WO2019056649A1 - 一种外水切亮面与饰条本体组立专机 - Google Patents

一种外水切亮面与饰条本体组立专机 Download PDF

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Publication number
WO2019056649A1
WO2019056649A1 PCT/CN2017/120009 CN2017120009W WO2019056649A1 WO 2019056649 A1 WO2019056649 A1 WO 2019056649A1 CN 2017120009 W CN2017120009 W CN 2017120009W WO 2019056649 A1 WO2019056649 A1 WO 2019056649A1
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Prior art keywords
rod
discharge
cylinder
press
strip body
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PCT/CN2017/120009
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English (en)
French (fr)
Inventor
田憬
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广州敏惠汽车零部件有限公司
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Publication of WO2019056649A1 publication Critical patent/WO2019056649A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts

Definitions

  • the invention relates to a grouping device in the research field of automobile parts production, in particular to a special machine for forming an outer water cut surface and a strip body.
  • the front door outer water cutting assembly generally consists of an outer water cut surface and a trim body. Since the outer water cut surface and the strip body are separately produced, when the two are assembled, the outer water cut surface is generally manually pressed into the recessed groove in the strip body. Due to the sealing requirements after the outer water cut surface and the trim body assembly, the installation requirements between the two are high, which makes it very difficult for the artificial hand to press the outer water cut surface into the recess of the trim body, which requires a lot of physical strength. And there are safety hazards such as scratched hands; long standing time, low production tempo, and up to 10PCS per hour. In addition, the quality cannot be guaranteed during the manual pressing process, and the outer water cuts the bright surface or/and the strip body may be deformed or scratched.
  • the object of the present invention is to provide an outer water cut surface and a strip body assembly special machine, which can realize semi-automatic assembly between the outer water cut surface and the strip body.
  • an external water cut bright surface and a trim body assembly special machine including a rack and a work platform for dividing the rack into an upper space and a lower space, the upper end surface of the work platform is arranged There is a profiling fixture, and a plurality of clamping cylinders and a clamping block disposed on the working end of the clamping cylinder are disposed adjacent to the profiling fixture, and the pressing assembly is arranged above the profiling fixture.
  • the pressing assembly comprises a pressing base and a plurality of pressing cylinders, and the plurality of pressing cylinders are arranged on a front side of the pressing base, and the operating end of the pressing cylinder Downward, the press-fit base is mounted on the work platform by two horizontal slide rails, on which the drive motor that drives the press-fit base close to or away from the profiling fixture is disposed.
  • the lower end surface of the action end of the press-fit cylinder is provided with a buffer block.
  • each of the discharge mechanisms including a discharge mount fixed to the work platform, a discharge rod, and being installed in the lower space a discharge cylinder, the middle portion of the discharge rod is hinged on the discharge mounting seat, and one end of the discharge rod can extend into the contour fixture, and the action end of the discharge cylinder passes through the worktable and is unloaded Material link.
  • the discharge rod includes a first rod and a second rod, and one end of the first rod and one end of the second rod are fixed in an L shape, and the other end of the first rod can extend into To the profiling fixture.
  • the profiling tool comprises a middle contour block and two outer contour blocks, two outer contour blocks are located on two sides of the middle contour block, and the first rod is another One end can extend into the middle contour block.
  • a control box which controls the working state of the pressing cylinder, the clamping cylinder, the driving motor and the discharging cylinder.
  • the invention has the beneficial effects that: the invention adopts a pressing assembly, and when the production is performed, the decorative strip body is placed on the profiling jig, and then fixed by the clamping cylinder and the clamping block, and then the outer water cut surface is pre-fixed.
  • the pressing assembly moves downward, presses the outer water to cut the bright surface, and presses the outer water cut surface into the recess of the trim body, which realizes the outer water cut surface and the decorative strip
  • the beat is increased from 10PCS/H to 60PCS/H.
  • the invention reduces the labor intensity of the operator and reduces the risk of injury.
  • Figure 1 is a schematic view of the structure of the present invention.
  • an outer water cut surface and a trim body assembly special machine includes a frame 1 and a work platform 2 for dividing the frame 1 into an upper space and a lower space, and the upper end surface of the work platform 2 is arranged with a contour A jig is disposed adjacent to the profiling fixture with a plurality of clamping cylinders 3 and a clamping block 4 disposed on the working end of the clamping cylinder 3, and a pressing assembly is arranged above the profiling fixture.
  • the trim body is placed on the profiling fixture, and then fixed by the clamping cylinder 3 and the clamping block 4, and then the outer water cut surface is pre-fixed to the embedding of the trim body.
  • the pressing assembly is pressed downward to press the outer water to cut the bright surface, and the outer water cut surface is pressed into the embedded groove of the decorative strip body, which realizes the semi-automatic production of the outer water cut bright surface and the decorative strip body, and the beat is performed by 10PCS/H is raised to 60PCS/H.
  • the invention reduces the labor intensity of the operator and reduces the risk of injury.
  • the pressing assembly comprises a pressing base 7 and a plurality of pressing cylinders 8, and the plurality of pressing cylinders 8 are arranged on a front side of the pressing base 7, the pressing cylinder
  • the action end of the 8 is directed downwards, and the press-fit base 7 is mounted on the work platform 2 via two horizontal slide rails 6, on which the drive base 7 is arranged to drive the press-fit base 7 closer to or away from the profiling fixture. motor.
  • the lower end surface of the operating end of the press-fit cylinder 8 is provided with a buffer block 9.
  • the buffer block 9 is a polyurethane PU elastomer, and the polyurethane PU elastomer is commonly known as a superior rubber.
  • the buffer block 9 is in contact with the cut surface of the outer water to prevent scratches on the surface of the outer water cut surface, thereby reducing the product scrap rate and providing a combined yield.
  • each of the discharge mechanisms including a discharge mount fixed to the work platform 2, a discharge rod 10, and a lower space installed a discharge cylinder inside, the middle portion of the discharge rod 10 is hinged on the discharge mounting seat, and one end of the discharge rod 10 can extend into the profiling fixture, and the action end of the discharge cylinder passes through the workbench It is linked to the discharge rod 10 later.
  • the discharge rod 10 includes a first rod and a second rod. One end of the first rod and one end of the second rod are fixed in an L shape, and the other end of the first rod can extend into the profiling fixture.
  • the profiling tool includes a middle contour block 11 and two outer contour blocks 5, and the two outer contour blocks 5 are located on both sides of the middle contour block 11, the first The other end of the rod can extend into the central contour block 11.
  • a control box which controls the operating state of the press cylinder 8, the clamping cylinder 3, the drive motor and the discharge cylinder.
  • the frame 1 is also provided with a protective cover, and the front side of the protective cover is provided with an opening for facilitating feeding and unloading.
  • the trim body is placed on the middle contour block 11 and the two outer contour blocks 5, and the outer water cut surface is pre-fixed on the insert groove of the trim body, the clamping cylinder 3 works, and the trimming block 4 is decorated.
  • the strip body is fixed, and the driving motor drives the pressing base 7 to be close to the profiling jig, so that the pressing cylinder 8 and the buffering block 9 are located above the outer water cut surface, and the pressing cylinder 8 is sequentially extended, and the buffer block 9 and the outer water cut surface are respectively Pressing, the pressing cylinder 8 continues to extend, and the outer water cut surface is pressed into the recessed groove of the trim body, the pressing cylinder 8 is reset, the driving motor is reset, the clamping cylinder 3 is reset, and the discharging cylinder is operated, The first rod pushes out the trim body, the strip body is blocked by the second rod along the first rod, the operator takes out the workpiece, the discharge cylinder and the first rod are reset, and the new trim body is placed

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

一种外水切亮面与饰条本体组立专机，包括机架（1）以及将机架（1）分成上部空间和下部空间的工作平台（2），所述工作平台（2）的上端面布置有仿形治具，所述仿形治具旁布置有若干个夹紧气缸（3）以及布置在夹紧气缸（3）动作端上的夹紧块（4），仿形治具上方布置压合组件。通过设置压合组件，生产时，将饰条本体放到仿形治具上后通过夹紧气缸（3）和夹紧块（4）将其固定，再将外水切亮面预固定在饰条本体的嵌槽上，压合组件往下运动后压触外水切亮面，并将外水切亮面压入到饰条本体的嵌槽中，其实现了外水切亮面和饰条本体的半自动生产，节拍由10PCS/H提升至60PCS/H。该组立专机能够降低作业者劳动强度，降低受伤风险。

Description

一种外水切亮面与饰条本体组立专机
技术领域
本发明涉及汽车零部件生产研究领域中的一种组立设备，特别是一种外水切亮面与饰条本体组立专机。
背景技术
前门外水切总成一般由外水切亮面和饰条本体组成。由于外水切亮面和饰条本体分开生产，两者装配时，一般是通过人工将外水切亮面压合到饰条本体中的嵌槽中。由于外水切亮面和饰条本体装配之后有密封性要求，两者之间的安装要求高，导致人工非常难将外水切亮面压到饰条本体的嵌槽中，需要耗费大量的体力，并且存在划伤手等安全隐患；组立时间长，生产节拍低，每小时最多压合10PCS。另外，在手工压合的过程中品质无法保障，外水切亮面或/和饰条本体会出现变形、划伤的情况。
发明内容
本发明的目的，在于提供一种外水切亮面与饰条本体组立专机，其能实现外水切亮面和饰条本体之间的半自动化装配。
本发明解决其技术问题的解决方案是：一种外水切亮面与饰条本体组立专机，包括机架以及将机架分成上部空间和下部空间的工作平台，所述工作平台的上端面布置有仿形治具，所述仿形治具旁布置有若干个夹紧气缸以及布置在夹紧气缸动作端上的夹紧块，仿形治具上方布置压合组件。
作为上述技术方案的进一步改进，所述压合组件包括压合基座以及多台压合气缸，多台所述压合气缸布置在压合基座的前侧面，所述压合气缸的动作端朝下，所述压合基座通过两条水平滑轨安装在工作平台上，所述工作平台上布置有驱使压合基座靠近或者远离仿形治具的驱动电机。
作为上述技术方案的进一步改进，所述压合气缸的动作端的下端面设置有缓冲块。
作为上述技术方案的进一步改进，还包括安装在仿形治具两端的卸料机构，每个所述卸料机构包括固定在工作平台上的卸料安装座、卸料杆以及安装在下部空间内的卸料气缸，所述卸料杆的中部铰接在卸料安装座上，卸料杆的一端能伸入到仿形治具中，所述卸料气缸的动作端穿过工作台后与卸料杆链接。
作为上述技术方案的进一步改进，所述卸料杆包括第一杆以及第二杆，第一杆的一端和第二杆的一端固定后呈L状，所述第一杆的另一端能伸入到仿形治具中。
作为上述技术方案的进一步改进，所述仿形治具包括中部仿形块和两个外侧仿形块，两个所述外侧仿形块位于中部仿形块两侧，所述第一杆的另一端能伸入到中部仿形块中。
作为上述技术方案的进一步改进，还包括控制箱，所述控制箱控制压合气缸、夹紧气缸、驱动电机和卸料气缸的工作状态。
本发明的有益效果是：本发明通过设置压合组件，生产时，将饰条本体放到仿形治具上后通过夹紧气缸和夹紧块将其固定，再将外水切亮面预固定在饰条本体的嵌槽上，压合组件往下运动后压触外水切亮面，并将外水切亮面压入到饰条本体的嵌槽中，其实现了外水切亮面和饰条本体的半自动生产，节拍由10PCS/H提升至60PCS/H。本发明降低作业者劳动强度，降低受伤风险。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单说明。显然，所描述的附图只是本发明的一部分实施例，而不是全部实施例，本领域的技术人员在不付出创造性劳动的前提下，还可以根据这些附图获得其他设计方案和附图。
图1是本发明的结构示意图。
具体实施方式
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述，以充分地理解本发明的目的、特征和效果。显然，所描述的实施例只是本发明的一部分实施例，而不是全部实施例，基于本发明的实施例，本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例，均属于本发明保护的范围。另外，文中所提到的所有联接/连接关系，并非单指构件直接相接，而是指可根据具体实施情况，通过添加或减少联接辅件，来组成更优的联接结构。
参照图1，一种外水切亮面与饰条本体组立专机，包括机架1以及将机架1分成上部空间和下部空间的工作平台2，所述工作平台2的上端面布置有仿形治具，所述仿形治具旁布置有若干个夹紧气缸3以及布置在夹紧气缸3动作端上的夹紧块4，仿形治具上方布置压合组件。
通过设置压合组件，生产时，将饰条本体放到仿形治具上后通过夹紧气缸3和夹紧块4将其固定，再将外水切亮面预固定在饰条本体的嵌槽上，压合组件往下运动后压触外水切亮面，并将外水切亮面压入到饰条本体的嵌槽中，其实现了外水切亮面和饰条本体的半自动生产，节拍由10PCS/H提升至60PCS/H。本发明降低作业者劳动强度，降低受伤风险。
进一步作为优选的实施方式，所述压合组件包括压合基座7以及多台压合气缸8，多台所述压合气缸8布置在压合基座7的前侧面，所述压合气缸8的动作端朝下，所述压合基座7通过两条水平滑轨6安装在工作平台2上，所述工作平台2上布置有驱使压合基座7靠近或者远离仿形治具的驱动电机。所述压合气缸8的动作端的下端面设置有缓冲块9。缓冲块9为聚氨酯PU弹性体，聚氨酯PU弹性体俗称优力胶。缓冲块9与外水切亮面接触，可以防止在外水切亮面表面造成伤痕，进而降低产品报废率，提供组合后的良品率。
进一步作为优选的实施方式，还包括安装在仿形治具两端的卸料机构，每个所述卸料机构包括固定在工作平台2上的卸料安装座、卸料杆10以及安装在下部空间内的卸料气缸，所述卸料杆10的中部铰接在卸料安装座上，卸料杆10的一端能伸入到仿形治具中，所述卸料气缸的动作端穿过工作台后与卸料杆10链接。所述卸料杆10包括第一杆以及第二杆，第一杆的一端和第二杆的一端固定后呈L状，所述第一杆的另一端能伸入到仿形治具中。
进一步作为优选的实施方式，所述仿形治具包括中部仿形块11和两个外侧仿形块5，两个所述外侧仿形块5位于中部仿形块11两侧，所述第一杆的另一端能伸入到中部仿形块11中。
进一步作为优选的实施方式，还包括控制箱，所述控制箱控制压合气缸8、夹紧气缸3、驱动电机和卸料气缸的工作状态。
当然机架1上还布置有防护罩，防护罩的前侧面布置有便于上料下料的开口。
本发明具体的工作流程如下：
将饰条本体放到中部仿形块11和两个外侧仿形块5上，将外水切亮面预固定在饰条本体的嵌槽上，夹紧气缸3工作，通过夹紧块4将饰条本体固定，驱动电机驱使压合基座7靠近仿形治具，使得压合气缸8以及缓冲块9位于外水切亮面上方，压合气缸8依次伸出后缓冲块9与外水切亮面压触，压合气缸8继续伸出后将外水切亮面压入到饰条本体的嵌槽中，压合气缸8复位，驱动电机复位，夹紧气缸3复位，卸料气缸工作后，通过第一杆将饰条本体顶出，饰条本体沿着第一杆滑落后被第二杆阻挡，操作人员将工件取出，卸料气缸和第一杆复位后，将新的饰条本体放到中部仿形块11和两个外侧仿形块5上。
以上是对本发明的较佳实施方式进行了具体说明，但本发明创造并不限于所述实施例，熟悉本领域的技术人员在不违背本发明精神的前提下还可作出种种的等同变型或替换，这些等同的变型或替换均包含在本申请权利要求所限定的范围内。

Claims (7)

  1. 一种外水切亮面与饰条本体组立专机，其特征在于：包括机架以及将机架分成上部空间和下部空间的工作平台，所述工作平台的上端面布置有仿形治具，所述仿形治具旁布置有若干个夹紧气缸以及布置在夹紧气缸动作端上的夹紧块，仿形治具上方布置压合组件。
  2. 根据权利要求1所述的外水切亮面与饰条本体组立专机，其特征在于：所述压合组件包括压合基座以及多台压合气缸，多台所述压合气缸布置在压合基座的前侧面，所述压合气缸的动作端朝下，所述压合基座通过两条水平滑轨安装在工作平台上，所述工作平台上布置有驱使压合基座靠近或者远离仿形治具的驱动电机。
  3. 根据权利要求2所述的外水切亮面与饰条本体组立专机，其特征在于：所述压合气缸的动作端的下端面设置有缓冲块。
  4. 根据权利要求2或3所述的外水切亮面与饰条本体组立专机，其特征在于：还包括安装在仿形治具两端的卸料机构，每个所述卸料机构包括固定在工作平台上的卸料安装座、卸料杆以及安装在下部空间内的卸料气缸，所述卸料杆的中部铰接在卸料安装座上，卸料杆的一端能伸入到仿形治具中，所述卸料气缸的动作端穿过工作台后与卸料杆链接。
  5. 根据权利要求4所述的外水切亮面与饰条本体组立专机，其特征在于：所述卸料杆包括第一杆以及第二杆，第一杆的一端和第二杆的一端固定后呈L状，所述第一杆的另一端能伸入到仿形治具中。
  6. 根据权利要求5所述的外水切亮面与饰条本体组立专机，其特征在于：所述仿形治具包括中部仿形块和两个外侧仿形块，两个所述外侧仿形块位于中部仿形块两侧，所述第一杆的另一端能伸入到中部仿形块中。
  7. 根据权利要求4所述的外水切亮面与饰条本体组立专机，其特征在于：还包括控制箱，所述控制箱控制压合气缸、夹紧气缸、驱动电机和卸料气缸的工作状态。
PCT/CN2017/120009 2017-09-21 2017-12-29 一种外水切亮面与饰条本体组立专机 WO2019056649A1 (zh)

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