WO2019119570A1 - 一种电动绞盘 - Google Patents

一种电动绞盘 Download PDF

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Publication number
WO2019119570A1
WO2019119570A1 PCT/CN2018/072407 CN2018072407W WO2019119570A1 WO 2019119570 A1 WO2019119570 A1 WO 2019119570A1 CN 2018072407 W CN2018072407 W CN 2018072407W WO 2019119570 A1 WO2019119570 A1 WO 2019119570A1
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WO
WIPO (PCT)
Prior art keywords
motor
winch
drive
drive motor
electric winch
Prior art date
Application number
PCT/CN2018/072407
Other languages
English (en)
French (fr)
Inventor
汪俊良
Original Assignee
士商(上海)机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 士商(上海)机械有限公司 filed Critical 士商(上海)机械有限公司
Priority to DE112018000048.6T priority Critical patent/DE112018000048T5/de
Priority to CA3028730A priority patent/CA3028730C/en
Priority to US16/236,252 priority patent/US10618782B2/en
Publication of WO2019119570A1 publication Critical patent/WO2019119570A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02Driving gear
    • B66D1/12Driving gear incorporating electric motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/60Rope, cable, or chain winding mechanisms; Capstans adapted for special purposes
    • B66D1/74Capstans
    • B66D1/7442Capstans having a horizontal rotation axis
    • B66D1/7447Capstans having a horizontal rotation axis driven by motor only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02Driving gear
    • B66D1/14Power transmissions between power sources and drums or barrels
    • B66D1/22Planetary or differential gearings, i.e. with planet gears having movable axes of rotation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/60Rope, cable, or chain winding mechanisms; Capstans adapted for special purposes
    • B66D1/74Capstans
    • B66D1/7463Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/60Rope, cable, or chain winding mechanisms; Capstans adapted for special purposes
    • B66D1/74Capstans
    • B66D1/7484Details concerning gearing arrangements, e.g. multi-speed
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears

Definitions

  • the invention relates to the field of outdoor tool technology, in particular to an electric winch.
  • the electric winch can play a big role when it is necessary to carry out traction, rescue, lifting, dragging, etc. outdoors.
  • the electric winch on the market is driven by the vehicle's own power system, some of which are driven by a brush motor, which is large in size and difficult to carry; and the electric winch often needs to be installed in a relatively small space. Therefore, the larger electric winch application scenario has great limitations.
  • the existing electric winch generally has the problems of high noise and short life in the process of use.
  • the present invention provides an electric winch, which has the advantages of small size, long life, low noise, and portability.
  • the present invention provides an electric winch including a winch body; a drive motor for supplying a driving force to the winch body, the drive motor being a brushless motor; and for providing the drive motor a powered lithium battery; and a motor controller electrically connected between the lithium battery and the drive motor for controlling the drive motor;
  • the winch body comprises: a winch bracket, the drive motor Fixedly mounted on the winch bracket, a reduction box connected to the drive motor to receive a driving force of the drive motor, and a cable drum connected to the reduction box and It is rotated by the speed reducer.
  • the motor controller has a motor controller housing, the drive motor having a motor housing, and the motor controller housing is in communication with the motor housing.
  • the motor housing is provided with an air outlet
  • the motor controller housing is provided with an air inlet
  • the motor is provided with a motor fan
  • the motor blade can be operated by the driving motor. Rotate when.
  • the driving motor is fixedly mounted at one end of the winch bracket, the reduction gear box is disposed at the other end of the winch bracket; the winch body is further provided with a transmission shaft, the driving motor and the deceleration The boxes are connected by the drive shaft.
  • the drive motor has a drive shaft, and the drive shaft and the drive shaft are connected by a flexible connector.
  • the cable drum is sleeved on the transmission shaft and rotatable around the transmission shaft.
  • the cable drum is supported on the transmission shaft by a support structure, and the support structure is rotatable about the transmission shaft.
  • the support structure comprises a support plate perpendicular to the drive shaft and a support sleeve sleeved on the drive shaft and connected to the support plate.
  • an input end of the reduction gear box is connected to the drive motor
  • an output end of the reduction gear box is connected to the cable drum
  • the drive motor and the cable drum are respectively disposed in the reduction gear box. On both sides.
  • the cable drum has a drum shaft, and the drum shaft is connected to the reduction gear box, and a damping spring is sleeved on the drum shaft.
  • the independent lithium battery is used as the driving power source, and the output is controlled by the motor controller, thereby driving the brushless motor to drive the winch drum to rotate, and the lithium battery plus brushless motor technology has small volume and long service life.
  • FIG. 1 is a schematic structural view of an electric winch according to an embodiment of the present invention.
  • Figure 2 is a cross-sectional structural view showing an electric winch according to an embodiment of the present invention
  • Fig. 3 is a cross-sectional structural view showing an electric winch according to another embodiment of the present invention.
  • the present invention provides an electric winch including a winch main body 100; a drive motor 200 for supplying a driving force to the winch main body 100; and a lithium for supplying power to the drive motor 200.
  • the driving motor adopts a brushless motor, the brushless motor has no brush, and thus has no relevant interface. Therefore, the electric winch provided by the invention has simpler structure, less noise and longer service life.
  • the winch main body 100 of the electric winch provided by the present invention comprises: a winch bracket 102, a reduction box 104, and a winch drum 106.
  • the driving motor 200 is fixedly mounted on the winch bracket 102, and the reduction box 104 is connected to the driving motor 200, so that the reduction box 104 can receive the driving force transmitted from the driving motor 200, the cable drum 106 is connected to the reduction box 104, and the noose The drum 106 can be rotated by the reduction gear box 104.
  • the working process of the electric winch provided by the present invention can be briefly described as follows: After the motor controller 400 controls the driving motor 200 to start working, the driving motor 200 starts to rotate, and at this time, the reduction box 104 is rotated by the driving motor 200 to perform torque. After being enlarged, the cable drum 106 is further rotated to realize the retraction of the noose (such as a steel cable, a rope, etc.).
  • the noose such as a steel cable, a rope, etc.
  • the power of the driving motor 200 in the electric winch is generally small, only a few horsepower, which is insufficient for traction, lifting, dragging, etc., therefore, the torque needs to be performed through the reduction box 104 when the electric winch is operated. amplification.
  • the present invention has no particular limitation on the specific structure of the reduction box 104, and it can be various conventional deceleration structures in the art.
  • the reduction gearbox 104 provided by the present invention is a planetary gear reduction mechanism, and the planetary gear reduction mechanism has a small volume, thereby further reducing the volume of the electric winch, and the reduction ratio of the planetary gear reduction mechanism is relatively relatively high. Large and long service life.
  • the motor controller 400 has a motor controller housing 401 having a motor housing 201, a motor controller housing 401 and a motor housing.
  • Body 201 is connected.
  • “connected” herein means that the internal cavity of the motor controller housing 401 is in communication with the internal cavity of the motor housing 201, that is, a cooling medium (such as air) may be in the motor controller housing 401. Flows with each other in the motor housing 201. Then, by the motor controller housing 401 and the motor housing 201 that are in communication with each other, the heat dissipation space of the driving motor 200 and the motor controller 400 can be enlarged, and the heat dissipation effect can be improved.
  • an air outlet 202 may be disposed on the motor housing 201, and an air inlet 402 may be disposed on the motor controller housing 401.
  • a motor vane 204 is disposed within the motor 200, and the motor vane 204 is rotatable when the drive motor 200 is operating. That is to say, when the electric winch of the embodiment is in operation, the outside cold air can be sucked into the motor controller housing 401 from the air inlet 402 through the rotation of the motor vane 204, and passes through the motor housing 201.
  • the heat is discharged through the air outlet 202, and the motor controller 400 and the driving motor 200 are dissipated, that is, the air passage of the motor blade 204 passes through the motor controller 400, and then the motor 200 is driven to make two components. Speed up the heat together, the heat dissipation effect of the whole machine is very good.
  • the drive motor 200 is fixedly mounted at one end of the winch bracket 102 (as shown on the right side of the winch bracket 102 in FIG. 2), and the reduction box 104 is disposed on the winch bracket 102.
  • One end (such as the left side of the winch bracket 102 in FIG. 2); the winch main body 100 is further provided with a transmission shaft 108 through which the drive motor 200 and the reduction gear box 104 are connected. Further, when the drive motor 200 is in operation, its driving force is transmitted to the reduction gear box 104 through the transmission shaft 108.
  • a flexible connector 110 is further disposed between the drive motor 200 and the drive shaft 108, that is, the drive motor 200 has a drive shaft 206, the drive shaft 206 and the drive The shafts 108 are connected by a flexible connector 110.
  • the present flexible connector 110 is not particularly limited, and may be various flexible connectors known to those skilled in the art as long as it can be applied to an electric winch.
  • a winch drum 106 is sleeved over the drive shaft 108 and the cable drum 106 is rotatable about the drive shaft 108.
  • the cable drum 106 can be directly sleeved on the transmission shaft 108 or can be sleeved on the transmission shaft 108 through the support structure.
  • the driving motor 200, the reduction box 104 and the cable drum 106 are arranged in a straight line, so that the overall structure of the electric winch of the present invention is more compact and smaller than the conventional electric winch.
  • the cable drum 106 is sleeved on the transmission shaft 108, that is, the cable drum 106 is disposed between the reduction gear box 104 and the drive motor 200, thereby further reducing the axial size of the electric winch, thereby reducing the electric winch volume of.
  • the left side of the cable drum 106 is connected to the reduction gear box 104, for example, can be engaged by a gear structure; and the right side of the cable drum 106 is a free end, and the cable drum 106 is decelerated.
  • the box 104 is rotated and rotated to realize the retraction of the noose (such as a steel cable, a rope, etc.).
  • the cable drum 106 is sleeved over the drive shaft 108 by a support structure that is rotatable about the drive shaft 108.
  • the support structure includes a support plate 110 that is perpendicular to the drive shaft 108 and a support sleeve 112 that is sleeved on the drive shaft 108 and that is coupled to the support plate 110.
  • the support sleeve 112 is rotatable about the drive shaft 108.
  • the support plate 110 may be composed of a plurality of support ribs uniformly distributed on the outer circumference of the support sleeve 112, or may be an annular one-piece support plate distributed on the outer circumference of the support sleeve 112.
  • the input end of the reduction gearbox 104 (such as the right side of the reduction gearbox 104 in FIG. 3) is coupled to the drive motor 200, that is, the drive shaft 206 of the drive motor 200 is decelerated.
  • the input end of the box 104 is connected; the output end of the reduction box 104 (such as the left side of the reduction box 104 in FIG. 3) is connected to the winch drum 106, and the drive motor 200 and the winch drum 106 are respectively disposed on the deceleration box 104. side.
  • the driving motor 200, the reduction box 104 and the cable drum 106 are arranged in a straight line in a straight line, so that the overall structure is more compact and the volume is smaller than that of the conventional electric winch.
  • the cable drum 106 has a drum shaft 107 which is connected to the output end of the reduction gear box 104 through the winch bracket 102 to further reduce the vibration and noise between the cable drum 106 and the winch bracket 102.
  • a damper spring 109 may also be disposed between the drum shaft 107 and the winch house 102, as shown in FIG. 3.
  • the damper spring 109 is sleeved on the drum shaft 107, and one end thereof is lowered or connected at On the noose drum 106, the other end is lowered or attached to the winch bracket 102.
  • the electric winch may also contain other structures or components commonly used in the art.
  • the electric winch may further include a noose guide capable of directly connecting the noose (such as a cable, a rope, etc.) Lead to or at an angle to the cable drum.
  • the independent lithium battery is used as the driving power source, and the output is controlled by the motor controller, thereby driving the brushless motor to drive the winch drum to rotate, and the lithium battery plus brushless motor technology has small volume and long service life. , low noise, easy to carry and other advantages.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Motor Or Generator Frames (AREA)
  • Wind Motors (AREA)

Abstract

一种电动绞盘,包括绞盘主体(100),用于向绞盘主体提供驱动力的驱动电机(200),用于向驱动电机提供动力的锂电池(300),和电连接在锂电池与驱动电机之间的、用于控制驱动电机的电机控制器(400),其中,驱动电机为无刷电机,绞盘主体包括绞盘支架(102)、减速箱(104)、绞索鼓轮(106),驱动电机固定安装在绞盘支架上,减速箱与驱动电机连接以接收驱动电机的驱动力,绞索鼓轮与减速箱连接并可被减速箱带动而转动。本电动绞盘体积小、寿命长、噪音小、便于携带。

Description

一种电动绞盘 技术领域
本发明涉及户外工具技术领域,尤其涉及一种电动绞盘。
背景技术
在户外需要进行牵引、救援、起重、拖拉等作业时,电动绞盘能够起到很大的作用。目前市场上的电动绞盘有的是由车辆自身的电力系统来驱动绞盘,有一些是由有刷电机进行驱动的,其体积较大,不便于携带;而电动绞盘常常需要安装在比较狭小的空间内,因此体积较大的电动绞盘应用场景具有很大的局限性。同时,现有的电动绞盘在使用的过程中普遍存在噪音大,寿命短的问题。
发明内容
有鉴于此,为解决以上技术问题,本发明提供一种电动绞盘,其具有体积小、寿命长、噪音小、便于携带等优势。
为实现上述目的,本发明提供了一种电动绞盘,其包括绞盘主体;用于向所述绞盘主体提供驱动力的驱动电机,所述驱动电机为无刷电机;用于向所述驱动电机提供动力的锂电池;和电连接在所述锂电池与所述驱动电机之间的、用于以控制所述驱动电机的电机控制器;其中,所述绞盘主体包括:绞盘支架,所述驱动电机固定安装在所述绞盘支架上,减速箱,所述减速箱与所述驱动电机连接以接收所述驱动电机的驱动力,以及绞索鼓轮,所述绞索鼓轮与所述减速箱连接并可被所述减速箱带动而转动。
优选的,所述电机控制器具有电机控制器壳体,所述驱动电机具有电机壳体,所述电机控制器壳体与所述电机壳体连通。
优选的,所述电机壳体上设有排风口,所述电机控制器壳体上设置有进风口,所述驱动电机内设置有电机风叶,所述电机风叶可在驱动电机工作时旋转。
优选的,所述驱动电机固定安装在所述绞盘支架的一端,所述减速箱设置在所述绞盘支架的另一端;所述绞盘主体上还设有传动轴,所述驱动电机与所述减速箱之间通过所述传动轴连接。
优选的,所述驱动电机具有驱动轴,所述驱动轴与所述传动轴之间通过柔性连接器进行连接。
优选的,所述绞索鼓轮套设在所述传动轴上,并可绕所述传动轴旋转。
优选的,所述绞索鼓轮通过支撑结构支撑在所述传动轴上,所述支撑结构可绕所述传动轴旋转。
优选的,所述支撑结构包括垂直于所述传动轴的支撑板和套设在所述传动轴上的与所述支撑板连接的支撑套筒。
优选的,所述减速箱的输入端与所述驱动电机连接,所述减速箱的输出端与所述绞索鼓轮连接,且所述驱动电机与所述绞索鼓轮分别设置在所述减速箱的两侧。
优选的,所述绞索鼓轮具有鼓轮轴,所述鼓轮轴与所述减速箱连接,所述鼓轮轴上套设有减震弹簧。
根据本发明提供的电动绞盘,其采用独立的锂电池作为驱动电源,通过电机控制器控制输出,进而驱动无刷电机带动绞盘鼓轮转动,采用锂电加无刷电机技术具有体积小、寿命长、噪音小、便于携带等优势。
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。
附图说明
图1是本发明一个实施例的电动绞盘的结构简图;
图2是本发明一个实施例的电动绞盘的剖面结构示意图;以及
图3是本发明另一个实施例的电动绞盘的剖面结构示意图。
具体实施方式
为了更好的说明本发明,下面结合附图及具体实施例对本发明做进一步说明。可以理解的是,这些具体实施例均为示例性的,仅用于解释本发明,而不能理解为对本发明的限制。
如图1、图2、图3所示,本发明提供一种电动绞盘,其包括绞盘主体100;用于向绞盘主体100提供驱动力的驱动电机200;用于向驱动电机200提供动力的锂电池300;和电连接在锂电池300与驱动电机200之间的、用于以控制驱动电机200的电机控制器400。该驱动电机采用无刷电机,无刷电机没有电刷,因而也没有相关接口,因此本发明提供的电动绞盘的结构更简单,噪声更小,使用寿命更长。
如图2、图3所述,本发明提供的电动绞盘的绞盘主体100包括:绞盘支架102, 减速箱104,以及绞索鼓轮106。驱动电机200固定安装在绞盘支架102上,减速箱104与驱动电机200相连接,进而减速箱104可以接收驱动电机200传递过来的驱动力,绞索鼓轮106与减速箱104相连接,并且,绞索鼓轮106可以被减速箱104带动而进行转动。
本发明提供的电动绞盘的工作过程可以简述如下:电机控制器400控制驱动电机200开始工作后,驱动电机200开始旋转,此时减速箱104在驱动电机200的驱动下进行转动,将扭矩进行放大后,进而带动绞索鼓轮106进行转动,实现绞索(如钢索、绕绳等)的收放。
通常而言,电动绞盘内的驱动电机200的功率一般较小,只有几马力,其不足以进行牵引、起重、拖拉等工作,因此,在电动绞盘进行作业时需要通过减速箱104将扭矩进行放大。可以理解的是,本发明对减速箱104的具体结构没有特殊的限制,其可以为本领域各种常用的减速结构。例如,在一些实施例中,本发明提供的减速箱104为行星齿轮减速机构,行星齿轮减速机构的体积小,进而能进一步减少电动绞盘的体积,而且,行星齿轮减速机构产生的减速比相对较大,使用寿命较长。
如图2、图3所示,在本发明的一些实施例中,电机控制器400具有电机控制器壳体401,驱动电机200具有电机壳体201,电机控制器壳体401与电机壳体201连通。可以理解的是,此处的“连通”是指电机控制器壳体401的内部腔体与电机壳体201的内部腔体相通,即冷却介质(如空气)可以在电机控制器壳体401与电机壳体201中互相流动。继而,通过相互连通的电机控制器壳体401与电机壳体201,可以扩大驱动电机200和电机控制器400的散热空间,提高散热效果。
进一步的,在一些实施例中,如图2、图3所示,在电机壳体201上可以开设有排风口202,在电机控制器壳体401上可以设置有进风口402,在驱动电机200内设置有电机风叶204,电机风叶204可在驱动电机200工作时旋转。也就是说,当本实施例的电动绞盘在工作的时候,通过电机风叶204的旋转,可以将外界冷空气从进风口402处吸入电机控制器壳体401内,并经过电机壳体201内部后通过排风口202将热量排出去,对电机控制器400和驱动电机200进行散热,即电机风叶204的风道先通过电机控制器400,再通过驱动电机200,可以使得两个部件一起加快散热,整机的散热效果非常好。
如图2所示,在本发明的一些实施例中,驱动电机200固定安装在绞盘支架102的一端(如附图2中绞盘支架102的右侧),减速箱104设置在绞盘支架102的另一端 (如附图2中绞盘支架102的左侧);绞盘主体100上还设有传动轴108,驱动电机200与减速箱104之间通过该传动轴108进行连接。进而,驱动电机200在工作时,其驱动力通过该传动轴108传输至减速箱104。
为了进一步减少震动和噪音,在本发明的一个实施例中,在驱动电机200与传动轴108之间还设置有柔性连接器110,即,驱动电机200具有驱动轴206,该驱动轴206与传动轴108之间通过柔性连接器110进行连接。可以理解的是,本实用性对柔性连接器110没有特殊限制,其可以为本领域技术人员公知的各种柔性连接器,只要其可以适用于电动绞盘中即可。
如图2所示,在本发明的一个实施例中,绞索鼓轮106套设在传动轴108上,且绞索鼓轮106可绕传动轴108旋转。可以理解的是,绞索鼓轮106可以直接套设在传动轴108上,也可通过支撑结构套设在传动轴108上。由此,驱动电机200、减速箱104与绞索鼓轮106之间为直线横向排布,使得本发明的电动绞盘的整体结构更加紧凑,体积比常规的电动绞盘更小。同时,由于绞索鼓轮106是套设在传动轴108上的,即绞索鼓轮106设置在减速箱104和驱动电机200之间,进而可以进一步的减少电动绞盘的轴向尺寸,从而减少电动绞盘的体积。可以理解的是,在此实施例中,绞索鼓轮106的左侧与减速箱104连接,例如可以通过齿轮结构进行啮合;而绞索鼓轮106的右侧为自由端,绞索鼓轮106由减速箱104带动而旋转,实现绞索(如钢索、绕绳等)的收放。
如图2所示,在此实施例中,绞索鼓轮106是通过支撑结构套设在传动轴108上的,该支撑结构可绕传动轴108旋转。该支撑结构包括垂直于传动轴108的支撑板110和套设在传动轴108上的与支撑板110连接的支撑套筒112,该支持套筒112可绕传动轴108旋转。可以理解的是,支撑板110可以由均匀分布在支撑套筒112外周的多个支撑板筋构成,也可以为分布在支撑套筒112外周的环状的一整块支撑板。
在本发明的另一个实施例中,如图3所示,减速箱104的输入端(如图3中减速箱104的右侧)与驱动电机200连接,即驱动电机200的驱动轴206与减速箱104的输入端连接;而减速箱104的输出端(如图3中减速箱104的左侧)与绞索鼓轮106连接,且驱动电机200与绞索鼓轮106分别设置在减速箱104的两侧。由此,驱动电机200、减速箱104与绞索鼓轮106之间为直线横向排布,使得整体结构更加紧凑,体积比常规的电动绞盘更小。
如图3所示,绞索鼓轮106具有鼓轮轴107,鼓轮轴107穿过绞盘支架102与减速 箱104的输出端连接,为进一步减少绞索鼓轮106与绞盘支架102之间的震动及噪音,在鼓轮轴107与绞盘之家102之间还可以设置减震弹簧109,如图3所示,在此实施例中,减震弹簧109套设在鼓轮轴107上,其一端低靠或连接在绞索鼓轮106上,另一端低靠或连接在绞盘支架102上。
可以理解的是,对于电动绞盘的其他结构可以采用本领域技术人员所公知或常用的结构,本发明不再做详细赘述。同样的,本发明提供的电动绞盘还可以含有其他本领域常用的结构或部件,例如,电动绞盘还可以包括一个绞索引导器,该绞索引导器能将绞索(如钢索、绕绳等)直接引向或者以一定角度引向绞索鼓轮。
根据本发明提供的电动绞盘,其采用独立的锂电池作为驱动电源,通过电机控制器控制输出,进而驱动无刷电机带动绞盘鼓轮转动,采用锂电池加无刷电机技术具有体积小、寿命长、噪音小、便于携带等优势。
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。

Claims (10)

  1. 一种电动绞盘,其特征在于,包括:
    绞盘主体;
    用于向所述绞盘主体提供驱动力的驱动电机,所述驱动电机为无刷电机;
    用于向所述驱动电机提供动力的锂电池;和
    电连接在所述锂电池与所述驱动电机之间的、用于以控制所述驱动电机的电机控制器;
    其中,所述绞盘主体包括:
    绞盘支架,所述驱动电机固定安装在所述绞盘支架上,
    减速箱,所述减速箱与所述驱动电机连接以接收所述驱动电机的驱动力,以及
    绞索鼓轮,所述绞索鼓轮与所述减速箱连接并可被所述减速箱带动而转动。
  2. 如权利要求1所述的电动绞盘,其特征在于,所述电机控制器具有电机控制器壳体,所述驱动电机具有电机壳体,所述电机控制器壳体与所述电机壳体连通。
  3. 如权利要求2所述的电动绞盘,其特征在于,所述电机壳体上设有排风口,所述电机控制器壳体上设置有进风口,所述驱动电机内设置有电机风叶,所述电机风叶可在驱动电机工作时旋转。
  4. 如权利要求1所述的电动绞盘,其特征在于,所述驱动电机固定安装在所述绞盘支架的一端,所述减速箱设置在所述绞盘支架的另一端;所述绞盘主体上还设有传动轴,所述驱动电机与所述减速箱之间通过所述传动轴连接。
  5. 如权利要求4所述的电动绞盘,其特征在于,所述驱动电机具有驱动轴,所述驱动轴与所述传动轴之间通过柔性连接器进行连接。
  6. 如权利要求5所述的电动绞盘,其特征在于,所述绞索鼓轮套设在所述传动轴上,并可绕所述传动轴旋转。
  7. 如权利要求6所述的电动绞盘,其特征在于,所述绞索鼓轮通过支撑结构支撑在所述传动轴上,所述支撑结构可绕所述传动轴旋转。
  8. 如权利要求7所述的电动绞盘,其特征在于,所述支撑结构包括垂直于所述传动轴的支撑板和套设在所述传动轴上的与所述支撑板连接的支撑套筒。
  9. 如权利要求1所述的电动绞盘,其特征在于,所述减速箱的输入端与所述驱动电机连接,所述减速箱的输出端与所述绞索鼓轮连接,且所述驱动电机与所述绞索鼓轮分别设置在所述减速箱的两侧。
  10. 如权利要求9所述的电动绞盘,其特征在于,所述绞索鼓轮具有鼓轮轴,所述鼓轮轴与所述减速箱连接,所述鼓轮轴上套设有减震弹簧。
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