TWI750408B - Method of installing semiconductor manufacturing device, program, computer storage medium, and installation system - Google Patents
Method of installing semiconductor manufacturing device, program, computer storage medium, and installation system Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67161—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the layout of the process chambers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67207—Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process
- H01L21/67225—Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process comprising at least one lithography chamber
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67259—Position monitoring, e.g. misposition detection or presence detection
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
Abstract
Description
本發明關於一種半導體製造裝置之設置方法及半導體製造裝置之設置系統,特別是關於一種由複數區塊並排在無塵室的地面所構成,以對被處理基板進行既定處理的半導體製造裝置之設置方法、程式、電腦記錄媒體及設置系統。The present invention relates to a method for setting up a semiconductor manufacturing apparatus and a system for setting up a semiconductor manufacturing apparatus, and more particularly, to the setting of a semiconductor manufacturing apparatus consisting of a plurality of blocks arranged side by side on the floor of a clean room to perform predetermined processing on a substrate to be processed. Method, program, computer recording medium and setting system.
現有塗布顯影處理系統作為半導體製造裝置之1種。塗布顯影處理系統,係進行於半導體晶圓(以下稱為晶圓)上供給塗布液而形成光阻膜等之塗布處理、或進行使曝光成既定圖案的光阻膜顯影之顯影處理等,讓晶圓上形成既定光阻圖案,並搭載了處理晶圓之各種處理裝置或運送晶圓之運送機構等。Existing coating and developing processing systems are used as one type of semiconductor manufacturing equipment. The coating and developing processing system performs coating processing of forming a photoresist film by supplying a coating liquid on a semiconductor wafer (hereinafter referred to as a wafer), or performing a development processing of developing a photoresist film exposed to a predetermined pattern, etc. A predetermined photoresist pattern is formed on the wafer, and various processing devices for processing the wafer or a transport mechanism for transporting the wafer are mounted.
這種塗布顯影處理系統之類的半導體製造裝置,設置於塵埃較少的無塵室內。另外,半導體製造裝置係由複數區塊所構成。例如,上述塗布顯影處理系統,具有:將晶圓以匣盒單位送入送出該系統之匣盒站區塊、進行上述塗布處理等既定處理之處理站區塊、在處理站區塊與所鄰接的曝光裝置之間進行晶圓的傳遞之介面站區塊(參照專利文獻1)。半導體製造裝置,係將這些複數區塊並排在無塵室的地面所構成。A semiconductor manufacturing apparatus such as this coating and developing processing system is installed in a clean room with less dust. In addition, the semiconductor manufacturing apparatus is composed of a plurality of blocks. For example, the above-mentioned coating and developing processing system includes: a cassette station block for feeding wafers into and out of the system in cassette units, a processing station block for performing predetermined processes such as the above-mentioned coating process, and the adjacent processing station block. An interface station block for transferring wafers between exposure apparatuses (refer to Patent Document 1). A semiconductor manufacturing apparatus is constructed by arranging these plural blocks on the floor of a clean room.
如同上述的半導體製造裝置,係在一般的道路上運送,所以各區塊是在未互相連接之狀態,送入無塵室內。 半導體製造裝置對於無塵室內之設置,以往係以例如以下方式進行。 首先,將1區塊運送至既定位置,並調整該1區塊的傾斜度。藉此完成該1區塊之設置。接下來,將另一區塊,運送至上述1區塊的附近,然後,挪動上述另一區塊來調整該另一區塊之位置,使得上述另一區塊與上述1區塊之距離為適當的(例如5mm)。上述另一區塊的位置調整,因為無法將起重機等大型器具攜入無塵室內,所以作業人員係以徒手操作來挪動或抬起移動該另一區塊,所進行的。接下來,也調整上述另一區塊的傾斜度。並因應需求,重複進行如同上述的位置調整及傾斜度調整。藉此,完成上述另一區塊之設置。對其餘的所有區塊進行與上述同樣之處理,從而完成半導體製造裝置整體之設置。 [習知技術文獻] [專利文獻]As the above-mentioned semiconductor manufacturing apparatus is transported on a general road, the blocks are transported into a clean room without being connected to each other. Installation in a clean room of a semiconductor manufacturing apparatus has conventionally been performed, for example, in the following manner. First, one block is transported to a predetermined position, and the inclination of the one block is adjusted. Thereby, the setting of the 1 block is completed. Next, transport another block to the vicinity of the above-mentioned
專利文獻1:日本特開2012-33886號公報Patent Document 1: Japanese Patent Laid-Open No. 2012-33886
[發明所欲解決之問題][Problems to be Solved by Invention]
不過,半導體製造裝置之各區塊重達數噸。因此,區塊之位置調整,必須要有例如6人等較多的作業人員。另外,如上所述各區塊非常沉重,所以難以在徒手操作下進行釐米單位的區塊之位置調整,調整上很費時。如上所述難以進行位置調整,所以再次調整中,區塊彼此碰撞,讓位置或傾斜度已經調整完畢之區塊的位置或傾斜度變得不確實,該已經調整完畢之區塊需要再次調整。也就是說,在以往之方法中,半導體製造裝置之區塊的位置或傾斜度調整非常費時,有此情形存在。However, each block of a semiconductor manufacturing facility weighs several tons. Therefore, for the position adjustment of the blocks, a large number of workers, such as 6 people, are required. In addition, since each block is very heavy as described above, it is difficult to adjust the position of the block in centimeter units by freehand operation, and the adjustment is time-consuming. As mentioned above, it is difficult to adjust the position, so during the re-adjustment, the blocks collide with each other, so that the position or the inclination of the block whose position or inclination has been adjusted becomes uncertain, and the adjusted block needs to be adjusted again. That is, in the conventional method, the adjustment of the position or the inclination of the blocks of the semiconductor manufacturing apparatus is very time-consuming, and there is such a situation.
另外,由於上述區塊之位置調整,讓區塊間之距離變得不適當,在此情形下會有各種問題。例如,在半導體製造裝置內藉由運送裝置運送晶圓時,上述運送裝置碰撞到其他部分,發生運送錯誤,無法讓半導體製造裝置內的壓力狀態為所預期者,結果,無法排出微粒,無法維持該裝置內的潔淨度。另外,必須令半導體製造裝置內相對於裝置外部成正壓,若區塊間之距離大於適當値,為了如上所述成正壓所必要的氣體量增多,在節能觀點來看並不適宜。In addition, due to the above-mentioned position adjustment of the blocks, the distance between the blocks becomes inappropriate, and various problems arise in this situation. For example, when a wafer is transported by a transport device in a semiconductor manufacturing device, the transport device collides with other parts, a transport error occurs, and the pressure state in the semiconductor manufacturing device cannot be set as expected. As a result, particles cannot be discharged and cannot be maintained. cleanliness within the unit. In addition, it is necessary to make the inside of the semiconductor manufacturing apparatus a positive pressure with respect to the outside of the apparatus. If the distance between the blocks is larger than an appropriate value, the amount of gas necessary to make the positive pressure as described above increases, which is not suitable from the viewpoint of energy saving.
專利文獻1,並未就上述重點,有所開示。
本發明,係有鑒於上述緣由所製出,其目的在於:由複數區塊並排在無塵室的地面所構成,對被處理基板進行既定處理之半導體製造裝置,能以較少人數且較短時間設置。 [解決問題之技術手段]The present invention is made in view of the above-mentioned reasons, and its object is to make a semiconductor manufacturing apparatus which is composed of a plurality of blocks arranged side by side on the floor of a clean room, and performs predetermined processing on a substrate to be processed, with a small number of people and a short time. time setting. [Technical means to solve the problem]
本發明要解決上述問題,是一種半導體製造裝置之設置方法,該半導體製造裝置係將複數區塊並排在地面所構成,以對被處理基板進行既定處理; 該半導體製造裝置之設置方法,其特徵為包含: 設置程序,將第1區塊設置在該地面上的既定位置; 運送程序,將第2區塊運送至以設置於該既定位置之該第1區塊為基準的目標位置算起,位於既定距離內的該地面上的既定區域; 移動裝置安裝程序,該移動裝置為複數,具有支持該第2區塊的既定處之支持部,可使該支持部在與該地面平行之既定面內移動,並且使該支持部在與該地面垂直之高度方向移動,而該複數個移動裝置分別安裝於該既定處; 面內調整程序,依據該第2區塊在該既定面內相對於該目標位置之位置之資訊,使該複數個移動裝置之該支持部同步移動,以調整在該第2區塊在該既定面內之位置; 高度調整程序,依據該第2區塊相對於該高度方向中的該目標位置之位置之資訊,使該複數個移動裝置之該支持部同步移動,以調整該第2區塊就該高度方向之位置;及 傾斜度調整程序,依據該第2區塊的傾斜度之資訊,使該複數個移動裝置之該支持部個別移動,以調整該第2區塊的傾斜度。The present invention solves the above-mentioned problems and provides a method for setting up a semiconductor manufacturing apparatus. The semiconductor manufacturing apparatus is constituted by arranging a plurality of blocks on the ground to perform predetermined processing on a substrate to be processed. The setting method for the semiconductor manufacturing apparatus is characterized by: To include: a setting procedure for setting the first block at a predetermined position on the ground; a transport procedure for transporting the second block to a target position based on the first block set at the predetermined position, a predetermined area on the ground within a predetermined distance; a mobile device installation program, the mobile devices are plural, and have a support part that supports the predetermined position of the second block, so that the support part can be placed on a predetermined plane parallel to the ground in-plane movement, and the support part is moved in a height direction perpendicular to the ground, and the plurality of mobile devices are respectively installed in the predetermined position; the in-plane adjustment procedure is based on the second block in the predetermined plane relative to the The information of the position of the target position enables the supporting parts of the plurality of mobile devices to move synchronously to adjust the position of the second block in the predetermined plane; the height adjustment program, according to the height of the second block relative to the height The information of the position of the target position in the direction makes the support parts of the plurality of mobile devices move synchronously to adjust the position of the second block in the height direction; and the inclination adjustment program is based on the second block The inclination information of the plurality of mobile devices makes the supporting parts of the plurality of mobile devices move individually to adjust the inclination of the second block.
在本發明之半導體製造裝置之設置方法中,使用上述移動裝置,以進行以第1區塊為基準之第2區塊的位置調整或第2區塊的傾斜度調整,所以能以較少人數且較短時間設置半導體製造裝置。In the installation method of the semiconductor manufacturing apparatus of the present invention, the above-mentioned moving device is used to perform the position adjustment of the second block or the inclination adjustment of the second block based on the first block, so that a small number of people can be used. And the semiconductor manufacturing equipment is installed in a short time.
該面內調整程序亦可包含以下程序:依據該第2區塊在該既定面內相對於該目標位置之位置之資訊,將該位置顯示於顯示部;因應對操作部進行之操作,讓所有的該移動裝置之該支持部於該既定面內移動。The in-plane adjustment procedure may also include the following procedures: displaying the position on the display part according to the information of the position of the second block relative to the target position in the predetermined plane; The support portion of the mobile device moves within the predetermined plane.
該面內調整程序亦可包含以下程序:依據該第2區塊在該既定面內相對於該目標位置之位置之資訊,以決定該支持部在該既定面內的移動方向及移動量;依據所決定的該支持部之移動方向及該移動量,讓所有的該移動裝置之該支持部於該既定面內移動。The in-plane adjustment procedure may also include the following procedure: according to the information of the position of the second block relative to the target position in the predetermined plane, to determine the moving direction and the moving amount of the support portion in the predetermined plane; The determined moving direction and the moving amount of the supporting portion allow the supporting portions of all the mobile devices to move within the predetermined plane.
該高度調整程序亦可包含以下程序:依據該第2區塊相對於該高度方向中的該目標位置之位置之資訊,將該位置顯示於顯示部;因應對操作部進行之操作,讓所有的該移動裝置之該支持部於高度方向移動。The height adjustment program may also include the following program: display the position on the display part according to the information of the position of the second block relative to the target position in the height direction; The support part of the mobile device moves in the height direction.
該高度調整程序亦可包含以下程序:依據該第2區塊相對於該高度方向中的該目標位置之位置之資訊,以決定該支持部在該高度方向的移動方向及移動量;依據所決定的該支持部之移動方向及該移動量,讓所有的該移動裝置之該支持部於該高度方向移動。The height adjustment procedure may also include the following procedure: according to the position information of the second block relative to the target position in the height direction, to determine the movement direction and movement amount of the support part in the height direction; The moving direction and the moving amount of the support part are determined, so that the support parts of all the mobile devices move in the height direction.
該傾斜度調整程序亦可包含:傾斜度顯示程序,依據該第2區塊的傾斜度之資訊,將該傾斜度相關資訊顯示於顯示部;因應對操作部進行之操作,讓該複數個移動裝置一部分的該支持部於高度方向移動。The inclination adjustment program may also include: an inclination display program, which displays the inclination-related information on the display part according to the inclination information of the second block; in response to an operation on the operation part, the plurality of moving parts are moved. The support part of a part of the device moves in the height direction.
該傾斜度顯示程序,亦可以顏色顯示該傾斜程度。The inclination display program can also display the inclination degree in color.
該傾斜度調整程序亦可包含以下程序:依據該傾斜度之資訊,以決定要讓該支持部於高度方向移動之該移動裝置,並決定所決定的該移動裝置之支持部的移動方向及移動量;依據所決定的該支持部的移動方向及該移動量,讓所決定的該移動裝置之支持部移動。The inclination adjustment procedure may also include the following procedure: according to the inclination information, to determine the mobile device to move the support part in the height direction, and to determine the movement direction and movement of the determined support part of the mobile device amount; according to the determined moving direction and the moving amount of the supporting portion, the determined supporting portion of the mobile device is moved.
該運送程序,亦可將該第2區塊搭載於在該地面上移動之運送裝置,加以運送。In the transport process, the second block may be mounted on a transport device that moves on the ground, and transported.
亦可包含裝置安裝程序;該裝置係用以取得:該第2區塊在該既定面內相對於該目標位置的位置之資訊、以及該第2區塊就該高度方向相對於該目標位置的位置之資訊。A device installation program may also be included; the device is used to obtain: the information of the position of the second block relative to the target position in the predetermined plane, and the information of the second block relative to the target position in the height direction location information.
亦可包含裝置安裝程序;該裝置係用以取得:該第2區塊的傾斜度之資訊。A device installation program may also be included; the device is used to obtain: information on the inclination of the second block.
在另一觀點中根據本發明,提供一種程式,為了讓設置系統去執行該半導體製造裝置之設置方法,進而在控制該設置系統之控制部的電腦上運作。In another aspect, according to the present invention, there is provided a program for causing a setting system to execute the setting method of the semiconductor manufacturing apparatus, and then running on a computer that controls a control unit of the setting system.
另外在另一觀點中根據本發明,提供一種電腦記錄媒體,可進行讀取,儲存了該程式。In addition, according to this invention from another viewpoint, the computer recording medium which can read and store this program is provided.
此外在另一觀點中本發明,是一種半導體製造裝置之設置系統; 將複數區塊並排在地面所構成的該半導體製造裝置之設置系統,其特徵為包含: 位置資訊取得用裝置,用以取得第2區塊在與該地面平行的既定面內、相對於以第1區塊為基準的目標位置之位置之資訊,及第2區塊就與該既定面垂直的高度方向、相對於該目標位置之位置之資訊; 水平量測器,用以取得該第2區塊的傾斜度之資訊; 複數個移動裝置,具有支持該第2區塊的既定處之支持部,可使該支持部在該既定面內移動,並且使該支持部在該高度方向移動,該複數個移動裝置分別安裝於該既定處;及 控制裝置,控制該位置資訊取得用裝置、該水平量測器、以及該複數個移動裝置,使其進行以下程序: 面內調整程序,將該第1區塊設置在該地面上的既定位置,將該第2區塊運送至自目標位置算起,位於既定距離內的該地面上的既定區域,該複數個移動裝置分別安裝於該既定處之後,依據該第2區塊在該既定面內相對於該目標位置之位置之資訊,使該複數個移動裝置之該支持部同步移動,以調整在該第2區塊在該既定面內之位置; 高度調整程序,依據該第2區塊相對於該高度方向中的該目標位置之位置之資訊,使該複數個移動裝置之該支持部同步移動,以調整該第2區塊就該高度方向之位置;及 傾斜度調整程序,依據該第2區塊的傾斜度之資訊,使該複數個移動裝置之該支持部個別移動,以調整該第2區塊的傾斜度。 [發明功効]In addition, in another aspect, the present invention is an installation system of a semiconductor manufacturing apparatus; the installation system of the semiconductor manufacturing apparatus constituted by arranging a plurality of blocks on the ground, characterized by comprising: an apparatus for obtaining position information for obtaining Information on the position of the second block in a predetermined plane parallel to the ground relative to the target position based on the first block, and the second block in the height direction perpendicular to the predetermined plane relative to the target information on the position of the position; a level measuring device for obtaining information on the inclination of the second block; a plurality of mobile devices having a support part supporting a predetermined position of the second block, so that the support part can be Move within the predetermined plane, and move the support portion in the height direction, the plurality of moving devices are respectively installed at the predetermined position; and a control device for controlling the position information acquisition device, the level measuring device, and the plurality of A mobile device is made to perform the following procedures: an in-plane adjustment procedure, setting the first block at a predetermined position on the ground, and transporting the second block to the target position within a predetermined distance from the target position In a predetermined area on the ground, after the plurality of mobile devices are respectively installed at the predetermined place, according to the information of the position of the second block relative to the target position in the predetermined plane, make the support parts of the plurality of mobile devices moving synchronously to adjust the position of the second block in the predetermined plane; a height adjustment program, according to the position information of the second block relative to the target position in the height direction, to make the plurality of mobile devices the supporting part moves synchronously to adjust the position of the second block in the height direction; and the inclination adjustment program, according to the information of the inclination of the second block, makes the supporting parts of the plurality of mobile devices individually Move to adjust the inclination of the second block. [Inventive effect]
根據本發明,由複數區塊並排在無塵室的地面所構成,對被處理基板進行既定處理之半導體製造裝置,能以較少人數且較短時間設置。According to the present invention, the semiconductor manufacturing apparatus, which consists of a plurality of blocks arranged side by side on the floor of the clean room, performs predetermined processing on the substrate to be processed, and can be installed with a small number of people and in a short period of time.
以下,針對本發明之實施形態,參照圖式並說明之。再者,在本說明書及圖式中,就實質上具有相同功能構成的要素,賦予相同符號,藉以省略重複說明。Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, in this specification and drawings, the same code|symbol is attached|subjected to the element which has substantially the same functional structure, and a repeated description is abbreviate|omitted.
首先,針對由本發明所屬的設置方法所設置、對晶圓進行既定處理之半導體製造裝置進行說明。 圖1係顯示半導體製造裝置的一例即塗布顯影處理系統1之內部構成概要的說明圖。圖2及圖3,係顯示各個塗布顯影處理系統1之內部構成概要的前視圖與後視圖。First, a description will be given of a semiconductor manufacturing apparatus that is installed by the installation method of the present invention and that performs predetermined processing on a wafer. FIG. 1 is an explanatory diagram showing an outline of the internal configuration of a coating and developing
塗布顯影處理系統1,如圖1所示例如,在與外部之間將匣盒C送入送出之匣盒站區塊(以下稱為CS區塊)2、具備施行光阻塗布處理或PEB等既定處理的複數各種處理裝置之處理站區塊(以下稱為PS區塊)3、在PS區塊3與所鄰接的曝光裝置4之間進行晶圓W的傳遞之介面站區塊(以下稱為IF區塊)5,並排在無塵室之地面(參照圖5的符號F),成一體連接所構成。再者,以下,將塗布顯影處理系統1之上述各區塊相連方向稱為前後方向或Y方向,將與無塵室之地面平行的既定面內、上述前後方向之直交方向稱為左右方向或X方向,將上述既定面的垂直方向稱為高度方向或Z方向。另外,與上述地面平行的既定面,係指例如水平面,所以以下,上述既定面係以水平面進行說明。 此外,塗布顯影處理系統1,具有進行該塗布顯影處理系統1的控制之控制部6。A coating and developing
CS區塊2,分為例如匣盒送入送出部10與晶圓運送部11。例如匣盒送入送出部10,設於塗布顯影處理系統1之Y方向負側(圖1之左側)的端部。匣盒送入送出部10,設有匣盒載置台12。匣盒載置台12上,設有複數例如4片載置板13。載置板13,成一列並排設置在X方向(圖1的上下方向)。這些載置板13,可在將匣盒C對塗布顯影處理系統1的外部送入送出之際,載置匣盒C。The
晶圓運送部11,如圖1所示,設有在往X方向延伸的運送通路20上自由移動之晶圓運送裝置21。晶圓運送裝置21,亦於高度方向及鉛直軸周圍(θ方向)自由移動,可在各載置板13上之匣盒C,與後述PS區塊3的區塊G3之傳遞裝置之間運送晶圓W。As shown in FIG. 1 , the
PS區塊3,設有具備各種裝置的複數例如4個區塊G1、G2、G3、G4。例如PS區塊3之正面側(圖1的X方向負側),設有區塊G1;PS區塊3之背面側(圖1的X方向正側),設有區塊G2。另外,PS區塊3之CS區塊2側(圖1的Y方向負側),設有區塊G3;PS區塊3之IF區塊5側(圖1的Y方向正側),設有區塊G4。The
區塊G1,如圖2所示,由下依序配置有:複數液體處理裝置,例如對晶圓W進行顯影處理之顯影處理裝置30、於晶圓W塗布光阻液塗布來形成光阻膜之光阻塗布裝置31。The block G1, as shown in FIG. 2, is sequentially configured with: a plurality of liquid processing devices, such as the developing
例如顯影處理裝置30、光阻塗布裝置31,分別有3個並排配置於水平方向。再者,這些顯影處理裝置30、光阻塗布裝置31之數量或配置,可任意選擇。For example, three developing
這些顯影處理裝置30、光阻塗布裝置31,進行例如於晶圓W上塗布既定處理液之旋轉塗佈法。旋轉塗佈法,係例如自塗布噴嘴將處理液噴吐於晶圓W上,而且使晶圓W旋轉,讓處理液於晶圓W之表面擴散。再者,光阻塗布裝置31之構成則於後述之。These
例如區塊G2,如圖3所示,於上下方向與水平方向並排設置有:進行晶圓W的加熱或冷卻等熱處理之熱處理裝置40、或讓晶圓W的外周部曝光之周邊曝光裝置41。這些熱處理裝置40、周邊曝光裝置41的數量或配置,亦可任意選擇。For example, the block G2, as shown in FIG. 3, is provided with a
區塊G3,設有複數傳遞裝置50。另外,區塊G4,設有複數傳遞裝置60,其上設有缺陷檢査裝置61。再者,缺陷檢査裝置61的構成則於後述之。The block G3 is provided with a plurality of
如圖1所示,於區塊G1~區塊G4所圍繞之區域,形成有晶圓運送區域D。晶圓運送區域D,配置有例如晶圓運送裝置70。As shown in FIG. 1 , a wafer transfer area D is formed in the area surrounded by the blocks G1 to G4 . In the wafer transfer area D, for example, a
晶圓運送裝置70,具有例如於Y方向、前後方向、θ方向及上下方向自由移動之運送臂70a。晶圓運送裝置70,在晶圓運送區域D內移動,可將晶圓W運送至周圍的區塊G1、區塊G2、區塊G3及區塊G4內之既定裝置。晶圓運送裝置70,例如如圖3所示,上下配置有複數台,可將晶圓W運送至例如各區塊G1~G4的相同程度高度之既定裝置。The
另外,晶圓運送區域D,設有在區塊G3與區塊G4之間直線運送晶圓W之穿梭運送裝置71。In addition, the wafer transfer area D is provided with a
穿梭運送裝置71,在例如圖3之Y方向直線地自由移動。穿梭運送裝置71,在支持晶圓W之狀態下於Y方向移動,可在相同程度高度的區塊G3之傳遞裝置50與區塊G4之傳遞裝置60之間運送晶圓W。The
如圖1所示,於區塊G3之X方向正側,設有晶圓運送裝置72。晶圓運送裝置72,具有例如於前後方向、θ方向及上下方向自由移動之運送臂72a。晶圓運送裝置72,在支持晶圓W之狀態下上下移動,可將晶圓W運送至區塊G3內之各傳遞裝置50。As shown in FIG. 1 , on the positive side of the block G3 in the X direction, a
IF區塊5,設有晶圓運送裝置73與傳遞裝置74。晶圓運送裝置73,具有例如於Y方向、θ方向及上下方向自由移動之運送臂73a。晶圓運送裝置73,例如由運送臂73a支持晶圓W,可在區塊G4內之各傳遞裝置60、傳遞裝置74及曝光裝置4之間運送晶圓W。The
此外,塗布顯影處理系統1之CS區塊2、PS區塊3及IF區塊5,分別於下面,如圖2及圖3所示,設有將各區塊支持在無塵室之地面的腳部80。腳部80,係所謂的調整式足部,其高度為任意調整。In addition, the
控制部6,為例如電腦,具有程式儲存部(無圖示)。程式儲存部儲存有程式,以控制上述各種處理裝置或運送裝置等驅動系統之運作,控制塗布顯影處理系統1中的晶圓W之處理。再者,前述程式,保存於例如可電腦讀取的硬碟(HD)、軟性磁碟(FD)、光碟(CD)、磁光碟(MO)、記憶卡等可電腦讀取的記錄媒體H,亦可自該記錄媒體H安裝於控制部6。The
接著,說明利用塗布顯影處理系統1之晶圓處理。Next, wafer processing by the coating and developing
利用塗布顯影處理系統1之晶圓處理中,首先,藉由晶圓運送裝置21,將晶圓W自匣盒載置台12上之匣盒C取出,運送至PS區塊3之傳遞裝置50。In the wafer processing using the coating and developing
接著晶圓W,由晶圓運送裝置70運送至區塊G2之熱處理裝置40,予以溫度調節處理。然後,晶圓W,運送至區塊G1之光阻塗布裝置31,讓晶圓W上形成光阻膜。然後晶圓W,運送至熱處理裝置40,予以預烘烤處理(PAB:Pre-Applied Bake)。再者,在預烘烤處理或後段之PEB處理、後烘烤處理中,進行同樣的熱處理。但是,用於各熱處理之熱處理裝置40互不相同。Next, the wafer W is transported by the
然後,晶圓W,運送至周邊曝光裝置41,予以周邊曝光處理。接著晶圓W,運送至曝光裝置4,以既定圖案予以曝光處理。Then, the wafer W is transported to the
接著晶圓W,運送至熱處理裝置40,予以PEB處理。然後晶圓W,運送至例如顯影處理裝置30,予以顯影處理。顯影處理結束後,晶圓W,運送至熱處理裝置40,予以後烘烤處理。晶圓W,運送至缺陷檢査裝置61,進行晶圓W之缺陷檢査。在缺陷檢査中,進行是否有傷痕、異物附著等檢査。然後,晶圓W運送至載置板13之匣盒C,完成一連串的光微影程序。Next, the wafer W is transported to the
(第1實施形態) 接著,說明本發明之第1實施形態所屬設置系統。該設置系統,係用於塗布顯影處理系統之設置方法。 圖4係顯示第1實施形態所屬設置系統100之構成概要的說明圖。設置系統100,係用於塗布顯影處理系統1之設置方法,例如,設置於既定位置的作為本發明所屬「第1區塊」之CS區塊2,可在以其作為基準之目標位置,設置作為「第2區塊」之PS區塊3。該設置系統100,具備攝像裝置200、測距裝置210、複數水平量測器220、複數個移動裝置300、控制裝置400。(1st Embodiment) Next, the installation system which belongs to the 1st Embodiment of this invention is demonstrated. The setting system is a setting method for a coating and developing processing system. FIG. 4 is an explanatory diagram showing an outline of the configuration of the
攝像裝置200,拍攝CS區塊2之PS區塊3側的面亦即背面2a所形成之不圖示的目標標記,由例如利用CMOS(Complementary Metal Oxide Semiconductor)感測器之影像處理用相機所構成,安裝於PS區塊3之既定位置。攝像裝置200之攝像結果,係用來取得PS區塊3就X方向及Z方向、相對於上述目標位置之位置之資訊。換言之,攝像裝置200,是用來取得PS區塊3相對於目標位置的X方向位置的資訊之裝置,即X方向位置資訊取得用裝置,而且是用來取得PS區塊3相對於目標位置的Z方向位置的資訊之裝置,即Z方向位置資訊取得用裝置。 該攝像裝置200所拍攝的目標標記為例如正圓形,在PS區塊3配置於目標位置之情形,形成於攝像裝置200之光軸與該目標標記之中心一致的位置。The
測距裝置210,測量PS區塊3到CS區塊2之距離,具體而言,測量PS區塊3之CS區塊2側的面亦即前面3a到CS區塊2之背面2a之距離,由例如三角測距感測器所構成,安裝於PS區塊3之既定位置。測距裝置210之測量結果,係用來取得PS區塊3相對於目標位置的Y方向位置之資訊。換言之,測距裝置210,是用來取得PS區塊3相對於目標位置的Y方向位置之資訊的裝置,即Y方向位置資訊取得用裝置。再者,測距裝置210,亦可安裝於CS區塊2,另外,亦可設置複數,將測距結果之平均値加以利用。The
水平量測器220,測量PS區塊3之既定測量位置P1A~P1D的水平亦即傾斜度,由例如加速度感測器所構成,以既定方向安裝於上述測量位置P1A~P1D。測量位置P1A,為PS區塊3之X方向正側且Y方向負側之位置;測量位置P1B,為PS區塊3之X方向正側且Y方向正側之位置;測量位置P1C,為PS區塊3之X方向負側且Y方向負側之位置;測量位置P1D,為PS區塊3之X方向負側且Y方向正側之位置。以下,分別令載置於測量位置P1A~P1D之水平量測器220,為水平量測器220A~220D。The
移動裝置300,使PS區塊3移動,以既定方向安裝於PS區塊3之既定安裝位置P2A~P2D。安裝位置P2A,為PS區塊3之X方向正側端且Y方向負側之位置;安裝位置P2B,為PS區塊3之X方向正側端且Y方向正側之位置;安裝位置P2C,為PS區塊3之X方向負側端且為Y方向負側之位置;安裝位置P2D,為PS區塊3之X方向負側端且Y方向正側之位置。以下,分別令載置於安裝位置P2A~P2D之移動裝置300,為移動裝置300A~300D。The moving
再者,移動裝置300及水平量測器220的數量並不限於4個,視安裝位置,亦可為3個。另外,移動裝置300的數量與水平量測器220的數量亦可互不相同。Furthermore, the number of the
圖5係顯示移動裝置300A的構成概要之側視圖。移動裝置300A,如圖5所示,具有抵接PS區塊3的底面來支持該PS區塊3之支持部310。另外,移動裝置300A,具有使支持部310於X方向、Y方向及Z方向移動之XYZ平台320。FIG. 5 is a side view showing the outline of the configuration of the
XYZ平台320,例如具有:Z方向驅動裝置321,支持了支持部310,使該支持部310於Z方向移動;XY平台322,支持Z方向驅動裝置321,並於X方向及Y方向移動,藉此讓Z方向驅動裝置321亦即支持部310於X方向及Y方向移動。XY平台322,可藉由不圖示之XY方向驅動裝置於X方向及Y方向移動。再者,在本例中,Z方向驅動裝置321及XY方向驅動裝置之驅動方式,雖為利用含滾珠螺桿的電動式線性致動器之方式,但亦可為利用油壓缸筒之方式等,其他方式。 另外,在本例中,XY平台322,支持著支持了支持部310之Z方向驅動裝置321,但亦可由XY平台322支持了支持部310,並以Z方向驅動裝置321支持該XY平台322。The
移動裝置300A還具有在無塵室之地面F支持XYZ平台320之基座330。 甚至,移動裝置300A,具有:作業人員移動該移動裝置300A時所把持之把持部340、用來讓作業人員方便移動該移動裝置300A之不圖示的車輪。The
移動裝置300B~300D,和移動裝置300A為同樣構成。但是,移動裝置300A、300B,係在以既定方向安裝於PS區塊3之既定位置P2A、P2B的狀態中,於X方向正側之位置具有把持部340,但移動裝置300C、300D,係在以既定方向安裝於PS區塊3之既定位置P2C、P2D的狀態中,於X方向負側之位置具有把持部340。The
回到圖4之說明。控制裝置400,控制攝像裝置200、測距裝置210、水平量測器220A~220D及移動裝置300A~300D,與攝像裝置200、測距裝置210、水平量測器220A~220D及移動裝置300A~300D,係以可通訊方式連接。該通訊,係使用例如無線區域網絡或Bluetooth(註冊商標)通訊等,眾所皆知之無線通訊技術。Return to the description of FIG. 4 . The
控制裝置400,由例如個人電腦所構成,具有控制部410、顯示部420與操作部430。 控制部410,由CPU(Central Processing Unit)等所構成,控制了控制裝置400整體。 顯示部420,由例如液晶顯示器、有機EL顯示器等平板型影像顯面板所構成。顯示部420亦可設置觸控面板。 操作部430,由按鈕、或方向鍵、顯示部420所設之觸控面板、或是,這些構件的組合所構成。The
接著,說明利用設置系統100的塗布顯影處理系統1之設置方法。圖6係所屬設置方法的主要程序示例的流程圖。圖8、圖10及圖12,係依所屬設置方法的塗布顯影處理系統1設置之際,顯示部420所顯示的畫面之一例示圖。圖7、圖9及圖11,為所屬設置方法中,後述面內位置調整程序、高度調整程序、傾斜度調整程序示例的流程圖。Next, an installation method of the coating and developing
首先,將CS區塊2以既定方向設置於無塵室之地面F上的既定位置,並且調整CS區塊2的傾斜度(步驟S1)。First, the
接著,由複數作業人員以徒手操作,將PS區塊3運送至以設置於既定位置之CS區塊2為基準的目標位置算起,位於既定距離內的地面F上的既定區域(步驟S2)。上述既定距離,係指可藉由移動裝置300A~300D之XY平台322移動之距離,例如10~30mm。再者,之後的處理即使必須由作業人員進行作業,也可由一位作業人員來進行。Next, the
步驟S2之後,作業人員將攝像裝置200及測距裝置210安裝於既定位置(步驟S3)。After step S2, the operator installs the
接著,作業人員,對PS區塊3安裝複數個移動裝置300(步驟S4)。具體而言,作業人員,對PS區塊3之既定位置P2A~P2D,分別安裝移動裝置300A~300D。安裝之際,例如係在移動裝置300A~300D的支持部310最下沉之狀態下讓移動裝置300A~300D移動,讓該支持部310插入PS區塊3之下。接下來,作業人員,使支持部310上升,以移動裝置300A~300D來支持PS區塊3。支持部310之上升,例如可透過控制裝置400的操作部430來進行。然後,作業人員,讓腳部80之高度縮短,以便在PS區塊3之位置及傾斜度調整時,該腳部80不會干擾到地面F。Next, the operator installs a plurality of
步驟S4後,作業人員,對PS區塊3安裝複數水平量測器220(步驟S5)。具體而言,作業人員,對PS區塊3之既定測量位置P1A~P1D,分別安裝水平量測器220A~220D(步驟S5)。 步驟S3之程序、步驟S4之程序及步驟S5之程序的進行順序為任意的。After step S4, the operator installs plural
控制裝置400,利用攝像裝置200的攝像結果及測距裝置210的測距結果,計算PS區塊3相對於目標位置在水平面內的位置之資訊,依據該資訊,使複數個移動裝置300A~300D的支持部310同步移動,以調整PS區塊3於水平面內的位置(步驟S6)。The
步驟S6的水平面內位置調整程序當中,如圖7所示,控制裝置400,取得PS區塊3相對於目標位置在水平面內的位置之資訊,亦即PS區塊3相對於目標位置的X方向位置及Y方向位置的資訊(步驟S61)。PS區塊3相對於目標位置之Y方向位置,可依據測距裝置210之測距結果計算出來,具體而言,可從上述測距結果,與上述目標位置之Y座標値(例如5mm)計算出來。另外,PS區塊3相對於目標位置之X方向位置,可依據測距裝置210的測距結果,與攝像裝置200的攝像結果計算出來,具體而言,可依據上述測距結果,與攝像裝置200所得出攝像影像當中,目標標記和該攝像影像中心於X方向的偏移量,計算出來。In the position adjustment procedure in the horizontal plane in step S6, as shown in FIG. 7, the
接著,控制裝置400,依據PS區塊3相對於目標位置於水平面內之位置之資訊,將例如圖8所示的畫面I1顯示於顯示部420(步驟S62)。該畫面I1,顯示了:PS區塊3相對於目標位置於水平面內之現在位置,亦即,PS區塊3相對於目標位置之X方向現在位置,以及,PS區塊3相對於目標位置之Y方向現在位置。作業人員,可從本例的畫面I1得知,要在水平面內,讓PS區塊3位於目標位置,必須將PS區塊3挪動至Y方向正側亦即靠近CS區塊2之方向,將PS區塊3挪動至X方向正側。Next, the
作業人員,依據畫面I1,判斷在水平面內,PS區塊3是否位於目標位置(步驟S63)。位於目標位置之情形(是的情形),作業人員按壓不圖示的結束按鈕,讓水平面內位置調整程序結束。另一方面,不位於目標位置之情形(否的情形),作業人員,依據畫面I1,在X方向負方向、X方向正方向、Y方向負方向及Y方向正方向當中,選擇要讓PS區塊3移動之方向,按壓所對應的按鈕(步驟S64)。接下來,控制裝置400,因應按壓,藉由XY平台322使移動裝置300A~300D之支持部310同步移動,讓PS區塊3往所選擇方向以既定距離移動(步驟S65)。因應1次的按鈕按壓而移動之距離亦即上述既定距離預先記錄於不圖示之記錄部。The operator judges whether the
然後,再次實施步驟S61之後的步驟。在步驟S63中,判斷在水平面內,PS區塊3位於目標位置時,就結束水平面內位置調整程序。Then, the steps after step S61 are performed again. In step S63, when it is judged that the
步驟S6之水平面內位置調整程序後,控制裝置400,利用攝像裝置200之攝像結果及測距裝置210之測距結果,計算出PS區塊3相對於目標位置之高度方向(在本例中為鉛直方向)的位置之資訊,依據該資訊,使複數個移動裝置300A~300D之支持部310同步移動,以調整PS區塊3就高度方向之位置(步驟S7)。After the position adjustment procedure in the horizontal plane in step S6, the
在步驟S7之高度調整程序中,如圖9所示,取得PS區塊3相對於目標位置之高度方向的位置之資訊,亦即,PS區塊3相對於目標位置之Z方向位置的資訊(步驟S71)。PS區塊3相對於目標位置之Z方向位置,可依據測距裝置210之測距結果,與攝像裝置200之攝像結果計算出來,具體而言,可依據上述測距結果,與攝像裝置200所得出攝像影像當中,目標標記和該攝像影像中心於Z方向的偏移量,計算出來。In the height adjustment procedure of step S7, as shown in FIG. 9, the information of the position of the
接著,控制裝置400,依據PS區塊3相對於目標位置之Z方向位置的資訊,將例如圖10所示之畫面I2顯示於顯示部420(步驟S72)。該畫面I2,顯示了:PS區塊3相對於目標位置亦即目標高度的Z方向現在位置亦即現在高度。作業人員,可從本例的畫面I2得知,要在高度方向中,讓PS區塊3位於目標位置,必須將PS區塊3挪動至Z方向正側。Next, the
作業人員,依據畫面I2,判斷在高度方向中,PS區塊3是否位於目標位置(步驟S73)。位於目標位置之情形(是的情形),作業人員按壓不圖示的結束按鈕,讓高度調整程序結束。另一方面,不位於目標位置之情形(否的情形),作業人員,依據畫面I2,在Z方向負方向及Z方向正方向當中,選擇要讓PS區塊3移動之方向,按壓所對應的按鈕(步驟S74)。接下來,控制裝置400,因應按壓,藉由Z方向驅動機構使移動裝置300A~300D之支持部310同步移動,讓PS區塊3往所選擇方向以既定距離移動(步驟S75)。因應1次的按鈕按壓而移動之距離亦即上述既定距離預先記錄於不圖示之記錄部。The operator determines whether or not the
然後,再次實施步驟S71之後的步驟。在步驟S73中,判斷在高度方向中,PS區塊3位於目標位置時,就結束高度調整程序。Then, the steps after step S71 are performed again. In step S73, when it is judged that the
步驟S7之高度調整程序後,控制裝置400,依據水平量測器220A~220D的量測結果,使移動裝置300A~300D之支持部310個別移動,以調整PS區塊3的傾斜度(步驟S8)。After the height adjustment procedure in step S7, the
在步驟S8的傾斜度調整程序中,如圖11所示,從各測量位置P1A~P1D所安裝的水平量測器220A~220D,取得PS區塊3的各測量位置P1A~P1D當中傾斜度之資訊(步驟S81)。In the inclination adjustment procedure of step S8, as shown in FIG. 11 , the inclinations among the measurement positions P1A to P1D of the
接著,控制裝置400,依據PS區塊3的各測量位置P1A~P1D當中傾斜度之資訊,將例如圖12所示之畫面I3顯示於顯示部420(步驟S82)。該畫面I3,將各測量位置P1A~P1D當中的傾斜程度以顏色顯示,例如,將傾斜度在容許範圍內之測量位置以藍色(在圖中為白色)顯示,將傾斜度在容許範圍外卻在既定範圍內之測量位置以黃色(在圖中為淡灰色)顯示,將傾斜度在容許範圍外且在既定範圍外之測量位置以紅色(在圖中為濃灰色)顯示。作業人員,從本例之畫面I3,可知必須對測量位置P1A及P1B調整傾斜度。Next, the
作業人員,依據畫面I3,判斷所有的測量位置P1A~P1D的傾斜度是否保持在容許範圍內(步驟S83)。全都保持在容許範圍內之情形(是的情形),作業人員按壓不圖示之結束按鈕,讓傾斜度調整程序結束。另一方面,有未保持在容許範圍內的情形(否的情形),作業人員,依據畫面I3,選擇要對哪一個測量位置P1A~P1D調整傾斜度,按壓所對應的按鈕(步驟S84)。The operator judges whether or not the inclinations of all the measurement positions P1A to P1D are maintained within the allowable range based on the screen I3 (step S83 ). When all are kept within the allowable range (yes), the operator presses the end button (not shown) to end the inclination adjustment process. On the other hand, if it is not kept within the allowable range (no case), the operator selects which of the measurement positions P1A to P1D to adjust the inclination according to the screen I3, and presses the corresponding button (step S84).
接下來,控制裝置400,因應上述按壓,將作業人員所選擇測量位置P1的傾斜度調整所必要之移動裝置300,與為了將上述所選擇測量位置P1的傾斜度保持在容許範圍內所必要之支持部310的Z方向移動量,相對應地顯示於顯示部420(步驟S85)。至於Z方向移動量,係以例如用來使支持部310於Z方向移動之按鈕的按壓次數顯示。 作業人員所選擇測量位置P1的傾斜度調整所必要之移動裝置300的決定方法,或為了將上述傾斜度保持在容許範圍內所必要之支持部310的Z方向移動量之決定方法,可使用例如日本特開2017-73538號公報所記載者。Next, the
作業人員,依據顯示部420之顯示結果,對操作部430進行操作,例如以顯示畫面所顯示之按壓次數,按壓相應的按鈕(步驟S86)。控制裝置400,因應上述按壓,使相應的移動裝置300之支持部310,往Z方向正方向或是負方向移動,以調整PS區塊3的傾斜度(步驟S87)。再者,支持部310往Z方向之移動距離,為上述按壓次數所對應的距離,另外,1次的該按壓所對應的距離預先記錄於不圖示之記錄部。The operator operates the
然後,再次實施步驟S81之後的步驟。在步驟S83中,判斷所有的測量位置P1A~P1D的傾斜度保持在容許範圍內時,讓傾斜度調整程序結束。Then, the steps after step S81 are performed again. In step S83, when it is judged that the inclinations of all the measurement positions P1A to P1D are maintained within the allowable range, the inclination adjustment routine is terminated.
接下來,作業人員,將PS區塊3之腳部80延伸至無塵室之地面F之後,讓移動裝置300A~300D之支持部310下降,以腳部80將PS區塊3支持在無塵室之地面F。將移動裝置300A~300D取下(步驟S9)。然後,將CS區塊2與PS區塊3,用螺栓與螺帽等加以固定,完成PS區塊3之設置。Next, the operator extends the
設置IF區塊5,並且調整IF區塊5的傾斜度(步驟S10)。如此,結束本實施形態之塗布顯影處理系統的設置處理。The
根據本實施形態,PS區塊3就X方向、Y方向、Z方向的位置調整、或PS區塊3的傾斜度調整,係利用可讓支持PS區塊3的支持部於X方向、Y方向及Z方向移動之移動裝置300來進行的,所以能以較少人數且較短時間設置塗布顯影處理系統1。According to the present embodiment, the position adjustment of the
另外,根據本實施形態,移動裝置300,係以自由裝卸方式安裝於PS區塊3,所以在其他塗布顯影處理系統的設置之際亦可加以使用。 至於攝像裝置200或測距裝置210、水平量測器220,亦可自由裝卸,使得這些構件在其他塗布顯影處理系統的設置之際亦可加以使用。 至於由攝像裝置200所拍攝之目標標記,也是以自由裝卸方式所形成,因而在其他塗布顯影處理系統的設置之際亦可加以使用。In addition, according to the present embodiment, since the moving
此外,根據本實施形態,將PS區塊3的各測量位置P1A~P1D的傾斜程度以顏色顯示,所以作業人員,可直覺判斷,所有的測量位置P1A~P1D的傾斜度是否保持在容許範圍內,或應該要調整傾斜度之測量位置P1A~P1D。In addition, according to the present embodiment, the inclination of each of the measurement positions P1A to P1D of the
(第2實施形態) 在第1實施形態中,水平面內的位置調整、高度調整、及傾斜度調整,係因應作業人員之操作來進行,亦即以手動進行,但在本實施形態中,這些調整將會自動進行。(Second Embodiment) In the first embodiment, the position adjustment, height adjustment, and inclination adjustment in the horizontal plane were performed in response to the operator's operation, that is, manually. However, in this embodiment, these Adjustments will be made automatically.
在本實施形態所屬塗布顯影處理系統1之設置方法中,例如進行第1實施形態之設置方法當中步驟S1~S5之後,作業人員按壓顯示部420所顯示之「AUTO」按鈕時,控制裝置400,就自動進行PS區塊3之水平面內位置調整、或高度調整、傾斜度調整。這些調整結束時,控制裝置400,為了將此事告知作業人員,便將例如表示結束的「FINISH」訊息顯示於顯示部420。In the setting method of the coating and developing
在本實施形態所屬設置方法與第1實施形態所屬設置方法中,只有步驟S6的水平面內位置調整程序、步驟S7的高度調整程序、步驟S8的傾斜度調整程序有所不同,所以只說明這些程序。圖13~圖15,分別係本實施形態所屬面內位置調整程序、高度調整程序及傾斜度調整程序示例的流程圖。The installation method according to the present embodiment and the installation method according to the first embodiment differ only in the horizontal plane position adjustment procedure in step S6, the height adjustment procedure in step S7, and the inclination adjustment procedure in step S8, so only these procedures will be described. . 13 to 15 are flowcharts of examples of the in-plane position adjustment program, the height adjustment program, and the inclination adjustment program, respectively, which belong to the present embodiment.
在本實施形態所屬水平面內位置調整程序中,如圖13所示,取得PS區塊3相對於目標位置於水平面內之位置之資訊,亦即PS區塊3相對於目標位置之X方向位置及Y方向位置的資訊(步驟S101)。In the position adjustment procedure in the horizontal plane pertaining to this embodiment, as shown in FIG. 13 , the information of the position of the
接著,控制裝置400,依據所取得之在上述水平面內的位置之資訊,判斷在水平面內,PS區塊3是否位於目標位置(步驟S102)。位於目標位置之情形(是的情形),控制裝置400,結束水平面內位置調整程序。另一方面,不位於目標位置之情形(否的情形),控制裝置400,依據PS區塊3相對於目標位置於水平面內之位置之資訊,在X方向負方向、X方向正方向、Y方向負方向及Y方向正方向當中,選擇要讓支持部310移動之方向(步驟S103)。再者,PS區塊3無論在X方向或Y方向,均與目標位置偏移之情形,就選擇例如與目標位置偏移最多之方向,以作為要讓支持部310移動之方向。Next, the
控制裝置400,計算出所選擇方向當中PS區塊3與目標位置之偏移量,亦即,為了讓所選擇方向當中PS區塊3位於目標位置所需的支持部310之移動量(步驟S104)。The
接著,控制裝置400,依據所選擇的支持部310的移動方向及所計算出的移動量,讓所有的移動裝置300A~300D之支持部310於水平面內移動,亦即讓所有的移動裝置300A~300D之支持部310,往所選擇之移動方向,以所計算出之移動量移動(步驟S105)。Next, the
然後,再次實施步驟S101之後的步驟。在步驟S102中,判定在水平面內,PS區塊3位於目標位置時,控制裝置400,結束水平面內位置調整程序。Then, the steps after step S101 are performed again. In step S102, when it is determined that the
在本實施形態所屬高度調整程序中,如圖14所示,控制裝置400,取得PS區塊3相對於目標位置之高度方向的位置之資訊,亦即,PS區塊3相對於目標位置之Z方向位置的資訊(步驟S111)。In the height adjustment program of the present embodiment, as shown in FIG. 14 , the
接著,控制裝置400,依據PS區塊3相對於目標位置之Z方向位置的資訊,判斷在高度方向中,PS區塊3是否位於目標位置(步驟S112)。位於目標位置之情形(是的情形),控制裝置400,結束高度調整程序。另一方面,不位於目標位置之情形(否的情形),控制裝置400,依據PS區塊3相對於目標位置之Z方向位置的資訊,在Z方向負方向及Z方向正方向當中,選擇要讓支持部310移動之方向(步驟S113)。Next, the
控制裝置400,計算出Z方向當中PS區塊3與目標位置之偏移量,亦即,為了讓Z方向當中PS區塊3位於目標位置所需的支持部310之移動量(步驟S114)。The
接著,控制裝置400,依據所選擇的支持部310的移動方向及所計算出的移動量,讓所有的移動裝置300A~300D之支持部310於高度方向移動,亦即讓所有的移動裝置300A~300D之支持部310,往所選擇之移動方向,以所計算出之移動量移動(步驟S115)。Next, the
然後,再次實施步驟S111之後的步驟。在步驟S112中,判定在高度方向中,PS區塊3位於目標位置時,控制裝置400,結束高度調整程序。Then, the steps after step S111 are performed again. In step S112, when it is determined that the
再者,在本實施形態所屬水平面內位置調整程序及高度調整程序中,也有所計算出的支持部310之移動量,與實際的PS區塊3之移動量不一致之情形。在此情形,最好以少量使支持部310移動,將所計算出的支持部310之移動量與實際的PS區塊3之移動量之對應關係計算出來,而反饋該對應關係之計算結果,亦即依據所計算出的對應關係,以修正支持部310之移動量。Furthermore, in the horizontal plane position adjustment program and the height adjustment program pertaining to this embodiment, there are cases where the calculated movement amount of the
在本實施形態所屬傾斜度調整程序中,如圖15所示,控制裝置400,從各測量位置P1A~P1D所安裝的水平量測器220A~220D,取得PS區塊3的各測量位置P1A~P1D當中傾斜度之資訊(步驟S121)。In the inclination adjustment program pertaining to the present embodiment, as shown in FIG. 15 , the
接著,控制裝置400,依據PS區塊3的各測量位置P1A~P1D當中傾斜度之資訊,判斷所有的測量位置P1A~P1D的傾斜度是否保持在容許範圍內(步驟S122)。全都保持在容許範圍內之情形(是的情形),控制裝置400,結束傾斜度調整程序。另一方面,有未保持在容許範圍內的情形(否的情形),控制裝置400,依據PS區塊3的各測量位置P1A~P1D當中傾斜度之資訊,從任一個測量位置P1A~P1D之中選擇傾斜度調整對象(步驟S123)。例如,控制裝置400,選擇該傾斜度最偏移容許範圍之測量位置,以作為傾斜度調整對象。Next, the
接下來,控制裝置400,決定出調整所選擇測量位置P1的傾斜度所必要之移動裝置300(步驟S124)。針對該步驟S124所決定之移動裝置300的支持部310,決定出:為了將上述所選擇測量位置P1的傾斜度保持在容許範圍內所必要之移動方向及移動量(步驟S125)。Next, the
接著,控制裝置400,依據步驟S125所決定的支持部310之移動方向及移動量,讓步驟S124所決定的移動裝置300之支持部310移動,也就是說,讓步驟S124所決定的移動裝置300之支持部310,往步驟S125所決定的支持部310之移動方向,以步驟S125所決定的移動量移動(步驟S126)。Next, the
然後,再次實施步驟S121之後的步驟。在步驟S122中,判定所有的測量位置P1A~P1D的傾斜度保持在容許範圍內時,控制裝置400,結束傾斜度調整程序。Then, the steps after step S121 are performed again. In step S122, when it is determined that the inclinations of all the measurement positions P1A to P1D are maintained within the allowable range, the
根據本實施形態,PS區塊3就X方向、Y方向、Z方向之位置調整、或PS區塊3的傾斜度調整,係利用可讓支持PS區塊3的支持部於X方向、Y方向及Z方向移動之移動裝置300自動進行的,所以能以較少人數且比第1實施形態更短時間設置塗布顯影處理系統1。According to the present embodiment, the position adjustment of the
(第1及第2實施形態之變形例) 圖16,係PS區塊3之運送程序的另一例之說明圖。在前述之例中,在PS區塊3之運送程序,由複數作業人員以徒手操作運送了PS區塊3。可是,PS區塊3之運送方法,並不限於此方法,如圖16所示,亦可利用複數運送裝置500來進行運送。運送裝置500,以上面500a支持PS區塊3,具有由車輪等所構成之行駛機構(不圖示)。運送裝置500,可在控制裝置400(參照圖4)的控制之下,藉由上述行駛機構,在搭載了PS區塊3的狀態下於無塵室之地上移動。(Variation of the first and second embodiments) FIG. 16 is an explanatory diagram of another example of the transfer procedure of the
利用此運送裝置500之情形,在上述PS區塊3的運送程序中,首先,將PS區塊3搭載於複數運送裝置500上。搭載後,作業人員,對控制裝置400進行操作,藉此讓PS區塊3運送至既定位置。Taking advantage of the situation of the
根據本例,可縮短PS區塊3的運送時間,所以可更加縮短塗布顯影處理系統1的設置所費時間。另外,可減少運送程序時作業人員的數量。According to this example, since the conveyance time of the
再者,運送裝置500,最好具有使其上面500a升降之升降機構。這是因為也能以較少人數將PS區塊3搭載於運送裝置500上。 另外,運送裝置500與移動裝置300亦可成一體。Furthermore, it is preferable that the conveying
在以上的說明中,高度調整與傾斜度調整分別各進行了1次,但亦可交互進行多次。 另外,在以上的說明中,水平面內位置調整,係在高度調整與傾斜度調整之前進行,但亦可在高度調整與傾斜度調整之後進行。 此外,在以上的說明中,在水平量測器的設置之後,進行了水平面內位置調整或高度調整,但水平量測器的設置,只要是在傾斜度調整之前,就可在水平面內位置調整或高度調整之後進行。In the above description, the height adjustment and the inclination adjustment are each performed once, but may be performed alternately multiple times. In addition, in the above description, the position adjustment in the horizontal plane is performed before the height adjustment and the inclination adjustment, but it may be performed after the height adjustment and the inclination adjustment. In addition, in the above description, the position adjustment in the horizontal plane or the height adjustment is performed after the installation of the level measuring device, but the position adjustment in the horizontal plane can be performed as long as the installation of the level measuring device is before the adjustment of the inclination. or after height adjustment.
甚至,在以上的說明中,將測距裝置210用於取得PS區塊3的位置之資訊。可是,亦可在PS區塊3的運送程序前,將測距裝置210先設置於該PS區塊3的角部,在運送時,當測距裝置210的測量結果為既定値以下時,藉由聲音來告知。藉此,可防止在PS區塊3的運送時,該PS區塊3碰撞到牆壁等。尤其是,一位作業人員,利用運送裝置500運送PS區塊3之情形,該作業人員的視野有限,所以運送時或許會讓PS區塊3碰撞到。可是,採用如同上述的構成,因此即使是以一人運送之情形,亦可防止PS區塊3碰撞到牆壁等。Even in the above description, the
再者,CS區塊2或IF區塊5之設置或傾斜度調整,亦可適用本實施形態所屬設置方法。 另外,CS區塊2,如前述般,分成匣盒送入送出部10與晶圓運送部11,所以匣盒送入送出部10或晶圓運送部11之設置或傾斜度調整,亦可適用本實施形態所屬設置方法。Furthermore, the setting or inclination adjustment of the
以上,就本發明之實施形態進行了說明,但本發明並不限於所屬例。只要是所屬技術領域中具通常知識者,在申請專利範圍所記載之技術性思想範圍內,自能思及各種的變更例或修正例,並了解到其等當然屬於本發明之技術範圍。The embodiments of the present invention have been described above, but the present invention is not limited to the examples. A person with ordinary knowledge in the technical field can think of various modifications or amendments within the scope of the technical idea described in the scope of the patent application, and understand that they belong to the technical scope of the present invention.
例如,在上述實施形態中,半導體製造裝置,係以塗布顯影處理系統進行了說明,但本發明所適用之半導體製造裝置並不限於塗布顯影處理系統。 [產業上利用性]For example, in the above-mentioned embodiment, the semiconductor manufacturing apparatus has been described as a coating and developing processing system, but the semiconductor manufacturing apparatus to which the present invention is applied is not limited to the coating and developing processing system. [Industrial applicability]
本發明,可利用於塗布顯影處理系統等半導體製造裝置之設置技術。The present invention can be used for installation techniques of semiconductor manufacturing apparatuses such as coating and developing processing systems.
1‧‧‧塗布顯影處理系統2‧‧‧匣盒站區塊(CS區塊)2a‧‧‧背面3‧‧‧處理站區塊(PS區塊)3a‧‧‧前面4‧‧‧曝光裝置5‧‧‧介面站區塊(IF區塊)6‧‧‧控制部10‧‧‧匣盒送入送出部11‧‧‧晶圓運送部12‧‧‧匣盒載置台13‧‧‧載置板20‧‧‧運送通路21‧‧‧晶圓運送裝置30‧‧‧顯影處理裝置31‧‧‧光阻塗布裝置40‧‧‧熱處理裝置41‧‧‧周邊曝光裝置50、60‧‧‧傳遞裝置61‧‧‧缺陷檢査裝置70‧‧‧晶圓運送裝置70a‧‧‧運送臂71‧‧‧穿梭運送裝置72‧‧‧晶圓運送裝置72a‧‧‧運送臂73‧‧‧晶圓運送裝置73a‧‧‧運送臂74‧‧‧傳遞裝置80‧‧‧腳部100‧‧‧設置系統200‧‧‧攝像裝置210‧‧‧測距裝置220、220A~220D‧‧‧水平量測器300、300A~300D‧‧‧移動裝置310‧‧‧支持部320‧‧‧XYZ平台321‧‧‧Z方向驅動裝置322‧‧‧XY平台330‧‧‧基座340‧‧‧把持部400‧‧‧控制裝置410‧‧‧控制部420‧‧‧顯示部430‧‧‧操作部500‧‧‧運送裝置500a‧‧‧上面C‧‧‧匣盒D‧‧‧晶圓運送區域F‧‧‧地面G1~G4‧‧‧區塊H‧‧‧記錄媒體I1~3‧‧‧畫面P1、P1A~P1D‧‧‧測量位置P2、P2A~P2D‧‧‧安裝位置W‧‧‧晶圓1‧‧‧Coating and developing processing system 2‧‧‧Cassette station block (CS block) 2a‧‧‧Back 3‧‧‧Processing station block (PS block) 3a‧‧‧Front 4‧‧‧Exposure Device 5‧‧‧Interface Station Block (IF Block) 6‧‧‧Control Section 10‧‧‧Cassette Feeding and Sending Section 11‧‧‧Wafer Conveying Section 12‧‧‧Cassette Mounting Table 13‧‧‧ Mounting Plate 20‧‧‧Transportation Path 21‧‧‧Wafer Transporting Device 30‧‧‧Development Processing Device 31‧‧‧Resist Coating Device 40‧‧‧Heat Treatment Device 41‧‧‧Peripheral Exposure Device 50, 60‧‧ ‧Transfer device 61‧‧‧Defect inspection device 70‧‧‧Wafer transportation device 70a‧‧‧Transport arm 71‧‧‧Shuttle transportation device 72‧‧‧Wafer transportation device 72a‧‧‧Transfer arm 73‧‧‧Wafer Circular conveying device 73a‧‧‧conveying arm 74‧‧‧transmission device 80‧‧‧foot 100‧‧‧installation system 200‧‧‧camera device 210‧‧‧distance measuring device 220, 220A~220D‧‧‧horizontal amount Measuring device 300, 300A~300D‧‧‧Moving device 310‧‧‧Support part 320‧‧‧XYZ stage 321‧‧‧Z direction driving device 322‧‧‧XY stage 330‧‧‧Base 340‧‧‧Grip part 400‧‧‧Control device 410‧‧‧Control part 420‧‧‧Display part 430‧‧‧Operating part 500‧‧‧Conveying device 500a‧‧‧Top C‧‧‧Cassette D‧‧‧Wafer conveying area F ‧‧‧Ground G1~G4‧‧‧Block H‧‧‧Recording medium I1~3‧‧‧Screen P1, P1A~P1D‧‧‧Measurement location P2, P2A~P2D‧‧‧Installation location W‧‧‧Crystal round
圖1係顯示本實施形態所屬塗布顯影處理系統的構成概要之俯視圖。 圖2係顯示本實施形態所屬塗布顯影處理系統的構成概要之前視圖。 圖3係顯示本實施形態所屬塗布顯影處理系統的構成概要之後視圖。 圖4係顯示第1實施形態所屬塗布顯影處理系統設置方法所使用的設置系統的構成概要之說明圖。 圖5係顯示移動裝置的構成概要之側視圖。 圖6係第1實施形態所屬塗布顯影處理系統設置方法的主要程序示例之流程圖。 圖7係面內位置調整程序示例之流程圖。 圖8係第1實施形態所屬塗布顯影處理系統設置方法在設置之際所顯示畫面之一例示圖。 圖9係高度調整程序示例之流程圖。 圖10係第1實施形態所屬塗布顯影處理系統設置方法在設置之際所顯示畫面之另一例示圖。 圖11係傾斜度調整程序示例之流程圖。 圖12係第1實施形態所屬塗布顯影處理系統設置方法在設置之際所顯示畫面之又一例示圖。 圖13係顯示面內位置調整程序之另一例的流程圖。 圖14係顯示高度調整程序之另一例的流程圖。 圖15係顯示傾斜度調整程序之另一例的流程圖。 圖16係第1及第2實施形態的變形例之說明圖。FIG. 1 is a plan view showing the outline of the configuration of the coating and developing processing system pertaining to the present embodiment. FIG. 2 is a front view showing the outline of the configuration of the coating and developing processing system pertaining to the present embodiment. FIG. 3 is a rear view showing the outline of the configuration of the coating and developing processing system according to the present embodiment. FIG. 4 is an explanatory diagram showing the outline of the configuration of the installation system used in the coating and developing treatment system installation method according to the first embodiment. FIG. 5 is a side view showing an outline of the configuration of the mobile device. FIG. 6 is a flowchart showing an example of a main procedure of a method for setting up a coating and developing processing system pertaining to the first embodiment. FIG. 7 is a flowchart of an example of an in-plane position adjustment procedure. FIG. 8 is a diagram showing an example of a screen displayed at the time of installation in the method for setting up the coating and developing processing system pertaining to the first embodiment. FIG. 9 is a flowchart of an example of a height adjustment procedure. FIG. 10 is a diagram showing another example of a screen displayed at the time of installation in the method of setting up the coating and developing processing system pertaining to the first embodiment. FIG. 11 is a flowchart of an example of an inclination adjustment procedure. FIG. 12 is a diagram showing another example of a screen displayed at the time of installation in the method of setting up the coating and developing processing system pertaining to the first embodiment. FIG. 13 is a flowchart showing another example of the in-plane position adjustment program. FIG. 14 is a flowchart showing another example of the height adjustment procedure. FIG. 15 is a flowchart showing another example of the inclination adjustment routine. FIG. 16 is an explanatory diagram of a modification of the first and second embodiments.
2‧‧‧CS區塊(匣盒站區塊) 2‧‧‧CS block (box station block)
2a‧‧‧背面 2a‧‧‧Back
3‧‧‧PS區塊(處理站區塊) 3‧‧‧PS block (processing station block)
3a‧‧‧前面 3a‧‧‧front
100‧‧‧設置系統 100‧‧‧Setting up the system
200‧‧‧攝像裝置 200‧‧‧Camera Installation
210‧‧‧測距裝置 210‧‧‧Ranging device
220、220A~220D‧‧‧水平量測器 220, 220A~220D‧‧‧level measuring device
300、300A~300D‧‧‧移動裝置 300, 300A~300D‧‧‧Mobile device
400‧‧‧控制裝置 400‧‧‧Controls
410‧‧‧控制部 410‧‧‧Control Department
420‧‧‧顯示部 420‧‧‧Display
430‧‧‧操作部 430‧‧‧Operation Department
P1、P1A~P1D‧‧‧測量位置 P1, P1A~P1D‧‧‧Measurement position
P2、P2A~P2D‧‧‧安裝位置 P2, P2A~P2D‧‧‧Installation position
Claims (14)
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JP2017-171284 | 2017-09-06 |
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JP (2) | JPWO2019049747A1 (en) |
KR (1) | KR102484275B1 (en) |
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WO (1) | WO2019049747A1 (en) |
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- 2018-08-29 JP JP2019540911A patent/JPWO2019049747A1/en active Pending
- 2018-08-29 WO PCT/JP2018/031940 patent/WO2019049747A1/en active Application Filing
- 2018-08-29 KR KR1020207009634A patent/KR102484275B1/en active IP Right Grant
- 2018-08-29 CN CN201880055143.9A patent/CN111052305B/en active Active
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KR102484275B1 (en) | 2023-01-03 |
WO2019049747A1 (en) | 2019-03-14 |
KR20200044953A (en) | 2020-04-29 |
JP2021182631A (en) | 2021-11-25 |
JPWO2019049747A1 (en) | 2020-10-22 |
JP7229307B2 (en) | 2023-02-27 |
TW201921435A (en) | 2019-06-01 |
CN111052305A (en) | 2020-04-21 |
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