WO2018151030A1 - アクリル系ブロック共重合体と光拡散剤を含む樹脂組成物 - Google Patents
アクリル系ブロック共重合体と光拡散剤を含む樹脂組成物 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F297/00—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer
- C08F297/02—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type
- C08F297/026—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type polymerising acrylic acid, methacrylic acid or derivatives thereof
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
- G02B1/045—Light guides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F265/00—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00
- C08F265/04—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00 on to polymers of esters
- C08F265/06—Polymerisation of acrylate or methacrylate esters on to polymers thereof
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F293/00—Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule
- C08F293/005—Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule using free radical "living" or "controlled" polymerisation, e.g. using a complexing agent
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/02—Organic and inorganic ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/524—Esters of phosphorous acids, e.g. of H3PO3
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/524—Esters of phosphorous acids, e.g. of H3PO3
- C08K5/526—Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0065—Manufacturing aspects; Material aspects
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2438/00—Living radical polymerisation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/005—Additives being defined by their particle size in general
Definitions
- the present invention relates to a resin composition containing an acrylic block copolymer and a light diffusing agent, and a molded article comprising the same.
- Acrylic block copolymers having a structure in which an acrylic ester polymer block and a methacrylic ester polymer block are combined are known to be useful in various fields because they are flexible and excellent in transparency and weather resistance. It has been. Such acrylic block copolymers are used, for example, for films and sheets in the optical field, and for outdoor building materials.
- Patent Literature As an optical member made of an acrylic block copolymer as a raw material, for example, a flexible light emitter made of a resin composition containing an acrylic block copolymer and light diffusing particles has been proposed (Patent Literature). 1).
- Patent Document 2 a side-emitting optical fiber comprising a core layer made of an acrylic polymer and a light scatterer and a clad layer mainly made of a fluorine polymer.
- An object of the present invention is to provide a resin composition that exhibits high transparency, light guide properties, and light emission properties, and that has a small chromaticity change rate when guided, and a molded product such as an optical member comprising the same. .
- the present inventors have formulated the specific light diffusing agent at a specific ratio with respect to the specific acrylic block copolymer.
- the present invention was completed by finding that it can be solved and by further studying based on the findings.
- a resin composition comprising an acrylic block copolymer (A) and a light diffusing agent (B),
- the acrylic block copolymer (A) has a structure in which a polymer block (a1) mainly composed of a methacrylic acid ester unit is bonded to both ends of a polymer block (a2) mainly composed of an acrylate unit.
- the light diffusing agent (B) is rutile titanium oxide having an average particle size of 0.5 to 2.0 ⁇ m, A resin composition containing 0.5 to 10 ppm (by mass) of the light diffusing agent (B) with respect to the acrylic block copolymer (A); [2] To 100 parts by mass of the acrylic block copolymer (A), 0.01 to 1 part by mass of a phosphite compound represented by the following formula (i) as an antioxidant (C) is included.
- R 1 represents a substituted or unsubstituted aromatic group
- R 2 and R 3 each independently represent a hydrogen atom or an organic group
- R 1 and R 2 or R 3 are bonded to each other.
- a ring may be formed together with the phosphorus atom and oxygen atom constituting the phosphite, and R 2 and R 3 are bonded to each other, together with the phosphorus atom and oxygen atom constituting the phosphite.
- a ring may be formed.
- the acrylic block copolymer (A) contains 0.1 to 4 ppm (by mass) a blue colorant having a maximum absorption wavelength in the range of 590 to 610 nm as the colorant (D). Any one of the above resin compositions [1] to [6]; [8] The acrylic block copolymer (A) contains 0.1 to 10 ppm (by mass) a purple colorant having a maximum absorption wavelength in the range of 510 to 530 nm as the colorant (D).
- a resin composition that exhibits high transparency, light guide properties, and light emission properties and has a small chromaticity change rate when guided, and molding of optical members and the like comprising the same The body is provided.
- FIG. 4 is a chart showing the relationship between temperature (horizontal axis) and storage elastic modulus G ′ (vertical axis; logarithmic scale) in the acrylic block copolymer (A1) obtained in Production Example 1.
- the resin composition of the present invention contains an acrylic block copolymer (A) and a light diffusing agent (B).
- the acrylic block copolymer (A) the polymer block (a1) mainly composed of methacrylic ester units is bonded to both ends of the polymer block (a2) mainly composed of acrylate units. And having a weight average molecular weight of 10,000 to 150,000 and a tensile modulus of 1 to 1,500 MPa.
- the light diffusing agent (B) is rutile titanium oxide having an average particle size of 0.5 to 2.0 ⁇ m.
- the resin composition of the present invention contains 0.5 to 10 ppm (by mass) of the light diffusing agent (B) with respect to the acrylic block copolymer (A).
- the polymer block (a1) mainly composed of methacrylic ester units is bonded to both ends of the polymer block (a2) mainly composed of acrylate units. It has at least one structure, that is, a structure of (a1)-(a2)-(a1) (“-” in the structure indicates a chemical bond).
- the content of the methacrylic acid ester unit in the polymer block (a1) is preferably 50% by mass or more, more preferably 60% by mass or more, further preferably 80% by mass or more, particularly preferably 90% by mass or more, and 100% by mass. It may be.
- the methacrylic acid ester as the methacrylic acid ester unit include, for example, methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, sec-butyl methacrylate, methacrylic acid.
- Tert-butyl acid amyl methacrylate, isoamyl methacrylate, n-hexyl methacrylate, cyclohexyl methacrylate, 2-ethylhexyl methacrylate, pentadecyl methacrylate, dodecyl methacrylate, isobornyl methacrylate, phenyl methacrylate, benzyl methacrylate, methacryl Examples include phenoxyethyl acid, 2-hydroxyethyl methacrylate, 2-methoxyethyl methacrylate, and the like.
- alkyl methacrylates such as methyl methacrylate are more preferred.
- the polymer block (a1) may be composed of one of these methacrylic acid esters or may be composed of two or more.
- the polymer block (a1) is a unit derived from a methacrylic ester having a reactive group such as glycidyl methacrylate or allyl methacrylate; or the polymer block ( units derived from other polymerizable monomers other than methacrylic acid esters such as acrylic acid esters, methacrylic acid, acrylic acid, aromatic vinyl compounds, acrylonitrile, methacrylonitrile, olefins and the like that can be constituent units of a2); It may be included as a copolymerization component.
- the unit derived from the methacrylic acid ester having a reactive group or the unit derived from another polymerizable monomer is a small amount from the viewpoint of expressing the effect of the present invention, and preferably 10% by mass or less. Preferably it is 2 mass% or less.
- the content of the acrylate ester unit in the polymer block (a2) is preferably 50% by mass or more, more preferably 60% by mass or more, further preferably 80% by mass or more, particularly preferably 90% by mass or more, and 100% by mass. It may be.
- the acrylate ester as the acrylate ester unit include methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, sec-butyl acrylate, and acrylic.
- Tert-butyl acid amyl acrylate, isoamyl acrylate, n-hexyl acrylate, cyclohexyl acrylate, 2-ethylhexyl acrylate, pentadecyl acrylate, dodecyl acrylate, isobornyl acrylate, phenyl acrylate, benzyl acrylate, acrylic Examples include phenoxyethyl acid, 2-hydroxyethyl acrylate, 2-methoxyethyl acrylate, and the like.
- acrylic esters from the viewpoint of improving flexibility, methyl acrylate, ethyl acrylate, isopropyl acrylate, n-butyl acrylate, 2-ethylhexyl acrylate, dodecyl acrylate, phenoxyethyl acrylate, acrylic Acrylic acid alkyl esters such as 2-methoxyethyl acid are preferred, and n-butyl acrylate and 2-ethylhexyl acrylate are more preferred.
- the polymer block (a2) may be composed of one of these acrylate esters or may be composed of two or more.
- the polymer block (a2) is a unit derived from an acrylate ester having a reactive group such as glycidyl acrylate or allyl acrylate, or the polymer block ( units derived from other polymerizable monomers other than acrylic acid esters such as methacrylic acid esters, methacrylic acid, acrylic acid, aromatic vinyl compounds, acrylonitrile, methacrylonitrile, olefins and the like which can be constituent units of a1); It may be included as a copolymerization component.
- the unit derived from the acrylate ester having a reactive group or the unit derived from another polymerizable monomer is preferably a small amount from the viewpoint of expressing the effect of the present invention, and preferably 10% by mass or less. Preferably it is 2 mass% or less.
- the polymer block (a2) is a copolymer block of an acrylic acid alkyl ester and an acrylic acid aromatic ester.
- an acrylic acid aromatic ester benzyl acrylate, phenyl acrylate, phenoxyethyl acrylate, phenoxydiethylene glycol acrylate, phenoxy-polyethylene glycol acrylate, 2-hydroxy-3-phenoxypropyl acrylate, and the like are preferable.
- Benzyl acrylate Is more preferable.
- the polymer block (a2) is a copolymer block of an acrylic acid alkyl ester and an acrylic acid aromatic ester as described above, the polymer block (a2) has a refractive index or an order-disorder transition described later. Since the temperature (ODTT) can be set within a suitable range and the transparency and light guide properties can be improved, the alkyl acrylate ester is 50 to 90% by mass and the acrylic acid aromatic ester is 50 to 10% by mass.
- the copolymer block is preferably a copolymer block of 60 to 80% by mass of an acrylic acid alkyl ester and 40 to 20% by mass of an acrylic acid aromatic ester.
- the molecular chain form of the acrylic block copolymer (A) is not particularly limited as long as it has at least one structure in which the polymer block (a1) is bonded to both ends of the polymer block (a2).
- a triblock represented by (a1)-(a2)-(a1) is particularly preferable.
- the molecular weight and composition of (a1) at both ends of (a2) may be the same or different from each other.
- the resin composition of the present invention may further contain a diblock represented by (a1)-(a2) together with the acrylic block copolymer (A).
- the weight average molecular weight of the acrylic block copolymer (A) is 10,000 to 150,000 from the viewpoint of improving transparency and light guiding properties. From the viewpoint of improving the flexibility, molding processability, etc. of the resin composition of the present invention and a molded article comprising the same, the weight average molecular weight of the acrylic block copolymer (A) is 30,000 to 120,000. And more preferably 50,000 to 100,000.
- the acrylic block copolymer (A) has a weight average molecular weight of 10,000 or more, sufficient melt tension can be maintained in melt extrusion molding, and a good molded body can be obtained. Moreover, the mechanical properties such as the breaking strength of the obtained molded article are excellent.
- the acrylic block copolymer (A) has a weight average molecular weight of 150,000 or less, fine grained irregularities and unmelted material (high molecular weight material) on the surface of the molded product obtained by melt extrusion molding. As a result, it is difficult to generate irregularities due to the above, and it is easy to obtain a good molded product.
- the molecular weight distribution represented by the ratio (Mw / Mn) of the number average molecular weight (Mn) and the weight average molecular weight (Mw) of the acrylic block copolymer (A) is a viewpoint that improves transparency and light guide properties. Therefore, it is preferably in the range of 1.01 to 1.50, more preferably in the range of 1.01 to 1.35. By taking such a range, it is possible to make the content of the unmelted material that causes the generation of scum in the molded body made of the resin composition of the present invention extremely small.
- weight average molecular weight (Mw) and the number average molecular weight (Mn) in this specification are those in terms of polystyrene measured by gel permeation chromatography, and should be measured by the method described later in the examples. Can do.
- the tensile elastic modulus of the acrylic block copolymer (A) is 1 to 1,500 MPa, and preferably 10 to 1,000 MPa. When the tensile elastic modulus is in the above range, a resin composition and a molded body having an excellent balance between mechanical strength and flexibility can be obtained.
- the tensile elastic modulus of the acrylic block copolymer (A) can be measured in accordance with ISO527-2 by preparing a dumbbell-shaped (ISO B type) molded body from the acrylic block copolymer (A). In detail, it can be measured by the method described later in Examples.
- the value of the tensile elastic modulus of the acrylic block copolymer (A) can be increased, for example, by increasing the constituent ratio of the polymer block (a1).
- the order-disorder transition temperature (ODTT) of the acrylic block copolymer (A) may be 270 ° C. or less, preferably 260 ° C. or less.
- ODTT is 260 ° C. or less, the processability is improved, the profile extrudability is good, and the resulting molded product is excellent in surface smoothness, so that the light loss from the molded product surface is reduced, leading to The light property is improved.
- molding can be prevented because molding temperature falls.
- ODTT is more preferably 250 ° C. or lower, and further preferably 230 ° C. or lower. Although the minimum of ODTT is not specifically limited, For example, it is 100 degreeC or more.
- the order-disorder transition temperature (ODTT) of the acrylic block copolymer (A) is the weight average molecular weight or molecular weight distribution (Mw / Mn) of the acrylic block copolymer (A), or the polymer block (a2). It is possible to obtain a desired value by adjusting the configuration. More specifically, for example, the larger the weight average molecular weight or molecular weight distribution (Mw / Mn) of the acrylic block copolymer (A), the higher the ODTT, and the acrylic acid alkyl ester unit in the polymer block (a2). The larger the ratio, the higher the ODTT. In addition, ODTT can be measured by the method as described in an Example.
- the refractive index of the acrylic block copolymer (A) may be 1.475 to 1.495, preferably 1.485 to 1.495, and preferably 1.490 to 1.495. Is more preferable. When the refractive index is in the above range, the transparency and light guide properties of the resulting resin composition are improved.
- the refractive index of the acrylic block copolymer (A) can be measured by the V block method using a refractometer after forming the acrylic block copolymer (A) into a molded product having a thickness of 3 mm. Can be measured by the method described later in Examples.
- the value of the refractive index of the acrylic block copolymer (A) can be increased, for example, by increasing the proportion of the acrylic acid aromatic ester contained in the polymer block (a2).
- the refractive index of the polymer block (a1) and the polymer block (a2) has an influence on the refractive index of the acrylic block copolymer (A), and is 1.465 to 1.495, respectively. Each of them is preferably 1.485 to 1.495, more preferably 1.490 to 1.495.
- the refractive index of the polymer block (a1) can be measured in the same manner as the refractive index of the acrylic block copolymer (A) described above.
- the refractive index of the polymer block (a2) can be calculated using the refractive index of the acrylic block copolymer (A) and the refractive index of the polymer block (a1). Each refractive index of the polymer block (a1) and the polymer block (a2) can be specifically determined by the method described later in the examples.
- a method of anionic polymerization using an organic alkali metal compound as a polymerization initiator in the presence of an organic aluminum compound see JP-A-11-335432
- a method of polymerizing using an organic rare earth metal complex as a polymerization initiator No. -93060
- radical polymerization in the presence of a copper compound using an ⁇ -halogenated ester compound as an initiator (Macromol. Chem. Phys.) 201, 1108-1114 (2000) ))).
- the acrylic block copolymer (A) can be obtained with high purity, the molecular weight and composition ratio can be easily controlled, and it is economical.
- a method of anionic polymerization in the presence of an organoaluminum compound as an agent is recommended.
- the resin composition of the present invention may contain one type of acrylic block copolymer (A) or two or more types of acrylic block copolymers (A).
- the light diffusing agent (B) in the present invention is a rutile type titanium oxide having an average particle size of 0.5 to 2.0 ⁇ m.
- the light diffusing agent (B) is the acrylic resin in the resin composition of the present invention.
- the content of the block copolymer (A) is 0.5 to 10 ppm based on mass.
- Titanium oxide has a large difference in refractive index from the acrylic block copolymer (A) serving as a base material, and can exhibit a superior diffusion effect with a small amount of addition, but rutile titanium oxide is used as the titanium oxide.
- rutile titanium oxide specifically, for example, “infrared shielding titanium oxide JR-1000” [trade name, manufactured by Teika Co., Ltd.] can be preferably used.
- the average particle size of the rutile titanium oxide is 0.5 to 2.0 ⁇ m.
- pigment grade titanium oxide or fine particle titanium oxide with an average particle size of about 0.4 ⁇ m or less is used, the particle size is smaller than the wavelength in the visible light region (0.4 to 0.7 ⁇ m), and therefore Rayleigh scattering Under the influence, light scattering in a short wavelength region of 0.4 ⁇ m or less becomes very strong. Therefore, the transmitted light is bluish in the vicinity of the light source, and yellowish easily in the position away from the light source.
- the rutile type titanium oxide having an average particle diameter of about 0.5 ⁇ m or more is used like the above-described infrared shielding titanium oxide, the wavelength in the infrared region (0.7 to 3 ⁇ m) can be effectively scattered.
- the light scattering in the yellow to red visible light region of 0.5 ⁇ m or more becomes strong, and the transmitted light at a position away from the light source tends to be bluish.
- the average particle size of rutile type titanium oxide needs to be in the range of 0.5 to 2.0 ⁇ m, and in the range of 0.5 to 1.5 ⁇ m. Is preferable, and more preferably in the range of 0.8 to 1.2 ⁇ m.
- the average particle diameter of a rutile type titanium oxide can be measured by the method mentioned later in an Example.
- the resin composition of the present invention needs to contain 0.5 to 10 ppm of the above light diffusing agent (B) on a mass basis with respect to the acrylic block copolymer (A). It is preferable to contain 8 ppm.
- the content of the light diffusing agent (B) increases, the transparency of the resulting resin composition or molded product decreases, and light diffusion near the light source tends to increase, leading to a decrease in light guide properties.
- the content of the light diffusing agent (B) is too small, light cannot be sufficiently diffused, and the light emission luminance when light passes through the resulting resin composition or molded product tends to be low.
- the resin composition of the present invention may comprise only the acrylic block copolymer (A) and the light diffusing agent (B) described above, but the antioxidant (C), the colorant (D) and other components. 1 type or 2 types or more may be further included as an arbitrary component.
- the total content of the acrylic block copolymer (A) and the light diffusing agent (B) in the resin composition of the present invention is preferably 40% by mass or more, and more preferably 60% by mass or more. 80% by mass or more, more preferably 90% by mass or more, particularly preferably 95% by mass or more, and further 100% by mass.
- a phosphite type compound, a phenol type compound, a sulfur type compound etc. are mentioned.
- Antioxidant (C) may be used individually by 1 type, and may use 2 or more types together.
- phosphite type compound (i) represented by following formula (i) can be used preferably. .
- R 1 represents a substituted or unsubstituted aromatic group
- R 2 and R 3 each independently represent a hydrogen atom or an organic group
- R 1 and R 2 or R 3 May be bonded to each other to form a ring together with the phosphorus atom and oxygen atom constituting the phosphite
- R 2 and R 3 are bonded to each other to form the phosphorus atom constituting the phosphite and A ring may be formed together with an oxygen atom.
- Examples of the substituted or unsubstituted aromatic group for R 1 include a phenyl group, a phenyl group having a substituent, a phenylene group, and a phenylene group having a substituent.
- R 2 and / or R 3 is an organic group, any organic group that does not impair the function of the phosphite compound (i) may be used. Examples of such an organic group include an alkyl group, an alkyl group having a substituent, a phenyl group, a phenyl group having a substituent, and an alkylene group.
- R 1 and R 2 may be bonded to each other to form a ring together with the phosphorus atom and the oxygen atom constituting the phosphite, and R 1 and R 3 And may be bonded to each other to form a ring together with the phosphorus atom and the oxygen atom constituting the phosphite.
- phosphite compound (i) examples include triphenyl phosphite, tris (2,4-di-tert-butylphenyl) phosphite, tris (2,5-di-tert-butylphenyl) phosphite, Tris (nonylphenyl) phosphite, Tris (dinonylphenyl) phosphite, Tris (mono- and di-mixed nonylphenyl) phosphite, bis (2-tert-butyl-4,6-dimethylphenyl) ethyl phosphite, diphenyl Acid phosphite, diphenyldecyl phosphite, phenyl diisodecyl phosphite, 2,2'-methylenebis (4,6-di-tert-butylphenyl) octyl phosphite, 2,2'
- the phosphite compound (i) may be a commercially available product.
- Examples of commercially available phosphite compounds (i) include “ADK STAB PEP-36”, “ADK STAB PEP-36A”, “ADK STAB 2112” [all trade names, manufactured by ADEKA Corporation] and the like.
- the content thereof is preferably 0.01 to 1 part by mass with respect to 100 parts by mass of the acrylic block copolymer (A). 0.02 to 0.5 parts by mass is more preferable.
- limiting in particular as said coloring agent (D) For example, an inorganic pigment, an organic pigment, dye, etc. are mentioned.
- a coloring agent (D) may be used individually by 1 type, and may use 2 or more types together.
- the blue colorant When the blue colorant is used, it is preferably contained in an amount of 0.1 to 4 ppm, more preferably 0.3 to 2 ppm based on the weight of the acrylic block copolymer (A). Further, when the above purple colorant is used, it is preferably contained in an amount of 0.1 to 10 ppm, more preferably 0.3 to 7 ppm, based on the weight of the acrylic block copolymer (A). More preferably, the content is 5 to 7 ppm. In order to further reduce the change in chromaticity, it is preferable to use the blue colorant and the purple colorant in combination. Specifically, the content of each of the acrylic block copolymer (A) is mass. It is preferably 0.3 to 2 ppm and 0.5 to 7 ppm on the basis.
- the resin composition of the present invention preferably contains the blue colorant and / or the purple colorant together with the phosphite compound (i).
- the maximum absorption wavelength can be calculated by a method of measuring spectral transmittance using a UV-visible spectrophotometer using a molded piece of a resin composition containing a colorant (D) as a sample.
- the colorant (D) may be a commercially available product.
- Examples of the commercially available colorant (D) include a blue pigment “BPA-5500A” and a purple pigment “TV-4M” [both trade names, manufactured by Nippon Pigment Co., Ltd.].
- the other polymer examples include, for example, methacrylic resins; olefinic resins such as polyethylene, polypropylene, polybutene-1, poly-4-methylpentene-1, and polynorbornene; ethylene ionomers; polystyrene, styrene-maleic anhydride copolymer Polymer, high impact polystyrene, AS resin, ABS resin, AES resin, AAS resin, ACS resin, MBS resin and other styrene resins; methyl methacrylate-styrene copolymer; polyethylene terephthalate, polybutylene terephthalate, polylactic acid and other polyesters Resin: Polyamide resin such as nylon 6, nylon 66, polyamide elastomer; ester polyurethane elastomer, ether polyurethane elastomer, non-yellowing ester polyurethane elastomer, no yellowing Polyurethane resins such as Bonate polyurethane
- the methacrylic resin is preferably a methacrylic acid ester homopolymer or a copolymer mainly composed of methacrylic acid ester units.
- the content of the methacrylic acid ester unit in the methacrylic resin is preferably 50% by mass or more, more preferably 60% by mass or more, further preferably 80% by mass or more, particularly preferably 90% by mass or more, and even 100% by mass. Good.
- methacrylic acid ester examples include, for example, methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, sec-butyl methacrylate, methacrylic acid.
- Tert-butyl acid amyl methacrylate, isoamyl methacrylate, n-hexyl methacrylate, cyclohexyl methacrylate, 2-ethylhexyl methacrylate, pentadecyl methacrylate, dodecyl methacrylate, isobornyl methacrylate, phenyl methacrylate, benzyl methacrylate, methacryl Examples include phenoxyethyl acid, 2-hydroxyethyl methacrylate, 2-methoxyethyl methacrylate, and the like.
- methyl methacrylate, ethyl methacrylate, isopropyl methacrylate, and methacrylate n Preferred are methacrylic acid alkyl esters such as -butyl, tert-butyl methacrylate, cyclohexyl methacrylate, isobornyl methacrylate, and more preferred is methyl methacrylate.
- a methacryl resin may be comprised from 1 type of these methacrylic acid ester, or may be comprised from 2 or more types.
- a methacrylic acid ester unit constituting the methacrylic resin a unit derived from a methacrylic acid ester having a reactive group such as glycidyl methacrylate or allyl methacrylate is used as a constituent component.
- a small amount, preferably 20% by mass or less, more preferably 10% by mass or less may be contained.
- the methacrylic resin is a copolymer mainly composed of methacrylic acid ester units
- other monomers that can be copolymerized with the methacrylic acid ester are not particularly limited.
- the methacrylic resin is a copolymer
- the form is not particularly limited, and examples thereof include a random copolymer, a block copolymer, and an alternating copolymer.
- stereoregularity of the methacrylic resin is not particularly limited, and an isotactic, heterotactic or syndiotactic one can be used.
- the weight average molecular weight (Mw) of the methacrylic resin is not particularly limited, but is preferably 30,000 to 500,000, and more preferably 70,000 to 200,000. Moreover, although the methacryl resin used for this invention can be used individually by 1 type, the mixture of 2 or more types of methacryl resins from which a weight average molecular weight (Mw) etc. differ can also be used.
- the methacrylic resin may be a commercial product.
- Examples of commercially available methacrylic resins include “Parapet GF”, “Parapet H1000B”, “Parapet EH”, and “Parapet HRL” [all trade names, manufactured by Kuraray Co., Ltd.].
- Examples of the various additives include rubber, softener, filler, lubricant, heat stabilizer, ultraviolet absorber, light stabilizer, pressure-sensitive adhesive, tackifier, plasticizer, antistatic agent, foaming agent, flame retardant and the like. Is mentioned. These may be used alone or in combination of two or more.
- a heat stabilizer, an ultraviolet absorber, a light stabilizer, and the like are added in order to further improve transparency, light guide properties, light emission properties, heat resistance, weather resistance, and light resistance. It is practically preferable.
- Examples of the rubber include acrylic rubbers; silicone rubbers; styrene thermoplastic elastomers such as SEPS, SEBS, and SIS; and olefin rubbers such as IR, EPR, and EPDM.
- Examples of the softening agent include mineral oil softening agents such as paraffinic oil and naphthenic oil for improving fluidity during molding.
- Examples of the filler include inorganic fillers such as calcium carbonate, talc, carbon black, titanium oxide, silica, clay, barium sulfate, and magnesium carbonate for the purpose of improving or increasing heat resistance and weather resistance; Examples thereof include inorganic fibers such as glass fibers and carbon fibers, and organic fibers.
- the method for preparing the resin composition of the present invention is not particularly limited, but a method of melting and kneading and mixing is recommended in order to improve the dispersibility of each component constituting the resin composition.
- the mixing / kneading operation can be performed using, for example, a known mixing or kneading apparatus such as a kneader ruder, an extruder, a mixing roll, or a Banbury mixer. In particular, it is preferable to use a twin screw extruder.
- the temperature at the time of mixing and kneading is suitably adjusted according to the melting temperature of the acrylic block copolymer (A) to be used, and is usually within the range of 110 to 300 ° C.
- the resin composition of this invention can be obtained with arbitrary forms, such as a pellet and powder.
- the resin composition in the form of pellets, powders and the like is suitable for use as a molding material.
- the resin composition of the present invention can be molded using a molding method and a molding apparatus generally used for thermoplastic polymers, and a molded body made of the resin composition of the present invention is obtained.
- a molded body can be produced by a molding method such as extrusion molding, injection molding, compression molding, blow molding, calender molding, vacuum molding, and the like, a molding method that undergoes heat melting, a solution casting method, and the like.
- the resin composition of the present invention is excellent in profile extrudability and melt fluidity, it is suitable for extrusion molding, and an extruded product excellent in surface smoothness can be obtained.
- acrylic block copolymer (A) pellets, the light diffusing agent (B), the antioxidant (C) and the colorant (D) as optional components, etc. under non-heated and oil-free conditions, Henschel A method of mixing using a mixer, a tumbler, a spar mixer, a ribbon blender, etc., and directly supplying the mixture to the melt molding apparatus can also be adopted.
- acrylic block copolymer (A) pellets, a light diffusing agent (B), an antioxidant (C) and a colorant (D) as optional components, etc.
- a simple method can be employed in which the mouth of the bag is tied and mixed by shaking the bag.
- the acrylic block copolymer (A) may cause a problem due to blocking between pellets due to stickiness, but powdery components such as a light diffusing agent (B), an antioxidant (C ), A coloring agent (D), and the like are adhered, and an effect of preventing sticking between pellets is exhibited, thereby preventing the above problem. Furthermore, by preventing blocking, the supply to the melt molding apparatus becomes smooth, and an effect of stabilizing the quality of the produced molded body can be obtained.
- a molded body having an arbitrary shape such as a fiber, a mold, a pipe, a sheet, a film, a fibrous material, or a laminate
- a molded body having a core-clad structure can also be obtained.
- the use of the molded body comprising the resin composition of the present invention is not particularly limited, and can be used in various applications such as the optical field, food field, medical field, consumer field, automobile field, and electric / electronic field.
- the resin composition or molded product of the present invention is excellent in both transparency, profile extrusion property, and surface smoothness, and is excellent in light guiding properties. Therefore, the molded product of the present invention is suitably used for an optical member.
- an optical member for example, a light guide including a light guide having a core-clad structure, an automobile interior lighting device, specifically, around an instrument panel of a vehicle, around a car audio / car navigation system, a door panel, Can be used as auxiliary lighting for console boxes and pillars.
- it can also be applied to courtesy lamps, map lamps, room lamps, floor lamps, foot lamps, ceiling lamps, and door lamps.
- the present invention can also be applied to automotive exterior lighting devices such as automotive headlamps, tail lamps, brake lamps, side marker lamps, and license plate lamps.
- transmission of sunlight optical signal transmission such as in-vehicle wiring, mobile wiring, and FA equipment wiring
- optical sensors such as liquid level sensors and pressure sensors, image guides for endoscopes, and light guides for optical equipment It can also be applied to.
- various covers various terminal boards, printed wiring boards, speakers, microscopes, binoculars, cameras, watches; video / optical recording / optical communication / information equipment related parts such as cameras, VTRs, projection TV finders, filters, prisms, Fresnel lens, optical disk (VD, CD, DVD, MD, LD, etc.) substrate protective film, optical switch, optical connector, liquid crystal display; light guide film / sheet for liquid crystal display, flat panel display, light guide film for flat panel display Sheets, plasma displays, light guide films and sheets for plasma displays, retardation films and sheets, polarizing films and sheets, polarizing plate protective films and sheets, wave plates, light diffusion films and sheets, prism films and sheets, reflective films Sheets, antireflection films and sheets, viewing angle widening films and sheets, antiglare films and sheets, brightness enhancement films and sheets, display element substrates for liquid crystal and electroluminescence applications, touch panels, light guide films and sheets for touch panels, various front plates And spacers between various modules.
- the molded body for liquid crystal display,
- the molded article of the present invention is excellent in weather resistance, flexibility, etc., for example, architectural interior / exterior members, curtain walls, roof members, roofing materials, window members, gutters, exteriors, etc. , Wall materials, floor materials, construction materials, road construction members, retroreflective films / sheets, agricultural films / sheets, lighting covers, signboards, translucent sound insulation walls, etc. .
- Weight average molecular weight (Mw) and molecular weight distribution (Mw / Mn) The weight average molecular weight (Mw) and the number average molecular weight (Mn) of the acrylic block copolymer (A) were determined by gel permeation chromatography (hereinafter abbreviated as GPC) in terms of polystyrene.
- GPC gel permeation chromatography
- the molecular weight distribution (Mw / Mn) was calculated from the obtained weight average molecular weight (Mw) and number average molecular weight (Mn).
- ⁇ GPC device “HLC-8020” manufactured by Tosoh Corporation Separation column: manufactured by Tosoh Corporation “TSKgel GMHXL”, “G4000HXL” and “G5000HXL” are connected in series.
- Eluent tetrahydrofuran Eluent flow rate: 1.0 ml / min Column temperature: 40 ° C.
- ⁇ Detection method Differential refractive index (RI)
- composition ratio of each polymer block The composition ratio of each polymer block and the composition ratio of each polymer block in the acrylic block copolymer (A) are determined by 1H-NMR (1H-nuclear magnetic resonance) measurement. It was. Details are as follows. ⁇ Nuclear Magnetic Resonance Equipment: “JNM-LA400” manufactured by JEOL Ltd. ⁇ Deuterated solvent: Deuterated acetone
- the refractive index of the acrylic block copolymer (A) and the polymer block (a1) is determined by the above method, and the refractive index of the polymer block (a2) is the acrylic block copolymer (A) and the polymer. It calculated
- refractive index of polymer block (a2) ⁇ refractive index of acrylic block copolymer (A) ⁇ (refractive index of polymer block (a1) ⁇ volume fraction of polymer block (a1)) ⁇ ⁇ volume fraction of polymer block (a2)
- each volume fraction is a value obtained from the following formula.
- Order-disorder transition temperature The acrylic block copolymer (A) was press molded at 230 ° C. using the following press molding apparatus to obtain a sheet-like molded body having a thickness of 1 mm. The obtained molded body was punched into a disk shape having a diameter of 25 mm, and the storage elastic modulus G ′ in the temperature range of 100 to 280 ° C. was measured by the method according to JIS K7244-10 under the following apparatus and conditions. From the obtained data, a chart ( ⁇ ) was created with the vertical axis as the logarithmic scale of the storage elastic modulus G ′ (Pa) and the horizontal axis as the temperature (° C.).
- the temperature at which G ′ rapidly decreases in the chart ( ⁇ ) is the order-disorder transition temperature (ODTT).
- ODTT order-disorder transition temperature
- the intersection point was determined according to JISB 0103-5113, and the temperature was determined as the order-disorder transition temperature (ODTT) (see FIG. 1).
- ⁇ Press molding equipment “Compression molding machine AYS10” manufactured by Shindo Metal Industry Co., Ltd.
- Dynamic viscoelasticity measuring device “ARES viscoelasticity measuring system” manufactured by Rheometric Scientific ⁇ Measurement mode: Parallel plate ⁇ Vibration frequency: 6.28 radians / second ⁇ Applied strain: 0.5% ⁇ Temperature increase rate: 3 °C / min
- Average particle diameter of titanium oxide The average particle diameter of titanium oxide was obtained by taking a photograph using a transmission electron microscope and measuring the horizontal equivalent diameter with an automatic image processing analyzer.
- the horizontal equally divided diameter is the horizontal chord length in the Y-axis direction that bisects the area of the particle.
- -Desktop automatic multi-function image processing analyzer “LUZEX AP” manufactured by Nireco Corporation
- A 5% weight reduction temperature (280 ° C.) or more of acrylic block copolymer (A)
- B Less than 5% weight reduction temperature (280 ° C.) of acrylic block copolymer (A) "TGA / DSC 1" made by METTTLER TOLEDO ⁇
- Atmospheric gas Air ⁇ Starting temperature: 30 °C -End temperature: 500 ° C ⁇ Raising rate: 10 ° C / min
- Luminescence Using the resin compositions obtained in the following examples or comparative examples, a sheet-like molded product having a length of 5 cm, a width of 5 cm, and a thickness of 3 mm was obtained by an injection molding machine under the following conditions. . A white LED light source was placed on the end face of the obtained molded body, guided, and surface emission luminance in the direction perpendicular to the light source was measured. ⁇ Injection molding machine: “SE18DU” manufactured by Sumitomo Heavy Industries, Ltd. ⁇ Cylinder temperature: 230 °C ⁇ Mold temperature: 60 °C ⁇ Spectroradiometer: “SR-3A” manufactured by Topcon Techno House Co., Ltd. Light source: White LED light source (light flux 135lm, directivity 120 °) ⁇ Distance between luminance meter and molded body: 5cm
- the change rate (absolute value) of xy chromaticity at the 90 cm position with the 10 cm position as a reference was calculated from the following formula, and used as an index of chromaticity change.
- the smaller the rate of change, the better the light guide, and the rate of change is preferably 10% or less.
- Chromaticity change rate (%)
- the structure of the obtained acrylic block copolymer (A1) is a triblock structure comprising a polymer block (a1-1) -polymer block (a2) -polymer block (a1-2), and (a1 -1) :( a2) :( a1-2) has a mass ratio of 15.2: 50.0: 34.8, a weight average molecular weight (Mw) of 61,500, and a molecular weight distribution (Mw / Mn) of 1. 14.
- Mw weight average molecular weight
- Mw / Mn molecular weight distribution
- the structure of the resulting acrylic block copolymer (A2) is a triblock structure comprising a polymer block (a1-1) -polymer block (a2) -polymer block (a1-2), and (a1 -1) :( a2) :( a1-2) has a mass ratio of 15.0: 50.5: 34.5, a weight average molecular weight (Mw) of 61,300, and a molecular weight distribution (Mw / Mn) of 1. 14.
- Mw weight average molecular weight
- Mw molecular weight distribution
- the structure of the resulting acrylic block copolymer (A3) is a triblock structure comprising a polymer block (a1-1) -polymer block (a2) -polymer block (a1-2), and (a1 -1) :( a2) :( a1-2) has a mass ratio of 14.7: 61.2: 24.1, a weight average molecular weight (Mw) of 65,600, and a molecular weight distribution (Mw / Mn) of 1. 09.
- Mw weight average molecular weight
- Mw / Mn molecular weight distribution
- ⁇ Light diffusing agent (B)> In the examples and comparative examples, the following were used as the light diffusing agent (B).
- Table 2 shows the acrylic block copolymers (A1 to A3), the light diffusing agent (B), the antioxidant (C) and the colorant (D) obtained in Production Examples 1 to 3. After melting and kneading with a twin-screw extruder having a cylinder temperature of 200 ° C. at the blending ratio shown, the resin composition was pelletized by extruding and cutting. The evaluation results of this resin composition are shown in Table 2.
- Comparative Examples 1 to 10 >> The acrylic block copolymer (A1) obtained in Production Example 1 above, the above light diffusing agent (B) and the above antioxidant (C) at a blending ratio shown in Table 2 below and at a cylinder temperature of 200 ° C. After melt-kneading with a twin-screw extruder, the resin composition pellets were produced by extruding and cutting. The evaluation results of this resin composition are shown in Table 2.
- the resin composition containing rutile-type titanium oxide (b-1) having an average particle size of 1.0 ⁇ m exhibits excellent light-emitting properties while maintaining high transparency and light guiding properties.
- Examples 1 and 2 are particularly excellent.
- the resin composition which does not contain a light-diffusion agent (B) is inferior to luminescent property (comparative example 1).
- the resin composition containing titanium oxide (b-2) having an average particle diameter of 0.3 ⁇ m is inferior in transparency and low in light guiding properties (Comparative Example 2).
- the resin composition containing the light diffusing agent (B) other than titanium oxide is inferior in luminous property, high in yellowness, and inferior in quality (Comparative Examples 3 to 10).
- Comparative Examples 11-13 >> The acrylic block copolymer (A1), the light diffusing agent (B) and the antioxidant (C) obtained in Production Example 1 were mixed at the ratio shown in Table 3 below, and the cylinder temperature was 200 ° C. After melt-kneading with a shaft extruder, extrusion and cutting were performed to produce resin composition pellets. The evaluation results of this resin composition are shown in Table 3.
- the resin composition containing rutile titanium oxide (b-1) having an average particle diameter of 1.0 ⁇ m at 0.5 to 10 ppm (mass basis) exhibits high light emission luminance and light guide. It can be seen that the rate of change in chromaticity is small. This shows that it is more excellent as a light guide (Examples 3 to 6, 12, and 13).
- the resin composition not containing the light diffusing agent (B) has low emission luminance and a high chromaticity change rate (Comparative Example 1).
- the resin composition containing the light diffusing agent (B) other than titanium oxide has a large chromaticity change rate and is inferior in performance (Comparative Examples 11 to 13).
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Abstract
Description
[1]アクリル系ブロック共重合体(A)と光拡散剤(B)を含む樹脂組成物であって、
前記アクリル系ブロック共重合体(A)は、アクリル酸エステル単位を主体とする重合体ブロック(a2)の両末端にそれぞれメタクリル酸エステル単位を主体とする重合体ブロック(a1)が結合した構造を少なくとも1つ有し、重量平均分子量が10,000~150,000であり、引張弾性率が1~1,500MPaであり、
前記光拡散剤(B)は、平均粒子径が0.5~2.0μmであるルチル型酸化チタンであり、
前記アクリル系ブロック共重合体(A)に対して、前記光拡散剤(B)を0.5~10ppm(質量基準)含む、樹脂組成物;
[2]前記アクリル系ブロック共重合体(A)100質量部に対して、酸化防止剤(C)として下記式(i)で表されるホスファイト系化合物を0.01~1質量部含む、上記[1]の樹脂組成物;
[3]前記アクリル系ブロック共重合体(A)の屈折率が1.485~1.495である、上記[1]または[2]の樹脂組成物。
[4]前記アクリル系ブロック共重合体(A)の秩序-無秩序転移温度(ODTT)が260℃以下である、上記[1]~[3]のいずれかの樹脂組成物;
[5]前記重合体ブロック(a2)が、アクリル酸アルキルエステル50~90質量%とアクリル酸芳香族エステル50~10質量%との共重合体ブロックである、上記[1]~[4]のいずれかの樹脂組成物;
[6]前記重合体ブロック(a1)および前記重合体ブロック(a2)の屈折率が、それぞれ1.485~1.495である、上記[1]~[5]のいずれかの樹脂組成物;
[7]前記アクリル系ブロック共重合体(A)に対して、着色剤(D)として最大吸収波長が590~610nmの範囲内にある青色着色剤を0.1~4ppm(質量基準)含む、上記[1]~[6]のいずれかの樹脂組成物;
[8]前記アクリル系ブロック共重合体(A)に対して、着色剤(D)として最大吸収波長が510~530nmの範囲内にある紫色着色剤を0.1~10ppm(質量基準)含む、上記[1]~[7]のいずれかの樹脂組成物;
[9]上記[1]~[8]のいずれかの樹脂組成物からなる成形体;
[10]光学部材である、上記[9]の成形体;
[11]導光体である、上記[9]の成形体;
に関する。
本発明の樹脂組成物は、アクリル系ブロック共重合体(A)と光拡散剤(B)を含む。ここで、前記アクリル系ブロック共重合体(A)は、アクリル酸エステル単位を主体とする重合体ブロック(a2)の両末端にそれぞれメタクリル酸エステル単位を主体とする重合体ブロック(a1)が結合した構造を少なくとも1つ有し、重量平均分子量が10,000~150,000であり、引張弾性率が1~1,500MPaである。また前記光拡散剤(B)は、平均粒子径が0.5~2.0μmであるルチル型酸化チタンである。また、本発明の樹脂組成物は、前記アクリル系ブロック共重合体(A)に対して、前記光拡散剤(B)を0.5~10ppm(質量基準)含む。
本発明におけるアクリル系ブロック共重合体(A)は、アクリル酸エステル単位を主体とする重合体ブロック(a2)の両末端にそれぞれメタクリル酸エステル単位を主体とする重合体ブロック(a1)が結合した構造、すなわち、(a1)-(a2)-(a1)の構造(構造中の「-」は、化学結合を示す)を少なくとも1つ有する。
なお、本明細書における重量平均分子量(Mw)および数平均分子量(Mn)は、ゲル・パーミエイション・クロマトグラフィーにより測定されるポリスチレン換算のものであり、実施例において後述する方法により測定することができる。
アクリル系ブロック共重合体(A)の引張弾性率は、アクリル系ブロック共重合体(A)よりダンベル形状(ISO B type)の成形体を作製し、ISO527-2に準拠して測定することができ、詳細には実施例において後述する方法により測定することができる。アクリル系ブロック共重合体(A)の引張弾性率は、例えば、重合体ブロック(a1)の構成割合を大きくすることなどにより、その値を高くすることができる。
本発明における光拡散剤(B)は、平均粒子径が0.5~2.0μmであるルチル型酸化チタンであり、当該光拡散剤(B)は本発明の樹脂組成物において、前記アクリル系ブロック共重合体(A)に対して、質量基準で0.5~10ppmの割合で含まれる。酸化チタンは基材となるアクリル系ブロック共重合体(A)との屈折率差が大きく、少量の添加で優位な拡散効果を発現させることができるが、当該酸化チタンとしてルチル型酸化チタンを用いると、耐候性や熱安定性に優れた樹脂組成物が得られる。このようなルチル型酸化チタンとしては、具体的には例えば、「赤外線遮蔽酸化チタン JR-1000」[商品名、テイカ株式会社製]などを好ましく用いることができる。
上記の酸化防止剤(C)としては、特に制限はなく、例えば、ホスファイト系化合物、フェノール系化合物、硫黄系化合物などが挙げられる。酸化防止剤(C)は、1種を単独で使用してもよいし、2種以上を併用してもよい。これらの酸化防止剤(C)の中でも、透明性、導光性、色度を向上させる観点から、ホスファイト系化合物および/またはフェノール系化合物を用いることが好ましく、ホスファイト系化合物を単独で用いることがより好ましい。
また、R2および/またはR3が有機基である場合は、ホスファイト系化合物(i)の機能を損なわない有機基であればいずれでもよい。かかる有機基としては、例えば、アルキル基、置換基を有するアルキル基、フェニル基、置換基を有するフェニル基、アルキレン基などを挙げることができる。
また、ホスファイト系化合物(i)において、R1とR2とが互いに結合して、ホスファイトを構成しているリン原子および酸素原子と共に環を形成していてもよく、R1とR3とが互いに結合して、ホスファイトを構成しているリン原子および酸素原子と共に環を形成していてもよい。
上記の着色剤(D)としては、特に制限はなく、例えば、無機顔料、有機顔料、染料などが挙げられる。着色剤(D)は、1種を単独で使用してもよいし、2種以上を併用してもよい。これらの着色剤(D)の中でも、成形体に光を通した際の色度変化を小さくする観点から、最大吸収波長が590~610nmの範囲内にある青色着色剤や、最大吸収波長が510~530nmの範囲内にある紫色着色剤を用いることが好ましい。
上記の他の成分としては、特に制限はなく、上記したアクリル系ブロック共重合体(A)、光拡散剤(B)、酸化防止剤(C)および着色剤(D)以外のものが挙げられ、例えば、アクリル系ブロック共重合体(A)以外の他の重合体や各種添加剤などが挙げられる。
本発明の樹脂組成物中における上記他の重合体の含有量は、10質量%以下が好ましい
。
上記軟化剤としては、例えば、成形加工時の流動性を向上させるためのパラフィン系オイル、ナフテン系オイル等の鉱物油軟化剤などが挙げられる。
上記フィラーとしては、例えば、耐熱性、耐候性等の向上または増量などを目的とする炭酸カルシウム、タルク、カーボンブラック、酸化チタン、シリカ、クレー、硫酸バリウム、炭酸マグネシウム等の無機充填剤;補強のためのガラス繊維、カーボン繊維等の無機繊維または有機繊維などが挙げられる。
かかる光学部材としては、例えば、コア-クラッド構造を持つライトガイドをはじめとした導光体として、自動車内装用照明装置、具体的には、車両のインストルメントパネル周り、カーオディオ・カーナビ周り、ドアパネル、コンソールボックス、ピラーに設置する補助照明として使用できる。その他、カーテシーランプ、マップランプ、ルームランプ、フロアランプ、フットランプ、天井ランプ、ドアランプに適用することもできる。また、自動車外装用照明装置、例えば自動車用ヘッドランプやテールランプ、ブレーキランプ、サイドマーカーランプ、ナンバープレートランプなどにも適用することもできる。また、太陽光の伝送、車載用配線・移動体配線・FA機器配線等の光信号伝送、液面レベルセンサー、感圧センサー等の光学センサー、内視鏡等のイメージガイド、光学機器のライトガイトにも適用することができる。その他、携帯電話、デジカメ、腕時計、パチンコ台、スロット台、自動販売機、犬の首輪、装飾具、交通標識、洗面台、シャワー、浴槽の湯温表示機、OA機器、家庭用電気製品、光学機器、各種建材、階段、手すり、電車のホーム、屋外看板、バリアフリー空間等のイルミネーションや照明、液晶表示部のバックライト、可変表示体、美術館や博物館向けの熱線や紫外線カット照明におけるライトガイド等としても好適に使用することができる。また、この光伝送体に光源を組合せて、照明装置として各種のイルミネーションや照明設備に使用することができる。
その他、各種カバー、各種端子板、プリント配線板、スピーカー、顕微鏡、双眼鏡、カメラ、時計;映像・光記録・光通信・情報機器関連部品としてカメラ、VTR、プロジェクションTV等のファインダー、フィルター、プリズム、フレネルレンズ、各種光ディスク(VD、CD、DVD、MD、LD等)基板保護フィルム、光スイッチ、光コネクター、液晶ディスプレイ;液晶ディスプレイ用導光フィルム・シート、フラットパネルディスプレイ、フラットパネルディスプレイ用導光フィルム・シート、プラズマディスプレイ、プラズマディスプレイ用導光フィルム・シート、位相差フィルム・シート、偏光フィルム・シート、偏光板保護フィルム・シート、波長板、光拡散フィルム・シート、プリズムフィルム・シート、反射フィルム・シート、反射防止フィルム・シート、視野角拡大フィルム・シート、防眩フィルム・シート、輝度向上フィルム・シート、液晶やエレクトロルミネッセンス用途の表示素子基板、タッチパネル、タッチパネル用導光フィルム・シート、各種前面板と各種モジュール間のスペーサーなどが挙げられる。これらの中でも、本発明の成形体は、特に導光体として用いることが好ましい。
アクリル系ブロック共重合体(A)の重量平均分子量(Mw)および数平均分子量(Mn)は、ゲル・パーミエイション・クロマトグラフィー(以下GPCと略記する)によりポリスチレン換算分子量で求めた。得られた重量平均分子量(Mw)と数平均分子量(Mn)とから分子量分布(Mw/Mn)を算出した。
・GPC装置:東ソー株式会社製 「HLC-8020」
・分離カラム:東ソー株式会社製 「TSKgel GMHXL」、「G4000HXL」および「G5000HXL」を直列に連結
・溶離剤:テトラヒドロフラン
・溶離剤流量:1.0ml/分
・カラム温度:40℃
・検出方法:示差屈折率(RI)
アクリル系ブロック共重合体(A)における各重合体ブロックの構成割合および各重合体ブロックの組成比は、1H-NMR(1H-核磁気共鳴)測定によって求めた。詳細は以下のとおりである。
・核磁気共鳴装置:日本電子株式会社製 「JNM-LA400」
・重溶媒:重水素化アセトン
アクリル系ブロック共重合体(A)を230℃で溶融させ、下記の超小型射出成形機を用いて長さ32mm、幅6mm、厚さ3mmの成形体を作製した。得られた成形体から試料(8mm×8mm×11mmの直角三角形で厚さ3mm)を切り出し、測定温度25℃で下記の屈折計および条件でVブロック法により屈折率を測定した。
・超小型射出成形機:CSI社製 「mini max molder」
・屈折計:カール・ツァイス・イエナ社製 「PR-2」
・測定波長:587.562nm(d線)
アクリル系ブロック共重合体(A)および重合体ブロック(a1)の屈折率は、上記の方法により求め、重合体ブロック(a2)の屈折率は、アクリル系ブロック共重合体(A)と重合体ブロック(a1)のそれぞれの屈折率の値から下記の計算式より求めた。
・計算式:重合体ブロック(a2)の屈折率={アクリル系ブロック共重合体(A)の屈折率-(重合体ブロック(a1)の屈折率×重合体ブロック(a1)の体積分率)}÷重合体ブロック(a2)の体積分率
ここで各体積分率は、下記の計算式から求めた値である。
・計算式:
アクリル系ブロック共重合体(A)を用いて、下記の射出成形機により、下記のシリンダー温度および金型温度でダンベル形状(ISO B type)の成形体を作製し、下記の装置を用いてISO 527-2に準拠して引張弾性率を測定した。
・射出成形機:日精樹脂工業株式会社製 「UH1000-80」、
・シリンダー温度:220℃(製造例1)、230℃(製造例2、3)
・金型温度:50℃(製造例1~3)
・装置:株式会社島津製作所製 「万能試験機 AG-I」
アクリル系ブロック共重合体(A)を以下のプレス成形装置を用いて230℃でプレス成形し、厚さ1mmのシート状成形体を得た。得られた成形体を直径25mmの円盤状に打ち抜き、JIS K7244-10に準拠する方法で、以下の装置・条件で、100~280℃の温度範囲の貯蔵弾性率G’を測定した。得られたデータから、縦軸を貯蔵弾性率G’(Pa)の対数目盛とし、横軸を温度(℃)としてチャート(α)を作成した。一般に、チャート(α)においてG’が急激に低下する温度が、秩序-無秩序転移温度(ODTT)とされている。
具体的な値については、得られたチャート(α)について、JISB0103-5113に準じて交会点を求め、その温度を秩序-無秩序転移温度(ODTT)として決定した(図1参照)。
・プレス成形装置:株式会社神藤金属工業所製 「圧縮成形機 AYS10」
・動的粘弾性測定装置:Rheometric Scientific社製 「ARES粘弾性測定システム」
・測定モード:平行平板
・振動周波数:6.28ラジアン/秒
・印加歪:0.5%
・昇温速度:3℃/分
酸化チタンの平均粒子径は、透過型電子顕微鏡を用いて写真に撮影し、自動画像処理解析装置にて水平方向等分径を測定することによって求めた。ここで、水平方向等分径とは、粒子の面積を二等分するY軸方向の水平弦長とする。
・透過型電子顕微鏡:日本電子株式会社製 「JEM-1230」
・卓上型自動式多機能画像処理解析機:株式会社ニレコ製 「LUZEX AP」
以下の実施例または比較例に使用された光拡散剤(B)を用いて、下記の条件でその重量変化を測定し、光拡散剤(B)の5%重量減少温度を算出した。得られた5%重量減少温度をアクリル系ブロック共重合体(A)の5%重量減少温度(280℃)と比較し以下の基準で評価した。これを熱安定性の指標とした。
A:アクリル系ブロック共重合体(A)の5%重量減少温度(280℃)以上
B:アクリル系ブロック共重合体(A)の5%重量減少温度(280℃)未満
・熱重量測定装置:METTLER TOLEDO製 「TGA/DSC 1」
・雰囲気ガス:空気
・開始温度:30℃
・終了温度:500℃
・昇温速度:10℃/min
以下の実施例または比較例で得られた樹脂組成物を用いて、射出成形機により、下記の条件で長さ5cm、幅5cm、厚さ3mmのシート状成形体を得た。得られた成形体の端面に白色LED光源を設置し、導光させ、光源に対して垂直方向への面発光輝度を測定した。
・射出成形機:住友重機械工業株式会社製 「SE18DU」
・シリンダー温度:230℃
・金型温度:60℃
・分光放射計:株式会社トプコンテクノハウス製 「SR-3A」
・光源:白色LED光源(光束135lm、指向特性120°)
・輝度計と成形体との距離:5cm
(8)と同様の方法により長さ5cm、幅5cm、厚さ3mmのシート状成形体を得た。得られた成形体を用いて、以下の直読へイズメーターにより、ISO 14782に準拠してヘイズ値を測定した。
・直読ヘイズメーター:日本電色工業株式会社製 「NDH5000」
(8)と同様の手法により長さ5cm、幅5cm、厚さ3mmのシート状成形体を得た。得られた成形体を用いて、幅方向(光路長5cm)における分光透過率を測定し、光波長420nmにおける光線透過率を求めた。また、等色関数JIS Z8701-1999に準拠して黄色度b*を求め、成形体内部を透過する光の着色具合を判断する指標とした。使用した装置の詳細を以下に記す。黄色度b*の値が0に近い方が、着色が少なく、導光体として優れている。
・紫外可視近赤外分光光度計:日本分光株式会社製 「V-670」
・光源:重水素ランプ(D2)およびハロゲンランプ(WI)
以下の実施例または比較例で得られた樹脂組成物を用いて、表3に記載の温度条件で押出成形した直径3.3mmの丸棒状成形体の両端面を垂直に切断し、長さ1mの成形体を得た。得られた成形体の端面に白色LED光源を設置し、導光させ、光源から10cmおよび90cm離れた位置で発光輝度およびxy色度を測定した。使用した装置の詳細を以下に記す。また、10cm位置を基準として90cm位置におけるxy色度の変化率(絶対値)を以下の式より算出し、色度変化の指標とした。この変化率が小さいほど導光体として優れており、変化率が10%以下であることが好ましい。
・分光放射計:株式会社トプコンテクノハウス製 「SR-3A」
・光源:白色LED光源(光束135lm、指向特性120°)
・色度変化率(%)=|[(光源からの距離90cmにおける色度)-(光源からの距離10cmにおける色度)]÷(光源からの距離10cmにおける色度)×100|
《製造例1》[アクリル系ブロック共重合体(A1)の合成]
20リットルの反応槽内部を脱気し、窒素で置換した後、室温にて乾燥トルエン10.29kg、ヘキサメチルトリエチレンテトラミン0.019kg、イソブチルビス(2,6-ジ-t-ブチル-4-メチルフェノキシ)アルミニウム0.17molを含有するトルエン溶液0.35kgを加え、さらに、sec-ブチルリチウム0.077molを加えた。これにメタクリル酸メチル0.52kgを加え、室温で1時間反応させた。引き続き、重合液の内部温度を-25℃に冷却し、アクリル酸n-ブチル1.26kgとアクリル酸ベンジル0.45kgとの混合液を1時間かけて滴下した。続いて、メタクリル酸メチル1.19kgを加え、反応液を室温に戻し、8時間攪拌した。次いで、反応液にメタノールを0.30kg添加して重合を停止した。この重合停止後の反応液を大量のメタノール中に注ぎ、析出した沈殿物を回収し、アクリル系ブロック共重合体(A1)を得た。
アクリル酸n-ブチルを1.69kgに変更し、アクリル酸ベンジルを添加しないこと以外は、製造例1と同じ方法によって、アクリル系ブロック共重合体(A2)を得た。
20リットルの反応槽内部を脱気し、窒素で置換した後、室温にて乾燥トルエン10.29kg、ヘキサメチルトリエチレンテトラミン0.019kg、イソブチルビス(2,6-ジ-t-ブチル-4-メチルフェノキシ)アルミニウム0.17molを含有するトルエン溶液0.35kgを加え、さらに、sec-ブチルリチウム0.077molを加えた。これにメタクリル酸メチル0.50kgを加え、室温で1時間反応させた。引き続き、重合液の内部温度を-25℃に冷却し、アクリル酸n-ブチル2.09kgを1時間かけて滴下した。続いて、メタクリル酸メチル0.82kgを加え、反応液を室温に戻し、8時間攪拌した。次いで、反応液にメタノールを0.30kg添加して重合を停止した。この重合停止後の反応液を大量のメタノール中に注ぎ、析出した沈殿物を回収し、アクリル系ブロック共重合体(A3)を得た。
実施例および比較例では、光拡散剤(B)として以下のものを使用した。
(b-1)酸化チタン「JR-1000」テイカ株式会社製(平均粒子径:1.0μm、ルチル型)
(b-2)酸化チタン「JR-301」テイカ株式会社製(平均粒子径:0.3μm、ルチル型)
(b-3)酸化アルミニウム「AL-43M」昭和電工株式会社製(平均粒子径:1.5μm)
(b-4)ポリスチレン「テクポリマー XX-147D」積水化成品工業株式会社製(平均粒子径:4μm)
(b-5)ポリスチレン「テクポリマー SBX-6」積水化成品工業株式会社製(平均粒子径:6μm)
(b-6)ポリスチレン「テクポリマー SBX-12」積水化成品工業株式会社製(平均粒子径:12μm)
(b-7)シリコーン樹脂「トスパール 120」モメンティブ・パフォーマンス・マテリアルズ・ジャパン合同会社製(平均粒子径:2μm)
(b-8)シリコーン樹脂「トスパール 2000B」モメンティブ・パフォーマンス・マテリアルズ・ジャパン合同会社製(平均粒子径:6μm)
実施例および比較例では、酸化防止剤(C)として以下のものを使用した。
(c-1)ホスファイト系化合物「アデカスタブPEP36/36A」株式会社ADEKA製
実施例では、着色剤(D)として以下のものを使用した。
(d-1)青色顔料「BPA-5500A」日本ピグメント株式会社製(最大吸収波長:600nm)
(d-2)紫色顔料「TV-4M」日本ピグメント株式会社製(最大吸収波長:520nm)
上記製造例1~3で得られたアクリル系ブロック共重合体(A1~A3)、上記光拡散剤(B)、上記酸化防止剤(C)および上記着色剤(D)を下記の表2に示す配合割合で、シリンダー温度200℃の二軸押出機により溶融混練したのち、押出し、切断することによって、樹脂組成物のペレットを作製した。この樹脂組成物の評価結果を表2に示す。
上記製造例1で得られたアクリル系ブロック共重合体(A1)と、上記光拡散剤(B)および上記酸化防止剤(C)を下記の表2に示す配合割合で、シリンダー温度200℃の二軸押出機により溶融混練したのち、押出し、切断することによって、樹脂組成物のペレットを作製した。この樹脂組成物の評価結果を表2に示す。
これに対して、光拡散剤(B)を含まない樹脂組成物は、発光性に劣ることがわかる(比較例1)。また、平均粒子径が0.3μmである酸化チタン(b-2)を含む樹脂組成物は、透明性に劣り、導光性も低いことがわかる(比較例2)。酸化チタン以外の光拡散剤(B)を含む樹脂組成物は、発光性に劣り、黄色度も高く、品位に劣ることがわかる(比較例3~10)。
上記製造例1~3で得られたアクリル系ブロック共重合体(A1~A3)、上記光拡散剤(B)および上記酸化防止剤(C)を下記の表3に示す配合割合で、シリンダー温度200℃の二軸押出機により溶融混練したのち、押出し、切断することによって、樹脂組成物のペレットを作製した。この樹脂組成物の評価結果を上記した比較例1の場合の結果とともに表3に示す。
上記製造例1で得られたアクリル系ブロック共重合体(A1)、上記光拡散剤(B)および上記酸化防止剤(C)を下記の表3に示す配合割合で、シリンダー温度200℃の二軸押出機により溶融混練したのち、押出し、切断することによって、樹脂組成物のペレットを作製した。この樹脂組成物の評価結果を表3に示す。
これに対して、光拡散剤(B)を含まない樹脂組成物は、発光輝度が低く、色度変化率も大きいことがわかる(比較例1)。また、酸化チタン以外の光拡散剤(B)を含む樹脂組成物は、色度変化率が大きく、性能に劣ることがわかる(比較例11~13)。
Claims (11)
- アクリル系ブロック共重合体(A)と光拡散剤(B)を含む樹脂組成物であって、
前記アクリル系ブロック共重合体(A)は、アクリル酸エステル単位を主体とする重合体ブロック(a2)の両末端にそれぞれメタクリル酸エステル単位を主体とする重合体ブロック(a1)が結合した構造を少なくとも1つ有し、重量平均分子量が10,000~150,000であり、引張弾性率が1~1,500MPaであり、
前記光拡散剤(B)は、平均粒子径が0.5~2.0μmであるルチル型酸化チタンであり、
前記アクリル系ブロック共重合体(A)に対して、前記光拡散剤(B)を0.5~10ppm(質量基準)含む、樹脂組成物。 - 前記アクリル系ブロック共重合体(A)の屈折率が1.485~1.495である、請求項1または2に記載の樹脂組成物。
- 前記アクリル系ブロック共重合体(A)の秩序-無秩序転移温度(ODTT)が260℃以下である、請求項1~3のいずれかに記載の樹脂組成物。
- 前記重合体ブロック(a2)が、アクリル酸アルキルエステル50~90質量%とアクリル酸芳香族エステル50~10質量%との共重合体ブロックである、請求項1~4のいずれかに記載の樹脂組成物。
- 前記重合体ブロック(a1)および前記重合体ブロック(a2)の屈折率が、それぞれ1.485~1.495である、請求項1~5のいずれかに記載の樹脂組成物。
- 前記アクリル系ブロック共重合体(A)に対して、着色剤(D)として最大吸収波長が590~610nmの範囲内にある青色着色剤を0.1~4ppm(質量基準)含む、請求項1~6のいずれかに記載の樹脂組成物。
- 前記アクリル系ブロック共重合体(A)に対して、着色剤(D)として最大吸収波長が510~530nmの範囲内にある紫色着色剤を0.1~10ppm(質量基準)含む、請求項1~7のいずれかに記載の樹脂組成物。
- 請求項1~8のいずれかに記載の樹脂組成物からなる成形体。
- 光学部材である、請求項9に記載の成形体。
- 導光体である、請求項9に記載の成形体。
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CN201880009995.4A CN110248999B (zh) | 2017-02-16 | 2018-02-09 | 包含丙烯酸类嵌段共聚物和光扩散剂的树脂组合物 |
EP18753895.4A EP3584280A4 (en) | 2017-02-16 | 2018-02-09 | RESIN COMPOSITION COMPRISING AN ACRYLIC BLOCK COPOLYMER AND A LIGHT SCATTERING AGENT |
US16/486,058 US10935697B2 (en) | 2017-02-16 | 2018-02-09 | Resin composition including acrylic block copolymer and light diffusing agent |
CA3052233A CA3052233A1 (en) | 2017-02-16 | 2018-02-09 | Resin composition including acrylic block copolymer and light diffusing agent |
KR1020197023003A KR102387500B1 (ko) | 2017-02-16 | 2018-02-09 | 아크릴계 블록 공중합체와 광 확산제를 포함하는 수지 조성물 |
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EP3584280A1 (en) | 2019-12-25 |
EP3584280A4 (en) | 2020-12-30 |
JP7079212B2 (ja) | 2022-06-01 |
TW201840697A (zh) | 2018-11-16 |
KR102387500B1 (ko) | 2022-04-15 |
JPWO2018151030A1 (ja) | 2019-12-12 |
TWI749173B (zh) | 2021-12-11 |
CA3052233A1 (en) | 2018-08-23 |
US10935697B2 (en) | 2021-03-02 |
CN110248999A (zh) | 2019-09-17 |
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