WO2019127592A1 - 一种水平横置折弯层叠集热芯管头同侧真空集热管模块 - Google Patents

一种水平横置折弯层叠集热芯管头同侧真空集热管模块 Download PDF

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Publication number
WO2019127592A1
WO2019127592A1 PCT/CN2017/120425 CN2017120425W WO2019127592A1 WO 2019127592 A1 WO2019127592 A1 WO 2019127592A1 CN 2017120425 W CN2017120425 W CN 2017120425W WO 2019127592 A1 WO2019127592 A1 WO 2019127592A1
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WO
WIPO (PCT)
Prior art keywords
tube
glass
heat collecting
horizontally
heat
Prior art date
Application number
PCT/CN2017/120425
Other languages
English (en)
French (fr)
Inventor
徐宝安
Original Assignee
淄博环能海臣环保技术服务有限公司
徐宝安
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Filing date
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Application filed by 淄博环能海臣环保技术服务有限公司, 徐宝安 filed Critical 淄博环能海臣环保技术服务有限公司
Publication of WO2019127592A1 publication Critical patent/WO2019127592A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S10/00Solar heat collectors using working fluids
    • F24S10/40Solar heat collectors using working fluids in absorbing elements surrounded by transparent enclosures, e.g. evacuated solar collectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S10/00Solar heat collectors using working fluids
    • F24S10/70Solar heat collectors using working fluids the working fluids being conveyed through tubular absorbing conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S80/00Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S80/00Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
    • F24S80/70Sealing means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/44Heat exchange systems
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking

Definitions

  • the invention relates to a solar collector, in particular to a horizontal transversely-folded laminated heat collecting core tube head-side vacuum heat collecting tube module.
  • solar collectors mainly include all-glass vacuum solar collector tube collector, all-glass heat pipe vacuum solar collector tube collector, tube-row heat pipe collector, metal plate collector, ceramic plate collector, slot Focusing on various types of medium and high temperature collectors.
  • the all-glass vacuum solar collector tube collector is not under pressure, and the all-glass heat pipe vacuum solar collector tube collector cannot achieve high-temperature heat collection.
  • the metal flat plate collector is under pressure, it cannot provide high temperature and high pressure steam, and the heat absorbing film layer is equivalent to being exposed to the atmosphere, and is easily eroded by the corrosive gas component in the atmosphere, and the thermal efficiency is fast decayed and the service life is short.
  • the ceramic plate type collector is stable against corrosion and heat absorption film, it can not be under pressure, has low heat collecting efficiency, low heat collecting temperature, poor heat preservation performance, and is easy to freeze and crack in winter.
  • the existing trough-type focusing medium-high temperature collector consumes a large amount of non-ferrous metals, the processing technology is complicated, the manufacturing cost is high, the energy is converted many times, resulting in low efficiency, the market application is narrow, the acceptance is low, and it is difficult to promote.
  • the solar collector system does not solve the problems of pressure, high temperature heat collection, self-circulation, low cost, anti-freeze insulation, safety and reliability.
  • the object of the present invention is to provide a new type of high-efficiency, medium-high temperature, low-cost, pressure-bearing, anti-freezing and heat-insulating heat-collecting applications, which are composed of horizontal horizontally-folded laminated heat collecting core tube head and the same side vacuum heat collecting tube module.
  • the utility model relates to a horizontal transverse bending and stacking heat collecting core tube head same side vacuum heat collecting tube module, which comprises a vacuum heat collecting tube, a top tight tailstock, a heat collecting and collecting double layer header box, a sealing ring and a heat collecting tube installation supporting frame.
  • the utility model is characterized in that: the horizontal transverse bending and stacking heat collecting core tube head side vacuum collecting heat collecting tube module comprises a horizontal heat collecting double layer header box, a horizontal horizontal bending bending stacking heat collecting core tube head and the same side vacuum heat collecting tube horizontal horizontally.
  • the bending and stacking heat collecting core tube is arranged, and the heat collecting tube is installed with the supporting frame, and is arranged by the top tight tailstock connected on the parallel opposite frame of the heat collecting tube mounting supporting frame and the heat collecting and collecting double layer header.
  • the heat-insulating heat collecting double-layer header is a double-flow collecting heat double-layer header, and the double-flow collecting layer double-layer header is wrapped with an insulating layer and an outer casing.
  • the horizontal transversely-folded laminated heat collecting core pipe is on the side of the heat-insulating double-layer header, or the heat-insulated double-layer header is placed in the middle of the heat collecting pipe installation support frame, horizontally horizontally bent
  • the stacked heat collecting core tube and the same side vacuum collecting tube are symmetrically distributed on both sides of the heat collecting and collecting double layer header.
  • the horizontal horizontally-folded laminated heat-collecting tube head on the same side of the heat-collecting double-layer header is installed on the same side of the vacuum heat collecting tube, and the sealing ring is matched with the sealing head to insert or insert the tube head, and the horizontal cross-folding
  • the curved laminated heat collecting tube head is connected with the same side vacuum heat collecting tube, and the horizontally horizontally bent bending laminated heat collecting core is arranged through the top tight tailstock disposed on the parallel frame of the heat collecting tube mounting support frame and the heat collecting and collecting double layer header box.
  • the same side vacuum collecting tube of the tube head is installed between the heat collecting and collecting double-layer header and the collecting tube mounting support frame.
  • the horizontal transverse bending and stacking heat collecting core tube head side vacuum collecting tube comprises a cover glass tube, a horizontal transverse bending and stacking heat collecting core, a medium inlet and outlet tube head glass sealing end cover, a clamping positioning support air getter
  • the elastic card, the horizontal horizontally-folded and laminated heat collecting core is a horizontal horizontally-folded laminated heat collecting core tube row which is sequentially bent and bent back, arranged in the upper and lower layers, and distributed on the same plane, and horizontally horizontally folded and laminated.
  • the two take-out heads of the core tube row are distributed on the upper and lower sides of the horizontal transversely-folded laminated heat collecting core tube row, and are parallel straight tubes arranged at the same end of the maximum spacing, and are assembled by clamping and positioning support elastic cards,
  • the bent glass substrate is horizontally horizontally bent and laminated, and the heat-collecting core tube row is assembled and integrated.
  • the functional horizontal endothermic tube tube plate composed of a reflective film, an absorbing film and an anti-reflection film is composited on the surface of the horizontally horizontally-folded laminated heat collecting core tube. Then, a getter is assembled on the clamping and positioning support card to form a clamping and positioning support scavenger cartridge.
  • the horizontal transversely-folded laminated heat collecting core is inserted into one end of the glass tube of the outer end of the outer cover, and the exhaust glass tube is provided at one end of the outer glass tube.
  • the backlight surface of the cover glass tube is a light pipe or a tube compounded with a mirror.
  • the horizontal transversely-folded laminated heat collecting core is fixed on the radial inner wall of the glass tube of the outer cover by assembling the clamping and positioning supporting air-reducing elastic card, and horizontally horizontally bending and stacking
  • the two take-out heads of the hot core are sealed by glass welding and sealed on the glass end of the same end glass tube.
  • the glass After vacuuming, the glass is welded to close and separate the exhaust tail pipe, and the getter is evaporated to make the glass cavity of the outer cover a high vacuum.
  • the horizontal transversely-folded laminated heat collecting core tube head is on the same side of the vacuum collecting tube.
  • the horizontal transversely-folded laminated heat-collecting core tube-side vacuum collecting tube is located on one side of the heat-insulating heat collecting box, or the heat-insulating heat collecting box is placed in the middle of the heat collecting tube installation supporting frame, and the horizontal horizontally-folded bending laminated heat collecting core
  • the same side vacuum collecting tube of the tube head is symmetrically distributed on both sides of the heat collecting and collecting heat box.
  • the medium inlet of the horizontal horizontally-bent laminated heat collecting core tube and the same side vacuum heat collecting tube is lower than the medium outlet, the medium is respectively connected through the double-flow double-layer header, and the medium inlet is connected in parallel with the double-layer header inlet water main pipe.
  • the medium outlet is connected in parallel with the double-layer header water outlet main pipe, and is installed on the double-flow collecting heat double-layer header to ensure that the gas in the horizontal horizontally-folded folded heat pipe collecting core vacuum collecting tube can be naturally discharged.
  • the difference between the density of the cold water in the cold water pipe and the hot water in the hot water pipe, and the height difference between the insulated water storage tank and the horizontal side of the horizontally-folded laminated heat collecting core pipe on the same side of the vacuum collecting pipe module The resulting pressure difference becomes the self-circulating power of the medium thermosyphon convection. Or install a water pump on the system to achieve a forced circulation of the system.
  • the heat-insulating heat-collecting double-layer header box is matched with a horizontal horizontally-folded laminated heat collecting core tube-side vacuum collecting heat collecting tube module, and the heat-insulating heat collecting double-layer header box comprises a double-layer header box and a shell.
  • double-layer header box composed of heat-insulating material and inlet and outlet pipes
  • double-layer header box is two independently connected tubes
  • double-layer header box is a tube with a built-in connection and a partition, two separated by a partition tube.
  • the partition is a flat plate or a corrugated plate.
  • the double-layer header is formed by rotating the metal sheet in a positive or reverse "S" shape through a mold to form an "S"-shaped profile, and then withdrawing the mold, and forming a double through the edge of the metal sheet and the surface of the metal sheet.
  • a pipe with a partition is connected to the cascading box.
  • the heat insulating material and the outer casing, the pipe hole of the horizontal horizontally-folded laminated heat collecting core pipe head and the same side vacuum heat collecting pipe into and out of the medium pipe head is opened. .
  • the double-deck header tube is flat, or has a concave, or convex, or concavely-outturned edge, or a stretched edge of the concave inwardly-flanged edge.
  • An inlet and outlet pipe connection pipe head is arranged on the double-deck header wall or on the double-deck header.
  • the double-layer header wall is encased with a casing coaxial with the opening, and the double-layer header wall and the outer casing are filled with a heat insulating material corresponding to the opening on the double-layer header wall, and the outer casing and the heat insulating material are provided
  • the opening is provided with a casing head corresponding to the double-layer header pipe head, and the casing head is an insulated support ring, and the heat insulating material is filled between the casing head and the double-layer header pipe head.
  • a rib is mounted on the outer casing corresponding to the heat insulating support ring, and is connected to the frame opposite to the heat collecting pipe mounting support frame.
  • a sealed connecting pipe unit is arranged on the double-layer header.
  • the double-deck header is provided with an inlet and outlet port, and the double-layer header is sealedly connected with other pipe members or double-layer headers through a sealed connection pipe unit.
  • a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube module characterized in that: the top tight tailstock is a solar vacuum collecting tube tailstock, including a bracket and a nut threadedly connected with the bracket
  • the bracket is composed of a bowl and a support rod.
  • the shape of the bowl is matched with the tail of the solar vacuum collecting tube, and the tail of the bowl is connected with the diameter of the rod, and the outer wall of the rod has a thread, and the thread of the rod is matched with the thread of the rod.
  • the cap is mounted on the support rod, and the support bowl is integrally formed with the support rod or connected to the split sleeve.
  • the bowl and the rod are separated, and the bottom of the bowl has a plug which is set with the rod, and the nut is mounted on the rod, and the nut has a positioning edge which is matched with the support tail of the bracket and the tailstock support punch. .
  • the nut is provided with a concentricity with the nut, a certain gap with the tail of the solar vacuum collecting tube, and an insulating sleeve corresponding to the tail of the solar vacuum collecting tube with the supporting steel card, the opening of the insulating sleeve, and the solar vacuum set A sealed retaining ring is placed between the heat pipes.
  • the horizontal transverse bending of the support bar is provided with a polygonal tube or a polygonal hole for positioning, and the polygonal tube is positioned by the corresponding opening on the support of the tailstock.
  • the polygonal holes are positioned by a corresponding polygonal tool.
  • the rod is inserted into the opening of the water heater bracket to support the tailstock support, the nut is mounted on the support of the bracket to the top of the tailstock support, or is mounted under the bracket to support the tailstock support, and the nut is mounted on the bracket tightly
  • the upper threaded section of the tailstock support corresponds to the nut on the upper side, and the nut is mounted on the lower end of the bracket to support the threaded section of the bracket below the nut.
  • the support rod is of equal diameter or reduced diameter, and the diameter of the upper section of the joint between the bracket and the bowl is equal to or larger than the diameter of the lower section of the bracket.
  • the top end of the tailstock is a mounted solar vacuum heat collecting tube, and the thermal insulation tailstock is tightly mounted, including the heat insulating pipe sleeve hanging nut and the top tightening screw, and the outer wall of the heat insulating pipe sleeve mounting nut is provided with a mounting hook and a force.
  • the supporting surface, at least one mounting hook is disposed on the upper part of the force supporting surface, and the internal thread of the heat insulating tube sleeve mounting nut is corresponding to the top tightening screw, and the heat insulating tube sleeve hanging nut is provided with the solar vacuum collecting tube tail end tube
  • the wall has a certain gap of insulation pipe sleeve, and the sealing ring is arranged between the opening of the heat insulation pipe sleeve and the solar vacuum heat collecting pipe, and the outer wall of the top tightening screw is provided with an external thread corresponding to the hanging nut of the heat insulating pipe sleeve, and the top is tight
  • the lower end of the screw is provided with a triggering tooth for screwing, the screwing trigger tooth is arranged on the inner wall of the lower end of the top screw, or on the outer wall of the lower end of the screw, and the upper end of the screw is provided with the mounting object.
  • the tube orifice is along the force supporting surface, and the tube orifice corresponds to the force supporting surface and the bottom surface of the solar vacuum heat collecting tube.
  • the mounting hooks of the insulating sleeve bushing nuts are arranged on the upper and lower portions of the force receiving surface.
  • the top end of the tailstock is a solar vacuum heat collecting tube that is tightly mounted with a thermal insulation tailstock assembly, including a threaded bracket, a threaded base, a heat insulating sleeve and a windshield, and the threaded bracket is composed of an externally threaded screw with a bowl
  • the outer surface of the bowl is provided with a force tooth rib
  • the threaded bracket is formed by a threaded nut with a bowl
  • the outer surface of the threaded nut is provided with a force tooth edge
  • the threaded base is provided with a force tooth edge by the end
  • the external threaded screw is formed, or the threaded base is formed by an internally threaded nut, and the outer surface of the internally threaded nut is provided with a force tooth edge.
  • the threaded bracket matches the length of the screw and nut displacement on the threaded base.
  • the heat-insulating tube sleeve and the threaded socket are concentrically arranged and correspond to each other.
  • the outer surface of the heat-insulating tube sleeve is respectively provided with a single-layer strip-shaped fin and a double-layer strip-shaped fin, and a single insulating sleeve.
  • the strip-shaped fins are matched with the groove of the double-layered fins of the other heat-insulating tube sleeve, and the heat-insulating tube sleeve has a certain gap with the tail of the solar vacuum heat collecting tube, and the length of the heat-insulating tube sleeve and the tail of the solar vacuum heat collecting tube support steel
  • the installation position of the card corresponds, and a sealing ring is inserted between the upper opening of the heat insulating sleeve and the solar vacuum heat collecting tube.
  • the threaded base is mounted on
  • the heat collecting tube mounting support frame is matched with a horizontal horizontally-folded laminated heat collecting core tube-side vacuum collecting heat collecting tube module, wherein the heat collecting tube mounting supporting frame comprises a heat-insulating heat collecting double-layer header box and a top tight tail.
  • the seat support arm, the heat collecting tube support arm, the sling connection and the tailing support support arm and the heat collecting tube support arm are composed of an "X" suspension support arm connection.
  • the heat collecting pipe installation supporting frame is a single-sided pipe-pipe rectangular structure, and the heat-receiving heat-collecting double-layer header box is arranged as one side, and is arranged in parallel with the top-tight tailstock supporting arm which is the opposite side, and the two heat collecting tubes support the connecting arms are parallel and opposite,
  • the ends are respectively connected with the two ends of the heat-insulating collector double-layer header and the top-tight tailstock support arm to form a rectangular profile of the heat-collecting tube mounting support frame, and the sling-and-pull connection of the tailstock support arm and the heat collecting tube support arm
  • the two ends of the X" hanging support arm are connected with the two ends of the heat-insulating heat-collecting double-layer header and the heat-collecting pipe support arm, and the sling-and-pull connection of the tailstock support arm and the heat collecting pipe support arm
  • the two ends of the "X" hanging support arm on the other side are connected to the equally spaced points of the top tight tail support arm to form
  • the heat collecting pipe is installed with a support frame or has a rear load bearing support, and the load bearing arm of the rear load bearing support is disposed at the same end of the heat insulating and heat collecting double layer header and the top end of the tail support support arm, and the rear load bearing support is provided with a lateral tension
  • An "X" tensioning arm is provided between the arm or the rear load bearing. Between the insulated heat collecting double-layer header and the top tight tailstock supporting arm, the arm is tensioned by the "X" and connected at an appropriate position to form a non-deformed heat collecting tube mounting support frame.
  • the collector tube mounting support frame includes an insulated heat collecting double-layer header, a top-tight tailstock supporting arm, a heat collecting tube supporting arm, a hanging connecting top end tail supporting arm and a collecting tube supporting arm.
  • the support arm is connected.
  • the heat collecting pipe installation support frame is a "day" shape structure on both sides of the pipe, and the heat-insulating heat-collecting double-layer header is used as a middle shaft, and is arranged in parallel with the supporting tail arms of the opposite sides as two opposite sides, and two heat collecting pipes support the arm Parallel opposite, the two ends are respectively connected with the two ends of the heat-insulating collector double-layer header and the top-loading tailstock support arm on both sides of the heat-insulating heat-collecting double-layer header, forming an inverted "day"-shaped structure contour of the heat collecting tube mounting support frame , the two ends of the two "X" hanging support arms on the side of the tensioning tail support support arm and the heat collecting tube support arm and the two ends of the heat-insulating heat collecting double-layer
  • the heat collecting pipe is installed with a supporting frame or has a rear load bearing support, and the load bearing arm of the rear load bearing is disposed at the same end of the heat insulating and heat collecting double-layer header and the two top tailstock supporting arms, and the rear bearing support is tensioned
  • the arm, the heat-receiving heat-collecting double-layer header and the two-tailed tailstock support arm are connected by two "X" tensioning arms and connected at appropriate positions to form a non-deformed heat collecting tube mounting support frame.
  • a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube with a horizontal transversely-folded laminated heat collecting core tube and a vacuum collecting tube module characterized in that: horizontally transversely Bending laminated heat collecting tube head same side vacuum collecting tube, including outer cover glass tube, horizontal transverse bending laminated heat collecting core, medium inlet and outlet tube head glass sealing end cover, clamping positioning support air getter elastic card, its level
  • the transversely-folded laminated heat collecting core is a horizontal horizontally-folded laminated heat collecting core tube row which is sequentially bent and bent back, arranged in the immediately adjacent upper and lower layers, and distributed on the same plane, and two horizontally horizontally folded and stacked heat collecting core tube rows
  • the connecting pipe head is distributed on the upper and lower sides of the horizontal transversely-folded laminated heat collecting core pipe row, and is a parallel straight pipe arranged at the same end of the maximum spacing, and the bent glass base is bent by being equipped with a clamping position supporting the getter elastic
  • the horizontal horizontally-folded and folded-layered heat-collecting core tube row is assembled and integrated into one body, and the horizontal transversely-folded and folded heat-collecting core tube row surface is compounded with a functional heat-absorbing film tube which is composed of a reflective film, an absorption film and an anti-reflection film. board.
  • the two tapping heads of the horizontally transversely-folded laminated heat collecting core are packaged on the same glass sealing end cover by glass welding to form a horizontal transversely-folded laminated heat collecting core.
  • the horizontal transversely-folded laminated heat collecting core is inserted into one end of the glass tube of the exhaust tail pipe on the other end of the sealing head, and the horizontally transverse bending is performed by assembling the air-removing agent elastic card with the clamping positioning.
  • the laminated heat collecting core support is fixed on the radial inner wall of the outer cover glass tube, the outer cover glass tube and the connecting end cover glass are welded and closed, and after the upper exhausting station is vacuumed, the glass welding fuse seal separates the exhaust tail pipe, and then the getter is evaporated.
  • the horizontal transversely-folded laminated heat collecting core tube head side vacuum collecting tube is made.
  • the two tapping heads of the horizontally horizontally-folded laminated heat collecting core are set on the same glass sealing end cover to form a horizontal transversely-folded laminated heat collecting core assembly.
  • the horizontal transversely-folded laminated heat-collecting core assembly is inserted into one end of the glass tube of the exhaust tail pipe on the other end of the sealing head, and the horizontally horizontally folded
  • the curved laminated heat collecting core support is fixed on the radial inner wall of the outer cover glass tube, the outer cover glass tube and the connecting end cover glass are welded and closed, and then the glass is welded, and the two horizontally connected bending and stacking heat collecting cores are connected with the two ends.
  • Glass sealed end caps are packaged with glass for soldering. After the upper exhaust table is evacuated, the glass tail welding tube is separated by the glass welding and sealing, and then the getter is evaporated to form a horizontal horizontally-folded laminated heat collecting core tube-side vacuum collecting tube.
  • the two tapping heads of the horizontally stacked and folded heat collecting cores are packaged on the same glass sealing end cover by glass welding to form a horizontal transversely-folded laminated heat collecting core.
  • the horizontal transversely-folded laminated heat collecting core is inserted into the outer cover glass tube which is open at one end and the other end is also opened, and the horizontal transversely-folded laminated heat collecting core support is fixed by being equipped with a clamping position supporting air-removing agent elastic card.
  • the connecting end cover of the horizontally horizontally folded and folded heat collecting core is welded and closed to the corresponding opening glass of the outer cover glass tube, and the other open glass of the outer cover glass tube is welded to the sealing head and the welding row is drawn.
  • the exhaust pipe is separated by glass welding, and then the air-extinguishing agent is evaporated to form a horizontal horizontally-folded laminated heat collecting core tube-side vacuum collecting tube.
  • the two tapping heads of the horizontally horizontally-folded laminated heat collecting core are set on the same glass sealing end cover to form a horizontal transversely-folded laminated heat collecting core assembly.
  • the horizontal transversely-folded laminated heat collecting core is inserted into the outer cover glass tube which is open at one end and the other end is also opened, and the horizontal transversely-folded laminated heat collecting core support is fixed by being equipped with a clamping position supporting air-removing agent elastic card.
  • the connecting end cover of the horizontally horizontally folded and folded heat collecting core is welded and closed to the corresponding opening glass of the outer cover glass tube, and then the two horizontal joints of the horizontally transversely bent and laminated heat collecting core are welded by glass welding.
  • the outlet tube is welded to the glass sealing end cover package glass.
  • the other open glass of the outer cover glass tube is sealed with a welded sealing head and the welded tail pipe is drawn. After the upper exhausting table is vacuumed, the glass is welded and sealed to separate the exhaust tail pipe, and then the getter is evaporated to make a horizontal tap.
  • the laminated stacked heat collecting tube head is on the same side of the vacuum collecting tube.
  • the two tapping heads of the horizontally stacked and folded heat collecting cores are packaged on the same glass sealing end cover by glass welding to form a horizontal transversely-folded laminated heat collecting core.
  • the horizontal transversely-folded laminated heat collecting core is inserted into one end of the glass tube of the exhaust tail pipe on the other end of the sealing head, and the horizontally transverse bending is performed by assembling the air-removing agent elastic card with the clamping positioning.
  • the laminated heat collecting core support is fixed on the radial inner wall of the outer cover glass tube, and the outer cover glass tube and the connecting end cover glass are welded and closed.
  • the assembled horizontal transversely bent laminated heat collecting core tube head side vacuum collecting tube assembly is placed in a heating vacuum furnace, heated and evacuated, and then passed through a laser glass welding machine through a sealing glass window.
  • the glass tube exhaust tail pipe is sealed and separated by glass welding at the bee waist. Or by means of an electric heat sealing device placed at the bee waist of the exhaust pipe of the outer cover glass tube, the glass of the bee waist of the exhaust tail pipe is welded and closed. After that, the getter is evaporated to form a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube.
  • the two tapping heads of the horizontally horizontally-folded laminated heat collecting core are set on the same glass sealing end cover to form a horizontal transversely-folded laminated heat collecting core assembly.
  • the horizontal transversely-folded laminated heat-collecting core assembly is inserted into one end of the glass tube of the exhaust tail pipe on the other end of the sealing head, and the horizontally horizontally folded
  • the curved laminated heat collecting core support is fixed on the radial inner wall of the outer cover glass tube, the outer cover glass tube and the connecting end cover glass are welded and closed, and then the glass is welded, and the two horizontally connected bending and stacking heat collecting cores are connected with the two ends. Glass sealed end caps are packaged with glass for soldering.
  • the assembled horizontal transversely bent laminated heat collecting core tube head side vacuum collecting tube assembly is placed in a heating vacuum furnace, heated and evacuated, and then passed through a laser glass welding machine through a sealing glass window.
  • the glass tube exhaust tail pipe is sealed and separated by glass welding at the bee waist. Or by means of an electric heat sealing device placed at the bee waist of the exhaust pipe of the outer cover glass tube, the glass of the bee waist of the exhaust tail pipe is welded and closed. After that, the getter is evaporated to form a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube.
  • the two tapping heads of the horizontally stacked and folded heat collecting cores are packaged on the same glass sealing end cover by glass welding to form a horizontal transversely-folded laminated heat collecting core.
  • the horizontal transversely-folded laminated heat collecting core is inserted into the outer cover glass tube which is open at one end and the other end is also opened, and the horizontal transversely-folded laminated heat collecting core support is fixed by being equipped with a clamping position supporting air-removing agent elastic card.
  • the connecting end cover of the horizontally horizontally folded and folded heat collecting core is welded and closed to the corresponding opening glass of the outer cover glass tube, and the other open glass of the outer cover glass tube is welded to the sealing head and the welding row is drawn.
  • Air tail pipe The assembled horizontal transversely bent laminated heat collecting core tube head side vacuum collecting tube assembly is placed in a heating vacuum furnace, heated and evacuated, and then passed through a laser glass welding machine through a sealing glass window.
  • the glass tube exhaust tail pipe is sealed and separated by glass welding at the bee waist. Or by means of an electric heat sealing device placed at the bee waist of the exhaust pipe of the outer cover glass tube, the glass of the bee waist of the exhaust tail pipe is welded and closed. After that, the getter is evaporated to form a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube.
  • the two tapping heads of the horizontally horizontally-folded laminated heat collecting core are set on the same glass sealing end cover to form a horizontal transversely-folded laminated heat collecting core assembly.
  • the horizontal transversely-folded laminated heat collecting core is inserted into the outer cover glass tube which is open at one end and the other end is also opened, and the horizontal transversely-folded laminated heat collecting core support is fixed by being equipped with a clamping position supporting air-removing agent elastic card.
  • the connecting end cover of the horizontally horizontally folded and folded heat collecting core is welded and closed to the corresponding opening glass of the outer cover glass tube, and then the two horizontal joints of the horizontally transversely bent and laminated heat collecting core are welded by glass welding.
  • the outlet tube is welded to the glass sealing end cover package glass.
  • Another open glass of the outer cover glass tube seals the welded joint and draws the welded tailpipe.
  • the assembled horizontal transversely bent laminated heat collecting core tube head side vacuum collecting tube assembly is placed in a heating vacuum furnace, heated and evacuated, and then passed through a laser glass welding machine through a sealing glass window.
  • the glass tube exhaust tail pipe is sealed and separated by glass welding at the bee waist.
  • the glass of the bee waist of the exhaust tail pipe is welded and closed. After that, the getter is evaporated to form a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube.
  • the production of the horizontal transversely-folded laminated heat collecting core tube and the same side vacuum heat collecting tube includes the following production process: the inner glass thin blank tube of the heat collecting core is processed into a W-shaped or UW-shaped bent glass tube by a lamp, and then W The tube head of the shape or UW-shaped bent glass tube is flushed, burned, cleaned and dried, and the upper ends are clamped and positioned to support the getter cartridge, and a heat absorbing film is laminated on the surface of the tube.
  • the inlet and outlet nozzles at the same end of the horizontally horizontally folded laminated heat collecting core are inserted into the inlet and outlet nozzles reserved on the end of the glass tube of the outer cover and pushed to the bottom end, and then the other open end of the outer cover glass tube is sealed and made into a joint. Exhaust the tail pipe, and then, the horizontal transverse bending in the outer cover glass tube is stacked and the heat collecting core is taken in and out of the nozzle, and then pushed to the set position, and the horizontally horizontally folded and folded heat collecting core inlet and outlet ports are the same as the outer cover glass tube.
  • the end opening of the nozzle glass is welded and sealed, and the mold is inflated, annealed, closed, fired, cooled, horizontally transversely bent, and the laminated core is sealed in and out of the glass tube head.
  • the upper exhaust pipe and the exhaust tail pipe are connected to the exhaust pipe, and after vacuuming, the glass is welded and sealed from the exhaust tail pipe. After that, the getter is evaporated to form a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube.
  • a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube with a horizontal transversely-folded laminated heat collecting core tube and a vacuum collecting tube module characterized in that: horizontally transversely The two connecting tube heads of the folded laminated heat collecting core are inserted into one end opening, and the other end sealing head is provided with a horizontal transverse bending laminated heat collecting core and two outer glass tubes which are connected to the opening of the tube head, and will be horizontal
  • the horizontally folded and folded heat collecting cores are taken out through the openings in the cover of the glass tube of the outer cover, and the horizontally transversely bent and laminated heat collecting core support is fixed by being equipped with the clamping and positioning supporting the getter elastic card.
  • the other open end glass of the outer cover glass tube is welded to the sealing head and the welded tail pipe is drawn, and then the glass is welded to close the opening and horizontal tapping on the outer cover glass tube head
  • the bent laminated heat collecting cores are connected to the tube head.
  • the glass tail welding tube is separated by the glass welding and sealing, and then the getter is evaporated to form a horizontal horizontally-folded laminated heat collecting core tube-side vacuum collecting tube.
  • two horizontally connected bending heads of the stacked laminated heat collecting core which are inserted into one end opening, and the other end sealing head is provided with a horizontal transverse bending laminated heat collecting core and two outer glass tubes which are connected to the opening of the tube head.
  • horizontally transversely bending and stacking the two cores of the heat collecting core are led out through the opening on the cover of the outer glass tube, and the horizontally transversely bending and stacking heat is collected by assembling the clamping and supporting the getter cartridge.
  • the core support is fixed to the radially inner wall of the outer cover glass tube.
  • the horizontally transversely-folded laminated heat collecting cores are taken out from the pipe head, and are welded and sealed by glass welding and the opening on the cover glass tube head.
  • the other open end glass of the outer cover glass tube is welded to the sealing head and the welded tail pipe is drawn.
  • the glass tail welding tube is separated by the glass welding and sealing, and then the getter is evaporated to form a horizontal horizontally-folded laminated heat collecting core tube-side vacuum collecting tube.
  • the core support is fixed on the radial inner wall of the outer cover glass tube, the other open end glass of the outer cover glass tube is sealed by welding the sealing head and the welding tail pipe is drawn, and then the glass is welded to close the opening on the outer glass tube head And the horizontally transversely folded and stacked heat collecting cores are taken out from the pipe head.
  • the assembled horizontal transversely bent laminated heat collecting core tube head side vacuum collecting tube assembly is placed in a heating vacuum furnace, heated and evacuated, and then passed through a laser glass welding machine through a sealing glass window.
  • the glass tube exhaust tail pipe is sealed and separated by glass welding at the bee waist.
  • the glass of the bee waist of the exhaust tail pipe is welded and closed. After that, the getter is evaporated to form a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube.
  • two horizontally connected bending heads of the stacked laminated heat collecting core which are inserted into one end opening, and the other end sealing head is provided with a horizontal transverse bending laminated heat collecting core and two outer glass tubes which are connected to the opening of the tube head.
  • horizontally transversely bending and stacking the two cores of the heat collecting core are led out through the opening on the cover of the outer glass tube, and the horizontally transversely bending and stacking heat is collected by assembling the clamping and supporting the getter cartridge.
  • the core support is fixed to the radially inner wall of the outer cover glass tube.
  • the horizontally transversely-folded laminated heat collecting cores are taken out from the pipe head, and are welded and sealed by glass welding and the opening on the cover glass tube head.
  • the other open end glass of the outer cover glass tube is welded to the sealing head and the welded tail pipe is drawn.
  • the assembled horizontal transversely bent laminated heat collecting core tube head side vacuum collecting tube assembly is placed in a heating vacuum furnace, heated and evacuated, and then passed through a laser glass welding machine through a sealing glass window.
  • the glass tube exhaust tail pipe is sealed and separated by glass welding at the bee waist. Or by means of an electric heat sealing device placed at the bee waist of the exhaust pipe of the outer cover glass tube, the glass of the bee waist of the exhaust tail pipe is welded and closed. After that, the getter is evaporated to form a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube.
  • the production of the horizontal transversely-folded laminated heat collecting core tube and the same side vacuum heat collecting tube includes the following production process: the inner glass thin blank tube of the heat collecting core is processed into a W-shaped or UW-shaped bent glass tube by a lamp, and then W The tube head of the shape or UW-shaped bent glass tube is flushed, burned, cleaned and dried, and the upper ends are clamped and positioned to support the getter cartridge, and a heat absorbing film is laminated on the surface of the tube.
  • the horizontal transversely-folded laminated heat collecting core is inserted and supported on the radially inner wall of the outer cover glass tube, and is led out through the opening on the outer cover glass tube head.
  • the horizontally transversely bent and laminated heat collecting core is supported by the clamped positioning supporting air getter elastic card, and the support is fixed on the radial inner wall of the outer cover glass tube.
  • the horizontally transversely-folded laminated heat collecting cores are taken out from the pipe head, and are welded and sealed by glass welding and the opening on the cover glass tube head.
  • the other open end glass of the outer cover glass tube is welded to the sealing head and the welded tail pipe is drawn.
  • the assembled horizontal transversely bent laminated heat collecting core tube head side vacuum collecting tube assembly is placed in a heating vacuum furnace, heated and evacuated, and then passed through a laser glass welding machine through a sealing glass window.
  • the glass tube exhaust tail pipe is sealed and separated by glass welding at the bee waist.
  • the glass of the bee waist of the exhaust tail pipe is welded and closed. After that, the getter is evaporated to form a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube.
  • a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube with a horizontal transversely-folded laminated heat collecting core tube and a vacuum collecting tube module characterized in that: horizontally transversely The two connecting tube heads of the folded laminated heat collecting core are inserted into the outer glass tube of the exhaust tail pipe on the other end of the sealing head, and the air-removing agent elastic card is assembled by clamping and positioning, and the horizontal horizontal The bending and stacking heat collecting core support is fixed on the radial inner wall of the outer cover glass tube, the other open end glass of the outer cover glass tube is welded and sealed, and the outer cover glass tube is fixedly mounted on the glass lathe by the tool clamping, the glass lathe The upper cover glass tube rotates along the axis of the outer cover glass tube, and the arc-shaped heating head is opened, and the outer cover glass tube is heated, and the heating position is beyond the horizontal transversely-folded laminated heat collecting core nozzle setting position.
  • the manipulator at the glass tube of the fixed cover will pull the melted outer cover glass tube head away, and the fire head continues to heat, so that the outer cover glass tube is sealed to form a closed bottom surface, and the bottom surface of the pull seal is horizontally placed horizontally.
  • the bent laminated heat core nozzle is provided with a certain distance. Adjust the position of the fire head so that the fire head always heats the bottom surface after the sealing, the glass tube at the bottom surface after the sealing is continuously melted, the bottom surface of the sealing is gradually thickened, and the bottom surface of the sealing is continuously horizontally bent and laminated. The direction is moved until the bottom surface of the molten zipper is butted against the horizontal transversely folded laminated heat collecting core nozzle.
  • the horizontally transversely folded and folded heat collecting core nozzle is fused with the bottom surface of the zipper, the glass lathe is stopped, and the smashing rod of the glass lathe is horizontally transversely bent and laminated to gather the center of the heat collecting core head from the bottom surface of the zipper.
  • the utility model is inserted into the horizontal transversely-folded laminated heat-collecting core nozzle, and the horizontal transversely-folded laminated heat-collecting core nozzle, and the glass at the bottom surface of the zipper are wound and pulled onto the cutting rod and pulled out.
  • the glass lathe is turned on, the fire head continues to heat up, and the perforated glass frit is retracted and melted to the horizontal transversely-folded laminated heat collecting core nozzle, so that the horizontal transversely-folded laminated heat collecting core and the glass frit on the bottom surface of the sealing are completely burnt. melt.
  • the glass lathe stops, and the mold is set on the inner and outer annular glass heads. The air is filled into the glass ring cavity through the exhaust tail pipe at the tail of the outer glass tube, so that the sealing portion is bulged and shaped.
  • the glass lathe is turned on, and the small fire heats the annular sealing glass welded pipe to be annealed, then the fire head is turned off, and the cooling is completed to complete the glass welding sealing of the horizontal horizontally-folded laminated heat collecting core pipe head and the outer glass pipe sealing head.
  • the glass is welded to seal the exhaust tail pipe.
  • the getter is evaporated to form a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube.
  • the two tapping heads of the horizontally stacked and folded heat collecting cores are inserted into the glass tubes of the outer cover which are open at both ends, and the horizontally transversely bent and laminated heat collecting cores are assembled by being equipped with the clamping and positioning supporting the getter elastic card.
  • the support is fixed on the radial inner wall of the outer cover glass tube, the other open end glass of the outer cover glass tube is welded and sealed, and the outer cover glass tube is fixedly mounted on the glass lathe through the tool clamping, and the outer cover glass tube of the glass lathe is along the outer cover.
  • the axis of the glass tube rotates, the arc-shaped heating head is opened, and the glass tube of the outer cover is heated, and the heating position is beyond the horizontally set bending position of the laminated core tube.
  • the manipulator at the glass tube of the fixed cover will pull the melted outer cover glass tube head away, and the fire head continues to heat, so that the outer cover glass tube is sealed to form a closed bottom surface, and the bottom surface of the pull seal is horizontally placed horizontally.
  • the bent laminated heat core nozzle is provided with a certain distance.
  • the direction is moved until the bottom surface of the molten zipper is butted against the horizontal transversely folded laminated heat collecting core nozzle.
  • the horizontally transversely folded and folded heat collecting core nozzle is fused with the bottom surface of the zipper, the glass lathe is stopped, and the smashing rod of the glass lathe is horizontally transversely bent and laminated to gather the center of the heat collecting core head from the bottom surface of the zipper.
  • the utility model is inserted into the horizontal transversely-folded laminated heat-collecting core nozzle, and the horizontal transversely-folded laminated heat-collecting core nozzle, and the glass at the bottom surface of the zipper are wound and pulled onto the cutting rod and pulled out.
  • the glass lathe is turned on, the fire head continues to heat up, and the perforated glass frit is retracted and melted to the horizontal transversely-folded laminated heat collecting core nozzle, so that the horizontal transversely-folded laminated heat collecting core and the glass frit on the bottom surface of the sealing are completely burnt. melt.
  • the glass lathe stops, and the mold is set on the inner and outer annular glass heads, and the glass ring cavity is filled with air through the opening of the tail of the outer glass tube to make the sealing portion bulge and shape.
  • the glass lathe is turned and rotated, and the small fire heats the annular sealing glass welded pipe to be annealed, then the fire head is turned off, and the cooling is completed, and the horizontally transversely bent laminated heat collecting core pipe head and the outer glass pipe sealing head are welded and sealed.
  • the other open end of the glass tube is welded to the glass and the welded tail pipe is drawn.
  • the glass is welded to seal the exhaust tail pipe.
  • the getter is evaporated to form a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube.
  • the two tapping heads of the horizontally stacked and folded laminated heat collecting cores are inserted into the outer glass tube of the exhaust tail pipe on the other end of the sealing head, and the getter cartridge is supported by the clamping position.
  • the horizontal transversely-folded laminated heat collecting core support is fixed on the radial inner wall of the outer cover glass tube, the other open end glass of the outer cover glass tube is welded and sealed, and the outer cover glass tube is fixed and fixed on the glass lathe by the tool clamping.
  • the outer cover glass tube rotates along the axis of the outer cover glass tube, the arc-shaped heating head is opened, and the outer cover glass tube is heated, and the heating position is beyond the horizontal transversely-folded laminated heat collecting core nozzle setting position.
  • the manipulator at the glass tube of the fixed cover will pull the melted outer cover glass tube head away, and the fire head continues to heat, so that the outer cover glass tube is sealed to form a closed bottom surface, and the bottom surface of the pull seal is horizontally placed horizontally.
  • the bent laminated heat core nozzle is provided with a certain distance. Adjust the position of the fire head so that the fire head always heats the bottom surface after the sealing, the glass tube at the bottom surface after the sealing is continuously melted, the bottom surface of the sealing is gradually thickened, and the bottom surface of the sealing is continuously horizontally bent and laminated. The direction is moved until the bottom surface of the molten zipper is butted against the horizontal transversely folded laminated heat collecting core nozzle.
  • the horizontally transversely folded and folded heat collecting core nozzle is fused with the bottom surface of the zipper, the glass lathe is stopped, and the smashing rod of the glass lathe is horizontally transversely bent and laminated to gather the center of the heat collecting core head from the bottom surface of the zipper.
  • the utility model is inserted into the horizontal transversely-folded laminated heat-collecting core nozzle, and the horizontal transversely-folded laminated heat-collecting core nozzle, and the glass at the bottom surface of the zipper are wound and pulled onto the cutting rod and pulled out.
  • the glass lathe is turned on, the fire head continues to heat up, and the perforated glass frit is retracted and melted to the horizontal transversely-folded laminated heat collecting core nozzle, so that the horizontal transversely-folded laminated heat collecting core and the glass frit on the bottom surface of the sealing are completely burnt. melt.
  • the glass lathe stops, and the mold is set on the inner and outer annular glass heads. The air is filled into the glass ring cavity through the exhaust tail pipe at the tail of the outer glass tube, so that the sealing portion is bulged and shaped.
  • the glass lathe is turned on, and the small fire heats the annular sealing glass welded pipe to be annealed, then the fire head is turned off, and the cooling is completed to complete the glass welding sealing of the horizontal horizontally-folded laminated heat collecting core pipe head and the outer glass pipe sealing head.
  • the assembled horizontal transversely bent laminated heat collecting core tube head side vacuum collecting tube assembly is placed in a heating vacuum furnace, heated and evacuated, and then passed through a laser glass welding machine through a sealing glass window.
  • the glass tube exhaust tail pipe is sealed and separated by glass welding at the bee waist. Or by means of an electric heat sealing device placed at the bee waist of the exhaust pipe of the outer cover glass tube, the glass of the bee waist of the exhaust tail pipe is welded and closed. After that, the getter is evaporated to form a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube.
  • the two tapping heads of the horizontally stacked and folded heat collecting cores are inserted into the glass tubes of the outer cover which are open at both ends, and the horizontally transversely bent and laminated heat collecting cores are assembled by being equipped with the clamping and positioning supporting the getter elastic card.
  • the support is fixed on the radial inner wall of the outer cover glass tube, the other open end glass of the outer cover glass tube is welded and sealed, and the outer cover glass tube is fixedly mounted on the glass lathe through the tool clamping, and the outer cover glass tube of the glass lathe is along the outer cover.
  • the axis of the glass tube rotates, the arc-shaped heating head is opened, and the glass tube of the outer cover is heated, and the heating position is beyond the horizontally set bending position of the laminated core tube.
  • the manipulator at the glass tube of the fixed cover will pull the melted outer cover glass tube head away, and the fire head continues to heat, so that the outer cover glass tube is sealed to form a closed bottom surface, and the bottom surface of the pull seal is horizontally placed horizontally.
  • the bent laminated heat core nozzle is provided with a certain distance.
  • the direction is moved until the bottom surface of the molten zipper is butted against the horizontal transversely folded laminated heat collecting core nozzle.
  • the horizontally transversely folded and folded heat collecting core nozzle is fused with the bottom surface of the zipper, the glass lathe is stopped, and the smashing rod of the glass lathe is horizontally transversely bent and laminated to gather the center of the heat collecting core head from the bottom surface of the zipper.
  • the utility model is inserted into the horizontal transversely-folded laminated heat-collecting core nozzle, and the horizontal transversely-folded laminated heat-collecting core nozzle, and the glass at the bottom surface of the zipper are wound and pulled onto the cutting rod and pulled out.
  • the glass lathe is turned on, the fire head continues to heat up, and the perforated glass frit is retracted and melted to the horizontal transversely-folded laminated heat collecting core nozzle, so that the horizontal transversely-folded laminated heat collecting core and the glass frit on the bottom surface of the sealing are completely burnt. melt.
  • the glass lathe stops, and the mold is set on the inner and outer annular glass heads, and the glass ring cavity is filled with air through the opening of the tail of the outer glass tube to make the sealing portion bulge and shape.
  • the glass lathe is turned and rotated, and the small fire heats the annular sealing glass welded pipe to be annealed, then the fire head is turned off, and the cooling is completed, and the horizontally transversely bent laminated heat collecting core pipe head and the outer glass pipe sealing head are welded and sealed.
  • the other open end of the glass tube is welded to the glass and the welded tail pipe is drawn.
  • the assembled horizontal transversely bent laminated heat collecting core tube head side vacuum collecting tube assembly is placed in a heating vacuum furnace, heated and evacuated, and then passed through a laser glass welding machine through a sealing glass window.
  • the glass tube exhaust tail pipe is sealed and separated by glass welding at the bee waist. Or by means of an electric heat sealing device placed at the bee waist of the exhaust pipe of the outer cover glass tube, the glass of the bee waist of the exhaust tail pipe is welded and closed. After that, the getter is evaporated to form a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube.
  • the production of the horizontal transversely-folded laminated heat collecting core tube and the same side vacuum heat collecting tube includes the following production process: the inner glass thin blank tube of the heat collecting core is processed into a W-shaped or UW-shaped bent glass tube by a lamp, and then W The tube head of the shape or UW-shaped bent glass tube is flushed, burned, cleaned and dried, and the upper ends are clamped and positioned to support the getter cartridge, and a heat absorbing film is laminated on the surface of the tube. Firstly, the outer cover glass tube is sealed at one end and connected to the exhaust tail pipe, and the horizontal horizontally-folded laminated heat collecting core is inserted into the outer glass tube mouth, and the support is fixed on the radial inner wall of the outer cover glass tube.
  • the outer cover glass tube is fixedly mounted on the glass lathe by the tooling clamp, and the outer cover glass tube of the glass lathe is along the outer cover glass tube.
  • the shaft is rotated, the arc-shaped heating head is opened, and the glass tube of the outer cover is heated, and the heating position is beyond the horizontally set bending position of the stacked heat collecting core nozzle.
  • the manipulator at the glass tube of the fixed cover pulls the burnt glass tube head away, and the fire head continues to heat, so that the outer glass tube is sealed to form a closed bottom surface, and the bottom surface of the sealing surface is horizontally and horizontally folded.
  • the curved laminated heat collecting core nozzle is provided with a certain distance. Adjust the position of the fire head so that the fire head always heats the bottom surface after the sealing, the glass tube at the bottom surface after the sealing is continuously melted, the bottom surface of the sealing is gradually thickened, and the bottom surface of the sealing is continuously horizontally bent and laminated. The direction is moved until the bottom surface of the molten zipper is butted against the horizontal transversely folded laminated heat collecting core nozzle.
  • the horizontally transversely folded and folded heat collecting core nozzle is fused with the bottom surface of the zipper, the glass lathe stops rotating, and the squeegee of the glass lathe is bent horizontally and horizontally to bend the bottom surface of the laminated core of the heat collecting core nozzle.
  • the glass is wound into the horizontal cross-folding and stacking heat-collecting core nozzle, and the horizontal transversely-bent laminated heat collecting core nozzle and the glass at the bottom surface of the sealing device are wound onto the material rod and pulled out and cut.
  • the glass lathe is turned on, the fire head continues to heat up, and the perforated glass frit is retracted and melted to the horizontal transversely-folded laminated heat collecting core nozzle, so that the horizontal transversely-folded laminated heat collecting core and the glass frit on the bottom surface of the sealing are completely burnt. melt.
  • the glass lathe stops, and the mold is set on the inner and outer annular glass heads.
  • the air is filled into the glass ring cavity through the exhaust tail pipe at the tail of the outer glass tube, so that the sealing portion is bulged and shaped.
  • the small fire then heats the annular sealing glass welded nozzle for annealing. After that, the burner is turned off, cooled, and the sealing of the annular glass tube head is completed.
  • the exhaust pipe is connected to the exhaust pipe, and the exhaust pipe is connected to the exhaust pipe.
  • the glass is welded and sealed off the exhaust pipe, and then the getter is evaporated to form a horizontal horizontally-folded laminated heat collecting core pipe on the same side of the vacuum collecting pipe.
  • the clamping positioning supporting air-removing agent elastic card is matched with a horizontal horizontally-folded laminated heat collecting core tube and the same side vacuum heat collecting tube, and is characterized in that: the clamping is arranged at both ends of the horizontal horizontally-folded laminated heat collecting core
  • the positioning support air getter cartridge is composed of a buckle on an elastic metal material card, a buckle under an elastic metal material card, and a getter.
  • the upper and lower elastic metal material cards of the clamping and supporting elastic card are arranged on both sides of each of the two symmetrical pieces, and respectively have corresponding card slots and chucks.
  • the card slot and the chuck on the elastic metal material card are at least one oblique card slot, and the card head with the linear elastic guide is inserted, and the guide of the chuck is inserted into the oblique card slot to generate deformation, when the chuck is After the guide is inserted into position, the rebound occurs, and the card slot and the card head are interlocked and locked.
  • the card slot and the chuck on the card of the elastic metal material are provided with at least one linear card slot, and the card head of the corresponding arc-shaped elastic guide is inserted, and the arc-shaped guide of the card head is inserted into the card slot to generate straightening.
  • the shape of the elastic metal material card corresponds to the shape of the horizontal transversely-folded laminated heat collecting core tube row, and can meet the requirements of the elastic clamping positioning of the horizontal horizontally-folded laminated heat collecting core tube row.
  • the two sides of the clamping and positioning elastic card are provided with elastic supporting cards supported on the radially inner wall of the glass tube of the outer cover.
  • the elastic supporting cards are respectively disposed on the side of the upper and lower elastic metal material cards, and the elastic supporting card is elastic.
  • the side of the metal material card is bent by a punching disc.
  • the elastic force formed by the geometrical dimensions of the elastic support card satisfies the requirement that the horizontal transversely-folded laminated heat collecting core is elastically supported on the radially inner wall of the outer cover glass tube.
  • at least the lower elastic metal material card is provided with an elastic lock card for holding and fixing the getter, and the elastic lock card is formed by elastic metal material card stamping and stretching.
  • the utility model relates to a horizontal transversely-folded laminated heat collecting core tube head-side vacuum collecting tube, which is characterized in that: horizontal horizontally-folded bending laminated heat collecting core is provided with medium inlet and outlet two connecting pipe heads on the same side, horizontally transversely disposed
  • the bent laminated heat collecting core is at least two tubes, or a multiple tube of two tubes.
  • the surface of the horizontal transversely-folded laminated heat collecting core is compounded with a heat absorbing film, and the functional film constituting the heat absorbing film is a reflective film, an absorbing film, and an anti-reflection film, wherein the reflective film is formed by magnetron sputtering, or The reflective film is formed by vacuum evaporation, or the reflective film is formed by electroless plating.
  • the reflective functional film of the horizontal transversely-folded laminated heat collecting core is a full-tube discharge coating, and the absorption functional film and the anti-reverse functional film are single-sided coating of the tube row.
  • the heat absorbing film is a magnetron sputtering film.
  • a high-temperature selective absorption functional film is a three-layer structure including a glass substrate, a highly reflective metal film layer, and an absorption film layer, and the high temperature selective absorption functional film is a composite high-reflection metal film coated on the outer surface of the glass substrate.
  • a layer, a glass substrate coated with a highly reflective metal film layer immersed in a solution of nickel sulfate and sodium hypophosphite for a certain period of time, so that a nickel-phosphorus alloy coating is formed on the surface of the medium-high temperature glass pressure tube, and then the tube is immersed After short-time etching in nitric acid, a high-temperature selective absorption functional film having a phosphorus content of 5% to 7% in the plating layer and having a micro-pit on the surface of the etched tube row is formed.
  • the high temperature selective absorption functional film is a functional film layer comprising a glass substrate, a highly reflective metal film layer of a metal material, and a three-layer structure combined with the carbon material absorption film layer.
  • the structure of the high temperature selective absorption functional film is a glass substrate bottom layer, a metal material highly reflective metal excessive film layer, and a thermal decomposition treatment to form a carbon film layer surface layer with dense micropores.
  • the bottom layer of the glass substrate is a tube material
  • the high-reflection metal over-metal layer of the metal material is a metal film layer formed by vacuum evaporation, magnetron sputtering, or chemical reaction, and the high-temperature selective absorption functional film is thermally decomposed by the organic binder. Formed after treatment.
  • the organic binder is made of a single material, or is made of one or more composite materials, or a binder is mixed with a light absorbing material to form a film layer, and a composite carbon film having a dense microporous structure on the outer surface formed by thermal decomposition sintering is formed. Layer surface layer.
  • the utility model relates to a horizontal transversely-folded laminated heat collecting core tube head-side vacuum collecting heat collecting tube module, which is characterized in that: the outer cover glass tube is a round tube, an elliptical tube or a rectangular tube.
  • the inner surface of the light-incident surface of the outer cover glass tube is compounded with a light anti-reflection film, or the outer surface of the light-incident surface of the outer cover glass tube is compounded with a light anti-reflection film, or the inner and outer surfaces of the outer surface of the glass tube of the outer cover are composited.
  • the outer cover glass tube is a full-tube transparent light tube, or the outer cover glass tube is a tube with a mirror surface that is half of the radial wall.
  • the cost of the all-glass vacuum solar collector tube collector module is under pressure, high-temperature heat collection, self-circulation, low cost, and the production process is not changed much. , anti-freeze insulation, safe and reliable issues.
  • the device is reasonable in design and can provide a variety of installation forms.
  • the horizontal transverse bending and stacking heat collecting core tube head of the module is composed of the same side vacuum heat collecting tube, which has good pressure resistance, good thermal expansion, contraction and expansion, good performance and resistance to heat and cold.
  • thermosiphon convection self-circulation of the heat collecting system modular assembly, large effective heat collecting area per unit, strong pressure bearing capacity, high-temperature steam for users, and medium-high temperature steam for power generation .
  • the system has good anti-freeze insulation performance. Therefore, the application field and the application of the invention are extensive.
  • FIG. 1 is a schematic longitudinal plan view showing a first embodiment of a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube.
  • FIG. 2 is a schematic cross-sectional view showing a first and a third embodiment of a horizontal transversely-folded laminated heat collecting core tube same side vacuum heat collecting tube.
  • FIG. 3 is a schematic plan view showing a longitudinal plan view of a second embodiment of a horizontal transversely-folded laminated heat collecting core tube same side vacuum heat collecting tube;
  • FIG. 4 is a schematic cross-sectional view showing a second and fourth embodiments of a horizontal transversely-folded laminated heat collecting core tube same side vacuum heat collecting tube.
  • FIG. 5 is a schematic plan view showing a longitudinal plan view of a third embodiment of a horizontal transversely-folded laminated heat collecting core tube same side vacuum heat collecting tube;
  • Fig. 6 is a schematic longitudinal plan view showing a fourth embodiment of a horizontal transversely-folded laminated heat collecting core tube-side vacuum collecting tube.
  • FIG. 7 is a schematic longitudinal plan view of a first embodiment of a horizontal transversely-folded laminated heat collecting core tube same side vacuum heat collecting tube module;
  • FIG. 8 is a schematic plan view showing a second embodiment of a horizontal transversely-folded laminated heat collecting core tube same side vacuum heat collecting tube module.
  • FIG. 9 is a schematic longitudinal plan view of a third embodiment of a horizontal transversely-folded laminated heat collecting core tube same side vacuum heat collecting tube module;
  • FIG. 10 is a schematic cross-sectional view showing a fourth embodiment of a horizontal transversely-folded laminated heat collecting core tube same side vacuum heat collecting tube module.
  • FIG. 11 is a schematic plan view showing a cross-sectional structure of a fifth embodiment of a horizontal transversely-folded laminated heat collecting core tube same side vacuum heat collecting tube module.
  • FIG. 12 is a schematic cross-sectional view showing a sixth embodiment of a horizontal transversely-folded laminated heat collecting core tube same side vacuum heat collecting tube module.
  • Figure 13 is a schematic plan view showing a longitudinal planing structure of a horizontal transversely-folded laminated heat collecting core pipe head and a side vacuum heat collecting pipe module longitudinal header.
  • Fig. 14 is a schematic longitudinal plan view showing an embodiment of a horizontal transversely-folded laminated heat collecting core tube head-side vacuum collecting heat pipe module transverse joint box.
  • Fig. 15 is a schematic longitudinal plan view showing an embodiment of a horizontal transversely-folded laminated heat collecting core pipe head and a side vacuum heat collecting pipe module inclined header.

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Abstract

一种水平横置折弯层叠集热芯管头同侧真空集热管模块及水平横置折弯层叠集热芯管头同侧真空集热管的生产工艺,包括保温集热双层联箱、水平横置折弯层叠集热芯管头同侧真空集热管、安装支撑框架、和布置于安装支撑框架与保温集热双层联箱平行相对边框上的顶紧尾座。保温集热双层联箱上的水平横置折弯层叠集热芯管头同侧真空集热管安装管孔,以内插或外插管头,与水平横置折弯层叠集热芯管头同侧真空集热管相连,通过设于安装支撑框架与保温集热双层联箱平行相对边框上的顶紧尾座,将水平横置折弯层叠集热芯管头同侧真空集热管顶紧密封安装于保温集热双层联箱和安装支撑框架之间。

Description

一种水平横置折弯层叠集热芯管头同侧真空集热管模块 技术领域
本发明涉及一种太阳能集热器,具体是一种水平横置折弯层叠集热芯管头同侧真空集热管模块。
背景技术
目前太阳能集热器主要有全玻璃真空太阳能集热管集热器、全玻璃热管真空太阳能集热管集热器、管排式热管集热器、金属平板式集热器、陶瓷板式集热器、槽式聚焦中高温集热器等多种类型。
全玻璃真空太阳能集热管集热器不承压、全玻璃热管真空太阳能集热管集热器不能实现高温集热。金属平板式集热器虽然承压,但不能提供高温高压蒸汽,而且吸热膜层相当于暴露在大气中,很容易受到大气中腐蚀气体成分的侵蚀,热效率衰减快,使用寿命期短。陶瓷板式集热器虽然抗腐蚀、吸热膜层稳定,但是它不能承压,集热效率低、集热温度低,保温性能差,冬季易冻裂。现有槽式聚焦中高温集热器消耗大量的有色金属,加工工艺复杂,制造成本居高不下,能量多次转换,导致效率低下,市场应用面窄,接受度低,难以推广。
而且这些传统的集热器很难适应于恶劣的气候环境,有的冬季因为不具备保温条件,无法抗冻保温,集热效率及其低下,而槽式聚焦中高温集热器及工程系统由于成本造价高,占用地面面积和空间大,与建筑结合相当困难,难以推广。
时至今日,中国太阳能光热应用领域技术虽然众多,但仍存在关键技术瓶颈,太阳能集热系统并没有解决承压、高温集热、自循环、低造价、抗冻保温、安全可靠等问题。
技术问题
到目前为止,性价比高的全玻璃真空太阳能集热管集热器技术与产品,始终没有大的突破,基本上还是在低温的生活热水领域应用。更没解决市场对太阳能热利用提出的作为中高温(蒸汽)热源的要求。
技术解决方案
本发明的目的在于提供一种水平横置折弯层叠集热芯管头同侧真空集热管模块构成的新型高效、中高 温、低成本、可承压、抗冻保温等多领域应用的集热器,以解决上述背景技术中提出的问题。
本发明的技术方案如下:
一种水平横置折弯层叠集热芯管头同侧真空集热管模块,包括真空集热管、顶紧尾座、保温集热双层联箱、密封圈、集热管安装支撑框架。其特征是:水平横置折弯层叠集热芯管头同侧真空集热管模块,由包括保温集热双层联箱、水平横置折弯层叠集热芯管头同侧真空集热管水平横置折弯层叠集热芯管,集热管安装支撑框架,和布置于集热管安装支撑框架与保温集热双层联箱平行相对边框上的顶紧尾座连接组成。保温集热双层联箱为双流道集热双层联箱,双流道集热双层联箱周围包裹有保温层和外壳。水平横置折弯层叠集热芯管头同侧真空集热管位于保温集热双层联箱的一侧,或保温集热双层联箱置于集热管安装支撑框架中间,水平横置折弯层叠集热芯管头同侧真空集热管对称分布于保温集热双层联箱的两侧。保温集热双层联箱上的水平横置折弯层叠集热芯管头同侧真空集热管安装管孔,通过与之配套的密封圈,以内插或外插管头,与水平横置折弯层叠集热芯管头同侧真空集热管相连,通过设于集热管安装支撑框架与保温集热双层联箱平行相对边框上的顶紧尾座,将水平横置折弯层叠集热芯管头同侧真空集热管,顶紧密封安装于保温集热双层联箱和集热管安装支撑框架之间。
其中,水平横置折弯层叠集热芯管头同侧真空集热管,包括外罩玻璃管、水平横置折弯层叠集热芯、介质进出管头玻璃封接端盖、夹持定位支撑消气剂弹卡、其水平横置折弯层叠集热芯为依次折弯曲回、上下层紧邻布置、分布在同一平面上的水平横置折弯层叠集热芯管排,水平横置折弯层叠集热芯管排的两接出管头,分布在水平横置折弯层叠集热芯管排的上下两侧,为最大间距同端布置的平行直管,通过装配有夹持定位支撑弹卡,将折弯玻璃基材水平横置折弯层叠集热芯管排组装定位成一体。水平横置折弯层叠集热芯管排表面上复合有依次为反射膜、吸收膜、减反膜组成的功能吸热膜管板。之后在夹持定位支撑弹卡上装配消气剂,组成夹持定位支撑消气剂弹卡。将水平横置折弯层叠集热芯插装于一端开口,另一端封头的外罩玻璃管内,外罩玻璃管的一端设有排气尾管。外罩玻璃管的背光面为光管,或为复合有反光镜的管。水平横置折弯层叠集热芯通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,水平横置折弯层叠集热芯的两接出管头,通过玻璃焊接,封装在外罩玻璃管同一端玻璃封头上,抽真空后玻璃焊接封闭分离排气尾管,蒸发消气剂,制成外罩玻璃管腔为高度真空的水平横置折弯层叠集热芯管头同侧真空集热管。
水平横置折弯层叠集热芯管头同侧真空集热管位于保温集热联箱的一侧,或保温集热联箱置于集热管安装支撑框架中间,水平横置折弯层叠集热芯管头同侧真空集热管,对称分布于保温集热联箱的两侧。保温集热双层联箱水平安装布置,或倾斜安装布置,或竖直安装布置,使水平横置折弯层叠集热芯管头同侧真空集热管的水平横置折弯层叠集热芯,与阳光的照射角度接近垂直。水平横置折弯层叠集热芯管头同侧真空集热管的介质进口低于介质出口,介质通过双流道双层联箱分别连接,介质进口以并联方式与双层联箱进水母管连接,介质出口以并联方式与双层联箱出水母管连接,安装于双流道集热双层联箱上,保证水平横置折弯层叠热管集热芯真空集热管内的气体能够自然排出。系统通过冷水管道内的冷水,与热水管道内的热水之间的密度差,及保温蓄水箱与水平横置折弯层叠集热芯管头同侧真空集热管模块之间的高差所产生的压力差,成为介质热虹吸对流自循环动力。或在系统上安装水泵,实现系统的强制循环。
与一种水平横置折弯层叠集热芯管头同侧真空集热管模块相配合的保温集热双层联箱,其特征是:保温集热双层联箱为包括双层联箱、外壳、保温材料、进出水管组成的双层联箱,双层联箱为两根独立设置连接为一体的管,或双层联箱为一根管内置连接有一隔板,通过隔板隔成的两管。隔板为平板,或为波纹板。或双层联箱为通过模具将金属板材顺序正、或反“S”形旋转加工成型,形成“S”形状的型材,然后撤出模具,通过金属板材边沿与金属板材面的焊接,形成双层联箱内连接有一隔板的管材。在双层联箱、保温材料和外壳的同侧或相对两侧管壁上,开有插装水平横置折弯层叠集热芯管头同侧真空集热管进、出介质管头的管孔。双层联箱管孔为平面,或设有凹,或凸,或凹后外翻边,或凹后内翻边的拉伸边沿。在双层联箱壁上或双层联箱封头上设有进出水管连接管头。双层联箱壁上包裹有与其开孔同轴线的外壳,双层联箱壁与外壳之间填充有保温材料,对应于双层联箱壁上的开孔,外壳与保温材料上设有开孔,外壳上设有外壳封头与双层联箱管头对应, 外壳封头或为隔热支撑环,外壳封头与双层联箱管头之间填充有保温材料。与隔热支撑环对应的外壳上安装有拉筋,与集热管安装支撑框架相对的边框连接。双层联箱管头上设有密封连接管件单元。双层联箱上设有进出水管口,双层联箱通过密封连接管件单元与其它管件或双层联箱密封连接。
一种水平横置折弯层叠集热芯管头同侧真空集热管模块,其特征是:顶紧尾座为一种太阳真空集热管尾座,包括托座以及与托座螺纹连接的螺帽,其托座 由托碗、托杆组成,托碗的形状与太阳真空集热管尾配合,托碗的尾部与托杆缩径连接,托杆一段外壁上有螺纹,与托杆螺纹配合的螺帽安装在托杆上,托碗与托杆或为一体或为分体套装连接组成。托碗与托杆或为分体,托碗的底部上有与托杆套装于一起的插头,螺帽安装在托杆上,螺帽上有与支架顶紧尾座支撑冲孔吻合的定位边沿。螺帽上设有与螺帽同心,与太阳真空集热管尾部有一定间隙,与设有支撑钢卡的太阳真空集热管尾部对应吻合的保温管套,保温管套的开口处,与太阳真空集热管之间套装有密封挡圈。或托杆的水平横置折弯层叠集热芯壁或外管壁上 设有用于定位的多棱管或多棱孔,多棱管通过顶紧尾座支撑上与之对应的开孔定位,多棱孔通过 与之对应的多棱工具定位。或托杆插装于热水器支架顶紧尾座支撑的开孔上,螺帽安装于支架顶紧尾座支撑的上面,或安装于支架顶紧尾座支撑的下面,螺帽安装于 支架顶紧尾座支撑上面的托杆螺纹段在上面与螺帽对应,螺帽安装于支架顶紧尾座支撑下面的托杆螺纹 段在下面与螺帽对应。或托杆为等径、或缩径,托 杆与托碗连接处上段直径等于或大于托杆下段直径。
或顶紧尾座为一种挂装太阳真空集热管顶紧安装保温尾座,包括保温管套挂装螺母和顶紧螺杆,其保温管套挂装螺母的外壁上设有安装挂钩和受力支撑面,至少一个安装挂钩设于受力支撑面的上部,保温管套挂装螺母上设有与顶紧螺杆对应的内螺纹,保温管套挂装螺母设有与太阳真空集热管尾端管壁有一定间隙的保温管套,保温管套的开口处与太阳真空集热管之间设有密封挡圈,顶紧螺杆的外壁上设有与保温管套挂装螺母对应的外螺纹,顶紧螺杆下端设有用于旋装的扳齿,旋装扳齿设于顶紧螺杆下端管孔口沿内壁上,或设于顶紧螺杆下端的外壁上,顶紧螺杆的上端设有安装托装物的管孔口沿受力支撑面,管孔口沿受力支撑面与太阳真空集热管尾部底面配合对应。保温管套挂装螺母的安装挂钩分设于受力支撑面的上部和下部。
或顶紧尾座为一种太阳真空集热管顶紧安装保温尾座组件,包括螺纹托座、螺纹基座、保温管套和挡风圈,其螺纹托座由带托碗的外螺纹螺杆构成,托碗的外表面设有着力齿棱,或螺纹托座由带托碗的内螺纹螺帽构成,内螺纹螺帽的外表面设有着力齿棱,螺纹基座由端头带着力齿棱外螺纹螺杆构成,或螺纹基座由内螺纹螺帽构成,内螺纹螺帽的外表面设有着力齿棱。螺纹托座与螺纹基座上的螺杆、螺帽位移长度相匹配。保温管套与螺纹托座同心套装,相互对应,在保温管套的直径上,保温管套的外表面分别设有单层条形翅片和双层条形翅片,一个保温管套的单层条形翅片与另一个保温管套的双层条形翅片的沟槽插装匹配,保温管套与太阳真空集热管尾部有一定间隙,保温管套长度与太阳真空集热管尾部支撑钢卡安装位置相对应,保温管套的上开口处与太阳真空集热管之间有密封挡圈插装其内。螺纹基座安装于热水器支架顶紧尾座支撑上表面定位凸包、或定位凹坑上。
与一种水平横置折弯层叠集热芯管头同侧真空集热管模块相配合的集热管安装支撑框架,其特征是:集热管安装支撑框架包括保温集热双层联箱、顶紧尾座支撑联臂、集热管支撑联臂、吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂连接组成。集热管安装支撑框架为单侧布管矩形结构,保温集热双层联箱作为一边,与作为相对另一边的顶紧尾座支撑联臂平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热双层联箱和顶紧尾座支撑联臂两端连接,形成集热管安装支撑框架的矩形轮廓,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂一侧的两端头与保温集热双层联箱和集热管支撑联臂的两端结合处连接,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂另一侧的两端头,与顶紧尾座支撑联臂的均分点上相互连接,形成对顶紧尾座支撑联臂的吊拉,连接“X”吊撑联臂的交叉点,组成集热管安装支撑框架。
或在集热管安装支撑框架的保温集热双层联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条吊壁,其中,保温集热双层联箱和中间吊壁连接,构成在顶紧尾座支撑联臂上,间距等分、交叉点连接在一起的“米”字形顶紧尾座支撑联臂的吊壁。
或在集热管安装支撑框架的保温集热双层联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热双层联箱下侧和集热管支撑联臂之间连接一条水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在顶紧尾座支撑联臂上间距等分,交叉点连接在一起的“米”字形顶紧尾座支撑联臂的吊壁。
集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热双层联箱和顶紧尾座支撑联臂的同端,后承重支撑之间设有横向拉紧联臂,或后承重支撑之间设有“X” 拉紧联臂。保温集热双层联箱和顶紧尾座支撑联臂之间,通过“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架。
或集热管安装支撑框架包括保温集热双层联箱、顶紧尾座支撑联臂、集热管支撑联臂、吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂连接组成。集热管安装支撑框架为两侧布管倒“日”形结构,保温集热双层联箱作为中轴,与作为相对两边的顶紧尾座支撑联臂平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热双层联箱和保温集热双层联箱两侧的顶紧尾座支撑联臂两端连接,形成集热管安装支撑框架的倒“日”形结构轮廓,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的两个“X”吊撑联臂一侧的两端头与保温集热双层联箱和集热管支撑联臂的两端结合处连接,吊拉连接两顶紧尾座支撑联臂和集热管支撑联臂的两“X”吊撑联臂另一侧的两端头,与两顶紧尾座支撑联臂的均分点上相互连接,形成对两顶紧尾座支撑联臂的吊拉,连接两“X”吊撑联臂的交叉点,组成集热管安装支撑框架。
或在集热管安装支撑框架的保温集热双层联箱、两顶紧尾座支撑联臂、“X”吊撑联臂的交叉点六点之间,连接一条吊壁,其中,保温集热双层联箱的两侧和中间吊壁连接,构成在两顶紧尾座支撑联臂上,间距等分、交叉点连接在一起的两“米”字形顶紧尾座支撑联臂的吊壁。
或在集热管安装支撑框架的保温集热双层联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热双层联箱下侧和集热管支撑联臂之间连接一条或两水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在两顶紧尾座支撑联臂上间距等分,交叉点连接在一起的两“米”字形顶紧尾座支撑联臂的吊壁。
集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热双层联箱和两顶紧尾座支撑联臂的同端,后承重支撑之间设有拉紧联臂,保温集热双层联箱和两顶紧尾座支撑联臂之间,通过两“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架。
与一种水平横置折弯层叠集热芯管头同侧真空集热管模块相配合的水平横置折弯层叠集热芯管头同侧真空集热管的生产工艺,其特征是:水平横置折弯层叠集热芯管头同侧真空集热管,包括外罩玻璃管、水平横置折弯层叠集热芯、介质进出管头玻璃封接端盖、夹持定位支撑消气剂弹卡、其水平横置折弯层叠集热芯为依次折弯曲回、上下层紧邻布置、分布在同一平面上的水平横置折弯层叠集热芯管排,水平横置折弯层叠集热芯管排的两接出管头分布在水平横置折弯层叠集热芯管排的上下两侧,为最大间距同端布置的平行直管,通过装配有夹持定位支撑消气剂弹卡,将折弯玻璃基材水平横置折弯层叠集热芯管排组装定位成一体,水平横置折弯层叠集热芯管排表面上复合有依次为反射膜、吸收膜、减反膜组成的功能吸热膜管板。水平横置折弯层叠集热芯的两接出管头,通过玻璃焊接封装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯。将水平横置折弯层叠集热芯插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭,上排气台抽真空后,玻璃焊接熔封分离排气尾管,之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
或水平横置折弯层叠集热芯的两接出管头,套装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯组件。将水平横置折弯层叠集热芯组件插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭,之后通过玻璃焊接,将水平横置折弯层叠集热芯的两接出管头与璃封接端盖封装玻璃焊接。上排气台抽真空后,玻璃焊接熔封分离排气尾管,之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
或水平横置折弯层叠集热芯的两接出管头,通过玻璃焊接封装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯。将水平横置折弯层叠集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,水平横置折弯层叠集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
或水平横置折弯层叠集热芯的两接出管头,套装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯组件。将水平横置折弯层叠集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,水平横置折弯层叠集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,之后通过玻璃焊接,将水平横置折弯层叠集热芯的两接出管头与璃封接端盖封装玻璃焊接。外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
或水平横置折弯层叠集热芯的两接出管头,通过玻璃焊接封装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯。将水平横置折弯层叠集热芯插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭。将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离。或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离。之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
或水平横置折弯层叠集热芯的两接出管头,套装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯组件。将水平横置折弯层叠集热芯组件插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭,之后通过玻璃焊接,将水平横置折弯层叠集热芯的两接出管头与璃封接端盖封装玻璃焊接。将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离。或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离。之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
或水平横置折弯层叠集热芯的两接出管头,通过玻璃焊接封装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯。将水平横置折弯层叠集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,水平横置折弯层叠集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管。将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离。或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离。之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
或水平横置折弯层叠集热芯的两接出管头,套装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯组件。将水平横置折弯层叠集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,水平横置折弯层叠集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,之后通过玻璃焊接,将水平横置折弯层叠集热芯的两接出管头与璃封接端盖封装玻璃焊接。外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管。将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离。或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离。之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
制作水平横置折弯层叠集热芯管头同侧真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成W形或UW形折弯玻璃管,之后对W形或UW形折弯玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜。将水平横置折弯层叠集热芯插入并通过夹持定位支撑消气剂弹卡,支撑固定在外罩玻璃管的径向内壁上,通过连接玻璃端盖将进出玻璃管头插入连接玻璃端盖的开孔内。先将外罩玻璃管的一开口端,与连接玻璃端盖开口玻璃焊接封头,并通过模具将其加工整形成设有进、出口,与水平横置折弯层叠集热芯进出管口尺寸对应的玻璃管封头。将在水平横置折弯层叠集热芯同一端的进出管口,插入外罩玻璃管端头上预留的进出管口内并推到底端,之后,对外罩玻璃管另一开口端封头并制作连接排气尾管,然后,对外罩玻璃管内的水平横置折弯层叠集热芯进出管口后推至设定位置,对水平横置折弯层叠集热芯进出管口,与外罩玻璃管同一端开口的管口玻璃焊接封口,并通过模具充气整形,退火,关闭火头,冷却,水平横置折弯层叠集热芯进出玻璃管头封口完成。上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管。之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
与一种水平横置折弯层叠集热芯管头同侧真空集热管模块相配合的水平横置折弯层叠集热芯管头同侧真空集热管的生产工艺,其特征是:水平横置折弯层叠集热芯的两接出管头,插装于一端开口,另一端封头上设有水平横置折弯层叠集热芯两接出管头开孔的外罩玻璃管内,并将水平横置折弯层叠集热芯两接出管头通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,之后玻璃焊接封闭外罩玻璃管封头上的开孔和水平横置折弯层叠集热芯两接出管头。上排气台抽真空后,玻璃焊接熔封分离排气尾管,之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
或水平横置折弯层叠集热芯的两接出管头,插装于一端开口,另一端封头上设有水平横置折弯层叠集热芯两接出管头开孔的外罩玻璃管内,并将水平横置折弯层叠集热芯两接出管头通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上。将水平横置折弯层叠集热芯两接出管头,通过玻璃焊接与外罩玻璃管封头上的开孔焊接熔封。将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管。上排气台抽真空后,玻璃焊接熔封分离排气尾管,之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
或水平横置折弯层叠集热芯的两接出管头,插装于一端开口,另一端封头上设有水平横置折弯层叠集热芯两接出管头开孔的外罩玻璃管内,并将水平横置折弯层叠集热芯两接出管头通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,之后玻璃焊接封闭外罩玻璃管封头上的开孔和水平横置折弯层叠集热芯两接出管头。将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离。或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离。之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
或水平横置折弯层叠集热芯的两接出管头,插装于一端开口,另一端封头上设有水平横置折弯层叠集热芯两接出管头开孔的外罩玻璃管内,并将水平横置折弯层叠集热芯两接出管头通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上。将水平横置折弯层叠集热芯两接出管头,通过玻璃焊接与外罩玻璃管封头上的开孔焊接熔封。将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管。将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离。或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离。之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
制作水平横置折弯层叠集热芯管头同侧真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成W形或UW形折弯玻璃管,之后对W形或UW形折弯玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜。将水平横置折弯层叠集热芯插入支撑固定在外罩玻璃管的径向内壁上,通过外罩玻璃管封头上的开孔导出。通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯,支撑固定在外罩玻璃管的径向内壁上。将水平横置折弯层叠集热芯两接出管头,通过玻璃焊接与外罩玻璃管封头上的开孔焊接熔封。将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管。将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离。或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离。之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
与一种水平横置折弯层叠集热芯管头同侧真空集热管模块相配合的水平横置折弯层叠集热芯管头同侧真空集热管的生产工艺,其特征是:水平横置折弯层叠集热芯的两接出管头,插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出水平横置折弯层叠集热芯管口设定位置。待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离水平横置折弯层叠集热芯管口设有一定距离。调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向水平横置折弯层叠集热芯管头方向移动,直到熔融的拉封底面与水平横置折弯层叠集热芯管口对接起来。待水平横置折弯层叠集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿水平横置折弯层叠集热芯管头中心,从拉封底面探入到水平横置折弯层叠集热芯管口内,把水平横置折弯层叠集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断。玻璃车床开转,火头继续加热,有孔的玻璃料回缩,熔融到水平横置折弯层叠集热芯管口上,使水平横置折弯层叠集热芯与拉封底面的玻璃料完全烧熔。之后,玻璃车床停转,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的排气尾管向玻璃环腔内充入空气,使封口处鼓起并定型。之后,玻璃车床开转,小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成水平横置折弯层叠集热芯管头与外罩玻璃管封头的玻璃焊接封闭。上排气台抽真空后,玻璃焊接封离排气尾管。之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
或水平横置折弯层叠集热芯的两接出管头,插装于两端开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出水平横置折弯层叠集热芯管口设定位置。待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离水平横置折弯层叠集热芯管口设有一定距离。调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向水平横置折弯层叠集热芯管头方向移动,直到熔融的拉封底面与水平横置折弯层叠集热芯管口对接起来。待水平横置折弯层叠集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿水平横置折弯层叠集热芯管头中心,从拉封底面探入到水平横置折弯层叠集热芯管口内,把水平横置折弯层叠集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断。玻璃车床开转,火头继续加热,有孔的玻璃料回缩,熔融到水平横置折弯层叠集热芯管口上,使水平横置折弯层叠集热芯与拉封底面的玻璃料完全烧熔。之后,玻璃车床停转,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的开口向玻璃环腔内充入空气,使封口处鼓起并定型。之后,玻璃车床开转,小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成水平横置折弯层叠集热芯管头与外罩玻璃管封头的玻璃焊接封闭,将外罩玻璃管的另一开口端玻璃熔封焊接并拉制焊接排气尾管。上排气台抽真空后,玻璃焊接封离排气尾管。之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
或水平横置折弯层叠集热芯的两接出管头,插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出水平横置折弯层叠集热芯管口设定位置。待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离水平横置折弯层叠集热芯管口设有一定距离。调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向水平横置折弯层叠集热芯管头方向移动,直到熔融的拉封底面与水平横置折弯层叠集热芯管口对接起来。待水平横置折弯层叠集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿水平横置折弯层叠集热芯管头中心,从拉封底面探入到水平横置折弯层叠集热芯管口内,把水平横置折弯层叠集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断。玻璃车床开转,火头继续加热,有孔的玻璃料回缩,熔融到水平横置折弯层叠集热芯管口上,使水平横置折弯层叠集热芯与拉封底面的玻璃料完全烧熔。之后,玻璃车床停转,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的排气尾管向玻璃环腔内充入空气,使封口处鼓起并定型。之后,玻璃车床开转,小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成水平横置折弯层叠集热芯管头与外罩玻璃管封头的玻璃焊接封闭。将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离。或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离。之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
或水平横置折弯层叠集热芯的两接出管头,插装于两端开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出水平横置折弯层叠集热芯管口设定位置。待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离水平横置折弯层叠集热芯管口设有一定距离。调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向水平横置折弯层叠集热芯管头方向移动,直到熔融的拉封底面与水平横置折弯层叠集热芯管口对接起来。待水平横置折弯层叠集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿水平横置折弯层叠集热芯管头中心,从拉封底面探入到水平横置折弯层叠集热芯管口内,把水平横置折弯层叠集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断。玻璃车床开转,火头继续加热,有孔的玻璃料回缩,熔融到水平横置折弯层叠集热芯管口上,使水平横置折弯层叠集热芯与拉封底面的玻璃料完全烧熔。之后,玻璃车床停转,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的开口向玻璃环腔内充入空气,使封口处鼓起并定型。之后,玻璃车床开转,小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成水平横置折弯层叠集热芯管头与外罩玻璃管封头的玻璃焊接封闭,将外罩玻璃管的另一开口端玻璃熔封焊接并拉制焊接排气尾管。将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离。或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离。之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
制作水平横置折弯层叠集热芯管头同侧真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成W形或UW形折弯玻璃管,之后对W形或UW形折弯玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜。先将外罩玻璃管一端封头并连接排气尾管,将水平横置折弯层叠集热芯插入外罩玻璃管口中,支撑固定在外罩玻璃管的径向内壁上。之后在水平横置折弯层叠集热芯开口侧与外罩玻璃管一端的设定距离上,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出水平横置折弯层叠集热芯管口设定位置。待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离水平横置折弯层叠集热芯管口设有一定距离。调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向水平横置折弯层叠集热芯管头方向移动,直到熔融的拉封底面与水平横置折弯层叠集热芯管口对接起来。待水平横置折弯层叠集热芯管口与拉封底面熔合在一起,玻璃车床停止转动,玻璃车床的揪料棒沿水平横置折弯层叠集热芯管口中心的拉封底面,探入到水平横置折弯层叠集热芯管口内,把水平横置折弯层叠集热芯管口及拉封底面处的玻璃缠绕到揪料棒上拉出并切断。玻璃车床开转,火头继续加热,有孔的玻璃料回缩,熔融到水平横置折弯层叠集热芯管口上,使水平横置折弯层叠集热芯与拉封底面的玻璃料完全烧熔。之后,玻璃车床停转,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的排气尾管向玻璃环腔内充入空气,使封口处鼓起并定型。之后小火加热环形密封玻璃焊接管口进行退火。之后关闭火头,冷却,完成环形玻璃管头的密封封口。之后上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管,之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
与一种水平横置折弯层叠集热芯管头同侧真空集热管相配合的夹持定位支撑消气剂弹卡,其特征是:设于水平横置折弯层叠集热芯两端的夹持定位支撑消气剂弹卡,由弹性金属材料卡片上卡扣、弹性金属材料卡片下卡扣和消气剂三部分组成。夹持定位支撑弹卡的上、下弹性金属材料卡片,采用两片互相对称的每一片的两侧,分别设有相互对应的卡槽和卡头。弹性金属材料卡片上的卡槽和卡头,为至少一条的斜卡槽,与带有直线型弹性导头的卡头压插,卡头的导头插入斜卡槽产生形变,当卡头的导头插装到位后发生回弹,实现卡槽和卡头相互扣合锁定。或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的直线卡槽,与对应的弧形弹性导头的卡头压插,卡头的弧形导头插入卡槽产生变直形变,当卡头的导头插装到位后发生回弹变弧形,实现卡槽和卡头相互扣合锁定。或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的弧形卡槽,与对应导头的卡头压插,卡头的直形导头插入弧形卡槽产生变弧形形变,当卡头的导头插装到位后发生回弹变直,实现卡槽和卡头相互扣合锁定。
弹性金属材料卡片的形状与水平横置折弯层叠集热芯管排形状对应,并能满足对水平横置折弯层叠集热芯管排的弹性夹持定位的要求。夹持定位支撑弹卡的两边上,设有支撑于外罩玻璃管径向内壁上的弹性支撑卡,弹性支撑卡分别同向设置设于上、下弹性金属材料卡片一边上,弹性支撑卡为弹性金属材料卡片的侧边通过冲剪盘弯成型。弹性支撑卡的几何尺寸所形成的弹力,满足水平横置折弯层叠集热芯弹性支撑于外罩玻璃管径向内壁上的要求。其中,至少下弹性金属材料卡片上,设有夹持固定消气剂的弹性锁卡,弹性锁卡为弹性金属材料卡片冲压拉伸成型。
一种水平横置折弯层叠集热芯管头同侧真空集热管,其特征是:水平横置折弯层叠集热芯在同侧设有介质进、出两个连接管头,水平横置折弯层叠集热芯至少为两管,或两管的倍数管。水平横置折弯层叠集热芯的表面上复合有吸热膜,构成吸热膜的功能膜依次为反射膜、吸收膜、减反膜,其中,反射膜通过磁控溅射成膜,或反射膜通过真空蒸镀成膜,或反射膜通过化学镀成膜。吸收膜、减反膜或为同一种材料的膜层。水平横置折弯层叠集热芯的反射功能膜为全管排镀膜,其吸收功能膜、减反功能膜为管排单侧镀膜。吸热膜为磁控溅射膜。
或耐高温选择性吸收功能膜为包括玻璃基材、高反射金属膜层、吸收膜层三层结构,耐高温选择性吸收功能膜为在玻璃基材的外表面,涂覆复合高反射金属膜层,将涂覆复合有高反射金属膜层的玻璃基材,浸在硫酸镍和次磷酸钠溶液中一定时间,使中高温玻璃承压管表面生成镍磷合金的镀层,然后将管排浸在硝酸中经短时蚀刻后,形成镀层中含磷量在5%-7%之间,蚀刻后的管排表面布满微小坑的耐高温选择性吸收功能膜。
或耐高温选择性吸收功能膜为包括玻璃基材、金属材料高反射金属膜层、与碳材料吸收膜层复合的三层结构的功能膜层。耐高温选择性吸收功能膜的结构依次为玻璃基材底层,金属材料高反射金属过度膜层、和经热分解处理后形成分布有致密微孔的碳膜层表层。玻璃基材底层为管材,金属材料高反射金属过度膜层为通过真空蒸镀、磁控溅射、或化学反应生成的金属膜层,耐高温选择性吸收功能膜为有机粘合剂经热分解处理后形成。有机粘合剂为单一材料制造,或为一种以上的复合材料制造,或粘合剂与光吸收材料混合形成膜层,经热分解烧结生成的外表面分布有致密微孔结构的复合碳膜层表层。
一种水平横置折弯层叠集热芯管头同侧真空集热管模块,其特征是:外罩玻璃管为圆管、椭圆管、或矩形管。外罩玻璃管的迎光面内表面上复合有光增透膜,或外罩玻璃管迎光面的外表面上复合有光增透膜,或外罩玻璃管迎光面的内、外表面上均复合有光增透膜。外罩玻璃管为全管透明的光管,或外罩玻璃管为径向一半的管壁复合有反光镜面的管。
有益效果
在与常规全玻璃真空太阳能集热管相比,成本增加不多、生产工艺变化不大的情况下,成功解决了全玻璃真空太阳能集热管集热模块承压、高温集热、自循环、低造价、抗冻保温、安全可靠等问题。本装置设计合理,可提供多种安装形式,组成本模块的水平横置折弯层叠集热芯管头同侧真空集热管,耐压性能好,热胀冷缩伸缩自由性能好,抗热冷冲击,耐疲劳、并实现了集热系统的热虹吸对流自循环,模块化组装,单位有效集热面积大、承压能力强、可对用户提供中高温蒸汽,而且中高温蒸汽可应用于发电。系统防冻保温性能好。因此,本发明应用领域及用途广泛。
附图说明
图1为一种水平横置折弯层叠集热芯管头同侧真空集热管的第一实施例的纵刨结构示意图。
图2为一种水平横置折弯层叠集热芯管头同侧真空集热管的第一、第三实施例的横刨结构示意图。
图3为一种水平横置折弯层叠集热芯管头同侧真空集热管的第二实施例的纵刨结构示意图
图4为一种水平横置折弯层叠集热芯管头同侧真空集热管的第二、第四实施例的横刨结构示意图。
图5为一种水平横置折弯层叠集热芯管头同侧真空集热管的第三实施例的纵刨结构示意图
图6为一种水平横置折弯层叠集热芯管头同侧真空集热管的第四实施例的纵刨结构示意图。
图7为一种水平横置折弯层叠集热芯管头同侧真空集热管模块的第一实施例的纵刨结构示意图
图8为一种水平横置折弯层叠集热芯管头同侧真空集热管模块的第二实施例的横刨结构示意图。
图9为一种水平横置折弯层叠集热芯管头同侧真空集热管模块的第三实施例的纵刨结构示意图
图10为一种水平横置折弯层叠集热芯管头同侧真空集热管模块的第四实施例的横刨结构示意图。
图11为一种水平横置折弯层叠集热芯管头同侧真空集热管模块的第五实施例的横刨结构示意图。
图12为一种水平横置折弯层叠集热芯管头同侧真空集热管模块的第六实施例的横刨结构示意图。
图13为一种水平横置折弯层叠集热芯管头同侧真空集热管模块纵置联箱实施例的纵刨结构示意图
图14为一种水平横置折弯层叠集热芯管头同侧真空集热管模块横置联箱实施例的纵刨结构示意图。
图15为一种水平横置折弯层叠集热芯管头同侧真空集热管模块斜置联箱实施例的纵刨结构示意图。
图中:1外罩玻璃管、2内集热管、3吸热功能选择膜、4尾消气剂支撑弹卡、5排气嘴、6消气剂、7热介质出水口、8封头端盖、9冷介质进水口、10头消气剂支撑弹卡、11背光面反射膜层、12联箱进水口封头、13联箱进水管口、14联箱外壳封头、15密封胶圈、16真空集热管支架联臂、17尾托盒、18连接锁固螺栓、19保温密封圈、20顶紧尾座保温托碗、21顶紧尾座托杆、22联箱出水口、23隔板、24保温材料、25保温封挡插板、26真空集热管保温外壳开孔。

Claims (10)

  1. 一种水平横置折弯层叠集热芯管头同侧真空集热管模块,包括真空集热管、顶紧尾座、保温集热双层联箱、密封圈、集热管安装支撑框架,其特征是:水平横置折弯层叠集热芯管头同侧真空集热管模块,由包括保温集热双层联箱、水平横置折弯层叠集热芯管头同侧真空集热管水平横置折弯层叠集热芯管,集热管安装支撑框架,和布置于集热管安装支撑框架与保温集热双层联箱平行相对边框上的顶紧尾座连接组成;保温集热双层联箱为双流道集热双层联箱,双流道集热双层联箱周围包裹有保温层和外壳;水平横置折弯层叠集热芯管头同侧真空集热管位于保温集热双层联箱的一侧,或保温集热双层联箱置于集热管安装支撑框架中间,水平横置折弯层叠集热芯管头同侧真空集热管对称分布于保温集热双层联箱的两侧;保温集热双层联箱上的水平横置折弯层叠集热芯管头同侧真空集热管安装管孔,通过与之配套的密封圈,以内插或外插管头,与水平横置折弯层叠集热芯管头同侧真空集热管相连,通过设于集热管安装支撑框架与保温集热双层联箱平行相对边框上的顶紧尾座,将水平横置折弯层叠集热芯管头同侧真空集热管,顶紧密封安装于保温集热双层联箱和集热管安装支撑框架之间;
    其中,水平横置折弯层叠集热芯管头同侧真空集热管,包括外罩玻璃管、水平横置折弯层叠集热芯、介质进出管头玻璃封接端盖、夹持定位支撑消气剂弹卡、其水平横置折弯层叠集热芯为依次折弯曲回、上下层紧邻布置、分布在同一平面上的水平横置折弯层叠集热芯管排,水平横置折弯层叠集热芯管排的两接出管头,分布在水平横置折弯层叠集热芯管排的上下两侧,为最大间距同端布置的平行直管,通过装配有夹持定位支撑弹卡,将折弯玻璃基材水平横置折弯层叠集热芯管排组装定位成一体;水平横置折弯层叠集热芯管排表面上复合有依次为反射膜、吸收膜、减反膜组成的功能吸热膜管板;之后在夹持定位支撑弹卡上装配消气剂,组成夹持定位支撑消气剂弹卡;将水平横置折弯层叠集热芯插装于一端开口,另一端封头的外罩玻璃管内,外罩玻璃管的一端设有排气尾管;外罩玻璃管的背光面为光管,或为复合有反光镜的管;水平横置折弯层叠集热芯通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,水平横置折弯层叠集热芯的两接出管头,通过玻璃焊接,封装在外罩玻璃管同一端玻璃封头上,抽真空后玻璃焊接封闭分离排气尾管,蒸发消气剂,制成外罩玻璃管腔为高度真空的水平横置折弯层叠集热芯管头同侧真空集热管;
    水平横置折弯层叠集热芯管头同侧真空集热管位于保温集热联箱的一侧,或保温集热联箱置于集热管安装支撑框架中间,水平横置折弯层叠集热芯管头同侧真空集热管,对称分布于保温集热联箱的两侧;保温集热双层联箱水平安装布置,或倾斜安装布置,或竖直安装布置,使水平横置折弯层叠集热芯管头同侧真空集热管的水平横置折弯层叠集热芯,与阳光的照射角度接近垂直;水平横置折弯层叠集热芯管头同侧真空集热管的介质进口低于介质出口,介质通过双流道双层联箱分别连接,介质进口以并联方式与双层联箱进水母管连接,介质出口以并联方式与双层联箱出水母管连接,安装于双流道集热双层联箱上,保证水平横置折弯层叠热管集热芯真空集热管内的气体能够自然排出;系统通过冷水管道内的冷水,与热水管道内的热水之间的密度差,及保温蓄水箱与水平横置折弯层叠集热芯管头同侧真空集热管模块之间的高差所产生的压力差,成为介质热虹吸对流自循环动力;或在系统上安装水泵,实现系统的强制循环。
  2. 一种与权利要求1所述一种水平横置折弯层叠集热芯管头同侧真空集热管模块相配合的保温集热双层联箱,其特征是:保温集热双层联箱为包括双层联箱、外壳、保温材料、进出水管组成的双层联箱,双层联箱为两根独立设置连接为一体的管,或双层联箱为一根管内置连接有一隔板,通过隔板隔成的两管;隔板为平板,或为波纹板;或双层联箱为通过模具将金属板材顺序正、或反“S”形旋转加工成型,形成“S”形状的型材,然后撤出模具,通过金属板材边沿与金属板材面的焊接,形成双层联箱内连接有一隔板的管材;在双层联箱、保温材料和外壳的同侧或相对两侧管壁上,开有插装水平横置折弯层叠集热芯管头同侧真空集热管进、出介质管头的管孔;双层联箱管孔为平面,或设有凹,或凸,或凹后外翻边,或凹后内翻边的拉伸边沿;在双层联箱壁上或双层联箱封头上设有进出水管连接管头;双层联箱壁上包裹有与其开孔同轴线的外壳,双层联箱壁与外壳之间填充有保温材料,对应于双层联箱壁上的开孔,外壳与保温材料上设有开孔,外壳上设有外壳封头与双层联箱管头对应, 外壳封头或为隔热支撑环,外壳封头与双层联箱管头之间填充有保温材料;与隔热支撑环对应的外壳上安装有拉筋,与集热管安装支撑框架相对的边框连接;双层联箱管头上设有密封连接管件单元;双层联箱上设有进出水管口,双层联箱通过密封连接管件单元与其它管件或双层联箱密封连接。
  3. 根据权利要求1所述的一种水平横置折弯层叠集热芯管头同侧真空集热管模块,其特征是:顶紧尾座为一种太阳真空集热管尾座,包括托座以及与托座螺纹连接的螺帽,其托座 由托碗、托杆组成,托碗的形状与太阳真空集热管尾配合,托碗的尾部与托杆缩径连接,托杆一段外壁上有螺纹,与托杆螺纹配合的螺帽安装在托杆上,托碗与托杆或为一体或为分体套装连接组成;托碗与托杆或为分体,托碗的底部上有与托杆套装于一起的插头,螺帽安装在托杆上,螺帽上有与支架顶紧尾座支撑冲孔吻合的定位边沿;螺帽上设有与螺帽同心,与太阳真空集热管尾部有一定间隙,与设有支撑钢卡的太阳真空集热管尾部对应吻合的保温管套,保温管套的开口处,与太阳真空集热管之间套装有密封挡圈;或托杆的水平横置折弯层叠集热芯壁或外管壁上 设有用于定位的多棱管或多棱孔,多棱管通过顶紧尾座支撑上与之对应的开孔定位,多棱孔通过 与之对应的多棱工具定位;或托杆插装于热水器支架顶紧尾座支撑的开孔上,螺帽安装于支架顶紧尾座支撑的上面,或安装于支架顶紧尾座支撑的下面,螺帽安装于 支架顶紧尾座支撑上面的托杆螺纹段在上面与螺帽对应,螺帽安装于支架顶紧尾座支撑下面的托杆螺纹 段在下面与螺帽对应;或托杆为等径、或缩径,托 杆与托碗连接处上段直径等于或大于托杆下段直径;
    或顶紧尾座为一种挂装太阳真空集热管顶紧安装保温尾座,包括保温管套挂装螺母和顶紧螺杆,其保温管套挂装螺母的外壁上设有安装挂钩和受力支撑面,至少一个安装挂钩设于受力支撑面的上部,保温管套挂装螺母上设有与顶紧螺杆对应的内螺纹,保温管套挂装螺母设有与太阳真空集热管尾端管壁有一定间隙的保温管套,保温管套的开口处与太阳真空集热管之间设有密封挡圈,顶紧螺杆的外壁上设有与保温管套挂装螺母对应的外螺纹,顶紧螺杆下端设有用于旋装的扳齿,旋装扳齿设于顶紧螺杆下端管孔口沿内壁上,或设于顶紧螺杆下端的外壁上,顶紧螺杆的上端设有安装托装物的管孔口沿受力支撑面,管孔口沿受力支撑面与太阳真空集热管尾部底面配合对应;保温管套挂装螺母的安装挂钩分设于受力支撑面的上部和下部;
    或顶紧尾座为一种太阳真空集热管顶紧安装保温尾座组件,包括螺纹托座、螺纹基座、保温管套和挡风圈,其螺纹托座由带托碗的外螺纹螺杆构成,托碗的外表面设有着力齿棱,或螺纹托座由带托碗的内螺纹螺帽构成,内螺纹螺帽的外表面设有着力齿棱,螺纹基座由端头带着力齿棱外螺纹螺杆构成,或螺纹基座由内螺纹螺帽构成,内螺纹螺帽的外表面设有着力齿棱;螺纹托座与螺纹基座上的螺杆、螺帽位移长度相匹配;保温管套与螺纹托座同心套装,相互对应,在保温管套的直径上,保温管套的外表面分别设有单层条形翅片和双层条形翅片,一个保温管套的单层条形翅片与另一个保温管套的双层条形翅片的沟槽插装匹配,保温管套与太阳真空集热管尾部有一定间隙,保温管套长度与太阳真空集热管尾部支撑钢卡安装位置相对应,保温管套的上开口处与太阳真空集热管之间有密封挡圈插装其内;螺纹基座安装于热水器支架顶紧尾座支撑上表面定位凸包、或定位凹坑上。
  4. 一种与权利要求1所述一种水平横置折弯层叠集热芯管头同侧真空集热管模块相配合的集热管安装支撑框架,其特征是:集热管安装支撑框架包括保温集热双层联箱、顶紧尾座支撑联臂、集热管支撑联臂、吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂连接组成;集热管安装支撑框架为单侧布管矩形结构,保温集热双层联箱作为一边,与作为相对另一边的顶紧尾座支撑联臂平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热双层联箱和顶紧尾座支撑联臂两端连接,形成集热管安装支撑框架的矩形轮廓,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂一侧的两端头与保温集热双层联箱和集热管支撑联臂的两端结合处连接,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂另一侧的两端头,与顶紧尾座支撑联臂的均分点上相互连接,形成对顶紧尾座支撑联臂的吊拉,连接“X”吊撑联臂的交叉点,组成集热管安装支撑框架;
    或在集热管安装支撑框架的保温集热双层联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条吊壁,其中,保温集热双层联箱和中间吊壁连接,构成在顶紧尾座支撑联臂上,间距等分、交叉点连接在一起的“米”字形顶紧尾座支撑联臂的吊壁;
    或在集热管安装支撑框架的保温集热双层联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热双层联箱下侧和集热管支撑联臂之间连接一条水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在顶紧尾座支撑联臂上间距等分,交叉点连接在一起的“米”字形顶紧尾座支撑联臂的吊壁;
    集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热双层联箱和顶紧尾座支撑联臂的同端,后承重支撑之间设有横向拉紧联臂,或后承重支撑之间设有“X” 拉紧联臂;保温集热双层联箱和顶紧尾座支撑联臂之间,通过“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架;
    或集热管安装支撑框架包括保温集热双层联箱、顶紧尾座支撑联臂、集热管支撑联臂、吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂连接组成;集热管安装支撑框架为两侧布管倒“日”形结构,保温集热双层联箱作为中轴,与作为相对两边的顶紧尾座支撑联臂平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热双层联箱和保温集热双层联箱两侧的顶紧尾座支撑联臂两端连接,形成集热管安装支撑框架的倒“日”形结构轮廓,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的两个“X”吊撑联臂一侧的两端头与保温集热双层联箱和集热管支撑联臂的两端结合处连接,吊拉连接两顶紧尾座支撑联臂和集热管支撑联臂的两“X”吊撑联臂另一侧的两端头,与两顶紧尾座支撑联臂的均分点上相互连接,形成对两顶紧尾座支撑联臂的吊拉,连接两“X”吊撑联臂的交叉点,组成集热管安装支撑框架;
    或在集热管安装支撑框架的保温集热双层联箱、两顶紧尾座支撑联臂、“X”吊撑联臂的交叉点六点之间,连接一条吊壁,其中,保温集热双层联箱的两侧和中间吊壁连接,构成在两顶紧尾座支撑联臂上,间距等分、交叉点连接在一起的两“米”字形顶紧尾座支撑联臂的吊壁;
    或在集热管安装支撑框架的保温集热双层联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热双层联箱下侧和集热管支撑联臂之间连接一条或两水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在两顶紧尾座支撑联臂上间距等分,交叉点连接在一起的两“米”字形顶紧尾座支撑联臂的吊壁;
    集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热双层联箱和两顶紧尾座支撑联臂的同端,后承重支撑之间设有拉紧联臂,保温集热双层联箱和两顶紧尾座支撑联臂之间,通过两“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架。
  5. 一种与权利要求1所述一种水平横置折弯层叠集热芯管头同侧真空集热管模块相配合的水平横置折弯层叠集热芯管头同侧真空集热管的生产工艺,其特征是:水平横置折弯层叠集热芯管头同侧真空集热管,包括外罩玻璃管、水平横置折弯层叠集热芯、介质进出管头玻璃封接端盖、夹持定位支撑消气剂弹卡、其水平横置折弯层叠集热芯为依次折弯曲回、上下层紧邻布置、分布在同一平面上的水平横置折弯层叠集热芯管排,水平横置折弯层叠集热芯管排的两接出管头分布在水平横置折弯层叠集热芯管排的上下两侧,为最大间距同端布置的平行直管,通过装配有夹持定位支撑消气剂弹卡,将折弯玻璃基材水平横置折弯层叠集热芯管排组装定位成一体,水平横置折弯层叠集热芯管排表面上复合有依次为反射膜、吸收膜、减反膜组成的功能吸热膜管板;水平横置折弯层叠集热芯的两接出管头,通过玻璃焊接封装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯;将水平横置折弯层叠集热芯插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭,上排气台抽真空后,玻璃焊接熔封分离排气尾管,之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    或水平横置折弯层叠集热芯的两接出管头,套装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯组件;将水平横置折弯层叠集热芯组件插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭,之后通过玻璃焊接,将水平横置折弯层叠集热芯的两接出管头与璃封接端盖封装玻璃焊接;上排气台抽真空后,玻璃焊接熔封分离排气尾管,之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    或水平横置折弯层叠集热芯的两接出管头,通过玻璃焊接封装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯;将水平横置折弯层叠集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,水平横置折弯层叠集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    或水平横置折弯层叠集热芯的两接出管头,套装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯组件;将水平横置折弯层叠集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,水平横置折弯层叠集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,之后通过玻璃焊接,将水平横置折弯层叠集热芯的两接出管头与璃封接端盖封装玻璃焊接;外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    或水平横置折弯层叠集热芯的两接出管头,通过玻璃焊接封装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯;将水平横置折弯层叠集热芯插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭;将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离;或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离;之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    或水平横置折弯层叠集热芯的两接出管头,套装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯组件;将水平横置折弯层叠集热芯组件插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭,之后通过玻璃焊接,将水平横置折弯层叠集热芯的两接出管头与璃封接端盖封装玻璃焊接;将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离;或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离;之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    或水平横置折弯层叠集热芯的两接出管头,通过玻璃焊接封装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯;将水平横置折弯层叠集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,水平横置折弯层叠集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管;将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离;或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离;之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    或水平横置折弯层叠集热芯的两接出管头,套装在同一玻璃封接端盖上,制成水平横置折弯层叠集热芯组件;将水平横置折弯层叠集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,水平横置折弯层叠集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,之后通过玻璃焊接,将水平横置折弯层叠集热芯的两接出管头与璃封接端盖封装玻璃焊接;外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管;将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离;或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离;之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    制作水平横置折弯层叠集热芯管头同侧真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成W形或UW形折弯玻璃管,之后对W形或UW形折弯玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜;将水平横置折弯层叠集热芯插入并通过夹持定位支撑消气剂弹卡,支撑固定在外罩玻璃管的径向内壁上,通过连接玻璃端盖将进出玻璃管头插入连接玻璃端盖的开孔内;先将外罩玻璃管的一开口端,与连接玻璃端盖开口玻璃焊接封头,并通过模具将其加工整形成设有进、出口,与水平横置折弯层叠集热芯进出管口尺寸对应的玻璃管封头;将在水平横置折弯层叠集热芯同一端的进出管口,插入外罩玻璃管端头上预留的进出管口内并推到底端,之后,对外罩玻璃管另一开口端封头并制作连接排气尾管,然后,对外罩玻璃管内的水平横置折弯层叠集热芯进出管口后推至设定位置,对水平横置折弯层叠集热芯进出管口,与外罩玻璃管同一端开口的管口玻璃焊接封口,并通过模具充气整形,退火,关闭火头,冷却,水平横置折弯层叠集热芯进出玻璃管头封口完成;上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管;之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
  6. 一种与权利要求1所述一种水平横置折弯层叠集热芯管头同侧真空集热管模块相配合的水平横置折弯层叠集热芯管头同侧真空集热管的生产工艺,其特征是:水平横置折弯层叠集热芯的两接出管头,插装于一端开口,另一端封头上设有水平横置折弯层叠集热芯两接出管头开孔的外罩玻璃管内,并将水平横置折弯层叠集热芯两接出管头通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,之后玻璃焊接封闭外罩玻璃管封头上的开孔和水平横置折弯层叠集热芯两接出管头;上排气台抽真空后,玻璃焊接熔封分离排气尾管,之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    或水平横置折弯层叠集热芯的两接出管头,插装于一端开口,另一端封头上设有水平横置折弯层叠集热芯两接出管头开孔的外罩玻璃管内,并将水平横置折弯层叠集热芯两接出管头通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上;将水平横置折弯层叠集热芯两接出管头,通过玻璃焊接与外罩玻璃管封头上的开孔焊接熔封;将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管;上排气台抽真空后,玻璃焊接熔封分离排气尾管,之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    或水平横置折弯层叠集热芯的两接出管头,插装于一端开口,另一端封头上设有水平横置折弯层叠集热芯两接出管头开孔的外罩玻璃管内,并将水平横置折弯层叠集热芯两接出管头通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,之后玻璃焊接封闭外罩玻璃管封头上的开孔和水平横置折弯层叠集热芯两接出管头;将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离;或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离;之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    或水平横置折弯层叠集热芯的两接出管头,插装于一端开口,另一端封头上设有水平横置折弯层叠集热芯两接出管头开孔的外罩玻璃管内,并将水平横置折弯层叠集热芯两接出管头通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上;将水平横置折弯层叠集热芯两接出管头,通过玻璃焊接与外罩玻璃管封头上的开孔焊接熔封;将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管;将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离;或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离;之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    制作水平横置折弯层叠集热芯管头同侧真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成W形或UW形折弯玻璃管,之后对W形或UW形折弯玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜;将水平横置折弯层叠集热芯插入支撑固定在外罩玻璃管的径向内壁上,通过外罩玻璃管封头上的开孔导出;通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯,支撑固定在外罩玻璃管的径向内壁上;将水平横置折弯层叠集热芯两接出管头,通过玻璃焊接与外罩玻璃管封头上的开孔焊接熔封;将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管;将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离;或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离;之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
  7. 一种与权利要求1所述一种水平横置折弯层叠集热芯管头同侧真空集热管模块相配合的水平横置折弯层叠集热芯管头同侧真空集热管的生产工艺,其特征是:水平横置折弯层叠集热芯的两接出管头,插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出水平横置折弯层叠集热芯管口设定位置;待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离水平横置折弯层叠集热芯管口设有一定距离;调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向水平横置折弯层叠集热芯管头方向移动,直到熔融的拉封底面与水平横置折弯层叠集热芯管口对接起来;待水平横置折弯层叠集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿水平横置折弯层叠集热芯管头中心,从拉封底面探入到水平横置折弯层叠集热芯管口内,把水平横置折弯层叠集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断;玻璃车床开转,火头继续加热,有孔的玻璃料回缩,熔融到水平横置折弯层叠集热芯管口上,使水平横置折弯层叠集热芯与拉封底面的玻璃料完全烧熔;之后,玻璃车床停转,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的排气尾管向玻璃环腔内充入空气,使封口处鼓起并定型;之后,玻璃车床开转,小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成水平横置折弯层叠集热芯管头与外罩玻璃管封头的玻璃焊接封闭;上排气台抽真空后,玻璃焊接封离排气尾管;之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    或水平横置折弯层叠集热芯的两接出管头,插装于两端开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出水平横置折弯层叠集热芯管口设定位置;待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离水平横置折弯层叠集热芯管口设有一定距离;调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向水平横置折弯层叠集热芯管头方向移动,直到熔融的拉封底面与水平横置折弯层叠集热芯管口对接起来;待水平横置折弯层叠集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿水平横置折弯层叠集热芯管头中心,从拉封底面探入到水平横置折弯层叠集热芯管口内,把水平横置折弯层叠集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断;玻璃车床开转,火头继续加热,有孔的玻璃料回缩,熔融到水平横置折弯层叠集热芯管口上,使水平横置折弯层叠集热芯与拉封底面的玻璃料完全烧熔;之后,玻璃车床停转,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的开口向玻璃环腔内充入空气,使封口处鼓起并定型;之后,玻璃车床开转,小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成水平横置折弯层叠集热芯管头与外罩玻璃管封头的玻璃焊接封闭,将外罩玻璃管的另一开口端玻璃熔封焊接并拉制焊接排气尾管;上排气台抽真空后,玻璃焊接封离排气尾管;之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    或水平横置折弯层叠集热芯的两接出管头,插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出水平横置折弯层叠集热芯管口设定位置;待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离水平横置折弯层叠集热芯管口设有一定距离;调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向水平横置折弯层叠集热芯管头方向移动,直到熔融的拉封底面与水平横置折弯层叠集热芯管口对接起来;待水平横置折弯层叠集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿水平横置折弯层叠集热芯管头中心,从拉封底面探入到水平横置折弯层叠集热芯管口内,把水平横置折弯层叠集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断;玻璃车床开转,火头继续加热,有孔的玻璃料回缩,熔融到水平横置折弯层叠集热芯管口上,使水平横置折弯层叠集热芯与拉封底面的玻璃料完全烧熔;之后,玻璃车床停转,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的排气尾管向玻璃环腔内充入空气,使封口处鼓起并定型;之后,玻璃车床开转,小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成水平横置折弯层叠集热芯管头与外罩玻璃管封头的玻璃焊接封闭;将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离;或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离;之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    或水平横置折弯层叠集热芯的两接出管头,插装于两端开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将水平横置折弯层叠集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出水平横置折弯层叠集热芯管口设定位置;待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离水平横置折弯层叠集热芯管口设有一定距离;调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向水平横置折弯层叠集热芯管头方向移动,直到熔融的拉封底面与水平横置折弯层叠集热芯管口对接起来;待水平横置折弯层叠集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿水平横置折弯层叠集热芯管头中心,从拉封底面探入到水平横置折弯层叠集热芯管口内,把水平横置折弯层叠集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断;玻璃车床开转,火头继续加热,有孔的玻璃料回缩,熔融到水平横置折弯层叠集热芯管口上,使水平横置折弯层叠集热芯与拉封底面的玻璃料完全烧熔;之后,玻璃车床停转,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的开口向玻璃环腔内充入空气,使封口处鼓起并定型;之后,玻璃车床开转,小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成水平横置折弯层叠集热芯管头与外罩玻璃管封头的玻璃焊接封闭,将外罩玻璃管的另一开口端玻璃熔封焊接并拉制焊接排气尾管;将装配好的水平横置折弯层叠集热芯管头同侧真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离;或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离;之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管;
    制作水平横置折弯层叠集热芯管头同侧真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成W形或UW形折弯玻璃管,之后对W形或UW形折弯玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜;先将外罩玻璃管一端封头并连接排气尾管,将水平横置折弯层叠集热芯插入外罩玻璃管口中,支撑固定在外罩玻璃管的径向内壁上;之后在水平横置折弯层叠集热芯开口侧与外罩玻璃管一端的设定距离上,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出水平横置折弯层叠集热芯管口设定位置;待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离水平横置折弯层叠集热芯管口设有一定距离;调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向水平横置折弯层叠集热芯管头方向移动,直到熔融的拉封底面与水平横置折弯层叠集热芯管口对接起来;待水平横置折弯层叠集热芯管口与拉封底面熔合在一起,玻璃车床停止转动,玻璃车床的揪料棒沿水平横置折弯层叠集热芯管口中心的拉封底面,探入到水平横置折弯层叠集热芯管口内,把水平横置折弯层叠集热芯管口及拉封底面处的玻璃缠绕到揪料棒上拉出并切断;玻璃车床开转,火头继续加热,有孔的玻璃料回缩,熔融到水平横置折弯层叠集热芯管口上,使水平横置折弯层叠集热芯与拉封底面的玻璃料完全烧熔;之后,玻璃车床停转,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的排气尾管向玻璃环腔内充入空气,使封口处鼓起并定型;之后小火加热环形密封玻璃焊接管口进行退火;之后关闭火头,冷却,完成环形玻璃管头的密封封口;之后上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管,之后蒸发消气剂,制成水平横置折弯层叠集热芯管头同侧真空集热管。
  8. 一种与权利要求1、5、6或7所述一种水平横置折弯层叠集热芯管头同侧真空集热管相配合的夹持定位支撑消气剂弹卡,其特征是:设于水平横置折弯层叠集热芯两端的夹持定位支撑消气剂弹卡,由弹性金属材料卡片上卡扣、弹性金属材料卡片下卡扣和消气剂三部分组成;夹持定位支撑弹卡的上、下弹性金属材料卡片,采用两片互相对称的每一片的两侧,分别设有相互对应的卡槽和卡头;弹性金属材料卡片上的卡槽和卡头,为至少一条的斜卡槽,与带有直线型弹性导头的卡头压插,卡头的导头插入斜卡槽产生形变,当卡头的导头插装到位后发生回弹,实现卡槽和卡头相互扣合锁定;或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的直线卡槽,与对应的弧形弹性导头的卡头压插,卡头的弧形导头插入卡槽产生变直形变,当卡头的导头插装到位后发生回弹变弧形,实现卡槽和卡头相互扣合锁定;或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的弧形卡槽,与对应导头的卡头压插,卡头的直形导头插入弧形卡槽产生变弧形形变,当卡头的导头插装到位后发生回弹变直,实现卡槽和卡头相互扣合锁定;
    弹性金属材料卡片的形状与水平横置折弯层叠集热芯管排形状对应,并能满足对水平横置折弯层叠集热芯管排的弹性夹持定位的要求;夹持定位支撑弹卡的两边上,设有支撑于外罩玻璃管径向内壁上的弹性支撑卡,弹性支撑卡分别同向设置设于上、下弹性金属材料卡片一边上,弹性支撑卡为弹性金属材料卡片的侧边通过冲剪盘弯成型;弹性支撑卡的几何尺寸所形成的弹力,满足水平横置折弯层叠集热芯弹性支撑于外罩玻璃管径向内壁上的要求;其中,至少下弹性金属材料卡片上,设有夹持固定消气剂的弹性锁卡,弹性锁卡为弹性金属材料卡片冲压拉伸成型。
  9. 根据权利要求1、5、6或7所述的一种水平横置折弯层叠集热芯管头同侧真空集热管,其特征是:水平横置折弯层叠集热芯在同侧设有介质进、出两个连接管头,水平横置折弯层叠集热芯至少为两管,或两管的倍数管;水平横置折弯层叠集热芯的表面上复合有吸热膜,构成吸热膜的功能膜依次为反射膜、吸收膜、减反膜,其中,反射膜通过磁控溅射成膜,或反射膜通过真空蒸镀成膜,或反射膜通过化学镀成膜;吸收膜、减反膜或为同一种材料的膜层;水平横置折弯层叠集热芯的反射功能膜为全管排镀膜,其吸收功能膜、减反功能膜为管排单侧镀膜;吸热膜为磁控溅射膜;
    或耐高温选择性吸收功能膜为包括玻璃基材、高反射金属膜层、吸收膜层三层结构,耐高温选择性吸收功能膜为在玻璃基材的外表面,涂覆复合高反射金属膜层,将涂覆复合有高反射金属膜层的玻璃基材,浸在硫酸镍和次磷酸钠溶液中一定时间,使中高温玻璃承压管表面生成镍磷合金的镀层,然后将管排浸在硝酸中经短时蚀刻后,形成镀层中含磷量在5%-7%之间,蚀刻后的管排表面布满微小坑的耐高温选择性吸收功能膜;
    或耐高温选择性吸收功能膜为包括玻璃基材、金属材料高反射金属膜层、与碳材料吸收膜层复合的三层结构的功能膜层;耐高温选择性吸收功能膜的结构依次为玻璃基材底层,金属材料高反射金属过度膜层、和经热分解处理后形成分布有致密微孔的碳膜层表层;玻璃基材底层为管材,金属材料高反射金属过度膜层为通过真空蒸镀、磁控溅射、或化学反应生成的金属膜层,耐高温选择性吸收功能膜为有机粘合剂经热分解处理后形成;有机粘合剂为单一材料制造,或为一种以上的复合材料制造,或粘合剂与光吸收材料混合形成膜层,经热分解烧结生成的外表面分布有致密微孔结构的复合碳膜层表层。
  10. 根据权利要求1、5、6或7所述的一种水平横置折弯层叠集热芯管头同侧真空集热管模块,其特征是:外罩玻璃管为圆管、椭圆管、或矩形管;外罩玻璃管的迎光面内表面上复合有光增透膜,或外罩玻璃管迎光面的外表面上复合有光增透膜,或外罩玻璃管迎光面的内、外表面上均复合有光增透膜;外罩玻璃管为全管透明的光管,或外罩玻璃管为径向一半的管壁复合有反光镜面的管。
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