WO2019049905A1 - Procédé de fabrication d'un composite de corps poreux d'oxyde métallique, et composite de matériau de carbone poreux et d'oxyde métallique - Google Patents
Procédé de fabrication d'un composite de corps poreux d'oxyde métallique, et composite de matériau de carbone poreux et d'oxyde métallique Download PDFInfo
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- WO2019049905A1 WO2019049905A1 PCT/JP2018/032934 JP2018032934W WO2019049905A1 WO 2019049905 A1 WO2019049905 A1 WO 2019049905A1 JP 2018032934 W JP2018032934 W JP 2018032934W WO 2019049905 A1 WO2019049905 A1 WO 2019049905A1
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- metal oxide
- composite
- porous
- precursor
- porous body
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- 229910044991 metal oxide Inorganic materials 0.000 title claims abstract description 71
- 150000004706 metal oxides Chemical class 0.000 title claims abstract description 71
- 239000002131 composite material Substances 0.000 title claims abstract description 67
- 239000003575 carbonaceous material Substances 0.000 title claims abstract description 45
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 34
- 239000002184 metal Substances 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000011148 porous material Substances 0.000 claims abstract description 90
- 239000002243 precursor Substances 0.000 claims abstract description 59
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 55
- 238000000034 method Methods 0.000 claims abstract description 36
- 238000010438 heat treatment Methods 0.000 claims abstract description 35
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 27
- 239000012298 atmosphere Substances 0.000 claims abstract description 13
- 239000012702 metal oxide precursor Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 7
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical group O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 45
- 230000003252 repetitive effect Effects 0.000 claims description 13
- 239000004408 titanium dioxide Substances 0.000 claims description 12
- 239000010936 titanium Substances 0.000 claims description 10
- 238000000151 deposition Methods 0.000 claims description 9
- 229910052719 titanium Inorganic materials 0.000 claims description 9
- 239000003054 catalyst Substances 0.000 claims description 8
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 claims description 7
- 229910052732 germanium Inorganic materials 0.000 claims description 7
- 229910001416 lithium ion Inorganic materials 0.000 claims description 7
- 229910052759 nickel Inorganic materials 0.000 claims description 7
- 229910052710 silicon Inorganic materials 0.000 claims description 7
- 229910052715 tantalum Inorganic materials 0.000 claims description 7
- 229910052718 tin Inorganic materials 0.000 claims description 7
- 229910052720 vanadium Inorganic materials 0.000 claims description 7
- 229910052726 zirconium Inorganic materials 0.000 claims description 7
- 150000004703 alkoxides Chemical class 0.000 claims description 6
- 239000007773 negative electrode material Substances 0.000 claims description 6
- 239000003990 capacitor Substances 0.000 claims description 5
- 238000011068 loading method Methods 0.000 claims description 5
- 229910001510 metal chloride Inorganic materials 0.000 claims description 5
- 229910001338 liquidmetal Inorganic materials 0.000 claims description 3
- 230000035611 feeding Effects 0.000 claims 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 47
- 239000002086 nanomaterial Substances 0.000 abstract description 5
- 239000002717 carbon nanostructure Substances 0.000 abstract description 4
- 238000006243 chemical reaction Methods 0.000 description 45
- 229910010413 TiO 2 Inorganic materials 0.000 description 33
- 239000000047 product Substances 0.000 description 29
- 238000005259 measurement Methods 0.000 description 22
- 239000010453 quartz Substances 0.000 description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- 229910006404 SnO 2 Inorganic materials 0.000 description 14
- 239000007788 liquid Substances 0.000 description 14
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 14
- 239000002994 raw material Substances 0.000 description 12
- 238000011156 evaluation Methods 0.000 description 11
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 11
- 239000000126 substance Substances 0.000 description 11
- 150000003609 titanium compounds Chemical class 0.000 description 10
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 238000001556 precipitation Methods 0.000 description 8
- 238000001816 cooling Methods 0.000 description 7
- 239000002114 nanocomposite Substances 0.000 description 7
- 239000002134 carbon nanofiber Substances 0.000 description 6
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 6
- 230000008021 deposition Effects 0.000 description 5
- 239000002105 nanoparticle Substances 0.000 description 5
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 4
- 229910002090 carbon oxide Inorganic materials 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 239000007772 electrode material Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000002244 precipitate Substances 0.000 description 4
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 238000000635 electron micrograph Methods 0.000 description 3
- 238000000445 field-emission scanning electron microscopy Methods 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- 125000000962 organic group Chemical group 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 238000003917 TEM image Methods 0.000 description 2
- XHCLAFWTIXFWPH-UHFFFAOYSA-N [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] XHCLAFWTIXFWPH-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 description 2
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000011889 copper foil Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002121 nanofiber Substances 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910001887 tin oxide Inorganic materials 0.000 description 2
- 229910001935 vanadium oxide Inorganic materials 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- DGXAGETVRDOQFP-UHFFFAOYSA-N 2,6-dihydroxybenzaldehyde Chemical compound OC1=CC=CC(O)=C1C=O DGXAGETVRDOQFP-UHFFFAOYSA-N 0.000 description 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 1
- 229920006369 KF polymer Polymers 0.000 description 1
- 229910013870 LiPF 6 Inorganic materials 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 239000002156 adsorbate Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
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- 238000010668 complexation reaction Methods 0.000 description 1
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- 239000010949 copper Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
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- 239000006185 dispersion Substances 0.000 description 1
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical group O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 239000010439 graphite Substances 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000012705 liquid precursor Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000002429 nitrogen sorption measurement Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- JOUSPCDMLWUHSO-UHFFFAOYSA-N oxovanadium;propan-2-ol Chemical compound [V]=O.CC(C)O.CC(C)O.CC(C)O JOUSPCDMLWUHSO-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 238000000634 powder X-ray diffraction Methods 0.000 description 1
- CCTFOFUMSKSGRK-UHFFFAOYSA-N propan-2-olate;tin(4+) Chemical compound [Sn+4].CC(C)[O-].CC(C)[O-].CC(C)[O-].CC(C)[O-] CCTFOFUMSKSGRK-UHFFFAOYSA-N 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
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- 238000002411 thermogravimetry Methods 0.000 description 1
- 238000002525 ultrasonication Methods 0.000 description 1
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- 239000012808 vapor phase Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/04—Hybrid capacitors
- H01G11/06—Hybrid capacitors with one of the electrodes allowing ions to be reversibly doped thereinto, e.g. lithium ion capacitors [LIC]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/24—Electrodes characterised by structural features of the materials making up or comprised in the electrodes, e.g. form, surface area or porosity; characterised by the structural features of powders or particles used therefor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/32—Carbon-based
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/32—Carbon-based
- H01G11/36—Nanostructures, e.g. nanofibres, nanotubes or fullerenes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/46—Metal oxides
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/84—Processes for the manufacture of hybrid or EDL capacitors, or components thereof
- H01G11/86—Processes for the manufacture of hybrid or EDL capacitors, or components thereof specially adapted for electrodes
Definitions
- the present invention relates to a method for producing a metal oxide-porous composite and a composite of a porous carbon material and a metal oxide.
- Titanium dioxide (TiO 2 ) is expected to be used as a negative electrode active material of next-generation lithium ion capacitors because the electrolyte can be charged and discharged at a stable potential.
- titanium dioxide is poor in conductivity, complexation with a conductive substance such as carbon and the like at the nano level has been studied for use as an electrode (patent documents 1 to 3, non-patent document 1).
- Patent Document 1 Japanese Patent Application Publication No. 2008-147612
- Patent Document 2 Japanese Patent Application Publication No. 2016-538709
- Patent Document 3 Japanese Patent Application Publication No. 2016-518023
- Non-patent document 1 H.P. Sohn et al., RSC Adv. 2016, 6, 39484-39491
- the entire disclosures of Patent Documents 1 to 3 and Non-Patent Document 1 are specifically incorporated herein by reference.
- Patent Document 1 and Non-patent Document 1 a precursor of lithium titanate or titanium oxide is complexed with a carbon material by a wet method to complex titanium oxide and the carbon material.
- a wet method it is difficult to composite titanium oxide uniformly to the inside of the nano-structure of the pores of the carbon material.
- the problem to be solved in the present invention is to relatively easily prepare a composite of porous carbon and metal oxide in which metal oxide such as titanium dioxide is uniformly deposited to the inside of the complex carbon material nanostructure. It is an object of the present invention to provide a method which can be done and to solve this problem. Furthermore, another object of the present invention is to provide a composite of porous carbon and metal oxide in which metal oxide such as titanium dioxide is uniformly deposited to the inside of complicated carbon nanostructure.
- the present inventors can provide a low-cost, mass-producible method if metal oxides such as titanium oxide can be complexed by a vapor phase method to an inexpensive carbon material having a nano structure such as porous carbon. I thought.
- metal oxides such as titanium oxide
- a vapor phase method to an inexpensive carbon material having a nano structure such as porous carbon.
- it is necessary to use a metal-containing compound such as a gasifiable titanium compound.
- the gasified titanium compound is often highly reactive and has a low vapor pressure. Therefore, it has been difficult to deposit metal oxides such as titanium oxide uniformly to the inside of complicated carbon nanostructures in the existing gas phase process.
- the reaction tube provided with porous carbon is heated under reduced pressure, and the liquid of the titanium compound is instantaneously evaporated by introducing it in the form of a pulse, and can not be obtained by a general flow type source gas introduction method
- a high concentration of titanium compound vapor is generated near the porous carbon.
- the pressure difference inside and outside the pore becomes a driving force, and this vapor diffuses smoothly into the deaerated pore, thermally decomposing due to heat conduction from the pore wall, and the decomposition product of the titanium compound precipitates in the pore . Since the excess gas is degassed (exhausted) from the reaction tube, precipitation of decomposition products of the titanium compound out of the pores is relatively small.
- the porous carbon on which the decomposition product of the titanium compound is precipitated is heated at a higher temperature in an inert atmosphere to release the organic group remaining in the decomposition product of the titanium compound, and the crystallinity By raising it, for example, it becomes anatase type titanium dioxide. It was confirmed that the resulting composite was a uniform dispersion of nanolevel titanium dioxide in carbon pores. Furthermore, using the same method, it was confirmed that a composite in which oxides of metals other than titanium were uniformly dispersed at the nano level in carbon pores was obtained, and the method of the present invention was completed.
- the composite obtained by the method of the present invention is one in which metal oxides such as titanium dioxide at nano level are uniformly dispersed in carbon pores. Therefore, in the case of a composite with a metal oxide used as an electrode active material such as titanium dioxide and tin oxide, it is found that there is a sufficient conductive path to the metal oxide, which is a material capable of providing high electrode characteristics.
- the metal oxide is uniformly dispersed at the nano level in carbon pores, and high activity as a catalyst is expected. It found and completed the complex of the present invention.
- a method for producing a metal oxide-porous composite by supporting a metal oxide in pores of a porous body comprising the steps of: Placing the porous body under reduced pressure and heating to the decomposition temperature of the metal oxide precursor (1), Step (2) of intermittently and repeatedly supplying a liquid metal oxide precursor to a porous body under reduced pressure and under heating, and depositing a decomposition product of the precursor in pores of the porous body, and a step After intermittent repetitive supply in (2), the porous body in which the precursor and / or the decomposition product thereof is precipitated in the pores is heated at a temperature higher than in steps (1) and (2) under reduced pressure or an inert atmosphere.
- the porous carbon material has a pore volume in the range of 0.1 to 10 cm 3 (g-carbon) -1 , an average pore diameter in the range of 1 to 500 nm, and a metal oxide based on the complex
- the present invention it is relatively easy to prepare a composite of porous carbon and metal oxide in which metal oxide such as titanium dioxide is uniformly deposited to the inside of the complex carbon material nanostructure. it can. Furthermore, according to the present invention, it is possible to provide a composite of porous carbon and metal oxide in which metal oxide is uniformly deposited to the inside of a complex carbon nanostructure.
- the metal oxide is titanium dioxide, tin dioxide or the like, this complex has high electrode properties, and when the metal oxide is vanadium oxide, titanium dioxide or the like, this complex has excellent catalytic activity.
- the measurement result of the rate cycle characteristic of Cnovel MJ (4) 150 / TiO 2 nanocomposite is shown. It shows a TEM image of different TiO 2 / C nanocomposite of CVD conditions in Reference Examples 1 and 2. Showing the electrode characteristics of different TiO 2 / C nanocomposite of CVD conditions in Reference Examples 1 and 2.
- the measurement results of the electron micrographs and SnO 2 precipitation amount shows the appearance of each complex.
- the measurement results of the electron micrographs and V 2 O 5 deposition amount shows the appearance of the complex.
- a first aspect of the present invention is a method of producing a metal oxide-porous composite by supporting a metal oxide in the pores of a porous body.
- This method is Placing the porous body under reduced pressure and heating to the decomposition temperature of the metal oxide precursor (1), Step (2) of intermittently and repeatedly supplying a liquid metal oxide precursor to a porous body under reduced pressure and under heating, and depositing a decomposition product of the precursor in pores of the porous body, and a step After intermittent repetitive supply in (2), the porous body in which the decomposition product of the precursor has been deposited in the pores is heated at a temperature higher than steps (1) and (2) under reduced pressure or an inert atmosphere, Preparing a metal oxide-porous composite (3), including.
- the porous body used for producing the composite is not particularly limited as long as it is a porous substance.
- the porous body has a pore volume in the range of 0.1 to 10 cm 3 (g-carbon) -1 and an average pore diameter of, for example, 1 It can be in the range of ⁇ 500 nm. However, it is not limited to this range.
- the porous body can be, for example, a porous carbon material.
- the porous carbon material is not particularly limited, and examples thereof include microporous carbon, mesoporous carbon, macroporous carbon and the like.
- pores of 2 nm or less are defined as micropores, pores of 2 to 50 nm as mesopores, and pores of 50 nm or more as macropores.
- mesoporous carbon for example, CNovel MH, CNovel MJ (4) 030 (manufactured by Toyo Carbon Co., Ltd.) can be mentioned
- macroporous carbon for example, C Novel MJ (4) 150 can be mentioned .
- microporous carbon examples include A-BAC PW15 (manufactured by Kureha Co., Ltd.) which is spherical activated carbon.
- meso-macroporous carbon examples include carbon gel.
- the carbon gel examples include meso-macroporous carbon obtained by heating (for example, 1000 ° C.) resorcinol-formaldehyde resin (for example, see JP-A-2013-159515).
- carbon nanofibers (CNF) can also carry metal oxides on the surface by the method of the present invention.
- Examples of carbon nanofibers (CNF) include nanofibers produced by a liquid pulse injection method (Japanese Patent Laid-Open No. 2012-246590). It is not the intention limited to these.
- the precursor of the metal oxide is a substance that can be liquid at normal pressure (for example, liquid at normal temperature, or solid at normal temperature but liquid when heated) under reduced pressure in step (2)
- the metal contained in the precursor may be, for example, at least one of Ti, Si, Ni, V, Sn, Zr, Ta, and Ge.
- the precursor of the metal oxide can be, for example, a metal alkoxide or a metal chloride.
- Metal alkoxides and metal chlorides can be alkoxides or chlorides of these metals.
- the metal oxide of the complex can be, for example, at least one of oxides of Ti, Si, Ni, V, Sn, Zr, Ta, and Ge.
- step (1) the porous body is placed under reduced pressure and heated to the decomposition temperature of the metal oxide precursor.
- the reduced pressure in the step (1) can be appropriately determined in consideration of the type of porous material, the type of precursor of metal oxide, decomposition temperature, etc.
- 0.1 hPa (10 Pa) to 1 kPa (1000 Pa) It can be a range.
- the heating temperature may be a temperature above the decomposition temperature of the precursor, and can be a temperature above the decomposition temperature of the metal alkoxide or metal chloride. Therefore, the temperature of heating can be suitably determined according to the type of precursor. For example, it may be in the range of 100 to 200 ° C., but it is not intended to be limited to this range.
- the precursor of the metal oxide is intermittently and repeatedly supplied to the porous body under reduced pressure and under heating to precipitate the precursor and / or the decomposition product thereof in the pores of the porous body.
- the precipitate may be the case of the precursor alone, the case of both the precursor and the decomposition product thereof, and the case of the decomposition product alone depending on the kind of the precursor and the heating conditions.
- the reduced pressure in the step (2) can be, for example, in the range of 0.1 hPa (10 Pa) to 1 kPa (1000 Pa) as in the step (1).
- the pressure reduction in the system proceeds, but when the precursor is supplied, the precursor is vaporized, and this vaporization temporarily causes a pressure fluctuation.
- the precursor supplied to the porous body under reduced pressure and heat is vaporized and / or decomposed to increase the pressure of the atmosphere surrounding the porous body, and the increase in pressure causes the vaporized and / or decomposed precursor to become It is presumed that it is easy to be taken into the pores of the porous body. Furthermore, the reduced pressure in the pores due to the reduced pressure at the precursor supply stop time is also presumed to be one of the factors that make it easy for the vaporized and / or decomposed precursor to be taken into the pores of the porous body.
- the number of times of intermittent repetitive supply in the step (2) is arbitrary and may be appropriately determined so as to prepare a desired complex, but can be, for example, in the range of 10 to 1000 times. However, it is not limited to this range. It is appropriately determined in consideration of the type and amount of porous material, the type and amount of precursor once supplied, the desired complex (the amount of metal oxide deposited), and the like.
- the intermittent repetitive supply in step (2) consists of repeating the precursor supply time and the precursor supply stop time. For example, it can be carried out by introducing the precursor in a liquid state little by little at regular intervals, in the form of so-called pulses.
- the supply time of the precursor can be appropriately determined in consideration of the type of precursor, the supply amount of one time, etc., and can be, for example, in the range of 0.01 to 2 seconds, preferably 0.05 It can be in the range of 1 second.
- the supply stop time of the precursor may be appropriately determined in consideration of the degree of pressure reduction, heating temperature, type of precursor, etc., and the deposition rate of the metal oxide in the pores of the porous body, etc.
- the liquid raw material is intermittently supplied under reduced pressure to precipitate oxides, so the method of the present invention is called vacuum liquid pulse CVD (VLP-CVD) method. be able to.
- VLP-CVD vacuum liquid pulse CVD
- the heating temperature can be appropriately determined according to the type of precursor and the type of metal oxide formed from the precursor, and the organic group in the decomposition product of the precursor precipitated in the pores of the porous body is The temperature can be selected from the temperature which promotes desorption and / or the crystallization of the oxide.
- the reduced pressure in the step (3) can be, for example, in the range of 0.1 hPa (10 Pa) to 1 kPa (1000 Pa) as in the step (2).
- the inert containing atmosphere can be, for example, nitrogen, helium, argon.
- the temperature of the heat treatment is, for example, in the range of 600 to 800 ° C., preferably in the range of 650 to 750 ° C., without degrading the carbon material and containing crystallized titanium oxide. It is preferable from the viewpoint that an oxide-porous composite is obtained.
- titanium oxide there are anatase type, rutile type and the like, but it is preferable to set heating conditions appropriately so as to obtain a desired crystal structure.
- the heating atmosphere and temperature are selected in consideration of this point.
- the heating time can be, for example, about 1 minute to 2 hours. However, it is not the intention limited to this range.
- the experimental apparatus includes a reaction tube for installing a carbon material, a syringe for storing and supplying a precursor which is a raw material liquid on the upstream side of the reaction tube, and intermittent and repetitive supply. And a vacuum pump on the downstream side. An electric furnace for heating is disposed around the reaction tube.
- the operation is performed by placing a porous carbon material in a reaction tube, reducing the pressure in the reaction tube with a vacuum pump, and raising the temperature to the thermal decomposition temperature of the precursor to be used using a heating device.
- liquid precursor is intermittently and repeatedly supplied into the reaction tube while the vacuum pump is continuously operated.
- the precursor and / or the decomposition product thereof is precipitated in the pores of the porous body.
- the precursor and / or the decomposition product thereof enters the pore as a driving force due to the pressure difference (inner ⁇ outer) inside and outside the pore and precipitates on the inner surface of the pore.
- FIG. 2 schematically shows a state in which fine particles of TiO 2 are precipitated on the inner surface of the pore.
- the supported amount of the metal oxide based on the metal oxide-porous composite is not particularly limited and can be appropriately determined according to the desired composite, and is, for example, in the range of 1 to 90% by mass. be able to. However, it is not limited to this range.
- a second aspect of the present invention is a composite of a porous carbon material and a metal oxide.
- the metal oxide is present in the pores of the porous carbon material.
- the porous carbon material is the same as that described in the above-mentioned production method.
- the supported amount of the metal oxide is not particularly limited and can be appropriately determined depending on the desired complex, and can be, for example, in the range of 1 to 90% by mass.
- the metal of the metal oxide can be, for example, at least one of Ti, Si, Ni, V, Sn, Zr, Ta, and Ge.
- the complex of the present invention can be anatase type titanium oxide when the metal oxide is titanium oxide.
- the composite of the porous carbon material and the metal oxide has pores even after the metal oxide is supported, for example, when used as an electrode material, etc.
- the composite after supporting the metal oxide The body can have a pore volume, for example, in the range of 0.1 to 10 cm 3 (g-carbon) ⁇ 1 and an average pore size in the range of 1 to 500 nm.
- the porous carbon material has a pore volume in the range of 0.1 to 10 cm 3 (g-carbon) -1 , an average pore diameter in the range of 1 to 500 nm, and a metal oxide based on the complex
- the loading amount of can be in the range of 1 to 90% by mass.
- the porous carbon material preferably has a pore volume in the range of 1 to 5 cm 3 (g-carbon) -1 , an average pore diameter in the range of 2 to 300 nm, and metal oxide based on the complex.
- the loading amount of the substance is in the range of 10 to 60% by mass.
- the porous carbon material has a pore volume in the range of 2 to 4 cm 3 (g-carbon) -1 , an average pore diameter in the range of 10 to 200 nm, and a metal based on the complex.
- the amount of oxide supported is in the range of 20 to 50% by mass.
- the composite of the present invention in which the metal oxide is anatase type titanium oxide can be used as an electrode material, for example, as a negative electrode material. More specifically, the composite of the present invention is used as a material for a lithium ion capacitor negative electrode.
- the conductivity can be improved by nano level compounding with a carbon material.
- SnO 2 is expected to be a high capacity negative electrode material for lithium ion batteries because it has about 3 times the theoretical capacity of a general graphite negative electrode.
- V 2 O 5 is known as an organic substance or an oxidation catalyst such as sulfur dioxide.
- metal oxide catalysts such as V 2 O 5 are expected to increase the surface area of the catalyst and improve the handling.
- Example 1 Preparation of TiO 2 -Carbon Complex 1.1 Experimental Device A schematic diagram of the experimental device is shown in FIG. A quartz tube was used as a reaction tube, which was inserted vertically into an electric furnace to perform temperature control. A syringe was inserted from the top of the reaction tube via a solenoid valve, and a vacuum pump was attached to the bottom of the reaction tube. In this device, when the reaction tube is in a degassed state, the pressure difference becomes a driving force by opening the solenoid valve, and the raw material in the syringe is introduced into the reaction tube.
- the sample was dispersed in ethanol by ultrasonication, and several drops were dropped on a microgrid (Nisshin EM Co., Ltd., 200 mesh Cu), and then dried.
- the sample grid was inserted into a TEM and observed at an applied voltage of 200 kV.
- TiO 2 content of the measurement TiO 2 composite sample of 2.2 TiO 2 content thermogravimetric analysis (TGA, Shimadzu; TGA-50H); was measured by the (DTA-50 DTG, Shimadzu). Place the sample in a platinum cell (3 mm in height, 6 mm in diameter) at approximately 10 mg, heat to 800 ° C. at a heating rate of 5 ° C. min -1 in an air stream of 20 mL min -1 and then 800 ° C. The mixture was kept for 1 h, and after cooling it was recovered and the remaining weight was defined as TiO 2 weight.
- TGA Shimadzu
- TGA-50H thermogravimetric analysis
- the analysis of the pore structure of the sample was performed using an adsorption measurement apparatus (Microtrack Bell; BELSORP mini II). As pretreatment of the sample before adsorption measurement, the sample was held at 250 ° C. for 4 h under nitrogen flow to remove moisture and the like contained in the sample. The measurement was carried out with an adsorption measurement temperature of -196 ° C. and an adsorbate of N 2 .
- Table 2 shows the change in the amount of precipitated TiO 2 due to the difference in pore volume.
- CNF did not have a pore and was mentioned as a reference example.
- the content of the metal oxide such as titanium oxide can be determined from the weight change when carbon is burned by heating the composite in an oxygen atmosphere.
- the amount of precipitation of the metal oxide changes depending on the pore structure of the porous carbon used, and the amount of precipitation tends to be larger when the pore diameter and the pore volume are larger (see Table 2).
- FIG. 4 shows XRD and transmission electron micrographs before and after heat treatment.
- the pore size distribution calculated from the nitrogen adsorption measurement result is shown in FIG. From FIG. 3, scanning electron microscope observation of the obtained composite shows that almost no precipitates are observed on the outer surface of the porous carbon, and FIG. 4 shows that titanium oxide is precipitated in the pores. It was done. This is also confirmed from the pore size distribution shown in FIG. 5 from the fact that the mesopore volume decreases after precipitation, and it is also confirmed that the TiO 2 deposition amount changes according to the pore volume. According to the transmission electron microscope observation and X-ray diffraction measurement of FIG.
- TiO 2 precipitated in an amorphous form becomes a fine anatase crystal having a particle size of 5 nm or less by the heat treatment (improvement of crystallinity), and in porous carbon pores It was observed that they were uniformly supported.
- Example 2 Preparation of electrode 1)
- Carbon black (Denki Kagaku Kogyo Co., Ltd. Denka Black): Polyvinylidene fluoride (Kureha Co., Ltd., KF polymer L # 1120) was weighed so as to be 8: 1: 1. .
- 2) Add a few drops of 1-methyl-2-pyrrolidone (Wako Pure Chemical Industries, Wako special grade, 99.0%) to the mixture, and use Awatori Neritaro (Sinky, AR-100) for 3 min. Planetary mixing was performed to prepare a slurry.
- Counter electrode and reference electrode Lithium metal (Honjo Metal Co., Ltd., 0.2 mm thick) Separator: CELGARD 2400, Polypore Co., Ltd., Cut into a diameter of 24 mm and use electrolyte: LiPF 6 1 mol / L EC: DEC (1: 1 v / v%), Kishida Chemical Co., Ltd. Measurement cell: Tripolar cell, Toyo System Co., Ltd.
- the assembled three-pole cell is connected to a battery charge / discharge device (Hokuto Denko Co., Ltd., HJ-1010mSM8 (s)), and 1.0 to 2.5 V (vs. Li / Li) in an incubator maintained at 25 ° C.
- the constant current charge / discharge measurement was performed in the potential range of ( + ).
- FIGS. The results of the electrochemical evaluation are shown in FIGS. As shown in FIG. 6, it can be seen that the heat treatment in the nitrogen atmosphere performed in Example 1 improves the discharge capacity. From the electrode characterization of composites using various porous carbons, composites prepared from mesoporous carbon and macroporous carbon fully utilize the discharge capacity of TiO 2 and are around 200 mAh / g per TiO 2 weight. capacity is obtained (Fig. 7), also found to be excellent high-speed charge-discharge characteristics, it was confirmed TiO 2 in the complex that has sufficient conductivity path. The sample with larger pore size showed higher rate characteristics.
- the composite using macroporous carbon retains a capacity of about 80% even after 10000 cycles, and it is about at a current density as high as 15000 mA / g. From the fact that half the capacity was available (FIG. 8), it was found to have long life and excellent high-speed charge and discharge performance.
- the volume calculation method per TiO 2 weight in FIG. 7 is as follows.
- Reference Example 1 (continuous flow CVD) A carbon sample C Novel MJ (4) 150 (about 200 mg) was placed on a quartz filter of a reaction tube similar to the experimental apparatus used in Example 1, and the temperature in the reaction tube was raised to a set temperature (180 ° C.) After that, nitrogen was continuously circulated at 100 mL / min from above the reaction tube, and titanium tetraisopropoxide as a raw material liquid was introduced into the reaction tube high temperature part at 50 ⁇ L / min for 100 minutes with a microfeeder. Thereafter, heat treatment was performed at 700 ° C. for 1 hour under nitrogen flow of 100 mL / min to recover the product on the quartz filter.
- FIG. 9 (A) shows the TiO 2 -carbon material composite of the present invention prepared by the VLP-CVD of FIG. 4 (a).
- the TEM photograph shows that the particle size of TiO 2 is large (10 to 20 nm) and agglomerated.
- Reference Example 2 (Decompression Continuous Introduction CVD) A carbon sample C Novel MJ (4) 150 (about 200 mg) was placed on a quartz filter of a reaction tube similar to the experimental apparatus used in Example 1, and the temperature in the reaction tube was raised to a set temperature (180 ° C.) Thereafter, the reaction tube was degassed with a vacuum pump from below, and titanium tetraisopropoxide as a raw material solution was introduced into the reaction tube high temperature part at 50 ⁇ L / min for 100 minutes with a microfeeder. Thereafter, heat treatment was performed at 700 ° C. for 1 hour under continuous nitrogen flow of 100 mL / min to recover the product on the quartz filter. The observation of the product and the measurement of the TiO 2 content were carried out in the same manner as in 2.
- FIG. 9 (B) shows the TiO 2 -carbon material composite of the present invention prepared by the VLP-CVD of FIG. 4 (a).
- the TEM photograph shows that the particle size of TiO 2 is large (10 to 20 nm) and agglomerated.
- FIG. 4 (a) A comparison of TEM photographs of reference examples 1 and 2 and example 1 shows that the general CVD method shown in reference examples 1 and 2 supports minute TiO 2 nanoparticles in pores. Although it is difficult, it is understood that TiO 2 nanoparticles with a particle diameter of several nm can be supported in the pores of the carbon material by using the method of the present invention.
- Reference Example 3 charge / discharge measurement
- An electrode was produced in the same manner as in Example 2 using the TiO 2 -carbon material composite prepared in Reference Examples 1 and 2, and constant current charge / discharge measurement was performed under the same conditions as in Example 2.
- FIG. 10A shows a charge / discharge curve
- FIG. 10B shows a rate characteristic evaluation result.
- Example 3 3.1 Experimental operation (1) Precipitation of SnO 2 1) Place a carbon sample C Novel MJ (4) 030 or C Novel MJ (4) 150 (about 200 mg) on a quartz filter of a reaction tube. 2) The reaction tube was evacuated by a vacuum pump to a pressure of 500 Pa, and the temperature of the reaction tube was raised at a temperature rising rate of 10 ° C. min -1 .
- FIG. 12 shows the result of the electrochemical evaluation.
- (A) is the charge-discharge characteristics of the composite obtained from different porous carbons (reaction temperature: 100 ° C., raw material introduction amount: 5 mL), and
- (B) is the charge-discharge of the composite obtained at different reaction temperature It is a characteristic (porous carbon: CNovel 150, raw material introduction amount: 2.5 mL).
- the result of (A) shows that, when using CNovel 150 having a large pore diameter, which can utilize the capacity of SnO 2 in any of the complexes, as the carrier, high capacity and high rate characteristics are obtained despite the small amount of SnO 2 supported. Indicates that there is.
- the result of (B) indicates that the reaction temperature is higher at 80 ° C. than at 100 ° C., and a high capacity can be obtained.
- (A) ((N) it can be seen that the heat treatment in a nitrogen atmosphere performed in Example 1 improves the discharge capacity.
- the SnO 2 nanoparticles are also supported It is possible that the SnO 2 nanoparticle-supported carbon material composite can be expected to be used as a high capacity negative electrode material of a lithium ion battery.
- Example 4 4.1 Experimental operation (1) Precipitation of V 2 O 5 1) Place the carbon sample C Novel MJ (4) 150 (about 200 mg) on the quartz filter of the reaction tube. 2) The reaction tube was evacuated by a vacuum pump to a pressure of 500 Pa, and the temperature of the reaction tube was raised at a temperature rising rate of 10 ° C. min -1 . 3) After confirming that the temperature has been raised to the set temperature (100 ° C), start the solenoid valve open / close program (60 s closed, 0.1 s open) to start vanadium (V) oxytriisopropoxide as the raw material liquid Introduced. The amount introduced under this condition is 50 ⁇ L at a time, for a total of 1 mL 20 times. 4) After stopping the vacuum pump, the temperature controller was turned off and the reaction tube was cooled. 5) After confirming cooling to about 100 ° C., the reaction tube was taken out, and the product on the quartz filter in the center of the reaction tube was recovered.
- the present invention is useful in the field of porous-metal precursor composites and in the field of electrode materials of lithium ion capacitors.
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Abstract
La présente invention concerne un procédé de fabrication d'un composite de corps poreux d'oxyde métallique en amenant un oxyde métallique à être transporté dans des pores fins d'un corps poreux. Le procédé comprend : une étape (1) consistant à placer un corps poreux sous pression réduite et à chauffer le corps poreux jusqu'à une température de décomposition d'un précurseur d'oxyde métallique ; une étape (2) d'alimentation répétée intermittente du précurseur d'oxyde métallique au corps poreux sous pression réduite et étant chauffé pour provoquer la précipitation d'un matériau décomposé du précurseur dans les pores fins du corps poreux ; et, après l'étape (2), une étape (3) de préparation d'un composite de corps poreux d'oxyde métallique par chauffage du corps poreux, le précurseur et/ou le matériau décomposé de celui-ci ayant été précipité dans les pores fins, sous atmosphère inerte et à une température supérieure à l'étape (1) et (2). Avec le procédé, il devient possible de préparer relativement facilement un composite d'un carbone poreux et d'un oxyde métallique dans lequel l'oxyde métallique est précipité uniformément à l'intérieur d'une nanostructure. La présente invention concerne un composite d'un matériau de carbone poreux et d'un oxyde métallique dans lequel l'oxyde métallique est partiellement ou entièrement présent dans les pores fins du matériau de carbone poreux. Le composite est un composite d'un carbone poreux et d'un oxyde métallique dans lequel l'oxyde métallique est précipité uniformément à l'intérieur d'une nanostructure de carbone.
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