WO2019075838A1 - 一种双点胶阀装置 - Google Patents

一种双点胶阀装置 Download PDF

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Publication number
WO2019075838A1
WO2019075838A1 PCT/CN2017/112453 CN2017112453W WO2019075838A1 WO 2019075838 A1 WO2019075838 A1 WO 2019075838A1 CN 2017112453 W CN2017112453 W CN 2017112453W WO 2019075838 A1 WO2019075838 A1 WO 2019075838A1
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Prior art keywords
valve body
linear guide
dispensing
controller
double
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PCT/CN2017/112453
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English (en)
French (fr)
Inventor
邱国良
廖福
赖俊充
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东莞市凯格精密机械有限公司
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Publication of WO2019075838A1 publication Critical patent/WO2019075838A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to the field of packaging technology, and more particularly to a double dispensing valve device.
  • Dispensing valves are generally machines that control the fluid and drip, coat, or pot the liquid onto the surface of the product or inside the product.
  • the dispensing valve consists of both pneumatic and electric.
  • the dispensing valve can also be dispensed through a double-point valve device to increase productivity.
  • the conventional double dispensing valve devices of the prior art are all fixed. Before dispensing, first determine the distance between the two material blocks on the glue fixture board, and then manually adjust the spacing between the two-point valve X direction (ie, the front-facing double-point valve device, the left-right direction is the X-direction). To ensure that the spacing between the two valves is the same as the spacing between the two blocks.
  • an object of the present invention is to provide a double dispensing valve device, which is structurally designed to effectively solve the problem of inconvenient operation, low precision, and low productivity of the double dispensing valve device.
  • the present invention provides the following technical solutions:
  • a double dispensing valve device comprising a main valve body, a secondary valve body and a bottom plate for supporting; further comprising a controller and a drive assembly coupled to the controller, the controller for positioning according to an adjacent dispensing position
  • the distance control of the driving component drives the secondary valve body to move in a horizontal direction relative to the main valve body, and the main valve body is fixed to the bottom plate.
  • the drive assembly includes an X-direction linear guide, a Y-direction linear guide, an X-direction motor, and a Y-direction motor
  • the Y-direction motor is configured to drive the sub-valve body along the Y moves toward the linear guide
  • the X-direction motor is used to drive the Y-direction linear guide to move along the X-direction linear guide
  • the X-direction motor is used to drive the auxiliary valve body along the X-direction straight line
  • the guide rail moves
  • the Y-direction motor is configured to drive the X-direction linear guide to move along the Y-direction linear guide.
  • the X-direction motor and the Y-direction motor are both stepping motors.
  • the X-direction linear guide is an X-direction slide rail, and the X-direction slide rail is provided with a slider, and the Y-direction linear guide rail is a Y-direction slide rail, and The Y-direction slide rail is provided with a slider.
  • the X-direction linear guide is an X-direction chute
  • the Y-direction linear guide is a Y-direction chute
  • the controller includes a calculation module for calculating a distance of the adjacent dispensing position according to a position of a block of the material to be dispensed.
  • the above-mentioned double dispensing valve device further includes a dispensing test board and image acquisition for acquiring position coordinates of the main valve body and the auxiliary valve body respectively respectively dispensing on the dispensing test board And an image acquisition component coupled to the controller to transmit the position coordinates to the controller.
  • the image acquisition assembly includes a camera.
  • the controller is configured to control the driving component connected thereto according to the distance of the adjacent dispensing position, and the driving component drives the auxiliary valve body to move in the horizontal direction relative to the main valve body, and the main valve body is fixed on the bottom plate.
  • the main valve body is dispensed according to the path of the material of the main component, and the controller controls the moving component to move the auxiliary valve body to move the auxiliary valve body correspondingly to the main valve.
  • the dispensing position of the body is adjacent to the dispensing position for dispensing.
  • the capacity of a two-point valve device has doubled that of a single-point valve.
  • the controller controls the driving component to drive the sub-valve body according to the distance of the adjacent dispensing position, and the movement precision is high, thereby ensuring the precision of the dispensing, and the manual adjustment is not required by the operator, thereby saving labor.
  • FIG. 1 is a schematic view showing the three-dimensional structure of a double dispensing valve device according to an embodiment of the present invention.
  • the embodiment of the invention discloses a double dispensing valve device for realizing automatic dispensing and improving the precision of dispensing.
  • FIG. 1 is a schematic diagram of a three-dimensional structure of a double dispensing valve device according to an embodiment of the present invention.
  • the present invention provides a dual dispensing valve device that includes a main valve body 1, a secondary valve body 2, a base plate 7, a controller, and a drive assembly.
  • the main valve body 1 is fixed on the bottom plate 7, that is, the bottom plate 7 mainly serves as a support, and the drive assembly can also be mounted on the bottom plate 7 as needed.
  • the specific structure of the bottom plate 7 may not be limited, and may be set as needed.
  • the bottom plate 7 is specifically stood on one side, and the main valve body 1 is fixed to the bottom plate 7.
  • the controller is configured to control the driving assembly connected thereto according to the distance of the adjacent dispensing position, and the driving assembly drives the auxiliary valve body 2 to move in the horizontal direction relative to the main valve body 1.
  • the distance between the positions of the adjacent adhesives usually refers to the distance between the positions of the adjacent two material blocks that need to be dispensed.
  • the specific information can be obtained by the device image acquisition device or manually by inputting. The specific acquisition method can be Not limited.
  • the controller controls the driving assembly to move the sub-valve body 2 horizontally relative to the main valve body 1 according to the distance of the obtained adjacent dispensing position, so that the distance between the auxiliary valve body 2 and the main valve body 1 and the adjacent dispensing
  • the distances of the positions are the same to automatically perform precise dispensing.
  • the horizontal direction mentioned here and below refers to the direction that coincides with the plane of the dispensing position of the material to be dispensed.
  • the main valve body 1 is dispensed according to the path of the material of the main component, and the controller controls the moving component to drive the auxiliary valve body 2 to move, so that the auxiliary valve body 2 is correspondingly moved to The dispensing position adjacent to the dispensing position of the main valve body 1 is dispensed.
  • the controller controls the driving component to drive the sub-valve body 2 according to the distance of the adjacent dispensing position, and the movement precision is high, thereby ensuring the precision of the dispensing, and the manual adjustment is not required by the operator, thereby saving labor.
  • the driving component comprises an X-direction linear guide 3, a Y-direction linear guide 4, an X-direction motor 5 and a Y-direction motor 6, and the Y-direction motor 6 is used to drive the sub-valve body 2 to move along the Y-direction linear guide 4, the X-direction motor 5 is used to drive the Y-direction linear guide 4 to move along the X-direction linear guide 3.
  • the front side of the double-point valve device has an X-direction in the left-right direction and a Y-direction in the front-rear direction.
  • the Y-direction motor 6 is used to drive the sub-valve body 2 to move back and forth along the Y-direction linear guide 4
  • the X-direction motor 5 is used to drive the Y-direction linear guide 4 to move left and right along the X-direction linear guide 3, thereby realizing the sub-valve body 2 at Movement in the front, back, and left and right directions to adjust the distance from the main valve body 1 to be equal to the distance from the adjacent dispensing position.
  • the drive assembly includes an X-direction linear guide 3, a Y-direction linear guide 4, an X-direction motor 5, and a Y-direction motor 6 as needed, wherein the X-direction motor 5 can also be used to drive the sub-valve body 2 to move along the X-direction linear guide 3.
  • the Y-direction motor 6 is used to drive the X-direction linear guide 3 to move along the Y-direction linear guide 4.
  • the X-direction motor 5 is used to drive the sub-valve body 2 to move left and right along the X-direction linear guide 3
  • the Y-direction motor 6 is used to drive the X-direction linear guide 3 to move back and forth along the Y-direction linear guide 4, thereby realizing the sub-valve body 2 Movement in the front, back, and left and right directions to adjust the distance from the main valve body 1 to be equal to the distance from the adjacent dispensing position.
  • the X-direction motor 5 and the Y-direction motor 6 are both stepping motors.
  • the stepping motor facilitates the movement distance of the auxiliary valve body 2 in the X direction and the Y direction to ensure the accuracy of the position adjustment of the sub valve body 2, thereby achieving precise dispensing.
  • other types of motors can be used as the X-direction motor 5 and the Y-direction motor 6 as needed.
  • the X-direction linear guide 3 is an X-direction slide rail, and the X-direction slide rail is provided with a slider, the Y-direction linear guide rail 4 is a Y-direction slide rail, and the Y-direction slide rail is provided with a slip.
  • the X-direction linear guide 3 and the Y-direction linear guide 4 each adopt a slide rail.
  • a slider is disposed in cooperation with the X-direction slide rail, and the slider is fixedly connected with the Y-direction linear guide rail 4, specifically including the Y-direction.
  • the linear guide rail 4 is fixedly connected to the slider by the mounting plate frame, and may also be directly connected with the Y-direction linear guide rail 4 directly to the slider, so that the Y-direction linear guide rail 4 moves along the X-direction slide rail; and the setting with the Y-direction slide rail
  • a slider fixedly coupled to the sub-valve body 2 to move the sub-valve body 2 along the Y-direction slide rail.
  • the slider that cooperates with the X-direction slide rail and the sub-valve body 2 may be fixedly connected, so that the sub-valve body 2 moves along the X-direction slide rail, and the slider and the X-direction straight line that are fixedly connected to the Y-direction linear guide rail 4 are straight.
  • the guide rails 3 are fixedly connected, and specifically include an X-direction linear guide 3 fixedly connected to the slider through the mounting plate frame, or may be directly connected with the X-direction linear guide 3 directly to the slider, so that the X-direction linear guide 3 moves along the Y-direction slide rail. .
  • the linear guide rail is described as a slide rail
  • the slide rail may be used as the linear guide rail, that is, the X-direction linear guide rail 3 is an X-direction chute, and the Y-direction linear guide rail 4 is a Y-direction chute.
  • the Y-direction motor 6 is used to drive the sub-valve body 2 along the Y-direction chute
  • the X-direction motor 5 is used to drive the Y-direction chute to move along the X-direction chute
  • the X-direction motor 5 is used to drive the sub-valve body 2 along the X Moving to the chute
  • the Y-direction motor 6 is used to drive the X-direction chute to move along the Y-direction chute.
  • the drive assembly adopts the method of linear guide rail and motor, which is easy to control and has simple and reliable structure. Drive components such as gear chain drives can also be used as needed.
  • the controller includes a calculation module for calculating a distance of the adjacent dispensing position according to the position of the block of the material to be dispensed. That is, the controller calculates the distance of the adjacent dispensing position according to the obtained position information of the adjacent dispensing position, and then controls the driving component to act to drive the secondary valve body 2 to move horizontally relative to the main valve body 1, thereby making the pair Valve body 2 and main
  • the distance between the valve bodies 1 is the same as the distance from the adjacent dispensing position to automatically perform precise dispensing.
  • the method further includes a dispensing test board and an image acquisition component for acquiring position coordinates of the main valve body 1 and the auxiliary valve body respectively dispensing on the dispensing test board, and the image acquisition component is connected to the controller. To send position coordinates to the controller.
  • the main valve body 1 and the sub-valve body 2 are in an initial state, the main valve body 1 is first dispensed on the dispensing test board, and the image acquisition component determines the coordinates of the glue after the main valve body 1 is dispensed; the auxiliary valve Body 2 is dispensed on the dispensing test board, and the image acquisition component determines the coordinates of the glue after dispensing the secondary valve body 2; and sends the position coordinates of the two to the controller, and the controller can pass the calculation unit according to the two
  • the position coordinates calculate the relative distance between the main valve body 1 and the initial state of the sub-valve body 2, thereby facilitating subsequent control of the movement of the sub-valve body 2.
  • the structure of the dispensing test board is such that the position coordinates of the dispensing can be obtained by the image acquisition component.
  • the initial position of the main valve body 1 and the sub valve body 2 can also be set to a fixed position as needed, and the initial distance between the two is known, and the controller can further control the movement of the sub valve body 2 according to the known initial position. .
  • the calculation principle and structure for calculating the relative distance between the initial state of the main valve body 1 and the sub-valve body 2 according to the position coordinates can be referred to the prior art, and will not be described herein.
  • the image acquisition component comprises a camera. That is, the position coordinates of the main valve body 1 and the sub-valve body 2 respectively dispensed on the dispensing test board are obtained by the camera.
  • the image acquisition component may also employ other acquisition devices capable of acquiring image information in the prior art as needed.
  • the double dispensing valve device comprises a main valve body 1 and a secondary valve body 2, the main valve body 1 is fixed on the device bottom plate 7, and the auxiliary valve body 2 is mounted on the XY moving device.
  • the Y-direction linear stepping motor adjusts the sub-valve body 2 to move along the Y-direction linear guide 4, and the X-direction linear stepping motor adjusts the Y-direction stepping motor and the sub-valve body 2 to move along the X-direction linear guide 3.
  • the dispensing process is as follows: In the initial state of the main and auxiliary valve bodies, the main valve body 1 is first dispensed on the dispensing test board, and the camera determines the coordinates of the glue after the main valve is dispensed; the secondary valve body 2 is dispensed. Dispense on the test board, the camera determines the coordinates of the glue after the sub-valve is dispensed; then the relative distance between the initial state of the main and auxiliary valves can be calculated by software; all the glue materials on the fixture board are determined by Mark points before dispensing.
  • the position calculate the distance from the point of the glue to the point of the glue between each two materials; when dispensing, the main valve body 1 is dispensed according to the path of the main material of the main valve body 1, and the auxiliary valve body 2 is passed through the X-direction motor. 5 and Y to the motor 6 to automatically adjust its and the main valve body 1
  • the distance between the two is the same as the distance between the glue points of the two materials. That is, the glue valve is finished at one point per point, and the X-direction motor 5 and the Y-direction motor 6 are adjusted to the distance between the auxiliary valve and the main valve.

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  • Electrically Driven Valve-Operating Means (AREA)

Abstract

一种双点胶阀装置,包括主阀体(1)、副阀体(2)和用于支撑的底板(7);还包括控制器和与控制器连接的驱动组件,控制器用于根据相邻点胶位置的距离控制驱动组件带动副阀体相对主阀体在水平方向移动,主阀体(1)固定于底板上(7)。该双点胶阀装置点胶时,主阀体根据其要点材料的路径点胶,控制器控制移动组件带动副阀体移动,以使副阀体分别对应的移动至与主阀体的点胶位置相邻的点胶位置进行点胶。针对阵列点胶的材料,该双点胶阀装置的产能比单点胶阀的产能提高了一倍,同时,通过控制器根据相邻点胶位置的距离控制驱动组件带动副阀体移动,移动精度高,进而保证了点胶的精度,且无需操作人员手动调节,节约了劳动力。

Description

一种双点胶阀装置
本申请要求于2017年10月20日提交中国专利局、申请号为201711004652.2、发明名称为“一种双点胶阀装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及封装技术领域,更具体地说,涉及一种双点胶阀装置。
背景技术
点胶阀一般是对流体进行控制,并将液体点滴、涂覆、灌封于产品表面或产品内部的机器。通常点胶阀包括气动和电动两种。针对一块治具上有数块需要点胶的材料块,且各材料块呈点阵排列的情况,也可以通过双点胶阀装置进行点胶,以提高产能。
现有技术中常规的双点胶阀装置均为固定式。点胶前,先确定要点胶治具板上两材料块间的距离,然后手动调节两点胶阀X向(即正面看向双点胶阀装置,左右方向为X向)之间的间距,保证两点胶阀的间距与两材料块间的间距一致。
然而,人工调节一方面很浪费技术人员的调试时间,同时也很难保证能调节到客户所要求的精度(点胶的精度都是以丝来计算的)。此外,即使初步调节好两点胶阀间距与两材料块的间距,因生产人员和治具的误差会导致两材料块间的距离不能完全一致,进而导致两点胶阀不能点在两材料块对应的点胶位置上,使产品出现不良。
综上所述,如何有效地解决双点胶阀装置操作不便、精度较低等问题,是目前本领域技术人员急需解决的问题。
发明内容
有鉴于此,本发明的目的在于提供一种双点胶阀装置,该双点胶阀装置的结构设计可以有效地解决双点胶阀装置操作不便、精度较低、产能低的问题。
为了达到上述目的,本发明提供如下技术方案:
一种双点胶阀装置,包括主阀体、副阀体和用于支撑的底板;还包括控制器和与所述控制器连接的驱动组件,所述控制器用于根据相邻点胶位置的距离控制所述驱动组件带动所述副阀体相对所述主阀体在水平方向移动,所述主阀体固定于所述底板上。
优选地,上述双点胶阀装置中,所述驱动组件包括X向直线导轨、Y向直线导轨、X向电机和Y向电机,所述Y向电机用于带动所述副阀体沿所述Y向直线导轨移动,所述X向电机用于带动所述Y向直线导轨沿所述X向直线导轨移动;或者,所述X向电机用于带动所述副阀体沿所述X向直线导轨移动,所述Y向电机用于带动所述X向直线导轨沿所述Y向直线导轨移动。
优选地,上述双点胶阀装置中,所述X向电机和所述Y向电机均为步进电机。
优选地,上述双点胶阀装置中,所述X向直线导轨为X向滑轨,与所述X向滑轨配合的设置有滑块,所述Y向直线导轨为Y向滑轨,与所述Y向滑轨配合的设置有滑块。
优选地,上述双点胶阀装置中,所述X向直线导轨为X向滑槽,所述Y向直线导轨为Y向滑槽。
优选地,上述双点胶阀装置中,所述控制器包括计算模块,用于根据待点胶材料块的位置计算获得所述相邻点胶位置的距离。
优选地,上述双点胶阀装置中,还包括点胶测试板和用于获取所述主阀体及所述副阀体分别在所述点胶测试板上单独点胶的位置坐标的图像获取组件,所述图像获取组件与所述控制器连接以将所述位置坐标发送至所述控制器。
优选地,上述双点胶阀装置中,所述图像获取组件包括相机。
本发明提供的双点胶阀装置包括主阀体、副阀体、底板、控制器和驱动组件。其中,控制器用于根据相邻点胶位置的距离控制与之连接的驱动组件,驱动组件则带动副阀体相对主阀体在水平方向移动,主阀体固定于底板上。
应用本发明提供的双点胶阀装置点胶时,主阀体根据其要点材料的路径点胶,控制器控制移动组件带动副阀体移动,以使副阀体分别对应的移动至与主阀体的点胶位置相邻的点胶位置进行点胶。因而,针对阵列点胶的材料,双点胶阀装置的产能比单点胶阀的产能提高了一倍。同时,通过控制器根据相邻点胶位置的距离控制驱动组件带动副阀体移动,移动精度高,进而保证了点胶的精度,且无需操作人员手动调节,节约了劳动力。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本发明一个具体实施例的双点胶阀装置的三维结构示意图。
附图中标记如下:
主阀体1,副阀体2,X向直线导轨3,Y向直线导轨4,X向电机5,Y向电机6,底板7。
具体实施方式
本发明实施例公开了一种双点胶阀装置,以实现自动点胶、提高点胶的精度。
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1,图1为本发明一个具体实施例的双点胶阀装置的三维结构示意图。
在一个具体实施例中,本发明提供的双点胶阀装置包括主阀体1、副阀体2、底板7、控制器和驱动组件。
其中,主阀体1固定于底板7上,也就是底板7主要起支撑作用,根据需要驱动组件也可以安装于底板7上。底板7的具体结构可以不做限定,根据需要设置即可。底板7具体立于一侧,主阀体1固定于底板7上。
控制器用于根据相邻点胶位置的距离控制与之连接的驱动组件,驱动组件则带动副阀体2相对主阀体1在水平方向移动。具体相邻点胶位置的距离,通常指相邻两材料块上需要点胶的位置之间的距离,具体可以通过设备图像采集装置获取,也可以通过手动输入等方式获取,具体的获取方式可以不做限定。控制器根据获取的相邻点胶位置的距离控制驱动组件动作以带动副阀体2相对主阀体1水平移动,从而使得副阀体2与主阀体1之间的距离与相邻点胶位置的距离一致,以自动进行精确点胶。需要说明的是,此处及下文提到的水平方向指与待点胶材料的点胶位置所在平面一致的方向。
应用本发明提供的双点胶阀装置点胶时,主阀体1根据其要点材料的路径点胶,控制器控制移动组件带动副阀体2移动,以使副阀体2分别对应的移动至与主阀体1的点胶位置相邻的点胶位置进行点胶。因而,针对阵列点胶的材料,双点胶阀装置的产能比单点胶阀的产能提高了一倍。同时,通过控制器根据相邻点胶位置的距离控制驱动组件带动副阀体2移动,移动精度高,进而保证了点胶的精度,且无需操作人员手动调节,节约了劳动力。
进一步地,驱动组件包括X向直线导轨3、Y向直线导轨4、X向电机5和Y向电机6,Y向电机6用于带动副阀体2沿Y向直线导轨4移动,X向电机5用于带动Y向直线导轨4沿X向直线导轨3移动。需要说明的是,正面看向双点胶阀装置,左右方向为X向,相应的前后方向为Y向。也就是Y向电机6用于带动副阀体2沿Y向直线导轨4前后移动,X向电机5用于带动Y向直线导轨4沿X向直线导轨3左右移动,从而实现副阀体2在前后及左右方向上的移动,以调整与主阀体1之间的距离,使之与相邻点胶位置的距离相等。
根据需要,驱动组件包括X向直线导轨3、Y向直线导轨4、X向电机5和Y向电机6,其中X向电机5也可以用于带动副阀体2沿X向直线导轨3移 动,Y向电机6用于带动X向直线导轨3沿Y向直线导轨4移动。也就是X向电机5用于带动副阀体2沿X向直线导轨3左右移动,而Y向电机6用于带动X向直线导轨3沿Y向直线导轨4前后移动,从而实现副阀体2在前后及左右方向上的移动,以调整与主阀体1之间的距离,使之与相邻点胶位置的距离相等。
具体的,X向电机5和Y向电机6均为步进电机。通过步进电机便于控制副阀体2在X向及Y向上的移动距离,以保证副阀体2位置调整的精度,从而实现精确点胶。当然,根据需要X向电机5和Y向电机6也可以采用其他类型的电机。
在上述实施例中,X向直线导轨3为X向滑轨,与X向滑轨配合的设置有滑块,Y向直线导轨4为Y向滑轨,与Y向滑轨配合的设置有滑块。也就是X向直线导轨3与Y向直线导轨4均采用滑轨,具体的,与X向滑轨配合的设置有滑块,该滑块与Y向直线导轨4固定连接,具体包括与Y向直线导轨4通过安装板架与滑块固定连接,也可以包括与Y向直线导轨4直接与滑块固定连接,使得Y向直线导轨4沿X向滑轨移动;与Y向滑轨配合的设置有与副阀体2固定连接的滑块,使得副阀体2沿Y向滑轨移动。当然,也可以将与X向滑轨配合的滑块与副阀体2固定连接,使得副阀体2沿X向滑轨移动,将与Y向直线导轨4固定连接的滑块与X向直线导轨3固定连接,具体包括X向直线导轨3通过安装板架与滑块固定连接,也可以包括与X向直线导轨3直接与滑块固定连接,使得X向直线导轨3沿Y向滑轨移动。
以上说明了直线导轨为滑轨的情况,根据需要直线导轨也可以采用滑槽,即X向直线导轨3为X向滑槽,Y向直线导轨4为Y向滑槽。Y向电机6用于带动副阀体2沿Y向滑槽,X向电机5用于带动Y向滑槽沿X向滑槽移动;或者,X向电机5用于带动副阀体2沿X向滑槽移动,Y向电机6用于带动X向滑槽沿Y向滑槽移动。驱动组件采用直线导轨及电机的方式,便于控制,结构简单可靠。根据需要也可以采用齿轮链条传动等驱动组件。
在上述实施例中,优选的,控制器包括计算模块,用于根据待点胶材料块的位置计算获得相邻点胶位置的距离。也就是控制器根据获取的相邻点胶位置的位置信息,计算模块计算获得相邻点胶位置的距离,进而控制驱动组件动作以带动副阀体2相对主阀体1水平移动,从而使得副阀体2与主 阀体1之间的距离与相邻点胶位置的距离一致,以自动进行精确点胶。具体计算模块的计算原理请参考现有技术,此处不再赘述。
在上述各实施例中,还包括点胶测试板和用于获取主阀体1及副阀体分别在点胶测试板上单独点胶的位置坐标的图像获取组件,图像获取组件与控制器连接以将位置坐标发送至控制器。具体的,主阀体1和副阀体2初始状态时,先用主阀体1在点胶测试板上单点点胶,图像获取组件确定好主阀体1点胶后胶水的坐标;副阀体2在点胶测试板上点胶,图像获取组件确定好副阀体2点胶后胶水的坐标;并将二者的位置坐标发送至控制器,控制器则可以通过计算单元根据二者的位置坐标计算出主阀体1与副阀体2初始状态的相对距离,进而便于后续控制副阀体2的移动。具体的,点胶测试板的结构以能够通过图像获取组件获取点胶的位置坐标即可。
根据需要,主阀体1与副阀体2的初始位置也可以设置为固定位置,则二者之间的初始距离已知,控制器可以根据已知的初始位置进一步控制副阀体2的移动。具体控制根据位置坐标计算出主阀体1与副阀体2初始状态的相对距离的计算原理及结构可参考现有技术,此处不再赘述。
优选的,图像获取组件包括相机。也就是通过相机获取点胶测试板上主阀体1及副阀体2分别点胶的位置坐标。根据需要,图像获取组件也可以采用现有技术中其他能够获取图像信息的采集装置。
以下以一个优选的实施方式为例说明本方案:
在一个优选的实施方式中,双点胶阀装置包括主阀体1、副阀体2,主阀体1是固定在装置底板7上的,副阀体2则是安装在XY移动装置上,其中Y向直线步进电机调整副阀体2沿Y向直线导轨4移动,X向直线步进电机调整Y向步进电机及副阀体2沿X向直线导轨3移动。其点胶过程如下:主、副阀体初始状态时,先用主阀体1在点胶测试板上单点点胶,相机确定好主阀点胶后胶水的坐标;副阀体2在点胶测试板上点胶,相机确定好副阀点胶后胶水的坐标;然后可以通过软件计算出主、副阀初始状态的相对距离;点胶前通过Mark点确定治具板上所有要点胶材料的位置,然后计算出X向每两两材料间要点胶位置的距离;点胶时,主阀体1根据主阀体1要点材料的路径来点胶,副阀体2则通过X向电机5和Y向电机6来自动调整其与主阀体1 间的距离,保证其距离与两两材料要点胶位置的距离一致,即点胶阀每点完一个点,X向电机5和Y向电机6都要调整副阀与主阀的距离。
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。

Claims (8)

  1. 一种双点胶阀装置,包括主阀体、副阀体和用于支撑的底板;其特征在于,还包括控制器和与所述控制器连接的驱动组件,所述控制器用于根据相邻点胶位置的距离控制所述驱动组件带动所述副阀体相对所述主阀体在水平方向移动,所述主阀体固定于所述底板上。
  2. 根据权利要求1所述的双点胶阀装置,其特征在于,所述驱动组件包括X向直线导轨、Y向直线导轨、X向电机和Y向电机,所述Y向电机用于带动所述副阀体沿所述Y向直线导轨移动,所述X向电机用于带动所述Y向直线导轨沿所述X向直线导轨移动;或者,所述X向电机用于带动所述副阀体沿所述X向直线导轨移动,所述Y向电机用于带动所述X向直线导轨沿所述Y向直线导轨移动。
  3. 根据权利要求2所述的双点胶阀装置,其特征在于,所述X向电机和所述Y向电机均为步进电机。
  4. 根据权利要求2所述的双点胶阀装置,其特征在于,所述X向直线导轨为X向滑轨,与所述X向滑轨配合的设置有滑块,所述Y向直线导轨为Y向滑轨,与所述Y向滑轨配合的设置有滑块。
  5. 根据权利要求2所述的双点胶阀装置,其特征在于,所述X向直线导轨为X向滑槽,所述Y向直线导轨为Y向滑槽。
  6. 根据权利要求1所述的双点胶阀装置,其特征在于,所述控制器包括计算模块,用于根据待点胶材料块的位置计算获得所述相邻点胶位置的距离。
  7. 根据权利要求1-6任一项所述的双点胶阀装置,其特征在于,还包括点胶测试板和用于获取所述主阀体及所述副阀体分别在所述点胶测试板上单独点胶的位置坐标的图像获取组件,所述图像获取组件与所述控制器连接以将所述位置坐标发送至所述控制器。
  8. 根据权利要求7所述的双点胶阀装置,其特征在于,所述图像获取组件包括相机。
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