WO2019127596A1 - 一种同平面管排玻璃热管集热芯真空集热管模块 - Google Patents

一种同平面管排玻璃热管集热芯真空集热管模块 Download PDF

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Publication number
WO2019127596A1
WO2019127596A1 PCT/CN2017/120429 CN2017120429W WO2019127596A1 WO 2019127596 A1 WO2019127596 A1 WO 2019127596A1 CN 2017120429 W CN2017120429 W CN 2017120429W WO 2019127596 A1 WO2019127596 A1 WO 2019127596A1
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WO
WIPO (PCT)
Prior art keywords
tube
heat
glass
collecting
pipe
Prior art date
Application number
PCT/CN2017/120429
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English (en)
French (fr)
Inventor
徐宝安
Original Assignee
淄博环能海臣环保技术服务有限公司
徐宝安
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Application filed by 淄博环能海臣环保技术服务有限公司, 徐宝安 filed Critical 淄博环能海臣环保技术服务有限公司
Publication of WO2019127596A1 publication Critical patent/WO2019127596A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S10/00Solar heat collectors using working fluids
    • F24S10/40Solar heat collectors using working fluids in absorbing elements surrounded by transparent enclosures, e.g. evacuated solar collectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S10/00Solar heat collectors using working fluids
    • F24S10/90Solar heat collectors using working fluids using internal thermosiphonic circulation
    • F24S10/95Solar heat collectors using working fluids using internal thermosiphonic circulation having evaporator sections and condenser sections, e.g. heat pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S80/00Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
    • F24S80/30Arrangements for connecting the fluid circuits of solar collectors with each other or with other components, e.g. pipe connections; Fluid distributing means, e.g. headers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/44Heat exchange systems

Definitions

  • the invention relates to a solar collector, in particular to a flat tube tube heat pipe collector core vacuum heat collecting tube module.
  • solar collectors mainly include all-glass vacuum solar collector tube collector, all-glass heat pipe vacuum solar collector tube collector, tube-row heat pipe collector, metal plate collector, ceramic plate collector, slot Focusing on various types of medium and high temperature collectors.
  • the all-glass vacuum solar collector tube collector is not under pressure, and the all-glass heat pipe vacuum solar collector tube collector cannot achieve high-temperature heat collection.
  • the metal flat plate collector is under pressure, it cannot provide high temperature and high pressure steam, and the heat absorbing film layer is equivalent to being exposed to the atmosphere, and is easily eroded by the corrosive gas component in the atmosphere, and the thermal efficiency is fast decayed and the service life is short.
  • the ceramic plate type collector is stable against corrosion and heat absorption film, it can not be under pressure, has low heat collecting efficiency, low heat collecting temperature, poor heat preservation performance, and is easy to freeze and crack in winter.
  • the existing trough-type focusing medium-high temperature collector consumes a large amount of non-ferrous metals, the processing technology is complicated, the manufacturing cost is high, the energy is converted many times, resulting in low efficiency, the market application is narrow, the acceptance is low, and it is difficult to promote.
  • the solar collector system does not solve the problems of pressure, high temperature heat collection, self-circulation, low cost, anti-freeze insulation, safety and reliability.
  • the object of the present invention is to provide a new type of high-efficiency, medium-high high-temperature, heat-collecting tube vacuum heat collecting tube module with the same plane tube row glass heat pipe Collectors for various fields such as temperature, low cost, pressure-bearing, anti-freezing and heat preservation, etc., to solve the problems raised in the above background art.
  • the utility model relates to a vacuum tube heat collecting tube module for the same plane tube row glass heat pipe, comprising a vacuum heat collecting tube, a top tight tailstock, a heat collecting and collecting heat box, a sealing ring and a heat collecting tube mounting supporting frame, wherein the same plane tube glass is arranged
  • the heat pipe collecting core vacuum heat collecting tube module comprises a heat collecting and collecting heat box, a flat tube tube glass heat pipe collecting core vacuum heat collecting tube, a heat collecting tube mounting supporting frame, and a heat collecting tube mounting supporting frame and a heat collecting and collecting heat box Parallel to the top of the frame on the opposite tailstock connection.
  • the heat collecting and collecting heat box is a single flow channel header, and the two ends of the single flow channel header are respectively provided with a single medium inlet and outlet connection pipe head, and the medium inlet connection pipe head is disposed at the end of the heat collection header. On the lower side of the head, the medium outlet connecting pipe head is disposed on the upper side of the end of the heat collecting header. Or the two ends of the heat-collecting heat-collecting box are respectively provided with two medium-input and-out-connecting pipe heads arranged on the upper and lower sides, and around the heat collecting header, the insulating layer and the outer casing are wrapped.
  • the heat-collecting heat-collecting box is a two-channel heat collecting header arranged on the upper and lower sides, and the two ends of the heat collecting box are respectively provided with a single medium inlet and outlet connecting pipe head, wherein the medium enters the heat collecting box The tube head is connected to the flow channel on the lower side, and the outlet header of the medium is connected to the flow channel on the upper side.
  • the heat-collecting heat-collecting box is a two-channel heat collecting header arranged on the upper and lower sides, and the two ends of the heat collecting box are respectively provided with two medium inlet and outlet connecting pipe heads arranged up and down.
  • the heat collecting header is a double-flow collecting and collecting box arranged on the upper and lower sides of the deflector, and the deflector is arranged between the upper and lower headers, and is connected with the connecting box partition and the connecting box opening wall.
  • the two ends of the heat collecting header are respectively provided with a single medium inlet and outlet connecting pipe head, wherein the medium inlet heat collecting header pipe head is connected with the lower side flow channel, and the medium heat collecting and discharging The tank head is connected to the flow passage on the upper side.
  • the heat collecting header is a double-flow collecting and collecting box arranged with the deflector arranged above and below, and the two ends of the collecting and connecting box are respectively provided with two medium inlet and outlet connecting pipe heads arranged up and down.
  • the heat collecting box is surrounded by an insulation layer and an outer casing.
  • the same tube tube glass heat pipe collector core vacuum collector tube is located on one side of the heat insulation collector box, or the heat insulation collector box is placed in the middle of the heat collection tube installation support frame, and the same plane tube row glass heat pipe collector core vacuum collector tube is symmetric. Distributed on both sides of the thermal collector.
  • the same plane tube row glass heat pipe on the heat-insulating collector box is installed with the heat-collecting core vacuum heat-collecting tube hole, and is connected with the flat-plate tube heat pipe collector core vacuum heat collecting tube through the matching sealing ring, and is set in the set
  • the heat pipe is installed with a support frame, and the top end of the heat-insulated heat-collecting box is parallel to the top end of the tailstock, and the same-surface tube is arranged for the glass heat pipe collecting core vacuum heat collecting tube, and the top tight sealing is installed on the heat-insulating heat collecting box and the heat collecting tube installation support. Between the frames. Insulation collector box horizontal installation arrangement, or inclined installation arrangement, or vertical installation arrangement, so that the same plane tube row glass heat pipe collector core vacuum collector tube of the same plane tube row glass heat pipe collector core, close to the sunlight irradiation angle vertical.
  • the same plane tube row glass heat pipe collector core vacuum heat collecting tube including the cover glass tube, the same plane tube row glass heat pipe collector core, the medium inlet and outlet tube head glass sealing end cover, the phase change medium condensation heat release end, the clamping Positioning support air getter cartridge, its same plane tube row glass heat pipe heat collecting core is the same plane tube row glass heat pipe collecting core tube row, the same plane tube row, which is folded and bent back, arranged in the upper and lower layers, and distributed on the same plane. At least two of the glass heat pipe collecting core tube rows are connected to the condensing heat releasing tube head, and are sequentially distributed on the same plane tube row glass heat pipe collecting core tube row, and the same plane tube row glass heat pipe is assembled by assembling the clamping position supporting elastic card.
  • the heat collecting core tube assembly is assembled and integrated. On the surface of the heat-collecting core tube row of the same flat tube row glass heat pipe, a functional endothermic film tube surface composed of a reflective film, an absorption film and an anti-reflection film is composited. Then, a getter is assembled on the clamping and positioning support card to form a clamping and positioning support scavenger cartridge.
  • the same flat tube row glass heat pipe heat collecting core is inserted into one end of the outer glass tube, and the outer end of the glass tube is provided with an exhaust tail pipe at one end.
  • the backlight surface of the cover glass tube is a light pipe or a tube compounded with a mirror.
  • the same horizontal tube row glass heat pipe collecting core is assembled with a clamping positioning support air trap elastic card, and the same plane tube row glass heat pipe collecting core support is fixed on the radial inner wall of the outer cover glass tube, and the same plane tube row glass heat pipe set At least two of the hot cores are connected to the condensing and heat releasing tube head, and are welded by glass to be packaged on the glass sealing head of the same end of the glass tube of the outer cover, and the glass tube of the same flat tube is a light pipe, or a glass tube with a capillary film. row.
  • the glass tail pipe is used to separate and separate the exhaust tail pipe, and the getter is evaporated, and then, the heat collecting core of the heat collecting core of the glass tube is arranged in the same plane.
  • a medium filling tube on the condensing heat release end of the medium, vacuuming the condensing heat releasing end chamber of the phase change medium, and at least two vacuum collecting tubes for condensing the heat releasing tube head of the same flat tube row glass heat pipe collecting core The phase change heat transfer medium is filled, and then the medium filling tube is welded and sealed, and the glass tube lumen of the outer cover is made into a high-vacuum flat tube glass heat pipe collecting core vacuum collecting tube.
  • the phase change heat transfer medium of the heat pipe core heat collecting tube of the flat tube discharge tube heat pipe collects the phase change heat transfer medium in the heat collecting thin tube, and the liquid phase change heat transfer medium absorbs heat and vaporizes through the same plane tube row
  • the glass heat pipe collects the hot core pipe and enters the phase change medium condensation heat release end cavity. After the heat transfer end of the phase change medium condenses and releases the heat to the heated medium, the phase change heat transfer medium condenses into a liquid, and the glass heat pipe along the same plane tube
  • the inner wall of the heat collecting core under the action of gravity or the capillary membrane provided by the collecting heat pipe, completes the transmission distribution of the phase change heat transfer medium, and constitutes a condensation evaporation heat transfer cycle of the phase change medium.
  • the heat collecting system passes the cold water in the heat collecting and collecting heat box, and the difference in density between the hot water in the heat collecting and collecting heat box, and the heat storage water tank and the flat tube tube heat pipe collecting heat core vacuum collecting tube module
  • the pressure generated by the height difference achieves the thermosiphon convection self-circulation of the heated medium. Or install a water pump on the system to achieve a forced circulation of the system.
  • the thermal insulation heat-collecting box matched with the same-surface tube-row glass heat pipe collecting core vacuum heat collecting tube module is characterized in that: the heat insulating material of the heat-insulating heat collecting box and the same side or opposite side wall of the outer casing,
  • the tube hole of the medium tube head is inserted and inserted into the flat tube tube heat pipe collecting core vacuum collecting tube.
  • the collector header hole is a flat surface, or is provided with a concave, or convex, or concave concave outer edge, or a concave edge of the concave inner inward edge.
  • the wall of the heat-insulating collector box is wrapped with a coaxial line coaxial with the opening, and the heat-insulating heat-collecting box wall and the outer casing are filled with a heat insulating material, corresponding to the opening on the wall of the heat-insulating heat collecting box, the outer casing and the heat insulating material
  • a casing head is arranged on the outer casing corresponding to the heat-insulating heat-collecting header, the outer casing head is an insulated support ring, and the heat insulating material is filled between the outer casing head and the heat-insulating heat collecting pipe head.
  • a rib is mounted on the outer casing corresponding to the heat insulating support ring, and is connected to the frame opposite to the heat collecting pipe mounting support frame.
  • a sealed connecting pipe unit is arranged on the head of the heat collecting and collecting header.
  • the heat-collecting heat-collecting box is a single-channel heat collecting header, and the two ends of the single-channel collecting heat-collecting box are respectively provided with a single medium inlet and outlet connecting pipe head, and the medium inlet connecting pipe head is set in the heat collecting unit. On the lower side of the end of the header, the medium outlet pipe head is disposed on the upper side of the heat collecting header. Or the two ends of the heat-collecting heat-collecting box are respectively provided with two medium-input and-out-connecting pipe heads arranged on the upper and lower sides, and around the heat collecting header, the insulating layer and the outer casing are wrapped.
  • the heat collecting and collecting heat box is a double-flow collecting and collecting box arranged up and down, and the inlet and outlet pipes are connected to the pipe head at the end of the double-flow collecting and collecting box.
  • the double-flow collecting collector box is sealed with the other pipe fittings or the double-flow collecting header by the sealed connecting pipe unit and connected to the two ends of the heat collecting header, respectively, and a single medium inlet and outlet connecting pipe head is respectively arranged, wherein the medium The inlet and outlet headers are connected to the lower flow passage, and the medium heat collection header is connected to the upper flow passage.
  • the heat-collecting heat-collecting box is a two-channel heat collecting header arranged on the upper and lower sides, and the two ends of the heat collecting box are respectively provided with two medium inlet and outlet connecting pipe heads arranged up and down.
  • the heat collecting header is a double-flow collecting and collecting box arranged on the upper and lower sides of the deflector, and the deflector is arranged between the upper and lower headers, and is connected with the connecting box partition and the connecting box opening wall.
  • the two ends of the heat collecting header are respectively provided with a single medium inlet and outlet connecting pipe head, wherein the medium inlet heat collecting header pipe head is connected with the lower side flow channel, and the medium heat collecting and discharging The tank head is connected to the flow passage on the upper side.
  • the heat collecting header is a double-flow collecting and collecting box arranged with the deflector arranged above and below, and the two ends of the collecting and connecting box are respectively provided with two medium inlet and outlet connecting pipe heads arranged up and down.
  • the heat collecting box is surrounded by an insulation layer and an outer casing.
  • the heat collecting tube installation supporting frame is matched with a flat tube row glass heat pipe collecting core vacuum heat collecting tube module, wherein the heat collecting tube mounting supporting frame comprises a heat collecting and collecting double layer header box and a top tight tailstock supporting arm frame.
  • the heat collecting tube supporting arm, the sling connecting and the tailing tail supporting arm and the collecting tube supporting arm are composed of an "X" hanging arm connecting arm.
  • the heat collecting pipe installation supporting frame is a single-sided pipe-pipe rectangular structure, and the heat-receiving heat-collecting double-layer header box is arranged as one side, and is arranged in parallel with the top-tight tailstock supporting arm which is the opposite side, and the two heat collecting tubes support the connecting arms are parallel and opposite,
  • the ends are respectively connected with the two ends of the heat-insulating collector double-layer header and the top-tight tailstock support arm to form a rectangular profile of the heat-collecting tube mounting support frame, and the sling-and-pull connection of the tailstock support arm and the heat collecting tube support arm
  • the two ends of the X" hanging support arm are connected with the two ends of the heat-insulating heat-collecting double-layer header and the heat-collecting pipe support arm, and the sling-and-pull connection of the tailstock support arm and the heat collecting pipe support arm
  • the two ends of the "X" hanging support arm on the other side are connected to the equally spaced points of the top tight tail support arm to form
  • the heat collecting pipe is installed with a support frame or has a rear load bearing support, and the load bearing arm of the rear load bearing support is disposed at the same end of the heat insulating and heat collecting double layer header and the top end of the tail support support arm, and the rear load bearing support is provided with a lateral tension "X" between the arm or the rear load bearing Tighten the arms.
  • the arm is tensioned by the "X" and connected at an appropriate position to form a non-deformed heat collecting tube mounting support frame.
  • the collector tube mounting support frame includes an insulated heat collecting double-layer header, a top-tight tailstock supporting arm, a heat collecting tube supporting arm, a hanging connecting top end tail supporting arm and a collecting tube supporting arm.
  • the support arm is connected.
  • the heat collecting pipe installation support frame is a "day" shape structure on both sides of the pipe, and the heat-insulating heat-collecting double-layer header is used as a middle shaft, and is arranged in parallel with the supporting tail arms of the opposite sides as two opposite sides, and two heat collecting pipes support the arm Parallel opposite, the two ends are respectively connected with the two ends of the heat-insulating collector double-layer header and the top-loading tailstock support arm on both sides of the heat-insulating heat-collecting double-layer header, forming an inverted "day"-shaped structure contour of the heat collecting tube mounting support frame , the two ends of the two "X" hanging support arms on the side of the tensioning tail support support arm and the heat collecting tube support arm and the two ends of the heat-insulating heat collecting double-layer
  • the heat collecting pipe is installed with a supporting frame or has a rear load bearing support, and the load bearing arm of the rear load bearing is disposed at the same end of the heat insulating and heat collecting double-layer header and the two top tailstock supporting arms, and the rear bearing support is tensioned
  • the arm, the heat-receiving heat-collecting double-layer header and the two-tailed tailstock support arm are connected by two "X" tensioning arms and connected at appropriate positions to form a non-deformed heat collecting tube mounting support frame.
  • the utility model relates to a solar tube vacuum heat collecting tube vacuum collecting tube module, wherein the top tight tailstock is a solar vacuum collecting tube tailstock, comprising a bracket and a nut threadedly connected with the bracket, the bracket is supported by the bowl
  • the support rod is formed, and the shape of the support bowl is matched with the tail of the solar vacuum heat collecting tube, the tail portion of the support bowl is connected with the diameter of the support rod, the outer wall of the support rod is threaded, and the nut matched with the thread of the support rod is mounted on the support rod.
  • the bowl is connected to the rod or integrated into a split suit.
  • the bowl and the rod are separated, and the bottom of the bowl has a plug which is set with the rod, and the nut is mounted on the rod, and the nut has a positioning edge which is matched with the support tail of the bracket and the tailstock support punch. .
  • the nut is provided with a concentricity with the nut, a certain gap with the tail of the solar vacuum collecting tube, and an insulating sleeve corresponding to the tail of the solar vacuum collecting tube with the supporting steel card, the opening of the insulating sleeve, and the solar vacuum set A sealed retaining ring is placed between the heat pipes.
  • the same plane tube of the same tube, the glass heat pipe, the heat collecting core wall or the outer tube wall is provided with a polygonal tube or a polygonal hole for positioning, and the polygonal tube is positioned by the corresponding opening on the support of the tailstock.
  • the polygonal holes are positioned by a corresponding polygonal tool.
  • the rod is inserted into the opening of the water heater bracket to support the tailstock support, the nut is mounted on the support of the bracket to the top of the tailstock support, or is mounted under the bracket to support the tailstock support, and the nut is mounted on the bracket tightly
  • the upper threaded section of the tailstock support corresponds to the nut on the upper side, and the nut is mounted on the lower end of the bracket to support the threaded section of the bracket below the nut.
  • the support rod is of equal diameter or reduced diameter, and the diameter of the upper section of the joint between the bracket and the bowl is equal to or larger than the diameter of the lower section of the bracket.
  • the top end of the tailstock is a mounted solar vacuum heat collecting tube, and the thermal insulation tailstock is tightly mounted, including the heat insulating pipe sleeve hanging nut and the top tightening screw, and the outer wall of the heat insulating pipe sleeve mounting nut is provided with a mounting hook and a force.
  • the supporting surface, at least one mounting hook is disposed on the upper part of the force supporting surface, and the internal thread of the heat insulating tube sleeve mounting nut is corresponding to the top tightening screw, and the heat insulating tube sleeve hanging nut is provided with the solar vacuum collecting tube tail end tube
  • the wall has a certain gap of insulation pipe sleeve, and the sealing ring is arranged between the opening of the heat insulation pipe sleeve and the solar vacuum heat collecting pipe, and the outer wall of the top tightening screw is provided with an external thread corresponding to the hanging nut of the heat insulating pipe sleeve, and the top is tight
  • the lower end of the screw is provided with a triggering tooth for screwing, the screwing trigger tooth is arranged on the inner wall of the lower end of the top screw, or on the outer wall of the lower end of the screw, and the upper end of the screw is provided with the mounting object.
  • the tube orifice is along the force supporting surface, and the tube orifice corresponds to the force supporting surface and the bottom surface of the solar vacuum heat collecting tube.
  • the mounting hooks of the insulating sleeve bushing nuts are arranged on the upper and lower portions of the force receiving surface.
  • the top end of the tailstock is a solar vacuum heat collecting tube that is tightly mounted with a thermal insulation tailstock assembly, including a threaded bracket, a threaded base, a heat insulating sleeve and a windshield, and the threaded bracket is composed of an externally threaded screw with a bowl
  • the outer surface of the bowl is provided with a force tooth rib
  • the threaded bracket is formed by a threaded nut with a bowl
  • the outer surface of the threaded nut is provided with a force tooth edge
  • the threaded base is provided with a force tooth edge by the end
  • the external threaded screw is formed, or the threaded base is formed by an internally threaded nut, and the outer surface of the internally threaded nut is provided with a force tooth edge.
  • the threaded bracket matches the length of the screw and nut displacement on the threaded base.
  • the heat-insulating tube sleeve and the threaded socket are concentrically arranged and correspond to each other.
  • the outer surface of the heat-insulating tube sleeve is respectively provided with a single-layer strip-shaped fin and a double-layer strip-shaped fin, and a single insulating sleeve.
  • the strip-shaped fins are matched with the groove of the double-layered fins of the other heat-insulating tube sleeve, and the heat-insulating tube sleeve has a certain gap with the tail of the solar vacuum heat collecting tube, and the length of the heat-insulating tube sleeve and the tail of the solar vacuum heat collecting tube support steel
  • the installation position of the card corresponds, and a sealing ring is inserted between the upper opening of the heat insulating sleeve and the solar vacuum heat collecting tube.
  • the threaded base is mounted on
  • the production process of the same plane tube row glass heat pipe collecting core vacuum collecting tube matched with a flat tube row tube heat pipe collecting core vacuum collecting tube module characterized in that: the same plane tube row glass heat pipe collecting core vacuum set
  • the heat pipe comprises a cover glass tube, a flat tube tube glass heat pipe heat collecting core, a medium inlet and outlet tube head glass sealing end cover, a clamping positioning support air getter elastic card, and a flat tube row glass heat pipe heat collecting core of at least two
  • the upper and lower layers are arranged in the same plane and distributed on the same plane, the glass tube heat pipe collecting core tube row, and the at least two condensing heat releasing tube heads of the same plane tube row glass heat pipe collecting core tube row are distributed in the same plane tube row glass
  • One end of the heat pipe collecting core tube row is assembled and integrated into a flat tube tube glass heat pipe collecting core tube row by assembling a clamping position supporting air getter elastic card, and the same plane tube row glass heat pipe collecting heat core tube row surface
  • the upper end is combined with a functional
  • At least two of the same flat tube row glass heat pipe collecting core are connected to the condensing heat releasing tube head, and are packaged on the same glass sealing end cover by glass welding to form a flat tube tube glass heat pipe collecting core.
  • the same plane tube row glass heat pipe heat collecting core is inserted into one end of the glass tube with the exhaust tail pipe on the other end of the head, and the same plane tube glass is arranged by assembling the clamping and supporting the getter cartridge.
  • the heat pipe collector core is fixed on the radial inner wall of the outer cover glass tube, the outer cover glass tube and the connecting end cover glass are welded and closed, and after the upper exhaust table is vacuumed, the glass welding fuse seal separates the exhaust tail pipe and evaporates the getter, and then By means of a medium filling tube disposed on the condensation heat release end of the phase change medium vacuum heat collecting tube of the same plane tube row glass heat pipe, the condensing heat releasing end cavity of the phase change medium is evacuated, and the glass tube heat pipe of the same plane tube is discharged.
  • At least two vacuum collecting tubes of the condensing heat releasing tube head are taken out of the heat collecting core, and the phase change heat transfer medium is filled, and then the medium filling tube glass is welded and sealed to form a flat tube row with a high vacuum of the outer glass tube cavity.
  • At least two of the same flat tube row glass heat pipe heat collecting core are connected to the condensing heat releasing tube head, and are set on the same glass sealing end cover to form a flat tube tube glass heat pipe collecting core assembly.
  • the same horizontal tube row glass heat pipe heat collecting core assembly is inserted into one end of the glass tube with the exhaust tail pipe on the other end of the sealing head, and the same plane tube row is arranged by assembling the clamping and supporting the getter cartridge.
  • the glass heat pipe heat collecting core support is fixed on the radial inner wall of the outer cover glass tube, the outer cover glass tube and the connecting end cover glass are welded and closed, and then at least two of the same flat tube row glass heat pipe heat collecting core are condensed and discharged by glass welding.
  • the heat pipe head is welded to the glass sealing end cover package glass. After the upper exhaust table is vacuumed, the glass tail is welded to separate the exhaust tail pipe, and the getter is evaporated. Then, the medium is charged on the condensation heat release end of the phase change medium vacuum heat collecting tube vacuum collecting tube of the same plane tube row glass heat pipe. Injection tube, vacuuming the cavity of the condensation medium of the phase change medium, and vacuuming the heat collecting tube of the condensation heat release tube for at least two of the glass tube heat pipe collecting core of the same plane tube, filling the phase change heat transfer medium, and then The medium filling tube is welded and sealed, and the glass tube lumen of the outer cover is made into a vacuum tube collecting tube of the same plane tube glass heat pipe with high vacuum.
  • the flat tube discharge tube heat pipe collecting cores are connected to the condensing heat release tube head, and are packaged on the same glass sealing end cover by glass welding to form a flat tube tube glass heat pipe collecting core.
  • the same plane tube row glass heat pipe heat collecting core is inserted into the outer cover glass tube which is open at one end and the other end is also opened, and the flat tube tube heat pipe collector core support is fixed by being equipped with the clamping position supporting the getter cartridge.
  • the connecting end cover of the glass tube heat pipe of the same flat tube tube is welded and closed to the corresponding opening glass of the outer glass tube, and the other opening glass of the outer cover glass tube is welded to the sealing head and the welding row is drawn.
  • the glass tail welding tube separates the exhaust tail pipe and evaporates the gettering agent, and then passes through the condensation heat release end of the phase change medium of the heat collecting core vacuum collecting tube of the same plane tube row glass heat pipe
  • the medium filling tube is used to evacuate the condensation end of the phase change medium, and the vacuum collecting tube of the condensation heat releasing tube head is connected to at least two of the same tube tube glass heat pipe collecting core, and the phase change heat transfer is performed.
  • the medium is then welded and sealed to the medium filling tube, and the glass tube lumen of the outer cover is made of a high-vacuum flat tube glass heat pipe collecting core vacuum collecting tube.
  • At least two of the same flat tube row glass heat pipe heat collecting core are connected to the condensing heat releasing tube head, and are set on the same glass sealing end cover to form a flat tube tube glass heat pipe collecting core assembly.
  • the same plane tube row glass heat pipe heat collecting core is inserted into the outer cover glass tube which is open at one end and the other end is also opened, and the flat tube tube heat pipe collector core support is fixed by being equipped with the clamping position supporting the getter cartridge.
  • the connecting end cover of the glass tube heat pipe of the same flat tube tube is welded and closed to the corresponding opening glass of the outer cover glass tube, and then the glass tube is welded, and at least two of the glass tube heat collecting cores of the same plane tube are arranged.
  • the condensing heat release tube head is connected to the glass sealing end cover package glass for welding.
  • the other open glass of the outer cover glass tube is welded to the sealing head and the welded tail pipe is drawn.
  • the glass is welded and sealed to separate the exhaust tail pipe, and the getter is evaporated, and then set in the same Flat tube row glass heat pipe collector core vacuum collector tube phase change medium condensation medium on the heat release end of the medium, the phase change medium condensation heat release end cavity vacuum, the same plane tube row glass heat pipe collector core at least
  • the vacuum collecting tube of the condensing and releasing tube head is taken out, and the phase change heat transfer medium is filled, and then the medium filling tube is welded and sealed, and the glass tube lumen of the outer cover is made into a high-vacuum flat tube tube glass heat pipe collecting core.
  • Vacuum collector tube is welded and sealed to separate the exhaust tail pipe, and the getter is evaporated, and then set in the same Flat tube row glass heat pipe collector core vacuum collector tube phase change medium condensation medium on the heat release end of the medium, the phase change medium condensation heat release end cavity vacuum, the same plane tube row glass heat pipe collector core at least
  • the vacuum collecting tube of the condensing and releasing tube head is taken out, and the phase
  • At least two of the flat tube discharge tube heat pipe collecting cores are connected to the condensing heat release tube head, and are packaged on the same glass sealing end cover by glass welding to form a flat tube tube glass heat pipe collecting core.
  • the same flat tube row of glass heat pipe collector core is inserted into one end of the open glass tube, and the other end of the head is provided with a tail pipe of the exhaust tail pipe, and the same plane tube is arranged for the glass heat pipe by being equipped with a clamping position to support the getter cartridge.
  • the heat collecting core support is fixed on the radial inner wall of the glass tube of the outer cover, and the connecting end cover of the glass tube heat pipe collecting core of the same plane tube is in contact with the corresponding opening of the outer glass tube, and the glass is welded and closed, and the flat tube with the positioning is assembled.
  • the glass heat pipe collects the heat core vacuum heat collecting tube assembly, is placed in a heating vacuum furnace, heats the vacuum exhaust gas, and then passes through the laser glass welding machine, through the sealing glass window, the outer cover glass tube exhaust tail pipe glass is welded and closed, and the air is evaporated and degassed.
  • the condensing heat releasing end cavity of the phase change medium is evacuated to the same plane tube
  • At least two vacuum heat collecting tubes of the condensing heat releasing tube head of the glass heat pipe collecting core are filled with the phase change heat transfer medium, and then the medium filling tube is welded and sealed to form a cover glass tube.
  • At least two of the same flat tube row glass heat pipe heat collecting core are connected to the condensing heat releasing tube head, and are set on the same glass sealing end cover to form a flat tube tube glass heat pipe collecting core assembly.
  • the same plane tube row glass heat pipe heat collecting core is inserted into the outer cover glass tube which is open at one end and the other end is also opened, and the flat tube tube heat pipe collector core support is fixed by being equipped with the clamping position supporting the getter cartridge.
  • the connecting end cover of the glass tube heat pipe of the same plane tube and the glass tube of the outer cover glass tube are welded and closed, and the glass tube heat pipe collecting core vacuum heat collecting tube assembly which is assembled and positioned is assembled.
  • the outer cover glass tube exhaust tail pipe of the bee waist glass welded closed separation.
  • the glass of the bee waist of the exhaust tail pipe is welded and closed.
  • At least two vacuum heat collecting tubes of the condensing and heat releasing tube head are connected to the flat tube tube glass heat pipe collecting core, and the phase change heat transfer medium is filled, and then the medium filling tube glass is welded and closed, and the outer glass tube is made into a tube cavity.
  • the production of the same plane tube glass heat pipe collector core vacuum collector tube includes the following production process: the inner glass thin blank tube of the heat collecting core is processed by the lamp into a glass tube closed at one end and closed at the other end, and then closed at the other end and closed at the other end.
  • the tube head of the glass tube is flushed, burned, cleaned and dried.
  • the upper ends are clamped and positioned to support the getter cartridge.
  • the heat absorbing film is laminated on the surface of the tube, and the same tube tube glass heat pipe heat collecting core is inserted and passed.
  • the clamping positioning support air trap elastic card support is fixed on the radial inner wall of the outer cover glass tube, and is welded and closed by connecting the end cover glass.
  • the open end glass of the outer cover glass tube is welded to the sealing head, and is processed through a mold to form a glass tube opening corresponding to the size of the inlet and outlet of the glass tube heat pipe of the same flat tube. Insert the inlet and outlet ports at the same end of the glass tube heat pipe core of the same flat tube into the inlet and outlet ports reserved on the end of the glass tube of the cover and push it to the bottom end. Then, the other open end of the outer cover glass tube is sealed and made into a joint.
  • the phase change medium condensation heat releasing end cavity is evacuated, and the same plane tube row glass is At least two heat collecting tubes of the heat collecting tube are connected to the vacuum collecting tube of the condensation heat releasing tube head, and the phase change heat transfer medium is filled, and then the medium filling tube is welded and sealed to form a flat tube with a high vacuum of the outer glass tube.
  • Row glass heat pipe collector core vacuum collector tube is welded and sealed to form a flat tube with a high vacuum of the outer glass tube.
  • the production process of the same-surface tube-discharging glass heat pipe collecting core vacuum collecting tube matched with a flat-plate tube heat pipe collector core vacuum heat collecting tube module characterized in that: at least the same flat tube row glass heat pipe collecting core
  • the two condensing and venting tube heads are connected, and the one end opening is inserted, and the other end of the sealing head is provided with a flat tube tube glass heat pipe collecting core, at least two outer glass tubes which are connected to the condensing heat releasing tube opening, and the same flat tube
  • the glass heat pipe collecting core is at least two connected to the condensing heat releasing pipe head and is led out through the opening on the cover glass tube head, and is assembled with the clamping position supporting the getter cartridge, and the same plane tube row glass heat pipe collecting core is fixed and fixed.
  • the other open end glass of the outer cover glass tube is welded to the sealing head and the welded tail pipe is drawn, and then the glass hole is closed to close the opening and the same plane on the outer glass tube head
  • At least two of the tube-row glass heat pipe heat collecting cores are connected to the condensing heat-dissipating pipe head, and after the upper exhausting table is evacuated, the glass welding melt-sealing separates the exhaust tail pipe, evaporating the getter, and then passing through the glass tube disposed in the same plane
  • the medium charging tube on the condensation heat release end of the phase change medium of the heat collecting tube of the heat collecting tube is vacuumed, and the condensation chamber of the phase change medium is evacuated, and at least two of the same layer of the tube heat pipe heat collecting core are condensed.
  • the vacuum heat collecting tube of the heat releasing tube head is filled with the phase change heat transfer medium, and then the medium filling tube glass is welded and sealed, and the glass tube lumen of the outer cover glass tube is made into a vacuum tube collecting tube heat collecting tube with a high vacuum.
  • At least two of the same flat tube row glass heat pipe collecting core are connected to the condensing heat releasing tube head, and are inserted at one end opening, and the other end head is provided with the same flat tube row glass heat pipe collecting core at least two condensing heat releasing tube heads Opening the outer cover glass tube, and connecting at least two of the same horizontal tube glass heat pipe heat collecting core to the condensing heat releasing tube head through the opening on the outer glass tube sealing head, and by assembling the clamping position to support the getter elastic card,
  • the same plane tube row glass heat pipe heat collecting core support is fixed on the radial inner wall of the outer cover glass tube.
  • At least two of the same tube tube glass heat pipe heat collecting core are connected out of the condensing heat releasing tube head, and are welded and sealed by glass welding and the opening on the outer glass tube head.
  • the other open end glass of the outer cover glass tube is welded to the sealing head and the welded tail pipe is drawn. After the upper exhaust table is evacuated, the glass tail welding tube is separated by the glass welding, and the getter is evaporated, and then set.
  • phase change medium condensation heat release end of the medium filling tube In the same plane tube row glass heat pipe collector core vacuum collector tube phase change medium condensation heat release end of the medium filling tube, the phase change medium condensation exothermic end cavity vacuum, the same plane tube row glass heat pipe collector core At least two vacuum collector tubes that are connected to the condensing heat release tube head are filled with the phase change heat transfer medium, and then the medium filling tube glass is welded and closed, and the glass tube tube cavity with the outer cover glass tube is highly vacuumed. Hot core vacuum collector tube.
  • At least two of the same flat tube row glass heat pipe collecting core are connected to the condensing heat releasing tube head, and are inserted at one end opening, and the other end head is provided with the same flat tube row glass heat pipe collecting core at least two condensing heat releasing tube heads Opening the outer cover glass tube, and connecting at least two of the same horizontal tube glass heat pipe heat collecting core to the condensing heat releasing tube head, and being led through the opening on the outer glass tube head, and being equipped with a clamping position to support the getter cartridge
  • the glass tube heat pipe collector core support is fixed on the radial inner wall of the outer cover glass tube, and then the other open end glass of the outer cover glass tube is welded and sealed, and then the assembled flat tube glass is arranged.
  • the heat pipe collects the heat core vacuum heat collecting tube, is placed in a heating vacuum furnace, heats the vacuum exhaust gas, and then passes through the laser glass welding machine, the glass welding closes the opening on the glass tube head of the outer cover and the glass tube heat pipe heat collecting core of the same plane tube
  • the medium condensing and venting end cavity is evacuated, and at least two vacuum collecting tubes of the condensing and venting tube head are taken out from the same plane tube and the glass heat pipe collecting core, and the phase change heat transfer medium is filled, and then the medium is filled with the tube glass.
  • the welding is closed, and the glass tube cavity of the outer cover is made into a vacuum tube heat collecting core vacuum collecting tube of the same plane tube row glass heat pipe with high vacuum.
  • At least two of the same flat tube row glass heat pipe collecting core are connected to the condensing heat releasing tube head, and are inserted at one end opening, and the other end head is provided with the same flat tube row glass heat pipe collecting core at least two condensing heat releasing tube heads Opening the outer cover glass tube, and connecting at least two of the same horizontal tube glass heat pipe heat collecting core to the condensing heat releasing tube head, and being led through the opening on the outer glass tube head, and being equipped with a clamping position to support the getter cartridge
  • the glass tube heat pipe collector core support is fixed on the radial inner wall of the outer cover glass tube, and at least two of the same plane tube row glass heat pipe heat collecting core are connected to the condensing heat release tube head and the outer cover glass tube by glass welding.
  • the open glass on the head is sealed by welding.
  • the other open end glass of the outer cover glass tube is sealed by welding the sealing head and the welding tail pipe is drawn, and then the same flat tube row glass heat pipe collecting core vacuum collecting tube is placed in the heating vacuum furnace, and the vacuum exhausting tube is heated.
  • the production of the same plane tube glass heat pipe collector core vacuum collector tube includes the following production process: the inner glass thin blank tube of the heat collecting core is processed by the lamp into a glass tube closed at one end and closed at the other end, and then closed at the other end and closed at the other end.
  • the tube head of the glass tube is flushed, burned, cleaned, dried, and the upper end is clamped and positioned to support the getter cartridge.
  • the heat absorbing film is laminated on the surface of the tube, and the same tube tube glass heat pipe collector core is inserted into the support and fixed. On the radially inner wall of the outer cover glass tube, it is led through an opening in the outer cover glass tube head.
  • the glass tube heat pipe heat collecting core support is fixed on the radial inner wall of the outer cover glass tube by assembling the clamping position supporting air getter elastic card, and then the other open end glass of the outer cover glass tube is welded and sealed, and then The assembled and positioned flat glass tube heat pipe collector core vacuum collector tube is placed in a heating vacuum furnace, heated and evacuated, and then sealed by a laser glass welding machine through a sealed glass window laser glass.
  • the opening on the tube head and the glass tube heat pipe of the same plane tube are connected to the condensation heat release tube at least two, and then the getter is evaporated.
  • the phase change medium condensation heat releasing end cavity is evacuated, and the same plane tube row glass is At least two heat collecting tubes of the heat collecting tube are connected to the vacuum collecting tube of the condensation heat releasing tube head, and the phase change heat transfer medium is filled, and then the medium filling tube is welded and sealed to form a flat tube with a high vacuum of the outer glass tube.
  • Row glass heat pipe collector core vacuum collector tube is welded and sealed to form a flat tube with a high vacuum of the outer glass tube.
  • the production process of the same-surface tube-discharging glass heat pipe collecting core vacuum collecting tube matched with a flat-plate tube heat pipe collector core vacuum heat collecting tube module characterized in that: or the same flat tube row glass heat pipe collecting core
  • At least two of the condensing heat-dissipating pipe heads are inserted into the outer glass tube of the exhaust tail pipe on the other end of the sealing head, and the air-cooling pipe of the same plane pipe is arranged by assembling the clamping device to fix the gas-removing agent elastic card
  • the heat collecting core support is fixed on the radial inner wall of the outer cover glass tube, the other open end glass of the outer cover glass tube is welded and sealed, and the outer cover glass tube is fixedly mounted on the glass lathe by the tooling clamp, and the outer cover glass of the glass lathe
  • the tube rotates along the axis of the glass tube of the outer cover, and the arc-shaped heating head is opened, and the glass tube of the outer cover is heated, and the heating position is beyond the setting position of the tube
  • the robot at the glass tube of the fixed cover pulls the glass tube head of the melted outer cover, and the fire head continues to heat, so that the outer glass tube is sealed to form a closed bottom surface, and the bottom surface of the sealing surface is the same flat tube.
  • the row of glass heat pipe collector cores is provided with a certain distance. Adjust the position of the fire head so that the fire head always heats the bottom surface after the sealing, the glass tube at the bottom surface after the sealing is continuously melted, the bottom surface of the sealing is gradually thickened, and the bottom surface of the sealing is continuously discharged to the same tube to the glass heat pipe collecting core tube head.
  • the direction is moved until the bottom surface of the molten zipper is in contact with the tube tube of the same tube tube glass heat pipe.
  • the glass tube of the same tube is arranged to be fused with the bottom of the ferrule, and the bottom of the ferrule is fused.
  • the glass lathe stops, and the shovel rod on the glass lathe goes along the same plane tube, the center of the glass heat pipe, and the bottom of the ferrule Probe into the tube of the same plane tube row of glass heat pipe collector core, the same plane tube row of glass heat pipe collector core nozzle, and the glass at the bottom of the seal, wrapped around the rod to pull out and cut.
  • the fire head continues to heat, and the perforated glass frit is retracted and melted onto the tube of the same flat tube row glass heat pipe collecting core, so that the glass tube of the same plane tube row glass heat pipe collecting core and the bottom surface of the sealing cover is completely melted. Thereafter, the glass welding butt joint is provided with a heat pipe condensation end of the exhaust medium filling nozzle. Then, on the inner and outer annular glass heads, the mold is set, and the glass ring cavity is filled with air through the exhaust tail pipe at the tail of the outer glass tube, so that the sealing portion is bulged and shaped.
  • the small fire heats the welded surface of the annular sealing glass for annealing, then closes the fire head and cools, and completes the glass welding sealing of the heat collecting core tube head of the same plane tube glass heat pipe and the glass tube head of the outer cover. After the upper exhaust station is evacuated, the glass is welded to seal the exhaust tail pipe.
  • At least two of the flat tube discharge tube heat pipe collecting cores are connected to the condensing and heat releasing tube head, and are inserted into the outer cover glass tube which is open at both ends, and the same plane tube is arranged for the glass heat pipe by being equipped with the clamping positioning supporting the getter cartridge.
  • the heat collecting core support is fixed on the radial inner wall of the outer cover glass tube, the other open end glass of the outer cover glass tube is welded and sealed, and the outer cover glass tube is fixedly mounted on the glass lathe by the tooling clamp, and the outer cover glass of the glass lathe
  • the tube rotates along the axis of the glass tube of the outer cover, and the arc-shaped heating head is opened, and the glass tube of the outer cover is heated, and the heating position is beyond the setting position of the tube of the heat collecting core of the glass tube of the same plane.
  • the robot at the glass tube of the fixed cover pulls the glass tube head of the melted outer cover, and the fire head continues to heat, so that the outer glass tube is sealed to form a closed bottom surface, and the bottom surface of the sealing surface is the same flat tube.
  • the row of glass heat pipe collector cores is provided with a certain distance. Adjust the position of the fire head so that the fire head always heats the bottom surface after the sealing, the glass tube at the bottom surface after the sealing is continuously melted, the bottom surface of the sealing is gradually thickened, and the bottom surface of the sealing is continuously discharged to the same tube to the glass heat pipe collecting core tube head.
  • the direction is moved until the bottom surface of the molten zipper is in contact with the tube tube of the same tube tube glass heat pipe.
  • the glass tube of the same tube is arranged to be fused with the bottom of the ferrule, and the bottom of the ferrule is fused.
  • the glass lathe stops, and the shovel rod on the glass lathe goes along the same plane tube, the center of the glass heat pipe, and the bottom of the ferrule Probe into the tube of the same plane tube row of glass heat pipe collector core, the same plane tube row of glass heat pipe collector core nozzle, and the glass at the bottom of the seal, wrapped around the rod to pull out and cut.
  • the fire head continues to heat, and the perforated glass frit is retracted and melted onto the tube of the same flat tube row glass heat pipe collecting core, so that the glass tube of the same plane tube row glass heat pipe collecting core and the bottom surface of the sealing cover is completely melted. Thereafter, the glass welding butt joint is provided with a heat pipe condensation end of the exhaust medium filling nozzle. Then, on the inner and outer annular glass heads, the mold is set, and the glass ring cavity is filled with air through the opening of the tail of the outer glass tube to make the sealing portion bulge and shape.
  • the small fire heats the welded surface of the annular sealing glass for annealing, then closes the fire head and cools, and completes the glass welding sealing of the heat collecting core tube head of the same plane tube glass heat pipe and the glass tube head of the outer cover.
  • the other open end glass of the outer cover glass tube is welded and welded to the welded tail pipe. After the upper exhaust station is evacuated, the glass is welded to seal the exhaust tail pipe. The getter is then evaporated.
  • the phase change medium condensation heat releasing end cavity is evacuated, and the same plane tube row glass is At least two heat collecting tubes of the heat collecting tube are connected to the vacuum collecting tube of the condensation heat releasing tube head, and the phase change heat transfer medium is filled, and then the medium filling tube is welded and sealed to form a flat tube with a high vacuum of the outer glass tube.
  • Row glass heat pipe collector core vacuum collector tube is welded and sealed to form a flat tube with a high vacuum of the outer glass tube.
  • the production of the same plane tube glass heat pipe collector core vacuum collector tube includes the following production process: the inner glass thin blank tube of the heat collecting core is processed by the lamp into a glass tube closed at one end and closed at the other end, and then closed at the other end and closed at the other end.
  • the tube head of the glass tube is flushed, burned, cleaned and dried, and the upper end is clamped and positioned to support the getter cartridge, and a heat absorbing film is laminated on the surface of the tube.
  • the outer cover glass tube is sealed at one end and connected to the exhaust tail pipe, and the same plane tube exhaust glass heat pipe heat collecting core is inserted into the outer glass tube mouth, and the support is fixed on the radial inner wall of the outer cover glass tube.
  • the manipulator at the glass tube of the fixed cover will pull the burnt glass tube head away, and the fire head will continue to heat, so that the outer cover glass tube is sealed to form a closed bottom surface, and the bottom surface of the pull seal is the same as the flat tube row.
  • the glass heat pipe collector core has a certain distance. Adjust the position of the fire head so that the fire head always heats the bottom surface after the sealing, the glass tube at the bottom surface after the sealing is continuously melted, the bottom surface of the sealing is gradually thickened, and the bottom surface of the sealing is continuously discharged to the same tube to the glass heat pipe collecting core tube head. The direction is moved until the bottom surface of the molten zipper is in contact with the tube tube of the same tube tube glass heat pipe.
  • the glass tube of the same tube is arranged to be fused with the bottom surface of the heat sealing core, and the glass lathe stops rotating.
  • the material rod of the glass lathe is along the bottom surface of the sealing tube center of the glass tube heat pipe of the same plane tube.
  • the glass tube is inserted into the tube of the same tube and arranged in the heat pipe of the glass heat pipe, and the glass at the bottom of the glass tube heat pipe and the bottom surface of the sealing tube are wound around the material rod and pulled out and cut off.
  • the fire head continues to heat, and the perforated glass frit is retracted and melted onto the tube of the same flat tube row glass heat pipe collecting core, so that the glass tube of the same plane tube row glass heat pipe collecting core and the bottom surface of the sealing cover is completely melted.
  • the glass welding butt joint is provided with a heat pipe condensation end of the exhaust medium filling nozzle.
  • the mold is set, and the glass ring cavity is filled with air through the exhaust tail pipe at the tail of the outer glass tube, so that the sealing portion is bulged and shaped.
  • the small fire then heats the annular sealing glass welded nozzle for annealing.
  • the burner is turned off, cooled, and the sealing of the annular glass tube head is completed.
  • the exhaust pipe is connected to the exhaust pipe, and the exhaust pipe is connected to the exhaust pipe. After vacuuming, the glass is welded and sealed from the exhaust pipe, and then the getter is evaporated.
  • the phase change medium condensation heat releasing end cavity is evacuated, and the same plane tube row glass is At least two heat collecting tubes of the heat collecting tube are connected to the vacuum collecting tube of the condensation heat releasing tube head, and the phase change heat transfer medium is filled, and then the medium filling tube is welded and sealed to form a flat tube with a high vacuum of the outer glass tube.
  • Row glass heat pipe collector core vacuum collector tube is welded and sealed to form a flat tube with a high vacuum of the outer glass tube.
  • the clamping positioning support air-removing agent elastic card is matched with a flat-plate tube heat pipe collector core vacuum heat collecting tube module, and the utility model is characterized in that: clamping position positioning support gas-dissipating at both ends of the same-surface tube row glass heat pipe collecting core
  • the agent cartridge is composed of a buckle on an elastic metal material card, a buckle under an elastic metal material card, and a getter.
  • the upper and lower elastic metal material cards of the clamping and supporting elastic card are arranged on both sides of each of the two symmetrical pieces, and respectively have corresponding card slots and chucks.
  • the card slot and the chuck on the elastic metal material card are at least one oblique card slot, and the card head with the linear elastic guide is inserted, and the guide of the chuck is inserted into the oblique card slot to generate deformation, when the chuck is After the guide is inserted into position, the rebound occurs, and the card slot and the card head are interlocked and locked.
  • the card slot and the chuck on the card of the elastic metal material are provided with at least one linear card slot, and the card head of the corresponding arc-shaped elastic guide is inserted, and the arc-shaped guide of the card head is inserted into the card slot to generate straightening.
  • the shape of the card of the elastic metal material corresponds to the shape of the heat collecting core tube of the glass tube of the same plane tube, and can meet the requirements of the elastic clamping positioning of the tube row of the heat pipe of the same tube.
  • the two sides of the clamping and positioning elastic card are provided with elastic supporting cards supported on the radially inner wall of the glass tube of the outer cover.
  • the elastic supporting cards are respectively disposed on the side of the upper and lower elastic metal material cards, and the elastic supporting card is elastic.
  • the side of the metal material card is bent by a punching disc.
  • the elastic force formed by the geometrical dimensions of the elastic support card satisfies the requirement that the heat collecting core of the same flat tube row glass heat pipe is elastically supported on the radially inner wall of the outer cover glass tube.
  • at least the lower elastic metal material card is provided with an elastic lock card for holding and fixing the getter, and the elastic lock card is formed by elastic metal material card stamping and stretching.
  • the utility model relates to a heat collecting core vacuum heat collecting tube module of the same plane tube row glass heat pipe, wherein the same plane tube row glass heat pipe collecting core has at least two exothermic condensation ends on the same side, and the same plane tube row glass heat pipe collecting core at least For two tubes.
  • a composite transition seal assembly consisting of a closed-loop rigid limit seal and a sealant ring on the root of the exothermic condensation end.
  • the surface of the heat pipe of the same flat tube tube is combined with a heat absorbing film, and the functional film constituting the heat absorbing film is a reflective film, an absorbing film and an antireflection film, wherein the reflective film is formed by magnetron sputtering, or The reflective film is formed by vacuum evaporation, or the reflective film is formed by electroless plating.
  • the reflective functional film of the same flat tube row glass heat pipe collecting core is a full tube row coating film, and the absorption functional film and the anti-reverse function film are single-sided coating of the tube row.
  • the heat absorbing film is a magnetron sputtering film.
  • a high-temperature selective absorption functional film is a three-layer structure including a glass substrate, a highly reflective metal film layer, and an absorption film layer, and the high temperature selective absorption functional film is a composite high-reflection metal film coated on the outer surface of the glass substrate.
  • a layer, a glass substrate coated with a highly reflective metal film layer immersed in a solution of nickel sulfate and sodium hypophosphite for a certain period of time, so that a nickel-phosphorus alloy coating is formed on the surface of the medium-high temperature glass pressure tube, and then the tube is immersed After short-time etching in nitric acid, a high-temperature selective absorption functional film having a phosphorus content of 5% to 7% in the plating layer and having a micro-pit on the surface of the etched tube row is formed.
  • the high temperature selective absorption functional film is a functional film layer comprising a glass substrate, a highly reflective metal film layer of a metal material, and a three-layer structure combined with the carbon material absorption film layer.
  • the structure of the high temperature selective absorption functional film is a glass substrate bottom layer, a metal material highly reflective metal excessive film layer, and a thermal decomposition treatment to form a carbon film layer surface layer with dense micropores.
  • the bottom layer of the glass substrate is a tube material
  • the high-reflection metal over-metal layer of the metal material is a metal film layer formed by vacuum evaporation, magnetron sputtering, or chemical reaction, and the high-temperature selective absorption functional film is thermally decomposed by the organic binder. Formed after treatment.
  • the organic binder is made of a single material, or is made of one or more composite materials, or a binder is mixed with a light absorbing material to form a film layer, and a composite carbon film having a dense microporous structure on the outer surface formed by thermal decomposition sintering is formed. Layer surface layer.
  • the utility model relates to a heat collecting core vacuum heat collecting tube module of the same plane tube row glass heat pipe, wherein the outer cover glass tube is a round tube, an elliptical tube or a rectangular tube.
  • the inner surface of the light-incident surface of the outer cover glass tube is compounded with a light anti-reflection film, or the outer surface of the light-incident surface of the outer cover glass tube is compounded with a light anti-reflection film, or the inner and outer surfaces of the outer surface of the glass tube of the outer cover are composited.
  • the outer cover glass tube is a full-tube transparent light tube, or the outer cover glass tube is a tube with a mirror surface that is half of the radial wall.
  • the cost of the all-glass vacuum solar collector tube collector module is under pressure, high-temperature heat collection, self-circulation, low cost, and the production process is not changed much. , anti-freeze insulation, safe and reliable issues.
  • the device is reasonable in design and can provide a variety of installation forms.
  • the same plane tube row glass heat pipe collecting heat pipe head of the same side of the module is provided with the same side vacuum heat collecting tube, which has good pressure resistance performance, good thermal expansion, contraction and contraction, free performance and heat resistance.
  • thermosiphon convection self-circulation of the heat collecting system modular assembly, large effective heat collecting area per unit, strong pressure bearing capacity, high-temperature steam for users, and medium-high temperature steam for power generation .
  • the system has good anti-freeze insulation performance. Therefore, the application field and the application of the invention are extensive.
  • FIG. 1 is a schematic plan view showing a longitudinal plan view of a first embodiment of a flat-plate tube heat pipe collector core vacuum heat collecting tube.
  • FIG. 2 is a schematic plan view showing a first embodiment of a vacuum tube heat collecting tube of the same plane tube glass heat pipe.
  • FIG. 3 is a schematic plan view showing a longitudinal planing structure of a second embodiment of a flat-plate tube heat pipe collecting core vacuum heat collecting tube;
  • Figure 4 It is a schematic plan view of a cross-sectional structure of a second embodiment of a heat pipe core heat collecting tube of the same plane tube glass heat pipe.
  • FIG. 5 is a schematic plan view showing a longitudinal planing structure of a third embodiment of a flat-plate tube heat pipe collecting core vacuum heat collecting tube;
  • Fig. 6 is a schematic plan view showing a third embodiment of a vacuum tube heat collecting tube of the same plane tube row glass heat pipe.
  • FIG. 7 is a schematic plan view showing a longitudinal planing structure of a fourth embodiment of a flat tube row glass heat pipe collecting core vacuum heat collecting tube;
  • Fig. 8 is a schematic plan view showing a fourth embodiment of a vacuum tube heat collecting tube of the same plane tube row glass heat pipe.
  • FIG. 9 is a schematic plan view showing a longitudinal planing structure of a fifth embodiment of a heat pipe core collecting heat pipe of the same plane tube glass heat pipe;
  • Fig. 10 is a schematic plan view showing a cross-sectional structure of a fifth embodiment of a flat-plate tube heat pipe collecting core vacuum heat collecting tube;
  • Figure 11 is a schematic plan view showing a longitudinal planing structure of a sixth embodiment of a flat tube row glass heat pipe collecting core vacuum heat collecting tube;
  • FIG. 12 is a schematic cross-sectional view showing a sixth embodiment of a same-surface tube-row glass heat pipe collecting core vacuum heat collecting tube module.
  • FIG. 13 is a schematic plan view showing a longitudinal planing structure of a first embodiment of a flat tube row glass heat pipe collecting core vacuum heat collecting tube module;
  • FIG. 14 is a longitudinal plan view of a longitudinal joint box embodiment of a second embodiment of a flat tube row glass heat pipe collecting core vacuum heat collecting tube module;
  • 15 is a longitudinal plan view of a longitudinal joint box embodiment of a third embodiment of a flat tube row glass heat pipe collector core vacuum heat collecting tube module.
  • Fig. 16 is a schematic plan view showing a cross-sectional structure of a fourth embodiment of a heat pipe core vacuum collecting tube module of the same plane tube row glass heat pipe.
  • Figure 17 is a schematic view showing the structure of a first embodiment of a heat-insulating junction box of a same-surface tube-row glass heat pipe collecting core vacuum heat collecting tube module
  • Fig. 18 is a structural schematic view showing a second embodiment of a heat-insulating junction box of a same-surface tube-row glass heat pipe collecting core vacuum heat collecting tube module.
  • Fig. 19 is a structural schematic view showing a third embodiment of a heat-insulating junction box of a same-surface tube-row glass heat pipe collecting core vacuum heat collecting tube module.

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Abstract

一种同平面管排玻璃热管集热芯真空集热管模块,由保温集热联箱、同平面管排玻璃热管集热芯真空集热管、集热管安装支撑框架,和布置于集热管安装支撑框架与保温集热联箱平行相对边框上的顶紧尾座连接组成。相变传热介质冷凝为液体,沿同平面管排玻璃热管集热芯内壁,在重力,或集热细管所设毛细膜的作用下,构成相变介质的冷凝蒸发传热循环;集热系统通过保温集热联箱内的冷水,与保温集热联箱内热水之间的密度差,及保温蓄水箱与同平面管排玻璃热管集热芯真空集热管模块之间的高差所产生的压力,实现被加热介质的热虹吸对流自循环;或在系统上安装水泵,实现系统的强制循环。

Description

一种同平面管排玻璃热管集热芯真空集热管模块 技术领域
本发明涉及一种太阳能集热器,具体是一种同平面管排玻璃热管集热芯真空集热管模块。
背景技术
目前太阳能集热器主要有全玻璃真空太阳能集热管集热器、全玻璃热管真空太阳能集热管集热器、管排式热管集热器、金属平板式集热器、陶瓷板式集热器、槽式聚焦中高温集热器等多种类型。
全玻璃真空太阳能集热管集热器不承压、全玻璃热管真空太阳能集热管集热器不能实现高温集热。金属平板式集热器虽然承压,但不能提供高温高压蒸汽,而且吸热膜层相当于暴露在大气中,很容易受到大气中腐蚀气体成分的侵蚀,热效率衰减快,使用寿命期短。陶瓷板式集热器虽然抗腐蚀、吸热膜层稳定,但是它不能承压,集热效率低、集热温度低,保温性能差,冬季易冻裂。现有槽式聚焦中高温集热器消耗大量的有色金属,加工工艺复杂,制造成本居高不下,能量多次转换,导致效率低下,市场应用面窄,接受度低,难以推广。
而且这些传统的集热器很难适应于恶劣的气候环境,有的冬季因为不具备保温条件,无法抗冻保温,集热效率及其低下,而槽式聚焦中高温集热器及工程系统由于成本造价高,占用地面面积和空间大,与建筑结合相当困难,难以推广。
时至今日,中国太阳能光热应用领域技术虽然众多,但仍存在关键技术瓶颈,太阳能集热系统并没有解决承压、高温集热、自循环、低造价、抗冻保温、安全可靠等问题。
技术问题
到目前为止,性价比高的全玻璃真空太阳能集热管集热器技术与产品,始终没有大的突破,基本上还是在低温的生活热水领域应用。更没解决市场对太阳能热利用提出的作为中高温(蒸汽)热源的要求。
技术解决方案
本发明的目的在于提供一种同平面管排玻璃热管集热芯真空集热管模块构成的新型高效、中高 温、低成本、可承压、抗冻保温等多领域应用的集热器,以解决上述背景技术中提出的问题。
本发明的技术方案如下:
一种同平面管排玻璃热管集热芯真空集热管模块,包括真空集热管、顶紧尾座、保温集热联箱、密封圈、集热管安装支撑框架,其特征是:同平面管排玻璃热管集热芯真空集热管模块,由包括保温集热联箱、同平面管排玻璃热管集热芯真空集热管、集热管安装支撑框架,和布置于集热管安装支撑框架与保温集热联箱平行相对边框上的顶紧尾座连接组成。保温集热联箱为单流道联箱,单流道联箱的两端头上,分别设有单根的介质进、出连接管头,介质进连接管头设于集热联箱的端头的下侧,介质出连接管头设于集热联箱端头的上侧。或保温集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头,集热联箱周围,包裹有保温层和外壳。或保温集热联箱为上下布置的双流道集热联箱,集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接。或保温集热联箱为上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头。或集热联箱为设有导流器上下布置的双流道集热联箱,导流器设于上下联箱之间,与联箱隔板和联箱开孔管壁连接。或集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接。或集热联箱为设有导流器上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头。集热联箱周围,包裹有保温层和外壳。
同平面管排玻璃热管集热芯真空集热管位于保温集热联箱的一侧,或保温集热联箱置于集热管安装支撑框架中间,同平面管排玻璃热管集热芯真空集热管对称分布于保温集热联箱的两侧。保温集热联箱上的同平面管排玻璃热管集热芯真空集热管安装管孔,通过与之配套的密封圈,与同平面管排玻璃热管集热芯真空集热管相连,通过设于集热管安装支撑框架,与保温集热联箱平行相对边框上的顶紧尾座,将同平面管排玻璃热管集热芯真空集热管,顶紧密封安装于保温集热联箱和集热管安装支撑框架之间。保温集热联箱水平安装布置,或倾斜安装布置,或竖直安装布置,使同平面管排玻璃热管集热芯真空集热管的同平面管排玻璃热管集热芯,与阳光的照射角度接近垂直。
其中,同平面管排玻璃热管集热芯真空集热管,包括外罩玻璃管、同平面管排玻璃热管集热芯、介质进出管头玻璃封接端盖、相变介质冷凝放热端、夹持定位支撑消气剂弹卡、其同平面管排玻璃热管集热芯为依次折弯曲回、上下层紧邻布置、分布在同一平面上的同平面管排玻璃热管集热芯管排,同平面管排玻璃热管集热芯管排的至少两接出冷凝放热管头,依次分布在同平面管排玻璃热管集热芯管排上,通过装配有夹持定位支撑弹卡,将同平面管排玻璃热管集热芯管排组装定位成一体。同平面管排玻璃热管集热芯管排表面上,复合有依次为反射膜、吸收膜、减反膜组成的功能吸热膜管面。之后在夹持定位支撑弹卡上装配消气剂,组成夹持定位支撑消气剂弹卡。将同平面管排玻璃热管集热芯插装于一端开口,另一端封头的外罩玻璃管内,外罩玻璃管的一端设有排气尾管。外罩玻璃管的背光面为光管,或为复合有反光镜的管。同平面管排玻璃热管集热芯通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,通过玻璃焊接,封装在外罩玻璃管同一端玻璃封头上,同平面管排玻璃热管集热芯为光管,或为设有毛细膜的玻璃管排。之后,对同平面管排玻璃热管集热芯真空集热管抽真空后,玻璃焊接封闭分离排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
同平面管排玻璃热管集热芯真空集热管的相变传热介质,在集热细管内将相变传热介质传输分布,液体形式的相变传热介质吸热汽化,通过同平面管排玻璃热管集热芯管道,进入相变介质冷凝放热端腔体,通过相变介质冷凝放热端对被加热介质放热后,相变传热介质冷凝为液体,沿同平面管排玻璃热管集热芯内壁,在重力,或集热细管所设毛细膜的作用下,完成对相变传热介质的传输分布,构成相变介质的冷凝蒸发传热循环。集热系统通过保温集热联箱内的冷水,与保温集热联箱内热水之间的密度差,及保温蓄水箱与同平面管排玻璃热管集热芯真空集热管模块之间的高差所产生的压力,实现被加热介质的热虹吸对流自循环。或在系统上安装水泵,实现系统的强制循环。
与一种同平面管排玻璃热管集热芯真空集热管模块相配合的保温集热联箱,其特征是:保温集热联箱的保温材料和外壳的同侧或相对两侧管壁上,开有插装同平面管排玻璃热管集热芯真空集热管进、出介质管头的管孔。集热联箱管孔为平面,或设有凹,或凸,或凹后外翻边,或凹后内翻边的拉伸边沿。保温集热联箱壁上包裹有与其开孔同轴线的外壳,保温集热联箱壁与外壳之间填充有保温材料,对应于保温集热联箱壁上的开孔,外壳与保温材料上设有开孔,外壳上设有外壳封头与保温集热联箱管头对应, 外壳封头或为隔热支撑环,外壳封头与保温集热联箱管头之间填充有保温材料。与隔热支撑环对应的外壳上安装有拉筋,与集热管安装支撑框架相对的边框连接。保温集热联箱管头上设有密封连接管件单元。
保温集热联箱为单流道集热联箱,单流道集热联箱的两端头上,分别设有单根的介质进、出连接管头,介质进连接管头设于集热联箱的端头的下侧,介质出连接管头设于集热联箱的上侧。或保温集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头,集热联箱周围,包裹有保温层和外壳。
或保温集热联箱为上下布置的双流道集热联箱,在双流道集热联箱端头上设有进出水管连接管头。双流道集热联箱通过密封连接管件单元与其它管件或双流道集热联箱密封连接集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接。或保温集热联箱为上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头。
或集热联箱为设有导流器上下布置的双流道集热联箱,导流器设于上下联箱之间,与联箱隔板和联箱开孔管壁连接。或集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接。或集热联箱为设有导流器上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头。集热联箱周围,包裹有保温层和外壳。
与一种同平面管排玻璃热管集热芯真空集热管模块相配合的集热管安装支撑框架,其特征是:集热管安装支撑框架包括保温集热双层联箱、顶紧尾座支撑联臂、集热管支撑联臂、吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂连接组成。集热管安装支撑框架为单侧布管矩形结构,保温集热双层联箱作为一边,与作为相对另一边的顶紧尾座支撑联臂平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热双层联箱和顶紧尾座支撑联臂两端连接,形成集热管安装支撑框架的矩形轮廓,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂一侧的两端头与保温集热双层联箱和集热管支撑联臂的两端结合处连接,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂另一侧的两端头,与顶紧尾座支撑联臂的均分点上相互连接,形成对顶紧尾座支撑联臂的吊拉,连接“X”吊撑联臂的交叉点,组成集热管安装支撑框架。
或在集热管安装支撑框架的保温集热双层联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条吊壁,其中,保温集热双层联箱和中间吊壁连接,构成在顶紧尾座支撑联臂上,间距等分、交叉点连接在一起的“米”字形顶紧尾座支撑联臂的吊壁。
或在集热管安装支撑框架的保温集热双层联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热双层联箱下侧和集热管支撑联臂之间连接一条水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在顶紧尾座支撑联臂上间距等分,交叉点连接在一起的“米”字形顶紧尾座支撑联臂的吊壁。
集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热双层联箱和顶紧尾座支撑联臂的同端,后承重支撑之间设有横向拉紧联臂,或后承重支撑之间设有“X” 拉紧联臂。保温集热双层联箱和顶紧尾座支撑联臂之间,通过“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架。
或集热管安装支撑框架包括保温集热双层联箱、顶紧尾座支撑联臂、集热管支撑联臂、吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂连接组成。集热管安装支撑框架为两侧布管倒“日”形结构,保温集热双层联箱作为中轴,与作为相对两边的顶紧尾座支撑联臂平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热双层联箱和保温集热双层联箱两侧的顶紧尾座支撑联臂两端连接,形成集热管安装支撑框架的倒“日”形结构轮廓,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的两个“X”吊撑联臂一侧的两端头与保温集热双层联箱和集热管支撑联臂的两端结合处连接,吊拉连接两顶紧尾座支撑联臂和集热管支撑联臂的两“X”吊撑联臂另一侧的两端头,与两顶紧尾座支撑联臂的均分点上相互连接,形成对两顶紧尾座支撑联臂的吊拉,连接两“X”吊撑联臂的交叉点,组成集热管安装支撑框架。
或在集热管安装支撑框架的保温集热双层联箱、两顶紧尾座支撑联臂、“X”吊撑联臂的交叉点六点之间,连接一条吊壁,其中,保温集热双层联箱的两侧和中间吊壁连接,构成在两顶紧尾座支撑联臂上,间距等分、交叉点连接在一起的两“米”字形顶紧尾座支撑联臂的吊壁。
或在集热管安装支撑框架的保温集热双层联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热双层联箱下侧和集热管支撑联臂之间连接一条或两水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在两顶紧尾座支撑联臂上间距等分,交叉点连接在一起的两“米”字形顶紧尾座支撑联臂的吊壁。
集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热双层联箱和两顶紧尾座支撑联臂的同端,后承重支撑之间设有拉紧联臂,保温集热双层联箱和两顶紧尾座支撑联臂之间,通过两“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架。
一种同平面管排玻璃热管集热芯真空集热管模块,其顶紧尾座为一种太阳真空集热管尾座,包括托座以及与托座螺纹连接的螺帽,其托座 由托碗、托杆组成,托碗的形状与太阳真空集热管尾配合,托碗的尾部与托杆缩径连接,托杆一段外壁上有螺纹,与托杆螺纹配合的螺帽安装在托杆上,托碗与托杆或为一体或为分体套装连接组成。托碗与托杆或为分体,托碗的底部上有与托杆套装于一起的插头,螺帽安装在托杆上,螺帽上有与支架顶紧尾座支撑冲孔吻合的定位边沿。螺帽上设有与螺帽同心,与太阳真空集热管尾部有一定间隙,与设有支撑钢卡的太阳真空集热管尾部对应吻合的保温管套,保温管套的开口处,与太阳真空集热管之间套装有密封挡圈。或托杆的同平面管排玻璃热管集热芯壁或外管壁上 设有用于定位的多棱管或多棱孔,多棱管通过顶紧尾座支撑上与之对应的开孔定位,多棱孔通过 与之对应的多棱工具定位。或托杆插装于热水器支架顶紧尾座支撑的开孔上,螺帽安装于支架顶紧尾座支撑的上面,或安装于支架顶紧尾座支撑的下面,螺帽安装于 支架顶紧尾座支撑上面的托杆螺纹段在上面与螺帽对应,螺帽安装于支架顶紧尾座支撑下面的托杆螺纹 段在下面与螺帽对应。或托杆为等径、或缩径,托 杆与托碗连接处上段直径等于或大于托杆下段直径。
或顶紧尾座为一种挂装太阳真空集热管顶紧安装保温尾座,包括保温管套挂装螺母和顶紧螺杆,其保温管套挂装螺母的外壁上设有安装挂钩和受力支撑面,至少一个安装挂钩设于受力支撑面的上部,保温管套挂装螺母上设有与顶紧螺杆对应的内螺纹,保温管套挂装螺母设有与太阳真空集热管尾端管壁有一定间隙的保温管套,保温管套的开口处与太阳真空集热管之间设有密封挡圈,顶紧螺杆的外壁上设有与保温管套挂装螺母对应的外螺纹,顶紧螺杆下端设有用于旋装的扳齿,旋装扳齿设于顶紧螺杆下端管孔口沿内壁上,或设于顶紧螺杆下端的外壁上,顶紧螺杆的上端设有安装托装物的管孔口沿受力支撑面,管孔口沿受力支撑面与太阳真空集热管尾部底面配合对应。保温管套挂装螺母的安装挂钩分设于受力支撑面的上部和下部。
或顶紧尾座为一种太阳真空集热管顶紧安装保温尾座组件,包括螺纹托座、螺纹基座、保温管套和挡风圈,其螺纹托座由带托碗的外螺纹螺杆构成,托碗的外表面设有着力齿棱,或螺纹托座由带托碗的内螺纹螺帽构成,内螺纹螺帽的外表面设有着力齿棱,螺纹基座由端头带着力齿棱外螺纹螺杆构成,或螺纹基座由内螺纹螺帽构成,内螺纹螺帽的外表面设有着力齿棱。螺纹托座与螺纹基座上的螺杆、螺帽位移长度相匹配。保温管套与螺纹托座同心套装,相互对应,在保温管套的直径上,保温管套的外表面分别设有单层条形翅片和双层条形翅片,一个保温管套的单层条形翅片与另一个保温管套的双层条形翅片的沟槽插装匹配,保温管套与太阳真空集热管尾部有一定间隙,保温管套长度与太阳真空集热管尾部支撑钢卡安装位置相对应,保温管套的上开口处与太阳真空集热管之间有密封挡圈插装其内。螺纹基座安装于热水器支架顶紧尾座支撑上表面定位凸包、或定位凹坑上。
与一种同平面管排玻璃热管集热芯真空集热管模块相配合的同平面管排玻璃热管集热芯真空集热管的生产工艺,其特征是:同平面管排玻璃热管集热芯真空集热管,包括外罩玻璃管、同平面管排玻璃热管集热芯、介质进出管头玻璃封接端盖、夹持定位支撑消气剂弹卡、其同平面管排玻璃热管集热芯为至少两根上下层紧邻布置、分布在同一平面上的同平面管排玻璃热管集热芯管排,同平面管排玻璃热管集热芯管排的至少两接出冷凝放热管头分布在同平面管排玻璃热管集热芯管排的一端,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯管排组装定位成一体,同平面管排玻璃热管集热芯管排表面上复合有依次为反射膜、吸收膜、减反膜组成的功能吸热膜管面。同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,通过玻璃焊接封装在同一玻璃封接端盖上,制成同平面管排玻璃热管集热芯。将同平面管排玻璃热管集热芯插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,套装在同一玻璃封接端盖上,制成同平面管排玻璃热管集热芯组件。将同平面管排玻璃热管集热芯组件插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭,之后通过玻璃焊接,将同平面管排玻璃热管集热芯的至少两接出冷凝放热管头与璃封接端盖封装玻璃焊接。上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,通过玻璃焊接封装在同一玻璃封接端盖上,制成同平面管排玻璃热管集热芯。将同平面管排玻璃热管集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,同平面管排玻璃热管集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,套装在同一玻璃封接端盖上,制成同平面管排玻璃热管集热芯组件。将同平面管排玻璃热管集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,同平面管排玻璃热管集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,之后通过玻璃焊接,将同平面管排玻璃热管集热芯的至少两接出冷凝放热管头与璃封接端盖封装玻璃焊接。外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,通过玻璃焊接封装在同一玻璃封接端盖上,制成同平面管排玻璃热管集热芯。将同平面管排玻璃热管集热芯插装于一端开口,另一端封头设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,将同平面管排玻璃热管集热芯的连接端盖,与外罩玻璃管对应开口接触对齐玻璃焊接封闭,将装配定位好的同平面管排玻璃热管集热芯真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗对外罩玻璃管排气尾管玻璃焊接封闭,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,套装在同一玻璃封接端盖上,制成同平面管排玻璃热管集热芯组件。将同平面管排玻璃热管集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,同平面管排玻璃热管集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,将装配定位好的同平面管排玻璃热管集热芯真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离。或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离。之后蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
制作同平面管排玻璃热管集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成一端开口另一端封闭的玻璃管,之后对一端开口另一端封闭的玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜,将同平面管排玻璃热管集热芯插入并通过夹持定位支撑消气剂弹卡支撑固定在外罩玻璃管的径向内壁上,通过连接端盖玻璃焊接封闭。先将外罩玻璃管的开口端玻璃焊接封头,通过模具将其加工整形成设有进、出口,与同平面管排玻璃热管集热芯进出管口尺寸对应的玻璃管口。将在同平面管排玻璃热管集热芯同一端的进出管口,插入外罩玻璃管端头上预留的进出管口内并推到底端,之后,对外罩玻璃管另一开口端封头并制作连接排气尾管,然后,对外罩玻璃管内的同平面管排玻璃热管集热芯进出管口后推至设定位置,对同平面管排玻璃热管集热芯进出管口,与外罩玻璃管同一端开口的管口玻璃焊接封口,并通过模具充气整形,退火,关闭火头,冷却,同平面管排玻璃热管集热芯进出玻璃管头封口完成。上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管。之后蒸发消气剂。之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
与一种同平面管排玻璃热管集热芯真空集热管模块相配合的同平面管排玻璃热管集热芯真空集热管的生产工艺,其特征是:同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,插装于一端开口,另一端封头上设有同平面管排玻璃热管集热芯至少两接出冷凝放热管头开孔的外罩玻璃管内,并将同平面管排玻璃热管集热芯至少两接出冷凝放热管头通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,之后玻璃焊接封闭外罩玻璃管封头上的开孔和同平面管排玻璃热管集热芯至少两接出冷凝放热管头,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,插装于一端开口,另一端封头上设有同平面管排玻璃热管集热芯至少两接出冷凝放热管头开孔的外罩玻璃管内,并将同平面管排玻璃热管集热芯至少两接出冷凝放热管头通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上。将同平面管排玻璃热管集热芯至少两接出冷凝放热管头,通过玻璃焊接与外罩玻璃管封头上的开孔焊接熔封。将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,插装于一端开口,另一端封头上设有同平面管排玻璃热管集热芯至少两接出冷凝放热管头开孔的外罩玻璃管内,并将同平面管排玻璃热管集热芯至少两接出冷凝放热管头,通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,之后将外罩玻璃管的另一开口端玻璃焊接熔封,之后将装配定位好的,同平面管排玻璃热管集热芯真空集热管,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,玻璃焊接封闭外罩玻璃管封头上的开孔和同平面管排玻璃热管集热芯至少两接出冷凝放热管头,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,插装于一端开口,另一端封头上设有同平面管排玻璃热管集热芯至少两接出冷凝放热管头开孔的外罩玻璃管内,并将同平面管排玻璃热管集热芯至少两接出冷凝放热管头,通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,通过玻璃焊接,将同平面管排玻璃热管集热芯的至少两接出冷凝放热管头与外罩玻璃管封头上的开孔玻璃熔封焊接。将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,之后将同平面管排玻璃热管集热芯真空集热管,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,玻璃焊接封离外罩玻璃管封头上的排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
制作同平面管排玻璃热管集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成一端开口另一端封闭的玻璃管,之后对一端开口另一端封闭的玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜,将同平面管排玻璃热管集热芯插入支撑固定在外罩玻璃管的径向内壁上,通过外罩玻璃管封头上的开孔导出。通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,之后将外罩玻璃管的另一开口端玻璃焊接熔封,之后将装配定位好的,同平面管排玻璃热管集热芯真空集热管,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗激光玻璃焊接封闭外罩玻璃管封头上的开孔和同平面管排玻璃热管集热芯至少两接出冷凝放热管头,之后蒸发消气剂。之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
与一种同平面管排玻璃热管集热芯真空集热管模块相配合的同平面管排玻璃热管集热芯真空集热管的生产工艺,其特征是:或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出同平面管排玻璃热管集热芯管口设定位置。待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离同平面管排玻璃热管集热芯管口设有一定距离。调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向同平面管排玻璃热管集热芯管头方向移动,直到熔融的拉封底面与同平面管排玻璃热管集热芯管口对接起来。待同平面管排玻璃热管集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿同平面管排玻璃热管集热芯管头中心,从拉封底面探入到同平面管排玻璃热管集热芯管口内,把同平面管排玻璃热管集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断。火头继续加热,有孔的玻璃料回缩,熔融到同平面管排玻璃热管集热芯管口上,使同平面管排玻璃热管集热芯与拉封底面的玻璃料完全烧熔。之后,玻璃焊对接设有排气介质充注嘴的热管冷凝端。之后,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的排气尾管向玻璃环腔内充入空气,使封口处鼓起并定型。之后小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成同平面管排玻璃热管集热芯管头与外罩玻璃管封头的玻璃焊接封闭。上排气台抽真空后,玻璃焊接封离排气尾管。蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,插装于两端开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出同平面管排玻璃热管集热芯管口设定位置。待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离同平面管排玻璃热管集热芯管口设有一定距离。调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向同平面管排玻璃热管集热芯管头方向移动,直到熔融的拉封底面与同平面管排玻璃热管集热芯管口对接起来。待同平面管排玻璃热管集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿同平面管排玻璃热管集热芯管头中心,从拉封底面探入到同平面管排玻璃热管集热芯管口内,把同平面管排玻璃热管集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断。火头继续加热,有孔的玻璃料回缩,熔融到同平面管排玻璃热管集热芯管口上,使同平面管排玻璃热管集热芯与拉封底面的玻璃料完全烧熔。之后,玻璃焊对接设有排气介质充注嘴的热管冷凝端。之后,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的开口向玻璃环腔内充入空气,使封口处鼓起并定型。之后小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成同平面管排玻璃热管集热芯管头与外罩玻璃管封头的玻璃焊接封闭。将外罩玻璃管的另一开口端玻璃熔封焊接并拉制焊接排气尾管。上排气台抽真空后,玻璃焊接封离排气尾管。之后蒸发消气剂。之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
制作同平面管排玻璃热管集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成一端开口另一端封闭的玻璃管,之后对一端开口另一端封闭的玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜。先将外罩玻璃管一端封头并连接排气尾管,将同平面管排玻璃热管集热芯插入外罩玻璃管口中,支撑固定在外罩玻璃管的径向内壁上。之后在同平面管排玻璃热管集热芯开口侧与外罩玻璃管一端的设定距离上。将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出同平面管排玻璃热管集热芯管口设定位置。待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离同平面管排玻璃热管集热芯管口设有一定距离。调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向同平面管排玻璃热管集热芯管头方向移动,直到熔融的拉封底面与同平面管排玻璃热管集热芯管口对接起来。待同平面管排玻璃热管集热芯管口与拉封底面熔合在一起,玻璃车床停止转动,玻璃车床的揪料棒沿同平面管排玻璃热管集热芯管口中心的拉封底面,探入到同平面管排玻璃热管集热芯管口内,把同平面管排玻璃热管集热芯管口及拉封底面处的玻璃缠绕到揪料棒上拉出并切断。火头继续加热,有孔的玻璃料回缩,熔融到同平面管排玻璃热管集热芯管口上,使同平面管排玻璃热管集热芯与拉封底面的玻璃料完全烧熔。之后,玻璃焊对接设有排气介质充注嘴的热管冷凝端。之后,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的排气尾管向玻璃环腔内充入空气,使封口处鼓起并定型。之后小火加热环形密封玻璃焊接管口进行退火。之后关闭火头,冷却,完成环形玻璃管头的密封封口。之后上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管,之后蒸发消气剂。之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
与一种同平面管排玻璃热管集热芯真空集热管模块相配合的夹持定位支撑消气剂弹卡,其特征是:设于同平面管排玻璃热管集热芯两端的夹持定位支撑消气剂弹卡,由弹性金属材料卡片上卡扣、弹性金属材料卡片下卡扣和消气剂三部分组成。夹持定位支撑弹卡的上、下弹性金属材料卡片,采用两片互相对称的每一片的两侧,分别设有相互对应的卡槽和卡头。弹性金属材料卡片上的卡槽和卡头,为至少一条的斜卡槽,与带有直线型弹性导头的卡头压插,卡头的导头插入斜卡槽产生形变,当卡头的导头插装到位后发生回弹,实现卡槽和卡头相互扣合锁定。或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的直线卡槽,与对应的弧形弹性导头的卡头压插,卡头的弧形导头插入卡槽产生变直形变,当卡头的导头插装到位后发生回弹变弧形,实现卡槽和卡头相互扣合锁定。或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的弧形卡槽,与对应导头的卡头压插,卡头的直形导头插入弧形卡槽产生变弧形形变,当卡头的导头插装到位后发生回弹变直,实现卡槽和卡头相互扣合锁定。
弹性金属材料卡片的形状与同平面管排玻璃热管集热芯管排形状对应,并能满足对同平面管排玻璃热管集热芯管排的弹性夹持定位的要求。夹持定位支撑弹卡的两边上,设有支撑于外罩玻璃管径向内壁上的弹性支撑卡,弹性支撑卡分别同向设置设于上、下弹性金属材料卡片一边上,弹性支撑卡为弹性金属材料卡片的侧边通过冲剪盘弯成型。弹性支撑卡的几何尺寸所形成的弹力,满足同平面管排玻璃热管集热芯弹性支撑于外罩玻璃管径向内壁上的要求。其中,至少下弹性金属材料卡片上,设有夹持固定消气剂的弹性锁卡,弹性锁卡为弹性金属材料卡片冲压拉伸成型。
一种同平面管排玻璃热管集热芯真空集热管模块,其同平面管排玻璃热管集热芯在同侧设有至少两个放热冷凝端头,同平面管排玻璃热管集热芯至少为两管。放热冷凝端头的根部上或设有闭环刚性限位密封圈与密封胶圈组成的复合过渡密封组件。
同平面管排玻璃热管集热芯的表面上复合有吸热膜,构成吸热膜的功能膜依次为反射膜、吸收膜、减反膜,其中,反射膜通过磁控溅射成膜,或反射膜通过真空蒸镀成膜,或反射膜通过化学镀成膜。吸收膜、减反膜或为同一种材料的膜层。同平面管排玻璃热管集热芯的反射功能膜为全管排镀膜,其吸收功能膜、减反功能膜为管排单侧镀膜。吸热膜为磁控溅射膜。
或耐高温选择性吸收功能膜为包括玻璃基材、高反射金属膜层、吸收膜层三层结构,耐高温选择性吸收功能膜为在玻璃基材的外表面,涂覆复合高反射金属膜层,将涂覆复合有高反射金属膜层的玻璃基材,浸在硫酸镍和次磷酸钠溶液中一定时间,使中高温玻璃承压管表面生成镍磷合金的镀层,然后将管排浸在硝酸中经短时蚀刻后,形成镀层中含磷量在5%-7%之间,蚀刻后的管排表面布满微小坑的耐高温选择性吸收功能膜。
或耐高温选择性吸收功能膜为包括玻璃基材、金属材料高反射金属膜层、与碳材料吸收膜层复合的三层结构的功能膜层。耐高温选择性吸收功能膜的结构依次为玻璃基材底层,金属材料高反射金属过度膜层、和经热分解处理后形成分布有致密微孔的碳膜层表层。玻璃基材底层为管材,金属材料高反射金属过度膜层为通过真空蒸镀、磁控溅射、或化学反应生成的金属膜层,耐高温选择性吸收功能膜为有机粘合剂经热分解处理后形成。有机粘合剂为单一材料制造,或为一种以上的复合材料制造,或粘合剂与光吸收材料混合形成膜层,经热分解烧结生成的外表面分布有致密微孔结构的复合碳膜层表层。
一种同平面管排玻璃热管集热芯真空集热管模块,其外罩玻璃管为圆管、椭圆管、或矩形管。外罩玻璃管的迎光面内表面上复合有光增透膜,或外罩玻璃管迎光面的外表面上复合有光增透膜,或外罩玻璃管迎光面的内、外表面上均复合有光增透膜。外罩玻璃管为全管透明的光管,或外罩玻璃管为径向一半的管壁复合有反光镜面的管。
有益效果
在与常规全玻璃真空太阳能集热管相比,成本增加不多、生产工艺变化不大的情况下,成功解决了全玻璃真空太阳能集热管集热模块承压、高温集热、自循环、低造价、抗冻保温、安全可靠等问题。本装置设计合理,可提供多种安装形式,组成本模块的同平面管排玻璃热管集热芯管头同侧真空集热管,耐压性能好,热胀冷缩伸缩自由性能好,抗热冷冲击,耐疲劳、并实现了集热系统的热虹吸对流自循环,模块化组装,单位有效集热面积大、承压能力强、可对用户提供中高温蒸汽,而且中高温蒸汽可应用于发电。系统防冻保温性能好。因此,本发明应用领域及用途广泛。
附图说明
图1为一种同平面管排玻璃热管集热芯真空集热管第一实施例的纵刨结构示意图。
图2为一种同平面管排玻璃热管集热芯真空集热管第一实施例的横刨结构示意图。
图3为一种同平面管排玻璃热管集热芯真空集热管第二实施例的纵刨结构示意图
图4 为一种同平面管排玻璃热管集热芯真空集热管第二实施例的横刨结构示意图。
图5为一种同平面管排玻璃热管集热芯真空集热管第三实施例的纵刨结构示意图
图6为一种同平面管排玻璃热管集热芯真空集热管第三实施例的横刨结构示意图。
图7为一种同平面管排玻璃热管集热芯真空集热管第四实施例的纵刨结构示意图
图8为一种同平面管排玻璃热管集热芯真空集热管第四实施例的横刨结构示意图。
图9为一种同平面管排玻璃热管集热芯真空集热管第五实施例的纵刨结构示意图
图10为一种同平面管排玻璃热管集热芯真空集热管第五实施例的横刨结构示意图。
图11为一种同平面管排玻璃热管集热芯真空集热管第六实施例的纵刨结构示意图
图12为一种同平面管排玻璃热管集热芯真空集热管模块的第六实施例的横刨结构示意图。
图13为一种同平面管排玻璃热管集热芯真空集热管模块第一实施例的纵刨结构示意图
图14为一种同平面管排玻璃热管集热芯真空集热管模块第二实施例的纵置联箱实施例的纵刨结构示意图
图15为一种同平面管排玻璃热管集热芯真空集热管模块第三实施例的纵置联箱实施例的纵刨结构示意图。
图16为一种同平面管排玻璃热管集热芯真空集热管模块第四实施例的横刨结构示意图。
图17为一种同平面管排玻璃热管集热芯真空集热管模块保温联箱第一实施例的结构示意图
图18为一种同平面管排玻璃热管集热芯真空集热管模块保温联箱第二实施例的结构示意图。
图19为一种同平面管排玻璃热管集热芯真空集热管模块保温联箱第三实施例的结构示意图。
图中:1外罩玻璃管、2内集热管、3吸热功能选择膜、4头部消气剂支撑弹卡、5冷凝端玻璃管、6相变介质充注嘴、7尾部消气剂支撑弹卡、8排气尾管、9消气剂、10过渡密封胶圈、11过渡密封环、12反射镜面、13保温密封圈、14保温管、15顶紧尾座托杆、16连接锁固螺栓、17真空集热管支架联臂、18顶紧尾座托碗、19尾托盒、20联箱进水管口、21联箱出水管口、22保温材料、23联箱封头、24保温箱外壳、25传热套管、26密封胶圈、27吸盘、28真空集热管保温外壳开孔。

Claims (10)

  1. 一种同平面管排玻璃热管集热芯真空集热管模块,包括真空集热管、顶紧尾座、保温集热联箱、密封圈、集热管安装支撑框架,其特征是:同平面管排玻璃热管集热芯真空集热管模块,由包括保温集热联箱、同平面管排玻璃热管集热芯真空集热管、集热管安装支撑框架,和布置于集热管安装支撑框架与保温集热联箱平行相对边框上的顶紧尾座连接组成;保温集热联箱为单流道联箱,单流道联箱的两端头上,分别设有单根的介质进、出连接管头,介质进连接管头设于集热联箱的端头的下侧,介质出连接管头设于集热联箱端头的上侧;或保温集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头,集热联箱周围,包裹有保温层和外壳;或保温集热联箱为上下布置的双流道集热联箱,集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接;或保温集热联箱为上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头;或集热联箱为设有导流器上下布置的双流道集热联箱,导流器设于上下联箱之间,与联箱隔板和联箱开孔管壁连接;或集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接;或集热联箱为设有导流器上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头;集热联箱周围,包裹有保温层和外壳;
    同平面管排玻璃热管集热芯真空集热管位于保温集热联箱的一侧,或保温集热联箱置于集热管安装支撑框架中间,同平面管排玻璃热管集热芯真空集热管对称分布于保温集热联箱的两侧;保温集热联箱上的同平面管排玻璃热管集热芯真空集热管安装管孔,通过与之配套的密封圈,与同平面管排玻璃热管集热芯真空集热管相连,通过设于集热管安装支撑框架,与保温集热联箱平行相对边框上的顶紧尾座,将同平面管排玻璃热管集热芯真空集热管,顶紧密封安装于保温集热联箱和集热管安装支撑框架之间;保温集热联箱水平安装布置,或倾斜安装布置,或竖直安装布置,使同平面管排玻璃热管集热芯真空集热管的同平面管排玻璃热管集热芯,与阳光的照射角度接近垂直;
    其中,同平面管排玻璃热管集热芯真空集热管,包括外罩玻璃管、同平面管排玻璃热管集热芯、介质进出管头玻璃封接端盖、相变介质冷凝放热端、夹持定位支撑消气剂弹卡、其同平面管排玻璃热管集热芯为依次折弯曲回、上下层紧邻布置、分布在同一平面上的同平面管排玻璃热管集热芯管排,同平面管排玻璃热管集热芯管排的至少两接出冷凝放热管头,依次分布在同平面管排玻璃热管集热芯管排上,通过装配有夹持定位支撑弹卡,将同平面管排玻璃热管集热芯管排组装定位成一体;同平面管排玻璃热管集热芯管排表面上,复合有依次为反射膜、吸收膜、减反膜组成的功能吸热膜管面;之后在夹持定位支撑弹卡上装配消气剂,组成夹持定位支撑消气剂弹卡;将同平面管排玻璃热管集热芯插装于一端开口,另一端封头的外罩玻璃管内,外罩玻璃管的一端设有排气尾管;外罩玻璃管的背光面为光管,或为复合有反光镜的管;同平面管排玻璃热管集热芯通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,通过玻璃焊接,封装在外罩玻璃管同一端玻璃封头上,同平面管排玻璃热管集热芯为光管,或为设有毛细膜的玻璃管排;之后,对同平面管排玻璃热管集热芯真空集热管抽真空后,玻璃焊接封闭分离排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管;
    同平面管排玻璃热管集热芯真空集热管的相变传热介质,在集热细管内将相变传热介质传输分布,液体形式的相变传热介质吸热汽化,通过同平面管排玻璃热管集热芯管道,进入相变介质冷凝放热端腔体,通过相变介质冷凝放热端对被加热介质放热后,相变传热介质冷凝为液体,沿同平面管排玻璃热管集热芯内壁,在重力,或集热细管所设毛细膜的作用下,完成对相变传热介质的传输分布,构成相变介质的冷凝蒸发传热循环;集热系统通过保温集热联箱内的冷水,与保温集热联箱内热水之间的密度差,及保温蓄水箱与同平面管排玻璃热管集热芯真空集热管模块之间的高差所产生的压力,实现被加热介质的热虹吸对流自循环;或在系统上安装水泵,实现系统的强制循环。
  2. 一种与权利要求1所述一种同平面管排玻璃热管集热芯真空集热管模块相配合的保温集热联箱,其特征是:保温集热联箱的保温材料和外壳的同侧或相对两侧管壁上,开有插装同平面管排玻璃热管集热芯真空集热管进、出介质管头的管孔;集热联箱管孔为平面,或设有凹,或凸,或凹后外翻边,或凹后内翻边的拉伸边沿;保温集热联箱壁上包裹有与其开孔同轴线的外壳,保温集热联箱壁与外壳之间填充有保温材料,对应于保温集热联箱壁上的开孔,外壳与保温材料上设有开孔,外壳上设有外壳封头与保温集热联箱管头对应, 外壳封头或为隔热支撑环,外壳封头与保温集热联箱管头之间填充有保温材料;与隔热支撑环对应的外壳上安装有拉筋,与集热管安装支撑框架相对的边框连接;保温集热联箱管头上设有密封连接管件单元;
    保温集热联箱为单流道集热联箱,单流道集热联箱的两端头上,分别设有单根的介质进、出连接管头,介质进连接管头设于集热联箱的端头的下侧,介质出连接管头设于集热联箱的上侧;或保温集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头,集热联箱周围,包裹有保温层和外壳;
    或保温集热联箱为上下布置的双流道集热联箱,在双流道集热联箱端头上设有进出水管连接管头;双流道集热联箱通过密封连接管件单元与其它管件或双流道集热联箱密封连接集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接;或保温集热联箱为上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头;
    或集热联箱为设有导流器上下布置的双流道集热联箱,导流器设于上下联箱之间,与联箱隔板和联箱开孔管壁连接;或集热联箱的两端头上,分别设有单根的介质进、出连接管头,其中,介质的进集热联箱管头与下侧的流道连接,介质的出集热联箱管头与上侧的流道连接;或集热联箱为设有导流器上下布置的双流道集热联箱,集热联箱的两端头上,分别设有上下布置的双根介质进、出连接管头;集热联箱周围,包裹有保温层和外壳。
  3. 一种与权利要求1所述一种同平面管排玻璃热管集热芯真空集热管模块相配合的集热管安装支撑框架,其特征是:集热管安装支撑框架包括保温集热双层联箱、顶紧尾座支撑联臂、集热管支撑联臂、吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂连接组成;集热管安装支撑框架为单侧布管矩形结构,保温集热双层联箱作为一边,与作为相对另一边的顶紧尾座支撑联臂平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热双层联箱和顶紧尾座支撑联臂两端连接,形成集热管安装支撑框架的矩形轮廓,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂一侧的两端头与保温集热双层联箱和集热管支撑联臂的两端结合处连接,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂另一侧的两端头,与顶紧尾座支撑联臂的均分点上相互连接,形成对顶紧尾座支撑联臂的吊拉,连接“X”吊撑联臂的交叉点,组成集热管安装支撑框架;
    或在集热管安装支撑框架的保温集热双层联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条吊壁,其中,保温集热双层联箱和中间吊壁连接,构成在顶紧尾座支撑联臂上,间距等分、交叉点连接在一起的“米”字形顶紧尾座支撑联臂的吊壁;
    或在集热管安装支撑框架的保温集热双层联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热双层联箱下侧和集热管支撑联臂之间连接一条水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在顶紧尾座支撑联臂上间距等分,交叉点连接在一起的“米”字形顶紧尾座支撑联臂的吊壁;
    集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热双层联箱和顶紧尾座支撑联臂的同端,后承重支撑之间设有横向拉紧联臂,或后承重支撑之间设有“X” 拉紧联臂;保温集热双层联箱和顶紧尾座支撑联臂之间,通过“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架;
    或集热管安装支撑框架包括保温集热双层联箱、顶紧尾座支撑联臂、集热管支撑联臂、吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的“X”吊撑联臂连接组成;集热管安装支撑框架为两侧布管倒“日”形结构,保温集热双层联箱作为中轴,与作为相对两边的顶紧尾座支撑联臂平行布置,两条集热管支撑联臂平行相对,两端分别与保温集热双层联箱和保温集热双层联箱两侧的顶紧尾座支撑联臂两端连接,形成集热管安装支撑框架的倒“日”形结构轮廓,吊拉连接顶紧尾座支撑联臂和集热管支撑联臂的两个“X”吊撑联臂一侧的两端头与保温集热双层联箱和集热管支撑联臂的两端结合处连接,吊拉连接两顶紧尾座支撑联臂和集热管支撑联臂的两“X”吊撑联臂另一侧的两端头,与两顶紧尾座支撑联臂的均分点上相互连接,形成对两顶紧尾座支撑联臂的吊拉,连接两“X”吊撑联臂的交叉点,组成集热管安装支撑框架;
    或在集热管安装支撑框架的保温集热双层联箱、两顶紧尾座支撑联臂、“X”吊撑联臂的交叉点六点之间,连接一条吊壁,其中,保温集热双层联箱的两侧和中间吊壁连接,构成在两顶紧尾座支撑联臂上,间距等分、交叉点连接在一起的两“米”字形顶紧尾座支撑联臂的吊壁;
    或在集热管安装支撑框架的保温集热双层联箱、顶紧尾座支撑联臂、“X”吊撑联臂的交叉点三点之间,连接一条中间吊壁,在保温集热双层联箱下侧和集热管支撑联臂之间连接一条或两水箱支撑联臂,其中,水箱支撑联臂和中间吊壁连接,构成在两顶紧尾座支撑联臂上间距等分,交叉点连接在一起的两“米”字形顶紧尾座支撑联臂的吊壁;
    集热管安装支撑框架或设有后承重支撑,后承重支撑的承重联臂设置在保温集热双层联箱和两顶紧尾座支撑联臂的同端,后承重支撑之间设有拉紧联臂,保温集热双层联箱和两顶紧尾座支撑联臂之间,通过两“X” 拉紧联臂,在适当位置连接,形成不变形集热管安装支撑框架。
  4. 根据权利要求1所述的一种同平面管排玻璃热管集热芯真空集热管模块,其特征是:顶紧尾座为一种太阳真空集热管尾座,包括托座以及与托座螺纹连接的螺帽,其托座 由托碗、托杆组成,托碗的形状与太阳真空集热管尾配合,托碗的尾部与托杆缩径连接,托杆一段外壁上有螺纹,与托杆螺纹配合的螺帽安装在托杆上,托碗与托杆或为一体或为分体套装连接组成;托碗与托杆或为分体,托碗的底部上有与托杆套装于一起的插头,螺帽安装在托杆上,螺帽上有与支架顶紧尾座支撑冲孔吻合的定位边沿;螺帽上设有与螺帽同心,与太阳真空集热管尾部有一定间隙,与设有支撑钢卡的太阳真空集热管尾部对应吻合的保温管套,保温管套的开口处,与太阳真空集热管之间套装有密封挡圈;或托杆的同平面管排玻璃热管集热芯壁或外管壁上 设有用于定位的多棱管或多棱孔,多棱管通过顶紧尾座支撑上与之对应的开孔定位,多棱孔通过 与之对应的多棱工具定位;或托杆插装于热水器支架顶紧尾座支撑的开孔上,螺帽安装于支架顶紧尾座支撑的上面,或安装于支架顶紧尾座支撑的下面,螺帽安装于 支架顶紧尾座支撑上面的托杆螺纹段在上面与螺帽对应,螺帽安装于支架顶紧尾座支撑下面的托杆螺纹 段在下面与螺帽对应;或托杆为等径、或缩径,托 杆与托碗连接处上段直径等于或大于托杆下段直径;
    或顶紧尾座为一种挂装太阳真空集热管顶紧安装保温尾座,包括保温管套挂装螺母和顶紧螺杆,其保温管套挂装螺母的外壁上设有安装挂钩和受力支撑面,至少一个安装挂钩设于受力支撑面的上部,保温管套挂装螺母上设有与顶紧螺杆对应的内螺纹,保温管套挂装螺母设有与太阳真空集热管尾端管壁有一定间隙的保温管套,保温管套的开口处与太阳真空集热管之间设有密封挡圈,顶紧螺杆的外壁上设有与保温管套挂装螺母对应的外螺纹,顶紧螺杆下端设有用于旋装的扳齿,旋装扳齿设于顶紧螺杆下端管孔口沿内壁上,或设于顶紧螺杆下端的外壁上,顶紧螺杆的上端设有安装托装物的管孔口沿受力支撑面,管孔口沿受力支撑面与太阳真空集热管尾部底面配合对应;保温管套挂装螺母的安装挂钩分设于受力支撑面的上部和下部;
    或顶紧尾座为一种太阳真空集热管顶紧安装保温尾座组件,包括螺纹托座、螺纹基座、保温管套和挡风圈,其螺纹托座由带托碗的外螺纹螺杆构成,托碗的外表面设有着力齿棱,或螺纹托座由带托碗的内螺纹螺帽构成,内螺纹螺帽的外表面设有着力齿棱,螺纹基座由端头带着力齿棱外螺纹螺杆构成,或螺纹基座由内螺纹螺帽构成,内螺纹螺帽的外表面设有着力齿棱;螺纹托座与螺纹基座上的螺杆、螺帽位移长度相匹配;保温管套与螺纹托座同心套装,相互对应,在保温管套的直径上,保温管套的外表面分别设有单层条形翅片和双层条形翅片,一个保温管套的单层条形翅片与另一个保温管套的双层条形翅片的沟槽插装匹配,保温管套与太阳真空集热管尾部有一定间隙,保温管套长度与太阳真空集热管尾部支撑钢卡安装位置相对应,保温管套的上开口处与太阳真空集热管之间有密封挡圈插装其内;螺纹基座安装于热水器支架顶紧尾座支撑上表面定位凸包、或定位凹坑上。
  5. 一种与权利要求1所述一种同平面管排玻璃热管集热芯真空集热管模块相配合的同平面管排玻璃热管集热芯真空集热管的生产工艺,其特征是:同平面管排玻璃热管集热芯真空集热管,包括外罩玻璃管、同平面管排玻璃热管集热芯、介质进出管头玻璃封接端盖、夹持定位支撑消气剂弹卡、其同平面管排玻璃热管集热芯为至少两根上下层紧邻布置、分布在同一平面上的同平面管排玻璃热管集热芯管排,同平面管排玻璃热管集热芯管排的至少两接出冷凝放热管头分布在同平面管排玻璃热管集热芯管排的一端,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯管排组装定位成一体,同平面管排玻璃热管集热芯管排表面上复合有依次为反射膜、吸收膜、减反膜组成的功能吸热膜管面;同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,通过玻璃焊接封装在同一玻璃封接端盖上,制成同平面管排玻璃热管集热芯;将同平面管排玻璃热管集热芯插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管;
    或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,套装在同一玻璃封接端盖上,制成同平面管排玻璃热管集热芯组件;将同平面管排玻璃热管集热芯组件插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,外罩玻璃管和连接端盖玻璃焊接封闭,之后通过玻璃焊接,将同平面管排玻璃热管集热芯的至少两接出冷凝放热管头与璃封接端盖封装玻璃焊接;上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管;
    或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,通过玻璃焊接封装在同一玻璃封接端盖上,制成同平面管排玻璃热管集热芯;将同平面管排玻璃热管集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,同平面管排玻璃热管集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管;
    或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,套装在同一玻璃封接端盖上,制成同平面管排玻璃热管集热芯组件;将同平面管排玻璃热管集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,同平面管排玻璃热管集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,之后通过玻璃焊接,将同平面管排玻璃热管集热芯的至少两接出冷凝放热管头与璃封接端盖封装玻璃焊接;外罩玻璃管的另一开口玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管;
    或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,通过玻璃焊接封装在同一玻璃封接端盖上,制成同平面管排玻璃热管集热芯;将同平面管排玻璃热管集热芯插装于一端开口,另一端封头设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,将同平面管排玻璃热管集热芯的连接端盖,与外罩玻璃管对应开口接触对齐玻璃焊接封闭,将装配定位好的同平面管排玻璃热管集热芯真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗对外罩玻璃管排气尾管玻璃焊接封闭,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管;
    或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,套装在同一玻璃封接端盖上,制成同平面管排玻璃热管集热芯组件;将同平面管排玻璃热管集热芯插装于一端开口,另一端同样开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,同平面管排玻璃热管集热芯的连接端盖与外罩玻璃管对应开口玻璃焊接封闭,将装配定位好的同平面管排玻璃热管集热芯真空集热管组件,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗,对外罩玻璃管排气尾管的蜂腰处玻璃焊接封闭分离;或通过置于外罩玻璃管排气尾管蜂腰处的电热熔封装置,对排气尾管的蜂腰处玻璃焊接封闭分离;之后蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管;
    制作同平面管排玻璃热管集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成一端开口另一端封闭的玻璃管,之后对一端开口另一端封闭的玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜,将同平面管排玻璃热管集热芯插入并通过夹持定位支撑消气剂弹卡支撑固定在外罩玻璃管的径向内壁上,通过连接端盖玻璃焊接封闭;先将外罩玻璃管的开口端玻璃焊接封头,通过模具将其加工整形成设有进、出口,与同平面管排玻璃热管集热芯进出管口尺寸对应的玻璃管口;将在同平面管排玻璃热管集热芯同一端的进出管口,插入外罩玻璃管端头上预留的进出管口内并推到底端,之后,对外罩玻璃管另一开口端封头并制作连接排气尾管,然后,对外罩玻璃管内的同平面管排玻璃热管集热芯进出管口后推至设定位置,对同平面管排玻璃热管集热芯进出管口,与外罩玻璃管同一端开口的管口玻璃焊接封口,并通过模具充气整形,退火,关闭火头,冷却,同平面管排玻璃热管集热芯进出玻璃管头封口完成;上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管;之后蒸发消气剂;之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
  6. 一种与权利要求1所述一种同平面管排玻璃热管集热芯真空集热管模块相配合的同平面管排玻璃热管集热芯真空集热管的生产工艺,其特征是:同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,插装于一端开口,另一端封头上设有同平面管排玻璃热管集热芯至少两接出冷凝放热管头开孔的外罩玻璃管内,并将同平面管排玻璃热管集热芯至少两接出冷凝放热管头通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,之后玻璃焊接封闭外罩玻璃管封头上的开孔和同平面管排玻璃热管集热芯至少两接出冷凝放热管头,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管;
    或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,插装于一端开口,另一端封头上设有同平面管排玻璃热管集热芯至少两接出冷凝放热管头开孔的外罩玻璃管内,并将同平面管排玻璃热管集热芯至少两接出冷凝放热管头通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上;将同平面管排玻璃热管集热芯至少两接出冷凝放热管头,通过玻璃焊接与外罩玻璃管封头上的开孔焊接熔封;将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,上排气台抽真空后,玻璃焊接熔封分离排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管;
    或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,插装于一端开口,另一端封头上设有同平面管排玻璃热管集热芯至少两接出冷凝放热管头开孔的外罩玻璃管内,并将同平面管排玻璃热管集热芯至少两接出冷凝放热管头,通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,之后将外罩玻璃管的另一开口端玻璃焊接熔封,之后将装配定位好的,同平面管排玻璃热管集热芯真空集热管,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,玻璃焊接封闭外罩玻璃管封头上的开孔和同平面管排玻璃热管集热芯至少两接出冷凝放热管头,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管;
    或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,插装于一端开口,另一端封头上设有同平面管排玻璃热管集热芯至少两接出冷凝放热管头开孔的外罩玻璃管内,并将同平面管排玻璃热管集热芯至少两接出冷凝放热管头,通过外罩玻璃管封头上的开孔导出,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,通过玻璃焊接,将同平面管排玻璃热管集热芯的至少两接出冷凝放热管头与外罩玻璃管封头上的开孔玻璃熔封焊接;将外罩玻璃管的另一开口端玻璃熔封焊接封头并拉制焊接排气尾管,之后将同平面管排玻璃热管集热芯真空集热管,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,玻璃焊接封离外罩玻璃管封头上的排气尾管,蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管;
    制作同平面管排玻璃热管集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成一端开口另一端封闭的玻璃管,之后对一端开口另一端封闭的玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜,将同平面管排玻璃热管集热芯插入支撑固定在外罩玻璃管的径向内壁上,通过外罩玻璃管封头上的开孔导出;通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,之后将外罩玻璃管的另一开口端玻璃焊接熔封,之后将装配定位好的,同平面管排玻璃热管集热芯真空集热管,置于加热真空炉内,加热抽真空排气,然后通过激光玻璃焊接机,透过密封玻璃窗激光玻璃焊接封闭外罩玻璃管封头上的开孔和同平面管排玻璃热管集热芯至少两接出冷凝放热管头,之后蒸发消气剂;之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
  7. 一种与权利要求1所述一种同平面管排玻璃热管集热芯真空集热管模块相配合的同平面管排玻璃热管集热芯真空集热管的生产工艺,其特征是:或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,插装于一端开口,另一端封头上设有排气尾管的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出同平面管排玻璃热管集热芯管口设定位置;待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离同平面管排玻璃热管集热芯管口设有一定距离;调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向同平面管排玻璃热管集热芯管头方向移动,直到熔融的拉封底面与同平面管排玻璃热管集热芯管口对接起来;待同平面管排玻璃热管集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿同平面管排玻璃热管集热芯管头中心,从拉封底面探入到同平面管排玻璃热管集热芯管口内,把同平面管排玻璃热管集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断;火头继续加热,有孔的玻璃料回缩,熔融到同平面管排玻璃热管集热芯管口上,使同平面管排玻璃热管集热芯与拉封底面的玻璃料完全烧熔;之后,玻璃焊对接设有排气介质充注嘴的热管冷凝端;之后,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的排气尾管向玻璃环腔内充入空气,使封口处鼓起并定型;之后小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成同平面管排玻璃热管集热芯管头与外罩玻璃管封头的玻璃焊接封闭;上排气台抽真空后,玻璃焊接封离排气尾管;蒸发消气剂,之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管;
    或同平面管排玻璃热管集热芯的至少两接出冷凝放热管头,插装于两端开口的外罩玻璃管内,通过装配有夹持定位支撑消气剂弹卡,将同平面管排玻璃热管集热芯支撑固定在外罩玻璃管的径向内壁上,将外罩玻璃管的另一开口端玻璃焊接熔封,将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出同平面管排玻璃热管集热芯管口设定位置;待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的外罩玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离同平面管排玻璃热管集热芯管口设有一定距离;调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向同平面管排玻璃热管集热芯管头方向移动,直到熔融的拉封底面与同平面管排玻璃热管集热芯管口对接起来;待同平面管排玻璃热管集热芯管口与拉封底面熔合在一起,玻璃车床停转,玻璃车床上的揪料棒沿同平面管排玻璃热管集热芯管头中心,从拉封底面探入到同平面管排玻璃热管集热芯管口内,把同平面管排玻璃热管集热芯管口,及拉封底面处的玻璃,缠绕到揪料棒上拉出并切断;火头继续加热,有孔的玻璃料回缩,熔融到同平面管排玻璃热管集热芯管口上,使同平面管排玻璃热管集热芯与拉封底面的玻璃料完全烧熔;之后,玻璃焊对接设有排气介质充注嘴的热管冷凝端;之后,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的开口向玻璃环腔内充入空气,使封口处鼓起并定型;之后小火加热环形密封玻璃焊接管口进行退火,之后关闭火头,冷却,完成同平面管排玻璃热管集热芯管头与外罩玻璃管封头的玻璃焊接封闭;将外罩玻璃管的另一开口端玻璃熔封焊接并拉制焊接排气尾管;上排气台抽真空后,玻璃焊接封离排气尾管;之后蒸发消气剂;之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管;
    制作同平面管排玻璃热管集热芯真空集热管包括如下生产工艺:集热芯的内玻璃细毛坯管,通过灯工加工成一端开口另一端封闭的玻璃管,之后对一端开口另一端封闭的玻璃管的管头齐头、烧口、清洗、烘干,上两端夹持定位支撑消气剂弹卡,在管的表面复合吸热膜;先将外罩玻璃管一端封头并连接排气尾管,将同平面管排玻璃热管集热芯插入外罩玻璃管口中,支撑固定在外罩玻璃管的径向内壁上;之后在同平面管排玻璃热管集热芯开口侧与外罩玻璃管一端的设定距离上;将外罩玻璃管通过工装夹持安装固定在玻璃车床上,玻璃车床上的外罩玻璃管沿外罩玻璃管轴心转动,弧排形加热火头开启,加热外罩玻璃管,加热位置超出同平面管排玻璃热管集热芯管口设定位置;待火焰将外罩玻璃管烧熔之后,固定外罩玻璃管口处的机械手将烧熔的玻璃管头拉走,火头继续加热,使外罩玻璃管拉封形成封闭底面,拉封底面距离同平面管排玻璃热管集热芯管口设有一定距离;调整火头位置,使火头始终加热拉封后的底面,拉封后的底面处玻璃管继续被烧熔,拉封底面逐渐加厚,拉封底面不断向同平面管排玻璃热管集热芯管头方向移动,直到熔融的拉封底面与同平面管排玻璃热管集热芯管口对接起来;待同平面管排玻璃热管集热芯管口与拉封底面熔合在一起,玻璃车床停止转动,玻璃车床的揪料棒沿同平面管排玻璃热管集热芯管口中心的拉封底面,探入到同平面管排玻璃热管集热芯管口内,把同平面管排玻璃热管集热芯管口及拉封底面处的玻璃缠绕到揪料棒上拉出并切断;火头继续加热,有孔的玻璃料回缩,熔融到同平面管排玻璃热管集热芯管口上,使同平面管排玻璃热管集热芯与拉封底面的玻璃料完全烧熔;之后,玻璃焊对接设有排气介质充注嘴的热管冷凝端;之后,在内外环形玻璃封头上,套装模具,通过外罩玻璃管尾部的排气尾管向玻璃环腔内充入空气,使封口处鼓起并定型;之后小火加热环形密封玻璃焊接管口进行退火;之后关闭火头,冷却,完成环形玻璃管头的密封封口;之后上排气台,排气尾管连接抽气管,抽真空后玻璃焊接封离排气尾管,之后蒸发消气剂;之后,通过设置在同平面管排玻璃热管集热芯真空集热管相变介质冷凝放热端上的介质充注管,对相变介质冷凝放热端腔体抽真空,对同平面管排玻璃热管集热芯的至少两接出冷凝放热管头的真空集热管,充注相变传热介质,后对介质充注管玻璃焊接封闭,制成外罩玻璃管管腔为高度真空的同平面管排玻璃热管集热芯真空集热管。
  8. 一种与权利要求1、5、6或7所述一种同平面管排玻璃热管集热芯真空集热管模块相配合的夹持定位支撑消气剂弹卡,其特征是:设于同平面管排玻璃热管集热芯两端的夹持定位支撑消气剂弹卡,由弹性金属材料卡片上卡扣、弹性金属材料卡片下卡扣和消气剂三部分组成;夹持定位支撑弹卡的上、下弹性金属材料卡片,采用两片互相对称的每一片的两侧,分别设有相互对应的卡槽和卡头;弹性金属材料卡片上的卡槽和卡头,为至少一条的斜卡槽,与带有直线型弹性导头的卡头压插,卡头的导头插入斜卡槽产生形变,当卡头的导头插装到位后发生回弹,实现卡槽和卡头相互扣合锁定;或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的直线卡槽,与对应的弧形弹性导头的卡头压插,卡头的弧形导头插入卡槽产生变直形变,当卡头的导头插装到位后发生回弹变弧形,实现卡槽和卡头相互扣合锁定;或弹性金属材料卡片上的卡槽和卡头,为设有至少一条的弧形卡槽,与对应导头的卡头压插,卡头的直形导头插入弧形卡槽产生变弧形形变,当卡头的导头插装到位后发生回弹变直,实现卡槽和卡头相互扣合锁定;
    弹性金属材料卡片的形状与同平面管排玻璃热管集热芯管排形状对应,并能满足对同平面管排玻璃热管集热芯管排的弹性夹持定位的要求;夹持定位支撑弹卡的两边上,设有支撑于外罩玻璃管径向内壁上的弹性支撑卡,弹性支撑卡分别同向设置设于上、下弹性金属材料卡片一边上,弹性支撑卡为弹性金属材料卡片的侧边通过冲剪盘弯成型;弹性支撑卡的几何尺寸所形成的弹力,满足同平面管排玻璃热管集热芯弹性支撑于外罩玻璃管径向内壁上的要求;其中,至少下弹性金属材料卡片上,设有夹持固定消气剂的弹性锁卡,弹性锁卡为弹性金属材料卡片冲压拉伸成型。
  9. 根据权利要求1、5、6或7所述的一种同平面管排玻璃热管集热芯真空集热管模块,其特征是:同平面管排玻璃热管集热芯在同侧设有至少两个放热冷凝端头,同平面管排玻璃热管集热芯至少为两管;放热冷凝端头的根部上或设有闭环刚性限位密封圈与密封胶圈组成的复合过渡密封组件;
    同平面管排玻璃热管集热芯的表面上复合有吸热膜,构成吸热膜的功能膜依次为反射膜、吸收膜、减反膜,其中,反射膜通过磁控溅射成膜,或反射膜通过真空蒸镀成膜,或反射膜通过化学镀成膜;吸收膜、减反膜或为同一种材料的膜层;同平面管排玻璃热管集热芯的反射功能膜为全管排镀膜,其吸收功能膜、减反功能膜为管排单侧镀膜;吸热膜为磁控溅射膜;
    或耐高温选择性吸收功能膜为包括玻璃基材、高反射金属膜层、吸收膜层三层结构,耐高温选择性吸收功能膜为在玻璃基材的外表面,涂覆复合高反射金属膜层,将涂覆复合有高反射金属膜层的玻璃基材,浸在硫酸镍和次磷酸钠溶液中一定时间,使中高温玻璃承压管表面生成镍磷合金的镀层,然后将管排浸在硝酸中经短时蚀刻后,形成镀层中含磷量在5%-7%之间,蚀刻后的管排表面布满微小坑的耐高温选择性吸收功能膜;
    或耐高温选择性吸收功能膜为包括玻璃基材、金属材料高反射金属膜层、与碳材料吸收膜层复合的三层结构的功能膜层;耐高温选择性吸收功能膜的结构依次为玻璃基材底层,金属材料高反射金属过度膜层、和经热分解处理后形成分布有致密微孔的碳膜层表层;玻璃基材底层为管材,金属材料高反射金属过度膜层为通过真空蒸镀、磁控溅射、或化学反应生成的金属膜层,耐高温选择性吸收功能膜为有机粘合剂经热分解处理后形成;有机粘合剂为单一材料制造,或为一种以上的复合材料制造,或粘合剂与光吸收材料混合形成膜层,经热分解烧结生成的外表面分布有致密微孔结构的复合碳膜层表层。
  10. 根据权利要求1、5、6或7所述的一种同平面管排玻璃热管集热芯真空集热管模块,其特征是:外罩玻璃管为圆管、椭圆管、或矩形管;外罩玻璃管的迎光面内表面上复合有光增透膜,或外罩玻璃管迎光面的外表面上复合有光增透膜,或外罩玻璃管迎光面的内、外表面上均复合有光增透膜;外罩玻璃管为全管透明的光管,或外罩玻璃管为径向一半的管壁复合有反光镜面的管。
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