WO2018120957A1 - 一种管制品加工数控车床 - Google Patents

一种管制品加工数控车床 Download PDF

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Publication number
WO2018120957A1
WO2018120957A1 PCT/CN2017/104519 CN2017104519W WO2018120957A1 WO 2018120957 A1 WO2018120957 A1 WO 2018120957A1 CN 2017104519 W CN2017104519 W CN 2017104519W WO 2018120957 A1 WO2018120957 A1 WO 2018120957A1
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Prior art keywords
lathe
casing
axis
numerical control
embedded
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PCT/CN2017/104519
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English (en)
French (fr)
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李朝
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李朝
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Publication of WO2018120957A1 publication Critical patent/WO2018120957A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B25/00—Accessories or auxiliary equipment for turning-machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool

Definitions

  • the utility model belongs to the technical field of numerical control lathes, and particularly relates to a numerical control lathe for processing tube products.
  • CNC lathe and turning center is a high-precision, high-efficiency automatic machine tool with multi-station turret or power turret.
  • the machine tool has a wide range of processing technology and can process linear cylinders, diagonal cylinders, arcs and Various complicated workpieces such as thread, groove and worm have various compensation functions such as linear interpolation and circular interpolation, and have exerted good economic effects in mass production of complex parts.
  • the utility model aims to provide a numerical control lathe for processing tube products, in order to solve the above-mentioned background art, that no infrared sensor is provided, that the wear condition of the tool during processing cannot be detected, and that the tool wear cannot be prevented from causing damage to the product processing and is not provided.
  • the liquid level sensor cannot detect the remaining amount of the machine coolant tank, and cannot prevent the shortage of coolant and burn the blade.
  • a tubular product processing CNC lathe including a lathe casing and a control panel, a signal light is arranged above the lathe casing, and a walking wheel is arranged at the bottom of the lathe casing
  • the control panel is mounted on a front surface of the lathe casing
  • a fixing platform is disposed above the interior of the lathe casing
  • a lathe door is embedded in a middle position of the front surface of the lathe casing
  • the fixing platform is
  • An X-axis screw is disposed at an intermediate position of the front surface
  • an X-axis servo motor is disposed at a right end of the X-axis screw
  • an X-axis slide is disposed above the X-axis screw
  • the front of the X-axis screw A numerically controlled lathe cutter head is disposed on the surface, and the upper surface of the CNC lathe cutter head is embedded and set.
  • a CNC lathe cutter servo motor is disposed inside the CNC lathe cutter head.
  • the lower end of the CNC lathe cutter head is embedded with a numerical control lathe cutter
  • the right end of the fixed table is embedded with a Y-axis screw rod and fixed
  • a Y-axis slide rail is disposed on a right side of the table
  • a Y-axis servo motor is disposed at a front end of the Y-axis screw rod
  • a three-jaw chuck is disposed at a position on a left side of the lathe casing near a fixed side of the fixed table, and the lathe is provided
  • An infrared sensor is disposed at a lower position of the inner side of the casing near the Y-axis servo motor, and a lower door of the lathe door is provided with a lathe door sliding rail, and a right side door is embedded in the right side of the lathe casing, and the lathe machine is embedded
  • a coolant tank is disposed at
  • the lathe door and the lathe casing are slidably connected by a lathe door sliding rail.
  • the CNC lathe cutter head and the fixed table are slidably connected by an X-axis slide rail.
  • the infrared sensor comprises an infrared sensor case and a mount, and the mount is fixedly connected to the inner wall of the lathe casing by screws.
  • the liquid level sensor comprises a liquid level sensor casing and a mounting seat, and the mounting seat and the coolant tank are fixedly connected by screws.
  • the utility model has the beneficial effects that the utility model has the advantages of scientific and reasonable structure, safe and convenient use, breakthrough innovation, breaking the tradition, and setting an infrared sensor on the basis of the tradition, and can be detected during the processing of the numerical control lathe.
  • the wear condition of the tool and the processing condition of the product can effectively prevent the tool wear from causing unfavorable problems to the product processing, thereby increasing the production quality of the product; setting the liquid level sensor to detect the cooling in the coolant tank of the CNC lathe The remaining amount of liquid avoids the problem of burning the blade due to insufficient cooling liquid.
  • Figure 1 is a schematic view of the structure of the present invention
  • Figure 2 is a side view of the present invention
  • a tubular product processing CNC lathe including a lathe casing 1 and a control panel 7, a signal lamp 6 is disposed above the lathe casing 1, and the lathe casing 1
  • a traveling wheel 12 is disposed at the bottom
  • a control panel 7 is mounted on the front surface of the lathe casing 1
  • a fixed table 5 is disposed above the interior of the lathe casing 1
  • a lathe is embedded in the middle of the front surface of the lathe casing 1.
  • the door 2 is provided with an X-axis screw 17 at an intermediate position of the front surface of the fixed table 5.
  • the X-axis servo motor 1 is embedded in the right end of the X-axis screw 17, and the X-axis slide is disposed above the X-axis screw 17
  • the rail 18 is provided with a numerical control lathe cutter head 3 on the front surface of the X-axis screw rod 17, and a hydraulic rod 4 is embedded in the upper surface of the CNC lathe cutter head 3, and a CNC lathe cutter servo motor 15 is disposed inside the CNC lathe cutter head 3
  • the lower end of the CNC lathe cutter head 3 is embedded with a numerical control lathe cutter 14, the right end of the fixed table 5 is embedded with a Y-axis screw rod 19, and the right side of the fixed table 5 is provided with a Y-axis slide rail 8 and a Y-axis screw rod 19
  • the front end is embedded with a Y-axis servo motor 9, and the inside of the lathe casing 1 is close to the left side.
  • a three-jaw chuck 16 is disposed at a lower position of the fixed table 5, and an infrared sensor 11 is disposed at a lower position of the inside of the lathe casing 1 near the Y-axis servo motor 9, and a lower door of the lathe door 2 is provided with a lathe door slip
  • the rail 13 is provided with a side door 22 embedded in the right side of the lathe casing 1 , and a coolant tank 21 is disposed behind the lathe casing 1 .
  • a liquid level sensor 2 is embedded in the upper portion of the coolant tank 21, and a side door lock 23 is provided on the front surface of the side door 22, a signal lamp 6, a Y-axis servo motor 9, an X-axis servo motor 1, an infrared sensor 11, and a CNC lathe cutter servo. Both the motor 15 and the liquid level sensor 2 are electrically connected to the control panel 7.
  • the lathe door 2 and the lathe casing 1 are slidably connected by the lathe door slide rail 13.
  • the CNC lathe cutter head 3 and the fixed table 5 are slidably coupled via the X-axis slide rail 18.
  • the infrared sensor 11 includes an infrared sensor case and a mount, and the mount is fixedly connected to the inner wall of the lathe casing 1 by screws.
  • the liquid level sensor 2 includes a liquid level sensor case and a mount, and the mount is fixedly connected to the coolant tank 21 by screws.
  • the infrared sensor 11 of the present invention is a sensor that performs data processing using infrared rays, and has the advantages of high sensitivity, the infrared sensor 11 can control the operation of the driving device, and the infrared sensor 11 uses the physical properties of infrared rays to measure the sensor, infrared. Also known as infrared light, it has the properties of reflection, refraction, scattering, interference, absorption, etc. Any substance, as long as it has a certain temperature (above absolute zero), can radiate infrared rays, and the infrared sensor 11 does not measure when measured. The object is in direct contact, so there is no friction, and it has the advantages of high sensitivity and fast response.
  • the working principle and the use flow of the utility model when the utility model is used, the utility model is first turned on to the external power source, the power switch is turned on the control panel 7, and a specific machining program is written on the control panel 7 into the lathe system. Then, the lathe door 2 is opened by the lathe door slide rail 13, the pipe material is clamped on the three-jaw chuck 16, and then the lathe door 2 is closed, and the lathe is set on the control panel 7 according to the specific processing procedure input.
  • the X-axis servo motor 10 rotates to drive the X-axis screw 17 to rotate, so that the CNC lathe cutter head 3 moves along the X-axis slide rail 18, and the Y-axis servo motor 9 rotates to drive Y.
  • the shaft screw 19 rotates to move the fixed table 5 along the Y-axis slide rail 8, and the CNC lathe cutter head 3 moves in the Z-axis direction under the action of the hydraulic rod 4.
  • the infrared sensor 11 detects the CNC lathe cutter. 14 wear condition, and detect the processing condition of the product.
  • the CNC lathe cutter 14 wears seriously, it affects the processing of the product, issues an alarm, reminds the staff to replace the CNC lathe knife 14, and the liquid level sensor 20 detects the cooling in the coolant tank 21 in real time. The liquid level is used to prevent the problem of burnout of the CNC lathe knife 14 when the coolant is insufficient.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Turning (AREA)

Abstract

一种管制品加工数控车床，包括车床机壳(1)和控制面板(7)，所述车床机壳(1)的上方设置有信号灯(6)，所述控制面板(7)安装在车床机壳(1)的前表面上，所述车床机壳(1)的内部上方设置有固定台(5)，所述固定台(5)的前表面中间位置处设置有X轴丝杆(17)，所述X轴丝杆(17)的右端嵌入设置有X轴伺服电机(10)，所述X轴丝杆(17)的前表面上设置有数控车床刀头(3)，所述数控车床刀头(3)的上方嵌入设置有液压杆(4)；设置了红外线传感器(11)，可以检测刀具的磨损情况以及掌握产品的加工情况，有效的防止刀具磨损对产品加工造成不利的问题，从而提高产品的生产质量；设置了液位传感器(20)，可以检测数控车床的冷却液箱(21)内的冷却液剩余量，避免了由于冷却液不足烧坏刀片的问题。

Description

一种管制品加工数控车床 技术领域
本实用新型属于数控车床技术领域，具体涉及一种管制品加工数控车床。
背景技术
数控车床、车削中心，是一种高精度、高效率的自动化机床，配备多工位刀塔或动力刀塔，机床就具有广泛的加工工艺性能，可加工直线圆柱、斜线圆柱、圆弧和各种螺纹、槽、蜗杆等复杂工件，具有直线插补、圆弧插补各种补偿功能，并在复杂零件的批量生产中发挥了良好的经济效果。
但是目前市场上的管制品加工数控车床不仅结构复杂，而且功能单一，缺乏创新，没能打破传统，没有设置红外线传感器，不能检测刀具在加工时的磨损情况，不能防止刀具磨损对产品加工造成损坏的问题；没有设置有液位传感器，不能检测机床冷却液箱的剩余量，不能防止冷却液不足，烧毁刀片的问题。
实用新型内容
本实用新型的目的在于提供一种管制品加工数控车床，以解决上述背景技术中提出没有设置红外线传感器，不能检测刀具在加工时的磨损情况，不能防止刀具磨损对产品加工造成损坏和没有设置有液位传感器，不能检测机床冷却液箱的剩余量，不能防止冷却液不足，烧毁刀片的问题。
为实现上述目的，本实用新型提供如下技术方案：一种管制品加工数控车床，包括车床机壳和控制面板，所述车床机壳的上方设置有信号灯，且车床机壳的底部设置有行走轮，所述控制面板安装在车床机壳的前表面上，所述车床机壳的内部上方设置有固定台，且车床机壳的前表面中间位置处嵌入设置有车床机门，所述固定台的前表面中间位置处设置有X轴丝杆，所述X轴丝杆的右端嵌入设置有X轴伺服电机，且X轴丝杆的上方设置有X轴滑轨，所述X轴丝杆的前表面上设置有数控车床刀头，所述数控车床刀头的上方嵌入设置 有液压杆，且数控车床刀头的内部设置有数控车床刀伺服电机，所述数控车床刀头的下端嵌入设置有数控车床刀，所述固定台的右端嵌入设置有Y轴丝杆，且固定台的右侧设置有Y轴滑轨，所述Y轴丝杆的前端嵌入设置有Y轴伺服电机，所述车床机壳内部左侧靠近固定台的下方位置处设置有三爪卡盘，且车床机壳内部右侧靠近Y轴伺服电机的下方位置处设置有红外线传感器，所述车床机门的下端设置有车床机门滑轨，所述车床机壳的右侧嵌入设置有侧门，且车床机壳的后方设置有冷却液箱，所述冷却液箱的上方嵌入设置有液位传感器，所述侧门的前表面上设置有侧门锁扣，所述信号灯、Y轴伺服电机、X轴伺服电机、红外线传感器、数控车床刀伺服电机和液位传感器均与控制面板电性连接。
优选的，所述车床机门与车床机壳通过车床机门滑轨滑动连接。
优选的，所述数控车床刀头与固定台通过X轴滑轨滑动连接。
优选的，所述红外线传感器包括红外线传感器机盒和安装座，且安装座与车床机壳内壁通过螺钉固定连接。
优选的，所述液位传感器包括液位传感器机盒和安装座，且安装座与冷却液箱通过螺钉固定连接。
与现有技术相比，本实用新型的有益效果是：本实用新型结构科学合理，使用安全方便，突破创新，打破传统，在传统的基础上设置了红外线传感器，在数控车床加工时，可以检测刀具的磨损情况以及掌握产品的加工情况，有效的防止了刀具磨损对产品加工造成不利的问题，从而可以增加产品的生产质量；设置了液位传感器，可以检测数控车床的冷却液箱内的冷却液剩余量，避免了由于冷却液不足烧坏刀片的问题。
附图说明
图1为本实用新型的结构示意图；
图2为本实用新型的侧视图；
图中：1-车床机壳、2-车床机门、3-数控车床刀头、4-液压杆、5-固定台、6-信号灯、7-控制面板、8-Y轴滑轨、9-Y轴伺服电机、10-X轴伺服电机、11-红外线传感器、12-行走轮、13-车床机门滑轨、14-数控车床刀、15-数控车床刀伺服电机、16-三爪卡盘、17-X轴丝杆、18-X轴滑轨、19-Y轴丝杆、20-液位传感器、21-冷却液箱、22-侧门、23-侧门锁扣。
具体实施方式
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。
请参阅图1-2，本实用新型提供一种技术方案：一种管制品加工数控车床，包括车床机壳1和控制面板7，车床机壳1的上方设置有信号灯6，且车床机壳1的底部设置有行走轮12，控制面板7安装在车床机壳1的前表面上，车床机壳1的内部上方设置有固定台5，且车床机壳1的前表面中间位置处嵌入设置有车床机门2，固定台5的前表面中间位置处设置有X轴丝杆17，X轴丝杆17的右端嵌入设置有X轴伺服电机1，且X轴丝杆17的上方设置有X轴滑轨18，X轴丝杆17的前表面上设置有数控车床刀头3，数控车床刀头3的上方嵌入设置有液压杆4，且数控车床刀头3的内部设置有数控车床刀伺服电机15，数控车床刀头3的下端嵌入设置有数控车床刀14，固定台5的右端嵌入设置有Y轴丝杆19，且固定台5的右侧设置有Y轴滑轨8，Y轴丝杆19的前端嵌入设置有Y轴伺服电机9，车床机壳1内部左侧靠近固定台5的下方位置处设置有三爪卡盘16，且车床机壳1内部右侧靠近Y轴伺服电机9的下方位置处设置有红外线传感器11，车床机门2的下端设置有车床机门滑轨13，车床机壳1的右侧嵌入设置有侧门22，且车床机壳1的后方设置有冷却液箱21， 冷却液箱21的上方嵌入设置有液位传感器2，侧门22的前表面上设置有侧门锁扣23，信号灯6、Y轴伺服电机9、X轴伺服电机1、红外线传感器11、数控车床刀伺服电机15和液位传感器2均与控制面板7电性连接。
为了便于车床机门2的开合，本实施例中，优选的，车床机门2与车床机壳1通过车床机门滑轨13滑动连接。
为了便于数控车床刀头3移动，本实施例中，优选的，数控车床刀头3与固定台5通过X轴滑轨18滑动连接。
为了使红外线传感器11能够更加精确的检测刀具，本实施例中，优选的，红外线传感器11包括红外线传感器机盒和安装座，且安装座与车床机壳1内壁通过螺钉固定连接。
为了便于液位传感器2检测冷却液剩余量，本实施例中，优选的，液位传感器2包括液位传感器机盒和安装座，且安装座与冷却液箱21通过螺钉固定连接。
本实用新型中的红外线传感器11是利用红外线来进行数据处理的一种传感器，有灵敏度高等优点，红外线传感器11可以控制驱动装置的运行；红外线传感器11利用红外线的物理性质来进行测量的传感器，红外线又称红外光，它具有反射、折射、散射、干涉、吸收等性质；任何物质，只要它本身具有一定的温度(高于绝对零度)，都能辐射红外线，红外线传感器11测量时不与被测物体直接接触，因而不存在摩擦，并且有灵敏度高，反应快等优点。
本实用新型的工作原理及使用流程：该实用新型在使用时，先将其接通外部电源，在控制面板7上打开电源开关，将编写特定的加工程序在控制面板7上输入车床系统内，然后通过车床机门滑轨13打开车床机门2，将管类原料装夹在三爪卡盘16上，再关闭车床机门2，在控制面板7上设定车床按照输入的特定加工程序进行加工，X轴伺服电机10转动，带动X轴丝杆17转动，使数控车床刀头3沿着X轴滑轨18移动，Y轴伺服电机9转动，带动Y 轴丝杆19转动，使固定台5沿着Y轴滑轨8移动，数控车床刀头3在液压杆4的作用下沿Z轴方向移动，在数控车床加工时，红外线传感器11检测数控车床刀14磨损情况，并检测产品的加工情况，当数控车床刀14磨损严重，影响产品的加工，发出警报，提醒工作人员更换数控车床刀14，同时液位传感器20实时检测冷却液箱21内的冷却液液位，以防止冷却液不足时，导致数控车床刀14烧坏的问题。
尽管已经示出和描述了本实用新型的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本实用新型的范围由所附权利要求及其等同物限定。

Claims (5)

  1. 一种管制品加工数控车床，包括车床机壳(1)和控制面板(7)，其特征在于：所述车床机壳(1)的上方设置有信号灯(6)，且车床机壳(1)的底部设置有行走轮(12)，所述控制面板(7)安装在车床机壳(1)的前表面上，所述车床机壳(1)的内部上方设置有固定台(5)，且车床机壳(1)的前表面中间位置处嵌入设置有车床机门(2)，所述固定台(5)的前表面中间位置处设置有X轴丝杆(17)，所述X轴丝杆(17)的右端嵌入设置有X轴伺服电机(10)，且X轴丝杆(17)的上方设置有X轴滑轨(18)，所述X轴丝杆(17)的前表面上设置有数控车床刀头(3)，所述数控车床刀头(3)的上方嵌入设置有液压杆(4)，且数控车床刀头(3)的内部设置有数控车床刀伺服电机(15)，所述数控车床刀头(3)的下端嵌入设置有数控车床刀(14)，所述固定台(5)的右端嵌入设置有Y轴丝杆(19)，且固定台(5)的右侧设置有Y轴滑轨(8)，所述Y轴丝杆(19)的前端嵌入设置有Y轴伺服电机(9)，所述车床机壳(1)内部左侧靠近固定台(5)的下方位置处设置有三爪卡盘(16)，且车床机壳(1)内部右侧靠近Y轴伺服电机(9)的下方位置处设置有红外线传感器(11)，所述车床机门(2)的下端设置有车床机门滑轨(13)，所述车床机壳(1)的右侧嵌入设置有侧门(22)，且车床机壳(1)的后方设置有冷却液箱(21)，所述冷却液箱(21)的上方嵌入设置有液位传感器(20)，所述侧门(22)的前表面上设置有侧门锁扣(23)，所述信号灯(6)、Y轴伺服电机(9)、X轴伺服电机(10)、红外线传感器(11)、数控车床刀伺服电机(15)和液位传感器(20)均与控制面板(7)电性连接。
  2. 根据权利要求1所述的一种管制品加工数控车床，其特征在于：所述车床机门(2)与车床机壳(1)通过车床机门滑轨(13)滑动连接。
  3. 根据权利要求1所述的一种管制品加工数控车床，其特征在于：所述数控车床刀头(3)与固定台(5)通过X轴滑轨(18)滑动连接。
  4. 根据权利要求1所述的一种管制品加工数控车床，其特征在于：所述 红外线传感器(11)包括红外线传感器机盒和安装座，且安装座与车床机壳(1)内壁通过螺钉固定连接。
  5. 根据权利要求1所述的一种管制品加工数控车床，其特征在于：所述液位传感器(20)包括液位传感器机盒和安装座，且安装座与冷却液箱(21)通过螺钉固定连接。
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