WO2019076057A1 - 具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统 - Google Patents

具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统 Download PDF

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Publication number
WO2019076057A1
WO2019076057A1 PCT/CN2018/088440 CN2018088440W WO2019076057A1 WO 2019076057 A1 WO2019076057 A1 WO 2019076057A1 CN 2018088440 W CN2018088440 W CN 2018088440W WO 2019076057 A1 WO2019076057 A1 WO 2019076057A1
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WO
WIPO (PCT)
Prior art keywords
box culvert
pushing
box
section
push
Prior art date
Application number
PCT/CN2018/088440
Other languages
English (en)
French (fr)
Inventor
何军
潘树杰
虞培忠
王志涛
谢迅猷
蒋朕刚
边岩
Original Assignee
中国建筑工程(香港)有限公司
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Application filed by 中国建筑工程(香港)有限公司 filed Critical 中国建筑工程(香港)有限公司
Publication of WO2019076057A1 publication Critical patent/WO2019076057A1/zh

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/08Lining with building materials with preformed concrete slabs

Definitions

  • the present invention relates to the field of box culvert push tunnel propulsion technology, and in particular relates to a box culvert relay jacking system with a pusher device and a box culvert push block connection structure.
  • the prior art large-section box culvert top push method generally adopts a single-section box culvert to complete the pre-fabrication once and complete the top-pushing through the tunnel, which has at least the following defects:
  • the existing large section box culvert top push method is prefabricated once, that is, the complete single box culvert is completed by one time according to the length of the tunnel to be traversed, and the required space for the prefabricated space of the box culvert needs to be provided, therefore, Unable to meet the requirements of narrow construction sites;
  • the existing large-section box culvert pushing method completes the tunnel crossing once, and the size and weight of a complete box culvert completed by one prefabrication are large, so the mechanical equipment required by the jacking is provided.
  • the top thrust is large and the mechanical equipment used is relatively large.
  • the main purpose of the present application is to provide a box culvert relay jacking system with a pusher device and a box culvert push block connection structure, aiming at solving the requirement that the box culvert pushing method cannot meet the requirements of a narrow construction site, and the mechanical equipment used. Both are relatively large issues.
  • the box culvert relay jacking system with the pusher device and the box culvert push block connection structure proposed in the present application is arranged to push the box culvert top into the tunnel, including a working platform adjacent to the tunnel entrance, located at At least two sections of the box culvert on the working platform, the direction in which the box culvert is pushed into the tunnel is defined as a first direction, and the box culverts arranged in a second direction opposite to the first direction are respectively defined as a first section Box culvert, ...
  • the first section of the box culvert and the second section of the box culvert are prefabricated first on the working platform, the first section of the box culvert and the second section
  • the third section of the box culvert is prefabricated at the initial position of the second section of the box culvert, and after the first section of the box culvert to the n-1th section of the box culvert is advanced in the first direction
  • the n-stage box is prefabricated at an initial position of the second section of the box culvert
  • the box culvert relay jacking system further comprises at least one pushing device arranged to push the box culvert in front of the tunnel entrance, and setting At least one tensioning device and setting for pulling the second to nth section of the box culvert in the first direction
  • At least one thrust device that has partially or completely pushed into the tunnel entrance and is driven in a first direction, the tension device is connected between two adjacent box culvert
  • One end of the connecting component is fixed or resisted to a push block structure away from the surface of the pushing device, and the other end sequentially penetrates the pushing block structure and the top
  • the pushing device exposes a portion of the pushing groove and is fixed or abutted against the surface of the pushing device away from the pushing block structure.
  • the working platform of the box culvert relay pushing system with the pushing device and the box culvert push block connection structure is adjacent to the tunnel entrance, the box culvert is located on the working platform, and the pushing device is disposed on the working platform and resists one a box culvert, the tension device is connected between two adjacent box culverts, and the thrust device is disposed between the two adjacent box culverts, wherein the pushing device is arranged to push the box culvert to move in the first direction on the working platform;
  • the device is arranged to support the adhesion of the previous section of the box culvert and the pushing device connected to the box culvert.
  • a section of the box culvert advances along the first direction; the thrust device is set to be the later section of the box culvert and the top of the box culvert The adhesion of the pushing device is the support, pushing the front section of the box culvert to advance in the first direction.
  • the box culvert relay pushing system with the connection structure of the pushing device and the box culvert push block of the present application pulls the prefabricated second to nth box culvert from its prefabricated area to the pushing device by providing a set of independent tensioning devices Pushing area, thereby avoiding the situation that the pushing region of the pushing device extends to the rear end of the prefabricated area of the second to nth section of the box culvert, thereby shortening the length of the pushing area of the pushing device and reducing the equipment
  • the present application has the box culvert relay of the connection structure of the pushing device and the box culvert push block.
  • the jacking system adopts the construction technology of prefabricated and subdivided box culverts in advance, and the thrust provided by the required mechanical equipment is reduced to a large extent, realizing the miniaturization of mechanical equipment and reducing equipment.
  • the working platform is recessed with at least one pushing slot
  • the box culvert relay pushing system further comprises at least one connecting component connecting the pushing block structure and the pushing device, and at least one oppositely disposed in the first direction in the pushing groove.
  • the cable assembly of the two end walls in particular, since the box culvert is the main road carrier after the construction in the tunnel is completed, it is limited by the structural arrangement of the box culvert itself, in order to better provide a mounting position for the pushing device
  • the installation and the connection of the box culvert are provided for the stable advancement of the thrusting device, and the pushing device is connected to the push block structure.
  • the opposite side walls of the pushing groove play a guiding role for the pushing direction of the pushing device, thereby avoiding the problem that the pushing device deviates from the preset pushing line during the pushing of the box culvert.
  • the cable assembly is disposed in the pushing groove, which avoids the obstruction effect of the cable assembly on the movement of the box culvert, and minimizes the influence of the cable assembly on the movement of the box culvert;
  • the portion of the pushing device exposed to the pushing groove is firmly connected to the push block structure, the reliability of the connection of the pushing device is improved, and the stable pushing of the pushing device is ensured.
  • the box culvert relay jacking system with the connection structure of the pushing device and the box culvert push block can be set up in the jacking construction of the large culvert and the large cross section, and the shed and the top of the overdraft support are used.
  • Pushing the box culvert into the tunnel to support the soil at the top of the excavated tunnel can effectively control the settlement within the construction scope and meet the construction requirements for strict control of ground subsidence, especially for loose and weak geological conditions such as reclamation
  • the conventional underground excavation method has a high risk of collapse and requires a large amount of temporary support. Therefore, the box culvert relay push system of the present application greatly simplifies the support work while ensuring construction quality and tunnel safety.
  • the sectional box culvert pushing technology adopted by the box culvert relay jacking system of the present application greatly reduces the impact on the operation of the existing ground facilities.
  • the box culvert relay pushing system of the present application prefabricates the reinforced concrete structure such as the working platform and the box culvert before and during the excavation process, and does not need to start the structural construction after the tunnel excavation is completed, shortening
  • the overall construction period has outstanding economic benefits.
  • the box culvert relay pushing system of the present application adopts three different effects power driving equipments, such as a pushing device, a tension device and a thrust device, to realize pre-fabrication and pushing of the segment in a narrow space, and the technology can be appropriately set. For more diverse construction sites and a wider range of geological conditions, it has greater promotional value.
  • FIG. 1 is a schematic structural view of a perspective view of an embodiment of a box culvert relay jacking system with a pusher device and a box culvert push block connection structure according to the present application;
  • Figure 2 is a partial enlarged view of a portion A in Figure 1;
  • FIG. 3 is a schematic structural view of a view of a box culvert in an embodiment of a relay jacking system with a push-up device and a box culvert push block connection structure;
  • FIG. 4 is a schematic structural view of another perspective view of the box culvert shown in FIG. 3;
  • Figure 5 is a partial cross-sectional view of the box culvert relay jacking system shown in Figure 1;
  • FIG. 6 is a schematic structural view of another perspective view of the box culvert relay jacking system shown in FIG. 1;
  • Figure 7 is a partial enlarged view of B in Figure 6;
  • FIG. 8 is a schematic structural view of still another perspective of the box culvert relay jacking system shown in FIG. 1;
  • Figure 9 is a partial enlarged view of a portion C in Figure 8.
  • FIG. 10 is a partial assembly structural diagram of an embodiment of a relay jacking system with a push-up device and a box culvert push block connection structure;
  • Figure 11 is a partial enlarged view of the portion D in Figure 10;
  • FIG. 12 is a schematic structural view of a first jack in an embodiment of a relay jacking system with a pushing device and a box culvert push block connecting structure;
  • FIG. 13 is a schematic structural view of a second jack connected to a connecting block in an embodiment of a relay jacking system with a pushing device and a box culvert push block connecting structure;
  • FIG. 14 is a schematic structural view of a working platform in a starting well in a top view of the box culvert relay jacking system shown in FIG. 1;
  • Figure 15 is a first step of the working process of the box culvert relay jacking system of the present application.
  • Figure 16 is a second step of the working process of the box culvert relay jacking system of the present application.
  • Figure 17 is a third step of the working process of the box culvert relay jacking system of the present application.
  • Figure 18 is a fourth step of the working process of the box culvert relay jacking system of the present application.
  • Figure 19 is a fifth step of the working process of the box culvert relay jacking system of the present application.
  • Figure 20 is a sixth step of the working process of the box culvert relay jacking system of the present application.
  • Figure 21 is a seventh step of the working process of the box culvert relay jacking system of the present application.
  • Figure 22 is a step 8 of the working process of the box culvert relay jacking system of the present application.
  • Figure 23 is a step IX of the working process of the box culvert relay jacking system of the present application.
  • Figure 24 is a tenth step of the working process of the box culvert relay jacking system of the present application.
  • FIG. 25 is a step 11 of the working process of the box culvert relay jacking system of the present application.
  • first”, “second”, and the like in the present application are set for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” and “second” may include at least one of the features, either explicitly or implicitly.
  • the technical solutions between the various embodiments may be combined with each other, but must be based on the realization of those skilled in the art, and when the combination of the technical solutions is contradictory or impossible to implement, it should be considered that the combination of the technical solutions does not exist. Nor is it within the scope of protection required by this application.
  • fixed may be a fixed connection, or may be a detachable connection, or may be integrated; It may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be an internal connection of two elements or an interaction relationship of two elements unless explicitly defined otherwise.
  • fix may be a fixed connection, or may be a detachable connection, or may be integrated; It may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be an internal connection of two elements or an interaction relationship of two elements unless explicitly defined otherwise.
  • specific meanings of the above terms in the present application can be understood on a case-by-case basis.
  • the present application proposes a box culvert relay jacking system 100 having a pusher device and a box culvert push block connection structure.
  • a box culvert relay jacking system 100 having a pusher device and a box culvert push block connection structure is configured to push the box culvert 20 into the tunnel 200, including the tunnel entrance.
  • the box culvert 20 is the first section of the box culvert 201, ...
  • the first section of the box culvert 201 and the second section of the box culvert 202 are prefabricated at the beginning of the working platform 10
  • the third section of the box culvert 203 is prefabricated at the initial position of the second section of the box culvert 202, to the first section of the box culvert 201 to n
  • the n-stage box culvert 20 is prefabricated at the initial position of the second section of the box culvert 202, and the box culvert relay jacking system 100 further includes a jacking at the tunnel entrance.
  • At least one pushing device 30 of the box culvert 20 in front of 210 is arranged to pull the second to nth box culverts 20 in the first direction
  • At least one tension device 40 and at least one thrust device 50 arranged to push the box culvert 20 partially or completely into the tunnel inlet 210 in the first direction
  • the tension device 40 is connected between the two adjacent box culverts 20
  • the thrust device 50 is disposed between two adjacent box culverts 20
  • each box culvert 20 is provided with at least one push block structure 22, and the working platform 10 is recessed with at least one pushing groove 11, and the box culvert relay pushing system 100 further
  • the cable assembly includes at least one connecting component 70 connecting the push block structure 22 and the pushing device 30, and at least one cable assembly 121 disposed on the opposite end walls of the pushing groove 11 in the first direction; the pushing device 30 is partially received on the top
  • the slot 11 is sleeved and sleeved on the cable assembly 121, and the remaining portion is exposed by the jacking slot
  • One end of the connecting component 70 is fixed or resisted to a surface of the pushing block structure 22 away from the pushing device 30, and the other end is sequentially penetrated.
  • the push block structure 22 and the pushing device 30 expose a portion of the thrust groove 11 and are fixed or abutted against the surface of the pushing device 30 away from the push block structure 22.
  • the body of the box culvert 20 is a reinforced concrete structure. As shown in FIG. 1 to FIG. 25, the number of segments of the box culvert 20 of the present embodiment is six.
  • the box culvert relay pushing system 100 having the connection structure of the pushing device and the box culvert push block in the first embodiment is in the first direction.
  • the box culverts 20 pushed in order are: the first section of box culvert 201, the second section of box culvert 202, the third section of box culvert 203, the fourth section of box culvert 204, the fifth section of box culvert 205, and the sixth section of box culvert 206.
  • both sides of the ground facility 350 are excavated with a departure well 310 and an arrival well 320.
  • the existing ground facility 350 may be an existing ground facility such as a road or a railway, and is not particularly limited herein.
  • the working platform 10 of the box culvert relay jacking system 100 of the present application is a reinforced concrete floor plate that is placed on site at a preset position in the starting well 310, and each section of the box culvert 20 in the jacking construction is in the starting well 310. Precast in the cast-in-place reinforced concrete.
  • the steel pipe pile 340 is installed as a support for the starting shaft 310 and the side wall of the reaching well 320 to ensure the safety of the equipment and personnel at the construction site, and to ensure the normal operation of the jacking construction.
  • a pipe shed 330 is preliminarily provided above the tunnel 200 excavation.
  • the pipe shed 330 is a row of steel pipes that are driven into the outer edge of the contour line of the tunnel before the tunnel 200 is excavated. Because the pipe shed 330 plays the role of beam arching and reinforcement in the stratum, it can effectively share the load generated by the surrounding rock of the vault and reduce the load on the stratum in front of the excavation face, thus effectively restraining the deformation of the surrounding rock and greatly reducing the deformation.
  • the risk of the dome sinking and the excavation surface being unstable, therefore, the arrangement of the pipe shed 330 may provide an advanced support for the excavation of the weak formation in the opening section of the tunnel 200.
  • the working platform 10 of the box culvert relay jacking system 100 is disposed adjacent to the tunnel entrance 210, the box culvert 20 is located on the working platform 10, and the pushing device 30 is disposed on the working platform 10 and resists a box culvert 20, pulling force
  • the device 40 is connected between two adjacent box culverts 20, and the thrust device 50 is disposed between two adjacent box culverts 20, and the pushing device 30 is arranged to push the box culvert 20 on the working platform 10 in the first direction.
  • the moving, tensioning device 40 is arranged to support the adhesion of the previous section of the box culvert 20 and the pushing device 30 connected to the box culvert 20, and after the pulling, a section of the box culvert 20 advances in the first direction; the thrusting device 50 is set as a later box
  • the adhesion of the culvert 20 to the pushing device 30 connected to the box culvert 20 is supported, and the front section of the box culvert 20 is advanced in the first direction; specifically,
  • the control pushing device 30 stops moving after the working platform 10 pushes the first section of the box culvert 201 to move to the end of the working platform 10 near the tunnel entrance 210, and the first section of the box culvert 201 enters the tunnel entrance. 210;
  • the control tension device 40 is supported by the adhesion provided by the first section of the box culvert 201 and the pushing device 30, and the second section of the box culvert 202 is moved in the first direction to the working platform 10 near the second section of the box culvert 202. a working position in the tail of one direction;
  • the pushing device 30 is moved to the working position, and the pushing device 30 is controlled to push the second segment of the box culvert 202 to move in the first direction to the tail of the first segment of the box culvert 201 away from the tunnel inlet 210; In the process, in the first prefabricated area of the second section of the box culvert 202, the prefabrication of the third section of the box culvert 203;
  • the thrust device 30 is installed at a preset position between the first section of the box culvert 201 and the second section of the box culvert 202, and is supported by the adhesion provided by the second section of the box culvert 202 and the pushing device 30 to push the first section.
  • the box culvert 201 moves in the first direction within the tunnel 200;
  • control pushing device 30 pushes the second section of the box culvert 202 to advance in the first direction, the second section of the box culvert 202 partially or completely enters the tunnel entrance 210;
  • control tension device 40 is supported by the adhesion provided by the first section of the box culvert 201 and the pushing device 30, and the second section of the box culvert 202 is moved in the first direction to the working platform 10 near the second section.
  • the working position can be set to accommodate and install the pushing device 30, etc., wherein the pulling device 40 pulls the second section of the box culvert 202 to move to the working platform
  • the removal of the pushing device 30 is reserved between the first section of the box culvert 201 and the second section of the box culvert 202.
  • the space of the space, and the length of the rear pushing groove 11 of the box culvert 202 at the working position portion can accommodate the pushing device 30.
  • the area where the working position is located may further include a prefabricated area provided to prefabricate the second stage box culvert 202.
  • the space (all or part of), or the space for accommodating and installing other devices, or the space for construction of other processes, etc., the specific space and area of the work space are not specifically limited herein;
  • Device 30 in the working position The second section of the box culvert 202 moves in a first direction to the tail of the first section of the box culvert 201 away from the tunnel entrance 210.
  • the working position may be located at the initial position of the first section of the box culvert 201 or the initial section of the second section of the box culvert 202
  • the rear end of the original prefabricated area of the box culvert 20 shortens the length of the pushing area of the pushing device 30, reducing the equipment handling distance and the amount of construction work.
  • each two adjacent box culverts 20 are reinforced and sealed by a casting process or the like, and the box culvert 20 passes through the tunnel 200. Specifically, when all the box culverts 20 are pushed to the final position, the cast-in-place reinforced concrete is used and grouted to form a unit. Therefore, in the connection position of the box culvert 20, a connection position, including a steel joint, a grouting pipe, etc., is reserved, and will not be repeated here.
  • the prefabrication of the next section of the box culvert 20 is continued.
  • the time for prefabricating a section of box culvert 20 and the time for pushing a section of box culvert 20 are all controlled for the same length of time. To ensure such progress, the excavation and jacking work should be continued, so that the site, machinery and workers get the most Efficient use meets the requirements of a narrow construction site and greatly shortens the construction period.
  • the excavation of the tunnel 200 is gradually boring along the underside of the advancement support shed 330, and the tunneling speed of the tunnel 200 matches the advancement speed of the tank culvert 20. That is, the excavation of the tunnel 200 stratum should strictly control the excavation speed and the excavation position, and the length of the unprotected section between the front end of the box culvert 20 and the excavation surface of the tunnel 200 must not exceed a certain value.
  • the certain value is determined by the specific application. The excavation site is determined.
  • the box culvert relay pushing system 100 with the pushing device and the box culvert push block connection structure of the present application pulls the prefabricated second to nth box culvert 20 from its prefabricated area by providing a set of independent tensioning devices 40.
  • the pushing region of the pushing device 30 prevents the pushing region of the pushing device 30 from extending to the prefabricated region of the second to nth sections of the box culvert 20, thereby shortening the pushing region of the pushing device 30.
  • the length reduces the equipment handling distance and the amount of construction work; and, compared with the traditional box culvert top pushing method, the construction technology of one prefabrication and one top pushing is adopted, and the box culvert relay pushing system 100 of the present application adopts segmentation.
  • the construction technology of prefabricated and sectioned box culvert 20 is carried out in advance, and the thrust provided by the required mechanical equipment is greatly reduced, the setting of mechanical equipment miniaturization is realized, and the technical requirements and equipment of the equipment are lowered. Equipment stability.
  • the working platform 10 is recessed with at least one pushing slot 11 , and the box culvert is relayed.
  • the jacking system 100 further includes at least one connecting component 70 connecting the push block structure 22 and the pushing device 30, and at least one cable assembly 121 disposed on the opposite end walls of the pushing groove 11 in the first direction; specifically, Since the box culvert 20 is the main road carrier after the construction in the tunnel 200 is completed, it is limited by the structural arrangement of the box culvert 20 itself, in order to better provide a mounting position for the installation of the pushing device 30, and the pushing device The stable advancement of 30 provides a connection surface to the box culvert 20 that connects the thrusting device 30 to the push block structure 22.
  • the pushing device 30 is partially received in the pushing groove 11 and sleeved on the cable assembly 121, and the remaining portion is exposed by the pushing groove 11.
  • One end of the connecting component 70 is fixed or abutted against a pushing block structure 22 away from the top.
  • the surface of the pushing device 30 is inserted through the push block structure 22 and the pushing device 30 to expose the portion of the pushing groove 11 to be fixed or abutted against the surface of the pushing device 30 away from the pushing block structure 22.
  • the area of the area of the pushing platform 11 of the work platform 10 forms a pushing area 16
  • the pushing device 30 is partially received in the pushing groove 11 and disposed on the cable assembly 121 .
  • the opposite side walls of the pushing groove 11 play a guiding role in the pushing direction of the pushing device 30, and the problem that the pushing device 30 deviates from the preset pushing line during the pushing of the box culvert 20 is avoided;
  • the assembly 121 is disposed in the pushing groove 11 to avoid the obstruction of the cable assembly 121 during the movement of the box culvert 20, and to minimize the influence of the cable assembly 121 on the movement of the box culvert 20.
  • one end of the connecting component 70 is fixed or resisted to a surface of the pushing block structure 22 away from the pushing device 30, and the other end sequentially penetrates the pushing block structure 22 and the pushing device 30 to expose a portion of the pushing groove 11 and then fixes. Or abutting against the surface of the pushing device 30 away from the pushing block structure 22, the portion of the pushing device 30 exposed to the pushing groove 11 by the connecting component 70 is firmly connected to the pushing block structure 22, thereby improving the reliability of the connection of the pushing device 30. The stability of the pushing device 30 is ensured.
  • the locking force provided by the pushing device 30 locked to the cable assembly 121 is supported.
  • the driving force provided by the pushing device 30 is applied to the box culvert 20 to advance the box culvert 20 forward.
  • the cable assembly 121 can at least play the role of: pushing the guiding device 30, avoiding the obstruction of the cable assembly 121 during the movement of the box culvert 20, and minimizing the cable assembly.
  • the influence of 121 on the movement process of the box culvert 20; the cable guide assembly 121 in the box culvert relay pushing system 100 of the present application is concealed and stored in the present invention compared with the structure of the pushing and pushing strut provided in the conventional box culvert pushing construction. In the thrust groove 11, the space of the narrow construction site and the like are utilized more efficiently.
  • the box culvert relay jacking system 100 having the connection structure of the pushing device and the box culvert push block can be set up in the jacking construction of the box culvert with large cross section and large cross section, and the pipe shed 330 and the top propulsion are supported by the advanced support.
  • the box culvert 20 entering the tunnel 200 supports the soil at the top of the excavated tunnel 200, which can effectively control the settlement within the construction scope, and meets the construction requirements for strictly controlling the ground subsidence, especially for the loose soft geology such as the reclamation area.
  • the conventional underground excavation method has a high risk of collapse of the hole and requires a large amount of temporary support. Therefore, the box culvert relay push system 100 of the present application greatly simplifies the construction quality and the safety of the tunnel 200.
  • the support work saves the time and cost of installing the tunnel spray anchor support and the temporary steel structure support project among the existing undercut methods.
  • the sectional box culvert pushing technology adopted by the box culvert relay jacking system 100 of the present application greatly reduces the impact on the operation of the existing ground facility 350.
  • the box culvert relay pushing system 100 of the present application performs prefabrication work of the reinforced concrete structure such as the working platform 10 and the box culvert 20 before excavation and excavation, without starting after the excavation of the tunnel 200 is completed. Structural construction shortens the overall construction period and has outstanding economic benefits.
  • box culvert relay pushing system 100 of the present application adopts three different effects power driving equipments, such as the pushing device 30, the tension device 40 and the thrust device 50, to realize pre-fabrication and pushing of the segment in a narrow space.
  • the technology can be set to a more diverse construction site and a wider range of geological conditions, so it has a greater promotion value.
  • the number of the pushing devices 30 is two, and the two pushing devices 30 are spaced apart against the tail portion of the box culvert 20 in the first direction, and the driving force respectively outputted by the two pushing devices 30 is controlled.
  • the process of pushing the box culvert 20 in the first direction is performed steadily to avoid the problem that the box culvert 20 pushes the line to deviate; or the number of the pushing devices 30 is three, and the three pushing devices 30 are spaced apart.
  • the process of pushing the box culvert 20 in the first direction is performed steadily, avoiding the appearance of the box culvert 20 propulsion line
  • the problem of deviation, and with respect to the situation of the two thrusting devices 30, the three thrusting devices 30 are provided to increase the total thrust of the thrusting device 30 while ensuring the balance of the thrust, and the pushing process is smoother and faster.
  • the number of the pushing devices 30 may be increased or decreased, and is not particularly limited herein.
  • the number of tension devices 40 may also be two or three, and two or three tension devices 40 are intermittently connected between two adjacent box culverts 20 by controlling the two or three pulling forces.
  • the pulling force outputted by the device 40 respectively ensures that the process of pulling the box culvert 20 in the first direction is performed steadily under the condition that the tension device 40 is provided with sufficient pulling force, so as to avoid the problem that the box culvert 20 is pulled away from the line, of course,
  • the number of the tension devices 40 may also be increased or decreased, and is not particularly limited herein.
  • the number of the thrust devices 50 may be plural.
  • the plurality of thrust devices 50 are spaced apart between two adjacent box culverts 20, and by controlling the tensile forces respectively output by the plurality of thrust devices 50, In the case that the thrust device 50 is provided with sufficient thrust, the process of advancing the box culvert 20 in the first direction in the tunnel 200 is performed steadily, thereby avoiding the problem of deviation of the propulsion line of the box culvert 20.
  • the thrust device The number of 50 may also be increased or decreased, and is not particularly limited herein.
  • the pushing device 30 includes at least one first jack 31 sleeved on the cable assembly 121 and connected to the first jack 31 and Corresponding to the pusher frame assembly 32 between the box culverts 20, one end of the connecting assembly 70 is fixed or resisted to a surface of the push block structure 22 away from the pusher frame assembly 32, and the other end sequentially penetrates the push block structure 22 and the top.
  • the push frame assembly 32 is rearwardly secured or resisted by the pusher frame assembly 32 away from the surface of the push block structure 22.
  • the pushing device 30 of the embodiment is disposed on the cable assembly 121 by setting the first jack 31, and the pushing device 30 is pushed in the pushing process.
  • a jack 31 is locked to the locking force provided by the cable assembly 121 as a support, and is applied to the pusher frame assembly 32 by the urging force provided in the piston movement stroke of the first jack 31, through the top
  • the push frame assembly 32 stably pushes the box culvert 20 forward.
  • the connecting assembly 70 is arranged to firmly connect the push block structure 22 and the pusher frame assembly 32, improve the reliability of the connection of the push block structure 22 and the pusher frame assembly 32, and ensure stable advancement of the thrusting device 30.
  • the connecting component 70 in the embodiment includes at least one mounting pad 72 that is abutted against the surface of the pushing frame assembly 32 away from the pushing block structure 22 , and at least two spaced apart
  • the connecting member 71 has one end of each connecting member 71 abutting against the surface of the push block structure 22 away from the push-pull frame assembly 32, and the other end sequentially passes through the push block structure 22, the push-pull frame assembly 32 and the mounting pad 72, and is resisted by
  • the mounting pad 72 is remote from the surface of the pusher frame assembly 32. Specifically, by providing the mounting pad 72, at least the following advantages are obtained: 1.
  • the mounting pad 72 increases the connecting part (here, the connecting piece 71) such as a bolt or a nut and the mounting surface (here, the push-pull frame assembly 32)
  • the contact area of the surface prevents the mounting surface (here, the surface of the pusher frame assembly 32) from being worn out;
  • the mounting pad 72 has a certain elasticity, and during the process of tightening and fixing the connecting member 71, the mounting pad 72 will The elastic deformation is generated, and by the elastic deformation, the connection member 71 is prevented from being loosened, and the connection reliability of the connecting member 71 is further improved.
  • the connecting member 71 is a structure such as a screw, a bolt or a connecting post, and is not particularly limited herein; as shown in FIG.
  • the mounting pad 72 has a structure of “work” shape, which is anti-wear and anti-loose. The effect is better, of course, in the specific application, the mounting pad 72 can also adopt other various shapes according to the actual use situation, and is not particularly limited herein.
  • each box culvert 20 has a passage 23, and the push block structure 22 is disposed on the bottom wall of the passage 23; specifically, the push block structure 22 is set as a temporary reinforced concrete structure, In order to ensure the strength of the push block structure 22, after the use of the push block structure 22 is completed, the push block structure 22 can be removed; the push block structure 22 is disposed on the bottom wall of the channel 23, facilitating the push block structure 22 and the pushing device 30.
  • the mounting connection at the same time, facilitates the pouring formation of the push block structure 22 and facilitates the removal of the push block structure 22.
  • At least one force receiving protrusion 24 is protruded from the end of each box culvert 20 near the pushing device 30 , and the pushing device 30 is pressed against the force receiving boss. twenty four.
  • the force receiving boss 24 functions to mainly receive the thrust from the pushing device 30, and the force receiving boss 24 protrudes from the end of the box culvert 20 to provide a setting for the pushing device 30 to abut.
  • the contact surface is affected and the structural design is reasonable and effective. More specifically, as shown in FIG.
  • the heights of the push block structure 22, the force receiving boss 24, and the wire guide assembly 121 are sequentially decreased, so that the force receiving boss 24 mainly receives the thrust from the thrust device 30, and
  • the push block structure 22 is disposed to be fixedly coupled to the pushing device 30, and balances the force applied by the pushing device 30 on the portion of the wire guide assembly 121.
  • the box culvert relay pushing system 100 of the present embodiment further includes at least one moving mechanism 60 movably disposed on the pushing groove 11 , the first The jack 31 is mounted on the moving mechanism 60.
  • the provided moving mechanism 60 can also serve to support the pushing device 30, and reduce the influence of the gravity of the pushing device 30 on the cable assembly 121.
  • the first jack 31 is arranged to be mounted on the moving mechanism 60, which facilitates the movement of the first jack 31 on the stroke thereof during the pushing process of the pushing device 30, or moves the pushing device 30 to the next segment.
  • the moving mechanism 60 can also serve as a supporting support for the pushing device 30, and the first jack 31 is reduced.
  • the pusher frame assembly 32 is detachably coupled to the first jack 31, and the first jack 31 can be locked to the guide cable assembly 121 or moved relative to the guide cable assembly 121.
  • the pusher frame assembly 32 is disassembled, and the first jack sleeved on the wire guide assembly 121 is moved in the second direction. 31.
  • the first jack 31 is moved to the tail of the lower section of the box culvert 20, and the pusher frame assembly 32 is mounted to the guide cable assembly 121 and connected or resisted to the first jack 31 and the next section of the box culvert. Between the tails of the 20, the pushing device 30 prepares for the pushing step of the next section of the box culvert 20.
  • the moving mechanism 60 of the present embodiment includes a carrying platform 61 on which the first jack 31 is mounted, and at least one roller 62 disposed on the bottom wall of the pushing groove 11 .
  • the roller 62 is rotatably coupled to the carrier 61.
  • the provided loading platform 61 is configured to carry the first jack 31, reduce the influence of the gravity of the first jack 31 on the cable assembly 121, and the provided roller 62 is rotatably connected to the loading platform 61.
  • the movement of the moving mechanism 60 is realized by the rolling of the roller 62, the movement is convenient and fast, the required moving thrust is small, the structure is simple, and the design is reasonable and practical.
  • the roller 62 has a rotating shaft 621 .
  • the two ends of the rotating shaft 621 are rotatably connected to the carrying platform 61 , that is, the roller 62 is rotatably connected to the carrying platform 61 via the rotating shaft 621 , and the structure is simple and practical. .
  • the working platform 10 is further provided with a prefabricated area 15 which is disposed adjacent to one end of the pushing groove 11 away from the tunnel inlet 210, or the prefabricated area 15 is located in the pushing groove. 11 is away from one end of the tunnel entrance 210.
  • the prefabricated zone 15 is provided as a prefabricated site for the second to nth sections of the box culvert 20. That is, the first section of the box culvert 201 of the present embodiment performs prefabrication of the box culvert 20 in the pushing region 16, and the remaining sections of the box culvert 20 are prefabricated in the prefabricated area 15 which is rearward in the first direction.
  • the length of the box culvert 20 of each section is determined according to factors such as the actual total length of the tunnel 200 to be traversed, the size of the jacking field, and the thrust of the thrusting device. For example, when the total length of the tunnel 200 is about 70 m, the length of the site in the starting well 310 that can be set for the prefabrication of the box culvert 20 and the jacking process of the box culvert 20 is about 50 m.
  • each box culvert 20 should not be too long, an average of about 15m.
  • the first section of the box culvert 201 is prefabricated in the pushing area 16, and the remaining sections of the box culvert 20 are prefabricated in the prefabricated area 15, and the subsequent sections of the box culvert 20 are pulled to the pushing area 16 by the tensioning device 40, so the length of the pushing area 16 is about 30m, no need to extend to the end of the prefabricated area 15. More specifically, a certain range of space is maintained between the pushing region 16 and the prefabricated zone 15 to ensure normal operation of other working procedures, such as displacement of the pusher frame assembly 32, excavation of soil, and prefabricated materials. Lifting and so on.
  • the cable assembly 121 of the present embodiment includes a plurality of guide wires (not shown), and the plurality of guide wires are arranged side by side with each other, and the plurality of guide wires are adjacent to each other and are approximately cylindrical, that is, the circumference of the cable assembly 121
  • the ground wire is a steel strand
  • the wire guide assembly 121 is formed by twisting a plurality of steel strands.
  • the first jack 31 has a first clamping portion 311 adjacent to the pusher frame assembly 32 and a second clamping disposed opposite the first clamping portion 311.
  • the first clamping portion 311 and the second clamping portion 312 are sleeved on a cable assembly 121.
  • the first clamping portion 311 is gripped or loosened on the cable assembly 121, and the second clamping portion 312 is gripped. Tightened or loosened to the guide assembly 121.
  • the first clamping portion 311 and the second clamping portion 312 can both "hold" the cable assembly 121 by self-grip, or loosen to the cable assembly 121; when pushed, the second clamping The portion 312 is gripped by the cable assembly 121 to provide a locking force, the first clamping portion 311 is loosened to the cable assembly 121, and the first jack 31 is provided to the pusher frame assembly 32 by a pushing force.
  • the assembly 32 pushes the box culvert 20 to advance in the first direction, thereby realizing the advancement of the box culvert 20; after the first jack 31 is pushed up, the first clamping portion 311 is gripped by the guide cable assembly 121 to provide a locking force.
  • the second clamping portion 312 is loosened to the cable assembly 121 to return the piston of the first jack 31 for preparation for the next jacking operation.
  • the second clamping portion 312 is coupled to the piston of the first jack 31 and lifts as the piston moves. After the piston reaches the farthest end of the stroke, the first clamping portion 311 is tightened, the second clamping portion 312 is relaxed, and the piston is returned to the next cycle.
  • the dotted line frame as shown in FIG. 15 to FIG. 25 is the position of the steel pipe pile at the edge of the starting well 310, and the dotted line frame (that is, the inside of the starting well 310) is set as the working platform 10 prefabricated and the box culvert 20 is Push the venue.
  • the first section of the box culvert 201 and the second section box are prefabricated before the pushing area 16 and the prefabricating area 15 of the working platform 10, respectively.
  • the thrust of the pushing device 30 is controlled to push the first section of the box culvert 201 from its original prefabricated position into the figure.
  • the jacking device 30 of the second step is held against the first section of the box culvert 201.
  • the two ends of the tension device 40 are installed between the first section of the box culvert 201 and the second section of the box culvert 202, and then supported by the adhesion provided by the first section of the box culvert 201 and the pushing device 30. Controlling the tension device 40 to pull the second section of the box culvert 202 from the prefabricated area 15 to the pushing area 16;
  • part or all of the pushing device 30 is disassembled, and the pushing device 30 is moved and mounted to the second box culvert 202.
  • the tail portion is prepared for the pushing of the second section of the box culvert 201 by the pushing device 30;
  • the thrust of the pushing device 30 is controlled to push the second box culvert 202 to the second box culvert 202.
  • the first part is connected with the tail of the first section of the box culvert 201; during the second stage of the box culvert 202, the third section of the box culvert 203 is prefabricated at the prefabricated area 15 where the second section of the box culvert 202 was originally located;
  • the thrust device 50 is installed at a reserved slot between the first section of the box culvert 201 and the second section of the box culvert 202.
  • the control thrust device 50 pushes the second section.
  • the box culvert 202 advances in the first direction, and then the control pushing device 30 pushes the second section of the box culvert 202 to advance in the first direction, such that the cycle is repeated one to many times until the first section of the box culvert 201 and the second section of the box culvert 202 moves to The position shown in the figure;
  • the seventh step of the working process of the box culvert relay jacking system 100 after repeating the above steps, to the illustration, the first section of the box culvert 201, the second section of the box culvert 202, and the third The section box culvert 203 and the fourth section box culvert 204 have completely entered the tunnel 200; wherein the second section of the box culvert 202 is supported by the thrust device 50 between the first section of the box culvert 201 and the second section of the box culvert 202 Promoting the first section of the box culvert 201 to advance in the first direction; similarly, using the thrust device 50 between the second section of the box culvert 202 and the third section of the box culvert 203, the third section of the box culvert 203 is used as a support to promote the The second section of the box culvert 202 is advanced in the first direction. In addition, the third section of the box culvert 203 and the fourth section of the box culvert 204 are propelled in the
  • the pushing device 30 pushes the fifth section of the box culvert 205, and the fifth section of the box culvert 205 enters the tunnel 200;
  • the two ends of the tension device 40 are installed between the fifth section of the box culvert 205 and the sixth section of the box culvert 206, and then The adhesion of the fifth section of the box culvert 205 and the pushing device 30 is supported, and the sixth section of the box culvert 206 is pulled from the prefabricated area 15 to the pushing area 16 by controlling the tensioning device 40;
  • step IX of the working process of the box culvert relay jacking system 100 part or all of the pushing device 30 is disassembled, and the pushing device 30 is moved and mounted to the sixth box culvert 206.
  • the tail portion is prepared for pushing the sixth section of the box culvert 206 by the pushing device 30;
  • the thrust of the pushing device 30 is controlled to push the sixth section of the box culvert 206 to the sixth section of the box culvert 206.
  • the first portion is connected to the tail of the fifth section of the box culvert 205;
  • the thrust device 50 is installed in a reserved slot between the fifth section of the box culvert 205 and the sixth section of the box culvert 206. Firstly, by controlling the thrust device 50 to support the adhesion of the second to sixth sections of the box culvert 206 and the pushing device 30, the first section of the box culvert 201 is pushed forward by a predetermined distance in the first direction, and again, by controlling the thrust The device 50 is supported by the adhesion of the third to sixth sections of the box culvert 206 and the pushing device 30 to push the second section of the box culvert 202 to advance a predetermined distance in the first direction; likewise, until the thrusting device 50 is in the sixth section
  • the adhesion of the culvert 206 and the pushing device 30 is a support, pushing the fifth section of the box culvert 205 to advance a predetermined distance in the first direction, and then controlling the pushing device 30 to push the sixth section of
  • each box culvert 20 of the present embodiment is provided with at least one connecting block 21, and one end of the pulling device 40 is connected to the connecting block 21 of a box culvert 20. The other end is connected to the connection block 21 of another box culvert 20 adjacent thereto.
  • at least one connecting block 21 is disposed on each of the box culverts 20, and the two ends of the tensioning device 40 are respectively connected to the connecting blocks 21 of the two adjacent box culverts 20, and the connections of the two adjacent box culverts 20 are respectively connected.
  • the block 21 is arranged to provide a supporting point and a pulling point for the pulling process of the tension device 40; more specifically, the front section of the box culvert 20 arranged in the first direction is a supporting point, and the pulling device 40 applies
  • the rear section of the box culvert 20 is such that the rear section of the box culvert 20 is displaced relative to the front section of the box culvert 20, that is, the rear section of the box culvert 20 is advanced in the first direction and enters the pushing unit 16 as the pushing device 30. The push work is getting ready.
  • the connecting block 21 can be disposed on the inner wall of the box culvert 20, preferably, as shown in FIG. 2, the connecting block 21 is disposed on the bottom wall of the inside of the box culvert 20, and the connecting block 21 is provided as a temporary reinforced concrete structure to ensure The strength of the connection block 21; after the use of the connection block 21 is completed, the connection block 21 can be removed.
  • the tension device 40 of the present embodiment includes at least one tension cable assembly 41 and at least one tension device 42.
  • One end of the tension cable assembly 41 is connected to the connection block 21 of a box culvert 20, and the other end is movably penetrated adjacent thereto.
  • the connection block 21 of the other box culvert 20 is connected to a tensioner 42.
  • the front section of the box culvert 20 of the box culvert 20 where the tensioner 42 is located is a supporting point, the tensioner 42 is abutted against the corresponding connecting block 21, and one end of the tension cable assembly 41 connected thereto is pulled, so that the connecting block 21 is opposite.
  • the tension cable assembly 41 is displaced, that is, the corresponding box culvert 20 of the connecting block 21 is advanced in the first direction and enters the pushing region 16 to prepare for the pushing operation of the pushing device 30.
  • the tension cable assembly 41 of the present embodiment includes a plurality of tension cables (not shown), and the plurality of tension cables are arranged side by side, and the plurality of tension cables are adjacent to each other and are approximately cylindrical, that is, the circumference of the tension cable assembly 41.
  • a plurality of tension cables are enclosed to form a ring, when the tensioner 42 is sleeved and locked to the tension cable assembly 41, the force of the tensioner 42 is better, and the locking is more effective; preferably, the tension cable is a steel wire.
  • the tension cable assembly 41 is formed by twisting a plurality of steel strands with each other. Further, referring to FIG. 13 , FIG. 17 and FIG.
  • the tensioner 42 includes a second jack 421 having a third clamping portion 4211 adjacent to the connecting block 21 corresponding thereto and the second clamping portion 421 .
  • the third clamping portion 4212, the third clamping portion 4211 and the fourth clamping portion 4212 of the three clamping portions 4211 are respectively sleeved on a tension cable assembly 41, and the third clamping portion 4211 is gripped or loosened.
  • the tension cable assembly 41, the fourth clamping portion 4212 is gripped or loosened by the tension cable assembly 41.
  • the third clamping portion 4211 and the fourth clamping portion 4212 can both "hold” the tension cable assembly 41 by self-grip, or loosen the tension cable assembly 41; during the pulling process of the box culvert 20, The fourth clamping portion 4212 is gripped by the tension cable assembly 41 to provide a locking force, the third clamping portion 4211 is loosened to the tension cable assembly 41, and the second jack 421 is provided to the corresponding connecting block 21 with a driving force.
  • the box culvert 20 advances in the first direction; after the second jack 421 pulls the rear section of the box culvert 20, the third clamping portion 4211 is gripped by the tension cable assembly 41 to provide a locking force, and the fourth clamping portion 4212 The tension cable assembly 41 is loosened to return the piston of the second jack 421 to prepare for the next pulling operation.
  • the fourth clamping portion 4212 is coupled to the piston of the second jack 421 and lifts as the piston moves. After the piston reaches the farthest end of the stroke, the third clamping portion 4211 is tightened, the fourth clamping portion 4212 is relaxed, and the piston is returned to prepare for the next cycle.
  • the tension device 40 can be detached, and wait for the next pull-in process of the box culvert 20 to start installation and use.
  • the length of the cable assembly 121 in the first direction is greater than the second to the nth box culvert 20 in the present embodiment.
  • the length in one direction.
  • the first section of the box culvert 201 is prefabricated in the jacking zone 16, so that the first section of the box culvert 201 can be pushed up in the first direction only by the pushing device 30. Therefore, when the first section of the box culvert 201 is prefabricated
  • the prefabricated position of the first section of the box culvert 201 may be partially located above the cable assembly 121, and the remaining part is located at one end of the working platform 10 near the tunnel entrance 210.
  • the length of the first section of the box culvert 201 in the first direction may be Greater than the length of the cable assembly 121 in the first direction. It can be understood that the length of the first length of the box culvert 201 in the first direction can also be less than or equal to the length of the cable assembly 121 in the first direction.
  • any one of the second to nth sections of the box culvert 20 needs to pass through the prefabrication process, the pulling process of the tension device 40, and the pushing process of the pushing device 30, in the second to nth box
  • the pushing device 30 needs to be moved and installed at the tail end of the box culvert 20, and Limiting the pushing device 30 and the cable assembly 121, the length of any of the second through n-th box culverts 20 in the first direction is less than the length of the cable assembly 121 in the first direction.
  • the thrust device 50 includes at least one third jack (not shown), and the third jack is located between two adjacent box culverts 20, and Both ends of the third jack are respectively abutted or connected to two adjacent box culverts 20.
  • the first and the tail portions of each of the box culverts 20 in the first direction are respectively provided with matching reserved slots (not shown) to be arranged to move to the previous section at the head of the rear section of the box culverts 20
  • at least one third jack is installed in the reserved slot; when all the pushing steps of the box culvert 20 are completed and the connection of the box culvert 20 is started, the reserved slot is performed. Pouring the seal.
  • the reaction force provided by the rear box culvert 20 and the pushing device 30 is used as the supporting force, and the front portion of the box culvert 20 is advanced by the third jack.
  • both ends of the third jack are resisted between two adjacent two-section box culverts 20; or one end of the third jack is held in two adjacent box culverts 20 In one case, the other end is connected to the other of the two; or, the two ends of the third jack are connected between the two adjacent box culverts 20, of course, the specific application can be carried out according to actual conditions. Settings are not specifically limited here.
  • the working platform 10 of the embodiment is provided with a lubricating layer, and by providing a lubricating layer, the frictional resistance between the box culvert 20 and the ground when the box culvert 20 moves is reduced to reduce the top thrust or pulling force of the power mechanical device, and the power Mechanical equipment can be miniaturized.
  • the lubricating layer is composed of snow oil and thin wood board.
  • the lubricating layer may also adopt other materials having lubricating properties, which are not particularly limited herein.
  • the site of the work platform 10 is cleaned, and then the snow oil is uniformly applied in the prefabricated area of the prefabricated box culvert 20, and the thin oil is covered on the snow oil to reduce The frictional resistance between the box culvert 20 and the ground of the work platform 10 when the box culvert 20 moves.
  • the first jack 31, the second jack 421 and the third jack are both hydraulic jacks; specifically, the first jack 31, the second jack 421 and the third jack
  • the resulting hydraulic system is controlled by electronic technology. More preferably, the number of the first jack 31, the second jack 421, and the third jack may be one or more. Optionally, the number of the first jack 31, the second jack 421, and the third jack are multiple, and the hydraulic pump of each first jack 31 is controlled in time by electronic technology control.
  • the load is used to keep the corresponding displacement of the tank culvert 20 synchronized, and the stroke of each piston can be recorded in real time; or, by using electronic technology control, the load of the hydraulic pump of each second jack 421 can be controlled in time to maintain the corresponding
  • the 20-cylinder displacement of the box culvert can be recorded in real time, or the stroke of each piston can be recorded in real time; or, by using electronic technology control, the load of the hydraulic pump of each third jack can be controlled in time to maintain the displacement of the corresponding tank culvert 20 Synchronized and the stroke of each piston can be recorded in real time.

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Abstract

一种具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统(100)。该箱涵中继顶推系统(100)设置为将箱涵(20)顶推进隧道(200),包括与隧道入口(210)相邻设置的工作平台(10)、位于工作平台(10)上的至少两段箱涵(20),箱涵中继顶推系统(100)还包括设置为顶推位于隧道入口(210)前的箱涵(20)的至少一顶推装置(30)、设置为将第二至第n段箱涵(20)沿第一方向拉动的拉力装置(40)及设置为将已部分或者全部进入隧道入口(210)的箱涵(20)推动的推力装置(50),拉力装置(40)连接于二相邻的箱涵(20)之间,推力装置(50)设置于二相邻的箱涵(20)之间;每一箱涵(20)均设有推块结构(22),所述顶推装置(30)设于所述工作平台(10)且连接于一箱涵(20)的推块结构(22)。

Description

具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统
技术领域
本申请涉及箱涵顶推隧道推进技术领域,特别涉及一种具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统。
背景技术
现有技术的大截面箱涵顶推法通常采用的是单节箱涵一次完成预制、一次完成顶推穿越隧道,其至少具有以下缺陷:
其一,现有的大截面箱涵顶推法一次预制,即,根据待穿越的隧道的长度一次性预制完成完整的单节箱涵,需要提供的箱涵预制场地空间要求较大,故,无法满足狭窄施工场地的要求;
其二,现有的大截面箱涵顶推法一次顶推即完成隧道穿越,一次预制完成的一节完整箱涵的尺寸、重量等均较大,故,顶推所要求的机械设备提供的顶推力较大,使用的机械设备均较为大型。
发明内容
本申请的主要目的是提供一种具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统,旨在解决箱涵顶推法无法满足狭窄施工场地的要求,以及使用的机械设备均较为大型问题。
为实现上述目的,本申请提出的具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统,设置为将箱涵顶推进隧道,包括与隧道入口相邻设置的工作平台、位于所述工作平台上的至少两段箱涵,定义所述箱涵顶推进入隧道的方向为第一方向,定义沿所述第一方向相反的第二方向依次排列的箱涵分别为第一段箱涵、...及第n段箱涵,n≥2,所述第一段箱涵和第二段箱涵最先于所述工作平台上间隔预制,第一段箱涵和第二段箱涵均沿第一方向前进之后,第三段箱涵于所述第二段箱涵的最初位置进行预制,至第一段箱涵到第n-1段箱涵均沿第一方向前进之后,第n段箱涵于所述第二段箱涵的最初位置进行预制,所述箱涵中继顶推系统还包括设置为顶推位于隧道入口前的箱涵的至少一顶推装置、设置为将第二至第n段箱涵沿第一方向拉动的至少一拉力装置及设置为将已部分或者全部进入隧道入口的箱涵沿第一方向推动的至少一推力装置,所述拉力装置连接于二相邻的箱涵之间,所述推力装置设置于二相邻的箱涵之间;每一箱涵均设有至少一推块结构,所述工作平台凹设有至少一顶推槽,所述箱涵中继顶推系统还包括连接所述推块结构和所述顶推装置的至少一连接组件、及至少一沿第一方向设于所述顶推槽的相对两端壁的导索组件;所述顶推装置部分容纳于所述顶推槽,并套设于所述导索组件,其余部分由所述顶推槽显露出,所述连接组件的一端固定或抵持于一推块结构远离顶推装置的表面,另一端依次贯穿该推块结构和所述顶推装置露出所述顶推槽的部分后固定或抵持于所述顶推装置远离所述推块结构的表面。
本申请具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统中工作平台与隧道入口相邻设置,箱涵位于工作平台上,顶推装置设于工作平台且抵持于一箱涵,拉力装置连接于二相邻的箱涵之间,推力装置设置于二相邻的箱涵之间,其中,顶推装置设置为推动箱涵于工作平台上沿第一方向移动;拉力装置设置为以前一段箱涵与连接于该箱涵的顶推装置的附着力为支撑,拉动后一段箱涵沿第一方向前进;推力装置,设置为以后一段箱涵与连接于箱涵的顶推装置的附着力为支撑,推动前一段箱涵沿第一方向前进。本申请具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统通过设置一套独立的拉力装置,将预制的第二至第n段箱涵从其预制区域拉至顶推装置的顶推区域,从而避免了顶推装置的顶推区域一直延伸到第二至第n段箱涵的预制区域的后端的情形,从而缩短了顶推装置的顶推区域的长度,减少了设备搬运距离和施工的工程量;并且,相较于传统的箱涵顶推法采用一次预制、一次完成顶推的施工技术,本申请具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统采用分段箱涵分别预制、分段箱涵依次推进的施工技术,其所需的机械设备提供的推力得到了较大程度的降低,实现了机械设备小型化的设置,且降低设备技术要求、提升设备稳定性;
此外,工作平台凹设有至少一顶推槽,箱涵中继顶推系统还包括连接推块结构和顶推装置的至少一连接组件、及至少一沿第一方向设于顶推槽的相对两端壁的导索组件;具体地,由于箱涵为隧道内施工完成后的主要路面载体,因此受限于箱涵本身的结构设置,为了更好地提供一安装位以便于顶推装置的安装,以及为顶推装置的稳定推进提供一与箱涵的连接面,将顶推装置连接于推块结构。并且,通过设置顶推槽,顶推槽的相对两侧壁对顶推装置的推进方向起到导向的作用,避免了顶推装置在顶推箱涵过程中出现偏离预设顶推线路的问题;以及,导索组件设置于顶推槽内,避免了导索组件对箱涵移动过程中的阻碍作用,最大程度的降低了导索组件对箱涵移动过程中的影响;另外,利用连接组件将顶推装置露出于顶推槽的部分牢固连接于推块结构,提高顶推装置连接的可靠性,保证顶推装置的稳定推进。
具体地,本申请具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统可应设置为大截面、超大截面的箱涵顶推施工中,利用超期支护的管棚、顶推进入隧道内的箱涵来支撑已开挖隧道顶部的土体,可以有效的控制施工范围内的沉降,满足了严格控制地面沉降的施工要求,尤其地,对于填海区等松散软弱地质条件下,采用常规的暗挖法施工洞体坍塌风险大,需要大量的临时支护,因此,本申请的箱涵中继顶推系统在保证施工质量和隧道安全的同时,极大地简化了支护工作,节省了现有的暗挖法当中,安装隧道喷锚支护和临时钢结构支撑工程的时间及费用。以及,对于下穿既有基础设施的隧道工程,本申请箱涵中继顶推系统采用的分段箱涵顶推技术极大地降低了对既有地面设施运行的影响。另外,本申请箱涵中继顶推系统,于开挖前及开挖过程中即进行工作平台、箱涵等钢筋混凝土结构的预制工作,而不需要在隧道挖掘完成之后再开始结构施工,缩短了整体的工期,具有突出的经济效益。以及,本申请箱涵中继顶推系统,采用顶推装置、拉力装置及推力装置三种不同效果的动力机械设备,实现了在狭小空间内分节段预制及顶推,该技术能够适设置为更加多样的施工场地以及更加广泛的地质条件,故,具有较大的推广价值。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。
图1为本申请具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统一实施例的一视角的结构示意图;
图2为图1中A处的局部放大图;
图3为本申请具有顶推装置与箱涵推块连接结构箱涵中继顶推系统一实施例中箱涵的一视角的结构示意图;
图4为图3所示的箱涵的另一视角的结构示意图;
图5为图1所示的箱涵中继顶推系统的局部剖视图;
图6为图1所示的箱涵中继顶推系统的另一视角的结构示意图;
图7为图6中B处的局部放大图;
图8为图1所示的箱涵中继顶推系统的又一视角的结构示意图;
图9为图8中C处的局部放大图;
图10为本申请具有顶推装置与箱涵推块连接结构箱涵中继顶推系统一实施例中的部分组装结构示意图;
图11为图10中D处的局部放大图;
图12为本申请具有顶推装置与箱涵推块连接结构箱涵中继顶推系统一实施例中第一千斤顶的结构示意图;
图13为本申请具有顶推装置与箱涵推块连接结构箱涵中继顶推系统一实施例中第二千斤顶与一连接块连接的结构示意图;
图14为图1所示的箱涵中继顶推系统的俯视图中的出发井内工作平台的结构示意图;
图15为本申请箱涵中继顶推系统的工作过程的步骤一;
图16为本申请箱涵中继顶推系统的工作过程的步骤二;
图17为本申请箱涵中继顶推系统的工作过程的步骤三;
图18为本申请箱涵中继顶推系统的工作过程的步骤四;
图19为本申请箱涵中继顶推系统的工作过程的步骤五;
图20为本申请箱涵中继顶推系统的工作过程的步骤六;
图21为本申请箱涵中继顶推系统的工作过程的步骤七;
图22为本申请箱涵中继顶推系统的工作过程的步骤八;
图23为本申请箱涵中继顶推系统的工作过程的步骤九;
图24为本申请箱涵中继顶推系统的工作过程的步骤十;
图25为本申请箱涵中继顶推系统的工作过程的步骤十一。
附图标号说明:
标号 名称 标号 名称
100 箱涵中继顶推系统 40 拉力装置
10 工作平台 41 拉力索组件
11 顶推槽 42 拉力器
121 导索组件 421 第二千斤顶
15 预制区 4211 第三夹紧部
16 顶推区 4212 第四夹紧部
20 箱涵 50 推力装置
21 连接块 60 移动机构
22 推块结构 61 承载台
23 通道 62 滚轮
24 受力凸台 621 转轴
201 第一段箱涵 200 隧道
202 第二段箱涵 210 隧道入口
203 第三段箱涵 220 隧道出口
204 第四段箱涵 310 出发井
205 第五段箱涵 320 到达井
206 第六段箱涵 330 管棚
30 顶推装置 340 钢管桩
31 第一千斤顶 350 既有地面设施
311 第一夹紧部 70 连接组件
312 第二夹紧部 71 连接件
32 顶推架组件 72 安装垫
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
具体实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
需要说明,本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅设置为解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。
另外,在本申请中涉及“第一”、“第二”等的描述仅设置为描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。
在本申请中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
本申请提出一种具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统100。
参照图1至图25,本申请一实施例提出的具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统100,设置为将箱涵20顶推进隧道200,包括与隧道入口210相邻设置的工作平台10、位于工作平台10上方的至少两段箱涵20,定义箱涵20顶推进入隧道200的方向为第一方向,定义沿第一方向相反的第二方向依次排列的箱涵20分别为第一段箱涵201、...及第n段箱涵,n≥2,第一段箱涵201和第二段箱涵202最先于工作平台10上间隔预制,第一段箱涵201和第二段箱涵202均沿第一方向前进之后,第三段箱涵203于第二段箱涵202的最初位置进行预制,至第一段箱涵201到第n-1段箱涵20均沿第一方向前进之后,第n段箱涵20于第二段箱涵202的最初位置进行预制,箱涵中继顶推系统100还包括设置为顶推位于隧道入口210前的箱涵20的至少一顶推装置30、设置为将第二至第n段箱涵20沿第一方向拉动的至少一拉力装置40及设置为将已部分或者全部进入隧道入口210的箱涵20沿第一方向推动的至少一推力装置50,拉力装置40连接于二相邻的箱涵20之间,推力装置50设置于二相邻的箱涵20之间;每一箱涵20均设有至少一推块结构22,工作平台10凹设有至少一顶推槽11,箱涵中继顶推系统100还包括连接推块结构22和顶推装置30的至少一连接组件70、及至少一沿第一方向设于顶推槽11的相对两端壁的导索组件121;顶推装置30部分容纳于顶推槽11,并套设于导索组件121,其余部分由顶推槽11显露出,连接组件70的一端固定或抵持于一推块结构22远离顶推装置30的表面,另一端依次贯穿该推块结构22和顶推装置30露出顶推槽11的部分后固定或抵持于顶推装置30远离推块结构22的表面。
具体地,箱涵20的主体为钢筋混凝土结构。如图1至图25所示,本实施例的箱涵20的段数为六段,本实施例的具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统100沿第一方向依次顶推的箱涵20分别为:第一段箱涵201、第二段箱涵202、第三段箱涵203、第四段箱涵204、第五段箱涵205、第六段箱涵206。
更为具体地,为了方便箱涵20顶推隧道200的施工,在既有地面设施350的下穿区域两侧需要做临时竖井、相应的场地平整工作以及地层加固工作;如图1至图9所示,既有地面设施350的两侧分别开挖有出发井310和到达井320,隧道200开挖时,从出发井310的隧道入口210处逐渐掘进,至隧道200穿越完成后从隧道出口220掘出于到达井320,其中,既有地面设施350可为公路、铁路等等既有的地面设施,在此不做特殊限定。本申请的箱涵中继顶推系统100的工作平台10为在出发井310内预设位置现场浇筑的钢筋混凝土底板,以及,顶推施工中的各段箱涵20,均在出发井310内中采用现浇钢筋混凝土进行预制。
如图1至图9所示,出发井310和到达井320的侧壁均安装有钢管桩340作为支护,以保证施工场地的设备及人员的安全,确保顶推施工的正常进行。
如图7和图9所示,隧道200开挖的上方预设有管棚330。其中,管棚330是在隧道200开挖前沿隧道开挖轮廓线外缘,按一定的间距水平打入的一排钢管。由于管棚330在地层中起到梁拱效应及加固效应,可有效地分担拱顶围岩产生的荷载,减少开挖面前方地层所承受的荷载,从而有效地约束围岩的变形,大大降低拱顶下沉及开挖面失稳的风险,因此,管棚330的设置可为在隧道200的洞口段软弱地层开挖提供一种超前支护。
本申请箱涵中继顶推系统100中工作平台10与隧道入口210相邻设置,箱涵20位于工作平台10上,顶推装置30设于工作平台10且抵持于一箱涵20,拉力装置40连接于二相邻的箱涵20之间,推力装置50设置于二相邻的箱涵20之间,设置的顶推装置30设置为推动箱涵20于工作平台10上沿第一方向移动,拉力装置40设置为以前一段箱涵20与连接于箱涵20的顶推装置30的附着力为支撑,拉动后一段箱涵20沿第一方向前进;推力装置50,设置为以后一段箱涵20与连接于该箱涵20的顶推装置30的附着力为支撑,推动前一段箱涵20沿第一方向前进;具体地,
先于工作平台10上预制第一段箱涵201和第二段箱涵202;
控制顶推装置30于工作平台10推动第一段箱涵201沿第一方向移动至所述工作平台10靠近隧道入口210的一端后停止移动,该第一段箱涵201部分或全部进入隧道入口210;
控制拉力装置40以第一段箱涵201和顶推装置30提供的附着力为支撑,拉动第二段箱涵202沿第一方向移动,至工作平台10上靠近第二段箱涵202沿第一方向的尾部腾出一的工作位;
将顶推装置30移动至工作位,并控制顶推装置30推动第二段箱涵202沿第一方向移动至第一段箱涵201远离隧道入口210的尾部;在第二段箱涵202推进过程中,于第二段箱涵202的最初预制区域,开始预制第三段箱涵203;
将推力装置30安装于第一段箱涵201和第二段箱涵202之间的预设位,并以第二段箱涵202和顶推装置30提供的附着力为支撑,推动第一段箱涵201于隧道200内沿第一方向移动;
再次,控制顶推装置30推动第二段箱涵202沿第一方向前进,该第二段箱涵202部分或全部进入隧道入口210;
......
重复以上步骤,直至第n段箱涵20沿第一方向移动至第n-1段箱涵20的尾部,并达到最终位置。
需要说明的,“控制拉力装置40以第一段箱涵201和顶推装置30提供的附着力为支撑,拉动第二段箱涵202沿第一方向移动,至工作平台10上靠近第二段箱涵202沿第一方向的尾部腾出一工作位”步骤中,工作位可设置为容置和安装顶推装置30等,其中,拉力装置40拉动第二段箱涵202移动,至工作平台10上靠近第二段箱涵202沿第一方向的尾部腾出一工作位后,第一段箱涵201和第二段箱涵202之间需预留有供顶推装置30的拆除移位等的空间,且箱涵202后方顶推槽11位于工作位部分的长度可容置顶推装置30,当然了,工作位所在的区域还可包括有设置为预制第二段箱涵202的预制区域的空间(的全部或者一部分)、或者容置和安装其他装置的空间、或者设置为其他工序的施工的空间等等,关于该工作位的具体空间、面积的大小在此不作特殊限定;顶推装置30于该工作位推动第二段箱涵202沿第一方向移动至第一段箱涵201远离隧道入口210的尾部,该工作位可位于第一段箱涵201的最初位置、或者第二段箱涵202的最初位置、或者第一段箱涵201的最初位置和第二段箱涵202的最初位置之间的区域。也即,第二段箱涵202的最初位置远离隧道入口210的一侧所在的区域无需预留一工作区域,故,避免了顶推装置30的顶推区域一直延伸到第二至第n段箱涵20最初的预制区域的后端的情形,从而缩短了顶推装置30的顶推区域的长度,减少了设备搬运距离和施工的工程量。
最终,每二相邻的箱涵20之间通过浇筑等等施工工序加固密封,完成箱涵20穿越隧道200。具体地,当所有的箱涵20均顶推至最终位置的时候,采用现浇钢筋混凝土并灌浆的方式连接成整体。故,在箱涵20的衔接位置需预留有接驳位,包括钢筋接头、灌浆管等,在此不再一一赘述。
在前一段箱涵20的顶推过程中,继续进行下一段箱涵20的预制。预制一段箱涵20的时间和顶推一段箱涵20的时间均控制在相同的时长,为保证这样的进度,开挖及顶推工作要持续进行,这样,使得场地、机械设备和工人得到最高效的利用,满足了狭窄施工现场的要求,也大大缩短了工期。
此外,隧道200的开挖沿着超前支护管棚330下方逐步掘进,且隧道200的掘进速度与箱涵20的推进速度相匹配。即,隧道200地层的开挖要严格控制掘进速度和开挖位置,箱涵20前端和隧道200的开挖面之间的无保护段长度不得超过一定值,当然了,该一定值由具体应用中的开挖场地所决定。
在具体的工程施工过程中,往往会遇到施工场地狭窄,出发井310和达到井320的竖井开挖困难等状况。本申请具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统100通过设置一套独立的拉力装置40,将预制的第二至第n段箱涵20从其预制区域拉至顶推装置30的顶推区域,从而避免了顶推装置30的顶推区域一直延伸到第二至第n段箱涵20的预制区域的情况,从而缩短了顶推装置30的顶推区域的长度,减少了设备搬运距离和施工的工程量;并且,相较于传统的箱涵顶推法采用一次预制、一次完成顶推的施工技术,本申请箱涵中继顶推系统100采用分段箱涵20分别预制、分段箱涵20依次推进的施工技术,其所需的机械设备提供的推力得到了较大程度的降低,实现了机械设备小型化的设置,且降低设备技术要求、提升设备稳定性。
此外,一并参照图1、图2、图5、图10、图11、及图14至图25所示,本实施例中工作平台10凹设有至少一顶推槽11,箱涵中继顶推系统100还包括连接推块结构22和顶推装置30的至少一连接组件70、及至少一沿第一方向设于顶推槽11的相对两端壁的导索组件121;具体地,由于箱涵20为隧道200内施工完成后的主要路面载体,因此受限于箱涵20本身的结构设置,为了更好地提供一安装位以便于顶推装置30的安装,以及为顶推装置30的稳定推进提供一与箱涵20的连接面,将顶推装置30连接于推块结构22。
以及,顶推装置30部分容纳于顶推槽11,并套设于导索组件121,其余部分由顶推槽11显露出,连接组件70的一端固定或抵持于一推块结构22远离顶推装置30的表面,另一端依次贯穿该推块结构22和顶推装置30露出顶推槽11的部分后固定或抵持于顶推装置30远离推块结构22的表面。
具体地,工作平台10的顶推槽11所在的区域范围形成一顶推区16,顶推装置30部分容纳于顶推槽11并设于该导索组件121,通过设置顶推槽11,顶推槽11的相对两侧壁对顶推装置30的推进方向起到导向的作用,避免了顶推装置30在顶推箱涵20过程中出现偏离预设顶推线路的问题;并且,导索组件121设置于顶推槽11内,避免了导索组件121对箱涵20移动过程中的阻碍作用,最大程度的降低了导索组件121对箱涵20移动过程中的影响。另外,通过设置连接组件70的一端固定或抵持于一推块结构22远离顶推装置30的表面,另一端依次贯穿该推块结构22和顶推装置30露出顶推槽11的部分后固定或抵持于顶推装置30远离推块结构22的表面,利用该连接组件70将顶推装置30露出于顶推槽11的部分牢固连接于推块结构22,提高顶推装置30连接的可靠性,保证顶推装置30的稳定推进。
更为具体地,通过设置顶推装置30的一端套设于导索组件121,顶推装置30顶推过程中,以顶推装置30锁紧于导索组件121所提供的锁紧力为支撑,以及,利用顶推装置30所提供的推动力施加于箱涵20,将箱涵20向前推进。此处,导索组件121至少可起到的作用有:对顶推装置30的顶推导向,避免了导索组件121对箱涵20移动过程中的阻碍作用,最大程度的降低了导索组件121对箱涵20移动过程中的影响;相比传统的箱涵顶推施工中设置的顶推受力支柱等结构,本申请箱涵中继顶推系统100中导索组件121通过隐藏收容于顶推槽11内,更加高效地利用狭窄施工场地的空间等等。
本申请具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统100可应设置为大截面、超大截面的箱涵顶推施工中,利用超前支护的管棚330、顶推进入隧道200内的箱涵20来支撑已开挖隧道200顶部的土体,可以有效的控制施工范围内的沉降,满足了严格控制地面沉降的施工要求,尤其地,对于填海区等松散软弱地质条件下,采用常规的暗挖法施工洞体坍塌风险大,需要大量的临时支护,因此,本申请箱涵中继顶推系统100在保证施工质量和隧道200安全的同时,极大地简化了支护工作,节省了现有的暗挖法当中,安装隧道喷锚支护和临时钢结构支撑工程的时间及费用。以及,对于下穿既有基础设施的隧道工程,本申请箱涵中继顶推系统100采用的分段箱涵顶推技术极大地降低了对既有地面设施350运行的影响。另外,本申请箱涵中继顶推系统100,于开挖前及开挖过程中即进行工作平台10、箱涵20等钢筋混凝土结构的预制工作,而不需要在隧道200挖掘完成之后再开始结构施工,缩短了整体的工期,具有突出的经济效益。以及,本申请箱涵中继顶推系统100,采用顶推装置30、拉力装置40及推力装置50三种不同效果的动力机械设备,实现了在狭小空间内分节段预制及顶推,该技术能够适设置为更加多样的施工场地以及更加广泛的地质条件,故,具有较大的推广价值。
优选地,顶推装置30的数量为两个,该两个顶推装置30间隔抵持于一箱涵20的沿第一方向上的尾部,通过控制两个顶推装置30分别输出的推动力,使得箱涵20沿第一方向上顶推的过程稳步进行,避免箱涵20顶推线路出现偏离的问题;或者,顶推装置30的数量为三个,该三个顶推装置30间隔抵持于一箱涵20的沿第一方向上的尾部,通过控制三个顶推装置30分别输出的推力,使得箱涵20沿第一方向上推进的过程稳步进行,避免箱涵20推进线路出现偏离的问题,且相对于两个顶推装置30的情形,设置三个顶推装置30在保证顶推力平衡的情况下,提升了顶推装置30的总推力,顶推过程更加顺畅和快速。当然了,具体应用中,顶推装置30的数量还可增加或者减少,在此不作特殊限定。
同理,优选地,拉力装置40的数量也可为两个或者三个,两个或者三个拉力装置40间隔连接于二相邻的箱涵20之间,通过控制该两个或者三个拉力装置40分别输出的拉力,在保证拉力装置40提供足够拉力的情况下,使得箱涵20沿第一方向上拉进的过程稳步进行,避免箱涵20拉进线路出现偏离的问题,当然了,具体应用中,拉力装置40的数量还可增加或者减少,在此不作特殊限定。
同理,优选地,推力装置50的数量也可为多个,该多个推力装置50间隔设置于二相邻的箱涵20之间,通过控制该多个推力装置50分别输出的拉力,在保证推力装置50提供足够推力的情况下,使得箱涵20于隧道200内沿第一方向上推进的过程稳步进行,避免箱涵20推进线路出现偏离的问题,当然了,具体应用中,推力装置50的数量还可增加或者减少,在此不作特殊限定。
进一步地,一并参照图5至图11所示,本实施例中顶推装置30包括套设于导索组件121的至少一第一千斤顶31、及连接于第一千斤顶31和与其对应的箱涵20之间的顶推架组件32,连接组件70的一端固定或抵持于一推块结构22远离顶推架组件32的表面,另一端依次贯穿该推块结构22和顶推架组件32后固定或抵持于顶推架组件32远离推块结构22的表面。
具体地,为了保证顶推装置30提供稳定的推动力,本实施例的顶推装置30通过设置第一千斤顶31套设于导索组件121,顶推装置30顶推过程中,以第一千斤顶31锁紧于导索组件121所提供的锁紧力为支撑,以及,利用第一千斤顶31的活塞运动行程中所提供的推动力施加于顶推架组件32,通过顶推架组件32稳定地推动箱涵20向前推进。以及,连接组件70设置为将推块结构22和顶推架组件32牢固连接,提高推块结构22和顶推架组件32连接的可靠性,保证顶推装置30的稳定推进。
进一步地,一并参照图5和图11所示,本实施例中连接组件70包括抵持于顶推架组件32远离推块结构22的表面的至少一安装垫72、及至少二间隔设置的连接件71,每一连接件71的一端抵持于推块结构22远离顶推架组件32的表面,另一端依次贯穿推块结构22、顶推架组件32及安装垫72,并抵持于安装垫72远离顶推架组件32的表面。具体地,通过设置该安装垫72,至少具有以下优点:一、安装垫72增大了螺栓或螺母等连接零件(此处为连接件71)与安装表面(此处为顶推架组件32的表面)的接触面积,防止安装表面(此处为顶推架组件32的表面)被磨坏;二、安装垫72具有一定的弹性,在连接件71拉紧固定的过程中,安装垫72会产生弹性形变,依靠该弹性形变,可起到防止连接件71松动的作用,进一步提升了连接件71的连接可靠性。优选地,连接件71为螺钉、螺栓或者连接柱等结构,在此不作特殊限定;如图5和图11所示,安装垫72为呈“工”字型的结构,其防磨损、防松等效果更佳,当然了,具体应用中,安装垫72还可根据实际使用情境而采用其他的多种形状,在此不作特殊限定。
进一步地,一并参照图3至图5所示,每一箱涵20均具有通道23,推块结构22设于通道23的底壁;具体地,推块结构22设置为临时钢筋混凝土结构,以保证推块结构22的强度,待推块结构22使用结束后,可将推块结构22拆除;将推块结构22设于通道23的底壁,方便于推块结构22与顶推装置30的安装连接,同时,也方便于推块结构22的浇筑成形以及方便于对推块结构22的拆除。
进一步地,一并参照图3至图5所示,每一箱涵20靠近顶推装置30的端部还凸设有至少一受力凸台24,顶推装置30抵持于受力凸台24。具体地,受力凸台24起到主要的承受来自顶推装置30的推力的作用,受力凸台24凸出于箱涵20的端部设置,以提供一设置为顶推装置30抵接的接触受力面,结构设计合理有效。更为具体地,如图5所示,推块结构22、受力凸台24及导索组件121的高度依次递减,使得受力凸台24主要承受来自顶推装置30的推力的作用,而推块结构22设置为与顶推装置30连接固定,并平衡顶推装置30套设于导索组件121部分的受力。
进一步地,一并参照图5和图11所示,本实施例的箱涵中继顶推系统100还包括至少一可移动地设于所述顶推槽11的移动机构60,所述第一千斤顶31搭载于所述移动机构60。此处,设置的移动机构60还可起到对顶推装置30进行支撑承托的作用,减少顶推装置30的重力对导索组件121的影响。其中,设置第一千斤顶31搭载于移动机构60,方便于顶推装置30顶推过程中第一千斤顶31在其行程上进行的移动、或者在将顶推装置30移动至下一段箱涵20尾部进行下一次顶推工作时,方便于对第一千斤顶31的移动;移动机构60还可起到对顶推装置30进行支撑承托的作用,减少第一千斤顶31的重力对导索组件121的影响。
需要说明的,顶推架组件32可拆卸连接于第一千斤顶31,并且,第一千斤顶31可锁紧于导索组件121,或者相对于导索组件121移动。顶推装置30顶推过程结束需进行下一段箱涵20的顶推步骤时,将顶推架组件32拆卸下来,并且,沿第二方向移动套设于导索组件121的第一千斤顶31,至第一千斤顶31移位于下一段箱涵20的尾部,将顶推架组件32安装于导索组件121,并连接或抵持于第一千斤顶31和下一段箱涵20的尾部之间,为顶推装置30对下一段箱涵20的顶推步骤做准备。
进一步地,一并参照图5和图11所示,本实施例的移动机构60包括搭载第一千斤顶31的承载台61、和设于顶推槽11的底壁的至少一滚轮62,滚轮62可转动地连接于承载台61。具体地,设置的承载台61设置为承载第一千斤顶31,减少第一千斤顶31的重力对导索组件121的影响,并且,设置的滚轮62可转动地连接于承载台61,采用滚轮62滚动的方式,实现移动机构60的移动,移动方便快捷、所需的移动推力小,结构简单且设计合理实用。
进一步地,参照图11所示,滚轮62具有一转轴621,转轴621的两端分别可转动地连接于承载台61,即,滚轮62通过转轴621可转动地连接于承载台61,结构简单实用。
进一步地,一并参照图2和图14所示,工作平台10还设有预制区15,预制区15与顶推槽11远离隧道入口210的一端相邻设置,或者预制区15位于顶推槽11远离隧道入口210的一端。此处,预制区15设置为第二至第n段箱涵20的预制场地。也即,本实施例的第一段箱涵201在顶推区16进行箱涵20的预制,其余各段箱涵20在沿第一方向上靠后的预制区15进行预制。
具体地,每一段的箱涵20的长度根据待穿越隧道200的实际总长度、顶推场地的大小和顶推设备的推力等因素来确定。譬如,当隧道200总长约70m时,出发井310内可设置为箱涵20预制施工及箱涵20顶推工艺的场地长度约50m。具体应用当中,考虑到箱涵20的重量、顶推装置30和推力装置50所提供的最大推力、拉力装置40所提供的最大拉力,以及顶推装置30、推力装置50及拉力装置40工作过程中所受到的推进阻力等等因素,每段箱涵20不宜过长,平均约15m。第一段箱涵201在顶推区16预制,其余各段箱涵20均在预制区15预制,后续各段箱涵20通过拉力装置40拉至顶推区16,因此顶推区16长度约30m,无需延伸至预制区15的末尾。更为具体地,顶推区16与预制区15中间会保持一定范围的空间,以保证其他工作程序的正常进行,如顶推架组件32的移位、挖掘泥土的运出、预制用料的吊运等等。
进一步地,本实施例的导索组件121包括多根导索(未图示),多根导索相互并排设置,且多根导索相互并排后呈近似圆柱形,即导索组件121的圆周有多根导索围合形成一圈,在第一千斤顶31套设并锁紧于导索组件121时,可使得第一千斤顶31的受力更佳,锁紧更加有效;优选地,导索为钢绞线,导索组件121由多根钢绞线相互绞合而成。进一步地,一并参照图11和图12所示,第一千斤顶31具有临近于顶推架组件32的第一夹紧部311和与第一夹紧部311相对设置的第二夹紧部312,第一夹紧部311和第二夹紧部312均套设于一导索组件121,第一夹紧部311握紧或松开于导索组件121,第二夹紧部312握紧或松开于导索组件121。
具体地,第一夹紧部311与第二夹紧部312均可通过自握紧的方式“握住”导索组件121,或者松开于导索组件121;顶推时,第二夹紧部312握紧于导索组件121而提供锁紧力,第一夹紧部311松开于导索组件121,第一千斤顶31提供给顶推架组件32一推动力,通过顶推架组件32推动箱涵20沿第一方向前进,从而实现箱涵20的推进;第一千斤顶31顶推之后,第一夹紧部311握紧于导索组件121而提供一锁紧力,第二夹紧部312松开于导索组件121以使第一千斤顶31的活塞回位,为下一次顶推工作做准备。
更为具体地,第二夹紧部312与第一千斤顶31的活塞相连接,随活塞的运动而提升。活塞达到冲程最远端后,第一夹紧部311收紧,第二夹紧部312放松,活塞回位准备下一个循环。
本申请具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统100的箱涵20预制及顶推过程的步骤如下:
如图15至图25中所标示的虚线框均为出发井310边缘的钢管桩所处的位置,该虚线框内(也即出发井310内)为工作平台10设置为箱涵20预制及顶推的场地。
如图15所示,本申请箱涵中继顶推系统100的工作过程的步骤一,先于工作平台10的顶推区16和预制区15分别预制第一段箱涵201和第二段箱涵202;预制完毕后,将顶推装置30的顶推架组件32安装连接于第一千斤顶31(其中,第一千斤顶31在顶推槽11内穿入导索组件121时一并安装),并且将顶推装置30置于第一段箱涵201的尾部,为顶推装置30对第一段箱涵201的顶推作准备;
如图16所示,本申请箱涵中继顶推系统100的工作过程的步骤二,通过控制顶推装置30提供推力,将第一段箱涵201从其原预制位置顶推至该图中第一段箱涵201所示位置;
如图17所示,本申请箱涵中继顶推系统100的工作过程的步骤三,第二步骤的顶推装置30顶推结束后,顶推装置30保持抵持于第一段箱涵201的尾部处,将拉力装置40的两端安装于第一段箱涵201和第二段箱涵202之间,而后,以第一段箱涵201和顶推装置30提供的附着力为支撑,通过控制拉力装置40将第二段箱涵202从预制区15拉动至顶推区16;
如图18所示,本申请箱涵中继顶推系统100的工作过程的步骤四,将顶推装置30部分或者全部拆卸,并将该顶推装置30移动安装至第二段箱涵202的尾部,为顶推装置30对第二段箱涵201的顶推作准备;
如图19所示,本申请箱涵中继顶推系统100的工作过程的步骤五,通过控制顶推装置30提供推力,将第二段箱涵202顶推,至第二段箱涵202的首部与第一段箱涵201的尾部相连;在第二段箱涵202推进过程中,于第二段箱涵202原先所在的预制区15处进行第三段箱涵203的预制;
如图20所示,本申请箱涵中继顶推系统100的工作过程的步骤六,将推力装置50安装于第一段箱涵201和第二段箱涵202之间的预留槽位处,通过控制推力装置50以第二段箱涵202和顶推装置30的附着力为支撑,推动第一段箱涵201沿第一方向推进预定距离后,再次,控制推力装置50推动第二段箱涵202沿第一方向前进,继而控制顶推装置30推动第二段箱涵202沿第一方向前进,如此循环一至多次,直至第一段箱涵201和第二段箱涵202移动至该图中所示位置;
如图21所示,本申请箱涵中继顶推系统100的工作过程的步骤七,重复以上步骤后,至该图示中,第一段箱涵201、第二段箱涵202、第三段箱涵203、第四段箱涵204均已经完全进入隧道200;其中,利用第一段箱涵201和第二段箱涵202之间的推力装置50,以第二段箱涵202为支撑,推动第一段箱涵201沿第一方向推进;同理,利用第二段箱涵202和第三段箱涵203之间的推力装置50,以第三段箱涵203为支撑,推动第二段箱涵202沿第一方向推进,此外,第三段箱涵203及第四段箱涵204均采用同样方式于隧道200内推进;
此时,顶推装置30推动第五段箱涵205,至第五段箱涵205部分进入隧道200;
如图22所示,本申请箱涵中继顶推系统的工作过程的步骤八,将拉力装置40的两端安装于第五段箱涵205和第六段箱涵206之间,而后,以第五段箱涵205和顶推装置30提供的附着力为支撑,通过控制拉力装置40将第六段箱涵206从预制区15拉动至顶推区16;
如图23所示,本申请箱涵中继顶推系统100的工作过程的步骤九,将顶推装置30部分或者全部拆卸,并将该顶推装置30移动安装至第六段箱涵206的尾部,为顶推装置30对第六段箱涵206的顶推作准备;
如图24所示,本申请箱涵中继顶推系统100的工作过程的步骤十,通过控制顶推装置30提供推力,将第六段箱涵206顶推,至第六段箱涵206的首部与第五段箱涵205的尾部相连;
如图25所示,本申请箱涵中继顶推系统100的工作过程的步骤十一,将推力装置50安装于第五段箱涵205和第六段箱涵206之间的预留槽位处;首先,通过控制推力装置50以第二至第六段箱涵206和顶推装置30的附着力为支撑,推动第一段箱涵201沿第一方向推进预定距离,再次,通过控制推力装置50以第三至第六段箱涵206和顶推装置30的附着力为支撑,推动第二段箱涵202沿第一方向推进预定距离;同样地,直到推力装置50以第六段箱涵206和顶推装置30的附着力为支撑,推动第五段箱涵205沿第一方向推进预定距离,继而控制顶推装置30推动第六段箱涵206沿第一方向推进,再次控制推力装置50推动第二段箱涵202沿第一方向前进,如此循环一至多次,直至第一段箱涵201至第六段箱涵206移动至该图中所示的最终位置,完成整个多段箱涵20的中继顶推过程,顶推部分施工全部结束。
进一步地,一并参照图2、图17及图22所示,本实施例的每一箱涵20均设有至少一连接块21,拉力装置40的一端连接于一箱涵20的连接块21,另一端连接于与其相邻的另一箱涵20的连接块21。具体地,通过于每一箱涵20设置至少一连接块21,以及,拉力装置40的两端分别连接于二相邻的箱涵20的连接块21,该二相邻的箱涵20的连接块21设置为为拉力装置40的拉进过程提供支撑的着力点和拉动的受力点;更为具体地,以第一方向上排列的前一段箱涵20为支撑着力点,拉力装置40施力于后一段箱涵20,使得后一段箱涵20相对于前一段箱涵20产生位移,即,使得后一段箱涵20沿第一方向前行,进入顶推区16,为顶推装置30的顶推工作做准备。
其中,连接块21可设置于箱涵20的内壁,优选地,如图2所示,连接块21设置于箱涵20内部的底壁,并且,连接块21设置为临时钢筋混凝土结构,以保证连接块21的强度;待连接块21使用结束后,可将连接块21拆除。
进一步地,本实施例的拉力装置40包括至少一拉力索组件41和至少一拉力器42,拉力索组件41的一端连接于一箱涵20的连接块21,另一端可移动地贯穿与其相邻的另一箱涵20的连接块21,而与一拉力器42连接。具体地,以拉力器42所在的箱涵20的前一段箱涵20为支撑着力点,拉力器42抵持于对应的连接块21,并且拉动与其连接的拉力索组件41的一端,使得连接块21相对于拉力索组件41产生位移,即,使得该连接块21对应的箱涵20沿第一方向前行,进入顶推区16,为顶推装置30的顶推工作做准备。
进一步地,本实施例的拉力索组件41包括多根拉力索(未图示),多根拉力索相互并排设置,且多根拉力索相互并排后呈近似圆柱形,即拉力索组件41的圆周有多根拉力索围合形成一圈,在拉力器42套设并锁紧于拉力索组件41时,可使得拉力器42的受力更佳,锁紧更加有效;优选地,拉力索为钢绞线,拉力索组件41由多根钢绞线相互绞合而成。进一步地,一并参照图13、图17及图22,拉力器42包括第二千斤顶421,第二千斤顶421具有临近于与其对应的连接块21的第三夹紧部4211和与第三夹紧部4211相对设置的第四夹紧部4212,第三夹紧部4211和第四夹紧部4212均套设于一拉力索组件41,第三夹紧部4211握紧或松开于拉力索组件41,第四夹紧部4212握紧或松开于拉力索组件41。
具体地,第三夹紧部4211与第四夹紧部4212均可通过自握紧的方式“握住”拉力索组件41,或者松开于拉力索组件41;箱涵20拉进过程中,第四夹紧部4212握紧于拉力索组件41而提供锁紧力,第三夹紧部4211松开于拉力索组件41,第二千斤顶421提供给与其对应的连接块21一推动力,通过连接块21拉动对应的箱涵20沿第一方向前进,从而实现以前一段箱涵20和抵持于该段箱涵20的顶推架组件32所提供的反力为支撑,拉动后一段箱涵20沿第一方向前进;第二千斤顶421拉动该后一段箱涵20之后,第三夹紧部4211握紧于拉力索组件41而提供一锁紧力,第四夹紧部4212松开于拉力索组件41以使第二千斤顶421的活塞回位,为下一次拉力工作做准备。
更为具体地,第四夹紧部4212与第二千斤顶421的活塞相连接,随活塞的运动而提升。活塞达到冲程最远端后,第三夹紧部4211收紧,第四夹紧部4212放松,活塞回位准备下一个循环。
需要说明的是,当箱涵20拉进过程完毕后,拉力装置40可拆卸下来,等待下一次箱涵20的拉进过程开始时,再进行安装及使用。
进一步地,为了保证顶推装置30对箱涵20顶推的顺利进行,本实施例中导索组件121沿第一方向上的长度大于第二至第n段箱涵20中任一者沿第一方向上的长度。具体地,第一段箱涵201在顶推区16进行预制,因此第一段箱涵201只需通过顶推装置30沿第一方向顶推即可,因此,预制第一段箱涵201时,第一段箱涵201的预制位置可部分位于导索组件121的上方,其余部分位于工作平台10靠近隧道入口210的一端,因此,第一段箱涵201的沿第一方向上的长度可大于导索组件121沿第一方向上的长度。当然可以理解的,第一段箱涵201的沿第一方向上的长度亦可小于或者等于导索组件121沿第一方向上的长度。以及,由于第二至第n段箱涵20中的任意一者均需经过预制过程、拉力装置40的拉进过程、顶推装置30的顶推过程,故,在第二至第n段箱涵20中的任意一者,由拉力装置40的拉进过程转向顶推装置30的顶推过程时,均需将顶推装置30移动并安装于该段箱涵20的尾端,并且由于顶推装置30和导索组件121的限制,第二至第n段箱涵20中任一者沿第一方向上的长度均小于导索组件121沿第一方向上的长度。
进一步地,为了保证推力装置50提供稳定的推动力,推力装置50包括至少一第三千斤顶(未图示),所述第三千斤顶位于二相邻的箱涵20之间,且所述第三千斤顶的两端分别抵持或连接于二相邻的箱涵20。优选地,每一箱涵20的沿第一方向上的首部和尾部分别设置有相适配的预留槽位(未图示),以设置为在后一段箱涵20的首部移动至前一段箱涵20的尾部时,将至少一第三千斤顶安装于该预留槽位内;箱涵20的所有推进步骤均结束并开始进行箱涵20连接时,对该预留槽位处进行浇筑密封。具体地,推力装置50推进过程中,以后面的箱涵20及顶推装置30提供的反力为支撑力,利用第三千斤顶将前一段箱涵20向前推进。具体应用中,第三千斤顶的两端均抵持于二相邻的两段箱涵20之间;或者,第三千斤顶的一端抵持于二相邻的箱涵20两者中之一者,另一端连接于该两者之另一者;或者,第三千斤顶的两端均连接于二相邻的箱涵20之间,当然了,具体应用中可根据实际情况进行设置,在此不作特殊限定。
进一步地,本实施例的工作平台10上设有润滑层,通过设置润滑层,减少箱涵20移动时箱涵20与地面之间的摩擦阻力,以减少动力机械设备的顶推力或者拉力,动力机械设备可实现小型化设置。可选地,润滑层由雪油和薄木板组成,当然了,具体应用中,润滑层还可采用其他具有润滑特性的材质,在此不做特殊限定。具体地,在箱涵20的预制工程开始前,先对工作平台10的场地进行清洁,随后在预制箱涵20的预制区域范围内均匀涂抹雪油,在雪油上覆盖薄木板,以减小箱涵20移动时箱涵20与工作平台10地面之间的摩擦阻力。
优选地,第一千斤顶31、第二千斤顶421及第三千斤顶均采用液压千斤顶;具体地,第一千斤顶31、第二千斤顶421及第三千斤顶所形成的液压系统,均采用电子技术控制。更为优选地,第一千斤顶31、第二千斤顶421及第三千斤顶的数量可为一至多个。可选地,第一千斤顶31、第二千斤顶421及第三千斤顶的数量均为多个,通过采用电子技术控制及时地控制各个第一千斤顶31的油压泵的荷载,以保持对应的箱涵20位移的同步,并可以实时记录每个活塞的行程;或者,通过采用电子技术控制及时地控制各个第二千斤顶421的油压泵的荷载,以保持对应的箱涵20位移的同步,并可以实时记录每个活塞的行程;或者,通过采用电子技术控制及时地控制各个第三千斤顶的油压泵的荷载,以保持对应的箱涵20位移的同步,并可以实时记录每个活塞的行程。
以上所述仅为本申请的优选实施例,并非因此限制本申请的专利范围,凡是在本申请的构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。

Claims (15)

  1. 一种具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统,设置为将箱涵顶推进隧道,其中,包括与隧道入口相邻设置的工作平台、位于所述工作平台上的至少两段箱涵,定义所述箱涵顶推进入隧道的方向为第一方向,定义沿所述第一方向相反的第二方向排列的箱涵分别为第一段箱涵、...及第n段箱涵,n≥2,所述第一段箱涵和第二段箱涵最先于所述工作平台上间隔预制,第一段箱涵和第二段箱涵均沿第一方向前进之后,第三段箱涵于所述第二段箱涵的最初位置进行预制,至第一段箱涵到第n-1段箱涵均沿第一方向前进之后,第n段箱涵于所述第二段箱涵的最初位置进行预制,所述箱涵中继顶推系统还包括设置为顶推位于隧道入口前的箱涵的至少一顶推装置、设置为将第二至第n段箱涵沿第一方向拉动的至少一拉力装置及设置为将已部分或者全部进入隧道入口的箱涵沿第一方向推动的至少一推力装置,所述拉力装置连接于二相邻的箱涵之间,所述推力装置设置于二相邻的箱涵之间;
    每一箱涵均设有至少一推块结构,所述工作平台凹设有至少一顶推槽,所述箱涵中继顶推系统还包括连接所述推块结构和所述顶推装置的至少一连接组件、及至少一沿第一方向设于所述顶推槽的相对两端壁的导索组件;
    所述顶推装置部分容纳于所述顶推槽,并套设于所述导索组件,其余部分由所述顶推槽显露出,所述连接组件的一端固定或抵持于一推块结构远离顶推装置的表面,另一端依次贯穿该推块结构和所述顶推装置露出所述顶推槽的部分后固定或抵持于所述顶推装置远离所述推块结构的表面。
  2. 如权利要求1所述的箱涵中继顶推系统,其中,所述顶推装置包括套设于所述导索组件的至少一第一千斤顶、及连接于所述第一千斤顶和与其对应的箱涵之间的顶推架组件,所述连接组件的一端固定或抵持于一推块结构远离顶推架组件的表面,另一端依次贯穿该推块结构和所述顶推架组件后固定或抵持于所述顶推架组件远离所述推块结构的表面。
  3. 如权利要求2所述的箱涵中继顶推系统,其中,所述连接组件包括抵持于所述顶推架组件远离所述推块结构的表面的至少一安装垫、及至少二间隔设置的连接件,每一连接件的一端抵持于所述推块结构远离所述顶推架组件的表面,另一端依次贯穿所述推块结构、顶推架组件及安装垫,并抵持于所述安装垫远离所述顶推架组件的表面。
  4. 如权利要求2所述的箱涵中继顶推系统,其中,所述箱涵中继顶推系统还包括至少一可移动地设于所述顶推槽的移动机构,所述第一千斤顶搭载于所述移动机构。
  5. 如权利要求2所述的箱涵中继顶推系统,其中,所述第一千斤顶具有临近于所述顶推架组件的第一夹紧部和与所述第一夹紧部相对设置的第二夹紧部,所述第一夹紧部和第二夹紧部均套设于一导索组件,所述第一夹紧部握紧或松开于所述导索组件,所述第二夹紧部握紧或松开于所述导索组件。
  6. 如权利要求1所述的箱涵中继顶推系统,其中,每一箱涵均具有通道,所述推块结构设于所述通道的底壁;且/或,
    每一箱涵靠近所述顶推装置的端部还凸设有至少一受力凸台,所述顶推装置抵持于所述受力凸台。
  7. 如权利要求1所述的箱涵中继顶推系统,其中,每一箱涵均设有至少一连接块,所述拉力装置的一端连接于一箱涵的连接块,另一端连接于与其相邻的另一箱涵的连接块。
  8. 如权利要求2所述的箱涵中继顶推系统,其中,每一箱涵均设有至少一连接块,所述拉力装置的一端连接于一箱涵的连接块,另一端连接于与其相邻的另一箱涵的连接块。
  9. 如权利要求3所述的箱涵中继顶推系统,其中,每一箱涵均设有至少一连接块,所述拉力装置的一端连接于一箱涵的连接块,另一端连接于与其相邻的另一箱涵的连接块。
  10. 如权利要求4所述的箱涵中继顶推系统,其中,每一箱涵均设有至少一连接块,所述拉力装置的一端连接于一箱涵的连接块,另一端连接于与其相邻的另一箱涵的连接块。
  11. 如权利要求5所述的箱涵中继顶推系统,其中,每一箱涵均设有至少一连接块,所述拉力装置的一端连接于一箱涵的连接块,另一端连接于与其相邻的另一箱涵的连接块。
  12. 如权利要求6所述的箱涵中继顶推系统,其中,每一箱涵均设有至少一连接块,所述拉力装置的一端连接于一箱涵的连接块,另一端连接于与其相邻的另一箱涵的连接块。
  13. 如权利要求7所述的箱涵中继顶推系统,其中,所述拉力装置包括至少一拉力索组件和至少一拉力器,所述拉力索组件的一端连接于一箱涵的连接块,另一端可移动地贯穿与其相邻的另一箱涵的连接块,而与一拉力器连接。
  14. 如权利要求13所述的箱涵中继顶推系统,其中,所述拉力索组件包括多根拉力索,所述多根拉力索相互并排设置;且/或,
    所述拉力器包括第二千斤顶,所述第二千斤顶具有临近于与其对应的连接块的第三夹紧部和与所述第三夹紧部相对设置的第四夹紧部,所述第三夹紧部和第四夹紧部均套设于一拉力索组件,所述第三夹紧部握紧或松开于所述拉力索组件,所述第四夹紧部握紧或松开于所述拉力索组件。
  15. 如权利要求1所述的箱涵中继顶推系统,其中,所述导索组件包括多根导索,所述多根导索相互并排设置;且/或,
    所述导索组件沿第一方向上的长度大于第二至第n段箱涵中任一者沿第一方向上的长度;且/或,
    所述工作平台还设有预制区,所述预制区与所述顶推槽远离隧道入口的一端相邻设置,或者所述预制区位于所述顶推槽远离隧道入口的一端;且/或,
    所述推力装置包括至少一第三千斤顶,所述第三千斤顶位于二相邻的箱涵之间,且所述第三千斤顶的两端分别抵持或连接于二相邻的箱涵;且/或,
    所述工作平台上设有润滑层。
PCT/CN2018/088440 2017-10-19 2018-05-25 具有顶推装置与箱涵推块连接结构的箱涵中继顶推系统 WO2019076057A1 (zh)

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