WO2018171513A1 - 一种滚镀桶、滚镀装置、滚镀系统及滚镀生产线 - Google Patents

一种滚镀桶、滚镀装置、滚镀系统及滚镀生产线 Download PDF

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WO2018171513A1
WO2018171513A1 PCT/CN2018/079233 CN2018079233W WO2018171513A1 WO 2018171513 A1 WO2018171513 A1 WO 2018171513A1 CN 2018079233 W CN2018079233 W CN 2018079233W WO 2018171513 A1 WO2018171513 A1 WO 2018171513A1
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Prior art keywords
barrel
plating
barrel plating
disposed
plated
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PCT/CN2018/079233
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English (en)
French (fr)
Inventor
张军
危勇军
方志斌
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昆山东威机械有限公司
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Priority claimed from CN201710162464.6A external-priority patent/CN106868576B/zh
Priority claimed from CN201710162495.1A external-priority patent/CN106868575B/zh
Priority claimed from CN201710162491.3A external-priority patent/CN106892250B/zh
Priority claimed from CN201710162492.8A external-priority patent/CN107012500B/zh
Application filed by 昆山东威机械有限公司 filed Critical 昆山东威机械有限公司
Publication of WO2018171513A1 publication Critical patent/WO2018171513A1/zh

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  • the invention relates to the technical field of electroplating of metal parts, in particular to a barrel plating barrel, a barrel plating device, a barrel plating system and a barrel plating production line.
  • Barrel plating is a kind of barrel plating. A certain number of small parts are placed in a special drum. In the rolling state, various metal or alloy coatings are deposited on the surface of the parts in an indirect conductive manner to achieve surface protection and various functions. An electroplating process for sexual purposes.
  • the conventional closed barrel plating apparatus has been gradually replaced, for example, a barrel plating barrel disclosed in the Chinese patent document CN203229582U, which has been previously filed by the inventor.
  • the hollow barrel of the inlet port and the discharge port are spaced apart from each other on the circumferential inner wall surface of the barrel body and are provided with a plurality of ribs.
  • the bearing surface and vertical direction of the rib plate are under their own gravity.
  • the surface forms an obtuse angle, the bearing surface is downward, and the plated workpiece is driven to a certain height and then falls back into the barrel to continuously roll to realize the electroplating process; on the contrary, when the barrel rotates counterclockwise, the bearing surface of the rib is An acute angle is formed between the vertical faces, and the plane is upward.
  • the plated workpiece is driven to the top of the barrel and then falls onto the unloading mechanism, and the plated workpiece is conveyed out of the barrel by the unloading mechanism.
  • the two ends of the rib plate are directly welded and fixed between the edge wall surfaces of both ends of the barrel body, and when the drum rotates counterclockwise, the bearing surface of the rib board rises.
  • the plated workpiece is easily dropped from the inlet and the discharge port due to the absence of a gap between the two ends of the rib and the edge wall of the barrel.
  • the plated workpiece is retained for a long time and accumulated at the bottom of the tank, which will contaminate the plating solution and damage the rotating parts.
  • the discharge time is lengthened to reduce the production efficiency; and only the single-station structure is set, so that the ratio of the diameter to the length of the barrel-plating barrel is not suitable, and the contact area between the plated workpiece and the plating solution is limited, which affects the plating quality of the plated workpiece and effectiveness.
  • a barrel plating apparatus is also disclosed in the Chinese patent document CN203229582U.
  • the barrel plating apparatus comprises a frame, a barrel plating barrel mounted on the frame, and an anode plate and a cathode wire are arranged in the barrel plating barrel, and are fixed in the barrel in the horizontal direction.
  • the discharge mechanism at the body discharge opening, the bearing surface of the discharge mechanism extends into the inner cavity of the barrel plating barrel.
  • the barrel plating barrel comprises a hollow barrel body having a feeding port and a discharging port on both sides, and the circumferential inner wall surface of the barrel body is spaced apart and is provided with a plurality of ribs, which are rotated by the forward or reverse rotation of the barrel plating barrel.
  • the ribs in the plating drum are tumbling material, or the ribs are rotated to the top position to throw the plated workpieces lifted onto the conveying mechanism.
  • the barrel plating apparatus in the Chinese patent document CN203229582U can only plate a plating solution or a cleaning liquid on the outer surface of the workpiece to be plated at a time when plating the workpiece to be plated, and to sequentially plate different plating on the outer surface of the workpiece to be plated.
  • the plating solution in the barrel should be replaced after the previous process is completed, and then another plating is added. Liquid or cleaning solution, then plating or cleaning the plated workpiece, in the process of replacing the plating solution, it needs to stop.
  • the plating efficiency of the barrel plating device is low; or more roller plating devices must be installed to complete.
  • the production line will be arranged very long, so that the cost of the production site and equipment is wasted, and it is impossible to continuously perform the plating process or the cleaning process on the plated workpiece continuously.
  • Chinese patent document CN106191974A discloses an automatic barrel plating production line, which comprises eight barrel plating apparatuses arranged in sequence, and eight barrel plating apparatuses respectively correspond to a chemical degreasing, a hot water washing station, a weakly corrosive station, and a first cold water washing machine.
  • each of the barrel plating devices has a feed port and a discharge port, and a feed belt disposed at the feed port.
  • a discharge belt disposed at the discharge port wherein, in the adjacent two barrel plating devices, the discharge belt of the barrel plating device at the previous station is connected to the feeding belt of the barrel plating device at the next station.
  • each of the plated workpieces must be subjected to the above eight steps before being transported from the transition device.
  • the second step is not required, but the barrel plating device that has passed through the second step is directly inserted into the barrel plating apparatus of the third step.
  • the above-mentioned barrel plating line cannot meet this demand.
  • the first technical problem to be solved by the present invention is to overcome the prior art barrel plating barrel in which a large number of plated workpieces are thrown out of the barrel or in the barrel barrel. And the limited contact area between the plated workpiece and the plating solution affects the plating quality and efficiency of the plated workpiece, and the problem of low discharge amount.
  • the present invention provides a barrel plating barrel comprising a hollow barrel having at least a first section and a second section in the axial direction;
  • the interior of the first section is circumferentially disposed with at least one material member
  • the inner wall surface of the second section is circumferentially disposed with at least one material member
  • at least one of the material members corresponds to one of the material members a dispensing member
  • the inner end of the material member extends to a side wall of the corresponding material member
  • the inner end of the remaining material member extends to the first portion, all of the dialing
  • the outer end of the material member extends to the outer end of the second section, and the inner end and the outer end of the material member are circumferentially separated by a predetermined central angle of rotation;
  • the barrel body can be rotated in a forward or reverse direction, wherein in the plating working state, the inner end of the material member is in front of the outer side of the rotating direction, and in the discharging state, the outer side of the material is more The inner end is in front of the direction of rotation.
  • the second technical problem to be solved by the present invention is to overcome the prior art in the plating process of the barrel plating apparatus, the floating objects on the surface of the plating solution cannot be discharged in time, affecting the quality of the plated workpiece being electroplated, and There are many electroplating solutions, and at the same time, it is impossible to automate the continuous electroplating process for a long time.
  • the present invention provides a barrel plating apparatus, including
  • a first slot having an inner cavity, and a first inlet and a first outlet are respectively defined on the opposite side walls;
  • a barrel plating barrel rotatably disposed in the inner cavity of the first groove, having a feed port and a discharge port along both axial end faces thereof, at least one of the end faces being open on the feed a mouth and an overflow hole below the discharge port; the feed port corresponding to the first inlet, the discharge port corresponding to the first outlet; the inner cavity of the barrel plating barrel and the first groove Internal lumen connection;
  • a circulation device having one end connected to the overflow hole and the other end being located in the barrel plating tank for recovering and filtering the position of the barrel plating barrel above the overflow hole through the overflow hole. The plating solution is described, and the filtered plating solution is re-inputted into the barrel.
  • a third technical problem to be solved by the present invention is to overcome the problem that the plating process or the cleaning process of the plated workpiece is continuously performed multiple times in the prior art barrel plating apparatus.
  • the present invention provides a barrel plating apparatus, including
  • one of the barrel barrels is disposed in each of the first chambers, and each of the barrel barrels is coaxially and rotatably disposed, and each of the barrels is along an axis thereof
  • a feeding port and a discharging port are respectively formed on both end faces, and adjacent end faces of the adjacent barrel plating barrels respectively have a discharging port and a feeding port capable of receiving the discharging port to discharge the workpiece to be plated;
  • the feeding port and the discharging port of the outer end surface of the barrel plating barrel respectively correspond to the first inlet and the first outlet;
  • transition piece fixedly connected to the first groove and disposed between the discharge port and the feed port on adjacent end faces of the adjacent barrel plating barrel for placing the plated workpiece from the discharge port
  • the barrel plating barrel is transferred to the barrel plating barrel where the feed port is located;
  • the discharge mechanism is disposed at a discharge port of the barrel plating barrel having a discharge port at an outer end surface of the both ends, for receiving the workpiece discharged from the barrel plating barrel.
  • a fourth technical problem to be solved by the present invention is to overcome the problem that the prior art barrel plating production line can only perform a plurality of stages in sequence, and cannot perform other processes across one or more processes.
  • the present invention provides a barrel plating production line, including
  • each of the two ends of the barrel plating device has a second feed port and a second discharge port;
  • a conveying mechanism is slidably disposed on an adjacent end surface of two adjacent barrel plating apparatuses, and one end of the conveying mechanism protrudes into the barrel plating apparatus via a second discharge port of the front barrel plating apparatus Middle end, the other end extends into the barrel plating device via a second feed port of the barrel plating device located at the rear;
  • At least one of the adjacent ones of the two adjacent transport mechanisms or two adjacent ends has a connection position in which the two adjacent ends are in an overlapping area in the vertical direction, and a disconnection in which the two adjacent ends are in the staggered area Position: an adjacent one or two adjacent ends of the two adjacent conveying mechanisms move between the connecting position and the disconnected position.
  • the outer end of the material feeding member in the discharging state, is in front of the inner side of the rotating direction, and an opening with an opening facing upward and gradually increasing is formed between the material feeding member and the material feeding member.
  • the material to be plated can drive the plated workpiece in the barrel into the flared area, and then slide into the material; and the plated workpiece scattered from the material is blocked by the material in the flared area. And sliding along the side wall of the material to slide into the material to prevent the plated workpiece from falling out of the barrel, which can reduce the plated workpiece scattered from the material and then fall back into the barrel. The amount, thereby increasing the discharge amount of the plated workpiece of the barrel plating barrel and the efficiency of discharge.
  • the setting of the material-feeding member can roll the plated workpiece, increase the contact area between the plated workpiece and the plating solution, and improve the electroplating efficiency; in addition, since the barrel-plating barrel has a two-stage structure, the barrel-plating barrel is increased.
  • the ratio of the length to the diameter allows the plating bath to accommodate more volume of plating solution, and the plating solution is exposed to more plating liquid per unit time, further improving the plating quality and efficiency of the workpiece to be plated.
  • the barrel plating barrel provided by the present invention, the barrel body further comprising, in its axial direction, a third section fixed on an end of the first section remote from the second section; an inner wall surface of the third section At least one of the material members is disposed along a circumferential direction thereof, and an outer end thereof extends to an outer end of the third segment.
  • the third section and the second section are respectively located on both sides of the first section, and the third section and the second section are respectively provided with a material for the material, so that both sides of the material part have a flared area, and in the discharging state, the material is digging
  • the plated workpieces scattered on both sides of the piece are respectively blocked in the flared area on the second and third sections, and are slid into the material of the material along the material, and are thrown onto the conveying mechanism to further avoid
  • the plated workpiece falls out of the barrel and reduces the amount of the plated workpiece and then falls back into the barrel cavity; at the same time, the barrel barrel has a three-stage structure, further increasing the ratio of the length of the barrel to its diameter, The plated workpiece can be more fully plated.
  • the barrel plating barrel provided by the present invention, the material member has a plate-like member or a convex member which is lifted at one end, and the connecting end of the plate-shaped member or the protruding member is directly or indirectly fixed to the first segment
  • the raised end of the plate member or the protruding member is smaller than the distance from the center of rotation of the connecting end, and in the plating working state, the connecting end is in the rotating direction than the raised end In front of the discharge state, the raised end is forward of the connecting end in the direction of rotation.
  • the tilting end of the plate member or the protruding member faces downward, and when the barrel rotates, the plated workpiece can only be brought to a certain height and then thrown back into the barrel; during the discharging process, the plate The raised end of the component or the raised component faces upward, and when the barrel rotates, the plated workpiece can be driven to a certain height of the barrel (not reaching the top position of the barrel), and the tilted end is inclined downward, The picked up workpiece is thrown onto the conveying mechanism to realize the discharging process.
  • the barrel plating barrel provided by the present invention, the wall surface of the first section, and/or the wall surface of the second section defines a liquid passage hole through which the external solution penetrates into the inner cavity of the hollow barrel.
  • the liquid passage hole is arranged to make the barrel body communicate with the outside, so that the external plating solution can enter the barrel body cavity through the liquid passage hole, increase the amount of liquid entering the barrel body cavity, increase the contact area between the plated workpiece and the plating solution, and improve the contact area. Plating efficiency.
  • the barrel plating barrel provided by the present invention, wherein the material pieces are at least two, each of the material pieces is connected end to end to form the first section; the first section comprises the plate-shaped part, and a connecting portion connected between the connecting end and the raised end of the adjacent plate-shaped member; the connecting portion having a first portion disposed in a chord direction connecting the connecting ends of the plate-like member and connecting the plate A second portion of the inclined end of the raised portion of the member; a dip region formed between the plate member and the first portion of the connecting portion.
  • the barrel plating barrel of the structure is formed by sequentially connecting the first and second ends of the material piece, and the first part comprises a plate part and a connecting part, the connecting part further comprises a first part and a second part, and the second part is arranged such that the whole first stage
  • the circumferential area is larger than the circumferential area of the hollow cylinder with the same center of the first segment, and more liquid passage holes are opened in the first section to increase the amount of plating liquid entering the barrel, and to increase the plated workpiece and plating
  • the contact area of the liquid improves the plating efficiency.
  • a dip zone is formed between the plate member and the first portion. In the discharge state, the plated workpiece is thrown into the dip zone, brought to a certain height, and then thrown onto the conveying mechanism.
  • the material-receiving member is a first plate block having a first inclined surface facing a side surface of the material member, and a side surface facing away from the material member a second inclined surface, the width of the second inclined surface being greater than the width of the first inclined surface along a circumferential direction of the second section.
  • the workpiece to be plated is blocked by the first inclined surface on the inner side of the material, and is more easily slid into the above-mentioned flared area along the first inclined surface, thereby functioning as a material; in the plating state, The inclination of the two inclined surfaces is small, and it is easier to continuously roll the plated workpiece for electroplating.
  • the barrel plating barrel provided by the present invention, the fixing assembly comprising an annular step formed on a circumferential outer edge of the second side fence, and at least three spaced apart on the outer surface of the second side fence a pressing plate; an opening edge of the second annular plate is inserted into a space formed between the pressing plate and the annular step, so that a rotatable connection is formed between the second side baffle and the barrel, and the pressing plate limits the second side block
  • the plate moves inwardly along the axial direction of the barrel, and the annular step restricts the second side fence from moving outward, and the second side fence is restrained on the barrel.
  • the top end of the second side baffle further has an arc-shaped protrusion extending upward in a circumferential direction thereof; the arc-shaped protrusion has the annular step and the pressing plate, two The discharge opening or the feed opening is formed between the arcuate projection and the opening of the second annular plate.
  • the design of the curved protrusion although the second side baffle has a tendency to rotate with the rotation of the barrel, the second side baffle has no movement amount in the vertical direction, ensuring the second side baffle
  • the discharge mechanism can be placed on the top of the second side fence, in the barrel
  • the liquid level is also increased, thereby avoiding the occurrence of leakage of the plated workpiece in the barrel plating barrel, preventing the surface of the plated workpiece from being oxidized, and further improving the plating quality of the plated workpiece.
  • the barrel plating barrel provided by the present invention, the two side baffles are further provided with a liquid ejecting tube, and the liquid ejecting tube is provided with a plurality of liquid ejecting holes on a wall surface of the barrel body.
  • the plating liquid is sprayed onto the material through the liquid discharge tube, and the plated workpiece or other substance adhered to the material is washed out; and the liquid discharge tube can be
  • the amount of plating solution in the barrel can be replenished at any time, so that the amount of plating solution in the barrel is uniform, and the uniformity of plating is improved.
  • the present invention provides a barrel plating apparatus, comprising a tank body having an inner cavity, wherein the inner cavity is filled with a required plating solution; and the barrel plating barrel of any one of the above, the barrel plating barrel is rotatably Disposed in the inner cavity of the tank, the inner cavity of the barrel communicates with the inner cavity of the tank. Since the barrel plating apparatus of this structure adopts the above-mentioned barrel plating barrel, the discharge amount of the barrel plating apparatus is large and the discharge efficiency is high, and the plating efficiency and the plating yield rate are greatly improved.
  • the present invention provides a barrel plating apparatus comprising a first groove, a barrel plating barrel, and a circulation device, the first groove has an inner cavity, and the first inlet and the first outlet are respectively opened on the opposite side walls; the barrel plating barrel can be Rotatingly disposed in the inner cavity of the first groove, both end faces along the axial direction thereof have a feeding port and a discharge port, and at least one of the end faces is provided at the feeding port and the outlet An overflow hole below the material port; the feed port corresponding to the first inlet, the discharge port corresponding to the first outlet; the inner cavity of the barrel plating barrel is in communication with the inner cavity of the first groove; One end of the circulation device is connected to the overflow hole, and the other end is located in the barrel of the barrel, for recovering and filtering through the overflow hole, the position in the barrel of the barrel is higher than the position of the overflow hole The plating solution is described, and the filtered plating solution is re-inputted into the barrel.
  • the barrel plating device of this structure when there is a substance floating on the surface of the plating solution in the barrel of the barrel plating barrel, since the overflow hole is provided, only the liquid level of the plating solution is higher than the position of the overflow hole, and floating in the plating The material on the surface of the liquid can be discharged into the circulation device through the overflow hole, filtered out in the circulation device, and the transferred plating solution is transported to the barrel plating barrel to form a recycling mode of the plating solution to ensure barrel plating.
  • the plating solution in the barrel contains a small amount of impurities, which improves the quality of the plated workpiece to be electroplated, and the plated workpiece can be continuously plated; at the same time, a first groove is provided outside the barrel plating barrel, and the inner cavity of the first groove is provided. It is connected with the inner cavity of the barrel plating barrel.
  • the first tank is filled with a plating solution, so that the barrel plating barrel is always in the plating liquid environment, and the plating solution in the barrel plating barrel is maintained at a relatively stable height, which can give The plated workpiece provides a more sufficient plating solution, and the plated workpiece is more uniformly plated each time, thereby improving the plating efficiency of the barrel plating device.
  • the present invention provides a barrel plating apparatus, the circulation apparatus including an overflow tank, a filter, and a conveying member, the overflow tank being disposed in the first tank for receiving plating flowing out through the overflow hole a liquid; one end of the filter is connected to the outlet of the overflow tank for filtering the solution in the overflow tank; one end of the conveying member is connected to the other end of the filter, and the other end is located at the liquid Inside the plating barrel.
  • the circulation device sets the overflow tank in the first tank, and the floating material preferentially flows into the first tank and then flows into the overflow tank, and the first tank serves as a buffering effect, so that the floating matter in the barrel plating barrel is discharged in time. Does not affect the plating process and performance of the plated workpiece.
  • the present invention provides a barrel plating apparatus, the top of the second groove having a second opening; the adjustment mechanism comprising a desired metal plate suspended above the second groove, disposed on the top of the metal plate a driving assembly for driving the metal plate to be inserted into the plating solution of the second groove through the second opening in a vertical direction or lifted from the plating solution.
  • the concentration of the metal ions required in the plating bath in the barrel is low, the adjusting mechanism is opened, the metal ion content of the plating solution in the second tank is increased, and the barrel is introduced into the barrel by the conveying member, so that the barrel plating is performed.
  • the metal ions in the bath plating solution are replenished in time.
  • the bottom groove has at least one hollow second inner cavity, and the outer side wall surface of the bottom groove is provided with at least one second outlet communicating with the second inner cavity, a third baffle is sealingly disposed on the second outlet; a discharge port connecting the first slot inner cavity and the second inner cavity is opened on a top surface of the bottom slot, and the detachable seal is detachably sealed a cover that is disposed on the bottom of the discharge opening and located in the second inner cavity.
  • the third baffle on the second outlet and the lid on the discharge port are opened, and the inside of the first tank The plating solution is discharged into the second inner cavity through the discharge buckle, and then discharged to the outside through the second outlet.
  • the top surface of the bottom groove is a V-shaped surface
  • the V-shaped surface is provided with at least two support wheels along a radial direction of the barrel plating barrel, at least One of the support wheels is located at the bottom of the V-shape, at least one of the support wheels is located on one side of the V-shape, and the outer wall surface of the barrel-plating barrel is provided with an annular plate adapted to be rotatably mounted on the support wheel;
  • a line connecting the center of the support wheel at the bottom of the V-shape and the center of the barrel plating barrel is formed between the center line of the barrel plating barrel and the vertical center line of the barrel plating barrel.
  • the angle of the angle is greater than 0 degrees.
  • the top surface of the bottom groove is V-shaped, and the residue remaining in the inner cavity of the first groove can be discharged and cleaned off through the discharge port more quickly.
  • at least two support wheels are arranged to mount the barrel plating device on the support wheel, and the weight of the barrel plating barrel is transmitted to the first slot through the support wheel at the bottom of the V shape, and the support wheel on one side or both sides of the V word serves Orientation, in addition, the line connecting the center of the support wheel at the bottom of the V-shape with the center of the barrel plating barrel and the vertical center line of the barrel-plating barrel form an angle greater than 0 degrees, so that only By providing two support wheels, the barrel plating barrel can be stably supported in the first groove without swaying in the axial direction of the barrel plating barrel, thereby ensuring the smoothness of the rotation of the barrel plating barrel.
  • the barrel plating apparatus of the present invention wherein the second baffle is provided with at least one window, and the window is sealed and detachably mounted with a transparent panel.
  • a plurality of windows are opened on the second baffle, which is convenient for observing the working condition of the barrel plating barrel and the liquid level height of the solution in the barrel plating barrel at any time; the detachable transparent panel is convenient for the barrel plating barrel when the height of the factory is insufficient
  • the transparent panel is detached from the window, and the barrel plating barrel is removed from the window, which facilitates the installation or disassembly of the barrel plating barrel, and also facilitates the maintenance of the first tank.
  • the present invention provides a barrel plating system comprising at least two of the above-described barrel plating apparatuses, each of the barrel plating apparatuses further comprising a discharge mechanism and a loading device; a sliding mechanism is disposed on the first outlet in a horizontal direction perpendicular to the axis of the barrel plating barrel, and one end thereof extends into the barrel plating barrel through the discharge port, and the other end is located at the first Outside the tank, the discharge state is used to receive the plated workpiece after plating in the barrel; the loading device is disposed on the feed port; and the adjacent two of the barrel plating devices are located at the front
  • the unloading mechanism in the barrel plating apparatus and the loading apparatus in the barrel plating apparatus located behind may have an overlapping area or a staggered space in the horizontal direction in the vertical direction. Due to the use of the barrel plating device, the plating solution of the barrel plating system contains a small amount of floating matter, so that the plating system has high plating efficiency and high discharge amount of the plated work
  • the invention provides a barrel plating apparatus, comprising: a first groove, at least two barrel plating barrels, a transition piece and a discharge mechanism, the first groove has a cavity, and the first inlet and the first outlet are opened on opposite side walls; At least one partition dividing the inner cavity into at least two first inner cavities is disposed in the inner cavity; at least two barrel plating barrels are disposed corresponding to each of the first inner cavities, and each of the barrel plating barrels is disposed
  • the barrel plating barrel is coaxially and rotatably disposed, and each of the barrel plating barrels is formed with a feeding port and a discharging port along the axial end faces thereof, adjacent to the adjacent end faces of the barrel plating barrels.
  • Each has a discharge port and a feed port capable of receiving the discharge port to discharge the workpiece; the feed port and the discharge port of the outer end faces of the barrel plating barrel at both ends respectively correspond to the first inlet and the first outlet;
  • the transition piece is fixedly connected to the first groove, and is disposed between the discharge port and the feed port on adjacent end faces of the adjacent barrel plating barrel, and is used for placing the plated workpiece from the discharge port.
  • the barrel plating barrel is conveyed into the barrel plating barrel where the feeding port is located; the discharging mechanism is disposed at the outer side end of the mask
  • the discharge opening roller at the discharge port of the barrel plating, plating said roller for receiving the workpiece in the tub is discharged.
  • the barrel plating device of the structure is provided with a plurality of first internal cavities in the first groove, and a barrel plating barrel is arranged in each of the first inner cavities, and the inlet ports of the adjacent end faces of the adjacent two barrel plating barrels are provided.
  • a transition piece is arranged between the discharge port and the plated workpiece in the front barrel plating barrel, and the plated workpiece in the barrel barrel is first thrown onto the transition piece, and then the inclined transition piece is Sliding into the barrel plating barrel at the rear for the next plating process, and so on, can continuously plate or clean the plated workpiece multiple times, and each barrel can be filled with different plating solution.
  • the barrel plating device provided by the invention, wherein the transition piece is a plate, one end of which is inserted into the corresponding barrel plating barrel through the discharge port, and the other end is inclined downwardly and extends into another adjacent to the barrel plating barrel.
  • the plated workpiece is conveyed from the front rolling barrel to the rear plating barrel by tilting the plates disposed on adjacent end faces of adjacent barrels.
  • a first side baffle is disposed on both sidewalls of the plate. The first side baffle is arranged to prevent the plated workpiece from slipping off from both sides of the plate.
  • the wall surface of the barrel plating barrel is provided with a liquid-passing hole communicating with the corresponding first inner cavity, so that the plating liquid in the first inner cavity and the barrel of the barrel plating barrel in the first inner cavity
  • the plating solution is connected, and when the barrel plating barrel rotates, the plating liquid in the first inner cavity is continuously sprayed into the inner cavity of the transition barrel through the liquid passing hole, thereby increasing the contact area between the plating solution and the workpiece to be plated, thereby improving the plating efficiency.
  • the invention provides a barrel plating apparatus, in a state of being rotated in a first direction, wherein the barrel plating barrel is in a state of plating or cleaning a workpiece, and the adjacent barrel plating barrel is in a state in which the plated workpiece is thrown into the a state on the transition piece or the discharge mechanism; the barrel plating barrel is throwing the plated workpiece therein into the transition piece or the unloading when rotating in a second direction opposite to the first direction
  • the state on the material mechanism, and the adjacent barrel plating barrel is in a state of plating or cleaning the workpiece.
  • the barrel plating barrel realizes the state of plating or outputting the workpiece to be plated by different rotation directions, and when the adjacent barrel plating barrels are plated or the workpiece to be plated is cleaned, when the rotation directions of the two barrels are the same,
  • the state is just the opposite, in order to continuously perform electroplating processes on different batches of plated workpieces, and improve the plating efficiency of the barrel plating barrel.
  • the system of the present invention provides a barrel plating apparatus comprising at least two of the above-described barrel plating apparatuses, wherein the discharge of the previous one of the two barrel plating apparatuses is located in the previous one of the barrel plating apparatuses.
  • One end of the mechanism extends into the barrel of the barrel of the barrel plating device, and the other end extends into the inlet of the barrel of the barrel of the latter barrel and avoids the area of the transition piece.
  • the plated workpiece in the previous barrel plating apparatus is input into the barrel plating barrel of the latter barrel plating apparatus.
  • the barrel plating system of this structure uses a plurality of barrel plating devices to plate or clean the plated workpiece.
  • the discharge mechanism of the previous barrel plating device extends into the subsequent barrel plating device.
  • different barrel plating devices can perform electroplating processes on the plated workpieces at different stages to further improve the electroplating efficiency.
  • the barrel plating line provided by the present invention, wherein at least three barrel plating apparatuses are sequentially disposed, and a second inlet port is respectively provided on both end faces of each of the barrel plating apparatuses along a length direction of all the barrel plating apparatus arrays And a second discharge port; a conveying mechanism is slidably disposed on an adjacent end surface of the adjacent two of the barrel plating devices, and one end of the conveying mechanism extends through a second discharge port of the barrel plating device located at the front side Into the barrel plating device, the other end protrudes into the barrel plating device through a second feeding port of the rear barrel plating device; at least one adjacent one of the two adjacent conveying mechanisms One end or two adjacent ends have a connecting position in which the two adjacent ends are in an overlapping area in the vertical direction, and a disconnected position in which the two adjacent ends are in the staggered area; any adjacent one of the two adjacent conveying mechanisms Or two adjacent ends move between the connected position and the disconnected position.
  • the barrel plating line of this structure in the adjacent two conveying mechanisms, by moving one end of the conveying mechanism located at the rear or the front or two adjacent ends of the two conveying mechanisms from the connecting position to the breaking position, adjacent There is a staggered area between the two conveying mechanisms, and the conveying mechanism on the second discharging port of the front barrel plating device feeds the plated workpiece thereon through the staggered area into the barrel plating device located at the rear, and performs the workpiece to be plated. After the process is completed, the plated workpiece is thrown onto the conveying mechanism located at the second discharge port of the rear barrel plating device, and if the plated workpiece continues to enter the next barrel plating device, the required process is performed.
  • the conveying mechanism by moving the conveying mechanism, the staggered area is formed and enters the next barrel plating device; if the plated workpiece does not need to enter the next barrel plating device, then the conveying mechanism or the next conveying mechanism is moved again, so that the conveying mechanism and the conveying mechanism An overlapping area is formed between the next conveying mechanisms, and the plated workpiece can be continuously moved backward. That is, according to the barrel plating requirement of the workpiece to be plated, it is selectively transferred into the barrel plating apparatus to realize the function of barrel plating across the barrel plating apparatus.
  • the barrel plating line provided by the present invention, the conveying mechanism is disposed obliquely on the second discharge port and the second inlet port by a second sliding mechanism, and from the second discharge port toward the The second feed opening is inclined upwardly; of the two adjacent ends of the two adjacent conveying mechanisms, the end of the conveying mechanism located at the front is above the end of the conveying mechanism at the rear,
  • the conveying mechanism slides along the longitudinal direction of the arrangement of the barrel plating devices or in a longitudinal direction perpendicular to the arrangement of the barrel plating devices.
  • the production line of this structure forms the above-mentioned staggered area or overlapping area by the second sliding mechanism such that the conveying mechanism slides in the longitudinal direction of the barrel plating apparatus arrangement or slides in the longitudinal direction perpendicular to the arrangement of the barrel plating apparatus.
  • the end portion of the conveying mechanism located at the front is above the end of the conveying mechanism located at the rear, that is, the front end of the conveying mechanism is lower than itself At the rear end, even if the plated workpiece carries a part of the solution from the barrel plating device to the conveying mechanism, the inclined conveying mechanism can reflow the solution into the barrel plating device, and the plated workpiece continuously flows on the conveying mechanism After the movement, the cross-contamination of the solution in the adjacent two barrel plating devices or the plurality of barrel plating devices is avoided, thereby improving the barrel plating quality of each barrel plating device.
  • the barrel plating line provided by the present invention, wherein the conveying mechanism is slidably disposed on the second discharge port and the second inlet port through a third support frame disposed in a barrel plating device;
  • the second sliding mechanism includes a third driver having a first telescopic shaft that expands and contracts along a length direction of the barrel plating device, the first telescopic shaft is coupled to the conveying mechanism, and is disposed on a bottom of the conveying mechanism and a first chute adapted to be inserted into the third support frame, the first chute extending along a length direction of the barrel plating device arrangement, the third driver driving the transport mechanism to slide to make the first The chute slides relative to the third support frame.
  • the barrel plating production line of the structure is driven to move back and forth along the longitudinal direction of the barrel plating device on the third support frame by the third driver driving conveying mechanism, so as to form the overlapping area or the staggered between the adjacent two conveying mechanisms. region.
  • FIG. 1 is a schematic perspective view of a barrel plating barrel provided in Embodiment 1 of the present invention.
  • FIG. 2 is a schematic structural view of the barrel plating barrel of FIG. 1 with two second side baffles removed;
  • FIG. 3 is a schematic structural view of the barrel plating barrel of FIG. 2 with two second annular plates removed;
  • Figure 4 is a schematic view showing the assembly structure of the two first annular plates and the first segment of Figure 1 (the reinforcing tube with two first annular plates connected);
  • Figure 5 is a perspective view showing the first stage of the barrel barrel of Figure 1;
  • Figure 6 is a longitudinal sectional view of the barrel plating barrel of Figure 1;
  • Figure 7 is a schematic structural view of the first annular plate of the barrel-plating barrel of Figure 1 (the surface facing the side of the first section);
  • Figure 8 is a schematic structural view of the first annular plate of Figure 7 (the surface facing the first segment or the second segment side);
  • Figure 9 is a structural schematic view showing the arrangement of the material on the inner wall surface of the second section of the barrel-plating barrel of Figure 1;
  • Figure 10 is a partial enlarged view showing the arrangement of the material on the inner wall surface of the first section of Figure 9;
  • Figure 11 is a projection view (i.e., a front view or a rear view) of the second stage of Figure 1 along the axial direction of the barrel;
  • Figure 12 is a schematic view of the two jaws of Figure 1 after being connected;
  • Figure 13 is a schematic structural view of the second side baffle of the barrel barrel of Figure 1;
  • FIG. 14 is a schematic perspective structural view showing another structure of a barrel plating barrel provided in Embodiment 2 of the present invention.
  • Figure 15 is a schematic structural view of the barrel-plating barrel of Figure 14 after the second side baffle and the second annular plate are removed;
  • FIG. 16 is a schematic structural view of the first section of the barrel plating barrel provided in Embodiment 3 of the present invention after being assembled with the material;
  • FIG. 17 is a schematic structural view of a first section and a second section of a barrel plating barrel provided in Embodiment 4 of the present invention.
  • Figure 18 is a perspective view showing the three-dimensional structure of the barrel plating apparatus provided in Embodiment 6 of the present invention (front direction);
  • Figure 19 is a perspective view showing the structure of a barrel plating apparatus according to Embodiment 6 of the present invention.
  • Figure 20 is a perspective view showing the structure of the circulation device of Figure 18;
  • Figure 21 is a schematic view showing the structure of the circulation device of Figure 20 after the motor box and the cover plate are removed;
  • Figure 22 is a schematic view of the circulation device and the first groove of Figure 18;
  • Figure 23 is a structural schematic view of the anode plate and the barrel plating barrel of Figure 18 (without the first frame, the circulation device, the first groove, the unloading mechanism);
  • Figure 24 is a schematic view showing the structure of the anode plate between the first groove and the barrel plating barrel and the second side plate on the barrel plating barrel in Figure 23;
  • Figure 25 is a schematic structural view of the unloading mechanism of the barrel plating device of Figure 18;
  • Figure 26 is a schematic view showing the structure of the unloading mechanism of Figure 25 in a bottom view
  • Figure 27 is a schematic structural view of the anode plate and the cathode wire of Figure 24;
  • Figure 28 is a schematic view showing the structure of the second groove and the upper cover removed from the first groove of Figure 22;
  • Figure 29 is a perspective view showing the three-dimensional structure of the barrel plating apparatus provided in Embodiment 8 of the present invention (front direction);
  • Figure 30 is a perspective view showing the structure of a barrel plating apparatus according to Embodiment 29 of the present invention.
  • Figure 31 is a schematic view showing the assembly of two barrel plating barrels, a transition piece and a discharge mechanism in the first groove (after removing the upper cover) in the barrel plating apparatus of Figure 29;
  • Figure 32 is a schematic view showing the assembly of the first groove and the discharge mechanism and the transition piece of Figure 31;
  • Figure 33 is a schematic view showing the structure of the first groove of Figure 31 after removing a second baffle
  • Figure 34 is a schematic view showing the assembly of the discharge mechanism, the transition piece, and the barrel plating barrel of Figure 31;
  • Figure 35 is a schematic transverse cross-sectional view of Figure 34;
  • Figure 36 is a transverse cross-sectional view of the two barrel plating barrels of Figure 34;
  • Figure 37 is a schematic view showing the assembly of the unloading mechanism, the second support frame and the transition piece of the barrel plating device of Figure 29;
  • Figure 38 is a schematic longitudinal sectional view of a barrel plating production line provided in Embodiment 10 of the present invention (four barrel plating apparatuses are provided, wherein the direction of the arrows indicates that the longitudinal direction of the barrel plating apparatus slides back and forth);
  • FIG 39 is a schematic top plan view of a barrel plating production line provided in Embodiment 10 of the present invention (four barrel plating apparatuses are provided, and the arrow directions in the figure indicate sliding along a longitudinal direction perpendicular to the arrangement of the barrel plating apparatus);
  • Figure 40 is a schematic view showing the assembly of the third support frame and the conveying mechanism in the barrel plating line of Figure 38 (sliding along the length direction of the barrel plating device);
  • Figure 41 is a schematic view showing the cooperation structure of the conveying mechanism and the second sliding mechanism of Figure 40 (upward direction);
  • FIG. 42 is a schematic structural view of the second sliding mechanism of FIG. 41 and the third supporting frame;
  • FIG. 43 is a schematic structural view of a third actuator and a first sliding member of the second sliding mechanism of FIG. 41;
  • Figure 44 is a schematic view showing the assembly of the third support frame and the conveying mechanism in the barrel plating line of Figure 38 (sliding along the length direction perpendicular to the arrangement of the barrel plating device);
  • Figure 45 is a schematic view of the assembly of the second sliding mechanism and the third supporting frame of Figure 44 (the direction of the arrow indicates the sliding along the length direction perpendicular to the arrangement of the barrel plating device);
  • Figure 46 is a schematic structural view of the fourth driver and the second slider of the second sliding mechanism of Figure 44;
  • Figure 47 is a schematic structural view of a third support frame on the barrel plating device of the 38-roll plating line;
  • Figure 48 is a schematic view showing the assembly of the third support frame, the conveying mechanism, and the blowing device;
  • Figure 49 is a schematic structural view of a barrel plating apparatus in the barrel plating line of Figure 38 (with the upper cover removed);
  • 1-roll plating device 10-roll barrel; 101-barrel; 1011-first segment; 1012-second segment; 1013-third segment; 1014-feed port; 102- ⁇ material member; Shaped member; 10211-connecting end; 10212-cocked end; 1022-connecting portion; 10221-first portion; 10222-second portion; 103-dial member; 1031-first inclined surface; 104-flare region; 105-twisting zone; 106-first annular plate; 1061-first baffle; 1062-toothed surface; 1063-first card slot; 1064-second card slot; 107-second ring Plate; 108-second side baffle; 1081-annular step; 1082-pressure plate; 1083-curved protrusion; 1084-overflow hole;
  • 30-cycle device 301-overflow trough; 302-filter; 303-transport member; 304-second trough; 305-transition trough; 306-second pipe; 307-adjustment mechanism; 3071-metal plate; - first shaft; 3073 - hanger; 3074 - first driver;
  • 601-first frame 602-second frame;
  • 80-first sliding mechanism 801-first support frame; 802-second drive;
  • 150-second sliding mechanism 1501-third actuator; 1502-first sliding slot; 1503-first sliding member; 1504-second sliding slot;
  • connection In the description of the present invention, it should be noted that the terms “installation”, “connected”, and “connected” are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or integrally connected; can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components.
  • Connected, or integrally connected can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components.
  • the specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
  • the embodiment provides a barrel plating barrel, as shown in FIG. 1 to FIG. 13 , including a hollow barrel 101 having a first section 1011, a second section 1012 and a third section 1013 in the axial direction.
  • a section 1011 and a third section 1013 are located on either side of the second section 1012;
  • the inner portion of the first segment 1011 is circumferentially provided with a plurality of material members 102
  • the second portion 1012 is provided with a material member 103 corresponding to the material member 102 in one-to-one direction along the circumferential inner wall surface, and the inner side end of the material member 103 Extending to the sidewall of the corresponding material member 102, and the outer end portion extends to the outer end of the second segment 1012, and the inner end and the outer end of the material member 103 are circumferentially spaced apart by a predetermined central angle of rotation That is, the material member 103 is disposed obliquely on the inner wall surface of the second segment 1012.
  • the third segment 1013 is provided with a material member 103 corresponding to the material member 102 in one-to-one correspondence with the material member 102 in the circumferential direction of the inner wall, and the material member 103 has a one-to-one correspondence with the material member 103 on the inner wall surface of the second segment 1012, and The other side is disposed on the other side of the material member 102, the inner end of the material member 103 extends to the side wall of the corresponding material member 102, and the outer side end extends to the outer end portion of the third portion 1013.
  • the barrel body 101 can be rotated in the forward or reverse direction, wherein in the electroplating working state, the inner end of the material member 103 is forward of the outer side than the outer end, and in the discharging state, the outer end of the material member 103 is at the inner end.
  • the outer end of the material member 103 is in front of the inner side in the direction of rotation, and the opening member 103 on both sides of the material member 102 and the material member 102 form an opening upward.
  • the two flared regions 104 are gradually enlarged, and the material 103 can pull the plated workpiece in the barrel into the flared region 104, and then slide into the material; and the plated material is scattered from the material 102.
  • the workpiece is blocked by the material 103 in the flared area, and slides into the material 102 along the side wall of the material 103 to prevent the workpiece from falling out of the barrel, thereby reducing the defect.
  • the amount of the workpiece to be plated which is scattered in the material is returned to the barrel body, thereby increasing the discharge amount of the plated workpiece of the barrel plating barrel and the efficiency of discharge.
  • the setting of the material 103 can roll the plated workpiece, increase the contact area between the plated workpiece and the plating solution, and improve the plating efficiency.
  • the material member 102 has a plate-like member 1021 which is lifted at one end, such as a plate.
  • the connecting end 10211 of the plate-shaped member 1021 is indirectly fixed to the inner wall surface of the first segment 1011.
  • the tilting end 10212 of the plate member 1021 is smaller than the connecting end 10211 from the center of rotation (the center of rotation of the first segment 1011), and in the plating operation state, the connecting end 10211 is in front of the turning direction than the tilting end 10212.
  • the raised end 10212 is forward of the connecting end 10211 in the direction of rotation. That is, in the discharge state, the lifted end 10212 faces upward; in the plated state, the lifted end 10212 faces downward.
  • the first segment 1011 described above is connected end to end by eight material members 102 and is composed of a single sheet material.
  • the first segment 1011 includes a plate member 1021, and a connecting portion 1022 connected between the connecting end 10211 and the raised end 10212 of the adjacent plate member 1021; the connecting portion 1022 has a connecting end connecting the plate member 1021.
  • a first portion 10221 of the 10211 disposed in the chord direction and a second portion 10222 disposed obliquely to the raised end 10212 of the connecting plate member 1021; a dip region 105 is formed between the plate member 1021 and the first portion 10221 of the connecting portion 1022.
  • the first portion 10221 and the second portion 10222 are both plates.
  • Both the connecting portion 1022 and the material member 102 are provided with liquid passage holes for the external solution to penetrate into the inner cavity of the barrel 101.
  • the first segment 1011 is formed by the plate member 1021 and the connecting portion 1022, and the connecting portion is composed of the first portion and the second portion.
  • the second portion is disposed such that the circumferential area of the entire first segment 1011 is larger than the first segment 1011.
  • the circumferential area of the hollow cylinder can open more through holes in the first section, thereby increasing the amount of plating solution entering the barrel 101, increasing the contact area between the plated workpiece and the plating solution, and improving plating. effectiveness.
  • the dip region 105 In the discharge state, the dip region 105 is open upward, and as the barrel 101 is continuously rotated, the dip area 105 pours the plated workpiece in the barrel 101 into it, and the dipper 102 rotates to the barrel. After a certain height of 101, the opening of the feeding area 105 is inclined downward, and the workpiece to be plated is thrown onto the conveying mechanism to realize discharging. On the contrary, in the electroplating state, the dip region 105 is open downward, and during the rotation of the barrel 101, the dip area 105 lifts the plated workpiece for a certain distance, and the plated workpiece falls back to the inner cavity of the barrel 101 under its own gravity. The plated workpiece is tumbling back and forth within the barrel 101 to increase its contact area with the plating solution.
  • the first segment 1011 and the third segment 1013 corresponding to the first segment 1011 are both regular octagonal cylinders, and one of the material members 103 is disposed at On the inner wall surface of one side of the octagonal cylinder, eight material members 103 are disposed on the inner wall surface of the regular octagonal cylinder.
  • the material member 103 is a first plate, and a side surface facing the material member 102 is a first inclined surface 1031, and a side surface facing away from the material member 102 is
  • the second inclined surface 1032 on the inner wall surface of the second segment 1012 or the third segment 1013, along the circumferential direction of the second segment 1012 or the third segment 1013, the width of the second inclined surface 1032 is greater than the width of the first inclined surface 1031 Therefore, the inclination of the first inclined surface 1031 is greater than the inclination of the second inclined surface 1032.
  • the plated workpiece In the discharge state, the plated workpiece is blocked by the first inclined surface 1031 on the inner side of the material 103, and the workpiece is plated along
  • the first inclined surface 1031 is more likely to slide into the above-mentioned flared region 104, and then slides into the dip area to play the role of the material; in the plated state, the inclination of the second inclined surface 1032 is small, and the The plated workpiece is continuously tumbling for plating.
  • the width of the second inclined surface 1032 is larger than the width of the first inclined surface 1031 (the inclination of the first inclined surface 1031 is larger), and the easier the plated workpiece in the barrel is in the discharge state.
  • the longitudinal section of the first panel is triangular, and the length of the second side of the second inclined surface 1032 is greater than the length of the first side of the first inclined surface 1031, so that the above-mentioned material discharging function can be realized.
  • the smaller the angle between the second side and the bottom side the better the angle of the angle between the first side and the bottom side is better, but not more than 90 degrees.
  • a first annular plate 106 is further disposed between the first segment 1011 and the second segment 1012, and a first annular plate 106 is further disposed between the first segment 1011 and the third segment 1013;
  • a first card slot 1063 is formed on a surface of one of the two first annular plates 106 facing the material member 102, and the other side surface is opened for the second surface.
  • the second card slot 1064 inserted into one end of the segment 1012 and the third segment 1013 respectively realizes the first segment 1011 and the second segment 1012, and the fixed connection between the first segment 1011 and the third segment 1013, in addition,
  • a section 1011, a second section 1012, a third section 1013, and the first annular plate 106 are preferably fixed by welding.
  • the first annular plate 106 has a circumferential tooth surface 1062 along its radial outer wall surface.
  • the circumferential tooth surface 1062 meshes with a gear in the drive assembly outside the barrel 101, and drives the gear to rotate by a motor or other driver to drive the first ring.
  • the plate 106 drives the entire barrel 101 to rotate. During actual use, the speed at which the barrel 101 rotates is adjusted according to actual conditions, and is not specifically limited.
  • the first annular plate 106 is formed with a first baffle 1061 protruding inwardly along the inner wall surface thereof, and the first baffle 1061 of the two first annular plates 106 is located at both ends of the plate member 1021 and faces the first
  • the inner wall of the section 1011 extends, and the inner end of the corresponding material member 103 extends to the front end of the first baffle 1061 in the discharge state.
  • the arrangement of the first baffle 1061 prevents the plated workpiece in the dip area 105 from slipping out from both sides of the dip area 105, blocking the plated workpiece in the dip area 105, and the number of the first baffles 1061 is also Eight, one-to-one correspondence with the number of the pieces 102.
  • the first baffle 1061 has a convex triangular plate, and the triangular plate is mainly adapted for the installation of the first portion 10221 of the connecting portion 1022, and the feeding member 103 and the material member 102 are formed between the adjacent two protrusions.
  • the plated workpiece between the slides slides into a gap or passage in the dip zone 105.
  • a second annular plate 107 is formed on an end surface of the third segment 1013 and the second segment 1012 away from the first segment 1011, and the opening of the second annular plate 107 is covered by a fixing component.
  • the top surface of the plate 108 is higher than the center of rotation of the tub 101.
  • the securing assembly includes an annular step 1081 formed on a peripheral outer edge of the second side fence 108, and one or more pressure plates 1082 spaced apart from the outer surface of the second side fence 108, such as a Two, three, four, five, etc., preferably three and more than three pressure plates 1082; the open edge of the second annular plate 107 block is inserted into the space formed between the plurality of pressure plates 1082 and the annular step 1081 Inside.
  • the second side baffle 108 is formed to be rotatably connected with the barrel body 101, the pressing plate 1082 restricts the second side baffle 108 from moving inwardly along the axial direction of the tub 101, and the annular step 1081 restricts the second side baffle 108 toward the outside. The movement moves to restrain the second side fence 108 on the tub 101.
  • the top ends of the second side fence 108 further have arc-shaped protrusions 1083 extending upward in the circumferential direction thereof; the arcuate protrusions 1083 have an annular step 1081 and a pressing plate 1082, and two curved protrusions.
  • a discharge port or feed port 1014 is formed between the opening 1083 and the opening of the second annular plate 107.
  • the top of the second side baffle 108 is higher than the center of rotation of the barrel 101, and the curved protrusion 1083 is designed such that the second side baffle forms a superior arc.
  • the second side baffle 108 Although there is a tendency to rotate with the rotation of the barrel 101, the second side fence 108 has no amount of movement in the vertical direction, so that there is no offset between the center of the second side fence 108 and the center of rotation of the barrel 101, The jamming of the second side fence 108 during the rotation of the tub 101 is avoided.
  • the arcuate protrusions 1083 are also rotatably connected to the second annular plate 107 of the barrel body 101 through the pressing plate 1082 and the annular step 1081, and a reinforcing connecting pipe or connecting shaft is further disposed between the two second side baffles 108, further The axial position of the two second side fences 108 is defined.
  • the top of the second side baffle 108 is also provided with three elongated overflow holes 1084 spaced apart.
  • the overflow hole 1084 is disposed.
  • the height of the plating solution is higher than the overflow hole 1084.
  • the floating matter on the surface of the plating solution is discharged through the overflow hole 1084, the floating body is prevented from being stirred into the plating solution during the rotation of the barrel 101, which affects the plating quality of the plated workpiece.
  • the second side fence 108 may further have a through hole through which the anode wire passes, so that an anode plate (hereinafter referred to) provided in the inner cavity of the barrel 101 is connected to an external power source.
  • the two second annular plates 107 and the two first annular plates 106 are further provided with reinforcing connecting shafts or connecting pipes along the axial direction of the barrel 101, and the plurality of connecting pipes are arranged along the circumference of the barrel 101. distributed.
  • a plurality of connecting shafts or connecting pipes do not pass through the first segment 1011, the second segment 1012, and the third segment 1013.
  • the two second side baffles 108 are also provided with a liquid ejecting tube, preferably disposed on the arcuate protrusions 1083.
  • the liquid ejecting tube is provided with a plurality of liquid ejecting holes on the wall surface of the barrel body 101.
  • the liquid discharge hole is preferably formed on a side wall surface of the liquid discharge pipe near the inner wall surface of the barrel body 101 for spraying a plating solution or a cleaning liquid, or other solution.
  • the liquid ejecting tube can replenish the amount of the plating liquid in the barrel 101 at any time, so that the plating is performed.
  • the amount of the plating solution is uniform, and the uniformity of plating in the workpiece to be plated is improved.
  • the inner end and the outer end of the material 103 are circumferentially spaced apart by a predetermined central angle of rotation
  • the second section 1012 and the third section 1013 are regular octagonal cylinders.
  • the rotation center angle is a projection view of the regular octagonal cylinder and the material 103 in the axial direction of the barrel.
  • the center of the regular octagon is respectively connected with the ends of the material 103.
  • the angle A formed between the angles is greater than 0 degrees and less than 90 degrees, such as 20 degrees, 30 degrees, 40 degrees, 50 degrees, 60 degrees, 70 degrees, 80 degrees, 90 degrees, etc.
  • the action of the material is played, that is, in the projection view in the axial direction of the barrel, the two ends of the material member 103 do not overlap, and are disposed at an oblique angle to one side of the regular octagon.
  • the plating solution is preliminarily added to the barrel 101, and the plated workpiece is added into the inner cavity of the barrel 101 through the feeding port 1014, and the motor drive gear rotates to drive the first.
  • the annular plate 106 drives the entire barrel 101 to rotate, and the dip region 105 of the material 102 is open downward, but as the barrel 101 rotates (clockwise), the initial plating in the dip area 105 is plated.
  • the workpiece is continuously dropped and falls back into the barrel 101 under its own gravity to achieve continuous rolling of the workpiece to be plated; the second inclined surface 1032 of the material member 103 continuously rolls the plated workpiece; meanwhile, the external plating
  • the liquid is continuously sprayed on the plated workpiece through the liquid passing holes in the walls of the first section 1011, the second section 1012 and the third section 1013 to realize plating of the workpiece to be plated; after the plating is completed, the workpiece to be plated needs to be
  • the barrel 101 starts to rotate counterclockwise, the opening area 105 of the material 102 is opened upward, and the plated workpiece which is initially picked up in the material area 105 is buffered therein, when the material 102 is buffered.
  • the opening of the dip area 105 faces downward Oblique, the plated workpiece in the dip material area can be thrown onto the conveying mechanism; during the discharging process, the plated workpiece scattered from the dip area 105 is the material 103, or the crucible in the barrel
  • the workpieces on both sides of the material member can be blocked by the first inclined surface 1031 of the material member 103 and dialed into the flared region 104, and are slid into the materializing region 105 along the first inclined surface 1031 to prevent the object.
  • the plated workpiece is dropped from the barrel of the barrel, which avoids the amount of the plated workpiece scattered from the material area and then falls back into the barrel, thereby increasing the discharge amount and the efficiency of the material to be plated of the barrel. .
  • the barrel plating barrel is formed by a three-stage structure, which increases the ratio of the length of the barrel plating barrel to the diameter thereof, and increases the capacity of the plating solution in the inner cavity of the barrel plating barrel, and the plating solution which is contacted by the plated workpiece per unit time is more More, further improve the plating efficiency of the plated workpiece.
  • the discharging mechanism can be disposed on the top of the second side baffle 108 during use, so that the liquid level in the barrel plating barrel is also increased, thereby avoiding leakage of the plated workpiece in the barrel plating barrel. The situation occurs, preventing the surface of the plated workpiece from being oxidized, further improving the plating quality of the plated workpiece.
  • the external solution is conveniently sprayed into the inner cavity of the barrel 101 through the liquid through hole, and continuously flows into the barrel 101. Enter the plating solution.
  • the above-mentioned liquid discharge hole may also be opened on the other side wall surface of the liquid discharge pipe or at other positions of the liquid discharge pipe, and is mainly used for spraying the solution to clean the glued material 102. Some coated workpieces or other substances.
  • a circulation device may be disposed between the overflow hole 1084 and the liquid ejecting tube to filter the first recovered solution, and then the filtered solution is sent to the inner cavity of the barrel 101 through the liquid ejecting tube to form a solution for recycling.
  • the above-described liquid discharge pipe may not be provided.
  • the number of the overflow holes 1084 on the second side baffle 108 may also be one, two, four, etc., and only the inner cavity of the barrel 101 is higher than the overflow hole 1084.
  • the plating solution is discharged through the overflow hole 1084, thereby discharging the substance floating on the surface of the plating solution, and ensuring that no other impurities are mixed in the plating solution.
  • the overflow hole 1084 described above may not be disposed on the second side fence 108.
  • the above-mentioned curved protrusion 1083 may also be other structures, such as a circumferential arc portion formed on the top of the second side fence 108, and a circular arc portion and a top portion of the second side fence 108.
  • the inlet port 1014 or the discharge port is surrounded by the above, and the circumferential outer wall surface of the second side fence 108 is a circumferential surface.
  • the arcuate projections 1083 described above may not be provided, and only the second side fence 108 described above may be provided.
  • the number of the pressure plates 1082 may be three, four, five, etc., and the plurality of pressure plates 1082 are evenly distributed on the second side fence 108 along the circumferential direction of the second side fence 108.
  • the fixing component may also be other structures, such as an annular groove formed on the outer wall surface of the second side baffle 108, and the opening edge of the second annular plate 107 is inserted into the annular groove to realize rotation. connection.
  • the material feeding member may also be a plate having a longitudinal section and a trapezoidal shape, and the inclination of the second inclined surface 1032 is smaller than the inclination of the first inclined surface 1031, and the discharging function is performed in the discharging state; In the electroplating state, it is possible to roll the plated workpiece.
  • the first annular plate 106 is not provided with the above-mentioned circumferential tooth surface 1062, and a circumferential tooth surface 1062 is formed on the outer wall surface of the first segment 1011, the second segment 1012 or the third segment 1013, by driving the circumferential tooth Face 1062 drives the cylinder to rotate.
  • the first ring groove 1063 and the second card slot 1064 are not disposed on the first annular plate 106, and the first segment 1011, the second segment 1012 and the third segment 1013 are directly welded to the first annular plate 106. On the side wall.
  • the first annular plate 106 may not be disposed, and the first segment 1011 is directly connected to the second segment 1012 and the third segment 1013.
  • the first baffle 1061 is directly formed on the two plates 1021. On the end.
  • the first baffle 1061 described above may not be provided, and the inner end of the material member 103 extends to the connecting end 10211 of the plate member 1021.
  • the second segment 1012 and the third segment 1013 may also be other regular polygonal cylinders, such as a regular quadrilateral cylinder, a regular pentagon cylinder, a regular hexagon cylinder, etc., the number of sides of the cylinder and One-to-one correspondence of the number of the picking members 102 is provided, and one of the picking members 103 is disposed on the inner wall surface of one side of the regular polygonal cylinder.
  • the second segment 1012 and the third segment 1013 may be hollow cylinders in addition to the outer body of the regular polygonal cylinder.
  • the plurality of material members 103 are evenly distributed in the cylindrical cylinder corresponding to the material 102.
  • the inner end and the outer end of the material member 103 are circumferentially separated by a predetermined central angle of rotation, and the rotation center angle is a projection view in the axial direction of the barrel, the cylindrical body The angle formed between the center of the circle and the line connecting the ends of the material member 103. The angle ranges from greater than 0 degrees to less than 90 degrees.
  • the shape of the second segment 1012 or the third segment 1013 may also be a cylinder of other shapes, and only in the projection view of the axial direction of the barrel, the center of rotation thereof is respectively connected with the two ends of the material member 103.
  • the angle between the angle formed is greater than 0 degrees and less than 90 degrees.
  • the above-mentioned liquid-passing holes may be formed in the wall surface of the first segment 1011 and/or the second segment 1012, and/or the third segment 1013, or the above-mentioned liquid-passing holes may not be provided.
  • the second segment 1012 and the third member 1013 of the third segment 1013 may not have a one-to-one correspondence, and the material member 103 on the third segment 1013 and the material member 103 on the second segment 1012 are respectively located. Both sides of the material 102 can be used. Alternatively, the side of the part of the material 102 may not be provided with the material 103, and the side of the part 102 may be provided with the above-mentioned material 103.
  • one side or both sides of a part of the material piece is correspondingly provided with a material feeding member, and the other material feeding parts are disposed on the inner wall surface of the second or third stage, but do not correspond to the position of the material piece, for example, adjacent to Between the two jaws or other positions, the material that does not correspond to the position of the material, the inner end of which extends to the first section 1011 and the outer end of which extends to the outer section of the second section 1012 or the third section
  • This part of the material can also play the function of the material, only the workpiece to be plated into the first section 1011, not directly into the dip area 105.
  • the picking member 102 is at least one
  • the feeding member 103 is at least one.
  • at least one of the picking members 102 corresponds to one of the feeding members 103
  • the inner side of the feeding member 103 Extending to the side wall of the corresponding material member 102, the inner end of the remaining material member 103 extends to the first segment 1011, and the outer ends of all the material members 103 extend to the second segment 1012 or the third segment
  • the inner end and the outer end of the material member 103 are circumferentially separated by a predetermined central angle of rotation.
  • the other material setting pieces 103 can be arranged corresponding to the material piece 102, It may not correspond to the setting of the material 102.
  • the present embodiment provides a barrel plating barrel, as shown in FIG. 14 and FIG. 15, which is different from the barrel plating barrel provided in Embodiment 1 only in that the barrel 101 has only the first section 1011 and the second section 1012.
  • the third segment 1013 is not provided, that is, a material 103 is disposed on one side of the material member 102, and a gap is formed between the other side and the second annular plate 107 of the barrel body 101.
  • Other structures and Embodiment 1 The structure is the same.
  • This embodiment provides a barrel plating barrel, as shown in FIG. 16, which is different from the barrel plating barrel provided in Embodiment 1 or Embodiment 2 only in that the first section 1011 is not connected end by end from the respective material pieces 102.
  • the first segment 1011 is a cylindrical hollow cylinder, and the material 102 is a plate which is evenly distributed on the inner circumferential wall surface of the hollow cylinder.
  • the regular polygonal cylinder of the first segment 1011 is replaced with a cylindrical hollow cylinder, which is convenient for processing and manufacturing.
  • the embodiment provides a barrel plating barrel, as shown in FIG. 17, which is different from the barrel plating barrel provided in Embodiment 3 only in that the first annular plate 106 is not separately disposed, directly in the first segment 1011 and A plurality of first baffles 1061 are disposed in a circumferential direction of the inner wall surface between the second segments 1012, and a channel connecting the first segment 1011 and the second segment 1012 is formed between the adjacent two first baffles 1061.
  • the inner end of the member 103 extends to the front end of the first baffle 1061 in the discharge state, that is, the inner end of the material member 103 extends to the rear end of the channel in the discharge state, so that the material member 103 will be in the flared region 104.
  • annular plate is separately provided on the outer wall surface of the joint of the first section 1011 and the second section 1012, or in the first section 1011 or the second section 1012.
  • An annular plate is separately provided on the outer wall surface, and the annular plate has a circumferential tooth surface along its radial outer wall surface, and the circumferential tooth surface meshes with the gear.
  • the above-mentioned material member 102 may also be a conventional material member 102, for example, replacing the above-mentioned plate-shaped member 1021 with a convex member, for example, a projection having an inverted V-shaped longitudinal section; or
  • the segment is a regular polygonal cylinder, and a convex portion or a plate member is provided on an inner wall surface of one side of the regular polygonal cylinder; or one side of the regular polygonal cylinder is replaced by a convex member.
  • the tilting end 10212 of the component is smaller than the distance from the center of rotation of the connecting end 10211, and in the plating working state, the connecting end 10211 is in front of the turning direction of the tilting end 10212, and in the discharging state, the tilting end 10212 is connected.
  • the end 10211 is just in front of the direction of rotation.
  • the embodiment provides a barrel plating apparatus, including any one of the barrel plating barrel provided in the tank body embodiment 1 or the embodiment 2 or the embodiment 3 or the embodiment 4, wherein the tank body has an inner cavity, and the inner cavity is filled The required plating solution or cleaning solution is inserted, and the barrel plating barrel is rotatably disposed in the cavity of the tank, and the inner cavity of the barrel 101 communicates with the inner cavity of the tank body.
  • the barrel plating apparatus In the barrel plating apparatus of this structure, before plating, the desired plating solution is placed in the inner cavity of the tank body and the inner cavity of the barrel body 101, and the plated workpiece is placed in the inner cavity of the barrel body 101 when plating is required. Since the tank body communicates with the inner cavity of the barrel plating barrel, the plating solution in the inner cavity of the barrel body 101 is maintained at a relatively stable height, and the plated workpiece is plated more uniformly; meanwhile, the barrel plating apparatus adopts the embodiment 1 Or any of the barrel plating barrels of the embodiment 2 or the embodiment 3 or the embodiment 4, in the discharging state, reducing the workpiece to be plated from the materializing area 105 to the outside of the barrel plating barrel and then falling back to the barrel body 101 The amount inside increases the discharge amount and discharge efficiency of the barrel plating barrel, and increases the contact area between the plated workpiece and the plating solution, thereby improving the plating efficiency.
  • This embodiment provides a barrel plating apparatus, as shown in FIGS. 18 to 28, including a first tank 20, a barrel plating tank 10, a circulation device 30, and a discharge mechanism 70.
  • the barrel plating barrel in this embodiment may be the barrel plating barrel 10 of any one of the embodiments provided in the above Embodiment 1 or Embodiment 2 or Embodiment 3 or Embodiment 4, or the barrel plating barrel of other structures in the prior art. .
  • the following is exemplified by taking the barrel plating barrel provided in Embodiment 1 as an example.
  • the first groove 20 has an inner cavity, and the first side wall and the first outlet are respectively opened on the opposite side walls; the barrel plating barrel 10 is rotatably disposed in the inner cavity of the first groove 20 by a rotating mechanism, along the axis thereof
  • the two end faces have a feed port and a discharge port, and the two end faces are respectively provided with an overflow hole 1084 located below the feed port and the discharge port; the feed port corresponds to the first inlet, and the discharge port corresponds to the discharge port
  • the first outlet; the inner cavity of the barrel plating barrel 10 is in communication with the inner cavity of the first groove 20; one end of the circulation device 30 is connected to the overflow hole 1084, and the other end is located in the barrel plating barrel 10 for recovery through the overflow hole 1084. And plating the plating solution in the barrel barrel 10 at a position higher than the overflow hole 1084, and inputting the filtered plating solution into the barrel plating barrel 10.
  • the first groove 20 includes a bottom groove 201, a second baffle 202 mounted on a wall surface of the top surface of the bottom groove 201, and a cover disposed on the top of the second baffle 202.
  • the required gap is reserved between the second baffle 202 and the top surface of the bottom groove 201 to enclose the inner cavity of the first groove 20.
  • the bottom groove 201 has three hollow second inner chambers 2011, and the outer wall surface of the bottom groove 201 is provided with three second outlets 2013 respectively communicating with the three second inner chambers 2011.
  • the second outlet 2013 is sealed with a third baffle 2014;
  • the top surface of the bottom groove 201 is provided with a discharge opening 2012 for communicating the inner cavity of the first groove 20 with the second inner cavity 2011, and a detachable sealing cover A cover disposed on the bottom of the discharge opening 2012 and located in the second inner chamber 2011.
  • the three second inner chambers 2011 are in communication with each other.
  • the third baffle 2014 on the second outlet 2013 is opened, and the unloading is performed.
  • the plating liquid in the inner cavity of the first tank 20 and the barrel plating barrel 10 is discharged into the second inner chamber 2011 through the discharge buckle, and then discharged to the outside through the second outlet 2013.
  • the top surface of the bottom groove 201 has a V-shaped surface, and the V-shaped surface can more quickly discharge and clean the residue remaining in the cavity of the first groove 20 through the discharge port 2012.
  • the top surface of the bottom groove 201 may also be a surface of other shapes, such as a flat surface, or an inclined surface.
  • the barrel plating barrel 10 is rotatably disposed on the top surface of the bottom groove 201.
  • the V-shaped surface is provided with four support wheels 204 in the radial direction of the barrel plating barrel 10, wherein the two support wheels 204 are located at the bottom of the V-shape, and The two support wheels 204 are located on the same side of the V-shape, and in the projection view along the axial direction of the barrel plating barrel 10, the center of each of the support wheels 204 at the bottom of the V-shape is connected to the center of the barrel plating barrel 10.
  • the angle formed between the vertical center line of the barrel plating barrel 10 is greater than 0 degrees. For example, 5 degrees, 7 degrees, 9 degrees, and the like.
  • the second annular plates 107 on both end faces of the barrel are rotatably mounted on the two support wheels 204 on the same row, and the outer wall of the support wheel 204 has a circumferential guide groove.
  • the second annular plate 107 is rotatably mounted in the guiding groove, and the weight of the barrel plating barrel 10 is transmitted to the first groove 20 via the support wheel 204 at the bottom of the V-shape, and the support wheel 204 on the V-shaped side is guided. effect.
  • a second annular plate 107 is smoothly disposed on the support wheel 204 so that the barrel plating barrel does not sway to the left and right on both sides of the V-shape, ensuring the smoothness of the rotation of the barrel-plating barrel.
  • three support wheels 204 may be disposed along the radial direction of the barrel plating barrel to support a second annular plate 107.
  • One support wheel 204 is located at the top of the V-shape, and two support wheels 204 are located on both sides of the V-shape.
  • the three support wheels 204 form a circumference which coincides with the circumferential circumference of the outer wall surface of the second annular plate 107, and the connection between the center of the support wheel 204 on the bottom of the V-shape and the center of the second annular plate 107,
  • the angle with the vertical center line of the second annular plate 107 may be 0 degrees.
  • a plurality of support wheels 204 may be provided to support a second annular plate 107, or an annular plate may be disposed on the outer wall surface of the barrel plating barrel, the annular plate cooperates with the support wheel, so that the barrel plating barrel 10 is smoothly disposed at the first Inside the slot 20.
  • the second inner cavity 2011 is formed on one side of the V-shaped groove, and the other side is an inclined plate, and the outer wall surface of the inclined plate overlaps the second groove 304 in the circulation device 30 (hereinafter mentioned), the second The groove 304 serves to support the first groove 20, and also makes the first groove 20 and the circulation device 30 compactly mounted, occupying a small space.
  • the circulation device 30 includes an overflow tank 301, a filter 302, a conveying member 303, and a second groove 304.
  • the overflow groove 301 is disposed in the first groove 20 for receiving the plating solution flowing out through the overflow hole 1084.
  • the overflow groove 301 is formed on the inner surface of the second baffle 202.
  • the left end of the overflow tank 301 extends to the second baffle 202 on the side of the circulation device 30.
  • the second baffle 202 defines a liquid passage hole, and the overflow groove 301 is disposed outside the second baffle 202.
  • the transition groove 305 is connected, the outlet of the transition groove 305 extends into the second groove 304 through the pipeline, the plating solution is recovered in the second tank 304, and is connected to the filter 302 through the second conduit 306.
  • the filter 302 The other end is connected to the conveying member 303 through another second pipe 306.
  • the conveying member 303 is a liquid discharging pipe which is disposed on the two second side fences 108 of the barrel plating barrel 10.
  • the liquid discharging pipe is located in the barrel plating barrel 10 A plurality of liquid discharge holes are formed in a portion of the inner cavity.
  • the plating liquid higher than the overflow hole 1084 first flows into the first through the overflow hole 1084.
  • the tank 20 is further flowed into the overflow tank 301, enters the second tank 304 through the transition tank 305 and the second line 306, and the recovered liquid in the second tank 304 is pumped into the filter 302 through the pump to be filtered.
  • the filtered electroplating solution is sent to the liquid ejecting tube through the second line 306, and then sprayed into the barrel plating barrel 10 through the liquid ejecting tube to realize the recycling mode of the plating solution, and the solutions of the two overflow tanks 301 are first recovered. Go to the second slot 304.
  • the top of the second tank 304 has a second opening
  • the above-described circulation device 30 further includes an adjustment mechanism 307 for replenishing the plating solution in the second tank 304 with the desired metal ions.
  • the adjustment mechanism 307 includes a desired metal plate 3071 suspended above the second slot 304, such as a zinc plate, a copper plate or other metal plate 3071, a first drive assembly disposed on top of the metal plate 3071, first The driving assembly is configured to drive the metal plate 3071 into the plating solution of the second groove 304 through the second opening in the vertical direction, or lift out from the plating solution to adjust the content of metal ions in the plating solution.
  • the first driving assembly includes a first rotating shaft 3072 disposed outside the first groove 20, and two hanging members 3073 wound on the first rotating shaft 3072, such as a rope or a flexible hook, each of the hanging members 3073 A metal plate 3071 is connected to the bottom, and a first driver 3074 that drives the rotation of the first rotating shaft 3072, such as a motor, rotates in the forward or reverse direction of the motor, and drives the first rotating shaft 3072 to rotate in the forward or reverse direction, so that the hanging member 3073 is wound around
  • the first rotating shaft 3072 is pulled out from the first rotating shaft 3072, and the metal plate 3071 at the bottom of the hanging member 3073 is moved up or down, and protrudes into the plating liquid in the second groove 304 through the second opening, or from the second
  • the plating solution in the tank 304 is lifted up to adjust the concentration of metal ions in the plating solution in the second tank 304.
  • a liquid level window is further disposed on the outer wall surface of the second groove 304, and a transparent plate is disposed on the liquid level window, and a scale value is provided on the transparent plate, so that the plating solution in the second groove 304 can be known at any time.
  • Level height is further disposed on the outer wall surface of the second groove 304, and a transparent plate is disposed on the liquid level window, and a scale value is provided on the transparent plate, so that the plating solution in the second groove 304 can be known at any time.
  • a cover plate 205 is further disposed on the top surface of the second groove 304.
  • the cover plate 205 surrounds the metal plate 3071 and the hanging member 3073 so that the second opening and the metal plate 3071 are isolated from the outside.
  • the top of 3073 is wound around the first rotating shaft 3072 through the cover plate 205.
  • the cover plate 205 is further provided with a motor box 206, the first rotating shaft 3072 is located in the motor box 206, the top of the hanging member 3073 is located in the motor box 206, and the cover plate 205 and the motor box 206 are disposed such that the first rotating shaft 3072
  • the hanging member 3073 and the metal plate 3071 are separated from the outside to prevent the plating solution in the second groove 304 from directly communicating with the outside.
  • the metal plate 3071 is provided with a plurality of through holes, and the through holes are provided to increase the contact area between the metal plate 3071 and the plating solution in the second groove 304, thereby increasing the amount of metal ions dissolved in the plating solution.
  • the number of metal plates 3071 set there may be a plurality of, for example, three, four, five, etc., or one.
  • the plurality of metal plates 3071 may be the same metal or different metals.
  • two sides of the second groove 202 of the first groove 20 facing away from the circulation device 30 are provided with two windows, and the two windows are sealed and detachably mounted with a transparent panel 91.
  • the arrangement of the glass and the transparent panel 91 is convenient for observing the working condition of the barrel plating barrel 10 and the change of the liquid level height of the solution in the barrel plating barrel 10; on the other hand, when the transparent panel 91 is detached from the window, it is convenient.
  • the transparent plate is removed from the window, and the barrel is removed from the window to facilitate the installation or disassembly of the barrel, and the maintenance of the first groove is also facilitated.
  • the second baffle 202 located above the second slot 304 is further provided with a step recessed inwardly, and the driver is mounted on the step, so that the entire first slot 20 is compact, and the number of the transparent panel 91 can also be one. , three, four, and so on.
  • the above-mentioned barrel plating apparatus is further provided with an anode plate 40 and a cathode lead 50, and an anode plate 40 is provided in a gap between the overflow tank 301 and the barrel plating tank 10, as shown in Figs. 23, 24 and 27, for example, an anode.
  • the plate 40 is three pieces, which are surrounded on the three outer surfaces of the barrel plating barrel 10, and the anode plate 40 disposed in the inner cavity of the barrel plating barrel 10; the top surface of the anode plate 40 outside the barrel plating barrel 10 is not higher than
  • the bottom surface of the overflow hole 1084, which is disposed in the barrel plating barrel 10, is in contact with the workpiece to be plated.
  • the three anode plates 40 outside the barrel plating drum 10 are connected together, the anode plate 40 is connected to the wall surface of the first tank 20 through the support pipe, and the anode plate 40 near the discharge port and the feed port side can be hung on The second side baffle 108 of the barrel 10 is barreled.
  • a plurality of anode plates 40 are disposed. After the anode plate 40 is connected to the external power source, more positive ions can be supplied to the plating solution, so that the positive ions are adsorbed on the plated workpiece, and the plating efficiency of the plated workpiece is improved.
  • a plurality of through holes are formed in the anode plate 40 to further increase the contact area between the anode plate 40 and the plating solution, and increase the content of positive ions in the plating solution.
  • two second side baffles 108 of the barrel plating barrel 10 are provided with through holes 1085, and a first connecting rod 41 is disposed in the through hole 1085.
  • the first connecting rod 41 is made of an insulating material.
  • the anode plate 40 includes an inverted V-shaped plate, and a plate which is obliquely formed on one end of the inverted V-shaped plate, and the top of the inverted V-shaped plate overlaps the first connecting rod 41, a second connecting rod 42 is disposed on the bottom of the first connecting rod 41 to form a frame shape, and a plurality of cathode wires 50 are disposed on the second connecting rod 42, and the cathode lead 50 and the anode plate 40 are separated. Meanwhile, a third connecting rod 43 is disposed on both ends of the first connecting rod 41.
  • the third connecting rod 43 is located outside the barrel plating barrel 10, and the two third connecting rods 43 are respectively connected to the discharging port and the feeding port.
  • the anode plate 40 is such that the anode plate 40 in the barrel plating barrel 10 is joined to the anode plate 40 outside the barrel plating barrel 10.
  • the above-mentioned barrel plating apparatus further includes a discharge mechanism 70 which is slidably disposed on the first outlet by a first sliding mechanism 80 in a horizontal direction perpendicular to the axis of the barrel barrel 10, and one end thereof The discharge port extends into the barrel-plating barrel 10, and the other end is located outside the first groove 20 for receiving the plated workpiece after plating in the barrel-plating barrel 10.
  • the discharge mechanism 70 is a conveyor belt
  • the first sliding mechanism 80 includes a first support frame 801 disposed on the first opening and the second opening along the axis of the barrel plating barrel 10; a direction opening on a bottom surface of the conveyor belt adapted to fit over the first support frame 801; and a second actuator 802 coupled to the bottom of the conveyor belt, such as a cylinder or a telescopic motor for driving the conveyor belt along the level The direction slides on the first support frame 801.
  • the barrel plating apparatus further includes a first frame 601.
  • the first frame 601 has a frame structure, and the first groove 20 and the barrel plating barrel 10 are disposed in the frame structure, and the circulation device 30
  • the second slot 304, the adjusting mechanism 307, the cover plate 205, and the motor box 206 are disposed on the first frame 601 and located outside the frame structure, and the two ends of the first support frame 801 of the first sliding mechanism 80 are respectively
  • the two ends of the frame structure are disposed such that the entire first support frame 801 is overlapped on the first inlet and the first outlet, and passes through the discharge port and the feed port of the barrel plating barrel 10.
  • the upper cover 203 of the first slot 20 extends toward one side of the motor box 206 to the top opening of the motor box 206, covering the top opening of the motor box 206, along the axial direction of the barrel plating barrel 10, and still in the frame shape.
  • Two decorative strips 90 are provided at the edges of the structure and upper cover 203.
  • the curved protrusions 1083 are also rotatably connected to the second annular plate 107 of the barrel through the pressing plate 1082 and the annular step 1081, and a connecting pipe or connection is further disposed between the two second side fences 108.
  • the shaft further defines an axial position of the two second side baffles 108, and the connecting pipe may be the first connecting rod 41 described above, which not only functions to connect the anode plates 40, but also can connect two The action of the two side baffles 108; the overflow hole 1084 described above is opened on the second side baffle 108.
  • the two second annular plates 107 and the two first annular plates 106 are further provided with reinforcing pipes along the axial direction of the barrel, and the plurality of reinforcing pipes are distributed along the circumferential direction of the barrel.
  • the plurality of reinforcing tubes do not pass through the first segment 1011, the second segment 1012, and the third segment 1013.
  • the liquid ejecting pipe in the circulating device 30 is disposed on the arcuate protrusion 1083.
  • the liquid ejecting hole is preferably formed on a side wall surface of the liquid ejecting pipe near the inner wall surface of the barrel for spraying the plating solution or the cleaning liquid, or other solution.
  • the plating solution is placed in the first tank 20 and the barrel barrel 10 in advance, and the plated workpiece is added into the inner cavity of the barrel barrel 10 through the inlet port.
  • the barrel plating drum 10 is driven to rotate clockwise to drive the first annular plate 106 to rotate the entire barrel clockwise, and the material opening 105 is open downward, but as the barrel rotates, the picking area 105 starts to pick up.
  • the plated workpiece is continuously dropped and returned to the barrel under its own gravity to achieve continuous rolling of the workpiece to be plated, and the second inclined surface 1032 of the material member 103 continuously rolls the plated workpiece; meanwhile, the first groove
  • the plating solution in 20 is continuously sprayed on the workpiece to be plated through the liquid passing holes in the walls of the first section 1011, the second section 1012 and the third section 1013 to realize electroplating of the workpiece to be plated;
  • the plated workpiece is taken out from the barrel body, the barrel body is rotated counterclockwise, the opening area 105 is open upward, and the plated workpiece which is initially picked up in the materializing area 105 is temporarily present therein, when the material piece 102 is rotated to a certain height.
  • the opening of the dip area 105 is inclined downward, and The plated workpiece in the dip area 105 is thrown onto the unloading mechanism 70, and the plated workpiece scattered from the dip area 105 or the plated sides of the coffin in the barrel is in the discharge process.
  • the workpiece can be blocked by the first inclined surface 1031 of the material 103 and dialed into the flared region 104, and slides into the dip area 105 along the first inclined surface 1031 of the material member 103 to prevent the workpiece from being plated.
  • the falling of the barrel from the barrel 10 can avoid the amount of the plated workpiece scattered from the material area 105 and then fall back into the barrel, thereby increasing the discharge amount and discharge of the plated workpiece of the barrel plating barrel 10. effectiveness.
  • the plating liquid in the barrel plating barrel 10 is always in a circulating flow state due to the arrangement of the circulation device 30, and the plating liquid level Above the overflow hole 1084 on the second side baffle 108, the floating material on the surface of the plating solution flows into the first tank 20 through the overflow hole 1084, and flows into the overflow tank 301 through the transition tank. 305, the second line 306 enters the second tank 304, and is pumped into the transition device for filtration. The filtered plating solution is sent to the liquid spray tube through the second line 306, and the spray tube sprays the plating solution to the roll.
  • the recycling of the plating solution is formed, so that the plating solution in the barrel plating barrel 10 contains few impurities, and the plating quality is improved, so that the plated workpiece can be continuously plated; meanwhile, in the barrel plating barrel 10
  • the first groove 20 is disposed outside, and the inner cavity of the first groove 20 communicates with the inner cavity of the barrel plating barrel 10, and the first groove 20 is filled with a plating solution, so that the barrel plating barrel 10 is always in the plating liquid environment, and the barrel plating barrel 10 is inside.
  • the plating solution is maintained at a relatively stable height, and each step of the plated workpiece is plated. More uniformity, improve the plating efficiency of the barrel plating device.
  • the metal adjusting mechanism 307 is opened, so that the metal plate 3071 is inserted into the second groove 304, and the content of metal ions in the plating solution in the second groove 304 is increased.
  • the metal plate 3071 is lifted from the plating solution of the second tank 304 to effect adjustment of the ion content in the plating solution.
  • the discharge mechanism 70 can be other than the conveyor belt, and only one end extends into the barrel plating barrel 10, and the other end is located outside the first groove 20, so as to receive the plated workpiece. Just fine.
  • the anode plate 40 may be disposed only between the first groove 20 and the barrel plating barrel 10, or the anode plate 40 may be disposed only in the barrel plating barrel 10.
  • the number of the anode plates 40 may be one piece. Two blocks, three blocks, etc., the specific number of settings depends on the actual use.
  • the number of the second inner chambers 2011 in the bottom groove 201 may be one, two, four, etc., further deformed, or the second inner cavity 2011 may not be provided, and only the unloading is set.
  • the first driving component can also be other structures, and only the metal plate 3071 can be driven for lifting movement, for example, the telescopic motor or the cylinder is directly connected to the metal plate 3071.
  • the adjustment mechanism 307 can also be other structures, such as metal ion liquid disposed above the second groove 304, and the metal ion content in the plating solution is adjusted by directly adding the metal ion liquid to the second groove 304. . As the deformation, the above-described adjustment mechanism 307 may not be provided.
  • the second groove 304 and the transition groove 305 may not be provided.
  • the overflow groove 301 is directly connected to the filter 302 through a pipeline, and the other end of the filter 302 is connected to the liquid discharge pipe through a pipeline.
  • the filter 302 An existing filter 302 is employed.
  • the overflow tank 301 As the deformation of the overflow tank 301, only one overflow tank 301 may be provided, or the overflow tank 301 may be separately disposed in the gap between the first tank 20 and the barrel plating drum 10, and not formed in the second groove of the first tank 20. On the baffle 202.
  • the circulation device 30 can also have other structures, for example, a pipeline is directly disposed on the overflow hole 1084, and the pipeline is directly sent to the filter 302, and the plating solution filtered by the filter 302 is transported to the roller through the pipeline.
  • the above-described conveying member 303 is not provided.
  • the barrel plating apparatus only needs to include the first tank 20, the barrel plating tank 10, and the circulation device 30 described above.
  • the embodiment provides a barrel plating system, including the barrel plating apparatus provided in Embodiment 6, each of the barrel plating apparatuses further includes a loading device disposed at the feeding port, and adjacent to the two barrel plating devices, located at the front
  • the unloading mechanism 70 in the barrel plating apparatus and the loading apparatus in the rear barrel plating apparatus can have an overlapping area or a staggered space in the horizontal direction in the vertical direction.
  • the three barrel plating apparatuses are respectively the first barrel plating apparatus, the second barrel plating apparatus and the third barrel plating apparatus in sequence; the corresponding loading apparatuses are respectively the first upper plating apparatus
  • the discharging device, the second loading device and the third loading device 70 are respectively a first discharging mechanism, a second discharging mechanism and a third discharging mechanism.
  • the first workpiece of the first barrel plating device is first input into the barrel plating barrel 10 to perform the plating process of the first stage 1011; After the electroplating process of 1011 is completed, the workpiece to be plated is thrown onto the first unloading mechanism 70 of the first barrel plating apparatus by the first unloading mechanism 70, with the cooperation of the material 102 and the material 103.
  • the plated workpiece thereon is conveyed to the second loading device of the second barrel plating device (the plated workpiece is dropped by the first discharging mechanism 70 on the second loading device), and the second loading device is to be plated workpiece
  • the second discharge mechanism 70 is transported to the barrel plating barrel 10 in the second barrel plating apparatus to perform the second stage plating process. After the second stage 1012 plating process is completed, the second discharge mechanism 70 conveys the plated workpiece to the third barrel plating apparatus.
  • the third loading device inputs the plated workpiece into the barrel plating barrel 10 to perform the third stage plating process. After the third stage 1013 plating process is completed, the third discharging mechanism 70 is plated.
  • the workpiece is discharged.
  • the second unloading mechanism 70 in the second barrel plating device is slid in the horizontal direction (perpendicular to the axis of the barrel barrel 10). So that the second unloading mechanism 70 and the third loading device of the third barrel plating device are staggered, and a receiving bin is disposed below the second discharging mechanism 70, which will be subjected to the second stage 1012 plating process.
  • the plated workpiece is collected in the receiving bin; after the plated workpiece is collected, the second discharging mechanism 70 is slid in the horizontal direction, so that the second discharging mechanism 70 and the third loading device have a starting direction in the vertical direction. Overlapping area.
  • the loading device is preferably a conveyor belt, or other transport device.
  • a plurality of barrel plating devices for example two, three, four, five, six, etc., may be provided, and a plurality of barrel plating devices are assembled at any time according to actual use requirements to form an automated Continuous plating production line.
  • the barrel plating system in this embodiment employs the barrel plating apparatus of the sixth embodiment, so that the plating efficiency of the barrel plating system is high and the amount of material to be plated is high, and an automatic continuous plating process can be realized.
  • This embodiment provides a barrel plating apparatus, as shown in FIGS. 29 to 37, including a first groove 20, two barrel plating barrels 10, a transition piece 110, and a discharge mechanism 70.
  • the barrel plating barrel of this embodiment may be either one of the barrel plating barrels provided in Embodiment 1 or Embodiment 2 or Embodiment 3 or Embodiment 4, or may be a barrel plating barrel in the prior art. The following is an example of the barrel plating barrel in the first embodiment.
  • the first groove 20 has an inner cavity, and the first inlet and the first outlet are opened on the opposite side walls; and a lumen is divided into two in the inner cavity. a partition 207 of the inner cavity.
  • a barrel plating barrel 10 is disposed, and the two barrel plating barrels 10 are coaxially and rotatably disposed, and each of the barrel plating barrels 10 is formed with a feed port and a discharge port along the axial end faces thereof.
  • the adjacent end faces of the two barrel-plating barrels 10 respectively have a discharge port and a feeding port capable of receiving the discharge-out workpiece by the discharge port; the feed ports and the discharge ends of the outer end faces of the barrel-plating barrels 10 at both ends
  • the ports respectively correspond to the first inlet and the first outlet; the transition piece 110 is fixedly connected with the first groove 20, and is disposed between the discharge port and the feed port on the adjacent end faces of the two barrel plating barrels 10 for
  • the plated workpiece is transferred from the barrel plating barrel 10 where the discharge port is located to the barrel plating barrel 10 where the feed port is located; the discharge mechanism 70 is disposed at the discharge barrel 30 of the outer end surface having the discharge port at both ends At the mouth, it is used to receive the plated workpiece discharged from the barrel plating barrel 10.
  • the transition piece 110 is a plate, one end of which is inserted into the corresponding barrel plating barrel 10 through the discharge port, and the other end is inclined downwardly into another barrel plating adjacent to the barrel plating barrel 10.
  • a first side baffle 1101 is disposed on both side walls of the plate along the axial direction of the barrel plating barrel 10. The inclined plate transports the plated workpiece in the previous barrel plating barrel 10 to the next barrel plating barrel 10, and the first side fence 1101 is disposed to prevent the plated workpiece from slipping off from both sides of the plate.
  • one end of the unloading mechanism 70 extends into the barrel-plating barrel 10 through the discharge port of the subsequent barrel-plating barrel 10, and the other end is located outside the first groove 20, and extends into one end of the barrel-plating barrel 10.
  • the plated workpiece in the barrel barrel 10 is received at one end of the first groove 20 for outputting the workpiece to be plated.
  • the discharge mechanism 70 is preferably a conveyor belt. In the axial direction of the barrel plating drum 10, the discharge mechanism 70 and the transition piece 110 are staggered to prevent the discharge mechanism 70 from blocking the transition piece 110 to input the plated workpiece in the front barrel plating barrel 10 into the barrel barrel 10 at the rear. Inside.
  • the barrel plating apparatus further includes a second frame 602, and the first groove 20, the transition piece 110, and the discharge mechanism 70 are all mounted on the second frame 602; as shown in FIG.
  • the material mechanism 70 is fixed on the second frame 602 by the second support frame 100.
  • the second frame 602 has a frame structure, the first groove 20 is disposed in the frame structure, and one end of the second support frame 100 is fixed in the frame. On one end of the structure, the other end passes through the first outlet of the first tank 20, the discharge port, the feed port, and the first inlet, and is connected to the other end of the frame structure. As shown in FIG.
  • one end of the transition piece 110 extends to the feed opening of the barrel bar 10 through the discharge port of the front barrel barrel 10 and is obliquely fixed to the second support frame 100, and the other end extends to At the feed port of the rear barrel plating tank 10, the partition plate is located below the transition piece 110, for example, the other end is fixed to the second side baffle 108 of the barrel barrel 10 located at the rear to realize the inclined setting of the transition piece 110.
  • the inclination angle of the transition piece 110 is not limited, and is determined depending on the actual use.
  • a liquid-passing hole communicating with the corresponding first inner cavity is formed on the wall surface of the barrel plating barrel 10, so that the plating liquid in the first inner cavity communicates with the plating solution in the inner cavity of the barrel plating barrel 10, and rotates in the barrel plating barrel 10.
  • the plating liquid in the first inner cavity is continuously sprayed into the inner cavity of the transition barrel through the liquid-passing hole, thereby increasing the contact area between the plating solution and the workpiece to be plated, thereby improving the plating efficiency.
  • the first groove 20 has a structure similar to that of the first groove structure in the embodiment 6, and includes a bottom groove 201, and a second baffle 202 mounted on a wall surface of the top surface of the bottom groove 201.
  • an upper cover 203 disposed on the top of the second baffle 202; a pair of two opposite first baffles 1061 respectively opening a first inlet and a first outlet; all of the second baffle 202 and the bottom groove 201
  • the inner surface of the first groove 20 is defined between the top surfaces, and the partition plate 207 is disposed on the top surface of the bottom groove 201 in the radial direction of the barrel plating barrel 10 to form two first inner chambers, and the barrel plating barrel 10 is rotatable It is disposed on the top surface of the bottom groove 201.
  • the bottom groove 201 has two hollow second inner chambers 2011, and the two hollow second inner chambers 2011 respectively correspond to the first cavity.
  • the outer wall surface of the bottom groove 201 is open and provided.
  • the second inner chambers 2011 are respectively connected to the second outlets 2013, and the second outlets 2013 are sealed with a third baffle 2014; the top surface of the bottom trough 201 is open to connect the first inner cavity with the second inner cavity 2011.
  • the two second inner chambers 2011 may be connected to each other or separated.
  • the third baffle on the second outlet 2013 is opened. And the cover body on the discharge port 2012, the plating liquid in the first inner cavity and the barrel plating barrel 10 is discharged into the second inner cavity 2011 through the discharge buckle, and then discharged to the outside through the second outlet 2013.
  • the top surface of the bottom groove 201 has a V-shaped surface, and the V-shaped surface can more quickly discharge and clean the residue remaining in the first inner cavity of the first groove 20 through the discharge port 2012.
  • the top surface of the bottom groove 201 may also be a surface of other shapes, such as a flat surface, or an inclined surface.
  • the barrel plating drum 10 is rotatably disposed on the top surface of the bottom tank 201, for example, in a V-shaped surface, as shown in Fig. 33, the rotatably mounting manner of the barrel plating barrel in the bottom tank 201 and the barrel plating in the embodiment 6.
  • the barrel is installed in the same manner on the bottom tank 201, and will not be described again.
  • the barrel-plating barrel 10 located at the rear is throwing the plated workpiece therein into the discharging mechanism.
  • each barrel plating barrel 10 realizes the state of plating or outputting the workpiece to be plated by different rotation directions; when the adjacent barrel barrel 10 is in operation, when the rotation direction is the same, the state is exactly opposite to achieve continuous The electroplating process is performed on different batches of the plated workpiece to improve the plating efficiency of the barrel plating barrel 10.
  • the curved protrusion 1083 is also rotatably connected to the second annular plate 107 of the barrel through the pressing plate 1082 and the annular step 1081, and a connecting tube is further disposed between the two second side fences 108.
  • the axial position of the two second side baffles 108 is defined.
  • the connecting pipe may be the first connecting rod 41 mentioned hereinafter, which not only functions to connect the anode plate 40, but also can connect two The role of the two side baffles 108.
  • the discharge mechanism 70 is disposed on the top of the second side baffle 108, and the liquid level in the barrel plating barrel 10 is also increased, thereby avoiding the occurrence of leakage of the plating liquid in the barrel plating barrel 10, The surface of the workpiece to be plated is prevented from being oxidized, and the plating quality of the workpiece to be plated is further improved.
  • the barrel plating barrel 10 is installed in the first inner chamber. As shown in Fig. 36, the two barrel plating barrels 10 are installed in opposite directions, so that the material member 102 faces in the opposite direction, when the second driving unit drives the two barrel plating barrels 10 to synchronize.
  • the feeding zone 105 of the materializing member 102 in the front rolling barrel 10 is opened upward, and the plated workpiece therein is thrown onto the transition piece 110, and the plated workpiece slides through the transition piece 110 into the rear.
  • the barrel is barrel 10 inside.
  • the crotch region 105 of the coffin 102 located in the rear barrel plating tank 10 is open downward, and is subjected to an electroplating or cleaning process for the workpiece to be plated therein.
  • the setting member 103 is arranged such that when the discharging state is reached, the plated workpiece is transferred into the flared region 104 and then slides into the feeding zone 105; in the plating or cleaning state, the dispensing member 103 continuously rolls the plated workpiece In this way, a plurality of barrel plating or cleaning processes can be realized in one barrel plating apparatus, and the plating liquids in each barrel plating tank 10 may be the same or different.
  • each barrel plating barrel 10 is correspondingly provided with a circulation device 30 located outside the first groove 20, and a second side block of the barrel plating barrel 10.
  • the plate 108 is provided with an overflow hole 1084 located below the discharge port and the feed port, and the circulation device 30 has the same structure as that of the circulation device 30 provided in the embodiment 6, and details are not described herein again. As shown in FIG. 29, FIG. 31 and FIG. 32, corresponding to the first inner cavity, each barrel plating barrel 10 is correspondingly provided with a circulation device 30 located outside the first groove 20, and a second side block of the barrel plating barrel 10.
  • the plate 108 is provided with an overflow hole 1084 located below the discharge port and the feed port, and the circulation device 30 has the same structure as that of the circulation device 30 provided in the embodiment 6, and details are not described herein again.
  • FIG. 29 As shown in FIG. 29, FIG. 31 and FIG. 32, corresponding to the first inner cavity, each barrel plating barrel 10 is correspondingly provided with a circulation device 30 located outside the first groove 20,
  • the above-mentioned barrel plating apparatus also includes the anode plate 40 and the cathode lead 50 as provided in the embodiment 6, and the structure and arrangement thereof are the same as those of the anode plate and the cathode lead of the embodiment 6, and will not be described herein.
  • the second slot 304, the adjusting mechanism 307, the cover plate 205, and the motor box 206 in the above-mentioned circulating device 30 are disposed on the second frame 602 and located outside the frame structure.
  • the upper cover 203 of the first slot 20 extends toward one side of the motor box 206 to the top opening of the motor box 206, covering the top opening of the motor box 206, along the axial direction of the barrel plating barrel 10, and also in a frame structure
  • Two decorative strips 90 are provided at the edge of the upper cover 203.
  • the plated workpiece when the plated workpiece needs to be plated, the plated workpiece is first loaded into the barrel barrel 10 located at the front, and the barrel barrel 10 is rotated clockwise to plate the plated workpiece and plate it. Thereafter, the barrel plating barrel 10 is rotated counterclockwise, and the plated workpiece is thrown to the end of the transition piece 110 at the inner cavity of the barrel plating barrel 10 by the cooperation of the material member 102 and the material member 103, and the plated workpiece is The transition piece 110 is inclined downwardly into the barrel-plating barrel 10 located at the rear to start the electroplating process. After the electroplating is completed, the material of the material 102 and the material 103 in the barrel-plating barrel 10 will be plated.
  • the workpiece is thrown onto the discharge mechanism 70, and the plated workpiece is discharged through the discharge mechanism 70 to the entire barrel plating apparatus.
  • the circulation device 30 causes the plating solution in each of the first inner cavity and the barrel plating barrel 10 therein to form a recycling mode.
  • the second frame 602 may not be disposed, and the transition piece 110 and the discharge mechanism 70 may be directly mounted on the first slot 20, and the second support frame 100 is fixed at the first slot 20 at one end. On the first outlet of the first tank 20, the other end passes through the discharge port and the feed port of the two barrels 10 in sequence.
  • the second support frame 100 may not be provided, and the unloading mechanism 70 may be directly fixed on the first outlet, and one end extends into the barrel-plating barrel 10 corresponding to the first outlet, and the other end is located in the first slot.
  • one end of the transition piece 110 is fixed on the feeding port of the barrel plating barrel 10, and the other end extends out of the discharge port of the corresponding barrel plating barrel 10 of the feeding port, and then extends to the adjacent barrel plating barrel 10 At the feed inlet.
  • the second inner chamber 2011, the second outlet 2013, and the third baffle 2014 may not be provided on the bottom groove 201, and the above-described discharge opening 2012 may be provided on the top of the bottom groove 201.
  • the bottom groove 201 can be replaced by a bottom plate.
  • the liquid-plating hole may not be opened on the wall surface of the barrel-plating barrel 10. Since the second side fence 108 and the barrel-plating barrel 10 are rotatably connected, there is a gap between the two, and the first inner cavity and the inner cavity thereof The barrel plating barrels 10 communicate with each other through this gap.
  • the first side baffle 1101 may not be provided on the transition piece 110.
  • the transition piece 110 can also be other structures, only need to be fixedly connected with the first groove 20, and disposed between the discharge port and the feed port on the adjacent end faces of the adjacent barrels 10 for The plated workpiece is transferred from the barrel plating tank 10 where the discharge port is located to the barrel plating tank 10 where the feed port is located.
  • a slide rail that is placed obliquely, a slide plate that is placed on the slide rail, or a belt conveyor.
  • the above-described adjustment mechanism 307 and the second groove 304 may not be provided, and only the above-described overflow groove 301, filter 302, and conveying member 303 may be provided. Further, the above-described circulation device 30 may not be provided.
  • the anode plate 40 may be disposed only between the first groove 20 and the barrel plating barrel 10, or the anode plate 40 may be disposed only in the barrel plating barrel 10.
  • the number of the anode plates 40 may be one piece. Two blocks, three blocks, etc., the specific number of settings depends on the actual use.
  • the first groove 20 is divided into n+1 first inner cavities by n partitions, and one first inner cavity is provided.
  • the barrel plating barrel 10 corresponds to the number of transition pieces 110 n+1, wherein n is an integer greater than and equal to 1, such as 1, 2, 3, 4, and the like.
  • the number of the barrel plating barrels 10 is determined according to actual use.
  • each barrel plating barrel 10 is coaxially and rotatably disposed, and each barrel plating barrel 10 is along both ends of the shaft.
  • the inlet port and the discharge port are respectively formed, and the adjacent end faces of the adjacent barrel barrels 10 respectively have a discharge port and a feed port capable of receiving the discharge port to discharge the workpiece to be plated;
  • the inlet port and the discharge port of the end face correspond to the first inlet and the first outlet, respectively.
  • the embodiment provides a barrel plating system comprising at least two of the barrel plating apparatuses provided in Embodiment 8, for example, two, three, four, five, etc., in two adjacent barrel plating apparatuses.
  • One end of the unloading mechanism 70 of the previous barrel plating device extends into the discharge port of the barrel plating barrel 10 of the barrel plating device, and the other end extends into the feed port of the barrel plating barrel 10 of the latter barrel plating device and avoids
  • the region of the transition piece 110 is opened for inputting the plated workpiece in the previous barrel plating apparatus into the barrel plating barrel 10 of the subsequent barrel plating apparatus.
  • a plurality of barrel plating devices are used to plate or clean the workpiece to be plated.
  • the discharge mechanism 70 of the previous barrel plating device extends into the next barrel plating.
  • the plated workpiece in the previous barrel plating device is conveniently transported to the next barrel plating device for electroplating or cleaning, thereby forming a multi-stage continuous plating production line, and each of the barrel plating devices can perform the plated workpiece
  • multiple plating or cleaning processes different barrel plating devices can perform different stages of plating on the workpiece to be plated, further improving the plating efficiency.
  • the embodiment provides a barrel plating production line, as shown in FIG. 38 to FIG. 49, including four barrel plating apparatuses 1 arranged in sequence.
  • the four barrel plating apparatuses 1 are respectively named first from front to back.
  • a conveying mechanism 140 is slidably disposed on the adjacent end surface, and one end of the conveying mechanism 140 extends into the barrel plating apparatus 1 through the second discharge opening of the barrel plating apparatus 1 located at the front side, and the other end passes through the barrel plating apparatus 1 located at the rear.
  • the second feed port extends into the barrel plating apparatus 1.
  • the conveying mechanisms 140 provided on the second discharge ports of the four barrel plating apparatuses 1 are respectively named as the first conveying mechanism 140 and the second.
  • the conveying mechanism 140, the third conveying mechanism 140, and the fourth conveying mechanism 140 Two adjacent ends of the two adjacent conveying mechanisms 140 have a connecting position in which the two adjacent ends are in an overlapping region in the vertical direction, and an off position in which the adjacent ends are in the staggered region 160.
  • the above-described offset region 160 is formed between the rear end of the first transport mechanism 140 and the front end of the second transport mechanism 140, and the overlap region between the rear end of the second transport mechanism 140 and the front end of the third transport mechanism 140.
  • Two adjacent ones of the adjacent two transport mechanisms 140 move between a connected position and an open position.
  • the conveying mechanism 140 is disposed obliquely on the second discharging port and the second feeding port of the adjacent two barrel plating devices by the second sliding mechanism 150, and the conveying mechanism 140 faces the second feeding port from the second discharging port.
  • the material inlet is inclined upward; in the two adjacent ends of the two adjacent conveying mechanisms 140, the end of the conveying mechanism 140 located at the front is above the end of the conveying mechanism 140 at the rear, and the front end of each conveying mechanism 140 Below its own back end.
  • the plated workpiece on the second conveying mechanism 140 is continuously rotated. It is conveyed to the third conveying mechanism 140 or falls into the third barrel plating apparatus 1.
  • the plated workpiece necessarily carries a part of the solution remaining on the second conveying mechanism 140, but since the front end of the second conveying mechanism 140 is lower than the rear end thereof Then, the solution remaining on the second conveying mechanism 140 is returned to the second barrel plating apparatus 1 along the inclined surface, thereby preventing the solution in the second barrel plating apparatus 1 from intersecting with the solution in the third barrel plating apparatus 1. The contamination even intersects with the solution in the subsequent fourth barrel plating apparatus 1.
  • a blowing device 170 is further disposed on the top of each conveying mechanism, and the air outlet of the blowing device 170 faces the front end of the conveying mechanism for blowing the solution remaining on the plated workpiece onto the conveying mechanism, thereby The residual liquid carried on the workpiece to be plated is less, and the consumption of the liquid by the workpiece to be plated is reduced.
  • the air blowing device 170 includes a duct 1701 connected to the outside, and the other end of the duct 1701 is connected to the bellows. The bottom of the bellows is formed with an elongated hole to form the air outlet 1702. The air outlet 1702 is continuously opposed to the workpiece to be plated. Air blowing.
  • both ends of the bellows straddle the two sides of the transport mechanism, and the length of the air outlet is preferably the same as the width of the transport mechanism to facilitate blowing of the solution carried by all of the plated workpieces on the transport mechanism.
  • the second sliding mechanism 150 has two structures.
  • the two second sliding mechanisms are respectively a second sliding mechanism I and a second sliding mechanism II, as shown in FIG. 40 to FIG. 43.
  • the second sliding mechanism 1 is a driving transport mechanism 140 that slides along the longitudinal direction of the barrel plating apparatus 1 to form the above-mentioned overlapping area or staggered area 160 between adjacent two conveying mechanisms 140; as shown in FIG. 44 to FIG.
  • the second slide mechanism II is a drive transport mechanism 140 that slides in the longitudinal direction perpendicular to the arrangement of the barrel plating apparatus 1, and may also form the above-described re-area or offset area 160.
  • a transport mechanism 140 is slidably disposed on the second discharge port and the second feed port on adjacent end faces of the adjacent two barrel plating devices by a third support frame 130 disposed in one of the barrel plating devices 1.
  • the third support frame 130 includes two fourth connecting rods 1301 arranged in parallel.
  • One end of the fourth connecting rod 1301 is fixed to the barrel plating apparatus 1 along the longitudinal direction of the barrel plating apparatus 1.
  • the second inlet port passes through the inside of the barrel plating apparatus 1 and is fixed to the second discharge port of the barrel plating apparatus 1, and is vertically disposed between the two fourth connecting rods 1301 and is parallel
  • the second sliding mechanism 1 includes a third driver 1501, a first sliding slot 1502, a second sliding slot 1504, and a first sliding member 1503.
  • the third driving device 1501 has the following roller. a first telescopic shaft in which the plating device is arranged to extend in the longitudinal direction, the first telescopic shaft is coupled to the transport mechanism 140, and the first chute 1502 is disposed on the bottom of the transport mechanism 140 and is adapted to be inserted into the first fixed shaft 1302 of the third support frame.
  • the first sliding slot 1502 extends along the longitudinal direction of the barrel plating device arrangement; the second sliding slot 1504 is opened on the sidewall of the conveying mechanism 140 along the length direction of the barrel plating device, and the bottom of the first sliding member 1503 is fixed at the bottom
  • the second fixed shaft 1303 of the three support frame 130 is slidably disposed in the second sliding slot 1504.
  • the third driver 1501 is a first cylinder.
  • the first sliding member 1503 includes a base formed on the base, and a through hole is formed in the boss.
  • the connecting member is slidably connected to the second sliding slot 1504 through the through hole.
  • the bottoms of the two side walls of the conveying mechanism 140 have a direction
  • the second sliding slot 1504 is formed on the inner wall surface of the two side panels.
  • the first sliding member 1503 is two, and the opening slots of the two first sliding members 1503 are disposed on the side panel.
  • the second fixed shaft 1303 has a top portion slidably disposed in a second sliding slot 1504.
  • the length of the second sliding slot 1504 is not less than a distance from the connecting position to the disconnected position.
  • the conveying mechanism 140 has a slab on the bottom surface thereof, and a first chute 1502 opening in the direction of the second fixed shaft 1303 is formed between the slab and the bottom surface of the conveying mechanism 140.
  • the above-mentioned conveying mechanism 140 is a conveyor belt, and a baffle is arranged on both sides of the conveying surface, and a cover plate is arranged on the top opening of the two baffles to avoid the plated workpiece on the conveyor belt from both sides Sliding out.
  • the front end of the third conveying mechanism 140 moves backward, and the rear end of the second conveying mechanism 140 moves forward, so that a staggered area 160 is formed between the rear end of the second conveying mechanism 140 and the front end of the third conveying mechanism 140.
  • the plated workpiece on the second conveying mechanism 140 can be input into the third barrel plating device 1 through the staggered region 160, and the plated workpiece is galvanized. After the process is finished, the plated workpiece is thrown to the workpiece.
  • the third conveying mechanism 140 is further output from the third barrel plating apparatus 1 via the third conveying mechanism 140.
  • the second sliding mechanism II includes a fourth actuator 1505 having a second telescopic shaft that expands and contracts in a longitudinal direction perpendicular to the arrangement of the barrel plating device, the second telescopic shaft is coupled to the conveying mechanism 140, and is disposed on the bottom of the conveying mechanism 140 and adapted
  • the third driver 1505 drives the transport mechanism 140 to slide on the third sliding slot 1506 of the third support frame 130.
  • the third sliding slot 1506 is on the first fixed shaft 1302 of the third support frame. slide.
  • the fourth actuator 1505 is a second cylinder that drives the entire conveying mechanism to slide in a longitudinal direction perpendicular to the arrangement of the barrel plating apparatus.
  • the second sliding mechanism II further includes a second sliding member 1507 fixed on the conveying mechanism 140.
  • the second sliding member 1507 is sleeved on the second fixed shaft 1303 of the third supporting frame 130. Under the telescopic movement of the second cylinder, The second slider 1507 slides on the second fixed shaft 1303 of the third support frame 130. That is, the second cylinder performs the telescopic movement, the third chute 1506 on the conveying mechanism 140 slides on the first fixed shaft 1302, and the second sliding member 1507 slides on the second fixed shaft 1303, thereby realizing the conveying mechanism 140 in the vertical direction.
  • the longitudinal direction of the arrangement of the barrel plating apparatus is slid to form the above-described staggered area 160 or overlapping area.
  • the inclination angle of the conveyor belt on the third support frame 130 is between 5 and 30 degrees, for example, 5 degrees, 6 degrees, 7 degrees, 15 degrees, 20 degrees, 25 degrees, 30 degrees, and the like. Or you can adjust the tilt angle of the conveyor belt for other tilt angles according to actual needs.
  • the above four conveyor belts have the same inclination angle, ensuring that any one conveyor belt does not collide or get stuck between other conveyor belts during the movement process, ensuring that each conveyor belt can be adjusted at any time according to requirements.
  • the position is such that the staggered area 160 or the overlapping area described above is formed.
  • the above-described conveying mechanism 140 may be disposed at the second feeding end of the first barrel plating apparatus 1,
  • the fourth discharging mechanism 140 of the fourth discharging device of the fourth rolling device 1 is mainly configured to form a staggered region 160 or an overlapping region with the third conveying mechanism 140, and The function of unloading the plated workpiece in the four-roll plating apparatus 1.
  • each of the barrel plating apparatuses 1 includes a groove body 120 having a second feed port and a second discharge port on opposite end faces, and a barrel plating barrel 10 rotatably mounted in the groove body 120.
  • the opposite end faces of the barrel plating barrel 10 are respectively provided with a first feeding port and a first discharging port (corresponding to the barrel bar barrel in Embodiment 1 respectively)
  • the upper feeding port and the discharging port) the wall surface of the barrel plating barrel 10 is provided with a liquid-passing hole communicating with the inner cavity of the groove body 120.
  • the barrel plating barrel in this embodiment may adopt the barrel plating barrel provided in Embodiment 1 or Embodiment 2 or Embodiment 3 or Embodiment 4, or may use the existing barrel plating barrel 10 only in the first direction.
  • the plated workpiece is tumbling and plated in the barrel barrel 10, and when it is rotated in the second direction opposite to the first direction, the plated workpiece is thrown onto the conveying mechanism 140, and then the barrel plating is conveyed by the conveying mechanism 140.
  • Device 1
  • the barrel plating line of this embodiment has three states in the process of processing the workpiece to be plated, and the first state is that the plated workpiece is sequentially subjected to a water washing process, an anodic electrolysis process, a galvanizing process, and a passivation process; The state is that the workpiece to be plated does not need to perform the above four steps in sequence, and only part of the process is performed; the third state is that the plated workpiece only needs to be processed from the first barrel plating apparatus 1 and directly passes through the fourth barrel plating apparatus. 1 Unloading.
  • the workpiece to be plated is loaded into the barrel plating barrel 10 in the first barrel plating apparatus 1 through the inlet of the first barrel plating apparatus 1, and the water washing process is completed in the first barrel plating apparatus 1.
  • the second transport mechanism 140 A cylinder drives the conveying mechanism 140 to move rearward as a whole, or the first cylinder on the first conveying mechanism 140 drives the conveying mechanism 140 to move forward integrally, so that a staggered area is formed between the first conveying mechanism 140 and the second conveying mechanism 140.
  • the staggered area 160 is located at the barrel plating barrel 10 of the second barrel plating apparatus 1, and the first conveying mechanism 140 conveys the plated workpiece thereon through the staggered area 160 to the barrel plating apparatus of the second barrel plating apparatus 1.
  • an anodic electrolysis treatment is performed; after the anodic electrolysis process is completed, the plated workpiece in the second barrel plating apparatus 1 is directly thrown onto the second conveying mechanism 140; the second conveying device moves forward or directly backwards Moving the third conveying mechanism 140, A staggered region 160 is further formed between the second transport mechanism 140 and the third transport mechanism 140, and the plated workpiece on the second transport mechanism 140 passes through the staggered region 160 into the barrel plating barrel 10 of the third barrel plating device 1.
  • the entire second cylinder drive transport mechanism 140 can be moved in the longitudinal direction perpendicular to the arrangement of the barrel plating apparatus 1.
  • the second driving mechanism as shown in FIG. 39, the second conveying mechanism 140 moves in the longitudinal direction perpendicular to the arrangement of the barrel plating apparatus 1, and both ends of the second conveying mechanism 140 are respectively rearward of the first conveying mechanism 140.
  • a staggered area 160 is formed between the end and the front end of the third conveying mechanism 140, for example, the first staggered area and the second staggered area, and the plated workpiece is thrown to the second conveying after being plated in the second barrel plating apparatus 1.
  • the mechanism 140 moves on the second conveying mechanism 140 and enters the third barrel plating apparatus 1 directly through the second staggered area. There is no need to move the second conveying mechanism 140 or the third conveying mechanism 140 again, and the plated workpiece is in the third roll.
  • the fourth conveying mechanism 140 is moved in the longitudinal direction perpendicular to the arrangement of the barrel plating apparatus 1, so that the fourth conveying mechanism 140 and the third conveying mechanism 140 A staggered area is formed between them, and the plated workpiece on the third conveying mechanism 140 is directly conveyed into the barrel plating tank 10 of the fourth barrel plating apparatus 1 via the staggered area.
  • the workpiece to be plated only needs to be washed and galvanized. It is assumed that in the initial state, the two adjacent conveying mechanisms 140 are in the connected position, and the plated workpiece is loaded into the first barrel by the inlet.
  • the barrel plating chamber 10 of the apparatus 1 performs a water washing process. After the water washing is completed, the plated workpiece is thrown onto the first conveying mechanism 140, and the first conveying mechanism 140 directly conveys the plated workpiece to the second conveying mechanism 140.
  • the first cylinder of the third conveying mechanism 140 drives its movement such that the front end of the third conveying mechanism 140 forms a staggered area 160 with the rear end of the second conveying mechanism 140, and the plated workpiece on the second conveying mechanism 140 passes through the staggered area 160.
  • the galvanizing process is performed in the barrel plating barrel 10 of the third barrel plating apparatus 1. After the galvanization is completed, the plated workpiece is thrown onto the third conveying mechanism 140, and the third conveying mechanism 140 directly conveys the workpiece to be plated.
  • the four conveying mechanism 140 is directly conveyed out of the fourth barrel plating apparatus 1.
  • the second cylinder of the third conveying mechanism 140 drives the movement thereof, so that the two ends of the third conveying mechanism 140 respectively form a staggered area 160 between the rear end of the second conveying mechanism 140 and the front end of the fourth conveying mechanism 140,
  • the third staggered area and the fourth staggered area are respectively, and the plated workpiece enters the barrel plating barrel 10 of the third barrel plating apparatus 1 through the third staggered area for galvanizing treatment, and after the galvanizing, the plated workpiece is thrown to the third place.
  • the third conveying mechanism 140 needs to be reset or moved, so that the rear end of the third conveying mechanism 140 and the front end of the fourth conveying mechanism 140 have overlapping regions. Further, the workpiece to be plated on the third transport mechanism 140 is transferred to the fourth transport mechanism 140 to perform selective process processing on the plated workpiece by the cross-roll plating device 1.
  • the workpiece to be plated is added to the barrel barrel 10 of the first barrel plating apparatus 1 through the feed port to perform a water washing process, and is washed and then thrown onto the first conveying mechanism 140, through the first conveying mechanism 140,
  • the second conveying mechanism 140, the third conveying mechanism 140, and the fourth conveying mechanism 140 directly exclude the barrel plating apparatus 1 of the entire production line.
  • the structure of the circulation device, the anode plate, the cathode wire, the liquid ejecting tube, and the like in the embodiment of the present invention may be the same as that of the embodiment 6 and will not be described again.
  • the above-mentioned barrel plating apparatus 1 may also be three, five, six, seven, etc., optimally, at least three barrel plating apparatuses 1 are provided, or may be sequentially set according to requirements.
  • a barrel plating device 1 is used to form a continuous automated barrel plating line.
  • a movable conveying mechanism 140 is disposed between any two adjacent barrel plating apparatuses 1 to form the above-mentioned overlapping area or staggered area 160; as a deformation, in the plurality of conveying mechanisms 140, the partial conveying mechanism 140 may be slidably disposed On the third support frame 130, the partial transport mechanism 140 is directly fixed on the third support frame 130, or one of the two adjacent transport mechanisms 140 is slidably disposed on the third support frame 130, and the other transport The mechanism 140 is fixed on the third support frame 130.
  • the partial transport mechanism 140 is directly fixed on the third support frame 130, or one of the two adjacent transport mechanisms 140 is slidably disposed on the third support frame 130, and the other transport The mechanism 140 is fixed on the third support frame 130.
  • At least one of the adjacent ones of the two adjacent conveying mechanisms 140 has a connecting position in which the two adjacent ends are vertically overlapped, and the two adjacent ends are in the staggered area 160. Position; either one of the adjacent two transport mechanisms 140 moves between the connected position and the disconnected position. Alternatively, two adjacent ends of the two adjacent conveying mechanisms 140 may move between the connecting position and the disconnected position to form an overlapping area or a staggered area 160.
  • the second feeding port and the second discharging port of the outer end faces of the barrel plating apparatuses 1 at both ends may not be provided with the conveying mechanism 140, and the workpiece to be plated may be loaded by other means.
  • the barrel plating apparatus 1 at the initial position and the plated workpiece are taken out from the barrel plating apparatus 1 at the end position.
  • the third support frame 130 described above may also be other third support frames 130, only need to support the transport mechanism 140, so that the transport mechanism 140 can slide thereon under the action of the second sliding mechanism 150.
  • the second chute 1504 can be replaced with a long through hole.
  • the first second sliding mechanism 1501 may not be provided with the second sliding slot 1504 and the first sliding member 1503, and may slide on the third supporting frame 130 only through the first sliding slot 1502. .
  • the second sliding mechanism II may not be provided with the second sliding member 1507 described above, and may only slide on the third supporting frame 130 through the third sliding slot 1506.
  • the second sliding mechanism 150 may also be other structures, such as a slide rail mechanism, including a guide rail disposed on the third support frame 130, sliding a slider disposed on the guide rail, and the slider is fixed Forming the above-mentioned staggered area 160 on the transport mechanism 140 to achieve the driving of the drive mechanism on the third support frame in the longitudinal direction of the barrel plating device or in the longitudinal direction perpendicular to the arrangement of the barrel plating device Overlapping area.
  • a slide rail mechanism including a guide rail disposed on the third support frame 130, sliding a slider disposed on the guide rail, and the slider is fixed Forming the above-mentioned staggered area 160 on the transport mechanism 140 to achieve the driving of the drive mechanism on the third support frame in the longitudinal direction of the barrel plating device or in the longitudinal direction perpendicular to the arrangement of the barrel plating device Overlapping area.
  • the third support frame 130 described above may not be provided, and the transport mechanism 140 may be directly mounted on the second feed port and the second discharge port of the barrel plating device by the second slide mechanism 150.
  • the above-described blowing device 170 may also be a fan or other air outlet structure. As a further modification, the above-described blowing device 170 may not be provided.
  • the conveying mechanism 140 may also be disposed on the second discharge port and the second feed port at the adjacent end faces of the adjacent two barrel plating devices 1 without having the above-mentioned overlapping region or staggered region 160.
  • the transport mechanism 140 may be driven to move without using the second slide mechanism described above, and the other drive mechanism may be used to move the transport mechanism 140 between the connected position and the disconnected position.
  • a slide rail mechanism is provided below the transport mechanism 140.

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Abstract

本发明公开一种滚镀桶、滚镀装置、滚镀系统及滚镀生产线；滚镀桶在出料状态中，拨料件将受镀工件拨入扩口区内并滑入舀料件内，避免受镀工件从滚镀桶内掉落出来。滚镀装置包括循环装置，循环装置能够将漂浮在电镀液表面上的物质回收并过滤。滚镀装置包括过渡件及卸料机构，滚镀系统包括上述的滚镀装置，前方滚镀桶内电镀好的受镀工件经过渡件输入位于后方的滚镀桶内进行电镀，就可实现对受镀工件连续地电镀或清洗。滚镀生产线包括依次设置的多个滚镀装置，相邻两个输送机构中相邻的任意一端或两相邻端在连接位置与断开位置之间移动，以形成重叠或错开区域，便于根据受镀工件的需求，选择性地输入滚镀装置内进行所需工序处理。

Description

一种滚镀桶、滚镀装置、滚镀系统及滚镀生产线 技术领域
本发明涉及金属件的电镀技术领域，具体涉及一种滚镀桶、滚镀装置、滚镀系统及滚镀生产线。
背景技术
滚镀即滚筒电镀，是将一定数量的小零件置于专用滚桶内，在滚动状态下以间接导电的方式使零件表面沉积上各种金属或合金镀层，以达到表面防护装饰及各种功能性目的的一种电镀加工方式。
随着电镀设备不断自动化的实现，传统的封闭式滚镀设备已经被逐渐地取代，例如，发明人之前申请的中国专利文献CN203229582U中公开的一种滚镀桶，该滚镀桶包括两侧具有进料口和出料口的空心桶体，桶体的周向内壁面上间隔且活动设置有若干肋板，在桶体顺时针转动时，在自身重力下，肋板的承载面与竖直面形成钝角，承载面是向下的，受镀工件被带动一定高度后又重新落回桶体内不停地翻滚，实现电镀过程；相反，在桶体逆时针转动时，肋板的承载面与竖直面之间形成锐角，平面向上，受镀工件被带动桶体顶部高度后落入卸料机构上，受镀好的工件被卸料机构输送出滚镀桶外。
但是，上述的滚镀桶中，沿桶体的轴向，肋板的两端与桶体两端的边缘壁面之间直接焊接固定，在滚桶逆时针转动时，肋板的承载面上舀起受镀工件，并将受镀工件扬在输送机构上时，由于肋板的两端与桶体的边缘壁面之间没有间隙，受镀工件很容易从进料口和出料口处掉出滚镀桶的外面，受镀工件被长期地滞留堆积在槽底会污染电镀溶液和损坏转动零件；若设计有此间隙时，在出料过程中，又必然有部分受镀件出料不干净，出料时间加长，降低生产效率；而且只设置单工位的结构，使得滚镀桶的直径与长度的比例不适合，受镀工件与电镀液的接触面积有限，影响受镀工件的电镀质量和效率。
中国专利文献CN203229582U中还公开的一种滚镀装置，该滚镀装置包括机架，安装在机架上的滚镀桶，滚镀桶内设有阳极板和阴极导线，沿水平方向固定在桶体出料口处的卸料机构，卸料机构的承载面伸入滚镀桶的内腔中。滚镀桶包括两侧具有进料口和出料口的空心桶体，桶体的周向内壁面上间隔且活动设置有若干肋板，通过滚镀桶的正向或反向转动，使得滚镀桶内的肋板翻滚物料，或者肋板转动到顶部位置处将其舀起的受镀工件抛在输送机构上。
但是，此滚镀装置中，由于滚镀桶的出料口和进料口均与外界连通，随着电镀过程的进行，桶体内电镀液表面上必然会漂浮有其他物质，随着电镀的进行，桶体内肋板不断地转动，这些漂浮物必然会下沉并混入电镀液中，被电镀在受镀工件上，影响受镀工件的质量；即使不被电镀到受镀工件上，也混入电镀液中，也会影响电镀液本身的性能。若要清除掉电镀液表面上的漂浮物时，只能够将桶体内的电镀液整体倒出，重新换新的电镀液，这样造成电镀过程所需的电镀液量多，成本高；同时，重新换电镀液时，需要整个滚镀装置停机，不能够实现长期地自动化连续电镀过程。
另外，中国专利文献CN203229582U中的滚镀装置在电镀受镀工件时，一次只能对受镀工件的外表面电镀一种电镀液或清洗液，若要对受镀工件的外表面依次电镀不同电镀液时，或者先对受镀 工件进行清洗后电镀，或者先对受镀工件电镀再清洗，必须等上一个工序完成后，将滚镀桶内的电镀液进行更换，再重新加入另一种电镀液或清洗液，再对受镀工件进行电镀或清洗，在更换电镀液过程中，需要停机，这种方式会导致滚镀装置的电镀效率低；或者必须设置更多的滚镀装置来完成，但生产线就会排列的很长，这样浪费生产的场地和设备的成本，不能够实现连续地对受镀工件进行多次的电镀工序，或者清洗工序。
随着电镀设备不断自动化的实现，需要对受镀工件连续地进行多段的滚镀工序，例如化学出油、水洗、酸洗、阳极电解、预浸、镀锌等工序，为实现对受镀工件进行多段或多次的工序，需要设置多个滚镀桶。例如中国专利文献CN106191974A公开一种滚镀自动生产线，包括依次设置的八个滚镀装置，八个滚镀装置分别对应于化学除油、热水洗工位、弱腐蚀工位、第一冷水洗工位、中和工位、第二冷水洗工位、电镀工位和第三冷水洗工位；每个滚镀装置具有进料口和出料口，设置在进料口处的入料带，设置在出料口处的出料带，相邻两个滚镀装置中，位于上一工位处的滚镀装置的出料带与位于下一个工位的滚镀装置的入料带连接，从而将八个滚镀装置连接起来，实现依次对受镀工件进行上述的八个工序，最终从位于最后一个工位的滚镀装置的出料带输出，完成对受镀工件的滚镀过程。
上述的滚镀生产线，虽然能够实现受镀工件连续进行多个工序，可每个受镀工件必须经历上述八个工序，才能够从过渡装置中输送出来。当有些受镀工件只需要进行完第一工序的处理后，不需要进行第二工序的处理，而是需要跨过第二工序的滚镀装置直接进入第三工序的滚镀装置内，此时上述的滚镀生产线，就不能够实现此需求。
发明内容
因此，本发明所要解决的第一个技术问题在于克服现有技术的滚镀桶在出料过程中，有大量受镀工件被抛出滚镀桶外或滚镀桶内残留的受镀工件多，以及受镀工件与电镀液的接触面积有限，影响受镀工件的电镀质量和效率，以及出料量低的问题。
为此，本发明提供一种滚镀桶，包括沿轴向至少具有第一段和第二段的空心桶体；
所述第一段的内部沿周向设置有至少一个舀料件，所述第二段的内壁面沿周向设置有至少一个拨料件，至少有一个所述舀料件对应有一个所述拨料件，该所述拨料件的内侧端延伸至与其对应的所述舀料件的侧壁处，其余所述拨料件的内侧端延伸至所述第一段处，所有所述拨料件的外侧端延伸到所述第二段的外端处，且所述拨料件的内侧端与外侧端在周向上相距一预定转动中心角的距离；
所述桶体能够正向或反向转动，其中在电镀工作状态，所述拨料件的内侧端较外侧端处于转动方向的前方，而在出料状态，所述拨料件的外侧端较内侧端处于转动方向的前方。
本发明所要解决的第二个技术问题在于克服现有技术中的滚镀装置电镀过程中，电镀液表面上的漂浮物不能够及时地被排出，影响受镀工件被电镀的质量，且所需的电镀液多，同时不能够实现长期地自动化连续电镀过程的问题。
为此，本发明提供一种滚镀装置，包括
第一槽，具有内腔，相对的两侧壁面上分别开设第一进口和第一出口；
滚镀桶，可转动地设置在所述第一槽的内腔中，沿其轴向的两侧端面具有进料口和出料口，至 少一个该所述端面上开设有位于所述进料口和所述出料口下方的溢流孔；所述进料口对应所述第一进口，所述出料口对应于第一出口；所述滚镀桶的内腔与所述第一槽的内腔连通；
循环装置，一端连接于所述溢流孔，另一端位于所述滚镀桶内，用于经所述溢流孔回收和过滤所述滚镀桶内高于所述溢流孔位置处的所述电镀液，并将过滤后的所述电镀液再输入所述滚镀桶内中。
本发明所要解决的第三个技术问题在于克服现有技术中的滚镀装置内不能实现连续地对受镀工件进行多次的电镀工序或清洗工序的问题。
为此，本发明提供一种滚镀装置，包括
第一槽，具有内腔，相对的两侧壁面上开设第一进口和第一出口；其内腔中设置至少一个将所述内腔分为至少两个第一内腔的隔板；
至少两个滚镀桶，对应每个所述第一内腔中设置一个所述滚镀桶，各个所述滚镀桶同轴且可转动地设置，每个所述滚镀桶的沿其轴两端面上分别成型有进料口和出料口，相邻所述滚镀桶的相邻端面上分别具有出料口及能够承接该出料口排出受镀工件的进料口；两端的所述滚镀桶外侧端面的进料口和出料口分别对应所述第一进口和第一出口；
过渡件，与所述第一槽固定连接，且设置在相邻所述滚镀桶的相邻端面上的出料口及进料口之间，用于将受镀工件从出料口所处的所述滚镀桶传送到进料口所处的所述滚镀桶中；
卸料机构，设置在两端外侧端面具有出料口的所述滚镀桶的出料口处，用于承接该所述滚镀桶排出的工件。
本发明所要解决的第四个技术问题在于克服现有技术滚镀生产线只能依次进行多段工序，不能够跨越一个或多个工序进行其他工序的问题。
为此，本发明提供一种滚镀生产线，包括
依次设置的至少三个滚镀装置，沿所有所述滚镀装置排列的长度方向，每个所述滚镀装置的两端面上分别具有第二进料口和第二出料口；
相邻两个所述滚镀装置中的相邻端面上可滑动地设有输送机构，所述输送机构的一端经位于前方的滚镀装置的第二出料口伸入该所述滚镀装置中，另一端经位于后方的滚镀装置的第二进料口伸入该所述滚镀装置中；
至少有一组相邻两个所述输送机构中相邻的任意一端或两相邻端具有在竖向上使两相邻端处于重叠区域的连接位置，及使两相邻端处于错开区域的断开位置；相邻两个所述输送机构中相邻的任意一端或两相邻端在所述连接位置与所述断开位置之间移动。
本发明技术方案，具有如下优点：
1.本发明提供的滚镀桶，包括沿轴向至少具有第一段和第二段的空心桶体；所述第一段的内部沿周向设置有至少一个舀料件，所述第二段的内壁面沿周向设置有至少一个拨料件，至少有一个所述舀料件对应有一个所述拨料件，该所述拨料件的内侧端延伸至与其对应的所述舀料件的侧壁处，其余所述拨料件的内侧端延伸至所述第一段，所有所述拨料件的外侧端延伸到所述第二段的外端处，且所述拨料件的内侧端与外侧端在周向上相距一预定转动中心角的距离；所述桶体能够正向或反向 转动，其中在电镀工作状态，所述拨料件的内侧端较外侧端处于转动方向的前方，而在出料状态，所述拨料件的外侧端较内侧端处于转动方向的前方。
此结构的滚镀桶，在出料状态中，拨料件的外侧端较内侧端处于转动方向的前方，则拨料件与舀料件之间形成一个开口朝向上且逐渐增大的扩口区，拨料件能够将桶体内的受镀工件拨入扩口区内，进而滑入舀料件内；同时从舀料件散落出来的受镀工件被拨料件挡在该扩口区内，并沿着该拨料件的侧壁滑入舀料件内，防止受镀工件从滚镀桶内掉落出来，可减少从舀料件中散落出来的受镀工件再回落到桶体内的量，从而提高滚镀桶的受镀工件的出料量和出料的效率。在电镀状态中，拨料件的设置可以翻滚受镀工件，增大受镀工件与电镀液的接触面积，提高电镀效率；另外，由于滚镀桶有两段结构形成，增大滚镀桶的长度与其直径的比值，使得滚镀桶内能够容纳的电镀液体积更多，受镀工件单位时间内接触到的电镀液更多，进一步提高受镀工件的电镀质量和效率。
2.本发明提供的滚镀桶，所述桶体沿其轴向还包括固定在所述第一段的远离所述第二段的一端上的第三段；所述第三段的内壁面沿其周向设置有至少一个所述拨料件，其外侧端延伸至所述第三段的外端处。第三段和第二段分别位于第一段的两侧，第三段和第二段上均设置拨料件，使得舀料件的两侧均有扩口区，出料状态中，舀料件两侧散落出来的受镀工件分别被挡在第二段和第三段上的扩口区内，并沿着拨料件滑入舀料件中，被抛至输送机构上，进一步地避免受镀工件从滚镀桶内掉出和减少受镀工件再回落到桶体内腔中的量；同时，滚镀桶有三段结构组成，进一步地增大滚镀桶的长度与其直径的比值，使得受镀工件能够被更充分地电镀。
3.本发明提供的滚镀桶，所述舀料件具有一端翘起的板状部件或凸起部件，所述板状部件或凸起部件的连接端直接或间接固定在所述第一段的内壁面上，所述板状部件或凸起部件的翘起端较所述连接端距离转动中心的距离更小，且在电镀工作状态，所述连接端较所述翘起端处于转动方向的前方，而在出料状态，所述翘起端较所述连接端处于转动方向的前方。
在电镀状态中，板块部件或凸起部件的翘起一端朝下，在桶体转动时，只能将受镀工件带到一定的高度后再抛回到桶体内；在出料过程中，板块部件或凸起部件的翘起端朝上，在桶体转动时，能够将受镀工件带动到桶体的一定高度(未达到滚镀桶的顶部位置)后，翘起一端倾斜朝下，将舀起的受镀工件抛至输送机构上，实现出料过程。
4.本发明提供的滚镀桶，所述第一段的壁面，和/或第二段的壁面开设供外界溶液穿入所述空心桶体内腔的通液孔。通液孔的设置使得桶体与外界连通，便于外界的电镀溶液经过通液孔进入桶体内腔中，增大桶体内腔中进入的液体量，增大受镀工件与电镀液的接触面积，提高电镀效率。
5.本发明提供的滚镀桶，所述舀料件为至少两个，各个所述舀料件首尾依次相连以形成所述第一段；所述第一段包括所述板状部件，以及连接在相邻所述板状部件的所述连接端及翘起端之间的连接部；所述连接部具有连接所述板状部件的连接端的沿弦向设置的第一部分及连接所述板状部件的翘起端的倾斜设置的第二部分；所述板状部件与所述连接部中第一部分之间形成舀料区。
此结构的滚镀桶，采用舀料件首尾依次相连形成第一段，第一段包括板块部件和连接部，连接部又包括第一部分和第二部分，第二部分的设置使得整个第一段的圆周面积大于第一段为与其同圆心的空心圆筒体的圆周面积，在第一段上开设更多的通液孔，增大进入桶体内电镀液的量，增大受镀工件与电镀液的接触面积，提高电镀效率。同时，板状部件与第一部分之间形成舀料区，在出料 状态中，受镀工件被舀入舀料区内，带到一定高度后，被抛至输送机构上。
6.本发明提供的滚镀桶，所述拨料件为第一板块，其面向所述舀料件的一侧表面呈第一倾斜面，其背向所述舀料件的一侧表面呈第二倾斜面，沿所述第二段的周向，所述第二倾斜面的宽度大于所述第一倾斜面的宽度。在出料状态中，在第二段的内壁面上，由于第一倾斜面的宽度小于第二倾斜面的宽度，使得第一倾斜面的倾斜度大于第二倾斜面的倾斜度，在出料状态中，受镀工件被第一倾斜面阻挡在拨料件的内侧，并沿着第一倾斜面更容易滑入上述的扩口区内，起到拨料的作用；在电镀状态中，第二倾斜面的倾斜度小，更容易将受镀工件不断地翻滚进行电镀。
7.本发明提供的滚镀桶，所述固定组件包括成型在所述第二侧挡板周向外边缘上的环形台阶，和间隔成型在所述第二侧挡板外表面上的至少三个压板；所述第二环形板块的开口边缘插入所述压板与所述环形台阶之间形成的空间内，使得第二侧挡板与桶体之间形成可转动连接，压板限制第二侧挡板沿桶体的轴向向内移动，环形台阶限制第二侧挡板朝向外移动，将第二侧挡板限制在桶体上。
8.本发明提供的滚镀桶，第二侧挡板的顶部两端还具有沿其周向向上延伸的弧形凸起；所述弧形凸起具有所述环形台阶和所述压板，两个所述弧形凸起与所述第二环形板的开口之间形成所述出料口或进料口。在桶体转动过程中，弧形凸起的设计，第二侧挡板虽然有随着桶体转动的转动趋势，但第二侧挡板在竖直方向上没有运动量，确保第二侧挡板的中心与桶体的转动中心之间无偏移量，避免了第二侧挡板出现卡住现象；同时，就可以将卸料机构设置在第二侧挡板的顶部上，滚镀桶内的液面高度也升高，从而避免了滚镀桶内受镀工件漏出电镀液面的情况发生，防止了受镀工件的表面被氧化，进一步改善受镀工件的电镀质量。
9.本发明提供的滚镀桶，两块所述第二侧挡板上还穿设有喷液管，所述喷液管位于所述桶体内的壁面上开设有若干喷液孔。当舀料件上粘有受镀工件或者其他物质时，通过喷液管向舀料件上喷射电镀液，将粘在舀料件上的受镀工件或者其他物质冲洗下来；同时喷液管可以随时补充桶体内电镀液的量，使得桶体内电镀液的量一致，提高电镀的均匀性。
10.本发明提供一种滚镀装置，包括槽体，具有内腔，所述内腔中装入所需电镀液；上述任一项所述的滚镀桶，所述滚镀桶可转动地设置在所述槽体内腔中，所述桶体的内腔与所述槽体的内腔连通。此结构的滚镀装置，由于采用上述的滚镀桶，使得滚镀装置的出料量多和出料效率高，电镀效率和电镀良品率大大提高。
11.本发明提供一种滚镀装置，包括第一槽、滚镀桶以及循环装置，第一槽具有内腔，相对的两侧壁面上分别开设第一进口和第一出口；滚镀桶可转动地设置在所述第一槽的内腔中，沿其轴向的两侧端面具有进料口和出料口，至少一个该所述端面上开设有位于所述进料口和所述出料口下方的溢流孔；所述进料口对应所述第一进口，所述出料口对应于第一出口；所述滚镀桶的内腔与所述第一槽的内腔连通；循环装置的一端连接于所述溢流孔，另一端位于所述滚镀桶内，用于经所述溢流孔回收和过滤所述滚镀桶内高于所述溢流孔位置处的所述电镀液，并将过滤后的所述电镀液再输入所述滚镀桶内中。
此结构的滚镀装置，当滚镀桶内腔中的电镀液表面上漂浮有物质时，由于设有溢流孔，只需电镀液的液面高于溢流孔的位置，则漂浮在电镀液表面上的物质就可经溢流孔排出到循环装置中，在循环装置中被过滤掉，过渡后的电镀液再输送至滚镀桶内，从而形成电镀液的循环利用模式，保证 滚镀桶内电镀液中含有很少量的杂质，提高受镀工件被电镀的质量，就可连续地对受镀工件进行电镀；同时，在滚镀桶外设置第一槽，第一槽的内腔与滚镀桶的内腔连通，在电镀过程中，第一槽内装有电镀液，使得滚镀桶始终处于电镀液环境中，滚镀桶内的电镀液保持在相对稳定的高度上，能够给受镀工件提供更充足的电镀液，受镀工件每次被电镀的程度更均匀，提高滚镀装置的电镀效率。
12.本发明提供一种滚镀装置，所述循环装置包括溢流槽、过滤器以及输送件，溢流槽设置在所述第一槽内，用于承接经所述溢流孔流出的电镀液；过滤器的一端连接于所述溢流槽的出口，用于对所述溢流槽内的溶液进行过滤；输送件的一端连接于所述过滤器的另一端，另一端位于所述滚镀桶内。循环装置将溢流槽设置在第一槽内，漂浮物优先流入到第一槽内，再流到溢流槽内，第一槽起到缓冲作用，使得滚镀桶内的漂浮物及时地排出，不影响受镀工件的电镀过程和性能。
13.本发明提供一种滚镀装置，所述第二槽的顶部具有第二开口；所述调节机构包括悬挂在所述第二槽上方的所需金属板，设置在所述金属板顶部上的驱动组件，所述驱动组件用于驱动所述金属板沿竖直方向经所述第二开口插入所述第二槽的电镀液中，或从该所述电镀液中提升出来。当滚镀桶内电镀液中所需金属离子的浓度低时，就开启该调节机构，增大第二槽内电镀液的该金属离子含量，并通过输送件输入滚镀桶内，使得滚镀桶电镀液中该金属离子得到及时地补充。
14.本发明提供的滚镀装置，所述底槽内部具有至少一个空心的第二内腔，所述底槽的外侧壁面上开设有与所述第二内腔连通的至少一个第二出口，所述第二出口上密封设有第三挡板；所述底槽的顶部表面上开设有将所述第一槽内腔与所述第二内腔连通的卸料口，以及可拆卸地密封盖设在所述卸料口底部上且位于所述第二内腔内的盖体。当电镀一段时间后，需要将第一槽和滚镀桶内的电镀液排出时，打开第二出口上的第三挡板，以及卸料口上的盖体，则第一槽的内腔中的电镀液经卸料扣排至第二内腔内，再经第二出口排出外界。
15.本发明提供的滚镀装置，所述底槽的顶部表面呈V字型面，所述V字型面上沿所述滚镀桶的径向设置有至少两个支撑轮，其中至少有一个所述支撑轮位于V字底部，至少有一个所述支撑轮位于V字的一侧上，所述滚镀桶的外壁面上设有适于转动安装在所述支撑轮上的环形板；在沿所述滚镀桶的轴向方向的投影图上，位于V字底部的所述支撑轮的中心与滚镀桶的中心的连线，与所述滚镀桶的垂直中心线之间形成夹角的角度大于0度。底槽的顶部表面呈V字，能够更快速地将残留在第一槽内腔中的残留物经卸料口排出和清理掉。同时，设置至少两个支撑轮将滚镀装置安装在支撑轮上，滚镀桶的重量经V字底部的支撑轮传递给第一槽，位于V字一侧或两侧上的支撑轮起到导向作用，另外，位于V字底部的所述支撑轮的中心与滚镀桶的中心的连线，与所述滚镀桶的垂直中心线之间形成夹角的角度大于0度，使得只需设置两个支撑轮，就可以将滚镀桶平稳地支撑在第一槽内，不会沿滚镀桶的轴向方向晃动，确保滚镀桶转动的平稳性。
16.本发明提供的滚镀装置，所述第二挡板上开设有至少一个窗口，所述窗口上密封且可拆卸地安装有透明面板。在第二挡板上开设多个窗口，一方面便于随时观察滚镀桶的工作情况和滚镀桶内溶液的液位高度的变化；可拆卸的透明面板，便于滚镀桶在厂房高度不够时，将透明面板从窗口上拆卸下来，将滚镀桶从窗口上移出，便于滚镀桶的安装或拆卸，也便于对第一槽的维修。
17.本发明提供一种滚镀系统，包括至少两个上述任一项所述的滚镀装置，每个所述滚镀装置还包括卸料机构和上料装置；所述卸料机构通过第一滑动机构沿垂直于所述滚镀桶轴线的水平方向滑 动设置在所述第一出口上，且其一端经所述出料口伸入所述滚镀桶中，另一端位于所述第一槽外，用于出料状态承接所述滚镀桶内电镀后的受镀工件；所述上料装置设置在所述进料口上；相邻两个所述滚镀装置中，位于前方的所述滚镀装置中的所述卸料机构与位于后方的所述滚镀装置中的所述上料装置，在竖直方向上能够具有重叠区域或在所述水平方向的错开空间。由于采用的滚镀装置，使得该滚镀系统的电镀液含有很少的漂浮物，使得该滚镀系统的电镀效率高和受镀工件出料量高，能够实现自动化地连续电镀工序。
18.发明提供的滚镀装置，包括第一槽、至少两个滚镀桶、过渡件以及卸料机构，第一槽具有内腔，相对的两侧壁面上开设第一进口和第一出口；其内腔中设置至少一个将所述内腔分为至少两个第一内腔的隔板；至少两个滚镀桶对应每个所述第一内腔中设置一个所述滚镀桶，各个所述滚镀桶同轴且可转动地设置，每个所述滚镀桶的沿其轴两端面上分别成型有进料口和出料口，相邻所述滚镀桶的相邻端面上分别具有出料口及能够承接该出料口排出受镀工件的进料口；两端的所述滚镀桶外侧端面的进料口和出料口分别对应所述第一进口和第一出口；过渡件与所述第一槽固定连接，且设置在相邻所述滚镀桶的相邻端面上的出料口及进料口之间，用于将受镀工件从出料口所处的所述滚镀桶传送到进料口所处的所述滚镀桶中；卸料机构，设置在两端外侧端面具有出料口的所述滚镀桶的出料口处，用于承接该所述滚镀桶排出的工件。
此结构的滚镀装置，在第一槽内设有多个第一内腔，在每个第一内腔中设置一个滚镀桶，相邻两个滚镀桶的相邻端面的进料口与出料口之间设有过渡件，当位于前方滚镀桶内的受镀工件电镀完后，该滚镀桶内的受镀工件先被抛至该过渡件上，再经倾斜的过渡件滑落入位于后方的滚镀桶内进行下一次的电镀过程，以此类推，就可实现对受镀工件连续地电镀或清洗多次，并且每个滚镀桶内可以装有不同的电镀液，以在受镀工件上电镀所需的金属离子，当受镀工件在最后一个滚镀桶内电镀后，该受镀工件被抛至卸料机构上，进而将受镀工件从滚镀桶中排出，提高电镀效率；同时，实现在一个滚镀装置内形成多个工序，无需像现有技术中设置多个滚镀装置，从而减少生产线排列的长度和滚镀装置所占用的空间。
19.发明提供的滚镀装置，所述过渡件为板块，一端经出料口伸入相应的所述滚镀桶内，另一端向下倾斜伸入与该所述滚镀桶相邻的另一个滚镀桶的进料口。通过倾斜设置在相邻滚镀桶的相邻端面上的板块，将受镀工件从位于前方的滚镀桶内输送至位于后方的滚镀桶内。进一步地，沿所述滚镀桶的轴向，所述板块的两侧壁上设置有第一侧挡板。第一侧挡板的设置，防止受镀工件从板块的两侧滑落出去。
20.发明提供的滚镀装置，所述滚镀桶的壁面上开设有与其对应的所述第一内腔连通的通液孔，使得第一内腔中电镀液与其内的滚镀桶内腔的电镀液连通，在滚镀桶转动时，通过通液孔不断地将第一内腔中的电镀液喷射到过渡桶内腔中，增大电镀液与受镀工件的接触面积，提高电镀效率。
21.发明提供的滚镀装置，沿第一方向转动时，一所述滚镀桶处于电镀或清洗工件的状态，则相邻所述滚镀桶处于将其内的受镀工件抛至所述过渡件或卸料机构上的状态；沿与所述第一方向相反的第二方向转动时，所述滚镀桶处于将其内的所述受镀工件抛至所述过渡件或所述卸料机构上的状态，而相邻所述滚镀桶处于电镀或清洗所述工件的状态。此结构的滚镀装置中，滚镀桶通过转动方向的不同，实现电镀或输出受镀工件的状态，相邻滚镀桶在电镀或清洗受镀工件时，二者的转动方 向相同时，所处的状态刚好相反，以实现连续地对不同批次的受镀工件进行电镀过程，提高滚镀桶的电镀效率。
22.本发明提供的滚镀装置系统，包括至少两个上述任一项所述的滚镀装置，相邻两个所述滚镀装置中，位于前一个所述滚镀装置的所述卸料机构的一端伸入该所述滚镀装置的滚镀桶出料口内，另一端伸入位于后一个所述滚镀装置的滚镀桶的进料口内且避开所述过渡件的区域，用于将前一个所述滚镀装置内的受镀工件输入到后一个所述滚镀装置的所述滚镀桶内。
此结构的滚镀系统，采用多个滚镀装置来对受镀工件进行电镀或清洗，相邻两个滚镀装置中，前一个滚镀装置的卸料机构伸入后一个滚镀装置的进料口内，便于将前一个滚镀装置内受镀工件输送至后一个滚镀装置内进行电镀或清洗，从而形成多段的连续电镀生产线，每个滚镀装置内能够对受镀工件进行多次的电镀或清洗工序，不同滚镀装置又可以对受镀工件进行不同阶段的电镀工序，进一步地提高电镀效率。
23.本发明提供的滚镀生产线，依次设置的至少三个滚镀装置，沿所有所述滚镀装置排列的长度方向，每个所述滚镀装置的两端面上分别具有第二进料口和第二出料口；相邻两个所述滚镀装置中的相邻端面上可滑动地设有输送机构，所述输送机构的一端经位于前方的滚镀装置的第二出料口伸入该所述滚镀装置中，另一端经位于后方的滚镀装置的第二进料口伸入该所述滚镀装置中；至少有一组相邻两个所述输送机构中相邻的任意一端或两相邻端具有在竖向上使两相邻端处于重叠区域的连接位置，及使两相邻端处于错开区域的断开位置；相邻两个所述输送机构中相邻的任意一端或两相邻端在所述连接位置与所述断开位置之间移动。
此结构的滚镀生产线，相邻两个输送机构中，通过将位于后方或前方的输送机构的一端或两个输送机构的两相邻端从连接位置处移动到断开位置处，则相邻两个输送机构之间存在错开区域，位于前方的滚镀装置第二出料口上的输送机构将其上的受镀工件经此错开区域输入位于后方的滚镀装置内，对受镀工件进行所需工序处理，待该工序处理完后，受镀工件再被抛至位于后方滚镀装置第二出料口上的输送机构上，若受镀工件继续进入下一个滚镀装置内进行所需工序，则再通过移动输送机构，形成错开区域，进入下一个滚镀装置内；若受镀工件无需进入下一个滚镀装置内，此时再移动该输送机构或下一个输送机构，使得该输送机构与下一个输送机构之间形成重叠区域，受镀工件就可以不断地向后移动。也即，根据受镀工件的滚镀需求，选择性地传输至滚镀装置内，以实现跨滚镀装置进行滚镀的功能。
24.本发明提供的滚镀生产线，所述输送机构通过第二滑动机构倾斜设置在所述第二出料口和所述第二进料口上，且从该所述第二出料口朝向该所述第二进料口向上倾斜设置；相邻两个所述输送机构的两相邻端中，位于前方的所述输送机构的该端部处于位于后方的输送机构的该端的上方，所述输送机构沿所述滚镀装置排列的长度方向滑动，或者沿垂直于所述滚镀装置排列的长度方向滑动。
此结构的生产线，通过第二滑动机构使得输送机构沿滚镀装置排列的长度方向滑动，或者沿垂直于所述滚镀装置排列的长度方向滑动，来形成上述的错开区域或重叠区域。同时，相邻两个所述输送机构的两相邻端中，位于前方的所述输送机构的该端部处于位于后方的输送机构的该端的上方，也即输送机构的前端低于其本身的后端，即使受镀工件从滚镀装置中带出来一部分溶液到输送机构上，倾斜设置的输送机构能够将该溶液再回流到该滚镀装置内，而受镀工件在输送机构上不断地向 后移动，避免相邻两个滚镀装置或者多个滚镀装置中溶液的交叉污染，从而提高各个滚镀装置的滚镀质量。
25.本发明提供的滚镀生产线，一个所述输送机构通过设置在一个滚镀装置中的第三支撑架可滑动地设置在所述第二出料口和第二进料口上；所述第二滑动机构包括具有沿所述滚镀装置排列的长度方向伸缩的第一伸缩轴的第三驱动器，所述第一伸缩轴连接于所述输送机构，以及设置在所述输送机构的底部上且适于所述第三支撑架插入的第一滑槽，该所述第一滑槽沿所述滚镀装置排列的长度方向延伸，所述第三驱动器驱动输送机构滑动，以使所述第一滑槽相对于所述第三支撑架滑动。此结构的滚镀生产线，通过第三驱动器驱动输送机构在第三支撑架上沿所述滚镀装置排列的长度方向做前后运动，以实现相邻两个输送机构之间形成上述重叠区域或者错开区域。
附图说明
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案，下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图是本发明的一些实施方式，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本发明实施例1中所提供的滚镀桶的立体结构示意图；
图2为图1中的滚镀桶去掉两个第二侧挡板后的结构示意图；
图3为图2中的滚镀桶去掉两个第二环形板后的结构示意图；
图4为图1中两个第一环形板与第一段的装配结构示意图(带有两个第一环形板连接的加强管)；
图5为图1中滚镀桶的第一段的立体结构示意图；
图6为图1中滚镀桶的纵向剖面示意图；
图7为图1中滚镀桶的第一环形板的结构示意图(朝向第一段一侧的表面)；
图8为图7中第一环形板的结构示意图(朝向第一段或第二段一侧的表面)；
图9为图1中滚镀桶第二段内壁面上设置拨料件的结构示意图；
图10为图9中第一段内壁面上设置拨料件的局部放大图；
图11为图1中第二段沿桶体的轴向方向上的投影图(也即正视图或后视图)；
图12为图1中两个舀料件连接后的示意图；
图13为图1中滚镀桶的第二侧挡板的结构示意图；
图14为本发明实施例2中所提供的滚镀桶的另一种结构的立体结构示意图；
图15为图14中滚镀桶去掉第二侧挡板、第二环形板后的结构示意图；
图16为本发明实施例3中所提供的滚镀桶的第一段与舀料件装配后的结构示意图；
图17为本发明实施例4中所提供的滚镀桶的第一段和第二段的结构示意图；
图18为本发明实施例6中所提供的滚镀装置的立体结构示意图(正面方向)；
图19为本发明实施例6中所提供的滚镀装置的立体结构示意图；
图20为图18中循环装置的立体结构示意图；
图21为图20中循环装置去掉电机箱、罩板后的结构示意图；
图22为图18中循环装置与第一槽的示意图；
图23为图18中阳极板与滚镀桶的结构示意图(去掉第一机架、循环装置、第一槽、卸料机构)；
图24为图23中去掉第一槽与滚镀桶之间的阳极板，以及滚镀桶上的一个第二侧挡板后的结构示意图；
图25为图18中滚镀装置的卸料机构的结构示意图；
图26为图25中卸料机构仰视方向的结构示意图；
图27为图24中阳极板与阴极导线的结构示意图；
图28为图22中第一槽去掉一个第二挡板和上盖的结构示意图；
图29为本发明实施例8中所提供的滚镀装置的立体结构示意图(正面方向)；
图30为本发明实施例29中所提供的滚镀装置的立体结构示意图；
图31为图29滚镀装置中的第一槽(去掉上盖后)内安装两个滚镀桶、过渡件及卸料机构的装配示意图；
图32为图31中第一槽与卸料机构、过渡件的装配示意图；
图33为图31中第一槽去掉一个第二挡板后的结构示意图；
图34为图31中卸料机构与过渡件、滚镀桶的装配示意图；
图35为图34的横向剖面示意图；
图36为图34中两个滚镀桶的横向剖面示意图；
图37为图29中滚镀装置的卸料机构、第二支撑架与过渡件的装配示意图；
图38为本发明实施例10中所提供的滚镀生产线的纵向结构示意图(设置四个滚镀装置，图中箭头的指向表示沿滚镀装置排列的长度方向前后滑动)；
图39为本发明实施例10中所提供的滚镀生产线的俯视结构示意图(设置四个滚镀装置，图中箭头的指向表示沿垂直于滚镀装置排列的长度方向滑动)；
图40为图38中滚镀生产线中第三支撑架与输送机构的装配示意图(沿滚镀装置排列的长度方向滑动方式)；
图41为图40中输送机构与第二滑动机构的配合结构示意图(仰视方向)；
图42为图41中第二滑动机构与第三支撑架配合后的结构示意图；
图43为图41中第二滑动机构的第三驱动器与第一滑动件的结构示意图；
图44为图38中滚镀生产线中第三支撑架与输送机构的装配示意图(沿垂直于滚镀装置排列的长度方向滑动方式)；
图45为图44中第二滑动机构与第三支撑架的装配后的示意图(图中箭头的指向表示沿垂直于滚镀装置排列的长度方向滑动)；
图46为图44中第二滑动机构的第四驱动器和第二滑动件的结构示意图；
图47为图38滚镀生产线中滚镀装置上的第三支撑架的结构示意图；
图48为第三支撑架与输送机构、吹风装置的装配示意图；
图49为图38的滚镀生产线中一个滚镀装置的结构示意图(去掉上盖)；
附图标记说明：
1-滚镀装置；10-滚镀桶；101-桶体；1011-第一段；1012-第二段；1013-第三段；1014-进料口；102-舀料件；1021-板状部件；10211-连接端；10212-翘起端；1022-连接部；10221-第一部分；10222-第二部分；103-拨料件；1031-第一倾斜面；1032-第二倾斜面；104-扩口区；105-舀料区；106-第一环形板；1061-第一挡板；1062-齿面；1063-第一卡槽；1064-第二卡槽；107-第二环形板；108-第二侧挡板；1081-环形台阶；1082-压板；1083-弧形凸起；1084-溢流孔；
20-第一槽；201-底槽；2011-第二内腔；2012-卸料口；2013-第二出口；2014-第三挡板；202-第二挡板；203-上盖；204-支撑轮；205-罩板；206-电机箱；207-隔板；
30-循环装置；301-溢流槽；302-过滤器；303-输送件；304-第二槽；305-过渡槽；306-第二管路；307-调节机构；3071-金属板；3072-第一转轴；3073-吊挂件；3074-第一驱动器；
40-阳极板；41-第一连接杆；42-第二连接杆；43-第三连接杆；
50-阴极导线；
601-第一机架；602-第二机架；
70-卸料机构；
80-第一滑动机构；801-第一支撑架；802-第二驱动器；
90-装饰条；91-透明玻璃。
100-第二支撑架；
110-过渡件；1101-第一侧挡板。
120-槽体；
130-第三支撑架；1301-第四连接杆；1302-第一固定轴；1303-第二固定轴；
140-输送机构；
150-第二滑动机构；1501-第三驱动器；1502-第一滑槽；1503-第一滑动件；1504-第二滑槽；
1505-第四驱动器；1506-第三滑槽；1507-第二滑动件；
160-错开区域；
170-吹风装置；1701-风管；1702-出风口。
具体实施方式
下面将结合附图对本发明的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
在本发明的描述中，需要说明的是，术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”、“第三”仅用于描述目的，而不能理解为指示或暗示相对重要性。
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连 接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
此外，下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。
实施例1
本实施例提供一种滚镀桶，如图1至图13所示，包括空心桶体101，空心桶体101具有沿轴向的第一段1011、第二段1012和第三段1013，第一段1011和第三段1013位于第二段1012的两侧；
第一段1011的内部沿周向设置有多个舀料件102，第二段1012沿周向内壁面设置有与舀料件102一一对应的拨料件103，拨料件103的内侧端延伸至与其对应的舀料件102的侧壁处，而外侧端延伸到第二段1012的外端处，且拨料件103的内侧端与外侧端在周向上相距一预定转动中心角的距离，也即拨料件103在第二段1012的内壁面上呈倾斜设置。相同地，第三段1013沿内壁周向上设置有与舀料件102一一对应的拨料件103，该拨料件103与第二段1012内壁面上的拨料件103一一对应，且相对前者布置在舀料件102的另一侧，该拨料件103的内侧端延伸至与其对应的舀料件102的侧壁处，而外侧端延伸到第三段1013的外端处。桶体101能够正向或反向转动，其中在电镀工作状态，拨料件103的内侧端较外侧端处于转动方向的前方，而在出料状态，拨料件103的外侧端较内侧端处于转动方向的前方。
在出料过程中，拨料件103的外侧端较内侧端处于转动方向的前方，则位于舀料件102的两侧的拨料件103与该舀料件102之间形成一个开口朝上且逐渐增大的两个扩口区104，拨料件103能够将桶体内的受镀工件拨入扩口区104内，进而滑入舀料件内；同时从舀料件102散落出来的受镀工件被拨料件103挡在该扩口区内，并沿着该拨料件103的侧壁滑入舀料件102内，防止受镀工件从滚镀桶内掉落出来，可减少从舀料件中散落出来的受镀工件再回落到桶体内的量，从而提高滚镀桶的受镀工件的出料量和出料的效率。在电镀状态中，拨料件103的设置可以翻滚受镀工件，增大受镀工件与电镀液的接触面积，提高电镀效率。
如图3至图6及图12所示，舀料件102具有一端翘起的板状部件1021，例如板块，板状部件1021的连接端10211间接地固定在第一段1011的内壁面上，板状部件1021的翘起端10212较连接端10211距离转动中心(第一段1011的转动中心)的距离更小，且在电镀工作状态，连接端10211较翘起端10212处于转动方向的前方，而在出料状态，翘起端10212较连接端10211处于转动方向的前方。也即，出料状态中，翘起端10212朝上；电镀状态中，翘起端10212朝下。
如图5和图12所示，上述的第一段1011由八个舀料件102首尾依次相连且由一个整体板材构成。具体地，第一段1011包括板状部件1021，以及连接在相邻板状部件1021的连接端10211及翘起端10212之间的连接部1022；连接部1022具有连接板状部件1021的连接端10211的沿弦向设置的第一部分10221及连接板状部件1021的翘起端10212的倾斜设置的第二部分10222；板状部件1021与连接部1022中第一部分10221之间形成舀料区105。优选地，第一部分10221和第二部分10222均为板块。连接部1022和舀料件102上均开设供外界溶液穿入桶体101内腔中的通液孔。第一段1011由板状部件1021和连接部1022形成，连接部又由第一部分和第二部分构成，第二部分的设置使得整个 第一段1011的圆周面积大于第一段1011为与其同圆心的空心圆筒体的圆周面积，能够在第一段上开设更多的通液孔，从而增大进入桶体101内电镀液的量，增大受镀工件与电镀液的接触面积，提高电镀效率。
在出料状态中，舀料区105开口朝上，随着桶体101的不断转动，舀料区105将桶体101内的受镀工件舀入其内，在舀料件102转动到桶体101的一定高度后，舀料区105开口朝下倾斜，将其内的受镀工件抛至输送机构上，实现出料。相反，在电镀状态中，舀料区105开口朝下，桶体101转动过程中，舀料区105会扬起受镀工件一段距离后，受镀工件在自身重力下回落在桶体101内腔中，使得受镀工件在桶体101内来回地翻滚，增大其与电镀液的接触面积。
如图1、图2和图3所示，对应于第一段1011的八个舀料件102，第一段1011和第三段1013均为正八边形筒体，一个拨料件103设置在正八边形筒体一个边的内壁面上，则正八边形筒体内壁面上设置八个拨料件103。
如图6、图9个图10所示，拨料件103为第一板块，其面向舀料件102的一侧表面呈第一倾斜面1031，其背对舀料件102的一侧表面呈第二倾斜面1032，在第二段1012或第三段1013的内壁面上，沿第二段1012或第三段1013的周向，第二倾斜面1032的宽度大于第一倾斜面1031的宽度，使得第一倾斜面1031的倾斜度大于第二倾斜面1032的倾斜度，在出料状态中，受镀工件被第一倾斜面1031挡在拨料件103的内侧，进而受镀工件沿着第一倾斜面1031更容易滑入上述的扩口区104内，进而滑入舀料区内，起到拨料的作用；在电镀状态中，第二倾斜面1032的倾斜度小，就可以将受镀工件不断地翻滚进行电镀。
也即，第二倾斜面1032的宽度比第一倾斜面1031的宽度越大(第一倾斜面1031的倾斜度越大)，在出料状态中，滚镀桶内的受镀工件就越容易滑入扩口区104内，拨料效果越好；而在电镀状态中，越容易将滚镀桶内的受镀工件翻滚起来进行电镀。也即，第一板块的纵向截面形状为三角形，第二倾斜面1032对应的第二边长的长度大于第一倾斜面1031对应的第一边长的长度，就能够实现上述的拨料功能和翻滚作用，第二边长与底边之间的夹角角度越小越好，第一边长与底边之间的夹角角度越大越好，但不超过90度。
如图3所示，第一段1011与第二段1012之间还设置有第一环形板106，第一段1011与第三段1013之间还设置有第一环形板106；如图7和图8所示，两个第一环形板106的朝向舀料件102一侧表面上开设适于舀料件102的两端分别插入的第一卡槽1063，另一侧表面开设适于第二段1012和第三段1013的一侧端分别插入的第二卡槽1064，实现第一段1011与第二段1012，以及第一段1011与第三段1013之间的固定连接，另外，第一段1011、第二段1012、第三段1013以及第一环形板106之间最好采用焊接方式固定。
第一环形板106沿其径向的外壁面呈圆周齿面1062，该圆周齿面1062与桶体101外的驱动组件中的齿轮啮合，通过电机或者其他驱动器带动齿轮转动，来驱动第一环形板106带动整个桶体101转动，在实际使用过程中，桶体101转动的速度根据实际情况来调整，不作具体限定。
第一环形板106沿其径向的内壁面上向内突出成型有第一挡板1061，两个第一环形板106的第一挡板1061刚好位于板状部件1021的两端，且朝向第一段1011内壁面延伸，对应地拨料件103的内侧一端延伸至第一挡板1061在出料状态的前端。第一挡板1061的设置防止舀料区105内的受镀工 件从舀料区105的两侧滑出，将受镀工件阻挡在舀料区105内，第一挡板1061的个数也为八个，与舀料件102的个数一一对应。第一挡板1061上具有凸起的三角形板块，该三角形板块主要是为适于连接部1022中第一部分10221的安装，相邻两个凸起之间形成供拨料件103与舀料件102之间的受镀工件滑入舀料区105内的间隙或者通道。
如图1和图6所示，第三段1013和第二段1012的远离第一段1011的一侧端面上成型有第二环形板107，第二环形板107的开口上通过固定组件盖设有与桶体101同轴的第二侧挡板108，两块第二侧挡板108的顶部与第二环形板107的开口之间分别形成出料口和进料口1014，第二侧挡板108的顶部表面高于桶体101的转动中心。
如图13所示，固定组件包括成型在第二侧挡板108周向外边缘上的环形台阶1081，和间隔成型在第二侧挡板108外表面上的一个或多个压板1082，例如一个、两个、三个、四个、五个等等，最好是三个以及三个以上压板1082；第二环形板107块的开口边缘插入多个压板1082与环形台阶1081之间形成的空间内。使得第二侧挡板108与桶体101之间形成可转动连接，压板1082限制第二侧挡板108沿桶体101的轴向向内移动，环形台阶1081限制第二侧挡板108朝向外移动，从而将第二侧挡板108限制在桶体101上。
如图13所示，第二侧挡板108的顶部两端还具有沿其周向向上延伸的弧形凸起1083；弧形凸起1083具有环形台阶1081和压板1082，两个弧形凸起1083与第二环形板107的开口之间形成出料口或进料口1014。第二侧挡板108的顶部高于桶体101的转动中心，弧形凸起1083的设计，使得第二侧挡板形成一个优弧，在桶体101转动过程中，第二侧挡板108虽然有随着桶体101转动的转动趋势，但第二侧挡板108在竖直方向上没有运动量，使第二侧挡板108的中心与桶体101的转动中心之间无偏移量，避免了桶体101在转动过程中，第二侧挡板108出现卡住现象。弧形凸起1083也是通过压板1082和环形台阶1081与桶体101的第二环形板107可转动连接，两块第二侧挡板108之间还设有一个加强连接管或连接轴，进一步对两个第二侧挡板108的轴向位置做限定。
第二侧挡板108的顶部还开设有间隔的三个长条形的溢流孔1084，溢流孔1084的设置，当电镀液表面上漂浮物质时，电镀液的高度高于溢流孔1084时，电镀液表面上的漂浮物就经溢流孔1084排出，防止桶体101转动过程中，将漂浮物搅拌到电镀液中，影响受镀工件电镀质量。另外，第二侧挡板108上还可以一个供阳极导线穿过的通孔，使得设置在桶体101内腔中的阳极板(下文中提及)与外界的电源连接。
如图2所示，两个第二环形板107、两个第一环形板106沿桶体101的轴向上还设置有加强连接轴或连接管，多个连接管沿桶体101的周向分布。多个连接轴或连接管均不穿过第一段1011、第二段1012和第三段1013。
两块第二侧挡板108上还穿设有喷液管，优选穿设在弧形凸起1083上，喷液管位于桶体101内的壁面上开设有若干喷液孔。喷液孔优选开设在喷液管的靠近桶体101内壁面一侧壁面上，用于喷射电镀液或者清洗液，或者其他溶液，当舀料件102上粘有受镀工件或者其他物质时，通过喷液管向舀料件102上喷射电镀液，将粘在舀料件102上的受镀工件或者其他物质冲洗下来；同时喷液管可以随时补充桶体101内电镀液的量，使得电镀受镀工件时，电镀液的量一致，提高受镀工件内电镀的均匀性。
另外，需要说明的是：此实施方式中的“拨料件103的内侧端与外侧端在周向上相距一预定转动中心角的距离”，第二段1012和第三段1013为正八边形筒体，转动中心角度为正八边形筒体和拨料件103在桶体轴向方向上的投影图中，如图11所示，正八边形的中心分别与拨料件103两端的连线之间形成的夹角A，该夹角的角度为大于0度且小于90度，例如20度、30度、40度、50度、60度、70度、80度以及90度等等，就能够起到拨料的作用，也即，在桶体轴向方向上的投影图中，拨料件103的两端不重合，呈倾斜一定角度设置在正八边形的一个边上。
上述实施例中的滚镀桶，在电镀受镀工件时，桶体101内预先加入电镀液，受镀工件经进料口1014加入桶体101内腔中，电机驱动齿轮转动，以驱动第一环形板106上带动整个桶体101转动，舀料件102的舀料区105开口朝下，但随着桶体101的转动(顺时针转动)，舀料区105内起始舀起的受镀工件在其自身的重力下不断地抛下并落回桶体101内，实现对受镀工件的不断翻滚；拨料件103的第二倾斜面1032不断地翻滚受镀工件；同时，外界的电镀液经过第一段1011、第二段1012和第三段1013壁上的通液孔不断地喷洒在受镀工件上，实现对受镀工件的电镀；待电镀完成后，需要将受镀工件从桶体101内取出，桶体101开始逆时针转动，舀料件102的舀料区105开口朝上，舀料区105内起始舀起的受镀工件缓存在其内，当舀料件102转动到一定高度时(未到达桶体101的顶部)，舀料区105的开口朝下倾斜，就可将舀料区内的受镀工件抛给输送机构上；出料过程中，从舀料区105内散落出来的受镀工件被拨料件103，或者位于滚镀桶内的舀料件两侧的受镀工件均能够被拨料件103的第一倾斜面1031阻挡并拨入扩口区104内，并沿着第一倾斜面1031滑入舀料区105内，防止了受镀工件从滚镀桶内掉落出来，可避免从舀料区中散落出来的受镀工件再回落到桶体内的量，从而提高滚镀桶的受镀工件的出料量和出料的效率。
另外，滚镀桶由三段结构形成，增大滚镀桶的长度与其直径的比值，同时增大滚镀桶内腔中电镀液的容量，受镀工件在单位时间内接触到的电镀液更多，进一步提高受镀工件的电镀效率。还有在使用过程中卸料机构可以设置在第二侧挡板108的顶部上，使得滚镀桶内的液面高度也升高，从而避免了滚镀桶内受镀工件漏出电镀液面的情况发生，防止了受镀工件的表面被氧化，进一步改善受镀工件的电镀质量。
由于第一段1011、第二段1012和第三段1013的壁面上都开设通液孔，便于外界的溶液经该通液孔喷射在桶体101的内腔中，向桶体101内不断地输入电镀液。第二侧挡板108与第二环形板107之间存在间隙，通过此间隙也能够使得外界的电镀液与桶体101内腔的电镀液连通。
作为可替换的实施方式，上述的喷液孔还可以开设在喷液管的另一侧壁面上，或者开设在喷液管的其他位置处，主要用于喷射溶液来清洗舀料件102上粘有的受镀工件或其他物质。另外，溢流孔1084与喷液管之间还可以设置循环装置，对先回收的溶液进行过滤，再将过滤后的溶液经喷液管输送至桶体101内腔中，形成溶液的循环利用。作为进一步变形，还可以不设置上述的喷液管。
作为可替换的实施方式，第二侧挡板108上的溢流孔1084的个数还可以为一个、两个、四个等等，只需桶体101内腔中高于溢流孔1084位置处的电镀液经该溢流孔1084排出，从而将漂浮在电镀液表面上物质排出，确保电镀液中不会混入其他杂质即可。作为进一步变形，第二侧挡板108上还可以不设置上述的溢流孔1084。
作为弧形凸起1083的变形，上述的弧形凸起1083还可以为其他结构，例如成型在第二侧挡板 108顶部的周向圆弧部，圆弧部与第二侧挡板108的顶部之间围成上述的进料口1014或出料口，此时第二侧挡板108的周向外侧壁面为圆周面。作为进一步的变形，还可以不设置上述的弧形凸起1083，仅设置上述的第二侧挡板108。
作为可替换的实施方式，压板1082的个数可以为三个、四个、五个等等，多个压板1082沿第二侧挡板108的周向均匀地分布在第二侧挡板108上。作为固定组件的变形，固定组件还可以为其他结构，例如开设在第二侧挡板108周向外壁面上的环形槽，第二环形板107的开口边缘卡入该环形槽内，实现可转动连接。
作为拨料件103的变形，拨料件还可以为纵向截面位于梯形的板块，第二倾斜面1032的倾斜度小于第一倾斜面1031的倾斜度，在出料状态，起到拨料功能；在电镀状态，起到翻滚受镀工件即可。
作为变形，第一环形板106块上不设置上述的圆周齿面1062，在第一段1011、第二段1012或者第三段1013的外壁面上成型有圆周齿面1062，通过驱动该圆周齿面1062来带动筒体转动。作为变形，第一环形板106上还不设置上述的第一卡槽1063和第二卡槽1064，直接将第一段1011、第二段1012和第三段1013焊接在第一环形板106的侧壁面上。
作为进一步的变形，还可以不设置上述的第一环形板106，第一段1011与第二段1012以及第三段1013直接连接，此时第一挡板1061直接成型在板状部件1021的两端上。作为变形，还可以不设置上述的第一挡板1061，此时拨料件103的内侧一端延伸至板状部件1021的连接端10211。
作为进一步变形，第二段1012和第三段1013还可以为其他正多边形筒体，例如正四边形筒体、正五边形筒体、正六边形筒体等等，该筒体的边数与舀料件102的数量一一对应，一个拨料件103设置在正多边形筒一个边的内壁面上。
作为变形，第二段1012和第三段1013除了为正多边形筒体外，还可以为空心的圆柱筒体，此时，多个拨料件103对应于舀料件102均匀分布在圆柱筒体的圆周面上，对应地，拨料件103的内侧端与外侧端在周向上相距一预定转动中心角的距离，转动中心角度为在桶体轴向方向上的投影图中，该圆柱筒体的圆心分别与拨料件103两端的连线之间形成的角度。该角度范围在大于0度小于90度之间。作为变形，第二段1012或第三段1013的形状还可以为其他形状的筒体，只需在桶体轴向方向的投影图中，其转动中心分别与拨料件103的两端的连线之间形成夹角的角度大于0度小于90度范围内即可。
作为变形，第一段1011和/或第二段1012，和/或第三段1013的壁面上可以开设上述的通液孔，也可以不开设上述的通液孔。
作为变形，上述的第二段1012与第三段1013上的拨料件103还可以不一一对应，第三段1013上的拨料件103和第二段1012上的拨料件103分别位于舀料件102的两侧即可。或者部分舀料件102的两侧还可以不设置拨料件103，部分舀料件102的两侧或一侧设置有上述的拨料件103。或者部分舀料件的一侧或两侧对应设置有拨料件，其他拨料件设置在第二段或第三段的内壁面上，但不与舀料件的位置对应，例如位于相邻两个舀料件之间或者其他位置，不与舀料件位置对应的拨料件，其内侧端延伸至第一段1011处，外侧端延伸到第二段1012或第三段的外端处，这部分的拨料件也能够起到拨料的功能，只是将受镀工件拨入第一段1011内，不是直接拨入舀料区105内。
也即，舀料件102为至少一个，拨料件103为至少一个，多个舀料件102中，至少有一个舀料 件102对应有一个拨料件103，该拨料件103的内侧端延伸至与其对应的舀料件102的侧壁处，其余拨料件103的内侧端延伸至所述第一段1011，所有拨料件103的外侧端延伸到第二段1012或第三段的外端处，且拨料件103的内侧端与外侧端在周向上相距一预定转动中心角的距离。也就是说，只要第二段1012或第三段1013上有一个拨料件103对应一个舀料件102的一侧设置即可，其他拨料件103的设置方式可以对应舀料件102，也可以不对应舀料件102设置。
实施例2
本实施例提供一种滚镀桶，如图14和图15所示，其与实施例1中提供的滚镀桶的区别仅在于：桶体101只具有第一段1011和第二段1012，不设置第三段1013，也即在舀料件102的一侧上设有拨料件103，另一侧则与桶体101的第二环形板107之间形成间隙，其他结构与实施例1中的结构相同。
实施例3
本实施例提供一种滚镀桶，如图16所示，其与实施例1或实施例2中提供的滚镀桶的区别仅在于：第一段1011不是由各个舀料件102首尾依次相连构成，第一段1011为圆柱形的空心筒体，舀料件102为板块，其均匀地分布在该空心筒体的圆周内壁面上，当然若个舀料件102也可以不均匀地分布在空心筒体的圆周内壁面面上，此时舀料件102的连接端10211直接固定在第一段1011的壁面上，在出料状态时，翘起端10212与第一段1011的圆周壁面之间形成开口朝上的舀料区105。其他结构与实施例1或实施例2中的滚镀桶的结构相同。
此实施例方式中，将第一段1011的正多边形筒体替换为圆柱形的空心筒体，便于加工制造。
实施例4
本实施例提供一种滚镀桶，如图17所示，其与实施例3中提供的滚镀桶的区别仅在于：不单独设置上述的第一环形板106，直接在第一段1011与第二段1012之间的内壁面的周向上设置有多个第一挡板1061，相邻两个第一挡板1061之间形成将第一段1011与第二段1012连通的通道，拨料件103的内侧一端延伸至第一挡板1061在出料状态的前端，也即拨料件103的内侧一端延伸至通道在出料状态的后端，便于拨料件103将扩口区104内的受镀工件经通道拨入第一段1011内，进而被舀料件102舀起和输送至卸料机构上。另外，为便于滚镀桶与上述的驱动组件中的齿轮啮合，在第一段1011与第二段1012连接处的外壁面上单独设置一个环形板，或者在第一段1011或第二段1012的外壁面上均单独设置一个环形板，该环形板沿其径向的外壁面呈圆周齿面，该圆周齿面与齿轮啮合。
作为变形，上述的舀料件102还可以为现有的舀料件102，例如，将上述的板状部件1021替换被凸起部件，例如纵向截面为倒V字型的凸起；或者第一段为正多边形筒体，在正多边形筒体的一个边的内壁面上设有凸起，或者板状部件；或者正多边形筒体的一个边被凸起部件代替。
只需其具有一端翘起的板状部件1021或凸起部件，板状部件1021或凸起部件的连接端10211直接或间接固定在第一段1011的内壁面上，板状部件1021或凸起部件的翘起端10212较连接端10211距离转动中心的距离更小，且在电镀工作状态，连接端10211较翘起端10212处于转动方向的前方，而在出料状态，翘起端10212较连接端10211处于转动方向的前方即可。
实施例5
本实施例提供一种滚镀装置，包括槽体实施例1或实施例2或实施例3或实施例4中提供的任一项滚镀桶，其中，槽体具有内腔，内腔中装入所需电镀液或清洗液，滚镀桶可转动地设置在槽体 内腔中，桶体101的内腔与槽体的内腔连通。
此结构的滚镀装置，在电镀之前，槽体的内腔与桶体101的内腔中都放入所需的电镀液，需要电镀时，将受镀工件放入桶体101的内腔中，由于槽体与滚镀桶的内腔连通，使得桶体101内腔中的电镀液保持在相对稳定的高度上，受镀工件被电镀的更均匀；同时，该滚镀装置采用实施例1或实施例2或实施例3或实施例4中的任一项滚镀桶，出料状态时，减少受镀工件从舀料区105内被散落到滚镀桶外和再回落到桶体101内的量，提高滚镀桶的出料量和出料效率，以及增大受镀工件与电镀液的接触面积，提高电镀效率。
实施例6
本实施例提供一种滚镀装置，如图18至图28所示，包括第一槽20、滚镀桶10、循环装置30以及卸料机构70。该实施方式中的滚镀桶可以为上述实施例1或实施例2或实施例3或实施例4中提供的任一个实施方式的滚镀桶10，或者现有技术中其他结构的滚镀桶。以下内容以实施例1中提供的滚镀桶为例来举例说明。
其中，第一槽20具有内腔，相对的两侧壁面上分别开设第一进口和第一出口；滚镀桶10通过转动机构可转动地设置在第一槽20的内腔中，沿其轴向的两侧端面具有进料口和出料口，该两侧端面上均开设有位于进料口和出料口下方的溢流孔1084；进料口对应第一进口，出料口对应于第一出口；滚镀桶10的内腔与第一槽20的内腔连通；循环装置30的一端连接于溢流孔1084，另一端位于滚镀桶10内，用于经溢流孔1084回收和过滤滚镀桶10内高于溢流孔1084位置处的电镀液，并将过滤后的电镀液再输入滚镀桶10内中。
如图18、图19和图22所示，第一槽20包括底槽201，安装在底槽201顶部表面四周壁面上的第二挡板202，以及盖设在第二挡板202顶部上的上盖203；一组两块相对的第二挡板202上分别开设第一进口和第一出口；滚镀桶10可转动地设置在底槽201的顶部表面上，且与第二挡板202之间预留所需间隙，所有的第二挡板202与底槽201的顶部表面之间围成上述第一槽20的内腔。
如图22和图28所示，底槽201内部具有三个空心的第二内腔2011，底槽201的外侧壁面上开设有与三个第二内腔2011分别连通的三个第二出口2013，第二出口2013上密封设有第三挡板2014；底槽201的顶部表面上开设有将第一槽20内腔与第二内腔2011连通的卸料口2012，以及可拆卸地密封盖设在卸料口2012底部上且位于第二内腔2011内的盖体。三个第二内腔2011相互连通，当电镀一段时间后，需要将第一槽20和滚镀桶10内的电镀液排出时，打开第二出口2013上的第三挡板2014，以及卸料口2012上的盖体，则第一槽20内腔和滚镀桶10内的电镀液经卸料扣排至第二内腔2011内，再经第二出口2013排出外界。优选地，底槽201的顶部表面呈V字型表面，V字型表面能够更快速地将残留在第一槽20内腔中的残留物经卸料口2012排出和清理掉。底槽201的顶部表面还可以为其他形状的表面，例如平面，或者倾斜表面都可以。
滚镀桶10可转动地设置在底槽201的顶部表面上，V字型面上沿滚镀桶10的径向设置有四个支撑轮204，其中两个支撑轮204位于V字底部，另外两个支撑轮204位于V字的同一侧上，在沿滚镀桶10的轴向方向的投影图上，位于V字底部的每个支撑轮204的中心与滚镀桶10的中心的连线，与滚镀桶10的垂直中心线之间形成夹角的角度大于0度。例如5度、7度、9度等等。也即，沿滚镀桶轴向，滚镀桶两端面上的第二环形板107分别可转动地安装在位于同一排上的两个支撑轮 204上，支撑轮204的外壁面具有圆周导向槽，第二环形板107可转动地安装在该导向槽内，滚镀桶10的重量经V字底部的支撑轮204传递给第一槽20，位于V字一侧上的支撑轮204起到导向作用。由于位于V字底部上的支撑轮204的中心与第二环形板107的中心的连线，与第二环形板107的垂直中心线的夹角大于0度，只需两个支撑轮204就可以将一个第二环形板107平稳地设置在支撑轮204上，使得滚镀桶不会在V字的两侧左右晃动，确保滚镀桶转动的平稳性。
或者还可以沿滚镀桶的径向，设置三个支撑轮204来支撑一个第二环形板107，有一个支撑轮204位于V字顶部，两个支撑轮204位于V字的两侧，此时三个支撑轮204形成一个圆周，与该第二环形板107的外壁面上的周向圆周重合，则位于V字底部上的支撑轮204的中心与第二环形板107的中心的连线，与第二环形板107的垂直中心线的夹角可以为0度。或者还可以设置多个支撑轮204来支撑一个第二环形板107，或者在滚镀桶的外壁面上设置环形板，该环形板与支撑轮配合，使得滚镀桶10平稳地设置在第一槽20内。
第二内腔2011成型在V字型槽的一侧，另一侧呈倾斜板块，倾斜板块的外壁面搭接在循环装置30中的第二槽304上(下文中提及到)，第二槽304起到支撑第一槽20的作用，也使得第一槽20与循环装置30安装紧凑，所占用的空间小。
如图20、图21和图22所示，循环装置30包括溢流槽301、过滤器302、输送件303以及第二槽304。其中，溢流槽301设置在第一槽20内，用于承接经溢流孔1084流出的电镀液，例如如图22所示，溢流槽301成型在第二挡板202的内表面上，且溢流槽301的左端一直延伸至靠近循环装置30一侧的第二挡板202上，该第二挡板202上开设通液孔，将溢流槽301与设置在第二挡板202外的过渡槽305连通，过渡槽305的出口通过管路伸入第二槽304内，将电镀液都回收在第二槽304内，再通过第二管路306连接于过滤器302，过滤器302的另一端通过另一个第二管路306连接于输送件303，输送件303为穿设在滚镀桶10两个第二侧挡板108上的喷液管，喷液管位于滚镀桶10内腔中的部分上开设有若干喷液孔。此循环装置30，当滚筒内电镀液表面上有漂浮物时，且该电镀液的液面高于溢流孔1084，则高于溢流孔1084的电镀液先经过溢流孔1084流入第一槽20内，再流入溢流槽301内，经过渡槽305和第二管路306进入第二槽304内，再经过泵将第二槽304内的回收液抽入到过滤器302中被过滤，过滤后的电镀液经第二管路306输送至喷液管内，再经喷液管喷入滚镀桶10内，实现电镀液的循环利用模式，上述两个溢流槽301的溶液都先回收到第二槽304内。
第二槽304的顶部具有第二开口，上述的循环装置30还包括用于给第二槽304内电镀液补充所需金属离子的调节机构307。如图21所示，调节机构307包括悬挂在第二槽304上方的所需金属板3071，例如锌板、铜板或者其他金属板3071，设置在金属板3071顶部上的第一驱动组件，第一驱动组件用于驱动金属板3071沿竖直方向经第二开口插入第二槽304的电镀液中，或从该电镀液中提升出来，来调整电镀液中金属离子的含量。
如图21所示，第一驱动组件包括设置在第一槽20外的第一转轴3072，缠绕在第一转轴3072上的两个吊挂件3073，例如绳子或者柔性挂钩，每个吊挂件3073的底部连接有金属板3071，以及驱动第一转轴3072转动的第一驱动器3074，例如电机，电机的正向或反向转动，带动第一转轴3072正向或反向转动，使得吊挂件3073缠绕在第一转轴3072上，或者从第一转轴3072上抽出，吊挂件3073底部的金属板3071做上升或者下降运动，并经第二开口伸入第二槽304内的电镀液中，或者从第二 槽304内的电镀液中升出来，来调节第二槽304内电镀液中金属离子的浓度。另外，在第二槽304的外壁面上还开设有液位窗，液位窗上设有透明板，并在该透明板上设有刻度值，便于随时得知第二槽304内电镀液的液位高度。
如图20所示，第二槽304的顶部表面上还设有罩板205，罩板205将金属板3071和吊挂件3073的四周包围，使得第二开口、金属板3071与外界隔离，吊挂件3073的顶部穿过罩板205绕设在第一转轴3072上。同时，罩板205上还设置有电机箱206，第一转轴3072位于电机箱206内，吊挂件3073的顶部位于电机箱206内，罩板205和电机箱206的设置，使得第一转轴3072、吊挂件3073、金属板3071均与外界隔开，防止第二槽304内的电镀液与外界直接连通。另外，上述的金属板3071开设有若干个通孔，通孔的设置，增大金属板3071与第二槽304内电镀液的接触面积，增大溶入电镀液中金属离子的量。对于金属板3071设置的个数而言，可以为多个，例如三个、四个、五个等等，或者一个都可以。当然，设置多个金属板3071时，多个金属板3071可以是同一金属，也可以为不同金属。
如图22和图28所示，第一槽20的背对循环装置30的一侧第二挡板202上开设有两个窗口，该两个窗口上密封且可拆卸地安装有透明面板91，例如玻璃，透明面板91的设置，一方面便于随时观察滚镀桶10的工作情况和滚镀桶10内溶液的液位高度的变化；另一方面当从窗口上将透明面板91拆卸下来，便于滚镀桶在厂房高度不够时，将透明面板从窗口上拆卸下来，将滚镀桶从窗口上移出，便于滚镀桶的安装或拆卸，也便于对第一槽的维修。位于第二槽304上方的第二挡板202上还设有向内凹陷的台阶，将驱动器安装在此台阶上，使得整个第一槽20的结构紧凑，透明面板91的个数还可以为一个、三个、四个等等。
上述的滚镀装置还设有阳极板40和阴极导线50，溢流槽301与滚镀桶10之间的间隙内设有阳极板40，如图23、图24和图27所示，例如阳极板40为三块，包围在滚镀桶10的三个外表面上，以及在滚镀桶10内腔中设置的阳极板40；位于滚镀桶10外的阳极板40的顶部表面不高于溢流孔1084的底部表面，阴极导线50则设置在滚镀桶10内，并与受镀工件接触。处于滚镀桶10外的三个阳极板40都连接在一起，阳极板40通过支撑管连接在第一槽20的壁面上，靠近出料口和进料口一侧的阳极板40可以挂在滚镀桶10的第二侧挡板108上。设置多个阳极板40，在阳极板40接通外界电源后，能够给电镀液中提供更多的正离子，使得正离子吸附在受镀工件上，提高受镀工件的电镀效率。另外，阳极板40上开设多个通孔，进一步增大阳极板40与电镀液的接触面积，增大电镀液中正离子的含量。
如图14和图27所示，滚镀桶10的两块第二侧挡板108上开设通孔1085，通孔1085内设有第一连接杆41，第一连接杆41采用绝缘材料制成，为进一步增大阳极板40的面积，阳极板40包括一个倒V字型板，以及倾斜成型在倒V字型板块一端上的板块，倒V字型板的顶部搭接在第一连接杆41上，第一连接杆41的底部上设有第二连接杆42，以形成框形，第二连接杆42上设置多个阴极导线50，阴极导线50与阳极板40处于分离状态。同时，第一连接杆41的两端上设有第三连接杆43，第三连接杆43位于滚镀桶10外，两个第三连接杆43分别连接于位于出料口和进料口处的阳极板40，使得滚镀桶10内的阳极板40与滚镀桶10外的阳极板40连接在一起。
如图18所示，上述的滚镀装置还包括卸料机构70，卸料机构70通过第一滑动机构80沿垂直于 滚镀桶10轴线的水平方向滑动设置在第一出口上，且其一端经出料口伸入滚镀桶10中，另一端位于第一槽20外，用于出料状态承接滚镀桶10内电镀后的受镀工件。
如图25和图26所示，卸料机构70为输送带，第一滑动机构80包括沿滚镀桶10的轴线，设置在第一开口和第二开口上的第一支撑架801；沿水平方向开设在输送带的底部表面上适于套在第一支撑架801上的滑槽；以及连接于输送带底部上的第二驱动器802，例如气缸或者伸缩电机，用于驱动输送带沿该水平方向在第一支撑架801上滑动。
如图18所示，滚镀装置还包括第一机架601，第一机架601具有一个框形结构，第一槽20、滚镀桶10均设置在框形结构内，循环装置30中的第二槽304、调节机构307、罩板205、电机箱206则设置在第一机架601上并位于框形结构外，上述的第一滑动机构80中的第一支撑架801的两端分别设置在框形结构的两端上，使得整个第一支撑架801搭接在第一进口和第一出口上，并穿过滚镀桶10的出料口和进料口。另外，第一槽20的上盖203朝向电机箱206的一侧一直延伸至电机箱206的顶部开口上，将电机箱206的顶部开口覆盖，沿滚镀桶10的轴向，还在框形结构与上盖203的边缘处设置有两个装饰条90。
如图13所示，弧形凸起1083也是通过压板1082和环形台阶1081与桶体的第二环形板107可转动连接，两块第二侧挡板108之间还设有一个连接管或连接轴，进一步对两个第二侧挡板108的轴向位置做限定，该连接管可以为上述的第一连接杆41，不仅起到连接阳极板40的作用，还能够起到连接两个第二侧挡板108的作用；上述的溢流孔1084开设在第二侧挡板108上。
如图24和图14所示，两个第二环形板107、两个第一环形板106沿桶体的轴向上还设置有加强管，多个加强管沿桶体的周向分布。多个加强管均不穿过第一段1011、第二段1012和第三段1013。
上述循环装置30中的喷液管穿设在弧形凸起1083上，喷液孔优选开设在喷液管的靠近桶体内壁面一侧壁面上，用于喷射电镀液或者清洗液，或者其他溶液，当舀料件102上粘有受镀工件或者其他物质时，通过喷液管向舀料件102上喷射电镀液，将粘在舀料件102上的受镀工件或者其他物质冲洗下来，解决滚镀桶壁面上粘贴的受镀工件，以及加强滚镀桶内外溶液的交换。
上述实施方式中的滚镀装置，在对受镀工件电镀时，第一槽20和滚镀桶10内预先放入电镀液，受镀工件经进料口加入到滚镀桶10内腔中，驱动滚镀桶10顺时针转动，以驱动第一环形板106带动整个桶体顺时针转动，舀料区105开口朝下，但随着桶体的转动，舀料区105内起始舀起的受镀工件在其自身的重力下不断地抛下并落回桶体内，实现对受镀工件的不断翻滚，拨料件103的第二倾斜面1032不断地翻滚受镀工件；同时，第一槽20内的电镀液经过第一段1011、第二段1012和第三段1013壁上的通液孔不断地喷洒在受镀工件上，实现对受镀工件的电镀；待电镀完成后，需要将受镀工件从桶体内取出，桶体逆时针转动，舀料区105开口朝上，舀料区105内起始舀起的受镀工件暂时存在其内，当舀料件102转动到一定高度时(未到达桶体的顶部)，舀料区105的开口朝下倾斜，就可以将舀料区105内的受镀工件抛给卸料机构70上，出料过程中，从舀料区105内散落出来的受镀工件，或者位于滚镀桶内的舀料件两侧的受镀工件均能够被拨料件103的第一倾斜面1031阻挡并拨入扩口区104内，并沿着拨料件103的第一倾斜面1031滑入舀料区105内，防止了受镀工件从滚镀桶10内掉落出来，可避免从舀料区105中散落出来的受镀工件再回落到桶体内的量，从而提高滚镀桶10的受镀工件的出料量和出料的效率。
在电镀或出料过程中，当滚镀桶10内电镀液面上漂浮有其他物质时，由于有循环装置30的设置，使得滚镀桶10内的电镀液一直处于循环流动状态，电镀液位高于第二侧挡板108上的溢流孔1084，则电镀液表面上漂浮的物质随着电镀液经溢流孔1084流入到第一槽20内，再流动溢流槽301内，经过渡槽305、第二管路306进入第二槽304内，再被抽入过渡器中过滤，过滤后的电镀液经第二管路306输送给喷液管，喷液管将电镀液再喷射到滚镀桶10内中，形成电镀液的循环利用，使得滚镀桶10内电镀液中含有很少的杂质，提高电镀质量，就可以连续地对受镀工件进行电镀；同时，在滚镀桶10外设置第一槽20，第一槽20的内腔与滚镀桶10的内腔连通，第一槽20内装有电镀液，使得滚镀桶10始终处于电镀液环境中，滚镀桶10内的电镀液保持在相对稳定的高度上，受镀工件每次电镀的程度更均匀，提高滚镀装置的电镀效率。
另外，当电镀液中的金属离子含量降低时，开启金属调节机构307，使得金属板3071伸入第二槽304内，增大第二槽304内电镀液中金属离子的含量，当电镀液中金属离子达到所需含量时，将金属板3071从第二槽304的电镀液中升出，实现对电镀液中离子含量的调节。
作为可替换实施例方式，卸料机构70除了为输送带，还可以其他输送机构，只需一端伸入滚镀桶10内，另一端位于第一槽20外，实现承接电镀好的受镀工件即可。
作为可替换的实施方式，还可以仅在第一槽20与滚镀桶10之间设置阳极板40，或者仅在滚镀桶10内设置阳极板40，阳极板40的个数可以为一块、两块、三块等等，具体设置个数根据实际使用情况而定。
作为底槽201的变形，底槽201中第二内腔2011的个数可以为一个、两个、四个等等，进一步变形，还可以不设置上述的第二内腔2011，只设置卸料口2012和密封设置在卸料口2012上的盖体。
作为进一步的变形，第一驱动组件还可以为其他结构，只需驱动金属板3071做升降运动即可，例如伸缩电机或气缸直接连接于金属板3071。作为调节机构307的变形，调节机构307还可为其他结构，例如设置在第二槽304上方的金属离子液，通过直接向第二槽304内加入金属离子液来调节电镀液中金属离子的含量。作为变形，还可以不设置上述的调节机构307。
作为变形，还可以不设置上述的第二槽304和过渡槽305，溢流槽301直接通过管路连接于过滤器302，过滤器302的另一端通过管路连接于喷液管，过滤器302采用现有的过滤器302。
作为溢流槽301的变形，溢流槽301可以只设置一个，或者溢流槽301单独设置在第一槽20与滚镀桶10之间的间隙内，不成型在第一槽20的第二挡板202上。
作为变形，循环装置30还可以为其他结构，例如直接在溢流孔1084上设置有管路，该管路直接输送至过滤器302内，经过滤器302过滤后的电镀液再经管路输送至滚镀桶10内，不设置上述的输送件303。总之，滚镀装置只需包括上述的第一槽20、滚镀桶10以及循环装置30即可。
实施例7
本实施例提供一种滚镀系统，包括实施例6提供的滚镀装置，每个滚镀装置还包括设置在进料口处的上料装置，相邻两个滚镀装置中，位于前方的滚镀装置中的卸料机构70与位于后方的滚镀装置中的上料装置在竖直方向上能够具有重叠区域或在水平方向的错开空间。
此结构的滚镀系统，为便于表述，将三个滚镀装置按照顺序分别为第一滚镀装置、第二滚镀装置和第三滚镀装置；各自对应的上料装置分别为第一上料装置、第二上料装置和第三上料装置，卸 料机构70分别为第一卸料机构、第二卸料机构和第三卸料机构。
当需要连续对受镀工件进行三段电镀工序时，先经第一滚镀装置的第一上料装置将受镀工件输入滚镀桶10内进行第一段1011的电镀工序；当第一段1011的电镀工序完成后，在舀料件102与拨料件103的配合下，将受镀工件抛至在第一滚镀装置的第一卸料机构70上，经第一卸料机构70将其上的受镀工件输送给第二滚镀装置的第二上料装置(受镀工件由第一卸料机构70落在第二上料装置上)上，第二上料装置将受镀工件输送至第二滚镀装置中的滚镀桶10内，进行第二阶段的电镀工序；完成第二段1012电镀工序后，第二卸料机构70将受镀工件输送至第三滚镀装置的第三上料装置上，第三上料装置再将受镀工件输入滚镀桶10内，进行第三阶段的电镀工序，完成第三段1013电镀工序后，第三卸料机构70将受镀工件排出。
当只需要对受镀工件电镀两个工序时，在完成第二段1012电镀工序后，沿水平方向(垂直于滚镀桶10轴线方向)滑动第二滚镀装置中的第二卸料机构70，使得第二卸料机构70与第三滚镀装置的第三上料装置错开空间，并在第二卸料机构70的下方设有收料仓，将完成第二段1012电镀工序后的受镀工件收集在收料仓内；收集完受镀工件后，再将第二卸料机构70沿水平方向滑动，使得第二卸料机构70与第三上料装置在竖直方向上具有起始的重叠区域。
上料装置优选为输送带，或者其他传输装置。作为变形，还可以设置多个滚镀装置，例如两个、三个、四个、五个、六个等等，根据实际使用需求，随时将多个滚镀装置组装在一起，形成一条自动化的连续电镀生产线。
另外，此实施方式中的滚镀系统采用实施例6中的滚镀装置，使得该滚镀系统的电镀效率高和受镀工件出料量高，能够实现自动化地连续电镀工序。
实施例8
本实施例提供一种滚镀装置，如图29至图37所示，包括第一槽20、两个滚镀桶10、过渡件110以及卸料机构70。此实施方式的滚镀桶可以为实施例1或实施例2或实施例3或实施例4中提供的任一个滚镀桶，或者也可以为现有技术中的滚镀桶。以下内容以实施例1中的滚镀桶为例来说明。
如图31、图32和图33所示，第一槽20具有内腔，相对的两侧壁面上开设第一进口和第一出口；其内腔中设置一个将内腔分为两个第一内腔的隔板207。
对应每个第一内腔中设置一个滚镀桶10，两个滚镀桶10同轴且可转动地设置，每个滚镀桶10的沿其轴两端面上分别成型有进料口和出料口，两个滚镀桶10的相邻端面上分别具有出料口及能够承接该出料口排出受镀工件的进料口；两端的滚镀桶10外侧端面的进料口和出料口分别对应第一进口和第一出口；过渡件110与第一槽20固定连接，且设置在两个滚镀桶10的相邻端面上的出料口及进料口之间，用于将受镀工件从出料口所处的滚镀桶10传送到进料口所处的滚镀桶10中；卸料机构70设置在两端外侧端面具有出料口的滚镀桶10的出料口处，用于承接该滚镀桶10排出的受镀工件。
如图35和图37所示，过渡件110为板块，一端经出料口伸入相应的滚镀桶10内，另一端向下倾斜伸入与该滚镀桶10相邻的另一个滚镀桶10的进料口。沿滚镀桶10的轴向，板块的两侧壁上设置有第一侧挡板1101。倾斜设置的板块将前一个滚镀桶10内的受镀工件输送至后一个滚镀桶10内，第一侧挡板1101的设置，防止受镀工件从板块的两侧滑落出去。
如图35所示，卸料机构70一端经后一个滚镀桶10的出料口伸入该滚镀桶10内，另一端位于第一槽20外，伸入滚镀桶10内的一端用于承接滚镀桶10内的受镀工件，位于第一槽20外的一端用于将受镀工件输出。卸料机构70优选为输送带。沿滚镀桶10的轴向，卸料机构70与过渡件110错开设置，防止卸料机构70阻挡过渡件110将位于前方的滚镀桶10内的受镀工件输入位于后方的滚镀桶10内。
如图29和图30所示，滚镀装置还包括第二机架602，第一槽20、过渡件110和卸料机构70均安装在第二机架602上；如图35所示，卸料机构70通过第二支撑架100固定在第二机架602上，第二机架602具有一个框形结构，第一槽20设置在框形结构内，第二支撑架100的一端固定在框形结构的一端上，另一端依次穿过第一槽20的第一出口、出料口、进料口以及第一进口后连接于框形结构的另一端。如图35所示，过渡件110的一端经位于前方的滚镀桶10的出料口延伸至该滚镀桶10的进料口处并倾斜固定在第二支撑架100上，另一端延伸至位于后方的滚镀桶10的进料口处，隔板位于过渡件110的下方，例如另一端固定在位于后方的滚镀桶10的第二侧挡板108上，实现过渡件110的倾斜设置，关于过渡件110的倾斜角度不做限定，具体实际使用情况而定。
滚镀桶10的壁面上开设有与其对应的第一内腔连通的通液孔，使得第一内腔中电镀液与其内的滚镀桶10内腔的电镀液连通，在滚镀桶10转动时，通过通液孔不断地将第一内腔中的电镀液喷射到过渡桶内腔中，增大电镀液与受镀工件的接触面积，提高电镀效率。
如图31至图33所示，第一槽20的结构与实施例6中的第一槽结构类似，其包括底槽201，安装在底槽201顶部表面四周壁面上的第二挡板202，以及盖设在第二挡板202顶部上的上盖203；一组两块相对的第一挡板1061上分别开设第一进口和第一出口；所有的第二挡板202与底槽201的顶部表面之间围成第一槽20的内腔，隔板207沿滚镀桶10的径向设置在底槽201的顶部表面上，以形成两个第一内腔，滚镀桶10可转动地设置在底槽201的顶部表面上。
如图7所示，底槽201内部具有两个空心的第二内腔2011，两个空心第二内腔2011分别与第一腔体一一对应，底槽201的外侧壁面上开设有与两个第二内腔2011分别连通的第二出口2013，第二出口2013上密封设有第三挡板2014；底槽201的顶部表面上开设有将第一内腔与第二内腔2011连通的卸料口2012，以及可拆卸地密封盖设在卸料口2012底部上且位于第二内腔2011内的盖体。两个第二内腔2011可以相互连通，或者分离，当电镀一段时间后，需要将第一内腔和滚镀桶10内的电镀液排出时，打开第二出口2013上的第三挡板2014，以及卸料口2012上的盖体，则第一内腔和滚镀桶10内的电镀液经卸料扣排至第二内腔2011内，再经第二出口2013排出外界。优选地，底槽201的顶部表面呈V字型表面，V字型表面能够更快速地将残留在第一槽20的第一内腔中的残留物经卸料口2012排出和清理掉。底槽201的顶部表面还可以为其他形状的表面，例如平面，或者倾斜表面都可以。
滚镀桶10可转动地设置在底槽201的顶部表面上，例如呈V字型表面，如图33所示，滚镀桶在底槽201的可转动安装方式与实施例6中的滚镀桶在底槽201上的安装方式相同，再次不在赘述。
上述的滚镀装置中，沿第一方向转动时，位于前方的滚镀桶10处于电镀或清洗工件的状态，则位于后方的滚镀桶10处于将其内的受镀工件抛至卸料机构70上的状态；沿与第一方向相反的第二方向转动时，位于前方的滚镀桶10处于将其内的受镀工件抛至过渡件110的状态，而位于后方的滚 镀桶10处于电镀或清洗工件的状态。也即，各个滚镀桶10通过转动方向的不同，实现电镀或输出受镀工件的状态；相邻滚镀桶10在工作时，转动方向相同时，所处的状态刚好相反，以实现连续地对不同批次的受镀工件进行电镀过程，提高滚镀桶10的电镀效率。
如图13所示，弧形凸起1083也是通过压板1082和环形台阶1081与桶体的第二环形板107可转动连接，两块第二侧挡板108之间还设有一个连接管，进一步对两个第二侧挡板108的轴向位置做限定，该连接管可以为下文中提及的第一连接杆41，不仅起到连接阳极板40的作用，还能够起到连接两个第二侧挡板108的作用。另外，卸料机构70设置在第二侧挡板108的顶部上，滚镀桶10内的液面高度也升高，从而避免了滚镀桶10内受镀工件漏出电镀液面的情况发生，防止了受镀工件的表面被氧化，进一步改善受镀工件的电镀质量。
滚镀桶10安装在第一内腔中，如图36所示，两个滚镀桶10的安装方向相反，使得舀料件102朝向相反，当第二驱动组件驱动两个滚镀桶10同步转动时，位于前方的滚镀桶10中舀料件102的舀料区105开口朝上，将其内的受镀工件抛至过渡件110上，受镀工件经过渡件110滑入位于后方的滚镀桶10内。位于后方的滚镀桶10内的舀料件102的舀料区105开口朝下，对进入其内的受镀工件进行电镀或清洗工序。拨料件103的设置，使得出料状态时，将受镀工件拨入扩口区104，进而滑入舀料区105内；在电镀或清洗状态时，拨料件103不断地翻滚受镀工件，从而实现在一个滚镀装置内多次的滚镀或清洗工序，各个滚镀桶10内的电镀液可以相同，也可以不相同。
如图29、图31和图32所示，对应于上述的第一内腔，每个滚镀桶10对应设置一个位于第一槽20外的循环装置30，滚镀桶10的第二侧挡板108上开设有位于出料口和进料口下方的溢流孔1084，循环装置30，此循环装置30的结构与实施例6中提供的循环装置30结构相同，在此不再赘述。如图33所示，第一槽20的背对循环装置30的一侧第二挡板202上也开设有四个窗口，该四个窗口上密封且可拆卸地安装有透明玻璃91，两个窗口对应于一个第一内腔，透明玻璃91的设置作用与实施例6中的透明玻璃的作用相同，在此不再赘述。上述的滚镀装置也包括如实施例6中提供的阳极板40和阴极导线50，其结构和设置方式与实施例6的阳极板和阴极导线均相同，在此不再赘述。
上述的循环装置30中的第二槽304、调节机构307、罩板205、电机箱206则设置在第二机架602上并位于框形结构外。第一槽20的上盖203朝向电机箱206的一侧一直延伸至电机箱206的顶部开口上，将电机箱206的顶部开口覆盖，沿滚镀桶10的轴向，还在框形结构与上盖203的边缘处设置有两个装饰条90。
此实施例中的滚镀装置，在需要电镀受镀工件时，先将受镀工件装入位于前方的滚镀桶10内，该滚镀桶10顺时针转动，对受镀工件电镀，电镀好后，滚镀桶10逆时针旋转，在舀料件102和拨料件103的配合下，将受镀工件抛至过渡件110的位于该滚镀桶10内腔的一端上，受镀工件在过渡件110上倾斜向下滑入位于后方的滚镀桶10内，开始电镀过程，待电镀完后，在该滚镀桶10内的舀料件102与拨料件103的配合下，将受镀工件抛至卸料机构70上，经卸料机构70将电镀好的受镀工件排出整个滚镀装置。在电镀过程中，循环装置30使得每个第一内腔和其内的滚镀桶10中的电镀液形成循环利用模式。
作为可替换的实施方式，还可以不设置上述的第二机架602，直接将过渡件110和卸料机构70都安装在第一槽20上，第二支撑架100一端固定在第一槽20的第一出口上，另一端依次穿过两个 滚镀桶10的出料口、进料口后，固定在第一槽20的第一进口上。作为变形，还可以不设置上述的第二支撑架100，直接将卸料机构70固定在第一出口上，且一端伸入该第一出口对应的滚镀桶10内，另一端位于第一槽20外，过渡件110的一端固定在滚镀桶10的进料口上，另一端伸出该进料口对应的滚镀桶10的出料口后，延伸至与其相邻的滚镀桶10的进料口处。
作为变形，底槽201上还可以不设置上述的第二内腔2011、第二出口2013以及第三挡板2014，只需在底槽201的顶部上开设上述的卸料口2012即可。作为变形，底槽201可被底板代替。
作为变形，滚镀桶10的壁面上还可以不开设通液孔，由于第二侧挡板108与滚镀桶10之间可转动连接，二者之间存在间隙，第一内腔与其内的滚镀桶10之间通过此间隙连通。
作为变形，过渡件110上还可以不设置第一侧挡板1101。进一步变形，过渡件110还可以为其他结构，只需与第一槽20固定连接，且设置在相邻滚镀桶10的相邻端面上的出料口及进料口之间，用于将受镀工件从出料口所处的滚镀桶10传送到进料口所处的滚镀桶10中。例如，倾斜设置的滑轨，设置在滑轨上的滑板，或者皮带输送机。
作为变形，还可以不设置上述的调节机构307和第二槽304，只设置上述的溢流槽301、过滤器302以及输送件303。进一步变形，还可以不设置上述的循环装置30。
作为可替换的实施方式，还可以仅在第一槽20与滚镀桶10之间设置阳极板40，或者仅在滚镀桶10内设置阳极板40，阳极板40的个数可以为一块、两块、三块等等，具体设置个数根据实际使用情况而定。
作为滚镀桶10设置个数的变形，第一槽20内通过n个隔板，将第一槽20的内腔分割为n+1个第一内腔，每个第一内腔中设置一个滚镀桶10，对应地过渡件110的个数为n+1个，其中，n为大于且等于1的整数，例如1、2、3、4等等。滚镀桶10设置的个数，根据实际使用情况而定，多个滚镀桶10中，各个滚镀桶10同轴且可转动地设置，每个滚镀桶10的沿其轴两端面上分别成型有进料口和出料口，相邻滚镀桶10的相邻端面上分别具有出料口及能够承接该出料口排出受镀工件的进料口；两端的滚镀桶10外侧端面的进料口和出料口分别对应第一进口和第一出口。
实施例9
本实施例提供一种滚镀系统，包括至少两个实施例8中提供的任一项滚镀装置，例如两个、三个、四个、五个等等，相邻两个滚镀装置中，位于前一个滚镀装置的卸料机构70的一端伸入该滚镀装置的滚镀桶10出料口内，另一端伸入位于后一个滚镀装置的滚镀桶10的进料口内且避开过渡件110的区域，用于将前一个滚镀装置内的受镀工件输入到后一个滚镀装置的滚镀桶10内。
此实施例中的滚镀系统，采用多个滚镀装置来对受镀工件进行电镀或清洗，相邻两个滚镀装置中，前一个滚镀装置的卸料机构70伸入后一个滚镀装置的进料口内，便于将前一个滚镀装置内受镀工件输送至后一个滚镀装置内进行电镀或清洗，从而形成多段的连续电镀生产线，每个滚镀装置内能够对受镀工件进行多次的电镀或清洗工序，不同滚镀装置又可以对受镀工件进行不同阶段的电镀工序，进一步地提高电镀效率。
实施例10
本实施例提供一种滚镀生产线，如图38至图49所示，包括依次设置的四个滚镀装置1，为便于 后续表述，从前到后将四个滚镀装置1分别命名为第一滚镀装置1、第二滚镀装置1、第三滚镀装置1和第四滚镀装置1，假如四个滚镀装置1对应的工序分别为水洗工序、阳极电解工序、镀锌工序和钝化工序，沿四个滚镀装置1排列的长度方向，每个滚镀装置1的两端面上分别具有第二进料口和第二出料口；相邻两个滚镀装置1中的相邻端面上可滑动地设有输送机构140，输送机构140的一端经位于前方的滚镀装置1的第二出料口伸入该滚镀装置1中，另一端经位于后方的滚镀装置1的第二进料口伸入该滚镀装置1中，为便于后续表述，将四个滚镀装置1的第二出料口上设有的输送机构140分别命名为第一输送机构140、第二输送机构140、第三输送机构140和第四输送机构140。相邻两个输送机构140中的两相邻端具有在竖向上使两相邻端处于重叠区域的连接位置，及使两相邻端处于错开区域160的断开位置。例如第一输送机构140的后端与第二输送机构140的前端之间形成上述的错开区域160，第二输送机构140的后端与第三输送机构140的前端之间上述的重叠区域。相邻两个输送机构140中相邻的两相邻端在连接位置与断开位置之间移动。
上述的输送机构140通过第二滑动机构150倾斜设置在相邻的两个滚镀装置的第二出料口和第二进料口上，输送机构140从该第二出料口朝向该第二进料口向上倾斜设置；相邻两个输送机构140的两相邻端中，位于前方的输送机构140的该端部处于位于后方的输送机构140的该端的上方，则每个输送机构140的前端低于其本身的后端。
例如，当受镀工件从第二滚镀装置1进行阳极电解过程后，被抛至第二输送机构140上时，在第二输送机构140不断转动过程中，将其上的受镀工件不断地输送给第三输送机构140或者落入第三滚镀装置1内，受镀工件必然会带有部分溶液残留在第二输送机构140上，但由于第二输送机构140的前端低于其后端，则残留在第二输送机构140上的溶液沿着该倾斜面再回流到第二滚镀装置1中，从而避免第二滚镀装置1内的溶液与第三滚镀装置1内溶液进行交叉污染，甚至与后面的第四滚镀装置1中的溶液交叉。
如图48所示，每个输送机构的顶部上还设有吹风装置170，吹风装置170的出风口朝向输送机构的前端，用于将受镀工件上所残留的溶液吹在输送机构上，从而使得受镀工件上所带有的残留液体更少，减少液体被受镀工件带出的消耗量。吹风装置170包括与外界连接的风管1701，风管1701的另一端连接于风箱，风箱的底部成开设一个长条形孔，来形成上述的出风口1702，出风口1702对着受镀工件不断地吹风。优选地，风箱的两端横跨在输送机构的两侧上，出风口的长度与输送机构的宽度最好一致，便于对输送机构上的所有受镀工件所带有的溶液进行吹风。
如图40至图48所示，第二滑动机构150有两种结构，为便于表述，两个第二滑动机构分别为第二滑动机构I和第二滑动机构II其中，如图40至图43所示，第二滑动机构I是驱动输送机构140沿滚镀装置1排列的长度方向滑动，来使得相邻两个输送机构140之间形成上述的重叠区域或错开区域160；如图44至图48所示，第二滑动机构II是驱动输送机构140沿垂直于滚镀装置1排列的长度方向滑动，也可以形成上述的重新区域或错开区域160。
一个输送机构140通过设置在一个滚镀装置1中的第三支撑架130可滑动地设置在相邻两个滚镀装置的相邻端面上的第二出料口和第二进料口上。如图40和图48所示，第三支撑架130包括平 行设置的两个第四连接杆1301，沿滚镀装置1排列的长度方向，第四连接杆1301的一端固定在滚镀装置1的第二进料口上，另一端穿过该所滚镀装置1的内部且固定在该滚镀装置1的第二出料口上，以及垂直设置在两个第四连接杆1301之间且平行的第一固定轴1302和第二固定轴1303。
如图40、图41和图42所示，第二滑动机构I包括第三驱动器1501、第一滑槽1502、第二滑槽1504以及第一滑动件1503，第三驱动器1501具有沿所述滚镀装置排列的长度方向伸缩的第一伸缩轴，第一伸缩轴连接于输送机构140，第一滑槽1502设置在输送机构140的底部上且适于第三支撑架的第一固定轴1302插入，该第一滑槽1502沿滚镀装置排列的长度方向延伸；第二滑槽1504为沿滚镀装置排列的长度方向开设在输送机构140侧壁上，第一滑动件1503的底部固定在第三支撑架130的第二固定轴1303上，顶部滑动设置在第二滑槽1504内。在所述第三驱动器1501的驱动下，输送机构140上的第一滑槽1502相对于第一固定轴1302上滑动，第一滑动件1503的顶部在第二滑槽1504内滑动，使得输送机构140整体在第三支撑架130上沿滚镀装置排列的长度方向前后滑动。优选地，第三驱动器1501为第一气缸。
如图43所示，第一滑动件1503包括底座，成型在底座上凸台，凸台上开设通孔，连接件通过该通孔与第二滑槽1504内滑动连接。底座的底部表面上开设适于卡在第二固定轴1303上的通口槽，例如弧形通口槽，在滚镀装置1排列的长度方向上，输送机构140的两侧壁的底部具有向下延伸的侧板，上述的第二滑槽1504开设在该两个侧板的内壁面上，对应地第一滑动件1503为两个，两个第一滑动件1503的通口槽均设置在第二固定轴1303上，顶部分别滑动设置在一个第二滑槽1504内，第二滑槽1504的长度不小于从连接位置到断开位置之间的距离。对于第一滑槽1502而言，输送机构140的底部表面上具有板块，在板块与输送机构140的底部表面之间形成开口朝向第二固定轴1303方向的第一滑槽1502。另外，上述的输送机构140均为输送带，其输送表面的两侧上设有挡板，以及设置在两个挡板顶部开口上的盖板，避免处于输送带上的受镀工件从两侧滑落出去。
例如，第三输送机构140的前端向后移动，第二输送机构140的后端向前移动，使得第二输送机构140的后端与第三输送机构140的前端之间形成错开区域160，此时就可以将第二输送机构140上的受镀工件经此错开区域160输入第三滚镀装置1内，对受镀工件进行镀锌处理，待该工序结束之后，再将受镀工件抛至第三输送机构140，再经过第三输送机构140从第三滚镀装置1中输出。
第二滑动机构II包括具有沿垂直于滚镀装置排列的长度方向伸缩的第二伸缩轴的第四驱动器1505，第二伸缩轴连接于输送机构140，以及设置在输送机构140的底部上且适于第三支撑架130的第一固定轴1302插入的第三滑槽1506，第四驱动器1505驱动输送机构140滑动，以使第三滑槽1506在第三支撑架的2第一固定轴1302上滑动。优选地，第四驱动器1505为第二气缸，第二气缸驱动整个输送机构沿垂直于滚镀装置排列的长度方向滑动。
第二滑动机构II还包括固定在输送机构140上的第二滑动件1507，第二滑动件1507套设在第三支撑架130的第二固定轴1303上，在第二气缸的伸缩运动下，第二滑动件1507在第三支撑架130的第二固定轴1303上滑动。也即，第二气缸做伸缩运动，输送机构140上的第三滑槽1506在第一固定轴1302上滑动，第二滑动件1507在第二固定轴1303上滑动，从而实现输送机构140在垂直于滚 镀装置的排列的长度方向上滑动，以形成上述的错开区域160或重叠区域。
上述的生产线中，输送带在第三支撑架130上的倾斜角度为5-30度之间，例如5度、6度、7度、15度、20度、25度、30度等等。或者还可以为其他倾斜角度，根据实际需求，来调整输送带的倾斜角度。上述的四个输送带的倾斜角度相同，确保任意一个输送带在移动过程中，与其相邻的其他输送带之间不会发生碰撞或被卡住的现象，确保根据需求随时调整每个输送带的位置，以形成上述的错开区域160或重叠区域。
在四个滚镀装置1中，位于两端的第一滚镀装置1和第四滚镀装置1中，还可以在第一滚镀装置1的第二进料口端设置上述的输送机构140，以实现上料过程；第四滚镀装置1的第二出料口上设有第四输送机构140的主要作用是与第三输送机构140之间形成错开区域160或重叠区域，还起到将第四滚镀装置1内受镀工件卸料的功能。
如图49所示，每个滚镀装置1包括相对的两端面上分别具有第二进料口和第二出料口的槽体120，可转动地安装在槽体120内的滚镀桶10；对应于第二进料口和第二出料口，滚镀桶10的相对的两端面上分别开设有第一进料口和第一出料口(分别对应于实施例1中滚镀桶上的进料口和出料口)；滚镀桶10的壁面上开设有与槽体120内腔连通的通液孔。本实施方式中的滚镀桶可以采用实施例1或实施例2或实施例3或实施例4中提供的滚镀桶，或者可采用现有的滚镀桶10，只需其沿第一方向转动时，受镀工件在滚镀桶10内被翻滚电镀，沿与第一方向相反的第二方向转动时，受镀工件被抛至输送机构140上，进而被输送机构140输送出该滚镀装置1。
此实施方式的滚镀生产线，在对受镀工件进行处理工序时具有三种状态，第一种状态是受镀工件依次进行水洗工序、阳极电解工序、镀锌工序以及钝化工序；第二种状态是受镀工件不需要依次进行上述的四个工序，只需进行部分的工序；第三种状态是受镀工件只需从第一滚镀装置1处理完后，直接经第四滚镀装置1卸出。
其中，第一种状态下，受镀工件经第一滚镀装置1的进料口装入第一滚镀装置1内的滚镀桶10内，待在第一滚镀装置1内水洗工序结束后，假设起始状态下，四个输送机构140中任意相邻两个输送机构140都处于连接位置，受镀工件被抛至第一输送机构140上，此时第二输送机构140中的第一气缸驱动该输送机构140整体向后移动，或者第一输送机构140上的第一气缸驱动该输送机构140整体向前移动，使得第一输送机构140与第二输送机构140之间形成错开区域160，但是该错开区域160位于第二滚镀装置1的滚镀桶10处，则第一输送机构140将其上的受镀工件经此错开区域160输送至第二滚镀装置1的滚镀桶10内，进行阳极电解处理；待阳极电解工序处理完成后，第二滚镀装置1内的受镀工件直接被抛至第二输送机构140上；第二输送装置向前移动或者直接向后移动第三输送机构140，使得第二输送机构140与第三输送机构140之间再形成错开区域160，第二输送机构140上的受镀工件再经此错开区域160进入第三滚镀装置1的滚镀桶10内进行镀锌处理；以此类推，在第四滚镀装置1的滚镀桶10内进行钝化处理，钝化处理完后，受镀工件被抛至第四输送机构140上，并被输送出第四滚镀装置1外，完成受镀工件的滚镀过程。
在第一种状态下，需要相邻的两个输送机构140形成错开区域160或重叠区域时，还可以通过 第二气缸驱动输送机构140整体沿垂直于滚镀装置1排列的长度方向移动。但采用第二驱动机构时，如图39所示，在第二输送机构140沿垂直于滚镀装置1排列的长度方向移动，第二输送机构140的两端分别与第一输送机构140的后端和第三输送机构140的前端之间形成一个错开区域160，例如第一错开区域和第二错开区域，则受镀工件在第二滚镀装置1内电镀完后，被抛至第二输送机构140上，在第二输送机构140上移动，直接经第二错开区域进入第三滚镀装置1内，无须再次移动第二输送机构140或第三输送机构140，受镀工件在第三滚镀装置1内镀锌后，直接被抛至第三输送机构140上；再沿垂直于滚镀装置1排列的长度方向移动第四输送机构140，使得第四输送机构140与第三输送机构140之间形成错开区域，第三输送机构140上的受镀工件经此错开区域直接被输送入第四滚镀装置1的滚镀桶10内。
第二种状态下，例如受镀工件只需进行水洗和镀锌工序，假设起始状态下，相邻两个输送机构140都处于连接位置，受镀工件经进料口装入第一滚镀装置1的滚镀桶10内进行水洗工序，水洗完成后，受镀工件被抛至第一输送机构140上，第一输送机构140将受镀工件直接输送至第二输送机构140上，此时第三输送机构140的第一气缸驱动其移动，使得第三输送机构140的前端与第二输送机构140的后端形成错开区域160，第二输送机构140上的受镀工件经此错开区域160进入第三滚镀装置1的滚镀桶10内进行镀锌工序，待镀锌完成后，受镀工件被抛至第三输送机构140上，第三输送机构140直接将受镀工件输送至第四输送机构140上，被直接输送出第四滚镀装置1外。
或者，第三输送机构140的第二气缸驱动其移动，使得第三输送机构140的两端分别与第二输送机构140的后端和第四输送机构140的前端之间均形成错开区域160，分别为第三错开区域和第四错开区域，受镀工件经第三错开区域进入第三滚镀装置1的滚镀桶10内进行镀锌处理，镀锌之后，受镀工件被抛至第三输送机构140上，此时由于存在第四错开区域，需要将第三输送机构140复位或者移动第四输送机构，使得第三输送机构140的后端与第四输送机构140的前端具有重叠区域，进而将第三输送机构140上的受镀工件传递给第四输送机构140，以实现跨滚镀装置1对受镀工件进行选择性的工序处理。
在第三种状态下，受镀工件经进料口加入第一滚镀装置1的滚镀桶10内进行水洗工序，水洗后被抛至第一输送机构140上，经第一输送机构140、第二输送机构140、第三输送机构140以及第四输送机构140直接排除整个生产线的滚镀装置1。
本实施例中的滚镀装置也可以设置实施例6中的循环装置、阳极板、阴极导线、喷液管等结构，其结构和设置方式与实施例6中的相同，在此不再赘述。
作为可替换的实施方式，上述的滚镀装置1还可以为三个、五个、六个、七个等等，最佳地，设置至少三个滚镀装置1，或者根据需求可以依次设置多个滚镀装置1，来形成连续自动化的滚镀生产线。任意相邻两个滚镀装置1之间设有可移动的输送机构140，以形成上述的重叠区域或错开区域160；作为变形，多个输送机构140中，可以部分输送机构140可滑动地设置在第三支撑架130上，部分输送机构140直接固定在第三支撑架130上，或者相邻两个输送机构140中一个输送机构140可滑动地设置在第三支撑架130上，另一个输送机构140固定在第三支撑架130上，当需要形成错 开区域160或重叠区域时，只需一个输送机构140滑动，另一个输送机构140的位置不变；或者其他分布方式，只需多个滚镀装置1中，至少有一组相邻两个输送机构140中相邻的任意一端具有在竖向上使两相邻端处于重叠区域的连接位置，及使两相邻端处于错开区域160的断开位置；相邻两个输送机构140中相邻的任意一端在连接位置与断开位置之间移动。或者相邻两个输送机构140中的两相邻端在连接位置与断开位置之间移动，形成重叠区域或错开区域160即可。
作为变形，所有滚镀装置1中，位于两端的滚镀装置1的外侧端面的第二进料口和第二出料口上还可以不设有输送机构140，采用其他方式将受镀工件装入处于起始位置处的滚镀装置1内，以及将受镀工件从处于末端位置处的滚镀装置1内取出。
作为变形，上述的第三支撑架130还可以为其他第三支撑架130，只需支撑输送机构140，使得输送机构140在第二滑动机构150的作用下，能够在其上滑动即可。
作为变形，第二滑槽1504可替换为长通孔。作为进一步的变形，上述的第一第二滑动机构1501还可以不设置上述的第二滑槽1504和第一滑动件1503，只通过第一滑槽1502，在第三支撑架130上滑动即可。
类似地，上述的第二滑动机构II还可以不设置上述的第二滑动件1507，只通过第三滑槽1506在第三支撑架130上滑动即可。
作为第二滑动机构的变形，第二滑动机构150还可以为其他结构，例如滑轨机构，其包括设置在第三支撑架130上的导轨，滑动设置在导轨上的滑块，该滑块固定在输送机构140上，以实现驱动输送机构在第三支撑架上做沿滚镀装置排列的长度方向的滑动，或者沿垂直于滚镀装置排列的长度方向滑动，来形成上述的错开区域160或重叠区域。
作为变形，还可以不设置上述的第三支撑架130，直接通过第二滑动机构150将输送机构140安装在滚镀装置的第二进料口和第二出料口上。
作为变形，上述的吹风装置170还可以为风扇，或者其他出风结构，作为进一步的变形，还可以不设置上述的吹风装置170。
作为进一步的变形，输送机构140还可以不倾斜设置在相邻两滚镀装置1的相邻端面处的第二出料口和第二进料口上，只需具有上述的重叠区域或错开区域160即可。作为进一步的变形，还可以不采用上述的第二滑动机构来驱动输送机构140移动，还可以采用现有的其他驱动机构来使得输送机构140在连接位置与断开位置之间移动。例如在输送机构140下方设置滑轨机构。
显然，上述实施例仅仅是为清楚地说明所作的举例，而并非对实施方式的限定。对于所属领域的普通技术人员来说，在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。

Claims (57)

  1. 一种滚镀桶，其特征在于，包括沿轴向至少具有第一段(1011)和第二段(1012)的空心桶体(101)；
    所述第一段(1011)的内部沿周向设置有至少一个舀料件(102)，所述第二段(1012)的内壁面沿周向设置有至少一个拨料件(103)，至少有一个所述舀料件(102)对应有一个所述拨料件(103)，该所述拨料件(103)的内侧端延伸至与其对应的所述舀料件(102)的侧壁处，其余所述拨料件(103)的内侧端延伸至所述第一段(1011)处，所有所述拨料件(103)的外侧端延伸到所述第二段(1012)的外端处，且所述拨料件(103)的内侧端与外侧端在周向上相距一预定转动中心角的距离；
    所述桶体(101)能够正向或反向转动，其中在电镀工作状态，所述拨料件(103)的内侧端较外侧端处于转动方向的前方，而在出料状态，所述拨料件(103)的外侧端较内侧端处于转动方向的前方。
  2. 根据权利要求1所述的滚镀桶，其特征在于：所述桶体(101)沿其轴向还包括固定在所述第一段(1011)的远离所述第二段(1012)的一端上的第三段(1013)；所述第三段(1013)的内壁面沿其周向设置有至少一个所述拨料件(103)，其外侧端延伸至所述第三段(1013)的外端处。
  3. 根据权利要求2所述的滚镀桶，其特征在于：所述第二段(1012)上的所述拨料件(103)和/或所述第三段(1013)上的拨料件(103)一一对应于所述舀料件(102)。
  4. 根据权利要求1-3中任一项所述的滚镀桶，其特征在于：所述舀料件(102)具有一端翘起的板状部件(1021)或凸起部件，所述板状部件(1021)或凸起部件的连接端(10211)直接或间接固定在所述第一段(1011)的内壁面上，所述板状部件(1021)或凸起部件的翘起端(10212)较所述连接端(10211)距离转动中心的距离更小，且在电镀工作状态，所述连接端(10211)较所述翘起端(10212)处于转动方向的前方，而在出料状态，所述翘起端(10212)较所述连接端(10211)处于转动方向的前方。
  5. 根据权利要求4所述的滚镀桶，其特征在于：所述拨料件(103)的内侧一端延伸至所述板状部件(1021)或凸起部件的所述连接端(10211)。
  6. 根据权利要求4所述的滚镀桶，其特征在于：所述板状部件(1021)或凸起部件的两端具有向所述第一段(1011)内壁面延伸的第一挡板(1061)，所述拨料件(103)的内侧一端延伸至所述第一挡板(1061)在出料状态的前端。
  7. 根据权利要求1-6中任一项所述的滚镀桶，其特征在于：各所述舀料件(102)间隔且均匀分布在所述第一段(1011)的圆周面上。
  8. 根据权利要求1-7中任一项所述的滚镀桶，其特征在于：所述第一段(1011)的壁面，和/或第二段(1012)的壁面开设供外界溶液穿入所述空心桶体(101)内腔的通液孔。
  9. 根据权利要求4-8中任一项所述的滚镀桶，其特征在于：所述舀料件为至少两个，各个所述舀料件(102)首尾依次相连以形成所述第一段(1011)；
    所述第一段(1011)包括所述板状部件(1021)，以及连接在相邻所述板状部件(1021)的所述连接端(10211)及翘起端(10212)之间的连接部(1022)；
    所述连接部(1022)具有连接所述板状部件(1021)的连接端(10211)的沿弦向设置的第一部 分(10221)及连接所述板状部件(1021)的翘起端(10212)的倾斜设置的第二部分(10222)；所述板状部件(1021)与所述连接部(1022)中第一部分(10221)之间形成舀料区(105)。
  10. 根据权利要求1-9中任一项所述的滚镀桶，其特征在于：所述第二段(1012)和/或所述第三段(1013)为正多边形筒体，所述筒体的边数与所述舀料件(102)的数量一一对应，一个所述拨料件(103)设置在所述正多边形筒一个边的内壁面上。
  11. 根据权利要求1-10中任一项所述的滚镀桶，其特征在于：所述第一段(1011)与第二段(1012)之间还设置有第一环形板(106)，和/或所述第一段(1011)与所述第三段(1013)之间还设置有第一环形板(106)；
    所述第一环形板(106)沿其径向的内壁面上向内突出成型有所述第一挡板(1061)。
  12. 根据权利要求11所述的滚镀桶，其特征在于：两个所述第一环形板(106)的朝向所述舀料件(102)一侧表面上开设适于所述舀料件(102)的两端分别插入的第一卡槽(62)，另一侧表面开设适于所述第二段(1012)和所述第三段(1013)的一端分别插入的第二卡槽(1064)；和/或
    所述第一环形板(106)沿其径向的外壁面呈圆周齿面(1062)。
  13. 根据权利要求1-12中任一项所述的滚镀桶，其特征在于：所述拨料件(103)为第一板块，其面向所述舀料件(102)的一侧表面呈第一倾斜面(1031)，其背向所述舀料件(102)的一侧表面呈第二倾斜面(1032)，沿所述第二段的周向，所述第二倾斜面(1032)的宽度大于所述第一倾斜面(1031)的宽度。
  14. 根据权利要求1-13中任一项所述的滚镀桶，其特征在于：所述桶体(101)沿其轴向的两侧端面上成型有第二环形板(107)，所述第二环形板(107)的开口上通过固定组件盖设有与所述桶体(101)同轴的第二侧挡板(108)，两块所述第二侧挡板(108)的顶部与所述第二环形板(107)的开口之间分别形成出料口和进料口(1014)，所述第二侧挡板(108)的顶部表面高于所述桶体(101)的转动中心。
  15. 根据权利要求14所述的滚镀桶，其特征在于：所述固定组件包括成型在所述第二侧挡板(108)周向外边缘上的环形台阶(1081)，和间隔成型在所述第二侧挡板(108)外表面上的至少一个压板(1082)；
    所述第二环形板(107)的开口边缘插入所述压板(1082)与所述环形台阶(1081)之间形成的空间内。
  16. 根据权利要求15所述的滚镀桶，其特征在于：所述第二侧挡板(108)的顶部两端还具有沿其周向向上延伸的弧形凸起(1083)；所述弧形凸起(1083)具有所述环形台阶(1081)和所述压板(1082)，两个所述弧形凸起(1083)与所述第二环形板(107)的开口之间形成所述出料口或进料口(1014)；和/或
    所述第二侧挡板(108)的顶部还开设有溢流孔(1084)。
  17. 根据权利要求14-16中任一项所述的滚镀桶，其特征在于：两块所述第二侧挡板(108)上还穿设有喷液管，所述喷液管位于所述桶体(101)内的壁面上开设有若干喷液孔。
  18. 一种滚镀装置，其特征在于，包括
    槽体，具有内腔，所述内腔中装入所需电镀液；
    权利要求1-17中任一项所述的滚镀桶，所述滚镀桶可转动地设置在所述槽体内腔中，所述桶体(101)的内腔与所述槽体的内腔连通。
  19. 一种滚镀装置，其特征在于，包括
    第一槽(20)，具有内腔，相对的两侧壁面上分别开设第一进口和第一出口；
    滚镀桶(10)，可转动地设置在所述第一槽(20)的内腔中，沿其轴向的两侧端面具有进料口和出料口，至少一个该所述端面上开设有位于所述进料口和所述出料口下方的溢流孔(1084)；所述进料口对应所述第一进口，所述出料口对应于第一出口；所述滚镀桶(10)的内腔与所述第一槽(20)的内腔连通；
    循环装置(30)，一端连接于所述溢流孔(1084)，另一端位于所述滚镀桶(10)内，用于经所述溢流孔(1084)回收和过滤所述滚镀桶(10)内高于所述溢流孔(1084)位置处的电镀液，并将过滤后的所述电镀液再输入所述滚镀桶(10)内中。
  20. 根据权利要求19所述的滚镀装置，其特征在于：所述循环装置(30)包括
    溢流槽(301)，设置在所述第一槽(20)内，用于承接经所述溢流孔(1084)流出的电镀液；
    过滤器(302)，一端连接于所述溢流槽(301)的出口，用于对所述溢流槽(301)内的溶液进行过滤；
    输送件(303)，一端连接于所述过滤器(302)的另一端，另一端位于所述滚镀桶(10)内。
  21. 根据权利要求20所述的滚镀装置，其特征在于：所述循环装置(30)还包括设置在所述第一槽(20)外的第二槽(304)，所述第二槽(304)通过过渡槽(305)或第一管路连接于所述溢流槽(301)，所述过滤器(302)两端通过第二管路(306)分别连接于所述第二槽(304)和所述输送件(303)。
  22. 根据权利要求20或21所述的滚镀装置，其特征在于：还包括用于给所述第二槽(304)内电镀液补充所需金属离子的调节机构(307)。
  23. 根据权利要求22所述的滚镀装置，其特征在于：所述第二槽(304)的顶部具有第二开口；
    所述调节机构(307)包括悬挂在所述第二槽(304)上方的所需金属板(3071)，设置在所述金属板(3071)顶部上的驱动组件，所述驱动组件用于驱动所述金属板(3071)沿竖直方向经所述第二开口插入所述第二槽(304)的电镀液中，或从该所述电镀液中提升出来。
  24. 根据权利要求23所述的滚镀装置，其特征在于：所述驱动组件包括设置在所述第一槽(20)外的第一转轴(3072)，缠绕在所述第一转轴(3072)上的吊挂件(3073)，所述吊挂件(3073)的底部连接于所述金属板(3071)，以及驱动所述第一转轴(3072)转动的第一驱动器(3074)。
  25. 根据权利要求19-24中任一项所述的滚镀装置，其特征在于：所述第一槽(20)包括底槽(201)，安装在所述底槽(201)顶部表面四周壁面上的第二挡板(202)，以及盖设在所述第二挡板(202)顶部上的上盖(203)；
    一组两块相对的所述第二挡板(202)上分别开设所述第一进口和第一出口；所述滚镀桶(10)可转动地设置在所述底槽(201)的顶部表面上，且与所述第二挡板(202)之间预留所需间隙。
  26. 根据权利要求25所述的滚镀装置，其特征在于：所述底槽(201)内部具有至少一个空心的第二内腔(2011)，所述底槽(201)的外侧壁面上开设有与所述第二内腔(2011)连通的至少一个第二出口(2013)，所述第二出口(2013)上密封设有第三挡板(2014)；
    所述底槽(201)的顶部表面上开设有将所述第一槽(20)内腔与所述第二内腔(2011)连通的卸料口(2012)，以及可拆卸地密封盖设在所述卸料口(2012)底部上且位于所述第二内腔(2011)内的盖体。
  27. 根据权利要求26所述的滚镀装置，其特征在于：所述底槽(201)的顶部表面呈V字型面，所述V字型面上沿所述滚镀桶(10)的径向设置有至少两个支撑轮(204)，其中至少有一个所述支撑轮(204)位于V字底部，至少有一个所述支撑轮(204)位于V字的一侧上，所述滚镀桶(10)的外壁面上设有适于转动安装在所述支撑轮(204)上的环形板；在沿所述滚镀桶(10)的轴向方向的投影图上，位于V字底部的所述支撑轮(204)的中心与滚镀桶(10)的中心的连线，与所述滚镀桶(10)的垂直中心线之间形成夹角的角度大于0度；或者
    所述V字型面上沿所述滚镀桶(10)的径向设置至少三个支撑轮(204)，其中至少一个所述支撑轮(204)位于所述V字底部，其余所述支撑轮(204)位于所述V字的两侧上，所述滚镀桶(10)的外壁面上设有适于转动安装在所述支撑轮(204)上的环形板。
  28. 根据权利要求25-27中任一项所述的滚镀装置，其特征在于：所述第二挡板(202)上开设有至少一个窗口，所述窗口上密封且可拆卸地安装有透明面板(91)。
  29. 根据权利要求19-28中任一项所述的滚镀装置，其特征在于：所述第一槽(20)与所述滚镀桶(10)之间的间隙内和/或所述滚镀桶(10)内腔中设置有阳极板(40)，位于所述滚镀桶(10)外的所述阳极板(40)的顶部表面不高于所述溢流孔(1084)的底部表面；所述滚镀桶(10)内设置有阴极导线。
  30. 根据权利要求19-29中任一项所述的滚镀装置，其特征在于，所述滚镀桶为权利要求1-17中任一项所述的滚镀桶。
  31. 根据权利要求19-30中任一项所述的滚镀装置，其特征在于：还包括卸料机构(70)，所述卸料机构(70)的一端依次经所述第一出口和所述出料口伸入设置在所述滚镀桶(10)中，另一端位于所述第一出口外，用于承接所述滚镀桶(10)内电镀后的受镀工件。
  32. 一种滚镀系统，其特征在于，包括至少两个如权利要求19-30中任一项所述的滚镀装置，每个所述滚镀装置还包括卸料机构(70)和上料装置；
    所述卸料机构(70)通过第一滑动机构(80)沿垂直于所述滚镀桶(10)轴线的水平方向滑动设置在所述第一出口上，且其一端经所述出料口伸入所述滚镀桶(10)中，另一端位于所述第一槽(20)外，用于出料状态承接所述滚镀桶(10)内电镀后的受镀工件；所述上料装置设置在所述进料口上；
    相邻两个所述滚镀装置中，位于前方的所述滚镀装置中的所述卸料机构(70)与位于后方的所述滚镀装置中的所述上料装置，在竖直方向上能够具有重叠区域或在所述水平方向的错开空间。
  33. 一种滚镀装置，其特征在于，包括
    第一槽(20)，具有内腔，相对的两侧壁面上开设第一进口和第一出口；其内腔中设置至少一个将所述内腔分为至少两个第一内腔的隔板(207)；
    至少两个滚镀桶(10)，对应每个所述第一内腔中设置一个所述滚镀桶(10)，各个所述滚镀桶(10)同轴且可转动地设置，每个所述滚镀桶(10)的沿其轴两端面上分别成型有进料口和出料口， 相邻所述滚镀桶(10)的相邻端面上分别具有出料口及能够承接该出料口排出受镀工件的进料口；两端的所述滚镀桶(10)外侧端面的进料口和出料口分别对应所述第一进口和第一出口；
    过渡件(110)，与所述第一槽(20)固定连接，且设置在相邻所述滚镀桶(10)的相邻端面上的出料口及进料口之间，用于将受镀工件从出料口所处的所述滚镀桶(10)传送到进料口所处的所述滚镀桶(10)中；
    卸料机构(70)，设置在两端外侧端面具有出料口的所述滚镀桶(10)的出料口处，用于承接该所述滚镀桶(10)排出的工件。
  34. 根据权利要求33所述的滚镀装置，其特征在于：所述过渡件(110)为板块，一端经出料口伸入相应的所述滚镀桶(10)内，另一端向下倾斜伸入与该所述滚镀桶(10)相邻的另一个滚镀桶(10)的进料口。
  35. 根据权利要求34所述的滚镀装置，其特征在于：沿所述滚镀桶(10)的轴向，所述板块的两侧壁上设置有第一侧挡板(1101)。
  36. 根据权利要求33-35中任一项所述的滚镀装置，其特征在于：所述滚镀桶(10)的壁面上开设有与其对应的所述第一内腔连通的通液孔。
  37. 根据权利要求33-36中任一项所述的滚镀装置，其特征在于：沿第一方向转动时，一所述滚镀桶(10)处于电镀或清洗工件的状态，则相邻所述滚镀桶(10)处于将其内的受镀工件抛至所述过渡件(110)或卸料机构(70)上的状态；沿与所述第一方向相反的第二方向转动时，所述滚镀桶(10)处于将其内的所述受镀工件抛至所述过渡件(110)或所述卸料机构(70)上的状态，而相邻所述滚镀桶(10)处于电镀或清洗所述工件的状态。
  38. 根据权利要求33-37中任一项所述的滚镀装置，其特征在于：所述卸料机构(70)一端经所述滚镀桶(10)的出料口伸入该所述滚镀桶(10)内，另一端位于所述第一槽(20)外。
  39. 根据权利要求38所述的滚镀装置，其特征在于：沿所述滚镀桶(10)的轴向，所述卸料机构(70)与所述过渡件(110)错开设置。
  40. 根据权利要求33-39中任一项所述的滚镀装置，其特征在于：
    所述第一槽(20)包括底槽(201)，安装在所述底槽(201)顶部表面四周壁面上的第二挡板(202)，以及盖设在所述第二挡板(202)顶部上的上盖(203)；一组两块相对的所述第二挡板(202)上分别开设所述第一进口和第一出口；所有的第二挡板(202)与底槽(201)的顶部表面之间围成所述第一槽(20)的内腔，所述隔板(9)沿所述滚镀桶(10)的径向设置在所述底槽(201)的顶部表面上，以形成所述第一内腔；所述滚镀桶(10)可转动地设置在所述底槽(201)的顶部表面上。
  41. 根据权利要求40所述的滚镀装置，其特征在于：所述底槽(201)内具有与所述第一内腔一一对应的第二内腔(2011)，所述底槽(201)的顶部上开设将所述第一内腔与所述第二内腔(2011)连通的卸料口(2012)，以及密封设置在所述卸料口(2012)底部上且位于所述第二内腔(2011)内的盖体，所述底槽(201)的侧壁上开设与所述第二内腔(2011)一一对应的第二出口(2013)，所述第二出口(2013)上密封设置有第三挡板(2014)。
  42. 根据权利要求41所述的滚镀装置，其特征在于：所述底槽(201)的顶部表面呈V字型面。
  43. 根据权利要求33-42中任一项所述的滚镀装置，其特征在于：
    还包括第二机架(602)，所述第一槽(20)、所述过渡件(110)和所述卸料机构(70)均安装在所述第二机架(602)上；
    所述卸料机构(70)通过第二支撑架(100)固定在所述第二机架(602)上，所述第二支撑架(100)的一端固定在所述第二机架(602)的一端上，另一端依次穿过所述第一出口、出料口、进料口以及所述第一进口后连接于所述第二机架(602)的另一端；
    在相邻所述滚镀桶(10)中，所述过渡件(110)的一端经位于前方的所述滚镀桶(10)的出料口延伸至该所述滚镀桶(10)的进料口处并倾斜固定在所述第二支撑架(100)上，另一端延伸至位于后方的所述滚镀桶(10)的进料口处，所述隔板位于所述过渡件(110)的下方。
  44. 根据权利要求33-43中任一项所述的滚镀装置，其特征在于，所述滚镀桶为权利要求1-17中任一项所述的滚镀桶。
  45. 一种滚镀系统，其特征在于，包括至少两个如权利要求33-44中任一项所述的滚镀装置，相邻两个所述滚镀装置中，位于前一个所述滚镀装置的所述卸料机构(70)的一端伸入该所述滚镀装置的滚镀桶(10)出料口内，另一端伸入位于后一个所述滚镀装置的滚镀桶(10)的进料口内且避开所述过渡件(110)的区域，用于将前一个所述滚镀装置内的受镀工件输入到后一个所述滚镀装置的所述滚镀桶(10)内。
  46. 一种滚镀生产线，其特征在于，包括
    依次设置的至少三个滚镀装置(1)，沿所有所述滚镀装置(1)排列的长度方向，每个所述滚镀装置(1)的两端面上分别具有第二进料口和第二出料口；
    相邻两个所述滚镀装置(1)中的相邻端面上可滑动地设有输送机构(140)，所述输送机构(140)的一端经位于前方的滚镀装置(1)的第二出料口伸入该所述滚镀装置(1)中，另一端经位于后方的滚镀装置(1)的第二进料口伸入该所述滚镀装置(1)中；
    至少有一组相邻两个所述输送机构(140)中相邻的任意一端或两相邻端具有在竖向上使两相邻端处于重叠区域的连接位置，及使两相邻端处于错开区域(160)的断开位置；相邻两个所述输送机构(140)中相邻的任意一端或两相邻端在所述连接位置与所述断开位置之间移动。
  47. 根据权利要求46所述的滚镀生产线，其特征在于，所述输送机构(140)通过第二滑动机构(150)倾斜设置在所述第二出料口和所述第二进料口上，且从该所述第二出料口朝向该所述第二进料口向上倾斜设置；相邻两个所述输送机构(140)的两相邻端中，位于前方的所述输送机构(140)的该端部处于位于后方的输送机构(140)的该端的上方，所述输送机构(140)沿所述滚镀装置(1)排列的长度方向滑动，或者沿垂直于所述滚镀装置(1)排列的长度方向滑动。
  48. 根据权利要求47所述的滚镀生产线，其特征在于，一个所述输送机构(140)通过设置在一个滚镀装置(1)中的第三支撑架(130)可滑动地设置在所述第二出料口和第二进料口上；
    所述第二滑动机构包括具有沿所述滚镀装置(1)排列的长度方向伸缩的第一伸缩轴的第三驱动器(1501)，所述第一伸缩轴连接于所述输送机构(140)，以及设置在所述输送机构的底部上且适于所述第三支撑架(130)插入的第一滑槽(1502)，该所述第一滑槽(1502)沿所述滚镀装置排列的长度方向延伸，所述第三驱动器(1501)驱动输送机构(140)滑动，以使所述第一滑槽(1502)相对于所述第三支撑架(130)滑动。
  49. 根据权利要求48所述的滚镀生产线，其特征在于，所述第二滑动机构还包括沿所述滚镀装置(1)排列的长度方向开设在所述输送机构(140)侧壁上的第二滑槽(1504)或长通孔，以及一端固定在所述第三支撑架(130)上，另一端滑动设置在所述第二滑槽(1504)或长通孔内的第一滑动件(1503)，在所述第三驱动器(1501)的驱动下，所述第二滑槽(1504)或长通孔随着所述输送机构(140)相对于所述第一滑动件(1503)滑动。
  50. 根据权利要求47所述的滚镀生产线，其特征在于，一个所述输送机构(140)通过设置在一个滚镀装置(1)中的第三支撑架(130)可滑动地设置在所述第二出料口和第二进料口上；
    所述第二滑动机构(150)包括具有沿垂直于所述滚镀装置(1)排列的长度方向伸缩的第二伸缩轴的第四驱动器(1505)，所述第二伸缩轴连接于所述输送机构(140)，以及设置在所述输送机构的底部上且适于所述第三支撑架(130)插入的第三滑槽(1506)，所述第四驱动器(1505)驱动输送机构(140)滑动，以使所述第三滑槽(1506)在所述第三支撑架(130)上滑动。
  51. 根据权利要求50所述的滚镀生产线，其特征在于，所述第二滑动机构还包括固定在所述输送机构(140)上的第二滑动件(1507)，所述第二滑动件(1507)套设在所述第三支撑架(130)上，在所述第四驱动器(1505)的驱动下，所述第二滑动件(1507)在所述第三支撑架(130)上滑动。
  52. 根据权利要求48-51中任一项所述的滚镀生产线，其特征在于，
    所述第三支撑架(130)包括沿所述滚镀装置(1)排列的长度方向，一端固定在所述滚镀装置(1)的第二进料口上，另一端穿过该所滚镀装置(1)的内部且固定在该所述滚镀装置(1)的第二出料口上且平行设置的两个第四连接杆(1301)，以及垂直设置在两个所述第四连接杆(1301)之间且平行的第一固定轴(1302)和第二固定轴(1303)；
    所述第一固定轴(1302)插入所述第一滑槽(1502)内，和/或所述第一滑动件(1503)的底部具有适于卡在所述第二固定轴上的通口槽；或者
    所述第一固定轴(1302)插入所述第三滑槽(1506)内，和/或所述第二滑动件(1507)套设在所述第二固定轴(1303)上。
  53. 根据权利要求47-52中任一项所述的滚镀生产线，其特征在于，所述输送机构(140)的倾斜角度为5°-30°。
  54. 根据权利要求46-53中任一项所述的滚镀生产线，其特征在于，在所有所述滚镀装置(1)中，位于两端的所述滚镀装置(1)的外侧端面的所述第二进料口和/或所述第二出料口上还设有所述输送机构(140)。
  55. 根据权利要求46-54中任一项所述的滚镀生产线，其特征在于：至少一个所述输送机构(140)的顶部上还设有吹风装置(170)，所述吹风装置(170)的出风口朝向所述输送机构的前端，用于将受镀工件上所残留的溶液吹在所述输送机构(140)上。
  56. 根据权利要求46-55中任一项所述的滚镀生产线，其特征在于，所述滚镀装置(1)包括相对的两端面上分别具有所述第二出料口和第二进料口的槽体(120)，可转动地安装在所述槽体(120)内的滚镀桶(10)；对应于所述第二进料口和第二出料口，所述滚镀桶(10)的相对的两端面上分别开设有第一进料口和第一出料口；所述滚镀桶(10)的壁面上开设有与所述槽体(120)内腔连通的通液孔。
  57. 根据权利要求56所述的滚镀生产线，其特征在于，所述滚镀桶为权利要求1-17中任一项所述的滚镀桶。
PCT/CN2018/079233 2017-03-18 2018-03-16 一种滚镀桶、滚镀装置、滚镀系统及滚镀生产线 WO2018171513A1 (zh)

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