Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B22—CASTING; POWDER METALLURGY
  • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
  • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
  • B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
  • B22D11/055—Cooling the moulds
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B22—CASTING; POWDER METALLURGY
  • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
  • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
  • B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
  • B22D11/057—Manufacturing or calibrating the moulds

Definitions

• the invention relates to a mold plate with the features in the preamble of patent claim 1 and a mold with such a mold plate.
• Copper mold plates are used in continuous casting, especially in thin-slab continuous casting plants.
• the existing of several Kokillenplatten copper molds are usually fastened with various fasteners, usually with screws to a necessary for cooling water tank or on a support plate.
• the fasteners are attached to attachment points on the back of the mold plate? as shown for example in US 2010/0 155 570 A1.
• JP 2006-320 925 A1 proposes cooling channels at the foot of the fastening bolts. It is also used with so-called spacers between the Chill plate and the piece plate worked to direct the cooling water in certain lanes (JP 2009-56 490 A). It is state of the art to make webs narrower between two attachment points than the region of the attachment points and also to vary the cross section of the cooling channels in order to optimize the cooling. These areas are bad to cool. Higher temperatures occur here. One speaks of hot spots. These higher temperature points lead to inhomogeneous cooling on the casting side. It creates material stresses within the mold plate. Unfavorable cooling conditions can lead to quality losses in the cast strand, which is to be cooled by the mold.
• the aim is to reduce the number of fasteners and / or their size.
• cooling water is brought close to the attachment points, ie usually threaded inserts for receiving expansion screws.
• additional cooling channels can be introduced between the attachment points to a uniform cooling efficiency over the to achieve the entire mold surface.
• the cooling channels can be guided in a serpentine fashion around the attachment points. It is also known to provide more expensive deep holes in funnel cork plates which carry out the cooling water below the attachment points near the pouring side.
• Minimizing the size of the attachment points is limited by the strength of the copper and attachment materials.
• the cooling ducts running around the attachment points cause a more homogeneous heat distribution between the attachment points, but can not prevent the hot spots in the region of the attachment points themselves.
• Cooling holes that run between the attachment points and the casting side are associated with high manufacturing costs. Each deep hole must be sealed separately with plugs, which involves the risk of leakage. In addition, they require supply holes that carry the cooling water. The various holes usually cause considerable pressure losses. In addition, the cleaning effort due to the difficult accessibility is not to be underestimated.
• the object of the invention is to disclose a mold plate which, without structural weakening, makes it possible to reduce hot spots without the production outlay being increased by costly deep bores. It should be shown a corresponding mold with better properties.
• the mold plate according to the invention has on its rear side a plurality of attachment points.
• Fixing points in the sense of the invention are primarily attachment points, which are a force perpendicular to the mold plate be able to record. In particular, these are screw connections. Due to the relatively low strength of copper threaded inserts are preferably introduced at the attachment points. The threaded inserts are in turn surrounded by the material of the mold plate.
• An attachment point according to the invention is also a receptacle into which a key or a dowel pin can be used to determine the position of the mold plate. Attachment points are used to couple the mold plate either with a water box or with a rear support plate.
• cooling channels are arranged in the form of recesses open to the rear.
• the cooling channels preferably extend in the casting direction of the metal strand to be cooled, ie from top to bottom.
• at least one cooling channel extends from the perspective of an attachment point to its casting side of the die plate opposite the rear side below the attachment points. From the point of view of the attachment point, this means that the attachment point including its wall of the material of the mold plate is projected perpendicular to the plane of the casting side. Usually, there are no cross-sectional reductions below this projected area or below the attachment point, so that the force exerted on the attachment point can be transferred to the casting side of the die plate without stress peaks.
• the increase in temperature in the region of the attachment points can be significantly reduced by broadened cooling channels, in particular in the transition region to the casting plate, without at the same time increasing the material stress in the region of the attachment points.
• Another advantage is that the range of hot spots can be cooled so well that cost-intensive deep drilling for cooling holes below the attachment points can be dispensed with.
• the cooling channels according to the invention which extend to below the attachment points, of course not so far under the Attachment point that this has no direct contact with the actual casting side.
• the cross-section is reduced so far only in the transition region to the casting side, that chill plate is held securely, but at the same time the temperature rise is reduced in the hot spots.
• the heat dissipation can already be improved by extending one side of an attachment point a cooling channel to below the attachment point.
• the mold plate according to the invention can also be designed so that extend on either side of an attachment point cooling channels to below the attachment point. It is effectively created a constriction below the attachment point, which is particularly symmetrical. Geometrically, it is an undercut viewed from the back. Functionally, it is a broadening of the bottom of the cooling channel.
• cooling slots are formed in the cooling channels in the longitudinal direction of the cooling channels.
• the cooling slots expand the cooling channel and are part of the cooling channel.
• At least one cooling slot is formed in a side wall of the cooling channel and extends under at least one attachment point.
• a cooling channel according to the invention has two opposite side walls connected via a bottom.
• the bottom is the back of the casting side and runs at a distance to the back of the mold plate.
• the side walls are partly formed by the attachment points.
• the cooling slots once again reduce the thickness of the mold plate or the distance of the cooling water from the casting side, without weakening the mold plate as a whole in its structure.
• the cooling slots are therefore smaller areas of the cooling channel. They are manufactured with smaller processing tools, in particular with disk cutters or end mills. This makes it possible to form cooling slots, in particular in the corner region between the side wall of the cooling channel and one of the casting side of the mold plate facing bottom of the cooling channel. This range is depending on the width of the Cooling channel relatively difficult to access. Cooling slots make it possible, however, to better cool these areas of the mold plate, which are under high thermal stress, by bringing the cooling water closer to the individual hot spots without weakening the structure of the mold plate.
• the cooling slots have a constant cross section and are free of flow shadows between a flow inlet of the cooling slot and a flow outlet of the cooling slot.
• a cooling slot which extends to below an attachment point, can in particular be produced by a disk milling cutter, so that the cross-section of the cooling slot remains the same over its entire length due to production.
• the constant cross section is to be particularly emphasized because the cross section in the other areas of the larger cooling channel, from which the cooling slot branches off, need not be constant.
• the attachment points are namely preferably arranged in webs, which are also part of the side walls of cooling channels. Although the attachment points are slightly weakened by the constriction in their foot area, but the attachment points are held by webs.
• the webs cause a support of the columnar protruding attachment points.
• the webs and the cooling channels are parallel to each other, wherein the webs between the attachment points in cross-section are substantially narrower than the attachment points. Therefore, the cross section of the cooling channels is not constant due to the shape of the alternating webs and attachment points in the flow direction, while the cross section of the cooling slots remains constant. This allows a continuous and homogeneous cooling in the base area of the attachment points.
• side milling cutter or other suitable milling tool inserts can be used in the open to the back of the mold plate cooling channel. These inserts can cover the cooling slots and thereby increase the flow velocity in the region of the cooling slots. These Measure can contribute to homogeneous, uniform and efficient cooling over the entire casting area. In particular, dead zones due to flow shadows in the cooling channel are completely avoided by the inserts.
• the advantages of the invention come into play, in particular, when all attachment points are at least partially underfoot from the lateral widenings of the cooling channel. However, it is also possible to more strongly cool only those attachment points that are exposed to particularly high thermal loads. Attachment points in the mold level area of the mold benefit maximally from the additional cooling of the hot spots.
• the invention has the advantage that the mold plate which expands under casting conditions makes possible a very thin-walled coupling of the fastening points due to the special cooling channel geometry. This in turn results in lower material stresses in the mold plate result, so that accordingly smaller-sized threaded inserts can be used in the attachment points. It has been shown that, although a mechanical reduction of the structural strength due to the thin-walled connection takes place, but this improved as a result, d. H. more uniform cooling can be compensated, because locally higher heat resistance can be achieved at lower temperatures. Thermally induced bending moments are smaller than would have been expected since the temperature differences can be significantly reduced by the optimized cooling.
• the invention relates not only to a single mold plate but also to a complete mold comprising mold plates as described above.
• a mold is used for continuous casting of thin slabs.
• narrower mold plates are provided on the narrow sides of the limited format cross-section of the mold over which the above described mold plates are spaced.
• These narrower mold plates may be equipped on their back with corresponding cooling channels, with at least one cooling channel from the viewpoint of a rear attachment point of the narrow-side mold plate extends to its back opposite casting side of the mold plate to below the attachment point.
• the arrangement and design of the cooling channels can be carried out analogously to the design of the back sides of the larger Kokillenlnaturesplatten.
• the interior between the mold plates tapers in the casting direction funnel-shaped.
• the back of the mold plate has a plurality of longitudinal cooling channels to effectively cool the mold plates and to avoid said hot spots near the attachment points with a water box or back support plate ,
• Figure 1 is a horizontal sectional view of a back of a
• FIG. 2 shows the mold plate of FIG. 1 with mounted inserts
• FIG. 3 shows a mold made of a plurality of mold plates.
• FIG. 1 shows a sectional view through a mold plate 1.
• the sectional plane runs in the horizontal direction.
• the mold plate 1 is shown in a perspective view from the back, with only a portion of a longitudinal edge and the back of the mold plate can be seen.
• the back 2 of the mold plate 1 is the back plane, in which a plurality of attachment points 3 are arranged.
• the attachment points 3 are for connecting the mold plate 1 with a non-illustrated Water tank or provided with a support plate.
• the attachment points 3 have for this purpose threaded inserts, which are inserted into holes in the back 2 of the mold plate 1.
• the rear side 2 opposite side of the mold plate 1 is the casting side 4, via which a strand to be cooled from metal is cooled.
• Several mold plates 1 limit in a manner not shown a format cross-section of a generally rectangular cast strand.
• the mold plate 1 is cooled with water, which is passed through cooling channels 5, which extend in the image plane of Figure 1 from top to bottom, parallel to a longitudinal side 6 of the mold plate 1.
• the cooling channels 5 run parallel to one another and are open in the form of substantially rectangular depressions to the rear side 2 of the mold plate 1.
• the cooling channels 5 are separated by narrow webs 7 from each other.
• the webs 7 connect two adjacent, or successive attachment points 3 with each other.
• the wall thickness of the webs 7 between the attachment points 3 is substantially less than below an attachment point 3, as can be seen from the position of the cutting plane.
• the middle attachment point 3 in the sectional plane of FIG. 1 is, so to speak, configured like a column and has a constant cross-section over its predominant length range. This length range is wider than the adjoining web 7.
• a milling tool 8 in the form of an end mill makes it clear that constrictions in the base region of the attachment points 3 are produced.
• the constrictions are symmetrical. They lead to a broadening of the cooling channel 5 in the region of its bottom. 9
• the bottom 9 of the cooling channels 5 is not flat overall, but has a plurality of cooling slots 10, 1 1, 12, which are separated from each other by mutually parallel webs 13, 14.
• the three cooling slots 10, 1 1, 12 have a constant cross-section.
• the On the edge side of the bottom 9 arranged cooling slots 1 1, 12 form from the point of view of the attachment points 3 undercuts and engage from the perspective of the attachment points 3 in the direction of the casting 4 below the attachment points.
• a region of the pouring side 4 designated HS is designated as a so-called hot spot.
• Such hot spots HS are located on the casting side 4 below each attachment point 3, because in this area the heat from the casting side 4 so far could only be derived insufficiently from the coolant.
• the region of the hotspot HS is significantly reduced geometrically and also by improved cooling by the cooling channels 5 widened in the bottom region or the cooling slots 1 1, 12 arranged there in the invention.
• the cross section in the area below the attachment points 3 is reduced by approximately 50%.
• the cooling slots 12 have a constant cross section, so that cooling water with a high flow velocity can be guided past the hot spots HS and can very effectively dissipate the heat energy from these areas.
• the hot spots HS are thermally much smaller. The temperature fluctuations on the casting side 4 are significantly lower.
• FIG. 2 shows the same mold plate 1 as in FIG. 1.
• inserts 15 are inserted from the back 2 ago in the cooling channels 5. It can be seen that the inserts 15 are supported on the webs 13, 14 and extend in height to the back 2.
• side parts 16, 17, which are adapted to the contour of the webs 7 and the side walls 18 of the cooling channels 5.
• the side parts 16, 17 extend to the back 2 of the mold plate 1, so that they rest securely against the webs 13, 14 on the bottom 9 of the cooling channels 5, even under the pressure of the coolant and reliably guarantee the flow guidance.
• the base portions of the attachment points 3 are effectively cooled.
• the mold 19 has two opposing chill plates 1 according to the above embodiment.
• the two mold plates 1 are spaced apart and form a in the middle in the casting direction funnel-shaped tapered mold cavity 20.
• the narrow sides of the mold cavity 20 are delimited by narrow side plates 21.
• the mold plates 1 in combination with the narrow side plates 21 limit the format cross section of a cast strand which is rectangular at the outlet end of the mold 19.
• the two mold plates 1 are identically configured.
• a complete back 2 of the mold plate 1 can be seen, in which also the inserts 15 can be seen.
• the inserts 15 are partially held by screw 22 and partially on brackets 23 on the back 2.
• the mold plates 1 are screwed to a water tank, not shown, or to a support plate. The inserts 15 are then supported on the water tank or the support plate.

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Manufacturing & Machinery (AREA)
• Continuous Casting (AREA)
• Moulds For Moulding Plastics Or The Like (AREA)
• Molds, Cores, And Manufacturing Methods Thereof (AREA)

Priority Applications (9)

Applications Claiming Priority (2)

Publications (1)

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Family Applications (1)

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Cited By (1)

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Citations (5)

Family Cites Families (12)

• 2016
  • 2016-12-19 DE DE102016124801.0A patent/DE102016124801B3/de not_active Expired - Fee Related
• 2017
  • 2017-12-14 TW TW106143884A patent/TWI657877B/zh active
  • 2017-12-15 KR KR1020197013669A patent/KR102297450B1/ko active Active
  • 2017-12-15 US US16/322,058 patent/US11077490B2/en active Active
  • 2017-12-15 ES ES17826132T patent/ES2806001T3/es active Active
  • 2017-12-15 MX MX2019001954A patent/MX390395B/es unknown
  • 2017-12-15 MY MYPI2019003322A patent/MY195916A/en unknown
  • 2017-12-15 CN CN201780059685.9A patent/CN109789478B/zh active Active
  • 2017-12-15 EP EP17826132.7A patent/EP3487650B1/de active Active
  • 2017-12-15 WO PCT/DE2017/101079 patent/WO2018113843A1/de not_active Ceased
  • 2017-12-15 JP JP2019520806A patent/JP6784837B2/ja active Active
• 2019
  • 2019-06-14 ZA ZA2019/03868A patent/ZA201903868B/en unknown

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