WO2018149422A3 - 一体成型电感元件及其制造方法 - Google Patents
一体成型电感元件及其制造方法 Download PDFInfo
- Publication number
- WO2018149422A3 WO2018149422A3 PCT/CN2018/087736 CN2018087736W WO2018149422A3 WO 2018149422 A3 WO2018149422 A3 WO 2018149422A3 CN 2018087736 W CN2018087736 W CN 2018087736W WO 2018149422 A3 WO2018149422 A3 WO 2018149422A3
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- WO
- WIPO (PCT)
- Prior art keywords
- integrally formed
- inductive element
- coil
- manufacturing
- method therefor
- Prior art date
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- 230000001939 inductive effect Effects 0.000 title abstract 5
- 238000004519 manufacturing process Methods 0.000 title abstract 2
- 239000011247 coating layer Substances 0.000 abstract 2
- 239000000696 magnetic material Substances 0.000 abstract 2
- 239000002245 particle Substances 0.000 abstract 2
- 239000011347 resin Substances 0.000 abstract 2
- 229920005989 resin Polymers 0.000 abstract 2
- 238000003825 pressing Methods 0.000 abstract 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15333—Amorphous metallic alloys, e.g. glassy metals containing nanocrystallites, e.g. obtained by annealing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15308—Amorphous metallic alloys, e.g. glassy metals based on Fe/Ni
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15358—Making agglomerates therefrom, e.g. by pressing
- H01F1/15366—Making agglomerates therefrom, e.g. by pressing using a binder
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- H—ELECTRICITY
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- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15383—Applying coatings thereon
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/20—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
- H01F1/22—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
- H01F1/24—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
- H01F1/26—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
- H01F27/292—Surface mounted devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0246—Manufacturing of magnetic circuits by moulding or by pressing powder
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- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/10—Connecting leads to windings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/14—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates
- H01F41/22—Heat treatment; Thermal decomposition; Chemical vapour deposition
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- H—ELECTRICITY
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- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/14—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates
- H01F41/24—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates from liquids
- H01F41/26—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates from liquids using electric currents, e.g. electroplating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
- H01F2017/048—Fixed inductances of the signal type with magnetic core with encapsulating core, e.g. made of resin and magnetic powder
Abstract
本发明公开了一种一体成型电感元件及其制作方法,所述一体成型电感元件包括具有绝缘包覆层的线圈和与所述线圈压制成型为一体的磁性材料,在所述线圈的两端形成有暴露在所述磁性材料外的电极,其中所述线圈的所述绝缘包覆层包含均匀混合的非导电性无机物颗粒成分以及树脂成分,其中所述无机物颗粒成分与所述树脂成分的重量百分比为70%:30%~90%:10%。本发明的一体成型电感元件及其制作方法能够提升一体成型电感的耐压性能,并提升电感产品的电性能与可靠性。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201880000456.4A CN109791829A (zh) | 2018-05-22 | 2018-05-22 | 一体成型电感元件及其制造方法 |
PCT/CN2018/087736 WO2018149422A2 (zh) | 2018-05-22 | 2018-05-22 | 一体成型电感元件及其制造方法 |
US16/999,042 US20200381151A1 (en) | 2018-05-22 | 2020-08-20 | Integrally-Molded Inductor and Method for Manufacturing Same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/CN2018/087736 WO2018149422A2 (zh) | 2018-05-22 | 2018-05-22 | 一体成型电感元件及其制造方法 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US16/999,042 Continuation US20200381151A1 (en) | 2018-05-22 | 2020-08-20 | Integrally-Molded Inductor and Method for Manufacturing Same |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2018149422A2 WO2018149422A2 (zh) | 2018-08-23 |
WO2018149422A3 true WO2018149422A3 (zh) | 2019-04-11 |
Family
ID=63169153
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/CN2018/087736 WO2018149422A2 (zh) | 2018-05-22 | 2018-05-22 | 一体成型电感元件及其制造方法 |
Country Status (3)
Country | Link |
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US (1) | US20200381151A1 (zh) |
CN (1) | CN109791829A (zh) |
WO (1) | WO2018149422A2 (zh) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114551075A (zh) * | 2022-01-05 | 2022-05-27 | 深圳市信维通信股份有限公司 | 一种电感制作方法 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101857724A (zh) * | 2009-04-07 | 2010-10-13 | 台达电子工业股份有限公司 | 耐高温绝缘组合物、绝缘导线及磁性元件 |
CN103680698A (zh) * | 2012-09-04 | 2014-03-26 | 日立金属株式会社 | 绝缘电线和使用该绝缘电线的线圈 |
JP2016029612A (ja) * | 2014-07-25 | 2016-03-03 | 本田技研工業株式会社 | 巻線用絶縁被膜 |
CN105940466A (zh) * | 2016-04-27 | 2016-09-14 | 深圳顺络电子股份有限公司 | 一种金属基体复合导线、功率电感及其制备方法 |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
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US2984590A (en) * | 1961-05-16 | Composite material and method for the production thereof | ||
US2941905A (en) * | 1957-04-05 | 1960-06-21 | Westinghouse Electric Corp | Filled organopolysiloxane coating for electrical members |
JP3522874B2 (ja) * | 1995-02-17 | 2004-04-26 | 株式会社日立製作所 | 酸化物超電導コイルとその製法およびそれに用いる絶縁物 |
JPH11176246A (ja) * | 1997-10-24 | 1999-07-02 | Furukawa Electric Co Ltd:The | 多層絶縁電線及びそれを用いた変圧器 |
WO2001016965A1 (fr) * | 1999-08-27 | 2001-03-08 | Hitachi, Ltd. | Materiau isolant, enroulement electrique et leur procede de fabrication |
JP2002146187A (ja) * | 2000-11-08 | 2002-05-22 | Toray Ind Inc | ポリフェニレンスルフィド樹脂組成物 |
US20050016658A1 (en) * | 2003-07-24 | 2005-01-27 | Thangavelu Asokan | Composite coatings for ground wall insulation in motors, method of manufacture thereof and articles derived therefrom |
US9196412B2 (en) * | 2011-05-13 | 2015-11-24 | Dow Global Technologies Llc | Insulation formulations |
WO2014024767A1 (ja) * | 2012-08-09 | 2014-02-13 | 住友電気工業株式会社 | 絶縁電線及びそれを用いた電機コイル |
KR102105390B1 (ko) * | 2015-07-31 | 2020-04-28 | 삼성전기주식회사 | 자성 분말 및 이를 포함하는 코일 전자부품 |
JP2017045662A (ja) * | 2015-08-27 | 2017-03-02 | 住友電気工業株式会社 | 絶縁電線及び絶縁層形成用ワニス |
KR20170053581A (ko) * | 2015-11-06 | 2017-05-16 | 엘에스전선 주식회사 | 원형회복성 및 기계적 특성이 우수한 절연 조성물 및 이로부터 형성된 절연층을 갖는 케이블 |
CN105940470A (zh) * | 2016-05-06 | 2016-09-14 | 深圳顺络电子股份有限公司 | 一种电感器及其制造方法 |
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2018
- 2018-05-22 CN CN201880000456.4A patent/CN109791829A/zh active Pending
- 2018-05-22 WO PCT/CN2018/087736 patent/WO2018149422A2/zh active Application Filing
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2020
- 2020-08-20 US US16/999,042 patent/US20200381151A1/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101857724A (zh) * | 2009-04-07 | 2010-10-13 | 台达电子工业股份有限公司 | 耐高温绝缘组合物、绝缘导线及磁性元件 |
CN103680698A (zh) * | 2012-09-04 | 2014-03-26 | 日立金属株式会社 | 绝缘电线和使用该绝缘电线的线圈 |
JP2016029612A (ja) * | 2014-07-25 | 2016-03-03 | 本田技研工業株式会社 | 巻線用絶縁被膜 |
CN105940466A (zh) * | 2016-04-27 | 2016-09-14 | 深圳顺络电子股份有限公司 | 一种金属基体复合导线、功率电感及其制备方法 |
Also Published As
Publication number | Publication date |
---|---|
US20200381151A1 (en) | 2020-12-03 |
CN109791829A (zh) | 2019-05-21 |
WO2018149422A2 (zh) | 2018-08-23 |
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