WO2019109593A1 - Intelligent grinding machine tool - Google Patents

Intelligent grinding machine tool Download PDF

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Publication number
WO2019109593A1
WO2019109593A1 PCT/CN2018/086431 CN2018086431W WO2019109593A1 WO 2019109593 A1 WO2019109593 A1 WO 2019109593A1 CN 2018086431 W CN2018086431 W CN 2018086431W WO 2019109593 A1 WO2019109593 A1 WO 2019109593A1
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WO
WIPO (PCT)
Prior art keywords
tool
workpiece
slide
column
servo motor
Prior art date
Application number
PCT/CN2018/086431
Other languages
French (fr)
Chinese (zh)
Inventor
姜作诚
李承翰
李宏志
Original Assignee
金翰阳科技(大连)股份有限公司
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Application filed by 金翰阳科技(大连)股份有限公司 filed Critical 金翰阳科技(大连)股份有限公司
Publication of WO2019109593A1 publication Critical patent/WO2019109593A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to a machining device, in particular to an intelligent grinding machine tool.
  • the intelligent grinding center adopts a multi-tool arrangement, and different axial tool arrangements can process the regular parts on the workpiece. It is difficult to grind the position with the spatial declination, and at the same time, because the position of the tool is fixed, when grinding with a certain tool, in many cases, the tool cannot be used due to the interference of the clamp and the other tool. In order to polish the shaped parts, it is necessary to replace the processing equipment, so it wastes a long time in debugging, standby, and the like.
  • an object of the present invention is to provide an intelligent polishing machine tool, which solves the problem that it is necessary to replace the processing equipment for the grinding of the shaped portion, and wastes time in debugging, standby, and the like.
  • An intelligent grinding machine tool comprises a base, a column, a combined power head, a workpiece rotation device, a workpiece exchange device, a flexible clamping device and a sliding table, wherein the column is arranged at a rear portion of the base, and the combined power head is mounted on the column
  • the column can be moved back and forth on the base to realize the Z-axis movement; the combined power head can move up and down on the column to realize the Y-axis movement; the front part of the base is provided with a sliding table, and the workpiece rotation device and the workpiece are mounted on the sliding table
  • the exchange device and the flexible clamping device can move left and right on the base to realize X-axis movement.
  • the combined power head comprises a first servo motor, a main sliding plate, a numerical control rotary table, a connecting seat, a double output main shaft, an auxiliary main shaft, a column guiding rail, a second servo motor and a auxiliary sliding plate, wherein two sides of the column are respectively arranged along the Y a main sliding plate and an auxiliary sliding plate sliding in an axial direction, the double output main shaft being mounted on a connecting seat, the connecting seat being mounted on a numerical control rotary table, wherein the numerical control rotary table is mounted on the main sliding plate and driven by the first servo motor; One end of the auxiliary slide plate is fixed on the main slide plate, and the other end is slidably connected with the column guide rail, and the auxiliary main shaft is mounted on the auxiliary slide plate through a telescopic mechanism that can be extended and contracted in the front-rear direction.
  • the telescopic mechanism comprises a side slide table, a second servo motor, a transition plate and a ball screw mechanism, wherein the side slide table can be mounted on the auxiliary slide plate and can be driven by the second servo motor and the ball screw mechanism. Sliding, the auxiliary spindle is mounted on the side slide through the transition plate.
  • the workpiece exchange device comprises a exchange arm, a rotary shaft, a sleeve, a gear, a rack, a moving rail plate and a guide rail, wherein the exchange arm is fixed on the rotary shaft, the rotary shaft is guided by the sleeve, and the rotary shaft is fixed at the bottom and the gear Together, the gear meshes with the rack, the rack is slidably mounted on the rail and is driven by the first servo.
  • the inside of the rotary shaft is rotatably mounted with a mandrel, the bottom of the mandrel is hinged to the bearing through the pin, the bearing is in the guiding groove of the moving rail plate, and the upper surface of the moving rail plate is a curved structure, the movement
  • the rail plates are mounted on two rail sliders and are driven by a second servo mechanism.
  • the flexible clamping device comprises a top assembly, a compression link, a transition link, a disc spring set, a flange, a hollow guide rod, a sleeve and a bracket, wherein the sleeve is mounted on the bracket, the hollow guide rod and the sleeve The inner wall is slidably engaged, and the lower end is connected with the linear drive mechanism, the top assembly is fixed at the front end of the compression link, the middle portion of the compression link is hinged with the transition link, the transition link is hinged with the bracket, and the tail and the ear of the link are compressed.
  • the shaft is hinged, the mandrel of the trunnion passes through the through hole of the flange, and a disc spring set is installed between the flange and the trunnion, and the flange is fixed on the hollow guide rod.
  • the linear drive mechanism comprises a ball screw, a front bearing assembly, a coupling jacking servo motor, the hollow guide rod is fixed on a nut of the ball screw, the ball screw is supported by the front bearing assembly, and passes through the coupling Connected to the top servo motor, the front bearing assembly is connected to the bracket.
  • the sliding table further comprises a tool magazine
  • the tool magazine comprises a tool magazine door, a opening and closing cylinder, a tool jaw, and a tool level tool holder, wherein the tool holder is mounted on the sliding table, and the upper part of the tool holder Multiple tool jaws are installed, the tool jaws are used to install the tool, and the magazine door is mounted on the top of the magazine holder.
  • the opening and closing of the magazine door is driven by the opening and closing cylinder.
  • the intelligent polishing machine tool further includes a laser detecting device for optically detecting the workpiece to be processed.
  • a safety grating is provided on the outside of the workpiece exchange device.
  • the invention has a compact structure and a smaller footprint; the configuration is more flexible, and the automatic tool changer and the fixed tool machine are flexibly converted; in the processing aspect, the multi-tool arrangement and the automatic tool change are combined to cooperate with each other.
  • Flexible clamping device with adjustable clamping force and adjustable clamping arm retracting position, more flexible grinding parts and more types of grinding workpieces; and this equipment has intelligent system, the size of the workpiece, the position and the person Machine safety and other aspects can be automatically detected and compensated, forming an intelligent automatic processing mode.
  • Figure 1 is a schematic view of the structure of the present invention
  • Figure 2 is a left side view of Figure 1;
  • Figure 3 is a plan view of Figure 1;
  • FIG. 4 is a schematic structural view of a combined power head according to the present invention.
  • Figure 5 is a plan view of Figure 4 of the present invention.
  • Figure 6 is a schematic structural view of a workpiece exchange device according to the present invention.
  • Figure 7 is a side view of Figure 6;
  • Figure 8 is a schematic structural view of a flexible clamping device in the present invention.
  • Figure 9 is a view showing the working state of the flexible clip device of the present invention.
  • Figure 10 is a schematic structural view of a tool magazine in the present invention.
  • Figure 11 is a side view of Figure 10
  • Figure 12 is a schematic view showing the structure of an automatic tool change according to the present invention.
  • 1 is the base
  • 2 is the column
  • 3 is the combined power head
  • 301 is the first servo motor
  • 302 is the main slide
  • 303 is the CNC turntable
  • 304 is the joint
  • 305 is the double output spindle
  • 306 is the auxiliary spindle.
  • 307 is the side slide table
  • 308 is the column guide rail
  • 309 is the second servo motor
  • 310 is the transition plate
  • 311 is the auxiliary slide plate
  • 4 is the workpiece rotation device
  • 5 is the workpiece exchange device
  • 500 is the exchange arm
  • 501 is the rotary axis.
  • 502 is the bushing
  • 503 is the gear
  • 504 is the expansion sleeve
  • 505 is the mandrel
  • 506 is the deep groove ball bearing
  • 507 is the thrust bearing
  • 508 is the gland
  • 509 is the pin shaft
  • 510 is the rack
  • 512 is the moving Rail plate
  • 513 is the rail slider
  • 514 is the guide rail
  • 515 is the first servo mechanism
  • 516 is the second servo mechanism
  • 6 is the flexible clamping device
  • 600 is the top assembly
  • 601 is the compression link
  • 602 is the transition link Rod
  • 603 is the trunnion
  • 604 is the disc spring set
  • 605 is the flange
  • 606 is the hollow guide rod
  • 607 is the sleeve
  • 608 is the ball screw
  • 609 is the front bearing assembly
  • 610 is the coupling
  • 611 is the top Tight servo motor
  • 612 is the bracket
  • 7 is
  • the invention provides an intelligent grinding machine tool comprising a base 1, a column 2, a combined power head 3, a workpiece rotation device 4, a workpiece exchange device 5, a flexible clamping device 6, a slide table 7 and The tool magazine 8, wherein the base 1 adopts an inverted "T" type structure, the column 2 is disposed at the rear of the base 1, and the combined power head 3 is mounted on the column 2, and the column 2 can be moved back and forth on the base 1 to realize Z-axis movement; The power head 3 can be moved up and down on the column 2 to realize the Y-axis movement; the front portion of the base 1 is provided with a slide table 7, and the workpiece rotation device 4, the workpiece exchange device 5, the flexible clamping device 6, and the tool magazine 8 are mounted on the slide table 7. The slide table 7 can be moved left and right on the base 1 to realize X-axis movement.
  • the invention breaks the structure of the machine tool XYZ three-coordinate structure and the power head placed on one side, adopts the new layout to shift the X-direction of the long stroke to the workpiece side, and places the Z-direction and the Y-direction of the short stroke on the power head side.
  • the X axis, Y axis, and Z axis are all driven by a servo motor and a ball screw.
  • the above three-way composite realizes the relative movement of the tool to the workpiece X, Y and Z.
  • the advantage of this layout is that a. moving out of the X-axis causes the three-way motion on the power head side to become two-way motion, and the height of the whole machine is lowered; b.
  • the column 2 only performs the short-stroke Y-axis motion compared to the short-stroke Y.
  • the X-axis movement of the shaft movement and the long stroke is more stable; the space on both sides is vacated for the electric cabinet and the pneumatic cabinet, and the structure is more compact.
  • the total mass of the workpiece rotating device 4 and the flexible clamping device 6 and the workpiece on the workpiece side is much smaller than the total mass of the tool-side column 2 and the highly flexible combined power head 3 and the tool. Therefore, the X-axis servo motor and drive module are reduced, and the machine tool consumes less energy.
  • the combined power head 3 is composed of two parts, one part being a double output main shaft part and the other part being an auxiliary main shaft part.
  • the combined power head 3 includes a first servo motor 301, a main slide 302, a numerical control turntable 303, a joint 304, a dual output spindle 305, an auxiliary spindle 306, a column guide rail 308, a second servo motor 309, and a auxiliary slide 311, wherein the column 2
  • the two sides of the two sides are respectively provided with a main sliding plate 302 and a auxiliary sliding plate 311 which are slidable in the Y-axis direction.
  • the double output main shaft 305 is mounted on the connecting base 304.
  • the connecting base 304 is mounted on the numerical control rotary table 303, and the numerical control rotary table 303 is mounted on the main sliding plate 302.
  • the auxiliary slide plate 311 is fixed to the main slide plate 302 at one end, and the other end is slidably coupled to the column guide rail 308.
  • the auxiliary spindle 306 is mounted on the auxiliary slide plate 311 by a telescopic mechanism that can be extended and contracted in the front-rear direction.
  • the telescopic mechanism includes a side slide table 307, a second servo motor 309, a transition plate 310, and a ball screw mechanism, wherein the side slide table 307 can be mounted on the auxiliary slide plate 311 and through the second servo motor 309 and the ball screw
  • the drive of the mechanism is slidable in the front-rear direction, and the auxiliary spindle 306 is mounted on the side slide 307 through the transition plate 310.
  • the dual output spindle 305 can be used to mount two tools at the same time, and can realize C axis motion by 180° rotation and arbitrary angle positioning.
  • the tool can be deflected at any angle to solve the problem that the fixed position tool does not grind the workpiece with a spatial angle.
  • the auxiliary spindle 306 is equipped with a tool that can be moved back and forth and stopped at any position to achieve W-axis motion.
  • the movable tool solves the problem that the fixed position tool cannot avoid the clamp, which causes the double output spindle to not enter the cutter arbitrarily.
  • the workpiece exchange device 5 includes an exchange arm 500, a rotary shaft 501, a sleeve 502, a gear 503, a rack 510, a moving rail plate 512, and a guide rail 514, wherein the exchange arm 500 is fixed to the rotary shaft 501.
  • the rotary shaft 501 is guided by a sleeve 502.
  • the rotary shaft 501 is fixed to the gear 503 at the bottom, the gear 503 is meshed with the rack 510, and the rack 510 is slidably mounted on the guide rail 514, and is driven by the first servo mechanism. [515] Drive.
  • the inside of the rotary shaft 501 is rotatably mounted with a mandrel 505, and the bottom of the mandrel 505 is hinged to the bearing 511 via a pin 509.
  • the bearing 511 is in the guiding groove of the moving rail plate 512, and the upper surface of the moving rail plate 512 is a curved structure.
  • the moving rail plate 512 is mounted on the two rail sliders 513 and is driven by the second servo mechanism 516.
  • the workpiece exchange device 5 has two functions of lifting and 180° rotary switching.
  • the workpiece A and the workpiece B are respectively placed on both ends of the exchange arm 500.
  • the exchange arm 500 is rotated to realize the exchange of the workpiece A and the workpiece B.
  • a mandrel 505 is mounted inside the rotary shaft 501.
  • the top of the mandrel 505 is connected to the rotary shaft 501 through a deep groove ball bearing 506 and a gland.
  • the middle is fastened by a shoulder and two thrust bearings and a gland 507, and the bottom is passed through a deep groove.
  • the ball bearing and gland 508 are coupled to the rotary shaft 501, and the bottommost portion is hinged to the bearing 511 via the pin 509.
  • the entire device When the moving rail plate 512 moves in the direction shown, the entire device is raised to a specified stroke. The entire device is controlled by the system to complete the lifting-swing-falling action, and the exchange of the workpiece A and the workpiece B is realized.
  • the problem of the pallet changer that relies on the cam mechanism to achieve this action alone in the market cannot be arbitrarily stopped at any position and the cost is high.
  • the flexible clamping device 6 includes a tip assembly 600, a compression link 601, a transition link 602, a disc spring set 604, a flange 605, a hollow guide 606, a sleeve 607, and a bracket 612.
  • the barrel 607 is mounted on the bracket 612, the hollow guide rod 606 is slidably engaged with the inner wall of the sleeve 607, and the lower end is connected to the linear drive mechanism.
  • the tip assembly 600 is fixed to the front end of the compression link 601, and the middle portion of the compression link 601 is
  • the transition link 602 is hinged, the transition link 602 is hinged to the bracket 612, the tail of the compression link 601 is hinged to the trunnion 603, the mandrel of the trunnion 603 passes through the through hole of the flange 605, and the flange 605 and the trunnion
  • a certain number of disc spring sets 604 are installed between the 603, and the flange 605 is fixed on the hollow guide rod 606.
  • the appropriate position of the end of the mandrel is fastened with a double nut to ensure that the disc spring set 604 can be self-compressed.
  • the linear drive mechanism includes a ball screw 608, a front bearing assembly 609, and a coupling 610 that tightens the servo motor 611.
  • the hollow guide 606 is fixed to the nut of the ball screw 608, and the ball screw 608 is supported by the front bearing assembly 609. And connected to the jacking servo motor 611 through the coupling 610, the front bearing assembly 609 is coupled to the bracket 612.
  • the jacking servo motor 611 drives the hollow guide rod 606 to the clamp position compression disc spring set 604 to generate a thrust that is transmitted to the tip assembly 600 by the leverage of the compression link 601 and the transition link 602 to compress the workpiece.
  • the top servo motor 611 drives the hollow guide rod 606 to retract to the release position.
  • the hollow guide rod 606 moves downward, and the compression link 601 and the transition link 602 are simultaneously rotated clockwise.
  • the tip assembly 600 can be retracted to the final position, as shown in FIG. Depending on the processing needs, you can also raise the height of the knife and reduce the beat.
  • the structure Compared with the pneumatic clamping, the structure has the characteristics that the clamping force is adjustable and the clamping arm can be retracted to any position. Solve the problem that the pneumatic or hydraulic clamping has only one retracting position and the stroke length is large, and can be lifted to any height as needed during the machining process to realize the processing of the top surface.
  • the magazine 8 includes a magazine door 801, a opening and closing cylinder 802, a tool jaw 803, and a cutter 804 level tool holder 805.
  • the magazine holder 805 is mounted on the sliding table 7, and the magazine holder 805 is mounted.
  • a plurality of tool jaws 803 are mounted on the upper portion, a tool jaw 803 is used to mount the tool 804, and a magazine door 801 is mounted on the top of the magazine holder 805.
  • the opening and closing of the magazine door 801 is driven by the opening and closing cylinder 802.
  • the auxiliary spindle 306 on the combined power head 3 needs to be replaced with a different tool
  • the auxiliary spindle 306 is moved to the tool magazine 8, and the original tool on the auxiliary spindle 306 is first placed in the tool magazine.
  • the tool magazine device has the advantages of compact structure, flexible layout and small space occupation, and solves the problem that the shape of the tool magazine on the grinding machine tool takes up a large space.
  • the invention can flexibly convert between an automatic tool change machine and a fixed tool machine.
  • the machine auxiliary spindle can be equipped with an automatic tool change spindle or a manual tool change spindle as needed.
  • the auxiliary spindle 306 is mounted on the transition plate 310 on the side slide 307.
  • the compact tool magazine 8 is mounted on the slide table 7 by screws, so that the automatic tool change function of the auxiliary spindle can be realized.
  • the magazine 8 needs to be removed when using the manual tool change spindle system.
  • the intelligent sanding machine tool further includes a laser detecting device 9 and a safety grating 10 for optically detecting the workpiece to be processed.
  • a safety grating 10 is provided on the outer side of the workpiece exchange device 5.
  • the working principle of the invention is:
  • the workpiece exchange device 5 is provided with a exchange arm 500, and a pair of clamps are placed at each end of the exchange arm 500, and the workpiece A and the workpiece B are respectively placed on the fixture.
  • the tip assembly 600 on the flexible clamping device 6 is raised to a predetermined height.
  • the workpiece exchange device 5 is lifted to disengage the workpiece system including the tray, the jig and the workpiece from the workpiece rotation device 4.
  • the servo motor drive slide 7 drives the workpiece rotation device 4, the flexible clamp device 6, and the magazine 8 mounted on the slide table 7 to move from the exchange position to the safe position.
  • the workpiece changer 5 is rotated by 180° to rotate the external workpiece to the inside of the machine while rotating the machined workpiece to the outside of the machine.
  • the workpiece exchange device 5 is lowered to engage the workpiece system with the workpiece rotation device 4, and the tip assembly 600 on the clamp device 6 is dropped to clamp the workpiece.
  • the laser detecting device 9 performs optical detection on the workpiece to be processed, performs calculation after the detection is completed, and transmits the calculation result to the main control system, and the CNC system performs compensation adjustment of the workpiece position and the dimensional deviation.
  • the auxiliary spindle 306 on the combined power head 3 needs to be replaced with a different tool, and the auxiliary spindle 306 is changed to the tool magazine 8 according to the numerical control program.
  • the workpiece exchange device 5 does not rotate after the machining. Only when the safety grating 10 detects that there is no object or person in the safe area, the workpiece exchange device 5 rotates and enters the loop processing. When the workpiece exchange device rotates 180° during the workpiece exchange process, when any object or person enters the safety area of the safety grating 10, the rotation action will immediately stop, avoiding the damage of the swing arm and the workpiece in the exchange.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Tool Replacement In Machine Tools (AREA)
  • Machine Tool Units (AREA)

Abstract

Provided is an intelligent grinding machine tool, comprising a base (1), a vertical column (2), a combined power head (3), a workpiece rotating device (4), a workpiece exchange device (5), a flexible clamping device (6), a sliding table (7) and a tool changer (8), wherein the vertical column (2) is disposed on a rear portion of the base (1), the vertical column (2) is mounted with the combined power head (3), and the vertical column (2) can be moved back and forth on the base; the combined power head (3) can be moved up and down on the vertical column (2); and the sliding table (7) is disposed on a front portion of the base (1), the workpiece rotating device (4), the workpiece exchange device (5), the flexible clamping device (6) and the tool changer (8) are mounted on the sliding table (7), and the sliding table (7) can be moved left and right on the base (1).

Description

智能打磨机床Intelligent grinding machine 技术领域Technical field
本发明涉及一种机械加工设备,特别涉及一种智能打磨机床。The invention relates to a machining device, in particular to an intelligent grinding machine tool.
背景技术Background technique
目前,智能打磨中心是采用多刀具的布置形式,不同轴向的刀具布置可以对工件上的规则部位进行加工。对具有空间偏角的部位难以打磨到位,同时由于刀具的位置固定不变,当用某一刀具打磨时,很多情况下由于夹具和另一刀具的干涉而不能发挥全部作用造成刀具浪费。要对异形部位的打磨就需要更换加工设备,所以在调试、待机等方面浪费时间较长。At present, the intelligent grinding center adopts a multi-tool arrangement, and different axial tool arrangements can process the regular parts on the workpiece. It is difficult to grind the position with the spatial declination, and at the same time, because the position of the tool is fixed, when grinding with a certain tool, in many cases, the tool cannot be used due to the interference of the clamp and the other tool. In order to polish the shaped parts, it is necessary to replace the processing equipment, so it wastes a long time in debugging, standby, and the like.
发明内容Summary of the invention
针对上述问题,本发明的目的在于提供一种智能打磨机床,以解决对异形部位的打磨需要更换加工设备,在调试、待机等方面浪费时间较长的问题。In view of the above problems, an object of the present invention is to provide an intelligent polishing machine tool, which solves the problem that it is necessary to replace the processing equipment for the grinding of the shaped portion, and wastes time in debugging, standby, and the like.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种智能打磨机床,包括底座、立柱、组合动力头、工件自转装置、工件交换装置、柔性夹紧装置及滑台,其中立柱设置于底座的后部,所述立柱上安装组合动力头,所述立柱在底座上可前后移动,实现Z轴运动;组合动力头在立柱上可上下移动,实现Y轴运动;所述底座的前部设置滑台,所述滑台上安装工件自转装置、工件交换装置及柔性夹紧装置,所述滑台在底座上可左右移动,实现X轴运动。An intelligent grinding machine tool comprises a base, a column, a combined power head, a workpiece rotation device, a workpiece exchange device, a flexible clamping device and a sliding table, wherein the column is arranged at a rear portion of the base, and the combined power head is mounted on the column The column can be moved back and forth on the base to realize the Z-axis movement; the combined power head can move up and down on the column to realize the Y-axis movement; the front part of the base is provided with a sliding table, and the workpiece rotation device and the workpiece are mounted on the sliding table The exchange device and the flexible clamping device can move left and right on the base to realize X-axis movement.
所述组合动力头包括第一伺服电机、主滑板、数控转台、连接座、双输出主轴、辅助主轴、立柱辅导轨、第二伺服电机及辅滑板,其中立柱的两侧分别设有可沿Y轴方向滑动的主滑板和辅滑板,所述双输出主轴安装在连接座上,所述连接座安装在数控转台上,所述数控转台安装在主滑板上并由第一伺服电机驱动;所述辅滑板一端固定在主滑板上,另一端与立柱辅导轨滑动连接,所述辅助主轴通过可沿前后方向伸缩的伸缩机构安装在辅滑板上。The combined power head comprises a first servo motor, a main sliding plate, a numerical control rotary table, a connecting seat, a double output main shaft, an auxiliary main shaft, a column guiding rail, a second servo motor and a auxiliary sliding plate, wherein two sides of the column are respectively arranged along the Y a main sliding plate and an auxiliary sliding plate sliding in an axial direction, the double output main shaft being mounted on a connecting seat, the connecting seat being mounted on a numerical control rotary table, wherein the numerical control rotary table is mounted on the main sliding plate and driven by the first servo motor; One end of the auxiliary slide plate is fixed on the main slide plate, and the other end is slidably connected with the column guide rail, and the auxiliary main shaft is mounted on the auxiliary slide plate through a telescopic mechanism that can be extended and contracted in the front-rear direction.
所述伸缩机构包括侧滑台、第二伺服电机、过渡板及滚珠丝杠机构,其中侧滑台可沿安装在辅滑板上、且通过第二伺服电机和滚珠丝杠机构的驱动可前后方向滑动,所述辅助主轴通过过渡板安装在侧滑台上。The telescopic mechanism comprises a side slide table, a second servo motor, a transition plate and a ball screw mechanism, wherein the side slide table can be mounted on the auxiliary slide plate and can be driven by the second servo motor and the ball screw mechanism. Sliding, the auxiliary spindle is mounted on the side slide through the transition plate.
所述工件交换装置包括交换臂、回转轴、轴套、齿轮、齿条、移动导轨板及导轨,其中交换臂固定在回转轴上,回转轴由轴套做导向,回转轴在底部与齿轮固联在一起,齿轮与齿条啮合,齿条可滑动地安装在导轨上,并且由第一伺服机构驱动。The workpiece exchange device comprises a exchange arm, a rotary shaft, a sleeve, a gear, a rack, a moving rail plate and a guide rail, wherein the exchange arm is fixed on the rotary shaft, the rotary shaft is guided by the sleeve, and the rotary shaft is fixed at the bottom and the gear Together, the gear meshes with the rack, the rack is slidably mounted on the rail and is driven by the first servo.
所述回转轴的内部可转动地装有芯轴,芯轴的底部通过销轴与轴承铰接,轴承在移动导轨板的导向槽内,所述移动导轨板的上表面为曲面结构,所述移动导轨板安装在两个导轨滑块上,并且由第二伺服机构驱动。The inside of the rotary shaft is rotatably mounted with a mandrel, the bottom of the mandrel is hinged to the bearing through the pin, the bearing is in the guiding groove of the moving rail plate, and the upper surface of the moving rail plate is a curved structure, the movement The rail plates are mounted on two rail sliders and are driven by a second servo mechanism.
所述柔性夹紧装置包括顶尖组件、压紧连杆、过渡连杆、碟簧组、法兰、空心导杆、套筒及支架,其中套筒安装在支架上,空心导杆与套筒的内壁滑动配合、且下端与直线驱动 机构连接,顶尖组件固定在压紧连杆的前端,压紧连杆的中部与过渡连杆铰接,过渡连杆与支架铰接,压紧连杆的尾部与耳轴铰接,耳轴的芯轴穿过法兰的通孔,在法兰与耳轴之间安装碟簧组,法兰固联在空心导杆上。The flexible clamping device comprises a top assembly, a compression link, a transition link, a disc spring set, a flange, a hollow guide rod, a sleeve and a bracket, wherein the sleeve is mounted on the bracket, the hollow guide rod and the sleeve The inner wall is slidably engaged, and the lower end is connected with the linear drive mechanism, the top assembly is fixed at the front end of the compression link, the middle portion of the compression link is hinged with the transition link, the transition link is hinged with the bracket, and the tail and the ear of the link are compressed. The shaft is hinged, the mandrel of the trunnion passes through the through hole of the flange, and a disc spring set is installed between the flange and the trunnion, and the flange is fixed on the hollow guide rod.
所述直线驱动机构包括滚珠丝杠、前轴承组件、联轴节顶紧伺服电机,所述空心导杆固定在滚珠丝杠的螺母上,滚珠丝杠由前轴承组件支承,并且通过联轴节与顶紧伺服电机相连,前轴承组件与支架连接。The linear drive mechanism comprises a ball screw, a front bearing assembly, a coupling jacking servo motor, the hollow guide rod is fixed on a nut of the ball screw, the ball screw is supported by the front bearing assembly, and passes through the coupling Connected to the top servo motor, the front bearing assembly is connected to the bracket.
所述滑台上还设有刀库,所述刀库包括刀库门、开合气缸、刀具夹爪、刀具级刀具支架,其中刀库支架安装在所述滑台上,刀库支架的上部安装多个刀具夹爪,刀具夹爪用于安装刀具,刀库支架顶部安装刀库门,刀库门的开合通过开合气缸驱动。The sliding table further comprises a tool magazine, the tool magazine comprises a tool magazine door, a opening and closing cylinder, a tool jaw, and a tool level tool holder, wherein the tool holder is mounted on the sliding table, and the upper part of the tool holder Multiple tool jaws are installed, the tool jaws are used to install the tool, and the magazine door is mounted on the top of the magazine holder. The opening and closing of the magazine door is driven by the opening and closing cylinder.
所述的智能打磨机床,还包括激光检测装置,所述激光检测装置用于对待加工工件进行光学检测。The intelligent polishing machine tool further includes a laser detecting device for optically detecting the workpiece to be processed.
所述工件交换装置的外侧设有安全光栅。A safety grating is provided on the outside of the workpiece exchange device.
本发明的优点及有益效果是:The advantages and benefits of the present invention are:
本发明在空间上,结构更紧凑占地面积更小;配置上更灵活,自动换刀机床与固定刀具机床灵活转换;加工方面,采用多刀具布置的方式与自动换刀相结合的方式,配合夹紧力可调,夹紧臂回退位置可调的柔性夹紧装置,可打磨部位更灵活,打磨工件种类更多;而且此设备具有智能化系统,对工件外形尺寸、摆放位置和人机安全等方面可以自动进行检测并补偿,形成了智能化的自动加工模式。The invention has a compact structure and a smaller footprint; the configuration is more flexible, and the automatic tool changer and the fixed tool machine are flexibly converted; in the processing aspect, the multi-tool arrangement and the automatic tool change are combined to cooperate with each other. Flexible clamping device with adjustable clamping force and adjustable clamping arm retracting position, more flexible grinding parts and more types of grinding workpieces; and this equipment has intelligent system, the size of the workpiece, the position and the person Machine safety and other aspects can be automatically detected and compensated, forming an intelligent automatic processing mode.
附图说明DRAWINGS
图1为本发明的结构示意图;Figure 1 is a schematic view of the structure of the present invention;
图2为图1的左视图;Figure 2 is a left side view of Figure 1;
图3为图1的俯视图;Figure 3 is a plan view of Figure 1;
图4为本发明中组合动力头的结构示意图;4 is a schematic structural view of a combined power head according to the present invention;
图5为本发明中图4的俯视图;Figure 5 is a plan view of Figure 4 of the present invention;
图6为本发明中工件交换装置的结构示意图;Figure 6 is a schematic structural view of a workpiece exchange device according to the present invention;
图7为图6的侧视图;Figure 7 is a side view of Figure 6;
图8为本发明中柔性夹紧装置的结构示意图;Figure 8 is a schematic structural view of a flexible clamping device in the present invention;
图9为本发明中柔性夹装置的工作状态图;Figure 9 is a view showing the working state of the flexible clip device of the present invention;
图10为本发明中刀库的结构示意图;Figure 10 is a schematic structural view of a tool magazine in the present invention;
图11为图10的侧视图;Figure 11 is a side view of Figure 10;
图12为本发明自动换刀的结构示意图。Figure 12 is a schematic view showing the structure of an automatic tool change according to the present invention.
图中:1为底座,2为立柱,3为组合动力头,301为第一伺服电机,302为主滑板,303为数控转台,304为连接座,305为双输出主轴,306为辅助主轴,307为侧滑台,308为立柱辅导轨,309为第二伺服电机,310为过渡板,311为辅滑板,4为工件自转装置,5为工件交换装置,500为交换臂,501为回转轴,502为轴套,503为齿轮,504为胀套,505为芯轴,506为深沟球轴承,507为推力轴承,508为压盖,509为销轴,510为齿条,512为移动导轨板,513为导轨滑块,514为导轨,515为第一伺服机构,516为第二伺服机构,6为柔性夹紧装置,600为顶尖组件,601为压紧连杆,602为过渡连杆,603为耳轴,604为碟簧组,605为法兰,606为空心导 杆,607为套筒,608为滚珠丝杠,609为前轴承组件,610为联轴节,611为顶紧伺服电机,612为支架,7为滑台,8为刀库,801为刀库门,802为开合气缸,803为刀具夹爪,804为刀具,805为刀具支架,9为激光检测装置,10为安全光栅,11为工件。In the figure: 1 is the base, 2 is the column, 3 is the combined power head, 301 is the first servo motor, 302 is the main slide, 303 is the CNC turntable, 304 is the joint, 305 is the double output spindle, and 306 is the auxiliary spindle. 307 is the side slide table, 308 is the column guide rail, 309 is the second servo motor, 310 is the transition plate, 311 is the auxiliary slide plate, 4 is the workpiece rotation device, 5 is the workpiece exchange device, 500 is the exchange arm, and 501 is the rotary axis. , 502 is the bushing, 503 is the gear, 504 is the expansion sleeve, 505 is the mandrel, 506 is the deep groove ball bearing, 507 is the thrust bearing, 508 is the gland, 509 is the pin shaft, 510 is the rack, 512 is the moving Rail plate, 513 is the rail slider, 514 is the guide rail, 515 is the first servo mechanism, 516 is the second servo mechanism, 6 is the flexible clamping device, 600 is the top assembly, 601 is the compression link, 602 is the transition link Rod, 603 is the trunnion, 604 is the disc spring set, 605 is the flange, 606 is the hollow guide rod, 607 is the sleeve, 608 is the ball screw, 609 is the front bearing assembly, 610 is the coupling, 611 is the top Tight servo motor, 612 is the bracket, 7 is the slide table, 8 is the tool magazine, 801 is the magazine door, 802 is the opening and closing cylinder, and 803 is the tool holder. , 804 for the tool, the tool holder 805, a laser detector 9, for the safety grating 10, the workpiece 11.
具体实施方式Detailed ways
为了使本发明的目的、技术方案和优点更加清楚,下面结合附图和具体实施例对本发明进行详细描述。The present invention will be described in detail below with reference to the drawings and specific embodiments.
如图1-3所示,本发明提供的一种智能打磨机床,包括底座1、立柱2、组合动力头3、工件自转装置4、工件交换装置5、柔性夹紧装置6、滑台7及刀库8,其中底座1采用倒“T”型结构,立柱2设置于底座1的后部,立柱2上安装组合动力头3,立柱2在底座1上可前后移动,实现Z轴运动;组合动力头3在立柱2上可上下移动,实现Y轴运动;底座1的前部设置滑台7,滑台7上安装工件自转装置4、工件交换装置5、柔性夹紧装置6及刀库8,滑台7在底座1上可左右移动,实现X轴运动。As shown in FIG. 1-3, the invention provides an intelligent grinding machine tool comprising a base 1, a column 2, a combined power head 3, a workpiece rotation device 4, a workpiece exchange device 5, a flexible clamping device 6, a slide table 7 and The tool magazine 8, wherein the base 1 adopts an inverted "T" type structure, the column 2 is disposed at the rear of the base 1, and the combined power head 3 is mounted on the column 2, and the column 2 can be moved back and forth on the base 1 to realize Z-axis movement; The power head 3 can be moved up and down on the column 2 to realize the Y-axis movement; the front portion of the base 1 is provided with a slide table 7, and the workpiece rotation device 4, the workpiece exchange device 5, the flexible clamping device 6, and the tool magazine 8 are mounted on the slide table 7. The slide table 7 can be moved left and right on the base 1 to realize X-axis movement.
本发明打破市面上机床XYZ三坐标结构与动力头放置在一侧的结构,采用新式布局即将长行程的X向移出至工件侧,而将短行程的Z向和Y向放置在动力头侧,X轴、Y轴、Z轴均由伺服电机和滚珠丝杠驱动。上述三向复合,实现刀具对工件的X、Y、Z相对运动。本布局的优势是a.移出X轴使动力头侧的三向运动变成两向运动,整机高度降低;b.立柱2只做短行程的Y轴运动相比于既做短行程的Y轴运动又做长行程的X轴运动稳定性更好;空出两侧空间,分别用于放置电柜和气动柜,结构更紧凑。c.工件侧的工件自转装置4和柔性夹紧装置6及工件的总质量相比于刀具侧的立柱2和高柔性组合动力头3及刀具的总质量要小得多。所以X轴的伺服电机及驱动模块减小,机床耗能更小。The invention breaks the structure of the machine tool XYZ three-coordinate structure and the power head placed on one side, adopts the new layout to shift the X-direction of the long stroke to the workpiece side, and places the Z-direction and the Y-direction of the short stroke on the power head side. The X axis, Y axis, and Z axis are all driven by a servo motor and a ball screw. The above three-way composite realizes the relative movement of the tool to the workpiece X, Y and Z. The advantage of this layout is that a. moving out of the X-axis causes the three-way motion on the power head side to become two-way motion, and the height of the whole machine is lowered; b. The column 2 only performs the short-stroke Y-axis motion compared to the short-stroke Y. The X-axis movement of the shaft movement and the long stroke is more stable; the space on both sides is vacated for the electric cabinet and the pneumatic cabinet, and the structure is more compact. c. The total mass of the workpiece rotating device 4 and the flexible clamping device 6 and the workpiece on the workpiece side is much smaller than the total mass of the tool-side column 2 and the highly flexible combined power head 3 and the tool. Therefore, the X-axis servo motor and drive module are reduced, and the machine tool consumes less energy.
如图4-5所示,组合动力头3由两部分构成,一部分是双输出主轴部分,另一部分是辅助主轴部分。组合动力头3包括第一伺服电机301、主滑板302、数控转台303、连接座304、双输出主轴305、辅助主轴306、立柱辅导轨308、第二伺服电机309及辅滑板311,其中立柱2的两侧分别设有可沿Y轴方向滑动的主滑板302和辅滑板311,双输出主轴305安装在连接座304上,连接座304安装在数控转台303上,数控转台303安装在主滑板302上并由第一伺服电机301驱动;辅滑板311一端固定在主滑板302上,另一端与立柱辅导轨308滑动连接,辅助主轴306通过可沿前后方向伸缩的伸缩机构安装在辅滑板311上。As shown in Fig. 4-5, the combined power head 3 is composed of two parts, one part being a double output main shaft part and the other part being an auxiliary main shaft part. The combined power head 3 includes a first servo motor 301, a main slide 302, a numerical control turntable 303, a joint 304, a dual output spindle 305, an auxiliary spindle 306, a column guide rail 308, a second servo motor 309, and a auxiliary slide 311, wherein the column 2 The two sides of the two sides are respectively provided with a main sliding plate 302 and a auxiliary sliding plate 311 which are slidable in the Y-axis direction. The double output main shaft 305 is mounted on the connecting base 304. The connecting base 304 is mounted on the numerical control rotary table 303, and the numerical control rotary table 303 is mounted on the main sliding plate 302. The auxiliary slide plate 311 is fixed to the main slide plate 302 at one end, and the other end is slidably coupled to the column guide rail 308. The auxiliary spindle 306 is mounted on the auxiliary slide plate 311 by a telescopic mechanism that can be extended and contracted in the front-rear direction.
所述伸缩机构包括侧滑台307、第二伺服电机309、过渡板310及滚珠丝杠机构,其中侧滑台307可沿安装在辅滑板311上、且通过第二伺服电机309和滚珠丝杠机构的驱动可前后方向滑动,辅助主轴306通过过渡板310安装在侧滑台307上。The telescopic mechanism includes a side slide table 307, a second servo motor 309, a transition plate 310, and a ball screw mechanism, wherein the side slide table 307 can be mounted on the auxiliary slide plate 311 and through the second servo motor 309 and the ball screw The drive of the mechanism is slidable in the front-rear direction, and the auxiliary spindle 306 is mounted on the side slide 307 through the transition plate 310.
双输出主轴305可同时安装两把刀具,并可180°回转及任意角度定位实现C轴运动。刀具可任意角度偏转解决固定位置刀具对具有空间角的工件打磨不到位的问题。辅助主轴306安装一把刀具,可前后移动及在任意位置停止,实现W轴运动。可移动刀具解决固定位置刀具不能避让夹具,造成双输出主轴不能任意进刀的问题。The dual output spindle 305 can be used to mount two tools at the same time, and can realize C axis motion by 180° rotation and arbitrary angle positioning. The tool can be deflected at any angle to solve the problem that the fixed position tool does not grind the workpiece with a spatial angle. The auxiliary spindle 306 is equipped with a tool that can be moved back and forth and stopped at any position to achieve W-axis motion. The movable tool solves the problem that the fixed position tool cannot avoid the clamp, which causes the double output spindle to not enter the cutter arbitrarily.
如图6-7所示,工件交换装置5包括交换臂500、回转轴501、轴套502、齿轮503、齿条510、移动导轨板512及导轨514,其中交换臂500固定在回转轴501上,回转轴501由轴套502做导向,回转轴501在底部与齿轮503固联在一起,齿轮503与齿条510啮合,齿条510可滑动地安装在导轨514上,并且由第一伺服机构[515]驱动。As shown in FIGS. 6-7, the workpiece exchange device 5 includes an exchange arm 500, a rotary shaft 501, a sleeve 502, a gear 503, a rack 510, a moving rail plate 512, and a guide rail 514, wherein the exchange arm 500 is fixed to the rotary shaft 501. The rotary shaft 501 is guided by a sleeve 502. The rotary shaft 501 is fixed to the gear 503 at the bottom, the gear 503 is meshed with the rack 510, and the rack 510 is slidably mounted on the guide rail 514, and is driven by the first servo mechanism. [515] Drive.
回转轴501的内部可转动地装有芯轴505,芯轴505的底部通过销轴509与轴承511铰接,轴承511在移动导轨板512的导向槽内,移动导轨板512的上表面为曲面结构,移动导轨板512安装在两个导轨滑块513上,并且由第二伺服机构516驱动。The inside of the rotary shaft 501 is rotatably mounted with a mandrel 505, and the bottom of the mandrel 505 is hinged to the bearing 511 via a pin 509. The bearing 511 is in the guiding groove of the moving rail plate 512, and the upper surface of the moving rail plate 512 is a curved structure. The moving rail plate 512 is mounted on the two rail sliders 513 and is driven by the second servo mechanism 516.
工件交换装置5具有抬起和180°回转交换两种功能。交换臂500两端分别放置工件A和工件B,齿条510按图示方向移动则带动交换臂500旋转,实现工件A和工件B的交换。在回转轴501内部装有芯轴505,芯轴505顶部通过深沟球轴承506和压盖与回转轴501相连,中间通过台肩及两个推力轴承及压盖507紧固,底部通过深沟球轴承和压盖508与回转轴501相连,最底部通过销轴509与轴承511铰接。当移动导轨板512按图示方向移动带动整个装置上升至指定行程。整个装置通过系统控制,完成抬起-回转-落下的动作,实现工件A和工件B的交换。解决市场上单独依靠凸轮机构实现该动作的托盘交换器的不能任意在任意位置停止及成本高体积的的问题。The workpiece exchange device 5 has two functions of lifting and 180° rotary switching. The workpiece A and the workpiece B are respectively placed on both ends of the exchange arm 500. When the rack 510 moves in the direction shown, the exchange arm 500 is rotated to realize the exchange of the workpiece A and the workpiece B. A mandrel 505 is mounted inside the rotary shaft 501. The top of the mandrel 505 is connected to the rotary shaft 501 through a deep groove ball bearing 506 and a gland. The middle is fastened by a shoulder and two thrust bearings and a gland 507, and the bottom is passed through a deep groove. The ball bearing and gland 508 are coupled to the rotary shaft 501, and the bottommost portion is hinged to the bearing 511 via the pin 509. When the moving rail plate 512 moves in the direction shown, the entire device is raised to a specified stroke. The entire device is controlled by the system to complete the lifting-swing-falling action, and the exchange of the workpiece A and the workpiece B is realized. The problem of the pallet changer that relies on the cam mechanism to achieve this action alone in the market cannot be arbitrarily stopped at any position and the cost is high.
如图8所示,柔性夹紧装置6包括顶尖组件600、压紧连杆601、过渡连杆602、碟簧组604、法兰605、空心导杆606、套筒607及支架612,其中套筒607安装在支架612上,空心导杆606与套筒607的内壁滑动配合、且下端与直线驱动机构连接,顶尖组件600固定在压紧连杆601的前端,压紧连杆601的中部与过渡连杆602铰接,过渡连杆602与支架612铰接,压紧连杆601的尾部与耳轴603铰接,耳轴603的芯轴穿过法兰605的通孔,在法兰605与耳轴603之间安装安装一定数量碟簧组604,法兰605固联在空心导杆606上,芯轴末端适当位置用双螺母紧固,保证碟簧组604可自有压缩。As shown in FIG. 8, the flexible clamping device 6 includes a tip assembly 600, a compression link 601, a transition link 602, a disc spring set 604, a flange 605, a hollow guide 606, a sleeve 607, and a bracket 612. The barrel 607 is mounted on the bracket 612, the hollow guide rod 606 is slidably engaged with the inner wall of the sleeve 607, and the lower end is connected to the linear drive mechanism. The tip assembly 600 is fixed to the front end of the compression link 601, and the middle portion of the compression link 601 is The transition link 602 is hinged, the transition link 602 is hinged to the bracket 612, the tail of the compression link 601 is hinged to the trunnion 603, the mandrel of the trunnion 603 passes through the through hole of the flange 605, and the flange 605 and the trunnion A certain number of disc spring sets 604 are installed between the 603, and the flange 605 is fixed on the hollow guide rod 606. The appropriate position of the end of the mandrel is fastened with a double nut to ensure that the disc spring set 604 can be self-compressed.
所述直线驱动机构包括滚珠丝杠608、前轴承组件609、联轴节610顶紧伺服电机611,空心导杆606固定在滚珠丝杠608的螺母上,滚珠丝杠608由前轴承组件609支承,并且通过联轴节610与顶紧伺服电机611相连,前轴承组件609与支架612连接。The linear drive mechanism includes a ball screw 608, a front bearing assembly 609, and a coupling 610 that tightens the servo motor 611. The hollow guide 606 is fixed to the nut of the ball screw 608, and the ball screw 608 is supported by the front bearing assembly 609. And connected to the jacking servo motor 611 through the coupling 610, the front bearing assembly 609 is coupled to the bracket 612.
顶紧伺服电机611驱动空心导杆606至夹紧位置压缩碟簧组604,产生推力,该力通过压紧连杆601与过渡连杆602的杠杆作用传递至顶尖组件600,压紧工件。当需要松开工件时,顶紧伺服电机611驱动空心导杆606回退至松开位置,此时空心导杆606向下移动,带动压紧连杆601和过渡连杆602同时做顺时针转动,顶尖组件600可回退至最后位置,如图9所示。根据加工需要,也可只抬起让刀高度,减少节拍。本结构相比气动夹紧具有夹紧力可调,夹紧臂可回退至任意位置的特点。解决气动或液压夹紧只有一个回退位置,行程大节拍长的问题,并可在加工过程中根据需要,抬起至任意高度,实现对顶面的加工。The jacking servo motor 611 drives the hollow guide rod 606 to the clamp position compression disc spring set 604 to generate a thrust that is transmitted to the tip assembly 600 by the leverage of the compression link 601 and the transition link 602 to compress the workpiece. When the workpiece needs to be loosened, the top servo motor 611 drives the hollow guide rod 606 to retract to the release position. At this time, the hollow guide rod 606 moves downward, and the compression link 601 and the transition link 602 are simultaneously rotated clockwise. The tip assembly 600 can be retracted to the final position, as shown in FIG. Depending on the processing needs, you can also raise the height of the knife and reduce the beat. Compared with the pneumatic clamping, the structure has the characteristics that the clamping force is adjustable and the clamping arm can be retracted to any position. Solve the problem that the pneumatic or hydraulic clamping has only one retracting position and the stroke length is large, and can be lifted to any height as needed during the machining process to realize the processing of the top surface.
如图10-11所示,刀库8包括刀库门801、开合气缸802、刀具夹爪803、刀具804级刀具支架805,其中刀库支架805安装在滑台7上,刀库支架805的上部安装多个刀具夹爪803,刀具夹爪803用于安装刀具804,刀库支架805顶部安装刀库门801,刀库门801的开合通过开合气缸802驱动。As shown in FIG. 10-11, the magazine 8 includes a magazine door 801, a opening and closing cylinder 802, a tool jaw 803, and a cutter 804 level tool holder 805. The magazine holder 805 is mounted on the sliding table 7, and the magazine holder 805 is mounted. A plurality of tool jaws 803 are mounted on the upper portion, a tool jaw 803 is used to mount the tool 804, and a magazine door 801 is mounted on the top of the magazine holder 805. The opening and closing of the magazine door 801 is driven by the opening and closing cylinder 802.
如图12所示,当工件较复杂,组合动力头3上的辅助主轴306需要更换不同刀具时,辅助主轴306按移动至到刀库8处,先把辅助主轴306上原有刀具放置在刀库装置8的空刀位上,再移动至下一刀位取出所需刀具。该刀库装置具有结构紧凑,布局灵活,占用空间小的优点,解决成型刀库应用在打磨机床上刀位多占用空间大的问题。As shown in FIG. 12, when the workpiece is more complicated, the auxiliary spindle 306 on the combined power head 3 needs to be replaced with a different tool, the auxiliary spindle 306 is moved to the tool magazine 8, and the original tool on the auxiliary spindle 306 is first placed in the tool magazine. On the empty position of the device 8, move to the next position to take the required tool. The tool magazine device has the advantages of compact structure, flexible layout and small space occupation, and solves the problem that the shape of the tool magazine on the grinding machine tool takes up a large space.
本发明可在自动换刀机床与固定刀具机床之间灵活转换。本机床辅助主轴可根据需要安装自动换刀电主轴还是手动换刀电主轴。辅助主轴306安装在侧滑台307上的过渡板310上。当需要更换为自动换刀电主轴时,只需更换过渡板310,并把自动换刀电主轴安装在 过渡板310上。同时把紧凑型刀库8通过螺钉安装在滑台7上即可实现辅助主轴的自动换刀功能。使用手动换刀电主轴方案时需要拆除刀库8。The invention can flexibly convert between an automatic tool change machine and a fixed tool machine. The machine auxiliary spindle can be equipped with an automatic tool change spindle or a manual tool change spindle as needed. The auxiliary spindle 306 is mounted on the transition plate 310 on the side slide 307. When it is necessary to replace the automatic tool change spindle, it is only necessary to replace the transition plate 310 and mount the automatic tool change spindle on the transition plate 310. At the same time, the compact tool magazine 8 is mounted on the slide table 7 by screws, so that the automatic tool change function of the auxiliary spindle can be realized. The magazine 8 needs to be removed when using the manual tool change spindle system.
所述智能打磨机床,还包括激光检测装置9和安全光栅10,激光检测装置9用于对待加工工件进行光学检测。工件交换装置5的外侧设有安全光栅10。The intelligent sanding machine tool further includes a laser detecting device 9 and a safety grating 10 for optically detecting the workpiece to be processed. A safety grating 10 is provided on the outer side of the workpiece exchange device 5.
本发明的工作原理是:The working principle of the invention is:
工件交换装置5上装有交换臂500,交换臂500两端各放置一副夹具并在夹具上分别放置工件A和工件B。当位于机床内部的工件加工完成时,位于柔性夹紧装置6上的顶尖组件600抬起至预定高度。工件交换装置5抬起,使包括托盘,夹具和工件在内的工件系统与工件自转装置4脱开。伺服电机驱动滑台7带动安装在滑台7上的工件自转装置4、柔性夹紧装置6、刀库8由交换位置移动至安全位置。工件交换装置5旋转180°,将外部工件旋转至机床内部,同时将已加工好的工件旋转至机床外部。工件交换装置5落下,使工件系统与工件自转装置4接合,夹紧装置6上的顶尖组件600落下夹紧工件。激光检测装置9对待加工工件进行光学检测,检测结束后进行计算,并将计算结果发送主控系统,由数控系统进行工件位置、尺寸偏差的补偿调整。当工件较复杂,组合动力头3上的辅助主轴306需要更换不同刀具时,辅助主轴306按数控程序到刀库8换刀。The workpiece exchange device 5 is provided with a exchange arm 500, and a pair of clamps are placed at each end of the exchange arm 500, and the workpiece A and the workpiece B are respectively placed on the fixture. When the machining of the workpiece located inside the machine tool is completed, the tip assembly 600 on the flexible clamping device 6 is raised to a predetermined height. The workpiece exchange device 5 is lifted to disengage the workpiece system including the tray, the jig and the workpiece from the workpiece rotation device 4. The servo motor drive slide 7 drives the workpiece rotation device 4, the flexible clamp device 6, and the magazine 8 mounted on the slide table 7 to move from the exchange position to the safe position. The workpiece changer 5 is rotated by 180° to rotate the external workpiece to the inside of the machine while rotating the machined workpiece to the outside of the machine. The workpiece exchange device 5 is lowered to engage the workpiece system with the workpiece rotation device 4, and the tip assembly 600 on the clamp device 6 is dropped to clamp the workpiece. The laser detecting device 9 performs optical detection on the workpiece to be processed, performs calculation after the detection is completed, and transmits the calculation result to the main control system, and the CNC system performs compensation adjustment of the workpiece position and the dimensional deviation. When the workpiece is more complicated, the auxiliary spindle 306 on the combined power head 3 needs to be replaced with a different tool, and the auxiliary spindle 306 is changed to the tool magazine 8 according to the numerical control program.
加工过程中,安全光栅10检测到安全区域有任何物体或人时,加工继续进行但加工后工件交换装置5不旋转。只有当安全光栅10检测到安全区域无任何物体或人时,工件交换装置5才旋转并进入循环加工。工件交换装置5旋转180°的工件交换过程中,任何物体或人进入安全光栅10的安全区域内时,旋转动作将立即停止,避免交换中的回转臂及工件对人造成伤害。During the processing, when the safety grating 10 detects any object or person in the safe area, the machining continues, but the workpiece exchange device 5 does not rotate after the machining. Only when the safety grating 10 detects that there is no object or person in the safe area, the workpiece exchange device 5 rotates and enters the loop processing. When the workpiece exchange device rotates 180° during the workpiece exchange process, when any object or person enters the safety area of the safety grating 10, the rotation action will immediately stop, avoiding the damage of the swing arm and the workpiece in the exchange.
以上所述仅为本发明的实施方式,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进、扩展等,均包含在本发明的保护范围内。The above description is only an embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modifications, equivalent substitutions, improvements, extensions and the like made within the spirit and scope of the invention are included in the scope of the invention.

Claims (10)

  1. 一种智能打磨机床,其特征在于,包括底座(1)、立柱(2)、组合动力头(3)、工件自转装置(4)、工件交换装置(5)、柔性夹紧装置(6)及滑台(7),其中立柱(2)设置于底座(1)的后部,所述立柱(2)上安装组合动力头(3),所述立柱(2)在底座(1)上可前后移动,实现Z轴运动;组合动力头(3)在立柱(2)上可上下移动,实现Y轴运动;所述底座(1)的前部设置滑台(7),所述滑台(7)上安装工件自转装置(4)、工件交换装置(5)及柔性夹紧装置(6),所述滑台(7)在底座(1)上可左右移动,实现X轴运动。An intelligent polishing machine characterized by comprising a base (1), a column (2), a combined power head (3), a workpiece rotation device (4), a workpiece exchange device (5), a flexible clamping device (6), and a sliding table (7), wherein the column (2) is disposed at a rear portion of the base (1), and the column (2) is mounted with a combined power head (3), and the column (2) is movable on the base (1) Move, realize Z-axis motion; the combined power head (3) can move up and down on the column (2) to realize Y-axis motion; the front part of the base (1) is provided with a slide table (7), the slide table (7) The workpiece rotation device (4), the workpiece exchange device (5) and the flexible clamping device (6) are mounted thereon, and the slide table (7) is movable left and right on the base (1) to realize X-axis movement.
  2. 根据权利要求1所述的智能打磨机床,其特征在于,所述组合动力头(3)包括第一伺服电机(301)、主滑板(302)、数控转台(303)、连接座(304)、双输出主轴(305)、辅助主轴(306)、立柱辅导轨(308)、第二伺服电机(309)及辅滑板(311),其中立柱(2)的两侧分别设有可沿Y轴方向滑动的主滑板(302)和辅滑板(311),所述双输出主轴(305)安装在连接座(304)上,所述连接座(304)安装在数控转台(303)上,所述数控转台(303)安装在主滑板(302)上并由第一伺服电机(301)驱动;所述辅滑板(311)一端固定在主滑板(302)上,另一端与立柱辅导轨(308)滑动连接,所述辅助主轴(306)通过可沿前后方向伸缩的伸缩机构安装在辅滑板(311)上。The intelligent sanding machine tool according to claim 1, wherein the combined power head (3) comprises a first servo motor (301), a main slide plate (302), a numerical control turntable (303), a connecting base (304), A dual output spindle (305), an auxiliary spindle (306), a column guide rail (308), a second servo motor (309), and a secondary slide plate (311), wherein the two sides of the column (2) are respectively disposed along the Y-axis direction a sliding main slide (302) and a secondary slide (311), the dual output spindle (305) is mounted on a connector (304), the connector (304) is mounted on a numerical control turntable (303), the numerical control The turntable (303) is mounted on the main slide (302) and driven by the first servo motor (301); the auxiliary slide (311) is fixed at one end to the main slide (302), and the other end is slid to the column guide rail (308). In connection, the auxiliary main shaft (306) is mounted on the auxiliary slide plate (311) by a telescopic mechanism that can be extended and contracted in the front-rear direction.
  3. 根据权利要求2所述的智能打磨机床,其特征在于,所述伸缩机构包括侧滑台(307)、第二伺服电机(309)、过渡板(310)及滚珠丝杠机构,其中侧滑台(307)可沿安装在辅滑板(311)上、且通过第二伺服电机(309)和滚珠丝杠机构的驱动可前后方向滑动,所述辅助主轴(306)通过过渡板(310)安装在侧滑台(307)上。The intelligent sanding machine tool according to claim 2, wherein the telescopic mechanism comprises a side slide table (307), a second servo motor (309), a transition plate (310), and a ball screw mechanism, wherein the side slide table (307) is slidable in a front-rear direction along a drive mounted on the auxiliary slide (311) and by a second servo motor (309) and a ball screw mechanism, the auxiliary spindle (306) being mounted through the transition plate (310) On the side slide (307).
  4. 根据权利要求1所述的智能打磨机床,其特征在于,所述工件交换装置(5)包括交换臂(500)、回转轴(501)、轴套(502)、齿轮(503)、齿条(510)、移动导轨板(512)及导轨(514),其中交换臂(500)固定在回转轴(501)上,回转轴(501)由轴套(502)做导向,回转轴(501)在底部与齿轮(503)固联在一起,齿轮(503)与齿条(510)啮合,齿条(510)可滑动地安装在导轨(514)上,并且由第一伺服机构(515)驱动。The intelligent sanding machine according to claim 1, characterized in that the workpiece exchange device (5) comprises a exchange arm (500), a rotary shaft (501), a sleeve (502), a gear (503), and a rack ( 510), moving rail plate (512) and guide rail (514), wherein the exchange arm (500) is fixed on the rotary shaft (501), the rotary shaft (501) is guided by the sleeve (502), and the rotary shaft (501) is The bottom is fixed to the gear (503), the gear (503) is meshed with the rack (510), the rack (510) is slidably mounted on the rail (514) and is driven by the first servo (515).
  5. 根据权利要求4所述的智能打磨机床,其特征在于,所述回转轴(501)的内部可转动地装有芯轴(505),芯轴(505)的底部通过销轴(509)与轴承(511)铰接,轴承(511)在移动导轨板(512)的导向槽内,所述移动导轨板(512)的上表面为曲面结构,所述移动导轨板(512)安装在两个导轨滑块(513)上,并且由第二伺服机构(516)驱动。The intelligent sanding machine tool according to claim 4, wherein the inside of the rotary shaft (501) is rotatably mounted with a mandrel (505), and the bottom of the mandrel (505) passes through the pin (509) and the bearing. (511) hinged, bearing (511) in the guiding groove of the moving rail plate (512), the upper surface of the moving rail plate (512) is a curved structure, and the moving rail plate (512) is mounted on the two rails Block (513) is driven by a second servo (516).
  6. 根据权利要求1所述的智能打磨机床,其特征在于,所述柔性夹紧装置(6)包括顶尖组件(600)、压紧连杆(601)、过渡连杆(602)、碟簧组(604)、法兰(605)、空心导杆(606)、套筒(607)及支架(612),其中套筒(607)安装在支架(612)上,空心导杆(606)与套筒(607)的内壁滑动配合、且下端与直线驱动机构连接,顶尖组件(600)固定在压紧连杆(601)的前端,压紧连杆(601)的中部与过渡连杆(602)铰接,过渡连杆(602)与支架(612)铰接,压紧连杆(601)的尾部与耳轴(603)铰接,耳轴(603)的芯轴穿过法兰(605)的通孔,在法兰(605)与耳轴(603)之间安装碟簧组(604),法兰(605)固联在空心导杆(606)上。The intelligent sanding machine tool according to claim 1, wherein said flexible clamping device (6) comprises a tip assembly (600), a compression link (601), a transition link (602), and a disc spring assembly ( 604), flange (605), hollow guide rod (606), sleeve (607) and bracket (612), wherein the sleeve (607) is mounted on the bracket (612), the hollow guide rod (606) and the sleeve The inner wall of the (607) is slidably engaged, and the lower end is connected to the linear drive mechanism, the top assembly (600) is fixed to the front end of the compression link (601), and the middle portion of the compression link (601) is hinged to the transition link (602). The transition link (602) is hinged to the bracket (612), the tail of the compression link (601) is hinged to the trunnion (603), and the mandrel of the trunnion (603) passes through the through hole of the flange (605). A disc spring set (604) is mounted between the flange (605) and the trunnion (603), and the flange (605) is attached to the hollow guide (606).
  7. 根据权利要求6所述的智能打磨机床,其特征在于,所述直线驱动机构包括滚珠丝杠(608)、前轴承组件(609)、联轴节(610)顶紧伺服电机(611),所述空心导杆(606)固定在滚珠丝杠(608)的螺母上,滚珠丝杠(608)由前轴承组件(609)支承,并且通过联轴节(610)与顶紧伺服电机(611)相连,前轴承组件(609)与支架(612)连接。The intelligent sanding machine tool according to claim 6, wherein the linear drive mechanism comprises a ball screw (608), a front bearing assembly (609), and a coupling (610) to tighten the servo motor (611). The hollow guide rod (606) is fixed to the nut of the ball screw (608), and the ball screw (608) is supported by the front bearing assembly (609) and passes through the coupling (610) and the servo motor (611). Connected, the front bearing assembly (609) is coupled to the bracket (612).
  8. 根据权利要求1所述的智能打磨机床,其特征在于,所述滑台(7)上还设有刀库(8), 所述刀库(8)包括刀库门(801)、开合气缸(802)、刀具夹爪(803)、刀具(804)级刀具支架(805),其中刀库支架(805)安装在所述滑台(7)上,刀库支架(805)的上部安装多个刀具夹爪(803),刀具夹爪(803)用于安装刀具(804),刀库支架(805)顶部安装刀库门(801),刀库门(801)的开合通过开合气缸(802)驱动。The intelligent sanding machine tool according to claim 1, characterized in that the sliding table (7) further comprises a tool magazine (8), the tool magazine (8) comprising a tool magazine door (801), opening and closing cylinder (802), tool jaw (803), tool (804) level tool holder (805), wherein the magazine holder (805) is mounted on the sliding table (7), and the upper part of the magazine holder (805) is installed. Tool jaws (803), tool jaws (803) for mounting the tool (804), tool magazine bracket (805) with a magazine door (801) attached to the top, and the magazine door (801) opening and closing through the opening and closing cylinder (802) driver.
  9. 根据权利要求1所述的智能打磨机床,其特征在于,还包括激光检测装置(9),所述激光检测装置(9)用于对待加工工件进行光学检测。The intelligent sharpening machine according to claim 1, further comprising a laser detecting device (9) for optically detecting the workpiece to be processed.
  10. 根据权利要求1所述的智能打磨机床,其特征在于,所述工件交换装置(5)的外侧设有安全光栅(10)。The intelligent sharpening machine according to claim 1, characterized in that the outer side of the workpiece exchange device (5) is provided with a safety grating (10).
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