WO2019049747A1 - Method of installing semiconductor manufacturing device, storage media, and semiconductor manufacturing device installation system - Google Patents
Method of installing semiconductor manufacturing device, storage media, and semiconductor manufacturing device installation system Download PDFInfo
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- WO2019049747A1 WO2019049747A1 PCT/JP2018/031940 JP2018031940W WO2019049747A1 WO 2019049747 A1 WO2019049747 A1 WO 2019049747A1 JP 2018031940 W JP2018031940 W JP 2018031940W WO 2019049747 A1 WO2019049747 A1 WO 2019049747A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67161—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the layout of the process chambers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67207—Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process
- H01L21/67225—Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process comprising at least one lithography chamber
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67259—Position monitoring, e.g. misposition detection or presence detection
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
Definitions
- the present invention relates to a method of installing a semiconductor manufacturing apparatus, a storage medium, and an installation system of a semiconductor manufacturing apparatus, and in particular, a plurality of blocks are arranged on a floor of a clean room to perform predetermined processing on a processing substrate.
- the present invention relates to a method of installing a semiconductor manufacturing apparatus, a storage medium, and an installation system of a semiconductor manufacturing apparatus.
- the coating and developing processing system supplies a coating solution onto a semiconductor wafer (hereinafter referred to as "wafer") to form a resist film or the like, and a developing processing for developing a resist film exposed to a predetermined pattern. Then, a predetermined resist pattern is formed on the wafer, and various processing apparatuses for processing the wafer, a transport mechanism for transporting the wafer, and the like are mounted.
- a semiconductor manufacturing apparatus such as such a coating and developing treatment system is installed in a clean room with little dust.
- the semiconductor manufacturing apparatus is composed of a plurality of blocks.
- the coating and developing processing system comprises: a cassette station block for carrying a wafer into and out of the system in cassette units; a processing station block for performing a predetermined processing such as the coating processing; and an exposure apparatus adjacent to the processing station block.
- An interface station block is provided to transfer wafers between them (see Patent Document 1).
- the semiconductor manufacturing apparatus is configured by arranging the plurality of blocks on the floor surface of the clean room.
- the semiconductor manufacturing apparatus as described above is carried into the clean room in a state in which the blocks are not connected to each other because of the general road transportation and the like.
- the installation of the semiconductor manufacturing apparatus in a clean room has conventionally been performed, for example, as follows. First, one block is transported to a predetermined position, and the inclination of the one block is adjusted. This completes installation of the one block. Next, convey the other block close to the one block, and then move the other block so that the distance between the other block and the one block is appropriate (for example, 5 mm). Adjust the position of the other block. Since the adjustment of the position of the other block can not bring a heavy machine such as a forklift into the clean room, the operator manually slides or lifts the other block on the floor surface.
- each block of the semiconductor manufacturing apparatus is very heavy with several tons. Therefore, many workers, such as six people, are needed for adjustment of the position of a block. Further, as described above, since each block is very heavy, it is difficult to adjust the position of the block by millimeter manually, and it takes time for adjustment. As described above, since it is difficult to adjust the position, the blocks collide with each other during the readjustment, and the position and the inclination of the block whose position and inclination have already been adjusted become inappropriate. It may be necessary. That is, in the conventional method, it may take a very long time to adjust the position and inclination of the block of the semiconductor manufacturing apparatus.
- the distance between blocks is not made appropriate by adjusting the position of the blocks.
- a transfer error may occur such that the transfer device collides with another part, or the pressure state in the semiconductor manufacturing apparatus may be made desired.
- particles can not be discharged, and the inside of the apparatus can not be kept clean.
- the distance between blocks is larger than the appropriate value, the amount of gas required to make the positive pressure increases as described above. It is not preferable from the viewpoint of energy saving.
- Patent Document 1 does not disclose the above-mentioned points.
- the present invention has been made in view of the above circumstances, and a plurality of blocks are arranged on a floor surface of a clean room, and a semiconductor manufacturing apparatus for performing a predetermined process on a substrate to be processed is small and short. It can be installed in time.
- One aspect of the present invention for solving the above-mentioned problems is a method of installing a semiconductor manufacturing apparatus, which is configured by arranging a plurality of blocks on a floor surface and performs a predetermined process on a substrate to be processed.
- a moving device attaching step of attaching a plurality of moving devices capable of moving the supporting portion in the height direction perpendicular to the floor surface to the predetermined location, and the second to the target position in the predetermined plane Information of block position And adjusting the position of the second block in the predetermined plane by moving the supports of the plurality of moving devices in synchronization with each other, and the target applied in the height direction.
- the height adjustment for adjusting the position of the second block in the height direction by synchronously moving the support portions of the plurality of moving devices based on the information of the position of the second block with respect to the position And a tilt adjusting step of separately moving the support portions of the plurality of moving devices and adjusting the tilt of the second block based on information on the step and the tilt of the second block.
- adjustment of the position of the second block with respect to the first block and adjustment of the inclination of the second block are performed using the moving device.
- the semiconductor manufacturing apparatus can be installed in a small number of people and in a short time.
- a readable computer storage storing a program operating on a computer of a control unit that controls the installation system to cause the installation system to execute the installation method of the semiconductor manufacturing apparatus. It is a medium.
- An aspect of the present invention is an installation system of a semiconductor manufacturing apparatus configured by arranging a plurality of blocks on a floor surface, wherein a first block in a predetermined plane parallel to the floor surface is referred to
- a level measuring device for acquiring information on the inclination of the second block, and a support portion for supporting a predetermined portion of the second block, and moving the support portion in the predetermined plane
- a plurality of moving devices attached to the predetermined portion, and the first block are disposed at predetermined positions on the floor surface; and the target can be moved in the height direction.
- the second block is moved in the predetermined plane.
- the supports of the plurality of moving devices are moved in synchronization, and in-plane adjusting the position of the second block in the predetermined plane.
- the supporting portions of the plurality of moving devices are moved in synchronization based on the adjustment step and the information on the position of the second block with respect to the target position in the height direction, and the movement in the height direction is performed.
- the supports of the plurality of moving devices are separately moved based on the height adjustment step of adjusting the position of the second block, and the information of the inclination of the second block, and the second block
- the position information acquisition unit so that the tilt adjustment process, is performed for adjusting the can, the level measuring instrument, and, and a control unit for controlling the plurality of mobile devices.
- a small number of people can be installed in a short time and a semiconductor manufacturing apparatus that is configured by arranging a plurality of blocks on the floor surface of a clean room and performing predetermined processing on a target substrate. it can.
- FIG. 1 is an explanatory view showing an outline of an internal configuration of a coating and developing treatment system 1 which is an example of a semiconductor manufacturing apparatus.
- 2 and 3 are a front view and a rear view showing an outline of the internal configuration of the coating and developing treatment system 1, respectively.
- the coating and developing processing system 1 has, for example, a cassette station block (hereinafter referred to as "CS block") 2 to which a cassette C is carried in and out from the outside, and predetermined processing such as resist coating processing and PEB.
- An interface station block hereinafter referred to as “the station station block (hereinafter referred to as“ the PS block ”) for delivering the wafer W between the processing station block 3 (hereinafter referred to as“ PS block ”) 5 are arranged on the floor surface of the clean room (see symbol F in FIG. 5) and integrally connected.
- the direction in which the above-described blocks of the coating and developing treatment system 1 are continuous is referred to as the front-back direction or the Y direction
- the direction orthogonal to the front-back direction in the predetermined plane parallel to the floor of the clean room is the left-right direction. It is called the X direction
- the direction perpendicular to the predetermined plane is called the height direction or the Z direction.
- the predetermined surface parallel to the said floor surface is a horizontal surface, for example, below. It is described that the predetermined surface is a horizontal surface.
- the coating and developing treatment system 1 includes a control unit 6 that controls the coating and developing treatment system 1.
- the CS block 2 is divided into, for example, a cassette carrying in / out unit 10 and a wafer transfer unit 11.
- the cassette loading / unloading unit 10 is provided at the end of the coating and developing treatment system 1 on the Y direction negative side (left side in FIG. 1).
- the cassette loading / unloading unit 10 is provided with a cassette mounting table 12.
- a plurality of, for example, four mounting plates 13 are provided on the cassette mounting table 12.
- the placement plates 13 are arranged in a line in the X direction (vertical direction in FIG. 1). When loading and unloading the cassette C from the outside of the coating and developing treatment system 1, the cassette C can be placed on the placement plate 13.
- the wafer transfer unit 11 is provided with a wafer transfer device 21 movable on the transfer path 20 extending in the X direction as shown in FIG.
- the wafer transfer device 21 is also movable in the height direction and around the vertical axis ( ⁇ direction), and between the cassette C on each mounting plate 13 and the delivery device of the block G3 of the PS block 3 described later.
- the wafer W can be transported.
- the PS block 3 is provided with a plurality of, for example, four blocks G1, G2, G3 and G4 provided with various devices.
- the block G1 is provided on the front side (the X direction negative side in FIG. 1) of the PS block 3 and the block G2 is provided on the rear side (the X direction positive side in FIG. 1) of the PS block 3 .
- a block G3 is provided on the CS block 2 side (the Y direction negative side in FIG. 1) of the PS block 3, and a block G4 is provided on the IF block 5 side (the Y direction positive side in FIG. Is provided.
- a plurality of liquid processing apparatuses for example, a development processing apparatus 30 for developing the wafer W, and a resist coating apparatus 31 for applying a resist solution to the wafer W to form a resist film are shown from below. They are arranged in this order.
- three development processing units 30 and three resist coating units 31 are arranged in the horizontal direction.
- the number and arrangement of the development processing unit 30 and the resist coating unit 31 can be arbitrarily selected.
- spin coating is performed to apply a predetermined processing solution on the wafer W.
- the processing liquid is discharged from the coating nozzle onto the wafer W, and the wafer W is rotated to diffuse the processing liquid onto the surface of the wafer W.
- a heat treatment apparatus 40 for performing heat treatment such as heating and cooling of the wafer W and a peripheral exposure apparatus 41 for exposing the outer peripheral portion of the wafer W are provided side by side in the vertical direction and in the horizontal direction in the block G2. There is.
- the number and arrangement of the heat treatment apparatus 40 and the peripheral exposure apparatus 41 can be arbitrarily selected.
- the block G3 is provided with a plurality of delivery devices 50. Further, in the block G4, a plurality of delivery devices 60 are provided, and a defect inspection device 61 is provided thereon.
- a wafer transfer area D is formed in an area surrounded by blocks G1 to G4.
- a wafer transfer apparatus 70 is disposed in the wafer transfer area D.
- the wafer transfer apparatus 70 has a transfer arm 70a movable in, for example, the Y direction, the front-rear direction, the ⁇ direction, and the up-down direction.
- the wafer transfer apparatus 70 can move in the wafer transfer area D and transfer the wafer W to predetermined devices in the surrounding blocks G1, G2, G3 and G4.
- a plurality of wafer transfer apparatuses 70 are vertically arranged, and can transfer the wafer W to a predetermined apparatus having the same height of each of the blocks G1 to G4, for example.
- a shuttle transfer apparatus 71 for transferring the wafer W linearly between the block G3 and the block G4 is provided.
- the shuttle transfer device 71 is, for example, linearly movable in the Y direction of FIG.
- the shuttle transfer device 71 moves in the Y direction while supporting the wafer W, and can transfer the wafer W between the delivery device 50 of the block G3 of the same height and the delivery device 60 of the block G4.
- a wafer transfer apparatus 72 is provided on the positive side in the X direction of the block G3.
- the wafer transfer device 72 has a transfer arm 72a movable in, for example, the front-rear direction, the ⁇ direction, and the up-down direction.
- the wafer transfer device 72 can move up and down while supporting the wafer W to transfer the wafer W to each delivery device 50 in the block G3.
- a wafer transfer apparatus 73 and a delivery apparatus 74 are provided in the IF block 5.
- the wafer transfer device 73 has a transfer arm 73a movable in, for example, the Y direction, the ⁇ direction, and the up and down direction.
- the wafer transfer device 73 can transfer the wafer W between the delivery devices 60, the delivery device 74, and the exposure device 4 in the block G4, for example, by supporting the wafer W on the transfer arm 73a.
- a leg 80 for supporting each block on the floor of the clean room It is provided.
- the leg 80 is a so-called adjuster foot, and its height is configured to be adjustable.
- the control unit 6 is, for example, a computer and has a program storage unit (not shown).
- the program storage unit stores a program for controlling the processing of the wafer W in the coating and developing treatment system 1 by controlling the operation of the driving system such as the above-described various processing apparatuses and transport apparatuses.
- the program is recorded in a computer readable storage medium H such as a computer readable hard disk (HD), a flexible disk (FD), a compact disk (CD), a magnet optical desk (MO), and a memory card. And may be installed in the control unit 6 from the storage medium H.
- the wafer W is taken out of the cassette C on the cassette mounting table 12 by the wafer transfer device 21 and transferred to the delivery device 50 of the PS block 3.
- the wafer W is transferred by the wafer transfer apparatus 70 to the heat treatment apparatus 40 of the block G2 and subjected to temperature adjustment processing. Thereafter, the wafer W is transferred to the resist coating unit 31 of the block G1, and a resist film is formed on the wafer W. Thereafter, the wafer W is transferred to the heat treatment apparatus 40 and subjected to a pre-baking process (PAB: Pre-Applied Bake). The same heat treatment is performed in the pre-baking process, the PEB process in the latter stage, and the post-baking process. However, the heat processing apparatus 40 provided for each heat processing is mutually different.
- PAB Pre-Applied Bake
- the wafer W is transferred to the peripheral exposure device 41 and subjected to peripheral exposure processing.
- the wafer W is transferred to the exposure device 4 and exposed in a predetermined pattern.
- the wafer W is transferred to the heat treatment apparatus 40 and subjected to PEB processing. Thereafter, wafer W is transferred, for example, to development processing device 30 and developed. After the development processing, the wafer W is transferred to the heat treatment apparatus 40 and subjected to post-baking processing. Then, the wafer W is transferred to the defect inspection apparatus 61 and defect inspection of the wafer W is performed. In the defect inspection, it is inspected whether or not there is a scratch or foreign matter attached. Thereafter, the wafer W is transferred to the cassette C of the mounting plate 13 to complete a series of photolithography steps.
- FIG. 4 is an explanatory view showing an outline of the configuration of the installation system 100 according to the first embodiment.
- the installation system 100 is used for the installation method of the coating and developing treatment system 1 and, for example, a target position based on the CS block 2 as a “first block” according to the present invention installed at a predetermined position.
- the PS block 3 it is possible to install the PS block 3 as a "second block”.
- the installation system 100 includes an imaging device 200, a distance measuring device 210, a plurality of level measuring devices 220, a plurality of moving devices 300, and a control device 400.
- the imaging device 200 images a target mark (not shown) formed on the surface of the CS block 2 on the PS block 3 side, that is, the back surface 2a, and for example, a camera for image processing using a complementary metal oxide semiconductor (CMOS) sensor. And attached to a predetermined position of the PS block 3.
- the imaging result of the imaging device 200 is used to acquire information on the position of the PS block 3 with respect to the target position in the X and Z directions.
- the imaging device 200 is a device for acquiring X-direction position information, which is a device for acquiring information on the X-direction position of the PS block 3 with respect to the target position, and It is an apparatus for Z direction position information acquisition which is an apparatus for acquiring information.
- the target mark imaged by the imaging device 200 is, for example, a perfect circle, and is formed at a position where the optical axis of the imaging device 200 coincides with the center of the target mark when the PS block 3 is disposed at the target position. It is done.
- the distance measuring device 210 measures the distance from the PS block 3 to the CS block 2, specifically, the distance from the surface of the PS block 3 on the CS block 2 side, ie, the front surface 3a to the back surface 2a of the CS block 2.
- it comprises a triangular distance measuring sensor and is attached to a predetermined position of the PS block 3.
- the measurement result by the distance measuring device 210 is used to obtain information of the Y direction position of the PS block 3 with respect to the target position.
- the distance measuring device 210 is a device for acquiring Y direction position information which is a device for acquiring information of the Y direction position of the PS block 3 with respect to the target position.
- the distance measuring device 210 may be attached to the CS block 2 or a plurality of distance measuring devices 210 may be provided to use the average value of the distance measurement results.
- the level measuring instrument 220 measures the level of the predetermined measurement position P1A to P1D of the PS block 3, that is, an inclination sensor, and is attached to the measurement position P1A to P1D in a predetermined direction.
- the measurement position P1A is a position on the X direction positive side and the Y direction negative side of the PS block 3
- the measurement position P1B is a position on the X direction positive side and the Y direction positive side of the PS block 3
- the measurement position P1C is
- the measurement position P1D is a position on the X direction negative side and the Y direction positive side of the PS block 3 at the X direction negative side and the Y direction negative side of the PS block 3.
- the level measuring devices 220 placed at the measurement positions P1A to P1D will be referred to as level measuring devices 220A to 220D, respectively.
- the moving device 300 is for moving the PS block 3 and is attached to the predetermined attachment positions P2A to P2D of the PS block 3 in a predetermined direction.
- the mounting position P2A is a position on the X direction positive side end of the PS block 3 and the Y direction negative side
- the mounting position P2B is a position on the X direction positive side end and the Y direction positive side of the PS block 3
- P2C is a position at the X direction negative side end and PS direction negative side of the PS block 3
- the mounting position P2D is a position at the X direction negative side end and Y direction positive side of the PS block 3.
- the moving devices 300 placed at the attachment positions P2A to P2D will be referred to as moving devices 300A to 300D, respectively.
- the number of moving devices 300 and the number of level measuring instruments 220 is not limited to four, and may be three depending on the mounting position. Also, the number of mobile devices 300 and the number of level meters 220 may be different from each other.
- FIG. 5 is a side view showing an outline of the configuration of the moving device 300A.
- the moving device 300 ⁇ / b> A has a support portion 310 that abuts on the bottom surface of the PS block 3 and supports the PS block 3.
- the moving device 300A has an XYZ stage 320 that moves the support portion 310 in the X direction, the Y direction, and the Z direction.
- the XYZ stage 320 supports, for example, a Z direction drive device 321 for supporting the support portion 310 and moving the support portion 310 in the Z direction, and a support portion by supporting the Z direction drive device 321 and moving in the X direction and Y direction. And an XY stage 322 for moving the lens 310 in the X and Y directions.
- the XY stage 322 can be moved in the X direction and the Y direction by an XY direction driving device (not shown).
- the drive method of the Z direction drive device 321 and the XY direction drive device is a method using an electric linear actuator including a ball screw, but a method using a hydraulic cylinder, etc. Other methods may be used.
- the XY stage 322 supports the Z direction drive device 321 which supports the support part 310, it is comprised so that the XY stage 322 may support the support part 310, This XY stage 322 is Z It may be supported by the directional drive device 321.
- the transfer apparatus 300A further has a base 330 for supporting the XYZ stage 320 on the floor F of the clean room. Furthermore, the moving device 300A has a gripping portion 340 that holds the moving device 300A when the operator moves it, and a wheel (not shown) for facilitating the movement of the moving device 300A by the worker.
- the mobile devices 300B to 300D are configured similarly to the mobile device 300A.
- the moving device 300A, 300B has the gripping portion 340 at the position on the positive side in the X direction in a state where it is attached to the predetermined position P2A, P2B of the PS block 3 in the predetermined direction
- the moving device 300C, 300D A grip portion 340 is provided at a position on the negative side in the X direction in a state where the PS block 3 is attached to a predetermined position P2C, P2D in a predetermined direction.
- the control device 400 controls the imaging device 200, the distance measuring device 210, the level measuring devices 220A to 220D, and the moving devices 300A to 300D, and the imaging device 200, the distance measuring device 210, the level measuring devices 220A to 220D, and the movement.
- the devices 300A to 300D are communicably connected.
- a known wireless communication technology such as wireless LAN or Bluetooth (registered trademark) communication is used.
- the control device 400 is configured of, for example, a personal computer, and includes a control unit 410, a display unit 420, and an operation unit 430.
- the control unit 410 is configured by a CPU (Central Processing Unit) or the like, and controls the entire control device 400.
- the display unit 420 is configured of, for example, a flat panel image display panel such as a liquid crystal display or an organic EL display.
- the display unit 420 may be provided with a touch panel.
- the operation unit 430 is configured of a button, a direction key, a touch panel provided on the display unit 420, or a combination thereof.
- FIG. 6 is a flowchart showing an example of main steps of the installation method.
- FIGS. 8, 10 and 12 are diagrams showing an example of a screen displayed on the display unit 420 when the coating and developing processing system 1 is installed according to the installation method.
- FIGS. 7, 9 and 11 are flowcharts showing examples of the in-plane position adjustment process, height adjustment process, and inclination adjustment process described later in the installation method.
- the CS block 2 is installed at a predetermined position on the floor surface F of the clean room in a predetermined direction, and the inclination of the CS block 2 is adjusted (step S1).
- the PS block 3 is manually transported by a plurality of workers to a predetermined area on the floor F within a predetermined distance from a target position based on the CS block 2 installed at a predetermined position.
- the predetermined distance is a distance that can be moved by the XY stage 322 of the moving devices 300A to 300D, and is, for example, 10 to 30 mm.
- the subsequent processing can be performed by one worker even if the work by the worker is necessary.
- step S2 the worker mounts the imaging device 200 and the distance measuring device 210 at predetermined positions (step S3).
- the worker attaches the plurality of moving devices 300 to the PS block 3 (step S4). Specifically, the worker attaches the moving devices 300A to 300D to the predetermined positions P2A to P2D of the PS block 3, respectively.
- the moving devices 300A to 300D are moved with the support portion 310 of the moving devices 300A to 300D lowered most, and the support portion 310 is inserted under the PS block 3.
- the worker raises the support portion 310 and supports the PS block 3 by the moving devices 300A to 300D.
- the raising of the support portion 310 can be performed, for example, via the operation portion 430 of the control device 400.
- the operator reduces the height of the leg 80 so that the leg 80 does not interfere with the floor surface F when adjusting the position and inclination of the PS block 3.
- step S5 the worker attaches the plurality of level measuring instruments 220 to the PS block 3 (step S5). Specifically, the worker attaches the level measuring instruments 220A to 220D to the predetermined measurement positions P1A to P1D of the PS block 3 (step S5).
- the order of performing the process of step S3, the process of step S4, and the process of step S5 is arbitrary.
- the control device 400 calculates information on the position of the PS block 3 in the horizontal plane with respect to the target position.
- the supports 310 of the plurality of moving devices 300A to 300D are moved in synchronization, and the position of the PS block 3 in the horizontal plane is adjusted (step S6).
- the control device 400 determines positional information of the PS block 3 in the horizontal plane with respect to the target position, ie, the X direction position of the PS block 3 with respect to the target position Information on the Y direction position is acquired (step S61).
- the Y direction position of the PS block 3 with respect to the target position can be calculated based on the distance measurement result of the distance measuring device 210. Specifically, the distance measurement result and the Y coordinate value of the target position (for example, 5 mm) And can be calculated.
- the X-direction position of the PS block 3 with respect to the target position can be calculated based on the distance measurement result of the distance measuring device 210 and the imaging result of the imaging device 200. Specifically, with the above distance measurement result It can be calculated based on the amount of displacement of the target mark in the captured image obtained by the imaging device 200 from the center of the captured image in the X direction.
- the control device 400 causes the display unit 420 to display, for example, a screen I1 as shown in FIG. 8 based on the information on the position of the PS block 3 in the horizontal plane with respect to the target position (step S62).
- the screen I1 indicates the current position of the PS block 3 in the horizontal plane with respect to the target position, that is, the X direction current position of the PS block 3 with respect to the target position, and the Y direction current position of the PS block 3 with respect to the target position. .
- the operator moves the PS block 3 in the direction toward the Y direction positive side, that is, the direction approaching the CS block 2 We know that we need to move block 3.
- the operator determines whether the PS block 3 is located at the target position in the horizontal plane based on the screen I1 (step S63).
- the operator adjusts the position in the horizontal plane, for example, by pressing the end button (not shown).
- the operator selects PS block 3 among the X direction negative direction, the X direction positive direction, the Y direction negative direction and the Y direction positive direction based on the screen I1.
- the direction to move is selected, and the corresponding button is pressed (step S64).
- the control device 400 synchronizes and moves the support portions 310 of the moving devices 300A to 300D by the XY stage 322, and moves the PS block 3 in the selected direction by a predetermined distance (step S65).
- the distance to be moved according to the pressing operation of the button once, that is, the predetermined distance is stored in advance in a storage unit (not shown).
- step S61 the steps after step S61 are performed again.
- step S63 the horizontal plane position adjustment process is completed.
- the control device 400 uses the imaging result of the imaging device 200 and the distance measurement result of the distance measuring device 210 to determine the height direction of the PS block 3 with respect to the target position (vertical direction in this example)
- the information on the position of) is calculated, and based on the information, the support portions 310 of the plurality of moving devices 300A to 300D are moved synchronously and the position of the PS block 3 is adjusted in the height direction (step S7) .
- step S7 information of the position of the PS block 3 in the height direction with respect to the target position, ie, information of the Z direction position of the PS block 3 with respect to the target position S71).
- the Z direction position of the PS block 3 with respect to the target position can be calculated based on the distance measurement result of the distance measuring device 210 and the imaging result of the imaging device 200. Specifically, the above distance measurement result and imaging It can be calculated based on the amount of deviation of the target mark in the captured image obtained by the device 200 from the center of the captured image in the Z direction.
- the control device 400 causes the display unit 420 to display a screen I2 as shown in FIG. 10, for example, based on the information of the Z direction position of the PS block 3 with respect to the target position (step S72).
- This screen I2 shows the Z position current position or current height of the PS block 3 with respect to the target position or target height. The operator can know from the screen I2 of this example that it is necessary to move the PS block 3 to the positive side in the Z direction in order to position the PS block 3 at the target position in the height direction.
- the operator determines whether the PS block 3 is located at the target position in the height direction based on the screen I2 (step S73).
- the height adjustment process is ended by the operator pressing the end button (not shown) or the like.
- the operator selects the direction to move the PS block 3 out of the negative Z direction and the positive Z direction based on the screen I2 and selects the corresponding button A pressing operation is performed (step S74).
- the control device 400 causes the Z-direction drive mechanism to synchronously move the support portions 310 of the moving devices 300A to 300D, and moves the PS block 3 in the selected direction by a predetermined distance (step S75). ).
- the distance to be moved according to the pressing operation of the button once, that is, the predetermined distance is stored in advance in a storage unit (not shown).
- step S71 the steps after step S71 are executed again.
- step S73 the height adjustment process is completed.
- control device 400 moves the support portions 310 of the moving devices 300A to 300D individually based on the measurement results of the level measuring instruments 220A to 220D, and adjusts the inclination of the PS block 3 (Step S8).
- step S8 In the inclination adjustment step of step S8, as shown in FIG. 11, information on the inclination at each measurement position P1A to P1D of the PS block 3 is acquired from the level measuring instruments 220A to 220D attached to each measurement position P1A to P1D. (Step S81).
- the control device 400 causes the display unit 420 to display a screen I3 as shown in FIG. 12 (step S82).
- This screen I3 indicates the degree of inclination at each measurement position P1A to P1D by color, and for example, indicates the measurement position whose inclination is within the allowable range in blue (white in the figure), and the inclination is outside the allowable range
- the measurement position which is within a predetermined range is indicated by yellow (light gray in the figure), and the measurement position whose inclination is outside the allowable range and outside the predetermined range is indicated by red (dark gray in the figure).
- the operator can know from the screen I3 of this example that it is necessary to adjust the inclination of the measurement positions P1A and P1B.
- the operator determines whether the inclinations of all the measurement positions P1A to P1D fall within the allowable range based on the screen I3 (step S83). If all are within the allowable range (in the case of YES), the operator adjusts the tilt adjustment process by pressing the end button (not shown) or the like. On the other hand, if there is one that does not fall within the allowable range (in the case of NO), the operator selects which of the measurement positions P1A to P1D should be adjusted based on the screen I3 and presses the corresponding button The operation is performed (step S84).
- the movement device 300 required to adjust the inclination of the measurement position P1 selected by the operator according to the pressing operation, and the inclination of the selected measurement position P1 within the allowable range is displayed on the display unit 420 in association with each other (step S85).
- the amount of movement in the Z direction is indicated by, for example, the number of times the button for moving the support portion 310 in the Z direction is pressed.
- the method of determining the moving device 300 necessary to adjust the inclination of the measurement position P1 selected by the operator, and the method of determining the amount of movement of the support portion 310 in the Z direction necessary to keep the inclination within the allowable range For example, those described in JP-A-2017-73538 can be used.
- the operator performs an operation on the operation unit 430 based on the display result on the display unit 420, for example, presses the corresponding button for the number of times of depression displayed on the display screen (step S86). Then, in response to the pressing operation, the control device 400 moves the support portion 310 of the corresponding moving device 300 in the positive or negative direction in the Z direction to adjust the inclination of the PS block 3 (step S87).
- the movement distance of the support portion 310 in the Z direction is a distance corresponding to the number of depressions, and a distance corresponding to one depression is stored in advance in a storage unit (not shown).
- step S81 the steps after step S81 are executed again.
- step S83 it is determined in step S83 that the inclinations of all the measurement positions P1A to P1D are within the allowable range, the inclination adjustment process ends.
- the operator extends the leg 80 of the PS block 3 to the floor F of the clean room, and then lowers the support 310 of the moving devices 300A to 300D, and the leg 80 moves the PS block 3 to the floor F of the cleanroom. Support. Then, the moving devices 300A to 300D are removed (step S9). Thereafter, the CS block 2 and the PS block 3 are fixed by using a bolt, a nut or the like to complete the installation of the PS block 3.
- step S10 the installation processing of the coating and developing processing system of the present embodiment is completed.
- the adjustment of the position of the PS block 3 in the X direction, the Y direction, and the Z direction, and the adjustment of the inclination of the PS block 3 Since the moving device 300 capable of moving in the Z direction is used, the coating and developing treatment system 1 can be installed in a small number of people in a short time.
- the moving device 300 is detachably attached to the PS block 3 and therefore, can be used also when installing another coating and developing treatment system.
- the imaging device 200, the distance measuring device 210, and the level measuring instrument 220 detachable these can also be used when installing other coating and developing treatment systems.
- the target mark imaged by the imaging device 200 the target mark can also be used when installing another coating and developing treatment system.
- each measurement position P1A to P1D of the PS block 3 since the degree of inclination of each measurement position P1A to P1D of the PS block 3 is indicated by color, the operator fits all the inclinations of the measurement positions P1A to P1D within the allowable range. It is possible to intuitively determine whether or not the measurement position P1A to P1D for which the inclination should be adjusted.
- the adjustment of the position in the horizontal plane, the adjustment of the height, and the adjustment of the inclination are performed according to the operation of the operator. That is, the adjustment is performed manually. Make these adjustments automatically.
- the operator can use the “AUTO” button displayed on the display unit 420
- the control device 400 automatically performs the position adjustment in the horizontal surface of the PS block 3, the height adjustment, and the inclination adjustment.
- the control device 400 displays, for example, a message “FINISH” indicating that the adjustment has been completed on the display unit 420 in order to notify the operator of the fact.
- the installation method according to the present embodiment differs from the installation method according to the first embodiment only in the position adjustment step in the horizontal plane in step S6, the height adjustment step in step S7, and the inclination adjustment step in step S8. Only explain. 13 to 15 are flowcharts showing examples of the in-plane position adjustment step, the height adjustment step, and the tilt adjustment step according to the present embodiment.
- step S101 information of the position of the PS block 3 in the horizontal surface with respect to the target position, that is, the X direction position and Y direction position of the PS block 3 with respect to the target position. Information is acquired (step S101).
- the control device 400 determines whether the PS block 3 is located at the target position in the horizontal plane based on the acquired information on the acquired position in the horizontal plane (step S102). If it is located at the target position (in the case of YES), the control device 400 ends the horizontal position adjustment process. On the other hand, when not located at the target position (in the case of NO), the controller 400 determines the X direction negative direction, the X direction positive direction, the Y direction negative based on the information of the position of the PS block 3 in the horizontal plane with respect to the target position. The direction in which the support portion 310 is moved is selected among the direction and the Y direction positive direction (step S103). When the PS block 3 deviates from the target position both in the X direction and in the Y direction, for example, the direction in which the deviation from the target position is the largest is selected as the direction in which the support portion 310 is moved.
- control device 400 determines the amount of deviation of the PS block 3 from the target position in the selected direction, that is, the amount of movement of the support 310 necessary to position the PS block 3 in the selected direction at the target position. It calculates (step S104).
- control device 400 moves the support portions 310 of all the moving devices 300A to 300D in the horizontal plane based on the movement direction of the selected support portion 310 and the calculated movement amount, that is, all movement
- the support portion 310 of the devices 300A to 300D is moved in the selected movement direction by the calculated movement amount (step S105).
- step S101 the steps after step S101 are executed again.
- the control device 400 ends the horizontal plane position adjustment process.
- the control device 400 is information on the position of the PS block 3 in the height direction with respect to the target position, ie, the Z direction position of the PS block 3 with respect to the target position. Information is acquired (step S111).
- the control device 400 determines whether the PS block 3 is positioned at the target position in the height direction based on the information of the Z direction position of the PS block 3 with respect to the target position (step S112). If it is located at the target position (in the case of YES), the control device 400 ends the height adjustment process. On the other hand, when not positioned at the target position (in the case of NO), the control device 400 supports the support portion 310 among the Z direction negative direction and the Z direction positive direction based on the information of the Z direction position of the PS block 3 with respect to the target position. The direction to move is selected (step S113).
- control device 400 calculates the shift amount of the PS block 3 from the target position in the Z direction, that is, the movement amount of the support portion 310 necessary for positioning the PS block 3 in the Z direction at the target position S114).
- control device 400 moves the support portions 310 of all the moving devices 300A to 300D in the height direction based on the movement direction of the selected support portion 310 and the calculated movement amount, that is, all The supporting unit 310 of the moving devices 300A to 300D is moved in the selected moving direction by the calculated moving amount (step S115).
- step S111 Thereafter, the steps after step S111 are executed again.
- the control device 400 ends the height adjustment process.
- the calculated movement amount of the support portion 310 may not coincide with the actual movement amount of the PS block 3.
- the support 310 is moved little by little, the correspondence between the calculated movement of the support 310 and the actual movement of the PS block 3 is calculated, and the calculation result of the correspondence is fed back. That is, it is preferable to correct the movement amount of the support portion 310 based on the calculated correspondence relationship.
- the control device 400 measures the tilt information at each measurement position P1A to P1D of the PS block 3 at the measurement position P1A to P1D. Are obtained from the devices 220A to 220D (step S121).
- the control device 400 determines whether the inclinations of all the measurement positions P1A to P1D fall within the allowable range based on the information of the inclinations at the respective measurement positions P1A to P1D of the PS block 3 (step S122). If all are within the allowable range (in the case of YES), the control device 400 ends the inclination adjustment process. On the other hand, when there is one that does not fall within the allowable range (in the case of NO), the control device 400 selects one of the measurement positions P1A to P1D based on the information of the inclination at each measurement position P1A to P1D of the PS block 3 An inclination adjustment target is selected (step S123). For example, the control device 400 selects a measurement position whose inclination is most out of the allowable range as an inclination adjustment target.
- control device 400 determines the moving device 300 necessary to adjust the inclination of the selected measurement position P1 (step S124). For the support portion 310 of the moving device 300 determined in the step S124, the movement direction and the movement amount necessary to keep the inclination of the selected measurement position P1 within the allowable range are determined (step S125).
- control device 400 moves the support portion 310 of the moving device 300 determined in step S124 based on the movement direction and the amount of movement of the support portion 310 determined in step S125, that is, determined in step S124.
- the supporting unit 310 of the moving apparatus 300 is moved in the moving direction of the supporting unit 310 determined in step S125 by the moving amount determined in step S125 (step S126).
- step S121 the steps after step S121 are executed again. Then, if it is determined in step S122 that the inclinations of all the measurement positions P1A to P1D are within the allowable range, the control device 400 ends the inclination adjustment process.
- the coating and developing treatment system 1 can be installed in a shorter time than a small number of people and the first embodiment.
- FIG. 16 is an explanatory view of another example of the transfer process of the PS block 3.
- the PS block 3 in the transport process of the PS block 3, the PS block 3 is transported manually by a plurality of workers.
- the transport method of the PS block 3 is not limited to this method, and as shown in FIG. 16, transport may be performed using a plurality of transport devices 500.
- the transfer device 500 supports the PS block 3 on the upper surface 500a, and has a traveling mechanism (not shown) including wheels and the like.
- the transfer device 500 is configured to be able to move on the floor of the clean room in a state where the PS block 3 is mounted by the traveling mechanism under the control of the control device 400 (see FIG. 4).
- the PS block 3 is first mounted on the plurality of transport devices 500 in the transport process of the PS block 3 described above. After mounting, the operator operates the control device 400, whereby the PS block 3 is transported to a predetermined position.
- the conveyance time of the PS block 3 can be shortened, the time required for installation of the coating and developing treatment system 1 can be further shortened. In addition, the number of workers at the time of the transfer process can be reduced.
- the conveying apparatus 500 has a raising and lowering mechanism which raises and lowers the upper surface 500a. This is because the installation of the PS block 3 on the transfer device 500 is possible even with a small number of people. Further, the transfer device 500 and the moving device 300 may be integrated.
- the height adjustment and the inclination adjustment are performed once each, but may be performed alternately several times.
- the position adjustment in the horizontal plane is performed before the height adjustment and the inclination adjustment, but may be performed after the height adjustment and the inclination adjustment.
- the horizontal position adjustment and height adjustment were performed after the installation of the level measuring device, but if the level measuring device is installed before the tilt adjustment, the horizontal position adjustment and height adjustment It may be done after the adjustment.
- the distance measuring device 210 is used for acquiring the position information of the PS block 3.
- the distance measuring device 210 is provided at the corner of the PS block 3 before the transport step of the PS block 3, and when the measurement result by the distance measuring device 210 becomes less than a predetermined value during transportation. You may make it alert
- the PS block 3 collides at the time of transport since the visibility of the worker is limited.
- by adopting the configuration as described above it is possible to prevent the PS block 3 from colliding with a wall or the like even when transporting it alone.
- the installation method according to the present embodiment may be applied to the installation and inclination adjustment of the CS block 2 and the IF block 5.
- the CS block 2 is divided into the cassette loading / unloading unit 10 and the wafer transfer unit 11 as described above, the installation method according to the present embodiment for the installation and inclination adjustment of the cassette loading / unloading unit 10 and the wafer transfer unit 11 May apply.
- the semiconductor manufacturing apparatus has been described as the coating and developing processing system in the above embodiment, the semiconductor manufacturing apparatus to which the present invention is applied is not limited to the coating and developing processing system.
- Coating and developing processing system Cassette station block (CS block) 3 Processing station block (PS block) 4 Exposure apparatus 5 Interface station block (IF block) Reference Signs List 6 control unit 80 leg unit 100 installation system 200 imaging device 210 distance measuring device 220 (220A to 220D) level measuring device 300 (300A to 300D) moving device 310 supporting unit 320 XYZ stage 321 Z direction drive device 322 XY stage 330 base 340 Grasping part 400 Control device 410 Control part 420 Display part 430 Operation part 500 Transport device
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Abstract
Description
本願は、2017年9月6日に日本国に出願された特願2017-171284号に基づき、優先権を主張し、その内容をここに援用する。 (Cross-reference to related applications)
Priority is claimed on Japanese Patent Application No. 2017-171284, filed on Sep. 6, 2017, the content of which is incorporated herein by reference.
そして、半導体製造装置のクリーンルーム内への設置は、従来、例えば以下のようにして行われていた。
まず、1のブロックを所定の位置に搬送し、当該1のブロックの傾きを調整する。これにより当該1のブロックの設置が完了する。次いで、他のブロックを、上記1のブロックの近くまで搬送し、その後、上記他のブロックと上記1のブロックとの距離が適正なもの(例えば5mm)となるよう、上記他のブロックを動かして当該他のブロックの位置を調整する。上記他のブロックの位置の調整は、クリーンルーム内にフォークリフト等の重機を持ち込むことができないため、作業者が手作業で当該他のブロックを床面上で摺動させたり持ち上げて移動させたりすることで行われる。次いで、上記他のブロックの傾きも調整する。そして、必要に応じて、上述のような位置の調整及び傾きの調整を繰り返す。これにより、上記他のブロックの設置が完了する。上述と同様の処理を残りの全てのブロックについて行うことで、半導体製造装置全体の設置が完了する。 The semiconductor manufacturing apparatus as described above is carried into the clean room in a state in which the blocks are not connected to each other because of the general road transportation and the like.
The installation of the semiconductor manufacturing apparatus in a clean room has conventionally been performed, for example, as follows.
First, one block is transported to a predetermined position, and the inclination of the one block is adjusted. This completes installation of the one block. Next, convey the other block close to the one block, and then move the other block so that the distance between the other block and the one block is appropriate (for example, 5 mm). Adjust the position of the other block. Since the adjustment of the position of the other block can not bring a heavy machine such as a forklift into the clean room, the operator manually slides or lifts the other block on the floor surface. It takes place in Then, the inclination of the other block is also adjusted. Then, the adjustment of the position and the adjustment of the inclination as described above are repeated as necessary. This completes the installation of the other block. By performing the same processing as described above for all the remaining blocks, installation of the entire semiconductor manufacturing apparatus is completed.
図1は、半導体製造装置の一例である塗布現像処理システム1の内部構成の概略を示す説明図である。図2及び図3は、各々塗布現像処理システム1の内部構成の概略を示す、正面図と背面図である。 First, a semiconductor manufacturing apparatus for performing predetermined processing on a wafer, which is installed by the installation method according to the present invention, will be described.
FIG. 1 is an explanatory view showing an outline of an internal configuration of a coating and developing
さらに、塗布現像処理システム1は、当該塗布現像処理システム1の制御を行う制御部6を有している。 As shown in FIG. 1, the coating and developing
Furthermore, the coating and developing
次にウェハWは、露光装置4に搬送され、所定のパターンで露光処理される。 Thereafter, the wafer W is transferred to the
Next, the wafer W is transferred to the
次に、本発明の第1実施形態にかかる設置システムについて説明する。当該設置システムは、塗布現像処理システムの設置方法に用いられるものである。
図4は、第1実施形態にかかる設置システム100の構成の概略を示す説明図である。
設置システム100は、塗布現像処理システム1の設置方法に用いられるものであり、例えば、所定の位置に設置された本発明にかかる「第1のブロック」としてのCSブロック2を基準とした目標位置に、「第2のブロック」としてのPSブロック3を設置することができる。この設置システム100は、撮像装置200と、測距装置210と、複数の水準計測器220と、複数の移動装置300と、制御装置400とを備える。 First Embodiment
Next, the installation system according to the first embodiment of the present invention will be described. The installation system is used for an installation method of a coating and developing treatment system.
FIG. 4 is an explanatory view showing an outline of the configuration of the installation system 100 according to the first embodiment.
The installation system 100 is used for the installation method of the coating and developing
この撮像装置200に撮像されるターゲットマークは例えば、真円であり、PSブロック3が目標位置に配置されている場合に、撮像装置200の光軸と当該ターゲットマークの中心が一致する位置に形成されている。 The imaging device 200 images a target mark (not shown) formed on the surface of the
The target mark imaged by the imaging device 200 is, for example, a perfect circle, and is formed at a position where the optical axis of the imaging device 200 coincides with the center of the target mark when the
移動装置300Aは、図5に示すように、PSブロック3の底面に当接し当該PSブロック3を支持する支持部310を有する。また、移動装置300Aは、支持部310をX方向、Y方向及びZ方向に移動させるXYZステージ320を有する。 FIG. 5 is a side view showing an outline of the configuration of the moving
As shown in FIG. 5, the moving device 300 </ b> A has a
また、本例では、XYステージ322が、支持部310を支持するZ方向駆動装置321を支持しているが、XYステージ322が支持部310を支持するように構成し、該XYステージ322をZ方向駆動装置321で支持するようにしてもよい。 The
Moreover, in this example, although the
さらにまた、移動装置300Aは、当該移動装置300Aを作業者が移動させるときに把持する把持部340と、作業者による当該移動装置300Aの移動を容易にするための不図示の車輪とを有する。 The
Furthermore, the moving
制御装置400は、撮像装置200、測距装置210、水準計測器220A~220D及び移動装置300A~300Dを制御するものであり、撮像装置200、測距装置210、水準計測器220A~220D及び移動装置300A~300Dと通信可能に接続されている。該通信には、例えば無線LANやBluetooth(登録商標)通信といった、公知の無線通信技術が用いられる。 It returns to the explanation of FIG.
The control device 400 controls the imaging device 200, the distance measuring device 210, the level measuring devices 220A to 220D, and the moving
制御部410は、CPU(Central Processing Unit)などで構成され、制御装置400全体を制御する。
表示部420は、例えば、液晶ディスプレイ、有機ELディスプレイ等の平板型画像表示パネルで構成される。表示部420にはタッチパネルが設けられていてもよい。
操作部430は、ボタンや、方向キー、表示部420に設けられるタッチパネル、または、これらの組合せにより構成される。 The control device 400 is configured of, for example, a personal computer, and includes a control unit 410, a display unit 420, and an operation unit 430.
The control unit 410 is configured by a CPU (Central Processing Unit) or the like, and controls the entire control device 400.
The display unit 420 is configured of, for example, a flat panel image display panel such as a liquid crystal display or an organic EL display. The display unit 420 may be provided with a touch panel.
The operation unit 430 is configured of a button, a direction key, a touch panel provided on the display unit 420, or a combination thereof.
ステップS3の工程、ステップS4の工程及びステップS5の工程を行う順番は任意である。 After step S4, the worker attaches the plurality of level measuring instruments 220 to the PS block 3 (step S5). Specifically, the worker attaches the level measuring instruments 220A to 220D to the predetermined measurement positions P1A to P1D of the PS block 3 (step S5).
The order of performing the process of step S3, the process of step S4, and the process of step S5 is arbitrary.
作業者に選択された測定位置P1の傾きの調整に必要な移動装置300の決定方法や、上記傾きを許容範囲内に収めるために必要な支持部310のZ方向移動量の決定方法には、例えば、特開2017-73538号公報に記載のものを用いることができる。 Next, the movement device 300 required to adjust the inclination of the measurement position P1 selected by the operator according to the pressing operation, and the inclination of the selected measurement position P1 within the allowable range. The amount of movement in the Z direction of the
The method of determining the moving device 300 necessary to adjust the inclination of the measurement position P1 selected by the operator, and the method of determining the amount of movement of the
撮像装置200や測距装置210、水準計測器220についても着脱自在としておくことにより、これらも他の塗布現像処理システムの設置の際にも用いることができる。
撮像装置200により撮像されるターゲットマークについても着脱自在に形成することにより、他の塗布現像処理システムの設置の際にも用いることができる。 Further, according to the present embodiment, the moving device 300 is detachably attached to the
By making the imaging device 200, the distance measuring device 210, and the level measuring instrument 220 detachable, these can also be used when installing other coating and developing treatment systems.
By detachably forming the target mark imaged by the imaging device 200, the target mark can also be used when installing another coating and developing treatment system.
第1実施形態では、水平面内における位置の調整、高さの調整、及び、傾きの調整を、作業者の操作に応じて行っていたが、すなわち、手動で行っていたが、本実施形態ではこれらの調整を自動で行う。 Second Embodiment
In the first embodiment, the adjustment of the position in the horizontal plane, the adjustment of the height, and the adjustment of the inclination are performed according to the operation of the operator. That is, the adjustment is performed manually. Make these adjustments automatically.
図16は、PSブロック3の搬送工程の他の例の説明図である。
前述の例では、PSブロック3の搬送工程では、複数の作業者によって手作業でPSブロック3を搬送していた。しかし、PSブロック3の搬送方法は、この方法に限られず、図16に示すように、複数の搬送装置500を用いて搬送するようにしてもよい。搬送装置500は、上面500aでPSブロック3を支持するものであり、車輪などから成る走行機構(不図示)を有する。搬送装置500は、制御装置400(図4参照)の制御の下、上記走行機構により、PSブロック3が搭載された状態でクリーンルームの床上を移動することが可能なように構成されている。 (Modification of the first and second embodiments)
FIG. 16 is an explanatory view of another example of the transfer process of the
In the above-described example, in the transport process of the
また、搬送装置500と移動装置300とを一体としてもよい。 In addition, it is preferable that the conveying
Further, the
また、以上の説明では、水平面内位置調整は、高さ調整と傾き調整の前に行っていたが、高さ調整と傾き調整の後に行ってもよい。
さらに、以上の説明では、水準計測器の設置の後に、水平面内位置調整や高さ調整を行っていたが、水準計測器の設置は、傾き調整の前であれば、水平面内位置調整や高さ調整の後に行ってもよい。 In the above description, the height adjustment and the inclination adjustment are performed once each, but may be performed alternately several times.
In the above description, the position adjustment in the horizontal plane is performed before the height adjustment and the inclination adjustment, but may be performed after the height adjustment and the inclination adjustment.
Furthermore, in the above description, the horizontal position adjustment and height adjustment were performed after the installation of the level measuring device, but if the level measuring device is installed before the tilt adjustment, the horizontal position adjustment and height adjustment It may be done after the adjustment.
また、CSブロック2は、前述のようにカセット搬入出部10とウェハ搬送部11に分かれているので、カセット搬入出部10やウェハ搬送部11の設置や傾き調整に本実施形態にかかる設置方法を適用してもよい。 Note that the installation method according to the present embodiment may be applied to the installation and inclination adjustment of the
In addition, since the
2 カセットステーションブロック(CSブロック)
3 処理ステーションブロック(PSブロック)
4 露光装置
5 インターフェイスステーションブロック(IFブロック)
6 制御部
80 脚部
100 設置システム
200 撮像装置
210 測距装置
220(220A~220D) 水準計測器
300(300A~300D) 移動装置
310 支持部
320 XYZステージ
321 Z方向駆動装置
322 XYステージ
330 ベース
340 把持部
400 制御装置
410 制御部
420 表示部
430 操作部
500 搬送装置 1 Coating and developing
3 Processing station block (PS block)
4
Claims (13)
- 複数のブロックを床面に並べて構成され、被処理基板に対して所定の処理を行う半導体製造装置の設置方法であって、
第1のブロックを前記床面上の所定の位置に設置する設置工程と、
前記所定の位置に設置された前記第1のブロックを基準とした目標位置から所定の距離内に位置する、前記床面上の所定の領域に、第2のブロックを搬送する搬送工程と、
前記第2のブロックの所定箇所を支持する支持部を有し、前記床面と平行な所定の面内で前記支持部を移動させると共に、前記床面と垂直な高さ方向に前記支持部を移動させることが可能な複数の移動装置をそれぞれ前記所定箇所に取り付ける移動装置取付工程と、
前記所定の面内における前記目標位置に対する前記第2のブロックの位置の情報に基づいて、前記複数の移動装置の前記支持部を同期させて移動させ、前記所定の面内における前記第2のブロックの位置を調整する面内調整工程と、
前記高さ方向にかかる前記目標位置に対する前記第2のブロックの位置の情報に基づいて、前記複数の移動装置の前記支持部を同期させて移動させ、前記高さ方向にかかる前記第2のブロックの位置を調整する高さ調整工程と、
前記第2のブロックの傾きの情報に基づいて、前記複数の移動装置の前記支持部を別々に移動させ、前記第2のブロックの傾きを調整する傾き調整工程と、を含む。 A method of installing a semiconductor manufacturing apparatus, comprising a plurality of blocks arranged in a floor surface and performing predetermined processing on a substrate to be processed, comprising:
Setting the first block at a predetermined position on the floor surface;
A conveying step of conveying a second block to a predetermined area on the floor surface located within a predetermined distance from a target position based on the first block disposed at the predetermined position;
A support portion supporting a predetermined portion of the second block is provided, and the support portion is moved in a predetermined plane parallel to the floor surface, and the support portion is moved in a height direction perpendicular to the floor surface. A moving device attaching step of attaching a plurality of moving devices that can be moved to the predetermined location;
The supports of the plurality of moving devices are moved in synchronization based on the information of the position of the second block with respect to the target position in the predetermined plane, and the second block in the predetermined plane is moved. In-plane adjustment process to adjust the position of
Based on the information on the position of the second block with respect to the target position applied in the height direction, the support portions of the plurality of moving devices are moved in synchronization, and the second block applied in the height direction Height adjustment process to adjust the position of the
Adjusting the inclination of the second block by moving the support portions of the plurality of moving devices separately based on the information of the inclination of the second block. - 請求項1に記載の半導体製造装置の設置方法において、
前記面内調整工程は、
前記所定の面内における前記目標位置に対する前記第2のブロックの位置の情報に基づいて、当該位置を表示部に表示させる工程と、
操作部に対する操作に応じて、全ての前記移動装置の前記支持部を前記所定の面内で移動させる工程と、を含む。 In the method of installing a semiconductor manufacturing apparatus according to claim 1,
The in-plane adjustment process is
Displaying the position on a display unit based on the information of the position of the second block with respect to the target position in the predetermined plane;
Moving the support portions of all the moving devices in the predetermined plane in response to an operation on the operation portion. - 請求項1に記載の半導体製造装置の設置方法において、
前記面内調整工程は、
前記所定の面内における前記目標位置に対する前記第2のブロックの位置の情報に基づいて、前記所定の面内における前記支持部の移動方向及び移動量を決定する工程と、
前記決定された前記支持部の移動方向及び前記移動量に基づいて、全ての前記移動装置の前記支持部を前記所定の面内で移動させる工程を含む。 In the method of installing a semiconductor manufacturing apparatus according to claim 1,
The in-plane adjustment process is
Determining the movement direction and movement amount of the support in the predetermined plane based on the information of the position of the second block with respect to the target position in the predetermined plane;
And moving the supports of all the moving devices in the predetermined plane based on the determined moving direction of the supports and the amount of movement. - 請求項1に記載の半導体製造装置の設置方法において、
前記高さ調整工程は、
前記高さ方向にかかる前記目標位置に対する前記第2のブロックの位置の情報に基づいて、当該位置を表示部に表示する工程と、
操作部に対する操作に応じて、全ての前記移動装置の前記支持部を高さ方向に移動させる工程と、を含む。 In the method of installing a semiconductor manufacturing apparatus according to claim 1,
The height adjustment process is
Displaying the position on a display unit based on the information of the position of the second block with respect to the target position in the height direction;
Moving the support portions of all the moving devices in the height direction in response to an operation on the operation portion. - 請求項1に記載の半導体製造装置の設置方法において、
前記高さ調整工程は、
前記高さ方向にかかる前記目標位置に対する前記第2のブロックの位置の情報に基づいて、前記高さ方向における前記支持部の移動方向及び移動量を決定する工程と、
前記決定された前記支持部の移動方向及び前記移動量に基づいて、全ての前記移動装置の前記支持部を前記高さ方向に移動させる工程と、を含む。 In the method of installing a semiconductor manufacturing apparatus according to claim 1,
The height adjustment process is
Determining the moving direction and moving amount of the support in the height direction based on the information of the position of the second block with respect to the target position in the height direction;
Moving the supporting portions of all the moving devices in the height direction based on the determined moving direction of the supporting portions and the amount of movement. - 請求項1に記載の半導体製造装置の設置方法において、
前記傾き調整工程は、前記第2のブロックの傾きの情報に基づいて、当該傾きに関する情報を表示部に表示する傾き表示工程と、
操作部に対する操作に応じて、前記複数の移動装置の一部の前記支持部を高さ方向に移動させる工程と、を含む。 In the method of installing a semiconductor manufacturing apparatus according to claim 1,
The tilt adjustment step is a tilt display step of displaying information on the tilt on a display unit based on the tilt information of the second block;
Moving the supporting portion of a part of the plurality of moving devices in the height direction in accordance with an operation on the operating portion. - 請求項6に記載の半導体製造装置の設置方法において、
前記傾き表示工程は、前記傾きの度合いを色で示す、ことを特徴とする請求項6に記載の半導体製造装置の設置方法。 In the method of installing a semiconductor manufacturing apparatus according to claim 6,
The method for installing a semiconductor manufacturing apparatus according to claim 6, wherein in the tilt display step, the degree of the tilt is indicated by a color. - 請求項1に記載の半導体製造装置の設置方法において、
前記傾き調整工程は、
前記傾きの情報に基づいて、前記支持部を高さ方向に移動すべき前記移動装置を決定し、該決定された前記移動装置の支持部の移動方向及び移動量を決定する工程と、
前記決定された前記支持部の移動方向及び前記移動量に基づいて、前記決定された前記移動装置の支持部を移動させる工程と、を含む。 In the method of installing a semiconductor manufacturing apparatus according to claim 1,
The inclination adjustment step is
Determining the moving device to move the support in the height direction based on the information of the tilt, and determining the determined moving direction and moving amount of the support of the moving device;
Moving the support of the moving device determined based on the determined movement direction of the support and the amount of movement. - 請求項1に記載の半導体製造装置の設置方法において、
前記搬送工程は、前記床面上を移動する搬送装置に搭載して、前記第2のブロックを搬送する。 In the method of installing a semiconductor manufacturing apparatus according to claim 1,
In the transporting step, the second block is transported by being mounted on a transporting device moving on the floor surface. - 請求項1に記載の半導体製造装置の設置方法において、
前記所定の面内における、前記目標位置に対する前記第2のブロックの位置の情報、及び、前記高さ方向にかかる前記目標位置に対する前記第2のブロックの位置の情報を取得するための装置を取り付ける工程を含む。 In the method of installing a semiconductor manufacturing apparatus according to claim 1,
Attaching a device for acquiring information of the position of the second block with respect to the target position in the predetermined plane and information of the position of the second block with respect to the target position in the height direction Including the steps. - 請求項1に記載の半導体製造装置の設置方法において、
前記第2のブロックの傾きの情報を取得するための装置を取り付ける工程を含む。 In the method of installing a semiconductor manufacturing apparatus according to claim 1,
Attaching a device for obtaining information of the inclination of the second block. - 複数のブロックを床面に並べて構成され、被処理基板に対して所定の処理を行う半導体製造装置の設置方法を半導体製造装置の設置システムによって実行させるように、当該設置システムを制御する制御部のコンピュータ上で動作するプログラムを格納した読み取り可能なコンピュータ記憶媒体であって、
前記設置方法は、
第1のブロックを前記床面上の所定の位置に設置する設置工程と、
前記所定の位置に設置された前記第1のブロックを基準とした目標位置から所定の距離内に位置する、前記床面上の所定の領域に、第2のブロックを搬送する搬送工程と、
前記第2のブロックの所定箇所を支持する支持部を有し、前記床面と平行な所定の面内で前記支持部を移動させると共に、前記床面と垂直な高さ方向に前記支持部を移動させることが可能な複数の移動装置をそれぞれ前記所定箇所に取り付ける移動装置取付工程と、
前記所定の面内における前記目標位置に対する前記第2のブロックの位置の情報に基づいて、前記複数の移動装置の前記支持部を同期させて移動させ、前記所定の面内における前記第2のブロックの位置を調整する面内調整工程と、
前記高さ方向にかかる前記目標位置に対する前記第2のブロックの位置の情報に基づいて、前記複数の移動装置の前記支持部を同期させて移動させ、前記高さ方向にかかる前記第2のブロックの位置を調整する高さ調整工程と、
前記第2のブロックの傾きの情報に基づいて、前記複数の移動装置の前記支持部を別々に移動させ、前記第2のブロックの傾きを調整する傾き調整工程と、を含む。 A control unit that controls the installation system such that a plurality of blocks are arranged on a floor surface and the installation system of the semiconductor manufacturing apparatus executes the installation method of the semiconductor manufacturing apparatus that performs predetermined processing on the processing target substrate. A readable computer storage medium storing a program operating on a computer, comprising:
The installation method is
Setting the first block at a predetermined position on the floor surface;
A conveying step of conveying a second block to a predetermined area on the floor surface located within a predetermined distance from a target position based on the first block disposed at the predetermined position;
A support portion supporting a predetermined portion of the second block is provided, and the support portion is moved in a predetermined plane parallel to the floor surface, and the support portion is moved in a height direction perpendicular to the floor surface. A moving device attaching step of attaching a plurality of moving devices that can be moved to the predetermined location;
The supports of the plurality of moving devices are moved in synchronization based on the information of the position of the second block with respect to the target position in the predetermined plane, and the second block in the predetermined plane is moved. In-plane adjustment process to adjust the position of
Based on the information on the position of the second block with respect to the target position applied in the height direction, the support portions of the plurality of moving devices are moved in synchronization, and the second block applied in the height direction Height adjustment process to adjust the position of the
Adjusting the inclination of the second block by moving the support portions of the plurality of moving devices separately based on the information of the inclination of the second block. - 複数のブロックを床面に並べて構成される半導体製造装置の設置システムであって、
前記床面と平行な所定の面内における、第1のブロックを基準とした目標位置に対する第2のブロックの位置の情報、前記所定の面と垂直な高さ方向にかかる前記目標位置に対する前記第2のブロックの位置の情報を取得するための位置情報取得用装置と、
前記第2のブロックの傾きの情報を取得するための水準計測器と、
前記第2のブロックの所定箇所を支持する支持部を有し、前記所定の面内で前記支持部を移動させると共に、前記高さ方向に前記支持部を移動させることが可能であり、前記所定箇所に取り付けられる複数の移動装置と、
前記第1のブロックが前記床面上の所定の位置に設置され、前記目標位置から所定の距離内に位置する、前記床面上の所定の領域に、前記第2のブロックが搬送され、前記複数の移動装置がそれぞれ前記所定箇所に取り付けられた後に、前記所定の面内における前記目標位置に対する前記第2のブロックの位置の情報に基づいて、前記複数の移動装置の前記支持部を同期させて移動させ、前記所定の面内における前記第2のブロックの位置を調整する面内調整工程と、前記高さ方向にかかる前記目標位置に対する前記第2のブロックの位置の情報に基づいて、前記複数の移動装置の前記支持部を同期させて移動させ、前記高さ方向にかかる前記第2のブロックの位置を調整する高さ調整工程と、前記第2のブロックの傾きの情報に基づいて、前記複数の移動装置の前記支持部を別々に移動させ、前記第2のブロックの傾きを調整する傾き調整工程と、が実行されるように前記位置情報取得用装置、前記水準計測器、及び、前記複数の移動装置を制御する制御装置と、を備える。 An installation system of a semiconductor manufacturing apparatus configured by arranging a plurality of blocks on a floor surface,
Information of a position of a second block with respect to a target position with respect to a first block in a predetermined plane parallel to the floor surface; information of the target position relative to the target position in a height direction perpendicular to the predetermined plane A device for acquiring position information for acquiring information of positions of two blocks;
A level measuring instrument for obtaining information on the inclination of the second block;
It is possible to have a support portion for supporting a predetermined portion of the second block, move the support portion in the predetermined plane, and move the support portion in the height direction, A plurality of mobile devices attached to the location;
The second block is transported to a predetermined area on the floor surface, wherein the first block is disposed at a predetermined position on the floor surface and located within a predetermined distance from the target position. After the plurality of moving devices are respectively attached to the predetermined place, the supports of the plurality of moving devices are synchronized based on the information of the position of the second block with respect to the target position in the predetermined plane. And adjusting the position of the second block in the predetermined plane, and the information of the position of the second block relative to the target position in the height direction. Based on information on the height adjustment step of moving the support portions of a plurality of moving devices in synchronization and adjusting the position of the second block in the height direction, and information on the inclination of the second block, The device for acquiring position information, the level measuring instrument, and the inclination adjustment step of separately moving the support portions of the plurality of movement devices and adjusting the inclination of the second block; And a controller for controlling the plurality of mobile devices.
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