WO2018205861A1 - 服饰吊粒自动生产线 - Google Patents

服饰吊粒自动生产线 Download PDF

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Publication number
WO2018205861A1
WO2018205861A1 PCT/CN2018/085084 CN2018085084W WO2018205861A1 WO 2018205861 A1 WO2018205861 A1 WO 2018205861A1 CN 2018085084 W CN2018085084 W CN 2018085084W WO 2018205861 A1 WO2018205861 A1 WO 2018205861A1
Authority
WO
WIPO (PCT)
Prior art keywords
guiding
block
rope body
disposed
bronzing
Prior art date
Application number
PCT/CN2018/085084
Other languages
English (en)
French (fr)
Inventor
蒋四军
冷金星
Original Assignee
石狮市星港塑胶包装有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 石狮市星港塑胶包装有限公司 filed Critical 石狮市星港塑胶包装有限公司
Publication of WO2018205861A1 publication Critical patent/WO2018205861A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0053Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14008Inserting articles into the mould
    • B29C45/14016Intermittently feeding endless articles, e.g. transfer films, to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C45/14262Clamping or tensioning means for the insert
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14549Coating rod-like, wire-like or belt-like articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/42Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
    • B29C45/4225Take-off members or carriers for the moulded articles, e.g. grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14065Positioning or centering articles in the mould
    • B29C2045/14139Positioning or centering articles in the mould positioning inserts having a part extending into a positioning cavity outside the mould cavity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C2045/1486Details, accessories and auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/48Wearing apparel

Definitions

  • the invention belongs to the field of garment accessory injection molding equipment.
  • the basic structure of the common hanging granules includes a plastic head and a rope body. One end of the rope body is fixed on the plastic head, the other end of the rope body is provided with a card block, and a card slot is arranged on the plastic head to insert the card block into the card slot. , the rope body can be enclosed into a closed loop.
  • the traditional method for producing the hanging granules is to pass the rope body between the upper and lower molds of the injection molding mechanism, and to inject the plastic head onto the rope body through the injection molding mechanism, and then manually cut the rope body, which is less automated. Production efficiency is low. Moreover, some hanging pellets need to form a logo or a character on the plastic head by a bronzing process .
  • the conventional processing method is to first make the hanging pellets, and then place the hanging pellets into the bronzing equipment for bronzing treatment. There are disadvantages of low processing efficiency .
  • An automatic production line for garment hanging particles comprising a feeding mechanism, an injection molding mechanism, a blanking mechanism and a traction mechanism, and a bronzing mechanism, wherein a discharge end of the loading mechanism is engaged with a feeding end of the injection molding mechanism, and the injection molding mechanism The discharge end is engaged with the feeding end of the bronzing mechanism, the discharge end of the bronzing mechanism is engaged with the discharge end of the feeding mechanism, and the traction mechanism has a rope body for pulling the hanging grain in the The loading mechanism, the injection molding mechanism, the bronzing mechanism, and the traction members that travel in the unloading mechanism are described.
  • the loading mechanism includes a mounting bracket, a barrel for winding the rope body, a guiding device for guiding the rope body, and an alarm for preventing material shortage and blocking.
  • the alarm mechanism and the alarm mechanism are mounted on the mounting frame, and the alarm mechanism includes an alarm circuit, a trigger switch disposed on the alarm circuit, and an alarm device disposed in the alarm circuit, the rope body bypasses the trigger switch and is pressed with a certain pressure On the trigger switch, when the pressure of the rope body to the trigger switch is eliminated, the trigger switch is turned on, and the alarm circuit, the trigger switch and the alarm form a closed loop.
  • the guiding device includes a first guiding ring and a second guiding ring disposed on two sides of the alarm mechanism, and a first tension is arranged between the first guiding ring and the second guiding ring A second tensioning mechanism is disposed between the second guiding ring and the injection molding mechanism.
  • the first tensioning mechanism comprises a stud, a first pressing piece sleeved on the stud, a second pressing piece movably sleeved on the stud, and a snail a pressure regulating knob on the column and a pressure regulating spring disposed between the second pressing piece and the pressure regulating knob, the rope body passing between the first pressing piece and the second pressing piece.
  • the second tensioning mechanism is a counterweight
  • the weight is provided with a third guiding ring
  • the third guiding ring is disposed below the second guiding ring
  • the cartridge is placed at a lower portion of the mounting frame, and a guide roller for guiding the rope body is provided between the first guide ring and the cartridge.
  • the injection molding mechanism includes an upper mold, a lower mold, and a driving mechanism for driving the upper mold and the lower mold to open and close, and a plastic for forming the hanging particles is formed between the upper mold and the lower mold.
  • a first cavity of the head a second cavity for forming a block of the granules
  • a movable ram for forming a card slot on the plastic head, for driving the movable ram to extend into the first cavity or to leave
  • a thimble driving block of the first cavity a receiving groove for accommodating the rope body, and a topping mechanism for lifting the injection molded product upward from the lower mold.
  • the thimble driving block includes a slider slidably disposed on the lower mold and a guide plate formed on the upper mold, and a chute is provided on the lower mold a sliding groove penetrating to an upper surface and a side surface of the lower mold, the slider including a mounting portion extending from an upper surface of the upper mold and a guiding portion extending from a side surface of the upper mold, the movable top rod being connected to the mounting
  • a chute for guiding the sliding of the guide portion is provided on the guide plate, the chute extends from the inner side surface of the guide plate to the outer side surface, and the chute extends upward from the lower surface of the guide plate.
  • the chute includes a first chute and a second chute
  • the slider includes a first slider and a second slider
  • a lower end of the first chute is formed for the first slip a first opening into which the guiding portion of the block slides, the upper end of the first chute forming a first limiting portion, and the lower end of the second chute forming a second opening for the guiding portion of the second slider to slide in, the second chute
  • the upper end forms a second limiting portion, and the distance between the first chute and the second chute gradually decreases from the lower end to the upper end.
  • the bronzing mechanism comprises an upper bracket, a lower bracket, an upper hot stamping plate disposed on the upper bracket, a lower hot stamping plate disposed on the lower bracket, and a driving upper and a hot stamping plate.
  • a moving bronzing plate drive mechanism a first conveying device for winding the first bronzing belt, a first receiving device for recycling the scrap, a second conveying device for winding the second bronzing belt, and a second for recycling the scrap
  • the second receiving device forms a bronzing space for the hanging particles to pass between the upper bronzing plate and the lower bronzing plate
  • the first guiding mechanism for guiding the first bronzing belt is provided on the upper bracket
  • the guiding device is provided on the lower bracket for guiding The second guiding mechanism of the second bronzing belt.
  • the first guiding mechanism includes a first adjusting block and a first guiding roller mounted on the first adjusting block, and the first adjusting block is disposed on the first adjusting block along the length direction of the first adjusting block.
  • a first groove the first guide roller is mounted in the first strip groove by the first nut assembly, the first guide roller is disposed perpendicular to the first strip groove, and the upper end of the first adjustment block is locked by the first screw
  • the second guiding mechanism includes a second adjusting block and a second guiding roller mounted on the second adjusting block, and a second strip disposed along the length direction of the second adjusting block is opened on the second adjusting block a second guide roller is mounted in the second strip groove by the second nut assembly, the second guide roller is disposed perpendicular to the second strip groove, and the upper end of the second adjustment block is fixed to the lower bracket by the second screw on.
  • the hot stamping plate driving mechanism is a cylinder or a cylinder fixed to the upper bracket, and a piston rod of the oil cylinder or the cylinder is fixedly connected to the upper hot stamping plate.
  • the upper bracket and the lower bracket are connected together by a first connecting post and a second connecting post, and the first connecting post is sleeved with a first mounting block capable of moving up and down a second mounting block capable of moving up and down is disposed on the second connecting post, the first mounting block is provided with a first guiding block for guiding the hanging particles, and the second connecting block is provided with a first guiding block for guiding the hanging particles a second guiding block, the first guiding block is connected to the first mounting block by the first stud in a horizontally movable manner, and the second guiding block is connected to the second mounting block by the second stud on.
  • the unloading mechanism includes a support frame, a first robot for holding the rope body, a first driving device for driving the first robot to move back and forth along the conveying direction of the rope body, and a second robot for realizing the positioning of the rope body, a cutting device for realizing the cutting of the rope body, a third robot for clamping and conveying the cut rope body, and for moving the third robot to move back and forth along the movement direction of the rope body And a second driving device and a fourth robot for removing the nozzle material adhered to the rope body, the cutting device being disposed between the second robot and the third robot.
  • the cutting device comprises a knife seat, a cutter correspondingly disposed above the knife seat, a cutter driving mechanism for driving the cutter to move up and down, and the cutter driving mechanism is mounted on the support On the rack, the support frame is further provided with a lifting device, and the knife seat is mounted on the lifting device.
  • the fourth robot is mounted on the support frame by a drive cylinder, and the fourth robot is located above the seat.
  • the third robot is two, and the two third robots are arranged along the conveying direction of the rope body.
  • the first driving device and the second driving device are screw or linear motors. .
  • the loading mechanism, the injection molding mechanism, the blanking mechanism and the bronzing mechanism are integrated into one production line through the traction mechanism, thereby realizing the automatic production of the garment hanging particles, and the production efficiency can be effectively improved.
  • Figure 1 is a schematic view showing the structure of a hanging pellet and a spout in the present invention
  • Figure 2 is a partial schematic view of the loading mechanism of the present invention
  • FIG. 3 is a schematic view showing the principle of the loading mechanism of the present invention.
  • Figure 4 is a schematic structural view of the loading mechanism of the loading mechanism of the present invention.
  • Figure 5 is a partial schematic view showing the injection molding mechanism of the present invention.
  • Figure 6 is a schematic structural view of a bronzing mechanism in the present invention.
  • Figure 7 is a schematic view showing the structure of the cutting mechanism in the present invention.
  • an automatic production line for garment hanging particles including a loading mechanism 10 , an injection molding mechanism 20 , a blanking mechanism 40 , and a traction mechanism, further includes a bronzing mechanism 30, and a discharge end of the loading mechanism 10 and the The feeding end of the injection molding mechanism 20 is engaged, the discharge end of the injection molding mechanism 20 is engaged with the feeding end of the bronzing mechanism 30, the discharge end of the bronzing mechanism 30 and the discharge end of the unloading mechanism 40
  • the traction mechanism has a traction member for pulling the rope 50 of the hanging pellets in the loading mechanism 10, the injection molding mechanism 20, the bronzing mechanism 30, and the blanking mechanism 40, in the present invention.
  • the traction member is the first robot 402 and the first driving device 403, and the rope body 50 is pulled by the first robot 402 and the first driving device 403 to realize intermittent conveyance of the rope body 50.
  • the hanging granule of the present invention comprises a rope body 50, a plastic head 60 injection molded on the rope body 50, a card slot 61 formed in the plastic head 60, and a card block 62 injection molded on the rope body 50. During the processing, the granules are suspended. A plurality of are formed on the nozzle material 70, and then the nozzle material 70 is removed by cutting the nozzle material 70, and the rope body 50 is cut into a predetermined length.
  • the present invention provides an improvement to an injection molding mechanism that includes a mounting bracket 11, a cartridge 12 for winding the cord body 50, a guide for guiding the cord body 50, and a
  • the alarm mechanism 13 for the material and the blocking alarm is installed on the mounting frame 11.
  • the alarm mechanism 13 includes an alarm circuit 138, a trigger switch 136 disposed on the alarm circuit 138, and an alarm 137 disposed in the alarm circuit 138.
  • the rope body 50 bypasses the trigger switch 136 and is pressed against the trigger switch 136 with a certain pressure. When the pressure of the trigger body 136 is eliminated by the rope body 50, the trigger switch 136 is turned on, the alarm circuit 138, the trigger switch 136 and the alarm 137 form a closed loop to realize an alarm.
  • the alarm circuit 138 is provided with a conductive piece 139.
  • One end of the trigger switch 136 is provided with an elastic mechanism 1361.
  • the trigger switch 136 is pressed against the conductive piece 139 to form a closed loop.
  • the trigger switch 136 overcomes the elastic force of the elastic mechanism 1361.
  • Trigger switch 136 and the conductive sheet 139 from the trigger switch 136 of the present invention is a common switch, can be purchased directly from the market in the field of electronic components.
  • the guiding device includes a first guiding ring 14 and a second guiding ring 15 disposed on both sides of the alarm mechanism 13, and the first guiding ring 14 and the second guiding ring 15 are generally disposed at A first tensioning mechanism is disposed between the first guiding ring 14 and the second guiding ring 15 on the same horizontal surface, and a second tensioning mechanism is disposed between the second guiding ring 15 and the injection molding mechanism 20.
  • the first tensioning mechanism includes a stud 134, a first pressing piece 131 sleeved on the stud 134, and a second pressing piece movably sleeved on the stud 134.
  • 132 a pressure regulating knob 133 fitted on the stud 134 and a pressure regulating spring 135 between the second pressing piece 132 and the pressure regulating knob 133, the rope body 50 from the first pressing piece 131 and the second pressing piece 132 Pass between.
  • the interaction between the first pressing piece 131 and the second pressing piece 132 can be adjusted by the adjusting knob 133, thereby generating a certain clamping force from the rope body 50 between the first pressing piece 131 and the second pressing piece 132,
  • the rope body 50 is allowed to act on the trigger switch 136 with a certain pressure.
  • the second tensioning mechanism is a weight 17, the weight 17 is placed directly on the ground, and the weight 17 is provided with a third guiding ring 18, and the third guiding ring 18 is disposed on the Below the second guide ring 15.
  • the cartridge 12 is placed at a lower portion of the mounting frame 11 between the first guide ring 14 and the cartridge 12 for guiding the cord body 50.
  • the guide roller 16, the guide roller 16 is disposed under the first guide ring 14 and the second guide ring 15, in the present invention, through the guide roller 16, the first guide ring 14, the second guide ring 15, the third guide ring 18,
  • the first pressing piece 131 and the second pressing piece 132 cause the rope body 50 to form a predetermined pressure to the trigger switch 136.
  • the present invention provides an improvement to the injection molding mechanism 20, which includes an upper mold 201, a lower mold 202, and a driving mechanism for driving the upper mold 201 and the lower mold 202 to open and close.
  • the driving mechanism adopts an oil cylinder and a piston rod of the oil cylinder. It is connected to the lower end of the lower mold 202, and the lower mold 201 is moved up and down by the oil cylinder, thereby realizing the opening and closing mold.
  • the mechanism mainly includes a driving source and a thimble.
  • the injection molding mechanism 20 further includes a hopper 206.
  • the hopper 206 is provided with a corresponding heating mechanism and a feeding mechanism. The discharge end of the hopper 206 communicates with the feeding end of the upper mold 201, and is used for feeding the hot melt into the upper mold 201.
  • Plastic body is provided.
  • the thimble driving block includes a slider 207 slidably disposed on the lower mold 202 and a guide plate 206 formed on the upper mold 201 at the lower mold 202.
  • a chute is provided, the chute penetrating to the upper surface and the side surface of the lower mold 202, and the slider includes a mounting portion 2071 extending from an upper surface of the upper mold 201 and a guiding portion extending from a side surface of the upper mold 201 2072, the movable ram 204 is connected to the mounting portion 2071 and horizontally disposed, and the guide plate 206 is provided with a chute for guiding the sliding of the guiding portion 2072, and the chute extends from the inner side surface of the guiding plate 206 to the outer side surface, and The chute extends upward from the lower surface of the guiding plate 206, and the guiding portion 2072 is correspondingly provided with a guiding inclined surface 214, and the trough is matched with the guiding inclined surface 214, thereby
  • the chute includes a first chute 209 and a second chute 210
  • the slider includes a first slider 207 and a second slider 208
  • the lower end of the first chute 209 A first opening 2091 is formed for the guiding portion of the first slider 207 to slide in.
  • the upper end of the first chute 209 forms a first limiting portion 2091
  • the lower end of the second chute 210 forms a guiding portion for the second slider 208.
  • Sliding into the second opening 2102 the upper end of the second chute 210 forms a second limiting portion 2101, and the distance between the first chute 209 and the second chute 210 is gradually reduced from the lower end to the upper end.
  • the present invention also provides an improvement to the bronzing mechanism.
  • the bronzing mechanism 30 includes an upper bracket 301, a lower bracket 302, an upper bronzing plate 303 disposed on the upper bracket 301, and a lower bronzing plate 304 disposed on the lower bracket 302 for a hot stamping plate driving mechanism 327 for driving the upper platen 302 and the lower bronzing plate 304 to move relative to each other, a first conveying device 307 for winding the first bronzing tape 305, a first receiving device 317 for recycling waste, and a winding device a second conveying device 308 of the second hot stamping belt 306 and a second receiving device 318 for recycling the waste, wherein the first receiving device 317 and the second receiving device 318 each comprise a motor, a conveyor belt and a receiving wheel, first The scrap of the bronzing tape 305 and the scrap of the second bronzing tape 306 are respectively wound around the receiving wheel, and the waste is recovered by the driving of the motor.
  • a bronzing space for the passing of the hanging grain is formed between the upper bronzing plate 303 and the lower bronzing plate 304, and the hanging grain passes through the bronzing space and stays to realize the bronzing treatment.
  • a first guiding mechanism for guiding the first bronzing tape 305 is disposed on the upper bracket 301, and a second guiding mechanism for guiding the second bronzing tape 306 is disposed on the lower bracket 302, which is avoided by the first guiding mechanism and the second guiding mechanism Hanging grain offset for accurate bronzing.
  • the first guiding mechanism includes a first adjusting block 309 and a first guiding roller 310 mounted on the first adjusting block 309, and a first adjusting block is opened on the first adjusting block 309.
  • a first strip groove 311 disposed in the longitudinal direction of the 309
  • the first guide roller pass 310 is installed in the first strip groove 311 through the first nut assembly
  • the first guide roller 310 is disposed perpendicular to the first strip groove 311
  • An upper end of an adjusting block 309 is locked on the upper bracket 301 by a first screw 312
  • the second guiding mechanism includes a second adjusting block 313 and a second guiding roller 314 mounted on the second adjusting block 313, in the second adjustment
  • the block 313 is provided with a second strip groove 315 disposed along the longitudinal direction of the second adjusting block 313.
  • the second guide roller 314 is mounted in the second strip groove 315 by the second nut assembly, and the second guide roller 314 and the The two slots 315 are vertically disposed, and the upper end of the second adjustment block 313 is fixed to the lower bracket 302 by a second screw 316.
  • the first bronzing tape 305 and the second bronzing tape 306 are adjusted in orientation by the first guide roller 310 and the second guide roller 314, respectively, and in the present invention, the first adjustment block 309 and the second adjustment block 313
  • the angle adjustment can be realized by means of the first screw 312 and the second screw 316, and the first guide roller 310 and the second guide roller 314 can be adjusted by the first strip groove 311 and the second strip groove 315, thereby realizing the first bronzing.
  • the belt 305 and the second bronzing belt 306 are disposed on the upper bronzing plate 302 and the lower bronzing plate 304 at a predetermined angle and tension.
  • the hot stamping plate driving mechanism 327 is a cylinder or a cylinder fixed to the upper bracket 301, and a piston rod of the oil cylinder or the cylinder is fixedly coupled to the upper gold plate 303.
  • the upper bracket 301 and the lower bracket 302 are coupled together by a first connecting post 328 and a second connecting post 329, and the first connecting post 328 is sleeved to be movable up and down.
  • the first mounting block 319, the second connecting post 329 is sleeved with a second mounting block 323 capable of moving up and down, the first mounting block 319 is provided with a first guiding block 322 for guiding the hanging particles, and is installed in the second connection.
  • the block 323 is provided with a second guiding block 326 for guiding the hanging particles.
  • the first guiding block 322 is connected to the first mounting block 323 by the first stud 321 in a horizontally movable manner, and the second guiding block 326 is passed through the second.
  • the stud 325 is movably coupled to the second mounting block 323 relative to the first guide block 322.
  • the first mounting block 319 is locked on the first connecting post 328 by the first locking screw 320
  • the second mounting block 324 is locked on the second connecting post 329 by the second locking screw 324, the first mounting block 319 and the second Mounting block 324 can be adjusted and positioned at first post 328 and second post 329 while first guide block 322 and second guide block 326 can achieve horizontal position adjustment.
  • the present invention also provides an improvement to the blanking mechanism.
  • the cutting mechanism 40 includes a support frame 401, a first robot 402 for holding the rope body 50, and is used to drive the first robot 402 back and forth along the conveying direction of the rope body 50.
  • the moving first driving device 403, the second robot 404 for realizing the positioning of the rope 50, the cutting device for realizing the cutting of the rope 50, and the third robot 411 for clamping and conveying the cut rope 50 a second driving device 412 for driving the third robot 411 to move back and forth along the moving direction of the rope body 50, and a fourth robot 409 for removing the nozzle material adhered to the rope body 50, the cutting device is disposed at the
  • the second robot 404 is between the third robot 411 and the third robot 411.
  • the first robot 402, the second robot 404, the third robot 411, and the fourth robot 409 all use a clamping robot, which mainly clamps and releases the two clamping arms of the robot through the cylinder, and can be directly purchased
  • the cutting device includes a knife seat 407, a cutter 405 correspondingly disposed above the knife seat 407, a cutter driving mechanism 406 for driving the cutter 405 to move up and down, and a cutter driving mechanism.
  • the 406 is mounted on the support frame 401.
  • the support frame 401 is further provided with a lifting device 408.
  • the tool holder 407 is mounted on the lifting device 408. By setting the tool holder 407 so as to be movable up and down, the tool holder 407 is avoided. The lifting particles are scratched to ensure the quality of the product.
  • the fourth robot 409 is mounted on the support frame 401 via a drive cylinder 410, and the fourth robot 409 is located above the seat 407.
  • the third robot 411 is two, and the two third robots 411 are disposed along the conveying direction of the rope body 50.
  • the first driving device 403 and the second driving device 412 are screw or linear motors.
  • the first robot 402 and the first driving device 403 drive the hanging particles to move one station
  • the second robot 404 moves to clamp the hanging particles
  • the driving cylinder 410 drives the first
  • the four robots 409 move downward and remove the nozzle material 70 from the hanging pellets.
  • the two third robots 411 move under the action of the second driving device 412, move to the vicinity of the knife seat 407 and hold the rope body 50, and the lifting device 408
  • the cutter base 407 is raised, the cutter drive mechanism 406 drives the cutter 405 to move downward to perform cutting, and the first robot 402 is returned by the first driving device 403 for the next clamping and feeding, and the third robot 411 Under the action of the second driving device, the cut hanging pellets are sent to the finished product bin.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
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Abstract

一种服饰吊粒自动生产线,包括上料机构(10)、注塑机构(20)、下料机构(40)以及牵引机构,还包括烫金机构(30),上料机构(10)的出料端与注塑机构(20)的进料端衔接,注塑机构(20)的出料端与烫金机构(30)的进料端衔接,烫金机构(30)的出料端与下料机构(40)的进料端衔接,牵引机构具有用于牵引吊粒的绳体在上料机构(10)、注塑机构(20)、烫金机构(30)以及下料机构(40)中行走的牵引部件。采用该技术方案后,上料机构(10)、注塑机构(20)、下料机构(40)以及烫金机构(30)通过牵引机构整合在一条生产线上,实现服饰吊粒的自动化生产,能够有效地提高生产效率。

Description

服饰吊粒自动生产线 技术领域
本发明属服饰配件注塑成型设备领域。
背景技术
吊粒常常 用来挂置商标吊卡,用在服饰上来表面商品的型号、材质以及注意事项等。常见的吊粒的基本结构包括塑料头和绳体,绳体的一端固定在塑料头上,绳体的另一端设有卡块,在塑料头上设有卡槽,将卡块卡入卡槽,即可将绳体围成闭合的绳圈。
传统的这类吊粒生产方法是将绳体穿过注塑机构的上下模之间,并通过注塑机构将塑料头注塑在绳体上,之后再通过人工将绳体切断,其自动化程度较低、生产效率较低。而且,有的吊粒在塑料头上还需要通过烫金工艺在塑料头上形成 logo 或者文字,传统的加工方式是先制作成吊粒之后,再将吊粒放置到烫金设备中进行烫金处理,其也存在加工效率较低的缺点
技术问题
本发明的目的在于提供一种能够提高生产效率的服饰吊粒自动生产线。
技术解决方案
服饰吊粒自动生产线,包括上料机构、注塑机构、下料机构以及牵引机构,还包括烫金机构,所述上料机构的出料端与所述注塑机构的进料端衔接,所述注塑机构的出料端与所述烫金机构的进料端衔接,所述烫金机构的出料端与所述下料机构的出料端衔接,所述牵引机构具有用于牵引吊粒的绳体在所述上料机构、所述注塑机构、烫金机构以及所述下料机构中行走的牵引部件。
作为本发明的一种优选方式,所述上料机构包括安装架、用于缠绕所述绳体的料筒、用于引导所述绳体的导向装置以及用于实现缺料和堵料报警的报警机构,报警机构安装在安装架上,报警机构包括报警电路、设置在报警电路上的触发开关以及设置在报警电路中的报警器,所述绳体绕过触发开关并以一定的压力抵压在触发开关上,在所述绳体对触发开关的压力消除时,触发开关导通,报警电路、触发开关以及报警器形成闭合回路。
作为本发明的一种优选方式,所述导向装置包括设置在所述报警机构两侧的第一导向圈和第二导向圈,第一导向圈与第二导向圈之间设有第一张紧机构,第二导向圈与所述注塑机构之间设有第二张紧机构。
作为本发明的一种优选方式,所述第一张紧机构包括螺柱、套设在螺柱上的第一压片、可移动地套设在螺柱上的第二压片、配合在螺柱上的调压旋钮以及设置第二压片与调压旋钮之间的调压弹簧,所述绳体从第一压片与第二压片之间穿过。
作为本发明的一种优选方式,所述第二张紧机构为配重,配重上设有第三导向圈,第三导向圈设置在所述第二导向圈的下方。
作为本发明的一种优选方式,所述料筒放置在所述安装架的下部,在所述第一导向圈与所述料筒之间设有用于引导所述绳体的导向辊。
作为本发明的一种优选方式,所述注塑机构包括上模、下模以及用于带动上模和下模相对开合的驱动机构,上模与下模之间形成用于成型吊粒的塑料头的第一模腔、用于成型吊粒的卡块的第二模腔、用于在塑料头上成型出卡槽的活动顶杆、用于驱动活动顶杆伸入第一模腔或者离开第一模腔的顶针驱动块、用于容置所述绳体的容置槽以及用于将注塑成型后的产品从下模中向上顶起的顶料机构。
作为本发明的一种优选方式,所述顶针驱动块包括可滑动地设置在所述下模上的滑块和形成在所述上模上的导向板,在所述下模上设有滑槽,滑槽贯通至所述下模的上表面和侧面,滑块包括伸出所述上模的上表面的安装部和伸出所述上模的侧面的引导部,所述活动顶杆连接在安装部上,在导向板上设有用于引导导向部滑动的斜槽,斜槽从导向板的内侧面贯穿至外侧面,且斜槽从导向板的下表面向上延伸。
作为本发明的一种优选方式,所述斜槽包括第一斜槽和第二斜槽,所述滑块包括第一滑块和第二滑块,第一斜槽的下端形成供第一滑块的引导部滑入的第一开口,第一斜槽的上端形成第一限位部,第二斜槽的下端形成供第二滑块的引导部滑入的第二开口,第二斜槽的上端形成第二限位部,第一斜槽与第二斜槽的间距从下端至上端逐渐减小。
作为本发明的一种优选方式,所述烫金机构包括上支架、下支架、设置在上支架上的上烫金板、设置在下支架上的下烫金板、用于驱动上烫金板和下烫金板相对运动的烫金板驱动机构、用于缠绕第一烫金带的第一输送装置、用于回收废料的第一收料装置、用于缠绕第二烫金带的第二输送装置以及用于回收废料的第二收料装置,上烫金板与下烫金板之间形成用于供吊粒经过的烫金空间,在上支架上设有用于引导第一烫金带的第一导向机构,在下支架上设有用于引导第二烫金带的第二导向机构。
作为本发明的一种优选方式,所述第一导向机构包括第一调整块和安装在第一调整块的第一导辊,在第一调整块上开设有沿第一调整块的长度方向设置的第一条形槽,第一导辊通过第一螺母组件安装在第一条形槽中,第一导辊与第一条形槽垂直设置,第一调整块的上端通过第一螺钉锁定在所述上支架上,第二导向机构包括第二调整块和安装在第二调整块上的第二导辊,在第二调整块上开设有沿第二调整块的长度方向设置的第二条形槽,第二导辊通过第二螺母组件安装在第二条形槽中,第二导辊与第二条形槽垂直设置,第二调整块的上端通过第二螺钉固定在所述下支架上。
作为本发明的一种优选方式,所述烫金板驱动机构为固定在所述上支架上的油缸或者气缸,油缸或者气缸的活塞杆与所述上烫金板固定连接。
作为本发明的一种优选方式,所述上支架与所述下支架通过第一连接柱和第二连接柱连接在一起,所述第一连接柱上套设有能够上下移动的第一安装块,第二连接柱上套设有能够上下移动的第二安装块,第一安装块上设有用于引导吊粒的第一导块,在第二连安装块上设有用于引导吊粒的第二导块,第一导块通过第一螺柱以能够水平移动的方式连接在第一安装块上,第二导块通过第二螺柱以能够相对第一导块移动连接在第二安装块上。
作为本发明的一种优选方式,所述下料机构包括支撑架、用于夹持绳体的第一机械手、用于带动第一机械手沿绳体输送方向来回移动的第一驱动装置、用于实现绳体定位的第二机械手、用于实现绳体切断的切料装置、用于夹持并输送切断后的绳体的第三机械手、用于带动第三机械手沿绳体的运动方向来回移动的第二驱动装置以及用于将粘接在绳体上的水口料剔除的第四机械手,切料装置设置在第二机械手与第三机械手之间。
作为本发明的一种优选方式,所述切料装置包括刀座、对应设置在刀座上方的切刀、用于带动切刀上下移动的切刀驱动机构,切刀驱动机构安装在所述支撑架上,所述支撑架上还设有升降装置,刀座安装在升降装置上。
作为本发明的一种优选方式,所述第四机械手通过驱动缸体安装在所述支撑架上,第四机械手位于所述刀座的上方。
作为本发明的一种优选方式,所述第三机械手为两个,两个所述第三机械手沿所述绳体的输送方向布设。
作为本发明的一种优选方式,所述第一驱动装置和所述第二驱动装置为丝杆或者直线电机。。
有益效果
采用本发明的技术方案后,上料机构、注塑机构、下料机构以及烫金机构通过牵引机构整合在一条生产线上,实现服饰吊粒的自动化生产,能够有效地提高生产效率。
附图说明
图1 为本发明中吊粒和水口料的结构示意图;
图2为本发明中上料机构的局部示意图;
图3为本发明中上料机构的原理示意图;
图4为本发明中上料机构配合注塑机构的结构简图;
图5为本发明中注塑机构的局部结构示意图;
图6为本发明中烫金机构的结构示意图;
图7为本发明中下料机构的结构示意图;。
本发明的最佳实施方式
为了进一步解释本发明的技术方案,下面结合附图进行详细阐述。
参照图1至图7,服饰吊粒自动生产线,包括上料机构10、注塑机构20、下料机构40以及牵引机构,还包括烫金机构30,所述上料机构10的出料端与所述注塑机构20的进料端衔接,所述注塑机构20的出料端与所述烫金机构30的进料端衔接,所述烫金机构30的出料端与所述下料机构40的出料端衔接,所述牵引机构具有用于牵引吊粒的绳体50在所述上料机构10、所述注塑机构20、烫金机构30以及所述下料机构40中行走的牵引部件,在本发明中,牵引部件为第一机械手402和第一驱动装置403,借助第一机械手402和第一驱动装置403拉动绳体50,实现绳体50的间歇性输送。本发明的吊粒包括绳体50、注射成型在绳体50上的塑料头60、形成在塑料头60的卡槽61以及注塑成型在绳体50上卡块62,在加工过程中,吊粒为多个,成型在水口料70上,之后再通过将水口料70剔除,并将绳体50切成预定长度。
本发明对注塑机构做出了改进,所述上料机构10包括安装架11、用于缠绕所述绳体50的料筒12、用于引导所述绳体50的导向装置以及用于实现缺料和堵料报警的报警机构13,报警机构13安装在安装架11上,报警机构13包括报警电路138、设置在报警电路138上的触发开关136以及设置在报警电路138中的报警器137,所述绳体50绕过触发开关136并以一定的压力抵压在触发开关136上,在所述绳体50对触发开关136的压力消除时,触发开关136导通,报警电路138、触发开关136以及报警器137形成闭合回路,实现报警,具体地,在报警电路138设有导电片139,触发开关136的一端设有弹性机构1361,在触发开关136没有绳体50压力的情况下,借助弹性机构1361,触发开关136抵压在导电片139上,从而形成闭合回路,在绳体50抵压在触发开关136的另一端时,触发开关136克服弹性机构1361的弹力,从而触发开关136与导电片139脱离,本发明的触发开关136在电子元件领域中为常见的开关,可以直接从市面上购买。
作为本发明的一种优选方式,所述导向装置包括设置在所述报警机构13两侧的第一导向圈14和第二导向圈15,第一导向圈14和第二导向圈15大体设置在同一水平面上,第一导向圈14与第二导向圈15之间设有第一张紧机构,第二导向圈15与所述注塑机构20之间设有第二张紧机构。
作为本发明的一种优选方式,所述第一张紧机构包括螺柱134、套设在螺柱134上的第一压片131、可移动地套设在螺柱134上的第二压片132、配合在螺柱134上的调压旋钮133以及设置第二压片132与调压旋钮133之间的调压弹簧135,所述绳体50从第一压片131与第二压片132之间穿过。通过调节旋钮133可以调整第一压片131与第二压片132之间的相互作用,从而对从第一压片131与第二压片132之间的绳体50产生一定的夹持力,使得绳体50能够以一定的压力作用在触发开关136上。
作为本发明的一种优选方式,所述第二张紧机构为配重17,配重17直接放置在地上,配重17上设有第三导向圈18,第三导向圈18设置在所述第二导向圈15的下方。
作为本发明的一种优选方式,所述料筒12放置在所述安装架11的下部,在所述第一导向圈14与所述料筒12之间设有用于引导所述绳体50的导向辊16,导向辊16设置在第一导向圈14与第二导向圈15的下方,本发明中,通过导向辊16、第一导向圈14、第二导向圈15、第三导向圈18、第一压片131以及第二压片132使得绳体50对触发开关136形成预定的压力。
本发明对注塑机构20做出了改进,所述注塑机构包括上模201、下模202以及用于带动上模201和下模202相对开合的驱动机构,驱动机构采用油缸,油缸的活塞杆连接在下模202的下端,通过油缸带动下模201上下移动,从而实现开合模。在上模201与下模202之间形成用于成型吊粒的塑料头的第一模腔203、用于成型吊粒的卡块62的第二模腔(图中位于多块滑块之间,被遮挡)、用于在塑料头60上成型出卡槽61的活动顶杆204、用于驱动活动顶杆204伸入第一模腔203或者离开第一模腔203的顶针驱动块、用于容置所述绳体50的容置槽205、用于成型水口料70的水口料槽以及用于将注塑成型后的产品从下模202中向上顶起的顶料机构,其中,顶料机构主要包括驱动源和顶针,顶针延伸至第一模腔203或者容置槽205或者水口料槽215中,到脱模后,通过驱动源驱动顶针,从而将成型后的吊粒从下模202中顶起,并借助牵引机构将吊粒带走,顶料机构为注塑机构中常见的结构,这里不再进行详述。本发明中,注塑机构20还包括料斗206,料斗206上设置相应的加热机构和送料机构,料斗206的出料端与上模201的进料端连通,用于向上模201送入热熔型塑料体。
作为本发明的一种优选方式,所述顶针驱动块包括可滑动地设置在所述下模202上的滑块207和形成在所述上模201上的导向板206,在所述下模202上设有滑槽,滑槽贯通至所述下模202的上表面和侧面,滑块包括伸出所述上模201的上表面的安装部2071和伸出所述上模201的侧面的引导部2072,所述活动顶杆204连接在安装部2071上且水平设置,在导向板206上设有用于引导导向部2072滑动的斜槽,斜槽从导向板206的内侧面贯穿至外侧面,且斜槽从导向板206的下表面向上延伸,在引导部2072对应设有导向斜面214,借助斜槽与导向斜面214的配合,从而在开合模过程中,实现滑块的来回移动。
作为本发明的一种优选方式,所述斜槽包括第一斜槽209和第二斜槽210,所述滑块包括第一滑块207和第二滑块208,第一斜槽209的下端形成供第一滑块207的引导部滑入的第一开口2091,第一斜槽209的上端形成第一限位部2091,第二斜槽210的下端形成供第二滑块208的引导部滑入的第二开口2102,第二斜槽210的上端形成第二限位部2101,第一斜槽209与第二斜槽210的间距从下端至上端逐渐减小,采用这种结构,在合模时,第一滑块207和第二滑块208相对运动,在开模时,第一滑块207和第二滑块208相背运动。
本发明还对烫金机构做出了改进,所述烫金机构30包括上支架301、下支架302、设置在上支架301上的上烫金板303、设置在下支架302上的下烫金板304、用于驱动上烫金板302和下烫金板304相对运动的烫金板驱动机构327、用于缠绕第一烫金带305的第一输送装置307、用于回收废料的第一收料装置317、用于缠绕第二烫金带306的第二输送装置308以及用于回收废料的第二收料装置318,其中第一收料装置317和第二收料装置318均包括电机、传送皮带和收料轮,第一烫金带305的废料和第二烫金带306的废料分别缠绕在收料轮,借助电机的驱动实现废料回收。上烫金板303与下烫金板304之间形成用于供吊粒经过的烫金空间,吊粒从该烫金空间经过并停留,实现烫金处理。在上支架301上设有用于引导第一烫金带305的第一导向机构,在下支架302上设有用于引导第二烫金带306的第二导向机构,通过第一导向机构和第二导向机构避免吊粒偏移,实现准确烫金。
作为本发明的一种优选方式,所述第一导向机构包括第一调整块309和安装在第一调整块309的第一导辊310,在第一调整块309上开设有沿第一调整块309的长度方向设置的第一条形槽311,第一导辊通310过第一螺母组件安装在第一条形槽311中,第一导辊310与第一条形槽311垂直设置,第一调整块309的上端通过第一螺钉312锁定在所述上支架301上,第二导向机构包括第二调整块313和安装在第二调整块313上的第二导辊314,在第二调整块313上开设有沿第二调整块313的长度方向设置的第二条形槽315,第二导辊314通过第二螺母组件安装在第二条形槽315中,第二导辊314与第二条形槽315垂直设置,第二调整块313的上端通过第二螺钉316固定在所述下支架302上。采用这种结构,第一烫金带305和第二烫金带306分别借助第一导辊310和第二导辊314实现走向的调整,而且本发明中,第一调整块309和第二调整块313借助第一螺钉312和第二螺钉316可以实现角度调整,借助第一条形槽311和第二条形槽315可以实现第一导辊310和第二导辊314位置调整,从而实现第一烫金带305和第二烫金带306以预定的角度和张力布设在上烫金板302和下烫金板304上。
作为本发明的一种优选方式,所述烫金板驱动机构327为固定在所述上支架301上的油缸或者气缸,油缸或者气缸的活塞杆与所述上烫金板303固定连接。
作为本发明的一种优选方式,所述上支架301与所述下支架302通过第一连接柱328和第二连接柱329连接在一起,所述第一连接柱328上套设有能够上下移动的第一安装块319,第二连接柱329上套设有能够上下移动的第二安装块323,第一安装块319上设有用于引导吊粒的第一导块322,在第二连安装块323上设有用于引导吊粒的第二导块326,第一导块322通过第一螺柱321以能够水平移动的方式连接在第一安装块323上,第二导块326通过第二螺柱325以能够相对第一导块322移动连接在第二安装块323上。在第一安装块319通过第一锁定螺钉320锁定在第一连接柱328上,在第二安装块324通过第二锁定螺钉324锁定在第二连接柱329上,第一安装块319和第二安装块324可以在第一连接柱328和第二连接柱329进行调整和定位,同时第一导块322和第二导块326可以实现水平位置的调整。
本发明还对下料机构做出了改进,所述下料机构40包括支撑架401、用于夹持绳体50的第一机械手402、用于带动第一机械手402沿绳体50输送方向来回移动的第一驱动装置403、用于实现绳体50定位的第二机械手404、用于实现绳体50切断的切料装置、用于夹持并输送切断后的绳体50的第三机械手411、用于带动第三机械手411沿绳体50的运动方向来回移动的第二驱动装置412以及用于将粘接在绳体50上的水口料剔除的第四机械手409,切料装置设置在第二机械手404与第三机械手411之间。其中,第一机械手402、第二机械手404、第三机械手411以及第四机械手409均采用夹持机械手,其主要通过气缸带动机械手的两个夹臂进行夹持和释放,可以直接从市面上购买。
作为本发明的一种优选方式,所述切料装置包括刀座407、对应设置在刀座407上方的切刀405、用于带动切刀405上下移动的切刀驱动机构406,切刀驱动机构406安装在所述支撑架401上,所述支撑架401上还设有升降装置408,刀座407安装在升降装置408上,通过将刀座407设置成可以升降的方式,避免刀座407与吊粒产生刮擦,保证产品的质量。
作为本发明的一种优选方式,所述第四机械手409通过驱动缸体410安装在所述支撑架401上,第四机械手409位于所述刀座407的上方。
作为本发明的一种优选方式,所述第三机械手411为两个,两个所述第三机械手411沿所述绳体50的输送方向布设。
作为本发明的一种优选方式,所述第一驱动装置403和所述第二驱动装置412为丝杆或者直线电机。
采用本发明的下料机构40,在下料时,通过第一机械手402和第一驱动装置403带动吊粒移动一个工位,第二机械手404动作,夹持住吊粒,驱动缸体410带动第四机械手409向下运动并将水口料70,从吊粒中剔除,两个第三机械手411在第二驱动装置412作用下,移动至刀座407附近并夹持住绳体50,升降装置408带动刀座407上升,切刀驱动机构406带动切刀405向下运动进行切料,第一机械手402在第一驱动装置403的作用下回位以进行下一次夹料和送料,第三机械手411在第二驱动装置的作用下,将切好的吊粒夹送至成品仓。

Claims (10)

  1. 服饰吊粒自动生产线,包括上料机构、注塑机构、下料机构以及牵引机构,其特征在于:还包括烫金机构,所述上料机构的出料端与所述注塑机构的进料端衔接,所述注塑机构的出料端与所述烫金机构的进料端衔接,所述烫金机构的出料端与所述下料机构的出料端衔接,所述牵引机构具有用于牵引吊粒的绳体在所述上料机构、所述注塑机构、烫金机构以及所述下料机构中行走的牵引部件。
  2. 如权利要求1所述的服饰吊粒自动生产线,其特征在于:所述上料机构包括安装架、用于缠绕所述绳体的料筒、用于引导所述绳体的导向装置以及用于实现缺料和堵料报警的报警机构,报警机构安装在安装架上,报警机构包括报警电路、设置在报警电路上的触发开关以及设置在报警电路中的报警器,所述绳体绕过触发开关并以一定的压力抵压在触发开关上,在所述绳体对触发开关的压力消除时,触发开关导通,报警电路、触发开关以及报警器形成闭合回路,所述导向装置包括设置在所述报警机构两侧的第一导向圈和第二导向圈,第一导向圈与第二导向圈之间设有第一张紧机构,第二导向圈与所述注塑机构之间设有第二张紧机构。
  3. 如权利要求2所述的服饰吊粒自动生产线,其特征在于:所述第一张紧机构包括螺柱、套设在螺柱上的第一压片、可移动地套设在螺柱上的第二压片、配合在螺柱上的调压旋钮以及设置第二压片与调压旋钮之间的调压弹簧,所述绳体从第一压片与第二压片之间穿过,所述第二张紧机构为配重,配重上设有第三导向圈,第三导向圈设置在所述第二导向圈的下方,所述料筒放置在所述安装架的下部,在所述第一导向圈与所述料筒之间设有用于引导所述绳体的导向辊。
  4. 如权利要求1所述的服饰吊粒自动生产线,其特征在于:所述注塑机构包括上模、下模以及用于带动上模和下模相对开合的驱动机构,上模与下模之间形成用于成型吊粒的塑料头的第一模腔、用于成型吊粒的卡块的第二模腔、用于在塑料头上成型出卡槽的活动顶杆、用于驱动活动顶杆伸入第一模腔或者离开第一模腔的顶针驱动块、用于容置所述绳体的容置槽以及用于将注塑成型后的产品从下模中向上顶起的顶料机构。
  5. 如权利要求4所述的服饰吊粒自动生产线,其特征在于:所述顶针驱动块包括可滑动地设置在所述下模上的滑块和形成在所述上模上的导向板,在所述下模上设有滑槽,滑槽贯通至所述下模的上表面和侧面,滑块包括伸出所述上模的上表面的安装部和伸出所述上模的侧面的引导部,所述活动顶杆连接在安装部上,在导向板上设有用于引导导向部滑动的斜槽,斜槽从导向板的内侧面贯穿至外侧面,且斜槽从导向板的下表面向上延伸,所述斜槽包括第一斜槽和第二斜槽,所述滑块包括第一滑块和第二滑块,第一斜槽的下端形成供第一滑块的引导部滑入的第一开口,第一斜槽的上端形成第一限位部,第二斜槽的下端形成供第二滑块的引导部滑入的第二开口,第二斜槽的上端形成第二限位部,第一斜槽与第二斜槽的间距从下端至上端逐渐减小。
  6. 如权利要求1所述的服饰吊粒自动生产线,其特征在于:所述烫金机构包括上支架、下支架、设置在上支架上的上烫金板、设置在下支架上的下烫金板、用于驱动上烫金板和下烫金板相对运动的烫金板驱动机构、用于缠绕第一烫金带的第一输送装置、用于回收废料的第一收料装置、用于缠绕第二烫金带的第二输送装置以及用于回收废料的第二收料装置,上烫金板与下烫金板之间形成用于供吊粒经过的烫金空间,在上支架上设有用于引导第一烫金带的第一导向机构,在下支架上设有用于引导第二烫金带的第二导向机构。
  7. 如权利要求6所述的服饰吊粒自动生产线,其特征在于:所述第一导向机构包括第一调整块和安装在第一调整块的第一导辊,在第一调整块上开设有沿第一调整块的长度方向设置的第一条形槽,第一导辊通过第一螺母组件安装在第一条形槽中,第一导辊与第一条形槽垂直设置,第一调整块的上端通过第一螺钉锁定在所述上支架上,第二导向机构包括第二调整块和安装在第二调整块上的第二导辊,在第二调整块上开设有沿第二调整块的长度方向设置的第二条形槽,第二导辊通过第二螺母组件安装在第二条形槽中,第二导辊与第二条形槽垂直设置,第二调整块的上端通过第二螺钉固定在所述下支架上,所述烫金板驱动机构为固定在所述上支架上的油缸或者气缸,油缸或者气缸的活塞杆与所述上烫金板固定连接。
  8. 如权利要求7所述的服饰吊粒自动生产线,其特征在于:所述上支架与所述下支架通过第一连接柱和第二连接柱连接在一起,所述第一连接柱上套设有能够上下移动的第一安装块,第二连接柱上套设有能够上下移动的第二安装块,第一安装块上设有用于引导吊粒的第一导块,在第二连安装块上设有用于引导吊粒的第二导块,第一导块通过第一螺柱以能够水平移动的方式连接在第一安装块上,第二导块通过第二螺柱以能够相对第一导块移动连接在第二安装块上。
  9. 如权利要求1所述的服饰吊粒自动生产线,其特征在于:所述下料机构包括支撑架、用于夹持绳体的第一机械手、用于带动第一机械手沿绳体输送方向来回移动的第一驱动装置、用于实现绳体定位的第二机械手、用于实现绳体切断的切料装置、用于夹持并输送切断后的绳体的第三机械手、用于带动第三机械手沿绳体的运动方向来回移动的第二驱动装置以及用于将粘接在绳体上的水口料剔除的第四机械手,切料装置设置在第二机械手与第三机械手之间。
  10. 如权利要求9所述的服饰吊粒自动生产线,其特征在于:所述切料装置包括刀座、对应设置在刀座上方的切刀、用于带动切刀上下移动的切刀驱动机构,切刀驱动机构安装在所述支撑架上,所述支撑架上还设有升降装置,刀座安装在升降装置上,所述第四机械手通过驱动缸体安装在所述支撑架上,第四机械手位于所述刀座的上方,所述第三机械手为两个,两个所述第三机械手沿所述绳体的输送方向布设,所述第一驱动装置和所述第二驱动装置为丝杆或者直线电机。
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