WO2018094634A1 - Production process for knitted hat - Google Patents

Production process for knitted hat Download PDF

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Publication number
WO2018094634A1
WO2018094634A1 PCT/CN2016/107031 CN2016107031W WO2018094634A1 WO 2018094634 A1 WO2018094634 A1 WO 2018094634A1 CN 2016107031 W CN2016107031 W CN 2016107031W WO 2018094634 A1 WO2018094634 A1 WO 2018094634A1
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Prior art keywords
weaving
production process
sizing
tension
ground
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PCT/CN2016/107031
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French (fr)
Chinese (zh)
Inventor
张锦轩
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南通市通州区鼎顶制帽厂
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Publication of WO2018094634A1 publication Critical patent/WO2018094634A1/en

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Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D19/00—Gauze or leno-woven fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/02—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/188—Monocarboxylic acids; Anhydrides, halides or salts thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03—Polysaccharides or derivatives thereof
    • D06M15/11—Starch or derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/40—Reduced friction resistance, lubricant properties; Sizing compositions

Definitions

  • the invention belongs to the field of textile fabrics, and in particular relates to a production process of a knitted hat.
  • the surface of the knitted hat has evenly distributed yarn holes, the pattern is novel, the structure is stable, and the gas permeability is good, but the structure is complicated and the weaving is difficult.
  • the fabric is woven, the looms need to be modified, and the auxiliary woven shaft frame is installed.
  • a special twisting tension adjustment system is required, and in order to make the leno effect obvious, it is necessary to make a flower bud.
  • the warp yarns are arranged in parallel with each other.
  • the warp yarns are divided into the ground warp and the twisted warp, and the special twisted healds and the special weaving method are required to make the ground warp and the twisting twist mutually twisted.
  • the production patterns of leno fabrics have been continuously refurbished, and several different twisting methods are often combined to weave to form a fancy knit hat.
  • the present invention provides a process for producing a fancy leno fabric.
  • the yarn slurry is prepared as follows: modified starch 82-89 kg; acrylic 10-13 kg; wax 3-9 kg, pulping volume 900 liter; slurry viscosity 7.6 seconds to 8.2 seconds , temperature 90-95 ° C; sizing speed is 60-66 m / min, sizing rate 7.2-7.6%, moisture regain rate 8 ⁇ 0.5%, elongation 0.7%;
  • the model is selected: the GA747 loom is selected, and the vehicle speed is 110-130r/min;
  • the ground warp beam is installed on the original warp-feeding mechanism, and the twisted shaft has more twisted warp yarns and is attached to the weaving.
  • the unwinding tension of the twisting is controlled by the frictional force, and the unwinding direction is opposite to the direction of the ground axis;
  • the twisting shaft 2 is mounted on the ground behind the loom, and is also driven by the frictional force, and the rotation direction and the ground axis of the twisted shaft 2 in contrast;
  • Semi-heavy recovery system The semi-heavy system is supported by the base healds. The lower end of the semi-heavy joints are worn together by two warp bars. The two healds are fixed together by iron clips, and the lower ends of the iron clips are spring-connected in the back-to-back box.
  • the ground shaft is processed by a batch warping machine, and the twisting shaft is processed by a slit warping machine.
  • the rewinding speed is 400-600 m/min
  • the tension washer has a weight of 5-8 g.
  • a hand-held air splicer joint is used.
  • the upper machine tension is: a tension weight hammer of 2 kg is arranged on each of the tension weight rods on both sides of the GA747 loom.
  • the installation of the healds is: using 1-4 pages of healds, installing healds, 1-2 pages of heddles for the first group, weaving small diamond patterns, 3-4 pages for the second Group, woven large diamond pattern.
  • the present invention is a knitted hat composed of a leno structure, which has good air permeability, stable structure, clear and evenly distributed pores on the surface, and the hat is relatively light and thin, and has a light, soft and transparent style.
  • the production process of a knitted hat comprises the following steps: bobbin ⁇ warping ⁇ sizing ⁇ weaving ⁇ finishing; the specific operations are as follows:
  • the yarn slurry is prepared as follows: modified starch 82-89 kg; acrylic 10-13 kg; wax 3-9 kg, pulping volume 900 liter; slurry viscosity 7.6 seconds to 8.2 seconds , temperature 90-95 ° C; sizing speed is 60-66 m / min, sizing rate 7.2-7.6%, moisture regain rate 8 ⁇ 0.5%, elongation 0.7%;
  • the model is selected: the GA747 loom is selected, and the vehicle speed is 110-130r/min;
  • the ground warp beam is installed on the original warp-feeding mechanism.
  • the twisted shaft has more twisted warp yarns and is mounted on the loom.
  • the frictional force is used to control the unwinding tension of the twisting, and the unwinding direction is opposite to the direction of the ground shaft.
  • the warp beam 2 is mounted on the ground behind the loom, and is also driven by friction.
  • the direction of rotation of the winch 2 is opposite to the ground axis;
  • Semi-heavy recovery system The semi-heavy system is supported by the base healds. The lower end of the semi-heavy joints are worn together by two warp bars. The two healds are fixed together by iron clips, and the lower ends of the iron clips are spring-connected in the back-to-back box.
  • the ground shaft is processed by a batch warping machine, and the twisting shaft is processed by a slit warping machine.
  • the speed of the reverse drum is 400-600 m/min, and the weight of the tension washer is 5-8 g.
  • a hand-held air splicer joint is used.
  • the upper machine tension is: a tension weight hammer of 2 kg is arranged on each of the tension weight rods on both sides of the GA747 loom.
  • the installation of the healds is: using 1-4 pages of healds, installing the heddles, 1-2 pages of the heddles as the first group, weaving small diamonds, 3-4 pages of the second group, weaving Made of large diamonds.
  • the invention is a knitted hat composed of leno structure, has good air permeability, stable structure, clear and evenly distributed yarn holes on the surface, and the hat is light and thin, and has the characteristics of light, soft and transparent.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Knitting Of Fabric (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)

Abstract

Disclosed is a production process for a knitted hat, comprising the following steps: spooling, warping, warp sizing, weaving and after-finishing. The knitted hat composed of a leno and gauze weave has good air permeability and a stable structure, and has clear and uniformly-distributed yarn holes in the surface; and the hat is relatively light and thin and has the style characteristics of lightness, softness and air permeability.

Description

一种针织帽子的生产工艺Production process of knitted hat 技术领域Technical field
本发明属于纺织织物领域，具体涉及一种针织帽子的生产工艺。The invention belongs to the field of textile fabrics, and in particular relates to a production process of a knitted hat.
背景技术Background technique
针织帽子表面具有均匀分布的纱孔，花型新颖，结构稳定，透气性良好，但组织结构复杂，织造难度大，织物织制时，需要对织机进行改造，要安装辅助织轴轴架，需要特殊的绞综张力调节系统，为使纱罗效果明显，需要制作花筘等。The surface of the knitted hat has evenly distributed yarn holes, the pattern is novel, the structure is stable, and the gas permeability is good, but the structure is complicated and the weaving is difficult. When the fabric is woven, the looms need to be modified, and the auxiliary woven shaft frame is installed. A special twisting tension adjustment system is required, and in order to make the leno effect obvious, it is necessary to make a flower bud.
在常规织物中，经纱都是相互平行排列，在纱罗织物中，经纱分成地经和绞经，需要采用特殊绞综丝、特殊穿综方法，使地经、绞经发生相互扭绞。近年来，纱罗织物的生产花样不断翻新，往往将几种不同的扭绞方法结合在一起织造，构成花式针织帽子。In the conventional fabric, the warp yarns are arranged in parallel with each other. In the leno fabric, the warp yarns are divided into the ground warp and the twisted warp, and the special twisted healds and the special weaving method are required to make the ground warp and the twisting twist mutually twisted. In recent years, the production patterns of leno fabrics have been continuously refurbished, and several different twisting methods are often combined to weave to form a fancy knit hat.
发明内容Summary of the invention
发明目的：为了解决现有技术的不足，本发明提供了一种花式纱罗织物的生产工艺。OBJECT OF THE INVENTION: In order to solve the deficiencies of the prior art, the present invention provides a process for producing a fancy leno fabric.
技术方案：一种针织帽子的生产工艺，包括如下步骤：筒纱→整经→浆纱→织造→后整理；具体操作如下：Technical solution: a production process of a knitted hat, comprising the following steps: bobbin → warping → sizing → weaving → finishing; the specific operation is as follows:
所述浆纱中，选用双浆槽浆纱机；纱浆料配方如下：变性淀粉82-89kg；丙烯酸类10-13kg；蜡3-9kg，调浆体积900升；浆液粘度7.6秒～8.2秒，温度90-95℃；浆纱速度为60-66m/min，上浆率7.2-7.6％，回潮率8±0.5％，伸长率0.7％；In the sizing, a double-slot sizing machine is selected; the yarn slurry is prepared as follows: modified starch 82-89 kg; acrylic 10-13 kg; wax 3-9 kg, pulping volume 900 liter; slurry viscosity 7.6 seconds to 8.2 seconds , temperature 90-95 ° C; sizing speed is 60-66 m / min, sizing rate 7.2-7.6%, moisture regain rate 8 ± 0.5%, elongation 0.7%;
所述织造中，机型选择：选择GA747织机，车速为110-130r/min；In the weaving, the model is selected: the GA747 loom is selected, and the vehicle speed is 110-130r/min;
三轴织造：地经轴安装在原有的送经机构上，绞轴一绞经纱较多，装在织 机上方，依靠摩擦力控制绞经的退绕张力，退绕方向与地轴方向相反；绞经轴二安装在织机后方的地面上，同样依靠摩擦力送经，绞轴二的旋转方向与地轴相反；Three-axis weaving: the ground warp beam is installed on the original warp-feeding mechanism, and the twisted shaft has more twisted warp yarns and is attached to the weaving. Above the machine, the unwinding tension of the twisting is controlled by the frictional force, and the unwinding direction is opposite to the direction of the ground axis; the twisting shaft 2 is mounted on the ground behind the loom, and is also driven by the frictional force, and the rotation direction and the ground axis of the twisted shaft 2 in contrast;
半综回复系统：半综依靠基综提起，半综下端用两根停经条穿在一起，两根综条用铁夹固定在一起，铁夹下端用弹簧联结在回综箱内。Semi-heavy recovery system: The semi-heavy system is supported by the base healds. The lower end of the semi-heavy joints are worn together by two warp bars. The two healds are fixed together by iron clips, and the lower ends of the iron clips are spring-connected in the back-to-back box.
作为优化：所述整经中，地轴用分批整经机加工，绞经轴用分条整经机加工。As an optimization: in the warping, the ground shaft is processed by a batch warping machine, and the twisting shaft is processed by a slit warping machine.
作为优化：所述络筒中，倒筒速度400-600m/min，张力垫圈的重量为5-8g，为保证纱线质量，采用手持式空气捻接器接头。As an optimization: in the winding, the rewinding speed is 400-600 m/min, and the tension washer has a weight of 5-8 g. To ensure the yarn quality, a hand-held air splicer joint is used.
作为优化：所述织造中，上机张力为：给GA747织机两侧的张力重锤杆上，各配置了一只2kg的张力重锤。As an optimization: in the weaving, the upper machine tension is: a tension weight hammer of 2 kg is arranged on each of the tension weight rods on both sides of the GA747 loom.
作为优化：所述织造中，绞综的安装为：使用1-4页综，安装绞综，1-2页绞综为第一组，织制小菱形花纹，3-4页综为第二组，织制大菱形花纹。As an optimization: in the weaving, the installation of the healds is: using 1-4 pages of healds, installing healds, 1-2 pages of heddles for the first group, weaving small diamond patterns, 3-4 pages for the second Group, woven large diamond pattern.
有益效果：本发明是由纱罗组织构成的针织帽子，透气性好，结构稳定，表面具有清晰、均匀分布的纱孔，帽子较为轻薄，有轻、柔、透的风格特点。Advantageous Effects: The present invention is a knitted hat composed of a leno structure, which has good air permeability, stable structure, clear and evenly distributed pores on the surface, and the hat is relatively light and thin, and has a light, soft and transparent style.
具体实施方式detailed description
下面结合具体实施例对本发明作进一步说明。The invention will now be further described in conjunction with specific embodiments.
具体实施例Specific embodiment
一种针织帽子的生产工艺，包括如下步骤：筒纱→整经→浆纱→织造→后整理；具体操作如下：The production process of a knitted hat comprises the following steps: bobbin → warping → sizing → weaving → finishing; the specific operations are as follows:
所述浆纱中，选用双浆槽浆纱机；纱浆料配方如下：变性淀粉82-89kg；丙烯酸类10-13kg；蜡3-9kg，调浆体积900升；浆液粘度7.6秒～8.2秒，温度90-95℃；浆纱速度为60-66m/min，上浆率7.2-7.6％，回潮率8±0.5％，伸长率0.7％；In the sizing, a double-slot sizing machine is selected; the yarn slurry is prepared as follows: modified starch 82-89 kg; acrylic 10-13 kg; wax 3-9 kg, pulping volume 900 liter; slurry viscosity 7.6 seconds to 8.2 seconds , temperature 90-95 ° C; sizing speed is 60-66 m / min, sizing rate 7.2-7.6%, moisture regain rate 8 ± 0.5%, elongation 0.7%;
所述织造中，机型选择：选择GA747织机，车速为110-130r/min； In the weaving, the model is selected: the GA747 loom is selected, and the vehicle speed is 110-130r/min;
三轴织造：地经轴安装在原有的送经机构上，绞轴一绞经纱较多，装在织机上方，依靠摩擦力控制绞经的退绕张力，退绕方向与地轴方向相反；绞经轴二安装在织机后方的地面上，同样依靠摩擦力送经，绞轴二的旋转方向与地轴相反；Three-axis weaving: the ground warp beam is installed on the original warp-feeding mechanism. The twisted shaft has more twisted warp yarns and is mounted on the loom. The frictional force is used to control the unwinding tension of the twisting, and the unwinding direction is opposite to the direction of the ground shaft. The warp beam 2 is mounted on the ground behind the loom, and is also driven by friction. The direction of rotation of the winch 2 is opposite to the ground axis;
半综回复系统：半综依靠基综提起，半综下端用两根停经条穿在一起，两根综条用铁夹固定在一起，铁夹下端用弹簧联结在回综箱内。Semi-heavy recovery system: The semi-heavy system is supported by the base healds. The lower end of the semi-heavy joints are worn together by two warp bars. The two healds are fixed together by iron clips, and the lower ends of the iron clips are spring-connected in the back-to-back box.
所述整经中，地轴用分批整经机加工，绞经轴用分条整经机加工。In the warping, the ground shaft is processed by a batch warping machine, and the twisting shaft is processed by a slit warping machine.
所述络筒中，倒筒速度400-600m/min，张力垫圈的重量为5-8g，为保证纱线质量，采用手持式空气捻接器接头。In the winding drum, the speed of the reverse drum is 400-600 m/min, and the weight of the tension washer is 5-8 g. To ensure the yarn quality, a hand-held air splicer joint is used.
所述织造中，上机张力为：给GA747织机两侧的张力重锤杆上，各配置了一只2kg的张力重锤。In the weaving, the upper machine tension is: a tension weight hammer of 2 kg is arranged on each of the tension weight rods on both sides of the GA747 loom.
所述织造中，绞综的安装为：使用1-4页综，安装绞综，1-2页绞综为第一组，织制小菱形花纹，3-4页综为第二组，织制大菱形花纹。In the weaving, the installation of the healds is: using 1-4 pages of healds, installing the heddles, 1-2 pages of the heddles as the first group, weaving small diamonds, 3-4 pages of the second group, weaving Made of large diamonds.
本发明是由纱罗组织构成的针织帽子，透气性好，结构稳定，表面具有清晰、均匀分布的纱孔，帽子较为轻薄，有轻、柔、透的风格特点。The invention is a knitted hat composed of leno structure, has good air permeability, stable structure, clear and evenly distributed yarn holes on the surface, and the hat is light and thin, and has the characteristics of light, soft and transparent.
本发明不局限于上述最佳实施方式，任何人在本发明的启示下都可得出其他各种形式的产品，但不论在其形状或结构上作任何变化，凡是具有与本申请相同或相近似的技术方案，均落在本发明的保护范围之内。 The present invention is not limited to the above-described preferred embodiments, and any other form of product can be derived by anyone of the present invention, but without any change in shape or structure, it is the same as or equivalent to the present application. Approximate technical solutions are all within the scope of the present invention.

Claims (5)

  1. 一种针织帽子的生产工艺，其特征在于：包括如下步骤：筒纱→整经→浆纱→织造→后整理；具体操作如下：The invention discloses a production process of a knitted hat, which comprises the following steps: a bobbin → warping → sizing → weaving → finishing; the specific operations are as follows:
    所述浆纱中，选用双浆槽浆纱机；纱浆料配方如下：变性淀粉82-89kg；丙烯酸类10-13kg；蜡3-9kg，调浆体积900升；浆液粘度7.6秒～8.2秒，温度90-95℃；浆纱速度为60-66m/min，上浆率7.2-7.6％，回潮率8±0.5％，伸长率0.7％；In the sizing, a double-slot sizing machine is selected; the yarn slurry is prepared as follows: modified starch 82-89 kg; acrylic 10-13 kg; wax 3-9 kg, pulping volume 900 liter; slurry viscosity 7.6 seconds to 8.2 seconds , temperature 90-95 ° C; sizing speed is 60-66 m / min, sizing rate 7.2-7.6%, moisture regain rate 8 ± 0.5%, elongation 0.7%;
    所述织造中，机型选择：选择GA747织机，车速为110-130r/min；In the weaving, the model is selected: the GA747 loom is selected, and the vehicle speed is 110-130r/min;
    三轴织造：地经轴安装在原有的送经机构上，绞轴一绞经纱较多，装在织机上方，依靠摩擦力控制绞经的退绕张力，退绕方向与地轴方向相反；绞经轴二安装在织机后方的地面上，同样依靠摩擦力送经，绞轴二的旋转方向与地轴相反；Three-axis weaving: the ground warp beam is installed on the original warp-feeding mechanism. The twisted shaft has more twisted warp yarns and is mounted on the loom. The frictional force is used to control the unwinding tension of the twisting, and the unwinding direction is opposite to the direction of the ground shaft. The warp beam 2 is mounted on the ground behind the loom, and is also driven by friction. The direction of rotation of the winch 2 is opposite to the ground axis;
    半综回复系统：半综依靠基综提起，半综下端用两根停经条穿在一起，两根综条用铁夹固定在一起，铁夹下端用弹簧联结在回综箱内。Semi-heavy recovery system: The semi-heavy system is supported by the base healds. The lower end of the semi-heavy joints are worn together by two warp bars. The two healds are fixed together by iron clips, and the lower ends of the iron clips are spring-connected in the back-to-back box.
  2. 根据权利要求1所述的针织帽子的生产工艺，其特征在于：所述整经中，地轴用分批整经机加工，绞经轴用分条整经机加工。The production process of a knitted hat according to claim 1, wherein in the warping, the ground shaft is processed by a batch warping machine, and the twisting shaft is machined by a slit warping machine.
  3. 根据权利要求1所述的针织帽子的生产工艺，其特征在于：所述络筒中，倒筒速度400-600m/min，张力垫圈的重量为5-8g，为保证纱线质量，采用手持式空气捻接器接头。The production process of the knitted hat according to claim 1, wherein the winding speed of the winding drum is 400-600 m/min, and the weight of the tension washer is 5-8 g. To ensure the yarn quality, the hand-held air is used. Splicer connector.
  4. 根据权利要求1所述的针织帽子的生产工艺，其特征在于：所述织造中，上机张力为：给GA747织机两侧的张力重锤杆上，各配置了一只2kg的张力重锤。The production process of the knitted hat according to claim 1, wherein in the weaving, the tension of the upper machine is: a tension hammer of 2 kg is arranged on each of the tension weight rods on both sides of the GA747 loom. .
  5. 根据权利要求1所述的针织帽子的生产工艺，其特征在于：所述织造中，绞综的安装为：使用1-4页综，安装绞综，1-2页绞综为第一组，织制小菱形花纹，3-4页综为第二组，织制大菱形花纹。 The production process of the knitted hat according to claim 1, wherein in the weaving, the installation of the winch is: using a 1-4 sheet heald, installing a heddle, and a 1-2 page twisting is the first group. Weaving a small diamond pattern, the 3-4 page is a second group, weaving a large diamond pattern.
PCT/CN2016/107031 2016-11-22 2016-11-24 Production process for knitted hat WO2018094634A1 (en)

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