WO2019023821A1 - 一种带自成型led光源的灯泡 - Google Patents

一种带自成型led光源的灯泡 Download PDF

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Publication number
WO2019023821A1
WO2019023821A1 PCT/CN2017/000631 CN2017000631W WO2019023821A1 WO 2019023821 A1 WO2019023821 A1 WO 2019023821A1 CN 2017000631 W CN2017000631 W CN 2017000631W WO 2019023821 A1 WO2019023821 A1 WO 2019023821A1
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Prior art keywords
self
light source
led
forming
bulb
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PCT/CN2017/000631
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English (en)
French (fr)
Inventor
邹军
李文博
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邹军
李文博
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Publication of WO2019023821A1 publication Critical patent/WO2019023821A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20—Light sources comprising attachment means
    • F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/232—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20—Light sources comprising attachment means
    • F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/238—Arrangement or mounting of circuit elements integrated in the light source
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20—Light sources comprising attachment means
    • F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20—Light sources comprising attachment means
    • F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/237—Details of housings or cases, i.e. the parts between the light-generating element and the bases; Arrangement of components within housings or cases
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/60—Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction
    • F21K9/64—Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00—Fastening of light sources or lamp holders
    • F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • F21V19/0015—Fastening arrangements intended to retain light sources
    • F21V19/0025—Fastening arrangements intended to retain light sources the fastening means engaging the conductors of the light source, i.e. providing simultaneous fastening of the light sources and their electric connections
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50—Cooling arrangements
    • F21V29/502—Cooling arrangements characterised by the adaptation for cooling of specific components
    • F21V29/503—Cooling arrangements characterised by the adaptation for cooling of specific components of light sources
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00—Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/30—Elongate light sources, e.g. fluorescent tubes curved
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00—Light-generating elements of semiconductor light sources
    • F21Y2115/10—Light-emitting diodes [LED]
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
    • H01L25/0753—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other

Definitions

  • the invention relates to the field of lighting fixtures, in particular to a bulb with a self-forming LED light source, and belongs to the technical field of LED illumination.
  • LED light source is a green energy source due to its sufficient brightness, uniform illumination and low power consumption. Therefore, it has gradually replaced the tungsten lamp that has been used for more than 100 years. With the further development of lighting technology, the LED light source gradually evolves from point source. It becomes a strip light source, even a long strip of flexible filament of various shapes; LED flexible filament can increase the number of watts by multiple or even several times in the same area, and has strong practicability. This is a traditional strip. The LED light bar can't be reached; the more common one is the spiral LED flexible filament, which has beautiful structure and large luminous wattage.
  • the spiral filament is a flexible filament
  • a support structure is needed to fix its position in the bulb.
  • a horizontal, vertical, and oblique glass wick column is more common.
  • the support structure, and the metal connecting wire (such as tungsten wire) fixed on the glass wick column, the combination of the two is used for fixing the flexible filament, thereby causing the internal structure of the bulb to be too complicated, the installation process is complicated, the installation cost is increased, and the processing efficiency is lowered.
  • the heat dissipation of LED bulbs usually adopts two methods, one is to add heat-dissipating gas, and the other is to install heat-dissipating tube to achieve heat dissipation.
  • the LED illumination source is composed of at least one transparent LED illumination column; the LED illumination column Including: inserting on the outer surface of the pillar The high thermal conductivity transparent tube"; in the two ways, the former leads to a complicated processing process, and the latter leads to a complicated structure, which leads to an increase in cost.
  • the present invention is directed to the above problem, and proposes a bulb with a self-forming LED light source.
  • the LED light source in the bulb does not need a supporting structure, thereby simplifying the structure, low processing cost, high processing efficiency, and good at the same time. Thermal performance.
  • the present invention provides a bulb with a self-forming LED light source, comprising a transparent or partially transparent glass, any shape, internally inflated or non-inflated bulb shell, the bulb rear end
  • the utility model is provided with a power drive, wherein the power supply drive has a power supply positive pole and a power supply negative pole at both ends, and further comprises a self-forming LED light source disposed in the bulb shell in a lateral, vertical or oblique direction, the self-forming LED
  • the positive pole and the negative pole of the power source are respectively disposed at two ends of the light source, and the positive pole and the negative pole of the power source are respectively electrically connected with the positive pole of the power source and the negative pole of the power source.
  • the self-forming LED light source comprises a transparent or non-transparent flexible substrate, and the front surface, the reverse surface or the front and back surfaces of the flexible substrate are simultaneously pasted with a conductive layer, and the conductive layer etches the line and is online.
  • a number of flip-chip LED chips are fixed on the road, and a fluorescent colloid or a transparent colloid is coated on the flip-chip LED chip.
  • the self-forming LED light source comprises an arc-shaped, spiral-shaped self-forming structure of any shape, an acute-angled shape of an arbitrary shape, an obtuse-angle shape self-forming structure, and a self-forming structure in which the above three are combined.
  • the self-forming LED light source is a self-forming LED flexible filament
  • the self-forming LED flexible filament is a concentric circular or non-concentric circular spiral LED flexible filament
  • the concentric circular spiral LED spiral filament The diameter is between 5 and 80 mm, and the pitch of each spiral is between 3 and 35 mm.
  • the self-forming LED flexible filament is a V-shaped or W-shaped or wave-shaped LED flexible filament.
  • the one or more concentric or non-concentric circular spiral LED flexible filaments, or the V-shaped or W-shaped or wavy LED flexible filaments are in contact with the inner wall of the bulb, or the LED is flexible There is a certain gap between the filament and the inner wall of the bulb.
  • the self-forming LED flexible filament has a single phosphor or a special phosphor on the front or back side or the double side, and realizes a self-forming LED flexible filament of a plurality of colors, such as a green self-forming LED flexible filament, and a red color.
  • Forming LED flexible filament, purple self-forming LED flexible filament or white flexible filament; or each LED chip is coated with a fluorescent layer, specifically: white light 1000K--3000K and 5000K--7000K separately coated with a phosphor layer chip The sequence is spaced apart to achieve a combination of different colors and color temperatures.
  • the self-forming LED light source comprises one or more LED flexible light sheets having an elliptical or rectangular cross-sectional shape, and the LED flexible light sheets are provided with positive and negative power sources at both ends, and one or more LED flexible light sheets are The curved or straight or spiral shape is electrically connected through the positive and negative poles of the light source and the positive pole of the power source and the negative pole of the power source.
  • the number of the LED flexible light sheets is one or more pieces, and the one or more LED flexible light sheets are parallel, three-dimensionally crossed, V-shaped, W-shaped or any combination thereof, through each of the LEDs.
  • the positive and negative poles of the flexible light sheet and the positive pole of the light source and the negative pole of the light source are electrically connected.
  • the invention also discloses a light bulb with a self-forming LED light source, comprising a self-forming LED light source with a power supply and a transparent or partially transparent glass bulb of any shape, internally inflated or non-inflated.
  • the positive and negative poles of the light source are respectively connected to the live line and the neutral line of the lamp cap; meanwhile, the self-forming LED light source with power supply comprises a metal or non-metal flexible substrate, The front surface, the back surface or the front and back surfaces of the flexible substrate are simultaneously provided with a circuit, a power driving component, and a flip-chip LED chip, and a fluorescent colloid or a transparent colloid is coated on the wiring, the power driving component, and the flip-chip LED chip.
  • the invention adopts the LED flexible filament or the lamp piece of the self-forming structure as the light source, thereby eliminating the support structure originally used for supporting the flexible filament of the LED in the bulb, thereby greatly simplifying the internal structure of the bulb, improving the processing efficiency and reducing the manufacturing cost; At the same time, the structure in which the flexible filament or the light piece is attached to the inner wall of the bulb optimizes the heat dissipation performance of the lamp bubble shell itself, thereby increasing the overall heat dissipation performance of the bulb.
  • FIG. 1 is a schematic view showing the appearance of a self-forming LED flexible filament and a bulb in the present invention
  • FIG. 2 is a schematic view showing the appearance of a single-sided self-forming LED flexible filament in the present invention
  • FIG. 3 is a schematic view showing the appearance of a double-sided self-forming LED flexible filament in the present invention
  • Figure 5 is a schematic view showing the appearance of a non-concentric self-forming LED flexible filament and a bulb in the present invention
  • FIG. 6 is a schematic view showing the appearance of an adherent self-forming LED flexible filament and a bulb according to the present invention
  • FIG. 7 is a schematic view showing the appearance of a self-forming LED flexible filament with a single-sided illumination with power supply in the present invention.
  • FIG. 8 is a schematic view showing the appearance of a self-forming LED flexible filament with a power supply driven double-sided illumination according to the present invention.
  • Figure 9 is a schematic view showing the appearance of an LED flexible lamp in the present invention.
  • Figure 10 is a schematic view showing the appearance of a plurality of LED flexible lamp sheets mounted in a bulb structure in a parallel structure according to the present invention
  • Figure 11 is a schematic view showing the appearance of a folded substrate in the present invention.
  • Figure 12 is a view showing the positional structure of the chip, the positive and negative electrodes, and the wiring on the folded substrate in the present invention
  • Figure 13 is a side structural view showing the folded substrate of the present invention after folding
  • Figure 14 is a top plan view showing the folded substrate of the present invention after folding
  • Figure 15 is a schematic view showing the appearance of a folded substrate and a plurality of folded cover sheets in the present invention.
  • Figure 16 is a structural view showing the inside of a blister lamp when the folded substrate and the LED chip have a hexahedral illuminant in the present invention
  • Figure 17 is a view showing the appearance of a mold of the present invention.
  • a bulb with a self-forming LED light source includes a transparent or partially transparent glass bulb of any shape, internally inflated or non-inflated, and a power source at the rear end of the bulb shell 1
  • the driving 2 is provided with a power positive pole 3 and a power negative pole 4 at both ends of the power driver 2, and also includes a self-forming LED light disposed in the bulb shell in a lateral, vertical or oblique direction.
  • the source, the self-forming LED light source is respectively provided with a positive pole and a negative pole of the power source, and the positive pole and the negative pole of the power source are respectively electrically connected with the positive pole of the power source 3 and the pole of the power source negative pole 4, so-called electrical connection means any way Electrical connections, such as soldering, perforated connections, riveting, etc.
  • a preferred self-forming LED light source comprises a transparent or opaque flexible substrate 6, and the front, back or front and back sides of the flexible substrate 6 are simultaneously coated with a conductive layer 9, A plurality of flip-chip LED chips 8 are fixed on the conductive layer 9, and the flip-chip LED chip 8 is coated with a fluorescent colloid 10 or a transparent colloid.
  • the flexible substrate 6 is pasted on the front side of the conductive layer 9, and the flip-chip LED chip 8 is fixed.
  • the surface of the flexible substrate 6 is double-sidedly attached to the conductive layer 9, and the flip-chip LED chip 8 is fixed to form a double-sided light.
  • a preferred self-forming LED light source comprises an arcuate, spiral self-forming structure of any shape, an acute angle of any shape, an obtuse shape self-forming structure, and a self-forming structure in which the three are combined.
  • the self-forming LED light source is a self-forming LED flexible filament 5
  • the self-forming LED flexible filament 5 is a concentric self-forming filament 21 (see FIG. 6) or a non-concentric self-forming filament 12 (see FIG. 5).
  • the concentric circular spiral LED spiral filament has a diameter of between 5 and 80 mm, and each spiral has a pitch of between 3 and 35 mm.
  • the self-forming LED flexible filament is a V-shaped self-forming filament or a W-shaped self-forming filament 11 or a wave-shaped LED flexible filament.
  • one or more concentric or non-concentric self-forming filaments 12, or V-type or W-type or wavy LED flexible filaments are in contact with the inner wall of the bulb envelope 1, or self-forming LEDs There is a certain gap between the flexible filament 5 and the inner wall of the bulb shell 1, so that a certain gap is left, which means that there is a certain distance between the two.
  • the front side or the back side or both sides of the self-forming LED flexible filament 5 of the present invention pass through a single phosphor, Special phosphor to realize multi-color self-forming LED flexible filament 5, such as green self-forming LED flexible filament, red self-forming LED flexible filament, purple self-forming LED flexible filament; or each LED chip coated with fluorescent layer, specific For: white light 1000K--3000K and 5000K--7000K chips coated with phosphor layer separately for orderly spacing distribution, thus achieving different color combinations, such as setting 100 chips, between any two chips The color of the light is different, such as one is red and one is green.
  • the self-forming LED light source comprises one or more LED flexible light sheets 16 having an elliptical and rectangular cross-sectional shape, and the LED flexible light sheet 16 is provided with a light source positive electrode 17 and a light source negative electrode 18 at both ends. And one or more LED flexible light sheets 16 are electrically connected through the power source positive electrode 17, the optical power source negative electrode 18, and the power source positive pole 3 and the power source negative pole 4 in a curved or straight or spiral shape.
  • the number of the LED flexible light sheets 16 is one or more, and the one or more LED flexible light sheets 16 are passed through in parallel, three-dimensional intersection, V-shape (see FIG. 10), W-type or any combination thereof.
  • the positive pole 17 of the power supply of each of the LED flexible strips 16 and the negative pole 18 of the power source and the positive pole of the power source 3 and the negative pole of the optical power source 4 are electrically connected.
  • the present invention also discloses a light bulb with a self-forming LED light source, comprising a self-forming LED light source with a power supply and a transparent or partially transparent glass, any shape, internal Inflated or non-inflated bulb shell 1, the positive and negative poles of the light source are respectively connected with the live wire and the neutral wire of the lamp cap; meanwhile, the self-forming LED light source with power supply comprises a metal or non-metal flexible substrate 6, the flexible substrate 6
  • the front surface, the back surface, or the front and back surfaces are simultaneously provided with a wiring, a power source driving member 13, and a flip-chip LED chip 8, and the wiring, the power source driving member 13, and the flip-chip LED chip 8 are coated with a fluorescent colloid 10 or a transparent colloid.
  • the self-forming LED light source with its own power supply and the self-forming described above The only difference between the LED light source is whether it has its own power supply.
  • the other structures are the same, so whether it is a self-forming filament (with or without power supply) or a self-forming lamp (with or without power supply)
  • the various shapes mentioned above appear.
  • the flexible substrate 6 forms a folded substrate 19 through the foldable folding groove 20 and
  • the cover plate 22 is folded, and a flip-chip line 7 is attached on the front surface of the folded substrate 19, and a plurality of flip-chip LED chips 8 are fixed on the flip-chip line 7 (see FIG. 12), and the flip-chip LED chip 8 is coated with fluorescent light.
  • the colloid 10 or the transparent colloid forms an illuminating light source (Fig. 13) which can emit light on both the side and the top end, and then folds the folded substrate 19 into a plurality of shapes through the folding groove 20. After the folding is completed, the cover sheet 22 is finally folded.
  • the folded cover plate 22 may be one, two or more, see FIG. 11 and FIG. 15 in detail), that is, a flexible LED light source without an internal support column, such as a hexagonal shape in the present invention. (See FIG. 14).
  • FIG. 16 we can see that the folded substrate 19 is folded into a hexagonal structure, an LED light emitting chip and a fluorescent layer are disposed on the outer side thereof, and an LED light emitting chip and a fluorescent layer are disposed on the folded cover plate 22. Finally applied to the structure of the bulb lamp .
  • the shape of the folded substrate 19 in practical use should not be limited to the shape of FIG. 11 or FIG. 16, but may be other various shapes such as a circle, a trapezoid or the like.
  • the present invention also discloses a mold for making a self-forming LED light source (see Figure 17), the mold comprising a base 14 and a recess 15 which can be customized to the shape of the self-forming LED light source as desired.
  • the self-forming LED light source can also be obtained by cutting.
  • the cutting knife is designed into a curved shape in advance, the cut light or filament is also a corresponding curved type.
  • the present invention uses a self-forming structure of a flexible LED filament or a light sheet as a light source.
  • the support structure for supporting the flexible filament of the LED in the bulb is omitted, thereby greatly simplifying the internal structure of the bulb, improving the processing efficiency and reducing the manufacturing cost; at the same time, adopting a structure in which a flexible filament or a lamp is attached to the inner wall of the bulb, The heat dissipation performance of the lamp bubble shell itself is optimized, thereby increasing the overall heat dissipation performance of the bulb.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

一种带自成型LED光源的灯泡，包括一透明或局部透明的玻璃制成的、任意形状的、内部充气或不充气的灯泡壳（1），灯泡壳（1）后端设有电源驱动（2），电源驱动（2）两端设有电源正极电杆（3）和电源负极电杆（4），还包括一以横向、竖向或斜向设置于灯泡壳（1）内的自成型LED光源，自成型LED光源两端分别设有正极和负极，正极和负极分别和电源正极电杆（3）、电源负极电杆（4）形成电性连接；省掉了灯泡内原本用于支撑LED柔性灯丝的支撑结构，大大简化了灯泡内部结构，提高了加工效率，减少了制造成本；采用柔性灯丝或灯片贴设于灯泡内壁的结构，将灯泡泡壳自身的散热性能达到最优化，从而增加了灯泡整体的散热性能。

Description

一种带自成型LED光源的灯泡 技术领域
本发明涉及照明灯具领域，尤其涉及一种带自成型LED光源的灯泡，属于LED照明技术领域。
背景技术
LED光源由于发光亮度足、发光均匀，且耗电量少，堪称绿色能源，因此已经逐步取代了使用达百年之久的钨丝灯，随着照明科技的进一步发展，LED光源从点光源逐渐变成条状光源，甚至是多种形状的长条状柔性灯丝；LED柔性灯丝可在同样面积的情况下，瓦数增加多倍甚至数倍，具备很强的实用性，这是传统的条状LED灯条所无法企及的；目前较为常见的为螺旋状LED柔性灯丝，其结构美观，发光瓦数大。但是在实际使用中也发现，由于螺旋灯丝为柔性灯丝，在安装到灯泡内以后，需要支撑结构来固定其在灯泡内的位置，目前较为常见的为横向、竖向、斜向的玻璃灯芯柱支撑结构，以及固定于玻璃灯芯柱上的金属连接丝(如钨丝)，两者相结合用于固定柔性灯丝，从而导致灯泡内部结构过于复杂，并且安装工艺复杂，安装成本增加，加工效率降低。
伴随着瓦数的增加，另外一个问题也随之而来---即散热的问题，目前LED灯泡的散热通常采用两种方式，一种是加入散热气体，一种是安装导热管达到散热的目的，如浙江锐迪生光电有限公司在2012年月12日申请的专利号为201210063705.9(一种LED灯泡)的专利中，就阐述了“LED发光源由至少一个透明LED发光柱组成；LED发光柱包括：插于支柱外表面 的高导热率透明管”；两种方式中，前者导致加工工艺复杂化，后者导致结构复杂化，进而导致成本增加。
发明内容
本发明就是针对上述问题，提出一种带自成型LED光源的灯泡，该灯泡内的LED光源无须支撑结构，从而使结构更趋简单化，并且加工成本低，加工效率高，同时具有较好的散热性能。
为达到上述目的，本发明提出了一种带自成型LED光源的灯泡，包括一透明或局部透明的玻璃制成的、任意形状的、内部充气或不充气的灯泡壳，所述灯泡壳后端设有电源驱动，所述电源驱动两端设有电源正极电杆和电源负极电杆，还包括一以横向、竖向或斜向设置于灯泡壳内的自成型LED光源，所述自成型LED光源两端分别设有电源正极和负极，所述电源正极和负极分别和电源正极电杆、电源负极电杆形成电性连接。
作为本发明之优选，所述自成型LED光源包括一透明或非透明柔性基板，所述柔性基板的正面、反面或正反面同时贴覆有一层导电层，所述导电层刻蚀线路，并在线路上固定有若干倒装LED芯片，并且在倒装LED芯片上涂覆有荧光胶体或透明胶体。
作为本发明之优选，所述自成型LED光源包括任意形状的弧形、螺旋型自成型结构、任意形状的锐角、钝角形状自成型结构，以及上述三者相结合的自成型结构。
作为本发明进一步的优选，所述自成型LED光源为自成型LED柔性灯丝，该自成型LED柔性灯丝为同心圆或非同心圆螺旋结构的LED柔性灯丝，所述同心圆螺旋结构的LED螺旋灯丝的直径在5-80mm之间，各个螺旋间距在3-35mm之间。
作为本发明进一步的优选，所述自成型LED柔性灯丝为V型或W型或波浪型结构的LED柔性灯丝。
作为本发明进一步的优选，所述一根或多根同心圆或非同心圆螺旋结构LED柔性灯丝、或V型或W型或波浪型结构的LED柔性灯丝与泡壳内壁相接触，或LED柔性灯丝与泡壳内壁之间留有一定的间隙。
作为本发明进一步的优选，所述自成型LED柔性灯丝正面或背面或双面通过单荧光粉、特殊荧光粉，实现多种颜色的自成型LED柔性灯丝，如绿色自成型LED柔性灯丝、红色自成型LED柔性灯丝、紫色自成型LED柔性灯丝或白色柔性灯丝；或者是每个LED芯片涂覆荧光层，具体为：白光1000K--3000K和5000K--7000K单独涂覆荧光粉层的芯片进行有序间隔分布，从而实现不同颜色以及色温的组合。
进一步的，所述自成型LED光源包括一个或多个截面形状呈椭圆、矩形的LED柔性灯片，该LED柔性灯片两端设有电源正负极，且一个或多个LED柔性灯片以弯曲或平直或螺旋的形状，通过光源正负极和所述电源正极电杆和电源负极电杆形成电性连接。
进一步的，所述LED柔性灯片的数量为一片或一片以上，且所述一片或一片以上的LED柔性灯片以平行、立体交叉、V型、W型或上述任意组合结构，通过每一片LED柔性灯片的正负极和所述光源正极电杆、光源负极电杆形成电性连接。
本发明还公开了一种带自成型LED光源的灯泡，包括一自带电源的自成型LED光源以及一透明或局部透明的玻璃制成的、任意形状的、内部充气或不充气的灯泡壳，所述光源的正负极分别与灯头的火线、零线相连接；同时，所述带电源的自成型LED光源包括一金属或非金属柔性基板，所述 柔性基板的正面、背面或正反面同时布置有线路、电源驱动部件及倒装LED芯片，同时在线路、电源驱动部件及倒装LED芯片上涂覆有荧光胶体或透明胶体。
本发明采用自成型结构的LED柔性灯丝或灯片作为光源，省掉了灯泡内原本用于支撑LED柔性灯丝的支撑结构，从而大大简化了灯泡内部结构，提高了加工效率，减少了制造成本；同时，采用柔性灯丝或灯片贴设于灯泡内壁的结构，将灯泡泡壳自身的散热性能达到最优化，从而增加了灯泡整体的散热性能。
附图说明
图1所示的是本发明中自成型LED柔性灯丝及灯泡的外观结构示意图；
图2所示的是本发明中单面发光自成型LED柔性灯丝的外观结构示意图；图3所示的是本发明中双面发光自成型LED柔性灯丝的外观结构示意图；图4所示的是本发明中W型自成型LED柔性灯丝及灯泡的外观结构示意图；
图5所示的是本发明中非同心圆自成型LED柔性灯丝及灯泡的外观结构示意图；
图6所示的是本发明中贴壁式自成型LED柔性灯丝及灯泡的外观结构示意图；
图7所示的是本发明中带有电源驱动的单面发光的自成型LED柔性灯丝的外观结构示意图；
图8所示的是本发明中带有电源驱动的双面发光的自成型LED柔性灯丝的外观结构示意图；
图9所示的是本发明中LED柔性灯片的外观结构示意图；
图10所示的是本发明中多片LED柔性灯片以平行结构安装于灯泡壳内的外观结构示意图；
图11所示的是本发明中折叠基板的外观结构示意图；
图12所示的是本发明中折叠基板上芯片及正负极、线路的位置结构图；
图13所示的是本发明中折叠基板折叠后的侧面结构图；
图14所示的是本发明中折叠基板折叠后的俯视结构图；
图15所示的是本发明中折叠基板以及带多个折叠覆盖板的外观结构示意图；
图16所示的是本发明中折叠基板及LED芯片呈六面形结构发光体时，运用于泡壳灯内的结构图；
图17所示的是本发明中模具的外观结构图。
其中，1、灯泡壳；2、电源驱动；3、电源正极电杆；4、电源负极电杆；5、自成型LED柔性灯丝；6、柔性基板；7、倒装线路；8、倒装LED芯片；9、导电层；10、荧光胶体；11、W型自成型灯丝；12、非同心圆自成型灯丝；13、电源驱动部件；14、基座；15、凹槽；16、LED柔性灯片；17、电源正极；18、电源负极；19、折叠基板；20、折叠槽；21、同心圆自成型灯丝；22、折叠覆盖板。
具体实施方式
下面结合附图和具体实施方式对本发明作进一步详细地说明。
由图1可知，一种带自成型LED光源的灯泡，包括一透明或局部透明的玻璃制成的、任意形状的、内部充气或不充气的灯泡壳1，该灯泡壳1后端设有电源驱动2，在电源驱动2两端设有电源正极电杆3和电源负极电杆4，同时还包括一以横向、竖向或斜向设置于灯泡壳内的自成型LED光 源，该自成型LED光源两端分别设有电源正极和负极，电源正极和负极分别和电源正极电杆3、电源负极电杆4形成电性连接，所谓的电性连接，是指任意方式形成的电性连接，如焊接，穿孔连接，铆接等等。
由图2和图3可知，在本发明中，优选的自成型LED光源包括一透明或非透明柔性基板6，该柔性基板6的正面、反面或正反面同时贴覆有一层导电层9，在导电层9上固定有若干倒装LED芯片8，并且在倒装LED芯片8上涂覆有荧光胶体10或透明胶体，柔性基板6正面贴覆导电层9、固定倒装LED芯片8即形成单面发光；柔性基板6双面贴覆导电层9、固定倒装LED芯片8即形成双面发光。
在本发明之中，优选的自成型LED光源包括任意形状的弧形、螺旋型自成型结构、任意形状的锐角、钝角形状自成型结构，以及上述三者相结合的自成型结构。
比如，该自成型LED光源为自成型LED柔性灯丝5，该自成型LED柔性灯丝5为同心圆自成型灯丝21(见图6)或非同心圆自成型灯丝12(见图5)，实际应用当中，同心圆螺旋结构的LED螺旋灯丝的直径在5-80mm之间，各个螺旋间距在3-35mm之间。
由图4可知，作为本发明进一步的优选，所述自成型LED柔性灯丝为V型自成型灯丝或W型自成型灯丝11或波浪型结构的LED柔性灯丝。
作为本发明进一步的优选，一根或多根同心圆或非同心圆自成型灯丝12、或V型或W型或波浪型结构的LED柔性灯丝与灯泡壳1的内壁相接触，或自成型LED柔性灯丝5与灯泡壳1的内壁之间留有一定的间隙，所谓的留有一定的间隙，是指两者之间存在一定的距离。
本发明的自成型LED柔性灯丝5的正面或背面或双面通过单荧光粉、 特殊荧光粉，实现多种颜色的自成型LED柔性灯丝5，如绿色自成型LED柔性灯丝、红色自成型LED柔性灯丝、紫色自成型LED柔性灯丝；或者是每个LED芯片涂覆荧光层，具体为：白光1000K--3000K和5000K--7000K单独涂覆荧光粉层的芯片进行有序间隔分布，从而实现不同颜色的组合，比如设定100颗芯片，其中任意两颗芯片之间所发的光的颜色不同，如一颗为红色，间隔一颗为绿色。
由图9可知，在本发明中，自成型LED光源包括一个或多个截面形状呈椭圆、矩形的LED柔性灯片16，该LED柔性灯片16两端设有光源正极17和光源负极18，且一个或多个LED柔性灯片16以弯曲或平直或螺旋的形状，通过电源正极17、光电源负极18和电源正极电杆3和电源负极电杆4形成电性连接。
该LED柔性灯片16的数量为一片或一片以上，且所述一片或一片以上的LED柔性灯片16以平行、立体交叉、V型(见图10)、W型或上述任意组合结构，通过每一片LED柔性灯片16的电源正极17、电源负极18和电源正极电杆3、光电源负极电杆4形成电性连接。
由图7和图8可知，本发明还公开了一种带自成型LED光源的灯泡，包括一自带电源的自成型LED光源以及一透明或局部透明的玻璃制成的、任意形状的、内部充气或不充气的灯泡壳1，所述光源的正负极分别与灯头的火线、零线相连接；同时，带电源的自成型LED光源包括一金属或非金属柔性基板6，该柔性基板6的正面、背面或正反面同时布置有线路、电源驱动部件13及倒装LED芯片8，同时在线路、电源驱动部件13及倒装LED芯片8上涂覆有荧光胶体10或透明胶体。
当然，实际应用中，自带电源的自成型LED光源和上文所说的自成型 LED光源的唯一区别在于是否自带电源，其他结构都是相同的，因此，无论是自成型灯丝(自带电源或不带电源)或自成型灯片(自带电源或不带电源)都可以以上文所说的各种形状出现。
图11和15所呈现的，是本发明中自带电源或不带电源的自成型LED光源的另一种应用，该应用中，柔性基板6通过可折叠的折叠槽20形成一块折叠基板19以及折叠覆盖板22，在折叠基板19正面贴覆有一倒装线路7，在倒装线路7上固定有若干倒装LED芯片8(见图12)，并且在倒装LED芯片8上涂覆有荧光胶体10或透明胶体(图11)，形成侧面、顶端均能发光的发光光源(图13)，然后将折叠基板19通过折叠槽20折叠成多种形状，折叠完成后，最后将折叠覆盖板22进行折叠覆盖(折叠覆盖板22可以是一个、两个或多个，详细请看图11和图15)，即可成为一个无内部支撑柱的柔性LED光源，如本发明中的六边形形状(见图14)，图16中，我们可以看到，折叠基板19折叠成六面形结构，在其外侧设置LED发光芯片及荧光层，以及在折叠覆盖板22上设置LED发光芯片及荧光层，最后运用于泡壳灯上的结构。
当然，实际应用中折叠基板19的形状应不限于图11或图16的形状，还可以是其他多种形状，比如圆形，梯形等等。
本发明还公开了制作自成型LED光源的一种模具(见图17)，该模具包括基座14和凹槽15，凹槽15可根据需要的自成型LED光源的形状进行定做。
当然，制作自成型LED光源也可以采用裁切的方式获得，如，事先将裁切刀设计成曲面型，则裁切出来的灯片或灯丝也是相应的曲面型。
总的来说，本发明采用自成型结构的LED柔性灯丝或灯片作为光源， 省掉了灯泡内原本用于支撑LED柔性灯丝的支撑结构，从而大大简化了灯泡内部结构，提高了加工效率，减少了制造成本；同时，采用柔性灯丝或灯片贴设于灯泡内壁的结构，将灯泡泡壳自身的散热性能达到最优化，从而增加了灯泡整体的散热性能。
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明的技术原理的前提下，还可以做出若干改进和变型，这些改进和变型也应视为本发明的保护范围。

Claims (10)

  1. 一种带自成型LED光源的灯泡，包括一透明或局部透明的玻璃制成的、任意形状的、内部充气或不充气的灯泡壳，所述灯泡壳后端设有电源驱动，所述电源驱动两端设有电源正极电杆和电源负极电杆，其特征在于，还包括一以横向、竖向或斜向设置于灯泡壳内的自成型LED光源，所述自成型LED光源两端分别设有电源正极和负极，所述电源正极和负极分别和电源正极电杆、电源负极电杆形成电性连接。
  2. 如权利要求1所述的一种带自成型LED光源的灯泡，其特征在于，所述自成型LED光源包括一透明或非透明柔性基板，所述柔性基板的正面、反面或正反面同时贴覆有一层导电层，所述导电层上刻蚀或切割出线路，在线路上固定有若干倒装LED芯片，并且在倒装LED芯片上涂覆有荧光胶体或透明胶体。
  3. 如权利要求1所述的一种带自成型LED光源的灯泡，其特征在于，所述自成型LED光源包括任意形状的弧形、螺旋型自成型结构、任意形状的锐角、钝角形状自成型结构，以及上述三者相结合的自成型结构。
  4. 如权利要求1所述的一种带自成型LED光源的灯泡，其特征在于，所述自成型LED光源为自成型LED柔性灯丝，该自成型LED柔性灯丝为同心圆或非同心圆螺旋结构的LED柔性灯丝，所述同心圆螺旋结构的LED螺旋灯丝的直径在5-80mm之间，各个螺旋间距在3-35mm之间。
  5. 如权利要求4所述的一种自成型LED光源的灯泡，其特征在于，所述自成型LED柔性灯丝为V型或W型或波浪型结构的LED柔性灯丝。
  6. 如权利要求4或5所述的一种自成型LED光源的灯泡，其特征在于，所述一根或多根同心圆或非同心圆螺旋结构LED柔性灯丝、或V型或W 型或波浪型结构的LED柔性灯丝与泡壳内壁相接触，或LED柔性灯丝与泡壳内壁之间留有一定的间隙。
  7. 如权利要求4所述的一种自成型LED光源的灯泡，其特征在于，所述自成型LED柔性灯丝正面或背面或双面通过单荧光粉、特殊荧光粉，实现多种颜色的自成型LED柔性灯丝，如绿色自成型LED柔性灯丝、红色自成型LED柔性灯丝、紫色自成型LED柔性灯丝；或者是每个LED芯片涂覆荧光层，具体为：白光1000K--3000K和5000K--7000K单独涂覆荧光粉层的芯片进行有序间隔分布，从而实现不同颜色的组合。
  8. 如权利要求1所述的一种自成型LED光源的灯泡，其特征在于，所述自成型LED光源包括一个或多个截面形状呈椭圆、矩形的LED柔性灯片，该LED柔性灯片两端设有电源正负极，且一个或多个LED柔性灯片以弯曲或平直或螺旋的形状，通过光源正负极和所述电源正极电杆和电源负极电杆形成电性连接。
  9. 如权利要求8所述的一种自成型LED光源的灯泡，其特征在于，所述LED柔性灯片的数量为一片或一片以上，且所述一片或一片以上的LED柔性灯片以平行、立体交叉、V型、W型或上述任意组合结构，通过每一片LED柔性灯片的正负极和所述光源正极电杆、光源负极电杆形成电性连接。
  10. 一种带自成型LED光源的灯泡，其特征在于，包括一自带电源的自成型LED光源以及一透明或局部透明的玻璃制成的、任意形状的、内部充气或不充气的灯泡壳，所述光源的正负极分别与灯头的火线、零线相连接；同时，所述带电源的自成型LED光源包括一金属或非金属柔性基板，所述柔性基板的正面、背面或正反面同时布置有线路、电源驱 动部件及倒装LED芯片，同时在线路、电源驱动部件及倒装LED芯片上涂覆有荧光胶体或透明胶体。
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