WO2019010902A1 - 一种用于led荧光粉胶配比的自动化装置及其控制方法 - Google Patents

一种用于led荧光粉胶配比的自动化装置及其控制方法 Download PDF

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Publication number
WO2019010902A1
WO2019010902A1 PCT/CN2017/113903 CN2017113903W WO2019010902A1 WO 2019010902 A1 WO2019010902 A1 WO 2019010902A1 CN 2017113903 W CN2017113903 W CN 2017113903W WO 2019010902 A1 WO2019010902 A1 WO 2019010902A1
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WIPO (PCT)
Prior art keywords
phosphor
glue
control system
platform
stepping motor
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PCT/CN2017/113903
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English (en)
French (fr)
Inventor
胡跃明
张培颖
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South China University of Technology SCUT
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South China University of Technology SCUT
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Priority to JP2020501329A priority Critical patent/JP2020526796A/ja
Publication of WO2019010902A1 publication Critical patent/WO2019010902A1/zh
Anticipated expiration legal-status Critical
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80—Forming a predetermined ratio of the substances to be mixed
    • B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80—Forming a predetermined ratio of the substances to be mixed
    • B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/60—Mixing solids with solids
    • B01F23/69—Mixing systems, i.e. flow charts or diagrams; Arrangements, e.g. comprising controlling means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
    • B01F35/188—Preventing generation of dust or dirt; Sieves; Filters using sieves in mixers for purposes other than mixing, e.g. eliminating dust during venting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20—Measuring; Control or regulation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20—Measuring; Control or regulation
    • B01F35/22—Control or regulation
    • B01F35/2201—Control or regulation characterised by the type of control technique used
    • B01F35/2209—Controlling the mixing process as a whole, i.e. involving a complete monitoring and controlling of the mixing process during the whole mixing cycle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20—Measuring; Control or regulation
    • B01F35/22—Control or regulation
    • B01F35/221—Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
    • B01F35/2218—Weight of at least one component to be mixed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/04—Program control other than numerical control, i.e. in sequence controllers or logic controllers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/36—Mixing of ingredients for adhesives or glues; Mixing adhesives and gas

Definitions

  • the invention relates to the technical field of automatic matching of phosphor powder, in particular to an automatic device for LED phosphor blending ratio and a control method thereof.
  • a glue is usually composed of epoxy such as epoxy resin
  • the gel is made up of a suitable formula of a hardener such as a modified amine to form a phosphor paste, which is then dispensed or coated by a corresponding process equipment. Therefore, phosphor powder formulation and matching technology converts white LEDs in all phosphors.
  • the packaging process plays a key role.
  • Phosphor powder, anti-precipitant, A-gel, B The composition of rubber and other components can reach up to ten kinds, and the total amount of the mixture ranges from several hundred milligrams to hundreds of grams, and the precision of powder mixing needs to reach the level of three ten thousandths.
  • the market generally relies on the manual proportioning method, and the mechanism of matching the powder throughout the process by relying on the vibration source, resulting in low efficiency and large labor cost, thereby developing a high power.
  • the automation device of LED phosphor blending ratio is of great help to change the current industry status, and also has important application value for the LED packaging industry.
  • the object of the present invention is to overcome the above shortcomings and deficiencies of the prior art, and to provide a high power LED.
  • An automated device for LED phosphor blending including rotary movement
  • the load platform also includes a high-speed reversing mechanism, a micro-component weighing system, a control system, a glue injection mechanism, and a smart ratio feedback system.
  • a rubber cup is placed above the rotating moving load platform, and a photoelectric sensor is mounted on the left side for detecting the rubber cup, and a precision electronic scale is placed under the rubber cup for weighing the phosphor powder;
  • the high-speed reversing mechanism includes a phosphor hopper, a clamp, a stepping motor, a support platform, a turning platform, and a photoelectric sensor.
  • the stepping motor is connected to the supporting platform for controlling rotation of the supporting platform, and the turning platform is connected Supporting one end of the platform and rotating with the support platform, the clamp is fixed on the turning platform for clamping the phosphor hopper, and the photoelectric sensor is disposed relative to the phosphor hopper;
  • the micro-component weighing system includes a vibrating mechanism, a stepping motor, and an X
  • the shaft transmission device, the stepping motor drives the transmission device to move the vibrating mechanism to the top of the rubber cup, and is controlled by the control system to perform the batching operation;
  • the glue injection mechanism comprises an air compressor, a rubber valve with a needle, a rubber tube and a bracket.
  • the valve is mounted on the bracket and connected to the air compressor through a hose; the control system drives the valve to move to the top of the rotating mobile platform. And control the opening and closing of the valve in real time according to the weight of the material provided by the electronic scale;
  • the smart ratio feedback system is used for acquiring and displaying the weight signal of the lower computer, and transmitting the batching signal of the upper computer to the lower computer to realize real-time communication of the upper and lower machines.
  • the stepping motor is controlled by a control system, and the stepping motor rotates by a certain angle by connecting the supporting platform to drive the turning table to rotate, so that the phosphor hopper is placed above the rotating moving load platform.
  • the turning table fixes the jig through the connecting rod and the connecting hole, and the stepping motor drives the turning table to flip, so that the jig is realized by using the two connecting holes as an axis 180 ° flip.
  • the fixture is used for fixing the phosphor hopper, and the control system control fixture clamps the corresponding phosphor hopper, and is placed on the rotating moving load platform through the turning mechanism, and rotates the phosphor to the plastic cup at a certain angle.
  • the turning mechanism rotates the jig to the original position and stops pouring the phosphor.
  • the vibrating mechanism comprises a material silo, an anti-plug conveying tube, a screen mesh, a vibrator, the material silo is used for placing phosphor, the anti-plug conveying tube is used for conveying phosphor, and the screen mesh is installed in anti-plug conveying. The end of the tube prevents the phosphor from being sputtered.
  • the control system controls the vibration signal by analyzing the weight signal and transmitting a control command.
  • the anti-plug tube is connected to the vibrator, and the vibrator drives the anti-plug tube to vibrate. Move to the discharge port to achieve micro-control of the phosphor.
  • the smart ratio feedback system includes a phosphor glue ratio control interface, a serial communication module, and a database.
  • the phosphor glue ratio control interface is connected to the lower computer through the serial communication module, and is used for acquiring the weight signal of the lower computer, displayed on the interface, and sending the batching signal of the upper computer to the lower computer to realize the upper and lower position machines.
  • Real-time communication the database is used for data storage, display and other operations.
  • the smart ratio feedback system further includes an alarm device for prompting the user to dispense the glue dispensing process information and the operation prompt information.
  • the smart ratio feedback system further includes a printer and a barcode scanning device, the printer is configured to print detailed information of the material and the barcode information, and the barcode scanning device is configured to scan the barcode and input the barcode information into the interface and save the barcode information. To the database.
  • the phosphor glue ratio control interface is based on MFC, and the database is SQL SERVER Database management system.
  • An automatic device control method for LED phosphor glue ratio using the above-mentioned automatic device for LED phosphor glue ratio Implementation, which includes the following steps:
  • the phosphor glue ratio control interface edits the material type information, material information, recipe information, order information to be prepared, and after the verification is correct, the required ingredient information is sent to the serial communication module to
  • the control system of the lower computer the control system controls the high-speed flipping and reversing mechanism according to the serial communication command to carry out the corresponding powder mixing operation;
  • the control system controls the glue injection mechanism to perform the glue assembly.
  • the stepping motor drives the transmission device to move the glue injection mechanism to the top of the rotary moving load platform, open the glue valve, and perform the injection.
  • Glue operation the weight of the glue is displayed on the upper computer interface through the serial communication module.
  • the control system issues a command to close the valve, and the glue injection mechanism returns to the original position;
  • the control system controls the high-speed flipping mechanism to perform the high-speed weighing operation of the phosphor.
  • the control system picks up the corresponding phosphor hopper according to the powdering command control fixture, and passes The stepping motor controls the support platform to rotate a certain angle, so that the phosphor hopper is placed above the rotating moving load platform, and then the stepping motor drives the flipping table to flip, so that the fixture picks up the phosphor hopper to pour the phosphor at a certain angle, and the phosphor
  • the weight is displayed on the host computer interface through the serial communication module, and sends a control command to the control system.
  • the control command is sent, and the stepping motor drives the flip table to flip to the original position, thereby controlling the support platform. Rotate to the initial position and open the fixture to place the phosphor hopper;
  • the micro-component weighing system controls the vibrating mechanism to carry out the weighing of the trace components of the phosphor.
  • the stepping motor drives the transmission device to move the vibrating mechanism to the top of the rubber cup, and the vibrator vibrates and drives the anti-plug tube to vibrate, so that the phosphor Move to the discharge port and enter the plastic cup.
  • the weight of the plastic cup is fed back to the upper computer through the serial communication module, and the vibration frequency of the vibrator is adjusted in real time.
  • the control system issues a command. Stop the powdering, and the stepping motor drives the vibrating mechanism back to the initial position;
  • the present invention has the following advantages and effects:
  • the invention comprises a rotating moving load platform, a high-speed flipping and reversing mechanism, a micro-component weighing system, a control system, a glue injection mechanism and a smart proportioning feedback system.
  • the invention divides the powder mixing process into a high-speed ratio and a micro-distribution ratio. In two stages, the problem of low efficiency caused by the whole process vibration ratio of the proportioning process is solved.
  • the invention is based on an automatic device, has a simple structure and a fast ratio, and can be used for High-speed automatic matching of high-power LED high-capacity phosphor glue.
  • FIG. 1 is a schematic view of a high speed flip reverse mechanism according to an embodiment of the present invention.
  • FIG. 2 is a schematic view of a micro-component vibrating mechanism according to an embodiment of the present invention.
  • FIG 3 is a schematic view of a glue injection mechanism according to an embodiment of the present invention.
  • FIG. 4 is a flow chart of a high power LED phosphor mix ratio process according to an embodiment of the present invention.
  • an automated device for LED phosphor blending ratio It includes a rotating moving load platform, a high-speed flipping mechanism, a micro-component weighing system, a control system, a glue injection mechanism, and a smart ratio feedback system.
  • a plastic cup is placed above the rotating moving load platform, and a photoelectric sensor is mounted on the left side for detecting the rubber cup, and a precision electronic scale is placed under the plastic cup for weighing the phosphor powder.
  • the high-speed reversing mechanism includes a phosphor hopper 1 , a clamp 2 , a stepping motor 5 , and a support platform 4 . , flip table 3, photoelectric sensor 6 .
  • the stepping motor 5 is connected to the support platform 4 for controlling the rotation of the support platform 4, and the turning platform 3 is connected at one end of the support platform 4 and supports the platform 4 Rotating, the clamp 2 is fixed on the turning table 3 for clamping the phosphor hopper 1 , and the photoelectric sensor 6 is disposed opposite to the phosphor hopper 1 .
  • the stepping motor 5 is controlled by a control system, and the stepping motor 5 rotates a certain angle by connecting the supporting platform 4 to drive the turning table 3 Rotate to place the phosphor hopper 1 over the rotating moving platform.
  • the turning table 3 fixes the jig through the connecting rod 7 and the connecting hole, and the stepping motor 5 drives the turning table 3 to flip, so that the jig 2 can be A 180° flip is achieved with the two connecting holes as axes.
  • the clamp 2 is used for fixing the phosphor hopper 1 , and the control system control fixture 2 grips the corresponding phosphor hopper 1 and is placed by the turning mechanism Rotate the top of the load platform and rotate it at a certain angle to pour the phosphor into the rubber cup. When the phosphor weight reaches a certain value, the turning mechanism rotates the clamp 2 to the original position to stop pouring the phosphor.
  • the micro-component weighing system includes a vibrating mechanism, a stepper motor, and an X
  • the shaft transmission device, the stepping motor drives the transmission device to move the vibrating mechanism to the top of the rubber cup, and is controlled by the control system for the batching operation.
  • the vibrating mechanism includes a material bin 8 , an anti-plug pipe 9 , a screen 10 , a vibrator 11 , and the material bin 8
  • the anti-seal duct 9 is used to transport phosphors
  • the screen 10 is mounted on the anti-seal duct 9
  • the end of the electrode prevents the phosphor from being sputtered
  • the control system controls the vibration frequency of the vibrator 11 by analyzing the weight signal and transmitting a control command
  • the anti-plug pipe 9 is connected to the vibrator 11 and the vibrator 11
  • the anti-plug conveying tube 9 is driven to vibrate, so that the phosphor moves toward the discharge port to realize the micro-control of the phosphor.
  • the glue injection mechanism includes an air compressor 16, a valve 13 to which the needle 12 is mounted, a hose 15 and a bracket. 14 , The valve 13 is mounted on the bracket 14 and connected to the air compressor 16 through the hose 15 , and the control system drives the valve 13 Move to the top of the rotating moving platform and control the opening and closing of the valve 13 in real time according to the weight of the material provided by the electronic scale.
  • Intelligent proportioning feedback software system includes MFC-based phosphor glue ratio control interface, serial communication module, SQL SERVER Database management system, alarm device, printer and barcode scanning device.
  • the phosphor glue ratio control interface is simple to operate and has strong human-computer interaction. It is connected to the lower computer through the serial communication module, and is used to obtain the weight signal of the lower computer, displayed on the interface, and the batching signal of the upper computer is sent to the lower position. Realizing communication in real time between the upper and lower machines
  • the SQL SERVER database is used for data storage, display, and so on.
  • the alarm device is used to prompt the user to dispense powder dispensing process information and operation prompt information.
  • the printer is used to print detailed information of the material and barcode information
  • the barcode scanning device is configured to scan the barcode and input the barcode information into the interface and save to the database.
  • an automated device control method for high power LED phosphor blend ratio, using the high power LED includes the following steps:
  • the phosphor glue ratio control interface edits the material type information, material information, recipe information, order information to be prepared, and after the verification is correct, the required ingredient information is sent to the serial communication module to
  • the control system of the lower computer the control system controls the high-speed flipping and reversing mechanism according to the serial communication command to carry out the corresponding powder mixing operation;
  • the control system controls the glue injection mechanism to perform the glue assembly.
  • the stepping motor drives the transmission device to move the glue injection mechanism to the top of the rotary moving load platform, open the glue valve, and perform the injection.
  • Glue operation the weight of the glue is displayed on the upper computer interface through the serial communication module.
  • the control system issues a command to close the valve, and the glue injection mechanism returns to the original position;
  • the control system controls the high-speed flipping mechanism to perform the high-speed weighing operation of the phosphor.
  • the control system picks up the corresponding phosphor hopper according to the powdering command control fixture, and passes The stepping motor controls the support platform to rotate a certain angle, so that the phosphor hopper is placed above the rotating moving load platform, and then the stepping motor drives the flipping table to flip, so that the fixture picks up the phosphor hopper to pour the phosphor at a certain angle, and the phosphor
  • the weight is displayed on the host computer interface through the serial communication module, and sends a control command to the control system.
  • the control command is sent, and the stepping motor drives the flip table to flip to the original position, thereby controlling the support platform. Rotate to the initial position and open the fixture to place the phosphor hopper;
  • the micro-component weighing system controls the vibrating mechanism to carry out the weighing of the trace components of the phosphor.
  • the stepping motor drives the transmission device to move the vibrating mechanism to the top of the rubber cup, and the vibrator vibrates and drives the anti-plug tube to vibrate, so that the phosphor Move to the discharge port and enter the plastic cup.
  • the weight of the plastic cup is fed back to the upper computer through the serial communication module, and the vibration frequency of the vibrator is adjusted in real time.
  • the control system issues a command. Stop the powdering, and the stepping motor drives the vibrating mechanism back to the initial position;

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Abstract

一种用于LED荧光粉胶配比的自动化装置，该装置由旋转移动载物平台、高速翻转倒物机构、微量成分称重系统、控制系统、注胶机构及智能配比反馈系统组成。旋转移动载物平台用于放置胶杯，高速翻转倒物机构包括夹具（2）、支撑平台（4）与步进电机（5），用于高速配比；微量成分称量系统用于荧光粉的微量配比；智能配比反馈系统用于获取并显示下位机的重量信号、将上位机的配料信号下发至下位机，实现上下位机的实时通信。

Description

一种用于LED荧光粉胶配比的自动化装置及其控制方法
技术领域
本发明涉及荧光粉胶自动配比技术领域，尤其涉及一种用于 LED 荧光粉胶配比的自动化装置及其控制方法。
背景技术
近年来，我国的 LED 产业具有明显的产业发展优势，尤其在绿色环保的发展和消费需求的推动下， LED 应用产品领域在显示、照明、光通信等领域市场潜力巨大。同时由于大功率 LED 在照明中的广泛应用，对大功率 LED 封装技术的各项性能指标要求也越来越高。
其次，大功率白光 LED 封装过程应用的关键材料--荧光粉的主体化学组成、激活剂和助溶剂的种类、浓度、晶体的容貌、晶体结构、颗粒大小、热稳定性 等，都直接影响流明效率。无论采取哪种涂覆方式，均需通过与 AB 胶（ A 胶通常由环氧树脂等本胶组成，而 B 胶由改性胺等硬化剂组成）的合理配方形成荧光粉胶，然后通过相应工艺设备进行点胶或涂覆生产。因此荧光粉胶配方和配比技术在所有荧光粉转换白光 LED 封装过程中起着关键的作用。荧光粉配比中，通常含有荧光粉、抗沉淀剂、 A 胶、 B 胶等组成成分，最多可达到十余种，配比的总量也从几百毫克到上百克不等，配粉精度则需达到万分之三克的水平。目前市场上普遍还是依靠人工配比的方法，以及配粉全程依靠振动源进行配比的机构，导致效率低，人工成本较大，由此研发一种用于大功率 LED 荧光粉胶配比的自动化装置，对于改变目前的产业现状具有很大的帮助，同时对于 LED 封装产业也具有重要的应用价值。
发明内容
本发明的目的在于克服上述现有技方案缺点和不足，提供一种用于 大功率 LED 荧光粉胶配比的自动化装置与方法。改变了目前业界配比荧光粉效率低的产业现状。
本发明通过以下技术方案实现：
一种用于 LED 荧光粉胶配比的自动化装置 ，包括 旋转移动 载物平台，还包括高速翻转倒物机构、微量成分称重系统、控制系统、注胶机构、智能配比反馈系统，
所述旋转移动载物平台上方放置胶杯，左侧安装有光电传感器，用于检测胶杯，胶杯下方放置精密电子秤，用于称量荧光粉胶重量；
所述高速翻转倒物机构包括荧光粉料斗、夹具、步进电机、支撑平台、翻转台、光电传感器，所述步进电机与支撑平台相连，用于控制支撑平台旋转，所述翻转台连接在支撑平台一端，并随支撑平台旋转，所述夹具固定于翻转台上，用于夹住荧光粉料斗，所述的光电传感器相对荧光粉料斗设置；
所述微量成分称重系统包括振粉机构、步进电机以及 X 轴传动装置，步进电机带动传动装置使得振粉机构运动至胶杯上方，并由控制系统控制进行配料操作；
所述注胶机构包括空压机、安装有针头的胶阀、胶管以及支架，胶阀安装在支架上，并通过胶管与空压机连接；控制系统带动胶阀运动至旋转移动载物平台上方，并根据电子秤提供的物料重量来实时控制胶阀的开闭；
所述智能配比反馈系统用于获取并显示下位机的重量信号、将上位机的配料信号下发至下位机，实现上下位机的实时通信。
进一步地，所述步进电机由控制系统控制，步进电机通过连接支撑平台旋转一定的角度，带动翻转台旋转，使荧光粉料斗置于旋转移动载物平台上方。
进一步地，所述翻转台通过连接杆与连接孔固定夹具，所述步进电机带动翻转台翻转，使夹具以所述两连接孔为轴线实现 180 °翻转。
进一步地，所述夹具用于固定荧光粉料斗，控制系统控制夹具夹取相应的荧光粉料斗，通过翻转机构置于旋转移动载物平台上方，并旋转一定的角度向胶杯中倾倒荧光粉，荧光粉重量达到一定值时，翻转机构将夹具旋转到原位置，停止倾倒荧光粉。
进一步地，所述振粉机构包括物料仓、防塞输送管、筛网、振动器，所述物料仓用于放置荧光粉，所述防塞输送管用于传送荧光粉，所述筛网安装在防塞输送管的末端，防止荧光粉出现溅射现象，控制系统通过分析重量信号，发送控制命令实时控制振动器的振动频率，所述防塞输送管连接振动器，振动器带动防塞输送管振动，使荧光粉向出料口方向运动，实现荧光粉的微量控制。
进一步地，所述智能配比反馈系统包括荧光粉胶配比控制界面、串口通讯模块、数据库，
所述荧光粉胶配比控制界面通过串口通讯模块与下位机相连，用于获取下位机的重量信号，显示在界面上，并将上位机的配料信号下发至下位机，实现上、下位机的实时通信，所述数据库用于数据的存储，显示等操作。
进一步地，所述智能配比反馈系统还包括报警装置，用于提示用户配粉配胶过程信息以及操作提示信息。
进一步地，所述智能配比反馈系统还包括打印机与条码扫描装置，所述打印机用于打印物料的详细信息以及条码信息，所述条码扫描装置用于扫描条形码，并将条码信息输入界面并保存至数据库。
进一步地，所述荧光粉胶配比控制界面基于 MFC ，所述的数据库为 SQL SERVER 数据库管理系统。
一种用于 LED 荧光粉胶配比的自动化装置 控制方法，采用所述 一种用于 LED 荧光粉胶配比的自动化装置 实现，其包括如下步骤：
（ 1 ）、启动用于大功率 LED 荧光粉胶配比的自动化装置，并打开所述智能配比反馈系统的荧光粉胶配比控制界面；
（ 2 ）、荧光粉胶配比控制界面编辑所要配制的物料类型信息、物料信息、配方信息、订单信息，并审核无误后，将所需配料信息经由串口通讯模块发送至 下位机的控制系统，控制系统根据串口通讯命令控制 高速翻转倒物机构进行相应的配粉配胶操作；
（ 3 ）、若控制系统收到的是配胶命令，则控制系统控制注胶机构进行配胶，首先步进电机带动传动装置使注胶机构运动至旋转移动载物平台上方，打开胶阀，进行注胶操作，胶的重量通过串口通讯模块显示于上位机界面上，注胶完成后，控制系统发出命令关闭胶阀，注胶机构退回至原位置；
（ 4 ）、若控制系统收到的是配粉命令，则控制系统控制高速翻转倒物机构进行荧光粉的高速称量操作，首先控制系统根据配粉命令控制夹具夹取相应的荧光粉料斗，并通过步进电机控制支撑平台旋转一定的角度，使荧光粉料斗置于旋转移动载物平台上方，进而步进电机带动翻转台翻转，使夹具夹取荧光粉料斗成一定的角度倾倒荧光粉，荧光粉的重量通过串口通讯模块显示于上位机界面，并发送控制命令至控制系统，当荧光粉重量达到预设值时，则发送控制命令，步进电机带动翻转台翻转至原位置，进而控制支撑平台旋转至初始位置，打开夹具放置荧光粉料斗；
（ 5 ）、进而微量成分称重系统控制振粉机构进行荧光粉微量成分称重，首先步进电机带动传动装置使振粉机构运动至胶杯上方，振动器振动并带动防塞输送管振动，使荧光粉向出料口方向运动，并进入胶杯中，胶杯的重量经过串口通讯模块反馈至上位机，并实时调节振动器的振动频率，当荧光粉的重量在精度范围内时，控制系统发出命令停止配粉，步进电机带动振粉机构回到初始位置；
（ 6 ）、重复步骤（ 3 ） ~ 步骤（ 5 ），直到订单内的物料全部配制完成。
本发明相对于现有技术，具有如下的优点及效果：
本发明包括旋转移动载物平台、高速翻转倒物机构、微量成分称重系统、控制系统、注胶机构及智能配比反馈系统，本发明将配粉过程划分为高速配比与微量成分配比两个阶段，解决了配比过程全程振动配比所造成的效率低的问题，本发明基于自动化装置，结构简单，配比速度快，可用于 大功率 LED 大容量荧光粉胶的高速自动化配比工作。
附图说明
图 1 是本发明实施例的高速翻转倒物机构示意图。
图 2 是本发明实施例的微量成分振粉机构示意图。
图 3 是本发明实施例的注胶机构示意图。
图 4 是本发明实施例的大功率 LED 荧光粉胶配比工艺流程图。
图中： 1- 荧光粉料斗 ； 2- 夹具 ； 3- 翻转台 ； 4- 支撑平台 ； 5- 步进电机 ； 6- 光电传感器 ； 7- 连接杆 ； 8- 物料仓 ； 9- 防塞输送管 ； 10- 筛网 ； 11- 振动器 ； 12- 针头 ； 13- 胶阀 ； 14- 支架 ； 15- 胶管 ； 16- 空压机 。
具体实施方式
下面结合附图和具体实施例对本发明的发明目的作进一步详细地描述，实施例不能在此一一赘述，但本发明的实施方式并不因此限定于以下实施例。
实施例
如图 1 至 4 所示，一种用于 LED 荧光粉胶配比的自动化装置 ，包括旋转移动载物平台、高速翻转倒物机构、微量成分称重系统、控制系统、注胶机构以及智能配比反馈系统。
所述旋转移动载物平台上方放置胶杯，左侧安装有光电传感器，用于检测胶杯，胶杯下方放置精密电子秤，用于称量荧光粉胶重量。
如图 1 所示，所述高速翻转倒物机构包括荧光粉料斗 1 、夹具 2 、步进电机 5 、支撑平台 4 、翻转台 3 、光电传感器 6 。所述步进电机 5 与支撑平台 4 相连，用于控制支撑平台 4 旋转，所述翻转台 3 连接在支撑平台 4 一端，并随支撑平台 4 旋转，所述夹具 2 固定于翻转台 3 上，用于夹住荧光粉料斗 1 ，所述的光电传感器 6 相对荧光粉料斗 1 设置。
所述步进电机 5 由控制系统控制，步进电机 5 通过连接支撑平台 4 旋转一定的角度，带动翻转台 3 旋转，使荧光粉料斗 1 置于旋转移动载物平台上方。
所述翻转台 3 通过连接杆 7 与连接孔固定夹具，步进电机 5 带动翻转台 3 翻转，可使夹具 2 以所述两连接孔为轴线实现 180 °翻转。
所述夹具 2 用于固定荧光粉料斗 1 ，控制系统控制夹具 2 夹取相应的荧光粉料斗 1 ，通过翻转机构置于 旋转移动载物平台 上方，并旋转一定的角度向胶杯中倾倒荧光粉，荧光粉重量达到一定值时，翻转机构将夹具 2 旋转到原位置，停止倾倒荧光粉。
如图 2 所示，所述微量成分称重系统包括振粉机构、步进电机以及 X 轴传动装置，步进电机带动传动装置使得振粉机构运动至胶杯上方，并由控制系统控制进行配料操作。
振粉机构包括物料仓 8 、防塞输送管 9 、筛网 10 、振动器 11 ，所述物料仓 8 用于放置荧光粉，所述防塞输送管 9 用于传送荧光粉，所述筛网 10 安装在防塞输送管 9 的末端，防止荧光粉出现溅射现象，控制系统通过分析重量信号，发送控制命令实时控制振动器 11 的振动频率，所述防塞输送管 9 连接振动器 11 ，振动器 11 带动防塞输送管 9 振动，使荧光粉向出料口方向运动，实现荧光粉的微量控制。
如图 3 所示，所述注胶机构包括空压机 16 、安装有针头 12 的胶阀 13 、胶管 15 以及支架 14 ，胶阀 13 安装在支架 14 上，并通过胶管 15 与空压机 16 连接，控制系统带动胶阀 13 运动至旋转移动载物平台上方，并根据电子秤提供的物料重量来实时控制胶阀 13 的开闭。
智能配比反馈软件系统包括基于 MFC 的荧光粉胶配比控制界面、串口通讯模块、 SQL SERVER 数据库管理系统、报警装置、打印机与条码扫描装置。
基于 MFC 的荧光粉胶配比控制界面操作简单人机交互性强，通过串口通讯模块与下位机相连，用于获取下位机的重量信号，显示在界面上，并将上位机的配料信号下发至下位机，实现上下位机的实时通信，所述 SQL SERVER 数据库用于数据的存储，显示等操作。
所述报警装置用于提示用户配粉配胶过程信息以及操作提示信息。
所述打印机用于打印物料的详细信息以及条码信息，所述条码扫描装置用于扫描条形码，并将条码信息输入界面并保存至数据库。
如图 4 所示，一种用于大功率 LED 荧光粉胶配比的自动化装置控制方法，采用所述用于大功率 LED 荧光粉胶配比的自动化装置实现，包括如下步骤：
（ 1 ）、启动用于大功率 LED 荧光粉胶配比的自动化装置，并打开所述智能配比反馈系统的荧光粉胶配比控制界面；
（ 2 ）、荧光粉胶配比控制界面编辑所要配制的物料类型信息、物料信息、配方信息、订单信息，并审核无误后，将所需配料信息经由串口通讯模块发送至 下位机的控制系统，控制系统根据串口通讯命令控制 高速翻转倒物机构进行相应的配粉配胶操作；
（ 3 ）、若控制系统收到的是配胶命令，则控制系统控制注胶机构进行配胶，首先步进电机带动传动装置使注胶机构运动至旋转移动载物平台上方，打开胶阀，进行注胶操作，胶的重量通过串口通讯模块显示于上位机界面上，注胶完成后，控制系统发出命令关闭胶阀，注胶机构退回至原位置；
（ 4 ）、若控制系统收到的是配粉命令，则控制系统控制高速翻转倒物机构进行荧光粉的高速称量操作，首先控制系统根据配粉命令控制夹具夹取相应的荧光粉料斗，并通过步进电机控制支撑平台旋转一定的角度，使荧光粉料斗置于旋转移动载物平台上方，进而步进电机带动翻转台翻转，使夹具夹取荧光粉料斗成一定的角度倾倒荧光粉，荧光粉的重量通过串口通讯模块显示于上位机界面，并发送控制命令至控制系统，当荧光粉重量达到预设值时，则发送控制命令，步进电机带动翻转台翻转至原位置，进而控制支撑平台旋转至初始位置，打开夹具放置荧光粉料斗；
（ 5 ）、进而微量成分称重系统控制振粉机构进行荧光粉微量成分称重，首先步进电机带动传动装置使振粉机构运动至胶杯上方，振动器振动并带动防塞输送管振动，使荧光粉向出料口方向运动，并进入胶杯中，胶杯的重量经过串口通讯模块反馈至上位机，并实时调节振动器的振动频率，当荧光粉的重量在精度范围内时，控制系统发出命令停止配粉，步进电机带动振粉机构回到初始位置；
（ 6 ）、重复步骤（ 3 ） ~ 步骤（ 5 ），直到订单内的物料全部配制完成。
综上所述，便可较好地实现本发明。
本发明的上述实施例仅仅是为清楚地说明本发明所作的举例，而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说，在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本发明权利要求的保护范围之内 。

Claims (10)

  1. 一种用于 LED 荧光粉胶配比的自动化装置 ，包括 旋转移动 载物平台，其特征在于，还包括高速翻转倒物机构、微量成分称重系统、控制系统、注胶机构、智能配比反馈系统，
    所述旋转移动载物平台上方放置胶杯，左侧安装有光电传感器，用于检测胶杯，胶杯下方放置精密电子秤，用于称量荧光粉胶重量；
    所述高速翻转倒物机构包括荧光粉料斗、夹具、步进电机、支撑平台、翻转台、光电传感器，所述步进电机与支撑平台相连，用于控制支撑平台旋转，所述翻转台连接在支撑平台一端，并随支撑平台旋转，所述夹具固定于翻转台上，用于夹住荧光粉料斗，所述的光电传感器相对荧光粉料斗设置；
    所述微量成分称重系统包括振粉机构、步进电机以及 X 轴传动装置，步进电机带动传动装置使得振粉机构运动至胶杯上方，并由控制系统控制进行配料操作；
    所述注胶机构包括空压机、安装有针头的胶阀、胶管以及支架，胶阀安装在支架上，并通过胶管与空压机连接；控制系统带动胶阀运动至旋转移动载物平台上方，并根据电子秤提供的物料重量来实时控制胶阀的开闭；
    所述智能配比反馈系统用于获取并显示下位机的重量信号、将上位机的配料信号下发至下位机，实现上下位机的实时通信。
  2. 根据权利要求 1 所述的 一种用于 LED 荧光粉胶配比的自动化装置 ，其特征在于：所述步进电机由控制系统控制，步进电机通过连接支撑平台旋转一定的角度，带动翻转台旋转，使荧光粉料斗置于旋转移动载物平台上方。
  3. 根据权利要求 2 所述的 一种用于 LED 荧光粉胶配比的自动化装置 ，其特征在于：所述翻转台通过连接杆与连接孔固定夹具，所述步进电机带动翻转台翻转，使夹具以所述两连接孔为轴线实现 180 °翻转。
  4. 根据权利要求 2 所述的 一种用于 LED 荧光粉胶配比的自动化装置 ，其特征在于：所述夹具用于固定荧光粉料斗，控制系统控制夹具夹取相应的荧光粉料斗，通过翻转机构置于旋转移动载物平台上方，并旋转一定的角度向胶杯中倾倒荧光粉，荧光粉重量达到一定值时，翻转机构将夹具旋转到原位置，停止倾倒荧光粉。
  5. 根据权利要求 1 所述的一 一种用于 LED 荧光粉胶配比的自动化装置 ，其特征在于：
    所述振粉机构包括物料仓、防塞输送管、筛网、振动器，所述物料仓用于放置荧光粉，所述防塞输送管用于传送荧光粉，所述筛网安装在防塞输送管的末端，防止荧光粉出现溅射现象，控制系统通过分析重量信号，发送控制命令实时控制振动器的振动频率，所述防塞输送管连接振动器，振动器带动防塞输送管振动，使荧光粉向出料口方向运动，实现荧光粉的微量控制。
  6. 根据权利要求 1 所述的 一种用于 LED 荧光粉胶配比的自动化装置 ，其特征在于：所述智能配比反馈系统包括荧光粉胶配比控制界面、串口通讯模块、数据库， 所述荧光粉胶配比控制界面通过串口通讯模块与下位机相连，用于获取下位机的重量信号，显示在界面上，并将上位机的配料信号下发至下位机，实现上、下位机的实时通信，所述数据库用于数据的存储、显示操作。
  7. 据权利要求 6 所述的 一种用于 LED 荧光粉胶配比的自动化装置 ，其特征在于：所述智能配比反馈系统还包括报警装置，用于提示用户配粉配胶过程信息以及操作提示信息。
  8. 据权利要求 6 或 7 所述的 一种用于 LED 荧光粉胶配比的自动化装置 ，其特征在于：所述智能配比反馈系统还包括打印机与条码扫描装置，所述打印机用于打印物料的详细信息以及条码信息，所述条码扫描装置用于扫描条形码，并将条码信息输入界面并保存至数据库。
  9. 据权利要求 6 所述的 一种用于 LED 荧光粉胶配比的自动化装置 ，其特征在于：所述荧光粉胶配比控制界面基于 MFC ，所述的数据库为 SQL SERVER 数据库管理系统。
  10. 一种用于 LED 荧光粉胶配比的自动化装置 控制方法，采用权利要求 1 至 9 任一项所述 一种用于 LED 荧光粉胶配比的自动化装置 实现，其特征在于，其包括如下步骤：
    （ 1 ）、启动用于大功率 LED 荧光粉胶配比的自动化装置，并打开所述智能配比反馈系统的荧光粉胶配比控制界面；
    （ 2 ）、荧光粉胶配比控制界面编辑所要配制的物料类型信息、物料信息、配方信息、订单信息，并审核无误后，将所需配料信息经由串口通讯模块发送至 下位机的控制系统，控制系统根据串口通讯命令控制 高速翻转倒物机构进行相应的配粉配胶操作；
    （ 3 ）、若控制系统收到的是配胶命令，则控制系统控制注胶机构进行配胶，首先步进电机带动传动装置使注胶机构运动至旋转移动载物平台上方，打开胶阀，进行注胶操作，胶的重量通过串口通讯模块显示于上位机界面上，注胶完成后，控制系统发出命令关闭胶阀，注胶机构退回至原位置；
    （ 4 ）、若控制系统收到的是配粉命令，则控制系统控制高速翻转倒物机构进行荧光粉的高速称量操作，首先控制系统根据配粉命令控制夹具夹取相应的荧光粉料斗，并通过步进电机控制支撑平台旋转一定的角度，使荧光粉料斗置于旋转移动载物平台上方，进而步进电机带动翻转台翻转，使夹具夹取荧光粉料斗成一定的角度倾倒荧光粉，荧光粉的重量通过串口通讯模块显示于上位机界面，并发送控制命令至控制系统，当荧光粉重量达到预设值时，则发送控制命令，步进电机带动翻转台翻转至原位置，进而控制支撑平台旋转至初始位置，打开夹具放置荧光粉料斗；
    （ 5 ）、进而微量成分称重系统控制振粉机构进行荧光粉微量成分称重，首先步进电机带动传动装置使振粉机构运动至胶杯上方，振动器振动并带动防塞输送管振动，使荧光粉向出料口方向运动，并进入胶杯中，胶杯的重量经过串口通讯模块反馈至上位机，并实时调节振动器的振动频率，当荧光粉的重量在精度范围内时，控制系统发出命令停止配粉，步进电机带动振粉机构回到初始位置；
    （ 6 ）、重复步骤（ 3 ） ~ 步骤（ 5 ），直到订单内的物料全部配制完成。
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