WO2019114727A1 - 基于烟草滤棒成型设备的卷纸切丝聚拢成棒机构 - Google Patents

基于烟草滤棒成型设备的卷纸切丝聚拢成棒机构 Download PDF

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WO2019114727A1
WO2019114727A1 PCT/CN2018/120454 CN2018120454W WO2019114727A1 WO 2019114727 A1 WO2019114727 A1 WO 2019114727A1 CN 2018120454 W CN2018120454 W CN 2018120454W WO 2019114727 A1 WO2019114727 A1 WO 2019114727A1
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Prior art keywords
roll
roller
tobacco
filter rod
cutting
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PCT/CN2018/120454
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English (en)
French (fr)
Inventor
覃志宏
杨成波
张树方
梁源
唐顺良
陈永宽
冯欣
李月
杨宇恒
韩金江
张轶松
曾旭
雷萍
郑茂
王跃琼
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红塔烟草(集团)有限责任公司
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Priority to EP18888293.0A priority Critical patent/EP3725168B1/en
Publication of WO2019114727A1 publication Critical patent/WO2019114727A1/zh

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    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B7/00—Cutting tobacco
    • A24B7/04—Cutting tobacco by machines with revolving knives
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B7/00—Cutting tobacco
    • A24B7/14—Feeding or control devices for tobacco-cutting apparatus
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/14—Machines of the continuous-rod type
    • A24C5/18—Forming the rod
    • A24C5/1828—Forming the rod by cutting tobacco sheet material

Definitions

  • the invention belongs to the technical field of tobacco processing machinery, and particularly relates to a roll paper material shredded into a rod mechanism based on a tobacco filter rod forming device.
  • the conventional tobacco sheets are cut into the same shape as the tobacco, and are mixed into the tobacco to prepare a tobacco rod in a special tobacco rod forming machine.
  • the existing tobacco rod forming machine is not suitable for preparing a simple and continuous tobacco sheet tow.
  • Rod; currently used tobacco filter rod forming machine is to pull the acetic acid fiber or polypropionic acid fiber with good toughness through the guide wire bell mouth, and prepare the filter rod through the cigarette gun.
  • the same filter rod forming machine is also not suitable for preparing toughness, Easy to break, roll of tobacco sheet coil.
  • the cigarette rod of this new type of cigarette must use a strip of tobacco sheet which is arranged in a relatively vertical direction. Therefore, it is necessary to filter the existing tobacco according to the physical properties of the tobacco sheet after shredding.
  • the rod forming machine is modified to enable in-line shredding of tobacco sheets and effective gathering and forming, and to be as simple and as simple as possible, thereby reducing costs.
  • the technical problem to be solved by the invention is to provide a paper-cutting and concentrating bar-forming mechanism based on a tobacco filter rod forming device, which has a simple structure and a small increase cost, and is suitable for the tobacco sheet coil which is poor in toughness and easy to break. Shred and effectively gathered to form.
  • the technical solution adopted to achieve the above object of the present invention is to install an active unwinding device of a tobacco sheet coil on the rear of the opening roller of the filter rod forming machine, and the linear velocity thereof is matched with the rod line speed of the main machine; Cutting the cutting roller along the circumferential strip with a roll at a position close to the opening of the pair of cigarettes.
  • the tobacco sheet is shred and the shredded tobacco sheet is fed forward; the guide wire is fed forward;
  • the bell mouth is changed into a conical folding bell mouth with an inlet diameter of 80 to 120 mm.
  • the active unwinding device is configured with a servo motor on the rotating shaft of the tobacco sheet coil, and an ultrasonic detector is arranged on the edge of the coiled paper, and the interface of the single chip in the electric control cabinet of the filter rod forming machine is respectively connected with the servo motor and the ultrasonic wave.
  • the smoke detector of the detector and the filter rod forming machine adjusts the angular velocity of the servo motor by the single chip microcomputer, so that the outer edge linear velocity of the paper is matched with the real-time linear velocity of the formed tobacco rod; the intermittent roll pattern of the cutting roller is arranged at On the upper roll surface, the axial angle between the intermittent roll and the cutting roll is 90 to 45°, and the lower roll is a shallow groove or a smooth roll.
  • the upper roller intermittent roll of the cutting roller has a smooth section on the axial end side, the upper roller has an independent driving device, the upper roller has a gear on one inner edge, and the lower roller has a vertical lifting mechanism, and the lower roller The inner edge has a gear matched with the upper roller, and the lower roller is raised, and the gear is meshed with the gear of the upper roller to be rotated together.
  • a buffer area for the roll paper is arranged under the coiled paper, a photoelectric sensor is arranged in the buffer area and connected to the interface of the single-chip microcomputer in the electric control cabinet, and fed back to the servo motor control system of the single-chip microcomputer to form a closed-loop control, and the servo motor is modified.
  • the vertical lifting mechanism of the lower roller of the cutting roller adopts a hydraulic cylinder or a screw structure.
  • the guide wire bell mouth is provided with a compressed air inlet, which can blow off the dropped soot at the same time as the guide wire.
  • the rotating shaft of the tobacco sheet coil adopts an inflation shaft, and after the sheet coil is in place, the air expands and locks to prevent looseness.
  • the beneficial technical effect of the invention is that, on the basis of the existing tobacco filter rod molding, only a small number of parts replacement and improvement can be adapted to prepare a cigarette rod for electrically heating non-burning cigarettes by using a tobacco sheet coil;
  • the method of active unwinding of the servo motor is adopted, and the unwinding speed is controlled by the single-chip microcomputer, thereby avoiding the easy tearing of the tobacco sheet and ensuring the continuity of the tobacco sheet; the shred of special shape is adopted.
  • the roller cuts the web into a continuous filament shape while conveying the tobacco sheet web, but maintains a certain connection between the tobacco sheet tows, thereby solving the problem that the tobacco sheet is easily broken, and ensuring that the tow is not scattered. Easy to gather, so that continuous production is guaranteed.
  • Figure 1 is a schematic view of the structure of the present invention.
  • sheet web 1 sheet web 1, shaft 2, ultrasonic detector 3, roll 4, upper roll 5, lower roll 6, smooth section 7, gear 8, gear 9, hydraulic cylinder 10, buffer zone 11, photoelectric sensor 12
  • an active unwinding device of a tobacco sheet roll 1 is installed on the rear side of the opening roller of the filter rod forming machine, and the line speed is matched with the line speed of the main machine;
  • the loose roller position is replaced by a cutter roller along a circumferentially discontinuous roll pattern.
  • the active unwinding device of the mechanism of the invention is to arrange a servo motor on the rotating shaft 2 of the tobacco sheet coil 1, an ultrasonic detector 3 on the edge of the coil paper, and a single-chip microcomputer in the electric control cabinet of the filter rod forming machine (not shown in the figure)
  • the interface is respectively connected with the servo motor, the ultrasonic detector 3 and the rod detector of the filter rod forming machine, and the angular velocity of the servo motor is adjusted by the single chip microcomputer to match the outer edge linear velocity of the paper with the real-time linear velocity of the formed tobacco rod;
  • the intermittent roll pattern 4 of the cutting roller is arranged on the surface of the upper roll 5, and the axial angle between the intermittent roll 4 and the cutting roll is 90-45°, and the tobacco sheet tow is parallel to the running direction at 90°, and is smaller than
  • the tobacco sheet tow is arranged obliquely at 90°, and the lower roll 6 is a shallow groove or a smooth roll to ensure complete cutting.
  • the intermittent roll pattern 4 of the upper roll 5 of the cutter roll is mostly filled along the axial direction, but the end portion of the shaft is a smooth section 7, which ensures that the part is not cut, and the edge of the sheet does not appear scattered and Broken wire;
  • the upper roller 5 has an independent driving device, and the upper roller 5 has an inner end with a gear 8 as a driving wheel, and the rotating shaft of the lower roller 6 has a hydraulic cylinder 10 as a lifting mechanism for adjusting the vertical position, the lower roller
  • the inner edge of the 6 has a gear 9 matched with the upper roller. When the lower roller 6 is raised, the gear 9 meshes with the gear 8 of the upper roller 5, and is driven to rotate together.
  • a buffer area 11 in which the roll paper naturally hangs is disposed under the roll paper of the sheet web 1, and a photosensor 12 is disposed in the buffer area 11, and the photosensor 12 is connected to the interface of the single chip microcomputer in the electric control cabinet, and is fed back to the servo motor of the single chip microcomputer.
  • a closed-loop control is formed to correct the accumulated error in the unwinding operation of the servo motor.
  • the guide wire bell mouth 14 is provided with a compressed air inlet 13 which can blow off the falling soot while guiding the guide wire when the machine is in operation.
  • the rotating shaft 2 of the tobacco sheet coil 1 of the device adopts an inflation shaft, and after the sheet coil is in place, the air is inflated and locked to prevent loosening.

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  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Abstract

一种基于烟草滤棒成型设备的卷纸切丝聚拢成棒机构，其利用滤棒成型机对烟草薄片进行卷纸切丝聚拢成棒，具体是在滤棒成型机的开松辊后方加装一套烟草薄片卷材的主动放卷装置，该主动放卷装置的线速度与主机的成棒线速度相匹配；将靠近烟枪的一对开松辊换装成沿着圆周带有间断辊纹（4）的切丝辊；将导丝喇叭嘴（14）换装成入口直径为80～120mm的锥形收拢喇叭嘴。

Description

基于烟草滤棒成型设备的卷纸切丝聚拢成棒机构 技术领域
本发明属于烟草加工机械技术领域，具体涉及基于烟草滤棒成型设备的一种卷纸物质切丝聚拢成棒机构。
背景技术
传统的烟草薄片都是切成与烟丝相同的形状，混在烟丝中在专用的烟棒成型机中制备成烟棒，现有烟棒成型机设备不适宜制备单纯的、连续不断的烟草薄片丝束棒；目前使用的烟草滤棒成型机是将韧性很好的醋酸纤维或聚丙酸纤维牵引通过导丝喇叭嘴，在经过烟枪制备成滤棒，同样滤棒成型机也不适宜制备韧性差、易折断、成卷的烟草薄片卷材。
近年来市场上出现了电加热不燃烧卷烟，这种新型卷烟的烟棒必须使用纵向排列相对整齐的条状烟草薄片，因此有必要根据烟草薄片切丝后的物理特性，对现有的烟草滤棒成型机进行改造，使其能够对烟草薄片在线切丝并有效聚拢成型，并最大程度简便易行，降低成本。
发明内容
本发明所要解决的技术问题是提供一种基于烟草滤棒成型设备的卷纸切丝聚拢成棒机构，其结构简单，增加的成本不多，适宜对韧性差、易折断的烟草薄片卷材在线切丝并有效聚拢成型。
实现本发明上述目的所采取的技术方案是：在滤棒成型机的开松辊后方上加装一套烟草薄片卷材的主动放卷装置，其线速度与主机的成棒线速度相匹配；在靠近烟枪一对开松辊位置换装沿着圆周带间断辊纹的切丝辊，两辊轮压合时，为烟草薄片切丝，同时将切丝的烟草薄片送向前；导丝喇叭嘴换装成入口直径80～120mm的锥形收拢喇叭嘴。
所述的主动放卷装置是在烟草薄片卷材的转轴上配置伺服电机，卷材盘纸边缘设置超声波检测器，滤棒成型机的电控柜中的单片机的接口分别连接着伺服电机、超声波检测器和滤棒成型机的烟棒检测器，通过单片机调整伺服电机角速度，使盘纸的外缘线速度与成型烟棒的实时线速度匹配；所述的切丝辊的间断辊纹布置在上辊表面，间断辊纹与切丝辊的轴向夹角为90～45°，下辊为浅槽或平滑辊。
所述的切丝辊的上辊间断辊纹靠轴端侧为平滑段，上辊带独立驱动装置，上辊有一端内边缘带有齿轮，下辊的转轴带有垂直升降机构，下辊的内边缘带有与上辊匹配的齿轮，下辊的升起，齿轮与上辊的齿轮啮合后便被带动着一起转动。
卷材盘纸下方设置有卷纸下垂的缓冲区域，在缓冲区域设置有光电传感器并连接到电控柜中单片机的接口，反馈到单片机的伺服电机控制系统中，构成闭环控制，修正伺服电机放卷运行中的累计误差。
所述的切丝辊的下辊所配置的垂直升降机构采用液压缸体或丝杠结构。
导丝喇叭嘴上设置有压缩空气入口，可以在导丝的同时吹走脱落的烟灰。
烟草薄片卷材的转轴采用气胀轴，薄片卷材就位后，气胀锁紧，可防止松动。
本发明的有益技术效果是：在现有的烟草滤棒成型基础上，仅仅做很少的零部件拆换改进，便可适应使用烟草薄片卷材制备电加热不燃烧卷烟的烟支棒；充分根据烟草薄片的物理特性，采用了伺服电机主动放卷的手段，并配合单片机控制放卷速度，从而避免了烟草薄片丝易扯断现象，保证了烟草薄片丝的连续；采用特殊形状的切丝辊在输送烟草薄片卷材的同时将卷材切成连续丝状，但是又保持烟草薄片丝束之间的一定连接，从而解决了烟草薄片得出易断的问 题，有保证了丝束不散乱、易聚拢，使连续生产有保障。
附图说明
图1为本发明的结构示意图。
图中：薄片卷材1、转轴2、超声波检测器3、辊纹4、上辊5、下辊6、平滑段7、齿轮8、齿轮9、液压缸体10、缓冲区域11、光电传感器12、压缩空气入口13、导丝喇叭嘴14、支撑架15。
具体实施方式
参见图1，在滤棒成型机的开松辊后方上加装一套烟草薄片卷材1的主动放卷装置，其线速度与主机的成棒线速度相匹配；在靠近烟枪一对开松辊位置换装沿着圆周带间断辊纹的切丝辊，两辊轮压合时，为烟草薄片切丝，同时将切丝的烟草薄片送向前；导丝喇叭嘴14换装成入口直径80～120mm的锥形收拢喇叭嘴。本发明机构的主动放卷装置是在烟草薄片卷材1的转轴2上配置伺服电机，卷材盘纸边缘设置超声波检测器3，滤棒成型机的电控柜中的单片机(图中未画)的接口分别连接着伺服电机、超声波检测器3和滤棒成型机的烟棒检测器，通过单片机调整伺服电机角速度，使盘纸的外缘线速度与成型烟棒的实时线速度匹配；所述的切丝辊的间断辊纹4布置在上辊5表面，间断辊纹4与切丝辊的轴向夹角为90～45°，90°时烟草薄片丝束与运行方向平行，而小于90°时烟草薄片丝束斜向排列，下辊6为浅槽或平滑辊，可保证被完全切透。切丝辊的上辊5布局的间断辊纹4沿着轴向大部分是布满的，但靠轴的端部为平滑段7，可保证该部位不被切割，薄片的边缘不出现散乱和断丝；上辊5带有独立驱动装置，上辊5有一端内边缘带有齿轮8，作为主动轮，下辊6的转轴带有液压缸体10，作为调整垂直位置的升降机构，下辊的6内边缘带有与上辊匹配的齿轮9，当下辊6的升起时，齿轮9便与上辊5的齿轮8啮合，被带动一起转动。薄片卷材1的卷材盘纸 下方设置有卷纸自然下垂的缓冲区域11，在缓冲区域11设置有光电传感器12，光电传感器12连接到电控柜中单片机的接口，反馈到单片机的伺服电机控制系统中，构成闭环控制，修正伺服电机放卷运行中的累计误差。导丝喇叭嘴14上设置有压缩空气入口13，当机器工作运行时，可以在引导导丝的同时吹走脱落的烟灰。本设备的烟草薄片卷材1的转轴2采用气胀轴，薄片卷材就位后，气胀锁紧，可防止松动。

Claims (7)

  1. 一种基于烟草滤棒成型设备的卷纸切丝聚拢成棒机构，其特征在于：在滤棒成型机的开松辊后方上加装一套烟草薄片卷材的主动放卷装置，其线速度与主机的成棒线速度相匹配；在靠近烟枪一对开松辊位置换装沿着圆周带间断辊纹的切丝辊；导丝喇叭嘴换装成入口直径80～120mm的锥形收拢喇叭嘴。
  2. 根据权利要求1所述的基于烟草滤棒成型设备的卷纸切丝聚拢成棒机构，其特征在于：主动放卷装置是在烟草薄片卷材的转轴上配置伺服电机，卷材盘纸边缘设置超声波检测器，滤棒成型机的电控柜中的单片机的接口分别连接着伺服电机、超声波检测器和滤棒的烟棒检测器，通过单片机调整伺服电机角速度，使盘纸的外缘线速度与成型烟棒的实时线速度匹配；切丝辊的间断辊纹布置在上辊表面，间断辊纹与切丝辊的轴向夹角为90～45°，下辊为浅槽或平滑辊。
  3. 根据权利要求2所述的基于烟草滤棒成型设备的卷纸切丝聚拢成棒机构，其特征在于：切丝辊的上辊间断辊纹靠轴端侧为平滑段，上辊带独立驱动装置，上辊有一端内边缘带有齿轮，下辊的转轴带有垂直升降机构，下辊的内边缘带有与上辊匹配的齿轮。
  4. 根据权利要求2所述的基于烟草滤棒成型设备的卷纸切丝聚拢成棒机构，其特征在于：卷材盘纸下方设置有卷纸下垂的缓冲区域，在缓冲区域设置有光电传感器并连接到电控柜中单片机的接口，反馈到单片机的伺服电机控制系统中，构成闭环控制，修正伺服电机放卷运行中的累计误差。
  5. 根据权利要求3和4所述的基于烟草滤棒成型设备的卷纸切丝聚拢成棒机构，其特征在于：切丝辊的下辊所配置的垂直升降机构采用液压缸体或丝杠结构。
  6. 根据权利要求3和4所述的基于烟草滤棒成型设备的卷纸切丝聚拢成棒机构，其特征在于：导丝喇叭嘴上设置有压缩空气入口。
  7. 根据权利要求3和4所述的基于烟草滤棒成型设备的卷纸切丝聚拢成棒机构， 其特征在于：烟草薄片卷材的转轴采用气胀轴。
PCT/CN2018/120454 2017-12-13 2018-12-12 基于烟草滤棒成型设备的卷纸切丝聚拢成棒机构 WO2019114727A1 (zh)

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EP18888293.0A EP3725168B1 (en) 2017-12-13 2018-12-12 Method for refitting an existing cigarette filter forming machine to obtain a unwinding, shredding, gathering, and rod forming mechanism

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CN201711332027.0 2017-12-13
CN201711332027.0A CN107981410B (zh) 2017-12-13 2017-12-13 基于烟草滤棒成型设备的卷纸切丝聚拢成棒机构

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