WO2018152756A1 - 一种具有绝缘承载板结构的mov组件 - Google Patents
一种具有绝缘承载板结构的mov组件 Download PDFInfo
- Publication number
- WO2018152756A1 WO2018152756A1 PCT/CN2017/074661 CN2017074661W WO2018152756A1 WO 2018152756 A1 WO2018152756 A1 WO 2018152756A1 CN 2017074661 W CN2017074661 W CN 2017074661W WO 2018152756 A1 WO2018152756 A1 WO 2018152756A1
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- WIPO (PCT)
- Prior art keywords
- mov
- electrode
- insulating carrier
- insulating
- carrier plate
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C7/00—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
- H01C7/10—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material voltage responsive, i.e. varistors
- H01C7/105—Varistor cores
- H01C7/108—Metal oxide
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
- H02H9/00—Emergency protective circuit arrangements for limiting excess current or voltage without disconnection
- H02H9/04—Emergency protective circuit arrangements for limiting excess current or voltage without disconnection responsive to excess voltage
Definitions
- the present invention relates to the field of metal oxide varistor technology, and more particularly to an MOV assembly having an insulating load-bearing structure.
- the zinc oxide varistor Metal Oxide Varistors
- the applied environment is subject to lightning strikes, electromagnetic field interference, frequent power switch operation, and power system failure, causing a sudden increase in voltage on the line and exceeding the varistor.
- the turn-on voltage of the device will enter the conduction region. Due to the nonlinear characteristics of the MOV, its impedance will become low, only a few ohms, causing the overvoltage to form a surge current to protect the connected electronic products or expensive. Electronic components.
- the existing MOV device after the ceramic chip is made, needs to be soldered to lead the foot, and the high temperature processing process such as epoxy encapsulation and curing is performed, which not only brings inconvenience to the post process of the chip, but also high temperature process. Invisible damage to the chip is also not negligible.
- the thermal detachment of the current MOV device relies on the copper lead-out pin. Since the copper lead-out foot has a small area and a thin thickness, it has a certain influence on the heat detachment, and the trip reliability needs to be improved.
- the technical problem to be solved by the present invention is to provide a high temperature-free damage, strong over-voltage withstand capability, good heat dissipation conditions, low cost, easy processing, high insulation strength, and high trip reliability.
- MOV assembly with insulated carrier plate structure is provided.
- the technical solution adopted by the present invention is:
- the invention provides an MOV assembly having an insulating load-bearing structure, comprising at least two electrode sheets and at least one MOV chip, wherein one MOV chip is sandwiched between two adjacent electrode sheets, and one electrode of the two outer electrode sheets An insulating carrier plate is disposed outside the sheet, and the other electrode sheet and the insulating carrier plate are fixed by fasteners, or an insulating carrier plate is disposed outside each of the two outer electrode sheets, and the two insulating carrier plates are fixed by fasteners.
- the MOV assembly having an insulating carrier plate structure comprises two electrode sheets and one MOV chip, and the equivalent circuit is a one-piece two-electrode structure.
- the electrode sheets fixed to the insulating carrier plate by the fasteners are shaped to be similar in shape to the insulating carrier plates, and are provided with corresponding through holes or threaded holes.
- the MOV assembly having an insulating carrier plate structure comprises three electrode sheets and two MOV chips, and the equivalent circuit is a two-piece three-electrode common mode structure.
- the two insulating carrier plates disposed outside the two outer electrode sheets have the same or different shape and are provided with corresponding through holes or threaded holes.
- the insulating carrier plate is a flat structure or a recessed structure having a sinking hole on the inner side, the sinking hole is for accommodating the electrode sheet and the MOV chip, and the sinking hole is further There is a lead-out slot and a rectangular lead-out hole for extracting the lead of the electrode.
- each of the electrode sheets is led out with at least one electrode lead-out leg, and the electrode lead-out leg is axially drawn or radially drawn.
- the shape of the electrode lead-out leg is set according to requirements, and the insulating carrier board is provided.
- the periphery is provided with at least one electrode take-out groove corresponding to the electrode lead.
- the fastener is a metal or non-metallic rivet or screw.
- the MOV component is installed in a surge protector SPD module cavity, wherein one lead electrode can be connected to the trip spring and the other electrode piece is connected to the terminal to form an SPD module, or the electrode lead pin attachment temperature of the MOV component A fuse element or a low temperature alloy fuse forms a thermally protected varistor TMOV device.
- the present invention improves the dielectric strength of the MOV component by providing a single-piece insulating carrier plate or a two-piece insulating carrier plate outside the electrode sheet; and coating the insulating layer on the outside of the MOV component, which can be used as a conventional varistor;
- the invention utilizes the electrode sheet holding the MOV chip as the chip heat sink, improves the pulse flow endurance capability of the MOV chip and the impact tolerance of the small current and multiple frequencies, and also improves the temporary overvoltage tolerance of the MOV.
- the MOV assembly with the insulating carrier plate structure of the invention has simple processing steps, no welding, no cleaning, no environmental pollution, low cost, and convenient and quick processing;
- the present invention fixes the MOV chip and the electrode sheet by fasteners, and does not require a high-temperature welding process to avoid Avoid high temperature invisible damage to the chip.
- FIG. 1-1 is an exploded view of an MOV assembly having an insulating carrier plate structure in Embodiment 1;
- FIG. 1-2 is an equivalent diagram of an MOV assembly having an insulating carrier plate structure in Embodiment 1;
- Embodiment 2 is an equivalent diagram of an MOV assembly having an insulating carrier plate structure in Embodiment 2;
- 3-1 is an exploded view of an MOV assembly having an insulating carrier plate structure in Embodiment 3;
- 4-1 is an exploded view of an MOV assembly having an insulating carrier plate structure in Embodiment 4;
- 4-2 is an equivalent diagram of an MOV assembly having an insulating carrier plate structure in Embodiment 4.
- 5-1 is an exploded view of an MOV assembly having an insulating carrier plate structure in Embodiment 5;
- Fig. 5-2 is an equivalent view of the MOV assembly having the structure of the insulating carrier plate in the embodiment 5.
- Figure 6-1 is an exploded view of the MOV assembly having the structure of the insulating carrier plate in Embodiment 6;
- Fig. 6-2 is an equivalent view of the MOV assembly having the structure of the insulating carrier plate in the embodiment 6.
- the embodiment provides an MOV component with an insulating carrier structure, and is insulated.
- the carrier board structure is a single-piece or two-piece insulating carrier board 1.
- the MOV assembly having an insulating carrier board structure includes at least two electrode sheets and at least one MOV chip. In this embodiment, two electrode sheets 2, 4 are included. And a MOV chip 3, the two electrode sheets are the lower electrode sheet 2 and the upper electrode sheet 4;
- the MOV chip 3 is sandwiched between the adjacent lower electrode sheets 2 and the upper electrode sheets 4, and the insulating carrier plate 1 is disposed outside the upper electrode sheets 4, and the lower electrode sheets 2 are insulated from the insulation.
- the carrier plate 1 is fixed by a fastener.
- the upper electrode sheet 4 and the MOV chip have the same shape and are all circular.
- the fastener is a metal or non-metallic rivet or screw.
- the fastener 5 is a metal screw.
- the shape of the lower electrode sheet 2 fixed by the fastener with the insulating carrier plate 1 is set to be the same as that of the insulating carrier plate 1, and is rectangular, and is provided at four corners.
- the insulating carrier plate 1 is a recessed structure provided with a sinking hole 1-2 for accommodating the electrode sheet 2 and the MOV chip 3.
- the lower electrode sheet 2 is axially led out of the electrode lead-out leg 2-1, and the upper electrode sheet 4 is radially led out of the electrode lead-out leg 4-1.
- the periphery of the insulating carrier plate 1 is provided with the electrode lead-out of the upper electrode tab 4.
- the electrode corresponding to the foot 4-1 is taken out from the groove 1-3.
- the lead-out electrode is a rectangular lead-out leg, and the electrode lead-out leg is convenient for guiding or connecting the trip device, and the electrode sheet is made of aluminum or copper or aluminum alloy or copper alloy, and has good thermal conductivity. Made of metal, it has a thickness of 0.3 to 1.5 mm.
- the MOV chip 3 is set to have different shapes as needed, such as being arranged in a circle, a rectangle or a profile (irregular shape);
- the equivalent circuit of the MOV assembly of this embodiment is a single-chip two-electrode structure.
- the electrode lead 4-1 of the upper electrode sheet 4 is the positive electrode L end
- the electrode lead leg 2-1 of the lower electrode sheet 2 is the negative electrode N end.
- the L-terminal and N-terminal can be connected to a temperature protection mechanism, such as a thermal detachment mechanism or a thermal fuse.
- an insulating carrier plate 1 is disposed outside the lower electrode sheet 2.
- the lower electrode sheet 2 and the MOV chip 3 have the same shape and are all circular.
- the shape of the upper electrode sheet 4 fixed by the fastener with the insulating carrier plate 1 is set to be the same as that of the insulating carrier plate 1, and is rectangular, and is provided at four corner positions.
- the four corners of the upper electrode piece 4 are provided with four through holes 4-21,4-204, 4-23, 4-24; The four corner positions are provided with four threaded holes 1-41, 1-42, 1-43, 1-44.
- the electrode lead-out leg 2-1 drawn in the axial direction of the lower electrode sheet 2 is taken out through the through-hole 1-21 in the set sink hole 1-2 through the insulating carrier plate 1.
- the insulating carrier plate 1 is a flat plate structure.
- an insulating carrier plate 1 is provided outside each of the lower electrode sheet 2 and the upper electrode sheet 4, and the two insulating carrier sheets 1 are fixed by fasteners.
- the two insulating carrier plates 1 are recessed structures provided with the sinking holes 1-2, and the upper and lower two lower holes 1-2 are fastened to accommodate the electrode pads 2, 4 and MOV chip 3.
- the upper electrode sheet 4, the lower electrode sheet 2, and the MOV chip 3 have the same shape and are all circular.
- the electrode lead-out leg 2-1 drawn in the axial direction of the lower electrode sheet 2 is taken out through the through-hole 1-21 in the sinker hole 1-2 provided in the insulating carrier plate 1.
- the MOV assembly having an insulating carrier structure includes three electrode sheets and two MOV chips 3, wherein the three electrode sheets include two upper electrode sheets 4 sandwiching one of the MOV chips. And a lower electrode sheet 2, the middle upper electrode sheet and the lower electrode sheet 2 sandwiching another MOV chip.
- An insulating carrier plate 1 is disposed outside the upper upper electrode sheet 4, and the lower electrode sheet 2 and the insulating carrier plate 1 are fixed by fasteners.
- the two upper electrode sheets 4 and the MOV chip 3 have the same shape and are all circular.
- the lower electrode sheet 2 is axially led out of the electrode lead-out leg 2-1, and both of the upper electrode tabs 4 are radially led out of the electrode lead-out leg, and the periphery of the insulating carrier plate 1 is provided with the electrode lead-out of the upper electrode tab 4. Foot correspondence The electrode leads out of the slot.
- the equivalent circuit of the MOV component of the embodiment is a two-electrode common-mode structure; the electrode lead-out leg of the middle upper electrode piece is a ground PE end, and the electrode lead-out leg of the upper upper electrode piece is as shown in FIG. 5-2.
- the electrode lead pins of the lower electrode sheets are a positive electrode L end and a negative electrode N end, respectively.
- Two three-legged legs form L-PE-N three electrodes, which form a single-mode common mode protection mode. If the two-side electrode lead-out legs are connected to the SPD trip device, a double-tripper three-electrode single-phase is formed.
- the mode protection module can form a Y-connected single-phase full-mode protection mode by adding a GDT component to the PE end as required.
- an insulating carrier plate 1 is disposed outside the lower electrode sheet 2 and the upper upper electrode sheet 4, and the two insulating carrier sheets 1 are fixed by fasteners.
- the two insulating carrier plates 1 are each a recessed structure provided with a sinking hole 1-2, and the upper and lower two lower holes 1-2 are fastened to accommodate the two upper electrodes.
- the two upper electrode sheets 4, the lower electrode sheets 2, and the MOV chip 3 have the same shape and are all circular.
- the electrode lead-out leg 2-1 drawn in the axial direction of the lower electrode sheet 2 is taken out through the through-hole 1-21 in the sinker hole 1-2 provided in the insulating carrier plate 1.
- the insulating layer is coated on the outside of the MOV assembly of the present invention, which can be used as a conventional pressure. Sensitive resistors are used.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Thermistors And Varistors (AREA)
Abstract
Description
Claims (8)
- 一种具有绝缘承载板结构的MOV组件,其特征在于:包括至少两个电极片和至少一个MOV芯片,相邻两个电极片之间夹持有一个MOV芯片,在两个外侧电极片中的一个电极片外设有绝缘承载板,另一个电极片与所述绝缘承载板通过紧固件固定,或者在两个外侧电极片外各设有绝缘承载板,两个绝缘承载板通过紧固件固定。
- 根据权利要求1所述的具有绝缘承载结构的MOV组件,其特征在于:包括两个电极片和一个MOV芯片,等效电路为单片二电极结构。
- 根据权利要求2所述的具有绝缘承载结构的MOV组件,其特征在于:与所述绝缘承载板通过紧固件固定的电极片的形状设置为与绝缘承载板的形状相似,并设有相对应的通孔或螺纹孔。
- 根据权利要求1所述的具有绝缘承载板结构的MOV组件,其特征在于:包括三个电极片和两个MOV芯片,等效电路为二片三电极共模结构。
- 根据权利要求4所述的具有绝缘承载板结构的MOV组件,其特征在于:在两个外侧电极片外设置的两个绝缘承载板的形状相同,并设有相对应的通孔或螺纹孔。
- 根据权利要求1、3或5所述的具有绝缘承载板结构的MOV组件,其特征在于:所述绝缘承载板为平板结构或内侧设有下沉孔的凹进结构,所述下沉孔用于容纳所述电极片和MOV芯片,还具有引出电极的引出槽与引出孔。
- 根据权利要求1、2或4所述的具有绝缘承载结构的MOV组件,其特征在于:每个电极片均引出有至少一个电极引出脚,所述电极引出脚轴向引出或径向引出。
- 根据权利要求1、3或5所述的具有绝缘承载结构的MOV组件,其特征在于:所述紧固件为金属或非金属的铆钉或螺钉。
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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CN201710091467.5 | 2017-02-21 | ||
CN201710091467.5A CN107424692A (zh) | 2016-10-14 | 2017-02-21 | 一种具有绝缘承载板结构的mov组件 |
CN201720152409.4 | 2017-02-21 | ||
CN201720152409.4U CN206649959U (zh) | 2016-10-14 | 2017-02-21 | 一种具有绝缘承载板结构的mov组件 |
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US6304166B1 (en) * | 1999-09-22 | 2001-10-16 | Harris Ireland Development Company, Ltd. | Low profile mount for metal oxide varistor package and method |
CN203070854U (zh) * | 2013-01-22 | 2013-07-17 | 隆科电子(惠阳)有限公司 | 具有安装保护功能窗口的压敏电阻 |
CN105610139A (zh) * | 2016-01-15 | 2016-05-25 | 隆科电子(惠阳)有限公司 | 一种采用盒式紧固组装结构的浪涌保护器 |
CN205489503U (zh) * | 2016-01-15 | 2016-08-17 | 隆科电子(惠阳)有限公司 | 一种采用盒式紧固组装结构的浪涌保护器 |
CN206194472U (zh) * | 2016-11-21 | 2017-05-24 | 辰硕电子(九江)有限公司 | 一种适合大模块安装的mov组件 |
CN106782957A (zh) * | 2017-01-17 | 2017-05-31 | 隆科电子(惠阳)有限公司 | 一种具有放电结构的复合型mov组件 |
-
2017
- 2017-02-24 WO PCT/CN2017/074661 patent/WO2018152756A1/zh active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US6304166B1 (en) * | 1999-09-22 | 2001-10-16 | Harris Ireland Development Company, Ltd. | Low profile mount for metal oxide varistor package and method |
CN203070854U (zh) * | 2013-01-22 | 2013-07-17 | 隆科电子(惠阳)有限公司 | 具有安装保护功能窗口的压敏电阻 |
CN105610139A (zh) * | 2016-01-15 | 2016-05-25 | 隆科电子(惠阳)有限公司 | 一种采用盒式紧固组装结构的浪涌保护器 |
CN205489503U (zh) * | 2016-01-15 | 2016-08-17 | 隆科电子(惠阳)有限公司 | 一种采用盒式紧固组装结构的浪涌保护器 |
CN206194472U (zh) * | 2016-11-21 | 2017-05-24 | 辰硕电子(九江)有限公司 | 一种适合大模块安装的mov组件 |
CN106782957A (zh) * | 2017-01-17 | 2017-05-31 | 隆科电子(惠阳)有限公司 | 一种具有放电结构的复合型mov组件 |
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