WO2019085819A1 - 一种连掘工作面锚杆锚索支护工艺与装备 - Google Patents
一种连掘工作面锚杆锚索支护工艺与装备 Download PDFInfo
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- WO2019085819A1 WO2019085819A1 PCT/CN2018/111871 CN2018111871W WO2019085819A1 WO 2019085819 A1 WO2019085819 A1 WO 2019085819A1 CN 2018111871 W CN2018111871 W CN 2018111871W WO 2019085819 A1 WO2019085819 A1 WO 2019085819A1
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- anchor
- support
- sliding
- box body
- sliding box
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- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000005065 mining Methods 0.000 title claims abstract description 23
- 230000008569 process Effects 0.000 title abstract description 17
- 238000005553 drilling Methods 0.000 claims description 120
- 238000004873 anchoring Methods 0.000 claims description 33
- 238000005516 engineering process Methods 0.000 claims description 30
- 238000009412 basement excavation Methods 0.000 claims description 24
- 239000003245 coal Substances 0.000 claims description 24
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 230000002787 reinforcement Effects 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 230000009193 crawling Effects 0.000 claims 2
- 238000007689 inspection Methods 0.000 claims 1
- 239000011435 rock Substances 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 239000000428 dust Substances 0.000 description 22
- 238000001816 cooling Methods 0.000 description 10
- 238000010276 construction Methods 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000010720 hydraulic oil Substances 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000003584 silencer Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000005641 tunneling Effects 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/003—Machines for drilling anchor holes and setting anchor bolts
Definitions
- the invention belongs to the field of manufacture and application of coal mine roadway support equipment, and in particular relates to a bolt anchor cable support technology for double-road heading working face of continuous mining machine.
- the main support forms of coal mine roadways in China are bolts and anchor cables; the top anchors have been mechanized support, mainly with two-arm or four-arm bolt drills; the whole continuous mining machine tunnels the working bolts of the roadway
- the top anchor cable support still needs manual hand-held coal drill or single-arm hydraulic drill, and is in a semi-mechanized backward operation state.
- Supporting bolts need to be divided into left and right gangs, which are used for two punching supports, which take up more labor; (2) support bolts Scaffolding is required to work in the high roadway, which has high labor intensity and many hidden dangers.
- the top anchor cable support generally adopts non-explosion-proof agricultural vehicles, and the vehicle single-arm drilling rig performs punching support, which also has labor intensity and safety hazard.
- Many problems (4) Because the top anchoring rod, the anchoring bolt and the top anchoring cable need to be completed in stages, the bolts and top anchoring ropes are provided for the continuous excavation working face with poor geological conditions. It is difficult to get timely support, often there are coal gangs to help, roof roofing and other accidents.
- the invention provides a fully mechanized anchor bolt support technology for the double-chamber heading working face of the continuous mining machine with less people, high support efficiency and safety.
- a supporting structure and equipment for bolting and anchoring of working face the four-arm top anchor drilling vehicle is used as the front vehicle, and the six-armed anchor top anchor cable drilling vehicle is the rear vehicle, and the two vehicles are arranged in parallel in front and rear;
- the four-arm top anchor drilling rig, four anchor rigs constitute a top anchor rod drilling unit, facing the top plate, used for roadway top anchor support;
- Two sets of bolt rigs are arranged in each department, and one gang bolt rig is arranged at each of the four corners of the workbench to form a bolt-drilling rig, facing the coal gang, and used for bolting of the roadway gangs;
- two top anchor cable drilling rigs are arranged to form a top anchor cable drilling unit, which faces the top plate and is used for reinforcing the top anchor cable.
- the order of the top anchor support for each step of the front car is 1 row, 2 rows, 3 rows, 4 rows, 5 rows, 6 rows, 7 rows, 8 rows; the rear car completes 4 steps per walking.
- the bolt support sequence is 1, 5 rows; 2, 6 rows; 3, 7 rows; 4, 8 rows; in the case of good roadway roof conditions, the front car can walk a multiple of 16 times of 16 steps; At this time, the rear vehicle travels 8 steps, the support sequence is 1, 5 rows; 2, 6 rows; 3, 7 rows; 4, 8 rows; 9, 13 rows; 10, 14 rows; 12, 16 rows.
- the row spacing of the two vehicles is the same (about 1 m), and the N rows can be 8 rows or 16 rows; the natural number of N is 8 or more in the protection scope of the present case.
- the specific setting of N can be determined by the user according to the stability of the top plate.
- the N row is a work cycle, and after the support operation of one operation cycle is completed, the front and rear vehicles exchange positions with the continuous shearer of another roadway, and enter another tunnel that has been dug for the next anchor cable. Support circulation work.
- each step of the walking, the four anchor rigs of the preceding vehicle can work simultaneously to complete the support of the four top anchors; or each step, the support is carried out twice, and the four anchor rigs work simultaneously The support of the four top anchors is completed, and then the anchor rigs on both sides are stretched outward by sliding the sliding box, and then the two top anchors near the coal gang are completed to complete a row. Support for 6 top anchors.
- the four anchor bolt drilling rigs of the rear vehicle are arranged in two front and rear portions, and the center distances of the front and rear bolt rigs can be adjusted, and the adjustment range is 3.8 m to 4.2 m, each The bolt rig can be lifted up and down by the sliding friction box of the sliding box body and the fixed connecting body, and the maximum lifting height is 1 m; the bolt rig can also be relatively fixed to the sliding box body by sliding the sliding box body in the sliding box body It can slide outward 0.5m to meet the requirements of bolting support for different roadway widths; each of the bolt rigs can be lifted up and down by 1m, and the workbench can also drive the bolt rig up and down by 1m, so that each gang The bolting machine can be lifted by 2m from the lowest height to the highest height; in the range of 2m lifting height, each of the bolting machines can carry out horizontal support of three bolts; if the bolting rig is rotated up or down, it must be At the angle, it can also complete the support tasks of
- the sliding box body structure is composed of a fixed sliding box body and two sliding sliding box bodies, and the sliding sliding box body can be respectively opposite to the fixed sliding box body
- the outer slip is 0.5m; the two top anchor rigs fixed on the sliding sliding box body face the top plate and are used for reinforcing the top anchor cable.
- the present invention has at least the following beneficial effects:
- the six-armed anchor top anchor cable drilling vehicle enables the bolt anchor cable support of the continuous roadway to be changed from semi-mechanized operation to full mechanized operation, and is a support process for the “two-car N-row” operation method.
- the basic equipment is provided. Through the "two-car N-row" operation support technology of the front and rear parallel operation, the one-time mechanized support of the top bolt, the anchor bolt and the top anchor cable is realized.
- the number of workers is greatly reduced: At present, the current two-piece bolt support work is completed intermittently. The required personnel are 3 left and right, 3 anchors for anchor support, and 9 for three operation points. The newly developed six-armed anchor top anchor cable drilling rig only requires four people to operate, and the number of workers is less than half of the original.
- the support efficiency is greatly improved: when the six-armed anchor top anchor cable is supported by the anchor bolt and the top anchor cable, the support efficiency is improved compared with the manual hand-held single-arm coal drill operation. %the above.
- the support of the anchor rod does not require scaffolding to work in the high place of the roadway; the top anchor cable support does not need to use the non-explosion-proof agricultural vehicle vehicle single-arm drilling rig for punching support; for the geological conditions with poor drilling
- the working face helps the anchor rod and the top anchor cable to be timely supported, which will avoid accidents such as coal gangs and roof roofing.
- Figure 1 shows the construction process of the existing continuous excavation face.
- Figure 1a shows the four-arm top anchor drill truck 3.1 in the right roadway with top anchor support, and the continuous mining machine 3.3 in the left roadway;
- Figure 1b shows the equipment entering another After a cycle, the exchange locations continue their respective work;
- FIG. 2 is a construction process of the continuous excavation working face of the present invention
- FIG. 2a is a four-arm top anchor drill truck 3.1, a six-armed anchor top anchor cable drilling vehicle 3.2, a top anchor rod, a bolt anchor, and a top anchor in the right roadway Cable support, continuous mining machine 3.3 tunneling in the left lane; 1b for the equipment to enter another cycle after the exchange position to continue their respective work;
- FIG. 3 is a front view of a four-arm top anchor drill car (front vehicle) according to the present invention.
- FIG. 4 is a front view showing the state of the anchor support of the six-armed anchor top anchor cable drilling vehicle (rear vehicle) according to the present invention
- Figure 5 is a plan view of Figure 4.
- FIG. 6 is a layout diagram of a top anchor support of a four-arm top anchor drill (front vehicle) according to the present invention
- FIG. 7 is a layout diagram of a left-hand anchor rod, a top anchor cable and a right-hand anchor rod of a six-armed anchor top anchor cable drilling vehicle (rear vehicle) according to the present invention
- Figure 8 is a front view of a four-arm bolt drill for mining according to an embodiment of the present invention.
- Figure 9 is a plan view of Figure 8.
- Figure 10 is a schematic view of a vertical lifting mechanism
- Figure 11 is a schematic view of a translational sliding box body and a temporary support cylinder
- FIG. 12 is a schematic view of a working platform assembly, a ceiling assembly, and a hopper assembly
- Figure 13 is a left side view of Figure 12;
- Figure 14 is a schematic view of a dust removal system
- 15 is a schematic structural view of a mining six-arm anchor anchor cable drilling vehicle according to an embodiment of the present invention.
- Figure 16 is a plan view of Figure 1;
- Figure 17 is a schematic view of a vertical lifting mechanism
- Figure 18 is a schematic view of the working platform
- Figure 19 is a schematic view showing the horizontal state of the front sliding sliding box body and four drilling machines
- Figure 20 is a schematic view showing the horizontal state of the front translation sliding box body and the two drilling rigs, and the two units rotating at 90° in a vertical state;
- Figure 21 is a schematic view showing the horizontal state of the rear translation sliding box body and the two drilling machines
- Figure 22 is a schematic view showing the rear translation sliding box body and the two drilling machines rotated 90° in a vertical state
- Figure 23 is a schematic view showing the state of the top anchor cable support of four drilling rigs
- Figure 24 is a plan view of Figure 3;
- 25 is a layout diagram of a top anchor support of a four-arm top anchor drill (front vehicle) according to the present invention.
- top bolt rig 3.10, front rig; 3.11, rear rig; 3.12, top anchor rig;
- spatially relative terms such as “above”, “above”, “on top”, “above”, etc., may be used herein to describe as in the drawings.
- the exemplary term “above” can include both “over” and "under”.
- the device can also be positioned in other different ways (rotated 90 degrees or at other orientations) and the corresponding description of the space used herein is interpreted accordingly.
- the equipment used in the existing construction process of the continuous excavation face consists of a four-arm top anchor drill truck 3.1, a continuous mining machine 3.3, a shuttle 3.4, a feeder crusher 3.5, a belt conveyor 3.6, and a forklift 3.7;
- Figure 1a shows the four-arm top anchor drill truck 3.1 in the right roadway with top anchor support, and the continuous mining machine 3.3 in the left roadway for excavation;
- Figure 1b shows the four-arm top anchor drill truck 3.1 and the continuous mining machine 3.3 exchange
- the anchor bolt support technology of the continuous excavation working face of the present invention is to add a six-armed anchor top to the equipment used in the existing construction process.
- a new support technology formed by the anchor cable drilling truck 3.2; the new supporting technology of the invention is matched with the equipment of the continuous excavation working face 3.3, shuttle 3.4 and the like, which will greatly improve the efficiency of the excavation work face improve.
- the four-arm top anchor drilling rig 3.1 is the front car, mainly for the top anchor support; the six-armed anchor top anchor cable rig 3.2 is the rear
- the car is mainly supported by the anchor bolt and the top anchor cable; the front and rear cars are operated in parallel.
- the four top anchor rigs 3.9 of the preceding vehicle are arranged in a "one" shape with the drill arms facing the top plate; four top anchor rigs 3.9 can work simultaneously.
- the support of the four top anchors can be completed, and the support can be carried out twice. That is, the four top anchor rigs 3.9 work simultaneously to complete the support of the four top anchors, and then the top anchor rigs on both sides Through the 9 telescopic devices, each of them is stretched outward, and then the two top anchors near the coal gang are completed, and a row of six top anchors are supported.
- each rig can complete 3 ⁇ 4 anchors in each step of the vehicle.
- the support task of the pole, four support bolt rigs can complete the support tasks of the second row of 12 to 16 bolts.
- two top anchor cable drilling rigs are arranged in the middle of the rear vehicle.
- the top anchor cable drilling rig is fixed on the sliding box body.
- the sliding box body is composed of a fixed sliding box body and two sliding sliding boxes.
- the body composition, the sliding sliding box body can be respectively outwardly slipped by 0.5 m relative to the fixed sliding box body; the two top anchoring cable drilling rigs fixed on the sliding sliding box body face the top plate for reinforcing the top anchor cable.
- 3.8 in the figure is a supported anchor bolt.
- the front car and the rear car cooperate with each other.
- the front car supports 8 rows, 2 rows, 3 rows, 4 rows, 5 rows, 6 rows, and 8 rows for each step of walking. 7 rows, 8 rows; 4 steps for each step of the rear car to complete the support of the bolts, 1, 5 rows; 2, 6 rows; 3, 7 rows; 4, 8 rows; in the case of a row spacing of about 1m , generally 8m is a work cycle.
- the walking order of the preceding vehicle is 1 step, 2 steps, 3 steps... 8 steps; and the walking sequence of the rear vehicle is the first step supporting the 1st, 5th row of the anchor bolts, and the second Step support 2, 6 row of help anchors, the third step support 3, 7 rows of help anchors, the fourth step support 4, 8 rows of help anchors.
- the above-mentioned front and rear vehicle support processes are collectively referred to as the "two-car eight-step" method of support technology, which can realize the one-time process of the top anchor, the anchor bolt and the top anchor cable. carry out.
- the "two-car eight-row" method of support technology is not limited to eight steps of front and rear vehicle walking as a support bolt support cycle. According to the stability of the roadway roof, the roof is particularly good. Under the geological conditions, the "two-car N-row" method can also be used.
- the front vehicle in addition to the top bolt support function, the front vehicle also has a top anchor cable support function, and the number of anchor bolts and top anchor cables supported by the rear vehicle due to geological conditions.
- the workload of the rear car is greater than the workload of the front car.
- the front car can help the rear car to support the top anchor cable to ensure that the front and rear cars work in parallel close to 100%.
- the invention realizes the top anchor rod and the anchor bolt on the basis of the newly developed six-armed anchor top anchor cable drilling vehicle through the "two-car N-row" operation method supporting the parallel operation of the front and rear vehicles.
- a mine four-arm anchor drill truck of the present invention comprises a crawler walking body portion 1 and a bolt support working portion 2, and the two portions are composed of a pair of guide columns 4 and a guide sleeve 5
- the sliding friction pair is driven by the lifting cylinder 3 to push the bolt supporting working portion 2 vertically upward or downward with the crawler traveling body portion 1 as a fulcrum to meet the working requirements of the bolt supporting working portion at different heights.
- the above vertical lifting structure can also be used for a six-arm anchor drill.
- the crawler traveling body portion 1 includes a crawler frame and a body frame, and a hydraulic power system 1.1, a dust box assembly 1.2, an electrical system 1.3, and cooling are mounted on the body frame of the crawler traveling body portion 1.
- bolt support work unit 2 includes working platform 2.1, translation sliding box body 2.2, four bolt rigs 2.3, hopper assembly 2.4, temporary support Cylinder 2.5, cyclone assembly 2.6, ceiling assembly 2.7.
- the fixed platform 2.1.1 of the working platform 2.1 of the bolt supporting working portion 2 is hinged with a foot pedal 2.1.2, a fixed platform 2.1.1 and a foot pedal 2.1.2 There is a tilting cylinder 2.1.3 installed between them, and the turning power of the foot pedal 2.1.2 is the turning cylinder 2.1.3.
- the pedals are leveled to ensure that the operator enters the vicinity of the coal gangs; The pedals are stowed in a vertical position to ensure that the body is in the narrowest state while walking.
- the translational sliding box body 2.2 of the bolt supporting working portion 2 includes a fixed sliding box body 2.2.1 and a sliding sliding box body slidably coupled to both sides of the fixed sliding box body 2.2.1. 2.2.2, the sliding sliding box body 2.2.2 is fixed with a wear-resistant copper strip on the outer surface and a rectangular sliding friction pair is formed on the inner surface of the fixed sliding box body 2.2.1, and the gap of the rectangular sliding friction pair can be adjusted to compensate two A new gap appears after wear.
- the temporary support cylinder 2.5 of the bolt support working portion 2 is fixed on both sides of the front part of the translational sliding box body 2.2 by flat keys and bolts, and is supported by two upper support cylinders 2.5.1 and two lower support cylinders 2.5.
- composition of .2 makes the reaction force of the top plate to the drill car directly transmitted to the bottom plate through the upper and lower support cylinders.
- Temporary support cylinder 2.5 effective support for the top plate is the operator's safety protection, but the reaction force of the top plate to the drill car can not be transmitted to other parts of the drill car, otherwise the drill car is prone to tilt, resulting in safety hazards.
- the four bolt rigs 2.3 of the bolt support working portion 2 are fixed on the translational sliding box body 2.2, wherein the middle two bolt rigs are fixed on the translation sliding box body.
- the four anchor rigs are connected by left and right rotation and front and rear tilting cylinders to the translational sliding box body 2.2. Both have left and right rotation and front and rear tilting functions, mainly to ensure that the anchor drilling is always perpendicular to the top plate under complex geological conditions and when the rig is tilted. .
- the hopper assembly 2.4 of the bolt support working portion 2 is composed of a hopper support frame 2.4.1, a main hopper 2.4.2 and a secondary hopper 2.4.3, and a hopper support frame 2.4.1.
- the main hopper 2.4.2 and the auxiliary hopper 2.4.3 are arranged up and down on the hopper support frame 2.4.1, one on each side; the secondary hopper 2.4.3 distance from the ground is 1.5m-2.5m, preferably The minimum height is 1.5m, which is convenient for loading, and then the material on the auxiliary hopper 2.4.3 is twice switched to the main hopper 2.4.2, which can also be used as a supplement for the main hopper 2.4.2.
- the upper surface of the working platform 2.1 of the bolt supporting working portion 2 is provided with a ceiling assembly 2.7, and the height of the ceiling can be adjusted according to the height of the person's body 2.7.1 lifting from the ceiling
- the cylinder 2.7.2 provides power; there are telescopic beams 2.7.4 on both sides of the ceiling 2.7.3, and the telescopic cylinder 2.7.5 provides power to control the extension and retraction of the telescopic beam 2.7.4. Retracted, the telescopic beam protrudes when the rig is working.
- the crawler walking body portion 1 of the anchor drilling rig is equipped with a cooling system 1.4, which is cooled in the form of air cooling, and the existing imported type of anchor drilling rig hydraulic power system is cooled to be natural cooling.
- the hydraulic oil temperature is relatively high, which has a great influence on the service life of the main hydraulic components and each sealing step.
- the increase of the air cooling system of the present invention will balance the hydraulic oil temperature at the optimal temperature.
- the anchor drilling vehicle dust removal system includes four sets of dust removal power units 1.7 (the negative pressure fan is used in this embodiment), the dust box assembly 1.2, and the cyclone assembly 2.6.
- a muffler box 1.6 a muffler box 1.6 is equipped with eight muffler;
- the dust box assembly 1.2 includes a first cavity and a second cavity, and a filter device is disposed between the two cavities (the filter element is used in this embodiment)
- the cyclone assembly 2.6 is connected to the first cavity of the dust box assembly 1.2 through a pipe;
- the air suction port of the dust removing power device 1.7 is connected to the second cavity through a flange, and the air outlet is connected to the muffler through a pipe.
- the dust generated by the hole drilling of the bolt drill 2.3 is under the action of the negative pressure fan of the dust removal power unit 1.7, and the large particles are first dropped by the cyclone to be the first stage dust removal; then the box maze of the dust box will be finer dust. Dropped into the first cavity of the dust box, it is secondary dust removal; then filtered by the filter to drop finer dust into the second cavity of the dust box, which is a three-stage dust removal, and the negative pressure fan of each dust removal power device is connected to two With a silencer, the working noise will be greatly improved compared to the existing imported anchor drill.
- the coiled cable system 1.5 adopts an ultra-large diameter drum with a diameter of 1.35 m, and the specification is 252 mm.
- the cable can be rolled up to a length of 250 m, which is 50 m longer than that of the existing imported anchor drill.
- the mine anchor drill truck of the present invention innovatively designs the vertical lifting mechanism of the bolt support working portion, so that the minimum working height of the four anchor rod drilling rigs of the final actuator is greatly reduced, and the bolt rig is widened.
- the scope of adaptation; the overall compact design makes the width of the whole machine reduced by 500mm compared with imported similar equipment, increasing the pedestrian space on both sides; the hydraulic power system increases the air cooling system, so that the hydraulic oil temperature is controlled within a reasonable range, especially It is suitable for the double-digging face of continuous mining machine.
- a mine six-arm anchor anchor cable drilling vehicle of the present invention includes a crawler walking body portion 1 and a bolt anchor support working portion.
- the anchor cable support work part 2 comprises a working platform 2.1 and six drilling rigs 2.4;
- the working platform 2.1 is connected by a sliding friction pair composed of a guiding column 4 and a guiding sleeve 5, and the crawler walking body part 1 and the working platform 2.1 4 lift cylinders 3 are installed between the four lift cylinders 3, and the crawler crane main body 1 is used as a fulcrum to push the anchor cable support working portion 2 vertically upward or downward to meet the anchor anchor cable branch.
- the work department needs work at different heights.
- the above arrangement eliminates the space occupied by the connecting rod of the four-bar linkage mechanism, so that the anchor cable support working portion 2 is closely attached to the crawler walking body portion 1, which greatly reduces the minimum working height of the six drilling rigs and increases the adaptation of the product. range.
- the crawler traveling body portion 1 includes a crawler frame and a body frame, and a fixed facility such as a hydraulic power system 1.1, an electric system 1.3, a cooling system 1.4, and a coil cable system 1.5 is mounted on the body frame.
- the anchor cable support working part 2 comprises a working platform 2.1, a front translation sliding box body 2.2, a rear translation sliding box body 2.3.0, six drilling machines 2.4, a hopper assembly 2.4, and an adjustment cylinder 2.6.0.
- the fixed platform 2.1.1 of the working platform 2.1 of the anchor cable support working portion 2 is hinged with a foot pedal 2.1.2, a fixed platform 2.1.1 and a foot pedal 2.1.
- a tilting cylinder 2.1.3 installed between the two.
- the turning power of the pedal is provided by the foot pedal turning cylinder 2.1.3.
- the foot pedal 2.1.2 is leveled to ensure that the operator enters both sides of the coal. Work nearby; when walking, the foot pedal 2.1.2 is put up in a vertical position to ensure that the fuselage is in the narrowest state while walking.
- the front translational sliding box body 2.2 of the anchor cable support working portion 2 includes a front fixed sliding box body 2.2.1 and a sliding connection on both sides of the front fixed sliding box body 2.2.1.
- the front sliding sliding box body 2.2.2 can slide and slide to both sides.
- the front sliding sliding box body 2.2.2 is fixed with a front wear-resistant copper strip 2.2.3 on the outer surface, and a rectangular sliding friction pair is formed on the inner surface of the front fixed sliding box body 2.2.1, and the gap between the two can be adjusted to compensate for the wear of the two.
- the front translational sliding box body 2.2 includes a front fixed sliding box body 2.2.1 and four front sliding sliding box bodies 2.2.2; two sliding sliding box bodies 2.2.2 on each side are arranged up and down, four The drilling rigs 2.4 are respectively mounted on the four front sliding sliding boxes 2.2.2.
- the rear translation sliding box body 2.3.0 comprises a rear fixed sliding box body 2.3.1 and two rear sliding sliding box bodies 2.3.2 connected to both sides thereof, which can be translated to both sides. Sliding; two rigs 2.4 are mounted on the two rear sliding chutes 2.3.2. Each rig 2.4 can slide to the sides by >0.95m to ensure that the rig works at different working points.
- each rig 2.4 installed on the front translation sliding box body 2.2, two on each side, the drilling direction is toward the coal walls on both sides; each rig 2.4 is installed through the rotary cylinder.
- the sliding sliding box body has the function of up and down rotation to accurately locate the drilling position; wherein the drilling machine 2.4 located below can be rotated horizontally by 25° in the horizontal direction and rotated upward by 5° to ensure the bottom of the coal gang.
- the effective support of a bolt and the fine adjustment of the drilling position of the bolt hole; the drilling machine 2.4 located above can be rotated downward by 5° in the horizontal direction and rotated upward by >95° to ensure the drilling position of the bolt hole.
- the fine adjustment and the drill pipe support the top anchor cable perpendicular to the top plate.
- the rear translation sliding box body 2.3.0 is equipped with two drilling machines 2.4, one on each side, and the drilling direction is toward the top plate; each drilling machine 2.4 has a left and right rotation function to be vertical The direction is 5° rotated in the middle direction and >95° in the outer direction to ensure that the rig installed on the front sliding sliding box body is supported by the bolt.
- the front and rear sliding sliding box bodies 2.2 and 2.3 are installed on the front and rear of the anchor cable supporting work part 2, and four drilling machines 2.4 installed on the front sliding sliding box body 2.2 are formed.
- the anchor drill unit can complete the support tasks of four bolts in one time.
- Two of the four drilling rigs 2.4 installed on the front translation sliding box body 2.2 can be rotated 100° to the top plate, and the other two drilling machines 2.4 installed on the rear translation sliding box body 2.3.0 form a top anchor cable.
- the drilling unit can complete the support tasks of four anchor cables at one time.
- the spacing between the front and rear translational sliding box bodies of the anchor cable support working portion 2 can be adjusted by adjusting the oil cylinder 2.6.0, and after adjusting the cylinder 2.6.0 to push or pull
- the sliding sliding box body 2.3.0 is displaced relative to the front translation sliding box body 2.2, and the adjustment range is 1.9m ⁇ 2.1m; it is mainly used for the spacing of different top anchor cables.
- the crawler running portion 1 of the anchor drill car is equipped with a cooling system 1.4, which is cooled in the form of air cooling; the main purpose is to reduce the oil temperature of the hydraulic power system and control the oil temperature of the hydraulic power system. Within a reasonable range.
- the mine six-arm anchor anchor cable drilling vehicle of the present invention comprises a six-bolt anchor cable drilling machine.
- a translational sliding box body is installed in front of and behind the anchor bolt support working part, and four drilling rigs installed on the front translation sliding box body form a “bolting rod drilling unit”, which can complete four anchors at one time.
- Supporting task of the rod; two of the four drilling rigs installed on the front sliding sliding box body can be rotated 100° and the other two drilling machines installed on the rear translation sliding box body form a “top anchor cable drilling unit”
- Top anchor cable drilling unit Complete the support tasks of four anchor cables at one time.
- the mining six-arm anchor anchor cable drilling vehicle of the invention realizes the spanning of the bolting and the top anchor cable support in the current roadway excavation in China from semi-mechanized to full mechanized operation.
- the mine six-arm anchor anchor cable drilling vehicle of the present invention comprises a crawler walking body portion, a bolt anchor cable supporting working portion and a lifting cylinder; the lifting cylinder is used for providing driving force to the crawler walking body portion.
- the working part of the anchor cable support is vertically raised or lowered to meet the working needs of the anchor cable support working at different heights, and the adaptability is wide.
- the equipment used in the existing construction process of the continuous excavation face is composed of a four-arm top anchor drill truck 3.1, a continuous mining machine 3.3, a shuttle 3.4, a feed crusher 3.5,
- the belt conveyor 3.6 and the forklift 3.7 are composed;
- Figure 1a shows the four-arm top anchor drill truck 3.1 in the right roadway for top anchor support, and the continuous mining machine 3.3 for excavation in the left roadway;
- Figure 1b shows the four-arm top anchor After the drilling truck 3.1 exchanges the position with the continuous mining machine 3.3, the respective work is continued;
- the bolting cable anchoring technology of the continuous excavation working face of the present invention is the equipment foundation used in the existing construction process.
- a new supporting process is formed by adding a six-armed anchor top anchor cable drilling truck 3.2; the new supporting technology of the invention is matched with the equipment of the continuous excavation working face 3.3, shuttle 3.4 and the like, This will greatly increase the efficiency of the excavation face.
- the four-arm top anchor drilling rig 3.1 is the front car, mainly for the top anchor support; the six-armed anchor top anchor cable rig 3.2 is the rear
- the car is mainly supported by the anchor bolt and the top anchor cable; the front and rear cars are operated in parallel.
- the four top anchor rigs 3.9 of the preceding vehicle are arranged in a "one" shape with the drill arms facing the top plate; four top anchor rigs 3.9 can be At the same time, the support of the four top anchors can be completed, and the support can be carried out twice, that is, four top anchor rigs 3.9 work simultaneously to complete the support of the four top anchors, and then the top anchors on both sides
- the rod rig passes through the telescopic device and stretches outwards, and then completes the two top anchors near the coal gang to complete a row of six top anchors.
- four rigs are arranged in the front part of the rear, and the left and right sides are horizontally arranged (upper rig 4.10, lower rig 4.11), each facing the coal gang on both sides of the roadway; four rigs work at the same time. It can complete the support tasks of the left and right gangs and a row of 4 (two per gang) for the anchor rods at one time; the four rigs at the front part of the rear vehicle can be deflected according to the spacing of the bolts during the work.
- Bolt support, four anchor rigs can also be supported in two times, a total of 6 to 8 rows, 3 to 4 gangs for each support task.
- the rear vehicle (six-armed anchor top anchor cable drilling truck 3.2) is arranged horizontally above and below the upper drilling machine.
- the upper drilling machine 4.10 can be rotated upward by 90° to the vertical state toward the top plate, and
- the rig 12 can also be turned to a horizontal position for bolting.
- the front and rear vehicles cooperate with each other to complete each row, and each row completes a row of top anchors and bolting support tasks; the front and rear vehicles complete eight rows after completing eight steps (about Eight meters) Top anchor and support bolt support task, eight meters for a work cycle.
- the walking order of the preceding vehicle is 1 step, 2 steps, 3 steps... 8 steps; and the walking sequence of the following vehicle is 1 step, 2 steps, 3 steps, 3.5 steps, 4 steps, 5 steps, 6 steps, 7 steps, 7.5 steps, 8 steps; the rear car needs to walk to the 3rd and 7th steps and then walk forward 0.5 steps to complete the 1.5 row, 3.5 row, 5.5 row, 7.7 row of 8 top anchor cables Reinforcement support.
- the above-mentioned front and rear vehicle support processes are collectively referred to as the "two-car eight-step" method, which can realize the one-time process of the top anchor, the anchor bolt and the top anchor cable. carry out.
- the "two-car eight-step” method of support is not limited to eight steps of front and rear vehicles as a bolt and anchor support cycle. According to the stability of the roof of the roadway, it can also be used. "Two cars N step” method support technology.
- the front car has a top anchor support function in addition to the top anchor support function, and when the rear car is supported by geological conditions, the number of support bolts is large.
- the workload of the rear car is greater than the workload of the preceding car.
- the front car can help the rear car to support the top anchor cable to ensure that the front and rear cars work in parallel close to 100%.
- the invention realizes the top anchor rod, the anchor bolt and the top on the basis of the newly developed six-armed anchor top anchor cable drilling vehicle through the "two-car N-step" support technology of the front and rear parallel operation.
- the one-time mechanized support of the three procedures of the anchor cable in particular, the timely support of the anchor bolt and the top anchor cable, eliminating the occurrence of unsafe factors such as the coal gang and the roof collapse.
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Abstract
Description
Claims (22)
- 一种连掘工作面锚杆锚索支护工艺与装备,其特征在于,以四臂顶锚杆钻车为前车,六臂帮锚杆顶锚索钻车为后车,两台车前后排列、平行作业;所述四臂顶锚杆钻车的四台锚杆钻机组成顶锚杆钻机组,朝向顶板,主要完成顶锚杆支护;所述六臂帮锚杆顶锚索钻车前部布置二台钻机,左右各一台;间隔距离为L,其中,3.8m≤L≤4.2m,再布置二台钻机,左右各一台;前、后共四台钻机组成帮锚杆支护组,朝向巷道左右两帮,主要完成两帮锚杆支护;前、后帮锚杆钻机的中间布置二台顶锚索钻机组成顶锚索钻机组,朝向顶板,主要完成顶锚索补强支护。
- 根据权利要求1所述的连掘工作面锚杆锚索支护工艺与装备,其特征在于,所述前车每行走8步完成顶锚杆支护顺序的为1排、2排、3排、4排、5排、6排、7排、8排;所述后车每行走4步完成帮锚杆支护顺序的为1、5排;2、6排;3、7排;4、8排。
- 根据权利要求1或2所述的连掘工作面锚杆锚索支护工艺与装备,其特征在于,每支护八排可作为一个支护循环,若锚杆支护排距为1m时,在巷道顶板稳定地质条件下,连续采煤机切割煤炭距离为8m,未支护空顶距离小于10m,作为一个切割循环,与一个支护循环相吻合。
- 根据权利要求2或3所述的连掘工作面锚杆锚索支护工艺与装备,其特征在于,后车在一个循环内行走步数是前车的一半,且围岩性质为煤,一个循环内帮锚杆支护先行完成,后车在等待前车进行顶锚杆支护时,可根据时间进行多排顶锚索补强支护作业,当前车顶锚杆支护完成后,后车立刻停止作业,来不及支护的补强锚索可在检修班补充完成,此时前车、后车一起与另一条巷道的连续采煤机交换位置,进入另一已掘好巷道进行下一个锚杆锚索支护循环作业。
- 根据权利要求书1所述的连掘工作面锚杆锚索支护工艺与装备,所述前车包括履带行走本体部和锚杆支护工作部,所述锚杆支护工作部包括工作平台及与工作平台连接的四台锚杆钻机;其特征在于,所述履带行走本体部和工作平台通过由导向柱与导向套组成的滑动摩擦副连接,且所述履带行走本体部和工作平台之间安装有升降油缸;在所述升降油缸的驱动下,可以履带行走本体部为支点推动锚杆支护工作部垂直上升或下降。
- 根据权利要求1或5所述的连掘工作面锚杆锚索支护工艺与装备,其特征在于,锚杆支护工作部还包括平移滑箱体;所述平移滑箱体包括与工作平台固定连接的固定滑箱体及滑动连接在固定滑箱体两侧的滑动滑箱体;中间两台锚杆钻机固定在固定滑箱体上,另外两台锚杆钻机分别固定在两侧的滑动滑箱体上,滑动滑箱体相对于固定滑箱体可向外滑动1.35m以保证顶锚杆可具有不同间距的要求。
- 根据权利要求1、5、6中任一项所述的连掘工作面锚杆锚索支护工艺与装备,其特征在于,所述四臂顶锚杆钻车整车宽度为2.7m。
- 根据权利要求1、5、6、7中任一项所述的连掘工作面锚杆锚索支护工艺与装备,其特征在于,所述前车固定在平移滑箱体上的四台锚杆钻机朝向顶板,均可通过左右旋转和前后倾斜油缸,实现钻机的左右旋转和前后倾斜,使钻杆在多自由度微调下,保证钻孔位置的准确性。
- 根据权利要求书1所述的连掘工作面锚杆锚索支护工艺与装备,其特征在于,所述后车包括履带行走本体部和锚杆锚索支护工作部,所述锚杆锚索支护工作部包括可升降的工作平台及六台锚杆钻机,六台锚杆钻机均连接在平移滑箱体上;平移滑箱体包括与工作平台连接的固定滑箱体及滑动连接在固定滑箱体两侧的滑动滑箱体,六台锚杆钻机均固定在滑动滑箱体上。
- 根据权利要求书9所述的连掘工作面锚杆锚索支护工艺与装备,其特征在于,前部滑移箱体是通过一个固定连接体与工作平台连接的,滑移箱体可通过一个导向摩擦副相对于固定连接体作上下升降,升降动力为升降油缸,最大升降高度为1m;前部滑移箱体为二个,布置在固定连接体的两侧,滑移箱体中的滑动滑箱体相对固定滑箱体可向外滑动0.5m;后部滑移箱体固定方式及结构参数与前部滑移箱体的结构参数等同。
- 根据权利要求书9或10所述的连掘工作面锚杆锚索支护工艺与装备,其特征在于,前、后固定连接体相对工作平台连接方式为圆柱导向滑移连接,在推移油缸作用下可作前后调整;前、后固定连接体的可调整性,使得滑移箱体以及所固定的前、后帮锚杆钻机中心距调整范围为3.8m~4.2m。
- 根据权利要求书9所述的连掘工作面锚杆锚索支护工艺与装备,其特征在于,所述后车中部布置的二台顶锚索钻机,滑移箱体结构由一个固定滑箱体和两个滑动滑箱体组成,滑动滑箱体相对固定滑箱体可分别向外滑移0.5m;固定于滑动滑箱体上的二台顶锚索钻机朝向顶板,用于顶锚索补强支护。
- 一种矿用锚杆钻车,包括履带行走本体部和锚杆支护工作部,所述锚杆支护工作部包括工作平台及与工作平台连接的锚杆钻机,其特征在于,所述履带行走本体部和工作平台通过由导向柱与导向套组成的滑动摩擦副连接,且所述履带行走本体部和工作平台之间安装有升降油缸;在所述升降油缸的驱动下,可以履带行走本体部为支点推动锚杆支护工作部垂直上升或下降;所述锚杆支护工作部还包括平移滑箱体;所述平移滑箱体包括与工作平台固定连接的固定滑箱体及滑动连接在固定滑箱体两侧的滑动滑箱体;所述锚杆钻机为四台,中间两台锚杆钻机固定在固定滑箱体上,另外两台锚杆钻机分别固定在两侧的滑动滑箱体上,滑动滑箱体相对于固定滑箱体可向外滑动1.35m,以保证顶锚杆不同间距的要求;所述滑动滑箱体外表面固定有耐磨铜条,与所述固定滑箱体内表面形成矩形滑动摩擦副,且所述矩形滑动摩擦副的间隙可调节。
- 根据权利要求13所述的矿用锚杆钻车,其特征在于,所述锚杆钻机为顶锚杆钻机,每台锚杆钻机均通过左右旋转和前后倾斜油缸与平移滑箱体连接。
- 根据权利要求13所述的矿用锚杆钻车,其特征在于,所述锚杆支护工作部还包括临时支护油缸,所述临时支护油缸通过平键与螺栓固定于平移滑箱体的前部两侧,包括二根上支撑油缸和二根下支撑油缸。
- 一种矿用六臂锚杆锚索钻车,其特征在于,包括锚杆锚索支护工作部,所述锚杆锚索支护工作部包括可升降的工作平台及六台钻机,还包括连接在工作平台前、后的平移滑箱体;所述前、后平移滑箱体均包括与工作平台连接的固定滑箱体及滑动连接在固定滑箱体两侧的滑动滑箱体;其中,四台钻机安装在前平移滑箱体的滑动滑箱体上,每侧两台,钻孔方向朝两侧煤壁,组成帮锚杆钻机组;另外两台钻机安装在后平移滑箱体的滑动滑箱体上,每侧一台,钻孔方向朝向顶板,用于顶锚索支护;所述滑动滑箱体外表面固定有耐磨铜条,与固定滑箱体内表面形成矩形滑动摩擦副,滑动摩擦副的间隙可调;所述前平移滑箱体包括一个固定滑箱体和四个滑动滑箱体,每侧两个滑动滑箱体呈上下布置,每个滑动箱体上安装一台所述钻机。
- 根据权利要求16所述的矿用六臂锚杆锚索钻车,其特征在于,所述前平移滑箱体上的四台钻机,其中上面的二台钻机可旋转100°,使钻孔方向朝向顶板与后平移滑箱体上安装的另外两台朝向顶板的钻机组成顶锚索钻机组。
- 一种连掘工作面锚杆锚索支护工艺,其特征在于,以四臂顶锚杆钻车为前车,六臂帮锚杆顶锚索钻车为后车,两台车前后排列平行作业;所述四臂顶锚杆钻车的四台锚杆钻机朝向顶板;所述六臂帮锚杆顶锚索钻车前部布置四台钻机,左右各两台,上下水平布置,各自朝向巷道两侧煤帮;所述六臂帮锚杆顶锚索钻车后部布置两台钻机,左右各一台,均垂直朝向顶板;所述前部左右呈上下水平布置的钻机中的上部钻机可向上旋转90°呈垂直状态朝向顶板,与后部安装的两个垂直朝向顶板的钻机组成一组顶锚索钻机组,采用两车N步法,两车的步长相同,N为大于3的正整数;所述前车每走一步完成一排顶锚杆支护任务,后车每走一步完成左右两帮帮锚杆的支护任务;且后车还需行走至第3步及第3+4n步时再向前行走0.5步,完成顶锚索的支护,n取0或正整数,且3+4n<N,N步为一个循环,一个循环的支护作业完成后前、后车与另一巷的连续采煤机交换位置,进入另一已掘好巷道进行下一个锚杆锚索支护循环作业。
- 根据权利要求18所述的连掘工作面锚杆锚索支护工艺,其特征在于,采用“二车八步”法;前车的行走顺序为1步、2步、3步、4步、5步、6步、7步、8步,完成8排顶锚杆的支护任务;而后车的行走顺序为1步、2步、3步、3.5步、4步、5步、6步、7步、7.5步、8步;后车除需完成8排的帮锚杆支护任务外,还需行走至第3步及第7步时再向前行走0.5步,完成1.5排、3.5排、5.5排、7.7排共8根顶锚索的补强支护。
- 根据权利要求18所述的连掘工作面锚杆锚索支护工艺,其特征在于,每走一步,所述前车的四台锚杆钻机可同时工作完成四个顶锚杆的支护;或每走一步,分两次进行支护,四台锚杆钻机先同时工作完成四个顶锚杆的支护,然后,两侧的锚杆钻机通过伸缩装置各向外拉伸,再完成靠近煤帮的两个顶锚杆支护,共完成一排6个顶锚杆的支护。
- 根据权利要求18所述的连掘工作面锚杆锚索支护工艺,其特征在于,所述后车前部的四台钻机,工作时根据帮锚杆间距可偏转一定角度进行帮锚杆支护,每走一步,四台锚杆钻机同时工作可一次性完成左右两帮一排共4根帮锚杆的支护任务;或每走一步,四台锚杆钻机分两次进行支护,共完成一排6~8根、每帮3~4根帮锚杆的支护任务。
- 根据权利要求22所述的连掘工作面锚杆锚索支护工艺,其特征在于,后车后部安装的顶锚索钻机也具有上下旋转功能,旋转成水平状态时可进行帮锚杆支护。
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CN113445910A (zh) * | 2021-07-29 | 2021-09-28 | 中国煤炭科工集团太原研究院有限公司 | 锚护装置及具有其的薄煤层锚杆钻车 |
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