WO2019068831A1 - METAL WORKING FLUID ADDITIVE COMPOSITION - Google Patents
METAL WORKING FLUID ADDITIVE COMPOSITION Download PDFInfo
- Publication number
- WO2019068831A1 WO2019068831A1 PCT/EP2018/077052 EP2018077052W WO2019068831A1 WO 2019068831 A1 WO2019068831 A1 WO 2019068831A1 EP 2018077052 W EP2018077052 W EP 2018077052W WO 2019068831 A1 WO2019068831 A1 WO 2019068831A1
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- WO
- WIPO (PCT)
- Prior art keywords
- additive composition
- composition according
- fluid
- carbon atoms
- fluid additive
- Prior art date
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- 239000012530 fluid Substances 0.000 title claims abstract description 202
- 239000000203 mixture Substances 0.000 title claims abstract description 136
- 239000000654 additive Substances 0.000 title claims abstract description 121
- 230000000996 additive effect Effects 0.000 title claims abstract description 112
- 238000005555 metalworking Methods 0.000 title claims description 129
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 64
- 150000001875 compounds Chemical class 0.000 claims abstract description 53
- 239000003352 sequestering agent Substances 0.000 claims abstract description 41
- 125000001183 hydrocarbyl group Chemical group 0.000 claims abstract description 18
- 125000000217 alkyl group Chemical group 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 230000002401 inhibitory effect Effects 0.000 claims description 19
- 241000233866 Fungi Species 0.000 claims description 13
- 230000001965 increasing effect Effects 0.000 claims description 13
- 241000894006 Bacteria Species 0.000 claims description 12
- 230000000813 microbial effect Effects 0.000 claims description 11
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical group OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 10
- 239000007764 o/w emulsion Substances 0.000 claims description 9
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 125000000547 substituted alkyl group Chemical group 0.000 claims description 8
- 150000003335 secondary amines Chemical class 0.000 claims description 7
- 239000004094 surface-active agent Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- CIEZZGWIJBXOTE-UHFFFAOYSA-N 2-[bis(carboxymethyl)amino]propanoic acid Chemical compound OC(=O)C(C)N(CC(O)=O)CC(O)=O CIEZZGWIJBXOTE-UHFFFAOYSA-N 0.000 claims description 4
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical group OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000000227 grinding Methods 0.000 claims description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 3
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 3
- YXHXDEBLSQQHQE-UHFFFAOYSA-N N.N.OP(O)=O Chemical compound N.N.OP(O)=O YXHXDEBLSQQHQE-UHFFFAOYSA-N 0.000 claims description 2
- 229920002125 Sokalan® Polymers 0.000 claims description 2
- YDONNITUKPKTIG-UHFFFAOYSA-N [Nitrilotris(methylene)]trisphosphonic acid Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CP(O)(O)=O YDONNITUKPKTIG-UHFFFAOYSA-N 0.000 claims description 2
- 150000003973 alkyl amines Chemical class 0.000 claims description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 2
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical compound OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 claims description 2
- 229920000058 polyacrylate Polymers 0.000 claims description 2
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical class O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 claims description 2
- 239000007762 w/o emulsion Substances 0.000 claims description 2
- 244000005700 microbiome Species 0.000 description 38
- 239000003921 oil Substances 0.000 description 21
- 230000001580 bacterial effect Effects 0.000 description 20
- 235000019198 oils Nutrition 0.000 description 20
- 230000002538 fungal effect Effects 0.000 description 17
- 238000009472 formulation Methods 0.000 description 15
- -1 floor Substances 0.000 description 14
- 230000007797 corrosion Effects 0.000 description 13
- 238000005260 corrosion Methods 0.000 description 13
- 125000003118 aryl group Chemical group 0.000 description 12
- 230000003115 biocidal effect Effects 0.000 description 11
- 239000003139 biocide Substances 0.000 description 11
- 125000000753 cycloalkyl group Chemical group 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 125000001424 substituent group Chemical group 0.000 description 8
- XBPCUCUWBYBCDP-UHFFFAOYSA-N Dicyclohexylamine Chemical compound C1CCCCC1NC1CCCCC1 XBPCUCUWBYBCDP-UHFFFAOYSA-N 0.000 description 7
- 125000000392 cycloalkenyl group Chemical group 0.000 description 7
- 239000003112 inhibitor Substances 0.000 description 7
- 229910021645 metal ion Inorganic materials 0.000 description 7
- 239000002253 acid Substances 0.000 description 6
- 125000003342 alkenyl group Chemical group 0.000 description 6
- 125000000304 alkynyl group Chemical group 0.000 description 6
- 230000005764 inhibitory process Effects 0.000 description 6
- 230000002906 microbiologic effect Effects 0.000 description 6
- 239000000839 emulsion Substances 0.000 description 5
- 125000003710 aryl alkyl group Chemical group 0.000 description 4
- 150000001721 carbon Chemical group 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 239000003995 emulsifying agent Substances 0.000 description 4
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 4
- AHZILZSKKSPIKM-UHFFFAOYSA-N 3-aminooctan-4-ol Chemical compound CCCCC(O)C(N)CC AHZILZSKKSPIKM-UHFFFAOYSA-N 0.000 description 3
- 229920013807 TRITON DF-12 Polymers 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 125000002877 alkyl aryl group Chemical group 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 3
- 239000013522 chelant Substances 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 230000004060 metabolic process Effects 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 125000002950 monocyclic group Chemical group 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 231100000331 toxic Toxicity 0.000 description 3
- 230000002588 toxic effect Effects 0.000 description 3
- 239000005635 Caprylic acid (CAS 124-07-2) Substances 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- DBVJJBKOTRCVKF-UHFFFAOYSA-N Etidronic acid Chemical compound OP(=O)(O)C(O)(C)P(O)(O)=O DBVJJBKOTRCVKF-UHFFFAOYSA-N 0.000 description 2
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 2
- 125000002015 acyclic group Chemical group 0.000 description 2
- 125000002619 bicyclic group Chemical group 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 2
- LLEMOWNGBBNAJR-UHFFFAOYSA-N biphenyl-2-ol Chemical compound OC1=CC=CC=C1C1=CC=CC=C1 LLEMOWNGBBNAJR-UHFFFAOYSA-N 0.000 description 2
- 239000003518 caustics Substances 0.000 description 2
- 125000003636 chemical group Chemical group 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 239000010696 ester oil Substances 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 239000000693 micelle Substances 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- 229960002446 octanoic acid Drugs 0.000 description 2
- 125000003367 polycyclic group Chemical group 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- KANAPVJGZDNSCZ-UHFFFAOYSA-N 1,2-benzothiazole 1-oxide Chemical compound C1=CC=C2S(=O)N=CC2=C1 KANAPVJGZDNSCZ-UHFFFAOYSA-N 0.000 description 1
- 125000004973 1-butenyl group Chemical group C(=CCC)* 0.000 description 1
- 125000004972 1-butynyl group Chemical group [H]C([H])([H])C([H])([H])C#C* 0.000 description 1
- 125000006039 1-hexenyl group Chemical group 0.000 description 1
- 125000006023 1-pentenyl group Chemical group 0.000 description 1
- 125000000530 1-propynyl group Chemical group [H]C([H])([H])C#C* 0.000 description 1
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical group C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 1
- 125000004974 2-butenyl group Chemical group C(C=CC)* 0.000 description 1
- 125000000069 2-butynyl group Chemical group [H]C([H])([H])C#CC([H])([H])* 0.000 description 1
- 125000006040 2-hexenyl group Chemical group 0.000 description 1
- 229940100555 2-methyl-4-isothiazolin-3-one Drugs 0.000 description 1
- 125000006024 2-pentenyl group Chemical group 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- 125000001494 2-propynyl group Chemical group [H]C#CC([H])([H])* 0.000 description 1
- 125000004975 3-butenyl group Chemical group C(CC=C)* 0.000 description 1
- 125000000474 3-butynyl group Chemical group [H]C#CC([H])([H])C([H])([H])* 0.000 description 1
- 125000006041 3-hexenyl group Chemical group 0.000 description 1
- YPIFGDQKSSMYHQ-UHFFFAOYSA-N 7,7-dimethyloctanoic acid Chemical compound CC(C)(C)CCCCCC(O)=O YPIFGDQKSSMYHQ-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 125000005428 anthryl group Chemical group [H]C1=C([H])C([H])=C2C([H])=C3C(*)=C([H])C([H])=C([H])C3=C([H])C2=C1[H] 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- AGLSQWBSHDEAHB-UHFFFAOYSA-N azane;boric acid Chemical compound N.OB(O)O AGLSQWBSHDEAHB-UHFFFAOYSA-N 0.000 description 1
- 125000003828 azulenyl group Chemical group 0.000 description 1
- 239000003899 bactericide agent Substances 0.000 description 1
- 239000002199 base oil Substances 0.000 description 1
- 150000007514 bases Chemical class 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004452 carbocyclyl group Chemical group 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 229940125904 compound 1 Drugs 0.000 description 1
- 125000001995 cyclobutyl group Chemical group [H]C1([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 125000000596 cyclohexenyl group Chemical group C1(=CCCCC1)* 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000002433 cyclopentenyl group Chemical group C1(=CCCC1)* 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 125000001559 cyclopropyl group Chemical group [H]C1([H])C([H])([H])C1([H])* 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 125000003983 fluorenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 description 1
- 230000000855 fungicidal effect Effects 0.000 description 1
- 239000000417 fungicide Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 231100000206 health hazard Toxicity 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000010952 in-situ formation Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 125000003454 indenyl group Chemical group C1(C=CC2=CC=CC=C12)* 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- BEGLCMHJXHIJLR-UHFFFAOYSA-N methylisothiazolinone Chemical compound CN1SC=CC1=O BEGLCMHJXHIJLR-UHFFFAOYSA-N 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 150000002826 nitrites Chemical class 0.000 description 1
- 125000002868 norbornyl group Chemical group C12(CCC(CC1)C2)* 0.000 description 1
- 239000004306 orthophenyl phenol Substances 0.000 description 1
- 235000010292 orthophenyl phenol Nutrition 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920013639 polyalphaolefin Polymers 0.000 description 1
- 230000003389 potentiating effect Effects 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
- C10M173/02—Lubricating compositions containing more than 10% water not containing mineral or fatty oils
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/02—Water
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/126—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/102—Polyesters
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/108—Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
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- C—CHEMISTRY; METALLURGY
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2215/044—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms having cycloaliphatic groups
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/08—Amides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/086—Imides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/16—Nitriles
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/06—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/06—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds
- C10M2223/063—Ammonium or amine salts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/16—Antiseptic; (micro) biocidal or bactericidal
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/22—Metal working with essential removal of material, e.g. cutting, grinding or drilling
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/24—Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
Definitions
- the invention relates to metalworking fluids.
- the invention relates to an industrial fluid additive composition for use in metalworking fluids, use of such additives, and metalworking fluids comprising such additives.
- Metalworking fluids are used in workshops worldwide for the cutting and forming of metals. Their main purposes are to cool and lubricate tools, work pieces and machines, inhibit corrosion, remove swarf, and assist in the cutting, grinding and cleaning of metals.
- Metalworking fluids typically fall into one of the following categories: (1) non-water-miscible oils, (2) water-miscible oils, and (3) fully synthetic oil-free products.
- Non-water-miscible oils typically comprise a base oil (usually over 95%). This can be a mineral oil, ester oil (e.g. unrefined or chemically modified rapeseed oil) or synthetic oil (e.g. poly-alpha-olefin).
- Water-miscible oil based metalworking fluids are mixed with water before use, typically in water concentrations of 2 to 25% by weight of the metalworking fluid, depending on the product and type of machining.
- the same types of oils as used in non-water-miscible oil based metalworking fluids may be used.
- an emulsifier is necessary.
- Fully synthetic oil-free metalworking fluids are water-miscible and free of oils. They do not require emulsifiers. They may comprise compounds such as water-miscible glycol compounds and water.
- Microbial growth such as bacterial and fungal growth is generally not a problem for non-water-miscible oil based metalworking fluids.
- microbial growth is a problem for water-miscible oil based metalworking fluids that comprise both oil and water in the form of an oil-in- water emulsion.
- Metalworking fluids based on oil-in- water emulsions typically contain a number of components that encourage bacterial and fungal growth, e.g. phosphorus and sulphur containing additives.
- Micro-organisms can also be imported via the water, floor, air, humans and the work piece itself.
- the number of micro-organisms that can be tolerated in the metalworking fluid depends on the application in question. Microorganisms can cause degradation of various components of the metalworking fluid, which can negatively affect their functioning.
- the pH of metalworking fluids based on oil-in-water emulsions is typically from 8.5 to 9.5. Where microorganisms are present in the metalworking fluid, decomposition of various components of the metalworking fluid can increase the carbon dioxide content of the fluid, which decreases its pH. This can lead to increased corrosion of metals that the metalworking fluid comes into contact with in use.
- Various methods of inhibiting corrosion in metalworking fluids are known in the art. Most of these include adding a pH increasing additive to the metalworking fluid which increase the pH to an alkaline pH such that corrosion is reduced relative to when the metalworking fluid has a more acidic pH. Such corrosion inhibitors may also raise the pH to a level such that microorganisms present in the metalworking fluid are killed, or raise the pH to a level where further microorganism growth is significantly inhibited. Examples of commonly used corrosion inhibitors in metalworking fluids are amine borate corrosion inhibitors. These are known to provide very good corrosion inhibition and in addition have biocidal activity. The use of such corrosion inhibitors mean that the use of other biocides in the metalworking fluids can be avoided due to the biocidal activity of the amine borates.
- amine borates are known to have a negative environmental impact, cause health hazards, and are generally undesirable in industrial applications.
- amine coiTosion inhibitors have been suggested to replace amine borates. These include dicyclohexylamine, 3-amino-4-octanol, monoethanolamine and triethanolamine.
- the corrosion inhibiting properties of these compounds has previously been believed to be caused solely by their pH increasing effects.
- the use of such compounds in corrosion inhibition has generally been found to be inferior to amine borates.
- cyclohexylamine use is considered unfavourable.
- secondary amines such as cyclohexylamine form nitrosamines in the presence of nitrites which are known to be toxic.
- EP2930229 discloses a composition comprising acid phosphates and various primary and tertiary amine compounds. The compositions are reported to be good corrosion inhibitors and to inhibit or slow bacterial growth in the metalworking fluids over extended periods of time.
- an industrial fluid additive composition comprising one or more sequestering agents and one or more compounds of formula (A):
- 3 ⁇ 4 and R 2 are independently selected from substituted hydrocarbyl moieties containing from 1 to 10 carbon atoms or unsubstituted hydrocarbyl moieties containing from 1 to 10 carbon atoms.
- a metalworking fluid comprising an industrial fluid additive composition according to the first aspect of the invention.
- an industrial fluid additive composition according to the first aspect of the invention to inhibit microbial growth such as inhibiting the growth of bacteria or fungi.
- the use comprises using the industrial additive composition according to the first aspect of the invention in a metalworking fluid according to the second aspect of the invention.
- a method of cutting, grinding or cleaning a metal comprising applying a metalworking fluid according to the second aspect of the invention to said metal.
- the present invention is based on the finding that an industrial fluid additive composition according to the first aspect of the invention has unexpectedly been found to have a surprisingly good potency in inhibiting the growth of microorganisms in metalworking fluids. This potency in inhibiting the growth of microorganisms in metalworking fluids has been found to be associated with the use of a compound of formula (A) in combination with one or more sequestering agents.
- compositions comprising the compound of formula (A) only, and no sequestering agent have previously been found to have a slight effect in inhibiting the growth of fungi, but to have no effect on bacterial growth.
- Compositions comprising only sequestering agents and no compound of formula (A) have not previously been found to have any effect on the growth of microorganisms.
- compositions of the invention in inhibiting the growth of microorganisms in metalworking fluids is attributed to the following factors.
- the compound of formula (A) is sufficiently basic that the pH of the metalworking fluid is increased.
- the increase in pH of the metal working fluid impedes the growth of microorganisms in the metal working fluid which generally grow better at neutral pH values.
- having an -NH 2 moiety bonded to a carbon atom which is adjacent to a carbon atom bonded to the OH moiety in the compound of formula (A) is important.
- the one or more sequestering agents present in the additive composition of the invention are believed to chelate any metal ions present in the metalworking fluid.
- the presence of metal ions promotes microbiological growth since the metal ions are involved in the metabolism of microorganisms.
- the one or more sequestering agents chelate the metal ions meaning that any microorganisms present are unable to absorb the metal ions present in solution and use them in their metabolism for growth.
- the presence of one or more sequestering agents in the additive composition may inhibit the growth of microorganisms present in the metal working fluid.
- the additive compositions of the invention may comprise an additional biocidal component such as a secondary amine (e.g. dicyclohexylamine).
- a secondary amine e.g. dicyclohexylamine
- the additive compositions of the invention do not comprise biocides.
- the compositions of the invention do not comprise secondary amines (e.g. dicyclohexylamine).
- biocide as used herein is used to refer to a component of an additive composition or metalworking fluid that directly kills microorganisms present in the fluid.
- bacteriocide and fungicide are used to refer to components of a composition that directly kill bacteria and fungi respectively.
- biocidal components include secondary amines such as dicyclohexylamine, orthophenylphenol, methylisothiazolinone, benzisothiazolinon and N-(3-aminopropyl)-N-dodecylpropane-l,3- diamine.
- secondary amines such as dicyclohexylamine, orthophenylphenol, methylisothiazolinone, benzisothiazolinon and N-(3-aminopropyl)-N-dodecylpropane-l,3- diamine.
- additive compositions of the invention that can inhibit the growth of microorganisms in metalworking fluids, but without being biocidal and directly killing the microorganisms present. If the industrial fluid additive compositions of the invention are added to metalworking fluids already comprising microorganisms, the additive compositions of the invention may act to decrease the microorganism population of the metal working fluid. This is because the environment of the metalworking fluid may be altered by the presence of the additive such that microorganisms can no longer grow in it, and consequently die.
- the one or more sequestering agents may prevent the microorganisms taking up dissolved metal ions which they require for their metabolism, consequently causing the microorganism to die.
- the industrial fluid additive compositions of the invention may indirectly act to kill the microorganisms in the metalworking fluid by altering the environment of the metalworking fluid such that it is inhospitable to microbial life. Such activity is distinguished from that of biocides where the biocide molecule acts directly to kill the microorganisms present, for example by being toxic to the
- the compound of formula (A) present in the industrial fluid additive compositions of the resent invention has the following formula:
- 3 ⁇ 4 and R 2 are independently selected from substituted hydrocarbyl moieties containing from 1 to 10 carbon atoms or unsubstituted hydrocarbyl moieties containing from 1 to 10 carbon atoms.
- Ri and R 2 may be independently selected from substituted or unsubstituted aliphatic or aromatic hydrocarbyl moieties such as alkyl moieties, alkenyl moieties, alkynyl moieties, cycloalkyl moieties, cycloalkenyl moieties, aryl moieties, alkaryl moieties and aralkyl moieties.
- Ri and R 2 comprise aliphatic hydrocarbyl moieties. More preferably, Ri and R 2 comprise alkyl moieties. Ri and R 2 may comprise linear or branched alkyl moieties or cycloalkyl moieties. Preferably, Ri and R 2 comprise linear alkyl moieties.
- hydrocarbyl refers to a group consisting exclusively of hydrogen and carbon atoms, the group having from 1 to 30 carbon atoms.
- a hydrocarbyl group may have from 1 to 20 carbon atoms, e.g. from 1 to 12 carbon atoms, e.g. from 1 to 10 carbon atoms.
- a hydrocarbyl group may be an acyclic group, a cyclic group, or may comprise both an acyclic portion and a cyclic portion.
- Examples of hydrocarbyl groups include alkyl, alkenyl, alkynyl, carbocyclyl (e.g. cycloalkyl, cycloalkenyl or aryl) and aralkyl.
- alkyl refers to a straight or branched chain alkyl moiety having from 1 to 30 carbon atoms.
- an alkyl group may have from 1 to 20 carbon atoms, e.g. from 1 to 12 carbon atoms, e.g. from 1 to 10 carbon atoms.
- an alkyl group may have 1, 2, 3, 4, 5 or 6 carbon atoms.
- Examples of alkyl groups include methyl, ethyl, propyl (n-propyl or isopropyl), butyl (n-butyl, sec-butyl or tert-butyl), pentyl, hexyl and the like.
- alkenyl refers to a straight or branched chain alkyl group having from 2 to 30 carbon atoms and having, in addition, at least one carbon-carbon double bond, of either E or Z stereochemistry where applicable.
- an alkenyl group may have from 2 to 20 carbon atoms, e.g. from 2 to 12 carbon atoms, e.g. from 2 to 10 carbon atoms.
- an alkenyl group may have 2, 3, 4, 5 or 6 carbon atoms.
- alkenyl groups include ethenyl, 2-propenyl, 1-butenyl, 2-butenyl, 3-butenyl, 1-pentenyl, 2-pentenyl, 3-pentenyl, 1-hexenyl, 2-hexenyl, 3-hexenyl and the like.
- alkynyl refers to a straight or branched chain alkyl group having from 2 to 30 carbon atoms and having, in addition, at least one carbon-carbon triple bond.
- an alkynyl group may have from 2 to 20 carbon atoms, e.g. from 2 to 12 carbon atoms, e.g. from 2 to 10 carbon atoms.
- an alkynyl group may have 2, 3, 4, 5 or 6 carbon atoms.
- alkynyl groups include ethynyl, 1 -propynyl, 2- propynyl, 1-butynyl, 2-butynyl, 3-butynyl, 1-pentynyl, 2-pentynyl, 3-pentynyl, 1-hexynyl, 2-hexynyl, 3-hexynyl and the like.
- cycloalkyl refers to an aliphatic carbocyclic moiety having from 3 to 20 ring carbon atoms.
- a cycloalkyl group may have from 3 to 16 carbon atoms, e.g. from 3 to 10 carbon atoms.
- a cycloalkyl group may have 3, 4, 5 or 6 ring carbon atoms.
- a cycloalkyl group may be a monocyclic, polycyclic (e.g. bicyclic) or bridged ring system. Examples of cycloalkyl groups include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, norbornyl and the like.
- cycloalkenyl refers to an aliphatic carbocyclic moiety having from 5 to 20 ring carbon atoms and having, in addition, at least one carbon-carbon double bond in the ring.
- a cycloalkenyl group may have from 5 to 16 carbon atoms, e.g. from 5 to 10 carbon atoms.
- a cycloalkenyl group may have 5 or 6 ring carbon atoms.
- a cycloalkenyl group may be a monocyclic, polycyclic (e.g. bicyclic) or bridged ring system. Examples of cycloalkenyl groups include cyclopentenyl, cyclohexenyl and the like.
- aryl refers to an aromatic carbocyclic ring system having from 6 to 30 ring carbon atoms.
- an aryl group may have from 6 to 16 ring carbon atoms, e.g. from 6 to 10 ring carbon atoms.
- An aryl group may be a monocyclic aromatic ring system or a polycyclic ring system having two or more rings, at least one of which is aromatic. Examples of aryl groups include phenyl, naphthyl, fluorenyl, azulenyl, indenyl, anthryl and the like.
- aralkyl refers to an alkyl group substituted with an aryl group, wherein the alkyl and aryl groups are as defined herein.
- An example of an aralkyl group is benzyl.
- alkaryl refers to an aryl group substituted with an alkyl group, wherein the alkyl and aryl groups are as defined herein.
- An example of an alkaryl group is methylphenyl.
- Rj and R 2 may comprise substituted or unsubstituted hydrocarbyl moieties.
- substituted as used herein in connection with a chemical group means that one or more (e.g. 1, 2, 3, 4 or 5) of the hydrogen atoms in that group are replaced independently of each other by a corresponding number of substituents. It will, of course, be understood that the one or more substituents may only be at positions where they are chemically possible, i. e. that any substitution is in accordance with permitted valence of the substituted atom and the substituent, and that the substitution results in a stable compound.
- the term is contemplated to include all permissible substituents of a chemical group or compound.
- substituents include moieties such as -OH, -NH 2 , -CI, -Br, -F, -C0 2 H, -C0 2 R x , -COR x , - CONH-R x , wherein R x is substitute or unsubstituted hydrocarbyl.
- R ⁇ and R 2 independently selected from unsubstituted alkyl groups, and more preferably unsubstituted linear alkyl groups.
- Ri and R 2 each have from 1 to 10 carbon atoms.
- Rj and R 2 each have from 1 to 5 carbon atoms.
- the compound of formula (A) comprises from 5 to 12 carbon atoms in total.
- Ri and R 2 each have from 1 to 5 carbon atoms and the compound of formula (A) comprises from 5 to 12 carbon atoms in total.
- 3 ⁇ 4 is n-butyl and R 2 is ethyl. This is the compound 3-amino-4-octanol.
- the compound of formula (A) comprises from 5 to 12 carbon atoms in total with Ri and R 2 each having from 1 to 5 carbon atoms because this is optimal for allowing the compound of formula (A) to be present at the micelle boundary in an oil-in-water emulsion, along with the molecule comprising an -NH 2 moiety bonded to a carbon atom which is adjacent to a carbon atom bonded to the OH moiety as discussed above.
- the compound of formula (A) can be present in the industrial fluid additive composition of the invention in any suitable amount.
- the compound of formula (A) can be present in an amount of from 10% to 50% by weight of the industrial fluid additive composition.
- the compound of formula (A) is present in an amount of from 15% to 35% by weight of the industrial fluid additive composition.
- the industrial fluid additive composition of the invention comprises one or more sequestering agents. Any known suitable sequestering agent or chelating agent known to effectively chelate dissolved metal ions in aqueous solution or in oil-in-water emulsions may be used. Sequestering agents that may be used in additive compositions of the present invention include compounds comprising one or more phosphonate moieties in the molecule. Other examples of sequestering agents for use in accordance with the invention include polyacrylates, polyacrylic acids, polylactates, compounds comprising two or more carboxyl groups such as ethylenediaminetetraacetic acid (EDTA), methylglycinediacetic acid (MGDA), nitrilotriacetic acid, succinimides, or any combination thereof.
- EDTA ethylenediaminetetraacetic acid
- MGDA methylglycinediacetic acid
- succinimides or any combination thereof.
- the one or more sequestering agents comprise a compound comprising one or more phosphonate moieties. More preferably, the one or more sequestering agents comprise a compound of formula (B):
- R 3 is a substituted hydrocarbyl group containing from 1 to 10 carbon atoms, or an unsubstituted hydrocarbyl group containing from 1 to 10 carbon atoms.
- R 3 is a substituted alkyl group containing from 1 to 10 carbon atoms, or an unsubstituted alkyl group containing from 1 to 10 carbon atoms.
- R 3 is a substituted alkyl group comprising from 1 to 10 carbon atoms. More preferably, wherein R 3 is a substituted alkyl group comprising one or two phosphonate moieties such as a substituted Cj or C 2 alkyl group containing one or two phosphonate moieties.
- R 3 is a substituted Cj to C 2 alkyl group containing one or two phosphonate moieties, and one or more hydroxyl moieties.
- the compound of formula (B) is selected from 1-hydroxethane 1, 1- diphosphonic acid, aminotris(methylenephosphonic acid), or a combination thereof.
- the one or more sequestering agents may be present in the industrial fluid additive composition of the invention in any suitable amount.
- the one or more sequestering agents may be present in an amount of at least 5% by weight of the industrial fluid additive composition, such as in an amount of from 5% to 20% by weight of the industrial fluid additive composition.
- the one or more sequestering agents comprise one or more phosphonate groups
- at least a fraction of the compound of formula (A) and at least a fraction of the one or more sequestering agents react in situ upon formation of the composition so as to form an ammonium phosphonate salt.
- this salt contributes to the unexpectedly good potency of the composition in inhibiting growth of microorganisms in metalworking fluids. Additionally, the in situ formation of the salt extends the shelf life of the additive composition due to the salt's stability.
- the industrial fluid additive composition of the invention typically comprises water.
- the water may be present in any suitable amount.
- the water may be present in an amount of from 20% to 80%, and preferably from 30% to 60% by weight of the industrial fluid additive composition.
- the pH of the industrial fluid additive composition is typically in the range of from 7 to 11.
- the pH of the additive composition is from 8 to 10.5, more preferably from 8.5 to 10, and most preferably from 9 to 9.5.
- a pH within the range of from 9 to 9.5 is preferred since such a pH has been found to be sufficiently high to contribute towards the inhibition of microbial growth in the
- the industrial fluid additive compositions of the invention have been found to be effective at inhibiting the growth of microorganism in metalworking fluids at lower pH than known additives for inhibiting microbial growth. Without being limited by theory, this is believed to be linked to the synergy discussed above associated with using the one or more sequestering agents and compound of formula (A) in the additive compositions of the invention. Sufficiently inhibiting the growth of microorganisms at lower pH is advantageous because it means that the composition works just as well but in a less caustic environment.
- the industrial fluid additive compositions of the invention may further comprise a pH increasing additive.
- pH increasing additives include C 1 to C 10 primary alkyl amines such as monoethanolamine.
- Other examples of pH increasing additives include triethanolamine.
- the pH increasing additive may be present in the additive composition in any suitable amount sufficient for the pH of the additive composition to be raised within a desirable range, such as the ranges discussed above.
- the pH increasing additive is present in the additive composition in an amount of from 2 to 25% by weight of the additive composition, and preferably in an amount of from 5%> to 15% by weight of the additive composition.
- the industrial fluid additive compositions of the present invention may also comprise other components known in the art suitable for use in metalworking fluids and additive compositions for use in metal working fluids. Such components will be known to the person skilled in the art.
- the additive compositions of the invention may further comprise one or more surfactants.
- the one or more surfactants may be present in any suitable amount.
- the one or more surfactants are present in the additive composition in an amount of from 1%> to 10% by weight of the additive composition, such as from 2% to 6% by weight of the additive composition.
- the present invention also provides metal working fluids comprising an industrial fluid additive composition of the present invention.
- the metal working fluids according to the invention may be any type of metalworking fluid known in the art such as: (1) non- water-miscible oils, (2) water-miscible oils, and (3) fully synthetic oil-free products.
- the metalworknig fluids may be oil based, aqueous based, a water-in-oil emulsion, or an oil-in- water emulsion.
- the metalworking fluid of the present invention is based on a water-miscible oil or is a fully synthetic oil-free product.
- the metalworking fluid is based on a water-miscible oil.
- Such metalworking fluids will typically comprise water and an oil such as a mineral oil, a synthetic oil or an ester oil.
- the metalworking fluid may also comprise an emulsifier to aid in formation of the oil-in-water emulsion or water ⁇ in-oil emulsion.
- the metalworking fluid of the invention is an oil-in-water emulsion.
- the oil-in-water emulsion comprises an emulsifier.
- the metalworking fluids of the invention may further comprise one or more additives such as those typically found in metal working fluids. Such additives will be known and familiar to the person skilled in the art.
- metalworking fluids of the invention may comprise the industrial fluid additive compositions of the invention in any suitable amount.
- metalworking fluids of the invention will comprise the industrial fluid additive compositions of the invention in an amount sufficient for achieving the effect of inhibition of microbiological growth.
- the metalworking fluids of the invention comprise the industrial fluid additive composition of the invention in an amount of from 0.1% to 10% by weight, preferably from 0.1% to 5% by weight, and most preferably from 0.5% to 1.5% by weight.
- the metalworking fluids of the invention may comprise one or more sequestering agents.
- the one or more sequestering agents are present in the metalworking fluids in an amount of at least 0.01% by weight, such as from 0.01% to 0.15%) by weight of the metalworking fluid.
- the metalworking fluids of the invention will also comprise one or more compounds of formula (A).
- the one or more compounds of formula (A) are present in an amount of from 0.1 % to 0.5%, and preferably from 0.15% to 0.35% by weight of the metalworking fluid.
- the pH of the metalworking fluid may be any suitable pH for a metalworking fluid.
- a particular pH value of the metalworking fluid may be chosen by the person skilled in the art for a particular application.
- the pH of the metalworking fluid is 8 to 10.5, more preferably 8.5 to 10, and most preferably 9 to 9.5.
- Such a pH is believed to be optimal since it allows for inhibition of microbiological growth without being too caustic.
- An advantage of the metalworking fluids of the invention is that microbiological growth in the fluids is sufficiently inhibited at pH 9 to 9.5.
- Various previously known metalworking fluids not according to the invention require higher pH values in order to sufficiently inhibit microbiological growth.
- the present invention also provides for the use of industrial fluid additive compositions of the invention in inhibiting microbial growth such as inhibiting the growth of bacteria and/or fungi.
- Use according to the invention may comprise using the additive of the invention in any industrial fluid where the inhibition of microbiological growth is desired or necessary.
- use according to the invention comprises using the industrial fluid additive composition to inhibit the growth of microorganisms in a metalworking fluid.
- the present invention also provides a method of using the metalworking fluids of the invention in metalworking applications.
- the metalworking applications may comprise any known application for a metalworking fluid known to the skilled person.
- the method of the invention comprises a method of cutting, grinding or cleaning a metal comprising applying a metalworking fluid of the invention.
- test formulations were prepared by mixing the respective ingredients in the amounts indicated in the table.
- Corrguard EXT is the compound 3-amino-4-octanol (an example compound of a compound of formula (A)).
- HEDP-60 is the compound 1 hydroxyethane 1,1-diphosphonic acid, and example of a sequestering agent.
- test series 1 the above values for bacterial and fungal content are in cfu/ml.
- the pH after 48 hours of the metalworking fluids was 8.7 for SCL-003, 8.6 for SCL-008 and 8.1 for the control fluid.
- test series 2 the above values for bacterial and fungal content are in cfu/ml.
- Test series 3 the above values for bacterial and fungal content are in cfu/ml.
- SCL-026 >10 ⁇ 5 >10 ⁇ 5 >10 ⁇ 5 5 ⁇ 10 ⁇ 1 5 ⁇ 10 ⁇ 1 0
- test series 3 the above values for bacterial and fungal content are in cfu/ml.
- Test series 4 the above values for bacterial and fungal content are in cfu/ml.
- test series 4 the above values for bacterial and fungal content are in cfu/ml.
- the initial values at Time 0 were bacteria: 5.6xlO A 6 cfu/ml and fungi: 9xlO A l cfu/ml. Discussion of results
- test series 1 demonstrate that a metalworking fluid comprising an additive of the invention (i.e. comprising both a sequestering agent and a compound of formula (A) inhibited the growth of bacteria and fungi after 48 hours.
- the additive of the invention is shown to alter the environment of the metalworking fluid such that it becomes inhospitable to microbial life such that any microorganisms present die.
- fungi and bacteria levels remained similar over 96 hours.
- test series 2 show that the formulation SCL-017reduces the bacterial population of a metalworking fluid over 96 hours. This is in contrast to the control formulation where bacterial and fungal levels remained constant.
- SCL-017 is an industrial fluid additive composition according to the invention. However, it contains a very low level of sequestering agent compared to the SCL-003 formulation of test series 1. As expected, whilst SCL-017 acted to decrease the bacterial population, this decrease was a lot less than SCL-003 in test series 1 which comprised a much higher quantity of sequestering agent.
- test series 3 compared an example industrial fluid additive
- composition of the invention comprising a sequestering agent, a compound of formula (A) and a monoethanolamine pH booster with corresponding formulations SCL- 019, SCL-021 and SCL-026 which comprised the same amount of the compound of formula (A), the same amount of monoethanolamine, but no sequestering agent.
- SCL-019, SCL-021 and SCL-026 also contained fatty acid. This was to adjust the pH of all four test formulations to similar values. It was necessary to add the fatty acid to SCL-019, SCL-021 and SCL-026 because so as to lower the pH such that it was comparable to that of SCL-003.
- test series 4 show that control samples SCL-DF12 and SCL-LB400 which contain only deionised water and surfactant have very little effect on bacterial and fungal populations.
- SCL-HEDP containing only sequestering agent has very little effect on both bacterial and fungal populations.
- SCL-MEA which contained only water and monoethanolamine was shown to slightly reduce bacterial population over time, but have no effect on fungal population.
- SCL-EXT which contained only the compound of formula (A) is shown to slightly reduce both bacterial and fungal populations.
- formulations SCL-003 and SCL-029 according to the invention significantly reduced both bacterial and fungal populations over time.
- SCL-003 was better than all other tested formulations in reducing both bacterial and fungal populations.
- SCL- 003 reduced both bacterial and fungal populations more than SCL-029 because SCL-029 did not contain any monoethanolamine which increases the pH of the formulation, thus increasing its potency in inhibiting growth of microorganism. This also explains why the SCL-EXT formulation showed a higher antibacterial effect than SCL-029.
- SCL-EXT contains only the compound of formula (A) and water, so will have a much higher pH than SCL-029 which contains both the basic compound of formula (A) and the acidic HEDP.
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CN201880078973.3A CN111615550B (zh) | 2017-10-06 | 2018-10-04 | 金属加工流体添加剂组合物 |
US16/754,119 US11499118B2 (en) | 2017-10-06 | 2018-10-04 | Metal working fluid additive composition |
CN202211232791.1A CN115786028B (zh) | 2017-10-06 | 2018-10-04 | 金属加工流体添加剂组合物 |
EP18780132.9A EP3692124B1 (en) | 2017-10-06 | 2018-10-04 | Metal working fluid additive composition |
JP2020518788A JP7394750B2 (ja) | 2017-10-06 | 2018-10-04 | 金属加工用流体添加剤組成物 |
US17/973,242 US11952552B2 (en) | 2017-10-06 | 2022-10-25 | Metal working fluid additive composition |
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US17/973,242 Continuation US11952552B2 (en) | 2017-10-06 | 2022-10-25 | Metal working fluid additive composition |
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US11952552B2 (en) | 2024-04-09 |
US11499118B2 (en) | 2022-11-15 |
JP2020536150A (ja) | 2020-12-10 |
CN115786028A (zh) | 2023-03-14 |
US20200325414A1 (en) | 2020-10-15 |
US20230142153A1 (en) | 2023-05-11 |
JP7394750B2 (ja) | 2023-12-08 |
EP3692124B1 (en) | 2023-12-20 |
CN115786028B (zh) | 2024-04-02 |
CN111615550B (zh) | 2022-11-01 |
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EP3692124A1 (en) | 2020-08-12 |
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