals, the processing technology is complicated, the manufacturing cost is high, the energy is converted many times, resulting in low efficiency, the market application is narrow, the acceptance is low, and it is difficult to promote.
- the solar collector system does not solve the problems of pressure, high temperature heat collection, self-circulation, low cost, anti-freeze insulation, safety and reliability.
- the object of the present invention is to provide a new type of high-efficiency, medium-high temperature, low-cost, pressure-bearing, anti-freezing and heat-insulating collectors, which are composed of a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube module, and The problem raised in the above background art is solved.
- a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube module comprises a vacuum heat collecting tube, a top tight tailstock, a heat insulating heat collecting box, a sealing ring and a heat collecting tube mounting supporting frame, and the utility model is characterized in that: the horizontal transverse folding The curved laminated heat pipe collecting core vacuum heat collecting tube module comprises a heat collecting and collecting heat box, a longitudinal transverse bending and stacking heat pipe collecting heat collecting core vacuum heat collecting tube, a heat collecting tube mounting supporting frame, and a heat collecting tube mounting supporting frame, and the heat insulating The heat collecting header is formed by paralleling the tailstock connection on the opposite frame.
- the heat collecting and collecting heat box is a single flow channel header, and the two ends of the single flow channel header are respectively provided with a single medium inlet and outlet connection pipe head, and the medium inlet connection pipe head is disposed at the end of the heat collection header. On the lower side of the head, the medium outlet connecting pipe head is disposed on the upper side of the heat collecting header. Or the two ends of the heat-collecting heat-collecting box are respectively provided with two medium-input and-out-connecting pipe heads arranged on the upper and lower sides, and around the heat collecting header, the insulating layer and the outer casing are wrapped.
- the heat-collecting heat-collecting box is a two-channel heat collecting header arranged on the upper and lower sides, and the two ends of the heat collecting box are respectively provided with a single medium inlet and outlet connecting pipe head, wherein the medium enters the heat collecting box The tube head is connected to the flow channel on the lower side, and the outlet header of the medium is connected to the flow channel on the upper side.
- the heat-collecting heat-collecting box is a two-channel heat collecting header arranged on the upper and lower sides, and the two ends of the heat collecting box are respectively provided with two medium inlet and outlet connecting pipe heads arranged up and down.
- the heat collecting header is a double-flow collecting and collecting box arranged on the upper and lower sides of the deflector, and the deflector is arranged between the upper and lower headers, and is connected with the connecting box partition and the connecting box opening wall.
- the two ends of the heat collecting header are respectively provided with a single medium inlet and outlet connecting pipe head, wherein the medium inlet heat collecting header pipe head is connected with the lower side flow channel, and the medium heat collecting and discharging The tank head is connected to the flow passage on the upper side.
- the heat collecting header is a double-flow collecting and collecting box arranged with the deflector arranged above and below, and the two ends of the collecting and connecting box are respectively provided with two medium inlet and outlet connecting pipe heads arranged up and down.
- the heat collecting box is surrounded by an insulation layer and an outer casing.
- the longitudinal transversely-folded laminated heat pipe collector core vacuum heat collecting tube is located below one side of the heat-insulating heat collecting box, or the heat-insulating heat collecting box is placed in the middle of the heat collecting tube installation supporting frame, and the longitudinal horizontally-folded folding laminated heat pipe collecting core vacuum
- the heat collecting tubes are symmetrically distributed under the two sides of the heat collecting and collecting heat box.
- the longitudinal transversely-folded laminated heat pipe on the heat-insulating heat-collecting header is installed with the heat-collecting core vacuum heat collecting pipe, and the heat-dissipating end of the heat-collecting core vacuum heat collecting tube of the longitudinal heat-dissipating laminated heat-dissipating tube through the matching sealing ring Head connected.
- a heat-dissipating heat-collecting box is provided with a sealed heat-conducting sleeve which is installed with a longitudinal transversely-folded laminated heat pipe collecting core vacuum collecting tube heat-dissipating end, and is provided with a sealing ring matched with the heat-insulating heat collecting box
- the longitudinal transversely-folded and folded heat-collecting heat-collecting vacuum-collecting heat-collecting tube is arranged in the vertical tight-tailed seat on the parallel frame of the heat-collecting pipe installation support frame and the heat-insulating heat-collecting box, and the longitudinal transversely-folded laminated heat pipe heat collecting core vacuum set
- the heat pipe and the top tight seal are installed between the heat insulation collector and the heat collecting pipe installation support frame.
- the horizontal arrangement of the heat-insulating collector box is such that the longitudinal transversely-folded laminated heat pipe collecting core of the longitudinal transversely-folded laminated heat pipe collecting heat-collecting heat collecting tube is close to the vertical angle of the sunlight.
- the longitudinal transversely-folded laminated heat pipe collector core vacuum heat collecting tube comprises a cover glass tube, a longitudinal transversely-folded laminated heat pipe heat collecting core, a medium inlet and outlet tube head glass sealing end cover, and a U-shaped longitudinal clamping positioning support bomb
- the card and the horizontal clamping position support the getter cartridge
- the longitudinal transversely-folded laminated heat pipe heat collecting core is a longitudinal transversely-folded laminated heat pipe collecting core which is folded and bent back, arranged in the upper and lower layers, and distributed on the same plane.
- the tube row, the longitudinal transversely-folded and folded heat-collecting heat-collecting tube row of the heat-dissipating condensing tube head is arranged at the upper end of the longitudinal transversely-folded laminated heat pipe collecting core tube row, and the lower end tube head is closed and assembled by
- the surface of the longitudinal transversely-folded heat-collecting heat-collecting core tube is combined with a functional endothermic film tube surface composed of a reflective film, an absorbing film and an anti-reflection film.
- the bent glass substrate is longitudinally transversely bent and laminated on the heat collecting core tube row, and the lateral clamping position is supported to support the getter cartridge.
- a longitudinal transversely-folded laminated heat collecting core equipped with a lateral clamping positioning support air getter cartridge is inserted into one end of the outer glass tube of the outer end of the outer cover, and an exhaust tail pipe is provided at one end of the outer glass tube.
- the backlight surface of the cover glass tube is a light pipe or a tube compounded with a mirror.
- the longitudinal transversely-folded laminated heat pipe collecting core is fixed by the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core, and the longitudinal transversely-folded laminated heat pipe collecting core support is fixed at
- the radial inner wall of the outer cover glass tube is longitudinally transversely bent and folded, and the connecting tube head of the heat collecting core of the heat pipe is laminated by glass welding, and is sealed on the glass sealing head of the same end glass tube, and the phase of the medium filling tube is provided. Variable medium condensation heat release end.
- the longitudinal transversely-folded laminated heat pipe is collected by a vacuum core heat collecting tube, and the glass tail is welded to separate the exhaust tail pipe, and the air-extinguishing agent is evaporated, and then, the heat-collecting core vacuum heat collecting tube phase change is set by the longitudinally-rolled laminated heat pipe.
- a phase change medium charging tube on the heat release end of the medium, vacuuming the condensation end of the phase change medium, and then charging the phase change heat transfer medium to the longitudinally transversely folded heat pipe collecting core vacuum collecting tube.
- the glass-welded closed phase change medium filling tube is made into a longitudinally transversely bent and folded heat pipe collecting core vacuum collecting tube with a high vacuum of the outer glass tube.
- the phase change heat transfer medium of the longitudinal transversely folded heat pipe collector core vacuum heat collecting tube transfers the phase change heat transfer medium under the action of gravity or capillary film, and the liquid phase phase change heat transfer medium absorbs heat and vaporizes.
- the longitudinal transversely-folded laminated heat pipe heat collecting core pipe enters the phase change medium condensation heat releasing end cavity, and after the heat of the heated medium is released by the condensation heat release end of the phase change medium, the phase change heat transfer medium is condensed into a liquid, which is horizontally and horizontally
- the heat transfer core of the folded heat pipe is placed under the action of gravity or the capillary film on the inner wall to complete the transmission distribution of the phase change heat transfer medium, and constitute a condensation evaporation heat transfer cycle of the phase change medium.
- the medium is connected through the heat-insulating heat collecting box, the medium inlet is connected in parallel with the heat-insulating heat collecting box inlet water main pipe, and the medium outlet is connected in parallel with the heat-insulating heat collecting box water discharging mother pipe.
- the system passes the difference between the cold water in the heat-collecting heat collecting box and the hot water in the heat-insulating heat collecting box, and between the heat-storing heat collecting header and the longitudinal transversely-folding heat-sinking heat collecting core vacuum collecting tube
- the height difference is achieved by the thermosiphon convection self-circulation of the heated medium. Or install a water pump on the system to achieve a forced circulation of the system.
- the thermal insulation heat collecting box matched with a longitudinal transversely-folded laminated heat pipe collector core vacuum heat collecting tube module is characterized in that: the heat insulating material of the heat collecting and heat collecting box and the same side or opposite side wall of the outer casing
- the tube hole of the medium tube head is inserted into the longitudinally transversely folded and folded heat pipe collecting heat core vacuum collecting tube.
- the collector header hole is a flat surface, or is provided with a concave, or convex, or concave concave outer edge, or a concave edge of the concave inner inward edge.
- the wall of the heat-insulating collector box is wrapped with a coaxial line coaxial with the opening, and the heat-insulating heat-collecting box wall and the outer casing are filled with a heat insulating material, corresponding to the opening on the wall of the heat-insulating heat collecting box, the outer casing and the heat insulating material
- a casing head is arranged on the outer casing corresponding to the heat-insulating heat-collecting header, the outer casing head is an insulated support ring, and the heat insulating material is filled between the outer casing head and the heat-insulating heat collecting pipe head.
- a rib is mounted on the outer casing corresponding to the heat insulating support ring, and is connected to the frame opposite to the heat collecting pipe mounting support frame.
- a sealed connecting pipe unit is arranged on the head of the heat collecting and collecting header.
- the heat-collecting heat-collecting box is a single-channel heat collecting header, and the two ends of the single-channel collecting heat-collecting box are respectively provided with a single medium inlet and outlet connecting pipe head, and the medium inlet connecting pipe head is set in the heat collecting unit. On the lower side of the end of the header, the medium outlet pipe head is disposed on the upper side of the heat collecting header. Or the two ends of the heat-collecting heat-collecting box are respectively provided with two medium-input and-out-connecting pipe heads arranged on the upper and lower sides, and around the heat collecting header, the insulating layer and the outer casing are wrapped.
- the heat collecting and collecting heat box is a double-flow collecting and collecting box arranged up and down, and the inlet and outlet pipes are connected to the pipe head at the end of the double-flow collecting and collecting box.
- the double-flow collecting collector box is sealed with the other pipe fittings or the double-flow collecting header by the sealed connecting pipe unit and connected to the two ends of the heat collecting header, respectively, and a single medium inlet and outlet connecting pipe head is respectively arranged, wherein the medium The inlet and outlet headers are connected to the lower flow passage, and the medium heat collection header is connected to the upper flow passage.
- the heat-collecting heat-collecting box is a two-channel heat collecting header arranged on the upper and lower sides, and the two ends of the heat collecting box are respectively provided with two medium inlet and outlet connecting pipe heads arranged up and down.
- the heat collecting header is a double-flow collecting and collecting box arranged on the upper and lower sides of the deflector, and the deflector is arranged between the upper and lower headers, and is connected with the connecting box partition and the connecting box opening wall.
- the two ends of the heat collecting header are respectively provided with a single medium inlet and outlet connecting pipe head, wherein the medium inlet heat collecting header pipe head is connected with the lower side flow channel, and the medium heat collecting and discharging The tank head is connected to the flow passage on the upper side.
- the heat collecting header is a double-flow collecting and collecting box arranged with the deflector arranged above and below, and the two ends of the collecting and connecting box are respectively provided with two medium inlet and outlet connecting pipe heads arranged up and down.
- the heat collecting box is surrounded by an insulation layer and an outer casing.
- the heat collecting tube mounting supporting frame is matched with a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube module, wherein: the heat collecting tube mounting supporting frame comprises an insulated heat collecting header and a top tight tail supporting arm, The heat collecting tube supports the arm, the sling connection and the "X" hanging arm connecting arm of the tailing tail support arm and the heat collecting tube supporting arm.
- the heat collecting pipe installation supporting frame is a single-sided pipe-pipe rectangular structure, and the heat-insulating heat-collecting box is arranged as one side, and is arranged in parallel with the top-tight tailstock supporting arm which is the opposite side, and the two heat collecting tubes support the connecting arms are parallel and opposite ends It is connected with both ends of the heat-insulating heat collecting box and the top-tight tailstock supporting arm to form a rectangular profile of the heat collecting tube mounting support frame, and the "X" hanging support for lifting and supporting the tailstock supporting arm and the heat collecting tube supporting arm
- the two ends of the arm side are connected with the two ends of the heat-insulating heat collecting box and the heat collecting tube supporting arm, and the "X" hanging support of the tail-clamping support arm and the heat collecting tube supporting arm is connected by the hanging and pulling connection.
- the two ends of the other side of the arm are connected to the equally spaced points of the support tail arm of the tailstock, forming a sling of the support arm of the tail tight tailstock, and connecting the intersection of the "X" suspension support arm,
- the heat collecting tube is assembled to support the frame.
- the heat collecting pipe is installed with a support frame or has a rear load bearing support, and the load bearing arm of the rear load bearing is disposed at the same end of the heat insulating collector box and the top tailstock support arm, and a lateral tensioning arm is provided between the rear load bearing supports , or between the rear load-bearing supports with an "X" tensioning arm. Between the heat-insulating heat collecting box and the top-tight tailstock supporting arm, the arm is tensioned by an "X" and connected at an appropriate position to form a non-deformed heat collecting tube mounting support frame.
- the collector tube installation support frame includes an insulation collector header, a top tailstock support arm, a heat collection tube support arm, a sling connection, a tailstock support arm, and a heat collecting tube support arm.
- the arm is connected.
- the heat collecting pipe installation supporting frame is a "day" shape structure on both sides of the pipe, and the heat collecting and collecting heat box is used as a middle shaft, and is arranged in parallel with the supporting tail arm supporting the opposite sides as two opposite sides, and the two heat collecting tubes supporting the connecting arms are parallel and opposite.
- the two ends are respectively connected with the two ends of the heat-insulating heat collecting box and the top-loading tailstock supporting arm on both sides of the heat-insulating heat collecting box to form an inverted "day"-shaped structural outline of the heat collecting tube mounting support frame, and the hanging and connecting connection is tight
- the two ends of the two "X" suspension arms of the tailstock support arm and the heat collecting pipe support arm are connected with the two ends of the heat-insulating heat collecting box and the heat collecting tube supporting arm, and the hanging and connecting two
- the two ends of the other two sides of the two "X" hanging support arms of the tailstock support arm and the heat collecting pipe support arm are connected to each other at the equally spaced points of the two tight tailstock support arms to form two pairs
- the sling of the tailstock support arm is connected to the intersection of the two "X" suspension jib arms to form a heat collecting tube installation support frame.
- a hanging wall is connected between the heat-insulating heat-collecting box of the heat-collecting pipe installation support frame, the two-tailed tailstock support arm, and the intersection of the "X" hanging support arms, wherein the heat-insulating heat-collecting box
- the two sides are connected with the middle hanging wall, and are formed on the two tight tailstock support arms, and the two "meter”-shaped top tailstocks supporting the joint arms of the two arms are equally spaced and intersected.
- the heat collecting pipe is installed with a support frame or has a rear load bearing support, and the load bearing arm of the rear load bearing support is disposed at the same end of the heat insulating collector box and the two top tailstock support arms, and the tension arm is provided between the rear load bearing supports Between the thermal collector and the two tight tailstock support arms, the two "X" tensioning arms are connected and connected at appropriate positions to form a non-deformed heat collecting tube mounting support frame.
- a longitudinal transversely-folded laminated heat pipe collector core vacuum heat collecting tube module wherein the top tight tailstock is a solar vacuum heat collecting tube tailstock, comprising a bracket and a nut threadedly connected with the bracket, the bracket is supported by the bracket.
- the bowl and the support rod are formed, and the shape of the bowl is matched with the tail of the solar vacuum collecting tube, the tail of the bowl is connected with the diameter of the rod, the outer wall of the rod is threaded, and the nut matched with the thread of the rod is mounted on the rod.
- the bowl and the support rod are either integrated or connected by a split suit.
- the bowl and the rod are separated, and the bottom of the bowl has a plug which is set with the rod, and the nut is mounted on the rod, and the nut has a positioning edge which is matched with the support tail of the bracket and the tailstock support punch. .
- the nut is provided with a concentricity with the nut, a certain gap with the tail of the solar vacuum collecting tube, and an insulating sleeve corresponding to the tail of the solar vacuum collecting tube with the supporting steel card, the opening of the insulating sleeve, and the solar vacuum set A sealed retaining ring is placed between the heat pipes.
- the longitudinal transversely-folded laminated heat pipe of the support rod is provided with a polygonal tube or a polygonal hole for positioning on the heat collecting core wall or the outer tube wall, and the polygonal tube is positioned by the corresponding opening on the support of the tailstock support
- the polygonal holes are positioned by the corresponding polygonal tool.
- the rod is inserted into the opening of the water heater bracket to support the tailstock support, the nut is mounted on the support of the bracket to the top of the tailstock support, or is mounted under the bracket to support the tailstock support, and the nut is mounted on the bracket tightly
- the upper threaded section of the tailstock support corresponds to the nut on the upper side, and the nut is mounted on the lower end of the bracket to support the threaded section of the bracket below the nut.
- the support rod is of equal diameter or reduced diameter, and the diameter of the upper section of the joint between the bracket and the bowl is equal to or larger than the diameter of the lower section of the bracket.
- the top end of the tailstock is a mounted solar vacuum heat collecting tube, and the thermal insulation tailstock is tightly mounted, including the heat insulating pipe sleeve hanging nut and the top tightening screw, and the outer wall of the heat insulating pipe sleeve mounting nut is provided with a mounting hook and a force.
- the supporting surface, at least one mounting hook is disposed on the upper part of the force supporting surface, and the internal thread of the heat insulating tube sleeve mounting nut is corresponding to the top tightening screw, and the heat insulating tube sleeve hanging nut is provided with the solar vacuum collecting tube tail end tube
- the wall has a certain gap of insulation pipe sleeve, and the sealing ring is arranged between the opening of the heat insulation pipe sleeve and the solar vacuum heat collecting pipe, and the outer wall of the top tightening screw is provided with an external thread corresponding to the hanging nut of the heat insulating pipe sleeve, and the top is tight
- the lower end of the screw is provided with a triggering tooth for screwing, the screwing trigger tooth is arranged on the inner wall of the lower end of the top screw, or on the outer wall of the lower end of the screw, and the upper end of the screw is provided with the mounting object.
- the tube orifice is along the force supporting surface, and the tube orifice corresponds to the force supporting surface and the bottom surface of the solar vacuum heat collecting tube.
- the mounting hooks of the insulating sleeve bushing nuts are arranged on the upper and lower portions of the force receiving surface.
- the top end of the tailstock is a solar vacuum heat collecting tube that is tightly mounted with a thermal insulation tailstock assembly, including a threaded bracket, a threaded base, a heat insulating sleeve and a windshield, and the threaded bracket is composed of an externally threaded screw with a bowl
- the outer surface of the bowl is provided with a force tooth rib
- the threaded bracket is formed by a threaded nut with a bowl
- the outer surface of the threaded nut is provided with a force tooth edge
- the threaded base is provided with a force tooth edge by the end
- the external threaded screw is formed, or the threaded base is formed by an internally threaded nut, and the outer surface of the internally threaded nut is provided with a force tooth edge.
- the threaded bracket matches the length of the screw and nut displacement on the threaded base.
- the heat-insulating tube sleeve and the threaded socket are concentrically arranged and correspond to each other.
- the outer surface of the heat-insulating tube sleeve is respectively provided with a single-layer strip-shaped fin and a double-layer strip-shaped fin, and a single insulating sleeve.
- the strip-shaped fins are matched with the groove of the double-layered fins of the other heat-insulating tube sleeve, and the heat-insulating tube sleeve has a certain gap with the tail of the solar vacuum heat collecting tube, and the length of the heat-insulating tube sleeve and the tail of the solar vacuum heat collecting tube support steel
- the installation position of the card corresponds, and a sealing ring is inserted between the upper opening of the heat insulating sleeve and the solar vacuum heat collecting tube.
- the threaded base is mounted on
- the utility model relates to a production process of a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube matched with a longitudinal transversely-folded laminated heat pipe collecting heat core vacuum heat collecting tube module, which is characterized in that: longitudinal transverse bending and stacking heat pipe heat collecting
- the core vacuum heat collecting tube comprises a cover glass tube, a longitudinal transversely-folded laminated heat pipe heat collecting core, a medium inlet and outlet pipe head glass sealing end cover, a clamping positioning support air getter elastic card, and a longitudinal transverse bending and folding heat pipe heat collecting body thereof
- the core is a longitudinal transversely-folded laminated heat pipe collecting core tube row which is bent back in turn, arranged in the immediate vicinity of the upper and lower layers, and distributed on the same plane, and the distribution of the condensing tube head of the longitudinally transversely folded and folded heat pipe collecting core tube row
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the utility model is equipped with a clamping and positioning supporting air-removing agent elastic card, and the bending glass substrate is longitudinally transversely bent and folded, and the heat-collecting heat-collecting core tube row is assembled and integrated into one body, and the longitudinal transversely-folding and folding heat-sinking heat collecting tube row on the surface is compounded.
- it is a functional endothermic film tube surface composed of a reflective film, an absorbing film, and an anti-reflection film.
- the condensing tube head of the longitudinally transversely folded and stacked heat pipe collecting core is sealed on the glass sealing end cover by glass welding to form a longitudinal transversely-folded laminated heat pipe collecting core.
- the longitudinal transversely-folded laminated heat pipe heat collecting core is inserted into the outer glass tube of the exhaust end pipe on the other end of the sealing head, and the longitudinal and horizontal folding is folded by assembling the air-removing agent elastic card with the clamping positioning.
- the curved laminated heat pipe collector core is fixed on the radial inner wall of the outer cover glass tube, the outer cover glass tube and the connecting end cover glass are welded and closed, the upper exhaust table is vacuumed, the glass welding is sealed and the exhaust tail pipe is separated, and the exhaust gas is evaporated.
- phase change medium filling tube disposed on the condensation heat release end of the phase change medium of the longitudinal heat exchanger core heat collecting tube vacuum heat collecting tube is used to evacuate the condensation heat releasing end chamber of the phase change medium, and then Longitudinal transverse bending and stacking heat pipe collecting core vacuum collecting tube is filled with phase change heat transfer medium, glass welded closed phase change medium filling tube, and the horizontal glass tube tube cavity is made into a high vacuum vertical transverse bending and folding heat pipe set Hot core vacuum collector tube.
- the longitudinally transversely folded and folded heat pipe heat collecting core of the condensing pipe head is set on the same glass sealing end cover to form a longitudinal transverse bending laminated heat pipe heat collecting core assembly.
- the longitudinal transversely-folded laminated heat pipe heat collecting core assembly is inserted into the outer glass tube of the exhaust tail pipe on the other end, and the longitudinally transversely folded and folded heat pipe heat collecting core tube row is connected and condensed.
- the tube head is distributed in the middle shaft straight tube arranged at the upper end of the longitudinal transversely-folded laminated heat pipe collecting core tube row, and the U-shaped longitudinal clamping positioning supporting elastic card is assembled on both sides of the longitudinal transversely-folded laminated heat collecting core,
- the bent glass substrate is longitudinally transversely bent and laminated, and the heat pipe collecting core tube row is assembled and integrated into one body.
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the longitudinal transversely-folded laminated heat pipe heat collecting core support is fixed on the radial inner wall of the outer cover glass tube by being equipped with the clamping positioning support air getter elastic card, and the outer cover glass tube and the connecting end cover glass are welded and closed, and then welded by glass.
- the condensing tube head of the longitudinally transversely folded heat pipe collector core is welded to the glass sealing end cover package glass.
- the medium filling tube is filled with vacuum for the condensation end of the phase change medium, and then the longitudinally transversely folded heat pipe collector core vacuum collecting tube is filled with the phase change heat transfer medium, and the glass welded closed phase change medium is charged.
- the tube is made into a cover glass tube cavity which is a high vacuum longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube.
- the longitudinally transversely folded and folded heat pipe collecting core of the condensing pipe head is sealed by glass welding on the glass sealing end cover to form a longitudinal transversely-folded laminated heat pipe collecting core.
- the longitudinal transversely-folded laminated heat pipe heat collecting core is inserted into the outer cover glass tube which is open at one end and the other end is also opened, and the longitudinally transversely folded and folded heat pipe collecting heat collecting tube row is connected to the condensing pipe head in the longitudinal transverse folding
- the central shaft straight tube arranged at the upper end of the heat-collecting core tube row of the curved laminated heat pipe is longitudinally transversely bent by the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core
- the folding and stacking heat pipe collecting heat pipe tube assembly is assembled and integrated.
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the longitudinal transversely-folded laminated heat pipe heat collecting core support is fixed on the radial inner wall of the outer cover glass tube by being equipped with the clamping positioning supporting air getter elastic card, and the connecting end cover of the longitudinally transversely folding and folding heat pipe collecting core is
- the outer cover glass tube is welded and closed corresponding to the open glass, and the other open glass of the outer cover glass tube is welded to the sealing head and the welded tail pipe is drawn. After the upper exhaust table is vacuumed, the glass welding fuse seal separates the exhaust tail pipe and evaporates.
- phase change medium condensation heat releasing end cavity is evacuated, Then, the longitudinal transversely-folded laminated heat pipe collector core vacuum heat collecting tube is filled with the phase change heat transfer medium, and the glass welded closed phase change medium filling tube is used to form the longitudinal glass tube cavity with a high vacuum and a horizontal transverse bending cascading.
- Heat pipe collector core vacuum collector tube is used to form the longitudinal glass tube cavity with a high vacuum and a horizontal transverse bending cascading.
- the longitudinally transversely folded and folded heat pipe heat collecting core of the condensing pipe head is set on the same glass sealing end cover to form a longitudinal transverse bending laminated heat pipe heat collecting core assembly.
- the longitudinal transversely-folded laminated heat pipe heat collecting core is inserted into the outer cover glass tube which is open at one end and the other end is also opened, and the longitudinally transversely folded and folded heat pipe collecting heat collecting tube row is connected to the condensing pipe head in the longitudinal transverse folding
- the central shaft straight tube arranged at the upper end of the heat-collecting core tube row of the curved laminated heat pipe is longitudinally transversely bent by the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core
- the folding and stacking heat pipe collecting heat pipe tube assembly is assembled and integrated.
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the longitudinal transversely-folded laminated heat pipe heat collecting core support is fixed on the radial inner wall of the outer cover glass tube by being equipped with the clamping positioning supporting air getter elastic card, and the connecting end cover of the longitudinally transversely folding and folding heat pipe collecting core is The outer cover glass tube is welded and closed corresponding to the open glass, and then the glass tube is welded to weld the condensing tube head of the longitudinally transversely folded heat pipe heat collecting core and the glass sealing end cover sealing glass.
- the transversely-transformed laminated heat pipe collects the heat-collecting core vacuum heat collecting tube, the phase change medium is filled with the phase change medium filling tube, and the phase-change medium condensing and releasing the end chamber is evacuated, and then the longitudinal transversely-folded laminated heat pipe
- the heat collecting core vacuum collecting tube is filled with a phase change heat transfer medium, and the glass welded closed phase change medium filling tube is used to form a longitudinally transversely bent bending laminated heat pipe collecting core vacuum collecting tube with a high vacuum glass tube cavity.
- the longitudinally transversely folded and folded heat pipe collecting core of the condensing pipe head is sealed by glass welding on the glass sealing end cover to form a longitudinal transversely-folded laminated heat pipe collecting core.
- the longitudinal transversely-folded laminated heat pipe heat collecting core is inserted into the outer glass tube of the exhaust tail pipe at the other end, and the condensing pipe head of the heat collecting core tube row of the longitudinal heat-dissipating laminated heat pipe is longitudinally transversely folded.
- the central shaft straight pipe disposed at the upper end of the longitudinal transversely-folded laminated heat pipe collecting core tube row is folded by a U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core
- the curved glass substrate is longitudinally transversely bent and laminated, and the heat pipe collecting core tube row is assembled and integrated into one body.
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the longitudinally transversely folded heat pipe heat collecting core support is fixed on the radial inner wall of the outer cover glass tube by being equipped with a clamping positioning supporting air getter elastic card, and the connecting end cover of the longitudinal transverse bending and folding heat pipe collecting core is arranged Aligning with the corresponding opening of the glass tube of the outer cover to align the glass welded seal, and assembling the positioned longitudinal transversely-folded laminated heat pipe collector core vacuum collecting tube assembly, placing it in a heating vacuum furnace, heating the vacuum exhaust gas, and then passing the laser glass
- the welding machine through the sealing glass window, the outer cover glass tube exhaust tail pipe glass is welded and sealed, and the getter is evaporated, and then, the heat-dissipating medium is disposed on the condensation heat-dissipating end of the phase-change medium of the heat collecting core of the heat collecting core of the heat collecting core of the longitudinal heat-dissipating heat pipe.
- phase change medium filling tube is used for vacuuming the condensation end of the phase change medium, and then the longitudinally transversely folded heat pipe collector core vacuum heat collecting tube is filled with the phase change heat transfer medium, and the glass welded closed phase change medium
- the filling tube is made into a longitudinally transversely bent and folded heat pipe collecting core vacuum collecting tube with a high vacuum of the outer glass tube.
- the longitudinally transversely folded and folded heat pipe heat collecting core of the condensing pipe head is set on the same glass sealing end cover to form a longitudinal transverse bending laminated heat pipe heat collecting core assembly.
- the longitudinal transversely-folded laminated heat pipe heat collecting core is inserted into the outer cover glass tube which is open at one end and the other end is also opened, and the longitudinally transversely folded and folded heat pipe collecting heat collecting tube row is connected to the condensing pipe head in the longitudinal transverse folding
- the central shaft straight tube arranged at the upper end of the heat-collecting core tube row of the curved laminated heat pipe is longitudinally transversely bent by the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core
- the folding and stacking heat pipe collecting heat pipe tube assembly is assembled and integrated.
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the longitudinal transversely-folded laminated heat pipe heat collecting core support is fixed on the radial inner wall of the outer cover glass tube by being equipped with the clamping positioning supporting air getter elastic card, and the connecting end cover of the longitudinally transversely folding and folding heat pipe collecting core is
- the cover glass tube is welded and closed corresponding to the open glass, and the assembled longitudinally transversely folded and folded heat pipe collector core vacuum heat collecting tube assembly is placed in a heating vacuum furnace, heated and evacuated, and then passed through a laser glass welding machine.
- the over-sealed glazing unit seals the condensing tube head of the longitudinally transversely folded and folded heat pipe collecting core and the glass sealing end cover of the laser glass. Evaporating the getter, and then vacuuming the phase-change medium condensing heat-dissipating end chamber through a phase change medium charging tube disposed on the condensation-heating end of the longitudinally-transformed laminated heat pipe collecting heat collecting tube vacuum collecting tube. Then, the longitudinal transversely-folded laminated heat pipe collector core vacuum heat collecting tube is filled with the phase change heat transfer medium, and the glass welded closed phase change medium filling tube is used to form the longitudinally transverse bending of the outer glass tube cavity with high vacuum. Stacked heat pipe collector core vacuum collector tube.
- the production of the longitudinal transversely-folded laminated heat pipe collecting core vacuum collecting tube comprises the following production process: the inner glass thin blank tube of the heat collecting core is processed into a folded laminated glass tube by a lamp, and then the tube head of the folded glass tube is folded.
- the central shaft straight pipe disposed at the upper end of the longitudinally transversely folded heat pipe heat collecting core tube row is bent by a U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core
- the glass substrate is longitudinally transversely bent and laminated, and the heat pipe collecting core tube row is assembled and integrated into one body.
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the longitudinal transversely-folded laminated heat pipe heat collecting core is inserted, and is fixed on the radial inner wall of the outer cover glass tube by the clamping positioning support air-trapping elastic card, and is welded and closed by connecting the end cover glass.
- the open end glass tube of the outer cover glass tube is welded to the sealing head, and is processed through a die to form a glass tube opening corresponding to the size of the condensation end of the heat collecting core of the longitudinal transversely-folded laminated heat pipe.
- the inlet and outlet nozzles at the same end of the longitudinally folded and folded heat pipe collecting core are inserted into the inlet and outlet nozzles reserved on the end of the glass tube of the outer cover and pushed to the bottom end, and then the other open end of the outer cover glass tube is sealed and made.
- Connecting the exhaust tail pipe, and then, the longitudinal transverse bending of the heat pipe collecting heat collecting core in the outer cover glass tube is pushed to the set position, and the longitudinally transversely folded heat pipe collecting heat collecting core condensation end, and the outer cover glass tube
- the nozzle glass at the same end is welded and sealed, and is inflated by the mold, annealed, closed, and cooled.
- the longitudinally transversely folded heat pipe is assembled into and out of the glass tube head.
- the upper exhaust pipe and the exhaust tail pipe are connected to the exhaust pipe, and after vacuuming, the glass is welded and sealed from the exhaust tail pipe. Evaporating the getter, and then vacuuming the phase-change medium condensing heat-dissipating end chamber through a phase change medium charging tube disposed on the condensation-heating end of the longitudinally-transformed laminated heat pipe collecting heat collecting tube vacuum collecting tube. Then, the longitudinal transversely-folded laminated heat pipe collector core vacuum heat collecting tube is filled with the phase change heat transfer medium, and the glass welded closed phase change medium filling tube is used to form the longitudinally transverse bending of the outer glass tube cavity with high vacuum. Stacked heat pipe collector core vacuum collector tube.
- the utility model relates to a production process of a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube matched with a longitudinal transversely-folded laminated heat pipe collecting heat core vacuum heat collecting tube module, which is characterized in that: longitudinal transverse bending and stacking heat pipe heat collecting The core is connected to the condensing tube head, and is inserted into one end opening, and the other end of the sealing head is provided with a longitudinally transversely folded and folded heat pipe collecting core, and the outer cover glass tube is connected to the opening of the tube head, and the longitudinal transverse bending is laminated.
- the heat pipe collecting core take-out pipe head is led out through the opening on the cover glass tube head, and the longitudinal transverse bending and stacking heat pipe heat collecting core tube row is connected to the condensing pipe head distributed in the longitudinal transverse bending laminated heat pipe collecting core
- the central shaft straight tube arranged at the upper end of the tube row is folded and laminated by the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core
- the hot core tube assembly is assembled and integrated.
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the longitudinally transversely folded heat pipe heat collecting core support is fixed on the radial inner wall of the outer cover glass tube by assembling the clamping position supporting air getter elastic card, and the other open end glass sealing welding head of the outer cover glass tube is sealed. And drawing the welding tail pipe, and then the glass welding closes the opening on the glass tube head of the outer cover and the longitudinal transverse bending and stacking heat pipe collecting core to take out the pipe head, after the upper exhaust table is vacuumed, the glass welding is sealed Separating the exhaust tail pipe, evaporating the getter, and then condensing the phase change medium through a phase change medium charging tube disposed on the condensation heat release end of the longitudinally transversely folded heat pipe collector heat collecting tube vacuum collecting tube.
- the hot end cavity is evacuated, and then the longitudinally transversely folded heat pipe collector heat collecting core vacuum heat collecting tube is filled with the phase change heat transfer medium, and the glass welded closed phase change medium filling tube is used to make the outer cover glass tube lumen as a high vacuum.
- the longitudinally and horizontally folded and folded heat pipe collecting core of the condensing pipe head which is inserted into one end opening, and the other end of the sealing head is provided with a cover glass of the longitudinal transversely folded heat pipe collecting core and the opening of the pipe head.
- the longitudinal transversely folded and folded heat pipe collecting core take-out pipe head is led out through the opening on the cover glass tube head, and the longitudinally transversely folded and folded heat pipe collecting heat collecting tube row is connected to the condensing pipe head.
- the central axis straight pipe disposed at the upper end of the longitudinally transversely folded heat pipe heat collecting core tube row is bent by the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core
- the substrate is longitudinally transversely bent and laminated, and the heat pipe collecting core tube row is assembled and integrated into one body.
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the longitudinal transversely-folded laminated heat pipe heat collecting core support is fixed on the radially inner wall of the outer cover glass tube by being equipped with a clamp positioning support air getter cartridge.
- the longitudinal transversely-folded laminated heat pipe heat collecting core is taken out from the pipe head, and is welded and sealed by glass welding and the opening on the cover glass tube head.
- the other open end glass of the outer cover glass tube is welded to the sealing head and the welded tail pipe is drawn.
- the glass tail welding tube is separated by the glass welding, and the getter is evaporated, and then set.
- the longitudinally and horizontally folded and folded heat pipe collecting core of the condensing pipe head which is inserted into one end opening, and the other end of the sealing head is provided with a cover glass of the longitudinal transversely folded heat pipe collecting core and the opening of the pipe head.
- the longitudinally transversely folded and stacked heat pipe heat collecting core is taken out from the pipe head, and is led out through the opening on the cover of the outer glass tube, and the distribution of the condensing pipe head of the heat collecting core tube row of the longitudinally transversely folded and folded heat pipe is distributed.
- the central shaft straight pipe disposed at the upper end of the longitudinally transversely folded heat pipe heat collecting core tube row is bent by a U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core
- the glass substrate is longitudinally transversely bent and laminated, and the heat pipe collecting core tube row is assembled and integrated into one body.
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the longitudinal transversely-folded laminated heat pipe heat collecting core support is fixed on the radial inner wall of the outer cover glass tube by being equipped with a clamping positioning support air getter elastic card, and then the other open end glass of the outer cover glass tube is welded and sealed. After that, the assembled and positioned, longitudinally transversely folded heat pipe collector core vacuum collector tube is placed in a heating vacuum furnace, heated and evacuated, and then closed by a laser glass welding machine and glass welded to the outer glass tube head.
- the open hole and the longitudinal transversely folded heat pipe heat collecting core are taken out from the pipe head to evaporate the getter, and then, by being arranged on the longitudinal transverse bending heat stacking heat pipe collecting heat collecting tube vacuum collecting tube phase change medium condensation heat releasing end
- the phase change medium filling tube is used for vacuuming the condensation heat release end cavity of the phase change medium, and then filling the phase change heat transfer medium with the longitudinal transverse bending heat stacking heat collecting core vacuum collecting tube, and the glass welding sealing phase change medium charging
- the tube is filled into a longitudinally transversely bent and folded heat pipe collecting core vacuum collecting tube with a high vacuum.
- the longitudinally and horizontally folded and folded heat pipe collecting core of the condensing pipe head which is inserted into one end opening, and the other end of the sealing head is provided with a cover glass of the longitudinal transversely folded heat pipe collecting core and the opening of the pipe head.
- the longitudinally transversely folded and stacked heat pipe heat collecting core is taken out from the pipe head, and is led out through the opening on the cover of the outer glass tube, and the distribution of the condensing pipe head of the heat collecting core tube row of the longitudinally transversely folded and folded heat pipe is distributed.
- the central shaft straight pipe disposed at the upper end of the longitudinally transversely folded heat pipe heat collecting core tube row is bent by a U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core
- the glass substrate is longitudinally transversely bent and laminated, and the heat pipe collecting core tube row is assembled and integrated into one body.
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the longitudinal transversely-folded laminated heat pipe heat collecting core support is fixed on the radial inner wall of the outer cover glass tube by being equipped with a clamping positioning support air getter elastic card, and the longitudinal transversely-folded laminated heat pipe collecting core is welded by glass welding.
- the outlet condensing tube head is welded to the open-hole glass on the cover of the outer cover glass tube.
- the other open end glass of the outer cover glass tube is sealed by welding the sealing head and the welded tail pipe is drawn, and then the longitudinally transversely folded and folded heat pipe collecting core vacuum collecting tube is placed in a heating vacuum furnace, and the vacuum is heated and vacuumed.
- glass welding seals off the exhaust tail pipe on the cover of the glass tube of the outer cover, evaporates the getter, and then, through the longitudinally transversely folded heat pipe, the heat collecting core vacuum collecting tube phase change a phase change medium charging tube on the heat release end of the medium, vacuuming the condensation end of the phase change medium, and then charging the phase change heat transfer medium to the longitudinally transversely folded heat pipe collecting core vacuum collecting tube.
- the glass-welded closed phase change medium filling tube is made into a longitudinally transversely bent and folded heat pipe collecting core vacuum collecting tube with a high vacuum of the outer glass tube.
- the production of the longitudinal transversely-folded laminated heat pipe collecting core vacuum collecting tube comprises the following production process: the inner glass thin blank tube of the heat collecting core is processed into a folded laminated glass tube by a lamp, and then the tube head of the folded glass tube is folded. Head, burning, cleaning, drying, clamping the positioning and supporting the getter cartridge on the upper end, compounding the heat absorbing film on the surface of the tube, inserting the longitudinal transversely folded heat pipe heat collecting core into the support and fixing the glass tube of the outer cover On the radially inner wall, it is led through the opening in the cover of the outer glass tube.
- the vertical condensing and stacking heat pipe collecting heat pipe tube discharge condensing pipe head is distributed in the middle horizontal straight pipe arranged at the upper end of the longitudinal transverse bending heat pipe collecting heat pipe collecting tube row, and is laminated by assembling in the longitudinal transverse bending
- the U-shaped longitudinal clamping positioning support elastic card on both sides of the heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the longitudinal transversely-folded laminated heat pipe heat collecting core support is fixed on the radial inner wall of the outer cover glass tube by being equipped with a clamping positioning support air getter elastic card, and then the other open end glass of the outer cover glass tube is welded and sealed. After that, the assembled and positioned, longitudinally transversely folded heat pipe collector core vacuum collector tube is placed in a heating vacuum furnace, heated and evacuated, and then sealed by a laser glass welding machine through a sealing glass window.
- the opening on the cover glass tube head and the longitudinal transversely-folded laminated heat pipe heat collecting core are taken out from the pipe head to evaporate the getter, and then, through the longitudinal transverse bending and stacking heat pipe collecting heat collecting core vacuum collecting tube phase change medium a phase change medium charging tube on the condensation heat release end, vacuuming the condensation heat release end cavity of the phase change medium, and then filling the phase change heat transfer medium with the longitudinal transverse bending heat stack heat collecting core vacuum heat collecting tube, glass
- the sealed phase change medium filling tube is welded to form a longitudinally transversely bent and folded heat pipe collecting core vacuum collecting tube with a high vacuum of the outer glass tube.
- the utility model relates to a production process of a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube matched with a longitudinal transversely-folded laminated heat pipe collecting heat core vacuum heat collecting tube module, which is characterized in that: longitudinal transverse bending and stacking heat pipe heat collecting
- the condensing pipe head of the core is inserted into the outer glass tube of the one end opening, and the outer end of the sealing head is provided with an exhaust tail pipe, and the condensing pipe head of the longitudinally transversely folded and folded heat pipe collecting core tube row is distributed
- the central axis straight pipe disposed at the upper end of the longitudinally transversely folded heat pipe heat collecting core tube row is bent by the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core
- the substrate is longitudinally transversely bent and laminated, and the heat pipe collecting core tube row is assembled and integrated into one body.
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the longitudinally transversely folded and folded heat pipe heat collecting core support is fixed on the radial inner wall of the outer cover glass tube by assembling the clamping positioning support air getter elastic card, and the other open end glass of the outer cover glass tube is welded and sealed.
- the outer cover glass tube is fixedly mounted on the glass lathe by the tooling clamp, and the outer cover glass tube of the glass lathe rotates along the axis of the outer cover glass tube, the arc-shaped heating head is opened, the outer cover glass tube is heated, and the heating position is beyond the longitudinal transverse bending and lamination.
- Heat pipe collector core nozzle setting position After the flame is used to melt the outer glass tube, the manipulator at the glass tube of the fixed cover pulls the glass tube head of the fired outer cover, and the fire head continues to heat, so that the outer glass tube is sealed to form a closed bottom surface, and the bottom surface of the sealing is horizontally transversely disposed.
- the bent laminated heat pipe collector core has a certain distance.
- the head is moved until the bottom surface of the molten zipper is butted against the longitudinally transversely folded heat pipe collector core.
- the longitudinally transversely folded and folded heat pipe collecting core nozzle is fused with the bottom surface of the zipper, the glass lathe is stopped, and the smashing bar of the glass lathe is horizontally bent and folded to stack the center of the heat collecting tube head of the heat pipe.
- the bottom surface of the sealing surface is inserted into the longitudinally transversely folded and folded heat pipe collecting core nozzle, and the longitudinally transversely folded and folded heat pipe collecting core pipe mouth and the glass at the bottom surface of the sealing device are wound onto the material bar and pulled out and cut off. .
- the fire head continues to heat, and the perforated glass frit is retracted and melted to the longitudinal transversely-folded laminated heat pipe collecting core nozzle, so that the longitudinal transversely-folded laminated heat pipe collecting core and the glass frit on the bottom surface of the sealing are completely melted. Thereafter, the glass welding butt joint is provided with a heat pipe condensation end of the exhaust medium filling nozzle.
- the mold is set, and the glass ring cavity is filled with air through the exhaust tail pipe at the tail of the outer glass tube, so that the sealing portion is bulged and shaped.
- the small fire heats the welded surface of the annular sealing glass for annealing, then closes the fire head and cools, and completes the glass welding sealing of the longitudinal transverse bending and stacking heat pipe collecting core tube head and the outer glass tube head. After the upper exhaust station is evacuated, the glass is welded to seal the exhaust tail pipe.
- phase change medium charging tube disposed on the condensation-heating end of the longitudinally-transformed laminated heat pipe collecting heat collecting tube vacuum collecting tube.
- the longitudinal transversely-folded laminated heat pipe collector core vacuum heat collecting tube is filled with the phase change heat transfer medium, and the glass welded closed phase change medium filling tube is used to form the longitudinally transverse bending of the outer glass tube cavity with high vacuum. Stacked heat pipe collector core vacuum collector tube.
- the longitudinally transversely folded and folded heat pipe collecting core of the condensing pipe head is inserted into the outer glass tube which is open at both ends, and the longitudinally transversely folded and folded heat pipe heat collecting core tube row is connected to the condensing pipe head in the longitudinal direction.
- the central shaft straight tube disposed at the upper end of the horizontally-folded heat-collecting heat-collecting core tube row is bent by the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core
- the material is longitudinally transversely bent and laminated, and the heat pipe collecting heat pipe tube assembly is assembled and integrated.
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the longitudinally transversely folded and folded heat pipe heat collecting core support is fixed on the radial inner wall of the outer cover glass tube by assembling the clamping positioning support air getter elastic card, and the other open end glass of the outer cover glass tube is welded and sealed.
- the outer cover glass tube is fixedly mounted on the glass lathe by the tooling clamp, and the outer cover glass tube of the glass lathe rotates along the axis of the outer cover glass tube, the arc-shaped heating head is opened, the outer cover glass tube is heated, and the heating position is beyond the longitudinal transverse bending and lamination.
- Heat pipe collector core nozzle setting position After the flame is used to melt the outer glass tube, the manipulator at the glass tube of the fixed cover pulls the glass tube head of the fired outer cover, and the fire head continues to heat, so that the outer glass tube is sealed to form a closed bottom surface, and the bottom surface of the sealing is horizontally transversely disposed.
- the bent laminated heat pipe collector core has a certain distance.
- the head is moved until the bottom surface of the molten zipper is butted against the longitudinally transversely folded heat pipe collector core.
- the longitudinally transversely folded and folded heat pipe collecting core nozzle is fused with the bottom surface of the zipper, the glass lathe is stopped, and the smashing bar of the glass lathe is horizontally bent and folded to stack the center of the heat collecting tube head of the heat pipe.
- the bottom surface of the sealing surface is inserted into the longitudinally transversely folded and folded heat pipe collecting core nozzle, and the longitudinally transversely folded and folded heat pipe collecting core pipe mouth and the glass at the bottom surface of the sealing device are wound onto the material bar and pulled out and cut off. .
- the fire head continues to heat, and the perforated glass frit is retracted and melted to the longitudinal transversely-folded laminated heat pipe collecting core nozzle, so that the longitudinal transversely-folded laminated heat pipe collecting core and the glass frit on the bottom surface of the sealing are completely melted. Thereafter, the glass welding butt joint is provided with a heat pipe condensation end of the exhaust medium filling nozzle.
- the mold is set, and the glass ring cavity is filled with air through the opening of the tail of the outer glass tube to make the sealing portion bulge and shape.
- the small fire heats the welded surface of the annular sealing glass for annealing, then closes the fire head and cools, and completes the glass welding sealing of the longitudinal transverse bending and stacking heat pipe collecting core tube head and the outer glass tube head.
- the other open end glass of the outer cover glass tube is welded and welded to the welded tail pipe. After the upper exhaust station is evacuated, the glass is welded to seal the exhaust tail pipe.
- phase change medium charging tube disposed on the condensation-heating end of the longitudinally-transformed laminated heat pipe collecting heat collecting tube vacuum collecting tube.
- the longitudinal transversely-folded laminated heat pipe collector core vacuum heat collecting tube is filled with the phase change heat transfer medium, and the glass welded closed phase change medium filling tube is used to form the longitudinally transverse bending of the outer glass tube cavity with high vacuum. Stacked heat pipe collector core vacuum collector tube.
- the production of the longitudinal transversely-folded laminated heat pipe collecting core vacuum collecting tube comprises the following production process: the inner glass thin blank tube of the heat collecting core is processed into a folded laminated glass tube by a lamp, and then the tube head of the folded glass tube is folded. Head, burn, wash, dry.
- the vertical condensing and stacking heat pipe collecting heat pipe tube discharge condensing pipe head is distributed in the middle horizontal straight pipe arranged at the upper end of the longitudinal transverse bending heat pipe collecting heat pipe collecting tube row, and is laminated by assembling in the longitudinal transverse bending
- the U-shaped longitudinal clamping positioning support elastic card on both sides of the heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the U-shaped longitudinal clamping positioning support elastic card assembled on both sides of the longitudinal transversely-folded laminated heat collecting core is assembled and integrated into the longitudinally transversely bent and folded heat pipe collecting core tube row of the bent glass substrate.
- the upper ends are clamped and positioned to support the getter cartridge, and a heat absorbing film is laminated on the surface of the tube.
- the outer cover glass tube is sealed at one end and connected to the exhaust tail pipe, and the longitudinal transversely-folded laminated heat pipe heat collecting core is inserted into the outer glass tube mouth, and the support is fixed on the radial inner wall of the outer cover glass tube.
- the set distance between the opening side of the heat collecting core of the heat pipe and the one end of the glass tube of the outer cover is bent in the longitudinal direction.
- the glass tube of the outer cover is fixed and fixed on the glass lathe by the tool clamping.
- the outer glass tube of the glass lathe rotates along the axis of the outer glass tube, the arc-shaped heating head is opened, the glass tube of the outer cover is heated, and the heating position exceeds the longitudinal transverse bending. Stacked heat pipe collector core nozzle set position.
- the manipulator at the glass tube of the fixed cover pulls the burnt glass tube head away, and the fire head continues to heat, so that the outer glass tube is sealed to form a closed bottom surface, and the bottom surface of the sealing surface is horizontally folded.
- the curved laminated heat pipe collector core has a certain distance. Adjust the position of the fire head so that the fire head is always heated to the bottom surface after the sealing, the glass tube at the bottom surface after the sealing is continuously melted, the bottom surface of the sealing is gradually thickened, and the bottom surface of the sealing is continuously bent to the longitudinal direction to fold the heat collecting tube of the heat pipe. The head is moved until the bottom surface of the molten zipper is butted against the longitudinally transversely folded heat pipe collector core.
- the longitudinally transversely folded and folded heat pipe collecting core nozzle is fused with the bottom of the zipper, the glass lathe stops rotating, and the boring bar of the glass lathe is bent transversely to the bottom of the laminated heat pipe core
- the utility model is inserted into the longitudinal transversely-folded laminated heat pipe collecting core nozzle, and the glass of the longitudinal transverse bending and stacking heat pipe collecting core nozzle and the bottom surface of the sealing sealing is wound on the material bar and pulled out and cut.
- the fire head continues to heat, and the perforated glass frit is retracted and melted to the longitudinal transversely-folded laminated heat pipe collecting core nozzle, so that the longitudinal transversely-folded laminated heat pipe collecting core and the glass frit on the bottom surface of the sealing are completely melted.
- the glass welding butt joint is provided with a heat pipe condensation end of the exhaust medium filling nozzle.
- the mold is set, and the glass ring cavity is filled with air through the exhaust tail pipe at the tail of the outer glass tube, so that the sealing portion is bulged and shaped.
- the small fire then heats the annular sealing glass welded nozzle for annealing.
- the burner is turned off, cooled, and the sealing of the annular glass tube head is completed.
- the exhaust tail pipe is connected to the exhaust pipe, after vacuuming, the glass is welded and sealed off the exhaust tail pipe, and the getter is evaporated, and then the phase change is set by the heat collecting core vacuum collecting tube disposed in the longitudinal transversely folded heat pipe.
- a phase change medium charging tube on the heat release end of the medium, vacuuming the condensation end of the phase change medium, and then charging the phase change heat transfer medium to the longitudinally transversely folded heat pipe collecting core vacuum collecting tube.
- the glass-welded closed phase change medium filling tube is made into a longitudinally transversely bent and folded heat pipe collecting core vacuum collecting tube with a high vacuum of the outer glass tube.
- the U-shaped longitudinal clamping positioning support elastic card on both sides of the longitudinal transversely-folded laminated heat pipe collecting heat core is a U-shaped elastic metal channel steel corresponding to the length and height of the heat collecting core, and the U-shaped elastic metal channel steel is provided with a buckle The vertical transversely bent bending stacks the protrusions of the concave points on both sides of the heat core.
- the clamp positioning support baffle elastic card installed at least at both ends of the longitudinal transversely-folded laminated heat collecting core is composed of a buckle of an elastic metal material card, a buckle of an elastic metal material card, and a getter.
- the upper and lower elastic metal material cards of the U-shaped longitudinal clamping positioning support elastic card adopt two mutually symmetrical card sides and are respectively provided with corresponding card slots and chucks.
- the card slot and the chuck on the elastic metal material card are at least one oblique card slot, and the card head with the linear elastic guide is inserted, and the guide of the chuck is inserted into the oblique card slot to generate deformation, when the chuck is After the guide is inserted into position, the rebound occurs, and the card slot and the card head are interlocked and locked.
- the card slot and the chuck on the card of the elastic metal material are provided with at least one linear card slot, and the card head of the corresponding arc-shaped elastic guide is inserted, and the arc-shaped guide of the card head is inserted into the card slot to generate straightening.
- the shape of the elastic metal material card corresponds to the shape of the longitudinal transversely-folded laminated heat pipe collecting core tube row, and can meet the requirements of the elastic clamping positioning of the longitudinal transversely-folded laminated heat pipe collecting core tube row.
- the U-shaped longitudinal clamping positioning support elastic card is provided with elastic support cards supported on the radially inner wall of the outer cover glass tube.
- the elastic support cards are respectively disposed on the side of the upper and lower elastic metal material cards, and are elastically supported.
- the card is made of elastic metal material and the side of the card is bent by a punching disc.
- the elastic force formed by the geometrical dimensions of the elastic support card satisfies the requirement that the longitudinal transversely-folded laminated heat pipe collector core is elastically supported on the radially inner wall of the outer cover glass tube.
- at least the lower elastic metal material card is provided with an elastic lock card for holding and fixing the getter, and the elastic lock card is formed by elastic metal material card stamping and stretching.
- the surface of the longitudinally transversely-folded heat-collecting heat-collecting core is composited with a heat-absorbing film
- the functional film constituting the heat-absorbing film is a reflective film, an absorbing film, and an anti-reflection film, wherein the reflective film is formed by magnetron sputtering. Or the reflective film is formed by vacuum evaporation, or the reflective film is formed by electroless plating.
- the reflective functional film of the longitudinal transversely-folded laminated heat pipe collector core is a full-tube discharge coating film, and the absorption functional film and the anti-reflection functional film are single-sided coating of the tube row.
- the heat absorbing film is a magnetron sputtering film.
- a high-temperature selective absorption functional film is a three-layer structure including a glass substrate, a highly reflective metal film layer, and an absorption film layer, and the high temperature selective absorption functional film is a composite high-reflection metal film coated on the outer surface of the glass substrate.
- a layer, a glass substrate coated with a highly reflective metal film layer immersed in a solution of nickel sulfate and sodium hypophosphite for a certain period of time, so that a nickel-phosphorus alloy coating is formed on the surface of the medium-high temperature glass pressure tube, and then the tube is immersed After short-time etching in nitric acid, a high-temperature selective absorption functional film having a phosphorus content of 5% to 7% in the plating layer and having a micro-pit on the surface of the etched tube row is formed.
- the high temperature selective absorption functional film is a functional film layer comprising a glass substrate, a highly reflective metal film layer of a metal material, and a three-layer structure combined with the carbon material absorption film layer.
- the structure of the high temperature selective absorption functional film is a glass substrate bottom layer, a metal material highly reflective metal excessive film layer, and a thermal decomposition treatment to form a carbon film layer surface layer with dense micropores.
- the bottom layer of the glass substrate is a tube material
- the high-reflection metal over-metal layer of the metal material is a metal film layer formed by vacuum evaporation, magnetron sputtering, or chemical reaction, and the high-temperature selective absorption functional film is thermally decomposed by the organic binder. Formed after treatment.
- the organic binder is made of a single material, or is made of one or more composite materials, or a binder is mixed with a light absorbing material to form a film layer, and a composite carbon film having a dense microporous structure on the outer surface formed by thermal decomposition sintering is formed. Layer surface layer.
- the utility model relates to a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube module, wherein the outer cover glass tube is a round tube, an elliptical tube or a rectangular tube.
- the inner surface of the light-incident surface of the outer cover glass tube is compounded with a light anti-reflection film, or the outer surface of the light-incident surface of the outer cover glass tube is compounded with a light anti-reflection film, or the inner and outer surfaces of the outer surface of the glass tube of the outer cover are composited.
- the outer cover glass tube is a full-tube transparent light tube, or the outer cover glass tube is a tube with a mirror surface that is half of the radial wall.
- the cost of the all-glass vacuum solar collector tube collector module is under pressure, high-temperature heat collection, self-circulation, low cost, and the production process is not changed much. , anti-freeze insulation, safe and reliable issues.
- the device is reasonable in design and can be provided in various installation forms.
- the longitudinal transversely-folded laminated heat pipe of the module is assembled with a vacuum core heat collecting tube, which has good pressure resistance, good thermal expansion, contraction and expansion, good performance, resistance to thermal shock and impact.
- thermosiphon convection self-circulation of the heat collecting system modular assembly, large unit effective heat collecting area, strong pressure bearing capacity, and can provide medium and high temperature steam to users, and medium and high temperature steam can be used for power generation.
- the system has good anti-freeze insulation performance. Therefore, the application field and the application of the invention are extensive.
- FIG. 1 is a schematic view showing a 0 degree longitudinal planing structure of a first embodiment of a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube.
- FIG. 2 is a schematic plan view of a first and second embodiment of a longitudinal transversely-folded laminated heat pipe collector core vacuum heat collecting tube.
- FIG 3 is a schematic view showing a 90-degree longitudinal planing structure of a first embodiment of a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube.
- FIG. 4 is a schematic view showing a 0 degree longitudinal planing structure of a second embodiment of a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube.
- FIG. 5 is a schematic view showing a 90-degree longitudinal planing structure of a second embodiment of a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube;
- FIG. 6 is a schematic longitudinal plan view of a first embodiment of a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube module.
- FIG. 7 is a schematic longitudinal plan view of a second embodiment of a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube module;
- Fig. 8 is a schematic longitudinal plan view showing a third embodiment of a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube module.
- FIG. 9 is a schematic longitudinal plan view showing a fourth embodiment of a longitudinal transversely-folded laminated heat pipe collecting core vacuum heat collecting tube module;
- phase change medium filling nozzle 1 phase change medium filling nozzle, 2 heat pipe heat releasing condenser tube, 3 transverse air trap supporting elastic card, 4 vertical support elastic card, 5 outer cover glass tube, 6 inner heat collecting tube, 7 phase change medium, 8 Air getter, 9 exhaust nozzle, 10 heat absorption film, 11 tail tray, 12 insulation material, 13 header, 14 suction cup, 15 sealing rubber ring, 16 insulation junction box shell, 17 vacuum collector tube bracket arm, 18 insulation Sealing ring, 19 top tailstock holding bowl, 20 top tailstock bracket, 21 thermal insulation sleeve, 22 deflector, 23 partition, 24 header inlet, 25 header outlet.
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Abstract
一种纵向横置折弯层叠热管集热芯真空集热管模块,由包括保温集热联箱(13)、纵向横置折弯层叠热管集热芯真空集热管(6)、集热管安装支撑框架,和布置于集热管安装支撑框架,与保温集热联箱(13)平行相对边框上的顶紧尾座连接组成。保温集热联箱(13)水平安装布置,纵向横置折弯层叠热管集热芯在重力或内壁所设毛细膜的作用下,完成对相变传热介质的传输分布,液体形式的相变传热介质吸热汽化,构成相变介质的冷凝蒸发传热循环。系统通过保温集热联箱(13)内的冷水,与保温集热联箱(13)内热水之间的密度差,及蓄保温集热联箱(13)与纵向横置折弯层叠热管集热芯真空集热管之间的高差,实现被加热介质的热虹吸对流自循环;或在系统上安装水泵,实现系统的强制循环。
Description
本发明涉及一种太阳能集热器,具体是一种纵向横置折弯层叠热管集热芯真空集热管模块。
目前太阳能集热器主要有全玻璃真空太阳能集热管集热器、全玻璃热管真空太阳能集热管集热器、管排式热管集热器、金属平板式集热器、陶瓷板式集热器、槽式聚焦中高温集热器等多种类型。
全玻璃真空太阳能集热管集热器不承压、全玻璃热管真空太阳能集热管集热器不能实现高温集热。金属平板式集热器虽然承压,但不能提供高温高压蒸汽,而且吸热膜层相当于暴露在大气中,很容易受到大气中腐蚀气体成分的侵蚀,热效率衰减快,使用寿命期短。陶瓷板式集热器虽然抗腐蚀、吸热膜层稳定,但是它不能承压,集热效率低、集热温度低,保温性能差,冬季易冻裂。现有槽式聚焦中高温集热器消耗大量的有色金属,加工工艺复杂,制造成本居高不下,能量多次转换,导致效率低下,市场应用面窄,接受度低,难以推广。
而且这些传统的集热器很难适应于恶劣的气候环境,有的冬季因为不具备保温条件,无法抗冻保温,集热效率及其低下,而槽式聚焦中高温集热器及工程系统由于成本造价高,占用地面面积和空间大,与建筑结合相当困难,难以推广。
时至今日,中国太阳能光热应用领域技术虽然众多,但仍存在关键技术瓶颈,太阳能集热系统并没有解决承压、高温集热、自循环、低造价、抗冻保温、安全可靠等问题。
到目前为止,性价比高的全玻璃真空太阳能集热管集热器技术与产品,始终没有大的突破,基本上还是在低温的生活热水领域应用。更没解决市场对太阳能热利用提出的作为中高温(蒸汽)热源的要求。
本发明的目的在于提供一种纵向横置折弯层叠热管集热芯真空集热管模块构成的新型高效、中高 温、低成本、可承压、抗冻保温等多领域应用的集热器,以解决上述背景技术中提出的问题。
本发明的技术方案如下:
一种纵向横置折弯层叠热管集热芯真空集热管模块,包括真空集热管、顶紧尾座、保温集热联箱、密封圈、集热管安装支撑框架,其特征是:纵向横置折弯层叠热管集热芯真空集热管模块,由包括保温集热联箱、纵向横置折弯层叠热管集热芯真空集热管、集热管安装支撑框架,和布置于集热管安装支撑框架,与保温集热联箱平行相对边框上的顶紧尾座连接组成。保温集热联箱为单流道联箱,单流道联箱的两端头上,分别设有单根的介质进、出连接管头,介质进连接管头设于集热联箱的端头的下侧,介质出连接管头设于集热联箱的上侧。或保温集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头,集热联箱周围,包裹有保温层和外壳。或保温集热联箱为上下布置的双流道集热联箱,集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接。或保温集热联箱为上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头。或集热联箱为设有导流器上下布置的双流道集热联箱,导流器设于上下联箱之间,与联箱隔板和联箱开孔管壁连接。或集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接。或集热联箱为设有导流器上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头。集热联箱周围,包裹有保温层和外壳。
纵向横置折弯层叠热管集热芯真空集热管位于保温集热联箱的一侧下方,或保温集热联箱置于集热管安装支撑框架中间,纵向横置折弯层叠热管集热芯真空集热管,对称分布于保温集热联箱的两侧下方。保温集热联箱上的纵向横置折弯层叠热管集热芯真空集热管安装管孔,通过与之配套的密封圈,与纵向横置折弯层叠热管集热芯真空集热管的放热端头相连。或保温集热联箱上设有安装纵向横置折弯层叠热管集热芯真空集热管放热端头的密封传热套管,通过与之配套的密封圈,与保温集热联箱上设有的密封传热套管紧密贴合连接,实现对保温集热联箱内介质的间接加热。纵向横置折弯层叠热管集热芯真空集热管通过设于集热管安装支撑框架与保温集热联箱平行相对边框上的顶紧尾座,将纵向横置折弯层叠热管集热芯真空集热管,顶紧密封安装于保温集热联箱和集热管安装支撑框架之间。保温集热联箱水平安装布置,使纵向横置折弯层叠热管集热芯真空集热管的纵向横置折弯层叠热管集热芯,与阳光的照射角度接近垂直。
其中,纵向横置折弯层叠热管集热芯真空集热管,包括外罩玻璃管、纵向横置折弯层叠热管集热芯、介质进出管头玻璃封接端盖、U形纵向夹持定位支撑弹卡、横向夹持定位支撑消气剂弹卡,其纵向横置折弯层叠热管集热芯为依次折弯曲回、上下层紧邻布置、分布在同一平面上的纵向横置折弯层叠热管集热芯管排,纵向横置折弯层叠热管集热芯管排的一接出放热冷凝管头,设在纵向横置折弯层叠热管集热芯管排的上端,下端管头封闭,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。纵向横置折弯层叠热管集热芯管排表面上复合有依次为反射膜、吸收膜、减反膜组成的功能吸热膜管面。之后,在折弯玻璃基材纵向横置折弯层叠集热芯管排上,装配横向夹持定位支撑消气剂弹卡。之后,将装配有横向夹持定位支撑消气剂弹卡的纵向横置折弯层叠集热芯插装于一端开口,另一端封头的外罩玻璃管内,外罩玻璃管的一端设有排气尾管。外罩玻璃管的背光面为光管,或为复合有反光镜的管。纵向横置折弯层叠热管集热芯,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,纵向横置折弯层叠热管集热芯的接出管头,通过玻璃焊接,封装在外罩玻璃管同一端玻璃封头上,并设有介质充注管的相变介质冷凝放热端。对纵向横置折弯层叠热管集热芯真空集热管抽真空后玻璃焊接封闭分离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
纵向横置折弯层叠热管集热芯真空集热管的相变传热介质在重力或毛细膜的作用下,将相变传热介质传输分布,液体形式的相变传热介质吸热汽化,通过纵向横置折弯层叠热管集热芯管道进入相变介质冷凝放热端腔体,通过相变介质冷凝放热端对被加热介质放热后,相变传热介质冷凝为液体,在纵向横置折弯层叠热管集热芯在重力或内壁所设毛细膜的作用下,完成对相变传热介质的传输分布,构成相变介质的冷凝蒸发传热循环。
介质通过保温集热联箱连接,介质进口以并联方式与保温集热联箱进水母管连接,介质出口以并联方式与保温集热联箱出水母管连接。系统通过保温集热联箱内的冷水,与保温集热联箱内热水之间的密度差,及蓄保温集热联箱与纵向横置折弯层叠热管集热芯真空集热管之间的高差,实现被加热介质的热虹吸对流自循环。或在系统上安装水泵,实现系统的强制循环。
与一种纵向横置折弯层叠热管集热芯真空集热管模块相配合的保温集热联箱,其特征是:保温集热联箱的保温材料和外壳的同侧或相对两侧管壁上,开有插装纵向横置折弯层叠热管集热芯真空集热管进、出介质管头的管孔。集热联箱管孔为平面,或设有凹,或凸,或凹后外翻边,或凹后内翻边的拉伸边沿。保温集热联箱壁上包裹有与其开孔同轴线的外壳,保温集热联箱壁与外壳之间填充有保温材料,对应于保温集热联箱壁上的开孔,外壳与保温材料上设有开孔,外壳上设有外壳封头与保温集热联箱管头对应, 外壳封头或为隔热支撑环,外壳封头与保温集热联箱管头之间填充有保温材料。与隔热支撑环对应的外壳上安装有拉筋,与集热管安装支撑框架相对的边框连接。保温集热联箱管头上设有密封连接管件单元。
保温集热联箱为单流道集热联箱,单流道集热联箱的两端头上,分别设有单根的介质进、出连接管头,介质进连接管头设于集热联箱的端头的下侧,介质出连接管头设于集热联箱的上侧。或保温集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头,集热联箱周围,包裹有保温层和外壳。
或保温集热联箱为上下布置的双流道集热联箱,在双流道集热联箱端头上设有进出水管连接管头。双流道集热联箱通过密封连接管件单元与其它管件或双流道集热联箱密封连接集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接。或保温集热联箱为上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头。
或集热联箱为设有导流器上下布置的双流道集热联箱,导流器设于上下联箱之间,与联箱隔板和联箱开孔管壁连接。或集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接。或集热联箱为设有导流器上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头。集热联箱周围,包裹有保温层和外壳。
与一种纵向横置折弯层叠热管集热芯真空集热管模块相配合的集热管安装支撑框架,其特征是:集热管安装支撑框架包括保温集热联箱、顶紧尾座支撑联臂、集热管支撑联臂、吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂连接组成。集热管安装支撑框架为单侧布管矩形结构,保温集热联箱作为一边,与作为相对另一边的顶紧尾座支撑联臂平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热联箱和顶紧尾座支撑联臂两端连接,形成集热管安装支撑框架的矩形轮廓,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂一侧的两端头与保温集热联箱和集热管支撑联臂的两端结合处连接,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂另一侧的两端头,与顶紧尾座支撑联臂的均分点上相互连接,形成对顶紧尾座支撑联臂的吊拉,连接“X”吊撑联臂的交叉点,组成集热管安装支撑框架。
或在集热管安装支撑框架的保温集热联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条吊壁,其中,保温集热联箱和中间吊壁连接,构成在顶紧尾座支撑联臂上,间距等分、交叉点连接在一起的“米”字形顶紧尾座支撑联臂的吊壁。
或在集热管安装支撑框架的保温集热联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热联箱下侧和集热管支撑联臂之间连接一条水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在顶紧尾座支撑联臂上间距等分,交叉点连接在一起的“米”字形顶紧尾座支撑联臂的吊壁。
集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热联箱和顶紧尾座支撑联臂的同端,后承重支撑之间设有横向拉紧联臂,或后承重支撑之间设有“X” 拉紧联臂。保温集热联箱和顶紧尾座支撑联臂之间,通过“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架。
或集热管安装支撑框架包括保温集热联箱、顶紧尾座支撑联臂、集热管支撑联臂、吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂连接组成。集热管安装支撑框架为两侧布管倒“日”形结构,保温集热联箱作为中轴,与作为相对两边的顶紧尾座支撑联臂平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热联箱和保温集热联箱两侧的顶紧尾座支撑联臂两端连接,形成集热管安装支撑框架的倒“日”形结构轮廓,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的两个“X”吊撑联臂一侧的两端头与保温集热联箱和集热管支撑联臂的两端结合处连接,吊拉连接两顶紧尾座支撑联臂和集热管支撑联臂的两“X”吊撑联臂另一侧的两端头,与两顶紧尾座支撑联臂的均分点上相互连接,形成对两顶紧尾座支撑联臂的吊拉,连接两“X”吊撑联臂的交叉点,组成集热管安装支撑框架。
或在集热管安装支撑框架的保温集热联箱、两顶紧尾座支撑联臂、“X”吊撑联臂的交叉点六点之间,连接一条吊壁,其中,保温集热联箱的两侧和中间吊壁连接,构成在两顶紧尾座支撑联臂上,间距等分、交叉点连接在一起的两“米”字形顶紧尾座支撑联臂的吊壁。
或在集热管安装支撑框架的保温集热联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热联箱下侧和集热管支撑联臂之间连接一条或两水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在两顶紧尾座支撑联臂上间距等分,交叉点连接在一起的两“米”字形顶紧尾座支撑联臂的吊壁。
集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热联箱和两顶紧尾座支撑联臂的同端,后承重支撑之间设有拉紧联臂,保温集热联箱和两顶紧尾座支撑联臂之间,通过两“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架。
一种纵向横置折弯层叠热管集热芯真空集热管模块,其顶紧尾座为一种太阳真空集热管尾座,包括托座以及与托座螺纹连接的螺帽,其托座 由托碗、托杆组成,托碗的形状与太阳真空集热管尾配合,托碗的尾部与托杆缩径连接,托杆一段外壁上有螺纹,与托杆螺纹配合的螺帽安装在托杆上,托碗与托杆或为一体或为分体套装连接组成。托碗与托杆或为分体,托碗的底部上有与托杆套装于一起的插头,螺帽安装在托杆上,螺帽上有与支架顶紧尾座支撑冲孔吻合的定位边沿。螺帽上设有与螺帽同心,与太阳真空集热管尾部有一定间隙,与设有支撑钢卡的太阳真空集热管尾部对应吻合的保温管套,保温管套的开口处,与太阳真空集热管之间套装有密封挡圈。或托杆的纵向横置折弯层叠热管集热芯壁或外管壁上 设有用于定位的多棱管或多棱孔,多棱管通过顶紧尾座支撑上与之对应的开孔定位,多棱孔通过 与之对应的多棱工具定位。或托杆插装于热水器支架顶紧尾座支撑的开孔上,螺帽安装于支架顶紧尾座支撑的上面,或安装于支架顶紧尾座支撑的下面,螺帽安装于 支架顶紧尾座支撑上面的托杆螺纹段在上面与螺帽对应,螺帽安装于支架顶紧尾座支撑下面的托杆螺纹 段在下面与螺帽对应。或托杆为等径、或缩径,托 杆与托碗连接处上段直径等于或大于托杆下段直径。
或顶紧尾座为一种挂装太阳真空集热管顶紧安装保温尾座,包括保温管套挂装螺母和顶紧螺杆,其保温管套挂装螺母的外壁上设有安装挂钩和受力支撑面,至少一个安装挂钩设于受力支撑面的上部,保温管套挂装螺母上设有与顶紧螺杆对应的内螺纹,保温管套挂装螺母设有与太阳真空集热管尾端管壁有一定间隙的保温管套,保温管套的开口处与太阳真空集热管之间设有密封挡圈,顶紧螺杆的外壁上设有与保温管套挂装螺母对应的外螺纹,顶紧螺杆下端设有用于旋装的扳齿,旋装扳齿设于顶紧螺杆下端管孔口沿内壁上,或设于顶紧螺杆下端的外壁上,顶紧螺杆的上端设有安装托装物的管孔口沿受力支撑面,管孔口沿受力支撑面与太阳真空集热管尾部底面配合对应。保温管套挂装螺母的安装挂钩分设于受力支撑面的上部和下部。
或顶紧尾座为一种太阳真空集热管顶紧安装保温尾座组件,包括螺纹托座、螺纹基座、保温管套和挡风圈,其螺纹托座由带托碗的外螺纹螺杆构成,托碗的外表面设有着力齿棱,或螺纹托座由带托碗的内螺纹螺帽构成,内螺纹螺帽的外表面设有着力齿棱,螺纹基座由端头带着力齿棱外螺纹螺杆构成,或螺纹基座由内螺纹螺帽构成,内螺纹螺帽的外表面设有着力齿棱。螺纹托座与螺纹基座上的螺杆、螺帽位移长度相匹配。保温管套与螺纹托座同心套装,相互对应,在保温管套的直径上,保温管套的外表面分别设有单层条形翅片和双层条形翅片,一个保温管套的单层条形翅片与另一个保温管套的双层条形翅片的沟槽插装匹配,保温管套与太阳真空集热管尾部有一定间隙,保温管套长度与太阳真空集热管尾部支撑钢卡安装位置相对应,保温管套的上开口处与太阳真空集热管之间有密封挡圈插装其内。螺纹基座安装于热水器支架顶紧尾座支撑上表面定位凸包、或定位凹坑上。
与一种纵向横置折弯层叠热管集热芯真空集热管模块相配合的纵向横置折弯层叠热管集热芯真空集热管的生产工艺,其特征是:纵向横置折弯层叠热管集热芯真空集热管,包括外罩玻璃管、纵向横置折弯层叠热管集热芯、介质进出管头玻璃封接端盖、夹持定位支撑消气剂弹卡、其纵向横置折弯层叠热管集热芯为依次折弯曲回、上下层紧邻布置、分布在同一平面上的纵向横置折弯层叠热管集热芯管排,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。装配有夹持定位支撑消气剂弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体,纵向横置折弯层叠热管集热芯管排表面上复合有依次为反射膜、吸收膜、减反膜组成的功能吸热膜管面。纵向横置折弯层叠热管集热芯的接出冷凝管头,通过玻璃焊接封装在玻璃封接端盖上,制成纵向横置折弯层叠热管集热芯。将纵向横置折弯层叠热管集热芯插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
或纵向横置折弯层叠热管集热芯的接出冷凝管头,套装在同一玻璃封接端盖上,制成纵向横置折弯层叠热管集热芯组件。将纵向横置折弯层叠热管集热芯组件插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭,之后通过玻璃焊接,将纵向横置折弯层叠热管集热芯的接出冷凝管头与璃封接端盖封装玻璃焊接。上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
或纵向横置折弯层叠热管集热芯的接出冷凝管头,通过玻璃焊接封装在玻璃封接端盖上,制成纵向横置折弯层叠热管集热芯。将纵向横置折弯层叠热管集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,纵向横置折弯层叠热管集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
或纵向横置折弯层叠热管集热芯的接出冷凝管头,套装在同一玻璃封接端盖上,制成纵向横置折弯层叠热管集热芯组件。将纵向横置折弯层叠热管集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,纵向横置折弯层叠热管集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,之后通过玻璃焊接,将纵向横置折弯层叠热管集热芯的接出冷凝管头与璃封接端盖封装玻璃焊接。外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
或纵向横置折弯层叠热管集热芯的接出冷凝管头,通过玻璃焊接封装在玻璃封接端盖上,制成纵向横置折弯层叠热管集热芯。将纵向横置折弯层叠热管集热芯插装于一端开口,另一端封头设有排气尾管的外罩玻璃管内,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,将纵向横置折弯层叠热管集热芯的连接端盖,与外罩玻璃管对应开口接触对齐玻璃焊接封闭,将装配定位好的纵向横置折弯层叠热管集热芯真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗对外罩玻璃管排气尾管玻璃焊接封闭,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
或纵向横置折弯层叠热管集热芯的接出冷凝管头,套装在同一玻璃封接端盖上,制成纵向横置折弯层叠热管集热芯组件。将纵向横置折弯层叠热管集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,纵向横置折弯层叠热管集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,将装配定位好的纵向横置折弯层叠热管集热芯真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗将纵向横置折弯层叠热管集热芯的接出冷凝管头与璃封接端盖激光玻璃焊接封闭。蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
制作纵向横置折弯层叠热管集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。将纵向横置折弯层叠热管集热芯插入,并通过夹持定位支撑消气剂弹卡支撑固定在外罩玻璃管的径向内壁上,通过连接端盖玻璃焊接封闭。先将外罩玻璃管的开口端玻璃焊接封头,通过模具将其加工整形成设有进、出口,与纵向横置折弯层叠热管集热芯冷凝端尺寸对应的玻璃管口。将在纵向横置折弯层叠热管集热芯同一端的进出管口,插入外罩玻璃管端头上预留的进出管口内并推到底端,之后,对外罩玻璃管另一开口端封头并制作连接排气尾管,然后,对外罩玻璃管内的纵向横置折弯层叠热管集热芯冷凝端后推至设定位置,对纵向横置折弯层叠热管集热芯冷凝端,与外罩玻璃管同一端开口的管口玻璃焊接封口,并通过模具充气整形,退火,关闭火头,冷却,纵向横置折弯层叠热管集热芯进出玻璃管头封口完成。上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管。蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
与一种纵向横置折弯层叠热管集热芯真空集热管模块相配合的纵向横置折弯层叠热管集热芯真空集热管的生产工艺,其特征是:纵向横置折弯层叠热管集热芯的接出冷凝管头,插装于一端开口,另一端封头上设有纵向横置折弯层叠热管集热芯接出管头开孔的外罩玻璃管内,并将纵向横置折弯层叠热管集热芯接出管头通过外罩玻璃管封头上的开孔导出,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,之后玻璃焊接封闭外罩玻璃管封头上的开孔和纵向横置折弯层叠热管集热芯接出管头,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
或纵向横置折弯层叠热管集热芯的接出冷凝管头,插装于一端开口,另一端封头上设有纵向横置折弯层叠热管集热芯接出管头开孔的外罩玻璃管内,并将纵向横置折弯层叠热管集热芯接出管头通过外罩玻璃管封头上的开孔导出,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上。将纵向横置折弯层叠热管集热芯接出管头,通过玻璃焊接与外罩玻璃管封头上的开孔焊接熔封。将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
或纵向横置折弯层叠热管集热芯的接出冷凝管头,插装于一端开口,另一端封头上设有纵向横置折弯层叠热管集热芯接出管头开孔的外罩玻璃管内,并将纵向横置折弯层叠热管集热芯接出管头,通过外罩玻璃管封头上的开孔导出,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,之后将外罩玻璃管的另一开口端玻璃焊接熔封,之后将装配定位好的,纵向横置折弯层叠热管集热芯真空集热管,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,玻璃焊接封闭外罩玻璃管封头上的开孔和纵向横置折弯层叠热管集热芯接出管头,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
或纵向横置折弯层叠热管集热芯的接出冷凝管头,插装于一端开口,另一端封头上设有纵向横置折弯层叠热管集热芯接出管头开孔的外罩玻璃管内,并将纵向横置折弯层叠热管集热芯接出管头,通过外罩玻璃管封头上的开孔导出,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,通过玻璃焊接,将纵向横置折弯层叠热管集热芯的接出冷凝管头与外罩玻璃管封头上的开孔玻璃熔封焊接。将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,之后将纵向横置折弯层叠热管集热芯真空集热管,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,玻璃焊接封离外罩玻璃管封头上的排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
制作纵向横置折弯层叠热管集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜,将纵向横置折弯层叠热管集热芯插入支撑固定在外罩玻璃管的径向内壁上,通过外罩玻璃管封头上的开孔导出。纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,之后将外罩玻璃管的另一开口端玻璃焊接熔封,之后将装配定位好的,纵向横置折弯层叠热管集热芯真空集热管,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗激光玻璃焊接封闭外罩玻璃管封头上的开孔和纵向横置折弯层叠热管集热芯接出管头,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
与一种纵向横置折弯层叠热管集热芯真空集热管模块相配合的纵向横置折弯层叠热管集热芯真空集热管的生产工艺,其特征是:纵向横置折弯层叠热管集热芯的接出冷凝管头,插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出纵向横置折弯层叠热管集热芯管口设定位置。待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离纵向横置折弯层叠热管集热芯管口设有一定距离。调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向纵向横置折弯层叠热管集热芯管头方向移动,直到熔融的拉封底面与纵向横置折弯层叠热管集热芯管口对接起来。待纵向横置折弯层叠热管集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿纵向横置折弯层叠热管集热芯管头中心,从拉封底面探入到纵向横置折弯层叠热管集热芯管口内,把纵向横置折弯层叠热管集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断。火头继续加热,有孔的玻璃料回缩,熔融到纵向横置折弯层叠热管集热芯管口上,使纵向横置折弯层叠热管集热芯与拉封底面的玻璃料完全烧熔。之后,玻璃焊对接设有排气介质充注嘴的热管冷凝端。之后,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的排气尾管向玻璃环腔内充入空气,使封口处鼓起并定型。之后小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成纵向横置折弯层叠热管集热芯管头与外罩玻璃管封头的玻璃焊接封闭。上排气台抽真空后,玻璃焊接封离排气尾管。蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
或纵向横置折弯层叠热管集热芯的接出冷凝管头,插装于两端开口的外罩玻璃管内,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出纵向横置折弯层叠热管集热芯管口设定位置。待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离纵向横置折弯层叠热管集热芯管口设有一定距离。调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向纵向横置折弯层叠热管集热芯管头方向移动,直到熔融的拉封底面与纵向横置折弯层叠热管集热芯管口对接起来。待纵向横置折弯层叠热管集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿纵向横置折弯层叠热管集热芯管头中心,从拉封底面探入到纵向横置折弯层叠热管集热芯管口内,把纵向横置折弯层叠热管集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断。火头继续加热,有孔的玻璃料回缩,熔融到纵向横置折弯层叠热管集热芯管口上,使纵向横置折弯层叠热管集热芯与拉封底面的玻璃料完全烧熔。之后,玻璃焊对接设有排气介质充注嘴的热管冷凝端。之后,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的开口向玻璃环腔内充入空气,使封口处鼓起并定型。之后小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成纵向横置折弯层叠热管集热芯管头与外罩玻璃管封头的玻璃焊接封闭。将外罩玻璃管的另一开口端玻璃熔封焊接并拉制焊接排气尾管。上排气台抽真空后,玻璃焊接封离排气尾管。蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
制作纵向横置折弯层叠热管集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干。纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体。上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜。先将外罩玻璃管一端封头并连接排气尾管,将纵向横置折弯层叠热管集热芯插入外罩玻璃管口中,支撑固定在外罩玻璃管的径向内壁上。之后在纵向横置折弯层叠热管集热芯开口侧与外罩玻璃管一端的设定距离上。将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出纵向横置折弯层叠热管集热芯管口设定位置。待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离纵向横置折弯层叠热管集热芯管口设有一定距离。调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向纵向横置折弯层叠热管集热芯管头方向移动,直到熔融的拉封底面与纵向横置折弯层叠热管集热芯管口对接起来。待纵向横置折弯层叠热管集热芯管口与拉封底面熔合在一起,玻璃车床停止转动,玻璃车床的揪料棒沿纵向横置折弯层叠热管集热芯管口中心的拉封底面,探入到纵向横置折弯层叠热管集热芯管口内,把纵向横置折弯层叠热管集热芯管口及拉封底面处的玻璃缠绕到揪料棒上拉出并切断。火头继续加热,有孔的玻璃料回缩,熔融到纵向横置折弯层叠热管集热芯管口上,使纵向横置折弯层叠热管集热芯与拉封底面的玻璃料完全烧熔。之后,玻璃焊对接设有排气介质充注嘴的热管冷凝端。之后,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的排气尾管向玻璃环腔内充入空气,使封口处鼓起并定型。之后小火加热环形密封玻璃焊接管口进行退火。之后关闭火头,冷却,完成环形玻璃管头的密封封口。之后上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
8. 一种与权利要求1、5、6或7所述一种纵向横置折弯层叠热管集热芯真空集热管模块相配合的夹持定位支撑消气剂弹卡,其特征是:设于纵向横置折弯层叠热管集热芯两侧的U形纵向夹持定位支撑弹卡,为与集热芯长度和高度对应的U形弹性金属槽钢,U形弹性金属槽钢上设有扣住纵向横置折弯层叠集热芯两侧折弯凹点的凸起。至少安装在纵向横置折弯层叠集热芯两端的夹持定位支撑消气剂弹卡,由弹性金属材料卡片上卡扣、弹性金属材料卡片下卡扣和消气剂三部分组成。U形纵向夹持定位支撑弹卡的上、下弹性金属材料卡片,采用两片互相对称的每一片的两侧,分别设有相互对应的卡槽和卡头。弹性金属材料卡片上的卡槽和卡头,为至少一条的斜卡槽,与带有直线型弹性导头的卡头压插,卡头的导头插入斜卡槽产生形变,当卡头的导头插装到位后发生回弹,实现卡槽和卡头相互扣合锁定。或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的直线卡槽,与对应的弧形弹性导头的卡头压插,卡头的弧形导头插入卡槽产生变直形变,当卡头的导头插装到位后发生回弹变弧形,实现卡槽和卡头相互扣合锁定。或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的弧形卡槽,与对应导头的卡头压插,卡头的直形导头插入弧形卡槽产生变弧形形变,当卡头的导头插装到位后发生回弹变直,实现卡槽和卡头相互扣合锁定。
弹性金属材料卡片的形状与纵向横置折弯层叠热管集热芯管排形状对应,并能满足对纵向横置折弯层叠热管集热芯管排的弹性夹持定位的要求。U形纵向夹持定位支撑弹卡的两边上,设有支撑于外罩玻璃管径向内壁上的弹性支撑卡,弹性支撑卡分别同向设置设于上、下弹性金属材料卡片一边上,弹性支撑卡为弹性金属材料卡片的侧边通过冲剪盘弯成型。弹性支撑卡的几何尺寸所形成的弹力,满足纵向横置折弯层叠热管集热芯弹性支撑于外罩玻璃管径向内壁上的要求。其中,至少下弹性金属材料卡片上,设有夹持固定消气剂的弹性锁卡,弹性锁卡为弹性金属材料卡片冲压拉伸成型。
一种纵向横置折弯层叠热管集热芯真空集热管模块,其纵向横置折弯层叠热管集热芯与放热冷凝端管头连接。
纵向横置折弯层叠热管集热芯的表面上复合有吸热膜,构成吸热膜的功能膜依次为反射膜、吸收膜、减反膜,其中,反射膜通过磁控溅射成膜,或反射膜通过真空蒸镀成膜,或反射膜通过化学镀成膜。吸收膜、减反膜或为同一种材料的膜层。纵向横置折弯层叠热管集热芯的反射功能膜为全管排镀膜,其吸收功能膜、减反功能膜为管排单侧镀膜。吸热膜为磁控溅射膜。
或耐高温选择性吸收功能膜为包括玻璃基材、高反射金属膜层、吸收膜层三层结构,耐高温选择性吸收功能膜为在玻璃基材的外表面,涂覆复合高反射金属膜层,将涂覆复合有高反射金属膜层的玻璃基材,浸在硫酸镍和次磷酸钠溶液中一定时间,使中高温玻璃承压管表面生成镍磷合金的镀层,然后将管排浸在硝酸中经短时蚀刻后,形成镀层中含磷量在5%-7%之间,蚀刻后的管排表面布满微小坑的耐高温选择性吸收功能膜。
或耐高温选择性吸收功能膜为包括玻璃基材、金属材料高反射金属膜层、与碳材料吸收膜层复合的三层结构的功能膜层。耐高温选择性吸收功能膜的结构依次为玻璃基材底层,金属材料高反射金属过度膜层、和经热分解处理后形成分布有致密微孔的碳膜层表层。玻璃基材底层为管材,金属材料高反射金属过度膜层为通过真空蒸镀、磁控溅射、或化学反应生成的金属膜层,耐高温选择性吸收功能膜为有机粘合剂经热分解处理后形成。有机粘合剂为单一材料制造,或为一种以上的复合材料制造,或粘合剂与光吸收材料混合形成膜层,经热分解烧结生成的外表面分布有致密微孔结构的复合碳膜层表层。
一种纵向横置折弯层叠热管集热芯真空集热管模块,其外罩玻璃管为圆管、椭圆管、或矩形管。外罩玻璃管的迎光面内表面上复合有光增透膜,或外罩玻璃管迎光面的外表面上复合有光增透膜,或外罩玻璃管迎光面的内、外表面上均复合有光增透膜。外罩玻璃管为全管透明的光管,或外罩玻璃管为径向一半的管壁复合有反光镜面的管。
在与常规全玻璃真空太阳能集热管相比,成本增加不多、生产工艺变化不大的情况下,成功解决了全玻璃真空太阳能集热管集热模块承压、高温集热、自循环、低造价、抗冻保温、安全可靠等问题。本装置设计合理,可提供多种安装形式,组成本模块的纵向横置折弯层叠热管集热芯真空集热管,耐压性能好,热胀冷缩伸缩自由性能好,抗热冷冲击,耐疲劳、并实现了集热系统的热虹吸对流自循环,模块化组装,单位有效集热面积大、承压能力强、可对用户提供中高温蒸汽,而且中高温蒸汽可应用于发电。系统防冻保温性能好。因此,本发明应用领域及用途广泛。
图1为一种纵向横置折弯层叠热管集热芯真空集热管的第一实施例的0度纵刨结构示意图。
图2为一种纵向横置折弯层叠热管集热芯真空集热管的第一、第二实施例的横刨结构示意图。
图3为一种纵向横置折弯层叠热管集热芯真空集热管的第一实施例的90度纵刨结构示意图。
图4为一种纵向横置折弯层叠热管集热芯真空集热管的第二实施例的0度纵刨结构示意图。
图5为一种纵向横置折弯层叠热管集热芯真空集热管的第二实施例的90度纵刨结构示意图
图6为一种纵向横置折弯层叠热管集热芯真空集热管模块第一实施例的纵刨结构示意图。
图7为一种纵向横置折弯层叠热管集热芯真空集热管模块的第二实施例的纵刨结构示意图
图8为一种纵向横置折弯层叠热管集热芯真空集热管模块第三实施例的纵刨结构示意图。
图9为一种纵向横置折弯层叠热管集热芯真空集热管模块的第四实施例的纵刨结构示意图
图中:1相变介质充注嘴、2热管放热冷凝管、3横置消气剂支撑弹卡、4纵置支撑弹卡、5外罩玻璃管、6内集热管、7相变介质、8消气剂、9排气嘴、10吸热膜、11尾托盒、12保温材料、13联箱、14吸盘、15密封胶圈、16保温联箱外壳、17真空集热管支架联臂、18保温密封圈、19顶紧尾座保温托碗、20顶紧尾座托杆、21保温封挡套管、22导流器、23隔板、24联箱进水管口、25联箱出水管口。
Claims (10)
- 一种纵向横置折弯层叠热管集热芯真空集热管模块,包括真空集热管、顶紧尾座、保温集热联箱、密封圈、集热管安装支撑框架,其特征是:纵向横置折弯层叠热管集热芯真空集热管模块,由包括保温集热联箱、纵向横置折弯层叠热管集热芯真空集热管、集热管安装支撑框架,和布置于集热管安装支撑框架,与保温集热联箱平行相对边框上的顶紧尾座连接组成;保温集热联箱为单流道联箱,单流道联箱的两端头上,分别设有单根的介质进、出连接管头,介质进连接管头设于集热联箱的端头的下侧,介质出连接管头设于集热联箱的上侧;或保温集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头,集热联箱周围,包裹有保温层和外壳;或保温集热联箱为上下布置的双流道集热联箱,集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接;或保温集热联箱为上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头;或集热联箱为设有导流器上下布置的双流道集热联箱,导流器设于上下联箱之间,与联箱隔板和联箱开孔管壁连接;或集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接;或集热联箱为设有导流器上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头;集热联箱周围,包裹有保温层和外壳;纵向横置折弯层叠热管集热芯真空集热管位于保温集热联箱的一侧下方,或保温集热联箱置于集热管安装支撑框架中间,纵向横置折弯层叠热管集热芯真空集热管,对称分布于保温集热联箱的两侧下方;保温集热联箱上的纵向横置折弯层叠热管集热芯真空集热管安装管孔,通过与之配套的密封圈,与纵向横置折弯层叠热管集热芯真空集热管的放热端头相连;或保温集热联箱上设有安装纵向横置折弯层叠热管集热芯真空集热管放热端头的密封传热套管,通过与之配套的密封圈,与保温集热联箱上设有的密封传热套管紧密贴合连接,实现对保温集热联箱内介质的间接加热;纵向横置折弯层叠热管集热芯真空集热管通过设于集热管安装支撑框架与保温集热联箱平行相对边框上的顶紧尾座,将纵向横置折弯层叠热管集热芯真空集热管,顶紧密封安装于保温集热联箱和集热管安装支撑框架之间;保温集热联箱水平安装布置,使纵向横置折弯层叠热管集热芯真空集热管的纵向横置折弯层叠热管集热芯,与阳光的照射角度接近垂直;其中,纵向横置折弯层叠热管集热芯真空集热管,包括外罩玻璃管、纵向横置折弯层叠热管集热芯、介质进出管头玻璃封接端盖、U形纵向夹持定位支撑弹卡、横向夹持定位支撑消气剂弹卡,其纵向横置折弯层叠热管集热芯为依次折弯曲回、上下层紧邻布置、分布在同一平面上的纵向横置折弯层叠热管集热芯管排,纵向横置折弯层叠热管集热芯管排的一接出放热冷凝管头,设在纵向横置折弯层叠热管集热芯管排的上端,下端管头封闭,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;纵向横置折弯层叠热管集热芯管排表面上复合有依次为反射膜、吸收膜、减反膜组成的功能吸热膜管面;之后,在折弯玻璃基材纵向横置折弯层叠集热芯管排上,装配横向夹持定位支撑消气剂弹卡;之后,将装配有横向夹持定位支撑消气剂弹卡的纵向横置折弯层叠集热芯插装于一端开口,另一端封头的外罩玻璃管内,外罩玻璃管的一端设有排气尾管;外罩玻璃管的背光面为光管,或为复合有反光镜的管;纵向横置折弯层叠热管集热芯,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,纵向横置折弯层叠热管集热芯的接出管头,通过玻璃焊接,封装在外罩玻璃管同一端玻璃封头上,并设有介质充注管的相变介质冷凝放热端;对纵向横置折弯层叠热管集热芯真空集热管抽真空后玻璃焊接封闭分离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管;纵向横置折弯层叠热管集热芯真空集热管的相变传热介质在重力或毛细膜的作用下,将相变传热介质传输分布,液体形式的相变传热介质吸热汽化,通过纵向横置折弯层叠热管集热芯管道进入相变介质冷凝放热端腔体,通过相变介质冷凝放热端对被加热介质放热后,相变传热介质冷凝为液体,在纵向横置折弯层叠热管集热芯在重力或内壁所设毛细膜的作用下,完成对相变传热介质的传输分布,构成相变介质的冷凝蒸发传热循环;介质通过保温集热联箱连接,介质进口以并联方式与保温集热联箱进水母管连接,介质出口以并联方式与保温集热联箱出水母管连接;系统通过保温集热联箱内的冷水,与保温集热联箱内热水之间的密度差,及蓄保温集热联箱与纵向横置折弯层叠热管集热芯真空集热管之间的高差,实现被加热介质的热虹吸对流自循环;或在系统上安装水泵,实现系统的强制循环。
- 一种与权利要求1所述一种纵向横置折弯层叠热管集热芯真空集热管模块相配合的保温集热联箱,其特征是:保温集热联箱的保温材料和外壳的同侧或相对两侧管壁上,开有插装纵向横置折弯层叠热管集热芯真空集热管进、出介质管头的管孔;集热联箱管孔为平面,或设有凹,或凸,或凹后外翻边,或凹后内翻边的拉伸边沿;保温集热联箱壁上包裹有与其开孔同轴线的外壳,保温集热联箱壁与外壳之间填充有保温材料,对应于保温集热联箱壁上的开孔,外壳与保温材料上设有开孔,外壳上设有外壳封头与保温集热联箱管头对应, 外壳封头或为隔热支撑环,外壳封头与保温集热联箱管头之间填充有保温材料;与隔热支撑环对应的外壳上安装有拉筋,与集热管安装支撑框架相对的边框连接;保温集热联箱管头上设有密封连接管件单元;保温集热联箱为单流道集热联箱,单流道集热联箱的两端头上,分别设有单根的介质进、出连接管头,介质进连接管头设于集热联箱的端头的下侧,介质出连接管头设于集热联箱的上侧;或保温集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头,集热联箱周围,包裹有保温层和外壳;或保温集热联箱为上下布置的双流道集热联箱,在双流道集热联箱端头上设有进出水管连接管头;双流道集热联箱通过密封连接管件单元与其它管件或双流道集热联箱密封连接集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接;或保温集热联箱为上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头;或集热联箱为设有导流器上下布置的双流道集热联箱,导流器设于上下联箱之间,与联箱隔板和联箱开孔管壁连接;或集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接;或集热联箱为设有导流器上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头;集热联箱周围,包裹有保温层和外壳。
- 一种与权利要求1所述一种纵向横置折弯层叠热管集热芯真空集热管模块相配合的集热管安装支撑框架,其特征是:集热管安装支撑框架包括保温集热联箱、顶紧尾座支撑联臂、集热管支撑联臂、吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂连接组成;集热管安装支撑框架为单侧布管矩形结构,保温集热联箱作为一边,与作为相对另一边的顶紧尾座支撑联臂平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热联箱和顶紧尾座支撑联臂两端连接,形成集热管安装支撑框架的矩形轮廓,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂一侧的两端头与保温集热联箱和集热管支撑联臂的两端结合处连接,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂另一侧的两端头,与顶紧尾座支撑联臂的均分点上相互连接,形成对顶紧尾座支撑联臂的吊拉,连接“X”吊撑联臂的交叉点,组成集热管安装支撑框架;或在集热管安装支撑框架的保温集热联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条吊壁,其中,保温集热联箱和中间吊壁连接,构成在顶紧尾座支撑联臂上,间距等分、交叉点连接在一起的“米”字形顶紧尾座支撑联臂的吊壁;或在集热管安装支撑框架的保温集热联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热联箱下侧和集热管支撑联臂之间连接一条水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在顶紧尾座支撑联臂上间距等分,交叉点连接在一起的“米”字形顶紧尾座支撑联臂的吊壁;集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热联箱和顶紧尾座支撑联臂的同端,后承重支撑之间设有横向拉紧联臂,或后承重支撑之间设有“X” 拉紧联臂;保温集热联箱和顶紧尾座支撑联臂之间,通过“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架;或集热管安装支撑框架包括保温集热联箱、顶紧尾座支撑联臂、集热管支撑联臂、吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂连接组成;集热管安装支撑框架为两侧布管倒“日”形结构,保温集热联箱作为中轴,与作为相对两边的顶紧尾座支撑联臂平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热联箱和保温集热联箱两侧的顶紧尾座支撑联臂两端连接,形成集热管安装支撑框架的倒“日”形结构轮廓,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的两个“X”吊撑联臂一侧的两端头与保温集热联箱和集热管支撑联臂的两端结合处连接,吊拉连接两顶紧尾座支撑联臂和集热管支撑联臂的两“X”吊撑联臂另一侧的两端头,与两顶紧尾座支撑联臂的均分点上相互连接,形成对两顶紧尾座支撑联臂的吊拉,连接两“X”吊撑联臂的交叉点,组成集热管安装支撑框架;或在集热管安装支撑框架的保温集热联箱、两顶紧尾座支撑联臂、“X”吊撑联臂的交叉点六点之间,连接一条吊壁,其中,保温集热联箱的两侧和中间吊壁连接,构成在两顶紧尾座支撑联臂上,间距等分、交叉点连接在一起的两“米”字形顶紧尾座支撑联臂的吊壁;或在集热管安装支撑框架的保温集热联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热联箱下侧和集热管支撑联臂之间连接一条或两水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在两顶紧尾座支撑联臂上间距等分,交叉点连接在一起的两“米”字形顶紧尾座支撑联臂的吊壁;集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热联箱和两顶紧尾座支撑联臂的同端,后承重支撑之间设有拉紧联臂,保温集热联箱和两顶紧尾座支撑联臂之间,通过两“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架。
- 根据权利要求1所述的一种纵向横置折弯层叠热管集热芯真空集热管模块,其特征是:顶紧尾座为一种太阳真空集热管尾座,包括托座以及与托座螺纹连接的螺帽,其托座 由托碗、托杆组成,托碗的形状与太阳真空集热管尾配合,托碗的尾部与托杆缩径连接,托杆一段外壁上有螺纹,与托杆螺纹配合的螺帽安装在托杆上,托碗与托杆或为一体或为分体套装连接组成;托碗与托杆或为分体,托碗的底部上有与托杆套装于一起的插头,螺帽安装在托杆上,螺帽上有与支架顶紧尾座支撑冲孔吻合的定位边沿;螺帽上设有与螺帽同心,与太阳真空集热管尾部有一定间隙,与设有支撑钢卡的太阳真空集热管尾部对应吻合的保温管套,保温管套的开口处,与太阳真空集热管之间套装有密封挡圈;或托杆的纵向横置折弯层叠热管集热芯壁或外管壁上 设有用于定位的多棱管或多棱孔,多棱管通过顶紧尾座支撑上与之对应的开孔定位,多棱孔通过 与之对应的多棱工具定位;或托杆插装于热水器支架顶紧尾座支撑的开孔上,螺帽安装于支架顶紧尾座支撑的上面,或安装于支架顶紧尾座支撑的下面,螺帽安装于 支架顶紧尾座支撑上面的托杆螺纹段在上面与螺帽对应,螺帽安装于支架顶紧尾座支撑下面的托杆螺纹 段在下面与螺帽对应;或托杆为等径、或缩径,托 杆与托碗连接处上段直径等于或大于托杆下段直径;或顶紧尾座为一种挂装太阳真空集热管顶紧安装保温尾座,包括保温管套挂装螺母和顶紧螺杆,其保温管套挂装螺母的外壁上设有安装挂钩和受力支撑面,至少一个安装挂钩设于受力支撑面的上部,保温管套挂装螺母上设有与顶紧螺杆对应的内螺纹,保温管套挂装螺母设有与太阳真空集热管尾端管壁有一定间隙的保温管套,保温管套的开口处与太阳真空集热管之间设有密封挡圈,顶紧螺杆的外壁上设有与保温管套挂装螺母对应的外螺纹,顶紧螺杆下端设有用于旋装的扳齿,旋装扳齿设于顶紧螺杆下端管孔口沿内壁上,或设于顶紧螺杆下端的外壁上,顶紧螺杆的上端设有安装托装物的管孔口沿受力支撑面,管孔口沿受力支撑面与太阳真空集热管尾部底面配合对应;保温管套挂装螺母的安装挂钩分设于受力支撑面的上部和下部;或顶紧尾座为一种太阳真空集热管顶紧安装保温尾座组件,包括螺纹托座、螺纹基座、保温管套和挡风圈,其螺纹托座由带托碗的外螺纹螺杆构成,托碗的外表面设有着力齿棱,或螺纹托座由带托碗的内螺纹螺帽构成,内螺纹螺帽的外表面设有着力齿棱,螺纹基座由端头带着力齿棱外螺纹螺杆构成,或螺纹基座由内螺纹螺帽构成,内螺纹螺帽的外表面设有着力齿棱;螺纹托座与螺纹基座上的螺杆、螺帽位移长度相匹配;保温管套与螺纹托座同心套装,相互对应,在保温管套的直径上,保温管套的外表面分别设有单层条形翅片和双层条形翅片,一个保温管套的单层条形翅片与另一个保温管套的双层条形翅片的沟槽插装匹配,保温管套与太阳真空集热管尾部有一定间隙,保温管套长度与太阳真空集热管尾部支撑钢卡安装位置相对应,保温管套的上开口处与太阳真空集热管之间有密封挡圈插装其内;螺纹基座安装于热水器支架顶紧尾座支撑上表面定位凸包、或定位凹坑上。
- 一种与权利要求1所述一种纵向横置折弯层叠热管集热芯真空集热管模块相配合的纵向横置折弯层叠热管集热芯真空集热管的生产工艺,其特征是:纵向横置折弯层叠热管集热芯真空集热管,包括外罩玻璃管、纵向横置折弯层叠热管集热芯、介质进出管头玻璃封接端盖、夹持定位支撑消气剂弹卡、其纵向横置折弯层叠热管集热芯为依次折弯曲回、上下层紧邻布置、分布在同一平面上的纵向横置折弯层叠热管集热芯管排,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;装配有夹持定位支撑消气剂弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体,纵向横置折弯层叠热管集热芯管排表面上复合有依次为反射膜、吸收膜、减反膜组成的功能吸热膜管面;纵向横置折弯层叠热管集热芯的接出冷凝管头,通过玻璃焊接封装在玻璃封接端盖上,制成纵向横置折弯层叠热管集热芯;将纵向横置折弯层叠热管集热芯插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管;或纵向横置折弯层叠热管集热芯的接出冷凝管头,套装在同一玻璃封接端盖上,制成纵向横置折弯层叠热管集热芯组件;将纵向横置折弯层叠热管集热芯组件插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭,之后通过玻璃焊接,将纵向横置折弯层叠热管集热芯的接出冷凝管头与璃封接端盖封装玻璃焊接;上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管;或纵向横置折弯层叠热管集热芯的接出冷凝管头,通过玻璃焊接封装在玻璃封接端盖上,制成纵向横置折弯层叠热管集热芯;将纵向横置折弯层叠热管集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,纵向横置折弯层叠热管集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管;或纵向横置折弯层叠热管集热芯的接出冷凝管头,套装在同一玻璃封接端盖上,制成纵向横置折弯层叠热管集热芯组件;将纵向横置折弯层叠热管集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,纵向横置折弯层叠热管集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,之后通过玻璃焊接,将纵向横置折弯层叠热管集热芯的接出冷凝管头与璃封接端盖封装玻璃焊接;外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管;或纵向横置折弯层叠热管集热芯的接出冷凝管头,通过玻璃焊接封装在玻璃封接端盖上,制成纵向横置折弯层叠热管集热芯;将纵向横置折弯层叠热管集热芯插装于一端开口,另一端封头设有排气尾管的外罩玻璃管内,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,将纵向横置折弯层叠热管集热芯的连接端盖,与外罩玻璃管对应开口接触对齐玻璃焊接封闭,将装配定位好的纵向横置折弯层叠热管集热芯真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗对外罩玻璃管排气尾管玻璃焊接封闭,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管;或纵向横置折弯层叠热管集热芯的接出冷凝管头,套装在同一玻璃封接端盖上,制成纵向横置折弯层叠热管集热芯组件;将纵向横置折弯层叠热管集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,纵向横置折弯层叠热管集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,将装配定位好的纵向横置折弯层叠热管集热芯真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗将纵向横置折弯层叠热管集热芯的接出冷凝管头与璃封接端盖激光玻璃焊接封闭;蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管;制作纵向横置折弯层叠热管集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;将纵向横置折弯层叠热管集热芯插入,并通过夹持定位支撑消气剂弹卡支撑固定在外罩玻璃管的径向内壁上,通过连接端盖玻璃焊接封闭;先将外罩玻璃管的开口端玻璃焊接封头,通过模具将其加工整形成设有进、出口,与纵向横置折弯层叠热管集热芯冷凝端尺寸对应的玻璃管口;将在纵向横置折弯层叠热管集热芯同一端的进出管口,插入外罩玻璃管端头上预留的进出管口内并推到底端,之后,对外罩玻璃管另一开口端封头并制作连接排气尾管,然后,对外罩玻璃管内的纵向横置折弯层叠热管集热芯冷凝端后推至设定位置,对纵向横置折弯层叠热管集热芯冷凝端,与外罩玻璃管同一端开口的管口玻璃焊接封口,并通过模具充气整形,退火,关闭火头,冷却,纵向横置折弯层叠热管集热芯进出玻璃管头封口完成;上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管;蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
- 一种与权利要求1所述一种纵向横置折弯层叠热管集热芯真空集热管模块相配合的纵向横置折弯层叠热管集热芯真空集热管的生产工艺,其特征是:纵向横置折弯层叠热管集热芯的接出冷凝管头,插装于一端开口,另一端封头上设有纵向横置折弯层叠热管集热芯接出管头开孔的外罩玻璃管内,并将纵向横置折弯层叠热管集热芯接出管头通过外罩玻璃管封头上的开孔导出,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,之后玻璃焊接封闭外罩玻璃管封头上的开孔和纵向横置折弯层叠热管集热芯接出管头,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管;或纵向横置折弯层叠热管集热芯的接出冷凝管头,插装于一端开口,另一端封头上设有纵向横置折弯层叠热管集热芯接出管头开孔的外罩玻璃管内,并将纵向横置折弯层叠热管集热芯接出管头通过外罩玻璃管封头上的开孔导出,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上;将纵向横置折弯层叠热管集热芯接出管头,通过玻璃焊接与外罩玻璃管封头上的开孔焊接熔封;将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管;或纵向横置折弯层叠热管集热芯的接出冷凝管头,插装于一端开口,另一端封头上设有纵向横置折弯层叠热管集热芯接出管头开孔的外罩玻璃管内,并将纵向横置折弯层叠热管集热芯接出管头,通过外罩玻璃管封头上的开孔导出,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,之后将外罩玻璃管的另一开口端玻璃焊接熔封,之后将装配定位好的,纵向横置折弯层叠热管集热芯真空集热管,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,玻璃焊接封闭外罩玻璃管封头上的开孔和纵向横置折弯层叠热管集热芯接出管头,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管;或纵向横置折弯层叠热管集热芯的接出冷凝管头,插装于一端开口,另一端封头上设有纵向横置折弯层叠热管集热芯接出管头开孔的外罩玻璃管内,并将纵向横置折弯层叠热管集热芯接出管头,通过外罩玻璃管封头上的开孔导出,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,通过玻璃焊接,将纵向横置折弯层叠热管集热芯的接出冷凝管头与外罩玻璃管封头上的开孔玻璃熔封焊接;将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,之后将纵向横置折弯层叠热管集热芯真空集热管,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,玻璃焊接封离外罩玻璃管封头上的排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管;制作纵向横置折弯层叠热管集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜,将纵向横置折弯层叠热管集热芯插入支撑固定在外罩玻璃管的径向内壁上,通过外罩玻璃管封头上的开孔导出;纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,之后将外罩玻璃管的另一开口端玻璃焊接熔封,之后将装配定位好的,纵向横置折弯层叠热管集热芯真空集热管,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗激光玻璃焊接封闭外罩玻璃管封头上的开孔和纵向横置折弯层叠热管集热芯接出管头,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
- 一种与权利要求1所述一种纵向横置折弯层叠热管集热芯真空集热管模块相配合的纵向横置折弯层叠热管集热芯真空集热管的生产工艺,其特征是:纵向横置折弯层叠热管集热芯的接出冷凝管头,插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出纵向横置折弯层叠热管集热芯管口设定位置;待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离纵向横置折弯层叠热管集热芯管口设有一定距离;调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向纵向横置折弯层叠热管集热芯管头方向移动,直到熔融的拉封底面与纵向横置折弯层叠热管集热芯管口对接起来;待纵向横置折弯层叠热管集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿纵向横置折弯层叠热管集热芯管头中心,从拉封底面探入到纵向横置折弯层叠热管集热芯管口内,把纵向横置折弯层叠热管集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断;火头继续加热,有孔的玻璃料回缩,熔融到纵向横置折弯层叠热管集热芯管口上,使纵向横置折弯层叠热管集热芯与拉封底面的玻璃料完全烧熔;之后,玻璃焊对接设有排气介质充注嘴的热管冷凝端;之后,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的排气尾管向玻璃环腔内充入空气,使封口处鼓起并定型;之后小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成纵向横置折弯层叠热管集热芯管头与外罩玻璃管封头的玻璃焊接封闭;上排气台抽真空后,玻璃焊接封离排气尾管;蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管;或纵向横置折弯层叠热管集热芯的接出冷凝管头,插装于两端开口的外罩玻璃管内,纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配有夹持定位支撑消气剂弹卡,将纵向横置折弯层叠热管集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出纵向横置折弯层叠热管集热芯管口设定位置;待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离纵向横置折弯层叠热管集热芯管口设有一定距离;调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向纵向横置折弯层叠热管集热芯管头方向移动,直到熔融的拉封底面与纵向横置折弯层叠热管集热芯管口对接起来;待纵向横置折弯层叠热管集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿纵向横置折弯层叠热管集热芯管头中心,从拉封底面探入到纵向横置折弯层叠热管集热芯管口内,把纵向横置折弯层叠热管集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断;火头继续加热,有孔的玻璃料回缩,熔融到纵向横置折弯层叠热管集热芯管口上,使纵向横置折弯层叠热管集热芯与拉封底面的玻璃料完全烧熔;之后,玻璃焊对接设有排气介质充注嘴的热管冷凝端;之后,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的开口向玻璃环腔内充入空气,使封口处鼓起并定型;之后小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成纵向横置折弯层叠热管集热芯管头与外罩玻璃管封头的玻璃焊接封闭;将外罩玻璃管的另一开口端玻璃熔封焊接并拉制焊接排气尾管;上排气台抽真空后,玻璃焊接封离排气尾管;蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管;制作纵向横置折弯层叠热管集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成折弯层叠玻璃管,之后对折弯层叠玻璃管的管头齐头、烧口、清洗、烘干;纵向横置折弯层叠热管集热芯管排的接出冷凝管头分布在纵向横置折弯层叠热管集热芯管排的上端布置的中轴直管,通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;通过装配在纵向横置折弯层叠集热芯两侧的U形纵向夹持定位支撑弹卡,将折弯玻璃基材纵向横置折弯层叠热管集热芯管排组装定位成一体;上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜;先将外罩玻璃管一端封头并连接排气尾管,将纵向横置折弯层叠热管集热芯插入外罩玻璃管口中,支撑固定在外罩玻璃管的径向内壁上;之后在纵向横置折弯层叠热管集热芯开口侧与外罩玻璃管一端的设定距离上;将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出纵向横置折弯层叠热管集热芯管口设定位置;待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离纵向横置折弯层叠热管集热芯管口设有一定距离;调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向纵向横置折弯层叠热管集热芯管头方向移动,直到熔融的拉封底面与纵向横置折弯层叠热管集热芯管口对接起来;待纵向横置折弯层叠热管集热芯管口与拉封底面熔合在一起,玻璃车床停止转动,玻璃车床的揪料棒沿纵向横置折弯层叠热管集热芯管口中心的拉封底面,探入到纵向横置折弯层叠热管集热芯管口内,把纵向横置折弯层叠热管集热芯管口及拉封底面处的玻璃缠绕到揪料棒上拉出并切断;火头继续加热,有孔的玻璃料回缩,熔融到纵向横置折弯层叠热管集热芯管口上,使纵向横置折弯层叠热管集热芯与拉封底面的玻璃料完全烧熔;之后,玻璃焊对接设有排气介质充注嘴的热管冷凝端;之后,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的排气尾管向玻璃环腔内充入空气,使封口处鼓起并定型;之后小火加热环形密封玻璃焊接管口进行退火;之后关闭火头,冷却,完成环形玻璃管头的密封封口;之后上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管,蒸发消气剂,之后,通过设置在纵向横置折弯层叠热管集热芯真空集热管相变介质冷凝放热端上的相变介质充注管,对相变介质冷凝放热端腔体抽真空,之后对纵向横置折弯层叠热管集热芯真空集热管充注相变传热介质,玻璃焊接封闭相变介质充注管,制成外罩玻璃管管腔为高度真空的纵向横置折弯层叠热管集热芯真空集热管。
- 一种与权利要求1、5、6或7所述一种纵向横置折弯层叠热管集热芯真空集热管模块相配合的夹持定位支撑消气剂弹卡,其特征是:设于纵向横置折弯层叠热管集热芯两侧的U形纵向夹持定位支撑弹卡,为与集热芯长度和高度对应的U形弹性金属槽钢,U形弹性金属槽钢上设有扣住纵向横置折弯层叠集热芯两侧折弯凹点的凸起;至少安装在纵向横置折弯层叠集热芯两端的夹持定位支撑消气剂弹卡,由弹性金属材料卡片上卡扣、弹性金属材料卡片下卡扣和消气剂三部分组成;U形纵向夹持定位支撑弹卡的上、下弹性金属材料卡片,采用两片互相对称的每一片的两侧,分别设有相互对应的卡槽和卡头;弹性金属材料卡片上的卡槽和卡头,为至少一条的斜卡槽,与带有直线型弹性导头的卡头压插,卡头的导头插入斜卡槽产生形变,当卡头的导头插装到位后发生回弹,实现卡槽和卡头相互扣合锁定;或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的直线卡槽,与对应的弧形弹性导头的卡头压插,卡头的弧形导头插入卡槽产生变直形变,当卡头的导头插装到位后发生回弹变弧形,实现卡槽和卡头相互扣合锁定;或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的弧形卡槽,与对应导头的卡头压插,卡头的直形导头插入弧形卡槽产生变弧形形变,当卡头的导头插装到位后发生回弹变直,实现卡槽和卡头相互扣合锁定;弹性金属材料卡片的形状与纵向横置折弯层叠热管集热芯管排形状对应,并能满足对纵向横置折弯层叠热管集热芯管排的弹性夹持定位的要求;U形纵向夹持定位支撑弹卡的两边上,设有支撑于外罩玻璃管径向内壁上的弹性支撑卡,弹性支撑卡分别同向设置设于上、下弹性金属材料卡片一边上,弹性支撑卡为弹性金属材料卡片的侧边通过冲剪盘弯成型;弹性支撑卡的几何尺寸所形成的弹力,满足纵向横置折弯层叠热管集热芯弹性支撑于外罩玻璃管径向内壁上的要求;其中,至少下弹性金属材料卡片上,设有夹持固定消气剂的弹性锁卡,弹性锁卡为弹性金属材料卡片冲压拉伸成型。
- 根据权利要求1、5、6或7所述的一种纵向横置折弯层叠热管集热芯真空集热管模块,其特征是:纵向横置折弯层叠热管集热芯与放热冷凝端管头连接;纵向横置折弯层叠热管集热芯的表面上复合有吸热膜,构成吸热膜的功能膜依次为反射膜、吸收膜、减反膜,其中,反射膜通过磁控溅射成膜,或反射膜通过真空蒸镀成膜,或反射膜通过化学镀成膜;吸收膜、减反膜或为同一种材料的膜层;纵向横置折弯层叠热管集热芯的反射功能膜为全管排镀膜,其吸收功能膜、减反功能膜为管排单侧镀膜;吸热膜为磁控溅射膜;或耐高温选择性吸收功能膜为包括玻璃基材、高反射金属膜层、吸收膜层三层结构,耐高温选择性吸收功能膜为在玻璃基材的外表面,涂覆复合高反射金属膜层,将涂覆复合有高反射金属膜层的玻璃基材,浸在硫酸镍和次磷酸钠溶液中一定时间,使中高温玻璃承压管表面生成镍磷合金的镀层,然后将管排浸在硝酸中经短时蚀刻后,形成镀层中含磷量在5%-7%之间,蚀刻后的管排表面布满微小坑的耐高温选择性吸收功能膜;或耐高温选择性吸收功能膜为包括玻璃基材、金属材料高反射金属膜层、与碳材料吸收膜层复合的三层结构的功能膜层;耐高温选择性吸收功能膜的结构依次为玻璃基材底层,金属材料高反射金属过度膜层、和经热分解处理后形成分布有致密微孔的碳膜层表层;玻璃基材底层为管材,金属材料高反射金属过度膜层为通过真空蒸镀、磁控溅射、或化学反应生成的金属膜层,耐高温选择性吸收功能膜为有机粘合剂经热分解处理后形成;有机粘合剂为单一材料制造,或为一种以上的复合材料制造,或粘合剂与光吸收材料混合形成膜层,经热分解烧结生成的外表面分布有致密微孔结构的复合碳膜层表层。
- 根据权利要求1、5、6或7所述的一种纵向横置折弯层叠热管集热芯真空集热管模块,其特征是:外罩玻璃管为圆管、椭圆管、或矩形管;外罩玻璃管的迎光面内表面上复合有光增透膜,或外罩玻璃管迎光面的外表面上复合有光增透膜,或外罩玻璃管迎光面的内、外表面上均复合有光增透膜;外罩玻璃管为全管透明的光管,或外罩玻璃管为径向一半的管壁复合有反光镜面的管。
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