WO2018153229A1 - 一种耐低温冲击聚丙烯组合物 - Google Patents

一种耐低温冲击聚丙烯组合物 Download PDF

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WO2018153229A1
WO2018153229A1 PCT/CN2018/074782 CN2018074782W WO2018153229A1 WO 2018153229 A1 WO2018153229 A1 WO 2018153229A1 CN 2018074782 W CN2018074782 W CN 2018074782W WO 2018153229 A1 WO2018153229 A1 WO 2018153229A1
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polypropylene composition
temperature impact
low temperature
impact resistant
composition according
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雷亮
周英辉
苏娟霞
孙刚
谢正瑞
吴国峰
杨波
罗忠富
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Kingfa Science and Technology Co Ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/14Copolymers of propene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • This invention relates to the modification of polypropylene, and more particularly to a low temperature impact resistant polypropylene composition.
  • Polypropylene is the most widely used variety of plastics for automobiles. It has the characteristics of low density, good performance and easy processing. It has become the most widely used type of plastic for vehicles. However, polypropylene has poor resistance to low temperature impact, and when the car is cold, the polypropylene plastic will deform, affecting driving safety and the appearance of the car. In order to improve the low temperature toughness of polypropylene, an elastomer is often added for toughening. Publication No.
  • CN 103665570A uses PP diisopropyl benzene to crosslink with a polyolefin elastomer to obtain XPOE as a toughening agent
  • CN103087429 B uses a hexene and octene-branched multi-branched polyethylene as a crack propagation inhibitor to enhance
  • the low temperature impact resistance of the polypropylene material however, the polypropylene composition disclosed in the above patent has the defects of insufficient impact resistance, especially the improvement of the impact resistance under the condition of low temperature is not obvious, far less than the low temperature of the automobile. The need for safe driving under conditions. Therefore, how to develop a low temperature impact resistant polypropylene composition has become an urgent problem to be solved in today's society.
  • the technical problem to be solved by the present invention is to provide a low temperature impact resistant polypropylene composition, wherein the sample prepared by the low temperature impact resistant polypropylene composition has a notched impact strength of the simply supported beam after being placed at -30 ° C for 4 hours. 5.0KJ/m 2 .
  • a low temperature impact resistant polypropylene composition comprising, by weight, the following components:
  • the weight ratio of styrene, ethylene and butadiene in the monomer unit of the hydrogenated styrene-butadiene block copolymer SEBS ranges from 18 to 35:40 to 60:5 to 42.
  • the weight ratio of styrene, ethylene and butadiene in the monomer unit of the hydrogenated styrene-butadiene block copolymer SEBS ranges from 21 to 28:45 to 55:17 to 34.
  • the polyolefin elastomer POE of the present invention may be selected from the usual ethylene-octene copolymers, ethylene-butene copolymers or ethylene-propylene polymers.
  • the polyolefin elastomer POE of the present invention has a glass transition temperature of from -52 ° C to -50 ° C.
  • the melt mass flow rate of the POE in the present invention is in the range of ISO 1133, 0.3 to 2 g/10 min at 190 ° C, 2.16 Kg, and the particle size range of the POE having a melt mass flow rate within the range It is 0.3 ⁇ 1.0um, the particle size is suitable, and it can be uniformly dispersed in the polypropylene composition, which is beneficial to the improvement of the low temperature impact resistance of the polypropylene composition, the mass flow rate is >2g/10min, and the particle size is small, and when When the melt mass flow rate is ⁇ 0.3 g/10 min, the particle size is too large.
  • the POE density in the present invention is 0.85 to 0.87 g/cm 3 in accordance with ISO 180.
  • the polypropylene resin in the invention is a copolymerized polypropylene resin, and the melt mass flow rate of the copolymerized polypropylene resin is ISO 1133 standard, and the melt mass flow rate is 1-100 g/10 min under 230 ° C, 2.16 Kg load. .
  • the low temperature impact resistant polypropylene composition of the present invention further comprises 10-25 parts by weight of the filler, and the filler is selected from one or more of talc, calcium carbonate, wollastonite, whiskers or glass fibers. mixture.
  • the low temperature impact resistant polypropylene composition of the present invention further comprises, by weight, 0.5 to 2 parts of a pigment, which is carbon black.
  • the low temperature impact resistant polypropylene composition of the present invention further comprises 0.5-2 parts of an auxiliary agent selected from the group consisting of one or more of an antioxidant, a light stabilizer or a lubricant.
  • an auxiliary agent selected from the group consisting of one or more of an antioxidant, a light stabilizer or a lubricant.
  • the antioxidant is a mixture of hindered phenols and phosphite antioxidants
  • the light stabilizer is a hindered amine light stabilizer
  • the lubricant is selected from the group consisting of silicones, amides, and polyethylenes.
  • the low temperature impact polypropylene composition of the present invention is prepared by uniformly mixing a polypropylene resin, a toughening agent, a filler, a pigment, an antioxidant, a light stabilizer and a lubricant into a twin-screw extruder.
  • the melt-kneading is carried out, the melt-kneading temperature is 170-220 ° C, the screw rotation speed is 350-450 rpm, and extrusion granulation is carried out to obtain the low-temperature impact-resistant polypropylene composition required by the present invention, which is injection molded.
  • ISO standard injection molded splint for testing the notched impact strength and flexural modulus of its simply supported beams.
  • the present invention has the following advantages:
  • the present inventors have found that hydrogenated styrene-butadiene block copolymer SEBS is distributed in polyolefin elastomer by using a specific weight content of hydrogenated styrene-butadiene block copolymer SEBS and polyolefin elastomer POE as a toughening agent.
  • the surface of the POE forms an interfacial layer, which increases the compatibility of the polyolefin elastomer POE with polypropylene, facilitates the dispersion and refinement of the polyolefin elastomer POE in the polypropylene matrix, and enhances the impact resistance of the polypropylene composition.
  • the low temperature impact resistance the sample prepared by using the low temperature impact resistant polypropylene composition of the present invention has a notched impact strength of more than 5.0 KJ/m 2 after being placed at -30 ° C for 4 hours, which can still be maintained. Good rigidity.
  • Polypropylene resin copolymerized polypropylene resin, PP BX3800, produced by SK Corporation of Korea, melt mass flow rate according to ISO 1133 standard, at 190 ° C, 2.16Kg load is 28.4g/10min;
  • Polyolefin elastomer POE having a melt mass flow rate of 1 g/10 min and a density of 0.87 g/cm 3 :
  • Ethylene-octene copolymer produced by Dow Corporation
  • Antioxidant hindered phenolic antioxidant 1010, phosphite antioxidant 168, produced by BASF;
  • the polypropylene resin, toughening agent, filler, pigment, antioxidant, light stabilizer and lubricant are uniformly mixed and then added to the twin-screw extruder for melt-kneading.
  • the melt-kneading temperature is 170- 220 ° C, screw rotation speed of 350 ⁇ 450 rev / min, extrusion granulation, you can get the low temperature impact resistant polypropylene composition required by the invention, injection molding into ISO standard injection molding spline, used to test its simple support Beam notched impact strength and flexural modulus.
  • Notched beam impact strength According to ISO180 "Plastic pendulum impact test method", the polypropylene composition samples were placed at a temperature of 23 ° C and -30 ° C for 4 h after testing;
  • Glass transition temperature Tg of polyolefin elastomer POE measured by differential scanning calorimeter (DSC), weighed 5 to 10 g of polypropylene composition sample, temperature range -100 ° C ⁇ 50 ° C, heating rate 5 ° C / min.
  • the notched impact strength of the simply supported beam is greater than that at -30 °C. 5.0KJ / m 2, the impact resistance, especially low-temperature impact performance is significantly improved, while also maintaining its excellent rigidity, Comparative toughener hydrogenated styrene - butadiene block copolymer SEBS and polyolefins
  • the weight content of the elastomer POE is not within the above weight content, and the prepared polypropylene composition has poor impact resistance.
  • the notched impact strength of the simply supported beam at -30 ° C is less than 4.2 KJ/m 2 , which cannot reach the poly A standard for the use of propylene compositions in cold weather.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

本发明公开了一种耐低温冲击聚丙烯组合物,按重量份计,包括组分:聚丙烯树脂40-75份,氢化苯乙烯-丁二烯嵌段共聚物SEBS5-20份;聚烯烃弹性体POE5-25份。本发明的耐低温冲击聚丙烯组合物通过选用特定重量含量的氢化苯乙烯-丁二烯嵌段共聚物SEBS和聚烯烃弹性体POE为增韧剂,增强了聚丙烯组合物的耐冲击性能尤其是耐低温冲击性能,利用该耐低温冲击聚丙烯组合物所制得的样品在-30℃条件下放置4h后的简支梁缺口冲击强度大于5.0KJ/m2,其还能保持良好的刚性。

Description

一种耐低温冲击聚丙烯组合物 技术领域
本发明涉及聚丙烯的改性,特别涉及到一种耐低温冲击聚丙烯组合物。
背景技术
聚丙烯是汽车用塑料中用量最大的品种,具有密度低、性能好、易加工等特点,已成为车用塑料中用量最大的品种。然而聚丙烯耐低温冲击性能差,当汽车在寒冷天气下聚丙烯塑料会产生形变,影响行驶安全和汽车外观。为了提高聚丙烯的低温韧性,常添加弹性体进行增韧。公开号为CN 103665570A采用氧化二异丙苯与聚烯烃弹性体交联得到XPOE作为增韧剂;CN103087429 B采用己烯和辛烯为支链的多支链聚乙烯为裂纹扩散的抑制剂,提升聚丙烯材料的耐低温冲击性能,然而上述专利公开的聚丙烯组合物存在耐冲击性能不足的缺陷,特别是在温度较低的条件下耐冲击性能改善不明显,远达不到汽车在低温恶劣条件下安全行驶的需求。因此,如何开发出一种耐低温冲击聚丙烯组合物成为当今社会亟待解决的问题。
发明内容
本发明要解决的技术问题为提供一种耐低温冲击聚丙烯组合物,所述耐低温冲击聚丙烯组合物所制得的样品在-30℃条件下放置4h后的简支梁缺口冲击强度大于5.0KJ/m 2
为了解决上述问题,采用以下技术方案:
一种耐低温冲击聚丙烯组合物,按重量份计,包括以下组分:
聚丙烯树脂                         40-75份;
氢化苯乙烯-丁二烯嵌段共聚物SEBS    5-20份;
聚烯烃弹性体POE                    5-25份。
优选地,所述氢化苯乙烯-丁二烯嵌段共聚物SEBS的单体单元中苯乙烯、乙烯和丁二烯的重量比例的范围为18-35:40-60:5-42。
更优选地,所述氢化苯乙烯-丁二烯嵌段共聚物SEBS的单体单元中苯乙烯、乙烯和丁二烯的重量比例的范围为21-28:45-55:17-34。
本发明所述聚烯烃弹性体POE可选用常见的乙烯-辛烯共聚物、乙烯-丁烯共聚物或乙烯-丙烯聚合物。
优选地,本发明中所述聚烯烃弹性体POE的玻璃化转变温度为-52℃~-50℃。
优选地,本发明中所述POE的熔体质量流动速率以ISO 1133标准,在190℃,2.16 Kg条件下为0.3~2g/10min,熔体质量流动速率在该范围内的POE的粒径范围为0.3~1.0um,粒径大小合适,可在聚丙烯组合物中均匀分散,有利于聚丙烯组合物的耐低温冲击性能的提高,质量流动速率>2g/10min,粒径偏小,而当其熔体质量流动速率<0.3g/10min时,粒径偏大。
本发明中POE密度按照ISO180测试为0.85~0.87g/cm 3
本发明中所述聚丙烯树脂为共聚聚丙烯树脂,共聚聚丙烯树脂的熔体质量流动速率以ISO 1133标准,在230℃,2.16Kg负荷下,其熔体质量流动速率为1-100g/10min。
本发明所述耐低温冲击聚丙烯组合物,按重量份计,还包括10-25份填料,填料选自滑石粉、碳酸钙、硅灰石、晶须或玻璃纤维中的一种或几种的混合物。
本发明所述耐低温冲击聚丙烯组合物,按重量份计,还包括0.5-2份颜料,所述颜料为炭黑。
本发明所述耐低温冲击聚丙烯组合物还包括0.5-2份助剂,按重量份计,所述助剂选自抗氧剂、光稳定剂或润滑剂中的一种或几种的混合物,所述抗氧剂为受阻酚类和亚磷酸酯类抗氧剂的混合物;所述光稳定剂为受阻胺类光稳定剂;所述润滑剂选自硅酮类、酰胺类、聚乙烯类、硬脂酸类、脂肪酸及酯类中的一种或者几种混合物。
本发明所述耐低温冲击聚丙烯组合物的制备方法为:将聚丙烯树脂、增韧剂、填料、颜料、抗氧剂、光稳定剂和润滑剂混合均匀后加入双螺杆挤出机中,进行熔融混炼,熔融混炼温度为170-220℃,螺杆转速为350~450转/分,挤出造粒,即可得到本发明所需的耐低温冲击聚丙烯组合物,将其注塑成ISO标准注塑样条,用于测试其简支梁缺口冲击强度和弯曲模量。
和现有技术相比,本发明具有以下好处:
本发明发现,通过选用特定重量含量的氢化苯乙烯-丁二烯嵌段共聚物SEBS和聚烯烃弹性体POE为增韧剂,氢化苯乙烯-丁二烯嵌段共聚物SEBS分布在聚烯烃弹性体POE表面,形成界面层,增加了聚烯烃弹性体POE与聚丙烯的相容性,有利于聚烯烃弹性体POE在聚丙烯基体中分散和细化,增强了聚丙烯组合物的耐冲击性能尤其是耐低温冲击性能,利用本发明中耐低温冲击聚丙烯组合物所制得的样品在-30℃条件下放置4h后的简支梁缺口冲击强度大于5.0KJ/m 2,其还能保持良好的刚性。
具体实施方式
下面通过具体实施方式来进一步说明本发明,以下实施例为本发明较佳的试试方式,但本发明的实施方式并不受下述实施例的限制。
原材料
聚丙烯树脂,共聚聚丙烯树脂,PP BX3800,产自韩国SK公司,熔体质量流动速率以ISO 1133标准,在190℃,2.16Kg负荷下为28.4g/10min;
氢化苯乙烯-丁二烯嵌段共聚物SEBS,产自Kraton公司;
聚烯烃弹性体POE,熔体质量流动速率为1g/10min、密度为0.87g/cm 3
乙烯-辛烯共聚物,产自Dow公司;
填料,滑石粉TYT-777A,产自北海集团;
颜料,炭黑M717,产自CABOT公司;
抗氧剂:受阻酚类抗氧剂1010,亚磷酸酯类抗氧剂168,产自BASF公司;
光稳定剂,受阻胺类光稳定剂,3808PP5,产自氰特化工有限公司;
润滑剂,酰胺类,TR451,产自美国Struktol公司。
实施例1-17和对比例1-4中耐低温冲击聚丙烯组合物的制备:
按表1配方将聚丙烯树脂、增韧剂、填料、颜料、抗氧剂、光稳定剂和润滑剂混合均匀后加入双螺杆挤出机中,进行熔融混炼,熔融混炼温度为170-220℃,螺杆转速为350~450转/分,挤出造粒,即可得到本发明所需的耐低温冲击聚丙烯组合物,将其注塑成ISO标准注塑样条,用于测试其简支梁缺口冲击强度和弯曲模量。
性能测试方法
(1)简支梁缺口冲击强度:按照ISO180《塑料摆锤冲击试验方法》,将聚丙烯组合物样品分别置于温度为23℃和-30℃条件下4h后测试;
(2)弯曲模量:按照ISO178《塑料弯曲性能的测定》测试;
(3)聚烯烃弹性体POE的密度:按照ISO180《非泡沫塑料密度的测定方法》测定;
(4)聚丙烯树脂和聚烯烃弹性体POE的熔体质量流动速率:按照ISO1133测试,采用熔指仪测定,测试条件为230℃,2.16Kg负荷;
(5)聚烯烃弹性体POE的玻璃化转变温度Tg:采用差示扫描量热仪(DSC)测定,称取聚丙烯组合物样品5~10g测试,温度范围-100℃~50℃,升温速率5℃/min。
表1实施例1-17和对比例1-4的耐低温冲击聚丙烯组合物的配方(重量份)和测试结果
Figure PCTCN2018074782-appb-000001
续上表
Figure PCTCN2018074782-appb-000002
由表1中可知:当本发明聚丙烯组合物中含有特定重量含量的氢化苯乙烯-丁二烯嵌段共聚 物SEBS和聚烯烃弹性体POE,-30℃条件下简支梁缺口冲击强度大于5.0KJ/m 2,其耐冲击性能尤其是耐低温冲击性能得到明显改善,同时还能够保持其优秀的刚性,对比例增韧剂中氢化苯乙烯-丁二烯嵌段共聚物SEBS和聚烯烃弹性体POE的重量含量不在上述重量含量内,其制备得到的聚丙烯组合物的耐冲击性能较差,-30℃条件下简支梁缺口冲击强度更是小于4.2KJ/m 2,无法达到聚丙烯组合物在寒冷天气下使用的标准。

Claims (10)

  1. 一种耐低温冲击聚丙烯组合物,其特征在于,按重量份计,包括以下组分:
    聚丙烯树脂                      40-75份
    氢化苯乙烯-丁二烯嵌段共聚物SEBS 5-20份
    聚烯烃弹性体POE                 5-25份。
  2. 根据权利要求1所述的一种耐低温冲击聚丙烯组合物,其特征在于,所述氢化苯乙烯-丁二烯嵌段共聚物SEBS的单体单元中苯乙烯、乙烯和丁二烯的重量比例的范围为18-35:40-60:5-42。
  3. 根据权利要求2所述的一种耐低温冲击聚丙烯组合物,其特征在于,所述氢化苯乙烯-丁二烯嵌段共聚物SEBS的单体单元中苯乙烯、乙烯和丁二烯的重量比例的范围为21-28:45-55:17-34。
  4. 根据权利要求1所述的一种耐低温冲击聚丙烯组合物,其特征在于,所述聚烯烃弹性体POE的玻璃化转变温度为-52℃~-50℃。
  5. 根据权利要求1所述的一种耐低温冲击聚丙烯组合物,其特征在于,所述POE的熔体质量流动速率以ISO 1133标准,在190℃,2.16Kg条件下为0.3~2g/10min。
  6. 根据权利要求1所述的一种耐低温冲击聚丙烯组合物,其特征在于,所述POE密度按照ISO180测试为0.85~0.87g/cm 3
  7. 根据权利要求1所述的一种耐低温冲击聚丙烯组合物,其特征在于,所述聚丙烯树脂为共聚聚丙烯树脂,共聚聚丙烯树脂的熔体质量流动速率以ISO 1133标准,在230℃,2.16Kg负荷下,其熔体质量流动速率为1-100g/10min。
  8. 根据权利要求1所述的一种耐低温冲击聚丙烯组合物,其特征在于,按重量份计,所述耐低温冲击聚丙烯组合物还包括10-25份填料,填料选自滑石粉、碳酸钙、硅灰石、晶须或玻璃纤维中的一种或几种的混合物。
  9. 根据权利要求1所述的一种耐低温冲击聚丙烯组合物,其特征在于,按重量份计,所述耐低温冲击聚丙烯组合物还包括0.5-2份颜料;所述颜料为炭黑。
  10. 根据权利要求1所述的一种耐低温冲击聚丙烯组合物,其特征在于,按重量份计,所述耐低温冲击聚丙烯组合物还包括0.5-2份助剂,所述助剂选自抗氧剂、光稳定剂或润滑剂中的一种或几种的混合物,所述抗氧剂为受阻酚类抗氧剂和亚磷酸酯类抗氧剂的混合物,所述光稳定剂为受阻胺类光稳定剂,所述润滑剂选自硅酮类、酰胺类、聚乙烯类、硬脂酸类、脂肪酸及酯类中的一种或者几种的混合物。
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