WO2018126760A1 - Resin holographic waveguide lens and preparation method therefor, and three-dimension display device - Google Patents

Resin holographic waveguide lens and preparation method therefor, and three-dimension display device Download PDF

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Publication number
WO2018126760A1
WO2018126760A1 PCT/CN2017/106806 CN2017106806W WO2018126760A1 WO 2018126760 A1 WO2018126760 A1 WO 2018126760A1 CN 2017106806 W CN2017106806 W CN 2017106806W WO 2018126760 A1 WO2018126760 A1 WO 2018126760A1
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grating
resin
waveguide lens
holographic waveguide
nano
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PCT/CN2017/106806
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French (fr)
Chinese (zh)
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黄文彬
陈林森
浦东林
朱鸣
乔文
罗明辉
赵改娜
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苏州苏大维格光电科技股份有限公司
苏州大学
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Publication of WO2018126760A1 publication Critical patent/WO2018126760A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/18Diffraction gratings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/01Head-up displays
    • G02B27/0101Head-up displays characterised by optical features

Definitions

  • the present invention relates to the field of display device technologies, and more particularly to a resin holographic waveguide lens, a method for fabricating the same, and a three-dimensional display device.
  • Augmented Reality (AR) technology is a new technology that integrates real world information and virtual world information "seamlessly". It is an entity information (visual information, which is difficult to experience in a certain time and space of the real world. Sound, taste, touch, etc.), through computer and other science and technology, simulation and then superimposed, so that people get a sensory experience beyond reality.
  • Virtual display technology has been used in applications such as cutting-edge weapons, aircraft development and development, data model visualization, virtual training, entertainment and art, and augmented reality technology.
  • AR has the ability to enhance the display output of the real environment, it is more obvious than the virtual display technology VR in the fields of medical research and anatomical training, precision instrument manufacturing and maintenance, military aircraft navigation, engineering design and remote robot control. Advantage.
  • the AR technology uses a high-brightness microdisplay as an image source and a transparent folded-back optical element as a display screen to project an image onto the human eye through a miniaturized optical system.
  • multiple complex lens groups are used, the structure is complex, the weight and volume of the whole machine are too large, the assembly accuracy is demanding, the maintenance cost is high, and the display performance is improved to increase the system volume and system weight. cost.
  • Waveguide lenses are a new generation of AR display A key core component that combines the principle of total reflection guided waves with diffractive/refracting elements to reduce the volume and weight of the system while achieving large field of view and large exit image output.
  • the waveguide lens is guided by a transverse waveguide. Light work does not affect people's observation of the real environment in the vertical direction, so the waveguide lens is an inevitable trend in the development of AR technology today.
  • a waveguide display device based on a volume holographic grating is disclosed in US Pat. No. 6,169,613 B1.
  • the described holographic waveguide comprises a waveguide structure and two or three body grating structures.
  • the image is introduced into the optical waveguide by a volume grating or a composite grating at the coupling, the image is propagated in the waveguide, and the image is output at the output through one or two volume gratings.
  • Chinese patent CN 105549150 A adds a layer of metal grating on the surface of the volume grating of the holographic waveguide to improve the energy utilization of TM light by plasma oscillation.
  • the holographic waveguide has a simple structure, the waveguide only serves as a light guiding function, and has no effect on the expansion of the observation field of view.
  • the volume grating is difficult to copy and the manufacturing cost is high.
  • a waveguide lens structure suitable for AR display is disclosed in U.S. Patent No. 7,751,122 B2.
  • the waveguide lens described comprises a waveguide structure and a plurality of half-reverse half-lenses embedded inside the waveguide.
  • the image is coupled into the waveguide by the embedded full-reverse prism, and the image is propagated in the waveguide lens.
  • the resulting image is made uniform in intensity throughout the viewing range.
  • the structure has two main advantages.
  • the input image size is required to be relaxed, thereby obtaining a larger field of view angle.
  • the image is expanded and coupled by multiple coupling outputs in the waveguide. Eye observation range.
  • the fabrication of a plurality of semi-reverse half-lenses in such a waveguide lens is complicated and costly, and mainly relies on conventional optical processing, and there is almost no possibility of mass reproduction production, and a half-reverse half is embedded therein.
  • the appearance of the lens of the lens presents a plurality of strips, which affects the wearer's observation.
  • the solution relies on the side image coupling, so that the space occupied by both sides is large, which affects the wearer's observation comfort.
  • US Patent No. US 2016/0231568 A1 discloses a holographic waveguide lens for augmented reality, which uses a specific grating to couple and output an image, the image being totally reflected in the waveguide lens, each time traveling to a mirror with a grating On the surface, a part of the energy is coupled out, and the X and Y directions are respectively used to expand the X and Y directions of the image, thereby obtaining a large observation range. Due to the wavelength selection characteristics of the grating, three holographic waveguides are required for red, green and blue. Lens to achieve.
  • the scheme used by Microsoft has the following advantages: First, the sub-wavelength grating has no modulation effect on the light in the vertical direction, so the lens has good penetrability and does not affect the wearer's observation of the surrounding environment; secondly, the lens adopts a center-biased The image coupling method does not affect the wearer's observation on both sides and improves comfort. However, in order to improve the coupling coupling efficiency and ensure that the entire image can be observed within the observation range, the lens needs to be made of a high refractive index glass substrate, which brings problems such as high lens quality, high cost, and great potential danger.
  • a resin holographic waveguide lens comprising one, two, three or more resin holographic waveguide lens units
  • the resin holographic waveguide lens unit comprises a polymer substrate and a functional region, wherein the functional region is provided with a nano-diffraction grating; a distance between a bottom of the nano-diffraction grating and a surface of the polymer substrate is greater than 0;
  • the functional area is disposed on a polymer substrate
  • the resin holographic waveguide lens unit further includes a functional film, and the functional region is set in the work On the energy film, the functional film is provided on a polymer substrate.
  • the invention provides a resin type holographic waveguide lens, which has good image coupling and coupling out efficiency, and has the advantages of low copying cost and high fidelity rate when the nanometer diffraction grating is used to ensure a sufficient angle of view and an observation range.
  • Resin holographic waveguide lenses made of resin can be stamped and formed without the need for conventional lens processing.
  • the surface of the nano-diffraction grating is provided with an anti-reflection film.
  • the functional area comprises one, two or three of a coupling functional area, a relay functional area and an outgoing functional area, the coupling functional area, the relay functional area and
  • the nano-diffraction gratings disposed in the functional region are respectively coupled to the coupling grating of the resin holographic waveguide lens, the relay grating for changing the propagation direction of the beam in the resin holographic waveguide lens, and the resin holographic waveguide lens.
  • An exit grating that is output from the beam to the outside of the resin holographic waveguide lens.
  • the resin holographic waveguide lens is of a projection type, the nano-diffraction grating is located at a coupling surface; or the resin holographic waveguide lens is of a reflective type, the nano-diffraction grating is located opposite the coupling surface; and the reflective resin waveguide lens
  • the depth of the nano-diffraction grating is set to be equal to or close to half of the nano-diffraction grating provided on the transmissive resin holographic waveguide lens.
  • the resin holographic waveguide lens is formed by stacking two, three or more resin holographic waveguide lens units; the nano-diffraction grating in the functional region of the different resin holographic waveguide lens unit is corresponding to the optical signals of different wavelengths. That is, the period and arrangement of the nano-diffraction gratings in the functional regions on the different resin holographic waveguide lens units are different.
  • the nano-diffraction grating corresponding to the blue light is coupled to the grating with a period between 290 nm and 410 nm, a grating depth between 100 nm and 500 nm, a relay grating period between 200 nm and 290 nm, and a grating depth of 30 nm to 300 nm.
  • the exit grating period is consistent with the coupled grating period, and the depth is between 30nm and 300nm. between.
  • the nano-diffraction grating corresponding to the green light is coupled between 350 nm and 480 nm, the grating depth is between 100 nm and 600 nm, the relay grating period is between 250 nm and 335 nm, and the grating depth is between 30 nm and 350 nm.
  • the exit grating period is consistent with the coupled grating period and the depth is between 30 nm and 400 nm.
  • the nano-diffraction grating corresponding to red light is coupled to the grating with a period between 415 nm and 550 nm, a grating depth between 100 nm and 800 nm, a relay grating period between 295 nm and 390 nm, and a grating depth of 40 nm to 400 nm.
  • the exit grating period is consistent with the coupled grating period and the depth is between 30 nm and 400 nm.
  • the relay grating adopts a positive grating, and the grating depth is linearly increased from left to right from 20 nm to 70 nm.
  • the exit grating adopts a positive grating, and the grating depth is linearly increased from 20 nm to 100 nm from top to bottom.
  • the relay grating adopts a positive grating, and the grating depth is linearly increased from left to right from 30 nm to 90 nm.
  • the exit grating adopts a positive grating, and the grating depth increases linearly from top to bottom and from 30 nm to 130 nm.
  • the relay grating adopts a positive grating, and the grating depth is linearly increased from left to right from 40 nm to 100 nm.
  • the exit grating adopts a positive grating, and the grating depth increases linearly from 40 nm to 150 nm from top to bottom.
  • the coupling grating is an inclined grating with an inclination angle between 5 and 50 degrees.
  • the exit grating is a positive grating or a tilt grating.
  • the angle between the coupled grating grating vector and the outgoing grating grating vector is between 80° and 120°
  • the grating vector of the relay grating is located on the angle bisector of the coupled grating vector and the outgoing grating vector.
  • the polymer substrate is PMMA polymethyl methacrylate, PC polycarbonate, CR39 epoxy resin, PS polystyrene, PEN polyethylene naphthalate, which has good visible light transmittance.
  • an episulfide resin having a refractive index between 1.5 and 1.9 and a thickness of from 0.3 mm to 1.5 mm.
  • the functional film is a photocurable or thermosetting resin having a refractive index between 1.5 and 1.9.
  • the spacing between the resin holographic waveguide lens elements corresponding to different wavelengths, i.e., different color lights, is from 5 microns to 100 microns.
  • an anti-reflection film for increasing the coupling efficiency of the image light in the next layer of the resin holographic waveguide lens unit is provided.
  • the photocurable resin is an epoxy acrylate, a urethane acrylate, a polyester acrylate, a polyether acrylate, an acrylated polyacrylic resin, an unsaturated polyester, an episulfide resin, or a double bond or a triple bond, or A monofunctional or polyfunctional monomer of acrylate.
  • thermosetting resin is a solid resin prepared by mixing a hydroxyl group-containing resin or an epoxy-containing resin with an isocyanate or an amino resin.
  • the functional film further contains a photosensitizer which generates a radical under the action of photons, and initiates polymerization and crosslinking of the room temperature oligomer.
  • a photosensitizer which generates a radical under the action of photons, and initiates polymerization and crosslinking of the room temperature oligomer.
  • the distance between the bottom of the nano-diffraction grating on the functional film and the upper surface of the polymer substrate is any value between 0 micrometers and 20 micrometers that is not zero.
  • the invention also provides a method for preparing a resin holographic waveguide lens, comprising the steps of:
  • S2 Template preparation, using a photolithography process or mechanical precision machining to make a template (master). One or more transferes can be made as needed;
  • the photoresist is spin-coated on the quartz substrate, the laser is used as the interference lithography light source, and the double-beam interference light of the interference light 1 and the interference light 2 is used for photolithography.
  • the thickness of the photoresist can be selected between 100 nm and 500 nm, and a cadmium cadmium laser having a laser wavelength between 193 nm and 450 nm, preferably 325 nm, is prepared.
  • the method for preparing the nano-diffraction grating template corresponding to the functional region, the relay functional region, and the exit functional region is respectively as follows:
  • the preparation of the nano-diffraction grating template coupled into the functional region is covered with a photomask of the photoresist-coated quartz substrate, and only the coupling functional region is transparent, and the interference light 1 and the interference light 2 are located.
  • the normal side of the quartz substrate is on the same side, the interference light 1 and the quartz substrate normal are 10°, and the interference light 2 and the quartz substrate normal are 49.2°;
  • the preparation of the nano-light diffraction grating template in the relay functional region is covered with a photomask on the photoresist-coated quartz substrate, and only the relay functional region is transparent, and the transmittance of the transparent region is Linearly increasing from left to right, the grating depth varies linearly, and the interference light 1 and the interference light 2 are symmetric with respect to the quartz substrate, and the incident direction and the normal line are 26.8°;
  • the step S3 is: firstly, an episulfide-sulfur UV curable resin as a functional film is dripped on the episulfide resin substrate, and the template prepared in the step S2 is pressed onto the episulfide UV curable resin, and applied by a roller.
  • the pressure causes the episulfide UV curable resin to evenly fill between the template and the polymer substrate, and then cures the episulfide UV curable resin, uniformly exposes, and after curing, the episulfide UV curable resin forms a functional film having a nano diffraction grating. Finally demoulding.
  • the nano-diffraction gratings in the functional regions and their regions can also be fabricated directly on the polymer substrate using thermal nano-imprinting as needed.
  • the embossing process includes flat-to-flat embossing, roll-to-roll embossing and roll-to-roll embossing to improve production efficiency.
  • UV sizing methods include dispensing and screen printing (printing according to lens shape).
  • the template can be placed above or below the resin substrate.
  • step S4 is further included: preparing a high refractive index optical film on the surface of the nano-imprinted nano-diffraction grating.
  • step S5 is further included: stamping the polymer substrate imprinted with the nano-diffraction grating into a resin holographic waveguide lens unit.
  • step S6 is further included: aligning the resin holographic waveguide lens units respectively corresponding to different primary colors into a piece of resin holographic waveguide lens.
  • the waveguide parameters of the resin holographic waveguide lens include a refractive index n1 and a thickness d of the polymer substrate, a refractive index n2 of the functional film, and a distance h from the bottom of the nano-diffraction grating to the upper surface of the polymer substrate.
  • the lithography process includes electron beam lithography, interference lithography, deep (polar) ultraviolet lithography, (deep) ultraviolet pixel interference direct writing and other techniques for fabricating sub-wavelength gratings.
  • Mechanical precision machining solutions such as diamond cutting and scribing, can also be used.
  • the material can be photoresist, organic materials such as PMMA, PS, etc., or can be directly operated on an inorganic substrate such as quartz, or metal lining such as nickel. The bottom is obtained directly.
  • the transfer mode includes micro electroforming, flexible transfer, nanoimprinting, and etching techniques such as reactive ion etching and induced ion etching.
  • the transfer material used for mold making can be PET, PC, PDMS organic materials, or quartz or silicon wafer inorganic materials, or metal materials such as nickel.
  • the three grating functional regions of the lens can be obtained by the same process or by different processes. If it is the former, it can be formed once at the time of the transfer; if it is the latter, it is necessary to combine the gratings of the functional areas of different structural depths and shapes prepared by different methods on the same mold.
  • the embossing process includes flat-to-flat embossing, roll-to-roll embossing and Roll-to-flat stamping to increase productivity.
  • UV sizing methods include dispensing and screen printing (printing according to lens shape). The mold can be placed above or below the resin substrate.
  • the high refractive index optical film can be prepared by magnetron sputtering, chemical vapor deposition, thermal evaporation or the like.
  • the resin lens is press-formed according to the shape of the desired lens.
  • Multi-ply resin lenses are superimposed and need to be aligned.
  • the spacing between the lenses can be controlled by an organic or inorganic film with high transmittance, suitable for selective penetration, improved coupling efficiency, and encapsulation with a frame sealant.
  • the present invention also provides a three-dimensional display device comprising the above-described resin holographic waveguide lens and an image generating device.
  • Figure 1 shows the basic structure of a preferred embodiment of the resin holographic waveguide lens of the present invention for enhancing a display device
  • 2a and 2b are structural views of a diffraction grating having a structural scale at a nanometer level in an XY plane and an XZ plane;
  • 2c1 is a schematic diagram of a period, a width, a height, and a tilt angle of a nano-diffraction grating coupled into a functional region;
  • Figure 2c2 is a schematic view of the coupling of the functional region directly onto the polymer substrate
  • Figure 2c3 is a schematic view of the functional region being coupled to a functional film
  • 2d1 is a schematic diagram showing the period, width and height of a nano-diffraction grating that relays and exits a functional region;
  • 2d2 is a schematic view of the relaying and exiting functional regions directly processed on a polymer substrate
  • Figure 2d3 is a schematic view of the processing of the relay and exit functional regions on the functional film
  • FIG. 3 is a schematic view of a resin holographic waveguide lens provided with a coupling functional zone, a relay functional zone and an exit functional zone;
  • Figure 4 is a schematic view showing the operation of constructing a three-dimensional display device using a resin holographic waveguide lens
  • Figure 5 is a schematic view showing a method of fabricating a red holographic lens template corresponding to red light
  • Figure 6a is a schematic view of a photolithographically processed nano-diffraction grating template
  • Figure 6b is a schematic representation of a nickel template structure.
  • Figure 7 is a schematic view showing a nano-embossed resin holographic waveguide lens
  • FIG. 8 is a schematic view showing a high refractive index dielectric film plated on a surface of a nano diffraction grating
  • Figure 9 is a schematic view showing a one-shot molding of a resin holographic waveguide lens by using a stamping grinder
  • Figure 10 is a schematic illustration of a resin holographic waveguide lens formed by color stacking of three resin holographic waveguide lens units corresponding to red, green and blue primary colors.
  • a resin holographic waveguide lens comprising one, two, three or more resin holographic waveguide lens units
  • the resin holographic waveguide lens unit comprises a polymer substrate and a functional region, wherein the functional region is provided with a nano-diffraction grating; a distance between a bottom of the nano-diffraction grating and a surface of the polymer substrate is greater than 0;
  • the functional area is disposed on a polymer substrate
  • the resin holographic waveguide lens unit further comprises a functional film, the functional region being disposed on the functional film, the functional film being disposed on the polymer substrate.
  • the invention provides a resin type holographic waveguide lens with good image coupling and coupling out efficiency, and has low copying cost and high fidelity rate under the use of the nano-diffraction grating to ensure sufficient field of view and observation range.
  • the advantage is that the resin holographic waveguide lens prepared by the resin material can be stamped and formed, and the processing of the conventional lens is not required.
  • the surface of the nano-diffraction grating is provided with an anti-reflection film.
  • Fig. 1 shows the basic structure of a preferred embodiment of the resin holographic waveguide lens of the present invention for enhancing a display device.
  • the device includes a miniature image source, a projection optical system, and a resin holographic waveguide lens.
  • the light emitted by the image source passes through the projection optical system and is coupled into the waveguide (polymer substrate) prepared from the resin material from the coupling functional region of the resin holographic waveguide lens. After diffraction, it diffuses into the functional area of the relay, and the angle of light propagation satisfies the condition of total reflection.
  • the light and the surface of the grating act part of the energy is diffracted, and the remaining energy continues to propagate.
  • the image After relaying the functional area, the image is stretched in the x direction, and the direction of propagation changes, coupled to the exit functional area, continuing to satisfy the waveguide total reflection condition. Similarly, each time the light and the grating surface act, there is a portion. The light energy is diffracted and the image is stretched in the Y direction. After exiting the nano-diffraction grating of the functional region, the image is coupled out to the observer's glasses, and since the image is stretched in both directions in XY, the human eye can see the entire image in a larger area, improving The comfort of the device and the range of people to use.
  • the invention adopts the principle of physical optics and diffractive optics, and the resin holographic waveguide lens is composed of two parts, one part is a polymer waveguide prepared by a resin material, and the other part is a functional film and nano diffraction formed on the functional film.
  • Grating used for optical path folding and imaging.
  • a single nanostructured grating interacts with light to change its phase.
  • Figures 2a and 2b are structural views of a diffraction grating having a structural scale at the nanometer level in the XY plane and the XZ plane. According to the grating equation, the period and orientation angle of the diffraction grating pixel satisfy the following relationship:
  • the light in the three-dimensional display device, the light refers to an image information light beam generated from an image generating device such as a micro-projection device
  • the light is incident on the XY plane at a certain angle
  • ⁇ 1 and ⁇ 1 sequentially represent the diffraction angle of the diffracted light (diffracted light)
  • the angle between the positive direction of the z-axis and the azimuth of the diffracted light (the angle between the diffracted ray and the positive x-axis)
  • ⁇ and ⁇ sequentially represent the incident angle of the light source 201 (the angle between the incident ray and the positive z-axis) and the wavelength.
  • ⁇ and ⁇ sequentially represent the period and orientation angle of the nano-diffraction grating 101 (the angle between the groove shape and the positive direction of the y-axis), and n represents the refractive index of the light wave in the medium.
  • the period (space frequency) and orientation angle of the desired nanograting can be calculated by the above two formulas.
  • a red light of 650 nm wavelength is incident on the waveguide at an angle of 60°, a diffraction angle of light is 10°, a diffraction azimuth angle is 45°, a corresponding nano-diffraction grating period is 550 nm, and an orientation angle is ⁇ 5.96°.
  • the functional area comprises one, two or three of a coupling functional area, a relay functional area and an outgoing functional area, the coupling functional area, the relay functional area and
  • the nano-diffraction gratings disposed in the functional region are respectively coupled to the coupling grating of the resin holographic waveguide lens, the relay grating for changing the propagation direction of the beam in the resin holographic waveguide lens, and the resin holographic waveguide lens.
  • An exit grating that is output from the beam to the outside of the resin holographic waveguide lens.
  • 2c1 is a schematic view of the period A, the width W, the height h, and the tilt angle ⁇ of the nano-diffraction grating coupled into the functional region. If a positive grating is used, ⁇ is 90°.
  • 2c2 is a schematic illustration of the direct coupling of the functional region 201 onto the polymer substrate 2.
  • 2c3 is a schematic illustration of the coupling of the functional region 201 to the functional film 21 (referenced in some embodiments, the material of the functional film is a UV curable resin, also referred to herein as reference numeral 21).
  • the distance from the bottom of the nano-diffraction grating to the upper surface of the polymer substrate 2 is d.
  • Figure 2d1 shows the period A, the width W, and the height h of the nano-diffraction grating that relays and exits the functional region.
  • Figure 2d2 is a schematic illustration of the relaying, exiting functional regions directly processed on a polymer substrate.
  • 2d3 is a schematic view of the relaying and exiting functional regions processed on the functional film 21; the distance from the bottom of the nano-diffraction grating to the upper surface of the polymer substrate 2 is d.
  • the coupling functional region 201 is provided with a nano-diffraction grating.
  • a rectangle close to a square can be set to a square as needed), and external light is coupled into the optical waveguide 2 (ie, a polymer substrate, or may be referred to as a resin body) prepared from a resin material, coupled into the functional region according to the exit
  • the size setting size for example, the size may be 4 mm X 4 mm.
  • the groove direction of the nano-diffraction grating is parallel to the y-axis, so that the coupling, such as the light in the optical waveguide 2, is conducted in the X direction.
  • the relay functional region 202 is, in this example, a rectangular grating provided with a nano-diffraction grating, the function of which is to conduct light transmitted from the functional region into the Y direction from the X direction to the Y direction, and the size thereof is set as needed.
  • the size in this example is 4 mm x 3 cm, and the groove of the nano-diffraction grating is at an angle of 45 degrees to the X-axis.
  • the exit functional area 203 is a large rectangle provided with a nano-diffraction grating (the size may be square with respect to the coupling functional area), and its function is to output the light transmitted by the relay functional area 202 to the optical waveguide.
  • a nano-diffraction grating the size may be square with respect to the coupling functional area
  • its function is to output the light transmitted by the relay functional area 202 to the optical waveguide. 1 External space, and is vertically coupled out to the human eye 1, the size of which is set as needed, and the size in this example is 1.5 cm X 3 cm.
  • the distance between the three functional areas is set as desired.
  • the distance between the functional area 201 and the relay functional area 202 is 1.5 mm, between the functional area 202 and the outgoing functionality.
  • the distance of the area 203 is 7 mm.
  • two sets of the above-mentioned resin holographic waveguide lenses are generally included, which respectively correspond to left and right eye displays.
  • each set of resin holographic waveguide lenses consists of three pieces of resin.
  • the composition of the waveguide lens unit, the three resin holographic waveguide lens units respectively correspond to the three colors of red, green and blue (for the three primary color system, if necessary, such as the four primary color system, four resin holographic waveguide lens units can be used to respectively correspond to each Base color), corresponding to an angle of view of 30 degrees.
  • the period of the nano-diffractive grating coupled into the functional region is 510 nm, and the oblique grating is used.
  • the tilt angle of the nano-diffraction grating can be 28 degrees, and the depth of the nano-diffraction grating can be 300 nm.
  • the relay functional region nano-diffraction grating has a period of 360 nm, using a positive grating, the grating depth is from left to right, and linearly increases from 40 nm to 100 nm.
  • the exiting functional region nano-diffraction grating has a period of 510 nm, and a positive grating is used.
  • the grating depth increases linearly from 40 nm to 150 nm from top to bottom.
  • the period of the nano-diffractive grating coupled into the functional region is 440 nm, and the oblique grating is used, the grating tilt angle is 23 degrees, and the grating depth is 250 nm.
  • the relay functional region nano-diffraction grating has a period of 310 nm, using a positive grating, the grating depth is from left to right, and linearly increases from 30 nm to 90 nm.
  • the exiting functional region nano-diffraction grating has a period of 440 nm, and a positive grating is used.
  • the grating depth increases linearly from 30 nm to 130 nm from top to bottom.
  • the period of the nano-diffraction grating coupled into the functional region is 370 nm, and the oblique grating is used, the grating tilt angle is 18 degrees, and the grating depth is 200 nm.
  • the relay functional region nano-compressed grating has a period of 260 nm, using a positive grating, the grating depth is from left to right, and linearly increases from 20 nm to 70 nm.
  • the exiting functional region nano-diffraction grating has a period of 370 nm, a positive grating, and the grating depth increases linearly from 20 nm to 100 nm from top to bottom.
  • the polymer substrate of the single resin holographic waveguide lens unit may be an epoxy resin, and the thickness may be set as needed, such as any value between 0.3 mm and 1.5 mm (including the end value), such as 0.8 mm, the nano-diffraction grating
  • the distance between the lower surface of the groove and the upper surface of the polymer substrate may be any value other than 0 between 0 micrometers and 20 micrometers, such as 500 nm.
  • FIG. 4 is a schematic view showing the operation of constructing a three-dimensional display device using a resin holographic waveguide lens.
  • a light-emitting point on the image source 101 image generating device
  • the optical system 102 lens device
  • the parallel light is incident on the nano-diffraction grating coupled to the functional region 201, and is diffracted, and the first-order transmission diffracted light satisfies the waveguide total reflection condition and propagates in the optical waveguide 2. Due to the use of a tilted grating, the intensity of the symmetrical negative first-order diffracted light is very weak, and most of the energy is diffracted to the positive level of transmission.
  • the coupling efficiency of the nano-diffraction grating coupled into the functional region can reach 80%.
  • the first-order diffracted light After the first-order diffracted light is coupled into the optical waveguide 2, it propagates in the form of total reflection in the optical waveguide 2, first acting with the relay functional region 202, and the propagation surface is easily changed from the XZ plane to the YZ plane, and the image is in the X direction. Being widened.
  • the propagation angle is constant, still satisfies the total reflection condition, continues to propagate in the form of total reflection in the optical waveguide 2, and acts on the nano-diffraction grating of the exit functional region 203, and the image information is coupled out of the optical waveguide 2 by reflection diffraction, in the Y direction.
  • the human eye can see images in the range of 1.5cm by 3cm, which improves the comfort of observation and increases the range of applicable people. Since the depth of the nano-diffraction grating of the relay functional region 202 and the exit functional region 203 is gradually distributed with space, the intensity of the image emitted through the resin holographic waveguide lens is uniform throughout the observation range.
  • the resin holographic waveguide lens may be selected from a projection type, the nano-diffraction grating and the functional film are located on a coupling surface; or the resin holographic waveguide lens is selectively reflective, the nano-diffraction grating and the functional film are located The opposite side of the coupling surface; the depth of the nano-diffraction grating provided on the reflective resin waveguide lens is equal to or close to half of the nano-diffraction grating provided on the transmissive resin holographic waveguide lens.
  • the resin holographic waveguide lens can be composed of a single-piece resin holographic waveguide lens unit for constructing a required three-dimensional display device or as an optical component for production, sales and application in product construction, the resin holographic waveguide lens. It can also be formed by stacking two, three or more resin holographic waveguide lens units; the nano-diffraction gratings in the functional regions on different resin holographic waveguide lens units are corresponding to different wavelengths of light signals, ie different resin holographic waveguide lenses The period and arrangement of the nano-diffraction gratings in the functional regions on the cells are different. This makes it easy to implement color display.
  • a nano-diffraction grating on a resin holographic waveguide lens unit corresponding to blue light is coupled between a grating having a period between 290 nm and 410 nm and a grating depth between 100 nm and 500 nm; and a relay grating period Between 200nm and 290nm, the grating depth is between 30nm and 300nm; the exit grating period is consistent with the coupled grating period, and the depth is between 30nm and 300nm.
  • the relay grating adopts a positive grating, and the grating depth is linearly increased from left to right from 20 nm to 70 nm.
  • the exit grating adopts a positive grating, and the grating depth is linearly increased from 20 nm to 100 nm from top to bottom.
  • the nano-diffraction grating on the resin holographic waveguide lens unit corresponding to the green light is coupled between 350 nm and 480 nm, the grating depth is between 100 nm and 600 nm, and the relay grating period is between 250 nm and 335 nm. Between 30nm and 350nm; the exit grating period is consistent with the coupled grating period, and the depth is between 30nm and 400nm.
  • the relay grating adopts a positive grating, and the grating depth is linearly increased from left to right from 30 nm to 90 hm.
  • the exit grating adopts a positive grating, and the grating depth increases linearly from top to bottom and from 30 nm to 130 nm.
  • the period of coupling into the grating is between 415 nm and 550 nm, the grating depth is between 100 nm and 800 nm, and the period of the relay grating is between 295 nm and 390 nm. Between 40nm and 400nm; the exit grating period is consistent with the coupled grating period, and the depth is between 30nm and 400nm.
  • the relay grating adopts a positive grating, and the grating depth is linearly increased from left to right from 40 nm to 100 nm.
  • the exit grating adopts a positive grating, and the grating depth increases linearly from 40 nm to 150 nm from top to bottom.
  • the coupling grating on the resin holographic waveguide lens unit corresponding to each of the primary colors is an inclined grating, and the inclination angle is between 5 degrees and 50 degrees. Used to improve the coupling efficiency of light.
  • the exit grating can select either a positive grating or an oblique grating.
  • the depths of the relay grating and the exit grating are linearly increasing according to the spatial variation of each total reflection according to the spatial variation, thereby achieving uniform light output.
  • the polymer substrate can be made of PMMA polymethyl methacrylate, PC polycarbonate, CR39 epoxy resin, PS polystyrene, PEN polyethylene naphthalate, which has good visible light transmittance.
  • An alcohol ester, or an episulfide resin having a refractive index between 1.5 and 1.9, preferably having a refractive index equal to or greater than 1.7, and a thickness selected between 0.3 mm and 1.5 mm.
  • the functional film is a photocurable or thermosetting resin having a refractive index between 1.5 and 1.9.
  • the spacing between the resin holographic waveguide lens elements corresponding to different wavelengths, i.e., different color lights, is from 5 microns to 100 microns.
  • an anti-reflection film for increasing the coupling efficiency of the image light in the next layer of the resin holographic waveguide lens unit is provided.
  • the photocurable resin is an epoxy acrylate, a urethane acrylate, a polyester acrylate, a polyether acrylate, an acrylated polyacrylic resin, an unsaturated polyester, an episulfide resin, or a double bond or a triple bond, or A monofunctional or polyfunctional monomer of acrylate.
  • thermosetting resin is a solid resin prepared by mixing a hydroxyl group-containing resin or an epoxy-containing resin with an isocyanate or an amino resin.
  • the functional film further contains a photosensitizer which generates a radical under the action of photons, and initiates polymerization and crosslinking of the room temperature oligomer.
  • a photosensitizer which generates a radical under the action of photons, and initiates polymerization and crosslinking of the room temperature oligomer.
  • the distance between the bottom of the nano-diffraction grating on the functional film and the upper surface of the polymer substrate is not any value between 0 and 20 microns.
  • the present invention also provides a method for preparing a resin holographic waveguide lens, comprising the steps of:
  • S2 template preparation, using a photolithography process to make a master, and performing one or more transfer;
  • step S2 is: spin-coating a positive photoresist 8 on the quartz substrate 7 to a thickness of 350 nm, using a cadmium-doped laser having a wavelength of 325 nm as an interference lithography light source, and interfering light 1 and Interfering light 2 double beam interference light for photolithography;
  • the preparation of the nano-diffraction grating template coupled into the functional region is covered with a photomask 9 on the photoresist-coated quartz substrate, and only the coupling functional region is transparent, the interference light 1 and the interference
  • the light 2 is on the same side of the normal of the quartz substrate, the interference light 1 and the quartz substrate normal are 10°, and the interference light 2 and the quartz substrate normal are 49.2°;
  • the preparation of the nano-diffraction grating template in the exit functional region is covered with a photomask 9 on the quartz substrate 7 coated with the photoresist 8, and only the exit functional region is transparent, and the transparent region is transmitted.
  • the rate increases linearly from top to bottom, and the depth of the grating varies linearly.
  • the interference light 1 and the interference light 2 are symmetric with respect to the normal of the quartz substrate, and the angle with the normal is 18.6°.
  • step S3 first, an episulfide UV curable resin as a functional film is dispensed onto the optical grade polymer substrate, and the template prepared in step S2 is pressed onto the episulfide UV curable resin, and pressure is applied thereto by the roller.
  • the epoxy-curing UV curable resin is evenly filled between the template and the polymer substrate, and then the episulfide UV curable resin is cured, uniformly exposed, and the epoxy-cured UV-curable resin forms a functional film having a nano-diffraction grating after curing. Demoulding.
  • step S4 is further included: preparing a high refractive index optical film on the surface of the nano-imprinted nano-diffraction grating.
  • step S5 is further included: stamping the polymer substrate imprinted with the nano-diffraction grating into a resin holographic waveguide lens unit.
  • step S6 is further included: aligning the resin holographic waveguide lens units respectively corresponding to different primary colors into a piece of resin holographic waveguide lens.
  • the waveguide parameters of the resin holographic waveguide lens include a refractive index n1 and a thickness d of the polymer substrate, a refractive index n2 of the functional film, and a distance h from the bottom of the nano-diffraction grating to the upper surface of the polymer substrate.
  • the lithography process includes electron beam lithography, interference lithography, deep (polar) ultraviolet lithography, (deep) ultraviolet image It is commonly used in the production of sub-wavelength gratings such as interference direct writing.
  • Mechanical precision machining solutions such as diamond cutting and scribing, can also be used.
  • the material can be photoresist, organic materials such as PMMA, PS, etc., or can be directly operated on an inorganic substrate such as quartz, or metal lining such as nickel. The bottom is obtained directly.
  • the transfer mode includes micro electroforming, flexible transfer, nanoimprinting, and etching techniques such as reactive ion etching and induced ion etching.
  • the transfer material used for mold making can be PET, PC, PDMS organic materials, or quartz or silicon wafer inorganic materials, or metal materials such as nickel.
  • the three grating functional regions of the lens can be obtained by the same process or by different processes. If it is the former, it can be formed once at the time of the transfer; if it is the latter, it is necessary to combine the gratings of the functional areas of different structural depths and shapes prepared by different methods on the same mold.
  • the embossing process includes flat-to-flat embossing, roll-to-roll embossing and Roll-to-flat stamping to increase productivity.
  • UV sizing methods include dispensing and screen printing (printing according to lens shape). The mold can be placed above or below the resin substrate.
  • the high refractive index optical film can be prepared by magnetron sputtering, chemical vapor deposition, thermal evaporation or the like.
  • the resin lens is press-formed according to the shape of the desired lens.
  • Multi-ply resin lenses are superimposed and need to be aligned.
  • the spacing between the lenses can be controlled by an organic or inorganic film with high transmittance, suitable for selective penetration, improved coupling efficiency, and encapsulation with a frame sealant.
  • a red holographic lens template is first prepared. As shown in FIG. 5, the green and blue lens template production processes are similar and will not be repeated.
  • a positive photoresist 8 is spin-coated on the quartz substrate 7, and the thickness of the photoresist is between 100 nm and 500 nm, and the thickness of this example is about 350 nm.
  • the preparation laser wavelength is between 193 nm and 450 nm. In this example, a 325 nm wavelength cadmium cadmium laser is used as the interference lithography light source.
  • the interference light 1 and the interference light 2 are located on the same side of the quartz substrate normal.
  • Interference light 1 and quartz substrate normal The interference light 2 and the quartz substrate normal are at 49.2°, and a photomask 9 is coated on the quartz substrate 7 coated with the photoresist 8, and only the position where the functional region is coupled is transmitted to control the exposure time.
  • the second exposure uses a photomask of the same shape as the relay functional region, but the transmittance of the light-transmitting region is different. From left to right, the transmittance linearly increases, and the grating depth changes linearly. At this time, the interference light 1 and the interference light 2 are symmetric with respect to the normal direction of the quartz substrate, and the incident direction and the normal line are 26.8°, and the exposure time is controlled.
  • the third exposure uses a photomask of the same shape as the exit functional area, but the transmittance of the opaque light-transmissive region is different. From top to bottom, the transmittance increases linearly, and the grating depth varies linearly.
  • the linear change in depth is shown in Figures 6a and 6b, wherein Figure 6a shows the use of photolithographic techniques to fabricate the desired grating on photoresist 8, and then correspondingly fabricated nickel template 81, as shown in Figure 6b.
  • the interference lights 1 and 2 are symmetric with respect to the normal of the quartz substrate, and the angle with the normal is 18.6.
  • the exposure of the three-exposure program needs to be matched, the exposure amount and development conditions need to be optimized, and the development rate and exposure amount are linear.
  • the depth of the nano-diffraction grating in the three functional regions is better than that in the photoresist.
  • the depth is slightly larger.
  • the pattern on the photoresist is transferred to the nickel template 81 by an electroforming method, as shown in Figs. 6a and 6b, and the procedure includes cleaning, immersion silver, nickel growth, mold release, and cleaning.
  • the nickel template that is once grown can be directly fabricated by nanoimprinting to produce a resin holographic waveguide lens, or a plurality of nickel templates 81 can be produced by replicating, thereby reducing the cost.
  • Figure 6b shows a schematic view of the structure of the nickel template 81, the grating shape being complementary to the shape of the grating in the photoresist of Figure 5.
  • FIG. 7 is a schematic view showing a nano-embossed resin holographic waveguide lens, and the present embodiment adopts a flat-to-flat nano-imprinting method.
  • an appropriate amount of the episulfide UV curable resin 21 is applied onto the episulfide resin (as the polymer substrate 2, that is, the resin body as a waveguide), and the resin has a high refractive index characteristic, which is convenient for mentioning
  • the coupling efficiency of the entire holographic waveguide lens is high, and at the same time, the light in the entire viewing angle is satisfied to satisfy the total reflection condition, and the thickness of the episulfide substrate (polymer substrate 2) is 0.8 mm.
  • the distance from the bottom of the grating groove to the upper surface of the episulfide resin becomes the residual layer thickness after imprinting, which is 500 nm in this embodiment, and can be controlled to any value between 0 and 20 micrometers, which is not 0, as needed.
  • the thickness thereof is controlled by the coating amount of the UV curable resin 21 at the time of imprinting and the magnitude of the pressure applied to the nickel template 81. It was cured by ultraviolet LED and uniformly exposed, and the exposure amount was 120 mJ/cm 2 .
  • the bonding strength of the UV curable resin 21 and the episulfide resin is strong, the bonding strength with the nickel template 81 is weak, and after curing, the mold can be directly released, and the phenomenon that the UV curable resin 21 adheres to the nickel template 81 does not occur, the nickel template
  • the grating pattern in 81 is well transferred to the UV curable resin 21.
  • a functional film having a nano-diffraction grating is formed.
  • a high-refractive-index dielectric layer 211 is prepared on the surface of the nano-diffraction grating, and the embodiment uses magnetic control.
  • a 50 nm layer of titanium dioxide was sputtered on the surface of the UV curable resin 21 to improve the coupling efficiency of the entire lens.
  • the high refractive index dielectric layer 211 does not affect the transmittance of the lens, and the magnetron sputtering process and the roll-to-roll process are compatible, and have the advantages of high production efficiency and low cost.
  • Fig. 9 shows a one-shot molding of a resin holographic waveguide lens by a stamping die 83.
  • a stamping die 83 is formed according to the shape and size of the lens required, and the ring-sulfur resin 2 imprinted with the nano-diffraction grating is fixed to a punch or a press, and the stamping die 83 is used to apply a certain amount of the ring-sulfur resin 2 imprinted with the nano-diffraction grating.
  • the pressure causes the episulfide resin material to be cut and separated to obtain a ring-sulfur resin lens, that is, a resin holographic waveguide lens unit, which meets a certain size requirement and appearance quality.
  • the alignment mark can be added in the appropriate area, and after the production by copying, there is a registration mark on each lens, which is convenient for the subsequent corresponding three colors of red, green and blue.
  • the three-piece resin holographic waveguide lens unit performs alignment superposition. As shown in FIG. 10, the blue, green, and red resin holographic waveguide lens units 001, 002, and 003 are stacked by using the alignment mark, and the blue, green, and red resin holographic waveguide lens units are respectively from top to bottom.
  • the distance between the resin holographic waveguide lens unit 00I/002/003 is 0.1mm, and can also be set to other spacing as required, blue, green, red resin holographic waveguide lens unit 001, 002, 003
  • the distance between the blue, green and red resin holographic waveguide lens units 001, 002, and 003 is controlled by the thickness of the frame sealant.
  • the image light is coupled from the upper blue resin holographic waveguide lens unit 001 (corresponding to the blue light resin holographic waveguide lens unit, the lower green lens and the red lens respectively to the resin holographic waveguide lens unit corresponding to the green light and the red light)
  • the functional region is introduced, and the blue band light is coupled into the first resin holographic waveguide lens unit. Due to the wavelength selectivity of the grating, the diffraction efficiency of other wavelengths of light in the coupled functional region of the blue lens is very low. Focus on level 0 light and continue to spread.
  • the green resin holographic waveguide lens unit 002 When the green resin holographic waveguide lens unit 002 is coupled into the functional region, a similar green band of light is coupled into the second resin holographic waveguide lens unit, and the remaining red band of light continues to propagate downward, eventually being red resin.
  • the coupling functional region of the holographic waveguide lens unit 003 is coupled into the third sheet of resin holographic waveguide lens unit.
  • the blue resin holographic waveguide lens unit 001 and the green resin holographic waveguide mirror The sheet unit 002 and the green resin holographic waveguide lens unit 002 and the red resin holographic waveguide lens unit 003 are coupled into the functional region, and an antireflection layer is added.
  • the antireflection layer can still select an epoxy resin material or other materials that meet the requirements.
  • the thickness can be selected to be 100 microns or other values, and the film needs to be coated to achieve an anti-reflection effect.
  • the present invention also provides a three-dimensional display device comprising the above-described resin holographic waveguide lens and an image generating device.
  • Related technical solutions for how the image generating device and the waveguide lens construct the three-dimensional display device are described in the prior patents and the prior art, and are not described again.

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  • General Physics & Mathematics (AREA)
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Abstract

A resin holographic waveguide lens and a preparation method therefor, and a three-dimensional display device constructed thereby. The resin holographic waveguide lens comprises one, two, three, or more resin holographic waveguide lens units. The resin holographic waveguide lens unit comprises a polymer substrate (2) and a functional film (21) disposed on the polymer substrate (2). A functional region (201, 202, 203) is disposed on the functional film (21). A nano diffraction grating is disposed in the functional region (201, 202, 203). The resin holographic waveguide lens has good image coupling-in and coupling-out efficiency, and has the advantages of low replication costs and high fidelity under the condition of using a nano diffraction grating to ensure enough angle of view and observation range. The resin holographic waveguide lens prepared from a resin material can be formed by stamping and a conventional lens process is not required.

Description

一种树脂全息波导镜片及其制备方法、及三维显示装置Resin holographic waveguide lens, preparation method thereof, and three-dimensional display device
本申请要求了申请日为2017年01月05日,申请号201710006845.5,发明名称为“一种树脂全息波导镜片及其制备方法、及三维显示装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims the priority of the Chinese patent application entitled "Resin holographic waveguide lens and its preparation method, and three-dimensional display device" on the application date of January 5, 2017, application number 201710006845.5, the entire contents of which are The citations are incorporated herein by reference.
技术领域Technical field
本发明涉及显示设备技术领域,更具体地说,涉及一种树脂全息波导镜片及其制备方法、及三维显示装置。The present invention relates to the field of display device technologies, and more particularly to a resin holographic waveguide lens, a method for fabricating the same, and a three-dimensional display device.
背景技术Background technique
增强现实(AR)技术,是一种将真实世界信息和虚拟世界信息“无缝”集成的新技术,是把原本在现实世界的一定时间空间范围内很难体验到的实体信息(视觉信息,声音,味道,触觉等),通过电脑等科学技术,模拟仿真后再叠加,从而使人们获得超越现实的感官体验。在虚拟显示技术已经被应用领域,例如尖端武器、飞行器的研制与开发、数据模型的可视化、虚拟训练、娱乐与艺术,增强现实技术同样有巨大的潜力。另外由于AR具有能够对真实环境进行增强显示输出的特性,在医疗研究与解剖训练、精密仪器制造和维修、军用飞机导航、工程设计和远程机器人控制等领域,具有比虚拟显示技术VR更加明显的优势。Augmented Reality (AR) technology is a new technology that integrates real world information and virtual world information "seamlessly". It is an entity information (visual information, which is difficult to experience in a certain time and space of the real world. Sound, taste, touch, etc.), through computer and other science and technology, simulation and then superimposed, so that people get a sensory experience beyond reality. Virtual display technology has been used in applications such as cutting-edge weapons, aircraft development and development, data model visualization, virtual training, entertainment and art, and augmented reality technology. In addition, because AR has the ability to enhance the display output of the real environment, it is more obvious than the virtual display technology VR in the fields of medical research and anatomical training, precision instrument manufacturing and maintenance, military aircraft navigation, engineering design and remote robot control. Advantage.
AR技术以高亮度微型显示器为图像源,以透明折返光元件为显示屏,通过小型化光学系统将图像投射到人眼成像。在传统AR技术中,使用了多个复杂的透镜组,结构复杂,整机重量和体积偏大,装配准确度要求苛刻,后期维护成本高,显示性能的提升以增大系统体积和系统重量为代价。波导镜片是新一代AR显示的 关键核心部件,其将全反射导波原理和衍射/折射元件相结合,在实现大视场、大出瞳图像输出的同时,减小了系统的体积和重量,此外,波导镜片通过横向波导导光工作,不会影响人们在垂直方向观察真实环境,因此波导镜片是现今AR技术发展的必然趋势。The AR technology uses a high-brightness microdisplay as an image source and a transparent folded-back optical element as a display screen to project an image onto the human eye through a miniaturized optical system. In the traditional AR technology, multiple complex lens groups are used, the structure is complex, the weight and volume of the whole machine are too large, the assembly accuracy is demanding, the maintenance cost is high, and the display performance is improved to increase the system volume and system weight. cost. Waveguide lenses are a new generation of AR display A key core component that combines the principle of total reflection guided waves with diffractive/refracting elements to reduce the volume and weight of the system while achieving large field of view and large exit image output. In addition, the waveguide lens is guided by a transverse waveguide. Light work does not affect people's observation of the real environment in the vertical direction, so the waveguide lens is an inevitable trend in the development of AR technology today.
美国专利US 6,169,613 B1公开了一种基于体全息光栅的波导显示装置。所描述全息波导包含一个波导结构和两个或三个体光栅结构。在耦合处通过体光栅或者复合体光栅将图像导入到光波导,图像在波导中传播,在输出端通过一个或者两个体光栅将图像输出。中国专利CN 105549150 A在该全息波导的体光栅表面增加了一层金属光栅,通过等离子振荡提高TM光的能量利用率。虽然这种全息波导结构简单,但是波导仅起到导光作用,对于观察视场的扩大并没有作用,另外体光栅复制困难,制作成本较高。A waveguide display device based on a volume holographic grating is disclosed in US Pat. No. 6,169,613 B1. The described holographic waveguide comprises a waveguide structure and two or three body grating structures. The image is introduced into the optical waveguide by a volume grating or a composite grating at the coupling, the image is propagated in the waveguide, and the image is output at the output through one or two volume gratings. Chinese patent CN 105549150 A adds a layer of metal grating on the surface of the volume grating of the holographic waveguide to improve the energy utilization of TM light by plasma oscillation. Although the holographic waveguide has a simple structure, the waveguide only serves as a light guiding function, and has no effect on the expansion of the observation field of view. In addition, the volume grating is difficult to copy and the manufacturing cost is high.
美国专利US 7,751,122 B2公开了一种适用于AR显示的波导镜片结构。所描述波导镜片包含一个波导结构和嵌在波导内部的多个半反半透镜。通过内嵌全反棱镜将图像耦合到波导内,图像在波导镜片中传播中,每遇到一个半反半透镜,图像就会被耦合输出一部分,通过调制不同位置半反半透镜的反射率,使得出射图像在整个观察范围内强度均匀。该结构主要有两个优点,首先通过内嵌多个半反半透镜,对于输入图像尺寸要求放宽,从而获得较大的视场角,其次,图像在波导中通过多次耦合输出,扩大了人眼观察范围。但是这种波导镜片中内嵌多个半反半透镜涉及的制作工艺复杂,成本很高,主要依赖于传统光学加工制作,几乎不存在大批量复制生产的可能性,另外内嵌有半反半透镜的镜片的外观呈现多个条状,影响佩戴者观察,最后该方案依赖侧面图像耦合,因此两侧占据的空间很大,影响佩戴者的观察舒适性。 A waveguide lens structure suitable for AR display is disclosed in U.S. Patent No. 7,751,122 B2. The waveguide lens described comprises a waveguide structure and a plurality of half-reverse half-lenses embedded inside the waveguide. The image is coupled into the waveguide by the embedded full-reverse prism, and the image is propagated in the waveguide lens. Each time a semi-reverse half-lens is encountered, the image is coupled out and outputted by modulating the reflectivity of the semi-reverse half-lens at different positions. The resulting image is made uniform in intensity throughout the viewing range. The structure has two main advantages. Firstly, by embedding a plurality of semi-reverse half lenses, the input image size is required to be relaxed, thereby obtaining a larger field of view angle. Secondly, the image is expanded and coupled by multiple coupling outputs in the waveguide. Eye observation range. However, the fabrication of a plurality of semi-reverse half-lenses in such a waveguide lens is complicated and costly, and mainly relies on conventional optical processing, and there is almost no possibility of mass reproduction production, and a half-reverse half is embedded therein. The appearance of the lens of the lens presents a plurality of strips, which affects the wearer's observation. Finally, the solution relies on the side image coupling, so that the space occupied by both sides is large, which affects the wearer's observation comfort.
美国专利US 2016/0231568 A1公开了一种用于增强现实的全息波导镜片,利用特定的光栅对图像进行耦入和输出,图像在波导镜片中进行全反射,每次行进到带有光栅的镜面表面,便有一部分能量耦合出来,分别利用X和Y方向的光栅对图像X和Y方向进行扩展,从而获得很大的观察范围,由于光栅的波长选择特性,红绿蓝需要用三片全息波导镜片来实现。微软使用的该方案有如下优点:首先,亚波长光栅对于垂直方向的光没有调制作用,因此镜片有良好的穿透性,不会影响佩戴者观察周围环境;其次,该镜片采用中心偏上的图像耦合方式,不会影响佩戴者在两侧的观察,提高舒适性。然而,为了提高耦入耦合效率及保证整个图像在观察范围内都可被观察,镜片需要依赖高折射率玻璃基底制作,这会带来镜片质量高、成本高、潜在危险大等问题。US Patent No. US 2016/0231568 A1 discloses a holographic waveguide lens for augmented reality, which uses a specific grating to couple and output an image, the image being totally reflected in the waveguide lens, each time traveling to a mirror with a grating On the surface, a part of the energy is coupled out, and the X and Y directions are respectively used to expand the X and Y directions of the image, thereby obtaining a large observation range. Due to the wavelength selection characteristics of the grating, three holographic waveguides are required for red, green and blue. Lens to achieve. The scheme used by Microsoft has the following advantages: First, the sub-wavelength grating has no modulation effect on the light in the vertical direction, so the lens has good penetrability and does not affect the wearer's observation of the surrounding environment; secondly, the lens adopts a center-biased The image coupling method does not affect the wearer's observation on both sides and improves comfort. However, in order to improve the coupling coupling efficiency and ensure that the entire image can be observed within the observation range, the lens needs to be made of a high refractive index glass substrate, which brings problems such as high lens quality, high cost, and great potential danger.
发明内容Summary of the invention
国内外还未见有一个简单易行的波导镜片方案,可兼顾增强现实显示性能(视场角、观察范围)和镜片的廉价、轻质和稳定性。At present, there is no simple waveguide lens solution at home and abroad, which can balance the augmented reality display performance (angle of view, viewing range) and the cheap, lightweight and stable lens.
为达到上述目的,本发明的技术方案如下:In order to achieve the above object, the technical solution of the present invention is as follows:
一种树脂全息波导镜片,包括一片、两片、三片或三片以上树脂全息波导镜片单元;A resin holographic waveguide lens comprising one, two, three or more resin holographic waveguide lens units;
所述树脂全息波导镜片单元包括聚合物衬底和功能性区域,所述功能性区域内设有纳米衍射光栅;所述纳米衍射光栅的底部到聚合物衬底表面之间的距离大于0;The resin holographic waveguide lens unit comprises a polymer substrate and a functional region, wherein the functional region is provided with a nano-diffraction grating; a distance between a bottom of the nano-diffraction grating and a surface of the polymer substrate is greater than 0;
所述功能性区域设于聚合物衬底上;The functional area is disposed on a polymer substrate;
或,所述树脂全息波导镜片单元还包括功能性薄膜,所述功能性区域设于功 能性薄膜上,所述功能性薄膜设于聚合物衬底上。Or the resin holographic waveguide lens unit further includes a functional film, and the functional region is set in the work On the energy film, the functional film is provided on a polymer substrate.
本发明提出一种树脂型全息波导镜片,具有良好的图像耦入和耦出效率,在利用纳米衍射光栅保证足够的视场角和观察范围下,有着复制成本低、保真率高的优点,树脂材质制备的树脂全息波导镜片可冲压成型,不需要常规镜片的加工过程。The invention provides a resin type holographic waveguide lens, which has good image coupling and coupling out efficiency, and has the advantages of low copying cost and high fidelity rate when the nanometer diffraction grating is used to ensure a sufficient angle of view and an observation range. Resin holographic waveguide lenses made of resin can be stamped and formed without the need for conventional lens processing.
优选的,所述纳米衍射光栅表面设有增透膜。Preferably, the surface of the nano-diffraction grating is provided with an anti-reflection film.
优选的,所述功能性区域包括耦入功能性区域、中继功能性区域和出射功能性区域中的一种、两种或三种,所述耦入功能性区域、中继功能性区域和出射功能性区域内设置的纳米衍射光栅分别是将外部光束耦合入树脂全息波导镜片的耦入光栅、改变光束在树脂全息波导镜片内传播方向的中继光栅、将树脂全息波导镜片内传播过来的光束向树脂全息波导镜片外输出的出射光栅。Preferably, the functional area comprises one, two or three of a coupling functional area, a relay functional area and an outgoing functional area, the coupling functional area, the relay functional area and The nano-diffraction gratings disposed in the functional region are respectively coupled to the coupling grating of the resin holographic waveguide lens, the relay grating for changing the propagation direction of the beam in the resin holographic waveguide lens, and the resin holographic waveguide lens. An exit grating that is output from the beam to the outside of the resin holographic waveguide lens.
优选的,所述树脂全息波导镜片为投射式,所述纳米衍射光栅位于耦入面;或者树脂全息波导镜片为反射式,所述纳米衍射光栅位于耦入面的对面;反射式树脂波导镜片上设有的纳米衍射光栅的深度等于或接近透射式树脂全息波导镜片上设有的纳米衍射光栅的一半。Preferably, the resin holographic waveguide lens is of a projection type, the nano-diffraction grating is located at a coupling surface; or the resin holographic waveguide lens is of a reflective type, the nano-diffraction grating is located opposite the coupling surface; and the reflective resin waveguide lens The depth of the nano-diffraction grating is set to be equal to or close to half of the nano-diffraction grating provided on the transmissive resin holographic waveguide lens.
优选的,所述树脂全息波导镜片由两片、三片或三片以上树脂全息波导镜片单元叠加而成;不同树脂全息波导镜片单元上功能性区域内的纳米衍射光栅对应调控不同波长的光信号,即不同树脂全息波导镜片单元上功能性区域内的纳米衍射光栅的周期和排布不同。Preferably, the resin holographic waveguide lens is formed by stacking two, three or more resin holographic waveguide lens units; the nano-diffraction grating in the functional region of the different resin holographic waveguide lens unit is corresponding to the optical signals of different wavelengths. That is, the period and arrangement of the nano-diffraction gratings in the functional regions on the different resin holographic waveguide lens units are different.
优选的,对应调控蓝光的纳米衍射光栅,耦入光栅的周期在290nm到410nm之间,光栅深度在100nm到500nm之间;中继光栅周期在200nm到290nm之间,光栅深度在30nm到300nm之间;出射光栅周期和耦入光栅周期一致,深度在30nm到300nm 之间。Preferably, the nano-diffraction grating corresponding to the blue light is coupled to the grating with a period between 290 nm and 410 nm, a grating depth between 100 nm and 500 nm, a relay grating period between 200 nm and 290 nm, and a grating depth of 30 nm to 300 nm. The exit grating period is consistent with the coupled grating period, and the depth is between 30nm and 300nm. between.
优选的,对应调控绿光的纳米衍射光栅,耦入光栅的周期在350nm到480nm之间,光栅深度在100nm到600nm之间;中继光栅周期在250nm到335nm之间,光栅深度在30nm到350nm之间;出射光栅周期和耦入光栅周期一致,深度在30nm到400nm之间。Preferably, the nano-diffraction grating corresponding to the green light is coupled between 350 nm and 480 nm, the grating depth is between 100 nm and 600 nm, the relay grating period is between 250 nm and 335 nm, and the grating depth is between 30 nm and 350 nm. The exit grating period is consistent with the coupled grating period and the depth is between 30 nm and 400 nm.
优选的,对应调制红光的纳米衍射光栅,耦入光栅的周期在415nm到550nm之间,光栅深度在100nm到800nm之间;中继光栅周期在295nm到390nm之间,光栅深度在40nm到400nm之间;出射光栅周期和耦入光栅周期一致,深度在30nm到400nm之间。Preferably, the nano-diffraction grating corresponding to red light is coupled to the grating with a period between 415 nm and 550 nm, a grating depth between 100 nm and 800 nm, a relay grating period between 295 nm and 390 nm, and a grating depth of 40 nm to 400 nm. The exit grating period is consistent with the coupled grating period and the depth is between 30 nm and 400 nm.
优选的,所述中继光栅采用正光栅,光栅深度自左到右,从20nm到70nm线性递增。Preferably, the relay grating adopts a positive grating, and the grating depth is linearly increased from left to right from 20 nm to 70 nm.
优选的,所述出射光栅采用正光栅,光栅深度自上到下,从20nm到100nm线性递增。Preferably, the exit grating adopts a positive grating, and the grating depth is linearly increased from 20 nm to 100 nm from top to bottom.
优选的,所述中继光栅采用正光栅,光栅深度自左到右,从30nm到90nm线性递增。Preferably, the relay grating adopts a positive grating, and the grating depth is linearly increased from left to right from 30 nm to 90 nm.
优选的,所述出射光栅采用正光栅,光栅深度自上到下,从30nm到130nm线性递增。Preferably, the exit grating adopts a positive grating, and the grating depth increases linearly from top to bottom and from 30 nm to 130 nm.
优选的,所述中继光栅采用正光栅,光栅深度自左到右,从40nm到100nm线性递增。Preferably, the relay grating adopts a positive grating, and the grating depth is linearly increased from left to right from 40 nm to 100 nm.
优选的,所述出射光栅采用正光栅,光栅深度自上到下,从40nm到150nm线性递增。Preferably, the exit grating adopts a positive grating, and the grating depth increases linearly from 40 nm to 150 nm from top to bottom.
优选的,耦入光栅为倾斜光栅,倾斜角在5度到50度之间。 Preferably, the coupling grating is an inclined grating with an inclination angle between 5 and 50 degrees.
优选的,出射光栅为正光栅或者倾斜光栅。Preferably, the exit grating is a positive grating or a tilt grating.
优选的,耦入光栅光栅矢量和出射光栅光栅矢量夹角在80°到120°之间,中继光栅的光栅矢量位于耦入光栅矢量和出射光栅矢量的角平分线上。Preferably, the angle between the coupled grating grating vector and the outgoing grating grating vector is between 80° and 120°, and the grating vector of the relay grating is located on the angle bisector of the coupled grating vector and the outgoing grating vector.
优选的,所述聚合物衬底,为可见光透过率良好的PMMA聚甲基丙烯酸甲酯、PC聚碳酸酯、CR39环氧树脂、PS聚苯乙烯、PEN聚萘二甲酸乙二醇酯、或环硫树脂,折射率在1.5到1.9之间,厚度在0.3mm到1.5mm。Preferably, the polymer substrate is PMMA polymethyl methacrylate, PC polycarbonate, CR39 epoxy resin, PS polystyrene, PEN polyethylene naphthalate, which has good visible light transmittance. Or an episulfide resin having a refractive index between 1.5 and 1.9 and a thickness of from 0.3 mm to 1.5 mm.
优选的,所述功能性薄膜为光固化或热固化树脂,其折射率在1.5到1.9之间。Preferably, the functional film is a photocurable or thermosetting resin having a refractive index between 1.5 and 1.9.
优选的,对应不同波长即不同颜色光的树脂全息波导镜片单元之间的间距为5微米到100微米。Preferably, the spacing between the resin holographic waveguide lens elements corresponding to different wavelengths, i.e., different color lights, is from 5 microns to 100 microns.
优选的,在耦入功能性区域,设有提高图像光在下一层树脂全息波导镜片单元的耦入效率的增透膜。Preferably, in the coupling functional region, an anti-reflection film for increasing the coupling efficiency of the image light in the next layer of the resin holographic waveguide lens unit is provided.
优选的,光固化树脂为含有双键或者三键的环氧丙烯酸酯、聚氨酯丙烯酸酯、聚酯丙烯酸酯、聚醚丙烯酸酯、丙烯酸酯化聚丙烯酸树脂与不饱聚酯、环硫树脂,或丙烯酸酯的单官能团或多官能团单体。Preferably, the photocurable resin is an epoxy acrylate, a urethane acrylate, a polyester acrylate, a polyether acrylate, an acrylated polyacrylic resin, an unsaturated polyester, an episulfide resin, or a double bond or a triple bond, or A monofunctional or polyfunctional monomer of acrylate.
优选的,热固化树脂为:由含羟基的树脂或含环氧的树脂,和异氰酸酯或氨基树脂混合反应制成的固体树脂。Preferably, the thermosetting resin is a solid resin prepared by mixing a hydroxyl group-containing resin or an epoxy-containing resin with an isocyanate or an amino resin.
优选的,所述功能性薄膜中还含有在光子的作用下产生自由基,引发室温低聚物聚合和交联的光敏剂。Preferably, the functional film further contains a photosensitizer which generates a radical under the action of photons, and initiates polymerization and crosslinking of the room temperature oligomer.
优选的,功能性薄膜上的纳米衍射光栅的底部和聚合物衬底上表面的距离为0微米到20微米之间不为0的任一值。Preferably, the distance between the bottom of the nano-diffraction grating on the functional film and the upper surface of the polymer substrate is any value between 0 micrometers and 20 micrometers that is not zero.
本发明还提供一种供制备树脂全息波导镜片的方法,包含以下步骤: The invention also provides a method for preparing a resin holographic waveguide lens, comprising the steps of:
S1:参数计算,根据需要调控的波长的光及AR光路成像视场角,确定耦入功能性区域、中继功能性区域、出射功能性区域内的纳米衍射光栅的周期、取向、深度分布,及树脂全息波导镜片的波导参数;S1: parameter calculation, determining the period, orientation, and depth distribution of the nano-diffraction grating coupled into the functional region, the relay functional region, and the exit functional region according to the wavelength of the light to be controlled and the imaging field angle of the AR optical path. And waveguide parameters of the resin holographic waveguide lens;
S2:模板制备,利用光刻工艺或机械精密加工制作模板(母版)。根据需要,可以进行一次或者多次转版;S2: Template preparation, using a photolithography process or mechanical precision machining to make a template (master). One or more transferes can be made as needed;
S3:首先在聚合物衬底上涂覆功能性薄膜,通过纳米压印技术,将耦入功能性区域、中继功能性区域、出射功能性区域制作到功能性薄膜上。S3: Firstly, a functional film is coated on the polymer substrate, and the functional region, the relay functional region, and the exit functional region are fabricated onto the functional film by nanoimprint technology.
优选的,步骤S2为:在石英基片上旋涂光刻胶,用激光器为干涉光刻光源,以干涉光1和干涉光2双束干涉光进行光刻。Preferably, in step S2, the photoresist is spin-coated on the quartz substrate, the laser is used as the interference lithography light source, and the double-beam interference light of the interference light 1 and the interference light 2 is used for photolithography.
实际应用中,光刻胶厚度可以选择在100nm到500nm之间,制备激光波长在193nm到450nm之间,优选325nm的氦镉激光。In practical applications, the thickness of the photoresist can be selected between 100 nm and 500 nm, and a cadmium cadmium laser having a laser wavelength between 193 nm and 450 nm, preferably 325 nm, is prepared.
其中,对应耦入功能性区域、中继功能性区域、出射功能性区域内的纳米衍射光栅模板的制备方法分别如下:The method for preparing the nano-diffraction grating template corresponding to the functional region, the relay functional region, and the exit functional region is respectively as follows:
耦入功能性区域内的纳米衍射光栅模板的制备,在涂覆有光刻胶的石英基片上覆盖一个光掩膜版,只有耦入功能性区域位置透光,干涉光1和干涉光2位于石英基片法线同侧,干涉光1和石英基片法线成10°,干涉光2和石英基片法线成49.2°;The preparation of the nano-diffraction grating template coupled into the functional region is covered with a photomask of the photoresist-coated quartz substrate, and only the coupling functional region is transparent, and the interference light 1 and the interference light 2 are located. The normal side of the quartz substrate is on the same side, the interference light 1 and the quartz substrate normal are 10°, and the interference light 2 and the quartz substrate normal are 49.2°;
中继功能性区域内的纳米光衍射栅模板的制备,在涂覆有光刻胶的石英基片上覆盖一个光掩膜版,只有中继功能性区域位置透光,透光区域的透过率自左往右线性升高,对应光栅深度线性变化,干涉光1和干涉光2以石英基片法线对称,入射方向和法线成26.8°;The preparation of the nano-light diffraction grating template in the relay functional region is covered with a photomask on the photoresist-coated quartz substrate, and only the relay functional region is transparent, and the transmittance of the transparent region is Linearly increasing from left to right, the grating depth varies linearly, and the interference light 1 and the interference light 2 are symmetric with respect to the quartz substrate, and the incident direction and the normal line are 26.8°;
出射功能性区域内的纳米衍射光栅模板的制备,在涂覆有光刻胶的石英基片 上覆盖一个光掩膜版,只有出射功能性区域位置透光,透光区域的透过率自上往下线性升高,对应光栅深度线性变化,干涉光1和干涉光2以石英基片法线对称,和法线的夹角为18.6°。Preparation of a nano-diffraction grating template in an exit functional region, in a photoresist-coated quartz substrate Covering a photomask plate, only the exit functional region is transparent, the transmittance of the light transmissive region increases linearly from top to bottom, the grating depth varies linearly, and the interference light 1 and the interference light 2 are in a quartz substrate method. Line symmetry, and the angle between the normal and the normal is 18.6 °.
优选的,步骤S3为:首先在环硫树脂衬底上滴涂作为功能性薄膜的环硫环硫UV固化树脂,将步骤S2制备的模板压到环硫UV固化树脂上,利用滚筒对其施加压力,使环硫UV固化树脂均匀填满模板和聚合物衬底之间,再对环硫UV固化树脂进行固化,均匀曝光,固化后环硫UV固化树脂形成具有纳米衍射光栅的功能性薄膜,最后脱模。Preferably, the step S3 is: firstly, an episulfide-sulfur UV curable resin as a functional film is dripped on the episulfide resin substrate, and the template prepared in the step S2 is pressed onto the episulfide UV curable resin, and applied by a roller. The pressure causes the episulfide UV curable resin to evenly fill between the template and the polymer substrate, and then cures the episulfide UV curable resin, uniformly exposes, and after curing, the episulfide UV curable resin forms a functional film having a nano diffraction grating. Finally demoulding.
根据需要,也可采用热纳米压印利用模板直接在聚合物衬底上制作各功能性区域及其区域内的纳米衍射光栅。包括上述采用UV纳米压印在可固化聚合物上制作,压印过程方式包括平对平压印,卷对卷压印和卷对平压印,以提高生产效率。UV上胶方式包括点胶、丝网印刷(根据镜片形状印刷)。模板可以放置在树脂衬底的上方或者下方。The nano-diffraction gratings in the functional regions and their regions can also be fabricated directly on the polymer substrate using thermal nano-imprinting as needed. Including the above-mentioned UV nanoimprinting on the curable polymer, the embossing process includes flat-to-flat embossing, roll-to-roll embossing and roll-to-roll embossing to improve production efficiency. UV sizing methods include dispensing and screen printing (printing according to lens shape). The template can be placed above or below the resin substrate.
优选的,在步骤S3之后还包括步骤S4:在纳米压印后的纳米衍射光栅表面制作高折射率光学薄膜。Preferably, after step S3, step S4 is further included: preparing a high refractive index optical film on the surface of the nano-imprinted nano-diffraction grating.
优选的,在步骤S4之后还包括步骤S5:将压印有纳米衍射光栅的聚合物衬底冲压成树脂全息波导镜片单元。Preferably, after step S4, step S5 is further included: stamping the polymer substrate imprinted with the nano-diffraction grating into a resin holographic waveguide lens unit.
优选的,在步骤S5之后还包括步骤S6:将分别对应于不同基色的树脂全息波导镜片单元对位叠加成一片树脂全息波导镜片。Preferably, after step S5, step S6 is further included: aligning the resin holographic waveguide lens units respectively corresponding to different primary colors into a piece of resin holographic waveguide lens.
优选的,在S1中,树脂全息波导镜片的波导参数包括聚合物衬底折射率n1和厚度d,功能性薄膜的折射率n2以及纳米衍射光栅底部到聚合物衬底上表面的距离h。 Preferably, in S1, the waveguide parameters of the resin holographic waveguide lens include a refractive index n1 and a thickness d of the polymer substrate, a refractive index n2 of the functional film, and a distance h from the bottom of the nano-diffraction grating to the upper surface of the polymer substrate.
S2中,光刻工艺包括电子束光刻,干涉光刻,深(极)紫外光刻,(深)紫外像素干涉直写等常用制作亚波长光栅的技术。也可用机械精密加工方案,例如金刚石切削、刻划等技术,材料可以是光刻胶,也可以是PMMA,PS等有机材料,也可以在石英等无机衬底直接操作,或者在镍等金属衬底直接获得。In S2, the lithography process includes electron beam lithography, interference lithography, deep (polar) ultraviolet lithography, (deep) ultraviolet pixel interference direct writing and other techniques for fabricating sub-wavelength gratings. Mechanical precision machining solutions, such as diamond cutting and scribing, can also be used. The material can be photoresist, organic materials such as PMMA, PS, etc., or can be directly operated on an inorganic substrate such as quartz, or metal lining such as nickel. The bottom is obtained directly.
S2中,转版方式包括微电铸、柔性转移、纳米压印,也可以包括反应离子蚀刻、感应离子蚀刻等刻蚀技术。In S2, the transfer mode includes micro electroforming, flexible transfer, nanoimprinting, and etching techniques such as reactive ion etching and induced ion etching.
S2中,用于模具制作的转版材料可为PET、PC、PDMS有机材料,或石英、硅片无机材料,也可以选取镍等金属材料。In S2, the transfer material used for mold making can be PET, PC, PDMS organic materials, or quartz or silicon wafer inorganic materials, or metal materials such as nickel.
S2中,镜片的三个光栅功能区域可以通过同一种工艺获得,也可以利用不同工艺获得。如果是前者,转版时候可以一次成型;如果是后者,则需要将不同方法制备的不同结构深度和形状的功能区的光栅组合在同一片模具上。In S2, the three grating functional regions of the lens can be obtained by the same process or by different processes. If it is the former, it can be formed once at the time of the transfer; if it is the latter, it is necessary to combine the gratings of the functional areas of different structural depths and shapes prepared by different methods on the same mold.
S3中,可采用热纳米压印直接在聚合物衬底上制作,也可采用UV纳米压印在可固化聚合物上制作,压印过程方式包括平对平压印,卷对卷压印和卷对平压印,以提高生产效率。UV上胶方式包括点胶、丝网印刷(根据镜片形状印刷)。模具可以放置在树脂衬底的上方或者下方。In S3, it can be fabricated directly on a polymer substrate by thermal nanoimprinting, or can be fabricated on a curable polymer by UV nanoimprinting. The embossing process includes flat-to-flat embossing, roll-to-roll embossing and Roll-to-flat stamping to increase productivity. UV sizing methods include dispensing and screen printing (printing according to lens shape). The mold can be placed above or below the resin substrate.
S4中,高折射率光学膜,可以采用磁控溅射,化学气相沉积,热蒸发等方式制备。In S4, the high refractive index optical film can be prepared by magnetron sputtering, chemical vapor deposition, thermal evaporation or the like.
S5中,根据所需镜片的形状对树脂镜片进行冲压成型。多片树脂镜片叠加,需要进行对位校准。镜片之间的间距可以用透过率高的有机或者无机薄膜控制,进行适当的选择性增透,提高耦入效率,采用框封胶进行封装。In S5, the resin lens is press-formed according to the shape of the desired lens. Multi-ply resin lenses are superimposed and need to be aligned. The spacing between the lenses can be controlled by an organic or inorganic film with high transmittance, suitable for selective penetration, improved coupling efficiency, and encapsulation with a frame sealant.
本发明还提供一种三维显示装置,包括上述树脂全息波导镜片和图像生成装置。 The present invention also provides a three-dimensional display device comprising the above-described resin holographic waveguide lens and an image generating device.
附图说明DRAWINGS
为了更清楚地说明本发明实施例技术中的技术方案,下面将对实施例技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the technical description of the embodiments will be briefly described below. It is obvious that the drawings in the following description are only some implementations of the present invention. For example, other drawings may be obtained from those of ordinary skill in the art in light of the inventive work.
图1显示了本发明的树脂全息波导镜片用于增强显示装置的一个优选实施案例的基本结构;Figure 1 shows the basic structure of a preferred embodiment of the resin holographic waveguide lens of the present invention for enhancing a display device;
图2a和图2b是结构尺度在纳米级别的衍射光栅在XY平面和XZ平面下的结构图;2a and 2b are structural views of a diffraction grating having a structural scale at a nanometer level in an XY plane and an XZ plane;
图2c1是耦入功能性区域的纳米衍射光栅的周期、宽度、高度及倾斜角示意图;2c1 is a schematic diagram of a period, a width, a height, and a tilt angle of a nano-diffraction grating coupled into a functional region;
图2c2是耦入功能性区域直接加工于聚合物衬底上的示意图;Figure 2c2 is a schematic view of the coupling of the functional region directly onto the polymer substrate;
图2c3是耦入功能性区域加工于功能性薄膜上的示意图;Figure 2c3 is a schematic view of the functional region being coupled to a functional film;
图2d1是中继、出射功能性区域的纳米衍射光栅的周期、宽度、高度示意图;2d1 is a schematic diagram showing the period, width and height of a nano-diffraction grating that relays and exits a functional region;
图2d2是中继、出射功能性区域直接加工于聚合物衬底上的示意图;2d2 is a schematic view of the relaying and exiting functional regions directly processed on a polymer substrate;
图2d3是中继、出射功能性区域加工于功能性薄膜上的示意图;Figure 2d3 is a schematic view of the processing of the relay and exit functional regions on the functional film;
图3为同时设有耦入功能区、中继功能区和出射功能区的树脂全息波导镜片的示意图;3 is a schematic view of a resin holographic waveguide lens provided with a coupling functional zone, a relay functional zone and an exit functional zone;
图4所示为用树脂全息波导镜片构建三维显示装置的工作示意图;Figure 4 is a schematic view showing the operation of constructing a three-dimensional display device using a resin holographic waveguide lens;
图5为以对应红色光的红色全息镜片模板制作方法的示意图;Figure 5 is a schematic view showing a method of fabricating a red holographic lens template corresponding to red light;
图6a为光刻加工的纳米衍射光栅模板的示意图,图6b所示为镍模板结构示意 图;Figure 6a is a schematic view of a photolithographically processed nano-diffraction grating template, and Figure 6b is a schematic representation of a nickel template structure. Figure
图7所示为纳米压印制作树脂全息波导镜片的示意图;Figure 7 is a schematic view showing a nano-embossed resin holographic waveguide lens;
图8为在纳米衍射光栅表面镀高折射率介质膜的示意图;8 is a schematic view showing a high refractive index dielectric film plated on a surface of a nano diffraction grating;
图9所示为利用冲压磨具对树脂全息波导镜片一次成型的示意图;Figure 9 is a schematic view showing a one-shot molding of a resin holographic waveguide lens by using a stamping grinder;
图10为由对应红绿蓝三基色光的三片树脂全息波导镜片单元堆叠形成彩色显色的树脂全息波导镜片的示意图。Figure 10 is a schematic illustration of a resin holographic waveguide lens formed by color stacking of three resin holographic waveguide lens units corresponding to red, green and blue primary colors.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
一种树脂全息波导镜片,包括一片、两片、三片或三片以上树脂全息波导镜片单元;A resin holographic waveguide lens comprising one, two, three or more resin holographic waveguide lens units;
所述树脂全息波导镜片单元包括聚合物衬底和功能性区域,所述功能性区域内设有纳米衍射光栅;所述纳米衍射光栅的底部到聚合物衬底表面之间的距离大于0;The resin holographic waveguide lens unit comprises a polymer substrate and a functional region, wherein the functional region is provided with a nano-diffraction grating; a distance between a bottom of the nano-diffraction grating and a surface of the polymer substrate is greater than 0;
所述功能性区域设于聚合物衬底上;The functional area is disposed on a polymer substrate;
或,所述树脂全息波导镜片单元还包括功能性薄膜,所述功能性区域设于功能性薄膜上,所述功能性薄膜设于聚合物衬底上。Alternatively, the resin holographic waveguide lens unit further comprises a functional film, the functional region being disposed on the functional film, the functional film being disposed on the polymer substrate.
本发明提出一种树脂型全息波导镜片,具有良好的图像耦入和耦出效率,在利用纳米衍射光栅保证足够的视场角和观察范围下,有着复制成本低、保真率高 的优点,树脂材质制备的树脂全息波导镜片可冲压成型,不需要常规镜片的加工过程。The invention provides a resin type holographic waveguide lens with good image coupling and coupling out efficiency, and has low copying cost and high fidelity rate under the use of the nano-diffraction grating to ensure sufficient field of view and observation range. The advantage is that the resin holographic waveguide lens prepared by the resin material can be stamped and formed, and the processing of the conventional lens is not required.
优选的,所述纳米衍射光栅表面设有增透膜。Preferably, the surface of the nano-diffraction grating is provided with an anti-reflection film.
图1显示了本发明的树脂全息波导镜片用于增强显示装置的一个优选实施案例的基本结构。该装置包括微型图像源、投影光学系统、树脂全息波导镜片。图像源发出的光线,经过投影光学系统后,从树脂全息波导镜片的耦入功能性区域耦合进树脂材质制备的波导(聚合物衬底)。经过衍射后,扩散到中继功能性区域,光线传播角度满足全反射条件,每次光线和光栅表面作用,就有部分能量被衍射,剩余能量继续传播。经过中继功能性区域后,图像在x方向被拉宽,同时传播方向改变,被耦合到出射功能性区域,继续满足波导全反射条件,类似的,每次光线和光栅表面作用,就有部分光能量被衍射出射,图像在Y方向被拉宽。经过出射功能性区域的纳米衍射光栅后,图像被耦合输出至观察者的眼镜中,并且由于图像在XY两个方向被拉宽,人眼在一个较大的区域内都可看见整个图像,提高装置的使用舒适性和适用人群范围。Fig. 1 shows the basic structure of a preferred embodiment of the resin holographic waveguide lens of the present invention for enhancing a display device. The device includes a miniature image source, a projection optical system, and a resin holographic waveguide lens. The light emitted by the image source passes through the projection optical system and is coupled into the waveguide (polymer substrate) prepared from the resin material from the coupling functional region of the resin holographic waveguide lens. After diffraction, it diffuses into the functional area of the relay, and the angle of light propagation satisfies the condition of total reflection. Each time the light and the surface of the grating act, part of the energy is diffracted, and the remaining energy continues to propagate. After relaying the functional area, the image is stretched in the x direction, and the direction of propagation changes, coupled to the exit functional area, continuing to satisfy the waveguide total reflection condition. Similarly, each time the light and the grating surface act, there is a portion. The light energy is diffracted and the image is stretched in the Y direction. After exiting the nano-diffraction grating of the functional region, the image is coupled out to the observer's glasses, and since the image is stretched in both directions in XY, the human eye can see the entire image in a larger area, improving The comfort of the device and the range of people to use.
本发明采用基于物理光学和衍射光学原理,树脂全息波导镜片由两部分组成,一部分是树脂材质制备的光波导即聚合物衬底,另外一部分是功能性薄膜和设于功能性薄膜上的纳米衍射光栅,用于光路折叠和成像。单个纳米结构光栅与光相互作用,改变其相位。参见图2a和图2b,图2a和图2b是结构尺度在纳米级别的衍射光栅在XY平面和XZ平面下的结构图。根据光栅方程,衍射光栅像素的周期、取向角满足以下关系:The invention adopts the principle of physical optics and diffractive optics, and the resin holographic waveguide lens is composed of two parts, one part is a polymer waveguide prepared by a resin material, and the other part is a functional film and nano diffraction formed on the functional film. Grating, used for optical path folding and imaging. A single nanostructured grating interacts with light to change its phase. Referring to Figures 2a and 2b, Figures 2a and 2b are structural views of a diffraction grating having a structural scale at the nanometer level in the XY plane and the XZ plane. According to the grating equation, the period and orientation angle of the diffraction grating pixel satisfy the following relationship:
(1)tanφ1=sinφ/(cosφ-n sinθ(Λ/λ))(1) tanφ1=sinφ/(cosφ-n sinθ(Λ/λ))
(2)sin2(θ1)=(λ/Λ)2+(n sinθ)2-2n sinθcosφ(λ/Λ) (2) sin2(θ1)=(λ/Λ)2+(n sinθ)2-2n sinθcosφ(λ/Λ)
其中,光线(在三维显示装置中,光线是指来自于图像生成装置如微型投影装置生成的图像信息光束)以一定的角度入射到XY平面,θ1和φ1依次表示衍射光的衍射角(衍射光线与z轴正方向夹角)和衍射光的方位角(衍射光线与x轴正向夹角),θ和λ依次表示光源201的入射角(入射光线与z轴正方向夹角)和波长,Λ和φ依次表示纳米衍射光栅101的周期和取向角(槽型方向与y轴正方向夹角),n表示光波在介质中的折射率。换言之,在规定好入射光线波长、入射角以及衍射光线衍射角和衍射方位角之后,就可以通过上述两个公式计算出所需的纳米光栅的周期(空频)和取向角。如,650nm波长红光以60°角在波导中入射,光的衍射角为10°、衍射方位角为45°,对应的纳米衍射光栅周期为550nm,取向角为-5.96°。Wherein, the light (in the three-dimensional display device, the light refers to an image information light beam generated from an image generating device such as a micro-projection device) is incident on the XY plane at a certain angle, and θ1 and φ1 sequentially represent the diffraction angle of the diffracted light (diffracted light) The angle between the positive direction of the z-axis and the azimuth of the diffracted light (the angle between the diffracted ray and the positive x-axis), θ and λ sequentially represent the incident angle of the light source 201 (the angle between the incident ray and the positive z-axis) and the wavelength. Λ and φ sequentially represent the period and orientation angle of the nano-diffraction grating 101 (the angle between the groove shape and the positive direction of the y-axis), and n represents the refractive index of the light wave in the medium. In other words, after specifying the incident light wavelength, the incident angle, and the diffraction angle and the diffraction azimuth of the diffracted light, the period (space frequency) and orientation angle of the desired nanograting can be calculated by the above two formulas. For example, a red light of 650 nm wavelength is incident on the waveguide at an angle of 60°, a diffraction angle of light is 10°, a diffraction azimuth angle is 45°, a corresponding nano-diffraction grating period is 550 nm, and an orientation angle is −5.96°.
优选的,所述功能性区域包括耦入功能性区域、中继功能性区域和出射功能性区域中的一种、两种或三种,所述耦入功能性区域、中继功能性区域和出射功能性区域内设置的纳米衍射光栅分别是将外部光束耦合入树脂全息波导镜片的耦入光栅、改变光束在树脂全息波导镜片内传播方向的中继光栅、将树脂全息波导镜片内传播过来的光束向树脂全息波导镜片外输出的出射光栅。Preferably, the functional area comprises one, two or three of a coupling functional area, a relay functional area and an outgoing functional area, the coupling functional area, the relay functional area and The nano-diffraction gratings disposed in the functional region are respectively coupled to the coupling grating of the resin holographic waveguide lens, the relay grating for changing the propagation direction of the beam in the resin holographic waveguide lens, and the resin holographic waveguide lens. An exit grating that is output from the beam to the outside of the resin holographic waveguide lens.
图2c1是耦入功能性区域的纳米衍射光栅的周期A、宽度W、高度h及倾斜角α示意图。如果采用正光栅,则α为90°。2c1 is a schematic view of the period A, the width W, the height h, and the tilt angle α of the nano-diffraction grating coupled into the functional region. If a positive grating is used, α is 90°.
图2c2是耦入功能性区域201直接加工于聚合物衬底2上的示意图。2c2 is a schematic illustration of the direct coupling of the functional region 201 onto the polymer substrate 2.
图2c3是耦入功能性区域201加工于功能性薄膜21(标号在一些实施例中,功能性薄膜的材质采用UV固化树脂,在本文中,也采用标号21)上的示意图。纳米衍射光栅底部到聚合物衬底2上表面的距离为d。2c3 is a schematic illustration of the coupling of the functional region 201 to the functional film 21 (referenced in some embodiments, the material of the functional film is a UV curable resin, also referred to herein as reference numeral 21). The distance from the bottom of the nano-diffraction grating to the upper surface of the polymer substrate 2 is d.
图2d1是中继、出射功能性区域的纳米衍射光栅的周期A、宽度W、高度h示意 图。Figure 2d1 shows the period A, the width W, and the height h of the nano-diffraction grating that relays and exits the functional region. Figure.
图2d2是中继、出射功能性区域直接加工于聚合物衬底上的示意图。Figure 2d2 is a schematic illustration of the relaying, exiting functional regions directly processed on a polymer substrate.
图2d3是中继、出射功能性区域加工于功能性薄膜21上的示意图;纳米衍射光栅底部到聚合物衬底2上表面的距离为d。2d3 is a schematic view of the relaying and exiting functional regions processed on the functional film 21; the distance from the bottom of the nano-diffraction grating to the upper surface of the polymer substrate 2 is d.
在一些实施例中,如图3所示,为同时设有耦入功能区、中继功能区和出射功能区的树脂全息波导镜片的示意图,耦入功能性区域201设置为设有纳米衍射光栅的接近正方形的矩形(可根据需要设置为正方形),将外部光线耦合到树脂材质制备的光波导2(即聚合物衬底,或可称为树脂本体)内,耦入功能性区域根据出瞳尺寸设置尺寸,如尺寸可为4mmX4mm,在本实施例中,纳米衍射光栅的沟槽方向平行于y轴,从而使耦合如光波导2中的光线向X方向传导。中继功能性区域202在本示例中为一设有纳米衍射光栅的长方形光栅,其功能是将由耦入功能性区域传导过来的光线由X方向向Y方向传导,其尺寸根据需要设定,在本示例中尺寸为4mmX3cm,其纳米衍射光栅的槽和X轴成45度角。出射功能性区域203为设有纳米衍射光栅的大矩形(尺寸相对于耦入功能区而言,也可以是正方形),其作用是将有中继功能性区域202传导过来的光线输出到光波导1外部的空间,并且垂直耦合输出至人眼1中,其尺寸根据需要设定,本示例中尺寸为1.5cmX3cm。In some embodiments, as shown in FIG. 3, a schematic diagram of a resin holographic waveguide lens having a coupling functional zone, a relay functional zone, and an exit functional zone, the coupling functional region 201 is provided with a nano-diffraction grating. a rectangle close to a square (can be set to a square as needed), and external light is coupled into the optical waveguide 2 (ie, a polymer substrate, or may be referred to as a resin body) prepared from a resin material, coupled into the functional region according to the exit The size setting size, for example, the size may be 4 mm X 4 mm. In the present embodiment, the groove direction of the nano-diffraction grating is parallel to the y-axis, so that the coupling, such as the light in the optical waveguide 2, is conducted in the X direction. The relay functional region 202 is, in this example, a rectangular grating provided with a nano-diffraction grating, the function of which is to conduct light transmitted from the functional region into the Y direction from the X direction to the Y direction, and the size thereof is set as needed. The size in this example is 4 mm x 3 cm, and the groove of the nano-diffraction grating is at an angle of 45 degrees to the X-axis. The exit functional area 203 is a large rectangle provided with a nano-diffraction grating (the size may be square with respect to the coupling functional area), and its function is to output the light transmitted by the relay functional area 202 to the optical waveguide. 1 External space, and is vertically coupled out to the human eye 1, the size of which is set as needed, and the size in this example is 1.5 cm X 3 cm.
三个功能性区域之间的距离根据需要设定,在图3的示例中,耦入功能性区域201和中继功能性区域202的距离为1.5mm,之间功能性区域202和出射功能性区域203的距离为7mm。The distance between the three functional areas is set as desired. In the example of FIG. 3, the distance between the functional area 201 and the relay functional area 202 is 1.5 mm, between the functional area 202 and the outgoing functionality. The distance of the area 203 is 7 mm.
在构建一套增强现实三维显示装置时,一般会包含两套上述树脂全息波导镜片,分别对应左右眼显示。When constructing a set of augmented reality three-dimensional display devices, two sets of the above-mentioned resin holographic waveguide lenses are generally included, which respectively correspond to left and right eye displays.
在一些实施例中,为了实现彩色显示,每套树脂全息波导镜片由三片树脂全 息波导镜片单元组成,三片树脂全息波导镜片单元分别对应红绿蓝三种颜色(针对三基色彩色系统,根据需要,如四基色系统,则可以采用四片树脂全息波导镜片单元来分别对应各基色),对应30度的视场角。In some embodiments, in order to achieve color display, each set of resin holographic waveguide lenses consists of three pieces of resin. The composition of the waveguide lens unit, the three resin holographic waveguide lens units respectively correspond to the three colors of red, green and blue (for the three primary color system, if necessary, such as the four primary color system, four resin holographic waveguide lens units can be used to respectively correspond to each Base color), corresponding to an angle of view of 30 degrees.
在本示例中,对于红色的全息镜片,耦入功能性区域纳米衍射光栅周期为510nm,采用斜光栅,纳米衍射光栅倾斜角可为28度,纳米衍射光栅深度可为300nm。中继功能性区域纳米衍射光栅周期为360nm,采用正光栅,光栅深度自左到右,从40nm到100nm线性递增。出射功能性区域纳米衍射光栅周期为510nm,采用正光栅,光栅深度自上到下,从40nm到150nm线性递增。对于绿色全息镜片,耦入功能性区域纳米衍射光栅周期为440nm,采用斜光栅,光栅倾斜角为23度,光栅深度为250nm。中继功能性区域纳米衍射光栅周期为310nm,采用正光栅,光栅深度自左到右,从30nm到90nm线性递增。出射功能性区域纳米衍射光栅周期为440nm,采用正光栅,光栅深度自上到下,从30nm到130nm线性递增。对于蓝色全息镜片,耦入功能性区域纳米衍射光栅周期为370nm,采用斜光栅,光栅倾斜角为18度,光栅深度为200nm。中继功能性区域纳米压缩光栅周期为260nm,采用正光栅,光栅深度自左到右,从20nm到70nm线性递增。出射功能性区域纳米衍射光栅周期为370nm,正光栅,光栅深度自上到下,从20nm到100nm线性递增。In this example, for a red holographic lens, the period of the nano-diffractive grating coupled into the functional region is 510 nm, and the oblique grating is used. The tilt angle of the nano-diffraction grating can be 28 degrees, and the depth of the nano-diffraction grating can be 300 nm. The relay functional region nano-diffraction grating has a period of 360 nm, using a positive grating, the grating depth is from left to right, and linearly increases from 40 nm to 100 nm. The exiting functional region nano-diffraction grating has a period of 510 nm, and a positive grating is used. The grating depth increases linearly from 40 nm to 150 nm from top to bottom. For the green holographic lens, the period of the nano-diffractive grating coupled into the functional region is 440 nm, and the oblique grating is used, the grating tilt angle is 23 degrees, and the grating depth is 250 nm. The relay functional region nano-diffraction grating has a period of 310 nm, using a positive grating, the grating depth is from left to right, and linearly increases from 30 nm to 90 nm. The exiting functional region nano-diffraction grating has a period of 440 nm, and a positive grating is used. The grating depth increases linearly from 30 nm to 130 nm from top to bottom. For the blue holographic lens, the period of the nano-diffraction grating coupled into the functional region is 370 nm, and the oblique grating is used, the grating tilt angle is 18 degrees, and the grating depth is 200 nm. The relay functional region nano-compressed grating has a period of 260 nm, using a positive grating, the grating depth is from left to right, and linearly increases from 20 nm to 70 nm. The exiting functional region nano-diffraction grating has a period of 370 nm, a positive grating, and the grating depth increases linearly from 20 nm to 100 nm from top to bottom.
单个树脂全息波导镜片单元的聚合物衬底可以采用环硫树脂,厚度根据需要设定,如可为0.3mm到1.5mm之间(含端值)的任一值,如0.8mm,纳米衍射光栅槽的下表面和聚合物衬底上表面的距离可为0微米到20微米之间不为0的任一值,如500nm。The polymer substrate of the single resin holographic waveguide lens unit may be an epoxy resin, and the thickness may be set as needed, such as any value between 0.3 mm and 1.5 mm (including the end value), such as 0.8 mm, the nano-diffraction grating The distance between the lower surface of the groove and the upper surface of the polymer substrate may be any value other than 0 between 0 micrometers and 20 micrometers, such as 500 nm.
图4所示为用树脂全息波导镜片构建三维显示装置的工作示意图,图像源101(图像生成装置)上的一个发光点,经过光学系统102(透镜装置)后,被准直为 平行光,入射到耦入功能性区域201的纳米衍射光栅上,发生衍射,正一级透射衍射光满足波导全反射条件,在光波导2内传播。由于采用了倾斜光栅,对称的负一级衍射光强度很弱,绝大部分能量被衍射到透射正一级。因此在相应波长位置,耦入功能性区域纳米衍射光栅的耦入效率可达80%。正一级衍射光被耦合入光波导2后,在光波导2内以全反射形式传播,首先和中继功能性区域202发生作用,传播面由XZ面易变为YZ面,图像在X方向被拉宽。传播角度不变,仍然满足全反射条件,继续在光波导2中以全反射形式传播,和出射功能性区域203的纳米衍射光栅发生作用,图像信息通过反射衍射被耦合出光波导2,在Y方向被拉宽,人眼在1.5cm乘上3cm的范围内,都能看到图像,提高了观察舒适性以及增大了适用人群范围。由于中继功能性区域202和出射功能性区域203的纳米衍射光栅深度随空间进行了渐变分布,在整个观察范围内,经过树脂全息波导镜片出射的图像强度均匀。4 is a schematic view showing the operation of constructing a three-dimensional display device using a resin holographic waveguide lens. A light-emitting point on the image source 101 (image generating device) is collimated by the optical system 102 (lens device). The parallel light is incident on the nano-diffraction grating coupled to the functional region 201, and is diffracted, and the first-order transmission diffracted light satisfies the waveguide total reflection condition and propagates in the optical waveguide 2. Due to the use of a tilted grating, the intensity of the symmetrical negative first-order diffracted light is very weak, and most of the energy is diffracted to the positive level of transmission. Therefore, at the corresponding wavelength position, the coupling efficiency of the nano-diffraction grating coupled into the functional region can reach 80%. After the first-order diffracted light is coupled into the optical waveguide 2, it propagates in the form of total reflection in the optical waveguide 2, first acting with the relay functional region 202, and the propagation surface is easily changed from the XZ plane to the YZ plane, and the image is in the X direction. Being widened. The propagation angle is constant, still satisfies the total reflection condition, continues to propagate in the form of total reflection in the optical waveguide 2, and acts on the nano-diffraction grating of the exit functional region 203, and the image information is coupled out of the optical waveguide 2 by reflection diffraction, in the Y direction. Being widened, the human eye can see images in the range of 1.5cm by 3cm, which improves the comfort of observation and increases the range of applicable people. Since the depth of the nano-diffraction grating of the relay functional region 202 and the exit functional region 203 is gradually distributed with space, the intensity of the image emitted through the resin holographic waveguide lens is uniform throughout the observation range.
在一些实施例中,所述树脂全息波导镜片可选择投射式,所述纳米衍射光栅和功能性薄膜位于耦入面;或者树脂全息波导镜片选择反射式,所述纳米衍射光栅和功能性薄膜位于耦入面的对面;反射式树脂波导镜片上设有的纳米衍射光栅的深度等于或接近透射式树脂全息波导镜片上设有的纳米衍射光栅的一半。In some embodiments, the resin holographic waveguide lens may be selected from a projection type, the nano-diffraction grating and the functional film are located on a coupling surface; or the resin holographic waveguide lens is selectively reflective, the nano-diffraction grating and the functional film are located The opposite side of the coupling surface; the depth of the nano-diffraction grating provided on the reflective resin waveguide lens is equal to or close to half of the nano-diffraction grating provided on the transmissive resin holographic waveguide lens.
在实际应用中,树脂全息波导镜片既可以采用单片树脂全息波导镜片单元组成,用于构建需要的三维显示装置或作为光学部件生产、销售及应用于产品的构建中,所述树脂全息波导镜片也可以由两片、三片或三片以上树脂全息波导镜片单元叠加而成;不同树脂全息波导镜片单元上功能性区域内的纳米衍射光栅对应调控不同波长的光信号,即不同树脂全息波导镜片单元上功能性区域内的纳米衍射光栅的周期和排布不同。由此可以方便的实现彩色显示。 In practical applications, the resin holographic waveguide lens can be composed of a single-piece resin holographic waveguide lens unit for constructing a required three-dimensional display device or as an optical component for production, sales and application in product construction, the resin holographic waveguide lens. It can also be formed by stacking two, three or more resin holographic waveguide lens units; the nano-diffraction gratings in the functional regions on different resin holographic waveguide lens units are corresponding to different wavelengths of light signals, ie different resin holographic waveguide lenses The period and arrangement of the nano-diffraction gratings in the functional regions on the cells are different. This makes it easy to implement color display.
例如,在三基色彩色显示系统中,对应调控蓝光的树脂全息波导镜片单元上的纳米衍射光栅,耦入光栅的周期在290nm到410nm之间,光栅深度在100nm到500nm之间;中继光栅周期在200nm到290nm之间,光栅深度在30nm到300nm之间;出射光栅周期和耦入光栅周期一致,深度在30nm到300nm之间。For example, in a three-primary color display system, a nano-diffraction grating on a resin holographic waveguide lens unit corresponding to blue light is coupled between a grating having a period between 290 nm and 410 nm and a grating depth between 100 nm and 500 nm; and a relay grating period Between 200nm and 290nm, the grating depth is between 30nm and 300nm; the exit grating period is consistent with the coupled grating period, and the depth is between 30nm and 300nm.
优选的,所述中继光栅采用正光栅,光栅深度自左到右,从20nm到70nm线性递增。Preferably, the relay grating adopts a positive grating, and the grating depth is linearly increased from left to right from 20 nm to 70 nm.
优选的,所述出射光栅采用正光栅,光栅深度自上到下,从20nm到100nm线性递增。Preferably, the exit grating adopts a positive grating, and the grating depth is linearly increased from 20 nm to 100 nm from top to bottom.
对应调控绿光的树脂全息波导镜片单元上的纳米衍射光栅,耦入光栅的周期在350nm到480nm之间,光栅深度在100nm到600nm之间;中继光栅周期在250nm到335nm之间,光栅深度在30nm到350nm之间;出射光栅周期和耦入光栅周期一致,深度在30nm到400nm之间。The nano-diffraction grating on the resin holographic waveguide lens unit corresponding to the green light is coupled between 350 nm and 480 nm, the grating depth is between 100 nm and 600 nm, and the relay grating period is between 250 nm and 335 nm. Between 30nm and 350nm; the exit grating period is consistent with the coupled grating period, and the depth is between 30nm and 400nm.
优选的,所述中继光栅采用正光栅,光栅深度自左到右,从30nm到90hm线性递增。Preferably, the relay grating adopts a positive grating, and the grating depth is linearly increased from left to right from 30 nm to 90 hm.
优选的,所述出射光栅采用正光栅,光栅深度自上到下,从30nm到130nm线性递增。Preferably, the exit grating adopts a positive grating, and the grating depth increases linearly from top to bottom and from 30 nm to 130 nm.
对应调制红光的树脂全息波导镜片单元上的功能性光栅,耦入光栅的周期在415nm到550nm之间,光栅深度在100nm到800nm之间;中继光栅周期在295nm到390nm之间,光栅深度在40nm到400nm之间;出射光栅周期和耦入光栅周期一致,深度在30nm到400nm之间。Corresponding to the functional grating on the resin holographic waveguide lens unit modulating red light, the period of coupling into the grating is between 415 nm and 550 nm, the grating depth is between 100 nm and 800 nm, and the period of the relay grating is between 295 nm and 390 nm. Between 40nm and 400nm; the exit grating period is consistent with the coupled grating period, and the depth is between 30nm and 400nm.
优选的,所述中继光栅采用正光栅,光栅深度自左到右,从40nm到100nm线性递增。 Preferably, the relay grating adopts a positive grating, and the grating depth is linearly increased from left to right from 40 nm to 100 nm.
优选的,所述出射光栅采用正光栅,光栅深度自上到下,从40nm到150nm线性递增。Preferably, the exit grating adopts a positive grating, and the grating depth increases linearly from 40 nm to 150 nm from top to bottom.
其中,上述对应各基色的树脂全息波导镜片单元上的耦入光栅为倾斜光栅,倾斜角在5度到50度之间。用以提高光线的耦入效率。Wherein, the coupling grating on the resin holographic waveguide lens unit corresponding to each of the primary colors is an inclined grating, and the inclination angle is between 5 degrees and 50 degrees. Used to improve the coupling efficiency of light.
其中,出射光栅可以选择正光栅也可以选择倾斜光栅。Among them, the exit grating can select either a positive grating or an oblique grating.
其中,中继光栅和出射光栅的深度,随空间变化根据每次全反射耦入光强,进行线性渐增分布,从而实现均匀出光。Wherein, the depths of the relay grating and the exit grating are linearly increasing according to the spatial variation of each total reflection according to the spatial variation, thereby achieving uniform light output.
上述参数的选择,前述示例给出了一个具体的参数组合,在实际应用中,根据实际需要,在上述范围进行匹配和选择。For the selection of the above parameters, the foregoing example gives a specific combination of parameters. In practical applications, matching and selection are performed in the above range according to actual needs.
在实际应用中,所述聚合物衬底,可采用可见光透过率良好的PMMA聚甲基丙烯酸甲酯、PC聚碳酸酯、CR39环氧树脂、PS聚苯乙烯、PEN聚萘二甲酸乙二醇酯、或环硫树脂,折射率在1.5到1.9之间,优选折射率等于大于1.7的材质,厚度在0.3mm到1.5mm之间选择。In practical applications, the polymer substrate can be made of PMMA polymethyl methacrylate, PC polycarbonate, CR39 epoxy resin, PS polystyrene, PEN polyethylene naphthalate, which has good visible light transmittance. An alcohol ester, or an episulfide resin, having a refractive index between 1.5 and 1.9, preferably having a refractive index equal to or greater than 1.7, and a thickness selected between 0.3 mm and 1.5 mm.
优选的,所述功能性薄膜为光固化或热固化树脂,其折射率在1.5到1.9之间。Preferably, the functional film is a photocurable or thermosetting resin having a refractive index between 1.5 and 1.9.
优选的,对应不同波长即不同颜色光的树脂全息波导镜片单元之间的间距为5微米到100微米。Preferably, the spacing between the resin holographic waveguide lens elements corresponding to different wavelengths, i.e., different color lights, is from 5 microns to 100 microns.
优选的,在耦入功能性区域,设有提高图像光在下一层树脂全息波导镜片单元的耦入效率的增透膜。Preferably, in the coupling functional region, an anti-reflection film for increasing the coupling efficiency of the image light in the next layer of the resin holographic waveguide lens unit is provided.
优选的,光固化树脂为含有双键或者三键的环氧丙烯酸酯、聚氨酯丙烯酸酯、聚酯丙烯酸酯、聚醚丙烯酸酯、丙烯酸酯化聚丙烯酸树脂与不饱聚酯、环硫树脂,或丙烯酸酯的单官能团或多官能团单体。 Preferably, the photocurable resin is an epoxy acrylate, a urethane acrylate, a polyester acrylate, a polyether acrylate, an acrylated polyacrylic resin, an unsaturated polyester, an episulfide resin, or a double bond or a triple bond, or A monofunctional or polyfunctional monomer of acrylate.
优选的,热固化树脂为:由含羟基的树脂或含环氧的树脂,和异氰酸酯或氨基树脂混合反应制成的固体树脂。Preferably, the thermosetting resin is a solid resin prepared by mixing a hydroxyl group-containing resin or an epoxy-containing resin with an isocyanate or an amino resin.
优选的,所述功能性薄膜中还含有在光子的作用下产生自由基,引发室温低聚物聚合和交联的光敏剂。Preferably, the functional film further contains a photosensitizer which generates a radical under the action of photons, and initiates polymerization and crosslinking of the room temperature oligomer.
优选的,功能性薄膜上的纳米衍射光栅的底部和聚合物衬底上表面的距离在0微米到20微米之间不为0的任一数值。Preferably, the distance between the bottom of the nano-diffraction grating on the functional film and the upper surface of the polymer substrate is not any value between 0 and 20 microns.
本发明还提供本发明还提供一种供制备树脂全息波导镜片的方法,包含以下步骤:The present invention also provides a method for preparing a resin holographic waveguide lens, comprising the steps of:
S1:参数计算,根据需要调控的波长的光及AR光路成像视场角,确定耦入功能性区域、中继功能性区域、出射功能性区域内的纳米衍射光栅的周期、取向、深度分布,及树脂全息波导镜片的波导参数;S1: parameter calculation, determining the period, orientation, and depth distribution of the nano-diffraction grating coupled into the functional region, the relay functional region, and the exit functional region according to the wavelength of the light to be controlled and the imaging field angle of the AR optical path. And waveguide parameters of the resin holographic waveguide lens;
S2:模板制备,利用光刻工艺制作母版,并进行一次或者多次转版;S2: template preparation, using a photolithography process to make a master, and performing one or more transfer;
S3:首先在聚合物衬底上涂覆功能性薄膜,通过纳米压印技术,将耦入功能性区域、中继功能性区域、出射功能性区域制作到功能性薄膜上。S3: Firstly, a functional film is coated on the polymer substrate, and the functional region, the relay functional region, and the exit functional region are fabricated onto the functional film by nanoimprint technology.
优选的,如图5所示,步骤S2为:在石英基片7上旋涂正性光刻胶8,厚度在350nm,用325nm波长的氦镉激光器为干涉光刻光源,以干涉光1和干涉光2双束干涉光进行光刻;Preferably, as shown in FIG. 5, step S2 is: spin-coating a positive photoresist 8 on the quartz substrate 7 to a thickness of 350 nm, using a cadmium-doped laser having a wavelength of 325 nm as an interference lithography light source, and interfering light 1 and Interfering light 2 double beam interference light for photolithography;
其中,耦入功能性区域内的纳米衍射光栅模板的制备,在涂覆有光刻胶的石英基片上覆盖一个光掩膜版9,只有耦入功能性区域位置透光,干涉光1和干涉光2位于石英基片法线同侧,干涉光1和石英基片法线成10°,干涉光2和石英基片法线成49.2°;Wherein, the preparation of the nano-diffraction grating template coupled into the functional region is covered with a photomask 9 on the photoresist-coated quartz substrate, and only the coupling functional region is transparent, the interference light 1 and the interference The light 2 is on the same side of the normal of the quartz substrate, the interference light 1 and the quartz substrate normal are 10°, and the interference light 2 and the quartz substrate normal are 49.2°;
中继功能性区域内的纳米光衍射栅模板的制备,在涂覆有光刻胶8的石英基 片7上覆盖一个光掩膜版9,只有中继功能性区域位置透光,透光区域的透过率自左往右线性升高,对应光栅深度线性变化,干涉光1和干涉光2以石英基片法线对称,入射方向和法线成26.8°;Preparation of a nano-light diffraction grating template in a relay functional region, in a quartz substrate coated with photoresist 8 The film 7 is covered with a photomask plate 9, and only the relay functional region is transparent, and the transmittance of the light transmitting region linearly increases from left to right, corresponding to the linear variation of the grating depth, and the interference light 1 and the interference light 2 are The quartz substrate is normal symmetrical, and the incident direction and the normal line are 26.8°;
出射功能性区域内的纳米衍射光栅模板的制备,在涂覆有光刻胶8的石英基片7上覆盖一个光掩膜版9,只有出射功能性区域位置透光,透光区域的透过率自上往下线性升高,对应光栅深度线性变化,干涉光1和干涉光2以石英基片法线对称,和法线的夹角为18.6°。The preparation of the nano-diffraction grating template in the exit functional region is covered with a photomask 9 on the quartz substrate 7 coated with the photoresist 8, and only the exit functional region is transparent, and the transparent region is transmitted. The rate increases linearly from top to bottom, and the depth of the grating varies linearly. The interference light 1 and the interference light 2 are symmetric with respect to the normal of the quartz substrate, and the angle with the normal is 18.6°.
优选的,步骤S3为:首先在光学级聚合物衬底上滴涂作为功能性薄膜的环硫UV固化树脂,将步骤S2制备的模板压到环硫UV固化树脂上,利用滚筒对其施加压力,使环硫UV固化树脂均匀填满模板和聚合物衬底之间,再对环硫UV固化树脂进行固化,均匀曝光,固化后环硫UV固化树脂形成具有纳米衍射光栅的功能性薄膜,最后脱模。Preferably, in step S3, first, an episulfide UV curable resin as a functional film is dispensed onto the optical grade polymer substrate, and the template prepared in step S2 is pressed onto the episulfide UV curable resin, and pressure is applied thereto by the roller. The epoxy-curing UV curable resin is evenly filled between the template and the polymer substrate, and then the episulfide UV curable resin is cured, uniformly exposed, and the epoxy-cured UV-curable resin forms a functional film having a nano-diffraction grating after curing. Demoulding.
优选的,在步骤S3之后还包括步骤S4:在纳米压印后的纳米衍射光栅表面制作高折射率光学薄膜。Preferably, after step S3, step S4 is further included: preparing a high refractive index optical film on the surface of the nano-imprinted nano-diffraction grating.
优选的,在步骤S4之后还包括步骤S5:将压印有纳米衍射光栅的聚合物衬底冲压成树脂全息波导镜片单元。Preferably, after step S4, step S5 is further included: stamping the polymer substrate imprinted with the nano-diffraction grating into a resin holographic waveguide lens unit.
优选的,在步骤S5之后还包括步骤S6:将分别对应于不同基色的树脂全息波导镜片单元对位叠加成一片树脂全息波导镜片。Preferably, after step S5, step S6 is further included: aligning the resin holographic waveguide lens units respectively corresponding to different primary colors into a piece of resin holographic waveguide lens.
优选的,在S1中,树脂全息波导镜片的波导参数包括聚合物衬底折射率n1和厚度d,功能性薄膜的折射率n2以及纳米衍射光栅底部到聚合物衬底上表面的距离h。Preferably, in S1, the waveguide parameters of the resin holographic waveguide lens include a refractive index n1 and a thickness d of the polymer substrate, a refractive index n2 of the functional film, and a distance h from the bottom of the nano-diffraction grating to the upper surface of the polymer substrate.
S2中,光刻工艺包括电子束光刻,干涉光刻,深(极)紫外光刻,(深)紫外像 素干涉直写等常用制作亚波长光栅的技术。也可用机械精密加工方案,例如金刚石切削、刻划等技术,材料可以是光刻胶,也可以是PMMA,PS等有机材料,也可以在石英等无机衬底直接操作,或者在镍等金属衬底直接获得。In S2, the lithography process includes electron beam lithography, interference lithography, deep (polar) ultraviolet lithography, (deep) ultraviolet image It is commonly used in the production of sub-wavelength gratings such as interference direct writing. Mechanical precision machining solutions, such as diamond cutting and scribing, can also be used. The material can be photoresist, organic materials such as PMMA, PS, etc., or can be directly operated on an inorganic substrate such as quartz, or metal lining such as nickel. The bottom is obtained directly.
S2中,转版方式包括微电铸、柔性转移、纳米压印,也可以包括反应离子蚀刻、感应离子蚀刻等刻蚀技术。In S2, the transfer mode includes micro electroforming, flexible transfer, nanoimprinting, and etching techniques such as reactive ion etching and induced ion etching.
S2中,用于模具制作的转版材料可为PET、PC、PDMS有机材料,或石英、硅片无机材料,也可以选取镍等金属材料。In S2, the transfer material used for mold making can be PET, PC, PDMS organic materials, or quartz or silicon wafer inorganic materials, or metal materials such as nickel.
S2中,镜片的三个光栅功能区域可以通过同一种工艺获得,也可以利用不同工艺获得。如果是前者,转版时候可以一次成型;如果是后者,则需要将不同方法制备的不同结构深度和形状的功能区的光栅组合在同一片模具上。In S2, the three grating functional regions of the lens can be obtained by the same process or by different processes. If it is the former, it can be formed once at the time of the transfer; if it is the latter, it is necessary to combine the gratings of the functional areas of different structural depths and shapes prepared by different methods on the same mold.
S3中,可采用热纳米压印直接在聚合物衬底上制作,也可采用UV纳米压印在可固化聚合物上制作,压印过程方式包括平对平压印,卷对卷压印和卷对平压印,以提高生产效率。UV上胶方式包括点胶、丝网印刷(根据镜片形状印刷)。模具可以放置在树脂衬底的上方或者下方。In S3, it can be fabricated directly on a polymer substrate by thermal nanoimprinting, or can be fabricated on a curable polymer by UV nanoimprinting. The embossing process includes flat-to-flat embossing, roll-to-roll embossing and Roll-to-flat stamping to increase productivity. UV sizing methods include dispensing and screen printing (printing according to lens shape). The mold can be placed above or below the resin substrate.
S4中,高折射率光学膜,可以采用磁控溅射,化学气相沉积,热蒸发等方式制备。In S4, the high refractive index optical film can be prepared by magnetron sputtering, chemical vapor deposition, thermal evaporation or the like.
S5中,根据所需镜片的形状对树脂镜片进行冲压成型。多片树脂镜片叠加,需要进行对位校准。镜片之间的间距可以用透过率高的有机或者无机薄膜控制,进行适当的选择性增透,提高耦入效率,采用框封胶进行封装。In S5, the resin lens is press-formed according to the shape of the desired lens. Multi-ply resin lenses are superimposed and need to be aligned. The spacing between the lenses can be controlled by an organic or inorganic film with high transmittance, suitable for selective penetration, improved coupling efficiency, and encapsulation with a frame sealant.
以对应红色光的树脂全息波导镜片单元的制备方法为例,首先制备红色全息镜片模板,如图5所示,绿色和蓝色镜片模板制作过程类似,不再复述。在石英基片7上旋涂正性光刻胶8,光刻胶厚度在100nm到500nm之间,本示例厚度在350nm 左右。制备激光波长在193nm到450nm之间,本示例用325nm波长的氦镉激光器为干涉光刻光源,对于耦入功能性区域光栅制作,干涉光1和干涉光2位于石英基片法线同侧,干涉光1和石英基片法线成
Figure PCTCN2017106806-appb-000001
干涉光2和石英基片法线成49.2°,在涂覆有光刻胶8的石英基片7上覆盖一个光掩膜版9,只有耦入功能性区域位置透光,控制曝光时间。第二次曝光,采用和中继功能性区域形状相同的光掩膜版,但是透光区域的透过率不同,自左往右,透过率线性升高,对应光栅深度线性变化。此时干涉光1和干涉光2以石英基片法线对称,入射方向和法线成26.8°,控制曝光时间。第三次曝光,采用和出射功能区域形状相同的光掩膜版,但是掩膜版透光区域的透过率不同,自上往下,透过率线性升高,对应光栅深度线性变化,光栅深度的线性变化如图6a和图6b所示,其中,图6a表示使用光刻技术在光刻胶8上加工出需要的光栅,然后对应制作出对应的镍模板81,如图6b所示。此时干涉光1和2以石英基片法线对称,和法线的夹角为18.6°。三次曝光程序的曝光量需要进行匹配,曝光量和显影条件需要优化,显影速率和曝光量呈线性关系,显影后,三个功能性区域中的纳米衍射光栅在光刻胶中的深度要比设计深度稍大一些。通过电铸方法,将光刻胶上的图案转移到镍模板81上,如图6a和图6b所示,程序包括,清洗、浸银、镍生长、脱模、清洗。一次生长的镍模板可以直接通过纳米压印制作树脂全息波导镜片,也可以通过翻版,制作多个镍模板81,从而降低成本。图6b所示为镍模板81的结构示意图,光栅形状和图5光刻胶中的光栅形状互补。
Taking the preparation method of the resin holographic waveguide lens unit corresponding to red light as an example, a red holographic lens template is first prepared. As shown in FIG. 5, the green and blue lens template production processes are similar and will not be repeated. A positive photoresist 8 is spin-coated on the quartz substrate 7, and the thickness of the photoresist is between 100 nm and 500 nm, and the thickness of this example is about 350 nm. The preparation laser wavelength is between 193 nm and 450 nm. In this example, a 325 nm wavelength cadmium cadmium laser is used as the interference lithography light source. For the coupling into the functional region grating, the interference light 1 and the interference light 2 are located on the same side of the quartz substrate normal. Interference light 1 and quartz substrate normal
Figure PCTCN2017106806-appb-000001
The interference light 2 and the quartz substrate normal are at 49.2°, and a photomask 9 is coated on the quartz substrate 7 coated with the photoresist 8, and only the position where the functional region is coupled is transmitted to control the exposure time. The second exposure uses a photomask of the same shape as the relay functional region, but the transmittance of the light-transmitting region is different. From left to right, the transmittance linearly increases, and the grating depth changes linearly. At this time, the interference light 1 and the interference light 2 are symmetric with respect to the normal direction of the quartz substrate, and the incident direction and the normal line are 26.8°, and the exposure time is controlled. The third exposure uses a photomask of the same shape as the exit functional area, but the transmittance of the opaque light-transmissive region is different. From top to bottom, the transmittance increases linearly, and the grating depth varies linearly. The linear change in depth is shown in Figures 6a and 6b, wherein Figure 6a shows the use of photolithographic techniques to fabricate the desired grating on photoresist 8, and then correspondingly fabricated nickel template 81, as shown in Figure 6b. At this time, the interference lights 1 and 2 are symmetric with respect to the normal of the quartz substrate, and the angle with the normal is 18.6. The exposure of the three-exposure program needs to be matched, the exposure amount and development conditions need to be optimized, and the development rate and exposure amount are linear. After development, the depth of the nano-diffraction grating in the three functional regions is better than that in the photoresist. The depth is slightly larger. The pattern on the photoresist is transferred to the nickel template 81 by an electroforming method, as shown in Figs. 6a and 6b, and the procedure includes cleaning, immersion silver, nickel growth, mold release, and cleaning. The nickel template that is once grown can be directly fabricated by nanoimprinting to produce a resin holographic waveguide lens, or a plurality of nickel templates 81 can be produced by replicating, thereby reducing the cost. Figure 6b shows a schematic view of the structure of the nickel template 81, the grating shape being complementary to the shape of the grating in the photoresist of Figure 5.
图7所示为纳米压印制作树脂全息波导镜片的示意图,本实施案例采用的是平对平的纳米压印方式。首先在环硫树脂(作为聚合物衬底2,即作为波导的树脂本体)上滴涂适量的环硫UV固化树脂21,该树脂有着高折射率的特点,这便于提 高整个全息波导镜片的耦合效率,同时便于使得整个视场角内的光线满足全反射条件,环硫树脂基片(聚合物衬底2)的厚度为0.8mm。将图6b中的镍模板81压到涂覆有UV固化树脂21的环硫树脂上,利用滚筒对其施加压力,使UV固化树脂21均匀填满镍模板81和环硫树脂基片之间。光栅槽底部到环硫树脂上表面的距离,成为压印后的残留层厚度,该厚度在本实施案例中为500nm,可根据需要控制在0到20微米之间不为0的任一数值,其厚度通过压印时候UV固化树脂21的涂覆量和施加在镍模板81上的压力大小进行控制。采用紫外LED对其进行固化,均匀曝光,曝光量为120mJ/cm2。由于UV固化树脂21和环硫树脂的结合力较强,和镍模板81的结合力较弱,固化后,可以直接脱模,不会出现UV固化树脂21粘连在镍模板81的现象,镍模板81中的光栅图形被很好的转移到UV固化树脂21上。形成具有纳米衍射光栅的功能性薄膜。FIG. 7 is a schematic view showing a nano-embossed resin holographic waveguide lens, and the present embodiment adopts a flat-to-flat nano-imprinting method. First, an appropriate amount of the episulfide UV curable resin 21 is applied onto the episulfide resin (as the polymer substrate 2, that is, the resin body as a waveguide), and the resin has a high refractive index characteristic, which is convenient for mentioning The coupling efficiency of the entire holographic waveguide lens is high, and at the same time, the light in the entire viewing angle is satisfied to satisfy the total reflection condition, and the thickness of the episulfide substrate (polymer substrate 2) is 0.8 mm. The nickel template 81 in Fig. 6b was pressed onto an episulfide resin coated with a UV curable resin 21, and pressure was applied thereto by a roller so that the UV curable resin 21 was uniformly filled between the nickel template 81 and the episulfide resin substrate. The distance from the bottom of the grating groove to the upper surface of the episulfide resin becomes the residual layer thickness after imprinting, which is 500 nm in this embodiment, and can be controlled to any value between 0 and 20 micrometers, which is not 0, as needed. The thickness thereof is controlled by the coating amount of the UV curable resin 21 at the time of imprinting and the magnitude of the pressure applied to the nickel template 81. It was cured by ultraviolet LED and uniformly exposed, and the exposure amount was 120 mJ/cm 2 . Since the bonding strength of the UV curable resin 21 and the episulfide resin is strong, the bonding strength with the nickel template 81 is weak, and after curing, the mold can be directly released, and the phenomenon that the UV curable resin 21 adheres to the nickel template 81 does not occur, the nickel template The grating pattern in 81 is well transferred to the UV curable resin 21. A functional film having a nano-diffraction grating is formed.
如图8所示,在三个功能性区域的纳米衍射光栅转移到UV固化树脂21上形成功能性薄膜后,在纳米衍射光栅表面制备一层高折射率介质层211,该实施案例采用磁控溅射的工艺,在UV固化树脂21表面溅射了一层50nm的二氧化钛层,用于提高整个镜片的耦合效率。高折射率介质层211不会影响镜片的透过率,同时磁控溅射工艺和卷对卷工艺相适配,有着生产效率高、成本低廉的优点。As shown in FIG. 8, after the nano-diffraction grating of the three functional regions is transferred onto the UV-curable resin 21 to form a functional film, a high-refractive-index dielectric layer 211 is prepared on the surface of the nano-diffraction grating, and the embodiment uses magnetic control. In the sputtering process, a 50 nm layer of titanium dioxide was sputtered on the surface of the UV curable resin 21 to improve the coupling efficiency of the entire lens. The high refractive index dielectric layer 211 does not affect the transmittance of the lens, and the magnetron sputtering process and the roll-to-roll process are compatible, and have the advantages of high production efficiency and low cost.
图9所示为利用冲压模具83对树脂全息波导镜片一次成型。根据所需镜片形状和尺寸制作冲压模具83,将压印好纳米衍射光栅的环硫树脂2固定在冲床或压力机,利用该冲压模具83对压印好纳米衍射光栅的环硫树脂2施加一定的压力,使环硫树脂材料被切割分离,从而获得符合一定尺寸要求、外观质量的环硫树脂镜片即树脂全息波导镜片单元。常规的玻璃全息波导镜片,虽然有着平整度高的优点,但是每片需要采用常规光学加工方法打磨,因此效率低下、成本较高。利 用对冲模具对树脂镜片快速成型,有着生产效率高,产品质量稳定,精度符合要求,材料利用率高的优点。红绿蓝三种树脂全息波导镜片单元都通过上述过程制作,包括光刻胶图形制作,镍模板图形转移,UV纳米压印,高折射率光学层制作,对冲模具成型。在制作好模板后,后续的生产复制操作,包括UV纳米压印、高折射率光学层、对冲模具成型,都适用于卷对卷或卷对平大批量生产。在将光栅结构写入到光刻胶的步骤,可在适当区域加上对位标记,通过复制生产后,每片镜片上存在对位标记,方便后续将分别对应红、绿、蓝三基色光的三片树脂全息波导镜片单元进行对位叠加。如图10所示,利用对位标记将蓝、绿、红三片树脂全息波导镜片单元001、002、003堆叠在一起,从上到下,可以分别为蓝、绿、红树脂全息波导镜片单元001、002、003,树脂全息波导镜片单元00I/002/003之间的距离为0.1mm,也可以根据需要设定为其它间距,蓝、绿、红树脂全息波导镜片单元001、002、003之间通过框封胶胶合在一起,蓝、绿、红树脂全息波导镜片单元001、002、003之间的距离通过框封胶的厚度进行控制。图像光从上方蓝色树脂全息波导镜片单元001(对应于蓝色光的树脂全息波导镜片单元,下边的绿色镜片、红色镜片分别指对应于绿色光和红色光的树脂全息波导镜片单元)的耦入功能性区域导入,蓝色波段的光被耦入到第一片树脂全息波导镜片单元中,由于光栅的波长选择性,其它波长的光在蓝色镜片的耦入功能性区域的衍射效率很低,集中在0级光,继续往下传播。打到绿色树脂全息波导镜片单元002的耦入功能性区,类似的绿色波段的光被耦入到第二片树脂全息波导镜片单元中,剩余红色波段的光继续向下传播,最终被红色树脂全息波导镜片单元003的耦入功能性区耦入到第三片树脂全息波导镜片单元中。为了降低光在不同界面的反射率,从而提高光能利用率,在蓝色树脂全息波导镜片单元001和绿色树脂全息波导镜 片单元002以及绿色树脂全息波导镜片单元002和红色树脂全息波导镜片单元003的耦入功能性区位置,增加一个增透层,增透层可以依然选取环硫树脂材料或其它满足要求的材质,厚度可以选择为100微米或其它数值,薄膜上需要进行镀膜,从而达到增透的效果。将蓝、绿、红三片树脂全息波导镜片单元堆叠在一起后,就可以放置于成像光路中,最终实现增强现实三维显示装置。Fig. 9 shows a one-shot molding of a resin holographic waveguide lens by a stamping die 83. A stamping die 83 is formed according to the shape and size of the lens required, and the ring-sulfur resin 2 imprinted with the nano-diffraction grating is fixed to a punch or a press, and the stamping die 83 is used to apply a certain amount of the ring-sulfur resin 2 imprinted with the nano-diffraction grating. The pressure causes the episulfide resin material to be cut and separated to obtain a ring-sulfur resin lens, that is, a resin holographic waveguide lens unit, which meets a certain size requirement and appearance quality. Conventional glass holographic waveguide lenses have the advantage of high flatness, but each piece needs to be polished by conventional optical processing methods, so the efficiency is low and the cost is high. Profit Rapid molding of resin lenses with a hedging die has the advantages of high production efficiency, stable product quality, accurate accuracy and high material utilization. The red, green and blue resin holographic waveguide lens units are all produced by the above process, including photoresist patterning, nickel template pattern transfer, UV nanoimprinting, high refractive index optical layer fabrication, and punching mold forming. After the template is fabricated, subsequent production replication operations, including UV nanoimprinting, high refractive index optical layers, and hedging die forming, are suitable for roll-to-roll or roll-to-flat mass production. In the step of writing the grating structure to the photoresist, the alignment mark can be added in the appropriate area, and after the production by copying, there is a registration mark on each lens, which is convenient for the subsequent corresponding three colors of red, green and blue. The three-piece resin holographic waveguide lens unit performs alignment superposition. As shown in FIG. 10, the blue, green, and red resin holographic waveguide lens units 001, 002, and 003 are stacked by using the alignment mark, and the blue, green, and red resin holographic waveguide lens units are respectively from top to bottom. 001, 002, 003, the distance between the resin holographic waveguide lens unit 00I/002/003 is 0.1mm, and can also be set to other spacing as required, blue, green, red resin holographic waveguide lens unit 001, 002, 003 The distance between the blue, green and red resin holographic waveguide lens units 001, 002, and 003 is controlled by the thickness of the frame sealant. The image light is coupled from the upper blue resin holographic waveguide lens unit 001 (corresponding to the blue light resin holographic waveguide lens unit, the lower green lens and the red lens respectively to the resin holographic waveguide lens unit corresponding to the green light and the red light) The functional region is introduced, and the blue band light is coupled into the first resin holographic waveguide lens unit. Due to the wavelength selectivity of the grating, the diffraction efficiency of other wavelengths of light in the coupled functional region of the blue lens is very low. Focus on level 0 light and continue to spread. When the green resin holographic waveguide lens unit 002 is coupled into the functional region, a similar green band of light is coupled into the second resin holographic waveguide lens unit, and the remaining red band of light continues to propagate downward, eventually being red resin. The coupling functional region of the holographic waveguide lens unit 003 is coupled into the third sheet of resin holographic waveguide lens unit. In order to reduce the reflectivity of light at different interfaces, thereby improving the utilization of light energy, the blue resin holographic waveguide lens unit 001 and the green resin holographic waveguide mirror The sheet unit 002 and the green resin holographic waveguide lens unit 002 and the red resin holographic waveguide lens unit 003 are coupled into the functional region, and an antireflection layer is added. The antireflection layer can still select an epoxy resin material or other materials that meet the requirements. The thickness can be selected to be 100 microns or other values, and the film needs to be coated to achieve an anti-reflection effect. After stacking the three holographic waveguide lens units of blue, green and red, they can be placed in the imaging optical path to finally realize the augmented reality three-dimensional display device.
本发明还提供一种三维显示装置,包括上述树脂全息波导镜片和图像生成装置。图像生成装置与波导镜片如何构建三维显示装置的相关技术方案,在先专利及现有技术已有相关说明,不再赘述。The present invention also provides a three-dimensional display device comprising the above-described resin holographic waveguide lens and an image generating device. Related technical solutions for how the image generating device and the waveguide lens construct the three-dimensional display device are described in the prior patents and the prior art, and are not described again.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相似部分互相参见即可。对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制与本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。 The various embodiments in the present specification are described in a progressive manner, and each embodiment focuses on differences from other embodiments, and similar parts between the various embodiments may be referred to each other. The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments are obvious to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but the scope of the invention is to be accorded

Claims (27)

  1. 一种树脂全息波导镜片,其特征在于,包括一片、两片、三片或三片以上树脂全息波导镜片单元;A resin holographic waveguide lens comprising one, two, three or more resin holographic waveguide lens units;
    所述树脂全息波导镜片单元包括聚合物衬底和功能性区域,所述功能性区域内设有纳米衍射光栅;所述纳米衍射光栅的底部到聚合物衬底表面之间的距离大于0;The resin holographic waveguide lens unit comprises a polymer substrate and a functional region, wherein the functional region is provided with a nano-diffraction grating; a distance between a bottom of the nano-diffraction grating and a surface of the polymer substrate is greater than 0;
    所述功能性区域设于聚合物衬底上;The functional area is disposed on a polymer substrate;
    或,所述树脂全息波导镜片单元还包括功能性薄膜,所述功能性区域设于功能性薄膜上,所述功能性薄膜设于聚合物衬底上。Alternatively, the resin holographic waveguide lens unit further comprises a functional film, the functional region being disposed on the functional film, the functional film being disposed on the polymer substrate.
  2. 根据权利要求1所述的树脂全息波导镜片,其特征在于,所述纳米衍射光栅表面设有增透膜。The resin holographic waveguide lens according to claim 1, wherein the surface of the nano-diffraction grating is provided with an anti-reflection film.
  3. 根据权利要求1所述的树脂全息波导镜片,其特征在于,所述功能性区域包括耦入功能性区域、中继功能性区域和出射功能性区域中的一种、两种或三种,所述耦入功能性区域、中继功能性区域和出射功能性区域内设置的纳米衍射光栅分别是将外部光束耦合入树脂全息波导镜片的耦入光栅、改变光束在树脂全息波导镜片内传播方向的中继光栅、将树脂全息波导镜片内传播过来的光束向树脂全息波导镜片外输出的出射光栅。The resin holographic waveguide lens according to claim 1, wherein the functional region comprises one, two or three of a coupling functional region, a relay functional region, and an exit functional region. The nano-diffraction gratings disposed in the functional region, the relay functional region, and the exit functional region are respectively coupled into the grating of the resin holographic waveguide lens and change the propagation direction of the beam in the resin holographic waveguide lens. A relay grating, an outgoing grating that outputs a light beam propagating inside the resin holographic waveguide lens to the outside of the resin holographic waveguide lens.
  4. 根据权利要求3所述的树脂全息波导镜片,其特征在于,所述树脂全息波导镜片为投射式,所述纳米衍射光栅位于耦入面;或者树脂全息波导镜片为反射式,所述纳米衍射光栅位于耦入面的对面;反射式树脂波导镜片上设有的纳米衍射光栅的深度等于或接近透射式树脂全息波导镜片上设有的纳米衍射光栅的一半。The resin holographic waveguide lens according to claim 3, wherein the resin holographic waveguide lens is of a projection type, the nano-diffraction grating is located at a coupling surface; or the resin holographic waveguide lens is of a reflection type, the nano-diffraction grating Located opposite the coupling face; the depth of the nano-diffraction grating provided on the reflective resin waveguide lens is equal to or close to half of the nano-diffraction grating provided on the transmissive resin holographic waveguide lens.
  5. 根据权利要求3所述的树脂全息波导镜片,其特征在于,所述树脂全息波 导镜片由两片、三片或三片以上树脂全息波导镜片单元叠加而成;不同树脂全息波导镜片单元上功能性区域内的纳米衍射光栅对应调控不同波长的光信号,即不同树脂全息波导镜片单元上功能性区域内的纳米衍射光栅的周期和排布不同。A resin holographic waveguide lens according to claim 3, wherein said resin holographic wave The guide lens is formed by stacking two, three or more resin holographic waveguide lens units; the nano-diffraction grating in the functional region of the different resin holographic waveguide lens unit is corresponding to the optical signals of different wavelengths, that is, different resin holographic waveguide lenses The period and arrangement of the nano-diffraction gratings in the functional regions on the cells are different.
  6. 根据权利要求5所述的树脂全息波导镜片,其特征在于,对应调控蓝光的纳米衍射光栅,耦入光栅的周期在290nm到410nm之间,光栅深度在100nm到500nm之间;中继光栅周期在200nm到290nm之间,光栅深度在30nm到300nm之间;出射光栅周期和耦入光栅周期一致,深度在30nm到300nm之间。The resin holographic waveguide lens according to claim 5, wherein the nano-diffraction grating corresponding to the blue light is coupled between the gratings at a period of between 290 nm and 410 nm and the grating depth between 100 nm and 500 nm; and the relay grating period is Between 200nm and 290nm, the grating depth is between 30nm and 300nm; the exit grating period is consistent with the coupled grating period, and the depth is between 30nm and 300nm.
  7. 根据权利要求5所述的树脂全息波导镜片,其特征在于,对应调控绿光的纳米衍射光栅,耦入光栅的周期在350nm到480nm之间,光栅深度在100nm到600nm之间;中继光栅周期在250nm到335nm之间,光栅深度在30nm到350nm之间;出射光栅周期和耦入光栅周期一致,深度在30nm到400nm之间。The resin holographic waveguide lens according to claim 5, wherein the nano-diffraction grating corresponding to the green light is coupled to the grating with a period between 350 nm and 480 nm and a grating depth between 100 nm and 600 nm; and the relay grating period Between 250 nm and 335 nm, the grating depth is between 30 nm and 350 nm; the exit grating period is consistent with the coupled grating period, and the depth is between 30 nm and 400 nm.
  8. 根据权利要求5所述的树脂全息波导镜片,其特征在于,对应调制红光的纳米衍射光栅,耦入光栅的周期在415nm到550nm之间,光栅深度在100nm到800nm之间;中继光栅周期在295nm到390nm之间,光栅深度在40nm到400nm之间;出射光栅周期和耦入光栅周期一致,深度在30nm到400nm之间。The resin holographic waveguide lens according to claim 5, wherein the nano-diffraction grating corresponding to the red light is coupled to the grating with a period between 415 nm and 550 nm and a grating depth between 100 nm and 800 nm; and the relay grating period Between 295 nm and 390 nm, the grating depth is between 40 nm and 400 nm; the exit grating period is consistent with the coupled grating period and the depth is between 30 nm and 400 nm.
  9. 根据权利要求6所述的树脂全息波导镜片,其特征在于,所述中继光栅采用正光栅,光栅深度自左到右,从20nm到70nm线性递增。The resin holographic waveguide lens according to claim 6, wherein said relay grating employs a positive grating, and the grating depth is linearly increased from left to right from 20 nm to 70 nm.
  10. 根据权利要求6所述的树脂全息波导镜片,其特征在于,所述出射光栅采用正光栅,光栅深度自上到下,从20nm到100nm线性递增。A resin holographic waveguide lens according to claim 6, wherein said exit grating employs a positive grating, and the grating depth increases linearly from 20 nm to 100 nm from top to bottom.
  11. 根据权利要求7所述的树脂全息波导镜片,其特征在于,所述中继光栅采用正光栅,光栅深度自左到右,从30nm到90nm线性递增。The resin holographic waveguide lens according to claim 7, wherein said relay grating employs a positive grating, and the grating depth is linearly increased from left to right from 30 nm to 90 nm.
  12. 根据权利要求7所述的树脂全息波导镜片,其特征在于,所述出射光栅采 用正光栅,光栅深度自上到下,从30nm到130nm线性递增。The resin holographic waveguide lens according to claim 7, wherein said exit grating is used With a positive grating, the grating depth increases linearly from top to bottom and from 30 nm to 130 nm.
  13. 根据权利要求8所述的树脂全息波导镜片,其特征在于,所述中继光栅采用正光栅,光栅深度自左到右,从40nm到100nm线性递增。The resin holographic waveguide lens according to claim 8, wherein said relay grating employs a positive grating, and the grating depth is linearly increased from left to right from 40 nm to 100 nm.
  14. 根据权利要求8所述的树脂全息波导镜片,其特征在于,所述出射光栅采用正光栅,光栅深度自上到下,从40nm到150nm线性递增。The resin holographic waveguide lens according to claim 8, wherein said exit grating employs a positive grating, and the grating depth is linearly increased from 40 nm to 150 nm from top to bottom.
  15. 根据权利要求3到14任一所述的树脂全息波导镜片,其特征在于,耦入光栅为倾斜光栅,倾斜角在5度到50度之间。A resin holographic waveguide lens according to any one of claims 3 to 14, wherein the coupling grating is an inclined grating having an inclination angle of between 5 and 50 degrees.
  16. 根据权利要求3到14任一所述的树脂全息波导镜片,其特征在于,中继光栅为正光栅。A resin holographic waveguide lens according to any one of claims 3 to 14, wherein the relay grating is a positive grating.
  17. 根据权利要求3到14任一所述的树脂全息波导镜片,其特征在于,出射光栅为正光栅或者倾斜光栅;The resin holographic waveguide lens according to any one of claims 3 to 14, wherein the exit grating is a positive grating or a tilt grating;
    耦入光栅光栅矢量和出射光栅光栅矢量夹角在80°到120°之间,中继光栅的光栅矢量位于耦入光栅矢量和出射光栅矢量的角平分线上。The angle between the coupled grating grating vector and the outgoing grating grating vector is between 80° and 120°, and the grating vector of the relay grating is located on the angle bisector of the coupled grating vector and the outgoing grating vector.
  18. 根据权利要求1到14任一所述的树脂全息波导镜片,其特征在于,所述聚合物衬底,为PMMA聚甲基丙烯酸甲酯、PC聚碳酸酯、CR39环氧树脂、PS聚苯乙烯、PEN聚萘二甲酸乙二醇酯、或环硫树脂,折射率在1.5到1.9之间,厚度在0.3mm到1.5mm。The resin holographic waveguide lens according to any one of claims 1 to 14, wherein the polymer substrate is PMMA polymethyl methacrylate, PC polycarbonate, CR39 epoxy resin, PS polystyrene. , PEN polyethylene naphthalate, or an epoxy resin having a refractive index between 1.5 and 1.9 and a thickness of 0.3 mm to 1.5 mm.
  19. 根据权利要求1到14任一所述的树脂全息波导镜片,其特征在于,所述功能性薄膜为光固化或热固化树脂,其折射率在1.5到1.9之间。The resin holographic waveguide lens according to any one of claims 1 to 14, wherein the functional film is a photocurable or thermosetting resin having a refractive index of between 1.5 and 1.9.
  20. 根据权利要求5到14任一所述的树脂全息波导镜片,其特征在于,对应不同波长即不同颜色光的树脂全息波导镜片单元之间的间距为5微米到100微米。The resin holographic waveguide lens according to any one of claims 5 to 14, wherein the spacing between the resin holographic waveguide lens units corresponding to different wavelengths, i.e., different color lights, is from 5 micrometers to 100 micrometers.
  21. 根据权利要求5到14任一所述的树脂全息波导镜片,其特征在于,所述功 能性薄膜中还含有在光子的作用下产生自由基,引发室温低聚物聚合和交联的光敏剂。A resin holographic waveguide lens according to any one of claims 5 to 14, wherein said work The energy-sensitive film also contains a photosensitizer which generates a radical under the action of photons and initiates polymerization and crosslinking of the room temperature oligomer.
  22. 一种供制备树脂全息波导镜片的方法,其特征在于,A method for preparing a resin holographic waveguide lens, characterized in that
    包含以下步骤:Contains the following steps:
    S1:参数计算,根据需要调控的波长的光及AR光路成像视场角,确定耦入功能性区域、中继功能性区域、出射功能性区域内的纳米衍射光栅的周期、取向、深度分布,及树脂全息波导镜片的波导参数;S1: parameter calculation, determining the period, orientation, and depth distribution of the nano-diffraction grating coupled into the functional region, the relay functional region, and the exit functional region according to the wavelength of the light to be controlled and the imaging field angle of the AR optical path. And waveguide parameters of the resin holographic waveguide lens;
    S2:模板制备,利用光刻工艺或机械精密加工制作模板;S2: template preparation, using a photolithography process or mechanical precision processing to make a template;
    S3:首先在聚合物衬底上涂覆功能性薄膜,通过纳米压印技术,将耦入功能性区域、中继功能性区域、出射功能性区域制作到功能性薄膜上。S3: Firstly, a functional film is coated on the polymer substrate, and the functional region, the relay functional region, and the exit functional region are fabricated onto the functional film by nanoimprint technology.
  23. 根据权利要求22所述的供制备树脂全息波导镜片的方法,其特征在于,步骤S2为:在石英基片上旋涂光刻胶,以干涉光1和干涉光2双束干涉光进行光刻。The method for preparing a resin holographic waveguide lens according to claim 22, wherein the step S2 is: spin-coating a photoresist on the quartz substrate, and performing photolithography with the interference light 1 and the interference light 2 double-beam interference light.
  24. 根据权利要求23所述的供制备树脂全息波导镜片的方法,其特征在于,步骤S2中,对应耦入功能性区域、中继功能性区域、出射功能性区域内的纳米衍射光栅模板的制备方法分别如下:The method for preparing a resin holographic waveguide lens according to claim 23, wherein in step S2, a method for preparing a nano-diffraction grating template corresponding to a functional region, a relay functional region, and an emission functional region is coupled They are as follows:
    耦入功能性区域内的纳米衍射光栅模板的制备,在涂覆有光刻胶的石英基片上覆盖一个光掩膜版,只有耦入功能性区域位置透光,干涉光1和干涉光2位于石英基片法线同侧,干涉光1和石英基片法线成10°,干涉光2和石英基片法线成49.2°;The preparation of the nano-diffraction grating template coupled into the functional region is covered with a photomask of the photoresist-coated quartz substrate, and only the coupling functional region is transparent, and the interference light 1 and the interference light 2 are located. The normal side of the quartz substrate is on the same side, the interference light 1 and the quartz substrate normal are 10°, and the interference light 2 and the quartz substrate normal are 49.2°;
    中继功能性区域内的纳米光衍射栅模板的制备,在涂覆有光刻胶的石英基片上覆盖一个光掩膜版,只有中继功能性区域位置透光,透光区域的透过率自左往右升高,对应光栅深度变化,干涉光1和干涉光2以石英基片法线对称,入射方向 和法线成26.8°;The preparation of the nano-light diffraction grating template in the relay functional region is covered with a photomask on the photoresist-coated quartz substrate, and only the relay functional region is transparent, and the transmittance of the transparent region is From left to right, corresponding to the change of the grating depth, the interference light 1 and the interference light 2 are symmetric with respect to the quartz substrate, and the incident direction And the normal line is 26.8°;
    出射功能性区域内的纳米衍射光栅模板的制备,在涂覆有光刻胶的石英基片上覆盖一个光掩膜版,只有出射功能性区域位置透光,透光区域的透过率自上往下升高,对应光栅深度变化,干涉光1和干涉光2以石英基片法线对称,和法线的夹角为18.6°。The preparation of the nano-diffraction grating template in the functional region is covered with a photoresist mask on the photoresist-coated quartz substrate, and only the exit functional region is transparent, and the transmittance of the transparent region is from the top to the bottom. The lower rise corresponds to the change of the grating depth, and the interference light 1 and the interference light 2 are symmetric with respect to the normal of the quartz substrate, and the angle with the normal line is 18.6°.
  25. 根据权利要求22-24任一所述的供制备树脂全息波导镜片的方法,其特征在于,步骤S3为:首先在环硫树脂衬底上滴涂作为功能性薄膜的环硫UV固化树脂,将步骤S2制备的模板压到环硫UV固化树脂上,利用滚筒对其施加压力,使环硫UV固化树脂均匀填满模板和聚合物衬底之间,再对环硫UV固化树脂进行固化,均匀曝光,固化后环硫UV固化树脂形成具有纳米衍射光栅的功能性薄膜,最后脱模。The method for preparing a resin holographic waveguide lens according to any one of claims 22 to 24, wherein the step S3 is: firstly, an episulfide UV curable resin as a functional film is dropped on the episulfide resin substrate, The template prepared in step S2 is pressed onto the episulfide UV curable resin, and pressure is applied thereto by the roller, so that the episulfide UV curable resin is evenly filled between the template and the polymer substrate, and then the episulfide UV curable resin is cured and uniformly After exposure and curing, the episulfide UV curable resin forms a functional film having a nano-diffraction grating and is finally demolded.
  26. 根据权利要求25所述的供制备树脂全息波导镜片的方法,其特征在于,在步骤S3之后还包括步骤S4:在纳米压印后的纳米衍射光栅表面制作高折射率光学薄膜。The method for preparing a resin holographic waveguide lens according to claim 25, further comprising the step S4 of forming a high refractive index optical film on the surface of the nano-imprinted nano-diffraction grating after the step S3.
  27. 一种三维显示装置,其特征在于,包括如权利要求1-14任一所述的树脂全息波导镜片,或根据权利要求22-25任一方法制备的树脂全息波导镜片。 A three-dimensional display device comprising the resin holographic waveguide lens according to any one of claims 1 to 14, or a resin holographic waveguide lens prepared according to any one of claims 22 to 25.
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